ML103160494
| ML103160494 | |
| Person / Time | |
|---|---|
| Site: | Watts Bar  |
| Issue date: | 10/29/2010 |
| From: | Tennessee Valley Authority |
| To: | Office of Nuclear Reactor Regulation |
| References | |
| Download: ML103160494 (276) | |
Text
Foundations and Concrete Supports 3.8.5-1WATTS BARWBNP-101 3.8.5 Foundations and Concrete Supports3.8.5.1 Description of Foundations and Supports3.8.5.1.1 Primary ContainmentThe primary containment foundation consists of a 9-foot-thick circular reinforced concrete structural slab, measuring 131 feet 7 inches in diameter. The outer 5 feet, where adjacent to other structures (225° of the slab), is thickened to 16 feet, while the remaining 135° portion is thickened to 12 feet for the outer 13 feet. These deepened portions are transitioned upward on a 2 to 1 slope to the bottom of the 9-foot-thick portion. The slab is keyed into rock in the central portion by the 8-foot-thick walls of the reactor cavity extending a total of 26 feet into rock. A 3-foot-thick concrete subpour underlies the structural concrete and caps the top of the irregular rock surface. This serves to preserve the rock in its native state of being under pressure, thus preventing deterioration of the rock surface. The base rock consists of interbedded shales and limestones. See Section 2.5.1 for additional discussion of the rock base and foundation treatment.The interior concrete structures described in Section 3.8.3 constitute the support system for all equipment in the containment structures. All major equipment supported on the foundation (steam generators and reactor coolant pumps) is anchored through the steel liner plate into the 9-foot-thick concrete base slab, thus preventing the liner from becoming a stress carrying member.The base liner plate is anchored to the foundation through the use of embedded 'Tee' shaped steel sections which have provisions for leveling before concrete is placed. The embedded anchors are used as screeds during the placement of the concrete to ensure that a flat surface is obtained coincident with the top of the anchors. All welded joints in the base liner plate are made at anchors. All joints in the base liner plate are equipped with leak chases to facilitate testing for leak tightness.As defined as part of the primary containment, the concrete structural slab and its liner are subject to the in-service inspection requirements of ASME Section Xl, Subsection IWE, "Requirements for Class MC and Metallic Liners of Class CC Components," and Subsection IWL, "Requirements for Class CC Concrete Components." However, the concrete structural slab is inaccessible for examination as it is covered by the liner as described in Section 3.8.2.1.1 and the containment floor structural fill slab as described in Sections 3.8.3.2 and 3.8.3.3 and is exempt from examination in accordance with IWL-1220. However, the concrete structural slab is subject to the repair requirements of Article IWL of ASME Section Xl. The in-service inspection requirements for Class MC and metallic liners of Class CC components are contained in Section 3.8.2.7.9.
3.8.5.1.2 Foundations of Other Category I StructuresAuxiliary-Control Building and Associate StructureAll of the Auxiliary-Control Building, except the waste packaging structure, and the condensate demineralizer waste evaporator structure portion is supported by a
3.8.5-2Foundations and Concrete Supports WATTS BARWBNP-101reinforced concrete slab placed on a 4-inch-minimum-thick concrete subpour which caps the top of the irregular rock surface.The Auxiliary Building portion of the base slab is 7 feet thick while the control bay portion is 5 feet thick. The entire base slab is located on three different levels with continuity between these levels being provided through thick walls. The thicknesses of the slab were selected primarily to provide sufficient rigidity to minimize differential vertical movements of columns and walls and secondarily to reduce shearing stresses in the slab itself. Due to the thickness of the slab, anchorage into rock was not required to resist hydrostatic up-lift pressures from maximum flood conditions.The waste packaging structure is separated from the rest of the Auxiliary Building by 2 inches of fiberglass expansion joint material. The 45-inch-thick base slab at grade Elevation 728 is supported below Elevation 725.25 by crushed stone backfill placed in 4-inch layers and compacted to a minimum of 70% relative density.The base slab of the condensate demineralizer waste evaporator structure is 2-feet, 9-inches thick, except for the access tunnel part of the building which is 2-feet, 3-inches thick. The structure is supported on H-bearing piles. The access tunnel is separated from the rest of the Auxiliary Building by two inches of fiberglass expansion joint
material.Intake Pumping StationThe intake structure is supported by a reinforced concrete slab placed on a 4-inch minimum thick concrete subpour which caps the top of the irregular rock surface. The base slab is 4 feet thick with a 6-foot-wide by 10-foot deep key located at the back of the structure. This key extends the full width of the structure. The base slab extends 10 feet past the back wall and has two areas of 26 feet by 29 feet on each side that extend beyond the walls.The concrete retaining walls at the intake structure are designed to protect the forebay of the intake against earth slides during an earthquake. The base slabs of these cantilevered walls are keyed into rock. The walls are separated from the structure with expansion joint material.North Steam Valve RoomThe north steam valve room is supported by a grillage of reinforced concrete foundation walls to base rock. These walls span vertically from base rock at Elevation 683.0 to the bottom of the valve room base slab at Elevation 722.0. There are four 4-foot thick walls running in a north-south direction and these walls are tied together by a singular 4-foot thick wall running in an east-west direction. Three closed cells are formed by these walls in combination with the Reactor Building wall. These closed cells are backfilled with a non-compacted crushed stone. The valve room foundation walls are separated from the Reactor Building foundation and wall by a 2-inch fiberglass expansion joint material.
Foundations and Concrete Supports 3.8.5-3WATTS BARWBNP-101Diesel Generator BuildingThe base slab of the Diesel Generator Building is discussed in Section 3.8.5.5.2. Based on soils laboratory tests, it could not be assured that the existing material between the top of firm gravel at Elevation 713 and base slab was capable of safely supporting the structure. Therefore, this material was removed and replaced with crushed stone fill placed in 4-inch layers and compacted to a minimum of 70% relative density (see Section 2.5.4.5.2.). A slope stability analysis was performed in order to assure stability of the slope below the building.Refueling Water Storage TankThe refueling water storage tank foundation is a solid, circular reinforced concrete structure placed on engineered granular fill over firm natural granular soil. The foundation is constructed with shear keys to prevent sliding displacement and with retaining walls to contain a reservoir of borated water after a postulated rupture of the storage tank. The foundation is protected from missiles by a concrete apron.Discharge Overflow StructureSee Section 3.8.4.1.7 for a description of the discharge overflow structure foundation.Class 1E Electrical System Manholes and Duct BanksThe manholes and a portion of the duct banks are supported on in-situ soil. The duct banks at the intake pumping station are supported on in-situ soil, piles, and a bracket on the pumping station wall, see Section 3.8.4.1.4 for additional information.ERCW Standpipe StructuresSee Section 3.8.4.1.7 for the standpipe structures.ERCW Pipe Supporting Slabs and BeamsSee Section 3.8.4.1.7 for a description of the beams and slab.
ERCW Valve CoversSee Section 3.8.4.1.7 for a description of these structures.Additional Diesel Generator BuildingThe base slab of the additional Diesel Generator Building is discussed in Section 3.8.4.4.8. Similar to the Diesel Generator Building, it could not be assured that the existing soil between the top of firm gravel at Elevation 713.0 and the bottom of the base slab at Elevation 730.0 could safely support this structure. Therefore, the building was supported on end bearing steel H-Piles driven to refusal in sound rock or other suitable material. For additional information on this structure, see Section 3.8.4.1.8.
3.8.5.2 Applicable Codes, Standards, and SpecificationsSee Sections 3.8.1.2, 3.8.3.2 and 3.8.4.2.
3.8.5-4Foundations and Concrete Supports WATTS BARWBNP-1013.8.5.3 Loads and Loading CombinationsThe loads and loading combinations are described in Sections 3.8.1.3, 3.8.3.3, and 3.8.4.3. For loads and loading combinations on the Additional Diesel Generator Building, see Table 3.8.4-22.3.8.5.4 Design and Analysis Procedure 3.8.5.4.1 Primary Containment FoundationThe foundation was analyzed as a slab on a rigid foundation. The slab was analyzed using computer code Gendek 3 Finite Element Analysis of Stiffened Plates.Maximum tangential and radial moments were obtained using the finite element analysis of the various load combinations. Shear stresses were obtained by conventional analysis for the containment vessel anchorage and major equipment loadings.3.8.5.4.2 Auxiliary-Control BuildingThe reinforced concrete base slab of the Auxiliary-Control Building was designed in compliance with the ACI Building Code 318-63. It was analyzed by the ICES STRUDL-II finite element method as a slab on an elastic foundation. In the ICES STRUDL- II program the foundation material was modeled by assigning a vertical spring to each node of the grid system which was used to represent the base slab. The base slab was divided into elements with wall stiffnesses being recognized by introducing flexural rigidity along the wall and torsional rigidity being recognized by including a rotational spring. Superposition of the various loading conditions were used to obtain maximum stresses. Manual calculations gave results for the bending moments which checked reasonably close with those obtained from the ICES STRUDL-II analysis. A standard frame analysis was also performed in order to determine the shearing forces in the slab.Shear walls fixed to the base slab transmit lateral force to the slab; the base slab itself is keyed and anchored into foundation rock to transmit shear from the structure into the rock.The 45-inch-thick slab of the waste packaging area was designed for a uniform distribution of base pressure to span as a flat plate between the load bearing walls.
Walls were thicker than necessary for structural purposes because of shielding requirements.The base slab of the condensate demineralizer waste evaporator building portion was designed as a pile supported foundation. Batter piles were used around the perimeter of the structure to transmit lateral loads from the structure to the foundation media.3.8.5.4.3 Intake Pumping StationThe design of the base slab was controlled for the most part by uplift considerations under assumed unwatered conditions with one bay dry and full uplift over 100% of the Foundations and Concrete Supports 3.8.5-5WATTS BARWBNP-101area between the slab and the base rock. The backfilled portion of the base slab was controlled by the load from the saturated fill.
3.8.5.4.4 Soil-Supported StructuresA uniform or linear distribution of base pressure was assumed in the design of all soil-supported structures and all base slabs were essentially designed as flat plates.
3.8.5.4.5 Pile Supported StructuresPile supported structures were designed using conventional frame analysis or through the use of ICES STRUDL-II finite element computer program.
3.8.5.5 Structural Acceptance Criteria 3.8.5.5.1 Primary Containment FoundationThe base slab design contained the following conservative features:
(1)No allowance was made for the additional spread of reactions under the walls or the additional section modulus due to the 3-foot structural fill over the base slab.(2)In the outer area of the slab, where the additional depth is in excess of the 2-foot, 8-inch recess in the upper surface, no allowance has been made for the additional thickness which increases the stiffness of the slab and thus lowers the stresses.
3.8.5.5.2 Foundations of Ot her Category I Structures Auxiliary-Control BuildingThe base slab as designed has its maximum flexural stresses and shearing stresses within the allowable working stress design limits of Table 3.8.4-1 for all loading combinations. Design Case I (dead load plus live load), which generally controlled the design, was investigated by the ICES STRUDL-II program for several loading conditions created by the three different levels of the slab and by the early conditions were superimposed in various combinations to ensure that the slab was designed for the maximum possible stresses.The maximum calculated compression of the base slab was approximately 12 ksf. The maximum allowable compression on rock is 26 ksf (180 psi). In probable maximum flood conditions, with the dead load of the structure alone assumed to resist the buoyant force, the factor of safety against flotation is 1.53.Intake Pumping StationThe base slab of the intake pumping station serves as a water barrier under maintenance conditions with one bay unwatered. It also adds to the stability of the structure. Backfill on the extended areas of the slab add weight to the structure and the key provides resistance to sliding. The maximum calculated compression on the 3.8.5-6Foundations and Concrete Supports WATTS BARWBNP-101base slab was approximately 12 ksf. The maximum allowable compression on rock is 26 ksf (180 psi).North Steam Valve RoomThe valve room foundation walls were designed to resist the maximum overturning effect on the building. This effect was due to pressure as the result of the rupture of a main steam pipe, its associated jet impingement load, and the Safe Shutdown Earthquake. This resistance to overturning was obtained by converting the maximum overturning moment on the structure into a resisting active soil pressure on the foundation walls. For overturning in the east-west direction, four of the foundation walls were considered effective. For overturning in the north-south direction, the singular cross-wall was considered to be resisting the overturning. Using this pressure as a load on the walls, they were modeled as plate structures utilizing the STRUDL-II Finite Element computer program. The walls were considered to span between bedrock, the bottom of the valve room base slab and other foundation walls framing into them.Waste Packaging StructureThis structure is situated on well-compacted crushed stone backfill above rock and was designed for a normal allowable uniform bearing pressure of 6.5 ksf and a maximum allowable pressure with 70% or more of the base in compression of 10 ksf under maximum overturning forces. Actual calculated bearing pressures were 1.4 ksf for uniform loading and 6.7 ksf with 72% of the base in compression for maximum overturning forces.Diesel Generator BuildingThe structure is situated as described in Section 3.8.5.1.2. The base slab of the Diesel Generator Building is 9 feet 9 inches thick founded on crushed stone backfill and located above the probable maximum flood Elevation. The structure was designed for a normal allowable uniform bearing pressure of 6.5 ksf and a maximum allowable pressure of 11.5 ksf under maximum overturning forces. Actual calculated bearing pressures for the Diesel Generator Building were 2.0 ksf for uniform loading and 4.9 ksf for maximum overturning forces with 100% of the base in compression.3.8.5.6 Materials, Quality Control, and Special Construction Techniques GeneralSee Section 3.8.1.6.
3.8.5.6.1 MaterialsConcrete and Reinforcing SteelSee Section 3.8.1.6.1 Foundations and Concrete Supports 3.8.5-7WATTS BARWBNP-101Backfill MaterialsBackfill material was taken only from areas designated by the soils investigation program (see Section 2.5.4.5.2) as suitable for backfill material.3.8.5.6.2 Quality ControlConcrete and Reinforcing SteelConcrete production and testing were as in Section 3.8.1.6.2, except some concrete used to protect rock surfaces was purchased as ready mix in conformance with ASTM C94-69.The protective concrete for rock surfaces was specified as 2,000 psi at 90 days age. It was in conformance to specifications.The Shield Building base slab and the north steam valve rooms foundation walls used concrete specified as 5,000 psi at 90 days. Some concrete did not meet specification requirements. This was evaluated and documented in the Report CEB-86-19C "Concrete Quality Evaluation". Results have been documented in affected calculation packages and drawings.Testing of reinforcing steel was as in Section 3.8.1.6.2.Base RockThe base area of all rock-supported structures was inspected by the principal civil design engineer in conjunction with an experienced TVA geologist during final cleanup of rock surfaces to determine its suitability as a foundation.BackfillQuality control requirements for backfill material were as specified in Section 2.5.4.5. 3.8.5.6.3 Special Construction Techniques No special construction techniques were used.REFERENCES
None 3.8.5-8Foundations and Concrete Supports WATTS BARWBNP-101THIS PAGE INTENTIONALLY BLANK Category I(L) Cranes 3.8.6-1WATTS BARWBNP-101 3.8.6 Category I(L) Cranes 3.8.6.1 Polar Cranes
3.8.6.1.1 DescriptionSee Figures 3.8.6-1 through 3.8.6-6.There are two polar cranes, one in each of the Reactor Buildings. Each crane is a single two-part trolley, overhead, electric traveling type; operating on an 86-foot 0-inch-diameter rail at the top of the crane wall and above the reactor. Each crane has a main hoist capacity of 175 tons and an auxiliary hoist capacity of 35 tons.The main and auxiliary hoist motions are driven by ac motors with Variable Frequency Drives. The bridge and trolley are driven by ac motors with Variable Frequency Drives.Structural portions of the crane bridges consist of welded boxtype girders and welded, haunched, box-type end ties. Structural portions of the trolleys consist of welded box-type trucks and welded cross beams.Control of each crane is from a cab located below the bridge walkway at one end of a girder.3.8.6.1.2 Applicable Codes, Standards, and SpecificationsThe following codes, standards, and specifications were used in the design of the cranes:National Electric Code, 1971 edition.
National Electrical Manufacturers Association, Motor and Generator Standards, Standard MG-1, 1970 edition.Crane Manufacturers Association of American, Inc., Specification #70, 1970 edition.
Federal Specification RR-W-410C American Society for Testing and Materials, 'Material Standards,' 1974 edition.
American Welding Society, D1.1-72 with 1973 Revisions, Structural Welding Code.Section 1.23, Part 1, 'Specification for the Design, Fabrication, and Erection of Structural Steel for Buildings,' Manual of Steel Construction, Part 5, American Institute for Steel Construction, 7th edition, 1970.American Gear Manufacturers Association Standards for Spur, Helical, Herringbone, and Beval Gears.
3.8.6-2Category I(L) Cranes WATTS BARWBNP-101Where date of edition, copyright, or addendum is specified, earlier versions of the listed documents were not used. In some instances, later revisions of the listed documents were used where design safety was not compromised.The cranes meet applicable requirements of the listed codes, standards, and specifications.3.8.6.1.3 Loads, Loading Combin ations, and Allowable StressesLoads, loading combinations, and allowable stresses are shown in Table 3.8.6-1.3.8.6.1.4 Design and Analysis ProcedureThe bridge girders and end ties for each crane were designed as simple beams in the vertical plane and as a continuous frame in the horizontal plane. Stresses in the girders and end ties were computed with the trolley positioned to produce maximum stresses. Seismic restraints are located on the bottom of each girder and these restraints are designed to withstand seismically applied loads to ensure the crane will not fall during an earthquake.Trolley positions used were the maximum end position, third point, and the point near the center which produces maximum bending moments.Trolley members were designed as simple beams. Design of the bridge girders and end ties was by TVA. Mechanical parts and structural members except the bridge girders and end ties were designed by the contractor. Calculations and designs made by the contractor were reviewed by TVA design engineers.In designing for earthquake conditions, forces due to accelerations at the crane bridge rails were used as static loads for determining component and member sizes. After establishing component and member sizes, a dynamic analysis, using appropriate response spectra, was made of the total crane to determine that allowable stresses had not been exceeded.Earthquake accelerations at the bridge rails were determined by dynamic analysis of the structures supporting the crane rails. The polar crane was also evaluated for seismic loads based on the Set B seismic response spectra using 2% damping for OBE and 4% damping for SSE. The polar crane was initially evaluated for seismic loads based upon Set A seismic response spectra.3.8.6.1.5 Structural Acceptance CriteriaAllowable stresses for all load combinations used for the various crane parts are given in Table 3.8.6-1. For normal load conditions, the allowable stresses provide safety factors of 2 to 1 on yield for structural parts and 5 to 1 on ultimate for mechanical parts, except for wire ropes which have a minimum safety factor of 5 to 1 on ultimate. For limiting conditions, such as an SSE earthquake or stall, stresses do not exceed .9 yield.
Category I(L) Cranes 3.8.6-3WATTS BARWBNP-101 3.8.6.1.6 Materials, Quality Contro ls, and Special Construction TechniquesA36 steel was used for the major structural portions of the crane. Design by TVA and erection by TVA were in accordance with TVA's quality assurance program. Design and fabrication by the contractor were in accordance with the contractor's quality assurance program which was reviewed and approved by TVA's design engineers. The contractor's quality assurance program covers the criteria in Appendix B of 10 CFR 50. Fabrication procedures such as welding, stress relieving, and nondestructive testing were included in appendices to the contractor's quality assurance program.ASTM standards were used for all material specifications and certified mill test reports were provided by the contractor for materials used for all load-carrying members.This crane is covered by TVA's Augmented Quality Assurance Program for Seismic Category I(L) Structures.3.8.6.1.7 Testing and In-ser vice Surveillance RequirementsRefer to Section 14.2.7, Paragraph 4.A.1.h for Initial Testing.After the initial test, periodic visual inspections of each crane are to be made. Parts inspected during the visual inspection are to include all bolted parts, couplings, brakes, hoist ropes, hoist blocks, limit switches, and equalizer systems.3.8.6.1.8 Safety Features The cranes were designed to withstand an SSE and to maintain any load up to rated capacity during and after the earthquake period.The bridges are equipped with double flange wheels, spring-set, electrically-released brakes which set and firmly lock two of the wheels when the bridge drive machinery is not operating or when power is lost for any reason, hold down lugs which run under the rail heads, and seismic restraints located on the bottom of each girder. During an earthquake the crane rail will yield before the crane wheels fail, thus allowing the crane to move until the seismic restraints on each girder contact the crane wall. These restraints hold the crane on the runway. Guide rollers, mounted on each extreme corner truck, travel against the outer surface of the bridge rail to assure bridge truck alignment.The trolleys are each equipped with double flange wheels, two spring-set, electrically-released brakes which set and firmly lock the driving wheels when the trolley drive machinery is not operating or when power is lost for any reason, and hold down lugs which run under the rail heads. Positive wheel and bumper stops are provided at both ends of the bridge. During an earthquake, the trolley could be displaced, but it will not leave its rails which are firmly attached to the bridge structure.Safety features provided for each hoist include two independent gearing systems, connected by a cross shaft to prevent windup, two brakes with each of the brakes operating through one of the independent gearing systems, two upper travel limit switches, one lower travel limit switch, and over-speed switches set to trip at 120% of 3.8.6-4Category I(L) Cranes WATTS BARWBNP-101maximum rated speed. Upon loss of AC power, load is manually lowered by manipulating the holding brakes. In addition, each hoist incorporates a symmetrical cross reeving system designed to hold the load level with either rope. Each hoist is also provided with a hydraulic equalizing system to prevent dropping the load and to limit shock loading in case of a single rope fa ilure. Each hoist is also provided with a load sensing system which provides cessation of hoisting when a load of 100% of the rated capacity is applied. The main hoist is also provided with an audible alarm which activates at 100% of rated capacity, as well as a load display on the control console and a load display board which is visible from the Reactor Building refueling floor (elevation 757.0). Holding brakes for the hoists are the spring-set, electrically released type with provisions for manual release of the brakes. The capacity of each main hoist brake is sufficient to stop a 100% rated load traveling at the maximum rated hoisting speed within a distance of 6 inches.Safety control features provided for all mo tions consist of overcurrent protection, undervoltage protection, control actuators which return to the stop position when released, and an emergency-stop pushbutton.3.8.6.2 Auxiliary Building Crane 3.8.6.2.1 DescriptionSee Figure 3.8.6-7 through 3.8.6-11.The crane in the Auxiliary Building is a single trolley, overhead, electric traveling type with a span of 77 feet. The crane has a main hoist capacity of 125 tons and an auxiliary hoist capacity of 10 tons.The main and auxiliary hoists are driven by DC motors with regenerative braking and stepless speed control. DC power is supplied by solid-state thyristor-silicon controlled rectifiers. The bridge and trolley travel motions are AC operated with static-stepless regulated speed control.Structural portions of the crane bridge consist of welded, box-type girders and welded, haunches, box-type end ties. Structural portions of the trolley consist of welded, box-type trucks and welded cross-beams.Control of the crane is from a control console in the operator cab which is located at mid-span of the crane beneath the south girder.
Category I(L) Cranes 3.8.6-5WATTS BARWBNP-101The one crane serves the needs of two reactor units. It handles the fuel casks, new fuel shipments to the new fuel storage,shield plugs at the equipment access doors, and any large pieces of equipment going into or out of the Reactor Buildings via the Auxiliary Building.3.8.6.2.2 Applicable Codes, Standards, and SpecificationsThe following codes, standards, and specifications were used in the design of the crane:National Electric Code, 1971 Edition.
NEMA Standard MG1, 1970 Edition.Crane Manufacturers Association of American, Inc., Specification No. 70, 1970 Edition.Federal Specification RR-W-410C.
ASTM Material Standards, 1974 Edition.
AWS, D1.1-72 with 1973 Revisions, Structural Welding Code.Section 1.23, Part I, Specification for the Design, Fabrication, and Erection of Structural Steel for Buildings; AISC Manual of Steel Construction, 7th Edition, 1970. American Gear Manufacturers Association Standards for Spur, Helical, Herringbone, and Bevel Gears.Where date of edition, copyright, or addendum is specified, earlier versions of the listed documents were not used. In some instances, later revisions of the listed documents were used where design safety was not compromised.The cranes meet applicable requirements of the listed codes, standards, and specifications.3.8.6.2.3 Loads, Loading Combin ations, and Allowable StressesLoads, loading combinations, and allowable stresses are shown in Table 3.8.6-2.3.8.6.2.4 Design and Analysis ProcedureThe bridge girders and end ties for the crane were designed as simple beams in the vertical plane and as a continuous frame in the horizontal plane. Stresses in the girders and end ties were computed with the trolley positioned to produce maximum stresses. Trolley positions used were the maximum end position, 3.8.6-6Category I(L) Cranes WATTS BARWBNP-101third point, and the point near the center which produces maximum bending moments. The end tie and girder connections are designed to withstand seismically applied loads to ensure that the crane will not fall during an earthquake.Trolley members were designed as simple beams. Design of the bridge girders and end ties was by TVA. Mechanical parts and structural members except the bridge girders and end ties were designed by the contractor. Calculations and designs made by the contractor were reviewed by TVA.In designing for earthquake conditions, forces due to accelerations at the crane rails were used as static loads for determining component and member sizes. After establishing component and member sizes, a dynamic analysis, using appropriate response spectra, was made of the total crane to determine that allowable stresses had not been exceeded.Earthquake accelerations at the crane rails were determined by dynamic analysis of the supporting structure of the Auxiliary Building. The Auxiliary Building crane was initially evaluated for seismic loads based upon Set A seismic response spectra.The Auxiliary Building crane was also evaluated for seismic loads based upon Set B seismic response spectra using 4% damping for SSE.3.8.6.2.5 Structural Acceptance CriteriaAllowable stresses for all load combinations used for the various crane parts are given in Table 3.8.6-2. For normal load conditions, the allowable stresses provide a safety factor of 2 to 1 on yield for structural parts and 5 to 1 on ultimate for mechanical parts, except for wire ropes which have a minimum safety factor of 5 to 1 on ultimate. For limiting conditions, such as a SSE or stall, stresses do not exceed 0.9 yield.Since the design stresses for SSE do not exceed 0.9 yield, OBE, which results in lower design loads, does not govern.
3.8.6.2.6 Materials, Quality Contro ls, and Special Construction TechniquesASTM A 36 steel was used for the major structural portions of the crane. Design by TVA and erection by TVA were in accordance with the TVA quality assurance program. Design and fabrication by the contractor were in accordance with the contractor's quality assurance program which was reviewed and approved by TVA's design engineers. The contractor quality assurance program covers the criteria in Appendix B of 10 CFR 50. Fabrication procedures such as welding, stress relieving, and nondestructive testing, were included in appendices to the contractor's quality assurance program.ASTM standards were used for all material specifications and certified mill tests reports were provided by the contractor for materials used for all load-carrying members.
Category I(L) Cranes 3.8.6-7WATTS BARWBNP-101This crane is covered by TVA's Augmented Quality Assurance Program for Seismic Category I(L) Structures.3.8.6.2.7 Testing and In-ser vice Surveillance RequirementsUpon completion of erection and adjustments on the crane, all crane motions and operating parts were thoroughly tested with crane handling 125% of rated capacity. Tests were made to prove the ability of the crane to handle its rated capacity and smaller loads smoothly at any speed within the specified speed range. Each brake was tested to demonstrate its ability to hold the required load.After the initial test, periodic visual inspections of the crane are to be made. Parts inspected during the visual inspection are to include all bolted parts, couplings, brakes, hoist ropes, hoist blocks, limit switches, and equalizer systems.3.8.6.2.8 Safety FeaturesThe crane was designed to withstand an SSE and to maintain any load up to rated capacity during and after the earthquake period.The bridge is equipped with double flange wheels, hold down lugs which run under the rail heads, one spring-released hydraulically set brake, and one spring-set electrically released brake which sets and firmly locks the wheels when the bridge drive machinery is not operating or when power is lost for any reason. During an earthquake the crane rail will yield before failure of the crane wheels and allow the end ties to contact the adjacent concrete wall, thus restraining the crane and preventing it from falling. Positive wheel and bumper stops are provided at each end of the bridge travel.The trolley is equipped with double flange wheels, two spring-set, electrically released brakes which set and firmly lock the driving wheels when the trolley drive machinery is not operating or when power is lost for any reason, and hold down lugs which run under the rail heads. Positive wheel and bumper stops are provided at both ends of the bridge. During an earthquake, the trolley could be displaced, but it will not leave the rails which are firmly attached to the bridge structure.Safety features provided for each hoist include two independent gearing systems, connected by a cross shaft to prevent windup, two brakes with each of the brakes operating through one of the independent gearing systems, two upper traveling limit switches, one lower travel limit switch, over-speed switches set to trip at 120% of maximum rated speed, and emergency dynamic braking for controlled lowering in case of simultaneous failure of ac power source and holding brakes. In addition, the main hoist incorporates a symmetrical cross reeving system designed to hold the load level with either rope and to limit the shock loading in case of a single rope failure, and a hydraulic sheave equalizing system to prevent dropping the load and to limit shock loading in case of a single rope failure. The main hoist is also provided with a load sensing system which provides cessation of hoisting when a load of 100% of the rated capacity is applied. The main hoist is also provided with an audible alarm which activates at 100% of rated capacity, as well as a load display on the control console and a load display board which is visible from the Auxiliary Building refueling floor 3.8.6-8Category I(L) Cranes WATTS BARWBNP-101(elevation 757.0). The auxiliary hoist has a two-part whip-style reeving so that a single rope failure will not drop the load. Holding brakes for the hoists are the spring-set, electrically released type with provisions for manual release of the brakes. The capacity of each main hoist brake is sufficient to stop at 100% rated load traveling at the maximum rated hoisting speed within a distance of 6 inches.The interlocks will not be bypassed for heavy loads except the fuel transfer gates and for new fuel handling. All loads in excess of 2,059 lbs, or which would have a kinetic energy greater than that of a spent fuel assembly from its normal handling height, will be transported around the spent fuel pit, rather than over, with the interlocks activated, via the normal paths used for heavy loads.Safety control features provided for all mo tions consist of overcurrent protection, undervoltage protection, control actuators which return to the stop position when released, and an emergency-stop pushbutton.The electrical interlocks and mechanical stops will be administratively bypassed to allow use of the crane for handling the fuel transfer canal gate. The bypass is accomplished by means of a keyed switch, operation of which bypasses all interlocks controlling crane movements and activates a green indicating light located beneath the operator's cab. The indicating light is visible from any point on the operating floor. Control of the bypass key by administrative personnel and the ability of administrative personnel to stop the crane by means of any one of three pushbutton stations ensure that administrative personnel control all bypass operations.Two pushbutton stations are located on the west wall and one pushbutton station is located on the east wall of the Auxiliary Building about four feet above the elevation 757.0 operating floor. These stations are readily accessible to administrative personnel on the operating floor. Testing of bypass interlocks is accomplished on a periodic basis in accordance with approved WBNP surveillance instructions. Testing must occur within seven calendar days prior to initial use, and every seven calendar days during continued regular usage. Each limit switch is manually operated to ascertain proper functioning of interlock circuits. To verify that the interlock system is functioning properly, each limit switch is moved to its actuated position, and all affected crane controls operated to ensure that crane movement does not occur.REFERENCES
None Category I(L) Cranes 3.8.6-9WATTS BARWBNP-101Table 3.8.6-1 Polar Cranes Loads, Loading Combinations, and Allowable Stresses (Page 1 of 2) No.Load Combinations Allowable Stresses (psi)TensionCompression(1)ShearBridge Structure IDeadLive Impact Trolley tractive0.50 Fy0.48 Fy0.33 Fy IIDeadLive Impact Bridge tractive0.50 Fy0.48 Fy0.33 FyIIIDeadLive Trolley collision0.62 Fy0.59 Fy0.41 Fy IVDeadTrolley weight Stall at 275% capacity0.90 Fy0.90 Fy0.50 Fy VDeadLive at 100% capacity
SSE0.90 Fy0.90 Fy0.50 Fy No.Load CombinationsAllowable Stresses (psi)TensionCompression(1)ShearTrolley Structure IDeadLive Impact0.5 FY0.48 FY0.33 FY IIDeadStall at 275% capacity0.9 FY (3)0.62 FY (2)0.9 FY0.59 FY 0.5 FY0.41 FYIIISame as case V for bridgeMechanical Parts No.Load CombinationsAllowable Stresses (psi)Tension and Compression (1)ShearParts Other Than Wheel Axles and Saddle Truck Connecting Pins IDeadLive Ult 52 x Ult 15 3.8.6-10Category I(L) Cranes WATTS BARWBNP-101 Notes:(1)The value given for allowable compression stress is the maximum value permitted, when buckling does not control. The critical buckling stress, F cr, shall be used in place of F Y when buckling controls.(2)For sheave frames, cross-beams, and their respective connections(3)For all other members IIDeadStall at 275% capacity0.9 FY0.5 FYWheel Axles and Connecting Pins IDeadLive Impact Ult 52 x Ult 15 IIDeadLive Collision Ult 52 x Ult 15IIIDeadStall at 275% capacity0.40 FY0.50 FY IVDeadLive at 100% capacity
SSE0.90 FY0.50 FYTable 3.8.6-1 Polar Cranes Loads, Loading Combinations, and Allowable Stresses (Page 2 of 2)
Category I(L) Cranes 3.8.6-11WATTS BARWBNP-101Table 3.8.6-2 Auxiliary Building Crane Loads, Loading Combinations, And Allowable Stresses (Page 1 of 2) No.Load CombinationsAllowable Stresses (psi)TensionCompression(1)ShearBridge Structure IDeadLive Impact Trolley tractive0.50 Fy0.48 Fy0.33 Fy IIDeadLive Impact Bridge tractive0.50 Fy0.48 Fy0.33 FyIIIDeadLive Trolley collision0.62 Fy0.59 Fy0.41 Fy IVDeadLive Bridge collision0.62 Fy0.59 Fy0.41 Fy VDeadTrolley weight Stall at 275% capacity0.90 Fy0.90 Fy0.50 Fy VIDeadLive at 100% capacity
SSE0.90 Fy0.90 Fy0.50 Fy No.Load CombinationsAllowable Stresses (psi)TensionCompression(1)ShearTrolley Structure IDeadLive Impact0.5 FY0.48 FY0.33 FY IIDeadStall at 275% capacity 0.9 FY(3) 0.62 FY (2)0.9 FY0.59 FY0.50 FY0.41 FYIIISame as case VI for bridge 3.8.6-12Category I(L) Cranes WATTS BARWBNP-101 Notes:(1)The value given for allowable compression stress is the maximum value permitted, when buckling does not control. The critical buckling stress, F cr, shall be used in place of F Y when buckling controls.(2)For sheave frames, cross-beams, and their respective connections (3)For all other membersMechanical Parts No.Load CombinationsAllowable Stresses (psi)Tension and Compression (1)ShearParts Other Than Wheel Axles and Saddle Truck Connecting Pins IDeadLive Ult 52 x Ult 15 IIDeadStall at 275% capacity0.9 FY0.50 FYWheel Axles and Connecting Pins IDeadLive Impact Ult 52 x Ult 15 IIDeadLive Collision Ult 52 x Ult 15IIIDeadStall at 275% capacity0.9 FY0.5 FY IVDeadLive at 100% capacity SSE0.9 F Y0.50 F YTable 3.8.6-2 Auxiliary Building Crane Loads, Loading Combinations, And Allowable Stresses (Page 2 of 2)
Category I (L) Cranes3.8.6-13WATTS BARWBNP-101Figure 3.8.6-1 Reactor Building Units 1 & 2 175 Ton Polar Cranes Arrangement
Category I (L) Cranes3.8.6-14WATTS BARWBNP-101Figure 3.8.6-2 Reactor Building Units 1 & 2 175 Ton Polar Cranes Trolley Arrangement and Details (Sheet 1)
Category I (L) Cranes3.8.6-15WATTS BARWBNP-101Figure 3.8.6-3 Reactor Building Units 1 & 2 175 Ton Polar Cranes Trolley Arrangement and Details (Sheet 2)
Category I (L) Cranes3.8.6-16WATTS BARWBNP-101Figure 3.8.6-4 175 Ton Polar Cranes Bridge Details Category I (L) Cranes3.8.6-17WATTS BARWBNP-101Figure 3.8.6-5 Reactor Building Units 1 & 2 175 Ton Polar Cranes Miscellaneous Details (Sheet 1)
Category I (L) Cranes3.8.6-18WATTS BARWBNP-101Figure 3.8.6-6 Reactor Building Units 1 & 2 175 Ton Polar Cranes Miscellaneous Details (Sheet 2)
Category I (L) Cranes3.8.6-19WATTS BARWBNP-101Security-Related Information - Withheld Under 10CFR2.390Figure 3.8.6-7 Auxiliary Building Units 1 & 2 125 Ton Crane Arrangement Category I (L) Cranes3.8.6-20WATTS BARWBNP-101Figure 3.8.6-8 Auxiliary Building Units 1 & 2 125 Ton Crane Trolley Arrangement Category I (L) Cranes3.8.6-21WATTS BARWBNP-101Figure 3.8.6-9 Auxiliary Building Units 1 & 2 125 Ton Crane Trolley Details Category I (L) Cranes3.8.6-22WATTS BARWBNP-101Figure 3.8.6-10 Auxiliary Building Units 1 & 2 125 Ton Crane Bridge Details Category I (L) Cranes3.8.6-23WATTS BARWBNP-101Figure 3.8.6-11 125 Ton Crane Limit Switch and Mechanical Stop Arrangement Category I (L) Cranes3.8.6-24WATTS BAR WBNP-101THIS PAGE INTENTIONALLY BLANK SHELL TEMPERATURE TRANSIENTS 3.8A-1WATTS BARWBNP-1013.8ASHELL TEMPER ATURE TRANSIENTSFigure 3.8A-1 presents average shell temperatures adjacent to the three compartments as a function of time after the DBA. The DBA is a double end rupture of the reactor coolant pipe with the reactor decay heat released into the lower compartment as steam. Initially the steam is condensed in the ice compartment. After the ice melts, the steam is condensed in the upper compartment by a water spray.The lower compartment temperature rises to 250°F, essentially instantaneously, then is reduced to 220°F very shortly after the blowdown is completed. The blowdown is completed before the shell adjacent to the lower compartment reaches 220°F, as illustrated by the smooth curve presented in Figure 3.8A-1.The upper compartment temperature rises essentially instantaneously due to compression of the noncondensable gases into the upper compartment. The sharp rise at 7,000 seconds simulates the disappearance of the ice from the ice compartment. The shell temperature will rise at a maximum of 0.11 degree per second during the rise from 140°F to 190°F. The subsequent temperature decrease of the shell adjacent to the upper compartment is due to the reduction in decay heat.The curve labeled shell adjacent to the ice compartment indicates the temperature of the shell adjacent to the ice compartment. The shell is separated from the ice compartment with a thick layer of insulation, hence the rather slow response for the temperature of the shell adjacent to the ice compartment. After the ice is all melted the temperature inside the ice compartment will be the same as the temperature in the lower compartment; however, the shell temperature adjacent to the ice compartment will always be less than the temperature in the ice compartment because of insulation. The temperature of the shell adjacent to the ice compartment will peak at less than 220°F.The curves in Figure 3.8A-1 are an average shell temperature representative for the bulk of the shell. Some areas near boundaries between compartments and near the base will differ significantly from the bulk. The lower portion of the lower compartment shell will be insulated for the purpose of minimizing the transient effects. Figure 3.8A-2 is a plot of shell temperature versus distance above Elevation 702.78 for various times after a LOCA. In establishing these curves it was assumed that top of the concrete slab is at Elevation 702.78 inches, and that the top of the insulation is at Elevation 707.11, and the top 8 inches of insulation is tapered from 2 inches thick to 1/4-inch thick.
3.8A-2SHELL TEMPERATURE TRANSIENTS WATTS BARWBNP-101THIS PAGE INTENTIONALLY BLANK SHELL TEMPERATURE TRANSIENTS3.8A-3WATTS BAR WBNP-101Figure 3.8A-1 Shell Wall Temperature Versus Time After Loss of Coolant
3.8A-4SHELL TEMPERATURE TRANSIENTSWATTS BAR WBNP-101Figure 3.8A-2 Typical Temperature Transient Lower Compartment Wall BUCKLING STRESS CRITERIA 3.8B-1WATTS BARWBNP-1013.8B BUCKLING STRESS CRITERIA 3.8B.1 INTRODUCTIONThe buckling design criteria in this appendix are applicable to stiffened circular cylindrical and spherical shells. Section 2.0 sets forth the buckling design criteria for shells stiffened with circumferential stiffeners. Because of existing penetrations, interferences, or large attached masses, it may be expedient to further analyze some areas of the vessel as independent panels. Section 3.0 sets forth the criteria for shells stiffened with a combination of circumferential and vertical stiffeners. Section 4.0 deals with the criteria for a spherical dome. The procedures and data presented were adapted primarily from Chapter 3 of the Shell Analysis Manual, by E. H. Baker, A. P. Cappelli, L. Kovalevsky, F. L. Rish, and R. M. Verette, National Aeronautics and Space Administration, Washington, D.C., Contractor Report CR-912, April 1968. The criteria given in this section cover only the range of variables needed for the structural steel containment vessel for which these specifications were prepared.The buckling criteria are specified in terms of unit stresses and membrane forces in the shell. Stresses caused by multiple loads must be combined according to provisions of Table 3.8B-1 for use in these criteria. The values of the load factors and factors of safety used in the buckling criteria are given in Section 5.0. The method of applying the factors of safety to the criteria is shown in Table 3.8B-2.
3.8B.2 SHELLS STIFFENED WITH CIRCUMFERENTIAL STIFFENERS 3.8B.2.1 Circular Cylindrical Shells Under Axial CompressionThe critical buckling stress for a cylinder under axial compression alone is determined by the equationfor various ranges of cylinder length defined byThe constant C c is determined from Figure 3.8B-1 for the appropriate value of R/t. cr 1C c Et R------------
-=Z L 2 Rt------1 2-=
3.8B-2BUCKLING STRESS CRITERIA WATTS BARWBNP-101The critical buckling stress in a cylinder under axial compression and internal pressure is determined by:The constants C c and C c are determined from Figures 3.8B-1 and 3.8B-2, respectively. The constant C c given in Figure 3.8B-2 depends only upon the internal pressure and R/Et.
3.8B.2.2 Circular Cylindrical Sh ells in Circumferential CompressionA circular cylindrical shell under a critical external radial or hydrostatic pressure will buckle in circumferential compression. The critical circumferential compressive stress is given by:for various values of Z given in Section 2.1. Curves for determining the constant K p for both radial and hydrostatic pressure are given in Figure 3.8B-3.
3.8B.2.3 Circular Cylindrical Shells Under TorsionThe shear buckling stress of the cylinder subject to torsional loads is given by:The shear buckling stress of the cylinder subject to torsion and internal pressure is determined bywhere constants, C s and C s, are determined from Figures 3.8B-4 and 3.8B-5. Values of C s are given for internal radial pressure alone and internal pressure plus an external load equal to the longitudinal force produced by the internal pressure. cr 1C cC c+Et R------= cr 2K p 2 E121 u 2--------------------------
-t L---2= cr 3C s Et RZ 14----------------
= cr 3C s+C sEt RZ 14----------------
=
BUCKLING STRESS CRITERIA 3.8B-3WATTS BARWBNP-101Figure 3.8B-4 is applicable for values of:For cylinders with length constant Z less than 100, the shear buckling stress is determined by:
for values of: where a is the effective length and b is the circumference of the cylinder. The coefficient K' s is given in Figure 3.8B-10.
3.8B.2.4 Circular Cylindr ical Shells Under BendingThe critical buckling stress for the cylinder under bending is computed by the equation:where the buckling constant, C b is given by Figure 3.8B-6.The critical buckling stress for the cylinder under internal pressure and bending is computed by:where C b and C b are given by Figures 3.8B-6 and 3.8B-7, respectively.Figure 3.8B-7 is a function of the internal pressure and the geometry.
Z L 2 Rt------1 2-100= cr 3K's 2 E121 2--------------------------
-t a---2 ab=Z a 2 Rt------1 2-= cr 4C b Et R------= cr 4C bC b+Et R------=
3.8B-4BUCKLING STRESS CRITERIA WATTS BARWBNP-101 3.8B.2.5 Circular Cylindrical Shell Under Combined LoadsThe criterion for buckling failure of the cylindrical shell under combined loading is expressed by an interaction equation of stress-ratios of the form:Note thatwhere N m is the compressive or shear membrane force and F m is the appropriate load factor, given in Section 5.0, for individual loading components in any loading combination. The superscript n refers to the particular type of loading. Superscripts n = 1, 2, 3, and 4 represent respectively axial compression, circumferential compression, torsion, and bending loads.The following interaction equations were used in the design of the cylindrical shell.(a)Axial Compression and Circumferential Compression (b)Axial Compression and Bending R 1 x R 2 y R 3 z++1R n N 1 F n1 cr t n-------------------
-N 2 F n2 cr t n-------------------
-N m F nm cr t n----------------------
-N k F nk cr t n-------------------
-++=N m 1F m cr 1t-------------------
mo=mk=N m 2F m cr 2t-------------------
mo=mk=1+N m 1F m cr 1t-------------------
mo=mk=N m 4F m cr 4t-------------------
mo=mk=1+
BUCKLING STRESS CRITERIA 3.8B-5WATTS BARWBNP-101 (c)Axial Compression and Torsion (d)Axial Compression, Bending, and Torsion (e)Axial Compression, Circumferential Compression, and TorsionThe longitudinal membrane stresses produced by the nonaxisymmetric pressure loads (NASPL) were considered as caused by bending loads in the interaction equations.
3.8B.3 SHELLS STIFFENED WITH A COMBINATION OF CIRCUMFERENTIAL AND VERTICAL STIFFENERS 3.1The shell was provided with permanent circumferential and vertical stiffeners. The circumferential stiffeners were designed to have a spring stiffness at least great enough to enforce nodes in the vertical stiffeners so as to preclude a general instability mode of buckling failure, thus ensuring that if buckling occurs, it will occur in stiffened panels between the circumferential stiffeners. An acceptable procedure for determining the critical buckling stresses in the vertical stiffeners and stiffened panels is outlined in Section 3.43 Shell Analysis Manual, by E. H. Baker, A. P. Cappelli, L. Kovalevsky, F. L. Rish, and R. M. Verette, National Aeronautics and Space Administration, Washington, D.C., Contractor Report CR-912, April 1968.
3.2In addition for shells stiffened with a combination of circumferential and vertical stiffeners under combined load, the criterion for buckling failure of the shell plate is expressed by an interaction equation of stress ratios in the form similar to the interaction equations of Section 2.5.
N m 1F m cr 1t-------------------
mo=mk=N m 3F m cr 3t-------------------
mo=mk=
2 1+N m 1F m cr 1t-------------------
mo=mk=N m 4F m cr 4t-------------------
mo=mk=N m 3F m cr 3t-------------------
mo=mk=
+2 1+N m 1F m cr 1t-------------------
mo=mk=N m 2F m cr 2t-------------------
mo=mk=N m 3F m cr 3t-------------------
mo=mk=
+2 1+R 1 X R 2 y R 3 Z 1++
3.8B-6BUCKLING STRESS CRITERIA WATTS BARWBNP-101The critical buckling stresses for the shell plates between the circumferential and vertical stiffeners were determined by the following equations.(a)Curved Panel under Axial Compression.The critical buckling stress for a curved cylindrical panel under axial compression alone is determined by the equation: for various ranges of cylinder length given by:The constant K c is determined from Figure 3.8B-8.(b)Curved Panel in Circumferential CompressionThe critical buckling stress of a curved cylindrical panel under circumferential compression was determined by Section 2.2.(c)Curved Panel Under TorsionThe shear buckling stress of a curved cylindrical panel subjected to torsional loads is given by:for values of: cr K c 2 E121 2--------------------------
-t b---2=Z b 2 Rt------1 2-= cr K s 2 E121 2----------------------------
t b---2 ab=Z b 2 Rt------1 2-=
BUCKLING STRESS CRITERIA 3.8B-7WATTS BARWBNP-101The coefficient, K s, is given in Figure 3.8B-9. For cylindrical panels with length, a, less than the arc length, b, the shear buckling stress is determined by:for values of:Curves for determining K s, are given in Figure 3.8B-10.(d)Curved Panels Under BendingThe critical buckling stress for a curved panel in bending was computed using the equation for axial compression given in (a) of this section.
