ML20055C668

Revised Issue 4 to, QA Program Manual

ML20055C668
Person / Time
Site:	Seabrook
Issue date:	09/23/1985
From:	Robert Davis, Fitzgerald, Gerwin E PULLMAN POWER PRODUCTS CORP. (FORMERLY PULLMAN, INC.)
To:
Shared Package
ML19298E072	List: ML20055C666 ML20055C667 ML20055C668 ML20055C670 ML20055C671 ML20055C672 ML20055C673 ML20055C674
References
NUDOCS 9006010027
Download: ML20055C668 (150)

Text

{{#Wiki_filter:- (j!' i Maneal.Ns, J y v. 'I. PULLMAN POWER PRODUCTS CORPORATION L WILLIAMSPORT, PENNSYLVANIA h L i MECHANICAL CONSTRUCTION OPERATIONS l SEAE.00K STATION 7 NUCLEAR QUALITY ASSURANCE PROGRAM MANUAL ,i a \\ ASME SECTION !!!, DIV, 1 J ISSUE #4 DATED 08/17/83 REVISION DATED 11/04/83 REVISION DATED 01/17/84 g E C E lyE O. REVISION DATED 04/10/84 U' E.' & C INC* REVISION DATED 10/31/84 REVISION DATED 12/13/84 'SEP28125 . REVISION DATED 05/27/85 REVISION DATED 08/22/85 REVISION DATED 09/23/85- [ SEASROCK p u+2+1sg l-Assigned To: Organization: Date Assigned: l. P -l ,-9006010027 900523ADOCK0500llgj3 {pR

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,Q __ ;, = (. f,;. en w m. u~ +~ a,g,, s,- gL.. = 4 u A THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS !".e i i s'yi, t \\ C"tiRate 0.f Ath"izatio" ?lib ' Number N - tioi-r liti i W iF,' l ] 1 1;d o This is to accredit gllU l}1 PfLIPAN POWER PACCfX"5 CCRPofG.TICN i N REACH ROAD DCUSTRIAL PARK 'l3 j Il WELIAMSPORT, PDESYLVAh7A 17701 'j I t

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1 as authorized to use the i 1 @fd l { y i E i symbol of the American Society of Mechanical Engineers for l n C% ASS 1, 2, 3' & !C VESSEL PARTS & APPURTED@CES AND CL3351, ';t t,( 2 & 3 PENEIRATIM ASSD4ELIES, PIPDC SUBASSDeLIES & CCMPCNDTt ] h, SUPPORIS AT '!ME SEABRCQK FIAI'IW, UNITS #1 & #2 SEABROOK, NEW 4 e HAMPSHIRE Otc.Y y 2 ) 1 in accordance with the applicable rules of the Boiler and Pressure Vessel i, L Code of the American Society of Mechanical Engineers.The use of the ] J i Code symbol and the authority granted by this certificate of authorization - ii . _' l )j are subject to the provisions. of the agreement' set forth in the [ 3 9 F - application. Any construction stamped with this symbol shall have been Y built strictly in accordance with the provisions of the Boiler and Pressure I ! j Vessel Code of the'American Soemty of Mechanical Engineers, y .j { THIS AtJTHORIZATION expires on OCRIBER 27, 1986 j Authorized on smeER > 30, 1983 for fI 'f i 5 o, J j THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS 3 k . 6y the BOILER AND PRESSURE VESSEL COMMITTEE P t h$kh Chairman } M j f,i ~ ,,,,,gm m.~ Aur.co k o x lle

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m ,; hhh Rl, pp .w ., y g w j'm. tlj THE AMERICAN SOCIETY OFl!ECHANICAL ENGINEERS l I g fertifcate of vfuthorization. l il t ' Number N 1102-2 n .9 li! i 'i This - is to' accredit h 'd i 'i PULLMAN PohTR PM:CUCTS CORPCPK"ICN c i u RDOI ROAD DCUSTRIAL PARK ] W m", PDESYLVANIA 17701 n rj ,1 1 h I as authod?ed to use the I -l n ( i LNA s I I f I I f symbol ci the American Society of Mechanical Engineers :for j } =1 a. CLASS l', 2 & '3.INSIALIATICN OF CCt90tMC5,, PARTS, APPUR11N;&2:5, j' PIFDC SURA *N k CCMPCtWF SUPP:RT5 AT ME SEAERCCE SD. TION, 1 i i, tacts #1 a' u aAnncox, Ngw HAMPsgrRt cec,y p L R l( [ j in accordance with the applicable rules of the Boiler and Pressure Vessel i l Code of the American Society of Mechanical Engineers. The use of the g l Code symbol and the authority granted by this cernficate of authorization [ ri 1 I' are subject to the provisions off the agreement set--forth in the

application. Ar.y construction stamped with this symbol shall have been 1

l built strictly in accordance with the provisions of the Boiler anci Pressure L l

Vessel Code of the Ar,ancan Society of Mechanical Engineers.

5 l N THIS AUTHORIZATION expires on CCTORIR 27, 1986 j f Authorised on SEP!DEIR 30, 1983' for THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS by #Ae BOILER AND PRESSURE VESSEL COMMITTEE 8, N d-?ll b l/. i chairman 7 y l ^ " ' &e ' / p m w g y zh areetar .:dl g0, ~ 1 1 fi. /..,.-.i' q I

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1 FORWARD j o WORK UNDER.TH!S CONTRACT'WILL BE PERFORMED-I UNDER A JOINT VENTURE OF PULLMAN POWER 7 4 n: - PRODUCTS CORPORATION AND J. C. HIGGINS CO.s lNC. d i 'I 'l ALL WORK PERFORMED PURSUANT TO THE CON-l3 TRACT BY THE JOINT VENTbR. *ILL BE SUBJECT-

i TO THE QUALITY ASSURANCE ~ PROGRAM OF PPP IN FULL-ACCORDANCE WITH ASME SECTION~!11 NUCLEAR CODE.

THE' JOINT yENTURE SHALL BE L- ' SUBJECT Tof AND ADOPT PPP S QUALITY.ASSUR- -ANCE PROGRAM / AS !TS-OWN.- THE PRESIDENT, L . PULLMAN POWER PRODUCTS-SHALL RETAIN SOLE s L' - AUTHORITY-FOR ANY DEC1S!ONS RELATIVE TO a . QUALITY. y' p ,.J jn u P. L. Evans Vice President and General li ' '< Manager. Mechanical' Construction 'j - t ,3 y ' y' e, e I: n j 4 :. r f l p,, s W4...h, r

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j ,s 5 e AUTHORIZED INSPECTION AGENCY STATUS SHEET l PROPOSED REVISION, DATED 09/23/85 TO THE l [ PULLMAN POWER PRODUCTS-CORPORATION .SEABROOK PROJECT ( l l QUALITY ASSURANCE PROGRAM MANUAL i 'ASME SECTION 111. DIVISION 1 -!SSUE #4, REVISION 09/23/85_ j L t .l . ACCEPTED AS IS :C k d C#47, /fM' ' ANI SUPERVI5 R j / DATE. gb, LUM 8ERMENS M AL CASUALTY COMPANY L; { ' t t (KEMPER: GROUP). r: n /g -n /t* l ACCEPT WITH COM4ENT i ANI SUPERVISOR DATE' d"  ? ~ LUMBERMENS MtifUAL CASUALTY' COMPANY A 1 ..i. (KEMPER GROUP)- ll&' t } UNACCEPTA8LE. g6 -AMI SUPERVISOR DATE-LUMBERMENS MUTUAL CASUALTY COMPANY p . (KEMPER GROUP) I 9 t s 4 l

y s i t uj Pullman Pewcr Prcducts. INDEx / sEC110N No.

C pagp Ango gy 8. G., DAVIS Appnovto evi E. F. GERWIN' 8

I DAtti 09/23/85 1 j lgyALITT ASSURARet' PAGE-PR0atAn INDEX No, 1 of.'l_

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SECTION TITLE-DATE OF-LAST REVISION ,09/23/85-Index Index 09/23/85 4 Introduction' Introduction 09/23/85-s 6 Forward -Forward 8/17/83-08/22/85 . Definitions-Definitions 8/22/85 09/23/85 1 Organization 09/23/85-' (4/10/84: II

• Quality Assurance Program-4/10/84 12/13/84 III

. Design Control: 12/13/84 . 5/27/85-. IV Procurement Document' Control 5/27/85 .4/10/84L V Instructions, Procedures &'Orawings-4/10/84 l 12/13/84 VI-Document Control 12/13/84 ,,5 VII Control of Purchased Material,. 5/27/85 Items and Services 19/23/85 VIII Identification and Control:of 09/23/85-t' ' Materials: and ' Items '12/13/84L IX Control Special. Processes 12/13/84 109/23/85! X In'spection 09/23/85 t 04/10/84: XI: Test Contro' 4/10/84 i05/27/85 XII control-of Measuring and~ Test 05/27/85 Equipment j u XI!! Handling, Storage and Shipping 8/17/83 L10/31/84 XIV- -Inspection, Test and Operating Status 10/31/84 tXV Nonconforming Materials, Parts or-09/23/85 LO9/23/85 Components L1'2/13/847 XVI-Corrective Actioa 12/13/84 l1?/13/R4s XVII Quality Assurance Records 12/13/84 L Y XVIII Audits' 8/17/83 Form.s Index Forms 09/23/85 ~ 09/. 23/85 1 J SF't.06 (07-31)- .1 d ,,y ~ ,t _,'ll "t.u,,

-- m, lli P o to: 33o8. Reach coac [ %QQg* '"0' + Pullman Power Products Corporation s'. September 23 1985-

REFERENCE:

CORPORATE AND PROJECT QUALITY ASSURANCE MANUAL l INTRODUCTION AND STATEMENT OF AUTHORITY

This manual has been prepared for Pullman Power-Products Corporation,_

) Mechanical Construction Operations, headquartered at Wi_111amsport, PA, to document the system in effect for assuring that items ![ installed or fabricated by Pullman Power Products at various field sites meet or exceed the requirements for the American Society of 1 MKhardeal Engineers Boiler ano Pressure Vessel Code, Section 111, Division 1. and Title 10CFR50, Appendix B, Code of Federal m Regulations. It covers installation of items, and field fabri:ation, y repair or alteration of piping subassemblies, component supports, appurtenances, or parts thereof at field sites.- The Certificate of-Authorization issued by the ASME describes and specifies the scope t' and limits of work for which this Manual has been accepted, l It; meets the' quality assurance requirements contained in Section III, Division 1,'of the ASME-Code, entitled " Nuclear Power Plant Components"~and specifically responds to the requirements for establishment of a. Quality Assurance Program, as. defined in Article NCA-4000.- o ior to the presentation of a proposal, all customer inquiries will r i beLreviewed by the Quality Engineering Group, to assure _that the i Program contained herein will adequately satisfy the Inquiry Quality j Assurance Requirements and to recommend any supplements -or revisions ]j which may be required. This. Shall be confirmed in writing to the Director. Mechanical Construction. Additionally, any c.hange to contract specifications after contract award will be handled in the c6me manner, y y O'4 -In reporting of our obligations under the Code, Pullman Power Products will maintain the controlled system as outlined in this manual for _all items under the jurisdiction of the Code. A continuing series of audits by QEG Audit personnel are conducted to assure that this program, as outlined, together with supplementing procedures is. adequate and is being implemented. The Quality Assurance Program as described in this manual has my unqualified support. The authority for establishing and implementing i this program at various field sites, has been assigned to the Vice President, Quality Assurance. All differences of opinion concerning quality assurance which cannot 'be resolved will be referred to me for final resolution. Cc4 .~ p.T1rowes President

h. o, x ([' Pullman Power Products-DErINiit0NS SECTioN No. @ $t R.G. DAVIS appmovto svi E.F. GERWIN d pegpange gy, DATE - '08/22/85 q 7 e 'ovat. m assvaasts PAGE I e paesean-DEFINITIONS No. 1 of.11. j "M i >p AS' REFERRED TO J ABBREVIATIONS: IN THE MANUAL-DEFINITIONS 4 10CFR50 a Code of Federal Regulations - Title-10, Part a 4 50 of Appendix B. 1 Acce' The act of reviewing - to ensure that infor-- mation and/or detail, provided is-sufficient; for. inspection it 'is the act 'of ensuring that ,X the activity or item conforms to all require-ments, signified by signature or initials and date.- J u i AE. .AE Architect Engineer having.the, authority. to; i m ~ . perform design work in accordance with ASME' Section III, Div. 1. Approval To assume responsibility for and give sanction to content,' signified by sigt atare or-initials t 4 and date, s. Administrative The Company's organizationalt interface.wherein-Reporting- - personnel are obligated : to make.known to, and u take-direction-from, appropriate supervision-in matters relating-to costs, personnel, etc. .[ ASME Araerica:' EToefet'y American ' Society of Mechanical Engineers of Mechanical-4 1 Engineers-3 l i, [; ' ANSI ANSI American National Standards Institute' Approved Vendor . List of vendors. whose QA> programs have been q List' reviewed and-accepted by the' CompanyH QEG Department'(Williamsport)'as conforming to the-applicable requirements of ASME Code fo-Products involved. 1l q J Appurtenance An ites (as-defined.in ASME Section III) which is attached.'- te a, component which has; been: completed and previously stamped. a +

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m i 1 G Pullman Power Products-OEFINITIONS srcTloN No; l

• ntraato svi R.G. DAVIS-APP =ovto sve-E.F. GERWIN-M

oATE, 08/22/85 m

QU AL I TTi & S SUR Ae C s'- PAGE-eneseam DEFINIT 10NS' No. 2 of.11 4 AS REFERRED TO gN ABBREVIATIONS-IN THE MANUAL; DEFINITIONS Audit-An audit is a documented activity performed in m.m T' accordance with written procedures or checklists. s to verify, by; examination and evaluation.'of = objective evidence,-that applicable elements of 1 the. quality program have been developed, docu. m mented, and implemented in accordance with spe. cified requirements. An audit does not -include surveillance. or inspection for the purpose.of process control"or acceptance of material or items.. The Agency as.requi. ed, by and defined -in the = AIA Authorized r 4 Inspection Code which has, an agreement with the Company to. Agency monitor the Company QA Program and :: perf orm third party inspection at specific field site.- u ANij Authorized An Authorized Nuclear Inspector is an employee ' Nuclear. of an Authorized Inspection Agency who. has Inspector qualifications for and has been properly-i E, qualified for Division 1. ANIS Authorized The Authorized Nuclear Inspector Supervisor-of Nuclear . the AIA i as - defined sin the Code: shall par. i Inspector ticipate: in the6 Society's review of an appli. T Supervisor cants QA" Program and shall review :and accept any modification 1 to the: QA Manual before they are put into effect. BIP Boundary System (s)/ Subsystem (s)-or'a combination-there. ' Identification of, which the STD desires to be released j Package . for pre-operational testing. A' BIP is iden. tified byl use : of a marked up. Piping and Installation Diagram transmitted. to the Company. l Bip Release Construction; completion turnover of a BIP to STD for administrative. control and to: allow pre. operational testing' (i.e.: flushing). Technical l control:for ASME required operations j is retained by the' Company. SF 1.06 (07-B1)

- ![ r l' fj kl s . i.- )i ' Pullman Power Pr6 ducts: DEFIN!r!ONS: A o l! .g y 1 . i StcTioN No. PatPAREQ sY, R.G. DAVIS appmovte sv, E.F. 4ERWIN Id

oATE, 08/2f/65-i

1 QU ALITT-A88UR ANCs PAGE I

+ peoseam DEFINITIONS No. 3 of'll' j; 4 J, i AS REFERRED TO ABBREylATIONS. IN THE MANUAL DEFINITIONS g t Certificate ASME Certificate of Authorization, to perform: Of Authorization work -under the jurisdiction of the. ASME' Code maintaining. Specific responsibilities. in ' the = operations authorized.- , 3 k Change Document Any document which effects a change tot a Field-l' Drawing. Change Documents implement changes through Company dispositioned .(minor), Nonconformance Reports, _ and UE&C: design changes through . dispositioned . (maj or) i Nonconformance Reports and-Engineering Change Authorizations. Change documents also, include ~ dispositioned Nonconformance Reports. issued as major Nonconformance Response, Forms -' (NRF 's). and irinor Nonconformance

Response

Forms (CNRF's) issued prior to the '12/13/84 manual' revision, and dispositioned. UE&C NCR's. issued-to the Company for execution. ,.r Check To compare with a soJrce original of; authora-- tive document. Completion signified by signa-ture or initials and date, a Checklist-A pre-established - list of activities, opera-4 tions,. or requirements to be1 reviewed and/or: verified as being accomplished. Checklists will g; # not be - exhibited in this manual but will" be-E addressed in individual: Project Procedures. Code American Society of - Mechanical. Engineers Boiler and Pressure Vessel Code. Section III, Division 1 Nuclear Power Plant Components,'1977 Edition 'through and including the Winter _1977-

Addenda, w

Comnunication The interface between individuals or groups having no direct technical, functional or administrative responsibilities to each other. SF 1.06 (07-81) y N.?