3.3The critical buckling stress in a stiffened hemispherical shell for the analysis was not treated in the Shell Analysis Manual, and except for external pressure, was determined by the following equation:where: t = thickness of shell E = modulus of elasticity R = radius of shell3.8B.4 SPHERICAL SHELLS3.8B.2.1 The critical buckling stress in the spherical dome, except for external pressure, was determined by the following equation:where t = thickness of shell cr K s' 2 E121 2--------------------------
-t a---2 ab=z a 2 Rt------1 2-= cr0.125 E t R----= cr 0.125 Et R------=
3.8B-8BUCKLING STRESS CRITERIA WATTS BARWBNP-101E = modulus of elasticityR = radius of shell3.8B.2.2 Spherical Shel l Under Combined LoadsThe criterion for buckling failure of the dome is expressed by an interaction equation of the stress ratios in the form:similar to the interaction equation of Section 2.5.A set of interaction equations similar to those in Section 2.5 was used in the design except that the effects due to torsion were considered.
3.8B.3 FACTOR OF SAFETYThe buckling stress criteria were evaluated to determine the factors of safety against buckling inherent in the criteria. The factors which affect stability were determined and the criteria were evaluated to account for these factors. The basis used to evaluate the criteria to account for the factors were (1) how well established are the effects of the factors on stability of these shells (2) amount of supporting data in the literature and (3) margins marked by the critical stresses and interaction equations used in the criteria. The buckling criteria were found to be very conservative and judged to provide at least a factor of safety of 2.0 against buckling for all loading conditions for which the vessels were designed.In addition, a load factor of 1.1 was applied to load conditions which include the Safe Shutdown Earthquake (SSE). A load factor of 1.25 will be used with all other load conditions.
R 1 X R 2 y R 3 Z 1++
BUCKLING STRESS CRITERIA 3.8B-9WATTS BARWBNP-101Table 3.8B-1 MULTIPLE LOAD COMBINATIONS VARIOUS PLANT CONDITIONSLOADING CONDITIONS (Page 1 of 3)Load ComponentsConst. Cond.Test. Cond.
Normal Design Norm. Oper. 1/2 SSE Accident1/2 SSEMSLB Accident (Static)1/2 SSEAccident SSE MSLB Accident (Static) SSEPost Accident FloodingPersonnel Access Lock Load XXPenetration LoadsXXXXXX Containment Vessel and Appurtenances Dead LoadsXXXXXXXXXWalkway Live LoadsXSpray Header and Lighting Fixtures Live Loads X XXSafe Shutdown Earthquake (SSE)
Lateral and Vertical Loads XXDesign Internal Pressure or Design
External Pressure XOne-half Safe Shutdown Earthquake (1/2
SSE) Lateral and Vertical LoadsXXXX 3.8B-10BUCKLING STRESS CRITERIA WATTS BARWBNP-101Design Internal Pressure or Pressure Transient Loads XXDesign TemperatureX Internal Temperature Range of 60F to 120F X X(For pressure transient loads)X(For pressure transient loads)Internal Temperature Range of 80F to 250F X( For design internal pressure)X( For design internal pressure)Thermal Stress Loads Including Shell Temperature Transients XXHydrostatic Load Case 1a or 1B (See Note 1)
XXHydrostatic Load Case II (See Note
1)XTable 3.8B-1 MULTIPLE LOAD COMBINATIONS VARIOUS PLANT CONDITIONSLOADING CONDITIONS (Page 2 of 3)Load ComponentsConst. Cond.Test. Cond.
Normal Design Norm. Oper. 1/2 SSE Accident1/2 SSEMSLB Accident (Static)1/2 SSEAccident SSE MSLB Accident (Static) SSEPost Accident Flooding BUCKLING STRESS CRITERIA 3.8B-11WATTS BARWBNP-101 Notes:1. Hydrostatic loads case 1A & 1B, and load case II are shown on TVA drawing 48N400.2. Wind and snow loads do not act simultaneously.
- 3. For allowable stress condition see Table 3.8.B-2.Wind Loads(See Note 2)
XSnow Loads(See Note 2)
XTemporary Construction Loads XInternal Test Pressure XWeight of Contained Air XMSLB Pressure XX Internal Temperature Range of 80F to 325F XXAirlock Live LoadXXIce Condenser Duct Loads XXTable 3.8B-1 MULTIPLE LOAD COMBINATIONS VARIOUS PLANT CONDITIONSLOADING CONDITIONS (Page 3 of 3)Load ComponentsConst. Cond.Test. Cond.
Normal Design Norm. Oper. 1/2 SSE Accident1/2 SSEMSLB Accident (Static)1/2 SSEAccident SSE MSLB Accident (Static) SSEPost Accident Flooding 3.8B-12BUCKLING STRESS CRITERIA WATTS BARWBNP-101(1) All code references are to the ASME Boiler and Pressure Vessel Code,Section III, Nuclear Power Plant Components, 1971 Edition, with Winter 1971 Addenda.Table 3.8B-2 Allowable Stress Intensities Plus Buckling Load FactorsLoading ConditionsApplicable ASME CodeReference (1) for Stress IntensityBuckling Load Factors Normal Design Condition Construction ConditionNB-3221In accordance with ASME Code, Section VIIINormal Operation ConditionNB-3222 Load factor = 1.25 for both cylindrical portion and hemispherical headUpset Operation ConditionNB-3223Load factor = 1.25 for both cylindrical portion and hemispherical headEmergency Operation ConditionNB-3224Load factor = 1.10 for both cylindrical portion and hemispherical headTest ConditionNB-3226NA Post-Accident Fuel Recovery ConditionNB-3224NA BUCKLING STRESS CRITERIA3.8B-13WATTS BARWBNP-101Figure 3.8B-1 Buckling Stress Coefficient, C C , for Unstiffened Unpressurized CircularCylinders Subjected to Axial Compression
3.8B-14BUCKLING STRESS CRITERIAWATTS BARWBNP-101Figure 3.8B-2 Increase in Axial-Compressive Buckling-Stress Coefficient of CylindersDue to Internal Pressure BUCKLING STRESS CRITERIA3.8B-15WATTS BARWBNP-101Figure 3.8B-3 Buckling Coefficients for Circular Cylinders Subjected to External Pressure 3.8B-16BUCKLING STRESS CRITERIAWATTS BARWBNP-101Figure 3.8B-4 Buckling Stress Coefficient, C S, for Unstiffened Unpressurized Circular Cylinders Subjected to Torsion BUCKLING STRESS CRITERIA3.8B-17WATTS BARWBNP-101Figure 3.8B-5 Increase in Torsional Buckling-Stress Coefficient of Cylinders Due to Internal Pressure 3.8B-18BUCKLING STRESS CRITERIAWATTS BARWBNP-101Figure 3.8B-6 Buckling-Stress Coefficient, C B, for Unstiffened Unpressurized Circular Cylinders Subjected to Bending BUCKLING STRESS CRITERIA3.8B-19WATTS BARWBNP-101Figure 3.8B-7 Increase in Bending Buckling-Stress Coefficient of Cylinders Due to Internal Pressure 3.8B-20BUCKLING STRESS CRITERIAWATTS BARWBNP-101Figure 3.8B-8 Buckling-Stress Coefficient, K C, For Unpressurized Curved Panels Subjected to Axial Compression BUCKLING STRESS CRITERIA3.8B-21WATTS BAR WBNP-101Figure 3.8B-9 Buckling-Stress Coefficient, K S, for Unpressurized Curved Panels Subjected to Shear 3.8B-22BUCKLING STRESS CRITERIAWATTS BAR WBNP-101Figure 3.8B-10 Buckling-Stress Coefficient, K' S, for Unpressurized Curved Panels Subjected to Shear DOCUMENTATION OF CB&I COMPUTER PROGRAMS 3.8C-1WATTS BARWBNP-1013.8C DOCUMENTATION OF CB&I COMPUTER PROGRAMS 3.8C.1 INTRODUCTIONThis appendix presents abstracts of the computer programs employed in the design and analysis of the Watts Bar containment vessels. These abstracts explain the purpose of the program and give a brief description of the methods of analysis performed by the program.Analytical derivations are not contained herein, but are in the CB&I Stress Report.3.8C.2 PROGRAM 1017-MODAL ANALYSI S OF STRUCTURES USING THE EIGEN VALUE TECHNIQUEThe purpose of this program is three-fold:
(1)To calculate the mass and stiffness matrices associated with the structural model.(2)To determine the undamped natural periods of the model.
(3)To calculate the maximum modal responses of the structure; i.e., deflections, shears, and moments.The stiffness and mass matrices may be required in order to perform a dynamic analysis of the structure. The maximum modal responses may be used to perform a spectral analysis.The program has the following options:
(1)Vertical translation.
(2)Torsional modes.
(3)Soil-structure interaction.
(4)Liquid sloshing.
(5)Direct introduction of stiffness and mass matrices.
3.8C.3 PROGRAM 1044-SEISMIC ANALYSIS of VESSEL APPENDAGESAppendages to a vessel may not significantly contribute structurally to the dynamic responses of a model of a vessel. However, appendages can effect the vessel locally by vibrating differently from the model of the vessel at the point of attachment.
3.8C-2DOCUMENTATION OF CB&I COMPUTER PROGRAMS WATTS BARWBNP-101The response spectrum method of analysis is not a strictly adequate way of obtaining the maximum appendage accelerations since it does not include the possible consequences of near resonance between the vessel model and the appendage model.This paper describes the method used to evaluate the maximum elastic differential accelerations between an independently vibrating appendage model and an elastic beam vessel model at the appendage elevation due to known excitations of the elastic beam model.The method involves two distinct steps. Firstly, the necessary time-absolute acceleration records are computed at appendage elevations due to model excitations. Secondly, the maximum differential accelerations between each appendage model and the vessel model at the appendage elevation are obtained.The time-absolute acceleration records at the appendage elevation are computed by use of a step-by-step matrix analysis procedure. The equations of motion for the vessel model are of the form:
[M] {ü} + (AT/) [K] {ú} + [K] {u} = -[M] {ü g} where[M]=Mass matrix, order n x n obtained from a modal analysis.[K]=Stiffness matrix, order n x n, obtained from a modal analysis.
A=Portion of first mode critical damping for the model T=First mode of the model
[M]=A diagonal matrix, order n x n, with diagonal elements corresponding to elements of the mass excited by translational accelerations.
{ü}=n x 1 matrix of relative accelerations between the model base and the n degrees of freedom.
{ú}=n x 1 matrix of velocities corresponding to {ü}{u}=n x 1 matrix of displacements corresponding to {ü}
{üg}=n x 1 matrix of translation base acceleration. n=Degrees of freedom of vessel model.By taking a small time increment (smaller than the smallest period obtained from the model analysis) and letting accelerations vary linearly within the selected increment, the equations of motion can be integrated for the quantities {u}, {
ú}, and {ü} over the expected time increment [Ref. 1]. The values obtained are superimposed upon the values of these quantities existing at the beginning of the time increment. This process DOCUMENTATION OF CB&I COMPUTER PROGRAMS 3.8C-3WATTS BARWBNP-101is repeated for the duration of the excitation. The time-absolute acceleration records for each translational degree of freedom are the sums of {ü} and {ü g} taken throughout the history of the excitation.The second step is similar to the first step. The equation of motion (n = 1) is written for the appendage as a single degree-of-freedom elastic model using the time-absolute acceleration record obtained in Step 1 at the appendage elevation as the excitation. This equation is solved in the same manner used in Step 1. The maximum absolute value of {ü} obtained is the quantity desired. It is the maximum differential acceleration between the appendage model and the vessel model due to a known excitation of the vessel mode.For any appendage, this two-step procedure should be executed three times. This is required to evaluate normal, tangential and vertical appendage accelerations with respect to a vessel cross-section.3.8C.4 PROGRAM E1668-SPECTRAL ANALYSIS FOR ACCELERATION RECORDS DIGITIZED AT EQUAL INTERVALSProgram E1668 evaluates dynamic response spectra at various periods and presents the results on a printed plot. Given the time-acceleration record, the program numerically integrates the normal convolution time integral for various natural periods and damping ratios. The computed relative displacements, relative and pseudo-relative velocities, and absolute and pseudo-absolute accelerations are tabulated for periods from 0.025 seconds to 1 second.
3.8C.5 PROGRAM 1642-TRANSI ENT PRESSURE BEAM ANALYSISThe program was developed to perform the numerical integration required for the transient pressure beam analysis. The pressure transient curve for each compartment is read in and stored as a series of coordinates. At any time instant the total force acting at each compartment is calculated by multiplying the pressures by the corresponding areas of the shell over which they act. Each force is then distributed to the vessel model masses directly above and below. The proportion applied to each mass is based upon their respective distances from the force.For a given increment the program checks the current time, determines the current pressure in each compartment, calculates the current force on each mass and applies a recurrence formula. The deflection values, y(t) and y(t-t) are updated, the current time incremented, and the process is repeated. The values of the orthogonal deflections are stored and also printed out for a prescribed number of times, every ten increments or so, and the equivalent static forces determined. Equivalent static forces are those which produce deflections identical to the calculated kinetic deflections; they are obtained by multiplying the deflection vector by the stiffness matrix.[F] equivalent = [K] [Y]
The shears and moments at the particular time are then determined from statics:
3.8C-4DOCUMENTATION OF CB&I COMPUTER PROGRAMS WATTS BARWBNP-101 Q = F M = F . moment armThe maximum moments, M = and maximum shears, Q = are then printed out at selected locations.
In addition the program will also print out an acceleration trace at the mass points.
3.8C.6 PROGRAM E1623-POST PROCESSOR PROG RAM FOR PROGRAM E1374Program E1623 was written specifically for the TVA Watts Bar Containment Vessels. It performs the following operations:
(1)Using Fourier data generated by Program El374 (Dynamic Shell Analysis), the summed displacements, forces and stresses found for various points around the shell circumference at each output point on the meridian.
(2)The maximum of the summed values along with the associated time and azimuth are saved for each elevation and printed out at the end of the problem.(3)The following tables are printed:
(1)Radial deflection, , at each elevation versus azimuth (2)Longitudinal force, N, at each elevation versus azimuth (3)Longitudinal moment, M, at each elevation versus azimuth (4)Circumferential force, N , at each elevation versus azimuthThe time basis for these tables is the occurrence of the minimum longitudinal force at the base.(4)Ring forces are calculated and then the maximums are pointed out.
(5)Displacement traces at several elevations can be saved on a tape or disk unit.(6)The membrane stress resultants are saved on either a tape or disk unit for input into the buckling check program.Program E1374 writes the Fourier amplitude results of the fundamental variables (, T' B , T , Q, N , M, N) on a labeled tape after each timestop. Program E1623 reads this tape, interpolates to obtain the values at the output times, and calculates the remaining forces and all the stresses.The amplitudes are then summed using the following equation:
M x 2 M y 2+Q x 2 Q y 2+
DOCUMENTATION OF CB&I COMPUTER PROGRAMS 3.8C-5WATTS BARWBNP-101where: X = meridinal coordinate t = time g n (x, t) = amplitudes of cosine harmonics h n (x, t) = amplitudes of sine harmonics = azimuth f(x, , t) = Fourier sum m = maximum number of circumfere waves 3.8C.7 PROGRAM E1374-SHELL DYNAMIC ANALYSIS 3.8C.7.1 IntroductionProgram E1374 is CBI's shell dynamic analysis program. Presently, it is capable of extracting eigenvalues and performing undamped transient analyses. Non-axisymmetric loads can be handled through the use of appropriate Fourier series.The equation of motion for a particular Fourier harmonic n of an undamped system iswhere:[M n] = Mass matrix
[K n] = Stiffness matrix f , t ,g n xt ,n cos n 1=mh n xt ,nsin n 1=m+=M nU nK nU nP n=+
3.8C-6DOCUMENTATION OF CB&I COMPUTER PROGRAMS WATTS BARWBNP-101[P n] = Applied load
[U n] = Displacement
= AccelerationNote that all of the above are functions of n.
In order to calculate free vibration frequencies and mode shapes the applied load is set equal to zero, [U n] is assumed to be a harmonic function of time, and the eigenvalues and eigenvectors of the resulting equation obtained.If the transient response due to a time-varying load is required, a numerical integration technique is used.Since Program E1374 is not set up to handle longitudinal stiffeners, the integration for this portion of the shell is performed using Program 781. The influence values are then converted to stiffness matrix form and stored on disc. After Program E1374 has set up the stiffness matrices for the unstiffened shell, the matrices for segments with stiffening are replaced with the Program 781 matrices from disc. The solution in Program E1374 then continues in the standard manner. This consists of assembling the overall stiffness matrix [K n] and load vector [C n], reducing to upper triangular form, and back-substituting.3.8C.8 PROGRAM E1622-LOAD GENERATION PREPROCESSOR FOR PROGRAM E1374In order to perform non-axisymmetric analyses on shells, the load must often be defined using Fourier series representation. The purpose of Program E1622 is to calculate and store on magnetic tape a time history of the Fourier pressure amplitudes.
The format of this tape is designed specifically for use with Program E1374.In order to calculate the amplitudes of the harmonics several assumptions are made in the program.
(1)A linear function in the circumferential direction is assumed between given points.(2)Only distributed loads are considered.
(3)The model consists of a cylindrical shell and optional hemispherical top head.
(4)The pressure has a block type distribution in the longitudinal direction.
(5)Any initial pressure acting on the shell can be subtracted from the input pressure histories.
(6)Amplitudes for both sine and cosine terms can be calculated with the user supplying the range of harmonics to be output.
U n DOCUMENTATION OF CB&I COMPUTER PROGRAMS 3.8C-7WATTS BARWBNP-101 3.8C.9 PROGRAM E1624 SPCGEN-SPECTRAL CURVE GENERATIONProgram E1624 reads the Fourier amplitudes of the deflection transients stored on magnetic tape from the output of Program E1374. The program calculates the accelerations at uniform time intervals and evaluates the response spectra. From the deflection transient for each harmonic, the acceleration traces are computer generated using three point central difference for the first and last three time steps, and a seven point central difference elsewhere.3.8C.10 PROGRAM 781, METHOD OF MODELING VERTICAL STIFFENERSN = No. of vertical stiffeners aroundE = Modulus of elasticityThe shell shown in Figure 3.8C-1 is modeled using 2 layers. The inside layer represents the shell and, therefore, has the normal isotropic material properties. The outer layer, on the other hand is described as an orthotropic material having the following properties.
t 2 = d E2 = 0 G2 = 0where: t 2 = Thickness of outer layer E 2 = Modulus of elasticity of outer layer in longitudinal direction E2 = Modulus of elasticity of outer layer in circumferential direction.
G2 = Shear modulus of outer layer.
3.8C.11 PROGRAM 119-CHECK of FLANGE DESIGNThis program is used for the design of bolted flanges. The program checks the flange design based on Appendix II of ASME Code,Section VIII. Bolt and flange stresses are computed for both the bolt-up and design conditions. If the bolt and gasket are not overstressed, the computer automatically calculates the required flange thickness or checks any supplied thickness. The minimum gasket width required to prevent crushing, and the maximum pressure that the flange is capable of resisting under the design conditions are automatically calculated.
3.8C.12 PROGRAM 772-NO ZZLE REINFORCEMENT CHECKThis is a program for checking nozzle reinforcing. It is designed essentially for containment vessels, and adheres to area replacement criteria specified by ASME E 2 bN 2 R----------
-E=
3.8C-8DOCUMENTATION OF CB&I COMPUTER PROGRAMS WATTS BARWBNP-101Section III and VIII. The program does no design work, merely checking the adequacy of pre-selected reinforcing plate dimensions and weld sizes.
3.8C.13 PROGRAM 1027-WRC 107 ST RESS INTENSITIES AT LOADED ATTACHMENTS FOR SPHERES OR CYLINDERS WITH ROUND OR SQUARE ATTACHMENTThis program determines the stress intensities in a sphere or cylinder at a maximum of 12 points around an externally loaded round or square attachment. Stresses resulting from external loads are superimposed on an initial pressure stress situation. The program computes stresses at three levels of plate thicknesses: outside, inside, and centerline of plate. The 12 points investigated are shown in Figure 3.8C-2. Four points at the edge of attachment, at 1/2 RT from the edge of attachment and at the edge of reinforcement.The program determines 3 components for each stress intensity:
(1) X =A normal stress parallel to the vessel's longitudinal axis (2) =A normal stress in a circumferential direction (3) =A shear stressThe program has an option, whereby the influence coefficients can be calculated directly. The program uses the methodology from the "Welding Research Council Bulletin #107", of December 1968. Additionally, the program contains extrapolations of the curves for cylinders in WRC 107 for gamma up to 600. It should be noted that the use of the program requires complete familiarity with WRC 107 publication.
3.8C.14 PROGRAM 1036M-STRESS INTENSITIES IN JUMBO INSERT PLATESThis program determines the stress intensities in a "Jumbo" insert plate (a reinforcing plate with multiple penetrations) in a cylindrical vessel at 8 points around one of these penetrations due to the loading on that penetration plus the loadings on the 4 adjacent penetrations all as superimposed on an initial stress situation. It does this at three levels of plate thickness: outside, inside, and centerline of plate. The 8 points investigated are shown in Figure 3.8C-3. The 4 points on radius R are at the junction of the penetration and the insert plate. The other 4 points are other points of interest; normally, they will be at the midpoints in the clear space between penetrations or at the edge of reinforcing. Although 5 penetrations are considered, each point is analyzed as though it were only influenced by 2 (the central penetration plus the penetration on the same axis as the point concerned).The program also determines 3 components for each stress intensity:
(1) x =a normal stress parallel to the vessel's longitudinal axis (2) =a normal stress in a vessel's circumferential direction (3) =a shear stress DOCUMENTATION OF CB&I COMPUTER PROGRAMS 3.8C-9WATTS BARWBNP-101Each of these is composed of 3 subcomponents:
(1)One due to the central penetration's loading (2)One due to the loading on the next adjacent penetration (3)An initial stress component (input)The program has an option whereby the penetration loads will be considered reversible or nonreversible in direction. Under the reversible option, (see Figure 3.8C-4) only the data associated with the most severe loading situations is printed out.Most of the analysis and notation used in the program is taken directly from the "Welding Research Council Bulletin #107" of December 1968. Use of the program requires complete familiarity with this publication.The analysis in WRC 107 is for a single penetration. This program analyzes the several penetrations individually, using WRC 107 techniques verbatim, and then through superposition obtains the composite results. The adjacent penetrations must be on a cardinal line of the central penetration in order to use WRC 107 methods. This has required a very conservative extension of the WRC 107 analysis. WRC 107 analysis applies only to the points on the penetration to shell juncture. This program makes stress determinations at points removed from the junction by fictitiously extending the radius of any penetration to any point at which a stress determination is desired. This disregards the statement in WRC 107 that "these stresses attenuate very rapidly at points removed from the penetration to shell juncture". Furthermore, in some cases, the moment induced stresses at both the juncture and at points removed from the juncture are increased by 20% per discussion in WRC 107. Figure 3.8C-5 shows the cases for the 20% increase and indicates the thickness used for the calculation of the parameters (per WRC 107) and stresses.The program contains extrapolations of the curves in WRC 107 for T up to 600. The program is limited to the domains and range of Figures 1A through 4C in WRC 107 (0
< < 0.5 and 5 <
T <600).REFERENCE (1)Wilson & Clough, Dynamic Response by Step-By-Step Matrix Analysis 3.8C-10DOCUMENTATION OF CB&I COMPUTER PROGRAMS WATTS BARWBNP-101THIS PAGE INTENTIONALLY BLANK DOCUMENTATION OF CB&I COMPUTER PROGRAMS3.8C-11WATTS BAR WBNP-101Figure 3.8C-1 Vertical Stiffener Model
3.8C-12DOCUMENTATION OF CB&I COMPUTER PROGRAMSWATTS BAR WBNP-101Figure 3.8C-2 Points of Stress Calculation DOCUMENTATION OF CB&I COMPUTER PROGRAMS3.8C-13WATTS BAR WBNP-101Figure 3.8C-3 Jumbo Insert Plant Points of Stress Intensities 3.8C-14DOCUMENTATION OF CB&I COMPUTER PROGRAMSWATTS BAR WBNP-101Figure 3.8C-4 Determination of Loads on Center Penetration Associated with MaximumStress Intensity DOCUMENTATION OF CB&I COMPUTER PROGRAMS3.8C-15WATTS BAR WBNP-101Figure 3.8C-5 Penetration Analysis 3.8C-16DOCUMENTATION OF CB&I COMPUTER PROGRAMSWATTS BAR WBNP-101 THIS PAGE INTENTIONALLY BLANK COMPUTER PROGRAMS FOR STRUCTURAL ANALYSIS 3.8D-1WATTS BARWBNP-101 3.8D COMPUTER PROGRAMS FOR STRUCTURAL ANALYSISHistorical Information [Computer programs used for structural analysis meet the TVA Quality Assurance Program for computer software. The following sections are for historical purposes.]Computer programs used for structural analysis and design have been validated by one of the following criteria or procedures: (a)The following computer programs are recognized programs in the public domain:
ProgramUsage StartDate:YearHardwareSourceAMG0321965IBMR&HAMGO331965IBMR&H AMGO341965IBMR&HANSYS1972CDCCDCASHSD1969IBMUCB BASEPLATE II1982CDCCDCGENDHK 31969IBMUCBGENSHL 21969IBMFIRL GENSHL 51968IBMFIRLGTSTRUDL1979CDCGTNASTRAN (MSC)1974CDCCDC SAP IV1973CDCUCBSAP IV1974IBMUSCSDRC FRAME1977CDCSDRC PACKAGE SAGS/DAGSSPSTRESS1977CDCCDC STARDYNE1977CDCCDCSTRESS1970EGCDCSTRUDL (V2 M2)1972IBMICES STRUDL (Rel. 2.6)1974IBM MCAUTO (Dynal)STRUDL (Rel. 4.0)1975IBM MCAUTOSTRUPAK PACKAGE1971CDCTRW MAP2DF/SAP2DF SUPERB1977CDCCDC 3.8D-2COMPUTER PROGRAMS FOR STRUCTURAL ANALYSIS WATTS BARWBNP-101All programs on IBM hardware are run under the MVS operating system, on either a 370/165 machine or a 360150 machine. All programs on CDC hardware are run under the SCOPE 3.3 operating system on a 6600 machine.The following abbreviations are used for program sources:
CDC - Control Data Cor poration, Minneapolis, MIFIRL - Franklin Institute Research Labs, Philadelphia, PA GT - Georgia Institute of Technology, Atlanta, GA ICES - Integrated Civil Engineering System, Worcester, MA MCAUTO - McDonnell-Douglas Automation Company, St. Louis, MOR&H - Rohm & Haas Company, Huntsville, AL SDRC - Structural Dynamics Research Corporation, Cincinnati, OH TRW - TRW Systems Group, Redondo, CA UCB - University of California, Berkely, CA USC - University of Southern California, Los Angeles, CA
AAA - AAA Technology and Specialt ies Co., Inc., Houston, TX (b)The following programs have been validated by comparison with a program in the public domain:RESPONSE FOR EARTHQUAKE AVER AGING SPECTRAL RESPONSE Summary comparisons of results for these computer programs are provided in Figures 3.8D-l and 3.8D-2.WELDDA1983CDCCDCWERCO1978CDCAAA ProgramUsage StartDate:YearHardwareSource COMPUTER PROGRAMS FOR STRUCTURAL ANALYSIS 3.8D-3WATTS BARWBNP-101 (c)The following programs have been validated by comparison with hand calculations:
BIAXIAL BENDING - USD CONCRETE STRESS ANALYSIS
DL42 PLTDL42 THERMCYL TORSIONAL DYNANAL
PNA100 The following programs have been validated by comparison with analytical results published in the technical literature:
BAP222 DYNANAL ROCKING DYNANAL Summary comparison of results for these computer programs are provided in Tables 3.8D-l through 3.8D-10.
3.8D-4COMPUTER PROGRAMS FOR STRUCTURAL ANALYSIS WATTS BARWBNP-101Comparison of hand calculations with BIAXIAL BENDING - USD for the moment capacities of a reinforced concrete section for a given direct load.Table 3.8D-1 BIAXIAL BENDING - USDMoment Capacity(FT-KIPS)MXMYHandCalculationsProgram HandCalculationsProgram 0 0409408601603287285 850850164165911909 77 76933932 0 0 COMPUTER PROGRAMS FOR STRUCTURAL ANALYSIS 3.8D-5WATTS BARWBNP-101Comparison of hand calculations with CONCRETE STRESS ANALYS IS for reinforced concrete beam with 9 rows of steel, subject to combined load of moment and axial force.Table 3.8D-2 Concrete Stress AnalysisConcrete Compression Stress(psi)Hand Calculations Program436.436.Row No.Steel Tensile Stress(psi)HandCalculationsProgram1-3833-3830 2-2238-2234 3- 644- 639 4 950 957 5 2417 2419 6 3884 3881 7 5478 5477 8 6275 6275 91105311061 3.8D-6COMPUTER PROGRAMS FOR STRUCTURAL ANALYSIS WATTS BARWBNP-101Note: Comparison of hand calculations with Thermcyl results for stresses in reinforced concrete thin-wall cylinder with non-linear temperature distribution across wall thickness and varying dead load axial stress.Table 3.8D-3 Thermcyl DeadLoad(psi)Maximum ConcreteCompression Stress(psi)SteelTensile Stress(psi)HandCalculationsProgramHandCalculationsProgram 0 770.8 770.912,948.12,950. 10 848.8 848.312,285.12,290. 1001313. 1316. 8,336. 8,311.10002795. 2793. -5,010.-4,990.
COMPUTER PROGRAMS FOR STRUCTURAL ANALYSIS 3.8D-7WATTS BARWBNP-101Comparison of hand calculations with TORSIONAL DYNANAL results for torsional modes of vibration of a thin-walled steel half-tube.
Table 3.8D-4 Torsional DynanalPure Torsion Modal FrequenciesMode No.Frequency (RAD./SEC.)Hand CalculationsProgram128102814 284308430 3.8D-8COMPUTER PROGRAMS FOR STRUCTURAL ANALYSIS WATTS BARWBNP-101Comparison of DYNANAL with analytical procedure presented in Engineering Vibrations, L. S. Jacobsen and R. S. Ayre, McGraw-Hill, 1958, Chapter 10, Modal Analysis of 200 Ft. shear-wall building including effects of flexural and shear deformations.Table 3.8D-5 DYNANALModal Periods IncludingEffects of Flexural and Shear DeformationsMode No.Period (SEC)PublishedResultsProgram11.481.502.425.430 3.216.222 4.149.157 5.114.124 COMPUTER PROGRAMS FOR STRUCTURAL ANALYSIS 3.8D-9WATTS BARWBNP-101Comparison of ROCKING DYNANAL with Analytical Procedure presented in "Earthquake Stresses in Shear Buildings," M. G. Salvadori, ASCE Transactions, 1953, Paper No. 2666. Modal analysis of lumped-mass shear beam including effects of base rocking.Table 3.8D-6 Rocking DynanalModal Frequencies ofLumped-Mass Shear BeamIncluding effects of Base RockingModeNo.Frequency (RAD./SEC.)PublishedResults Program15.1555.339220.5219.226 3.8D-10COMPUTER PROGRAMS FOR STRUCTURAL ANALYSIS WATTS BARWBNP-101Table 3.8D-7 BAP222Comparison of BAP222 with analyt ical procedure presented in A Simple Analysis for Eccentrically Loaded Concrete Sections,L. G. Parker and J. J. Scanion, Civil Engineering, October 1940 PublishedResults ProgramPressure bulb geometry, Z4Pressure bulb geometry, Z5 Pressure bulb geometry, Z7 Concrete pressure force Anchor load 1 Anchor load 2 Anchor load 3 Anchor load 4 12 (in.) 6.41 (in.) 3.67 (in.)-14.08 (k)- 1.715 (k) 5.34 (k) -3.22 (k) 3.665 (k)12 (in.) 6.41 (in.) 3.36 (in.)-14.48 (k)- 1.65 (k) 5.4 (k) -3.44 (k) 3.61 (k)
COMPUTER PROGRAMS FOR STRUCTURAL ANALYSIS 3.8D-11WATTS BARWBNP-101Table 3.8D-8 DL42Comparison of hand calculations with DL42 for the design of a baseplate resisting a given load.
HandCalculationsProgram Safety factor (0.5 SSE)
Safety factor (SSE)
Maximum plate moment Effective section modulus Minimum plate thickness 3.232 3.878 10.535 (k-in) 1.261 (in.) 0.417 (in.) 3.234 3.881 10.526 1.261 0.417 3.8D-12COMPUTER PROGRAMS FOR STRUCTURAL ANALYSIS WATTS BARWBNP-101Table 3.8D-9 PLTDL42Comparison of hand calculations with PLTDL42 for the design of a baseplate resisting a given load.
HandCalculationsProgram Safety factor (0.5 SSE)
Safety factor (SSE)
Maximum plate moment Effective section modulus Minimum plate thickness Plate bending stress 3.232 3.878 10.535 (k-in) 1.261 (in.) 0.417 (in.) 8.355 (k/in) 3.234 3.881 10.526 1.261 0.417 8.348 COMPUTER PROGRAMS FOR STRUCTURAL ANALYSIS 3.8D-13WATTS BARWBNP-101Table 3.8D-10 PNA 100 Nozzle Stresses (PEN X-57) Next to ShellCase Calc.ModeABCD1Program11,03916,58811,22416,495Hand11,03616,58411,22116,4914Program13,07419,19212,41717,974Hand13,07019,18712,41217,968AWAY FROM SHELLCase Calc.ModeABCD1Program10,35810,09510,57110,330Hand10,35410,09010,56710,3274Program12,94412,62112,19611,915Hand12,93912,61612,19011,908 3.8D-14COMPUTER PROGRAMS FOR STRUCTURAL ANALYSIS WATTS BARWBNP-101THIS PAGE INTENTIONALLY BLANK COMPUTER PROGRAMS FOR STRUCTURAL ANALYSIS3.8D-15WATTS BAR WBNP-101Figure 3.8D-1 Response for Earthquake Averaging
3.8D-16COMPUTER PROGRAMS FOR STRUCTURAL ANALYSISWATTS BAR WBNP-101Figure 3.8D-2 Spectral Response CODES, LOAD DEFINITIONS AND LOAD COMBINATIONS FOR THE MODIFICATION AND EVALUATION OFEXISTING STRUCTURES AND FOR THE DESIGN OF NEW FEATURES ADDED TO EXISTING STRUCTURESAND THE DESIGN OF STRUCTURES INITIATED AFTER JULY 1979 WATTS BARWBNP-101 3.8E-1 3.8E CODES, LOAD DEFINITIONS AND LOAD COMBINATIONS FOR THE MODIFICATION AND EVALUATION OF EXISTING STRUCTURES AND FOR THE DESIGN OF NEW FEATURES ADDED TO EXISTING STRUCTURES AND THE DESIGN OF STRUCTURES INITIATED AFTER JULY 19793.8E.1 Application Codes and Standards (a)American Concrete Institute (ACI) 318-77, "Building Code Requirements for Reinforced Concrete" (b)American Institute of Steel Construction (AISC), "Specification for the Design Fabrication, and Erection of Structural Steel for Buildings," 7th edition adopted February 12, 1969, as amended through June 12, 1974 or later editions, except welded construction is in accordance with Item d below.(c)American Society for Testing and Materials (ASTM) Standards (d)American Welding Society (AWS) Structural Welding Code, AWS D1.1-72, with Revisions 1-73 and 2-74 except later editions may be used for prequalified joint details, base materials, and qualification of welding procedures and welders.Visual inspection of structural welds will meet the minimum requirements of Nuclear Construction Issues Group documents NCIG-01 and NCIG-02 as specified on the design drawings or other engineering design output (See Section 3.8.4.1.1, Item 18). (e)National Fire Protection Association Standard NFPA 13 (f)National Fire Protection Association Standard NFPA 14 (g)National Fire Protection Association Standard NFPA 15 (h)National Fire Protection Association Standard NFPA 24 (i)National Fire Protection Association Standard NFPA 30 (j)American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code, Sections III, VIII, and IX (k)American Nuclear Standard Institute (ANSI) B31.1, "Power Piping" (l)AWS D1.1-81, "Structural Welding Code" (m)AISC-ANSI-N690-1984 "Nuclear Facilities Steel Safety-Related Structures for Design, Fabrication and Erection" 3.8E.2 Load DefinitionsThe following terms are used in the load combination equations for structures.
3.8E-2WATTS BARWBNP-101CODES, LOAD DEFINITIONS AND LOAD COMBINATIONS FOR THE MODIFICATION ANDEVALUATION OF EXISTING STRUCTURES AND FOR THE DESIGN OF NEW FEATURES ADDEDTO EXISTING STRUCTURES AND THE DESIGN OF STRUCTURES INITIATED AFTER JULY 1979Normal loads, which are those loads to be encountered during normal plant operation and shutdown, include:D - Dead loads or their related internal moments and forces including any permanent equipment loads; all hydrostatic loads; and earth loads applied to horizontal surfaces.L - Live loads or their related internal moments and forces including any movable equipment loads and other loads which vary with intensity and occurrence, such as lateral soil pressure.
T o - Thermal effects and loads during normal operating or shutdown conditions, based on the most critical transient or steady-state condition.
R o - Pipe reactions during normal operating or shutdown conditions, based on the most critical transient or steady-state condition.Severe environmental loads include:
E - Loads generated by the operating basis earthquake (OBE). The term "operating basis earthquake" has the same meaning as "one-half safe shutdown earthquake."W - Load generated by the design wind specified for the plant.
Extreme environmental loads include:
E' - Load generated by the safe shutdown earthqua ke (SSE). The term "safe shutdown earthquake" has the same meaning as the term "design basis earthquake" (DBE).
W t - Loads generated by the design tornado specified for the plant. Tornado loads include loads due to the tornado wind pressure, the tornado-created differential pressure, and to tornado-generated missiles.Abnormal loads, which are those loads generated by a postulated high-energy pipe break accident, include:
P a - Pressure equivalent static load within or across a compartment generated by the postulated break, and including an appropriate dynamic load factor to account for the dynamic nature of the load.
T a -Thermal loads under thermal conditions generated by the postulated break and includingT
- o. R a -Pipe reactions under thermal conditions generated by the postulated break and including R
- o.
CODES, LOAD DEFINITIONS AND LOAD COMBINATIONS FOR THE MODIFICATION AND EVALUATION OFEXISTING STRUCTURES AND FOR THE DESIGN OF NEW FEATURES ADDED TO EXISTING STRUCTURESAND THE DESIGN OF STRUCTURES INITIATED AFTER JULY 1979 WATTS BARWBNP-101 3.8E-3 Y r - Equivalent static load on the structure generated by the reaction on the broken high-energy pipe during the postulated break, and including an appropriate dynamic load factor to account for the dynamic nature of the load.Y j - Jet impingement equivalent static load on a structure generated by the postulated break, and including an appropriate dynamic load factor to account for the dynamic nature of the load.
Y m - Missile impact equivalent static load on a structure generated by or during the postulated break, as from pipe whipping, and including an appropriate dynamic load factor to account for the dynamic nature of the load.In determining an appropriate equivalent static load for Y r , Y j , and Y m , elasto-plastic behavior may be assumed with appropriate ductility ratios, provided excessive deflections will not result in loss of function of any safety-related system.
Other loads:
C - Construction live loads F' - Hydrostatic load from the probable maximum flood
F a - Flood load generated by a postulated pipe break Concrete capacity:
U - Concrete section strength required to resist design loads based on the strength design methods described in ACI 318-77.
3.8E.3 Load Combinations - Concrete For service load conditions, the strength design method is used, and the following load combinations are considered.
(1)U = 1.4 D + 1.7 L (2)U = 1.4 D + 1.7 L + 1.9 E (3)U = 1.4 D + 1.7 L + 1.7 W 3.8E-4WATTS BARWBNP-101CODES, LOAD DEFINITIONS AND LOAD COMBINATIONS FOR THE MODIFICATION ANDEVALUATION OF EXISTING STRUCTURES AND FOR THE DESIGN OF NEW FEATURES ADDEDTO EXISTING STRUCTURES AND THE DESIGN OF STRUCTURES INITIATED AFTER JULY 1979If thermal stressses due to T o and R o are present, the following combinations are also considered.
(1a)U = (0.75) (1.4 D + 1.7 L + 1.7 T o + 1.7 R o)(2a)U = (0.75) (1.4 D + 1.7 L + 1.9 E + 1.7 T o + 1.7 R o)(3a)U = (0.75) (1.4 D + 1.7 L + 1.7 W + 1.7 T o + 1.7 R o)Both cases of L having its full value or being completely absent are checked. In addition, the following combinations are considered:
(2a')U = 1.2 D + 1.9 E (3a')U = 1.2 D + 1.7 W (b)For factored load conditions, which represent extreme environmental, abnormal, abnormal/severe environmental and abnormal/extreme environmental conditions, the strength design method is used; and the following load combinations are considered:
(4)U = D + L + T o + R o + E'(5)U = D + L + T o + R o + W t (6)U = D + L + T a + R a + 1.5 P a (7)U = D + L + T a + R a + 1.25 P a + 1.0 (Y r + Y j + Y m) + 1.25 E (8)U = D + L + T a + R a + 1.0 P a + 1.0 (Y r + Y j + Y m) + 1.0 E'For the Additional Diesel Generator Building and structures initiated after July 1979, the three individual tornado-generated loads are combined as follows:
W t = W w W t = W p W t = W m W t = W w + 0.5W p W t = W w + W m W t = W w + 0.5 W p + W m where: W t is the total tornado load, W w is the tornado wind load, W p is the tornado-generated pressure differential load, and W m is the tornado missile load.
CODES, LOAD DEFINITIONS AND LOAD COMBINATIONS FOR THE MODIFICATION AND EVALUATION OFEXISTING STRUCTURES AND FOR THE DESIGN OF NEW FEATURES ADDED TO EXISTING STRUCTURESAND THE DESIGN OF STRUCTURES INITIATED AFTER JULY 1979 WATTS BARWBNP-101 3.8E-5In combinations (6), (7), and (8), the maximum values of P a , T a , R a , Y j , Y r, and Y m , including an appropriate dynamic load factor, is used unless a time-history analysis is performed to justify otherwise. Combinations (5), (7), and (8), are satisfied first without the tornado missile load in (5) and without Y r , Y j, and Y m in (7) and (8). When considering these concentrated loads, local section strength capacities may be exceeded provided there is no loss of function of any safety-related system.(c)Other load conditions:
(9)U = 1.4 D + 1.4 C (10)U = D + L + F' (11)U = D + F a3.8E.4 Load Combinations - Structural Steel (a)For service load conditions, the elastic working stress design methods of Part 1 of the AISC specifications is used and the following load combinations are considered.Allowable StressLoad Combinations(1)AISC Allowable*D + L (2)AISC Allowable*D + L + E (3)AISC Allowable*D + L + W
- See Table 3.8E-1 for limiting values If thermal stresses due to T o and R o are present, the following combinations are also considered:Allowable Stress Load Combinations (1a) 1.5 x AISC Allowable*D + L + T o + R o(2a) 1.5 x AISC Allowable*D + L + T o + R o + E(3a) 1.5 x AISC Allowable*D + L + T o + R o + W* The allowable stress shall be limited to the values given in Table 3.8E-1.
Both cases of L having its full value or being completely absent, are checked.(b)For factored load conditions, the following load combinations are considered.
3.8E-6WATTS BARWBNP-101CODES, LOAD DEFINITIONS AND LOAD COMBINATIONS FOR THE MODIFICATION ANDEVALUATION OF EXISTING STRUCTURES AND FOR THE DESIGN OF NEW FEATURES ADDEDTO EXISTING STRUCTURES AND THE DESIGN OF STRUCTURES INITIATED AFTER JULY 1979Allowable StressLoad Combinations(4)1.6 x AISC Allowable* D + L + T o + R o + E'(5)1.6 X AISC Allowable*D + L + T o + R o + W t(6)1.6 x AISC Allowable*D + L + T a + R a + P a(7)1.6 x AISC Allowable*D + L + T a + R a + P a+ 1.0 (Y j + Y r + Y m)+ EAllowable StressLoad Combinations(8)1.7 x AISC Allowable*D + L + T a + R a + P a+ 1.0 (Y j + Y r +Y m) + E'(9)1.6 x AISC Allowable*D + F a(10)1.6 x AISC Allowable* D + L + E' (11)1.6 x AISC Allowable* D + L + W t* If thermal loads are not present, the allowable stress shall be limited to the values given in Table 3.8E-1.Evaluations of miscellaneous and structural steel designed prior to July 1979, may be performed using load combinations (2), (10), and (11) unless other specific loads of a significant nature exist, in which case, the appropriate load combinations of Section 3.8E.4 must be considered. The design of modifications must meet the load combinations in Section 3.8E.4.Thermal analyses using linear elastic methods are performed for restrained Category I structures located in high temperature environments.In combinations (6), (7), and (8), the maximum values of P a , R a , T a , Y j , Y r, and Y m , including an appropriate dynamic load factor, was used unless a time-history analysis was performed to justify otherwise. Combinations (5), (7), and (8) were first satisfied without the tornado missile load in (5) and without Y r , Y j, and Y m in (7) and (8).
CODES, LOAD DEFINITIONS AND LOAD COMBINATIONS FOR THE MODIFICATION AND EVALUATION OFEXISTING STRUCTURES AND FOR THE DESIGN OF NEW FEATURES ADDED TO EXISTING STRUCTURESAND THE DESIGN OF STRUCTURES INITIATED AFTER JULY 1979 WATTS BARWBNP-101 3.8E-7Table 3.8E-1 (Sheet 1 of 2)LIMITING VALUES OF ALLOWABLE STRESSLoading CombinationsTension on Net SectionSheer on Gross SectionCompression on SectionBending(1), (2), (3)0.60F y0.40F ySee Note 1See Note 2(1a), (2a), (3a)(4) through (9)0.90F ySee Note 30.90F yNote 1 - Varies with slenderness ratio, see AISC "Manual of Steel Construction," 7th Edition, Table 1-36, Page 5-84.Note 2 - Varies, see Section 1.5.1.4, "Bending", of Item 3.8E.1.bNote 3 - Varies with slenderness ratio. The allowable stress was obtained from AISC Specification Section 1.5, using formula 1.5-1 or 1.5-2 and 1.5-3 with modifications, as shown below:Main and secondary membersMain members Secondary members Where:E = Modulus of elasticity of steel 0.90 F y 3----------------
-Kl / r C c: F a0.9 F y 1 Kl r-----2 2 C 2 c--------------
-(Formula A)
=C c Kl / r200: F a0.9 2 E Kl r-----2-----------------
- (Formula B)
=120 Kl / r200: F asF aby Formula (A) or (B)1.6 1 200 r----------
-=C c 2 2 E F y-------------
=
3.8E-8WATTS BARWBNP-101CODES, LOAD DEFINITIONS AND LOAD COMBINATIONS FOR THE MODIFICATION ANDEVALUATION OF EXISTING STRUCTURES AND FOR THE DESIGN OF NEW FEATURES ADDEDTO EXISTING STRUCTURES AND THE DESIGN OF STRUCTURES INITIATED AFTER JULY 1979 F a = Axial compressive stress permitted in the absence of bending moment (kips per square inch)
F as = Axial compressive stress, permitted in the absence of bending moment, for bracing and other secondary members (kips per square inch)
F y = Specified minimum yield stress of materials (kips per square inch)K = Effective length factorl = Actual unbraced length (inches) r = Governing radius of gyration (inches)Table 3.8E-1 (Sheet 2 of 2)LIMITING VALUES OF ALLOWABLE STRESS MECHANICAL SYSTEMS AND COMPONENTS 3.9-1WATTS BARWBNP-1013.9 MECHANICAL SYST EMS AND COMPONENTS3.9.1 General Topic for Analysis of Seismic Category I ASME Code and Non-Code Items3.9.1.1 Design TransientsTransients used in the design and fatigue analysis for Westinghouse supplied ASME Code Class 1 components and CS components are discussed and presented in Section 5.2.1.5. Specifically, the transients are identified for Class 1 components in Tables 5.2-2 and 5.2-3. The transients used in the design and analysis of RCS components are identified in Table 5.2-2.3.9.1.2 Computer Programs Used in Analysis and Design 3.9.1.2.1 Other Than NSSS Systems, Components, Equipm ent, and Supports (1)The following computer programs are used in piping analyses: (a)TPIPE Program - TPIPE is a special purpose computer program capable of performing static and dynamic linear elastic analyses of power-related piping systems. The dynamic analysis option includes: (1) frequency extraction, (2) response spectrum, (3) time history modal superposition, and (4) time history direct integration methods.In addition to these basic analysis capabilities, the program can perform an ASME Section III, Class 1, 2, or 3 stress evaluation and perform thermal transient heat analysis to provide the linear thermal gradient, T1, nonlinear thermal gradient, T2, and gross discontinuity expansion difference, a T a - b T b, required for a Class 1 stress evaluation.This program is owned and maintained by TVA. It has been fully verified and documented and was compared with PISOL, SAP IV, PIPSD, STARDYNE, and SUPERPIPE with excellent correlation. These programs are well recognized and utilized throughout the industry. It is maintained and updates are verified in accordance with the TVA Quality Assurance Program for Computer Software.(b)Post Processors - The post processors are used in performing the stress evaluations and support load calculations made in the analysis of piping systems. The programs use moment, force, and deflection data generated by TPIPE. A stress evaluation is made for each joint on the analysis model. The appropriate stress intensifications/stress indices according to the ASME Section III code are utilized in evaluating stresses for the Normal, Upset, Emergency, and Faulted Conditions. Pipe rupture limits and active valve limits are also evaluated. The allowed stress
3.9-2MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101difference for pipe lug attachments and the lug load is calculated for each load condition.Support and anchor design loads are calculated for each support to meet the requirements given in Section 3.9.3.4.2.(c)The following computer programs are also used for piping analysis:
(2)The following computer programs are used in support design and equipment/component analysis.ProgramSourceProgram DescriptionME-101BECHTELLinear elastic analysis of piping systems - Bechtel Western Power Corp San Francisco, CA.ANSYSSWANSONGeneral purpose finite element program - Swanson Analysis Systems, Inc. Houston, PA.ACRONYMPROGRAM DESCRIPTIONFAPPS (ME150)Frame Analysis For Pipe SupportsSMAPPS (ME152)Standard Frame Analysis For Small Bore Pipe SupportsMAPPS (ME153)Miscellaneous Applications For Pipe SupportsIAPIntegral Welded Attachments CONANAllowable Tensile Load For Anchor Bolt Group With Shear Cone OverlapBASEPLATE IIFinite Element Analysis Of Base Plates And Anchor BoltsGT STRUDLStructural Analysis ProgramCASDTVA Computer Aided Support Design Program SUPERSAPStructural Finite Element Analysis ProgramANSYSStructural Finite Element Analysis ProgramSTARDYNEStructural Analysis Program
MECHANICAL SYSTEMS AND COMPONENTS 3.9-3WATTS BARWBNP-101 3.9.1.2.2 Programs Used for Category I Components of NSSSComputer programs that Westinghouse uses in analysis to determine structural and functional integrity of Seismic Category I systems, components, equipment and supports are presented in WCAP-8252, Revision 1
[1] and WCAP-8929 [10].3.9.1.3 Experiment al Stress AnalysisNo experimental stress analysis was used per se, for the reactor internals. However, Westinghouse makes extensive use of measured results from prototype plants and various scale model tests as discussed in the following Sections 3.9.2.4, 3.9.2.5, and 3.9.2.6.3.9.1.4 Consideration for the E valuation of the Faulted Condition3.9.1.4.1 Subsystems and Components Analyzed by WestinghouseThe analytical methods used to evaluate stresses for ASME Class 1 systems and components are presented in Section 5.2.1.10. The results of the analyses are documented in the stress reports that describe the system or component.For reactor internals the faulted condition was evaluated based on a non-linear elastic system analysis and conforms to the requirements of Appendix F of the ASME Code Section III. Analytical methods are described in Section 3.9.2.5.3.9.1.4.2 Subsystems and Components Analyzed by TVA (1)Piping Systems - The methods employed in the analysis of ASME Class 1 and Class 2/3 piping systems are elastic analytical methods as described by the equations of Sections NB-3600 and NC-3600 of the ASME Code.The faulted condition stress limits specified for Class 1 and Class 2/3 systems are in compliance with the elastic method limits set forth in Appendix F subsection F-1360 of the ASME Section III Code.
(2)Piping System Supports - The methods employed in the analysis of ASME Code Classes 1, 2, and 3 piping system supports are as follows:Linear Type - Elastic methods as described by Part I of the AISC, "Specification for the Design, Fabrication, and Erection of Structural Steel for Buildings," February 12, 1969. (Supplements 1, 2, & 3) (*Later edition of the AISC code may be utilized when design safety is not compromised.)(a)Standard Components - Elastic or load-rated methods as described by Manufacturers' Standardization Society (MSS) SP-58, 1967 edition, "Pipe Hangers and Supports."The faulted condition stress limits for Class 1, 2, and 3 pipe supports are specified in Section 3.9.3.4.2. For linear supports these faulted 3.9-4MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101condition limits meet the intent and requirements of the elastic method limits set forth in Appendix F, subsection F-1320 or F-1370, of the ASME Section III Code. See Section 3.9.3.4.2. For standard components, the allowable stresses or load ratings of MSS-SP-58 are based on a factor of safety of five based on normal operating conditions. Upset, emergency, faulted, and test conditions were evaluated using Table 3.9-21. This low allowable stress is adequate to assure that active components are properly supported for faulted conditions.
(3)Mechanical EquipmentNo plastic instability allowable limits given in ASME Section III have been used when dynamic analysis is performed. The limit analysis methods have the limits established by ASME Section III for Normal, Upset and Emergency Conditions. For these cases, the limits are sufficiently low to assure that the elastic system analysis is not invalidated. For ASME Code Class 1 mechanical equipment, the stress limits for faulted loading conditions are specified in Sections 3.9.3.1.2 and 5.2. For ASME Code Class 2 and 3 mechanical equipment the stress limits for faulted loading conditions are specified in Section 3.9.3.1.2. These faulted condition limits are established in such a manner that there is equivalence with the adopted elastic system analysis. Particular cases of concern are checked by readjusting the elastic system analysis.
(4)Mechanical Equipment SupportsThe stress limits for the faulted loading condition of mechanical equipment supports are given in Section 3.9.3.4.1 of Westinghouse's scope of supply, and Section 3.9.3.4.2 for TVA's scope of supply.
3.9.2 Dynamic
Te sting and Analysis3.9.2.1 Preoperational Vibration a nd Dynamic Effects Testing on PipingASME Code Section III, Subparagraph NB-3622.3, "Vibration," requires that vibration effects in piping systems shall be visually observed and where questionable shall be measured and corrected as necessary. The preoperational piping dynamic effects test program at this plant is as follows: (a)The dynamic (steady state and transient) behavior of safety related piping systems designated as ASME Class 1, 2, and 3 is observed during the preoperational testing program. Sample and instrument lines beyond the root valves are normally not included. Also included MECHANICAL SYSTEMS AND COMPONENTS 3.9-5WATTS BARWBNP-101in the program are those portions of ANSI B31.1 piping which has a potential to exhibit excessive vibrations.(b)Preoperational tests involving critical piping systems will be in compliance with Regulatory Guide 1.68, "Preoperational and Initial Startup Test Programs for Water-Cooled Power Reactors." (c)For the piping systems discussed in Item a., visual observation of the piping will be performed by trained personnel during predetermined, steady-state and transient modes of operation. The maximum point(s) of representative vibration, as determined by the visual observation, will be instrumented and measurement will be taken to determine actual magnitudes, if it is judged to be excessive.(d)The allowable criteria for measurements shall be either a maximum half-amplitude displacement or velocity value based on an endurance limit stress as defi ned in the ASME B&PV Code (refer to Section 3.7.3.8.1).(e)Should the measured magnitudes actually exceed the allowable, corrective measures will be performed for the piping system. Any new restraints, as required by corrective measures, will be incorporated into the piping system analysis.(f)The flow mode which produced the excessive vibrations will be repeated to assure that vibrations have been reduced to an acceptable level.(g)The flow modes to which the system components will be subjected are defined, in general terms, in the preoperational test program.(h)Vibration measurements will also be taken on the vital pumps at baseline and on a periodic basis so that excessive vibration can be corrected early in the program and/or detected if it gradually becomes a problem.(i)Vibrations of the affected portions of the main steam system during MS isolation valve trip will be tested and the results will be evaluated.(j)Thermal expansion tests will be conducted on the following piping systems:Reactor Coolant SystemMain SteamSteam Supply to Auxiliary Feedwater Pump TurbineMain Feedwater 3.9-6MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101Pressurizer Relief LineRHR in Shutdown Cooling ModeSteam Generator BlowdownSafety Injection System (those lines adjoining RCS which experience temperature > 200 F)Auxiliary FeedwaterCVCS (Charging line from Regen. Hx to RCS, Letdown Line from RCS to Letdown Hx)During the thermal expansion test, pipe deflections will be measured or observed at various locations based on the location of snubbers and hangers and expected large displacement. One complete thermal cycle (i.e., cold position to hot position to cold position ) will be monitored. For most systems, the thermal expansion will be monitored at cold conditions and at normal operating temperature.
Intermediate temperatures are generally not practical due to the short time during which the normal operating temperature is reached. For the reactor coolant system and the main steam system, measurements will be made at cold, 250
°F, 350°F, 450°F and normal operating temperatures.Acceptance criteria for the thermal expansion test verify that the piping system is free to expand thermally (i.e., piping does not bind or lock at spring hangers and snubbers nor interfere with structures or other piping), and to confirm that piping displacements do not exceed design limits, as described by ASME Section III (i.e., the induced stresses do not exceed the sum of the basic material allowable stress at design temperature and the allowable stress range for expansion stresses).If thermal motion is not as predicted, the support system will be examined to verify correct function or to locate points of binding of restraints. If binding is found, the restraints will be adjusted to eliminate the unacceptable condition or reanalyzed to verify that the existing condition is acceptable.
3.9.2.2 Seismic Qualification Testing of Safety-Relat ed Mechanical EquipmentDesign of Category I mechanical equipment to withstand seismic, accident, and operational vibratory loadings is provided either by analysis or dynamic testing.Generally tests are run with either of the following two objectives:
(1)To obtain information on parts or systems necessary to perform the required analysis, or MECHANICAL SYSTEMS AND COMPONENTS 3.9-7WATTS BARWBNP-101 (2)To prove the design (stress or operability) adequacy of a given equipment or structure without performing any analysis of this particular equipment or structure.The need for the first type of tests is dictated by lack of information on some of the inputs vital to the performance of an analysis. These tests can be either static (to obtain spring constants) or dynamic (to obtain impedance characteristics).The need for the second type of test is mainly dictated by the complexity of the structure/equipment under design. This vibration testing is usually performed in a laboratory or shop on a prototype basis, using various sources of energy.For general seismic qualification requirements for mechanical and electrical equipment, see Section 3.7.3.16.Laboratory vibration testing can be conducted by employing various forms of shakers, the variation depending on the source of the driving force. Generally, the primary source of motion may be electromagnetic, mechanical, or hydraulic-pneumatic. Each is subject to inherent limitations which usually dictate the choice.To properly simulate the seismic disturbance, the waveform must be carefully defined. The waveform seen by a given piece of equipment depends on:
(1)The earthquake motion specified for a given site.
(2)The soil-structure interaction.
(3)The building in which the component is housed.
(4)The floor on which the equipment is located.
(5)The support and attachments to the equipment. Components located on rocks or on stiff lower floors of buildings founded on rock are subjected to random-type vibrations. Components located on the upper floors of flexible buildings, in flexible subsystems, or in buildings on soft foundations are roughly subjected to sine beats with a frequency close to fundamental frequency of the building or subsystem.In cases where random vibration inputs are used, extreme care is paid to the selection of random forcing functions having frequency content and energy conservatively approaching those of the ground or buildings motion caused by the specified earthquake(s).The most common and readily available vibration testing facilities could only carry simple harmonic motion. By analytical comparison with time history response obtained with a number of real earthquake motions, it has been found that these time histories can be approximately simulated with wave forms having the shape of sine beats with 5 or 10 cycles per beat, a frequency equal to the component natural frequencies, and 3.9-8MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101maximum amplitude equal to the maximum seismic acceleration to which the component needs to be qualified. For equipment located on building floors, the maximum seismic input acceleration is the maximum floor acceleration. This is obtained from the dynamic analysis of the building or from the appropriate floor response spectrum at the zero period of the equipment.The above procedure adheres closely to the IEEE 344-1971 "IEEE Guide for Seismic Qualification of Class 1 Electric Equipment for Nuclear Power Generating Stations." This standard was specified for equipment for the Watts Bar Nuclear Plant contracted for up to September 1, 1974. New contracts after this date specified IEEE 344-1975 "IEEE Recommended Practices for Seismic Qualification of Class 1E Equipment for Nuclear Power Generating Stations." The first test to the IEEE 344-1975 was run in March 1974 on 6.9 kV switch gear. On local panels, test qualification to both standards was used because some instruments and controls mounted there on were procured to each version. This one test revealed that the 1971 version of IEEE 344 was the more severe.As an example, seismic qualification and the demonstration of operability of active Class 2 and 3 pumps, active Class 1, 2, or 3 valves, and their respective drives, operators and vital auxiliary equipment is shown by satisfying the criteria given in Section 3.9.3.2. Other active mechanical equipment will be shown operable by either testing, analysis or a combination of testing and analysis. The operability programs implemented on this other active equipment will be similar to the program described in Section 3.9.3.2 for pumps and valves. Testing procedures similar to the procedures outlined in Section 3.10 for electrical equipment will be used to demonstrate operability if the component is mechanically or structurally complex such that its response cannot be adequately predicted analytically. Analysis may be used if the equipment is amenable to modeling and dynamic analysis.Inactive Seismic Category I equipment will be shown to have structural integrity during all plant conditions in one of the following manners: 1) by analysis satisfying the stress criteria applicable to the particular piece of equipment, or 2) by test showing that the equipment retains its structural integrity under the simulated seismic environment.A list of Category I mechanical equipment and the original method of qualification is provided in the Table 3.7-25.
3.9.2.3 Dynamic Response An alysis of Reactor Internal s Under Operational Flow Transients and St eady-State ConditionsThe vibration characteristics and behavior due to flow induced excitation are very complex and not readily ascertained by analytical means alone. Reactor components are excited by the flowing coolant which causes oscillatory pressures on the surfaces. The integration of these pressures over the applied area should provide the forcing functions to be used in the dynamic analysis of the structures. In view of the complexity of the geometries and the random character of the pressure oscillations, a closed form solution of the vibratory problem by integration of the differential equation of motion is not always practical and realistic. Therefore, the determination of the forcing functions as a direct correlation of pressure oscillations can not be practically performed MECHANICAL SYSTEMS AND COMPONENTS 3.9-9WATTS BARWBNP-101independently of the dynamic characteristics of the structure. The main objective, then, is to establish the characteristics of the forcing functions that essentially determine the response of the structures. By studying the dynamic properties of the structure from previous analytical and experimental work, the characteristics of the forcing function can be deduced. These studies indicate that the most important forcing functions are flow turbulence, and pump-related excitation. The relevance of such excitations depends on many factors such as type and location of component and flow conditions.The effects of these forcing functions have been studied from test runs on models, prototype plants and in component tests [2,4,5].The Indian Point Unit 2 plant has been established as the prototype for four-loop plant internals verification program and was fully instrumented and tested during initial startup [4]. In addition, the Sequoyah Unit 1 and Trojan Nuclear Plants have also been instrumented to provide prototype data applicable to Watts Bar
[5].Although the Watts Bar plant is similar to Indian Point Unit 2, significant differences are the modifications resulting from the use of 17 x 17 fuel, the replacement of the annular thermal shield with neutron shielding panels, and reactor vessel barrel/baffle upflow flow design. These differences are addressed below.
(1)17 x 17 FuelThe only structural changes in the internals resulting from the design change from the 15 x 15 to the 17 x 17 fuel assembly are the guide tube and control rod drive line. The new 17 x 17 guide tubes are stronger and more rigid, hence they are less susceptible to flow induced vibration. The fuel assembly itself is relatively unchanged in mass and spring rate, and thus no significantdeviation is expected from the 15 x 15 fuel assembly vibration characteristics.
(2)Neutron Shielding Pads Lower InternalsThe primary cause of core barrel excitation is flow turbulence, which is not affected by the upper internals
[3]. The vibration levels due to core barrel excitation for Trojan and Watts Bar both having neutron shielding pads, are expected to be similar. Since Watts Bar has greater velocities than Trojan, vibration levels due to the core barrel excitation is expected to be somewhat greater than that for Trojan (proportional to flow velocity raised to a small power). However, scale model test results and preliminary results from Trojan show that core barrel vibration of plants with neutron shielding pads is significantly less than that of plants with thermal shields. This information and the fact that low core barrel flange stresses with large safety margins were measured at Indian Point Unit 2 (thermal shield configuration) lead to the conclusion that stresses approximately equal to those of Indian Point Unit 2 will result on the Watts Bar internals with the attendant large safety margins.
(3)Reactor Vessel Barrel/Baffle Upflow Conversion 3.9-10MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101The upflow conversion consists of changes to the reactor vessel components, which are to plug the core barrel inlet flow holes and to provide holes in the top former plate. These modifications change the flow path from being downflow to upflow between the core barrel and the baffle plate and increase core bypass flow by 1.5%. Changing the flow path reduces the pressure differential across the baffle plate, eliminating the jetting of coolant between the joints between the baffle plates. Although defined as a difference between Indian Point 2 and Watts Bar internals, the conversion of the Watts Bar internals to the upflow configuration has no direct impact on the reactor core system under earthquake conditions. Therefore, the fuel assembly structural integrity during a seismic event is not affected by the modification. The potential effects due to the LOCA contribution, as a result of the upflow modification, has been demonstrated by evaluation that the impact of the change in forces from the initial downflow design to upflow are insignificant. Therefore, the modifications associated with the upflow conversion do not increase the seismic or LOCA induced loads significantly compared to that of the downflow design, and the fuel assembly structural integrity and coolable geometry are maintained. This issue has been reviewed and approved by the NRC [11 & 12].3.9.2.4 Preoperational Fl ow-Induced Vibration Testi ng of Reactor InternalsBecause the Watts Bar reactor internals design configuration is well characterized, as was discussed in Section 3.9.2.3, it is not considered necessary to conduct instrumented tests of the Watts Bar plant hardware. The requirements of Regulatory Guide 1.20 will be met by conducting the confirmatory preoperational testing examination for integrity per Paragraph D, of Regulatory Guide 1.20, "Regulation for Reactor Internals Similar to the Prototype Design." This examination will include some 35 points (Figure 3.9-1) with special emphasis on the following areas.
(1)All major load-bearing elements of the reactor internals relied upon to retain the core structure in place.
(2)The lateral, vertical and torsional restraints provided within the vessel.
(3)Those locking and bolting devices whose failure could adversely affect the structural integrity of the internals.
(4)Those other locations on the reactor internal components which are similar to those which were examined on the prototype Indian Point Unit 2 design.
(5)The inside of the vessel will be inspected before and after the hot functional test, with all the internals removed, to verify that no loose parts or foreign material are in evidence.A particularly close inspection will be made on the following items or areas using a 5X or 10X magnifying glass or penetrant testing where applicable.
MECHANICAL SYSTEMS AND COMPONENTS 3.9-11WATTS BARWBNP-101 (1)Lower Internals (a)Upper barrel to flange girth weld.(b)Upper barrel to lower barrel girth weld.(c)Upper core plate aligning pin. Examine bearing surfaces for any shadow marks, burnishing, buffing or scoring. Inspect welds for integrity.(d)Irradiation specimen guide screw locking devices and dowel pins. Check for lockweld integrity.(e)Baffle assembly locking devices. Check for lockweld integrity.(f)Lower barrel to core support girth weld.(g)Neutron shield panel screw locking devices and dowel pin cover plate welds. Examine the interface surfaces for evidence of tightness and for lockweld integrity.(h)Radial support key welds.(i)Insert screw locking devices. Examine soundness of lockwelds.(j)Core support columns and instrumentation guide tubes. Check the joints for tightness and soundness of the locking devices.(k)Secondary core support assembly screw locking devices for lockweld integrity.(l)Lower radial support keys and inserts. Examine for any shadow marks, burnishing, buffing or scoring. Check the integrity of the lockwelds. These members supply the radial and torsional constraint of the internals at the bottom relative to the reactor vessel while permitting axial and radial growth between the two. One would expect to see, on the bearing surfaces of the key and keyway, burnishing, buffing or shadow marks which would indicate pressure loading and relative motion between the two parts. Some scoring of engaging surfaces is also possible and acceptable.(m)Gaps at baffle joints. Check for gaps between baffle and top former and at baffle to baffle joints.
3.9-12MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101 (2)Upper Internals (a)Thermocouple conduits, clamps and couplings.(b)Guide tube, support column, orifice plate, and thermocouple assembly locking devices.(c)Support column and thermocouple conduit assembly clamp welds.(d)Upper core plate alignment inserts. Examine for any shadow marks, burnishing, buffing or scoring. Check the locking devices for integrity of lockwelds.(e)Thermocouple conduit gusset and clamp welds (where applicable).(f)Thermocouple conduit end-plugs. Check for tightness.(g)Guide tube enclosure welds, tube-transition plate welds and card welds.Acceptance standards are the same as required in the shop by the original design drawings and specifications.During the hot functional test, the internals will be subjected to a total operating time at greater than normal full-flow conditions (four pumps operating) of at least 240 hours0.00278 days <br />0.0667 hours <br />3.968254e-4 weeks <br />9.132e-5 months <br />. This provides a cyclic loading of approximately 10 7 cycles on the main structural elements of the internals. In addition there will be some operating time with only one, two and three pumps operating.When no signs of abnormal wear, no harmful vibrations are detected and no apparent structural changes take place, the four-loop core support structures are considered to be structurally adequate and sound for operation.
3.9.2.5 Dynamic System Analysis of the Reactor Internals Under Faulted Conditions 3.9.2.5.1 Design CriteriaThe basic requirement of any LOCA including the double-ended severance of a reactor coolant pipe, is that sufficient integrity be maintained to permit the safe and orderly shutdown of the reactor. This implies that the core must remain essentially intact and the deformations of the internals must be sufficiently small so that primary loop flow, and particularly, adequate safety injection flow, is not impeded. The ability to insert control rods, to the extent necessary, to provide shutdown following the accident must be maintained. Maximum allowable deflection limitations are established for those regions of the internals that are critical for plant shutdown. The allowable and no loss of function deflection limits under dead weight loads plus the maximum potential earthquake and/or blowdown excitation loads are presented in Table 3.9-5. These limits have been established by correlating experimental and analytical results.
MECHANICAL SYSTEMS AND COMPONENTS 3.9-13WATTS BARWBNP-101With the acceptance of Leak-Before Break by NRC, References [6][7][8][9][10][11] and [12] of Section 3.6B.1, the dynamic effects of main coolant loop piping are no longer considered in the design basis analysis. Only the dynamic effects of the next most limiting breaks of auxiliary lines need to be considered; and consequently the components will experience considerably less loads and deformations than those from the main loop line breaks.
3.9.2.5.2 Internals EvaluationThe horizontal and vertical forces exerted on reactor internals and the core, following a LOCA, are computed by employing the MULTIFLEX 3.0, which is an enhancement and extension of MULTIFLEX 1.0,[14] NRC reviewed and approved computer code developed for the space-time dependent analysis of nuclear power plants. MULTIFLEX 3.0 has been accepted by NRC for several other applications[15], [16], [17], [18] and also has been extensively used for the LOCA analyses of reactor internals components of numerous other 2, 3, and 4 loop nuclear power plants.
3.9.2.5.3 LO CA Forces AnalysisMULTIFLEX[14] is a digital computer program for calculation of pressure, velocity, and force transients in reactor primary coolant systems during the subcooled, transition, and early saturation portion of blowdown caused by a LOCA. During this phase of the accident, large amplitude rarefaction waves are propagated through the system with the velocity of sound causing large differences in local pressures. As local pressures drop below saturation, causing formation of steam, the amplitudes and velocities of these waves drastically decrease. Therefore, the largest forces across the reactor internals due to wave propagation occur during the subcooled portions of the blowdown transient. MULTIFLEX includes mechanical structure models and their interaction with the t hermal-hydraulic system.MULTIFLEX CodeThe thermal-hydraulic portion of MULTIFLEX is based on the one dimensional homogeneous flow model which is expressed as a set of mass, momentum, and energy conservation equations. These equations are quasi-linear first order partial-differential equations that are solved by the method of characteristics. The numerical method employed is the explicit scheme; consequently time steps for stable numerical integration are restricted by sonic propagation. In MULTIFLEX, the structural walls surrounding a hydraulic path may deviate from their neutral positions depending on the force differential on the wall. The wall displacements are represented by those of one-dimensional mass points which are described by the mechanical equations of vibration.MULTIFLEX is a generalized program for analyzing and evaluating thermal-hydraulic-structure system dynamics. The thermal-hydraulic system is modeled with an equivalent pipe network consisting of one-dimensional hydraulic legs which define the actual system geometry. The actual system parameters of length, area, and volume are represented with the pipe network.
3.9-14MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101MULTIFLEX computes the pressure response of a system during a decompression transient. The asymmetric pressure field in the down-comer annulus region of a PWR can be calculated. This pressure field is integrated over the core support barrel area to obtain total dynamic load on the core support barrel. The pressure distributions computed by MULTIFLEX can also be used to evaluate the reactor core assembly and other primary coolant loop component support integrity.MULTIFLEX evaluates the pressure and velocity transients for locations throughout the system. The pressure and velocity transients are made available to the programs LATFORC and FORCE-2 (described in Reference [14], Appendix A and B), which used detailed geometric descriptions to evaluate hydraulic loading on reactor internals.Horizontal/Lateral Forces - LATFORCLATFORC, described in Reference [14], Appendix A, calculates the lateral hydraulic loads on the reactor vessel wall, core barrel, and thermal shield, resulting from a postulated LOCA in the primary RCS. A variation of the fluid pressure distribution in the down-comer annulus region during the blowdown transient produces significant asymmetrical loading on the reactor vessel internals. The LATFORC computer code is used in conjunction with MULTIFLEX, which provides the transient pressures, mass velocities, and other thermodynamic properties as a function of time. Vertical Forces - FORCE-2FORCE-2, described in Reference [14], Appendix B, determines the vertical hydraulic loads on the reactor vessel internals. Each reactor component for which force calculations are required is designated as an element and assigned an element number. Forces acting upon each of the elements are calculated summing the effects of: (1)The pressure differential across the element.
(2)Flow stagnation on, and unrecovered orifice losses across, the element.
(3)Friction losses along the element.Input to the code, in addition to the MULTIFLEX pressure and velocity transients, includes the effective area of each element on which acts the force due to the pressure differential across the element, a coefficient to account for flow stagnation and unrecovered orifice losses, and the total area of the element along which the shear forces act. 3.9.2.5.4 Structural Response of R eactor Internals During LOCA and Seismic ConditionsStructural Model and Methods of AnalysisThe response of reactor vessel internals due to an excitation produced by a complete severance of auxiliary loop piping is analyzed. With the acceptance of Leak-Before-Break (LBB) by NRC, Reference [12] of Section 3.6B.1, the dynamic effects of main MECHANICAL SYSTEMS AND COMPONENTS 3.9-15WATTS BARWBNP-101coolant loop piping no longer have to be considered in the design basis analysis. Only the dynamic effects of the next most limiting breaks of auxiliary lines need to be considered; and consequently the components will experience considerably less loads than those from the main loop line breaks.Assuming that such a pipe break in cold leg occurs in a very short period of time (1 ms), the rapid drop of pressure at the break produces a disturbance that propagates through the reactor vessel nozzle into the down-comer (vessel and barrel annulus) and excites the reactor vessel and the reactor internals. The characteristics of the hydraulic excitation combined with those of the structures affected present a unique dynamic problem. Because of the inherent gaps that exist at various interfaces of the reactor vessel/reactor internals/fuel, the problem becomes that of nonlinear dynamic analysis of the reactor pressure vessel system. Therefore, nonlinear dynamic analyses (LOCA and Seismic) of the reactor pressure vessel system include the development of LOCA and seismic forcing functions.
Structural ModelFigure 3.9-1 is schematic representation of the reactor pressure vessel system. In this figure, the major components of the system are identified. The reactor pressure vessel system finite element model for the nonlinear time history dynamic analysis consists of three concentric structural sub-models connected by nonlinear impact elements and linear stiffness matrices. The first sub-model, shown in Figure 3.9-2a and 3.9-2b represents the reactor vessel shell and its associated components. The reactor vessel is restrained by four reactor vessel supports (situated beneath alternate nozzles) and by the attached primary coolant piping. Also shown in Figure 3.9-2a is a typical reactor pressure vessel support mechanism.The second sub-model, shown in Figure 3.9-3a represents the reactor core barrel, lower support plate, tie plates, and the secondary support components for Watts Bar Unit 1. These sub-models are physically located inside the first, and are connected by stiffness matrices at the vessel/internals interfaces. Core barrel to reactor vessel shell impact is represented by nonlinear elements at the core barrel flange, upper support plate flange, core barrel outlet nozzles, and the lower radial restraints.The third and innermost sub-model, shown in Figure 3.9-3b represents the upper support plate assembly consisting of guide tubes, upper support columns, upper and lower core plates, and the fuel. The fuel assembly simplified structural model incorporated into the reactor pressure vessel system model preserves the dynamic characteristics of the entire core. For each type of fuel design the corresponding simplified fuel assembly model is incorporated into the system model. The third sub-model is connected to the first and sec ond by stiffness matrices and nonlinear elements. Finally, Figure 3.9-3c shows the reactor pressure vessel system model representation.Analysis TechniqueThe WECAN Computer Code[19] which is used to determine the response of the reactor vessel and its internals, is a general purpose finite element code. In the finite 3.9-16MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101element approach, the structure is divided into a finite number of discrete members or elements. The inertia and stiffness matrices, as well as the force array, are first calculated for each element in the local coordinates. Employing appropriate transformations, the element global matrices and arrays are assembled into global structural matrices and arrays, and used for dynamic solution of the differential equation of motion for the structure.[M]{U} + [D]{U} + [K]{U} = {F}(1)The WECAN Code solves equation of motions (1) using the nonlinear modal superposition theory. Initial computer runs such as dead weight analysis and the vibration (modal) analyses are made to set the initial vertical interface gaps and to calculate eigenvalues and eigenvectors. The modal analysis information is stored on magnetic tapes, and is used in a subsequent computer runs which solves equation of motions. The first time step performs the static solution of equations to determine steady state solution under normal operating hydraulic forces. After the initial time step, WECAN calculates the dynamic solution of equations of motions and nodal displacements and impact forces are stored on tape for post-processing.The fluid-solid interactions in the LOCA analysis are accounted through the hydraulic forcing functions generated by MULTIFLEX Code. Following a postulated LOCA pipe rupture, forces are imposed on the reactor vessel and its internals. These forces result from the release of the pressurized primary system coolant. The release of pressurized coolant results in traveling depressurization waves in the primary system. These depressurization waves are characterized by a wave front with low pressure on one side and high pressure on the other.The LOCA loads applied to the reactor ve ssel system for the auxiliary line breaks consist of: (a)reactor internals hydraulic loads (vertical and horizontal, and (b)reactor coolant loop mechanical loads.These loads are calculated individually and combined in a time history manner.Reactor Pressure Vessel Internal Hydraulic LoadsDepressurization waves propagate from the postulated break location into the reactor vessel through either a hot leg or a cold leg nozzle. After a postulated cold leg break the depressurization path for waves entering the reactor vessel is through the nozzle which contains the broken pipe and into the region between the core barrel and the reactor vessel (i.e., down-comer region). The initial waves propagate up, around, and down the down-comer annulus, then up through the region circumferentially enclosed by the core barrel, that is, the fuel region. In the case of cold leg break, the region of the down-comer annulus close to the break depressurizes rapidly but, because of the restricted flow areas and finite wave speed (approximately 3000 feet per second), the opposite side of the core barrel remains at MECHANICAL SYSTEMS AND COMPONENTS 3.9-17WATTS BARWBNP-101a high pressure. This results in a net horizontal force on the core barrel and the reactor vessel. As the depressurization wave propagates around the down-comer annulus and up through the core, the core barrel differential pressure reduces and, similarly, the resulting hydraulic forces drop. In the case of a postulated break in the hot leg, the wave follows a similar depressurization path, passing through the outlet nozzle and directly into the upper internals region depressurizing the core and entering the down-comer annulus from the bottom exit of the core barrel. Thus, after a reactor pressure vessel outlet nozzle break, the down-comer annulus would be depressurized with very little difference in pressure forces across the outside diameter of the core barrel. A hot leg break produces less horizontal force because the depressurization wave travels directly to the inside of the core barrel (so that the down-comer annulus is not directly involved) and internal differential pressures are not as large as for a cold leg break of the same size. Since the differential pressure is less for a hot leg break, the horizontal force applied to the core barrel is less for hot leg break than for a cold leg break. For breaks in both the hot leg and cold leg, the depressurization waves continue to propagate by reflection and translation through the reactor vessel and loops. The MULTIFLEX computer code, calculates the hydraulic transients within the entire primary coolant system. It considers subcooled, transition, and early two-phase (saturated) blowdown regimes. The MULTIFLEX code employs the method of characteristics to solve the conservation laws, and assumes one-dimensionality of flow and homogeneity of the liquid-vapor mixture. The MULTIFLEX code considers a coupled fluid-structure interaction by accounting for the deflection of constraining boundaries, which are represented by separate spring-mass oscillator system. A beam model of the core support barrel has been developed from the structural properties of the core barrel; in this model, the cylindrical barrel is vertically divided into equally spaced segments and the pressures as well as the wall motions are projected onto the plane parallel to the broken nozzle. Horizontally, the barrel is divided into 10 segments; each segment consists of three separate walls. The spatial pressure variation at each time step is transformed into 10 horizontal forces which act on the 10 mass points of the beam model. Each flexible wall is bounded on either side by a hydraulic flow path. The motion of the flexible wall is determined by solving the global equations of motions for the masses representing the forced vibration of an undamped beam.Reactor Coolant Loop Mechanical LoadsThe loop mechanical loads result from the release of normal operating forces present in the pipe prior to the separation as well as transient hydraulic forces in the RCS. The magnitudes of the loop release forces are determined by performing a reactor coolant loop analysis for normal operating loads (pressure, thermal, and deadweight). The load existing in the pipe at the postulated break location are calculated and are "released" at the initiation of the LOCA transient by application of the loads to the broken piping ends. These forces are applied with a ramp time of one millisecond because of the assumed instantaneous break opening time.
3.9-18MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101In order to obtain the response of reactor pressure vessel system (vessel/internals/fuel), the LOCA horizontal and vertical forces obtained from the LATFORC and FORCE-2 Codes, which were described earlier, together with the loop mechanical loads are applied to the finite element system model shown in Figure 3.9-3c. The transient response of the reactor internals consists of time history nodal displacements and time history impact forces. 3.9.2.5.5 Seismic AnalysisThe basic mathematical model for seismic analysis is essentially similar to the LOCA model except for some minor differences. In LOCA model, as mentioned earlier, the fluid-structure interactions are accounted though the MULTIFLEX Code; whereas in the seismic model the fluid-structure interactions are included through the hydrodynamic mass matrices in the down-comer region. Another difference between the LOCA and seismic models is the difference in loop stiffness matrices. The seismic model uses the unbroken loop stiffness matrix, whereas the LOCA model uses the broken loop stiffness matrix. Except for these two differences, the reactor pressure
vessel system seismic model is identical to that of LOCA model.The horizontal fluid-structure or hydroelastic interaction is significant in the cylindrical fluid flow region between the core barrel and the reactor vessel annulus. Mass matrices with off-diagonal terms (horizontal degrees-of-freedom only) attach between nodes on the core barrel, thermal shield and the reactor vessel. The mass matrices for the hydroelastic interactions of two concentric cylinders are developed using the work of Reference [20]. The diagonal terms of the mass matrix are similar to the lumping of water mass to the vessel shell, thermal shield, and core barrel. The off-diagonal terms reflect the fact that all the water mass does not participate when there is no relative motion of the vessel and core barrel. It should be pointed out that the hydrodynamic mass matrix has no artificial virtual mass effect and is derived in a straight forward, quantitative manner. The matrices are a function of the properties of two cylinders with the fluid in the cylindrical annulus, specifically, inside and outside radius of the annulus, density of the fluid and length of the cylinders. Vertical segmentation of the reactor vessel and the core barrel allows inclusion of radii variations along their heights and approximates the effects of beam mode deformation. These mass matrices were inserted between the selected nodes on the core barrel, thermal shield, and the reactor vessel. The seismic evaluations are performed by including the effects of simultaneous application of time history accelerations in three orthogonal directions. The WECAN computer code, which is described earlier, is also used to obtain the response for the reactor pressure vessel system under seismic excitations.
3.9.2.5.6 Results a nd Acceptance CriteriaThe reactor internals behave as a highly nonlinear system during horizontal and vertical oscillations of the LOCA forces. The nonlinearities are due to the coulomb friction at the sliding surfaces and due to gaps between components causing discontinuities in force transmission. The frequency response is consequently a function not only of the exciting frequencies in the system but also of the amplitude.
MECHANICAL SYSTEMS AND COMPONENTS 3.9-19WATTS BARWBNP-101Different break conditions excite different frequencies in the system. This situation can be seen clearly when the response under LOCA forces is compared with the seismic response. Under seismic excitations, the system response is not as nonlinear as LOCA response because various gaps do not close during the seismic excitations.The results of the nonlinear LOCA and seismic dynamic analyses include the transient displacements and impact loads for various elements of the mathematical model. These displacements and impact loads, and the linear component loads (forces and moments) are then used for detailed component evaluations to assess the structural adequacy of the reactor vessel, reactor internals, and the fuel.The stresses due to the Safe Shutdown Earthquake (SSE) are combined in the most unfavorable manner with the LOCA stresses in order to obtain the largest principal stresses and deflections. These results indicate that the maximum deflections and stress in the critical structures are below the established allowable limits. For transverse excitation of the core barrel, it is shown that the upper core barrel does not buckle during hot leg break.The results also show that the guide tubes will deform well within the limits established experimentally to assure control rod insertion. Seismic deflections of the guide tubes are generally negligible by comparison with the no loss of function limit.3.9.2.5.7 Structural Adequacy of Reactor Internals ComponentsThe reactor internal components of Watts Bar Unit 1 are not ASME Code components. This is due to the fact that Sub-section NG of the ASME Boiler and Pressure Code edition applicable to Watts Bar reactor internals did not include design criteria for the reactor internals since its design preceded Subsection NG of the ASME Code. However, these components were originally designed to meet the intent of the 1971 Edition of Section III of the ASME Boiler and Pressure Vessel Code with addenda through the Winter 1971. As noted previously, that with the acceptance of LBB by NRC, the dynamic effects of the main reactor coolant loop piping are no longer considered in the design basis analysis. Only the dynamic effects of the next most limiting breaks of the auxiliary lines (accumulator line, pressurizer surge line, and RHR lines) are to be considered. It should be noted that LBB discussed in Section 3.6A.2.1.5 also refers to the elimination of pressurizer surge line break from the design basis of Watts Bar Unit 1. Therefore, LOCA response of Watts Bar Unit 1 was determined for the auxiliary line breaks consisting of accumulator line and an RHR line.
Consequently, the components experience considerably less loads and deformations than those from the main loop breaks which were considered in the original design of the reactor internals.Allowable Deflection and Stability CriteriaThe criterion for acceptability with regard to mechanical integrity analyses is that adequate core cooling and core shutdown must be ensured. This implies that the deformation of reactor internals must be sufficiently small so that the geometry remains substantially intact. Consequently, the limitations established on the reactor internals 3.9-20MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101are concerned principally with the maximum allowable deflections and stability of the components.For faulted conditions, deflections of critical reactor internal components are limited to the values given in Table 3.9-5. In a hypothesized vertical displacement of internals, energy-absorbing devices limit the displacement to 1.25 inches by contacting the vessel bottom head.Core Barrel Response Under Transverse ExcitationsIn general, there are two possible modes of dynamic response of the core barrel during LOCA conditions: (a)During a cold leg break the inside pressure of the core barrel is much higher than the outside pressures, thus subjecting the core barrel to outward deflections.(b)During a hot leg break the pressure outside the core barrel is greater than the inside pressure thereby subjecting the core barrel to compressive loading.Therefore, this condition requires the dynamic stability check of the core barrel during a hot leg break.
(1)To ensure shutdown and cooldown of the core during cold leg blowdown, the basic requirement is a limitation on the outward deflection of the barrel at the locations of the inlet nozzles connected to unbroken lines. A large outward deflection of the upper barrel in front of the inlet nozzles, accompanied with permanent strains, could close the inlet area and restrict the cooling water coming from the accumulators. Consequently, a permanent barrel deflection in front of the unbroken inlet nozzles larger than a certain limit, called "no loss of function" limit, could impair the efficiency of the ECCS.
(2)During the hot leg break, the rarefaction wave enters through the outlet nozzle into the upper internals region and thus depressurizes the core and then enters the down-comer annulus from the bottom exit of the core barrel. This depressurization of the annulus region subjects the core barrel to external pressures and this condition requires a stability check of the core barrel during hot leg break. Therefore, to ensure rod insertion and to avoid disturbing the control rod cluster guide structure, the barrel should not interfere with the guide tubes.Table 3.9-5 summarizes the allowable and no loss of function displacement limits of the core barrel for both the cold leg and hot leg breaks postulated in the main line loop piping. With the acceptance of LBB, the reactor internal components such as core barrel will experience much less loads and deformations than those obtained from main loop piping.
MECHANICAL SYSTEMS AND COMPONENTS 3.9-21WATTS BARWBNP-101Control Rod Cluster Guide TubesThe deflection limits of the guide tubes which were established from the test data, and for fuel assembly thimbles, cross-section distortion (to avoid interference between the control rood and the guides) are given in Table 3.9-5Upper PackageThe local vertical deformation of the upper core plate, where a guide tube is located, shall be below 0.100 inch. This deformation will cause the plate to contact the guide tube since the clearance between the plate and the guide tube is 0.100 inch. This limit will prevent the guide tubes from undergoing compression. For a plate local deformation of 0.150 inch, the guide tube will be compressed and deformed transversely to the upper limit previously established. Consequently, the value of 0.150 inch is adopted as the no loss function local deformation with an allowable limit of 0.100 inch.
3.9.2.6 Correlations of Reactor Internal s Vibration Tests With the Analytical ResultsThe dynamic behavior of reactor components has been studied using experimental data obtained from operating reactors along with results of model tests and static and dynamic tests in the fabricators shops and at plant site. Extensive instrumentation programs to measure vibration of reactor internals (including prototype units of various reactors) have been carried out during preoperational flow tests, and reactor operation.From scale model tests, information on stresses, displacements, flow distribution, and fluctuating differential pressures is obtained. Studies have been performed to verify the validity and determine the prediction accuracy of models for determining reactor internals vibration due to flow excitation. Similarity laws were satisfied to assure that the model response can be correlated to the real prototype behavior.Vibration of structural parts during prototype plants preoperational tests is measured using displacement gages, accelerometers, and strain transducers. The signals are recorded with F.M. magnetic tape records. On site and offsite signal analysis is done using both hybrid real time and digital techniques to determine the (approximate) frequency and phase content. In some structural components the spectral content of the signals include nearly discrete frequency or very narrow-band, usually due to excitation by the main coolant pumps and other components that reflect the response of the structure at a natural frequency to broad bands, mechanically and/or flow-induced excitation. Damping factors are also obtained from wave analyses.It is known from the theory of shells that the normal modes of a cylindrical shell can be expressed as sine and cosine combinations with indices m and n indicating the number of axial half waves and circumferential waves, respectively. The shape of each mode and the corresponding natural frequencies are functions of the numbers m and n. The general expression for the radial displacement of a simply supported shell is:
3.9-22MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101The shell vibration at a natural frequency depends on the boundary conditions at the ends. The effect of the ends is negligible for long shells or for higher order m modes, and long shells have the lowest frequency for n = 2 (elliptical mode). For short shells, the effects of the ends are more important, and the shell will tend to vibrate in modes corresponding to values of n > 2.In general, studies of the dynamic behavior of components follow two parallel procedures: 1) obtain frequencies and spring constants analytically, and 2) confirm these values from the results of the tests. Damping coefficients are established experimentally. Once these factors are established, the response can be computed analytically. In parallel, the responses of important reactor structures are measured during preoperational reactor tests and the frequencies and mode shapes of the structures are obtained.Theoretical and experimental studies have provided information on the added apparent mass of the water, which has the effect of decreasing the natural frequency of the component. For both cases, cross and parallel, the response is obtained after the forcing function and the damping of the system is determined.Pre- and post-hot functional inspection results, in the case of plants similar to prototypes, serve to confirm predictions that the internals are well behaved. Any gross motion or undue wear would be evident following the application of approximately 10 7 cycles of vibration expected during the test period.
3.9.3 ASME Code Class 1, 2 and 3 Components, Component Supports and Core Support Structures3.9.3.1 Loading Combinations, Design Transients, and Stress Limits3.9.3.1.1 Subsystems and Components Supplied by WestinghouseDesign transients are presented in Section 5.2.1.5. For ASME Code Class 1 components, systems, and supports, loading conditions are presented in Section 5.2.1.10.1, and stress criteria are provided in Section 5.2.1.10.7. Additional information concerning methods of analysis is presented throughout Section 5.2.1.10. Results of analyses are documented in the stress reports that describe the system or components.For core support structures, design loading conditions are given in Section 4.2.2.3. Design loading conditions are discussed in Section 4.2.2.4.In general, for reactor internals components and for core support structures, the criteria for acceptability, with regard to mechanical integrity analyses, are that adequate core cooling and core shutdown must be assured. This implies that the deformation of the wxt**n 0=**m 1=A nm tnB nm tnsin+cos M x L-----------
-sin=
MECHANICAL SYSTEMS AND COMPONENTS 3.9-23WATTS BARWBNP-101reactor internals must be sufficiently small so that the geometry remains substantially intact. Consequently, the limitations established on the internals are concerned principally with the maximum allowable deflections and stability of the parts, in addition to a stress criterion to assure integrity of the components.For the LOCA plus the SSE condition, deflectio ns of critical internal structures are limited. In a hypothesized downward vertical displacement of the internals, energy absorbing devices limit the displacement after contacting the vessel bottom head, ensuring that the geometry of the core remains intact.The following mechanical functional performance criteria apply:
(1)Following the design basis accident, the functional criterion to be met for the reactor internals was that the plant shall be shutdown and cooled in an orderly fashion so that fuel cladding temperature was kept within specified limits. This criterion implies that the deformation of critical components must be kept sufficiently smal l to allow core cooling.
(2)For large breaks, the reduction in water density greatly reduces the reactivity of the core, thereby shutting down the core whether the rods are tripped or not. The subsequent refilling of the core by the emergency core cooling system uses borated water to maintain the core in a subcritical state.
Therefore, the main requirement was to assure effectiveness of the emergency core cooling system. Insertion of the control rods, although not needed, gives further assurance of ability to shut the plant down and keep it in a safe shutdown condition.
(3)The inward upper barrel deflections are controlled to ensure no contacting of the nearest rod cluster control guide tube. The outward upper barrel deflections are controlled in order to maintain an adequate annulus for the coolant between the vessel inner diameter and core barrel outer diameter.
(4)The rod cluster control guide tube deflections are limited to ensure operability of the control rods.
(5)To ensure no column loading of rod cluster control guide tubes, the upper core plate deflection is limited.Methods of analysis and testing for core support structures are discussed in Sections 3.9.1.3, 3.9.1.4.1, 3.9.2.3, 3.9.2.5, and 3.9.2.6. Stress limits and deformation criteria are given in Sections 4.2.2.4 and 4.2.2.5.3.9.3.1.1.1 Plant Conditio ns and Design Loading Comb inations For ASME Code Class 2 and 3 Components Supplied by WestinghouseDesign pressure, temperature, and other loading conditions that provide the bases for design of fluid systems Code Class 2 and 3 components are presented in the sections which describe the systems.
3.9-24MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101 3.9.3.1.1.2 Design Loading Co mbinations by WestinghouseThe design loading combinations for ASME Code Class 2 and 3 equipment and supports are given in Table 3.9-1. The design loading combinations are categorized with respect to Normal, Upset, Emergency, and Faulted Conditions.Stress limits for each of the loading combinations are equipment oriented and are presented in Tables 3.9-2, 3.9-3, 3.9-4, and 3.9-6 for tanks, inactive pumps, valves, and active pumps, respectively. The definition of the stress equations and limits are in accordance with the ASME Code as follows: (a)For tanks and all other equipment,Section III of the ASME Code, 1971 Edition through Summer 1973 Addenda, Code Cases 1607-1, 1635-1, 1636-1 and 1657 were utilized to establish stress limits for Normal, Upset, Emergency, and Faulted Conditions.(b)Equipment was provided in accordance with the Code Edition and Addenda in effect on the date of the contract.For the actual numerical values of the allowables for specific equipment, the ASME Code Edition applicable to the time period of equipment procurement as specified on the procurement documents was used for the qualification.Active (Active components are those whose operability is relied upon to perform a safety function (as well as reactor shutdown function) during the transients or events considered in the respective operating condition categories) pumps and valves are discussed in Section 3.9.3.2. The equipment supports were designed in accordance with the requirements specified in Section 3.9.3.4.