. I _ _ _. 1 e 11 L . Pullman Power Products oEriNiiiONS a 7 stcTtoN NO. 1 R.G. DAVIS' APPaovto sy,- E.F. GERWIN" A

oArt, 08/22/85 j

PRgp AR[o eye ; QUALITY ASSUn&BCE PAGE i encanaa . DEFINITIONS No. 4 of 11 ~i AS REFERRED TO ABBREVIATIONS IN THE MANUAL DEFINITIONS ~ CAT Conditional CAT takes place.af ter completion and sign-off Acceptance of N.S Date l Report (s) and NA. Code : Symbol S Turnover Stamping. It. is a formal UE&C release to STD, documenting completion of ASME Section III construction activity. Company The-Seabrook Mechanical Construction Operations. of. Pullman-. Power Products Corporation, with headqua.*ters in Williamsport, Pennsylvania. Components Vessels, storage tanks, piping systems, pumps. or valves which Lare part of a nuclear energy: .i J system. I ' Component Matel supports which are designed to transmit Support hads from: the pressure retaining barrier or ' he co'iponent to the load ' carrying building .j structuae. t 'CPR Contractor A. report do tribing a suspected nonconforming ' Problem. corditioi ,.e: ,one requiring evaluation, ~ Report reporting and L resolution. by an organization other than the Company). Corporate QA The. Quality Assurance Program of.the Company's- ~ > Program-Corporate Headquarters' accepted by the' ASME- . as a result of! a Manual' Review - and on file-with the Authorized. Inspection Agency. j Data Report Appropriate-ASME : form completed by' the manu. facturer or' installer for ;each component sup-port, part,. piping sub-assembly, pump, piping system, valve or vessel.per the Code. d Design Report The Design Report is the design document which includes stress analysis or calculations or both to show that the allowable -limits. are not exceeded for the loadings specified in the - Design Specification. 4 SF 1.06 (07-81) n.

u _k ' ! /;.- s 7 a p Y' r n jy . Pullman PoweriProducts ' otriniriow3; , s sEcTioN No. JO e,, patranto'svi R.G.- DAVIS Apenovto evi E.F. GERWIN ((

oATE, 08/22/85

[. OUal.171 assutants PAGC. u* Peoanam DEFINITIONS No. $ of 11' vm. AS REFERRED TO ABBREVIATIONS IN THE'MANUAt_. DEFINITIONS. ,B> Design. A Certified Owner's or AE document which defi - 4 Specification 'nes the functions of' the coniponent or appur- /gR. tenance, design _ requirements [ environmental t conditions, code-~ classification, and -boun-i siaries. (See'ASME Section'!!!).1 l L, Document-Any drawing, instruction, procedure,, or spect. fication which is used as a. basis for per- /; fonning, controlling, modifying, or inspecting an item or activity. s I DVC Document A consolidated, centrally leicated functionito + Verification conduct construction documentireviews and veri. Center fications, authorize: the issuance Lof welding materials and. control construction documents. ,r Field Drawing Those UE&C supplied Design / Erection Drawings utilized for installation and/or fabrication. .The Field Drawings. include a-bil1<of' material, .an isometric or plan and.section sketch :of the t,' system (s)/ subsystem (s) orfsupport, field weld 4

i m

locations and numbers, Company 1special process' t reference, Code' classification. and other information as L necessary.to ' satisfy the h requirements of the' Code > and: design. 1 w I 8/2D85 Hold Points A point in.. the-: receiving,.-fabrication or 3 O 't insta11ation' process that-requires inspection or. consent . by the Authorized Nuclear i Inspector, Customers.or Company ~1nspectors who designated theE Hold Point, :before performing - the next operation.- p Installation Those activities required to place and attach ,y components to their support, and join items of a nuclear power system by welding or mechani-cal means. 4 c k

. i SF 1.06 (07-81) n i

,b [(' -l ^' y /[y 1 PullmanLPower ProductsL oEriNiTiONS J ~ SECTioN No. pagpdagD gy,;- R.G. DAVIS apenovro evi E.F. GERWIN 48~

oatt, 08/22/85

'quailff A88vtasCE PAGE: l esoseam DEFINITIONS' N o.- 6 of-11 AS REFERRED TO ABBREVIATIONS-

!N THE MANUAL DEFINITIONS i

Item An all inclusive term used in place of any' of the following:, Appurtenance. . Assembly, i Component, - Equipment, Material Module,, Parti - i Structure, Subassembly, Subsystem,' System or 3 Unit. I _ Management A Management Audit is an audit scheduled on an Audit annual basis by. the Vice. President of' Quality i t Assurance to assure proper implementation of. the Corporate Quality Assurance function. The; } Management-Audit may be scheduled for. the. Quality Engi_neering Group,n QEG,. Mechanical i Construction or a selected field si te on a.- l rotating basis. Management audits may be per-formed by a qualified Vendor or by qualified; j Pullman personnel ' independent of - the activity Lt L 4 being audited. Material Items manuf actured to an SA,. SB,' or SFA speci-fication : orL any - other, material permitted by ] ASME Section 111. CMTR ' Certified Mater. A certified.gt,e,_ri,a test, report as defined in t tal-Test Report-the Code. i L. Nonconformance A deficiency in characteristic, documentation, or procedure that renders the quality : of. an Item or activity unacceptable or indeterminate. f L CR Nonconformance A repcrt explaining any deviation.from. L h N Report company, UElic or Code requirements initiated l J by' anyone but 'controlledi and -issued by the QA o Manager or his designee.- A proposed NCR is. one that has not received -QA evaluation. Based;on this evaluation, a proposed NCR shall either be further processed or voided. NDE Nondestructive An examination which does not alter the -physi-Examination cal characteristics or composition of the item such as radiography,. liquid penetrant, magne-tic particle, ultrasonic, visual,'etc. SF 1.06 (07-B1) L m,

wm s r 9; V .n> n-i,, a li4% ,w l Q i Pullman: Power Products -DEriNitiONS- %M g-stCTioN No. )W nd!U. M patpAmte SYi R.G. DAVIS APPaovte sy r ' E.F. - GERWIN A DAtti 08/22/85 y h QuaLITT ASSUR&BCE-PAGE' 'l g. peosaan DEFINITIONS No. 7 of-11L + m t i "M " AS REFERRED TO W[* ABBREVIATIONS 'IN THE MANUAL DEFINITIONS PL Owner Public. Service Company-of New Hampshire.- l w%>v y ?!' Part Parts are those. items having work performed on '] mi them which, require the presence 3 of an. ANI! dh which ' are incorporated into - a comoonent or %Q component support furnished by one-certificate d holder or another. ~ +,y 1[lg ' Point of - A pointEat which UElC relinquishes control of Insteilation. material such as a building within' the physical W. power plant or-an area - used for unloading- . j immediately adjacent thereto or possibly-a i MJ fabrication shop in the case of fabrication. -.) 1 y;fp Piping Sub-Piping' Sub-assemblies. are defined as sections 1 ypr Assembly of a piping system consisting of: fittings and. 4 o' hg pipes - or tubes which ' are f abricated as sub-assemblies in a shop or in the field. before x C they are installed in a nuclear power system. +!? 1 (NCA-1232). 4 (+ - e PQR Procedure Quali-Welding -'or ' Nondestructive.. Examination proce-n.3% fication Records dure;. qualification records -incorporating all' W necessary parameters to prove adequacy. y "dI Process Sheet A' document which outlines in detail ~ the nt _ sequence. of_ -operations necessary -to perform ~ a specific work. activity. It provides for s m reference : to Special' processes, accept / reject criteria:and for status sign off'by the opera- .j tor, inspector =and ANI. w 1 N Project A compilation of procedures and instruction-d& Procedures which provide specific-information required'to Manual-implement the Project _QA Program. V 1 4 W u,< l,11, Y.I - m [ j m i 1 SF 1.06 (07-B') 1 ?^( h t l f,l i h!? ' i 4 s e

g, [ [>[ M$, 4 gy m 2 yn ,M Pullman Power Products DEriNitiONS i ex n r sectiow No:. PRtPARED SYc R.G. DAVIS-APPROVED SYiE.F.-GERWIN A

DATE, 08/22/85-kM

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• $UALITY ASSURARes PAGE

@M',,- E Peossan DEFINITIONS No. 8 of 11 &m n, ' W AS REFERRED TO -}% '.e ABBREVIATIONS IN THE MANUAL DEFINITIONS R& f Project QA The Corporate QA Program with necessary'revi. llo Program 'sions which have been extended to the field $p&j site, approved by ; the Vice-President of OA, f, accepted ' by the - Authorized Inspection.' Agency J>q and the ASME as a result of. a Site Survey and t on file with the Authorized. Inspection Agency. M. Q-QA-Quality As used in this manual, Quality Assurance Assurance comprises: 'all those p1anned and-systemic actions necessary to provide adequate con. .q fidence that.all items manuf actured or ') installed are -in accordance with the' rules of ) the Code. ff Quality Assurance Includes: N> 1.- Quality control Examination, which compri- .0L ses the examination of the physical charac-teristics of material, or item to establish g conformance to the acceptance standards asso-t ciated with those examinations. l 3 a p $h 1 2. Quality Control Administration, which. is [ the management and documentation which assures 3 that the-specified Quality Control Examination E is carried out. QA' Department Unless specifically referenced otherwise, the ' term-QA Department as used _in this Manual ~ l4 means-the Pullman Power Products Field QA h* Department. MV QE6. Quality Engin-The tern Quality Engineering Group or-QEG as f@ eering Grog used ' in this Manual means-.the Pullman Power Rn Products Mechanical Construction Quality Engineering group at the Corp. Headquarters. &C QC Inspector As used in this Manual, QC Inspector is the y% Company QC Inspector. s. { o [. ' l j's SF 1.06 (07-81) r.o I/g N -m

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4 i[{ Pullman Power Productsi oErtNi.TIONS steTiow No. q $ PREPaRc0 SY, R.G. DAVIS appRoyce evi' E.F.J GERWIN. ~ (4 ' eart,- 08/22/85: l j ' QUALITY 488UeAeCE pag [ i peosean. DEFINITIONS ~ No; -9 of. 11' q 9 J AS REFERRED TO ABBREV!ATIONS IN THE MANUAL DEFiNI'JIONS : . Records All datat used asf evidence that the required ' j i ~ level of quality has been attained. 4 y i! i Reject A; disposition which may. be imposed on a non-conformance to indicate that thei item or operation does -.noticonform to ' the specified ,1 + requirements. An unacceptable NDE condition,'as .I .well as, the~ refusal to approve org accept a document in. review, Review To < examine critically. or, deliberately.- 'q' Completion cignified by-signature orLinitials-iand date',' ~ Repair To restore. ' tha item to an-acceptable con - dition, in conforaance.with the Code,-drawings and/or specificaties,.-but' may not conform to 3 the'originalJdesign,r*quirement. ,[ a Restoration To restore the item to an^ acceptable-condition-L (Rework) ' in conformance with the ~ Code, drawing, and - ' specification; requirements using : a previously< approved procedure. Return-for J disposition 1 ofJ a nonconformance in.which . Replacement thecitem is(returned 1 to the origina1L eanuf ac- / turer - for replacement' with one having the L! correct requirements. a. Scrap A disposition of'a nonconformance in which the d item or operation-is totally discarded. STD Startup The Owner's organization responsible for start-Test Department up and testing --activities, - other _ than those required to be performed. by the N/NA Certificate Holders, e i i .) i l f SF't.06 (07-B1)

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~ $J g / 7 i} m,, a... a b,,;c Pullman Power Products oErlsliiONSi y 2f sECTioN Noi g! pagpange gy, R.G. DAVIS APPROVto BYr E.F. GERWIN M OAfri 08/22/85 tj"

i f f QUAkiff ASSUeABCE PAGE i

enossan-DEFINITIONS No. 10 offlic y .o r. b AS' REFERRED'TO 'I ABBREVIATIONS IN THE MANUAL DEFINITIONS t i cic . Stress Report - A complete set of certified stress analysisi { calculations establishing that the; designs 5 1 shown by the -drawings, used or to be used.for i construction, comply with the requirements of? the Design Specification and with the rules of ' i 7# C ' r the Code. b $1 L Surveillance The act of monitoring.or, observing' to verify 1 whether an item or activity conforms to spe. - Lf cified requirements. As described in=this< M" manual and project procedures, surveillance may take the form of in-process inspection' of: j installation work activities. ,j i Survey A! survey is a documented activity to: evaluate an organization's capabilities, including its'- m, quality program, to meet -the requirements, of, the~ Code. ~ -Technical and The Company's organizational:'interf ace wherein: Functional. personnel are obligated. to.make known to, and - '+ _take; direction from, appropriate a management Reporting who ' are directly. responsible for. implementing specific Company activities,.such as assuring-that Technical and Quality Assurance' require. J 1 ments 'of the' Code and Customer Specifications - are met, i UE4C Uni.ed Engineers The Organization that has contracted with the & Constructors Company to furnish installation and f abrica. -{ Inc. tion services. UE&C functions as the Owner's agent for design (N _ Certificate Holder) - and-for contractural matters. Use-As-Is A disposition which may be imposed for a non. conformance when it can be established that 4 the discrepancy will result in no adverse con-dition and the item under consideration will meet the requirements of the Code, and the Design Specifications. Use-As-Is is synony-mous with Accept-As-Is. SF 1.06.(07-81) .i-dD

i , q -l PullmanLPower Products oErikiTIONS; stcTiow we-- Il R.G. DAVISi APnovto svi E.F. GERWIN /d oatt. ~08/22/85 -J utPanto sy,- -QUALITY ASSUn&B C t F PAGF Peoseam DEFINITIONS No, 11of11( .AS! REFERRED TO ABBREylATIONS IN THE MANUAL-DEFINITIONS 1 c, Weld History-The accumulation of. completed - records; which Records-describe the operations and examinations a per.;, formed,- including. the applic able' ' specific a-1 ~ ,j tions and procedures!used in making' the weld;, Welding- ~ A written welding procedure prepared ( toi pro Procedure vide direction to the. welder or welding ~ opera. j i Specification. tor while making production welds,.A-complete 1 procedure specification will cesc. ribe in r 1 detail all-of the. variabics which are essen. tial and nonessential to the welding erocess(es)', employed in-that procedure. = l' a l. 'a t L g L SF 1.06 (07-81). R

1 H i j Pullman Power Products-r steTioN 40. j s pp[paREo evi -R. G.'-0AVISi APPROVED BYi E. F. GERWIN I DATE: 09/23/85~ ovaun ansvaaset Pact PROGRa" ORGANIZATION No. 1 gf 14 I 1.1-SCOPE 1.1.1 This 'section' of the manual describes the reganization Jof Pullman-Power : Products.. Mechanical Construction Operations ;and_ the reporting relattonships, - duties and Company Quality ' Assurance- -1 Program at various field sites. 1 y 1.2 ORGANIZATION'0F PERSONNEL l-i 1.2.1 The relationships of the various individuals involved in activi. ties affecting the safety.related (Code) function of systems and J components -are shown on the Organization Chart accompanying this Section. 1.2.2 'QN Personnel shown, have sufficient, well defined responsibility, authority;. and' organizational freedom to identify quality

problems, to' initiate, recomend or provide solutions to problems,.to verify implementation of solutions, and to control:

further work on: nonconforming items ' or - conditions until: proper disposition is made. 4 '4/10/841 1.2.3 din implementing the provisions of the QA Program (i.e. ManualJand Procedures) the duties and-authority assigned to-an 1 individual ~may' be delegated to another within the same department, provided l .the responsibility for performance is retained. The need.for a

this delegation to be documented shall be at. the ' discretion of ~

the individual assigned the duty / authority, based upon the impor-tance and significance of the activity. y 1.3 REPORTING. RELATIONSHIPS, OUTIES AND RESPONSIBILITIES -} 1.3.1 President j The President, Pullman Power Products, reports directly to.the Group._ Vice President, Engineering Products Group, the. Signal Companies, Inc.. He has ' the authority and responsibility-for 3-the administration of all activities within the Division including all Mechanical Construction and Piping Fabrication lines ~ of business. He is the final authority in all matters 1 relating to Quality Assurance in accordance with the requirements of the Code and this manual. i i SF 1.06 (07-91)

l.~k'.-) [ r $gt +f^s Pullman Power Products u i 1 ibl6 SECTION No. pagpAngo Svi R.iG.= DAVIS APPROVED BYt E. F. GERWIN E DATE,- 09/23/85 v. - ovau n. assvaascal Pact yc ORGANIZATION. N0. jm ' ' PR088'# 2 of 14 i 3 i r + t 709/23/85-1.3.2; Vice President, and General = Manager. Mechanical Construction 1 .m' J %'4 'The-Vice. President and_ General Manager,' Hechanical-Construction j i reports to the President of Pullman Power Products.-.He,has the 7 authority. and responsibility' for administration' of all Piping'- . Fabrication and Mechanical Construction lines of business. He~ delegates > authority for administration of Mech'anical Construction-to the Director, Mechanical Construction.. g 'l.3.3..~Vice President, Quality Assurance Vice President, Quality Assurance reports to_ the President. He-is" responsible for establishing Corporate policies -relating to-I Quality Assurance and for assuring their effective ~ implementation. _p by the Director of Quality Assurance at.various. field: sites. 'He< J _shall have overall responsibility'for indoctrination and training of 'all-personnel affecting quality.- 09/23/85-1.3.4 Director.. Mechanical Construction The Director, Mechanical Construction,. reports to the Vice? President. and-General Manager, - Mechanical Construction ~..He has- ~ the authority and responsibility for ~ the administration and exe-cution of all mechanical construction projects. This includes selection,-' indoctrination. and' training of personnel-- assigned to

specific -f.ield sites-and eyaluation of their performance.

He delegates authority for administration at each field site to the Resident Construction Manager.

• l i

} SF 1.06 (07-31)

n T >f j ,2 -s' N: i N Pullman PowerLProducts 1 i 1 stCTioN No. 'j PREPARED BY, R. 6. DAVIS APPRovto eve E. F. GERWIN E DATri-09/23/85 a 'ovauty assuaancs pace j .Peosea" ORGANIZATION No. 3 of R f 1.3.5 Director of-Quality Assurance T The Director of Qualityf Assurance reports, to. the Vice President,. 1 Quality LAssurance, on. all technical and functional. matters 1 relating to quality assurance. He _ reports administratively to J the Vice President and General Manager, Mechanical Construction. the verificat' on of effective implemen-I He is responsible for i tation Jof Quality Assurance f and Quality Control Programs -(as J applicable) at the various Nuclear' Sites..He has the authority, L responsibility and. organizational: f reedom- - for - implementing L . Quality Assurance Programs and Quality Control-Programs.as. L ' directed by the Vice President; Quality Assurance. 'In cases of conflict in matters relating to Quality Assurance, he reports.to + the President, through the Vice President,'_ Quality Assurance. l He is respo'nsible for, but may delegate to others, the prepara-- i f tion, revision, maintenance, updating and distribution of the Corporate Quality Assurance Manual for-Mechanical -Construction. He - will submit all Manuals and Manual revisions to -the Vice President,' Quality Assurance for approval. Until such time as a ' Project Quality ' Assurance Manual is established : and accepted - by virtue of an-acceptable _ ASME site survey,- the Director ' of QualityL Assurance will prepare, revise, -i -maintain, control, and. distribute supplements to the Corporate ? Quality Assurance Manuals 1as necessary L for " the particular job. j E site situations. He is responsible for, but may delegate' to others for specific ? m nuclear

sites, the preparation,

revision, maintenance, -and f

updating of all. Quality Assurance Procedures required -for field. R, operation. He is responsible for, but' may delegate to others the selection, indoctrination, training, qualification, and when applicable, the - n examination and certification of>all QA personnel, NDE personnel, h auditing - personnel and inspectors, in the Quality Engineering Group. u ll i I: p gg> SF 1.06 (07-S1) ,NN $

4, = ,+ {" 9: PullmonLPswor PreductsL 1 l j p; c SEcTioN No! PREPARED By,- R. G; DAVIS-APPRovEo-syi ' E. F. GERWIN 1 DATE: 09/23/85-gUALiff ASSURAtes PAGE ) P'88 RAM ORGANIZATION No. 4 of 14-plip ' i", t j

n-11 i_w He, lor? his. designee.is responsible for conducting audits on"a-il

1. G regularly scheduled basis of' each field site to verify adequacy:

s1 'd of the implementation ' of the QA Program. He shall' report the! l results of: such audits to the Vice President, Quality Assurance.; e 'He has the. authority, responsibility and ' freedom to: identify i p @', quality : problems, and..to reconnend corrective action. .H M 1.3.6 ' Project Quality Assurance Engineer, QEG 1 The Project QA Engineer, QEG, reports to the Quality. Assurance. ,s Supervisor. He is responsible for Code and specification } T interpretation. .He has the authority and responsibility for. U ?

writing, revising,- Emaintaining and controlling the Project-Quality' Assurance Manual and Project Quality Assurance,- Quality 3

-Control EProcedures required to implement the program. When.a Project QA. Manual and Project Procedures are approved for use ~ at a specific. site, he _ delegates responsibility for the revision, maintenance, control 1 and distribution to' the QA Manager. The j Project QA. Engineer,--QEG will' give assistance in 'the performance g' of Mechanical Construction. Audits of the Nuclear Facilities.: 1.3.7'! QUALITY' ASSURANCE AUDITOR,.QEG-Q

The QualityE Assurance Auditor, QEG reports to the Director of.