3.9.3.1.1.3 Design Stress Limits By WestinghouseThe design stress limits established for equipment are sufficiently low to assure that violation of the pressure retaining boundary will not occur. These limits, for each of the loading combinations, are equipment oriented and are presented in Tables 3.9-2 through 3.9-4, and 3.9-6. See Section 3.9.3.1.1.2 for discussion of applicable code editions.3.9.3.1.2 Subsystems and Components Analyzed or Specified by TVA (A)ASME Code Class 1, 2, and 3 Piping.The analytic procedures and modeling of piping systems are discussed in Sections 3.7.3.8 and 3.7.3.3*. As discussed in Section 3.7.3.8.1 the TVA analysis effort has been categorized into two approaches: Rigorous and Alternate. The loading sources, conditions, and stress limits are described below for each category and the results are summarized for each._____________
MECHANICAL SYSTEMS AND COMPONENTS 3.9-25WATTS BARWBNP-101* Generated reactor coolant loop response spectra curves and movements enveloping the Set B + Set C curves are used for the analysis or reanalysis of auxiliary piping systems attached to the reactor coolant loops. The ASME Code Case N-411 or Regulatory Guide 1.61 damping values can be used when Set B
+ Set C spectra are considered.
(1)Loading Conditions, Stress Limits and Requirements for Rigorous Analysis (a)The loading sources considered in the rigorous analysis of a piping system are defined in Table 3.9-7.(b)The piping was analyzed to the requirements of applicable codes as defined in Section 3.7.3.8.1.(c)The design load combinations are categorized with respect to Normal, Upset, Emergency, and Faulted Conditions. Class 1 piping was analyzed using the limits established in Table 3.9-8 for all applicable loading conditions. The pressurizer surge line was also evaluated for
the thermal stratification and therma l striping in response to the NRC Bulletin 88-11. Other rigorously analyzed piping meets the limits established in Table 3.9-9 for all applicable loading conditions.(d)Consideration was given to the sequence of events in establishing which load sources are taken as acting concurrently.(e)Equipment nozzle loads are within vendor and/or TVA allowable values. This ensures that functionality and 'Active' equipment operability requirements are met.(f)All equipment (i.e., valves, pumps, bellows, flanges, strainers, etc.) was checked to ensure compliance with vendor limitations.(g)The pipe/valve interface at each active valve was evaluated and the pipe stresses are limited to the levels indicated in Table 3.9-10 unless higher limits are technically justified on a case-by-case basis.(h)Documentation of rupture stress was provided for the locations in the system being analyzed where the stress exceeds the limits for which pipe rupture postulation was required (See Section 3.6). The tabulation identifies the point and tabulates the stress for each point exceeding the limits.(i)Valves with extended operators or structures (including handwheels) meet the dynamic plus gravitational acceleration limits of 3g along the stem axis and 3g (vectorial summation) in the plane perpendicular to the valve stem axis. For 1-inch and smaller valves with handwheels, the dynamic plus gravitational acceleration limit is 3g in each of the three global (or local) directions. These limits apply to any valve orientation and must be maintained during piping analysis.
3.9-26MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101For steel body check valves (which have no external operators or structures) the limit for dynamic plus gravitational acceleration was 10g (vectorial summation of all three orthogonal directions).The valves as a minimum are qualified to the acceleration limits specified above. Higher accelerations are approved based on case-by-case technical justification.(j)Excessive pipe deformation was avoided. (k)Welded attachment loads and stresses for TVA Class 1 piping were evaluated in accordance with ASME Code Cases N-122 and N-391.For Class 2 and 3 piping, loads and stresses from welded attachments were evaluated in accordance with ASME Code Cases N-318 and N-392.Special cases of other welded attachments were evaluated by detailed finite element analysis or other applicable methods to assure that ASME Code stress allowables were met.The attachment welds are full penetration, partial penetration, or fillet welded as detailed on the support drawings. Attachments are used generally on all piping systems, and locations can be determined from the support drawings.
(2)Loading Conditions and Stress Limits for Alternate Analysis (a)The scope of the alternate analysis application is generally limited to systems having the following load sources: self-weight, internal pressure, seismic event, end point displacement, and limited thermal expansion. (Other load sources may be considered for special cases.)(b)The design load combinations are categorized with respect to Normal, Upset, Emergency, and Faulted Conditions. The criteria are developed to meet the stress limits given in Table 3.9-9 considering the applicable load sources.(c)The general limitations imposed on the piping by the application of the Alternate Analysis method are discussed in Section 3.7.3.8.3. For ASME Category I piping designed by alternate analysis, the same levels of valve acceleration and interface/nozzle load requirements of Section 3.9.3.1.2.A shall be maintained. Non-ASME, Category I(L) piping designed by alternate analysis is described in Sections 3.7.3.8.3 and 3.2.1.
MECHANICAL SYSTEMS AND COMPONENTS 3.9-27WATTS BARWBNP-101 (3)Considerations for the Faulted ConditionTables 3.9-8 through 3.9-10 identify the load sources and allowed stresses associated with the faulted condition. The stress limits used are those limits established in ASME Section III for the faulted condition.The feedwater system inside containment, from the check valves to the steam generators including the piping components are evaluated for pressure boundary integrity to withstand the postulated water hammer event due to the feedwater check valve slam following pipe rupture at the main header (Turbine Building) using the ASME Section III Appendix F (1980 Edition through Winter 1982 Addenda) rules and limits. The four main feedwater check valves were evaluated for structural integrity following the feedwater pipe rupture. Energy equivalence methods, in conjunction with nonlinear finite element and linear hand analyses, were used. The evaluations demonstrated that deformations in three of the four valves are within acceptable strain levels following the slam. With the assumption that the fourth valve is not functional, the transient effects of the resulting one steam generator blowdown are bounded by the "Major Rupture of a Main Feedwater Pipe inside containment" per Section 15.4.2.2.Note that during the rigorous analysis phase of most piping systems, the postulated break locations are unknown and the jet impingement loads are unavailable and thus not included in the evaluation of the faulted condition. However, where it was determined by the guidelines of Section 3.6 that jet impingement must be evaluated, the effect of the loads on pipe stress was evaluated during the pipe rupture analysis.
(4)Summary of Results - Rigorous Analysis of Class 1 and Class 2/3 Piping Performed by TVAThe results of the piping system analyses performed in accordance with the above paragraphs are presented and consolidated in a calculations with the following documentation: (a)Certification Report for ASME Code Class 1 Analyses.(b)Owner's review for ASME Code Class 1 Analyses.(c)Statement of Compliance with code requirements for ASME Code Class 2/3 Analyses.(d)Problem revision status form - for maintaining the traceability of revision performed on analysis, and correlating various forms affected by each revision.(e)Piping input data for recording all physical data used in the analysis.
3.9-28MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101 (f)Table of system operating modes - for identifying the various thermal conditions required and included in analysis.(g)Stress summary - for summarizing the maximum stresses for various loading combinations.(h)Equipment nozzle load qualification to demonstrate satisfaction of limits.(i)Valve acceleration qualification to demonstrate satisfaction of limits.(j)Summary of loads and movements at pipe supports.A record copy of these problem calculations is maintained at TVA and is available for review upon request.(B)Category I ASME Code Class 2 and 3 Mechanical Equipment (1)Plant Conditions and Design Loading CombinationsDesign pressure, temperature, and other loading conditions that provide the bases for design of fluid systems Code Class 2 and 3 components are presented in the sections which describe the systems.
(2)Design Loading CombinationsThe design loading combinations for ASME Code Class 2 and 3 equipment and supports are given in Table 3.9-13B. The design loading combinations are categorized with respect to Normal, Upset, Emergency and Faulted Conditions.Stress limits for each of the loading combinations are equipment oriented and are presented in Tables 3.9-14, 3.9-15 and 3.9-16 for tanks, inactive* pumps, and inactive*
valves respectively. The definition of the stress equations and limits are in accordance with the ASME Code as follows (* Inactive components are those whose operability are not relied upon to perform a safety function during the transients or events considered in the respective operating condition category): (a)For tanks and all other equipment,Section III of the ASME Code, 1971 Edition through Summer 1973 Addenda, Code Cases 1607-1, 1635-1, 1636-1 and 1657 were utilized to establish stress limits for Normal, Upset, Emergency, and Faulted conditions.(b)Equipment was provided in accordance with the Code Edition and Addenda in effect on the date of the award of contract.
MECHANICAL SYSTEMS AND COMPONENTS 3.9-29WATTS BARWBNP-101For the actual numerical values of the allowables for specific equipment, the ASME Code Edition applicable to the time period of equipment procurement as specified on the procurement documents was used for the qualification.Active* pumps and valves are discussed in Section 3.9.3.2.1. The vendor supplied equipment/component supports stress levels are limited to the allowable stress of AISC or ASME Section III subsection NF or other comparable stress limits as delineated in the applicable design specification. Section 3.8.4 describes the allowable stresses used for TVA-designed equipment/component supports. The design stress limits established for the components are sufficiently low to assure that violation of the pressure retaining boundary will not occur. These limits, for each of the loading combinations, are component oriented and are presented in Tables 3.9-14 through 3.9-16.3.9.3.2 Pumps and Valve Operability Assurance 3.9.3.2.1 Active*
ASME Class 1, 2, & 3 Pumps and Valves*Active components are those whose operability is relied upon to perform a safety function (as well as reactor shutdown function) during the transients or events considered in the respective operating condition categories.The list of active valves for primary fluid (i.e., water and steam containing components) systems in the Westinghouse scope of supply is presented in Table 3.9-17. The list of active pumps supplied by Westinghouse is presented in Table 3.9-28. The list of pumps and valves for fluid systems within TVA scope of supply are presented in Tables 3.9-25 and 3.9-27. Only ASME Section III pumps and valves that were purchased after September 1, 1974, were considered to be within the scope of WBN compliance with Regulatory Guide 1.48. These pumps and valves meet the special design requirements verifying operability as specified in Regulatory Guide 1.48. The remaining components in Tables 3.9-17, 3.9-25, 3.9-27, and 3.9-28 meet the appropriate qualification requirements in accordance with the guidelines of IEEE 344-1971 and consistent with the ASME Code applicable at the time of the contract date for procuring the component. These qualifications provide an adequate level of operability assurance for all active pumps and valves. The following rules were used to identify active pumps and valves:
(1)Only FSAR Chapter 15 Design Basis Events (DBE's) were assumed. These DBE's were studied to identify the active pumps and valves required to mitigate the DBE and place the plant in a safe shutdown condition.
(2)Reactor Coolant Pressure Boundary (RCPB) - Valves that are a part of the RCPB [defined by 10 CFR Section 50.2(v)] and require movement to isolate the RCS were identified as active.
3.9-30MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101 (3)Containment Isolation - Containment isolation valves that require movement to isolate the containment were identified as active.
(4)Check Valves - Any check valve required to close or cycle when performing its system safety function was identified as active.Any check valve that was only required to open in the performance of its system safety function was not identified as active. This position was justified by: (a) the free-swinging nature of the valves and (b) the normal stress over-design of the valve body.
(5)Achieve and Maintain a Safe Shutdown Condition - The minimum redundant complement of equipment required to achieve and maintain safe shutdown was selected.3.9.3.2.2 Operability Assurance 3.9.3.2.2.1 Westi nghouse Scope of SupplyMechanical equipment classified as safety-related must be shown capable of performing its function during the life of the plant under postulated plant conditions. Equipment with faulted condition functional requirements include 'active' pumps and valves in fluid systems such as the residual heat removal system, safety injection system, and the containment spray system. Seismic analysis is presented in Section 3.7 and covers all safety-related mechanical equipment.Operability is assured by satisfying the requirements of the programs specified below. Additionally, equipment specifications include requirements for operability under the specified plant conditions and define appropriate acceptance criteria to ensure that the program requirements defined below are satisfied.Pump and Valve Qualification for Operability ProgramActive pumps are qualified for operability by first, being subjected to rigid tests both prior to installation in the plant and after installation in the plant. The in-shop tests include: 1) hydrostatic tests of pressure retaining parts to 150 percent times the design pressure times the ratio of material allowable stress at room temperature to the allowable stress value at the design temperature, 2) seal leakage tests, and 3) performance tests to determine total developed head, minimum and maximum head, net positive suction head (NPSH) requirements and other pump parameters. Also monitored during these operating tests are bearing temperatures and vibration levels. Bearing temperature limits are determined by the manufacturer, based on the bearing material, clearances, oil type, and rotational speed. These limits are approved by Westinghouse. Vibration limits are also determined by the manufacturer and are approved by Westinghouse. After the pump is installed in the plant, it undergoes the cold hydro-tests, hot functional test, and the required periodic inservice inspection and operation. These tests demonstrate that the pump will function as required during all MECHANICAL SYSTEMS AND COMPONENTS 3.9-31WATTS BARWBNP-101normal operating conditions for the design life of the plant. In addition to these tests, the safety-related active pumps, are qualified for operability by assuring that the pump will start up, continue operating, and not be damaged during the faulted condition.The pump manufacturer was required to show by analysis correlated by test, prototype tests or existing documented data that the pump will perform its safety function when subjected to loads imposed by the maximum seismic accelerations and the maximum faulted nozzle loads. It was required that test or dynamic analysis be used to show that the lowest natural frequency of the pump is greater than 33 Hz. The pump, when having a natural frequency above 33 Hz, is considered essentially rigid. This frequency is sufficiently high to avoid problems with amplification between the component and structure for all seismic areas. A static shaft deflection analysis of the
rotor was performed with the conservative SSE accelerati ons of 3g horizontal and 2g vertical acting simultaneously. The deflections determined from the static shaft analysis were compared to the allowable rotor clearances. The nature of seismic disturbances dictates that the maximum contact will be of short duration. If rubbing or impact is predicted, it is required that it be shown by prototype tests or existing documented data that the pump will not be damaged or cease to perform its design function. The effect of impacting on the operation of the pump was evaluated by analysis or by comparison of the impacting surfaces of the pump to similar surfaces of pumps which had been tested.In order to avoid damage during the faulted plant condition, the stresses caused by the combination of normal operating loads, SSE, dynamic system loads are limited to the limits indicated in Table 3.9-6. In addition, the pump casing stresses caused by the maximum faulted nozzle loads are limited to the stresses outlined in Table 3.9-6. The changes in operating rotor clearances caused by casing distortions due to these nozzle loads were considered. The maximum seismic nozzle loads combined with the loads imposed by the seismic accelerations were considered in an analysis of the pump supports. Furthermore, the calculated misalignment was shown to be less than that misalignment which could cause pump misoperation. The stresses in the supports are below those in Table 3.9-6; therefore, the support distortion is elastic and of short duration (equal to the duration of the seismic event).Performing these analyses with the conservative loads stated and with the restrictive stress limits of Table 3.9-6 as allowables, assure that critical parts of the pump are not damaged during the short duration of the faulted condition and that, therefore, the reliability of the pump for post-faulted condition operation is not impaired by the seismic event.If the natural frequency was found to be below 33 Hz, an analysis was performed to determine the amplified input accelerations necessary to perform the static analysis. The adjusted accelerations were determined using the same conservatisms contained in the 3g horizontal and 2g vertical accelerations used for 'rigid' structures. The static analysis was performed using the adjusted accelerations; the stress limits stated in Table 3.9-6 were satisfied.
3.9-32MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101To complete the seismic qualification procedures, the pump motor was qualified for operation during the maximum seismic event. Any auxiliary equipment identified to be vital to the operation of the pump or pump motor, and which is not proven adequate for operation by the pump or motor qualifications, was separately qualified by meeting the
requirements of IEEE Standard 344-1971 or -
1975, as applicable, with the additional requirements and justifications outlined in this section.The program above gives the required assurance that the safety-related pump/motor assemblies will not be damaged and will c ontinue operating under SSE loadings, and, therefore, will perform their intended functions. These proposed requirements take into account the complex characteristics of the pump and are sufficient to demonstrate and assure the seismic operability of the active pumps.Since the pump is not damaged during the faulted condition, the fu nctional ability of active pumps after the faulted condition is assured since only normal operating loads and steady state nozzle loads exist. Since it is demonstrated that the pumps would not be damaged during the faulted condition, the post-faulted condition operating loads will be identical to the normal plant operating loads. This is assured by requiring that the imposed nozzle loads (steady-state loads) for normal conditions and post-faulted conditions are limited by the magnitudes of the normal condition nozzle loads. The post-faulted condition ability of the pumps to function under these applied loads is proven during the normal operating plant conditions for active pumps.Safety-related active valves must perform their mechanical motion at times of an accident. Assurance was supplied that these valves will operate during a seismic event. Tests and analyses were conducted to qualify active valves.The safety-related active valves were subjected to a series of stringent tests prior to service and during the plant life. Prior to installation, the following tests were performed: shell hydrostatic test to ASME Section III requirements, backseat and main seat leakage tests, disc hydrostatic test, and operational tests to verify that the valve will open and close.For the active valves qualification of electric motor operators for the environmental conditions (i.e., aging, radiation, accident environment simulation, etc.) refer to Section 3.11 and Regulatory Guide 1.73. Cold hydro tests, hot functional qualifications tests, periodic inservice inspections, and periodic inservice operations are performed in-situ to verify and assure the functional ability of the valve. These tests guarantee reliability of the valve for the design life of the plant. The valves are constructed in accordance with the ASME Boiler and Pressure Vessel Code,Section III.On all active valves, an analysis of the extended structure was performed for static equivalent seismic SSE loads applied at the center of gravity of the extended structure. The stress limits allowed in these analyses show structural integrity. The limits used for active Class 2 and 3 valves are shown in Table 3.9-4.In addition to these tests and analyses, a representative electric motor operated valve was tested for verification of operability during a simulated plant faulted condition event MECHANICAL SYSTEMS AND COMPONENTS 3.9-33WATTS BARWBNP-101by demonstrating operational capabilities within the specified limits. The testing procedures are described below.The valve was mounted in a manner which represents typical valve installations. The valve include operator and limit switches if such are normally attached to the valve in service. The faulted condition nozzle loads were considered in the test in either of two ways: 1) loads equivalent to the faulted condition nozzle loads were limited such that the operability of the valve was not affected.The operability of the valve during a faulted condition was demonstrated by satisfying the following criteria:
(1)All the active valves were designed to have a first natural frequency which is greater than 33 Hz, if it was practical to do so. If the lowest natural frequency of an active valve was less than 33 Hz, then the valve's mathematical model was included in the piping dynamic analysis, so as to assure the calculated valve acceleration does not exceed the values used in the static tests of the manufacturer's qualification program and to reflect the proper valve dynamic behavior.
(2)The actuator and yoke of the representative motor operated valve system was statically deflected using an equivalent static load that simulates those conditions applied to the valve under faulted condition accelerations applied at the center of gravity of the operator alone in the direction of the weakest axis of the yoke. The design pressure of the valve was simultaneously applied to the valve during the static deflection tests.
(3)The valve was cycled while in the deflected position. The time required to open or close the valve in the defected position was compared to similar data taken in the undeflected condition to evaluate the significance of any change.The accelerations used for the static valve qualification were 3g horizontal and 2g vertical with the valve yoke axis vertical. The piping designer maintained the operator accelerations to these levels unless higher limits were technically justified on a case-by-case basis.The testing was conducted on the valves with extended structures which are most affected by acceleration, according to mass, length and cross-section of extended structures. Valve sizes which cover the range of sizes in service were qualified by the tests and the results are used to qualify all valves within the intermediate range of sizes. Valves which are safety-related but can be classified as not having an extended structure, such as check valves and safety valves, were considered separately. Check valves are characteristically simple in design and their operation will not be affected by seismic accelerations or the applied nozzle loads. The check valve design is compact and there are no extended structures or masses whose motion could cause distortions which could restrict operation of the valve. The nozzle loads due to seismic excitation will not affect the functional ability of the valve since the valve disc is typically designed 3.9-34MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101to be isolated from the body wall. The clearance supplied by the design around the disc will prevent the disc from becoming bound or restricted due to any body distortions caused by nozzle loads. Therefore, the design of these valves is such that once the structural integrity of the valve is assured using standard design or analysis methods, the ability of the valve to operate is assured by the design features. In addition to these design considerations, the valve was subjected to the following tests and analysis: 1) in-shop hydrostatic test, 2) in-shop seat leakage test, and 3) periodic in-situ valve exercising and inspection to assure the functional ability of the valve.The pressurizer safety valves were qualified by the following procedures (these valves are also subjected to tests and analysis similar to check valves): stress and deformation analyses of critical items which may affect operability for faulted condition loads, in-shop hydrostatic and seat leakage tests, and periodic in-situ valve inspection. In addition to these tests, a static load equivalent to that applied by the faulted condition will be applied at the top of the bonnet and the pressure was increased until the valve mechanism actuates. Successful actuation within the design requirements of the valve assure its overpressurization safety capabilities duri ng a seismic event.Using these methods, active valves were qualified for operability during a faulted event. These methods conservatively simulate the seismic event and assure that the active valves will perform their safety-related function when necessary. The above testing program for valves is conservative. Alternate valve operability testing, such as dynamic vibration testing, is allowed if it is shown to adequately assure the faulted condition functional ability of the valve system.Pump Motor and Valve Operator QualificationActive pump motors (and vital pump appurtenances) and active valve electric motor operators (and limit switches and pilot solenoid valves), were seismically qualified by meeting the requirements of IEEE Standard 344-1971 or 1975, as applicable. If the testing option is chosen, sine-beat testing was justified. This justification was provided by satisfying one or more of the following requirements to demonstrate that multifrequency response is negligible or the sine-beat input is of sufficient magnitude to conservatively account for this effect.
(1)The equipment response is basically due to one mode.
(2)The sine-beat response spectra envelopes the floor response spectra in the region of significant response.
(3)The floor response spectra consists of one dominant mode and has a peak at this frequency.If the degree of coupling in the equipment is small, then single axis testing may have been justified justified. Multi-axis testing was required if there is considerable cross coupling; however, if the degree of coupling can be determined, then single axis testing will be used with the input sufficiently increased to include the effect of coupling on the response of the equipment.
MECHANICAL SYSTEMS AND COMPONENTS 3.9-35WATTS BARWBNP-101Seismic qualification by analysis alone, or by a combination of analysis and testing, has been used when justified. The analysis program can be justified by: 1)demonstrating that equipment being qualified is amendable to analysis, and 2) that the analysis be correlated with test or be performed using standard analysis techniques.3.9.3.2.2.2 TVA Scope of SupplyTVA used the following criteria to prescribe a suitable program to assure the functional adequacy of active Category I fluid system components (pumps and valves) under combined loading conditions. These criteria supplement or amend previously stated requirements for fluid system components in those cases where the components are judged to be active (i.e., if they perform a required mechanical motion during the course of accomplishing a safety function). These criteria assure that all active seismic Category I fluid system components will maintain structural integrity and perform their safety functions under loadings, including seismic, associated with normal, upset, and faulted conditions. These criteria are similar to the accepted response to NRC Position for the TVA's Bellefonte Nuclear Plant units 1 and 2 concerning compliance with the requirements of Regulatory Guide 1.48. The exception is that the seismic qualification for Watts Bar is for a 2-dimensional earthquake, while for Bellefonte it is for a 3-dimension earthquake.3.9.3.2.3 Criteria For Assuring Functional Adequacy of Active Seismic Category I Fluid System Components (Pumps and Valves) and Associated Essential Auxiliary Equipment (1)The seismic design adequacy of Category I electrical power and control equipment and instrumentation directly associated with the active Category I pumps and valves is assured by seismically qualifying the components by analysis and/or testing in accordance with the requirements of IEEE Standard 344 (for applicable edition, refer to Section 3.9.2.2).
(2)When either analysis or testing is used to demonstrate the seismic design adequacy of Category I components, the characteristics of the required input motion is specified by either response spectra, power spectral density function or time history data derived from the structure or system seismic analysis. When the testing method is used, random vibration input motion shall be used, but single frequency input, such as sine beats, may be used provided that: (a)The characteristics of the required input motion indicate that the motion is dominated by one frequency.(b)The anticipated response of equipment is adequately represented by one mode.(c)The input has sufficient intensity and duration to excite all modes to the required magnitude, such that the testing response spectra will envelop the corresponding response spectra of the individual modes.
3.9-36MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101For equipment with more than one dominant frequency and for equipment supported near the base of the structure where some random components of the earthquake may remain, single frequency testing may still be applicable provided that the input has sufficient intensity and duration to excite all modes to the required magnitude, such that the testing response spectra will envelop the corresponding response spectra of the individual modes. When equipment responses along one direction are sensitive to the vibration frequencies along another perpendicular direction, in the case of single frequency testing, the time phasing of the inputs in the vertical and horizontal directions is such that a purely rectilinear resultant output is avoided.In both the testing and analysis procedure, the possible amplified design loads for vendor supplied equipment is considered as follows: (a)If supports were tested, they were tested with the actual components mounted and operating or if the components are inoperative during the support test, the response at the equipment mounting locations were monitored and components were tested separately and the actual input to the equipment was more conservative in amplitude and frequency content than the monitored responses.(b)The support analysis includes the component loads. Seismic restraints were used as applicable with their adequacy verified by either testing or analysis as described above.
(3)Active Category I pumps were subjected to tests both prior to installation in the plant and after installation in the plant. The in-shop tests include (a) hydrostatic tests of pressure-retaining parts, (b) seal leakage tests, and (c) performance tests, while the pump is operated with flow, to determine total developed head, minimum and maximum head, net positive suction head (NPSH) requirements and other pump/motor parameters. Bearing temperatures and vibration levels were monitored during these operating tests. Both were shown to be below appropriate limits specified to the manufacturer for design of the pump. After the pump was installed in the plant, it was subjected to cold hydro tests, or operational tests, hot functional tests, and the required periodic in-service inspection and operation.
(4)Active Category I pumps were analyzed to show that the pump will operate normally when subjected to the maximum seismic accelerations and maximum seismic nozzle loads. Tests or dynamic analysis show that the lowest natural frequency of the pump is above 33 Hz, and thus considered essentially rigid. A static shaft deflection analysis of the rotor was performed with the conservative seismic accelerations of 1.5 times the applicable plant floor response spectra. The deflections determined from the static shaft analysis were compared to the allowable rotor clearances. Stresses caused by the combination of normal operating loads, seismic, and dynamic system loads were limited to the material elastic limit, as indicated in Table 3.9-18. The primary membrane stress (P m) for the faulted conditions loads were limited to 1.2S h, or approximately 0.75 S (S = yield stress). The primary MECHANICAL SYSTEMS AND COMPONENTS 3.9-37WATTS BARWBNP-101membrane stress plus the primary bending stress (P b) was limited to 1.8S h , or approximately 1.1S. In addition, the pump nozzle stresses caused by the maximum seismic nozzle loads were limited to stresses outlined in Table 3.9-18. The maximum seismic nozzle loads were considered in an analysis of the pump supports to assure that a system misalignment cannot occur.If the natural frequency is found to be below 33 Hz, then analyses are performed to determine the amplified input accelerations necessary to perform the static analysis. The adjusted accelerations were determined using the same conservatism contained in the accelerations used for "rigid" structures. The static analysis is performed using the adjusted accelerations; the stress limits stated in Table 3.9-18 were satisfied.
(5)Each type of active Category I pump motor is independently qualified for operating during the maximum seismic event. Any appurtenances which are identified to be vital to the operation of the pump or pump motor and which are not qualified for operation during the pump analysis or motor qualifications, shall also be separately qualified for operation at the accelerations each would see at its mounting. The pump motor and vital appurtenances are qualified by meeting the requirements of IEEE Standard 344- 1971 or 1975 edition, depending on the procurement date (see Section 3.9.2.2.). If the testing option was chosen, sine-beat testing was justified by satisfying one or more of the following requirements to demonstrate that multifrequency response is negligible or the sine-beat input is of sufficient magnitude to conservatively account for this effect.(a)The equipment response is basically due to one mode.(b)The sine-beat response spectra envelops the floor response spectra in the region of significant response.(c)The floor response spectra consists of one dominant mode and have a peak at this frequency. The degree of mass or stiffness coupling in the equipment will, in general, determine if a single or multi-axis test is required. Multi-axis testing is required if there is considerable cross coupling. If coupling is very light, then single axis testing is justified; or, if the degree of coupling can be determined, then single axis testing was used with the input sufficiently increased to include the effect of coupling on the response of the equipment.
(6)The post-faulted condition operating loads for active Category I pumps was considered identical to the normal plant operating loads. This is assured by requiring that the imposed nozzle loads (steady-state loads) for normal conditions and post-faulted conditions be limited by the magnitudes of the normal condition nozzle loads. Thus, the post-faulted condition ability of the pumps to function under these applied loads was proven during the normal operating plant conditions.
3.9-38MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101 (7)Active Category I valves, except check valves, were subjected to a series of stringent tests prior to installation and after installation in the plant. Prior to installation, the following tests were performed: (a) shell hydrostatic test, (b) backseat and main seat leakage tests, (c) disc hydrostatic test, (d) functional tests to verify that the valve will operate within the specified time limits when subjected to the design differential pressure prior to operating, and (e) operability qualification of motor and air operator control valves for the conditions over their installed life (i.e., aging, radiation, accident environment simulation, etc.) in accordance with the requirements of IEEE Standard 382(see Section 3.11). Cold hydro qualification tests, preoperational tests, hot functional qualification tests, periodic inservice inspections, and periodic inservice operation were performed after installation to verify and assure functional ability of the valves. To the extent practicable, functional tests are performed after installation to verify that the valve will open and/or close in a time consistent with required safety functions.
(8)Active Category I valves are designed using either stress analyses or the pressure containing minimum wall thickness requirements. An analysis of the extended structure is performed fo r static equivalent seismic loads applied at the center of gravity of the extended structure. The maximum stress limits allowed in these analyses confirms structural integrity and were the limits developed and accepted by the ASME for the particular ASME class of valve analyzed. The stress limits used for active Class 2 and 3 valves are given in Table 3.9-19. Class 1 valves were designed according to the rules of the ASME Boiler and Pressure Vessel Code,Section III, NB-3500.
(9)Representative active Category I valves of each design type with overhanging structures (i.e., motor or pneumatic operator) were tested for verification of operability during a simulated seismic event by demonstrating operational capabilities within specified limits. The testing is conducted on a representative number of valves. Valves from each of the primary safety-related design types (e.g., motor- operated gate valves) were tested. Valve sizes which cover the range of sizes in service were qualified by the tests and the results were used to qualify all valves within the intermediate range of sizes. Stress and deformation analyses are used to support the interpolation.The valve was mounted in a manner which is conservatively representative of a typical plant installation. The valve includes the operator and all appurtenances normally attached to the valve in service. The operability of the valve during a seismic event was verified by satisfying the following requirements: (a)All active valves are designed to have a first natural frequency which is greater than 33 Hz if practical to do so. This may be shown by suitable test or analysis.
MECHANICAL SYSTEMS AND COMPONENTS 3.9-39WATTS BARWBNP-101If the lowest natural frequency of an active valve is less than 33 Hz, the valve's mathematical model is included in the piping dynamic analysis. This assures the calculated valve acceleration does not exceed the values used in the static tests of the manufacturers qualification program and reflects the proper valve dynamic behavior.(b)The actuator and yoke of the valve system were statically loaded an amount greater than that determined by an analysis as representing the applicable seismic accelerations applied at the center of gravity of the operator alone in the direction of the weakest axis of the yoke. The design pressure of the valve is simultaneously applied to the valve during the static deflection tests.
3.9-40MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101 (c)The valve was then operated while in the deflected position, i.e., from the normal operating mode to the faulted operating mode. The valve performed its safety-related function within the specified operating time limits.(d)Motor operators and other electrical appurtenances necessary for operation were qualified as operable during the seismic event by analysis and/or testing in accordance with the requirements of IEEE Standards 344 (refer to Section 3.9.2.2 for the applicable edition).The accelerations used for the static valve qualification are 3.0 g horizontal and 2.0 g vertical with the valve yoke axis vertical. The piping designer shall maintain the motor operator accelerations to equivalent levels. If the valve accelerations exceed these levels, an evaluation of the valve is performed to document acceptability on a case-by-case basis. If the frequency of the valve, by test or analysis, was less than 33 Hz, a dynamic analysis of the valve was performed to determine the equivalent acceleration to be applied during the static test. The analysis provided the amplification of the input acceleration considering the natural frequency of the valve and piping along with the frequency content of the applicable plant floor response spectra. The adjusted accelerations were determined using the same conservatism contained in the accelerations used for "rigid" valves.
The adjusted accelerations were then used in the static analysis and the valve operability was assured by the methods outlined in steps (b), (c), and (d) above using the modified acceleration input.
(10)The design of each active Category I check valve was such that once the structural integrity of the valve was assured using standard design or analysis methods, the ability of the valve to operate was assured by the design features. In addition to design cons iderations, each active check valve undergoes: (a)Stress analysis including the applicable seismic loads (b)In-shop hydrostatic tests for parts that could affect the operability of the valve, (c)In-shop seat leakage tests, and (d)Preoperational and periodic in-situ testing and inspection to assure functional ability of the valves.
MECHANICAL SYSTEMS AND COMPONENTS 3.9-41WATTS BARWBNP-101 (11)The design of the pressurizer safety valve (Category I) was such that once the structural integrity of the valves was assured using standard design or analysis methods, the ability of the valve to operate was assured by the design features. In addition to design considerations, the pressurizer safety valve was subjected to: (a)Stress and/or deformation analyses for parts that could affect the operability of the valve for the applicable seismic loads, (b)In-shop hydrostatic and seal leakage tests, and (c)Periodic in-situ valve inspection.In addition to these tests, a static load equivalent to the seismic load was applied to the top of the bonnet and the pressure was increased until the valve mechanism actuated. Successful actuation within the design requirements of the valve has been demonstrated.
(12)Wherever practicable, prototype test and analytical results are utilized to assure functional adequacy of active Category I pumps and valves and their appurtenances.
3.9.3.3 Design and Instal lation Details for Mounting of Pressure Relief DevicesThe design and installation of pressure relieving devices are consistent with the requirements established by Regulatory Guide 1.67, "Installation of Overpressure Protective Devices."Each main steam line is provided with one power operated atmospheric relief valve and five safety valves sized in ac cordance with ASME, B&PV,Section III.The safety valves are set for progressive relief in intermediate steps of pressure within the allowed range (100% to 105% of the design pressure) of pressure settings to prevent more than one valve actuating simultaneously. The valve pressure settings at which the individual valves open are tabulated in Table 10.1-1 in the column identified as "Set Pressure." The valves are designed to reseat at the pressure values identified in the column "Blowdown Pressure." Valves are connected to a rigidly supported common header that is in turn connected to the main steam piping through branch piping equal in size to the main steam piping. The header and valves are located immediately outside containment in the main steam valve building.The safety valves are mounted on the header such that they produce torsion, bending, and thrust loads in the header during valve operation. The header has been designed to accommodate both dynamic and static loading effects of all valves blowing down simultaneously.
3.9-42MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101The stress produced by the following loading effects assumed to act concurrently are within the code allowable.
(1)Deadweight effects (2)Thermal loads and movements (3)Seismic loads and movements (4)Safety valve thrust, moments, torque loading 1 (5)Internal pressure Note 1.The safety valve thrust loads are assumed to occur in the upset plant condition, and do not occur concurrently with an OBE.The nozzles connecting each valve to the header are analyzed to assure that for both dynamic and static loading situations, the stresses produced in the nozzle wall are within the code allowable for the same loading consideration as the header.The safety valves and power-operated atmospheric relief valves are Seismic Category I components. They have been seismically qualified by analyses per criteria presented in Section 3.7.3.16 and Table 3.9-19.Pressure relief valves in auxiliary safety related systems have been installed considering loads carried in the support members produced by:
(1)Deadweight of valve and appurtenances, (2)Thermal effects, (3)Seismic effects, (4)Maximum valve thrust, moment, and torque loading effects, and (5)Internal pressure.Relief valves that discharge to the atmosphere are either rigidly supported by their own individual support, or the nozzle and component to which the valve is attached (vessel, tank, or pipe) has been designed to carry the valve static and dynamic loads. Individual supports have been designed to stress levels in accordance with Section 3.9.3.4.2. Stresses in nozzles and components produced by the valve loads considered above are determined per the method delineated in Welding Research Council Bulletin No. 107 or equivalent and are combined with normal loading operational loads for the component. Relief valves blowing down is considered as an upset loading condition for the plant. Therefore, the allowable stress intensity for the component supporting the valve loads is in accordance with those tabulated in Tables 3.9-2, 3.9-8, 3.9-9, or 3.9-14, as applicable.Loading associated with relief valves discharging through piping components to a collector tank are analyzed considering the surge effects of the initial discharge through the pipe. This condition is considered as an upset loading condition for the piping components connecting to the valve and the allowable stress intensity is in accordance with those for piping components tabulated in Tables 3.9-8 and 3.9-9.Pressure relief valves and pertinent operating information for the valves that have been considered in the installation requirements of the valve are tabulated in Table 3.9-20.
MECHANICAL SYSTEMS AND COMPONENTS 3.9-43WATTS BARWBNP-101As related to the design and installation criteria of pressure relieving devices, Westinghouse interfaces with TVA by providing the following:
(1)Overpressure Protection Report
[13]. This report documents the compliance for overpressure protection requirements as per the ASME Boiler and Pressure Vessel Code,Section III, NB-7300 and NC-7300, and provides the maximum relieving requirements.
(2)Mounting brackets on the pressurizer. These brackets can be used as structural supports, if needed.
(3)Criteria and guidelines. Supplementary criteria specifically applicable to the design and fabrication of nuclear plant safety and relief valve installations are provided.(4)Review of system layout and resultant loads for acceptability, where applicable.
3.9.3.4 Comp onent Supports3.9.3.4.1 Subsystem and Component Supports Analyzed or Specified by Westinghouse (1&2)The criteria for Westinghouse supplied supports for ASME Code Class 1 Mechanical Equipment is presented in Section 5.2.1.10.7.
(3)ASME Code - Class 2 and 3 supports are designed as follows: (A)Linear (a)Normal - The allowable stresses of AISC-69 Part 1, a reference basis for Subsection NF of ASME Section III, are employed for normal condition limits.(b)Upset - Stress limits for upset conditions are the same as normal condition stress limits. This is consistent with Subsection NF of ASME Section III (see NF-3320).(c)Emergency - For emergency conditions, the allowable stresses or load ratings are 33% higher than those specified for normal conditions. This is consistent with Subsection NF of ASME Section III in which (see NF-3231) limits for emergency conditions are 33% greater than the normal condition limits.(d)Faulted - Section 5.2.1.10 specifies limits which assure that no large plastic deformations will occur (stress < 1.2S y). If any inelastic behavior is considered in the design, detailed justification is provided for this limit. Otherwise, the supports for active components are designed so that stresses are less than or equal to S
- y. Thus the operability of active 3.9-44MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101components is not endangered by the supports during faulted conditions.Welding was in accordance with the American Welding Society, (AWS) "Structural Welding Code," AWS D1.1, with revisions 1-73 and 1-74, except later editions may be used for prequalified joint details, base materials, and qualification of welding procedures and welders. Nuclear Construction Issues Group documents NCIG-01 and NCIG-02 may be used after June 26, 1985, for weldments that were designed and fabricated to the requirements of AISC/AWS. Visual inspection of structural welds will meet the minimum requirements of NCIG-01 and NCIG-02 as specified on the design drawings or other design output.
Inspectors performing visual examination to the criteria of NCIG-01 are trained in the subject criteria.(B)Plates and ShellsThe stress limits used for ASME Class 2 and 3 plate and shell component supports are identical to those used for the supported component. These allowed stresses are such that the design requirements for the components and the system structural integrity are maintained. For active Class 2 or 3 pumps, support adequacy was proven by satisfying the criteria in Section 3.9.3.2.1. The requirements consist of both stress analysis and an evaluation of pump/motor support misalignment.Active valves are, in general, supported only by the pipe attached to the body. Exterior supports on the valve are not used.3.9.3.4.2 Subsystem and Component Sup ports Analyzed or Specified by TVA (1)ASME Code Class 1, 2, and 3 Piping Supports (a)Loading ConditionsThe following conditions have been assigned for support load evaluation for Watts Bar Nuclear Plant support design (not including pipe whip restraints): normal, upset, emergency, faulted, and test condition. The piping support design loads and combinations are given in Table 3.9-13A.(b)Support Types, Loading Combinations, Stress Limits, and Applicable Codes (1)Linear SupportsThe allowed stresses are defined in Table 3.9-21. The load combinations and allowable stresses are based on and exceed the requirements of NRC MECHANICAL SYSTEMS AND COMPONENTS 3.9-45WATTS BARWBNP-101Regulatory Standard Review Plan, Section 3.9.3. The design load is determined by the condition yielding the most conservative support design.Welding was in accordance with the American Welding Society, (AWS) "Structural Welding Code," AWS D1.1 with revisions 1-73 and 1-74, except later editions may be used for prequalified joint details, base materials, and qualification of welding procedures and welders. Nuclear Construction Issues Group documents NCIG-01 and NCIG-02 may be used after June 26, 1985, for weldments that were designed and fabricated to the requirements of AISC/AWS. Visual inspection of structural welds will meet the minimum requirements of NCIG-01 and NCIG-02 as specified on the design drawings or other design output. Inspectors performing visual examination to the criteria of NCIG-01 are trained in the subject criteria.
(2)Standard SupportThe allowable stresses are defined in Table 3.9-21. The load combinations consider all applicable load sources which induce load into the appropriate type support. The design conforms to the requirements of MSS-SP-58, 1967 edition or ASME Boiler and Pressure Vessel Code,Section III, subsection
NF.(3)Pre-engineered Support ElementPre-engineered support elements are defined as standard hardware items such as rods, clamps, clevises, and struts used in the installation of either a linear support or a standard support component.The design load is determined from the tabulated loads described above for the linear or standard support component. The allowable stresses are given in Table 3.9-21.(c)General Design Requirements (1)The gravitational or actual loads are considered to consist of pipe, fittings, pipe covering, contents of pipe systems, and valves.
(2)All thermal modes of operation are considered in load evaluation. Thermal loads are not considered to relieve primary loads induced by gravity, other sustained loads, or seismic events.
(3)Installation tolerances are not considered a source of load reduction unless special installation requirements are required.
(4)The required movement in unrestrained directions for the line being supported is tabulated in the table of support loads. The support design is arranged to accommodate this required movement of the piping. Hangers are designed in such a manner that they cannot become disengaged by any movement of the supported pipe.
3.9-46MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101 (5)If ASME Code Case N-318-3 is used in the design of integral welded attachments to the piping pressure boundary, the requirements of Regulatory Guide 1.84 are documented in TVA calculations.(d)Deformation LimitsPipe support stiffness/deflection limitations are required for seismic Category I.The following criteria are used for support stiffness requirements:
(1)All pipe support structural steel, except as described below, was designed to limit the maximum deflection to 0.0625" (based on the greater of the seismic/dynamic load components of the upset or faulted loading conditions, or based on the minimum design load). In addition, the maximum deflection is limited to 0.125" (based on the total design load). These analyses were performed independently for each restrained direction (axis) at the point of load application.
(2)The first dynamic support in each lateral direction adjacent to strain sensitive equipment (i.e., pump, compressor or turbine nozzle) is designed to limit the maximum deflection to 0.0625" (based on the total design load). This analysis was performed independently for each restrained direction (axis) at the point of load application.
(3)Except for the unbraced cantilevers, baseplate rotation or deflection due to baseplate flexibility are considered insignificant and, therefore, are not considered. Anchor bolt stiffness is not considered for this evaluation.
(4)For supports with a common member (i.e., gang supports) the deflection at the point under consideration due to the simultaneous application of each pipe's dead weight and thermal loads added algebraically are evaluated to determine the maximum deflection for both the hot and cold pipe conditions. The deflection at the point under consideration resulting from the simultaneous application of each pipe's dynamic loads is determined by SRSS method. The total deflection due to dead weight plus thermal, and dynamic loads is evaluated based on absolute summation of the two deflections calculated above.
(5)Support components carrying load primarily in axial tension or compression meet the requirements for stiffness without further evaluation. Also, the stiffness/deflection limitations do not apply in the unrestrained support direction (i.e., due to friction loads).
MECHANICAL SYSTEMS AND COMPONENTS 3.9-47WATTS BARWBNP-101 (6)Component standard support elements are considered rigid and therefore, no stiffness/deflection evaluation is necessary except as provided in approved design standards.
(7)Higher deflection limits may be used if justified on a case-by-case basis.(e)Considerations for the Faulted Condition Table 3.9-21 identifies the allowed stresses associated with the faulted condition. The faulted load conditions, represented by postulated pipe whip and jet impingement, were evaluated as described in Section 3.6 for all systems, piping, equipment, and structures shown on issued TVA drawings. Piping, systems, pipe supports and other structures that are the targets of postulated pipe whip or jet impingement may require protection to assure safe plant shutdown. This protection is provided by evaluation on a case-by-case basis.For evaluation of field routed piping or other field located equipment a different method was used. For these cases, a minimum allowable separation method is used for screening piping systems, conduit, and instrument lines to assure that adequate separation exists between these systems and postulated breaks or through-wall leakage cracks in fluid piping. Where adequate separation is not available, piping is relocated, supports were strengthened, supports added, or mitigative devices are provided to prevent unacceptable loads. Piping and supports subjected to a jet force from a break in piping of equal or less nominal size and wall thickness are assumed to receive no unacceptable damage, provided the target piping and supports were designed in accordance with accepted codes; i.e. ASME Section III, ANSI B31.1, AISC, etc.(f)ResultsThe design information for pipe supports of systems analyzed by TVA was tabulated on tables of support design loads and included in the problem file as indicated in Section 3.9.3.1.2.
(2)Mechanical Equipment and Component SupportsTVA-designed supports for Category I equipment and components satisfy the AISC allowable stress limits described in Section 3.8.4.5.2 and the stiffness requirements described in Section 3.7.3.16.5. Valve actuator supports were designed as pipe supports. Valve actuator tiebacks have special stiffness requirements to limit valve extended, structure stresses under load.Vendor-supplied equipment and component supporting structures that were provided as part of the equipment assembly, were seismically qualified as 3.9-48MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101part of the equipment package. This qualification is described in Section 3.9.3.1.2. 3.9.4 Control Rod System 3.9.4.1 Descriptive Information of CRDSRefer to Section 4.2.3.
3.9.4.2 Applicable CRDS Design SpecificationsRefer to Sections 4.2.3.1.4 and 4.2.3.2.2.3.9.4.3 Design Loadings, Stress Limits, a nd Allowable DeformationsRefer to Section 4.2.3.3.1.
3.9.4.4 CRDS Performance Assurance ProgramRefer to Section 4.2.3.4.2.
3.9.5 Reactor
Pressu re Vessel Internals3.9.5.1 Design ArrangementsFor verification that changes in design from those in previously licensed plants of similar design do not affect the flow-induced vibration behavior, refer to Section 3.9.2.3.3.9.5.2 Design Loading ConditionsRefer to Section 4.2.2.3.3.9.5.3 Design Loading CategoriesRefer to Section 4.2.2.4.3.9.5.4 Design Criteria BasisRefer to Section 4.2.2.5.
3.9.6 Inservice
Testin g of Pumps and ValvesInservice testing of ASME Code Class 1, 2, and 3 pumps and valves will be conducted to the extent practical in accordance with the latest edition and addenda of the ASME OM Code incorporated by reference in 10 CFR 50.55a(b) on the date 12 months before the date of issuance of the operating license for Unit 2, as required by 10 CFR 50.55a(f). Since the Watts Bar piping systems were designed before the Code was issued, some valves and pump parameters cannot be tested in accordance with the ASME OM Code. These exceptions have been noted in the Inservice Testing program submittal made to NRC.The following safety-related pumps will be tested:
MECHANICAL SYSTEMS AND COMPONENTS 3.9-49WATTS BARWBNP-101 (1)Centrifugal Charging Pumps (2)Safety Injection Pumps (3)Residual Heat Removal Pumps (4)Containment Spray Pumps (5)Component Cooling System Circulation Pumps (6)Auxiliary Feedwater Pumps (7)Essential Raw Cooling Water Pumps (8)Boric Acid Transfer Pumps (9)ERCW Screenwash Pumps (10)Main Control Room Chilled Water Pumps (11)Electrical Board Room Chilled Water Pumps (12)Shutdown Board Room Chilled Water PumpsTable 3.9-26 is a tabulation of the various category valves in each of the systems.REFERENCES (1)"Documentation of Selected Westinghouse Structural Analysis Computer Codes", WCAP-8252, April 1977.
(2)WCAP-8317-A, "Prediction of the Flow-Induced Vibration of Reactor Internals by Scale Model Tests," March 1974.
(3)WCAP-8517, "UHI Plant Internals Vibration Measurement Program and Pre and Post Hot Functional Examinations," March 1975.
(4) WCAP-7879, "Four Loop PWR Internals Assurance and Test Program," July 1972.(5)Trojan Final Safety Analysis Report, Appendix A-12.
(6)Fabic, S., "Description of the BLODWN-2 Computer Code," WCAP-7918, Revision 1, October 1970.
(7)Fabic, S., "Computer Program WHAM for Calculation of Pressure Velocity, and Force Transients in Liquid Filled Piping Networks, "Kaiser Engineers Report No. 67-49-R, November 1967.
(8)Bohn, G. J., "Indian Point Unit No. 2 Internals Mechanical Analysis for Blowdown Excitation," WCAP-7332-AR-P. November, 1973 (Proprietary) and WCAP-7822-AR, November, 1973 (Non-Proprietary)
(9)Bohm, G. J. and LaFaille, J. P., "Reactor Internals Response Under a Blowdown Accident," First Intl. Conf. on Structural Mechanics in Reactor Technology, Berlin, September 20-24, 1971.
(10)"Bench Mark Problem Solutions Employed for Verification of WECAN Computer Program", WCAP-8929, June 1977.
3.9-50MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101 (11)WCAP-11627, "Upflow Conversion Safety Evaluation Report - Watts Bar Units 1 & 2," September 1987.
(12)Letter from Peter S. Tam, NRC, to M. O. Medford, TVA, "Watts Bar Nuclear Plant - Upflow Conversion Modification to Reactor Internals (TAC M85802 & M85803)", dated July 28, 1993.
(13)WCAP-7769, "Topical Report Overpressure Protection for Westinghouse Pressurized Water Reactors," Rev. 1, June, 1972.
(14)WCAP-8708-PA (Westinghouse Proprietary), WCAP-8709-A (Non-Proprietary), "MULTIFLEX A FORTRAN Computer Program for Analyzing Thermal-Hydraulic Structure System Dynamics," Takeuchi, K., et al., September 1977.
(15)WCAP-15029-P-A/WCAP-15030-NP-A, "Westinghouse Methodology for Evaluating the Acceptability of Baffle-Former-Barrel Bolting Distribution Under Faulted Load Conditions," R. E. Schwirian, et al., January 1999.
(16)WCAP-15245 (Proprietary)/WCAP-15246 (Non-Proprietary), "Control Rod Insertion Following a Cold Leg LBLOCA, D. C, Cook Units 1 and 2," J. A.
Barsic, D. C. Garner, Y. C. Lee, K. B. Neubert, C. Yu, February 28, 1999.
(17)WCAP-11004-P/WCAP-11005 (NP), "Comparison of DATA for Beaver Valley Power Station Unit 2 wi th WCAP-9735 Data, Prepared for NRC Review in Conjunction with Review of WCAP-9735, Docket No. 50-412," D.
R. Bhandari, K. Takeuchi, M. E. Wills, November 1985.
(18)WCAP-11522 (Proprietary)/WCAP-11523 (Non-Proprietary), "Response to NRC Questions on the LOCA Hydraulic Forces Analysis of the Beaver Valley Power Station Unit 2, Prepared for NRC Review in Conjunction with Review of WCAP-9735, Docket No. 50-412," D. C. Garner, M. P. Kachmar, M. R. Wengerd, June 1987.
(19)"Benchmark Problem Solutions Employed for Verification of the WECAN Computer Program," WCAP-8929, June 1977.
(20)Fritz, R. J., "The Effects of Liquids on the Dynamic Motions of Immersed Solids," Trans. ASME, Journal of Engineering for Industry, 1972, pp. 167-173. (21)WCAP-5890, Revision 1, "Ultimate Strength Criteria to Ensure No Loss of Function of Piping and Vessel Under Seismic Loading," October 1967.
(22)WCAP-15102 Volume 2, "Electricite de France 1300 Mwe Plants Reactor Internals Functional Criteria," December 1997.
(23)WCAP-7332-L-AR, "Topical Report - Indian Point Unit 2 Reactor Internals Mechanical Analysis for Blowdown Excitations," November 1973.
MECHANICAL SYSTEMS AND COMPONENTS 3.9-51WATTS BARWBNP-101(A)The responses for each loading combination are combine using the absolute sum method. On a case-by-case basis, algebraic summation may be used when signs are known for final design evaluations.(B)Temperature is used to determine allowable stress only.
(C)Nozzle loads are those loads associated with the particular plant operating conditions for the component under consideration.Revised by Amendment 45Table 3.9-1 Design Loading Combinations For ASME Code Class 2 And 3 Components And Supports Analyzed By Westinghouse, (Excluding Pipe Supports) (A)Condition ClassificationLoading Combination (B, C)Design and NormalDesign pressureDesign temperature, Dead weight, nozzle
loadsUpsetUpset condition pressure,Upset condition metal temperature, deadweight, OBE, nozzle loadsEmergencyEmergency condition pressure,emergency condition metal temperature, deadweight, nozzle loadsFaultedFaulted condition pressure, faulted condition metal temperature, deadweig ht, SSE, nozzle loads 3.9-52MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101Table 3.9-2 Stress Criteria For Safety Related Asme Class 2 And 3 Tanks Analyzed By WestinghouseConditionStress LimitsDesign and Normal m 1.0 S ( m or L) + b 1.5 SUpset m 1.1 S ( m or L) + b 1.65 SEmergency m 1.5 S ( m or L) + b 1.8 SFaulted m 2.0 S ( m or L) + b 2.4 S MECHANICAL SYSTEMS AND COMPONENTS 3.9-53WATTS BARWBNP-101*Stress limits are taken from ASME III, Subsections NC and ND, or, for pumps procured prior to the incorporation of these limits into ASME III, from Code Case 1636-1.**The maximum pressure shall not exceed the tabulated factors listed under P max times the design pressure.Table 3.9-3 Stress Criteria for Category I ASME Code Class 2 and Class 3 Nonactive Pumps and Pump Supports Analyzed by WestinghouseConditionStress Limits*
Pmax**Design and Normal m 1.0 S 1.0
( m or L) + b 1.5 SUpset m 1.1 S 1.1
( m or L) + b 1.65 SEmergency m 1.5 S 1.2
( m or L) + b 1.80 SFaulted m 2.0 S 1.5
( m or L) + b 2.4 S 3.9-54MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101 Notes:1.Valve nozzle (piping load) stress analysis is not required when both the following conditions are satisfied by calculation: (1) section modulus and area of a plane, normal to the flow, through the region of valve body crotch is at least 10% greater than the piping connected (or joined) to the valve body inlet and outlet nozzles; and, (2) code allowable stress, S, for valve body material is equal to or greater than the code allowable stress, S, of connected piping material. If the valve body material allowable stress is less than that of the connected piping, the valve section modulus and area as calculated in (1) above shall be multiplied by the ratio of S pipe/S valve. If unable to comply with this requirement, the design by analysis procedure of NB-3545.2 is an acceptable alternate method.2.Casting quality factor of 1.0 shall be used.3.These stress limits are applicable to the pressure retaining boundary, and include the effects of loads transmitted by the extended structures, when applicable.4.Design requirements listed in this table are not applicable to valve discs, stems, seat rings, or other parts of valves which are contained within the confines of the body and bonnet, or otherwise not part of the pressure boundary.5.These rules do not apply to Class 2 and 3 safety relief valves. Safety relief valves are designed in accordance with ASME Section III requirements.6.Stress limits are taken from ASME III, Subsections NC and ND, or, for valves procured prior to the incorporation of these limits into ASME III, from Code Case 1635-1.7.The maximum pressure resulting from upset, emergency or faulted conditions shall not exceed the tabulated factors listed under P max times the design pressure or the rated pressure at the applicable operating condition temperature. If the pressure rating limits are met at the operating conditions, the stress limits in Table 3.9-4 are considered to be satisfied.Table 3.9-4 Stress Criteria For Safety Related ASME Code Class 2 and Class 3 Valves Analyzed by WestinghouseConditionStress Limits (Notes 1-6)
Pmax (Note 7)Design & NormalValve bodies shall conform to the requirements of ASME Section III, NC-3500 (or ND-3500)Upset m 1.1 S1.1 ( m or L) + b 1.65 SEmergency m 1.5 S1.2 ( m or L) + b 1.80 SFaulted m 2.0 S1.5 ( m or L) + b 2.4 S MECHANICAL SYSTEMS AND COMPONENTS 3.9-55WATTS BARWBNP-101Table 3.9-5 Maximum Deflections Under Design Basis Event (in) 1,2,3,4Allowable LimitNo Loss-of-Function LimitUpper Barrel, Expansion/Compression (to ensure sufficient inlet flow area/ and to prevent the barrel from touching any guide tube to avoid disturbing the rod cluster control guide structure)Inward Outward 4.1 1.0 8.2 1.0Upper Package, Axial Deflection (to maintain the control rod guide structure geometry) 3,40.100*0.150Rod Cluster Control Guide Tube Deflection As a Beam (to be consistent with conditions under which ability to trip has been tested) 41.01.75Fuel Assembly Thimbles Cross-Section Distortion (to avoid interference between the Control Rods and the guides) 40.0360.072 Notes 1. The allowable limit deflection values given above correspond to stress levels for internals structure well below the limiting criteria give by the collapse curves in WCAP-5890.[21] Consequently, for the internals the geometric limitations established to ensure safe shutdown capability are more restrictive than those given by the failure stress criteria. 2. All dimensions in inches
- 3. See Reference [22].
- 4. See Reference [23].*Only to assure that the plate will not touch a guide tube.
3.9-56MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101 Note:(1)The stress limits specified for active pumps are more restrictive than the ASME III limits, to provide assurance that operability will not be impaired for any operating condition.Table 3.9-6 Design Criteria For Active Pumps And Pump Supports Analyzed By WestinghouseCondition Design Criteria (1)Design, Normal and Upset m 1.0 S m + b 1.5 SEmergency m 1.2 S m + b 1.65 SFaulted m 1.2 S m + b 1.8 S MECHANICAL SYSTEMS AND COMPONENTS 3.9-57WATTS BARWBNP-101Table 3.9-7 Load SourcesLoad DescriptionBUILDING SETTLEMENTPredicted or Measured Settlement of the BuildingDBADesign Basis Accident Loading DEADWEIGHTWeight of Pipe, Insulation, and Fluid FLUID TRANSIENTSTransient Loads Due to Valve Operation, Water HammerLOCAReactor Coolant Loop Movements Due to Loss of Coolant AccidentOBEOperating Basis Earthquake PRESSUREInternal (or External) Pressure in Pipe SAMSeismic Anchor Motions SSESafe Shutdown Earthquake THERMALOperating Temperature, Environmental Temperature, Thermal Anchor MovementsVALVE THRUSTRelief Valve Discharge Thrust Loads PIPE RUPTUREJet Impingement and Pipe Whip Loads 3.9-58MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101Table 3.9-8 Loading Constituents And Stress Limits for ASME Class 1 Piping (Sheet 1 of 2)
CONDITION LOADING CONSTITUENTS 1STRESS LIMIT NB-3650EQUATION 2 NOTESPRIMARY STRESS DESIGN(Normal
&
Upset)PRESSURE,DEADWEIGHT, OTHER SUSTAINED LOADS, OBE INERTIA, VALVE THRUST, FLUID TRANSIENTS 1.5S m 9EMERGENCYPRESSURE,DEADWEIGHT, OTHER SUSTAINED LOADS, OBE INERTIA, VALVE THRUST, FLUID TRANSIENTS 2.25S m 9FAULTEDPRESSURE,DEADWEIGHT, OTHER SUSTAINED LOADS, SSE INERTIA, VALVE THRUST, FLUID TRANSIENTS, DBA INERTIA, LOCA, PIPE RUPTURE 3.0S m 9 5PRIMARY AND SECONDARY STRESS NORMAL &
UPSETPRESSURE, THERMAL,THERMAL ANCHOR MOVEMENT, THERMAL LINEAR GRADIENT, THERMAL DISCONTINUITY, VALVE THRUST, FLUID TRANSIENT, OBE, OBE SAM 3.0S m 10 3PRESSURE, THERMAL,THERMAL ANCHOR MOVEMENT, THERMAL NONLINEAR GRADIENT, THERMAL LINEAR GRADIENT, THERMAL DISCONTINUITY, VALVE THRUST, FLUID TRANSIENT, OBE, OBE SAM 11 4,8THERMAL, THERMAL ANCHOR MOVEMENTS 3.0S m 12 3 MECHANICAL SYSTEMS AND COMPONENTS 3.9-59WATTS BARWBNP-101 Notes1.Loads which are not concurrent need not be combined.
2.All references are for ASME Code, Subsection NB for Class 1 piping.3.If the requirements of equation 10 are not met, then the requirements of equations 12 & 13 must be met.4.S alt for all load sets are calculated per NB-3653.3 and then, the cumulative usage factor per NB-3653.4 and NB-3653.5. The cumulative usage factor shall not exceed 1.0.5.The design measures taken to protect against pipe rupture loads and the evaluation of these loads is described in Section 3.6.6.The maximum allowable internal pressure value P a is calculated per NB-3640, 3655 and 3656.7.The testing limits are per NB-3226.
8.If there are more than 10 hydrostatic, pneumatic or other tests, then such extra tests shall be included in the fatigue evaluation of the component.PRIMARY AND SECONDARY STRESS (continued)
NORMAL &
UPSETPRESSURE,DEADWEIGHT, OTHER SUSTAINED LOADS, OBE INERTIA, VALVE THRUST, FLUID TRANSIENTS, THERMAL DISCONTINUITY 3.0S m 13 3 TESTINGPRESSURE 0.9S y 7,8PRESSURE,DEADWEIGHT, OTHER SUSTAINED LOADS 1.35S yPRESSURE DESIGNPRESSURE LIMITSDESIGNDESIGN PRESSURE P a 6UPSETMax. Service PRESSURE P a 6EMERGENCYMax. Service PRESSURE 1.5P a 6FAULTEDMax. Service PRESSURE 2.0P a 6Table 3.9-8 Loading Constituents And Stress Limits for ASME Class 1 Piping (Sheet 2 of 2)
CONDITION LOADING CONSTITUENTS 1STRESS LIMIT NB-3650EQUATION 2 NOTES 3.9-60MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101Table 3.9-9 Loading Constituents And Stress Limits For Category I ASME Class 2 and 3 Piping (Sheet 1 of 2)
CONDITION LOADINGCONSTITUENTS 1 STRESS LIMIT NC-3652EQUATION 2NOTESNORMALPRESSURE,DEADWEIGHT, OTHER SUSTAINED LOADS 1.0 S h 8UPSETPRESSURE,DEADWEIGHT, OTHER SUSTAINED LOADS, OBE INERTIA, VALVE THRUST, FLUID TRANSIENTS 1.2S h 9 4EMERGENCYPRESSURE,DEADWEIGHT, OTHER SUSTAINED LOADS, OBE INERTIA, VALVE THRUST, FLUID TRANSIENTS 1.8S h 9FAULTEDPRESSURE,DEADWEIGHT, OTHER SUSTAINED LOADS, SSE INERTIA, VALVE THRUST, FLUID TRANSIENTS, DBA INERTIA, LOCA, PIPE RUPTURE 2.4S h 9 5SECONDARY EXPANSION THERMAL,OBE SAM S A 10 3,4PRESSURE + SUSTAINED +
EXPANSIONPRESSURE,DEADWEIGHT, OTHER SUSTAINED LOADS, THERMAL, OBE SAM S A+S h 11 3,4ONE TIME SECONDARYBUILDING SETTLEMENT,DBA SCV MOVEMENT 3.0S c 10ACOLD SPRING0.5 (S A+S h)NATESTPRESSURE,DEADWEIGHT, OTHER SUSTAINED LOADS 1.2S h NATESTPRESSURE,DEADWEIGHT, THERMAL, OTHER SUSTAINED LOADS S A+S h NA MECHANICAL SYSTEMS AND COMPONENTS 3.9-61WATTS BARWBNP-101Table 3.9-9 Loading Constituents And Stress Limits For Category I ASME Class 2 and 3 Piping (Sheet 2 of 2)
Notes1.Loads which are not concurrent need not be combined.2.All references are for ASME Code, Subsection NC for Class 2 piping. The corresponding equations in ASME Code Subsection ND for Class 3 should be used as applicable.3.The requirements of either Equation 10 or Equation 11 must be met.
4.The effects of OBE Seismic Anchor Movements may be excluded from Equations 10 and 11 if they are included in Equation 9U.5.The design measures taken to protect against pipe rupture loads and the evaluation of these loads is described in Section 3.6.
3.9-62MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101 Notes(1) Loads which are not concurrent need not be combined.(2) The design measures taken to protect against pipe rupture loads and the evaluation of these loads are described in Section 3.6.(3) The stress is calculated using the section modulus of the attached pipe.(4) The value of pipe yield stress, S y, in this table is determined from the code of record for piping analysis (reference Section 3.7.3.8.1).Table 3.9-10 Loading Constituents And Stress Limits for Active Valve Evaluation LOADING CONSTITUENTS (1)STRESS LIMIT (3)PRESSURE, DEADWEIGHT, OTHER SUSTAINED LOADS, THERMAL, SSE INERTIA, SSE SAM, VALVE THRUST, FLUID TRANSIENTS, DBA INERTIA, LOCA, PIPE RUPTURE (2)0.76S y (4)1.0S y(4) (for swing check valves)
MECHANICAL SYSTEMS AND COMPONENTS 3.9-63WATTS BARWBNP-101Table 3.9-11 Deleted by Amendment 64 3.9-64MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101Table 3.9-12 Deleted by Amendment 64 MECHANICAL SYSTEMS AND COMPONENTS 3.9-65WATTS BARWBNP-101Notes:1. Loads which are not concurrent need not be combined.2. The design measures taken to protect against pipe rupture loads and the evaluation of these loads is described in Section 3.6.Table 3.9-13A Design Loads For Category I Piping Supports CONDITION LOADING CONSTITUENTS 1 NOTESNORMALDEADWEIGHT,OTHER SUSTAINED LOADS, THERMAL, COLD SPRING, BUILDING
SETTLEMENTUPSETDEADWEIGHT,OTHER SUSTAINED LOADS, THERMAL, OBE INERTIA, OBE SAM, VALVE THRUST, FLUID TRANSIENTS, COLD SPRINGEMERGENCY DEADWEIGHT,OTHER SUSTAINED LOADS, THERMAL, OBE INERTIA, OBE SAM, VALVE THRUST, FLUID TRANSIENTS, COLD SPRINGFAULTEDDEADWEIGHT,OTHER SUSTAINED LOADS, THERMAL, SEE INERTIA, SSE SAM, VALVE THRUST, FLUID TRANSIENTS, DBA INERTIA, LOCA, PIPE RUPTURE, COLD SPRING 2TESTDEADWEIGHT,OTHER SUSTAINED LOADS, THERMAL, COLD SPRING 3.9-66MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101*Temperature is used to determine allowable stress only.**Nozzle loads are those loads associated with the particular plant operating conditions for the component under consideration.***Line-mounted component (valve) design load combinations correspond to the attached piping load combinations for normal, upset, emergency, and faulted conditions.Table 3.9-13B Design Loading Combinations For Category I ASME Code Class 2 and 3 Line-Mounted*** Components And Component Supports Analyzed by TVACondition ClassificationLoading CombinationDesign and NormalDesign pressureDesign temperature*
Dead weight, nozzle loads**, Operating LoadsUpsetUpset condition pressure,Upset condition metal temperature*, deadweight, OBE, nozzle loads**, Operating LoadsEmergencyEmergency condition pressure, emergencycondition metal temperature*, deadweight, OBE, nozzle loads**, Operating LoadsFaultedFaulted condition pressure, faulted condition metal temperature*, deadweight, SSE, nozzle loads**, Operating Loads, DBA MECHANICAL SYSTEMS AND COMPONENTS 3.9-67WATTS BARWBNP-101 Notes(1) The stress allowable values given above were permitted for design, evaluation, and modification activities. As an alternative, a simplified approach was also permitted. By the alternative approach, in addition to meeting the applicable design condition requirements, the tank was analyzed for the faulted condition and tank stresses were limited to 1.2 times the applicable ASME code design/normal condition primary stress allowables.(2)The maximum pressure was not permitted to exceed the tabulated factors listed under P max times the design pressure.Table 3.9-14 Stress Criteria for Category I ASME Class 2 and Class 3 Tanks Analyzed by TVAConditionStress Limits (1)Pmax (2)Design and NormalP m 1.0 S h (P m or P L) + P b 1.5 S h 1.0Upset P m 1.1 S h (P m or P L) + P b 1.65 S h 1.1EmergencyP m 1.5 S h (P m or P L) + P b 1.8 S h 1.2Faulted P m 2.0 S h (P m or P L) + P b 2.4 S h 1.5 P m , P L , P b, and S h are as defined in Table 3.9-18.
3.9-68MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101Notes:(1)The maximum pressure was not permitted to exceed the tabulated factors listed under P max times the design pressure.(2)The stress allowable values given above were permitted for design, evaluation, and modification activities. As an alternative, a simplified approach was permitted for pumps procured prior to September 1, 1974. By this alternative approach, in addition to meeting applicable ASME code design condition requirements, the pump was analyzed for the faulted condition and pump stresses were limited to 1.2 times the applicable ASME code design/normal condition primary stress allowables.Table 3.9-15 Stress Criteria For Category I ASME Code Class 2 and Class 3 Nonactive Pumps Analyzed by TVAConditionStress Limits (2)Pmax (1)Design and NormalP m 1.0 S h (P m or P L) + P b 1.5 S h 1.0Upset P m 1.1 S h (P m or P L) + P b 1.65 S h 1.1EmergencyP m 1.5 S h (P m or P L) + P b 1.8 S h 1.2Faulted P m 2.0 S h (P m or P L) + P b 2.4 S h 1.5 P m , P L , P b, and S h are as defined in Table 3.9-18.
MECHANICAL SYSTEMS AND COMPONENTS 3.9-69WATTS BARWBNP-101Notes:1.Valve nozzle (Piping load) stress analysis is not required when both the following conditions are satisfied by calculation: (1) section modulus and area of a plane, normal to the flow, through the region of valve body crotch is at least 10% greater than the piping connected (or joined) to the valve body inlet and outlet nozzles; and, (2) code allowable stress, S, for valve body material is equal to or greater than the code allowable stress, S, to connected piping material. If the valve body material allowable stress is less than that of the connected piping, the valve section modulus and area as calculated in (1) above shall be multiplied by the ratio of S pipe/Svalve. If unable to comply with this requirement, the design by analysis procedure of NB-3545.2 is an acceptable alternate method.2.Casting quality factor of 1.0 shall be used.3.These stress limits are applicable to the pressure retaining boundary, and include the effects of loads transmitted by the extended structures, when applicable. Non-pressure boundary components are evaluated against the stress limits of AISC or other justifiable reference. The 33% increase permitted by AISC for abnormal loads is applicable for upset, emergency and faulted conditions.4.Design requirements listed in this table are not applicable to valve discs, stems, seat rings, or other parts of valves which are contained within the confines of the body and bonnet, or otherwise not part of the pressure boundary. 5.These rules do not apply to Class 2 and 3 safety relief valves. Safety relief valves are designed in accordance with ASME Section III requirements.6.The stress allowable values given above were permitted for design, evaluation, and modification activities. As an alternative, a simplified approach was permitted for valves procured prior to September 1, 1974. By this alternative approach, in addition to meeting the applicable ASME code design condition requirements, the valve was analyzed or tested per IEEE 344-1971 requirements for the faulted condition. When qualified by analysis using this alternative, the valve stresses were limited to 1.2 times the applicable ASME code design/normal condition primary stress allowables and the valve extended structure stresses were limited to 1.33 times the AISC code normal stress allowables.7.The maximum pressure resulting from upset or faulted conditions shall not exceed the tabulated factors listed under P max times the design pressure or the rated pressure at the applicable operating condition temperature. If the pressure rating limits are met at the operating conditions, the stress limits in this table are considered to be satisfied.Table 3.9-16 Stress Criteria For Category I ASME Code Class 2 And Class 3 Nonactive Valves Analyzed By TVAConditionStress Limits (Notes 1-6)
Pmax( note 7) Design and NormalP m S h (P m or P L) + P b 1.5 S h 1.0Upset P m 1.1 S h (P m or P L) + P b 1.65 S h 1.1EmergencyP m 1.5 S h (P m or P L) + P b 1.8 S h 1.2Faulted P m 2.0 S h (P m or P L) + P b 2.4 S h 1.5 P m , P L , P b, and S h are as defined in Table 3.9-18.
3.9-70MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101Table 3.9-17 Active Valves for Primary Fluid Systems (Sheet 1 of 9)System NameTVA Valve No.W Valve No.
Size Inches ActuationTypeFunction/Description Chemical andVolume Control System (62)FCV-62-61FCV-62-63 FCV-62-69 FCV-62-70 FCV-62-72 FCV-62-73 FCV-62-74 FCV-62-77 FCV-62-84 FCV-62-90 FCV-62-91 FCV-62-76 LCV-62-132 LCV-62-133 LCV-62-135 LCV-62-136 CKV-62-504 RFV-62-505 CKV-62-507CKV-62-543 2CKV-62-560 1CKV-62-561 1 8112 8100 LCV-460 LCV-459 8149A 8149B 8149C 8152 8145 8105 8106 8306A LCV-112B LCV-112C LCV-112D LCV-112E 8546 8124
--- 8381 8368A 8368B 4 4 3
3 2
2 2
2 3
3 3
2 4
4 8
8 8
1 3 2
2 Motor Motor Air Air Air Air Air Motor Air Motor Motor Air Motor Motor Motor Motor Self Actuated
Self Actuated
Self Actuated Self Actuated Self Actuated Self ActuatedGateGate Globe Globe Globe Globe Globe Gate Globe Gate Gate Globe Gate Gate Gate Gate Check Relief CheckCheck Check CheckContainment IsolationContainment Isolation Letdown Isolation Letdown Isolation Containment Isolation Containment Isolation Containment Isolation Containment Isolation Aux Spray Isolation ECCS Flowpath Integrity ECCS Flowpath Integrity Containment Isolation CVCS Charging Pump Suction CVCS Charging Pump Suction CVCS Charging Pump Suction CVCS Charging Pump Suction CVCS Charging Pump Suction CCP Suction Relief Valve CCP Suction Chem Feed Check ValveContainment Isolation
Containment Isolation
Containment Isolation MECHANICAL SYSTEMS AND COMPONENTS 3.9-71WATTS BARWBNP-101CKV-62-562 1CKV-62-563 1CKV-62-576CKV-62-577CKV-62-578 CKV-62-579CKV-62-638CKV-62-639 CKV-62-640RFV-62-649CKV-62-659 CKV-62-660CKV-62-661CKV-62-525CKV-62-532FCV-62-1228FCV-62-1229RFV-62-662RFV-62-1221RFV-62-1222 8368C 8368D 8367A 8367B 8367C 8367D 8557 8556 8378 8379 8377 8481A 8481B 8870B 8870A 8117 2 2 2 2 2 2 3:
3 2 3 3 3 4 4 1 1 2:: Self Actuated Self Actuated
Self Actuated Self Actuated Self Actuated
Self Actuated Self Actuated Self Actuated
Self Actuated Self Actuated Self Actuated
Self Actuated Self Actuated Self Actuated Self Actuated Air Air Self Actuated Self Actuated Self ActuatedCheckCheck CheckCheckCheck CheckCheckCheck CheckReliefCheck CheckCheckCheckCheckGlobeGlobeReliefReliefReliefContainment Isolation Containment Isolation CCP Discharge Header IntegrityCCP Discharge Header IntegrityCCP Discharge Header Integrity CCP Discharge Header IntegrityNormal Charging IsolationSeal Water 1-FCV-62-61 Bypass Alternate Charging IsolationSeal Water Hx Relief Valve Normal Charging Isolation Alternate Charging IsolationAuxiliary Spray IsolationPrevent Backflow thru Centrifugal Charging PumpPrevent Backflow thru Centrifugal Charging Pump Hydrogen vent header Isolation ValveHydrogen vent header Isolation ValveCntmt Isolation Thermal ReliefCCP 1A-A Over PressureCCP 1B-B Over PressureTable 3.9-17 Active Valves for Primary Fluid Systems (Sheet 2 of 9) 3.9-72MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101 SafetyInjection (63)FCV-63-1FCV-63-3 FCV-63-4 FCV-63-5 FCV-63-6FCV-63-7 FCV-63-8 FCV-63-11 FCV-63-23 FCV-63-25 FCV-63-26 FCV-63-47 FCV-63-48 8812 8813 88148806 8807B 8807A 8804A 8804B 8888 8801B 8801A 8923A 8923B 14 2 2
8 4 4 8
8 1
4 4
6 6MotorMotor Motor Motor Motor Motor Motor Motor Air Motor Motor Motor MotorGateGlobe Globe Gate GateGate Gate Gate Globe Gate Gate Gate GatePrevent Radioactive Release in Recirc Mode Prevent Radioactive Release in Recirc Mode Prevent Radioactive Release in Recirc Mode Prevent Radioactive Release in Recirc Mode Sis Recirc Flowback Integrity Sis Recirc Flowback Integrity Sis Recirc Flowpath Integrity Sis Recirc Flowpath Integrity Containment Isolation ECCS Flowpath Integrity ECCS Flowpath Integrity ECCS Flowpath Integrity ECCS Flowpath IntegrityTable 3.9-17 Active Valves for Primary Fluid Systems (Sheet 3 of 9)
MECHANICAL SYSTEMS AND COMPONENTS 3.9-73WATTS BARWBNP-101 FCV-63-64FCV-63-71 FCV-63-72 FCV-63-73 FCV-63-84 FCV-63-93FCV-63-94 FCV-63-152FCV-63-153 FCV-63-156 FCV-63-157 FCV-63-172 FCV-63-175FCV-63-185CKV-63-524CKV-63-526 CKV-63-543 CKV-63-545 CKV-63-547CKV-63-549CKV-63-551 CKV-63-553 8880 8871 8811A 8811B 8964 8809A
8809B 8821A 8821B 8802A 8802B 8840 8920 --- 8922A 8922B 8905A 8905C 8905B 8905D 8819A 8819B 1 3/4 18 18 3/4 8 8 4 4 4
4 12
- 4 4 2
2 2 2 2 2 Air Air Motor Motor Air Motor
Motor Motor Motor Motor Motor Motor Motor Air Self Actuated Self Actuated
Self Actuated
Self Actuated
Self Actuated Self Actuated Self Actuated
Self ActuatedGlobeGlobe Gate Gate Globe GateGate GateGate Gate Gate Gate GlobeGlobe Check Check Check Check Check Check Check CheckContainment IsolationContainment Isolation
CNTMT Sump Isolation
CNTMT Sump Isolation Containment Isolation RHR Cold Leg Injection Line Isolation RHR Cold Leg Injection Line Isolation ECCS Flowpath Integrity ECCS Flowpath Integrity ECCS Flowpath Integrity ECCS Flowpath Intgrity RHR Hot Leg Recirc Prevent Radioactive Release in Recirc Mode Leak Test Line Isolation Prevent Backflow thru Nonoperating TrainPrevent Backflow thru Nonoperating TrainECCS Flowpath Integrity/
RCS Press. Bound. Prot ECCS Flowpath Integrity/
RCS Press. Bound. Prot ECCS Flowpath Integrity/
RCS Press. Bound. ProtECCS Flowpath Integrity/RCS Press. Bound. Prot ECCS Flowpath Integrity/
RCS Press. Bound. Prot ECCS Flowpath Integrity/
RCS Press. Bound. ProtTable 3.9-17 Active Valves for Primary Fluid Systems (Sheet 4 of 9) 3.9-74MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101CKV-63-555CKV-63-557 CKV-63-558 CKV-63-559 CKV-63-560 CKV-63-561 CKV-63-562 CKV-63-563 CKV-63-581 CKV-63-586 CKV-63-587 CKV-63-588 CKV-63-589CKV-63-622CKV-63-623 CKV-63-624 CKV-63-625 CKV-63-632 8819C 8819D 8949D 8949B 8948A 8948B 8948C 8948D 8805 8900A 8900B 8900C 8900D 8956A 8956B 8956C 8956D 8818B 2 2 6
6 10 10 10 10 3
1-1/2 1-1/2 1-1/2 1-1/2 10 10 10 10 6 Self Actuated Self Actuated
Self Actuated
Self Actuated
Self Actuated
Self Actuated
Self Actuated
Self Actuated
Self Actuated
Self Actuated
Self Actuated
Self Actuated
Self Actuated Self Actuated Self Actuated
Self Actuated
Self Actuated
Self Actuated Check Check Check Check Check Check Check Check Check Check Check Check Check Check Check Check Check CheckECCS Flowpath Integrity/ RCS Press. Bound. Prot ECCS Flowpath Integrity/
RCS Press. Bound. Prot ECCS Flowpath Integrity/
RCS Press. Bound. Prot ECCS Flowpath Integrity/
RCS Press. Bound. Prot ECCS Flowpath Integrity/
RCS Press. Bound. Prot ECCS Flowpath Integrity/
RCS Press. Bound. Prot ECCS Flowpath Integrity/
RCS Press. Bound. Prot ECCS Flowpath Integrity/
RCS Press. Bound. Prot ECCS Flowpath Integrity/
RCS Press. Bound. Prot ECCS Flowpath Integrity/
RCS Press. Bound. Prot ECCS Flowpath Integrity/
RCS Press. Bound. Prot ECCS Flowpath Integrity/
RCS Press. Bound. Prot ECCS Flowpath Integrity/
RCS Press. Bound. ProtECCS Flowpath Integrity/ RCS Press. Bound. Prot ECCS Flowpath Integrity/
RCS Press. Bound. Prot ECCS Flowpath Integrity/
RCS Press. Bound. Prot ECCS Flowpath Integrity/
RCS Press. Bound. Prot ECCS Flowpath Integrity/
RCS Press. Bound. ProtTable 3.9-17 Active Valves for Primary Fluid Systems (Sheet 5 of 9)
MECHANICAL SYSTEMS AND COMPONENTS 3.9-75WATTS BARWBNP-101CKV-63-633CKV-63-634 CKV-63-640 CKV-63-635 CKV-63-641 CKV-63-643 CKV-63-644 CKV-63-502 3CKV-63-510 3RFV-63-511 3RFV-63-534 3RFV-63-535 3RFV-63-536 3RFV-63-577 3,4RFV-63-602 3RFV-63-603 3RFV-63-604 3RFV-63-605 3RFV-63-626 3RFV-63-627 3RFV-63-637 3RFV-63-835 CKV-63-8688818A8818C 8841A 8818D 8949A 8841B 8949C 8958 8926 88588853A 8851 8853B 8852 8855A 8855B 8855C8855D8856A 8856B 8842
6 6 8
6 6
8 6
12 8
3/4 3/4 3/4 3/4 1
1 1
1 1 2 3
3/4 3/4 1 Self Actuated Self Actuated
Self Actuated
Self Actuated
Self Actuated
Self Actuated
Self Actuated
Self Actuated
Self Actuated
Self Actuated Self Actuated
Self Actuated
Self Actuated
Self Actuated
Self Actuated
Self Actuated
Self Actuated Self Actuated Self Actuated
Self Actuated
Self Actuated
Self Actuated Self Actuated Check Check Check Check Check Check Check Check Check Angle Angle Angle Angle Angle Angle Angle Angle Angle Angle Angle Angle Angle AngleECCS Flowpath Integrity/ RCS Press. Bound.
Prot ECCS Flowpath Integrity/
RCS Press. Bound. Prot ECCS Flowpath Integrity/
RCS Press Bound. Prot ECCS Flowpath Integrity/
RCS Press Bound. Prot ECCS Flowpath Integrity/
RCS Press Bound. Prot ECCS Flowpath Integrity/
RCS Press Bound. Prot ECCS Flowpath Integrity/
RCS Press Bound. Prot ECCS Flowpath Integrity/ECCS Flowpath Integrity/
SI Pressure ReleaseSI Pressure Release SI Pressure Release SI Pressure Release SI Pressure Release SI Pressure Release SI Pressure Release SI Pressure ReleaseSI Pressure ReleaseSI Pressure Release SI Pressure Release SI Pressure Release SI Pressure ReleaseContainment IsolationTable 3.9-17 Active Valves for Primary Fluid Systems (Sheet 6 of 9) 3.9-76MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101ReactorCoolant System (68)FCV-68-305FCV-68-307 FCV-68-308 FCV-68-332 FCV-68-333 PCV-68-334 PCV-68-340A CKV-68-559 RFV-68-563 RFV-68-564 RFV-68-565 FSV-68-394 FSV-68-395 FSV-68-396 FSV-68-397 CKV-68-84980338025 8026 8000A 8000B PCV-456 PCV-455 8097 8010C 8010B 8010A 8012A 8012B 8014B 8014A
---3/4 3/8 3/8 3
3 3
3 4
6 6
6 1
1 1
1 3/4 Air Air Air Motor Motor Solenoid Solenoid Self Actuated
Self Actuated
Self Actuated
Self Actuated
Solenoid Solenoid Solenoid Solenoid Self ActuatedDaphragmGlobe Globe Gate Gate Globe Globe Check Angle Angle Angle Globe Globe Globe Globe CheckContainment IsolationContainment Isolation Containment Isolation PORV Isolation PORV Isolation PORV PORV Containment Isolation RCS Pressure Release RCS Pressure Release RCS Pressure Release Head Vent Head Vent Head Vent Head Vent Contaiment IsolationContainment Spray System (72)FCV-72-2 FCV-72-21 FCV-72-22 FCV-72-39 FCV-72-40 FCV-72-41 FCV-72-44 FCV-72-45 CKV-72-506CKV-72-507RFV-72-508RFV-72-509 CKV-72-548CKV-72-549 CKV-72-5629001B9017B 9017A 9001A 9026A 9026B 9020A 9020B 9018A9018B9019A9019B 9011A9011B 9022A 10 12 12 10 8
8 12 12 12 12 0.75 0.75 10 10 8MotorMotor Motor Motor Motor Motor Motor Motor Self Actuated Self Actuated Self Actuated Self Actuated
Self Actuated Self Actuated
Self ActuatedGate Gate Gate Gate Gate Gate Gate Gate Check Check Relief Relief Check Check CheckContainment IsolationContainment Sump Recirculation Containment Sump Recirculation Containment Isolation Containment Isolation Containment Isolation Containment Sump Recirculation Containment Sump Recirculation Containment Sump RecirculationContainment Sump RecirculationContainment Spray PMP A Suction Pressure Relief Containment Spray PMP B Suction Pressure Relief Containment Isolation Containment Isolation RHR IsolationTable 3.9-17 Active Valves for Primary Fluid Systems (Sheet 7 of 9)
MECHANICAL SYSTEMS AND COMPONENTS 3.9-77WATTS BARWBNP-101Residual HeatRemoval System (74)CKV-72-563 FCV-74-1FCV-74-2 FCV-74-3 FCV-74-8 FCV-74-9 FCV-74-12 FCV-74-21 FCV-74-24 FCV-74-33 FCV-74-35 RFV-74-505 CKV-74-514CKV-74-515 CKV-74-544 CKV-74-5459022B87028701 8700A 8703 8704 FCV-610 8700B FCV-611 8716A 8716B 8708 8730A8730B 8 14 14 14 10 10 3
14 3
8 8
3 8 8 8
8 Self ActuatedMotorMotor Motor Motor Motor Motor Motor Motor Motor Motor Self Actuated
Self Actuated Self Actuated
Self Actuated
Self Actuated CheckGateGate Gate Gate Gate Globe Gate Globe Gate Gate Relief Check Check Check Check RHR IsolationRCS Pressure Boundary ProtectionRCS Pressure Boundary Protection ECCS Flowpath Integrity RCS Pressure Boundary Protection RCS Pressure Boundary Protection
RHR Mini-Flow ECCS Flowpath Integrity
RHR Mini-Flow ECCS Flowpath Integrity ECCS Flowpath Integrity RHR Pump Suction Prevent Backflow thru Nonoperating Train Prevent Backflow thru Nonoperating Train Prevents pump-to-pump Interaction Prevents pump-to-pump InteractionWaste Disposal System (77)FCV-77-9FCV-77-10 FCV-77-16FCV-77-17FCV-77-18 FCV-77-19 FCV-77-20 FCV-77-127 FCV-77-128RFV-77-28759170FCV-1003 9159A9159B9160A 9160B 9157 3 3 3/4 3/4 1 1
1 2
2 1/2 Air Air Air Air Air Air Air Air Air Self ActuatedDiaphragmDiaphragm GlobeGlobeGlobe Globe Globe Plug Plug ReliefContainment IsolationContainment Isolation Containment Isolation Containment IsolationContainment Isolation Containment Isolation Containment Isolation Containment Isolation Containment IsolationThermal Relief Valve Penetration X41Table 3.9-17 Active Valves for Primary Fluid Systems (Sheet 8 of 9) 3.9-78MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101 1 Testing not required to meet 10CFR50 Appendix J.
2 Testing not required as part of Inservice Testing Program. Testing not required to meet 10 CFR 50 Appendix J. See Table 6.2
.4-1.3 These components were not committed to meet the requirements of RG 1.48 since these were procured under contracts issued prior to September 1, 1974.
4 Valve 1-RFV-63-577 is not required to open to mitigate the consequences of an accident. However, the valve must be in the closed position to mitigate the consequences of an accident.Spent Fuel Pool Cooling (78)CKV-78-509CKV-78-510 ISV-78-581ISV-78-582 CKV-78-586ISV-78-587ISV-78-588 8 8 10 10 8 8 8 Self Actuated Self Actuated ManualManual Self ActuatedManualManual Check Check GateGate CheckGateGatePump A-A Discharge Check ValvePump B-B Discharge Check Valve Standby Pump Train A Suction Isolation ValveStandby Pump Train B Suction Isolation Valve Pump C-S Discharge Check ValveStandby Pump Train B Discharge Isolation Valve Standby Pump Train A Discharge Isolation ValveTable 3.9-17 Active Valves for Primary Fluid Systems (Sheet 9 of 9)
MECHANICAL SYSTEMS AND COMPONENTS 3.9-79WATTS BARWBNP-101 S h =Material allowable stress at maximum operating temperature from ASME Section III, 1971 Edition through Summer 1973 Addenda or the applicable code edition specified at the time of procurement.
P m =Primary general membrane stress, the average primary stress across the solid section under consideration. Excludes effects of discontinuities and concentrations. Produced by pressure, mechanical loads.
P b =Primary bending stress. This stress is produced by pressure and mechanical loads including inertia earthquake effects but excluding effects of discontinuities and concentrations.