4 Quality Assurance; He has the ' authority and responsibilityLfor Q m writing' Audit Procedures, establishing audit schedules, prepara-N' tion of audit plans, and checklists, for the performance, eva-luation, and verification of the-QA-' Program as implemented Lat the +1 - field ' sites. The Director of Quality. Assurance will be respon. .t sible'- for the training, qualification, certification, and con,- tinuity-records. for Auditors and Lead-Auditors' associated with - m 3-k4 '~- V Nuclear Facility Audits. .c .n ~ M pn g, I Id k m i y f SF 1,06 (07-B1) 4 t N..

e w '3 y Pullman Power Products-I- sEc7 ion No. R.-G. DAVIS APPRovEo evi E. F. GERWIN 1 0 ATE, - 09/23/85 pagpapgp gy, - QU AI,6 TV ASSUBABCs PAGE PeestAm-ORGAN!ZATION No.- 5 of'14-1.3.8 LEVEL III EXAMINER -QEG t The Level 111 Examiner, QEG reports to.the Director of Quality-Assurance ~. He has the authority and _ responsibility for_ eva-luation,, qualification, proficiency exam;ination (as required) and-certification of the Level Ill_ personnel who may be assigned to' i specific field sites. He is also responsible for evalu'ating-and qualifying the written examination, inspection and~ testing procedures. For nondestruc-tive examination, he shall be qualified 'and certified in accor-dance with the Company's written practices which -meet the requirements of SNT-TC-1A-1975 Edition, and the ASME Code. Authority' to perform these functions may cbeL delegated by the j' -Level !!1 - Examiner to a certified-Level !!! ='and - so documented. He shall be responsible for the recertification of Level !!! per-1

sonnel, j

1.3.9 QA, WELDING ENGINEER, QEG-The-QA Welding Engineer QEG, reports to ' the Director-of Quality Assurance. He has the authority and responsibility for' the the preparation, verification of Equalification, and maintenance of all Welding Procedure _ Specifications.- He shall ' select - prepare .and qualify new welding procedure-specifications,for nuclear pro-jects. a He-shall consult with: UE&C regarding -additional proce-dures or ' recommendations for revisions to existing procedures as i" may be required to satisfy specific _ project requirements. He shall consult with the' Director of Qualitys Assurance ' in weld related QA procedures. . He shall-assist each field QA Engineer-Welding and provide technical direction on weld-related problems. He shall also assist in the performance of Audits of ' nuclear facilities. e SF 1.06 (07-B')

p' 1 ~ s q r p(, Pullman Power Products I l a. secTioN No. appnovgo ey, E. F. GERWIN d) R. G.-DAVIS-

oArc, 09/23/85 l

PatPanto sv, e v p -- QUALITY ASSURA5cs PAGE ]' J, peosaAM ' ORGANIZATION No-6.of 14' c%: ~ 1.3.10' Tra'ining. Engineer, QEG l 44 g The Training Engineer, QEG, reports to the Director of Quality Assurance. 4if,' He has the authority and responsibility for the development of training aids with emphasis on Code, contract 'and specification requirements. He is responsible for the coordination-and admi.. 1 !!cl% nistration of training aids developed between QEG and the-nuclear 4 ' JD' field' sites. a W The Training Engineer may delegate specific functions for the i development of. training materials for implementation to other qualified individuals, e n T' He shall assist in'the training and qualification of. QEG Project j QA Engineers. 3, y V He shall' be responsible for the verification of training, imple. mP imented in' the field to assure compliance tc QA Program, implemen-L- tation of_the training program, qualifications and certifications p f'f of. personnel. tie shall. be responsible for retaining current- [ [ records' of qualification and certif.ication -of all Level III per 1 p sonnel for each specific nuclear site. He may also assist.in the s O. performance of' audits of nuclear facilities. f 1.3.11 Supervisor of Quality Assurance, QEG %gm 4 i of Quality Assurance.

Hei has then authority and responsibility The Supervisor of Quality Assurance, LQEGc reports to' the Director f'

[ *. ' for: administering the Quality Assurance program' and.- coordinating: B. _ the -activities of the Project QA Engineers, Document Control ~ 2. Specialists, Clerks and other personnel assigned to the-Quality ?

Engineering; Group.- He shall have responsibility for the' review S

of: Quality Assurance, Quality Control' Project QA Manuals and Procedures as' required by various codes and Customer.specifica-g. . ' m. tions. !b Y s ijf }i } %h-p }, Lt .3-iy t m s 's ? + SF 1.06 (07-81) g vgy, ; - l 0.1

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^ -Pullman Power Products-i: i SEcTloN No. P9EPARED BY,- R. G. DAVIS APPROVED eY, E. F. GERWIN -N oATE. 09/23/85 ' QUALITY ASSUR&RCs PAGE . PROGRAM ORGANIZATION No. 7 of 14 1/'.'3/85L 1.3.12 Resident Construction Manager yb The. Resident Construction Manager reports to the Vice President ~* and General

Manager, Mechanical. Construction through the Director, Mechanical Construction.- 'He has the authority and c"

responsibility' for the administration of all required functions at the field : site. This includes selection, indoctrination and training of personnel, other than QA personnel, in cooperation with - the Quality Assurance Manager as outlined in Section.11, y' Para. 2.5.4, as required to effect a quality installation. His compliance with QA requirements are controlled as described in 1.3.14. The Resident Construction' Manager is the top line of authority at the. construction site and is ultimately responsible a for adequate implementation of the Quality Assurance Program. 11.3.13 Assistant Resident Construction Manager. The Assistant -Resident Construction Manager reports to the: , m Resident Construction Manager. He is responsible for-the imple-mentation of the Resident Construction.M_anager's responsibilities . 1 in his absence, and other duties. as - assigned by the Resident -f Constructor Manager. 1.3.14 Quality Assurance Manager i The Quality Assurance Manager ~ reports on all. technical and: func. g tional matters relating to quality-assurance to the Director of Quality Assurance. He reports administratively to the Resident'- Construction Manager. 4' ' He is-responsible to the Director of Quality Assurance for the-offactive implementation of-Quality Assurance and Quality' Control l procedures L (as. applicable) at the field site to which he is assigned. .i He has the authority, responsibility. and organizational freedom for implementing Quality' Assurance or Quality Control Programs'as Fi directed by the Director of Quality Assurance. In cases of conflict in matters relating to Quality Assuran e, he may report directly to the President, through the Vice President of Quality Assurance and Director of Quality Assurance. p.y -y 1 1 i- ,hD l,, ' SF 1.06 (07-B1) p;

[ 'j t i .I Pullman Power Products: i o secttoN No; i PREPARED By,- R. G. DAVIS APPROVED BY,- E. F. GERWIN 1 oATg,- 09/23/85: QUALITY 488URaucs PAGg i P8088A" ORGANIZATION No. '8 of 14 Once. a Project Quality Assurance Manual i t established _by virtue of an acceptable' ASME site survey, the-Quality Assurance: Manager j will be responsible for its revision, maintenance, control-and - distribution. He will' obtain ' approval.for all revisions from the ] Vice President of Quality Assurance, through the Directoriof Quality Assurance. He is responsible for the control and distribution on' site of the. Quality Assurance Proceduros established for the job. and-- any _ Other-duties relative to such procedures as may be delegated.to-h.im by.the Director of. Quality Assurance. This ' includes selection,. indoctrination, training ~ qualification - j and certification of QA person _nel who may be hired-in the f.ield.

Hec cooperates =with the. Resident Construction ~. Manager by ' coor-dinating the activities as necesary to assure the attainment' of '

the desired quality levels. He has.the-authority, responsibility' and freedom!to identify quality problems and to initiate, recom.. 1 mend ort provide solutions and, to verify implementation of solu. R tions, and control of further - processing' of any_ nonconforming item or condition until proper disposition is made. ,12/13/84 .l.3.15; Assistant QA Manager The ' Assistant QA Manager reports to the QA Manager., He is responsible for the,. implementation of the - QA Manager's respon- .l sibilities.in his absence and-other duties as assigned by the QA Manager. More : than one Assistant-QAi Manager.-.may. be ~ appointed.- b .having responsibility over a specific po_rtion of the QA Program / Staff..at the discretion of the-QA Manager. -An Assistant .QA. Manager may also carry the dual: title, authority and respon-- sibility of a QA, QC or NDE Supervisor. L 1.3.16, Staff QA Engineer The Staff QA Engineer reports to the Assistant QA manager. He is responsible for the implementation of the Assistant QA Manager's responsibilities in his absence and other duties as assigned by the QA Manager or Assistant QA Manager. f SF 1.06 (07-81) ?

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4 ,i j Pullman Power Products i 1 sEcTioN-No. a pagpaggg gy, R.LG.' DAVIS-APPaovro evi E. F. GERWIN .I_. D AT E '. 09/23/85 'i ? m ~ QUALITY ASSUt&BCs 1 PAog peosen 9

0RGANIZATION No' 9 of 14 4

,(12/13/84' l.3.17 Field-QA Supervisors (s) 1 A Field QA Surervisor reports to an Assistant QA Manager. He is 1 f responsible for the. accumulation, evaluation, retention; control and disbursement of QA documents. and records. This respon. sibilityfincludes review of drawings, Process Sheets andE 0ata-x Reports,u nd control of Materials,: Procedures, Process Sheets, a ' f_ Nonconformance Reports. and Records Storage. The Field 0A l 7*, Surervisorfis' also responsible for Training and Qualificaton-of-QA personnel and the Qualification of' welders. He is responsible i fo control.. and maintenance of. Procedures, Specifications Di ectives; and..QA Manuals. He. assures that these documents and

i

,4 revuon. O.;reto, are. properly controlled and distributed -and 1 that; correct distribution -records are retained. .He assists the ' QA. Manager in Internal System Studies, coordin?tes all~ Procedure revisionstinitiated1on site anda performs follow-up -action for-audits e conducted by QEG ' and other agencies. ' He delegates these ' activities to other QA personnel under his supervision, AtJ the. discretion,of the QA Manager, these, responsibilities may. u be divided. among 'more than one QA Supervisor.- - When divided, the specificD responsibilities shall be. specified in project' proce - dures and/or periodically. updated staff organization chart (s). LO9/23/851 .l.3.18 Training Officer The. Training.0fficer reports-to the Field.QA Supervisor. A' Group Leader may be1 appointed to assist in the supervision of personnel l -within an. assigned group..He is responsible for.the coordination .and administration : of all1 field training. .It is ' the: respon-m '~ sibility of the -Training Officer, or his. representative, to ' con-duct: training using the various materials ' and aids necessary for the implementation of a complete Training Program. Classroom Training shall be conducted by-the Training Officer or qualified personnel designated by him. On-the-job training shall be docu-mented. l _y-SF.1.06 (07-B1) 1[il , f "' : .l.

a m L s s g 4 L c Pullman! Power ProductsL ~r s' s; ) .M 4 SECTloN'NO. j R. G. DAVIS APPPovto ey, E. F. GERWIN DATri 09/23/85 PREPARE 0'BY, ci: -QUALITY A$$UR Af ts. PAGE HOS'8"- ORGANIZATION No. 10 of 14

12/13/84 1.3.19 QA Engineer The QA Engineer reports to the Field QA Supervisor.

. A Group Leader may be appointed to assist'in the supervision of personnel within an assigned group. The term QA Engineer. includes person. nel who are trained, qualified, and certified.to applicable-levels of competence in Qual.ity Assurance functions. such as j Material Document Examination, Process Document Examination, q Welding ' Engineering, Records Management, or other functions as' y W assigned by the Field QA Supervisor. 1 1 '12/13/84! '1.3.20 QA: Specialist 4, j 1 i The QA Specialist reports to the QA' Supervisor -and' works iunderj the direction of the QA Engineer, or QA Engineer Lead,.within an-assigned group.- The < term QA ' Specialist. includes; personnel who ' are - trained, qualified, and certified to; applicable ' levels of. com-petence in Quality Assurance functions; The distinction; bet-~

ween QA Specialists and QA. Engineers is administrative rather

.l ~ than: a reflection of qualification or certification.- .c '12/13/84D m '1.3.21 00 Supervisor q O" . The - QC Supervisor reports. to" the. Assistant' QA Manager.; ~ He is' + responsible: for. scheduling and o performing all:.QC activities, j IncludedL arel the following: receiving inspection,1in-process-a inspection,' weld inspection, finaltinspectinn, and test. control. H m He'shall" assure that only qualified personnel are assigned to per-l form the 'above-listed : activities and that the ' activities are pro-p

perly documented as work progresses. The QC' Supervisor may appoint R

an Assistant QC Supervisor for! implementation of the' Supervisor's PN responsibilities in his absence. I l 1; 1 l i 3 4 SF 1.06 (07-3*) ?; + l; n u

m . w'[ E.' $ ~h. g g. d h! [ -h! '4 ( i m s C Pullman; Power Products i j ,a 'O sEcrioN No; 1 .f PREPARED'SY, +R. G.. DAVIS appnovgo sy, E. F. GERWIN 1

oarE, 09/23/852

, < 4 QUALITY A88UaseCE) PAGEi !.i .PeoseAN ORGANIZATION No. ' 11 of 14 ir I12/13/84' 1.3.22 QC(Inspector U O The-QC ' Inspector reports to the QC Supervisor. A Group Leader o: 'may be appointed.to; 4ssist in the supervision of personnel.within [ y an ' assigned group..The. term QC -Inspector, includes, Visual Inspectors, Receiving; Inspectors,. Welding Inspectors,L Mechanical. . and. Testing personnel 'who are trained,joualified :and:

Inspectors certified-to applicable levels of. competence-through the. 0A 1

' Manager., TheyJ perform functions as _ assigned ' by:. the >0C-1 g Supervisor, in accordance:with written 'approvec ' procedures, and are responsible: for ' the acceptability of the activity to which s ~ ssigned. a m ~ \\ w !12/13/8'4! ~1.3.23 NDE. Supervisor d 'I certified' Level. !! or III in one' or more NDE. Manager. He is a s l The. NDE. Supervisor reports-to the Assistant QA 3; methods.. He is - t . responsible for; assuring that Level. I and II NDE.Techniciansiare 7 L' trained and1for: supervising their work.s He. is ' responsible nfor i r Lm assuring that all NDE is performed in accordance with the .l ti - C qualified procedures approved 'or the job. He may work in con-1 W T 1; junction;with the Level III .oner in preparation and qualifi-y cat'.on of new or revised prr 'dures for:the site. y, y 112/13/84? 1.3.24 Site NDE Level III 4 The Site Level III reports administratively to the Assistant QA Manager'and technically & functionally to the Level III Examiner. ~ He-is available for technical consultation with the NDE Supervisor and NDE Technicians. As the Level III. Examiner, QEG designee (see Para.1.3.8) he may prepare and/or qualify proce-dure and qualify / certify Level I and Level !! Technicians. i 1 c k m f-i P

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,v 3 9M Pullman Power Products i ' o stcTioN No. patPantD Sy, R. G. DAVIS appnevro SY, E. F. GERWIN A

oatt, 09/23/85 y

$UALiff 698USAICs PAGE passe &m ORGAN!ZATION NO-12 o' 14 . 12/13/84 1.3.25 NDE Technician The NDE Technician reports to the NDE Supervisor. A Group Leader may be appointed to assist in the supervision of personnel within an assigned group. He is trained qualified and certified to applicable levels of competence by an NDE Level !!!. The NDE Technician will perform examination functions as assigned by the NDE S;pervisor, in accordance with written, qualified and approved procedures. Level !! or Level !!! technicians will be responsible for the interpretation of the examination and accep tability of the item examined. 12/13/84 1.3.26 Chief Field Engineer [ The Chief Field Engineer reports to the Resident Construction Manager. He is responsible for administration, coordination, training evaluation, and supervision of all field engineering activities and personnel, as assigned. This includes liaison I with UE&C regarding drawings, specifications, engineering change authorizations, and other technical information and their receipt, interpretation, control and distribution as needed to implement the wo; k. He cooperates with the OA Manager in resolving nonconformances. The Chief Field Engineer is also responsible for review of UE&C prepared Design / Erection Documents and preparation of-Company Process Sheets for incorporation of l Code / Specification requirements and specification and incor. j poration of Company Special Processes. He is also responsible. for preparation and Certification of the Data Reports. 12/13/b4 1.3.27 Construction Superintendent The Constrection Superintendent reports to the Resident Construction Manager. He is responsible for administration, coordination, training evaluation, and supervision of personnel as assigned. He is responsible for the installation of the pro- , ject in accordance with the established QA Program under the direction of the Resid M Construction Manager, .12/13/84 1.3.28 Building Superintendent The Building Superintendent (Field Superintendent) reports to the Construction Superintendent. He is ascigned and is responsible for the installation activities for a specific system / building area of the project in accordance with the established 0A program. SF 1.06 (07-B1) q

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Pullman Power Products i 1 4-stettoN No. R. G. DAvl$ APPeovto ey, E. F. GERWIN 8 ~

onr, 09/23/85 PatPante ev, ovau ty assueasct PAGE enesean ORGANIZATION No.

13 of 14 '12/13/84 1.3.29 Field Engineer The Field. Engineers report administrative 1y to the Chief Field Engineer or Construction Superintendent as

assigned, an0 technically / functionally to-the Chief Field Engineer.

They are responsible for engineering duties as assigned: control of drawings and specifications in his area; installation inspections with the assigned QC Inspector; cooperation in the. preparation of Nonconformance Reports and/or Engineering Change Authoritations as may be required; and preparation of Process Sheets and Data Reports when assigned by and under the direction of the' Chief Field Engineer. 12/13/84 1.3.30 Field Drawing Control Clerk The Field Drawing Control Clerk reports to the Chief Field Engineer and-is responsible for implementing the control of UE&c. drawings, specifications and Company prepared field instructions to. assure that the latest revi ons are used for fabrication, installation and inspection of the project, j

12/13/84 1.3.31 Piping Detailer The Piping Detailer reports to the Chief Field Engineer.

He per. forms review of UE&C prepared Design / Erection Documents and pre. pares Company Process Sheets as the Chief Field Engineer's i designee. l l 2 J l $F 1.06 (07-91) I t L:

p Pullman Power Products I F SECTION NO. f m PetPantD tvi R. C. DAVIS APPPovtD OYt E. F. CERWIN N DAfr. 09/23/85 quaLitt assvaasct PAGE i Passean ORCANIZATION NO. 14 of 14 PRESIDENT PPP l VICE PRES. VICE PRES. 6 GEN. 0.A. MGR. MECH. CONSTR "" ~ ~ ~ ~ ~ ~ DIRECTOR. MECH. f 1/23/85 l r'-'" - "'- CONSTRUCTION DIRECTOR OF Q.A. C S N QA. SUPERVISOR y g, E VII) I Q.A. l PROJECT i ~ A E TOR Q.A. ENGINEER Q.A. WELDING y% l T u1NING ENGINEER l QUAL. ENG. GROUP 0 HOME OTTICE 9 FIELD RESIDENT i ASST. RESIDENi I CONSTR. MGR. Q.A. ,P ~ ~ ~ ~ MANAGER I I I CONSTRUCTION CHIET FIELD + i I ASSISTANT iUPERINTENDENT ENGINEER i

). A. MANAGER (S)

L... -.: 1l TIELD f ) BLDC.(FIELD) 1 ENGINEER 8 1 FIELD Q.A. STAFFb.A. SUPERVISOR (S) PIPING ENGINR TIELD J DETAII.ER ENGINEER Q.C. Q.A , l SUPERVISOR ENGINEkRS TIELD WG. CONTROL CLERK i l Q.C. Q.A. SPEC. TRAINING INSPECTORS pgoeggs 0FFICER i i i p SITE J Q.A. SPEC. Q.A. LEVEL III j RECORDS ENGINEER ADMINISTRATIVE - *"-"' - " * - NDE CO N ICATION ----------------- l* SUPERVISOR Q A. SPEC. Q.A' TECHNICAL & TUNCTIONAL- - -- VELDING SPECIALIST TECHNICAL. FUNCTIONAL L TECHNICIANS & ADMINISTRATIVE SST-294 (09/23/85) SF 1.06 (07-?i:

1 Pullman Powcr Produsts 2 i m Stettow we.

1. 6. DAVIS aponevgp sy, E. F. CERWIN M

part, 4/10/84-entpatte ev, PAGE f

testift 683821:45 Petseen QUAL 11T ASSURANCE PROCRAM N0' ) of 9 2.0 QUA1,1TT A85URANCE pt0CRA) 2.1 SCOPE 2.1.1. This Manual is intended to cover Code activities for field. feri-E,' caties of vessel parts and appurtenamess. (Clast 1, 2, 3, 6 NC), pipias subassemblies (Class 1, 2, & 3), component ' supports (Class' 1, 2, 6 3), penetration assemblies (Class 1, 2, & 3) and field Lasta116 tion of vessels (Class 1, 2, 3,' & MC), pumps (class 1, 2, 1 & 3), valves (Class 1, 2, & 3), storage tanks (Class 2 6 3) piping systems (Class 1, 2, & 3), parts (class 1, 2, 3 & MC), i appurtenances (Class 1, 2, 3, 4 MC), piping subassemblies (Clase 1, 2, 3e & NC), component supports (Class 1., 2, 3, & MC), fluid conditismias devices (Class 1, 2, 3), and penetration ,sesemblies (C; ass 1, 2, 3, 6 NC) at Seabrook 8t stion Units 1. and 2. 2.1.2 This seetten describes the method sped by the compsar la docu-asating ite Quality Assurance Program in the form of a Quality l Aseurance Manual. ] 2.1.3 The W Program is regulated bp the Corporate CA Manual whic$ outlines aislaus requirements.' Since individual job sites asy require differias, but equally ef fective staf fing, and additional l-_ jurisdictionsi er Customer imposed obligations, supplements spe-cific to - the site will be added to the Corporate QA Manual to form a Project W Maaval. 2.2 CORPORATE S MANDAL' l E 1 2.2.1 The @ Program as outlined in this estual represents Corporate p L requirements which will be applied over all installation and l field f abrisaties verk under the rules of the Code. 2.2.2 These requirements establish specific actions to assure semp11ames. Teey establish who is responsitle, who is te perform the task, what is to be done, where it is to be accomplished, sador what sortitions, the documents required and the records p which are evidense of cospliance. B 2.2.3 Separate written procedures and instructions proeide the infor-nation as te hgy, to secomplish these requirements. "bese are con-tained is a soprate Project Procedures Manus 1. 0 7:.x m-m n n oe *,. g a... ~ ....... ed '.....,.-.', ;* ...,,,,l '..; *. ;,, 4, / - J "" ~ ..l (*...

{u a Pullman Power Products 11 SECTION NO.

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Datt, 4/10/64 pagptagg ge, l

tvaLift A88v84888 PAGE Psessaa QUA1,17Y ASSURANCE pt0CIAM NO. g,g 9 l 2.2.4 The preparatica, revision, maintenance and control of this Manual I is the responsibility of the Director of Quality Assurance. Approval of this assual and all revisions is the responsibility of the Vies president of %. 1 2.2.5 After acceptance of this Manual the project QA tagineer, QEG will j assign copies, utilistas the W Manual Distribution list (fors' j 1), controlled by number to those involved in the implementation of the program. Distributies will be by a transmittal letter (Fora 2) which requires acknowledgement of receipt and destrue-tion of prior issues. ) l 2.2.6 lefore putting changes into ef fect, aar proposed changes will be sent to the Authorised Nuclear taspotter. Supervisor of the Authertsed taspection Agency for his review and att ep tsate. Copies of all accepted changes and evidence of acceptance by the ANIS will be distributed to the Antherised Wuclear laspector 'and holders of the Manual by a transmittal letter which requires askacviedgement of receipt and destruction of. veided sections. Aa lades sheet revised to show the latest revision of each set-1 ties will be ine19ded. a 2.2.7 Distribution of Manuals (para. 2.2.5) 'and changes (para. 2.2.6) I withis QtG requires acknowledgement within 15 days, distribution J outside QtG ' requires ackneviedgement= within 60 days. If not received, the Docuneat Centrol Specialist QEG will initiate a i follev up letter. If receipt is not received within 15 days. fros l date of letter, the Deceaset Centrol specialist will contact the L individual.to determine if tho ' assual has been lost and if (- receipt of the assual or assual revision saanot he obtained, the aanual distrib= ties list shall be revised to declare the assual .l L " void" and reflect the isovance of a new serial number. h 2.2.4 The Project QA Engineer, QtC regularly reviews the Corporate Massal for possible changes is light of revisions to the Code or ) 10CTRSO, is accordance with paragraph 2.6.1. 2.2.9 Decentrolled topies any be distributed to authorised individuals outside of the Company when approved by the Director of Quality ass.ran.e. ] h $F 1.06 (07-81) ... t.;. ,/.-'..

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c 4 ' ( \\ f i Pullman Power Products 11 SECTlow W. E. 4. Def18 APP 90vt0 yy, E. F. GERWIN M

catt, 4/10/84 i

esgpangs gy, evauft assunsett PAGE Peeeeam QUALITT ASSURANCE PROGRAM W. 3 of 9 2, 3 PROJECT % MANUAL 2.3.1 The Corporate QA Aaenal as outlined above is the basic document .i which defines.the % Program to be implemented at each field j site. L 2.3.2 Considerlag that field sites any vary one from another in type of activity performed, organisational structure, etc., additions to corporate requirements may be required. If so. these will be pre-pared in the form of Yellow Sheet supplements to the Corporate Manual to form a Project S Manual. If there is a need for addi, I . tional supplements to the Corporate QA Manual the provisions of all earlier supplements shall be included in the latest supple- ) meat so that only one supplement will be in ef fect for each pro. l joet. 2.3.3 once the aanval and euppleoests, if any, are accepted by the l Authorised laspection Agency and subsequently by ASME at a field site survey, they will become the Project W Manual of record. since they will respond to the requirements of the Code and 10CFRSO ef fective for the specific contract. i u $F 1.06 (07-8 0 ... g.,

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J ] ) .c ) Pullman Power Products 11 l S EC* t oW eso,

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1. G. DAVIS apenovgp gy, E. F. GERWIN N

,,g,angp gy, $WALITY ASSUtestE P A4g - I Peelean QUALITT AS$URANCE PROGsAM NO. g gg g j 3 2.3.4 Af ter the acceptance by the ASME Survey Teas, the Qr. Manager,:or i 2 his designet, will incorporate the Supplement into the asia body of the Manual ' forming the Project QA Manual.. The Supplement number, shall be recorded in the left margia adjacent to the: paragraph Lavolved indicating the provisions of the Supplement j were included. Doce the Supplement has been added, subsequent, r chsages to-the Manual shall be in the form of a revision. The' I revision date shall be recorded in the lef t margia adjacent to the paragraph revised. Any previous Supplement numbers or revi-stos dates will be deleted as applicable. The QA Manager will be p D responsible for maintensace, revisies and control of the project QA Manual. 'le will assiga sopies controlled by-auaber to the i f Authorised Nuclear laspector, the Custenar or his Agent as required, and all othere at the site involved in in;'.ementation of the Distribution will be by a transmittal letter (Fors 2) program.which requires acknevledgement of receipt at 2 destrue-L tion 'of obsolete sections. gg mostrolled cooles 11 h mit- . If receipt is see ackmewledged is thirty workTag mitted. days, the QA Manager er his designee will inittste a' follow up letter. If. receipt is not acknowledged la an additional thirty ^ (30) days, the QA Manager will send a representative to any site 5 personnel-sad obtain the receipt acknowledgement. If a manual is lost,' or receipt acknowledsenest of later revisions :en not be' ob tained, the distributies list will be revised to reflect the status of that amaval, and if necessary, a sev manual of a dif- ,t forent serial auaber will be issued. i b Y 1 k. F L, $F1.06(07-8i5 s.... j*

-=_-._ _ _ __ _ _ _ - i Pullman Power Products 11 SCOTION NO. R. G. DAVIS appkovce gy, E. F. GERr!N t'Y

parg, 4/10/44 l

perpante'ev, .evablff 488veasst Past Psossaa QUALITY ASSURANCE PtoGRAM NO. 5 of 9 2.3.5-Proposed changes to the Project:% Maaval (a the form of revi-siens, may be initiated by the % Manager er Project M tagineer, QEC.. These changes shall met be less restrictive than' the requirements of the Corporate % Maaval. After obtaining Customer concurrence, review by the Director of W with, and approval of the. revisions by the Vice President of %, the % Manager, prior to implenestaties' will forward these revisions. te the Authorised Nuclear taspector Superviser who has ' jurisdicties 'at the site, for his review and astoptance. Within 30 Days of acceptance, copies of all assepted revisions sad evidence of acceptance by the ANIS will be provided to the Authorised Nuclear Inspector and holders of the Project RA Manual for implemen-taties. Copies shall be distributed by a transmittal letter 1 which requires akaovledgement of' receipt and destruction of ~ " obsolete" sections. An indes of all revised sections indicatins - the late 6t revisies will be included. 2.3.6 Changes to the Corporate % Manual ande and ace.epted after acceptanee 'of the Project S Manual by the ASME survey tesa vill ..~ met automatically besses part of the Project M Manual. The Director of Quality Assurance Qtc, shall review the ~ changes to l i. the Corporate % Manual with the QA Manager..If the changes are determined applicable. to that project, they shall be incorporated into the project S Manust as a revision. 2.A PROJECT PROCEDURES MANUAL r 2.A.1 At. the time of the contrast svard, the Project @ tagineer QtG, shall review the aestract requiressats, and af ter consulting with the Vice President, Mechanical Construction Operations, the Director of Quality Assurasse, the W Manager and other personne! as required, will establish the precedures required to implement the work and the W program. k 1 4 0 1 :- SF 1.06 (07-81) l... j*t 2.* W..: t. , ~ ~. ...: a m. ignr.- *~3

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,y, s r. stwin f" + .st..sc,., - ts.u n sitv astt ca c see.... - Qatin Assnace piocux wo. . of, ) 2.4.2 Required procedures in any combisation will costitute a project Procedurec Manual. The QA Manager will prepare sufficient copies of the Project procedures Manual for distribution at the site i f using a Document Status Record which requires acknowledgement (yors 13). ['a' 2.4.3 Distribution of. Individual proceF res, as required, to personnel performing controlled functions is outlined in section Y1 of this massal. 2.4.4 The Project QA Engineer QEC,- the QA JAssager, or the Chief yield Engis.eer _ may initiate new or revised _ procedures which asy.be needed to fulfill specific requirements at any_ time. In all cases, these shall be prepared and revised by qualified indivi-i deals, and. approved by a certified Level 111 at QE4 who is cor-tified in the applicable function. Approval any be delegated to other certified Level 111e with the written concurrence of the Direc tor of QA. These procedures become part of the Project Procedures Manual. Distribution is as outlined in 2.4.2 and 2.4.3 aheve. 1.4.5 Use of procedures which meet the requirements of later Editions 1 or Addends of the Code may be implemented only with prior appro-val by the Owner or his Designee AIA, and the jurisdiction _when require b 2.5 PitsomtEL v l 2.5.1 All personnel who perform activities affecting quality whether they are designated as Quality Assurance personnel or not will be evitably indoctrinated, trained, and qualified for the function l l they perform and they shall maintain proficiency in these func-tions. b 2.5.2 All personnel fulfilling the functione shown on the Organisatioc p Chart ara selected on the basis of education, experience and when 4 required, demonstrated proficienry is their ares of respon-L sibility. Lt. l- ? SF 1.06 (07-81) 4..., 4 ? b-. ' .__,_.. - _.,.____..._,,.,...,.,n, ,,,._,,,,_,_f -~

Pullman Power Products 2 5tcTiew we. pettante evi R. C. DAVIS appeevte gy,

t. F. Ci tif1N E

Datt, 4/10/44 tvadfr assveasst past NO.

P004 tan gggg,tyy AggggAngg pgggggy 7,, 9 2.5.3 It is the responsibility of the QA Manager (through the Training offleer) to select, trais, qualify, and certify, as required, 'all i personnel reporting to his in the QA Department unless they have been previously qualified by the Company. This includes all non-destructive esamination, inspection,

testing, auditing and records perseasel.

ND: pereoamel shall be certified by a 1,evel' III to Company procedures prepared in escordance with AgNT-TC-1A 1975 Edition and ASME Section 111. specified requirements for selection, traintag, qualifying, proficiency testing and cer-tification are out11aed is applicable personnel qualification sad training procedures. Records of subject matter, results of pro-ficiency test, and attendance at each trainias session will be maintained. by the Q& Department. Copies of all. qualification 1 records (Fors 3) including those of personnel previously qualified shall be asistained by the QA Department and shall be j available to the ANI. When there is specific reases to question the qualifications of any MDE personnel, the QA Manager er ANI may require requalifica-tion of the individual. J 4.'10/84 2.5.4 Personnel ou tside the - QA Department, who are engaged in per-forming activities which affect quality, are ladoctrinated and trained by the Owner, esbject to the satistasttom of the Resident Construction Namager. This will cover a thorough review of pro-cedures applicable to the individuals area of activity, followed by estensive on the job trainias. Each esporvisor will evaluate [ these assigned to him, and will request additional training as 4 needed. Records of subject matter and attendance records will be maintained by the Resident Constracties W aager, or his designee. o 2.5.5 All welders will be required to qualify under the requirements of i AgNE Sections III and IX.La accordsete with the Walder L' Qualification Procedures. Qualification is under the supervision of the QA t.ngineer-Welding assigned by the QA Manager, and he shall certify the Velder Performance Qualification Record (Fors a). All records of welder qualificaties (Tors 4) and welder qualification status (Fors 5) are retained by the QA Department. m 4 P SF 1.06 (07-81) [ ".,'". 7 ~,~. " f,l T 7,'., *"['~.".,',.~,', ...'.S..y*, i. ','. b a e 4 +. .. _.~, ...m- ,..m.._,.. ,..,-y.-, -,,,..w,-,._e.,,, ym.,_.

?,r e Pullman Power Products 12 i StCTION e40 R. 6. DAVIS appaovte gy, E. y. GERWill i# DATE. 4/10/84 , p patsaate ev, quatste 488Weastt PAGE ,i Psessau QUALITY ASSURAllCE PROGRAM NO. g,g g If there is a specific reason to question the ability of a welder to make velds which meet the requirements of the specification. the AN1_ may require requalification before the welder is 'per-mitted to continue welding on work'oubject to his inspection. 2.$.6 If in the opinion of the Resident Construction Maanger or the QA Manager, any individual does not demonstrate suitable competency or skill in his assigned area, he shall act be permitted to work in his assigned area until suitable competency is demonstrated. s 2.5.7 Periodic review of policies, procedures and instructions with the production and QA personnel vill be conducted by the Resident Construction Manager or others designated by bla to assure con-tinued proficiency is their activity.- 2.6 PROGRAM REVIEW 2.6.1 The Director of Quality Assurance will review the Corporate QA Program as outlined in this manual.to verify its adequacy in light of changes which may occur in the, Code or 10CFRSO. This will be accomplished af ter the issuance of each Code of Addenda i and within sia (6) months of the issue date of the Edition or Addenda. The results of this review will be documented and for-varded to the Authorised Nuclear laspector Supervisor. 2.6.2 As part of this review, the Director of quality,, Assurance will establish a schedule to assure that. all aspects of the Program 1 for the specific site are effectively implemented, and that indi-viduals responsible for verifying that an activity has been correctly performed are independent of the group directly respon-sible for performing the activity. y.ach QA Manager will submit a acathly report summarising significant QA events, audits and non-conferiaances including trends acted, and suggestions for QA j i Program improvement. if any. See Section XY111. l SF 1.06 (07-81) %. ?,7

l..

l g ) Pullman Power Products is SECTION NO, L G. DAVIS Appnevrp ev, E. F. GERWIN th

eart, 4/10/84 pegeante py, p

PA$t 1 i ev&Litt 688vtaset 1 NO. 9 of 9 l Paesean ' QUA1.17Y ASSUMNOE PROGRAM l' 2.7 FORMS 2.7.1 Forms referred to in this section are exhibited in the back' of ) this manual. Forms referenced are: ( 1) QA Manual-Dietribution List ( 2) Transmittal Letter ( 3) Qualification Records ( 4) Welder Q4alification ( 5) welder Qualification Status '(13) Document Status Record .I C s / i f r SF 1.06 (07-81) j 4.a.:y.'. ,.... ).: :: m..