P L =Primary local membrane stress, the average stress across any solid section under consideration. Considers effects of discontinuities but not concentrations. Produced by pressure and mechanical loads including inertia earthquake effects. Notes:1.The stress allowables given above were permitted for design, evaluation, and modification activities. As an alternative, a simplified approach was permitted for pumps procured prior to September 1, 1974. By this alternative approach, in addition to meeting applicable ASME Code design condition requirements, the pump was analyzed for the faulted condition and pump stresses were limited to 1.2 times the applicable ASME Code design/normal condition primary stress allowables.2.Active pumps procured after September 1, 1974 also complied with operability tests and analysis requirements describe d in Section 3.9.3.2.2.2.Table 3.9-18 Stress Limits for Active Category I ASME Class 2 and 3 PumpsConditionStress Limits(1) (2) DesignNormal and UpsetP m 1.0 S h (P m or P L) + P b 1.5 S hEmergencyP m 1.1 S h (P m or P L) + P b 1.65 S hFaultedP m 1.2 S h (P m or P L) + P b 1.8 S h 3.9-80MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101Notes:1.S h , P m , P b, and P L are defined in Table 3.9-18. 2.Valve nozzle (piping load) stress analysis is not required when section modulus and area of a plane, normal to the flow, through the region of valve body crotch is at least 10% greater than the piping connected (or joined) to the valve body inlet and outlet nozzles. 3.Stress in the valve nozzles resulting from connecting pipe does not exceed the limits listed in this table where S is based on the valve material. To ensure this, the attached pipe stress is limited in accordance with Table 3.9-10 unless justified on a case-by-case basis, or otherwise not part of the pressure boundary.4.Design requirements listed in this table are not applicable to valve discs, stems, cast rings, or other parts of valves which are contained within the confines of the body and bonnet.5.The stress allowables given above were permitted for design, evaluation, and modification activities. As an alternative, a simplified approach was permitted for valves procured prior to September 1, 1974. By this alternative approach, in addition to meeting the applicable ASME code design condition requirements, the valve was analyzed or tested on IEEE 344-1971 requirements for the faulted condition. When qualified by analysis using this alternative, the valve stresses were limited to 1.2 times the applicable ASME code design/normal condition primary stress allowables and the valve extended structure stresses were limited to 1.33 times the AISC Code normal stress allowable.6.Active valves procured after September 1, 1974 also complied with operability test and analysis requirements of R.G. 1.48.Table 3.9-19 Stress Limits for Active Category I ASME Class 2 and 3 ValvesConditionStress Limits (Notes 1-6) Design & NormalP m 1.0 S h (P m or P L) + P b 1.5 S hUpsetP m 1.1 S h (P m or P L) + P b 1.65 S hEmergencyP m 1.5 S h (P m or P L) + P b 1.8 S hFaultedP m 2.0 S h (P m or P L) + P b 2.4 S h MECHANICAL SYSTEMS AND COMPONENTS 3.9-81WATTS BARWBNP-101 **Water-steam Mixture Downstream of ValvePRT - Pressurizer Relief Tank***Safety Class B Discharge PipingVCT -Volume Control TankHT -Holdup Tanks
Reference:
SIS = Figure 6.3-1, Sh1 (TVA Dwg. 1-47W811-1, 2-47W811-1) CVCS = Figures 9.3-15, Sh1 (TVA Dwg. 1-47W809-1, 2-47W809-1)RHR = Figure 2.4-107 and 5.5-4-1 (TVA Dwg. 1-47W810-1, 2-47W810-1) WDS = Figure 9.3-7 (TVA Dwg. 1-47W851-1, 2-47W851-1)Table 3.9-20 Relief Valves in Class 2 Auxiliary SystemsSystem No. Location Fluid Relieving TemperatureValve Set PressureMaximum Required Flow RateDischargeAssociated Relief ValveSIS 1Accumulator Tanks/
N 2 SupplyNitrogen or Borated Water120F 700/750 psig1500 cfmAtmosphereRFV-63-602, -603, -604, -605SIS 2S. I. Pump SuctionBorated Water100F 220 psig 25 gpmto PRT RFV-63-511, -835SIS 3S. I. Pump DischargeBorated Water100F1750 psig 20 gpmto PRT RFV-63-534, -535, -536SIS 4Boron Injection TankBorated Water180F2735 psig 20 gpmto HT RFV-63-577RHR 5Residual Pump SuctionBorated Water350F**200F 450 psig 450 psig 480 gpm 690 gpmto PRTto PRTRFV-74-505RHR 6Residual Pump DischargeBorated Water120F 600 psig 20 gpmto PRTRFV-63-626, -627, -637CVCS 7Letdown Line OrificeBorated Water347F** 600 psig 227 gpmto PRTRFV-62-662CVCS 8Seal Water Return LineBorated Water250F** 150 psig 225 gpmto PRTRFV-62-636CVCS 9Letdown Line Borated Water200F 200 psig 200 gpmto VCT***RFV-62-675CVCS 10Seal Water Return LineBorated Water150F 200 psig 180 gpmto VCT***RFV-62-649CVCS 11Volume Control TankHydrogenNitrogen or Borated Water130F 70 psig 350 gpmto HT***RFV-62-688CVCS 12Charging Pump SuctionBorated Water100F 220 psig 25 gpmto PRT RFV-62-1221, -1222WDS 14Downstream of FCV-77-127Liquid Radwaste140F50 psig1 gpmupstream of FCV-77-127RFV-77-2875SIS15Penetration X-30Borated Water235°F2480 psig20 gpmto PRTRFV-63-28 3.9-82MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101Table 3.9-21 Support Design Allowable Stresses For Category I Piping SupportsLoad ConditionSupplementalStructuralSteel, Welds &Structural Bolts(2) Component Standard Supports W/ LCDS' Except Unistrut ClampsComponentStandard SupportsW/O LCDS' ExceptUnistrut Clamps (1)Normal &FrictionNormal AISCAllowable Manufacturer's LCDS for Level AManufacturer'sAllowable CatalogValueUpsetNormal AISCAllowable X 1.33 Manufacturer's LCDS for Level BManufacturer'sAllowable CatalogValue X 1.2EmergencyNormal AISCAllowable X 1.5 Manufacturer's LCDS for Level CManufacturer'sAllowable CatalogValue X 1.5FaultedNormal AISCAllowable X 1.5 Manufacturer's LCDS for Level DManufacturer'sAllowable CatalogValue X 1.5TestNormal AISCAllowable Manufacturer's LCDS for Level A X 1.33Manufacturer'sAllowable CatalogValue X 1.33Notes:(1)The allowable loads for both U-bolts and unistrut clamps were developed based on the load testing per the requirements of ASME Section III 1974, Subsection NF including Winter 1974, Addenda.(2)Tensile stresses do not exceed 0.9F y and shear stresses do not exceed For compressive loads, the stress does not exceed 2/3 critical buckling 0.9 F y /3 MECHANICAL SYSTEMS AND COMPONENTS 3.9-83WATTS BARWBNP-101Table 3.9-22 Deleted by Amendment 51 3.9-84MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101Table 3.9-23 Deleted by Amendment 51 MECHANICAL SYSTEMS AND COMPONENTS 3.9-85WATTS BARWBNP-101Table 3.9-24 Deleted by Amendment 51 3.9-86MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101Table 3.9-25 Valves Required To Be Active For Design Basis Events (Sheet 1 of 23)System NameValve No.Size InchesActuationTypeFunction/DescriptionMain Steam (1)FCV-1-4PCV-1-5FCV-1-7FCV-1-11 PCV-1-12FCV-1-14FCV-1-22 PCV-1-23FCV-1-25FCV-1-29 PCV-1-30FCV-1-32FCV-1-51FCV-1-52 FCV-1-147 FCV-1-148 FCV-1-149 FCV-1-150 FCV-1-181 FCV-1-182 FCV-1-183 FCV-1-184 32 6 4 32 6 4 32 6 4 32 6 4 4 4 2
2 2
2 4
4 4
4 Air AirSolenoid Air AirSolenoid Air AirSolenoid Air AirSolenoidMotorHydraulic Air Air Air Air Solenoid Solenoid Solenoid SolenoidGlobeGlobeGlobeGlobe GlobeGlobeGlobe GlobeGlobeGlobe GlobeGlobeGlobeGlobe Globe Globe Globe Globe Globe Globe Globe GlobeMain steam and containment isolation SG pressure control and relief Blowdown and containment isolationMain steam and containment isolation SG pressure control and relief Blowdown and containment isolationMain steam and containment isolation SG pressure control and relief Blowdown and containment isolationMain steam and containment isolation SG pressure control and relief Blowdown and containment isolationAFW pump turbine operation AFW pump turbine operation Containment isolation Containment isolation Containment isolation Containment isolation Containment isolation Containment isolation Containment isolation Containment isolation MECHANICAL SYSTEMS AND COMPONENTS 3.9-87WATTS BARWBNP-101SFV-1-512SFV-1-513 SFV-1-514 SFV-1-515 SFV-1-516 SFV-1-517 SFV-1-518 SFV-1-519 SFV-1-520 SFV-1-521 SFV-1-522 SFV-1-523 SFV-1-524 6x10 6x10 6x10 6x10 6x10 6x10 6x10 6x10 6x10 6x10 6x10 6x10 6x10Self-actuatedSelf-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuatedAngle reliefAngle relief Angle relief Angle relief Angle relief Angle relief Angle relief Angle relief Angle relief Angle relief Angle relief Angle relief Angle reliefSteam generator safety reliefSteam generator safety relief Steam generator safety relief Steam generator safety relief Steam generator safety relief Steam generator safety relief Steam generator safety relief Steam generator safety relief Steam generator safety relief Steam generator safety relief Steam generator safety relief Steam generator safety relief Steam generator safety reliefTable 3.9-25 Valves Required To Be Active For Design Basis Events (Sheet 2 of 23)System NameValve No.Size InchesActuationTypeFunction/Description 3.9-88MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101Main Steam (1)(Continued)SFV-1-525SFV-1-526 SFV-1-527 SFV-1-528 SFV-1-529SFV-1-530SFV-1-531FCV-1-15FCV-1-16 FCV-1-17 FCV-1-18 CKV-1-891 CKV-1-892 6x10 6x10 6x10 6x10 6x10 6x10 6x10 4 4 4
4 4
4Self-actuatedSelf-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated MotorMotor Motor Motor Self-actuated Self-actuatedAngle reliefAngle-relief Angle-relief Angle-relief Angle-relief Angle relief Angle relief GateGate Gate Gate Check CheckSteam generator safety reliefSteam generator safety relief Steam generator safety relief Steam generator safety relief Steam generator safety relief Steam generator safety relief Steam generator safety relief AFW pump turbine operationAFW pump turbine operation AFW pump turbine operation AFW pump turbine operation Prvnt bkflw btwn stm gen Prvnt bkflw btwn stm genTable 3.9-25 Valves Required To Be Active For Design Basis Events (Sheet 3 of 23)System NameValve No.Size InchesActuationTypeFunction/Description MECHANICAL SYSTEMS AND COMPONENTS 3.9-89WATTS BARWBNP-101Feedwater (3)FCV-3-33FCV-3-47 FCV-3-87 FCV-3-100 FCV-3-116A FCV-3-116B PCV-3-122 FCV-3-126A FCV-3-126B PCV-3-132 FCV-3-136A FCV-3-136B LCV-3-148 LCV-3-148A LCV-3-156 LCV-3-156A LCV-3-164 LCV-3-164A LCV-3-171 LCV-3-171A LCV-3-172 LCV-3-173 LCV-3-174 LCV-3-175 FCV-3-179A FCV-3-179B 2-FCV-3-185 2-FCV-3-186 2-FCV-3-187 2-FCV-3-188 16 16 16 16 4
4 4
4 4
4 6
6 4
2 4
2 4
2 4
2 3
3 3
3 6
6 2
2 2
2MotorMotor Motor Motor Motor Motor Air Motor Motor Air Motor Motor Air Air Air Air Air Air Air Air Air/Nitrogen Air/Nitrogen Air/Nitrogen Air/Nitrogen Motor Motor Air Air Air AirGateGate Gate Gate Gate Gate Globe Gate Gate Globe Gate Gate Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Gate Gate Globe Globe Globe GlobeMain feedwater isolationMain feedwater isolation Main feedwater isolation Main feedwater isolation AFW flow path integrity AFW flow path integrity Maintain head on pump AFW flow path integrity AFW flow path integrity Maintain head on pump AFW flow path integrity AFW flow path integrity Steam generator level control Steam generator level control Steam generator level control Steam generator level control Steam generator level control Steam generator level control Steam generator level control Steam generator level control Steam generator level control Steam generator level control Steam generator level control Steam generator level control AFW flow path integrity AFW flow path integrity FW pressure integrity FW pressure integrity FW pressure integrity FW pressure integrityTable 3.9-25 Valves Required To Be Active For Design Basis Events (Sheet 4 of 23)System NameValve No.Size InchesActuationTypeFunction/Description 3.9-90MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101Feedwater (3) (Continued)FCV-3-236FCV-3-239 FCV-3-242 FCV-3-245 FCV-3-355 FCV-3-359 CKV-3-508 CKV-3-509 CKV-3-510 CKV-3-511 CKV-3-638 CKV-3-644 CKV-3-645 CKV-3-652 CKV-3-655 CKV-3-656 CKV-3-669 CKV-3-670 CKV-3-678 CKV-3-679 CKV-3-805 CKV-3-806 CKV-3-810 CKV-3-830 CKV-3-831 CKV-3-832 CKV-3-833 CKV-3-861 CKV-3-862 CKV-3-871 CKV-3-872 CKV-3-873 CKV-3-874 CKV-3-921 CKV-3-922 6 6 6
6 2
2 16 16 16 16 6
6 6
6 6
6 6
6 6
6 6
6 10 4
4 4
4 4
4 4
4 4
4 4
4 Air Air Air Air Air Air Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuatedGlobeGlobe Globe Globe Globe Globe Check Check Check Check Check Check Check Check Check Check Check Check Check Check Check Check Check Check Check Check Check Check Check Check Check Check Check Check CheckMain feedwater isolationMain feedwater isolation Main feedwater isolation Main feedwater isolation Recirc. Isolation Recirc. Isolation Pipe break protection Pipe break protection Pipe break protection Pipe break protection Pipe break protection Pipe break protection Pipe break protection Pipe break protection Pipe break protection Pipe break protection Pipe break protection Pipe break protection Pipe break protection Pipe break protection ERCW flowpath integrity ERCW flowpath integrity ERCW flowpath integrity Maintain TDAFW pump flow path integrityMaintain TDAFW pump flow path integrityMaintain TDAFW pump flow path integrityMaintain TDAFW pump flow path integrityContainment Isolation Containment Isolation Maintain TDAFW pump flow path integrityMaintain TDAFW pump flow path integrityMaintain TDAFW pump flow path integrityMaintain TDAFW pump flow path integrityContainment Isolation Containment IsolationTable 3.9-25 Valves Required To Be Active For Design Basis Events (Sheet 5 of 23)System NameValve No.Size InchesActuationTypeFunction/Description MECHANICAL SYSTEMS AND COMPONENTS 3.9-91WATTS BARWBNP-101Fuel Oil (18)CKV-18-556ACKV-18-556B CKV-18-557A CKV-18-557B CKV-18-558A CKV-18-558B CKV-18-559A CKV-18-559B RFV-18-560A RFV-18-560B CKV-18-563A CKV-18-563B CKV-18-565A CKV-18-565B CKV-18-566A CKV-18-566B RFV-18-567A RFV-18-567B CKV-18-570A CKV-18-570B1.5001.500 1.500 1.500 1.000 1.000 1.000 1.000 0.375 0.375 1.000 1.000 1.000 1.000 1.000 1.000 0.375 0.375 1.000 1.000Self-actuatedSelf-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuatedCheck Check Check Check Check Check Check Check Relief Relief Check Check Check Check Check Check Relief Relief Check Check7-DAY MDP #1 ISOL7-DAY MDP #1 ISOL 7-DAY MDP #2 ISOL 7-DAY MDP #2 ISOL DAY TK #1 MDP ISOL DAY TK #1 MDP ISOL DAY TK #1 EDP ISOL DAY TK #1 EDP ISOL DAY TK #1 MDP DISC DAY TK #1 MDP DISC DAY TK #1 MDP DISC DAY TK #1 MDP DISC DAY TK #2 MDP ISOL DAY TK #2 MDP ISOL DAY TK #2 EDP ISOL DAY TK #2 EDP ISOL DAY TK #2 MDP DISC DAY TK #2 MDP DISC DAY TK #2 MDP DISC DAY TK #2 MDP DISCHigh-PressureFire Protection System (26)FCV-26-240FCV-26-243 CKV-26-1260 CKV-26-1296 4 4 4
4MotorMotor Self-actuated Self-actuatedGateGate Check CheckContainment isolationContainment isolation Containment isolation Containment isolationTable 3.9-25 Valves Required To Be Active For Design Basis Events (Sheet 6 of 23)System NameValve No.Size InchesActuationTypeFunction/Description 3.9-92MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101Ventilation (30)FCV-30-2FCV-30-5 FCV-30-7 FCV-30-8 FCV-30-9 FCV-30-10 FCV-30-12 FCV-30-14 FCV-30-15 FCV-30-16 FCV-30-17 FCV-30-19 FCV-30-20 FCV-30-37 FCV-30-40 FCV-30-50 FCV-30-51 FCV-30-52 FCV-30-53 FCV-30-54 FCV-30-56 FCV-30-57 FCV-30-58 FCV-30-59 FCV-30-61 FCV-30-62 24 24 24 24 24 24 24 24 24 24 24 10 10 8
8 24 24 24 24 24 24 24 10 10 24 24 Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air AirButterflyButterfly Butterfly Butterfly Butterfly Butterfly Butterfly Butterfly Butterfly Butterfly Butterfly Butterfly Butterfly Butterfly Butterfly Butterfly Butterfly Butterfly Butterfly Butterfly Butterfly Butterfly Butterfly Butterfly Butterfly ButterflyIsolation ValveIsolation Valve Containment Isolation Containment isolation Containment isolation Containment isolation Isolation Valve Containment isolation Containment isolation Containment isolation Containment isolation Containment isolation Containment isolation Containment isolation Containment isolation Containment isolation Containment isolation Containment isolation Containment isolation Isolation Valve Containment isolation Containment isolation Containment isolation Containment isolation Isolation Valve Isolation ValveTable 3.9-25 Valves Required To Be Active For Design Basis Events (Sheet 7 of 23)System NameValve No.Size InchesActuationTypeFunction/Description MECHANICAL SYSTEMS AND COMPONENTS 3.9-93WATTS BARWBNP-101 Air-Conditioning System (31)FCV-31-305FCV-31-306 FCV-31-308 FCV-31-309 FCV-31-326 FCV-31-327 FCV-31-329 FCV-31-330 CKV-31-2193 CKV-31-3378 CKV-31-3392 CKV-31-3407 CKV-31-3421 2 2 2
2 2
2 2
2 6
2 2
2 2 Air Air Air Air Air Air Air Air Self Actuated
Self Actuated
Self Actuated
Self Actuated
Self ActuatedGateGate Gate Gate Gate Gate Gate Gate Check Check Check Check CheckContainment IsolationContainment Isolation Containment Isolation Containment Isolation Containment Isolation Containment Isolation Containment Isolation Containment Isolation
Pump Flow Containment Isolation Containment Isolation Containment Isolation Containment IsolationTable 3.9-25 Valves Required To Be Active For Design Basis Events (Sheet 8 of 23)System NameValve No.Size InchesActuationTypeFunction/Description 3.9-94MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101 Control Air System (32)FCV-32-70 CKV-32-70A CKV-32-70B CKV-32-70C CKV-32-70D FCV-32-71 FCV-32-72 FCV-32-73 FCV-32-80 FCV-32-81 FCV-32-81 FCV-32-82 FCV-32-85 FCV-32-94 CKV-32-94A CKV-32-94B CKV-32-94C CKV-32-94D FCV-32-95 FCV-32-96 FCV-32-97 1 1 1
1 1
1 1
1 2
2 2
2 2
1 1
1 1
1 1
1 1Motor Self Actuated
Self Actuated
Self Actuated
Self Actuated Motor Motor Motor Air Air Air Air Air Motor Self Actuated
Self Actuated
Self Actuated
Self Actuated Motor Motor Motor BallCheck Check Check Check Ball Ball Ball Globe Globe Globe Globe Globe Ball Check Check Check Check Ball Ball BallAux. Dryer Purge ControlAir Dryer Purge Check Valve Air Dryer Purge Check Valve Air Dryer Purge Check Valve Air Dryer Purge Check Valve Aux. Dryer Purge Control Aux. Dryer Purge Control Aux. Dryer Purge Control Containment Isolation Containment Isolation Containment Isolation Control Air Normal Flow Isol Control Air Normal Flow Isol Aux. Dryer Purge Control Air Dryer Purge Check Valve Air Dryer Purge Check Valve Air Dryer Purge Check Valve Air Dryer Purge Check Valve Aux. Dryer Purge Control Aux. Dryer Purge Control Aux. Dryer Purge ControlTable 3.9-25 Valves Required To Be Active For Design Basis Events (Sheet 9 of 23)System NameValve No.Size InchesActuationTypeFunction/Description MECHANICAL SYSTEMS AND COMPONENTS 3.9-95WATTS BARWBNP-101 Control AirSystem (32) (cont)1-FCV-32-1022-FCV-32-103 1-FCV-32-110 2-FCV-32-111 0-CKV-32-240 0-CKV-32-256 0-CKV-32-264 0-CKV-32-279 1-CKV-32-293 1-CKV-32-303 1-CKV-32-313 2-CKV32-323 2-CKV-32-333 2-CKV-32-343 2 2 2
2 2
2 2
2 2
2 2
2 2
2 Air Air Air Air Self Actuated
Self Actuated
Self Actuated
Self Actuated
Self Actuated
Self Actuated
Self Actuated
Self Actuated
Self Actuated
Self ActuatedGlobeGlobe Globe Globe Check Check Check Check Check Check Check Check Check CheckContainment isolationContainment isolation Containment isolation Containment isolation Air Dryer Purge Check Valve Air Dryer Purge Check Valve Air Dryer Purge Check Valve Air Dryer Purge Check Valve Containment isolation Containment isolation Containment isolation Containment isolation Containment isolation Containment isolationTable 3.9-25 Valves Required To Be Active For Design Basis Events (Sheet 10 of 23)System NameValve No.Size InchesActuationTypeFunction/Description 3.9-96MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101Sampling andWater Quality (43)FCV-43-2FCV-43-3 FCV-43-11 FCV-43-12 FCV-43-22 FCV-43-23 FCV-43-34 FCV-43-35 FCV-43-55 FCV-43-58 FCV-43-61 FCV-43-64 FCV-43-75 FCV-43-77 PCV-43-200A PCV-43-200B FCV-43-201 FCV-43-202 FCV-43-207 FCV-43-208 1-PCV-43-210A 1-PCV-43-210B 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/4 1/4 3/8 3/8 3/8 3/8 1/4 1/4Solenoid Air Solenoid Air Solenoid Air Solenoid Air Air Air Air Air Solenoid Air Self Actuated
Self Actuated Solenoid Solenoid Solenoid Solenoid Self Actuated
Self ActuatedGlobeGlobe Globe Globe Globe Gate Globe Globe Gate Gate Gate Gate Globe Globe Regulating
Regulating Globe Globe Globe Globe Regulating
RegulatingContainment isolationContainment isolation Containment isolation Containment isolation Containment isolation Containment isolation Containment isolation Containment isolation containment isolation Containment isolation Containment isolation Containment isolation Containment isolation Containment isolation LOCA H2 Cntmt Monitor Press Reg LOCA H2 Cntmt Monitor Press Reg Containment isolation Containment isolation Containment isolation Containment isolation LOCA H2 Cntmt Monitor Press Reg LOCA H2 Cntmt Monitor Press RegTable 3.9-25 Valves Required To Be Active For Design Basis Events (Sheet 11 of 23)System NameValve No.Size InchesActuationTypeFunction/Description MECHANICAL SYSTEMS AND COMPONENTS 3.9-97WATTS BARWBNP-101Sampling and Water Quality (43)
(Continued)FCV-43-433FCV-43-434 FCV-43-435 FCV-43-436 1-CKV-43-834 1-CKV-43-841 1-CKV-43-883 1-CKV-43-884 1-PREG-43-1470A-A 1-PREG-43-1470B-A 1-PREG-43-1471A-B 1-PREG-43-1471B-B 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/4 1/4 1/4 1/4SolenoidSolenoid Solenoid Solenoid Self Actuated
Self Actuated
Self Actuated
Self Actuated
Self Actuated
Self Actuated
Self Actuated
Self ActuatedGlobeGlobe Globe Globe Check Check Check Check Regulating
Regulating
Regulating
RegulatingContainment isolationContainment isolation Containment isolation Containment isolation Cntmt Isolation PASS Waste Holdup Tank Cntmt Isolation PASS Waste Holdup Tank Cntmt Isolation PASS Cntmt Air Return Cntmt Isolation PASS Cntmt Air Return O2 Reagent Gas for H2 Monitor Press Reg O2 Reagent Gas for H2 Monitor Press Reg O2 Reagent Gas for H2 Monitor Press Reg O2 Reagent Gas for H2 Monitor Press RegIce Condenser (61)CKV-61-533CKV-61-680 CKV-61-692 CKV-61-745 FCV-61-96 FCV-61-97 FCV-61-110 FCV-61-122 FCV-61-191 FCV-61-192 FCV-61-193 FCV-61-194 3/8 3/8 3/8 3/8 2
2 2
2 4
4 4
4 Self Actuated Self Actuated
Self Actuated
Self Actuated
Air Air Air Air Air Air Air AirCheckCheck Check Check Diaphragm Diaphragm Diaphragm Diaphragm Diaphragm Diaphragm Diaphragm DiaphragmContainment isolationContainment isolation Containment isolation Containment isolation Containment isolation Containment isolation Containment isolation Containment isolation Containment isolation Containment isolation Containment isolation Containment isolationSafety Injection System (63)1-RFV-63-283/4Self-ActuatedReliefPenetration X-30 pressure relief containment isolationTable 3.9-25 Valves Required To Be Active For Design Basis Events (Sheet 12 of 23)System NameValve No.Size InchesActuationTypeFunction/Description 3.9-98MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101Emergency Gas Treatment System (65)1-FCV-65-81-FCV-65-10 0-FCV-65-24 0-FCV-65-28A 0-FCV-65-28B 1-FCV-65-30 0-FCV-65-43 0-FCV-65-47A 0-FCV-65-47B 1-FCV-65-51 1-FCV-65-52 1-FCV-65-53 PCV-65-81 PCV-65-83 PCV-65-86 PCV-65-87 2-FCV-65-4 2-FCV-65-5 2-FCV-65-7 2-FCV-65-9 2-FCV-65-29 2-FCV-65-50 8 24 8
8 8
24 8
8 8
8 14 14 16 16 16 16 14 14 8
24 24 8 Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air AirButterflyButterfly Butterfly Butterfly Gate Butterfly Butterfly Gate Gate Butterfly Butterfly Butterfly Butterfly Butterfly Butterfly Butterfly Butterfly Butterfly Butterfly Butterfly Butterfly ButterflyEGTS Tr A Unit 1 Suction DamperEGTS Tr A Unit 1 Suction Damper EGTS Tr A Fan Isolation Damper EGTS Tr A Decay Cooling Damper EGTS Tr A Decay Cooling Damper EGTS Tr B Unit 1 Suction Damper EGTS Tr B Fan Isolation Damper EGTS Tr B Decay Cooling Damper EGTS Tr B Decay Cooling Damper EGTS Tr B Unit 1 Suction Damper Cntmt Annulus Vacuum Fan Isolation Damper Cntmt Annulus Vacuum Fan Isolation Damper Shield Bldg & Cntmt Annulus Isol Damper Shield Bldg & Cntmt Annulus Isol Damper EGTS Cntmt Annulus Isolation Damper EGTS Cntmt Annulus Isolation Damper Cntmt Annulus Vacuum Fan Isolation Damper Cntmt Annulus Vacuum Fan Isolation Damper EGTS Tr A Unit 2 Suction Damper EGTS Tr A Unit 2 Suction Damper EGTS Tr B Unit 2 Suction Damper EGTS Tr B Unit 2 Suction DamperTable 3.9-25 Valves Required To Be Active For Design Basis Events (Sheet 13 of 23)System NameValve No.Size InchesActuationTypeFunction/Description MECHANICAL SYSTEMS AND COMPONENTS 3.9-99WATTS BARWBNP-101 Essential RawCooling Water (67) (See Note**)FCV-67-9AFCV-67-9B FCV-67-10A FCV-67-10B FCV-67-83 FCV-67-87 FCV-67-88 FCV-67-89 FCV-67-91 FCV-67-95 FCV-67-96 FCV-67-97 FCV-67-99 4 4 4
4 6
6 6
6 6
6 6
6 6MotorMotor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Ball Ball Ball Ball Butterfly Butterfly Butterfly Butterfly Butterfly Butterfly Butterfly Butterfly ButterflyERCW strainerERCW strainer ERCW strainer ERCW strainer Containment isolation Containment isolation Containment isolation Containment isolation Containment isolation Containment isolation Containment isolation Containment isolation Containment isolationTable 3.9-25 Valves Required To Be Active For Design Basis Events (Sheet 14 of 23)System NameValve No.Size InchesActuationTypeFunction/Description 3.9-100MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101 Essential RawCooling Water (67) (Continued)FCV-67-103FCV-67-104 FCV-67-105 FCV-67-107 FCV-67-111 FCV-67-112 FCV-67-113 FCV-67-123 FCV-67-124 FCV-67-125 FCV-67-126 FCV-67-130 FCV-67-131 FCV-67-133 FCV-67-134 FCV-67-138 FCV-67-139 FCV-67-141 FCV-67-142 FCV-67-143 O-FCV-67-144 O-FCV-67-152 1-TCV-67-158 2-TCV-67-158 1-FCV-67-162 1-FCV-67-164 6 6 6
6 6
6 6
18 18 18 18 2
2 2
2 2
2 2
2 12 16 24 4
4 2
2MotorMotor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Self -Actuated Self-Actuated
Air AirButterfly Butterfly Butterfly Butterfly Butterfly Butterfly Butterfly Butterfly Butterfly Butterfly Butterfly
Plug Plug Plug Plug Plug Plug Plug Plug Globe Globe Butterfly Globe Globe Globe GlobeContainment isolationContainment isolation Containment isolation Containment isolation Containment isolation Containment isolation Containment isolation Containment spray cooling Containment spray cooling Containment spray cooling Containment spray cooling Containment isolation Containment isolation Containment isolation Containment isolation Containment isolation Containment isolation Containment isolation Containment isolation ERCW flow path integrity ERCW flow path integrity CCS flow path integrity SBR temperature control SBR temperature control ERCW to pump room coolers ERCW to pump room coolersTable 3.9-25 Valves Required To Be Active For Design Basis Events (Sheet 15 of 23)System NameValve No.Size InchesActuationTypeFunction/Description MECHANICAL SYSTEMS AND COMPONENTS 3.9-101WATTS BARWBNP-101 Essential RawCooling Water (67)
(Continued)FCV-67-176FCV-67-182 FCV-67-184 FCV-67-186 0-FCV-67-205 0-FCV-67-208 1-FCV-67-213 1-FCV-67-215 2-FCV-67-217 2-FCV-67-219 FCV-67-223 FCV-67-295 FCV-67-296 FCV-67-297 FCV-67-298 2-FCV-67-336 2-FCV-67-338 FCV-67-342 FCV-67-344 FCV-67-346 FCV-67-348 FCV-67-350 FCV-67-352 FCV-67-354 FCV-67-356 1-FCV-67-458 0-CKV-67-503A 0-CKV-67-503B 0-CKV-67-503C 0-TCV-67-1050-A 0-TCV-67-1051-A 0-TCV-67-1052-B1-1/21-1/2 1-1/2 1-1/2 4
4 1-1/2 1-1/2 2
2 24 2
2 2
2 1
1 2
2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 24 20 20 20 3
3 3 Air Air Air Air Motor Motor Air Air Air Air Motor Motor Motor Motor Motor Air Air Air Air Air Air Air Air Air Air Motor Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuatedGlobeGlobe Globe Globe Butterfly Butterfly Globe Globe Globe Globe Butterfly Plug Plug Plug Plug Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Butterfly Check Check Check Globe Globe GlobeERCW to pump room coolersERCW to pump room coolers ERCW to pump room coolers ERCW to pump room coolers Nonessential equipment isolation Nonessential Equipment isolation ERCW to pump room coolers ERCW to pump room coolers ERCW to pump room coolers ERCW to pump room coolers ERCW Header 1B to 2A Isolation Containment isolation Containment isolation Containment isolation Containment isolation ERCW to pump room coolers ERCW to pump room coolers ERCW to pump room coolers ERCW to pump room coolers ERCW to pump room coolers ERCW to pump room coolers ERCW to pump room coolers ERCW to pump room coolers ERCW to pump room coolers ERCW to pump room coolers ERCW Header 1B Isolation ERCW flow path integrity ERCW flow path integrity ERCW flow path integrity EBR condenser temperature control MCR condenser temperature control EBR condenser temperature controlTable 3.9-25 Valves Required To Be Active For Design Basis Events (Sheet 16 of 23)System NameValve No.Size InchesActuationTypeFunction/Description 3.9-102MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101 Essential RawCooling Water (67)(Continued)TCV-67-1053-BCKV-67-508ACKV-67-508B CKV-67-517A CKV-67-512A CKV-67-940A CKV-67-935B CKV-67-503D CKV-67-503E CKV-67-503F CKV-67-503G CKV-67-503H CKV-67-575A CKV-67-575B CKV-67-575C CKV-67-575D CKV-67-580A CKV-67-580B CKV-67-580C CKV-67-580D CKV-67-585A CKV-67-585B CKV-67-585C CKV-67-585D 3 8 8 10 10 3
3 20 20 20 20 20 1/2 1/2 1/2 1/2 2
2 2
2 1/2 1/2 1/2 1/2Self-ActuatedSelf-ActuatedSelf-Actuated Self-Actuated Self-Actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuatedGlobeCheckCheck Check Check Check Check Check Check Check Check Check Check Check Check Check Check Check Check Check Check Check Check CheckMRC condenser temperature control ERCW flow path integrity ERCW flow path integrity ERCW flow path integrity ERCW flow path integrity ERCW flowpath integrity ERCW flowpath integrity ERCW flowpath integrity ERCW flowpath integrity ERCW flowpath integrity ERCW flowpath integrity ERCW flowpath integrity Containment Isolation Containment Isolation Containment Isolation Containment Isolation Containment Isolation Containment Isolation Containment Isolation Containment Isolation Containment Isolation Containment Isolation Containment Isolation Containment IsolationTable 3.9-25 Valves Required To Be Active For Design Basis Events (Sheet 17 of 23)System NameValve No.Size InchesActuationTypeFunction/Description MECHANICAL SYSTEMS AND COMPONENTS 3.9-103WATTS BARWBNP-101 Essential RawCooling Water (67)(Continued)CKV-67-1054A CKV-67-1054B CKV-67-1054C CKV-67-1054D CKV-67-502A CKV-67-502B CKV-67-502C CKV-67-502D CKV-67-502E CKV-67-502F CKV-67-502G CKV-67-502H FSV-67-1221-A PCV-67-1222 TCV-67-1222A TCV-67-1222B FSV-67-1223-B PCV-67-1224 TCV-67-1224A TCV-67-1224B 1/2 1/2 1/2 1/2 2
2 2
2 2
2 2
2 1
1 1/2 3/4 1
1 1/2 3/4Self-actuatedSelf-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Solenoid Self-actuated Self-actuated Self-actuated Solenoid Self-actuated Self-actuated Self-actuatedCheckCheck Check Check Check Check Check Check Check Check Check Check Globe Regulating Regulating Regulating Globe Regulating Regulating RegulatingContainment IsolationContainment Isolation Containment Isolation Containment Isolation Air release Air release Air release Air release Air release Air release Air release Air release ERCW Supply Press Cntr for ERCW to Aux Air Comp A Throttles ERCW to Aux Air Comp A cyl jacket Throttles ERCW to Aux Air Comp A cyl jacket ERCW Supply Press Cntr for ERCW to Aux Air Comp B Throttles ERCW to Aux Air Comp B cyl jacket Throttles ERCW to Aux Air Comp B cyl jacketComponent Cooling Water (70)FCV-70-85FCV-70-87 FCV-70-89 FCV-70-90 FCV-70-92 6 3 6
3 6 AirMotor Motor Motor MotorButterflyGate Butterfly Gate ButterflyContainment IsolationContainment Isolation Containment Isolation Containment Isolation Containment IsolationTable 3.9-25 Valves Required To Be Active For Design Basis Events (Sheet 18 of 23)System NameValve No.Size InchesActuationTypeFunction/Description 3.9-104MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101Component Cooling Water (70) (Continued)FCV-70-100FCV-70-133 FCV-70-134 FCV-70-140 FCV-70-143 FCV-70-156 FCV-70-194 FCV-70-197 0-CKV-70-504 CKV-70-504A CKV-70-504B CKV-70-679 CKV-70-698 CKV-70-790 FCV-70-183 FCV-70-215 1-FCV-70-66 2-FCV-70-66 RFV-70-538 CKV-70-681-A, B, C, D CKV-70-682-A, B, C, D CKV-70-687 1-RFV-70-703 2-RFV-70-703 RFV-70-835 6 3 3
6 6
18 20 20 16 16 16 3
3/4 3/4 3
3 2
2 3X4 1-1/2 1-1/2 3/4 3x4 3x4 3/4 x 1MotorMotor Motor Motor Motor Motor Motor Motor Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Self-actuated Motor Motor Air Air Self actuated Self actuated Self actuated Self actuated Self actuated Self actuated Self actuatedButterflyGate Gate Butterfly Butterfly Butterfly Butterfly Butterfly Check Check Check Check Check Check Gate Gate Angle Angle Relief Check Check Check Relief Relief ReliefContainment IsolationRCP Thermal Barrier Isolation Containment Isolation Containment Isolation Containment Isolation RHR Hx Isolation Spent Fuel Pit Hx Isolation Spent fuel pit Hx isolation Prevent backflow through CCP Prevent backflow through CCP Prevent backflow through CCP Containment isolation CCP Containment isolation CCP Containment isolation
Sample Hx Isolation
Sample Hx Isolation CCS surge tank isolation CCS surge tank isolation Surge tank 1A/1B relief Overpressurization protection Overpressurization protection RCP thermal barrier isolation Excess letdown HX relief Excess letdown HX relief RCP thermal barrier supply reliefContainment Spray System (72)1, 2-FCV-72-13-B1, 2-FCV-72-34-A 2 2MotorMotorGlobeGlobeMin-flow pump recirculation control valveMin-flow pump recirculation control valvePrimary Water System (81)FCV-81-12CKV-81-502 3 3 AirSelf-actuatedGateGatePrimary water to RCS PRTPrimary water to RCS PRTTable 3.9-25 Valves Required To Be Active For Design Basis Events (Sheet 19 of 23)System NameValve No.Size InchesActuationTypeFunction/Description MECHANICAL SYSTEMS AND COMPONENTS 3.9-105WATTS BARWBNP-101Standby Diesel Generators (82)1-FCV-82-1601-FSV-82-160-A 1-FCV-82-161 1-FSV-82-161-A 1-PCV-82-162A
1-PREG-82-162B 1-PCV-82-163A
1-PREG-82-163B 1-FCV-82-170 1-FSV-82-170-A 1-FCV-82-171 1-FSV-82-171-A 1-PCV-82-172A
1-PREG-82-172B 1-PCV-82-173A
1-PREG-82-173B 1-FCV-82-190 1-FSV-82-190-A 1-FCV-82-191 1-FSV-82-191-A 1-PCV-82-192A
1-PREG-82-192B 1-PCV-82-193A 1-PREG-82-193B 1-FCV-82-200 1-FSV-82-200-A 1-FCV-82-201 1-FSV-82-201-A 1-PCV-82-202A 1-PREG-82-202B 1-PCV-82-203A 1-PREG-82-203B 2-FCV-82-220 2-FSV-82-220-A 1.5000.370 1.500 0.370 2.000 0.250 2.000 0.250 1.500 0.370 1.500 0.370 2.000 0.250 2.000 0.250 1.500 0.370 1.500 0.370 2.000 0.250 2.000 0.250 1.500 0.370 1.500 0.370 2.000 0.250 2.000 0.250 1.500 0.370 Air Elec Air Elec Air Self Air Self Air Elec Air Elec Air Self Air Self Air Elec Air Elec Air Self Air Self Air Elec Air Elec Air Self Air Self Air Elec Diaph Sol V Diaph Sol V Diaph Diaph Diaph Diaph Diaph Sol V Diaph Sol V Diaph Diaph Diaph Diaph Diaph Sol V Diaph Sol V Diaph Diaph Diaph Diaph Diaph Sol V Diaph Sol V Diaph Diaph Diaph Diaph Diaph Sol V Flow Cont 1A1 TK AAir ST SOL 1A1 (A)
Flow Cont 1A2 TK A Air ST SOL 1A2 (A)
PR RED V 1A1 TK A PR REG V 1A1 TK A PR RED V 1A2 TK A PR REG V 1A2 TK A FLOW CONT 1A1 TK B AIR ST SOL 1A1 (B)
FLOW CONT 1A2 TK B AIR ST SOL 1A2 (B)
PR RED V 1A1 TK B PR REG V 1A1 TK B PR RED V 1A2 TK B PR REG V 1A2 TK B FLOW CONT 1B1 TK A AIR ST SOL 1B1(A)
FLOW CONT 1B2 TK A AIR ST SOL 1B2 (A)
PR RED V 1B1 TK A PR REG V 1B1 TK A PR RED V 1B2 TK A PR REG V 1B2 TK A FLOW CONT 1B1 TK B AIR ST SOL 1B1 (B)
FLOW CONT 1B2 TK B AIR ST SOL 1B2 (B)
PR RED V 1B1 TK B PR REG V 1B1 TK B PR RED V 1B2 TK B PR REG V 1B2 TK B FLOW CONT 2A1 TK A AIR ST SOL 2A1 (A)Table 3.9-25 Valves Required To Be Active For Design Basis Events (Sheet 20 of 23)System NameValve No.Size InchesActuationTypeFunction/Description 3.9-106MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-1012-FCV-82-221 2-FSV-82-221-A 2-PCV-82-222A 2-PREG-82-222B 2-PCV-82-223A 2-PREG-82-223B 2-FCV-82-230 2-FSV-82-230-A 2-FCV-82-231 2-FSV-82-231-A 2-PCV-82-232A 2-PREG-82-232B 2-PCV-82-233A 2-PREG-82-233B 2-FCV-82-250 2-FSV-82-250-A 2-FCV-82-251 2-FSV-82-251-A 2-PCV-82-252A 2-PREG-82-252B 2-PCV-82-253A 2-PREG-82-253B 2-FCV-82-260 2-FSV-82-260-A 2-FCV-82-261 2-FSV-82-261-A 2-PCV-82-262A 2-PREG-82-262B 2-PCV-82-263A 2-PREG-82-263B 1.500 0.370 2.000 0.250 2.000 0.250 1.500 0.370 1.500 0.370 2.000 0.250 2.000 0.250 1.500 0.370 1.500 0.370 2.000 0.250 2.000 0.250 1.500 0.370 1.500 0.370 2.000 0.250 2.000 0.250 Air Elec Air Self Air Self Air Elec Air Elec Air Self Air Self Air Elec Air Elec Air Self Air Self Air Elec Air Elec Air Self Air Self Diaph Sol V Diaph Diaph Diaph Diaph Diaph Sol V Diaph Sol V Diaph Diaph Diaph Diaph Diaph Sol V Diaph Sol V Diaph Diaph Diaph Diaph Diaph Sol V Diaph Sol V Diaph Diaph Diaph Diaph FLOW CONT 2A2 TK A AIR ST SOL 2A2 (A)
PR RED V 2A1 TK A PR REG V 2A1 TK A PR RED V 2A2 TK A PR REG V 2A2 TK A FLOW CONT 2A1 TK B AIR ST SOL 2A1 (B)
FLOW CONT 2A2 TK B AIR ST SOL 2A2 (B)
PR RED V 2A1 TK B PR REG V 2A1 TK B PR RED V 2A2 TK B PR REG V 2A2 TK B FLOW CONT 2B1 TK A AIR ST SOL 2B1(A)
FLOW CONT 2B2 TK A AIR ST SOL 2B2 (A)
PR RED V 2B1 TK A PR REG V 2B1 TK A PR RED V 2B2 TK A PR REG V 2B2 TK A FLOW CONT 2B1 TK B AIR ST SOL 2B1 (B)
FLOW CONT 2B2 TK B AIR ST SOL 2B2 (B)
PR RED V 2B1 TK B PR REG V 2B1 TK B PR RED V 2B2 TK B PR REG V 2B2 TK B Table 3.9-25 Valves Required To Be Active For Design Basis Events (Sheet 21 of 23)System NameValve No.Size InchesActuationTypeFunction/Description MECHANICAL SYSTEMS AND COMPONENTS 3.9-107WATTS BARWBNP-101Standby Diesel Generators (82)
(Continued)1,2-CKV-82-502A1-A1,2-CKV-82-502B1-B 1,2-CKV-82-505A1-A 1,2-CKV-82-505B1-B 1,2-CKV-82-509A1-A 1,2-CKV-82-509B1-B 1,2-CKV-82-523A1-A 1,2-CKV-82-523B1-B 1,2-SPV-82-524A1-A 1,2-SPV-82-524B1-B 1,2-CKV-82-531A1-A 1,2-CKV-82-531B1-B 1,2-CKV-82-536-A2-A 1,2-CKV-82-536B2-B 1,2-CKV-82-539-A2-A 1,2-CKV-82-539B2-B 1,2-CKV-82-543-A2-A 1,2-CKV-82-543B2-B 1,2-CKV-82-557-A2-A 1,2-CKV-82-557B2-B 1,2-SPV-82-558-A2-A 1,2-SPV-82-558B2-B 1,2-CKV-82-565-A2-A 1,2-CKV-82-565B2-B0.7500.750 0.750 0.750 0.750 0.750 0.750 0.750 0.375 0.375 0.750 0.750 0.750 0.750 0.750 0.750 0.750 0.750 0.750 0.750 0.375 0.375 0.750 0.750 Self Self Self Self Self Self Self Self Self Self Self Self Self Self Self Self Self Self Self Self Self Self Self SelfCheckCheck Check Check Check Check Check Check Check Check Check Check Check Check Check Check Check Check Check Check Check Check Check CheckTK SUP A1 (A)TK SUP B1 (A)
TK SUP A1 (B)
TK SUP B1 (B)
CROSS CONN CK A1 CROSS CONN CK B1 RELAY CK A1 (A)
RELAY CK B1 (A)
SLIDE VLV A1 SLIDE VLV B1 RELAY CK A1 (B)
RELAY CK B1 (B)
TK SUP A2 (A)
TK SUP B2 (A)
TK SUP A2 (B)
TK SUP B2 (B)
CROSS CONN CK A2 CROSS CONN CK B2 RELAY CK A2 (A)
RELAY CK B2 (A)
SLIDE VLV A2 SLIDE VLV B2 RELAY CK A2 (B)
RELAY CK B2 (B)Table 3.9-25 Valves Required To Be Active For Design Basis Events (Sheet 22 of 23)System NameValve No.Size InchesActuationTypeFunction/Description 3.9-108MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101**Valves not prefixed by 1-, 2-, or 0- are undestood to be prefixed by 1- and 2-.
Radiation Monitoring (90)1,2-FCV-90-1071,2-FCV-90-108 1,2-FCV-90-1091,2-FCV-90-1101,2-FCV-90-111 1,2-FCV-90-113 1,2-FCV-90-114 1,2-FCV-90-115 1,2-FCV-90-116 1,2-FCV-90-1171-1/21-1/2 1-1/21-1/21-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2MotorMotor MotorMotorMotor Motor Motor Motor Motor MotorGateGate GateGateGate Gate Gate Gate Gate GateContainment IsolationContainment Isolation Containment IsolationContainment IsolationContainment Isolation Containment Isolation Containment Isolation Containment Isolation Containment Isolation Containment IsolationTable 3.9-25 Valves Required To Be Active For Design Basis Events (Sheet 23 of 23)System NameValve No.Size InchesActuationTypeFunction/Description MECHANICAL SYSTEMS AND COMPONENTS 3.9-109WATTS BARWBNP-101Table 3.9-26 Inservice Inspection Category Valves (Sheet 1 of 6)SYSTEMCATEGORYCLASSVALVESMAIN STEAM47W801-1BBFCV-1-4, FCV-1-11, FCV-1-22, FCV-1-29,FCV-1-147, FCV-1-148, FCV-1-149, FCV-1-150BBPCV-1-5, PCV-1-12, PCV-1-23, PCV-1-30, 1-ISV-1-619, 1-ISV-1-620, 1-ISV-1-621, 1-ISV-1-622 CB1-512, 1-513, 1-514, 1-515, 1-516, 1-517, 1-518,1-519, 1-520, 1-521, 1,522, 1-523, 1-524, 1-525, 1-526, 1-527, 1-528, 1-529, 1-530, 1-531STEAM GENERATORBLOWDOWN SYSTEM 47W801-2BBFCV-1-7, FCV-1-14, FCV-1-25, FCV-1-32,FCV-1-181, FCV-1-182, FCV-1-183, FCV-1-184 CONDENSATE47W804-1CNote 12-667FEEDWATER47W803-1BBFCV-3-33, FCV-3-47, FCV-3-87, FCV-3-1002-FCV-3-185, 2-FCV-3-186, 2-FCV-3-187, 2-FCV-3-188, FCV-3-236, FCV-3-239, FCV-3-242, FCV-3-245BNote 1 & CFCV-3-35, FCV-3-35A, FCV-3-48, FCV-3-48A, FCV-3-90, FCV-3-90A, FCV-3-103, FCV-3-103ACB3-508, 3-509, 3-510, 3-511, 3-644, 3-645, 3-655, 3-656, 3-670, 3-679ACBB3-638, 3-652, 3-669, 3-678AUXILIARYFEEDWATER 47W803-2BBFCV-1-15, FCV-1-16, FCV-1-18BCLCV-3-148, LCV-3-148A, LCV-3-156, LCV-3-156A, LCV-3-164, LCV-3-164A, LCV-3-171, LCV-3-171A, LCV-3-172, LCV-3-173, LCV-3-174, FCV-3-175, FCV-1-17, FCV-3-116A, FCV-3-116B, FCV-3-126A, FCV-3-126B, FCV-3-136A, FCV-3-136B, FCV-3-179A, FCV-3-179B,FCV-1-51, PCV-3-122, PCV-3-132, FCV-3-355, FCV-3-359 CB3-830, 3-831, 3-832, 3-833, 3-861, 3-862, 3-864, 3-871, 3-872, 3-873, 3-874, 1-891, 1-892, 3-921, 3-922CC3-805, 3-806, 3-810, 3-814, 3-815, 3-818 CHEMICAL &
VOLUME CONTROL 47W809-1, -2, -3, -5ABFCV-62-61, FCV-62-63, FCV-62-72, FCV-62-73FCV-62-74, FCV-62-77, FCV-62-76 3.9-110MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101ACB62-639,62-662, 62-523,62-525, 62-530, 62-532BBLCV-62-132, LCV-62-133, LCV-62-135, LCV-62-136,FCV-62-1228, FCV-62-1229, FCV-62-90, FCV-62-91, PCV-62-81CB62-504,62-505, 62-636,62-649, 62-675,62-688, 62-1221, 62-1222 B C C C C BFCV-62-138CKV-62-930, CKV-62-1052-A, CKV-62-1052-B RFV-62-955, RFV-62-1079RESIDUAL HEATREMOVAL 47W810-1AAFCV-74-1, FCV-74-2, FCV-74-8, FCV-74-9BBFCV-74-3, FCV-74-12, FCV-74-21,FCV-74-24,FCV-74-33, FCV-74-35CB74-505,74-514, 74-515,74-544, 74-545 SAFETY INJECTION47W811-1 A AC AC B A BFCV-63-23, FCV-63-64, FCV-63-71, FCV-63-8463-543,63-545, 63-547,63-549, 63-551,63-553,63-555,63-557, 63-558,63-559, 63-560,63-561, 63-562,63-563, 63-622,63-623, 63-624,63-625, 63-
- 632,63-633, 63-634,63-635, 63-640,63-641, 63-643,63-644, 63-581,63-586, 63-587,63-588, 63-589CKV-63-524, CKV-63-526, CKV-63-528, CKV-63-530, CKV-63-868, RFV-63-28 B C B BFCV-63-1, FCV-63-3, FCV-63-4, FCV-63-5, FCV-63-6, FCV-63-7, FCV-63-8, FCV-63-11, FCV-63-22, FCV-63-25, FCV-63-26, FCV-63-47, FCV-63-48, FCV-63-72, FCV-63-73, FCV-63-93, FCV-63-94, FCV-63-152, FCV-63-153, FCV-63-156, FCV-63-157, FCV-63-172, FCV-63-175, FCV-63-18563-502,63-510, 63-511,63-534, 63-535,63-536, 63-577,63-602, 63-603,63-604, 63-605,63-626, 63-627,63-637, 63-725,63-835, Table 3.9-26 Inservice Inspection Category Valves (Sheet 2 of 6)SYSTEMCATEGORYCLASSVALVES MECHANICAL SYSTEMS AND COMPONENTS 3.9-111WATTS BARWBNP-101CONTAINMENT SPRAY 47W812-1 47W859-4 47W859-3ABFCV-72-2, FCV-72-39, FCV-72-40, FCV-72-41 BBFCV-72-13, FCV-72-21, FCV-72-22, FCV-72-34, FCV-72-44, FCV-72-45CB72-506, 72-507, 72-508, 72-509, 72-524, 72-525,72-548, 72-549, 72-562, 72-563 REACTOR COOLANT47W813-1ABFCV-68-305, FCV-68-307, FCV-68-308BAFCV-68-332, FCV-68-333, PCV-68-334, PCV-68-340ABBFSV-68-394, FSV-68-395, FSV-68-396, FSV-68-397CA68-563,68-564, 68-565 CB68-559, 68-849ESSENTIAL RAWCOOLING WATER 47W845-1,2,3,4, 5, 7 ABFCV-67-83, FCV-67-87, FCV-67-88, 1-FCV-67-89,FCV-67-91, FCV-67-95, FCV-67-96, 1-FCV-67-97, FCV-67-99, FCV-67-103, FCV-67-104, 1-FCV-67-105, FCV-67-107, FCV 111, FCV-67-112, 1-FCV-67-113, FCV-67-130, FCV-67-131, FCV-67-133, FCV-67-134,FCV-67-138, FCV-67-139, FCV-67-141, FCV-67-142, FCV-67-295, FCV-67-296, FCV-67-297, FCV-67-298ACB67-575A, 67-575B, 67-575C, 67-575D, 67-580A, 67-580B, 67-580C, 67-580D, 67-585A, 67-585B, 67-585C, 67-585D, 1-67-1054A, 1-67-1054B, 1 1054C, 1-67-1054DBCFCV-67-65, FCV-67-68, FCV-67-123, FCV-67-124, FCV-67-125, FCV-67-126, FCV-67-143, FCV-67-144, FCV-67-152, FCV-67-162, FCV-67-164, FCV-67-176, FCV-67-182, FCV-67-184, FCV-67-186, FCV-67-205, FCV-67-208, FCV-67-213, FCV-67-215, FCV-67-342, FCV-67-344, FCV-67-346, FCV-67-348, FCV-67-350, FCV-67-352, FCV-67-354, FCV-67-356, 2-FCV-67-217, 2-FCV-67-219, 2-FCV-67-336, 2-FCV-67-338, FCV-67-9A, FCV 9B, FCV-67-10A, FCV-67-10B, 2-FCV-67-354, 2-FCV-67-356 Table 3.9-26 Inservice Inspection Category Valves (Sheet 3 of 6)SYSTEMCATEGORYCLASSVALVES 3.9-112MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101CC67-503A, 67-503B, 67-503C, 67-503D, 67-503E, 67-503F, 67-503G, 67-503H, 67-508A, 67-508B, 1 508A, 2-67-508A, 1-67-508B, 2-67-508B, 1-67-513A, 2-67-513A, 1-67-513B, 2-67-513B, 67-502A thru H, 1-67-940A, 2-67-935B, 0-RFV-67-671, 0-RFV 672, RFV-67-539A, RFV-67-539BCOMPONENT COOLING WATER 47W859-1, -2, -4 472812-1ABFCV-70-85, FCV-70-87, FCV-70-89, FCV-70-90, FCV-70-92, 1-FCV-70-100, FCV-70-134, FCV-70-140, FCV 143ACB70-679,70-687, 70-698,70-703, 1-70-790BCFCV-70-66, FCV-70-133, FCV-70-156, FCV-70-183, FCV-70-197, FCV-70-215CC70-504, 70-504A, 70-504B,70-538, 70-753,70-539, 70-681A, 70-681B, 70-681C, 70-681D, 70-682A, 70-682B, 70-682C, 70-682D, RFV-70-551A, RFV-70-551B, RFV-70-556A, RFV-70-556B, RFV-70-565A, RFV 565B, RFV-70-578, RFV-70-835PRIMARY WATER 47W819-1ABFCV-81-12ACB81-502WASTE DISPOSAL47W830-1, 47W851-1ABFCV-77-9, FCV-77-10, FCV-77-16, FCV-70-17, FCV-77-18, FCV-77-19, FCV-77-20, FCV-77-127,FCV-77-128 AC B 77-2875 FIRE PROTECTION47W850-9ABFCV-26-240, FCV-26-243ACB26-1260, 26-1296 HEATING AND VENTILATION 47W866-1ABFCV-30-7, FCV-30-8, FCV-30-9, FCV-30-10, FCV-30-14, FCV-30-15, FCV-30-16, FCV-30-17, FCV-30-19, FCV-30-20, FCV-30-37, FCV-30-40, FCV-30-50, FCV-30-51, FCV-30-52, FCV-30-53, FCV-30-56, FCV-30-57, FCV-30-58, FCV-30-59, FSV-30-134, FSV-30-135 AIR CONDITIONING47W865-5, -3, -7, -8ABFCV-31-305, FCV-31-306, FCV-31-308, FCV-31-309,FCV-31-326, FCV-31-327, FCV-31-329, FCV-31-330Table 3.9-26 Inservice Inspection Category Valves (Sheet 4 of 6)SYSTEMCATEGORYCLASSVALVES MECHANICAL SYSTEMS AND COMPONENTS 3.9-113WATTS BARWBNP-101 AIR CONDITIONING(continued) 47W865-5, -3, -7, -8ACB31-3378, 31-3392, 31-3407, 31-3421CNote 10-31-2193, 0-31-2235, 0-31-2210, 0-31-2252, 0-31-2307, 0-31-2364, 0-31-2326, 0-31-2383, 0-31-2607.