'x + i I Pullman Power Products ri stcTioN No. perpant0 svi R. G. DAVIS A**novre evi E. F. GERWIN N I

DATE, 12/13/84 e

ovau ty ansvaases Pact "'8" DESIGN CONTROL NO-1 of 6 3.1 SCOPE 3.1.1 This section outlines. the extent to which the Company assumes responsibility for Design Control from the receipt of Design Documents to the completion of the installation. ] 3.2 POLICY 3.2.1 The Company will not perfom any design work. All design work will be performed by others responsib'e to the Owner for piping i system design, or by the responsible componeht designer. j l 3.2.2 The Company will install and fabricate -items as listed in paragraph 2.1.1 in accordance with applicable data from the Design Documents, such as drawings, specifications, procedures or i other instructions furnished to the Company. l! 3.3 RESPONSIBILITY l l 3.3.1 The Chief Field Engineer is responsible for assuring that all L fabrication and installation is in conformance with the degn requirements furnished by UE&C. He may delegate various aspects of this function to Field Engineers Piping Detailers or Document Control Clerks. 3.4 DESIGN REVIEW 3.4.1 The Chief Field Engineer, _ or his designee, will review the UE&C drawings, specifications, procedures or other instructions. He shall-verify that they contain infomation in sufficient detail recording materials, dimensions, fabrication requirements and quality evels as necessary to permit fabrication or 1,,nstallaticn to meet Code requirements. 3.5 FIELO.ORAWINGS FOR PIP!NG AND P!PE SUPPORTS 04/10/84 3.5.1 Prior to the issuance of the 1/17/83 revision to this Manual, the Company prepared Fiel(, Drawings such as Pipe Support Details or Installation Isometrics which either added to or reflected UE&C I drawings in greater detail, in order to effectively accomplish l the work. SF 1.06 (07-81 m, ,ee w .----.-----w ,er,--,--- e +

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q j s L Pullman Power Products !!i i stctiow 90 perpanto svi R. 4. DAVIS

• • • • ovto sv.

E. F. GERWIN N

DATE, 12/13/84 q

ovatiff assvaaset past Peoanam DESIGN CONTROL No. 2 of 6 4 '1'2/13/84 3.5.2' Subsequent to the issuance of the 1/17/83 revision to this Manual UE6C assumed control responsibility for all Field Drawing origi. nals, includir.g those previously prepared by the Company. UELC prepares new Field Drawings and maintains all Field Drawings current with, the latest design conditions, either through revi-sion or the issuance of Engineering Change Authorizations (ECA's)/Dispositioned Nonconfomance Reports (NCR's) to the affected Field Drawing (refer to Paragraph 3.7.2). l ' 12/13/94 3.5.3 The 'UE6C controlled Field Drawings and subsequent revisions thereto shall be issued for construction to the Company as design documents in the form of a reproducible subsequent to implemen-l tation of the 4/10/84 revision to this Manual. The reproducible shall be accompanied by a listing of all unincorporated Change Documents affecting the Field Drawing. Field Drawings and affecting/84 ManualChange Documents received prior to implement I y the 4/10 revision may continue to be worked by the Company if and as provided for in PrcJect Procedures. The Company shall review the Field Drawing or revision thereto and affecting Change Documents per Paragraph 3.4.1. The Company is not required, nor responsible, to review Field Drawings for com-patability with other UE6C Design Documents. 04/10/84 3.5.4.The Chief Field Engineer's designet (Piping Detailer), shall add Company Special Process references and, when applicable, Field Wald Numbers to the Field Drawing reproducible. He shall prepare necessary Process Sheets. (refer to Section X). 04/10/84 3.5.5 The Company additions on the Field Drawing reproducible and applicable Process Sheets are then checked by a Field Engineer or another Piping Detailer to assure they properly reflect special process requirements and quality levels. '04'/10/84 3.5.6 The QA Manager or his designet shall review the Field Drawing reproducible and applicable Process Sheets for Code compliance and shall obtain the ANI's concurrence on the Process Sheets, per Section X. . 04/10/841 3.5.7 Upon completion of the Field Drawing review, the Field Drawing Control Clark (FDCC) shall make copies and distribute. via transmittal (Form 15). The Process sheets are retained by QA and controlled per Section VI. SF 1.06 (07-81) . _. ~,,,.,.. _., _.. _...

i .) g Pullman Power Products itt F sicTION No. poteacto sv, R.G. DAVIS APovto sviE.F.GERWIN N oATri 12/11/B4 " ' Q,' ' ' " ' ' * " DESIGN CONTROL ('o".E 3M6 4/10/84 3.S.8 Field Instructions (Fom 18) utilized as an aid to installation shall be prepared by the Company and reviewed by Engineering and Ouality Assurance in the same manner as a Field Drawing reprodu-cible. I 3.6 FIELD INSTRUCTIONS FOR MECHANICAL ERECTION 3.6.1 In order to effectively accomplish the mechanical erection work 1 Field Instructions (Fom 18) may be prepared by the Company to reflect the UE&C drawings, specifications, manufacturer's infor-mation and Code requirements in greater detail. 3.6.2 A Field Engineer shall prepare and revise the necessary Field Instructions Process Sheets and checklists. 3.6.3 The."ield Instructions, Pmcess Sheets and checklists are then checked and approved by the Chief Field Engineer, or his designee, to assure that they properly reflect the Design Requirements as to materials, dimensions, special process re-quirements, manufacturer's requirements and quality levels. 3.6.4 Prior to release for work (See Section X) the Field Instructions, Process Sheets, checklists and revisions thereto are checked and approved for Code Compliance by the QA Manager or his designee and submitted to the ANI for his review. 3.7 DEVIATIONS FROM DESIGN 4/10/84 3.7.1 Nonconfomance Report (NCR) and Engineering Change Authorization (ECA). 4/10/84 A. Deviations from design which may be required as a result of l nonconfoming conditions shall be. documented on a major NCR (Fom 17), in accordance with Section XV. i 12/13/84 B. The Chief Field Engineer or his designee will review the .i major NCR/ECA for compliance with the Code. If acceptable under the Code the major NCR/ECA will be submitted to UE6C for review and approval. For NCR's refer to Section XV which' addresses additional Company requirements (i.e. QA review and approval, prior to submittal). e SF 1.07 (07-81) j

g< j L Pullman. Power Products rit stetteN No. 1 pe(PAR (o eYt R. G. DAV15 APPaovte evi E. F. GERWIN F DAT[t 12/13/$a evaLITT Astvaases PAGE Peossaa DESIGN CONTROL No-4 of 6 712/13/84 3.7.2 ECA and Dispositioned Nonconformance Report (NCR). L22/13/84 A. When a design change is required, UE&C shall transmit to the Company an ECA (Form S 4), or Dispositioned NCR (Form 17) to disposition a major

NCR, as applicable.

The ECA/Dispositioned NCR shall include a complete description of the change, a sketch illustrating the affected work, and other information as necessary to perform the work. 12/13/84 B. The ECA/Dispositioned NCR shall reference the Field Drawing it affects and will be treated in the same manner as the Field Drawing when Company information must be added such as L special process (refer to Paragraphs 3.5.3 through 3.5.7). Dispositioned NCR's shall also reference the appi1eable revi-sion level. 12/13/84 C. The Chief Field Engineer, or his designee shall, when appli-Field Instructions (ref. Company ) initiated cable, revise & 3.6 to incorporate ECAs/Dispositioned paragraph 3.5.8 NCR's, as applicable. 3.8 STOP WORK ORDERS f

• 04/10/84 3.8.1 In the event that revised UE&C specifications affecting piping systems or any UE&C documents affecting mechanical equipment installations are received through new issue or via ECA, the Chief Field Engineer or his designee shall perform a review and determine whether affected fabrication or. installation is in progress and if it must be stopped.,

I Stop Work Order (Fom g) gineer or his designee shall issue a If so, the Chief Field En .04/10/84-

3. 8. 2 to withdraw Process Sheets and thus cause work to discontinue on affected items. He shall then, when applicable, request that UE&C supply revised and/or new Field Drawings, or ECA's.

04/10/84 3.8.3 If, as a result of design changes UE&C is unable to incorporate the changes into the affected Field Drawings or issue new or

. revised ECAs in a timely manner (as determined by UE6C), UE&C may elect to issue a UE&C Engineering Stop Work Order (Form S-6) to the Company. The SWO shall be controlled by Engineering and uti. lized to withdraw Process Sheets and thus cause work to discon-tinue on affect items, e SF 1.06

1 Pullman Power Products sicTioN No. pagpante gy, R. G. DAVIS A>>eovte gy E. F. GERWIN F oAfri 12/13/84 evaLITY 6ssupiftt pagg Peessam DESIGN CONTROL No. 5 of 6 y,y 3.9 VERIFICATION OF FINAL INSTALLATION 04/10/84 3.g.1 It is the responsibility of the Company (The Chief Field Engineer I or his designet) to assure that the final installation meets the requirements of the latest UE&C Field Drawings and applicable I Change Documents by completing the " Installation As Built VU ification" Form (Form 10A). '12/13/84 3.g.2 Final Inspection, as addressed in Section X, shall be per. 2 formed utilizing Field Drawings and outstanding Design Change Documents. If design verification is performed after final inspection, and results in a design change. UE&C shall notify the Company of this change through revised Design Documents. Final inspection activities must then be verified or repeated to the design verified criteria. j 04/10/84 3.g.3 The QA Manager through his Inspection personnel shall final inspect each installation utilizing the Field Drawing, applicable Change Documents and Form 10B. 3.g.4 It is the -responsibility of the Chief Field Engineer or his. designated Field Engineer to prepare or modify the Data Reports. 12/13/84 3.g.6 The Chief Field Engineer, or his designee, shall obtain to the satisfaction of the Authorized Nuclear Inspector, whatever evi-dance is necessary to verify that the required Design Specification and Design Reports or Load Capacity Data Sheets are on file. The "N" Certificate Holder by signing the N5 Data Report on the back side certifying'the system conforms with ASME' Section !!! Division I, is responsible for the " Certification of Design for Piping System Installation" section of the N5 and as such, assures that the as-built installations are in compliance with The Code. i d SF 1.06 (07-81) m- .m m. m-e-. -e-m,_.___,..m..,-,.,7-...-m,_ ....%--+, v

r ~- 1 Pullman Power Products stetrow No. PatpAnto eve R. G. DAVIS AP'80VED BYi E. F. GERWIN 63"

oatt, 12/13/84 i

evaLity ansvesset Past teostan DESIGN CONTROL No. 6 of 6 4/10/84 3.10 FORMS '12/13/84 3.10.1 Forms referred to in this section are exhibited in the back of this manual. Forr.n' referenced are: ( 9) Stop Work Order n (10A) Installation As Built Verification (10B-1) QA Document Review (As-Built Verification) (108-!!) QC Final Inspection (As Built Verification) 1 (15) Transmittal Record J (17) Nonconformance Report (18) Field Instruction (19) Generic Reference to Process Sheets as indicated on the Forms Index (Forms 19A to 19G) (S 4) Engineering Change Authorization (5-6) UE6C Engineering Stop Work Order i i I s ? t SF 1.06 (07-B1) s e n. ..c.,. ____,,m.y.,, ..r.

i Pullman Power Products i ry sterioN so. I parpanto evi R. G. DAVIS Appeovto ov, E. G. GERWIN N DAT[e $/27/$$ ov au ty assveasct p sog l peosea" PROCUREMENT DOCUMENT CONTROL 1 of 3 l 4.0 PROCUREMENT DOCUMENT CONTROL 4.1 Scope i 1 5/2;'/85 4.1.1 UE&C, through the Owner's precurement, has assumed all respon. sibility for supoly and Procurement Document Control of materials l under the auspices of their Quality Assurance Program. 4.1.2 Requirements for the Procurement of Services for site related work is outlined in 4.2 and 7.4. ( L 4.1.3 All materials and material sources shall be controlled under the I L UE&C Program. 4.2 Responsibilities 5/27/85 4.2.1 The Chief Field Engineer or his designee is responsible for the initiation of all purchase documents as applicable and cny revi. L stons thereto, for subcontracted services in those cases where l field purchase may be required. He shall indicate on the i purchase requisition all data required to assure that the l required quality levels are met. These include but are not limited to: (1) Clear and adequate quantitative and qualitative description of services to be provided. (2) Applicable ASME Section !!! quality requirements. (3) Special process and/or inspection requirements.. (4) Requirements for prior approval of vendor / subcontractor pro. cedures, personnel qualification and QA Program. (5) Requirements for traceability. (6) Requirements for evidence of-quality. (7) Requirements for a Quality Assurance Program in accordance L with the requirements of NCA

3800, as applicable.

(8) Provisions that delineate 10CFR Part 21 responsibilities. 5/27/85' 4.2.2 The completed purchase document is then sent to the Owner who will solicit bids and select a potential vendor from the l Company's Approved Vendor List (Form 12). L 5/27/85 4.2.3 The purchase document, with the vendor indicated, is then for-warded' to the QA Manager where he, or his designee, will review it to assure that purchase is from an approved vendor and that all of the Code quality requirements are shown and are correct. L He will then approve the requisition and forward it to the Owner's purchasing agent for placement of the order. The fun-ction performed by the Owner's central purchasing is of an l administrative / clerical nature only. l SF 1.06 (07-81)

) Pullman Power Products l iy sEcTioN No. PetPARED SY R. G. DAVIS APPROVEo evi E. G. GERWIN N oAfte $ m /85 l 1 l~ QUALITY ASSURAOCs PAGE NO-neas A" PROCUREMENT DOCUMENT CONTROL 2 of 3 l 4.2.4 Copies are sent to the QA Department, and shall be used in receiving inspection, and to record files and others as required. l 5/2?/85 4.2.5 All purchase documents are subject to the approval of the Company l Resident Construction Manager. l 4.2.6 All Purchase Orders shall contain a statement establishing the I Company or Client's right to source inspection. 4.2.7 The Company shall make the necessary arrangements with the sub. contractor if the ANI desires to physically verify operations at ,1 the subcontractor's f acility. i 4.2.8 All revisions to purchase orders will be handled in the same manner as the original purchase order. 4.3 Approved Vendors 4.3.1 The establishment and-maintenance of the Approved Vendors List .i (Form 12) is the responsibility of the Quality Engineering Group, l Fabrications Operations, Williamsport as delegated by the Vice l President, Quality Assurance. To preclude duplication of effort, the Approved Vendors List and revisioris thereto, together with the applicable backup documents, is diskibuted from Williamsport to the site. 4.3.2 Use of any vendor on the list is subject to the approval of the ~ QA Manager. He is responsible for distribution and control of the Approved Vendors List (AVL) at the field site, 4.3.3 Vendors are placed on' the Approved Vendor List' by virtue of a Certificate of Authorization or a Quality System Certificate (Materials) issued by ASME. 4.3.4 Alternatively, vendors who do not possess a Certificate of Authorization or a Quality System Certificate (materials) may be placed on the Approved Vendor-List by virtue of a successful survey / audit of their f acilities and acceptance by QA Audit ~ per sonnel from Williamsport, Paramount a Company Nuclear Field Site or subcontracted auditing personnel, approved by the Company. ? 4.3.5 Vendors who are qualified by virtue of a Company survey / audit 1 Shall notify the Company of modifications to their Quality Assurance Program. A controlled copy of the Manual shall be made t available at the f acility for Company review. i SF 1.06 (07-81) i

1 g:- j l [ . Pullman Power Products iV ] StCTioN No. parpanto ev,. R. G. DAVIS apewovte ev, E. G. GERWIN 38

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$/27/85 9 QUALiff aalutauCs PAGE Peossam PROCUREMENT DOCUMENT CONTROL No. 3 of 3 4.3.6 When. audits are subcontracted to an auditing firm, that agency will be placed on the Company's AVL based upon review of person-nel qualifications by Director.of Quality Assurance, QEG, in o accordance with the Corporate Quality Assurance Manual. Copies of personnel qualifications shall be maintained in the QEG fi'les C and shall be made available to Authorized Inspection Agency 'per-sonnel upon request. 4.4 Audit Frequency c L 4.4.1 For materials (Manuf acturers/ Suppliers of), audits shall be per-formed at least once annually. For Service Organizations sub-contracted for site related work, audits will be performed on a triennial basis or at least once prior to the expiration of the a contract whichever comes first, and subsequently monitored until a confidence level is established. 4.4.2 vendors whose ASME Certificates expire, or who have not been audited due to scheduling difficulties, will remain on the AVL for 30 days past the due date, however no procure"nt is per-mitted per " Appendix B" of the AVL. e 4.5 For.ms 4.5.1 Forms referred to in this section are exhibited in the.back of this manual. '5/27/85 Forms referenced are: (12) Approved Vendor List i i i I t i [ SF 1.06 (07-B1) i

5 ~ i Pullman Power Products Sterl0N we. E. G. DAV18 apppovgp gy, E. F. GERFIN

eatt, 4/10/64 pagesete gy, t

INSNCTIONS, PROCDURES pagg p,,,,sysaett as guauty AND DRAW 1M8 No. 1 of 2 g, 5.0 INSTEDCT10NS, PROCDURES AND DRAWINGS 5.1-SCOPE r 3.1.1 To assure that all activities affecting quality during field fabrication and installation are presc ribed in documented ins truc tions, procedures and dravlage and that these include appropriate acceptance criteria for determining that the activi-i ties have been satisfactorily accomplished. e 5.2 PacJECT Pk0C DURE 8 MANUAL S.2.1 la order to ef fectively (splement' the requirements ef this QA l Program, required procedures will-be included in a Project Procedures Manual. These are selected by the QA Engineer, QEG, to suit specific requirements. (See lection 11, Paragraph 2.4) 5.2.2 The QA Manager or his deaissee, is responsible for the establish-esat of the Project Procedures Manual. Actual preparation and r revision is handled as in 1.4.4. Maintensace and distribution of the Project Procedures Manuals to field personnel is the respon-sibility of the QA Manager or his designee. 5.2.3 The QA Manager is responsible for distribution of procedures in any combiastion to site personnel as required. 5.2.4 Additional Procesures which might be required to suit specific sit.ations.ay be initt.t.d and/or,re,ared by the Qi Manager, his designee, the chief Field Engineer, or QEC. la all cases, they shall be approvsd by the Director of Quality Assurance or his Level til representative. 5.2.5. Procedures as required by code, contract specifications and by this manual shall be implemented. Procedural information relating to the following subjects any be included in the QA Manusi, Project Procedures, or Field lastructions (Pors 18). 4 + SF 1.06 (07-81) $ =.=.:M.:. ::..,. w..-.... x.

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8. DAYl8 aeosovtD Sy, E. F. GERWIN

Datg, 4/10/64

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• • tpantD gy, INSTBDCTIONS, PROCDUtts-Pa6E I

tvAtiTT as8W9Asgg AltD DRAFIDG8 NO. 2 of 2 Peessan 1 Organisational Q& Manual Control Design Control toestving Inspection Procurenest Flaal laspecties l Needestructive tsaminaties duthertsed laspecties Welding Procedures Beat Treatment Welding Materials Centrol Tool & Equipment Calibration [ 8torage and Randling Persensel Qualifications Noacesformance Centrol Records Centrol f L 5.2.6 All precedures are available to Ut&C for Laformaties and /or opproval and to the duthertsed Duclear taspector. 5.2.7 Records of procedure qualifications, vben applicable, are available to UTAC and the Authorised Duclear laspector. t 5.3 ptAW1pC8 g L 5.3.1 All field fabricaties and installaties shall confers to Ut&C fur-l f aished drawings, specifications and instructions. l 44 Field Desvings/ Instructions required to implement field fabrica-tion : and installation are prepared as outlined in Section III. These is' tura are used to prepare process sheets (Form 19) which outline is detail the seguence of operations, and reference the applicable precedures required to complete the activity. (See Secties 1) 5.4 FORMS t 5.4.1 Forms = referred.to in this secties are eshibited La the back of this assual. 4/10/84 Ferns referenced ares. (14) Field lastructies (19) Generic reference to Process Sheets (Fora 19A thru 190) I l 1 v lC SF 1.06 (07-61) g' ~.=;:, ;

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I. l' J i,7 Pullman Power Products u stettow 40. PetpantD Ovi

9. R; BAVIS AP'#oVfD tvi E. F. EJeWf W

oaTE, 12/11/Ad seaun assunsets Past DOCUMENT CONTROL 1 of 5 6.0 DOCUMENT CONTROL 6.1 SCOPE 1

6.1.. To control the issuance of all UE&C and Company documents including all changes thereto, assuring they are approved or accepted for release by Authorized Company Personnel and distri buted to and used by the personnel at the location where the activity is being performed. 6.1.2 Documents considered are from three sources: The QEG, UE&C and ' those initiated by the Company on site. The treatment afforded each document is outlined in the Project Procedure Manual. 6.2 QEG INITIATED DOCUMENTS 6.2.1 QEG initiated documents are those furnished to the field site by the Quality Engineering Group. These include, but are not limited to, the Corporate QA Manual and, when applicable, the Project QA Manual, and Project Procedures. (See Section !!) 6.2.2 The initiation, revision, adequacy, approval and maintenance of QEG documents is the responsibility of the Director of Quality Assurance or his Level 111 designee. 04/10/84 A. Indexing _ and distribution of' QEG documents to the field site is the responsibility of the Project QA Engineer, QEG or his designee. 04/10/84 6.2.3 The Project QA Engineer, QEG or his designee will establish

• a t

Document Status Record (Form 13) for each field site. The DSR functions as an index of each document and as a distribution l i st.' l $F 1.06 ,.. - -. ~., -,.. - - m

i + \\ Pullman Power Products n ) stettoW No. N catti 19/it/n1 perpasto ev, e R. h&Vft APP #ovtD evi r_ r. F.rnwth esautt asassants Past DOCUMENT CONTROL 2 of 5 l 6.2.4 The QA Manager or his designee will maintain a Doceent Status i Record (DSR) of all procedures to be distributed to individual personnel or work stations. Distribution will be by the DSR which requires return of void documents. ] 6.3 UE6C FlRN!SHED DOCUMENTS .12/13/84 6.3.1 The initiation, revision, adequacy and approvals of UE&C fur-nished documents is the responsibility of UE&C under their Quality Assurance Program. These include, but are not limited to, Design Specifications, piping drawings, flow sheets, equip-ment drawings, Field Drawings, special instructions and any other information required to fom a basis for fabrication and installation. Field Drawings, ECAs, and Dispositionec NCR's, in addition to the requirements of UE&C, shall be rev'ewed and Company information added by the Chief Field Engineer. (see Section !!!). 6.3.2 Once received by the Company at the field site, it is the respon-sibility of the Chief Field Engineer or his designee to maintain and index these documen.s and control their release to authorized personnel at the location where the activity is being perfomed. 12/13/84 6.3.3 In order to maintain control of UE&C Change Documents (ECAs and Dispositioned NCRs), the Company shall accept modifications to said documents through increased revison level only, irrespective of the nature of the modification. 6.3.4 The Field Drawing Control Clerk maintains a Document Index (Form

40) or a Drawing Record (Fom 14) which records each - type of document by number and revision.

Transmittal for reference pur-i poses to authorized personnel is by transmittal (Form 15) which requires return of void' documents. In cases where a voided. drawing may be required to be retained, the returned form shall bear 'a statement that the drawing is marked ' void". No work shall be performed to void drawings. 6.4 FIELD INITIATED DOCUMENT 6.4.1 The initiation,

revision, adequacy, approvals, maintenance, indexinti and distribution of field initiated documents is the respons<blity of the Chief Field Engineer or QA Manager (or their designees).

~ SF l.06 ~ ~..

\\ a Pullman Power Products v3 e sic? ton neo. 3 O

1. etpasto svi R. G. BAV11 AP##ovt0 evi E. F. GERWIN

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'12/11/R4 sv al,l tt saaveasst pagg 1 DOCUMENT CONTROL 3 of 5 6.4.2 The Chief Field Engineer is responsible for (see Section !!!): DOCUMENT RESPONS!81LITY l 04/10/84 A. Fieid Drawings For Company information (UE&C Furnished per 6.3) All per 6.4.1 8. Field Inst:'uctions All per 6.4.1 (Form 18) 12/13/84 C. ECAs/Dispositioned NCR's For Company information (Forms S 4 and 17) All per 6.4.1 UE&C furnished per 6.3 04/10/84 D. Stop Work Orders Chief Field Engineer j (Forms S9 and S-6) initiates or receives from UE&C and maintains control per Project Procedures. Initiation,

Revision,

<10/84 E. Process Sheets (Form 19) Adequacy, approvals, and limited distribution per Project Procedures. 04/10/84 6.4.3 The Field Drawing Control Clerk (FDCC) maintains an index - Drawing Record (Form 14, 14A & 148) for 6.4.2A, 6.4.28 and 6.4.20. L 04/10/84 6.4.4 The FDCC shall distribute documents and' record on the Drawing Record (Form 14,.14A & 148) via Transmittal Record (Form 15) latest revisions of documents (6.4.2A, 6.4.28,and 6.4.20). The Chief Field Engineer, or his designee, shall, provide access to a copy of all void drawings tither through retention or through UE&C. i

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Pullman Power Products y3 j steTiow wo. eet' Ante eve R. R. MV f 5 '"*ovte svi

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DAT[, 12/1]/gf evauty assusants Past i DOCUMENT CONTROL 4 of 5 l t i 6.4.5 The QA Manager is responsible for: 12/13/84 A. Approval of Company information on Field Drawings, ECAs and Dispositioned NCR's (see Section !!!) 8. Procedures (Fom 16) C. Nonconformance Reports (Form 17) D. Approval of Field Instructions (Form 18) E. Approval, maintenance, indexing and distribution of Process Sheets (Form 19) i F. Stop Work Orders (Fom g) when orginated by QA. l 6.4.6 Due to their limited distribution, transmittal letters are not j required for Stop Work Orders, Nonconformance Reports, and 1 Process Sheets. The index is considered adequate control. r 6.4.7 The QA Manager or his designee will maintain an index by number - and revision and a distribution list of all procedures (Forin 13) and an index of Nonconfomance Reports.- When procedures are superceded, he will assign an individual to distribute - later i revisions to those on the distribution list, by use of a transmittal (Form 13) which requires return of void documents. ) 10/31/84' '6.4.8 Process $heets and their revisions (Form 19) shall be prepared by the Chief Field Engineer or his Designee, reviewed and approved by an engineering checker and then a OA Engineer responsible for 1 Process. Once approved they are presented to the AN! for con-currence and' retained by the QA Engineer responsible for Process t for issuance (see Sections !!! and X). At the time of' issuance the QA Engineer responsible for Process will record the latest approved revision of the Field Drawings on the Process Sheets. The latest sporoved revision (issue level) of the field -drawino shall be determined through use of the -individual-Transmittal. Record (form 15). The latest revision to procedures shall also be i recorded in the applicable sections of the Process Sheets. j ) 1 $F 1.06

I h 5 I / w Pullman Power Products u stetiow e 1 ete.pto svi R R. MVf1 AP'*oVfD BY' F-F-f r#Wik Datt' o ri s / u ...n,,......... DOCUMENT CONTROL 5'of 5 m 6.5 FORMS PER PROJECT PROCEDURES MANUAL 6.5.1 Forms referred to in this section are exhibited in.the he e' this 66 cal. Forms referenced are: 04/10/84 ( 9) Stop Work Order L (13) Document Status Record ' 04/10/84 (14) Generic reference to Drawing Records as indicated on the Forms Index (Forms 14, 14A & ',48) j (15) Transmittal Record (16) Procedures I (17) Nonconformance Report (18) Field Instruction (19) Generic reference to Process Sheets as indicated on the Forms Index (Forms 19A thru 196) j (40) Document Index r.

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lF ( w1 Pullman Power' Products vii SECTioN No. PREPAkED SYi R. G. DAVIS-Appmovto evi E. F. GERWIN 88 DATE: S/27/85-ovaun assuaaset CONTROL OF PURCHASED MATERI AL, past Seosaan ITEMS AND SERVICES' No. 1 of 3-7.0 CONTROL OF PURCHASED MATERIAL, ITEMS AND_ SERVICES 7.1 SCOPE Y 7.1.1 To outline the policy of the Company relating to the control of-l purchased items and services at the site from the issuance of the i Purchase Order to and including Receiving Inspection. l l 7.2 PURCHASE BY OTHERS 7.2.1 in all instances, the Company installs items or material fut nished by : others under their Quality Assurance and Procurement Document Control Programs and Certificates-of Authorization. Procurement of these items shall be the' responsibility of the Certificate Holder wha originates the order. 1 E/27/85 7.2.2 Materials ' or -items furnished by others may. be accepted if the supplier, including the "N" Certificate Holder responsible for-the piping system design, has been accepted.by the Company as;an -approved material supplier, appearing on the AVL. - 7.2.3 - Actual program' responsibility for. initial receipt inspection, storage, handling, and control of materials and items belongs-to UE&C. The company will-be notified by UE&C for performance of-a-joint. document review. Company responsibilities for this document 1 review-are detailed >in Paragraphs 7.2.5 and 7.2.6. 7.2.4 'The Company performs Receipt Inspection at :the time of - disbur-5 m sement, as-described:in-Section'VIII (Paragraph 8.3). 7.2.5 The QA ' Engineer respons'ible for materials will review all Code Data Reports for Code stamped items, and all.CMTR's, certificates of L Compliance: and/or other documents furnished as evidence of compliance for purchased materials or' services? to assure that they are applicable, complete, and correct for the item (s) involved. All. characteristics required to be reported by the material spe. s cification of Stetion - II~ and Section -III of the - Code shall be 4 shown on checklists. Characteristics shown on - the CMTR's need not be duplicated,. but the checklist = shall provide a record that the CMTR or C-of C has been reviewed and found acceptable, t Y ,, _.m 3 -- m-

7 ,hY 1 j Pullman Power Products' v!! ] sectlow No. Ne'O* DAVIS appnovto'evi ~E. F. GERWIN PatPAmto sYi oarri. 5/27/85 l g . gu au ty assvaasca CONTROL OF PURCHASED MATERI AL,_ 1 pagg' reossan-ITEMS'AND SERVICES No. 2 of 3 + Upon completion of ;the documentation review the QA Engineer responsible for materials shall initial or sign and date' the checklist and forwarri. evidence of review to' the OC Inspector-Receiving as delineated in project. procedures.- A ~ 1 Records copy:will. be retained by the QA Records Department and-made,available to the ANI. 7.2.6 Nonconforming items identified during the! joint. UE&C/ Company < 1 document' review shall be handled through the UE&C Nonconformance procedure. ,m If an ' impasse is reached between. UE6C and Company personnel %7 regarding the validity of a nonconformance, UE&C aanagement shall. initiate an NCR to identify the condition. 1 y 7.2.7 Handling and storage of items are performed as outlined in i M 'Section XIII. o N 7;3 PlRCHASE AT SITE g. i: 7.3.1 Initiation and cot: trol of field purchase documents are covered in H ,Section IV. t _7.3.2 E Purchase of ' services is limited-to Vendors who appear on the lw Approved Vendor List-fur _nished by the Quality Engineering Group- +' ~ (QE,i) - Fabrication Operatior,s. Vendor t acceptance, source eva-- luation, and auditing is performed as specified-in Section IV. j '7.3.3 Physical inspectioc and document review shall be accompl$shed in-accordance with Paragraphs 7.2.4 and 7.2.5.

)

7.3.4 No source 1 inspection is anticipated ' under this program. If 1

required, the -QA Manager '.- shall : contact the QA-Manager Williamsport Shop and request tHt.he provide these. services.

S/27/85 The QA3 Manager will forward copies of applicable. purchase docu-c' ments-to the QA Manager - Williamsport to conduct. the 6 source J

inspection-using these documents, Lto. verify compliance of the

)

^1tems and its backup evidence'of compliance. ] All purchase documents and completed Inspection' Reports will be sent to the QA Manager. 'When source inspection is performed, the QC Inspector-Receiving. at site will use the Inspection Report to check for iden-1 tificetion upon receipt. ,.p pl{ ff0', dW SF 1.06 (07-81, [. f% }

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Pullman. Power Products Vri i

~ SECTioN No. l [e,L PREPARED'Oy,- R. G. DAVIS-APPRovto svi E.F.GERWIN'.JEf,,

DATE, 5/27/85

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gvan tT assusance-CONTROL OF PURCHASED MATERIAL, pagg p e o s e au --

ITEMS AND SERVICES Nn. 3 of 3 p = 7.4 ' SUBCONTRACTED SERVICES AT SITE ? 7.4.1 Purchase documents for subcontracted services shall be controlled in the same manner as required by Section IV. e t 7.4.2' ; The Quality Assurance Manual, procedures and qualification-of personnel which the subcontractor intends to use at. site, shall 4 be reviewed and approved by-the QA, Manager or his designated 4 Level :'Ill' representative, for verification of conformance to all j (: applicable Code requirements.- l 3 7.4.3. All services performed 'will be ' monitored by the-QA Department - consistent with,the importance, complexity-and volume. R .7.4.4: Documented evidence ; of compliance will be retained by the QA t

Department as outlined in Section XVII.

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7 ) Pullman Power Products-vill stcTION No.~ f R. G. DAVIS APPRovto BY E. F.-GERWIN 1 DATE, 09/23/85-PREPAmto BY. IDENTIFICATION AND CONTROL - guau ty: assvaaneg picg peossan 0F MATERIALS AND ITEMS No. 1 of g j o 8.0 IDENTIFICATION AND CONTROL OF MATERI ALS AND ITEMS 8.1 SCOPE 8.1.1 To assure that items are identifiable and controlled from receipt) j to installation to prevent the use of incorrect or defective'- items. 8.1.? UE&C, under their Quality Assurance Program has the. respon-sibility for identification and control of items and materials j until they are delivered to the point of installation or fabrica-tion. J 8.1.3 Once an item or material is delivered to the point of installa-tion or fabrication, and is acceptable to the Company,. it becomes the responsibility of the Company to assure 'that identification 7 and control of material and items is maintained. 8.2 IDENTIFICATION AND TRACEABILITY OF MATERI ALS AND ITEMS FURS!SHED BY OTHERS ~ (09/23/85-8.2.1 Code stamped items shall be identified _ by the Assembly.~ Mark. Number or-the.manuf acturer's serial number When it. is necessary t b to cut a piping sub assembly, traceability will be maintained by L identifying. each piece with the Assembly Mark rNumber andLthe serial number' from the, Code Name Plate, prior to cutting. The transfer of marking shall-be : subject 'to verification by the. 7 k' Authorized Nuclear ' Inspector =.and L under the supervision of a QC. Inspector and documented on ' theiprocess. sheet, except that pro- ' cess' sheets for ASME Class 2 and 3 supports shall not be' required 4 to be presented to the ANI for such verification.- The appropriate.information shall be presented to the AN!'in the sup-l' porting documentation, upon execution of the applicable N-5 data report. Material = removed from a piping.sub-assembly intended for code 1 jurisdiction reallocation must be. traceable back to: a CMTR which is to be made available on site prior to N-5 execution. ~

1. 10/31/84 8.2.2 In addition to the marking requirements of the material specifi-

cation, hanger materials requiring 'a CMTR and all' piping j.

materials shall be identified by purchase order, item number and L heat number or a suitable code explained on the.CMTR or C of C as applicable. Material for component support which requires a C of C need only be identified by_a suitable-code or the material spe- 'cification grade and class. This is in addition to the marking requirements 'of the material specification. 1 I I i SF 1.06 (07-81) 3 'i j3

m!l,' M +, ~ } W m s s' 4 Pullman Power: Products. .viil-N' n g g =, sEcTioN No.