0-31-2649, 0-31-2623, 0-31-2665 CONTROL AIR47W848-1ABFCV-32-80, FCV-32-102, FCV-32-110, BYV-32-288,BYV-32-298, BYV-32-308ACB32-293,32-303, 32-313SERVICE AIR47W846-2AB33-713, 33-714RADIATION SAMPLING 47W625-1, -2, -7,
-11, -15 A B B BFCV-43-2, FCV-43-3, FCV-43-11, FCV-43-12, FCV-43-22, FCV-43-23, FCV-43-34, FCV-43-35, FCV 75, FCV-43-77, FCV-43-201, FCV-43-202, FCV 207, FCV-43-208, FSV-43-250, FSV-43-251, FSV-43-287, FSV-43-288, FSV-43-307, FSV-43-309, FSV-43-310, FSV-43-318, FSV-43-319, FSV-43-325, FSV-43-341, FSV-43-342FCV-43-54D, FCV-43-55, FCV-43-56D, FCV-43-58,FCV-43-59D, FCV-43-61, FCV-43-63D, FCV-43-64ACB43-834,43-841, 43-883,43-884 SYSTEM TESTFACILITY47W331-3AB52-500,52-501, 52-502,52-503, 52-504,52-505, 52-506, 52-507DEMINERALIZEDWATER AND CASK DECONTAMINATION 47W856-1AB59-522, 59-698ICE CONDENSER47W814-2ABFCV-61-96, FCV-61-97, FCV-61-110, FCV-61-122, FCV-61-191, FCV-61-192, FCV-61-193, FCV-61-194ACB61-533,61-680, 61-692, 61-745CNote 161-658,61-659, 61-660,61-661, 61-662,61-663, 61-664,61-665, 61-666,61-667, 61-668,61-669, 61-670,61-671, 61-672,61-673, 61-674,61-675, 61-676, 61-677BORATION MAKEUP47W809-7AB84-530RADIATION MONITORING 47W610-90-3ABFCV-90-107, FCV-90-108, FCV-90-109, FCV-90-110,FCV-90-111, FCV-90-113, FCV-90-114, FCV-90-115, FCV-90-116, FCV-90-117Table 3.9-26 Inservice Inspection Category Valves (Sheet 5 of 6)SYSTEMCATEGORYCLASSVALVES 3.9-114MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101Notes:Note 1: Not Constructed to an ASME Code Class.Note 2: Valves listed in Table 3.9-26 are not necessarily Reg Guide 1.48 active and/or event active. Non-active valves may be added for convenience of plant operations to improve a valve's reliability, etc. All active valves are reflected in Tables 3.9-17 and 3.9-25.
FUEL POOL COOLING AND CLEANING 47W855-1AB78-557,78-558, 78-560, 78-561Table 3.9-26 Inservice Inspection Category Valves (Sheet 6 of 6)SYSTEMCATEGORYCLASSVALVES MECHANICAL SYSTEMS AND COMPONENTS 3.9-115WATTS BARWBNP-101Table 3.9-27 Active Section III ASME-Coded Components (Except Valves) In TVA Scope Of Supply (1) (Sheet 1 of 2)System NameComponentANS Safety ClassNormal ModePost LOCA ModeReasonFeedwater (3) Auxiliaryfeedwater pumps: Motor driven1A-A 1B-B 2A-A 2B-B 2B 2B 2B 2B OFF OFF OFF OFF ON ON ON ONProvide heat removal for chapter 15 events.Steam driven1A-S2A-S 2B 2B OFF OFF ON ONProvide heat removal for chapter 15 events.Control Air (32) Auxiliary air compressors A & B2BOFFONProvide control air for safety-related equipment.Essential Raw Cooling Water (67)
ERCW pump A-A B-A C-A D-A E-B F-B G-B H-B 2B 2B 2B 2B 2B 2B 2B 2B ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ONProvide cooling water flow for component cooling system and other heat removal systems.Screen Wash Pump 1AA 2AA 1BB 2BB 2B 2B 2B 2B 2B ON ON ON ON ON ON ON ON ON ONPrevents fouling of ERCW pump station.
3.9-116MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101Note:(1) As defined in Regulatory Guide 1.48Component Cooling (70)Component cooling pumps1A 1B 2A 2B C-S 2B 2B 2B 2B 2B ON ON ON ON ON ON ON ON ON ONProvide cooling water flow for required equipment served by the CCS.1A TB Booster 1B TB Booster
2A TB Booster
2B TB Booster 2B 2B 2B 2B ON ON ON ONOFFOFFOFFOFFProvides flow RCP thermal barriers.Table 3.9-27 Active Section III ASME-Coded Components (Except Valves) In TVA Scope Of Supply (1) (Sheet 2 of 2)System NameComponentANS Safety ClassNormal ModePost LOCA ModeReason MECHANICAL SYSTEMS AND COMPONENTS 3.9-117WATTS BARWBNP-101 Table 3.9-28 Active Pumps For Primary Fluid Systems In Westinghouse Scope Of Supply As Applied To Watts Bar Nuclear PlantSystem NameComponentANS Safety ClassNormal ModePOST LOCA ModeReasonCVCS (62)Centrifugal Charging Pumps 1A-A 2A-A 1B-B 2B-2B 2A 2A 2A 2A ON ON ON ON ON ON ON ONTo provide emergency core cooling, reactivity control and RCP seal injection flow.Safety Injection Systems (63)SIS Pump 1A-A 1B-B 2A-A 2B-B 2A 2A 2A 2A OFF OFF OFF OFF ON ON ON ONTo provide emergency core cooling and reactivity control.Containment Spray (72)Pump 1A-A 2A-A 1B-B 2B-B 2A 2A 2A 2A OFF OFF OFF OFF ON ON ON ONProvide cooling water flow to control containment temperature and pressure.Residual Heat Removal (74)Pump 1A-A 1B-B 2A-A 2B-B 2A 2A 2A 2A OFF OFF OFF OFF ON ON ON ONTo provide emergency core cooling and reactivity control and containment temperature and pressure control.Spent Fuel Pool Cooling (78)PumpA-A B-B C-S 2B 2B 2B ON ON OFF ON ON OFFProvide adequate spent fuel cooling.
3.9-118MECHANICAL SYSTEMS AND COMPONENTS WATTS BARWBNP-101THIS PAGE INTENTIONALLY BLANK MECHANICAL SYSTEMS AND COMPONENTS3.9-119WATTS BARWBNP-101Figure 3.9-1 Vibration Check-Out Functional Test Inspection Data
3.9-120MECHANICAL SYSTEMS AND COMPONENTSWATTS BAR WBNP-101 THIS PAGE INTENTIONALLY BLANK SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT 3.10-1WATTS BARWBNP-1013.10 SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENTSeismic Category I instrumentation and electrical equipment for the Watts Bar Nuclear Plant was either furnished by Westinghouse or purchased by TVA. TVA's seismic qualification program for instrumentation and electrical equipment at Watts Bar is based on the requirements of IEEE 344-1971 and the NRC Standard Review Plan, Section 3.10 (specifically, acceptance criteria for plants with Construction Permit application docketed before October 27, 1972) as discussed in Section 3.7.3.16.Instrumentation and electrical equipment was purchased in assemblies except for local panel instrumentation as described in Section 3.10.1. TVA provided the vendor with a required response spectrum as a part of the equipment specification in order that the vendor could qualify the equipment. The derivation of the response spectrum is described in Section 3.7.3.10.1 Seismic Qualification CriteriaTVA SuppliedClass 1E Power EquipmentTable 3.10-1 lists the procurement packages for Class 1E power equipment. TVA's seismic qualification criteria is based on IEEE 344-1971 or IEEE 344-1975 as discussed above. The capability of ESF circuits and the Class 1E system to withstand seismic disturbances is established by seismic analysis and/or testing of each system component. The qualification criteria used in the design of Seismic Category I electrical equipment are given below.
(1)Safety-related equipment designated as Seismic Category I, when subjected to the vertical and horizontal acceleration of the safe shutdown earthquake (SSE), shall perform as follows: (a)Equipment shall retain its structural integrity during and after the seismic event.(b)Equipment shall be capable of performing its design function during and after the seismic event.(c)Maximum displacement of the equipment during the earthquake shall not cause loss of function of any externally connected parts, such as conduit, cable, or bus connections.Equipment anchorage/support design is discussed in Section 3.10.3.1. Other considerations for the seismic qualification of Category I electrical equipment are described in Section 3.7.3.
3.10-2SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT WATTS BARWBNP-101Local InstrumentationTVA supplied instruments were classified as Seismic Category I in accordance with the system served and instrument function. Seismic Category I systems are qualified in accordance with IEEE-344-1971 or 1975, as applicable, and are listed in Table 3.10-1.Type testing for seismic qualification has been performed on the Seismic Category I instruments. The active instruments are capable of performing their function during and following a SSE. They are qualified to the response acceleration which exceeds the response of the support structure. Tests and/or analyses were conducted on critical rack-instrumentation configurations to confirm the conservatism of the seismic test level for the instruments.Westinghouse Supplied (Unit 1 only)The reactor trip system, and engineered safety features actuation system are designed so that they are capable of providing the necessary protective actions during and after a SSE; therefore, the reactor protection system is capable of tripping the reactor during and after a SSE. The engineered safety features actuation system and the safety features systems are designed to initiate their protective functions during and after an SSE.The following list identifies the instrumentation and electrical equipment requiring seismic qualification by the supplier of the Nuclear Steam Supply System (NSSS).
(1)Foxboro Model E-11 pressure transmitter and Model E-13 differential pressure transmitter.
(2)Foxboro Process Control Equipment cabinets.
(3)Westinghouse Solid-State Protection System cabinets.
(4)Nuclear Instrumentation System cabinets.
(5)Safeguards Test Racks.
(6)Resistance Temperature Detectors.
(7)Power range Neutron Detectors.
(8)Reactor trip breakers.
(9)Barton Models 332 and 386 differential pressure transmitters.
(10)Eagle-21 Process Protection SystemSeismic qualification testing of Items 1 through 9 is documented in References [1] through [10]. Reference [10] presents the theory and practice, as well as justification, for the use of single axis sine beat test inputs used in the seismic qualification of electrical equipment. In addition, it is noted that Westinghouse has conducted a seismic qualification "Demonstration Test Program" (reference Letter NS-CE-692, C. Eicheldinger (W), to D. B. Vassallo (NRC), 7/10/75) to confirm equipment operability during a seismic event. This program is documented in References [12] through [15] (Proprietary) and References [16] through [20] (Non-Proprietary). Seismic qualification testing of Item 10 to IEEE 344-1975 is documented in References [21], [22], and [23].
SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT 3.10-3WATTS BARWBNP-101The Watts Bar Nuclear Plant complies with paragraph IV, "Conclusions and Regulatory Positions" of the "Mechanical Engineering Branch Report on Seismic Audit of Westinghouse Electrical Equipment." All topical reports have been completed and are included in the reference list. The non-proprietary topical reports have been referenced as a group above. The structural capability of the NIS rack is discussed in References [14], [19], and [24].The demonstration test program, in conjunction with the justification for the use of single axis sine beat tests, presented in WCAP-8373, and the original tests, documented in References [2] through [10], meet the requirements of IEEE Standard 344-1975 "IEEE Recommended Practices for Seismic Qualification of Class 1E Equipment for Nuclear Power Generating Stations" for the seismic qualification of Westinghouse electrical equipment outside of containment. Environmental qualification for equipment inside of containment is described in Section 3.11.The peak accelerations used in the type testing are conservative values that are checked against those derived by structural analyses of SSE loadings of the Watts Bar Nuclear Plant. For the SSE there may be permanent deformation of the equipment provided that the capability to perform its function is maintained.Resistance temperature detectors used to sense the temperature in the main coolant loops are rigid, ruggedly built devices designed to withstand the high temperature, high pressure, and flow vibration induced acceleration forces which they are subjected to when installed in the coolant loops. The natural frequency of this device is designed to be higher than the frequencies associated with the seismic disturbance. Seismic qualification of these resistance temperature detectors is presented in Reference [9].The nuclear instrumentation system power range neutron detector has been vibration tested in both the transverse (horizontal) direction and longitudinal (vertical) direction at acceleration levels greater than those expected during a seismic disturbance at the Watts Bar Nuclear Plant site. Detector current measurements were made during the tests and neutron sensitivity, resistance, and capacitance checks were made after the test. No significant changes were seen. There was no mechanical damage to the detector.Typical switches and indicators which could defeat automatic operation of a required safety function have been tested to determine their ability to withstand seismic excitation without malfunction. The control boards are stiff and past experience indicates that the amplification due to the board structure is sufficiently low so that the acceleration seen by the device is considerably less than that used in testing.All safety-related instruments of the reactor protection system and the engineered safety feature circuits are mounted on Seismic Category I supporting structures. They are designed to withstand horizontal and vertical accelerations at each floor level for the SSE. The instrument supporting structures located throughout the plant (local panels) have been standardized in design and have been seismically qualified by testing. The local panels were tested using response spectra for the highest elevation 3.10-4SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT WATTS BARWBNP-101on which any of these panels are mounted. The test criteria were in accordance with IEEE 344-1971 or IEEE 344-1975, as discussed above.Where space requirements preclude the use of the standard local panels, a small wall-mounted panel is used. This panel is qualified, to the same criteria as the local panels, by analysis and/or test. Reactor Protection System (Unit 2 only)The reactor trip system, and engineered safety features actuation system are designed so that they are capable of providing the necessary protective actions during and after a SSE; therefore, the reactor protection system is capable of tripping the reactor during and after a SSE. The engineered safety features actuation system and the safety features systems are designed to initiate their protective functions during and after an SSE.The following list identifies the instrumentation and electrical equipment requiring seismic qualification.
(1)Foxboro Process Control Equipment cabinets.
(2)Westinghouse Solid-State Prot ection System and cabinets.
(3)Nuclear Instrumentation System cabinets.
(4)Nuclear Instrumentation System Power Range Electronics.
(5)Safeguards Test Racks.
(6)Resistance Temperature Detectors.
(7)Power range Neutron Detectors.
(8)Reactor trip breakers.
(9)Cameron Model 764 differential pressure transmitters and Model 763A pressure transmitters.
(10)Eagle-21 Process Protection System (11)Nuclear Instrumentation Source and Intemediate Range Electronics (12)Combined Source and Intermediate Range Neutron Detectors (13)Process Transmitters (not supplied by Westinghouse)Seismic qualification testing/analysis of Items 1 through 9 is documented in References [1] through [10] and [26]. Reference [10] presents the theory and practice, as well as justification, for the use of single axis sine beat test inputs used in the seismic qualification of electrical equipment. In addition, it is noted that Westinghouse has conducted a seismic qualification "Demonstration Test Program" (reference Letter NS-CE-692, C. Eicheldinger (W), to D. B. Vassallo (NRC), 7/10/75) to confirm equipment operability during a seismic event. This program is documented in References [12] through [14] (Proprietary) and References [16] through [19]
(Non-Proprietary). Seismic qualification testing of Item 10 to IEEE 344-1975 is documented in References [21], [22], [23], [31] and [32]. Reference [26] documents the Westinghouse qualification by analysis of the Nuclear Instrumentation System cabinet 2-M-13 with Gamma Metrics Source and Intermediate Range hardware installed.
SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT 3.10-5WATTS BARWBNP-101The Watts Bar Nuclear Plant complies with paragraph IV, "Conclusions and Regulatory Positions" of the "Mechanical Engineering Branch Report on Seismic Audit of Westinghouse Electrical Equipment." All topical reports have been completed and are included in the reference list. The non-proprietary topical reports have been referenced as a group above. The structural capability of the NIS cabinets and power range electronics is discussed in References [14], [19], [24], and [26].The demonstration test program, in conjunction with the justification for the use of single axis sine beat tests, presented in WCAP-8373, and the original tests, documented in References [2] through [10], meet the requirements of IEEE Standard 344-1975 "IEEE Recommended Practices for Seismic Qualification of Class 1E Equipment for Nuclear Power Generating Stations" for the seismic qualification of Westinghouse electrical equipment outside of containment. Environmental qualification for equipment inside of containment is described in Section 3.11.The peak accelerations used in the type testing are conservative values that are checked against those derived by structural analyses of SSE loadings of the Watts Bar Nuclear Plant. For the SSE there may be permanent deformation of the equipment provided that the capability to perform its function is maintained.Resistance temperature detectors used to sense the temperature in the main coolant loops are rigid, ruggedly built devices designed to withstand the high temperature, high pressure, and flow vibration induced acceleration forces which they are subjected to when installed in the coolant loops. The natural frequency of this device is designed to be higher than the frequencies associated with the seismic disturbance. Seismic qualification of these resistance temperature detectors is presented in Reference [9].The nuclear instrumentation system power range neutron detector has been vibration tested in both the transverse (horizontal) direction and longitudinal (vertical) direction at acceleration levels greater than those expected during a seismic disturbance at the Watts Bar Nuclear Plant site. Detector current measurements were made during the tests and neutron sensitivity, resistance, and capacitance checks were made after the test. No significant changes were seen. There was no mechanical damage to the detector.Typical switches and indicators which could defeat automatic operation of a required safety function have been tested to determine their ability to withstand seismic excitation without malfunction. The control boards are stiff and past experience indicates that the amplification due to the board structure is sufficiently low so that the acceleration seen by the device is considerably less than that used in testing.All safety-related instruments of the reactor protection system and the engineered safety feature circuits are mounted on Seismic Category I supporting structures. They are designed to withstand horizontal and vertical accelerations at each floor level for the SSE. The instrument supporting structures located throughout the plant (local panels) have been standardized in design and have been seismically qualified by testing. The local panels were tested using response spectra for the highest elevation 3.10-6SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT WATTS BARWBNP-101on which any of these panels are mounted. The test criteria were in accordance with IEEE 344-1971 or IEEE 344-1975, as discussed above.Where space requirements preclude the use of the standard local panels, a small wall-mounted panel is used. This panel is qualified, to the same criteria as the local panels, by analysis and/or test. Seismic qualification testing of the Gamma-Metrics supplied source and intermediate range neutron detection system (Items 11 and 12 including all interconnections) is documented in Reference [25].Seismic qualification testing of the protection system process transmitters not supplied by Westinghouse (Item 13) is documented in References [27] through [30].
3.10.2 Methods And Procedures For Qu alifying Electrical Equipment And InstrumentationFor the seismic qualification methods of selected Category I electrical equipment and instrumentation, see Tables 3.10-1 and 3.10-2.InstrumentationThe seismic type testing performed by the NSSS supplier (Westinghouse) is described in References [1] through [10], and [21]. For References [1] through [10], the test method used was the sine beat procedure described in IEEE 344-1971 and Reference [11]. In addition, as noted in Section 3.10.1, Westinghouse conducted a "Demonstration Test Program" which, when considered in conjunction with the tests presented in References [11] through [13], results in meeting the requirements of IEEE 344-1975.Supporting Structures (Panels, Racks, Cabinets, and Boards)The qualification of the supporting structures for Seismic Category I instruments has been accomplished by either analysis or testing. The method commonly used is testing under simulated conditions. All tests by TVA before September 1, 1974 on these supporting structures were similar. The support structure was mounted on a vibration generator in a manner that simulated the intended service mounting. The vibratory forces were applied to each of the three major perpendicular axes independently. Maximum service dead loads were simulated. Selected points were monitored to establish amplification of loads. Testing was done at the structure's resonant frequencies. The resonant frequencies were determined by an exploratory test using a sinusoidal steady-state input of low amplitude, (two continuous sweeps from 1 to 33 Hz at a rate of 1 octave per minute). The qualification test was conducted using the sine beat method at the resonant frequencies using the appropriate acceleration input as determined from the building response acceleration spectra. Also, reference Section 3.7.3.16 for additional details.Later qualification tests typically used multi-frequency time history input motion for which the test response spectra enveloped the required response spectra in accordance with IEEE 344-1975 guidelines.
SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT 3.10-7WATTS BARWBNP-101 3.10.3 Methods of Qualif ying TVA-Designed Supports for Electrical Equipment Instrumentation and CablesThe methods and procedures of design and analysis or testing of electrical equipment and instrumentation supports, cable trays, cable tray supports, conduit, conduit supports, and conduit banks are provided in the following sections.3.10.3.1 Electrical Equipment and Instrumentation AssembliesTVA-designed supports and anchorage for Category I electrical equipment assemblies ensure compatibility with the equipment seismic qualifications test or analysis as described in Section 3.7.3.16.5. Design of these supports is in accordance with Section 3.8.4.5.2.All floor/wall mounted Category I electrical equipment assemblies such as battery racks, instrument racks, and control consoles are attached by TVA to the building structure. The attachments are made by bolting or welding to structural members. Anchorages to concrete are made by welding to embedded plates cast in the concrete with stud anchors, or by bolting to anchors set in the hardened concrete (self-drilling bolts, wedge bolts, undercut expansion anchors, or grouted anchors).
3.10.3.2 Cable Trays and Supports 3.10.3.2.1 Cable TraysCable trays containing Class 1E cables located in Category I structures are considered safety-related and are designed to resist gravity and SSE forces.Cable tray acceptance criteria are derived from testing. A factor of safety of 1.25 against the tested capacity, is maintained for the vertical moment. A ductility factor of 3 is used to establish tray capacity in the transverse direction. These limits are used in an interaction equation to evaluate tray sections for the SSE loading condition. Seismic loadings are developed based on the applicable response spectra. In addition, all trays are evaluated to ensure a minimum factor of safety of 3 against test capacity for dead load only.Figure 3.10-1 defines the orientation of the transverse and vertical moments.Cable tray X and T fittings are evaluated for vertical loading to ensure a minimum factor of safety of 1.25 against the formation of a first hinge.All other cable tray components are evaluated using AISI or AISC allowables (as applicable) with increase factors as allowed by Standard Review Plan Section 3.8.4. Where test data is used to establish capacities of bolted parts, a factor of safety of 1.5 is maintained against the ultimate test load for the SSE loading condition.
3.10.3.2.2 SupportsAll cable tray supports located in Category I structures are designated Seismic Category I and designed to resist seismic forces applied to the weight of trays and cables. Each support in Category I structures is designed independently to support its 3.10-8SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT WATTS BARWBNP-101appropriate length of tray. Seismic load inputs are based on the methods described in Section 3.7 and the damping requirements described in Table 3.7-2.Trays are designed to carry a load of 30 pounds per square foot (which is equivalent to 45 pounds per linear foot for an 18 inch wide tray) and an ad ditional construction load of 30 pounds per linear foot on the top tray. Actual tray loading may be used on a case by case basis.For load combinations and allowables applicable for cable tray supports, see Table 3.10-5.Welding was in accordance with the American Welding Society (AWS), "Structural Welding Code," AWS D1.1 with revision 1-73 and 1-74, except later editions may be used for prequalified joint details, base materials, and qualification of welding procedures and welders. Nuclear Construction Issues Group documents NCIG-01 and NCIG-02 may be used after June 26, 1985, for weldments that were designed and fabricated to the requirements of AISC/AWS. Visual inspection of structural welds will meet the minimum requirements of NCIG-01 and NCIG-02 as specified on the design drawings or other design output. Inspectors performing visual examination to the criteria of NCIG-01 are trained in the subject criteria.
3.10.3.3 Conduit and Supports 3.10.3.3.1 ConduitConduit containing Class 1E cables located in Category I structures are considered safety-related and designed to resist gravity and SSE forces applied to the conduit and cable. The seismic qualification utilizes the same analysis methods as Seismic Category I subsystems described in Section 3.7.3 and limits allowable stress to 90% of the yield stress of the conduit material. The applicable damping requirements are defined in Table 3.7-2.
3.10.3.3.2 SupportsAll conduit supports in Category I structures are designed to resist gravity and SSE forces applied to the conduit and cables. Supports for conduit containing Class 1E cables are designated Category I and stresses are limited to 90% of the yield stress of the material involved. Seismic load inputs are based on methods described in Section 3.7 and damping requirements are defined in Table 3.7-2. Supports for conduit containing only non-Class 1E cables are designated Category I(L) and designed and constructed to preclude a failure which could reduce the ability of Category I structures, systems, and components to perform their intended safety function.Welding was in accordance with the American Welding Society (AWS), "Structural Welding Code," AWS D1.1 with revision 1-73 and 1-74, except later editions may be used for prequalified joint details, base materials, and qualification of welding procedures and welders. Nuclear Construction Issues Group documents NCIG-01 and NCIG-02 may be used after June 26, 1985, for weldments that were designed and fabricated to the requirements of AISC/AWS. Visual inspection of structural welds will SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT 3.10-9WATTS BARWBNP-101meet the minimum requirements of NCIG-01 and NCIG-02 as specified on the design drawings or other design output. Inspectors performing visual examination to the criteria of NCIG-01 are trained in the subject criteria.
3.10.3.4 Conduit BanksThe Category I underground electrical conduit banks, which run from the Auxiliary Building to the Diesel Generator Building and to the Intake Pumping Station, were analyzed for seismic loads by the method outlined in Section 3.7.2.1.3. The conduit banks are designed in accordance with Section 3.8.4.2.
3.10.4 Operating License Review3.10.4.1 TVA Supplied Instrument ation and Electrical EquipmentThe seismic qualification program for the Watts Bar Nuclear Plant described in Sections 3.10.1, 3.10.2, and 3.10.3 is summarized by the following listing for Class 1E equipment and by Tables 3.10-1, 3.10-2 and 3.10-3. EquipmentTVA Contract No.AC Auxiliary Power System6.9kV Switchgear74C2-843766.9kV Shutdown75K2-85354 Logic Relay Panels 6.9kV/480V Transformer74C2-84647 480V Switchgear74C2-84647 480V Motor Control74C5-84646 Centers 480V Distribution75K3-86476 Panelboards for Pressurizer Heater Backup Groups Diesel Generator74C63-83090 Transfer Switches75K5-87048125V DC Class 1E SystemTransfer Switches75K5-87048Battery Chargers74C8-85251 Vital Batteries76K3-85763 Vital Battery75C2-85281 Boards120V AC Class 1E SystemAC Vital Instrument74C4-85216Power Boards 3.10-10SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT WATTS BARWBNP-101
REFERENCES:
(1)Morrone, A., "Seismic Vibration Testing with Sine Beats," WCAP-7558, October, 1971.
(2)Vogeding, E. L., "Seismic Testing of Electrical and Control Equipment," WCAP-7397-L (Proprietary) and WCAP-7817 (NonProprietary), December, 1971.(3)Vogeding, E. L., "Seismic Testing of Electrical and Control Equipment (WCID Process Control Equipment)," WCAP-7817, Supplement 1, December, 1971.
(4)Potochnik, L. M., "Seismic Testing of Electrical and Control Equipment (Low Seismic Plants)," WCAP-7817, Supplement 2, December, 1971.
(5)Vogeding, E. L., "Seismic Testing of Electric and Control Equipment (Westinghouse Solid State Protection System) (Low Seismic Plants)," WCAP-7817, Supplement 3, December, 1971.
(6)Reid, J. B., "Seismic Testing of Electrical and Control Equipment (WCID NUCANA 7300 Series) (Low Seismic Plants)," WCAP-7817, Supplement 4, November, 1972.
(7)Vogeding, E. L., "Seismic Testing of Electrical and Control Equipment (Instrument Bus Distribution Panel)," WCAP-7817, Supplement 5, March, 1974.(8)Faust III, C. E., Tang, D. T., and Yalich, M., "Equipment Qualification Test Report Reactor Trip Switchgear," WCAP 8687, Supplement 2-E20B, Revision 1, July, 1981.
(9)Resistance Temperature Detectors - Equipment Qualification Data Packages: EQDP-ESE-6, Revision 7; EQDP-ESE-7, Revision 7; and, EQDP-ESE-66A, Revision 1 - WCAP-8587.
(10)Fischer, E. G. and Jerecki, S. J., "Qualification of Westinghouse Seismic Testing Procedure for Electrical Equipment Tested Prior to May 1974," WCAP-8373, August, 1974.Vital Inverters 69414Miscellaneous Class 1E EquipmentElectrical Penetrations76K61-87064BOP I&C EquipmentMultiple Contract No.Emergency DC Lighting75C2-85737-1 EquipmentTVA Contract No.
SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT 3.10-11WATTS BARWBNP-101 (11)Wyle Laboratory T. R. 42377-1, "Seismic Simulation Test Program on Instrument Rack." (12)Jareck, S. J., "General Method of Developing Multifrequency Biaxial Test Inputs for Bistables," WCAP-8624 (Proprietary) September, 1975.
(13)Jareck, S. J. and Vogeding, E. L., "Multifrequency and Direction Seismic Testing of Relays," WCAP-8673 (Proprietary) December, 1975.
(14)Jareck, S. J., Coslow, B. J., Croasdaile, T. R., and Lipchak, J. B., "Seismic Operability Demonstration Testing of the Nuclear Instrumentation System Bistable Amplifier," WCAP-8830 (Proprietary) October, 1976.
(15)Deleted by Amendment 95.
(16)Miller, R. B., "Seismic Testing of Electrical and Control Equipment (low Seismic Plants)," WCAP-7817, Supplement 8 (Non-Proprietary) June, 1975.
(17)Jareck, S. J., "General Method of Developing Multifrequency Biaxial Test Inputs for Bistables," WCAP-8695 (Non-Proprietary) September 1975.
(18)Jareck, S. J. and Vogeding, E. L., "Multifrequency and Direction Seismic Testing of Relays," WCAP-8674 (Non-Proprietary) December 1975.
(19)Jareck, S. J., Coslow, B. J., Croasdaile, T. R., and Lipchak, J. B., "Seismic Operability Demonstration Testing of the Nuclear Instrumentation System Bistable Amplifier," WCAP-8831 (Non-Proprietary) October 1976.
(20)Deleted by Amendment 95.
(21)WCAP-8687, Supplement 2 - E69A, "Equipment Qualification Test Report, Eagle 21 Process Protection system" (Proprietary), May 1988.
(22) WCAP-8687, Supplement 2 - E69B, "Equ ipment Qualific ation Test Report, Eagle 21 Process Protection System Components" (Proprietary), February 1990.(23)WCAP-8687, Supplement 2 - E69C, "Equipment Qualification Test Report, Eagle 21 Process Protection System Components" (Proprietary), February 1991.(24)System Description, N3-92-4003, "Neutron Monitoring System".
(25)Thermo Fisher Scientific Qualification Report No. 864, Rev. 0, Class 1E Qualification of Source Range Intermediate Range and Wide Range Channels.(26)Westinghouse Report EQ-EV-39-WBT, Seismic Evaluation of Nuclear Instrumentation System Console 2-M-13 with Gammametrics Equipment for Watts Bar Unit 2, Revision 1, March 2009.
3.10-12SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT WATTS BARWBNP-101 (27)Rosemount D8400102 Rev. F, Qualification Report for Pressure Transmitter Model 1154.
(28)Rosemount D8700096 Rev. I, Qualification Report for Rosemount Model 1154 Series H Pressure Transmitter.
(29)Ametek Report No. TR-1136, Qualification Documentation Review Package for Ametek Aerospace Gulton-Statham Products Nuclear Qualified Pressure Transmitter Series Enveloping --- Gage Pressure Transmitter Series PG3200, Differential Pressure Transmitter Series PO3200 Differential High Pressure Transmitter Series PDH3200, Draft Range Pressure Transmitter Series DR3200, Remote Diaphragm Seal Differential Pressure Transmitter Series PO3218, Remote Diaphragm Seal Differential High Pressure Transmitter Series PDH3218.
(30)Weed report 16690-QTR, Revision 0, Qualification Test Report for Environmental and Seismic Qualification of Week Model DTN2010 Pressure Transmitters.
(31)EQLR-056A and EQLR-056B, Qualification of Eagle 21 Power Supplies (32)EQLR-126, Qualification of Eagle 21 AC Distribution Panel Circuit Breaker (Unit 2 only)
SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT 3.10-13WATTS BARWBNP-101Table 3.10-1 WBNP Instrumentation And Electrical EquipmentSeismic Qualification Summary (Sheet 1 of 3)EQUIPMENTLOCATIONBLDG/EL*TVACONTRACT NO.VENDORSEISMICQUALIFICATION CRITERIAQUALIFICATIONMETHODTEST METHODTEST LABCONTROL INSTRUMENT LOOPSMULTIPLE
LOCATIONS73C3-92784BAILEY METER COIEEE 344-1971TESTSINGLE AXISACTION ENVIRON-MENTAL TESTING CORP.INSTRUMENTATIONAND CONTROLSMULTIPLE LOCATIONS77K3-87352ROBERTSHAWCONTROLS CORPIEEE 344-1974TESTRANDOM FREQUENCY, MULTIAXISWYLE LABCONTROL INSTRUMENT LOOPS (Unit 2)MULTIPLE LOCATIONS69016/71252FOXBORO SPEC200IEEE 344-1975TESTMULTIAXISNUCLEAR QUALIFICATION SERVICESPANELS 2-L-11-A AND 2-L-11-BIEEE 344-1975ANALYSISFABRICATION OF LOCAL PANELSAND INSTALLATION OF INSTRUMENTSMULTIPLE LOCATIONS 73C38-92800H. K. PORTERIEEE 344-1974(DRAFT REVISION TO IEEE 344-1971)TESTMULTIFREQUENCY, BIAXIALWYLE LABPROCESS TRANSMITTERS, PRESSURE GAUGES, PRESSURE SWITCHES, & LEVEL SWITCHES, REPLACEMENT PARTS FOR OBSOLETE EQUIPMENTSEE NOTE 1STANDBY POWER SYSTEMD-74274C63-83090MORRISON-KNUDSON POWER SYSTEMS DIV.DIESEL GENERATORPROTECTIVE RELAY PANELSIEEE 344-1971TESTBIAXIALMULTIFREQUE NCYWYLE LABDIESEL GENERATORCONTROL PANELSIEEE 344-1971TESTBIAXIAL MULTIFREQUE NCYWYLE LAB 3.10-14SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT WATTS BARWBNP-101DC DISTRIBUTION PANELSIEEE 344-1971TESTBIAXIAL MULTIFREQUE NCYWYLE LAB125V DIESEL BATTERIES AND BATTERY RACKSIEEE 344-1971TESTBIAXIAL MULTIFREQUE NCYWYLE LABBATTERY CHARGERSIEEE 344-1971TESTBIAXIAL MULTIFREQUE NCYWYLE LABSTANDBY DIESEL GENERATORSIEEE 344-1971ANALYSISEMERGENCY DC LIGHTING A-757 1-77275C2-85737-1GRAYBARELECTRIC, INC.IEEE 344-1971TESTMULTIFREQUENCY, BIAXIALWYLE LABELECTRICAL PENETRATIONSR-(ALL LEVELS)76K6I-87064CONAX CORPIEEE 344-1971ANALYSIS125V DC VITAL BATTERIESA-75776K3-85763GOULD IND.IEEE 344-1975; IEE P535, DRAFT 2 DATED NOV. 15, 1974TESTRANDOM, BIAXIAL, MULTIFREQUE NCYWYLE LABTRANSFER SWITCHESA-772A-75775K5-87048B-K ELECT PRODIEEE 344-1971TESTSINGLE AXIS,SINE BEATAERO NAU LAB125V DC VITAL CHARGERSA-77274C8-85251PWR. CONV. PROD.IEEE 344-1971, DRAFT 5TESTMULTIFREQUENCY, RANDOM, BIAXIALWYLE LAB125V DC BATTERY BOARDSA-75775C2-85281WESTINGHOUSEIEEE 344-1971, ENCLOSURE NO. 5TESTSINE BEAT, BIAXIAL, FOUR POSITIONSWESTINGHOUS ETable 3.10-1 WBNP Instrumentation And Electrical EquipmentSeismic Qualification Summary (Sheet 2 of 3)EQUIPMENTLOCATIONBLDG/EL*TVACONTRACT NO.VENDORSEISMICQUALIFICATION CRITERIAQUALIFICATIONMETHODTEST METHODTEST LAB SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT 3.10-15WATTS BARWBNP-101120V AC VITAL INVERTERSA-77269414AMETEK SCIIEEE 344-1971, DRAFT 5TESTMULTIFREQUENCY,
- RANDOM, BIAXIALWYLE LAB120 AC VITAL INSTR. BOARDSA-75774C4-85216WESTINGHOUSEIEEE 344-1971, ENCLOSURE NO. 5TESTSINE BEAT, BIAXIAL, FOUR POSITIONSWESTINGHOUS E6.9KV SD BD LOGIC PANELSA-75775K2-85354H. K. PORTERIEEE 344, R3 (FEB. 15, 1974)TESTMULTIFREQUENCY, RANDOM, BIAXIALWYLE LAB6.9KV SD BDSA-75774C2-84376G. E.IEEE 344, DRAFT REV. 5TESTMULTIFREQUENCY,
- RANDOM, BIAXIALWYLE LAB480V SD BDS, TRANSFORMERS AND PRESS. HTR. TRANSFORMERSA-772A-78274C2-84647WESTINGHOUSEIEEE 344, R3, AND ENCLOSURE NO. 5TESTMULTIFREQUENCY,
- RANDOM, BIAXIALWYLE LAB480 DISTRIBUTION PANELBOARDS FOR PRESSURIZER HEATER BACKUP GROUPA-78275K3-86476EL TEXIEEE 344, DRAFT R5TESTMULTIFREQUENCY,
- RANDOM, BIAXIALWYLE LAB480V MOTOR CONTROL CENTERS A-772A-75774C5-84646ITEIEEE 344, DRAFT 3 (FEB. 15, 1974)TESTSINE BEATWYLE LAB*R-REACTOR BLDG. A-AUXILIARY BLDG C-CONTROL BLDG. D-DIESEL GEN. BLDG.NOTE 1 - These instruments were purchased under various TVA contract and were tested or qualified to IEEE 344-1971 or 344-1975 criteria.Table 3.10-1 WBNP Instrumentation And Electrical EquipmentSeismic Qualification Summary (Sheet 3 of 3)EQUIPMENTLOCATIONBLDG/EL*TVACONTRACT NO.VENDORSEISMICQUALIFICATION CRITERIAQUALIFICATIONMETHODTEST METHODTEST LAB 3.10-16SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT WATTS BARWBNP-101Table 3.10-2 Qualification Of Instrumentation And Control Equipment (Sheet 1 of 3)
EquipmentQualificationMethod*Standard to Which Qualified*Organization Performance Testing/Analysis and Date of CompletionReactor Trip and Bypass Breakers1 & 3 testingWestinghouse Solid State Protection System1 & 2 testingWestinghouseEagle-21 Process Protection System3 testingWestinghouseNuclear Instrument SystemUnit 1 Cabinets1, 2 & 6 testing and analysis TVA & WestinghouseUnit 2 Cabinets1, 2 & 8 testing and analysis Westinghouse Power Range Electronics1 & 2 testingWestinghouseSource & Intermediate Range Electronics7 analysis (Unit 2)Thermo Fisher ScientificNeutron Detectors Power Range1 testingWestinghouse Source/Intermediate Range7 analysis (Unit 2)Themo Fisher ScientificProcess TransmittersUnit 11 & 2 testingWestinghouse Unit 21, 2 & 11-17 testingManufacturer &
Westinghouse Containment Pressure Transmitters 3 testing Solid State Protection system Output Relays1 & 2 testingWestinghouseEngineered Safeguards Test Cabinets1 testingWestinghouseControl Room Panels 1 & 4 testing and analysis Westinghouse Safety System Status Monitoring System SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT 3.10-17WATTS BARWBNP-101EquipmentQualification Method*Standard to Which Qualified*Organization Performance Testing/Analysis and Date of CompletionPost Accident Monitoring Systemtesting Unit 1 ICCM 861 & 2 testingWestinghouseUnit 2 Common Q10 testingWestinghouse
- QualificationMethodDescription ofMethod1Sine beat; single axis (Ref. WCAP-7558, WCAP-7817[3], [4], [5], [6], [7] and its supplements, and WCAP-8373, as per I EEE-344-1971).2Demonstration Test Program biaxial test inputs with multifrequency forcing functions, as per requirements of IEEE-344-1975.3IEEE-344-1975 4Analysis 5Test documented in WCAP-8687, Supplement 2-E15A (Proprietary) and WCAP-8587, Supplement 2-E15A (Non-Proprietary)6See System Description, N3-92-4003, "Neutron Monitoring System" for a listing of the reference calculations.7Thermo Fisher Scientific Qualification Report No. 864, Rev. 0, Class 1E Qualification of Source Range, Intermediate Range and Wide Range Channels.8Westinghouse Report EQ-EV-39-WBT Revision 1, Seismic Evaluation of Nuclear Instrumentation System Console 2-M-13 with Gammametrics Equipment for Watts Bar Unit 2, Revision 1, March 2009.9WCAP-8587, "Methodology for Qualifying Westinghouse WRD Supplied NSSS Safety-Related Electrical Equipment, "Revision 6-A (NP), Dated March 1983Table 3.10-2 Qualification Of Instrumentation And Control Equipment (Sheet 2 of 3) 3.10-18SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT WATTS BARWBNP-10110Ametek Report No. TR-1136, Qualification Documentation Review Package for Ametek Aerospace Gulton-Statham Products Neclear Qualified Pressure Transmitter Series Enveloping --- Gage Pressure Transmitter Series PG3200, Differential Pressure Transmitter Series PO3200 Differential High Pressure Transmitter Series PDH3200, Draft Range Pressure Transmitter Series DR3200, Remote Diaphragm Seal Differential Pressure Transmitter Series PO3218, Remote Diaphragm Seal Differential High Pressure Transmitter Series PDH3218.11Rosemount Report D2001019 Rev. B, Model 3051N Qualification Report12Rosemount Report 117415 Rev, H. Qualification Tests for Rosemount Pressure Transmitter Model 115213Rosemount Report D8300040 Rev. E, Qualification Report for Pressure Transmitters Rosemount Model 1153 Series D14Rosemount Report D8400102 Rev. F, Qualification Report for Pressure Transmitter Model 115415Rosemount Report D8700096 Rev. I, Qualification Report for Rosemount Model 1154 Series H Pressure Transmitter 16Weed report 16690-QTR, Revision 0, Qualification Test Report for Environmental and Seismic Qualification of Week Model DTN2010 Pressure Transmitters.Table 3.10-2 Qualification Of Instrumentation And Control Equipment (Sheet 3 of 3)
SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT 3.10-19WATTS BARWBNP-101Table 3.10-3 Watts Bar Seismic Qualifications (Sheet 1 of 25)
Equipment:Metalclad SwitchgearEquipment Rating:6.9 kV, 60 Hz, 3-phaseMounting:The switchgear was bolted to test table to simulate in-service configuration.Seismic Test:The control circuits of the switchgear were energized with 125 VDC and subjected to the following tests:1.Exploratory tests (Resonant Search)--Consisting of a low level single axis sweep from 1 Hz to 35 Hz at a rate of two octaves per minute and at a level of 0.2 g per peak. Resonant search test was performed in the front-to-front and side-to-side orientation.2.Proof Test-Consisting of biaxial multifrequency random tests in front-to-back and side-to-side orientations. More than 5 OBE'S and one SSE were performed in each orientation.Monitoring:A multichannel recorder was used to monitor electrical continuity contact chatter and change of state before, during, and after tests.Results:The specimen's structural integrity was not compromised and circuit continuity was maintained.
Reference:
Wyle Laboratories Report No. 42868-1.