R.- G.= DAVIS APPROVE 0 av, E. F. GERWIN I DATE

,09/23/85 i PREPAREo BYU ov au ttiassunascE IDENTIFICATION AND CONTROL j [f p,og Pacanan OF MATERIALS AND ITEMS No, .,f 6 j . t.e T10/3U84i A. Prior to cutting material, the Purchase Order Number, Item. Number and Heat Number or suitable code, shall be transferred 1 to each cut: piece by the cutter, and monitored ' by 4 OC +' Inspector. For hanger material requiring a C of C..a, y suitable code or the material specification, grade and class-1 W need only.be transferred prior to cutting and. moni tered. Transfer of identification' shall be 'done:- assuring i that the markings are legible, not detrimental to the item (s). or -r l material involved and located in an' area (s) that will not b interfere ~ with the quality or function ' of the item (s) or [ 1 material.: Process sheets are not required - for cutting of F materials. [ 8.2.3' Welding materials will be stored under suitable environmental-conditions, involving permanent and portable storage ovens for - low ' hydrogen electrodes. Identification o be in accordance l' with manufacturer's lot, heat or control numbers as appropriate. 8.3 CONTROL OF MATERIALS AND ITEMS 8'3.1 DIS 8URSEMENT AND CONTROL. FROM ACCEPTED STORES: EXCEri WELO STORES e a-g A.. Disbursement of: Components and Material shall be' by. ? requisition; Component Requisition (Form :.23) or' Field Warehouse Requisition;. (Form 24).. These-requisitions shall also serve as: Receiving Inspection (Reports to'. Document i Receipt -Inspection ~as described:.below. The Field. 1 Engineer / Area Superintendent shall review either; requisition? for. correct information,1such as component / subassembly liden-j ,n a tification,. or. in the case of materials, the quantity, size, M W material specification, etc. and sign the. requisition A signifying compliance to the latest UE&C supplied design con _-- l ditions., j k, 8. Therequisition-isEhenforwarded'toUE6Ctobefilled. 'I h10'/31/84: C. For materials the Purchase Order Number and Heat Number'or 1 W : suitable Code: (ref. SectionE IX) of > the: materials - to be: dis-A4 bursed is recorded on the requisition -by UE&C personnel. For ,s compoment suppor.t material requiring a C of C, UE&C personnel need only record'the suitable code or the material specifica-tion, grade and class. All copies of the Field Warehouse 1 Requisition are signed by-the UE&C Warehouse Attendant. af ter 4 completing the order. )h. 6 y \\ d ' '1 27 SF 1.06 (07-81) 1 9;

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Pullman Power! Products-

] vir1: sectiow-No. PatPAno eye R. G. DAVIS-Appmovte isv, E. F. GERWIN 1 DATE: -09/23/85 D autvL Assueance. IDENTIFICATION AND CONTROL PAGE roossaN OF MATERIALS'AND ITEMS No. 3 of'6 - I k -. will notify. the QC. Inspector-Receiving when the - I ^ .0. UE&C y~ necessary items or material' have -been gathered to complete the requisition. The QC Inspector-Receiving shall? review the i requisition for heat number verification 'and; traceability,as-l J s applicable,L for, materials, and that the correct components f are being shipped for ' items. He shall also verify thatsthe j -applicable documentation has been previously' reviewed u andi j accepted by the. QA f.ngineer responsible for _ Materials (Ref. f' Section - Vil, Paragraph. 7.2.5) ' and shall' perform. Receipt-T' Inspection asLdelineated in project procedures. ~ 7 l Af ter' acceptanca, by signing and dating: the applicable por. .j ~ -tion'-of the Requisition / Receiving Inspection Report, he authorizes releasef for. delivery to the Foreman indicated 4 on .the requisition.

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E.. The appropriate copy of the._ requisition is removed a'nd retained for reference by the. QC. Inspector-Receiving. (The-other copies are forwarded with the order. F. Materials are tagged-by:UE&C personnel with appropriate iden, p -tification tag's to identify them to L the applicable Field - i Drawing as referenced-on the Requisition. c. o J )10/31/84: G. Upon receipt at.'the = point of installation. or f abrication by ~ the Foreman, he shall Lsign and: date the ' forwarded copies? of. y the requisition to acknowledgeLreceipt and verification lthat-t the' Material.or Component = has remained in an acceptable con-a ) i dition :during transit. If -any portion. of Lthe; shipment _ is I found unacceptable, that portion' of1the shipment'shall be refused and returned to UE&C: for_ ' disposition Land corrective' action. It.is at this point that the Company assumes ~progra-i ?, 4

matic responsibility for the material or item.

H. Distributionj of copies-of the requisition will be made+ int o N accordance.with site procedures, .,y y c E10/31/84/ 1 A copy of the requisition for Materials or Components is for-warded to the QA' Engineer responsible for Materials, or - his ds ' designee, for verification of material design : requirements. He shall indicate this verification by initialing Land dating a ,h the applicable; form on the QA Verification Line. This copy shall be maintained by QA Records. tw th t in (' b;. ' 4 SF 1.06~(07-B1) .1!l%lo[. ~,

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i .'n-ii O @:. Pullman Power Products vi n - d[ sEcTioN No. R. 6. DAVIS-apppovEo sy,- E. F. GERWIN f4

DATE,

-09/23/85- .l p PR(PARED BYt ~I - quau ty assvaascs IDENTIFICATION AND CONTROL' pacg 3 Peossam 0F MATERI ALS AND ITEMS ' No. 4 of g; i j g'- e v?. J. -If it becomes necessary to return material' or' items' from installation'or fabrication areas.back to' storage, the system y^ .of-. requisitions and. approvals described above will be followed in~ reverse order, as defined in Project Procedures'. K. Nonconforming ~ items or materials identified during Receipt- . Inspection' shall be handled through the UE&C nonconformance ' procedure.- If an impasse is reached between UE&C and Company ir.spection J H personnel regarding the validity of a nonconformance, UE&C i' management shall initiate an NCR to identify the condition. 1 ~ 8.3.2L DISBURSEMENT-AND CONTROL OF WELD STORES A.- Initial-disbursement of bulk quantities of; weld stores from E UE&C'.to the Weld Material Distribution Centers (WMDC) shall (( ' be ' : controlled by requisition as.. delineated in Project-Procedures,'which will. include Company Receipt Inspection.- L 'j4: B. For field welding, the Craft Foreman shall prepare a Weld Rod' . Stores Requisition > (Form 25) in accordance with latest revi-sion. of the Field Drawing.and. applicable Change Documents. It is submitted'to the Inspection Specialist - Process at the 1 Document Verification Center -(DVC) where it is verified for-4 t accuracy 'a'J. ' completeness. in-accordance -with Project 7 Procedures" using ; thes approved' Field Drawing and.the Field L. Weld,: Process. Sheet. Approval of' thei Weld' Rod Stores [' ' Requisition is . indicated ' by the. signature of the-QA" Specialist responsible for Process on'the "QA' APPROVAL" line. 110/31/84 C. The Weld Rod Stores--Requisition, is forwarded. direct tothe appropriate ' Welding Materials Distribution Center E(WMDC) by m the -Document Verification Center (DVC).where the r-weld : rod [ quantity, tpe and size {is made up for-issue in' portable rod i u ovens or wire' tubes. Each portable rod-oven or wire -tube is identified 6y the welder's symbol. The correct lot, heat or-s m f" control number. of-weld material. is recorded on the requisi = a W %" l tion by 'the QA Specialist responsible for Welding who -will .a j; sign > the :" HEAT NUMBER VERIFIED QA" line. Only one Heat /L0t M or Control Number can be issued at one time for one type and sizeiof-filler material, ,g: I L,, c L N h.. SF 1.06 (07-B1) b "..+ g . J '. w. k

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-SECTloN No. pmEPARED BY,: R. G. DAVIS' APPRovro evi E. F. GERWIN I

DATE, 09/23/85 quad n asavaascE IDENiiFICATION AND CONTROL 1

pace 'enosaan OF MATERIALS AND ITEMS No. 5 of 6 .;;[

10/31/84~

D. The-welder retii.ns - the original of the-Weld Rod -' Stores. l Requisition while he i.s welding. The remaining two copies of. - the Weld Rod Stores Requisition are retained at the WMDC until the final cash-in.. The requisition must:be returned to-I the WMDC at the : completion of welding or at the end of-the I shif t, even if welding is nott completed. All portableJ rod ovens will be returned to the WMDC at the end of the shif t, plugged in and functioning 'until the following day. - At ~ the V beginning ' of the shif t,.' the-QA. Specialist responsible for Welding shall verify that 'the portable ovens are functioning prior _ to-_ redistribution to the welders. Empty portable rod i ovens and' those portable rod ovens requiring _ repair need not ' be plugged in, l0/31/84-E.- Process Sheets shall -be reissued for uncompleted activities.- At the completion of wel di ng~, all excess electrodes are returned by the welder to the WMDC. Damaged electrodes 'are bent and discarded by ' the QA. Specialists responsible' for Welding. Undamaged electrodes are returned to storageL by correct type, size, lot, heat or control number. 8.4 SITE FABRICATED SUB-ASSEMBLIES -8.4.1 Piping _ sub-assemblies, and component supports fabricated on site i by the Company will not ' be Code Stamped as permitted by ' NCA : 8233.5 - and NCA ' 8233.9. Fabricated items will be - controlled -by unique markings to permit traceability during and 'af ter installa-. o 4- , tion in accordance with a; procedure acceptable to.the ANI. .A Process Sheet (Form 19), satisfying' the. requirements of NCA 8233.5.and NCA 8233.9 for-a transmittal form shall be initiated for each field shop' fabricated item to provide for Company QA/QC' h and - ANI review, prior to movement to storage or installation a M y areas. 8.5 NONCONFORMANCES-- 8.5.1 - Any item whose identification is lost or questionable shall be - g placed on " hold" in accordance with Section XV. E 8.5.2 In no' case will any Material, Piping sub-assembly or Component which Lis on " hold" per Section XV be issued for work unless a-Limited Work Authorization has been approved. (See Section XV) L ( SF 1.06 (07-B1)

'l',.' ~ .i y.. w Pullman Powor Products 7.; . vi n. L q SECTfoN'No; 1 R. G. DAVIS appnovgo eyr E. F. GERWIN F

oarE, 09/23/85 l

PREPAREo 8Y, ovau f t: assunascs IDENTIFICATION AND CONTROL-ping i ?. - a roossan' 0F~ MATERIALS AND ITEMS No. 6 of 6 {+ t. 8.6.' FORMS 1 x 8.6;1: Forms referred to in this section are exs..;.ced in the back of' d ,this manual, q Forms' referenced'are: + (19)LGeneric-Reference to Process Sheets as indicated on -the Forms.IndexL(19A through 19G) -(23) Mater.ial/ Component Requisition (24) Field Warehouse Requisition (25), Weld Rod Stores Requisition -l o i - l 1 A: s .k i t ' - p. ci J ei } 3 Y '! l_u s i!L m N-t .t i + 1 P hj r f,'- .n 9 v.- p,, j SF 1.06 (07-81) W 4

,j Pullman Power Products Ix.: . L t stettow No. eatt. 12/13/84 enresero sy, R.G. DAVIS apenovre>svi E.F. GERWIN 8 1 teau vv assosaac,s paog ' CONTROL OF SPECIAL PROCESSES 1'of 5. 9.0. CONTROL ~0F SPE'CIAL PROCESSES i. 9.1 SCOPE - 9.1.1 To assure 'that all special processes including welding, heat treating and nondestructive examination < are prepared, controlled and performed by qualified personnel using qualified procedures! in accordance with-the. applicable code,. standards, criteria and other requirements. 9.2 QUALIFIED PROCEDURES 9.2.1 In general. all special process procedures will. be issued from ~ QEG as part-of the Project Procedures Manual._ Preparation,:revi.- .I sion, and qualification of such special procedures is the. respon-sibility of the Director of Quality Assurance or his designated representative. 9.2.2' All welding procedures are qualified in accordance with~ the requirements of ASME Section IX.and Section !!!, Div.1. Full a details as to material requirements,- joint preparation, preheat, i interpass temperature, post-heat streatments, ' etc., are all -l included in:an approved written procedure. Preparation, revision and-maintenance of. these J procedurese and their qualification records -is-the responsibility of thel QA' g Welding Engineer, _QEG. He1will select the_ necessary Welding 7 Procedures Specifications -(Fom 26) for each job ' site. Copies'of; all required Welding Procedure Specifications an.d their. Procedure Qualification Records (Fom 27) are forwarded to the job site' as' part of ' the Project Procedures Manual and are available to. the ANI. The field site may qualify additional' procedures with. the. i approval of the QA Welding Engineer, QEG. (See Section V). t p i 3 a L t SF 1.06

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e I j Pullman Powor Products-Ix L" stctio4 se 3 y!- peteanto svi' R.G. DAVIS-appoovte ev:. E.F. GERWIN eatt, 12/13/84 l ,4 ovauf t assueases-pasg Pusea" ' CONTROL- 0F SPECIAL PROCESSES Noi 2'of 5 l '9.2.3; All' nondestructive examination-procedures are prepared and j qualified-in accordance with the requirements of ASME Section V and-ASME,Section III, Div.1. Approval of these ' procedures and.- cf ' qualifications is by an NDE Level I!!. j n q Preparation revision and maintenance of these procedures and.the- -j h NDE.' Procedure Qualification Record (Form 28) is the respon-: 1 sibility : of the Level 'III? Examiner., (See Para. 1.3.8)._ He 4 cooperates with 'the Project - QA Engineer, QEG,a in selecting 'all required _NDE procedures for each jobsite. Copies of all NDE pro - 3 cedures tand their qualification records are forwarded to the job-1 sitt as part of the Project Procedure Manual and are available to the ANI. (See-Section V) Acceptability of all NDE. procedures prepared and qualified by-a Level III'shall be demonstrated to the satisfaction of an ANI., The site Level III and the site ANI must satisfy themselves'that. j

-such procedures are satisfactory for the particular site require-

~ ments.' l 9.2.4 Results of nondestructive examination shall be recorded on ' appropriate record forms:: Magnetic Particle Examination Report (Form 29) -Liquid Penetrant Examination Report (Form 30) -Radiographic Inspection Report (Fors 31)- -Ultrasonic Flaw Detection-Report (Form 36)'

Visual: Inspection - Process Sheet (Form 19)

'4/10/84 . Material' Thickness Inspection' Record (Fors 43) 12/13/83: Any restoration or repair required as a result-of nondestructive l examination shall be shown on a' Repair Order (Form 32)Tto accom-s: pany the Field Weld Process Sheet to-assure that the restoration-- 1 or repair. is~ completed satisfactorily and is documented on the Process Sheets.. i 9.2.5 When there is specific reason to question the suitability of a Welding Procedure, or NDE Procedure, the ANI-or QA Manager at-'the site may require requalification of the procedure in question. k t q, SF 1.06 $ ;,; ' N e

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.,J PullmanLPower Products ix-y stCTioN No.

-i oAtti 12/13/8/ {

• • tP Anto svi.

.R.G. DAVIS Appmovto svi E.F. GERWIN E t Io ev au f f Assvaases. PAst b' Peoseau No. CONTROL OF SPECIAL PROCESSES 3 of 5 9 9.2.6 Procedures for' heat treatment of weld ' including preheat, inter-- pass temperature and post-weld heat treatment are prepared, revised and maintained by the QA Welding Engineer, QEG. They J define the methods to. be used and. meet the requirements ^ of l .q;. 'L Section III, Division I. They are' forwarded to the job site; as 'f 4 part of the Project Procedures Manual. s Included in; the procedures are such ' items as. requirements - for 1 thermocouples, potentiometers, calibration of equipment, heating i 1 j and cooling rates, holding temperatures and time, records, etc. I Also included in the : procedures are requirements for recording the-procedure number and revision level, recording device. number and calibration.due date, field drawing and field weld numbers, weld procedure and revision level, chart speed.: and QA verifica - T tion sign off and date, j 4 - 4/10/84. 9.2.7 Bending-of' pipe in the field is limited to those sins which can be bent cold, and do not require post bending heat treatment. or i involve impact tested-materials - All. bending pc formed shall be. in accordance-with approved Project Procedures. No hot bending shall be performed. U 9.3. PROCEDURE CONTROL- '4/10/84: 9.3.1 Whraspecial processes-are to be used, the controlling procedure 4 will be shown on tggompany Process Sheet or other applicable '. l -documents by the specific procedure number and revision. Company' ~ Process Sheets, Field Drawing, and applicable Change. Documents shall. be reviewed by a; QA Engineer responsible - for - Process to Lassure' that welding procedures ' and nondestructive examina tion procedures have been-properly -selected. This-: review shall include any special instructions or: guidance provided by a' the' QA Engineer responsible for-Welding or the site NDE Level i4/10/84 9.3.2. Individuals ~ involved in the performance, examination and/or inspection of the special process will have copies of the i required procedures and/or instructions at or near their work station, or available to them at~ nearby, designated reference locations. r I i./. I i. k SF 1.06 s sq w.

h 'f Pullman Power Products Ix-SECTioN'No. 9 :* m enEPARED $Yr -E.F. GERWIN 1 DATE,. 12/13/84 ^ R*6' DAVIS-- Appnovgo ey, /0UALITY'488Utaats pAGE' ll Peeanam-CONTROL OF SPECIAL PROCESSES No. 4~of 5' L12/13/84-9.3.3 'The removal of-are strikes on the final surf ace of field, or shop. welds found af ter Final Inspection shall be controlled and-docu- 'f mented : on the = Arc Strike Removal Report - (Form 44).. The removal. of unacceptable base material conditions on r,ast or forged pumps' i and: valve bodies shall ~ be controlled and doc imented.on the Base rD Material Evaluation -Report - Pumps and Veives (Form 45). The 4 removal' of unacceptable base material conditions ;on piping ~ mater.ial other than pumps and valves shall be controlled and l . documented on the Base Material Evaluation Report - Piping,(Form } .6).- i:- 9.4 OUALIFIED PERSONNEL } i -- 9.4.1.All' personnel performing special processes shall be trained, qualified and certified to specitic levels' of, competence as' required by-applicable codes and standards and as presented,in 1 the Project Procedures Manual (Sea Section !!). l -9.S RECORDS ? - 9. 5 '.1 All procedure and personnel qualification-records shall be. retained. In accordance with the requirements of Section XVII and 7 shall be available to the Authorized Nuclear.- Inspector.- ' v.6 ' FORMS 9.6.1 Forms referred' to in this'section are exhibited in the back. of this manual. U l 7 s

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e a J Pullman l Power Products-ix stcTioN No. PacPAnte evi - R.G. DAVIS APPaevte evi-E.F. GERWIN E DATg 12/13/84' ,i evakitt aseveases pAgg "0' l. CONTROL OF. SPECIAL PROCESSES 5 of 5 Forms' referenced Ore: .(26) Generic' reference to' Welding Procedure Specification as indicted on the Forms'Index (Forms 26A and 266) (27), Generic reference : to. Procedure Qualification -. Record y": H Welding - as indicated-on the Forms. Index '(Forms 27A' 1 and 278)'- T. (28) ' Procedure Qualification Record - (NDE) .c (29) Magnetic Particle Examination Record y" - ( 30 ) Ligrid Penetrant Examination Record it (31)E Radiographic Examination Report.