3.10-20SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT WATTS BARWBNP-101 Equipment:6900V Shutdown Board Logic Panels.Electrical Rating:Not applicable.Mounting:The specimen was mounted with its base flush to the test table and welded to the table top, simulating the in-service configuration.Seismic Test:The specimen control circuits were energized (125V DC) and the specimen was subjected to the following tests:1.Exploratory Test (Resonant Search) - Consists of low-level (0.2g horizontal and 0.1g vertical) multiaxis sine sweep from 1 Hz to 35 Hz to 1 Hz in front-to-back and side-to-side orientations to determine major equipment resonance points.2.Proof Test (Multifrequency)-- consisting of simultaneous horizontal and vertical incoherent inputs of random motion at frequencies spaced 1/3 octave apart from 1-4 Hz in front-to-back and side-to-side orientations. Aging was obtained with a minimum of five half-level SSE tests in each orientation prior to pe rforming th e full-level SSE test.Monitoring:A multichannel recorder was used to monitor electrical continuity, contact chatter, and change of state before, during, and after the seismic
test.Results:The specimen's structural integrity was not compromised. A"b" contact of the normally de-energized DC auxiliary relay controlled by the AC undervoltage relay experienced contact chatter.
Based upon further analysis of the "b" contact, it was determined that the contact chatter was of such an extremely short-term duration that it will not in any way affect system operation.
Reference:
Wyle Test Report No. 43137-1.Table 3.10-3 Watts Bar Seismic Qualifications (Sheet 2 of 25)
SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT 3.10-21WATTS BARWBNP-101 Equipment:Power TransformersElectrical Ratings:6900 to 480-V AC, 60-Hz, 3 phase in ratings of 500*, 1000* and 2000 KVA (
- qualified by analysis). Mounting:The 2000 KVA transformer was bolted to the test table to simulate actual in-service mounting.Seismic Tests:The transformer was energized to 480V AC on the secondary and subjected to the following tests:1Resonance Search--A low level (0.2g) biaxial, sinusoidal sweep from 0.5 Hz to 40 Hz to 0.5 Hz was performed to determine resonance.2.Proof Testing--The transformer was subjected to a 30 second biaxial random motion input wave with sine beats added to ensure enveloping of the required response spectra by the test response spectra. Five OBE's followed by one SSE were performed in each of four orientations (45, 135, 225, and 315 to the axis of the test table). After proof tests another resonance search was performed in the last orientation.3.Analysis--The 500 and 1000 KVA transformer were compared to the 2000 KVA transformer actually tested. It was shown that the two smaller transformers have lower weights, smaller dimensions and less coolant than, but are of the same skin thickness as the 2000 KVA transformer and therefore, have lower stresses for the same seismic excitation.Monitoring:Data was recorded on three ink-type oscillographs.Input acceleration was anlayzed on a spectral dynamics shock spectrum analyzerResults:No structural damage occurred and the 2000 KVA trans-former remained fully operational during and after testing. The 500 and 1000 KVA transformers were analytically found to be capable of successfully withstanding a seismic excitation equal to that of the 2000 KVA transformer.
Reference:
Seismic Test Report No. XAL 71789, SD 3036, Westing-house Seismic Design Analysis Report No. SBR-75-7.Table 3.10-3 Watts Bar Seismic Qualifications (Sheet 3 of 25) 3.10-22SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT WATTS BARWBNP-101 Equipment:480V metal enclosed switchgear, Westinghouse type DS.Electrical Rating:480V AC, 60 Hz, 3 phase.Mounting:The test specimen, consisting of two typical units, was bolted to the test table to simulate actual mounting.Seismic Tests:The test specimen was energized to 480V AC and 125V AC (control circuits) and subjected to the following tests:1.Resonance Search--A low level (0.2g) biaxial sinusoidal sweep from 1.0 Hz to 40 Hz to 1.0 Hz was performed on the specimen in the 225 (to the test table axis) orientation.2.Proof Test--The specimen was subjected to an input wave made up of decaying sinusoids from 1.25 Hz to 35 Hz with two sine beats added to achieve enveloping of the required response spectra by the test response spectra. A minimum of five OBE's followed by a minimum of four SSE's were performed in the 225 and 315 orientations. In the 45 and 135 orientations only SSE's were performed. A second sine sweep for resonance was performed after proof testing.Monitoring:Contact monitoring was performed by an event recorder and seismic monitoring by four ink-type oscillographs. Additionally, 20 accelerometers, 5 strain bolts and a strain gage were also used for monitoring.Table 3.10-3 Watts Bar Seismic Qualifications (Sheet 4 of 25)
SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT 3.10-23WATTS BARWBNP-101Results:The specimen maintained its structural integrity and there were no failures that would jeopardize proper functioning of the equipment.
Reference:
Westinghouse Seismic Qualification Report, type DS low voltage metal enclosed switchgear, with attached Westinghouse Astronuclear Laboratory Report (XAL 71706, SD 3027). (WCAP-10448)Table 3.10-3 Watts Bar Seismic Qualifications (Sheet 5 of 25) 3.10-24SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT WATTS BARWBNP-101 Equipment:480V Motor Control Centers--I-T-E Imperial Corporation, subsidiary of Gould, Inc., Type 5600.Electrical Rating:480V AC, 60 Hz, 3-phase, 22KA short circuit bracing.Mounting:The specimen which consisted of 3 panels was welded to the test table simulating the in-service condition.Seismic Test:Control circuits (120V AC) of the specimen were energized and the specimen was subjected to the following tests:1.Exploratory Tests (Resonant Search)--Consisting of low level (approximately 0.2 g horizontal and 0.1 g vertical) biaxial sine sweep from 1 Hz to 35 Hz in front-to-back/vertical axes test and side-to-side/vertical axes test to determine major equipment resonances.
Resonant frequencies at 8.75 Hz and 35 Hz were found for the front-to-back/vertical axes test and resonant frequencies of 10 Hz and 35 Hz were found for the side-to-side/vertical axes test.2.Proof Test (Biaxial Sine Beat)--Consisting of biaxial sine beats at equipment resonances listed above. Aging was accomplished during the 8.75 and 10 Hz tests with 4 one-half level phase coherent half level tests and 4 half level incoherent tests. Full level (1.37 g input) tests were performed at each resonance for energized, deenergized, in phase, and out-of-phase conditions.3.Main circuits (480V AC) were deenergized during tests.Table 3.10-3 Watts Bar Seismic Qualifications (Sheet 6 of 25)
SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT 3.10-25WATTS BARWBNP-101Monitoring:A 14-channel recorder was used to monitor electrical continuity, current/voltage levels, spurious operation, and contact chatter before, during, and after the seismic tests.Results:It was demonstrated that the specimen possessed sufficient integrity to withstand, without compromise of structure, the prescribed seismic environment. Some contact chatter was encountered during the testing; however, full-level tests were performed without chatter after corrective action was taken by the I-T-E Technical Representative.
Reference:
I-T-E Imperial (Subsidiary of Gould, Inc.), Seismic Certification SC077 and Wyle Test Report TR-42926-1.Table 3.10-3 Watts Bar Seismic Qualifications (Sheet 7 of 25) 3.10-26SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT WATTS BARWBNP-101 Equipment:480V Power Distribution CabinetElectrical Rating:480V AC, 60 Hz, 3-phaseMounting:Specimen was wall-mounted with commercially available bolts, nuts, and washers to a wall-mounting fixture which was welded to the test table. Mounting simulated the in-service configuration.Seismic Test:The specimen was subjected to the following tests:1.Exploratory Test (Resonant Search)--Consisting of a low level (0.2 g horizontal and vertical) biaxial sine sweep from 1-33 Hz in both front-to back and side-to-side orientation to obtain major resonance points of the equipment.2.Proof Test (Multifrequency)--Consists of simultaneous horizontal and vertical incoherent inputs of random motion at frequencies spaced 1/3 octave apart from 1-31.6 Hz in front-to-back and side-to-side orientations. Aging was accomplished with a minimum of 5 half-level SSE tests followed by one full level SSE test performed in both orientations.Monitoring:A multichannel recorder was used to monitor electrical continuity, contact chatter, and change of state before, during, and after the seismic
test.Results:The specimen's structural integrity and circuit continuity was not compromised.
Reference:
Wyle Test Report No. 43039-1.Table 3.10-3 Watts Bar Seismic Qualifications (Sheet 8 of 25)
SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT 3.10-27WATTS BARWBNP-101 Equipment:The components of the Emergency Diesel Generator.Seismic Test:An analysis was performed on the components listed on page 12 of this table for the seismic conditions and criteria as specified in TVA Specification WB-DC-40-31.2.1.The natural frequencies of the engine and the generator system were determined by analysis.2.Selected critical components 1-9 were analyzed for 3 g horizontal and 2 g vertical accelerations (above seismic criteria), whereas, components 10-21 were analyzed for 1.62 g horizontal accelerations and 1.08 vertical accelerations (as specified by seismic criteria).Results:The system was found to be rigid with natural frequencies above the seismic range. All the components analyzed had conservative margins of safety in all cases under the maximum combined loadings.
References:
Corporate Consulting and Development Co., Ltd. CCL Report No. A-27-74, CCL Project No. 74-1110, DDL Report No. A-5-73A, CCL Project No. 73-1024.Table 3.10-3 Watts Bar Seismic Qualifications (Sheet 9 of 25) 3.10-28SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT WATTS BARWBNP-101Diesel Generator Components1.Air intake filter at Mounting Bracket2.Accessory Rack at Base3.Engine Tube Oil filter at Accessory Rack.4.Water Expansion Tank at Accessory Tack 5.Governor (Hydraulic Actuating).6.Primary Oil Pump at Engine.7.Scavenging Oil Filter at Engine 8.Scavenging Oil Pump at Engine 9.Engine Lube Oil Cooler10.Engine at Base11.Generator at Base 12.Engine at Foundation13.Generator at Foundation14.Heat Exchanger 15.Air Turning Box16.Air Intake Filter at Foundation17.Air Tank Saddle at Bolts 18.Air Tank at U-Bolts19.Critical Weld in Air Tank Saddle Mount20.Maximum Pull Out of Concrete Insert.
21..Maximum Shear in Concrete InsertTable 3.10-3 Watts Bar Seismic Qualifications (Sheet 10 of 25)
SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT 3.10-29WATTS BARWBNP-101 Equipment:Diesel Generator Control Panel, D. C. Distribution Panel, and Battery Charger.Mounting:As per test specifications, the equipment was mounted on the Wyle Multi-Axis Simulator.Seismic Test:1.A resonant search test was conducted consisting of two low level (approximately 0.2g horizontally and 0.1g vertically) multi-axis sine sweeps in each test one octave per minute.2.Two sine beat tests in-phase and two sine beat tests out-of-phase were performed at each resonant frequency. The sine beat consisted of 15 oscillations per beat. A train of five beats with a two-second interval between beats was used at each test frequency.Monitoring:Three to four electrical monitoring channels were recorded on an oscillograph recorder to ascertain el ectrical continuity, current/voltage levels, spurious operations, contact chatter, before, during, and after the seismic excitation.Results:The equipment listed above withstood the prescribed simulated seismic environment without any loss of electrical functions and structural
failures.
Reference:
Wyle Report No. 42879-1.Wyle Job No. 42879.Table 3.10-3 Watts Bar Seismic Qualifications (Sheet 11 of 25) 3.10-30SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT WATTS BARWBNP-101 Equipment:The main components of the Emergency Diesel Generator analyzed are as follows:1.Stator Frame2.Rotor Shaft3.Pole Doetail 4.Pole Heads5.Bearings6.End Bells 7.Mounting Feet8.Hold Down BoltsSeismic Test:An analysis was performed on the components listed above for seismic criteria as specified by TVA Specification WB-DC-40-31-2.1.The components listed above were analyzed for a seismic loading of 2.7 g horizontal acceleration and 1.8 g vertical acceleration acting concurrently.2.The mechanical response of the rotor and stator in terms of deflections and stresses was evaluated from static considerations and vertical seismic loads, acting concurrently.Results:All the stresses calculated were within the respective material working levels as called out in the material specs.
References:
Elective Products Division, Portec, Inc., Cleveland, Ohio. Analysis (B07 891005 019)Table 3.10-3 Watts Bar Seismic Qualifications (Sheet 12 of 25)
SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT 3.10-31WATTS BARWBNP-101 Equipment:Emergency Diesel Generator Atlas Jacket Water Cooler.Seismic Test:An analysis was performed on the Atlas Water Jacket Cooler for seismic conditions as specified in TVA Specification WB-DC-40-31-2.1.The analysis evaluated the base natural frequency of the structure to determine the appropriate acceleration from the response spectra.2.For emergency, upset, and normal conditions, the analysis considered the adequacy of the anchor bolts, supports, shell at the supports, and tubes, due to a combination of seismic loads, nozzle loads, deadweight, and pressure.3.When emergency condition stresses were less than normal condition allowables, separate upset and normal load case calculations were omitted.Results:All the calculated stresses at the various points on the cooler were well below the allowable stresses under all possible conditions.
Reference:
Dynatech Project No. AIM-20.Dynatech Report No. 1237.Table 3.10-3 Watts Bar Seismic Qualifications (Sheet 13 of 25) 3.10-32SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT WATTS BARWBNP-101 Equipment:Diesel Generator Relay Boards.Electrical Rating:125V DC, and 120V AC, 60 Hz, 1 phase.Mounting:The test specimen was welded to a steel plate which in turn was welded to the seismic test machine.Seismic Testing:1.Resonance Search--A resonance search was conducted using an input level of 0.2 g in the frequency range of 1 to 33 Hz with a frequency sweep rate of 1 octave per minute. The resonance search was conducted with the horizontal and vertical axis simultaneously, first in phase and then with the horizontal 180 from the original phase. The resonance search was then repeated in the second horizontal and vertical axis. The two horizontal axis were identified as longitudinal and lateral. Two control and six response accelerometers were utilized during the resonance search. The output of each accelerometer was recorded on a direct readout recorder.2.Sine Beat Test--A sine beat test composed of ten oscillations per beat was performed at each resonance frequency determined from the resonance search. Each sine beat was applied five times at each frequency, first with one horizontal and the vertical inputs in phase and then with the horizontal input 180 from the original phase. A two-second interval between each sine beat was used.
The maximum peak acceleration for the horizontal axes was 1.08 g and for the vertical axes was 0.72 g. In addition to the resonance frequencies, the sine beat test was performed at each one-half octave over the frequency range of 1 to 33 HzMonitoring:A 125V dc voltage source was used to energize relay circuits during testing. A source of 120V ac was applied to monitor an ac voltmeter on the front panel of the specimen. Two chatter/transfer detectors were utilized to monitor a total of 14 channels of relay contacts during testing. The chatter/transfer detectors were set for a time duration of 1.0 millisecond or greater. During testing all monitored circuits were tested in the transfer, or open, mode. In the event of a momentary closure of a duration of 1.0 millisecond or greater, a red indicator light for that particular circuit would illuminate and remain illumina ted until a reset button was pushed to reset the circuit.Results:Visual examination of the test specimen after each test revealed no structural damage due to the seismic tests. Of the 14 channels monitored during testing, only one circuit (Westinghouse type CM relay) indicated chatter. TVA circuits show that this relay will only be used during testing phases of the diesel generator system; therefore, it cannot prevent operation of the diesel generators during or after a seismic event because of contact chatter.
Reference:
Wyle Laboratories Report No. 54064.Table 3.10-3 Watts Bar Seismic Qualifications (Sheet 14 of 25)
SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT 3.10-33WATTS BARWBNP-101 Equipment:Emergency Generator Starting and Control System including:Test Series 11 Battery (six cells), C & D 3DCU-9 with Rack PSD-0070121 Battery Charger, C & D ARR130HK-501 Fuel Oil Pump, Viking GG195D 1 Soakback Oil Pump, EMD 82745071 Contactor/Relay System consisting of:1 Square D Temperature Switch, Class 9025, Type BGW3971 Fenwall Temperature Switch, No. 20800 1 Barksdale Pressure Switch, E1HM90V1 Overspeed Trip Limit Switch, EMD 8246095 1 Crankcase Pressure Switch, EMD 83703622 Square D Relays, Class 8501, Type KPTest Series 21 Engine Control Panel, PSD-A990F02501 1 Anode Transformer, GE-278G121AATest Series 31 Switchgear Exciter Assembly, PSD-A990F11000Mounting:As per test specifications, the equipment was mounted on the Wyle Multi-Axis Simulator.Seismic Test:1.A resonant search consisting of a low level single axis sine sweep from 1 Hz to 33 Hz was performed to establish natural frequencies. The input acceleration level for all pieces of equipment was 0.2 g in the vertical direction and 0.4 g in the horizontal direction (when specified as needed).Table 3.10-3 Watts Bar Seismic Qualifications (Sheet 15 of 25) 3.10-34SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT WATTS BARWBNP-1012.Sine beat tests were performed at the natural frequencies detected in the resonant search test. The sine beat tests were performed as a train of beats with the number of beats per train depending upon the resonant frequency of each piece of equipment. The vertical and horizontal accelerations in the sine beat test were varied according to the piece of equipment being tested.Monitoring:All specimens shall be operating during full level testing, and specified functions will be monitored and recorded.
Electrical powering of 480V AC, 3 phase will be furnished for operation of the switchgear, battery charger, soakback pump and the anode transformer. For operation of the Fuel Oil Pump, 125 VDC will be furnished.
The battery discharge rate (10 amps), the charger output rate, the anode transformer secondary voltage and the discharge pressure of both pumps will be recorded on an oscillograph recorder. Continuity circuits on the Switchgear Assembly, the Engine Control Panel and the contactor/Relay System will be monitored for a change of state and a monitor trace recorded on an oscillograph recorder.Results: The equipment demonstrated the ability to withstand the prescribed seismic environment without any loss of electrical function or significant operational change. No structural degradation was noted during the tests.
Reference:
Wyle Report No. 42749-1.Wyle Job No. 42749.Table 3.10-3 Watts Bar Seismic Qualifications (Sheet 16 of 25)
SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT 3.10-35WATTS BARWBNP-101 Equipment:Transfer Switch Circuit Breaker Assemblies and Safety Switch.Electrical Ratings:1.480V AC, 400A, manual circuit breaker assembly, NEMA 1 enclosure.2.480V AC, 600A, manual circuit breaker assembly, NEMA 1 enclosure.3.600V AC, 60A, 3 pole, non-fusible safety switch NEMA 1 enclosure.Mounting:The switches were mounted to the test fixture to simulate actual mounting, The 400A circuit breaker assembly and the safety switch were tested on the same fixture. The 600A circuit breaker assembly was tested separately.Seismic Tests:The switches were energized to 480V and subjected to the following tests:1.Resonance Search--The switches were subjected to a continuous sinusoidal search from 1 to 35 Hz in each of three mutually perpendicular axes. The frequency was adjusted in discrete 1 Hz steps with vibration maintained for at least 20 seconds in each step.
Peak acceleration varied from 0.1 g to 0.31 g above 5 Hz and 0.01 g to 0.26 g from 1 Hz to 5 Hz.Table 3.10-3 Watts Bar Seismic Qualifications (Sheet 17 of 25) 3.10-36SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT WATTS BARWBNP-1012.Proof Testing--The switches were subjected to a 30 second 0.5 SSE of 0.76 g followed by a 30 second SSE of 1.51 g's at each half octave over the range from 1 Hz to 35 Hz where no resonant frequencies were present. Where resonance was present, a 0.5 SSE (0.76 g) followed by a SSE (1.51 g's) were perf ormed at those resonant frequencies. Testing was conducted in the front-to-back, side-to-side and vertical axes.Monitoring:The switches were monitored for proper operation during the testing.Results:No external physical damage or malfunction was noted as a result of these tests.
Reference:
Aero Nov Laboratories, Inc., Test Report No.5-6156, dated October 31, 1975.Table 3.10-3 Watts Bar Seismic Qualifications (Sheet 18 of 25)
SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT 3.10-37WATTS BARWBNP-101 Equipment:125V-dc Battery Charger.Electrical Rating:ac input-480V, 60Hz, 3.dc output--125V, 100 Amperes.Mounting:The battery charger channel sill was welded to the Wyle simulator table in a manner duplicating the expected in-service configuration at WBNP.The control accelerometers were recorded on tape oscillograph recorders. The resulting table motion was analyzed by a spectrum analyzer at a damping of two percent (2%) and plotted at one-third octave frequency intervals over the frequency range of interest.
Five, one-half-level RRS tests followed by a full-level RRS test were performed in each orientation with the specimen energized and operating in its normal charging mode.
Full-level RRS tests were also performed in the front-to-back/vertical orientation during which the specimen's ac and dc circuit breakers were tripped using a low voltage ac current source.Monitoring:A multichannel recorder and three accelerometer devices were used to monitor the test results. Each accelerometer device consisted of two sensors, one oriented for the vertical axis and the other for the horizontal axis, the horizontal axis accelerometers were realigned for the direction of motion after the charger was rotated 90 degrees on the horizontal plane. Three channels of the multichannel recorder were used to monitor (1) input voltage, (2) state of a parallel circuit consisting of the NO alarm contacts, and (3) output voltage.Results:The oscillograph traces revealed no alarm contact chatter or breaker misoperation. No apparent physical damage was noticed in the visual checks. The charger performed satisfactorily before, during, and after the tests. The two DC meters mounted on the front of the charger cabinet would "peg" during the full SSE but each time th ey would return pretest readings with no recalibration necessary.
Reference:
Wyle Laborator's Seismic Test Report No. 42959-1.Table 3.10-3 Watts Bar Seismic Qualifications (Sheet 19 of 25) 3.10-38SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT WATTS BARWBNP-101 Equipment:125-Volt Battery (Cell type NCX-2100).Electrical Rating:Two-hour rate--696 amperes to minimum battery terminal voltage of 105 volts at 60 F initial electrolyte temperature.Mounting:Test rack containing the batteries was welded to the test table.Seismic Test:Battery (3 cells) was energized to an approximate 20-ampere restive load and subjected to the following tests;1.Exploratory test (resonant search) consisting of a low level (approximately 0.2 g horizontally and vertically) sine sweep was performed to determine the specimen resonance frequencies in each of the three orthogonal axes. The sweep rate was 1 octave per minute over the frequency range of 1 Hz to 35 Hz.2.Proof test (multifrequency) consisting of 30-second duration simultaneous horizontal and vertical inputs of random motion consisting of frequency bandwidths spaced one-third octave apart over the frequency range of 1 Hz to 35 Hz. The amplitude of each one-third octave bandwidth was independently adjusted in each axes until the TRS enveloped the RRs.Monitoring:The output voltage of the battery was monitored on an oscillograph recorder during the seismic excitation.
The following parameter was monitored:
Output voltage +4 Percent.Results:The battery performed satisfactorily and all parameters monitored were within their prescribed tolerances before, during, and after the test.
References:
Wyle Laboratories Test Report No. 43479-1.
Equipment:Battery Rack.Seismic Test:The battery rack was qualified by analysis as described below:1.Natural Frequency--The calculations for natural frequency were based upon a static analysis where all the component parts were analyzed for deflection. The sum of the deflections was then used to calculate the natural frequency of the rack.2.After determination of the natural frequency of the rack, a stress analysis was again performed on each individual component part.
The absolute combined stress was then calculated by peak value analysis.3.Data was provided with the analysis to show that all the critical acceleration response spectra was enveloped in this test.Results:The data showed that the rack will meet the requirements as laid out by TVA specifications and IEEE 344-1971 and will perf orm adequately during and after a seismic event.
Reference:
Gould, Inc., Industrial Battery Division, 60 NCX-2550 and SO 7-074526-806. WYLE Report NO. 43479-1Table 3.10-3 Watts Bar Seismic Qualifications (Sheet 20 of 25)
SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT 3.10-39WATTS BARWBNP-101 Equipment:125V DC Vital Battery Boards.Electrical Rating:125V Dc, 20,000 amperes short-circuit.Mounting:The equipment was bolted to the vibration generator in a manner that simulated the intended service mounting including bolt size and configuration.Seismic Tests;1.A resonant search test in test direction No. 1 using a sinusoidal input level of approximately 0.2 g from 1 to 33 Hz, and at a sweep rate of one octave per minute.2.A sine beat test in test direction No. 1 with maximum peak acceleration corresponding to the SSE. The beat test was conducted at each natural frequency. Before each SSE beat test, five 1/2 SSE beat tests were applied.3.Steps 1 and 2 repeated for 3 more directions.Monitoring:1.Six accelerometers were mounted on the test table and throughout the boards to monitor input and output accelerations. The output was recorded on graphs made from oscillographs.2.Ten circuit breakers carrying 90 percent of rated current were monitored for contact opening.3.Alarm reset light was energized during all tests and was visually monitored.4.Undervoltage relay was energized and the normally closed contact was monitored during all tests.5.Each fuse checked for continuity after testing.Results:The testing proved the integrity of the board/component system since no failures developed.
Reference:
Westinghouse Seismic Test Procedure No. CO-33697.PEI-TR-852001-12Table 3.10-3 Watts Bar Seismic Qualifications (Sheet 21 of 25) 3.10-40SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT WATTS BARWBNP-101 Equipment:120V AC Vital Instrument Power Boards.Electrical Rating:120V AC, 60 Hz and 5,000 amperes short-circuit.Mounting:The equipment was bolted to the vibration generator in a manner that simulated the intended service mounting including bolt size and configuration.Seismic Tests:1.A resonant search test in test direction No. 1 using a sinusoidal input level of approximately 0.2 g from 1 to 33 Hz, and at a sweep of 1 octave per minute.2.A sine beat test in test direction No. 1 with maximum peak acceleration corresponding to the SSE. The beat test was conducted at each natural frequency. Before each SSE beat test, five 1/2 SSE beat tests were applied.3.Steps 1 and 2 repeated for 3 more directions.Monitoring:1.Six accelerometers were mounted on the test table and throughout the boards to monitor input and output accelerations. The output was recorded on graphs made from oscillographs.2.Ten circuit breakers carrying 90% of rated current were monitored for contact opening.3.Lights were energized during all tests and were visually monitored.4.Undervoltage relay was energized and the normally closed contact was monitored during all tests.5.Fuses checked for continuity after testing.Results:The testing proved the integrity of the board/component since no failures developed.
Reference:
Westinghouse Seismic Test Procedure No. CO-33419.Table 3.10-3 Watts Bar Seismic Qualifications (Sheet 22 of 25)
SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT 3.10-41WATTS BARWBNP-101 Equipment:120V AC, 60 Hz Vital Instrument Static Inverter.Electrical Rating:AC input--480V, 60 Hz, 3 phase, DC input--125V.AC out--120V, 60 Hz, Single phase.
KVA out--20kVa.Mounting:The inverter channel sills were welded to the shake table in the exact manner they would be installed on steel floor plates at Watts Bar.Table 3.10-3 Watts Bar Seismic Qualifications (Sheet 23 of 25) 3.10-42SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT WATTS BARWBNP-101Seismic Test:The inverter was energized to 480V, 3 phase and subjected to the following tests:1.Exploratory Search--A low level (approximately 0.2 g horizontally and vertically) performed on each test configuration from 1 Hz to 33 Hz to establish major resonances. The sweep rate was one octave per minute.2.Multifrequency Tests--The specimen was subjected to simultaneous horizontal and vertical inputs of random motion consisting of frequencies spaced 1/3 octave apart over the range of 1 Hz to 40 Hz. The amplitude of each 1/3 octave frequency was independently adjusted in each axis until the test response spectra enveloped the required response spectra. The resulting test table motion was analyzed at one percent damping by a spectrum analyzer and plotted at one-third octave intervals over the frequency range of interest. The duration of the tests was 30 seconds. The horizontal and vertical input accelerations levels were phase incoherent. Five 1/2-level SSE's and one SSE were performed on the invertor.Monitoring:The equipment used to monitor the test included a visual counter for output frequency; a 3-channel recorder to monitor (1) input voltage, (2) state of a parallel circuit of 12 NO alarm relay contacts, and (3) output voltage: and 5 accelerometers. Each accelerometer device consisted of two sensors, one oriented for vertical axes, and the other for horizontal axes.Results:The inverter withstood the seismic test satisfactorily without any failures.
Reference:
Wyle Laboratories Seismic Test Report No.51133-1.Table 3.10-3 Watts Bar Seismic Qualifications (Sheet 24 of 25)
SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT 3.10-43WATTS BARWBNP-101 Equipment:Electrical penetrations
[1] (all types and voltages used at Watts Bar).Seismic Test:Seismic qualification was done by analysis. The seismic analysis done on the penetrations consider the seismic loads imposed for both a safe shutdown earthquake and a 1/2 safe shutdown earthquake in accordance with paragraph NA-3250 of the ASME Boiler and Pressure Vessel Code, Section 111, Nuclear Power Plant Components.
[2]1.The analysis calculated the natural frequencies during a seismic event using standard formulas for stress and strain by the R. Roark or Rayleigh's methods.2.Maximum stresses for the normal and seismic load conditions were calculated. Seismic loads were considered to act in the vertical direction and in two horizontal directions.Results:The analysis indicated that the penetrations were able to withstand all seismic stresses from a one and a one-half safe shutdown earthquake without any loss of function.
Reference:
1.Conax Report IPS-212, Rev. A and addendum to IPS-212, Rev.A. IPS-209, IPS-752, IPS-13482.TVA Design Specification WBNP-DS-1805-2697-00.Table 3.10-3 Watts Bar Seismic Qualifications (Sheet 25 of 25) 3.10-44SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT WATTS BARWBNP-101Table 3.10-4 Deleted by Amendment 95 SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT 3.10-45WATTS BARWBNP-101Table 3.10-5 Allowable Stresses For Cable Tray SupportsLoad CaseAllowable StressLoad Combination 2Case IAISC AllowableD + LCase IAAISC AllowableD + E Case IB1.5 x AISC Allowable 1D + E + T oCase II1.5 x AISC Allowable 1D + E'Case IIA1.5 x AISC Allowable 1D + E' + T oCase III1.5 x AISC Allowable 1D + E' + P a + T a1.Allowable stresses are limited not to exceed 0.9 F y, except for shear, which is limited not to exceed 0.52F y, and buckling, which is limited not to exceed 0.9 F CR.2.Key:D = DeadweightL = Live loads E = Operating Basis Earthquake (OBE) loadsE' = Safe Shutdown Earthquake (SSE) loads T o = Thermal effects and loads during normal operating or shutdown conditions based on the most critical transient or steady-state condition.
T a = Thermal effects and loads during conditions generated by the design basis accident (DBA) transient condition and including T o.P a = Pressure load effects from a DBA, such as steel containment vessel (SCV) dynamic movements and cavity pressurization.
3.10-46SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT WATTS BARWBNP-101THIS PAGE INTENTIONALLY BLANK SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENT3.10-47WATTS BAR WBNP-101Figure 3.10-1 Orientation of Cable Tray Axes
3.10-48SEISMIC DESIGN OF CATEGORY I INSTRUMENTATION AND ELECTRICAL EQUIPMENTWATTS BAR WBNP-101 THIS PAGE INTENTIONALLY BLANK ENVIRONMENTAL DESIGN OF MECHANICAL AND ELECTRICAL EQUIPMENT 3.11-1WATTS BARWBNP-1013.11 ENVIRONMENTAL DESIGN OF MECHANICAL AND ELECTRICAL EQUIPMENTThe method of assuring that mechanical and electrical components of safety-related equipment are qualified for their potential normal operational and worst-case accident environments is described in this section. Two programs are in place to environmentally qualify safety-related electrical equipment (including cable) and active safety-related mechanical equipment to function or not fail for event mitigation. These programs involve:
(1)Safety-related electrical equipment within the scope of 10CFR50.49.
(2)Active, safety-related mechanical equipment located in a harsh environment.Equipment within the scope of 10 CFR 50.49 excludes that equipment located in mild or essentially mild environments. A mild environment is defined as a room or building zone where (1) the temperature, pressure, or relative humidity resulting from the direct effects of a design basis event (DBE) (e.g., temperature rise due to steam release) are no more severe than those which would occur during an abnormal plant operational condition, (2) the temperature does not exceed 130°F due to the indirect effects of a DBE (e.g., increased heat loads from electrical equipment), (3) the event radiation dose is less than or equal to 1 x 10 4 rads, and (4) the total event plus the 40 year TID (total integrated dose) is less than or equal to 5 x 10 4 rad[2].The Mechanical Equipment Qualification (MEQ) program assures that active, safety-related mechanical equipment located in harsh environments will adequately perform the required design safety functions under all normal, abnormal, accident and post-accident environmental conditions in accordance with 10 CFR Part 50, Appendix A, General Design Criterion 4 (GDC-4).
3.11.1 Equipmen t Identification and En vironmental Conditions 3.11.1.1 Identification of Safe ty Systems and JustificationSystems whose functioning is required to mitigate a loss-of-coolant accident (LOCA) or high-energy line break (HELB) for Watts Bar Nuclear Plant harsh environment areas are listed in Table 3.11-1. These systems were determined by identifying the systems upon which the safety analyses in the Final Safety Analysis Report and other referenced documents are dependent. Further, any systems which are necessary to support systems so identified were included in this table.
3.11.1.2 Identification of E quipment in Harsh EnvironmentsThe identification of the harsh environment is provided in Section 3.11.2. With the harsh environments defined, a survey of the safety-related electrical and active safety-related mechanical equipment in the affected areas was conducted. This survey was conducted using electrical instrument tabulations, mechanical piping drawings, mechanical heating and ventilation drawings, instrumentation and control drawings, electrical equipment drawings, and conduit and grounding drawings to identify the
3.11-2ENVIRONMENTAL DESIGN OF MECHANICAL AND ELECTRICAL EQUIPMENT WATTS BARWBNP-101required components. The electrical components are identified in the Category and Operating Times Calculati ons. These calculations establish the 10 CFR 50.49 operating category and times for these components. 10 CFR 50.49 Category A or B electrical components located in a harsh environment are qualified in environmental qualification packages, which are referred to as the Environmental Qualification (EQ) Binders. These are a comprehensive set of documentation packages that demonstrate compliance with 10 CFR 50.49. In some instances Category A or B equipment may be contained in "Essentially Mild" (EM) calculations. EM calculations evaluate the 1E equipment located in plant harsh environments for the specific DBE(s). This evaluation concludes that for the specific DBE(s) for which the equipment must function, the environmental conditions (including normal plus accident dose) do not impose a significant environmental stress on the device.Mechanical components are identified in the Mechanical Equipment List. This list identifies the active safety-related equipment which is required to perform a mechanical motion during the course of accomplishing a system safety function. This calculation identifies mechanical equipment in the portions of safety system flow paths which are required to mitigate 10 CFR 50.49 accidents. This equipment includes, but is not limited to valves, pumps, dampers, and fans. Verification of qualification levels for equipment within the scope of 10 CFR 50.49 has been accomplished by a field walkdown of the installed components to provide traceability between the qualification documents and the in-situ equipment. This field verification walkdown is documented in the EQ binders. The active safety-related mechanical equipment located within harsh environmental areas in the plant was identified by use of design data and confirmed by field verification walkdowns.
3.11.2 Environmental Conditions3.11.2.1 Harsh EnvironmentEnvironmental conditions have been established for all harsh environment areas which contain safety-related electrical and active mechanical equipment exposed to a harsh environment resulting from a design basis event. Temperature, relative humidity, pressure, radiation dose, area type, chemical spray, and flooding were the parameters considered. (Only temperature and radiation were considered for mechanical equipment. The other parameters have no significant detrimental effect on mechanical equipment.) Values were based upon the following operational conditions:
(1)Normal operating conditions - The environmental service conditions which the plant environmental control systems are designed to maintain on a normal design day.
(2)Abnormal operating conditions - The environmental service conditions which result from outside temperature excursions, temporary greater than design heat loads, or degraded environmental control system operations. This condition can exist for up to 12 hours1.388889e-4 days <br />0.00333 hours <br />1.984127e-5 weeks <br />4.566e-6 months <br /> per excursion for non-reactor building
ENVIRONMENTAL DESIGN OF MECHANICAL AND ELECTRICAL EQUIPMENT 3.11-3WATTS BARWBNP-101spaces and will occur less than 1% of the plant life, unless alternate times and %0+ plant life conditions are specifically approved in Reference [4] and its associated environmental data drawings.
(3)LOCA or HELB conditions resulting from small, intermediate, or large main steam line breaks inside containment.
(4)High Energy Line Break conditions outside primary containment resulting from ruptures and critical cracks in various high energy lines throughout the Auxiliary Building and steam valve vaults.
(5)Inadvertent containment spray initiation conditions resulting from accidental operation of the containment spray system.
(6)Fuel handling accident.The service conditions, resulting from the operational conditions listed above, are presented in Reference [4] and its associated TVA environmental data drawings.
Temperature, pressure, and relative humidity vs. time curves are also provided on the drawings to clearly define the effects of various worst case HELB combinations on the area. These drawings include the environmental conditions for mild as well as harsh environmental areas.For the purpose of 10 CFR 50.49, only design basis events 3, 4, and 6, above, are considered design basis accidents. Tornados, floods, or other natural phenomenon, including seismic, are expressly excluded from the scope of 10 CFR 50.49. Refer to Section 3.10 for Seismic Qualification.
3.11.2.2 Mild EnvironmentMild environment qualification is applied to Class 1E electrical equipment only. Watts Bar satisfies the intent of NRC Generic Letter 82-09 by utilization of a preventive maintenance, surveillance, and testing program, as discussed in that generic letter.For Class 1E equipment located in a mild environment and procured or installed before April 20, 1982 (date of issuance of NRC Generic letter 82-09), WBN demonstrates qualification by site preventative maintenance, testing, and surveillance programs.For Class 1E equipment located in a mild environment and procured on or after April 20, 1982, WBN demonstrates qualification by the design or purchase specifications which identify environmental conditions and any other applicable design requirements as appropriate. These design activities are augmented by the site preventative maintenance, testing, and surveillance programs.
3.11.3 Electrical Equipment Within the Scope of 10 CFR 50.49The process assuring that electrical equipment/cable is capable of performing its safety function is described in this section. A description of TVA's environmental 3.11-4ENVIRONMENTAL DESIGN OF MECHANICAL AND ELECTRICAL EQUIPMENT WATTS BARWBNP-101qualification program is presented in Reference [1]. This reference provides documentation on the program and initial EQ binder preparation to denote that the components are qualified. TVA has implemented a program to ensure that all components will be fully qualified in accordance with 10 CFR 50.49 at fuel load. The EQ binders are maintained as controlled documents.Safety-related electrical devices located in a harsh environment and required to function or not fail for mitigation of a specific DBA are identified on the Watts Bar Nuclear Plant 10 CFR 50.49 List (1E electrical equipment requiring qualification under 10 CFR 50.49). The methodology for establishing the 10 CFR 50.49 List for Watts Bar Unit 1 is located in Section III.2 of Reference [1]. The operating category, operating time, and safety function for the 10 CFR 50.49 devices are established by the Category and Operating Time Calculations. Devices on the 10 CFR 50.49 List are analyzed for qualification to the requirements defined by 10 CFR 50.49 and documented in the EQ binders.3.11.4 Qualification Tests and AnalysesQualification tests and analyses for safety-related electrical equipment were conducted in accordance with the requirements of 10 CFR 50.49 and the guidelines of NUREG-0588
[3]. See Table 3.11-2 for compliance with NRC criteria and standards.
3.11.5 Qualification Test ResultsQualification test results are included or referenced in the EQ binder for safety-related electrical equipment in the 10CFR50.49 program.
3.11.6 Loss of Heating, Ventila ting, and Air-C onditioning (HVAC)Plant locations containing safety-related equipment that need a controlled environment to perform required accident mitigation operations are served by fully redundant environmental control systems, or operator actions to limit minimum and maximum temperatures (see Section 9.4 for details). Such redundancy and operator actions where specified assure that no loss of safety-related equipment occurs from a single failure of HVAC equipment provided for controlling the local environment for this equipment. Data describing controlled local environmental conditions during accidents are valid for situations in which a loss of one train of HVAC is postulated.
3.11.7 Estimated Chemical and Radiation Environment 3.11.7.1 Chemical SprayThe worst case environment (normal or post-accident) chemical composition of the containment spray was based on the following sources and assumptions:
(1)Ice Condenser (2)Cold Leg Injection Accumulators (4 tanks)
ENVIRONMENTAL DESIGN OF MECHANICAL AND ELECTRICAL EQUIPMENT 3.11-5WATTS BARWBNP-101 (3)Refueling Water Storage Tank (4)Reactor Coolant SystemThe following assumptions were used in this analysis:
(1)Calculations based on maximum pipe/tank volumes and boron concentrations and on minimum ice mass and sodium tetraborate concentration.
(2)All soluiions including completely melted ice mix completely.
(3)Mass ratio of NaOH to boron in the ice is 1.85.
(4)Density of borated water is equal to that of water.
(5)Fission products, corrosion products, etc., will be neglected.Results -The sources stated above yield a mixture of boric acid and sodium tetraborate with a pH greater than 7.5.[Ref. 5]
3.11.7.2 Radiation 3.11.7.2.1 Inside ContainmentThe 40-year integrated normal operating dose and the maximum hypothetical accident doses are shown on the TVA environmental data drawings. The radiation exposure inside containment after a design basis LOCA was calculated based on a release to the containment atmosphere of 100% of the core inventory of noble gas, 50% of the core inventory of iodine, and 1% of the core inventory of solid fission products as determined by the ORIGEN computer code.[Ref. 6]. Removal of iodine is assumed to be due to interaction with the ice condenser only. The calculation of activity in containment after a LOCA is described in Section 15.5. Maximum gamma doses were calculated in the upper compartment, lower compartment, and ice condenser using a point-kernel-with-buildup computer code. Doses were integrated to determine equipment exposure for a 100-day period after the accident. Beta doses were calculated only for surfaces using the semi-infinite cloud equation in Regulatory Guide 1.4.
3.11-6ENVIRONMENTAL DESIGN OF MECHANICAL AND ELECTRICAL EQUIPMENT WATTS BARWBNP-101The calculation of radiation conditions inside containment complies with Paragraph 1.4 of NUREG-0588 except as noted below:
(1)Paragraph 1.4(3) -The initial distribution of activity was assumed uniform throughout the containment even though the containment is broken up into upper compartment, lower compartment, and ice condenser. Air return deck fans are provided to aid mixing between these compartments (2)Paragraph 1.4(5) -Natural deposition was not considered. Applicable deposition rates are unknown and actions of containment spray in the upper compartment, and stearn condensation in the lower compartment can be expected to wash the deposited activity into the sump.Unit 1 OnlyFor tritium production cores, the radiation exposure inside containment after a design basis LOCA was calculatd based on a release to the containment atmosphere of 100% of the core inventory of the noble gases, 50% of the core inventory of iodine, 1% of the core inventory of solid fission products and 100% of tritium as determined by the ORIGEN 2.1 computer code.[Ref. 7] Following the same methodology as previously utilized, the resulting doses were determined to be less than those resulting from the previous determination.
3.11.7.2.2 Radiation -
Auxiliary Building SpacesThe normal operating radiation environment in the Auxiliary Building is shown on the TVA Environmental data drawing. The radiation exposure in the general spaces of the Auxiliary Building after a design basis LOCA is due to (1) containment sump fluid being circulated in the RHR, CS, and SI systems, (2) airborne activity in the Auxiliary Building, and (3) shine from activity in the containment. The source terms used for this accident are those determined by the ORIGEN computer code. Flow diagrams and equipment layouts were reviewed to determine the flow paths which would be used after an accident and to determine the volume and physical locations of contaminated fluids in the Auxiliary Building. The layout of the shield walls and equipment within the rooms were conservatively modeled. Source terms were calculated at various times after an accident. Dose rates were then calculated at several positions in the Auxiliary Building with respect to the contained sources and at various times after an accident. The locations where dose rates were calculated were chosen to conservatively calculate the dose rates in corridors, outside equipment cubicles, in adjacent rooms, and within the equipment cubicles. These dose rates were then integrated to determine equipment exposure for a 100-day period after the accident. Airborne activity in the Auxiliary Building is due to gaseous leakage from the containment which is processed and exhausted through HEPA and charcoal filters in the Auxiliary Building gas treatment system (ABGTS). The dose rates through the Reactor Shield Building from activity released into the containment atmosphere were also calculated.Radiation exposure due to a design basis FHA is due to airborne activity and shine from the affected spent fuel bundle and affects the refueling floor and the ABGTS room. Dose rates were calculated at a single position on the refueling floor and at ENVIRONMENTAL DESIGN OF MECHANICAL AND ELECTRICAL EQUIPMENT 3.11-7WATTS BARWBNP-101several locations from the ABGTS filters. These dose rates were then integrated to determine equipment exposure for a 100-day period after the FHA.The calculation of radiation conditions outside containment in the Auxiliary Building complies with Paragraph 1.4 of NUREG-0588.REFERENCES (1)September 30, 1986, Letter from R. Gridley to B. Youngblood, "Environmental Qualification of Electrical Equipment Important to Safety for Nuclear Power Plants ~'Summary Status Report -Watts Bar Nuclear Plant -
Unit 1".(2)Watts Bar Design Criteria, WB-DC-40-54, "Environmental Qualification to 10 CFR 50.49," Revision 2.
(3)NUREG 0588, Interim Staff Report on Environmental Qualification of Safety-Related Electrical Equipment, Revision 1, July 1, 1981.
(4)Watts Bar Design Criteria, WB-DC-40-42, Revision 2, "Environmental Design" .(5)WCAP-15699, "Tennessee Valley Authority Watts Bar Nuclear Plant Unit 1 Containment Integrity Analyses for Ice Weight Optimi zation Engineering Report," Revision 1, dated August 1, 2001.
(6)SCALE: A Modular Code System for Performing Standardized Computer Analyses for Licensing Evaluation, Vols. I-III, NUREG/CR-0200, Revision 5 (ORNL/NUREG/CSD-2/R5), March 1997.
(7)Westinghouse Letter NDP-00-0288, dated June 27, 2000 and NDP-00-0291, dated July 14,2000. (Unit 1 Only) 3.11-8ENVIRONMENTAL DESIGN OF MECHANICAL AND ELECTRICAL EQUIPMENT WATTS BARWBNP-101Table 3.11-1 Systems (Or Portions Of Systems) Required To Mitigate Loss-Of-Coolant Accidents And/Or High Energy Line BreaksStandby AC Power System (Includes Diesel Generators)120V Vital AC System Vital 125V DC Control Power System Diesel Generator Fuel Oil System Diesel Air Starting System Emergency Lighting System Auxiliary Control Air System Nuclear Instrumentation System Reactor Protection System Containment Isolation Systems Ice Condenser System Containment Spray System Residual Heat Removal System Safety Injection System Reactor Coolant System
Auxiliary Feed water System Containment Air Return Fan System Essential Raw Cooling Water System Component Cooling System Main Steam System Radiation Monitoring System Chemical and Volume Control System Emergency Gas Treatment Air Cleanup System Auxiliary Building Gas Treatment System Control Room Area Ventilation System Engineered Safety Feature Coolers Auxiliary Building Vent ilation Subsystems: - Shutdown Board Room Air Conditioning System - Auxiliary Board Rooms Air Conditioning System - Turbine-Driven Auxiliary Feedwater Pump Ventilation - Shutdown Transformer Room Ventilation SystemSpent Fuel Pool Cooling System Main Feedwater System Steam Generator Blowdown System Feedwater Control System Sampling System Containment Lower Compartment Cooling System: Fan only (HELB only)Reactor Building Purge Air Filter Trains
Diesel Generator Building Ventilation System ENVIRONMENTAL DESIGN OF MECHANICAL AND ELECTRICAL EQUIPMENT 3.11-9WATTS BARWBNP-101Table 3.11-2 Compliance With NRC Criteria And StandardsGeneral Design Criteria 1See Chapter 17General Design Criteria 4See Sections 3.5, 3.6General Design Criteria 23See Sections 7.1, 7.3General Design Criteria 50See Section 6.2 10 CFR 50, Appendix B, Criterion IIISee Chapter 17 Regulatory Guide 1.30Current activities generally conform to the requirements of N45.2.4.Regulatory Guide 1.40See Table 7.1-1 Regulatory Guide 1.63See Paragraph 8.3 Regulatory Guide 1.73See Table 7.1-1 Regulatory Guide 1.89All 10 CFR 50.49 Equipment was qualified to IEEE 323-1971, or IEEE 323-197410 CFR 50.49/NUREG-0588See References 1 and 3 3.11-10ENVIRONMENTAL DESIGN OF MECHANICAL AND ELECTRICAL EQUIPMENT WATTS BARWBNP-101THIS PAGE INTENTIONALLY BLANK