1. 4/10/841 (32) ' Generic' reference to Repair Orders l-

.as, indicated on the Forms Index-(Forms 32A thru 320) L p'. .(36) Ultrasonic Flaw Detection Record ~(43)' Material Thickness: Inspection Record 4/10/84 E12/13/50 (44) Arc Strike Removal Report ,;12/D/84 (45) Base Material Evaluation Report (Pumps 8 Valves) E'"'3/84- '(46) -Base Material' Evaluation Report-(Piping) l 1 L s 'y: L i ,[ b o L( / _i l ,i l. l lj i 1 H, 9 SF 1.06 1 =... L

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o. Pullman Power Products SEcoN'No. [ patPAnto!ay, R. G. DAVIS ApppovEo syi .E. F. GERWIN. ~

DATE, 09/23/85

.I qualify. ASSURANCE PAGE e j Paconam INSPECTION. No.

1. of 4 10.1'!NSPECTION 10.1 SCOPE:

10.1.1 To assure that inspection of activities affecting quality.are performed as necessary to verify conformance to' drawings, proce-dures and instructions and appropriate quantitative or qualita- -tive-acceptance criteria. k 10.2 INSPECTION CONTROL 10.2.1 Inspection control will be maintained' through the use of drocess I' Sheets and through' random' surveillance inspections. I V 10.2.2 Process Sheets are prepared (see Section III). to indi. ate the sequence'of the work, including inspection, examination c-tests. (Form 19)' .t .10.2.3 Special process procedures.are specifically referenced by number and revision"(see Section IX), on the Process Sheet. 10.2.4 A Process Sheet is prepared using the information on the Field . Drawing and/or applicable Change-Documents, which refle:ts the i l latest design. conditions and applicable-Code requirements (see y Section XIV). ,i9/23/85' 10.2.5 Before a Process Sheet is issued, it is reviewed-and approved. by the ~ 0A -Engineer-Process and "QA Hold Points" are established. J Tne-Process: Sheet is then presented' to the ANI with drawings and 3 l. other supporting documentation for-review and establishment of RANI Hold Points" as he deems appropriate, except 'that Process p Sheets for ASME Class 2 and 3 supports are not required to bet presented to:the ANI. i ~ 10.2.6 Issued for construction Field Drawings, Change Documents and' ori-i ,L+ ginal Process Sheets, are forwarded to the~ 0ocument Verification-Center (DVC) for use as the basis of review and verification 'of, i H. Weld Rod Stores Requisitions prior.to issue to craf t foreman. llT Ouring the fabrication or installation cycle, the Process Sheets are used as the controlling document. u i y SF 1.06 (07-B1)

1. p 2.

t P s Pullman Power Products x-2 SEcTloN No. c PREPARED BY, R. 6. 0 AVIS APPtoVED BY: E. F..GERWIN N

DATE,

-09/23/85

• U6ttTY,A88URABCE PAGE

~ 2:of 4 L PROGRAM INSPECTION No. 10.2.7 No work shall be allowed to proceed beyond any " hold" point until the required inspection, testor examination has been performed and signed-off by the individual responsible, indicating, release of the ' " hold" ~ except that ANI Hold Points may be _' waived - by 1 -the Inspection Agency as described in ' project procedures..The foreman must return the Process Sheets to the DVC at. the comple-tion of work activities or at the end of the shif t even if' the activity is not completed.- 10.2.8 Surveillance Inspections differ from Hold Points'in that'they are not designated on Process Sheets, but are initiated by- 0C Inspectors at various times and locations throughout their work shift. 10.2.9 Surveillance Inspection acceptance is : recorded by QC Inspector-sign-off/date on the applicable Process Sheet location, ' and an-entry on a Daily-_ Surveillance Inspection Report (DSIR) (Form.20). L10.2.10 Surveillance Inspection rejection is recorded by an entry on a ' DSIR ' and initiation of other documents as. required (i.e: NCR,, ~ CAR, etc.).- Rejection shall only be recorded on the Process ' Sheet when an NCR is issued (See Section XV). 10.2211.Upon. completion of the work, the' completed Process' Sheet shall be returned to the QA Department by the QA Specialist Process:for retention in the QA Records File in accordance with the require-f- ments'of Section XVII. 10.2.12 Should a Process Sheet require revision or replacement while' work-is in progress, the revision'or replacement 4 shall be subject to g .the'same' review and approval as the original Process: Sheet. For F-replacements,' the previ;usly' completed and/or partially completed Process Sheet shall -be referenced on the' new Process Sheet and. retained for permanent-record. A. Deletion of optional operations, are not Process Sheet revi-4 sions and, as such, do not require subsequent review or approval. 10.3 INSPECTION EVALUATION 7 10.3.1 The QC Supervisor shall evaluate - the results of surveillance inspections, recorded on DSIR's, on a monthly basis.- Based on this = evaluation he shall direct QC Inspectors to increase or decrease surveillance inspection of specific areas or activities as appropriate. He may also recommend to the QA Manager the x addition or deletion of Hold Points based on his evaluation. W SF 1.06 (07-81) ,4 m

1 i Pullman Power Products x sEcTioN No. pagpanto sy, R. G. DAVIS AppRovto E. F. GERWIN M

DATE, 09/23/85 7

.QUALitV ASSURaICE PAog. eneena" . INSPECTION NO. 3 of 4 n 10.4 INSPECTION PROCEDURE 10.4.1 QC Inspection and QA document review shall be performed by.QC 4 ' Inspector (s) and QA Engineer (s) respectively, to verify that the material and-quality requirements specified on the drawings or ~'

other documents have been attained.

,.I t shall verify.that 1 j welding, nondestructive examination or test were performed to.the procedure number and revision shown on the Process Sheet ' by .i qualified _ personnel, that rework required as a result of. non-destructive examination or tests _ were ~ performed and re-examined. v and that"all-the work has been properly documented on the Process Sheet and/or other -appropriate examination and inspection forms, j (Forms = 108,19, 23, 24, 29, 30, 31, 32- & 36. ) A.. The ANI shall be notified, in accordance with approved Project Procedures, to allow him.the opportunity to monitor and/or observe OC-Final Inspection /QA ' Document Review (Form 10B Parts ! 6 II)_ activities. l '10.4.2 Inspection shall be - performed _ by a QC Inspector in accordance with written procedures and/or checklists. Appropriate quan-j l E titative or qualitati_ve acceptance criteria will be outlined on the drawing and/or the inspection procedure. -10.5 PERSONNEL 10.5.1 Personnel performing inspections, tests or examinations shall be qualified as' required (see Section 11 and IX). 10.5.2 Inspections, tests or examinations of materials or work opera + tions _ are performed by personnel who are - independent from: the y personnel or. supervisors who are responsible 'for the work being performed,- as-described in Section I of this Manual. ~ ( 10.6_ AUTHORIZED INSPECTION h2 10.6.1 Prior to start of work, the Company,.through headquarters, will advise Mts' Authorized Inspection Agency that services will be 'i-j required at a specific field site. 10.6.2 In advance of the start of work, the QA Manager will establish a L working ' arrangement and review the job requirements with the 1 p.' Authorized Nuclear Inspector. ' Oc l'> 95 10.6.3.The. ANI will be given the opportunity to establish Hold Points on each Process Sheet, and all revisions, except that Process Sheets .,L for Class 2 and 3 supports are not required to be presented to the l* ANI. I. a 9i SF 1.06 (07-81) kkh

L s l' i l. L L . Pullman Power Products .x Di i 1 SECTtoN No. t PREPARED BY; .R.-G.-DAVIS appRovEo ey,- E. F. GERWIN. 8:8 DATtc 09/23/85-~ L . ovaun assvaascE PAGE k ~ reosnaM. INSPECTION NO. ~

4 of 4

~ 10.6.4 The ' ANI shall: have - free access at all times to those locations .where Code acti'vities, including those concerned with. supply or; q - manuf acture of materials, are being performed. He,shall be kept informed of thel progress of. the work and notified reasonably 11n' q advance when -an item-will be ready for required test or inspec. 1 i' tions. h, -10.6.5 The Authorized Nucleer : Inspector may-- require.'requalification of _' welding or -nondestructive examination procedures or personnel as- . outlined in Section-II and IX. 10.6.6 The' ANI shall have free access at all times to documents;in sup-port. of' Code' activities including those concerned with supply or: manufacture-of materials. 10,6,7 The Chief Field Engineer, or -his designee, shall sign the Code Data _ Reports and transmit them to the ANI for review and accept-ance by the'ANI. 10.7 RECORDS. -1

10.7.1 Results of all inspection,. examination and test records will-J identify the inspector,or examiner, type of observation,'results,

-l and acceptability of - the work operationL or item, iand shall= be retained by the QA Department as: outline in Section XVII. 10.8 FORMS-10.8.1 Forms' referenced to in'this section,are exhibited in the back of this manual. ? ? ro ns referenced are: .g (108-I) QA . Document , Review (As-Built Verification) (108-!!) QC Final Inspection (AS-Built. Verification) (19) Generic reference to Process Sheets as indicated on the ~"* Forms Index (Forms 19A through 19G) (20) Daily Surveillance Inspection Report t (23)' Component Requisition k -(24) Field Warehouse Requisition -(30) Liquid-Penetrant' Examination Re;ord (31) Radiographic Inspection Report (32) Weld Repair Order (36) Ultrasonic Flaw Detection Record m 1 J, I lI SF 1.06-(07-B1)-

y.___ _ __~ l< a;, t, Lt n. $q: . Nnban Power Products a SECTION NO. j, 4 pagpgegg gy,' L. C. DAVIS' &PPROVED SYs' E. F. GERWil N

DaTI, 4/10/84 4

-1 ~ evaLitY.alsveAstt

PAGE, Peosean

. TEST CONTROL NO. g gg 3 g, ia q l-I

11~0. TEST CONTROL-11.1 SCOPE t

-11.1.1 To assure : that all tests ' required -= to - demonstrate satisfactory . performance are performed - to written procedures ' which include 1 requirements and acceptance limits L of the design specification,' adequate" instrumentation! requirements and environmental require-i ments as' they apply to the leak tightness testing required-by the Code.' .11.2 FROCEDURES .11.2.1 All-hydrostatic.and -pneumatic tests shall be performed.by qualified Company personnel in accordance with written procedures which meet the requirements of the Code. l 11.2.21t is the responsibility of the Director of Quality Assurance or his representative to prepare, revise,- asintain and approve - the L. required test procedures. 4 h '11.2.3. The Project QA Engineer, QEC, selects. appropriate' test procedures- -q which become part of tho' Project Procedures Manual' ($se Section II). '1 [ 11.2.4 The Chief Field Engineer, his - designee. e; STD shall" prepare ' a h specific ~ instruetion to. implement the test -- procedure for each-required test as. specified: ia nthe Project Procedures Manual. 5e 1 will'oubmit this to the QA Manager or his designes for review and approval.. The isstruction will then be submitted: to the ANI for revisw and establishment of Rold Points. UEAC'shallswitness all' hydrostatic and pneumatic tests. 11.2.$'Cas and lobble Formation Tests, Vacuus Tests, Ralogen Diode Detoetot, - telius Mass Spectrometer Reverse Probe ("Snif fer") 'and L - Belius Mass ~ Spectrometer are considered as NDE Laaminations.- s All such procedures shall be prepared and qua'ified as ' described l is section 11 Para. 9.2.3. m: li

3 All. such personnel shall be qualified as required for NDE as j

K described in Section II, Para. 2.5.3. \\ I l i B .\\ SF 1.06 (07-81)- ~~ - TX -c ' ~ "'~~ ~ j .:.~....,,-----.. ~;~ ~ : - ~ I l.::.', y ;..- 2 '~~2 " T 2 r r r L r r -: -r- - - - =.

v a k i. i.s .P. ullman P.ower Products x1. . 7.. SECit0N Wo.

t. G. DAY 13 appmovrp gy, E. T. GERWIN

'M

DAtt, 4/10/g4'

,eg,ange gy,' i u f

• uai,itt assvaaett PAst i

g NO. g,{ 3 P9960AM TEgT CONTROL F [ 11.3 TEST CONDITIONS w, i ~ 11.3.1 The. test-shall' be performed using : appropiriate, properly t sr-calibrated equipment and-the system shall be suitably. ins tru-i eented to assure that the intent of the test-is met. j 11.3.2. Requirements for temperat, e of test medium, additional support,' h isolation of componer,te a required - by the proceduro shall be l ob served. 11.3.3' Por - the systes or portion of a system to. be tested, items requiring isolation shall' be' specifically identified on the instruction-sheet. which accompanies the test procedure. l 3 11.4 TEST SEQUENCE 11.4.'1 Soundary identification Packages (SIP's) shall be statused x through systes/ subsystems records review to verify construction' completion. j 11.4. 2-Upon comple tion of.. verific ation, per Para. 11.4.1 above, a Rip release is' initiated to allow STD to administratively control any -

.f subsequent work and to initiate pre-operational (flush) testing.

f 4/10/84- 'A. - Any exceptions. to construction L completion -(i.e open NCR's, repairs to be completed, etc.) are documented as part of the SIP i release.' - 4/lb/84-11.4.3 Code pressure testing any.be performed and documented,.per-approved Project Procedores, at '.any time af ter BIP release, and prior to completion of the Company's N-5 Data - Report.. At the time = of testing,.all exceptions' (per Para. 11.4.2. A) af fer. ting 1" the test shall be resolved or identified for inclusion in a sub-sequent test. A. Undersround ~ and embeded piping - may be ' tested prior te EIP release to facilitate construction sequencing. 0 11.4.4 Upon completion of all testing, final inspection, certific'ation j and N4 Code Symbol Stamping, the completed N-$ Data Report is-f forwarded to UI6C. At this time, preparation for Conditional Acceptance Turnover (CAT) may coemence. l i

n 3

-is SF 1.06 (07-81) 's ~~'p _._. -- _ ~.~~... "{'..~ - ,3.., -- .m.....-.--.... r g~ - -....

. s. t Pullman Power Products n SCCTION NO. n eng,Anto gy, R. G. DAVIS APPaovgp evi E. 7. GERWIN Datti 4/10/84 evaLITY &$8 USA 8t8 PAG! Peestan TEST CONTROL. NO, 3,g 3 i 11.5 PERs0NNEL : i o i 11.5.1 The test inspecion' personnel shall be qualified in accordance Oith .- l ~ Company's Personnel Qualification P.rocedures for testin8 personnel'. l

(Section 11)..

/ 11.6-RECORDS ~11.6.1 Records o: the test shall include ac:eptance by the inspector, 3 the type. of observation,. test procedure numbe r and revision, results, and acceptability. Records shall bi retained by the QA l Department as - outlined in Section XVII. 4/10/84. 11.7-F03Bt3 ' 11.7.1 Forms: used to satisfy the requirementa - of this section shall.. be those included in approved Project Procedures. I i i i1 4 +b 1-SF 1.06 (07-81)

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_ _ _ _ _ _ _ ~ .l.h Pullman Power Products xii. SEcTioN No. .R. G. DAVIS-APPRovEo sy', E. F. GERWIN .,,((._ DATE, 05/27/85 PREPARED SY, ovau ty assvaasca CONTROL OF EASURING PAGE russan AND TEST EQUIPMENT-No. 1 of 4 '12.0 CONTROL OF MEASURING AND TEST EQUIPMENT 2 12.1 SCOPE-12.1.1-To assure that tools, gauges, instruments and other measuring and testing devices are controlled, calibrated and adjusted at speci-1 n fic periods to maintain accuracy within necessary limits. 12.2-ITEMS-COVERED 12.2.1 This policy covers, but is.not limited to micrometers, depth = gauges, hydrostatic test gauges, recording potentiometers, ther-mometers, ammeters, voltmeters, magnetic particle test equipment, ultrasonic equipment, densitometers, and. ferrite indicators. Depending on intended service, other equipment such as. ther- - L mometers, levels, squares and straight edges may require calibra-l tion as determined by the QA Manager or his designee. 12.2.2 It is not-intended to ' apply to rulers, tapes, levels, squares, individual portable rod ovens. and other such devices where used in situations where normal coenercial practices provide adequate 1 accuracy. 3 12.2.3 Personal tools are not allowed on site. 12.3 RESPONSIBILITY-12.3.11t is the responsibility of the QA Manager or his designated representative to assure that all required tools, gauges,!instru-ments. and other measuring and test devices are calibrated.and-maintained in calibration during the installation work. j l h SF=1.06 (07-81)- l y,

g<. };..--- - ----( 2y y< ; a Pullman Power Products-xir -Y' l sECTIoN No. Z' PREPARED BY,. R.-6. DAVIS APPROVED BY: E. F. GERWIN N DATEi 05/27/85 l ovan tv assunasca CONTROL 0F MEASURING pagg l peosna" AND TEST EQUIPMENT _ Noc p of 4 t l 12.3.2 Calibration may be performed by any of the following organiza-: tions: 1. Qualified Pullman' Power Products Personnel. J t 2. Vendor Personnel whose. firm appears on the l r' ullman Approved Vendor List.. an approved Calibration ^ Agency. q m

3., Personnel of any "N" type certificate holder whose program includes calibration and who 3

appears on the Pullman AVL for calibration. l r -i 4 Personnel of the manufacturer of the equipment, t - 12.4 PROCEDLRE y /85 12-4.1 Calibration.sha11 be performed in accordance with a written pro. cedure prepared by the Company, the equipment manuf acturer or calibration: agency. Written procedures shall make provisions for reporting. asl found conditions. Documented evidence of:the proce- 'j dure and revision level shall 'be provided by the agency pert forming-the calibration. activity. 12.4.2 In all~ cases calibration will be to standards traceable.to a. national standard or other approved standard if. a national. stan ~ l dard does not exist. ' 12.4.3 Calibration shall be' performed at' intervals specified in the pro-cedure unless specifically~ required by the Code. A. - All pressure gauges shall be calibrated prior.tt,E and af ter each' test or-series J of tests.- Au series ? of tests ' is ' that group of tests using' the same pressure test gauge-or gauges, which are conducted within:a period not exceeding two weeks. 7 B. Calibration of temperature instruments and Charpy V-Notch impact test ' machines used in impact testing shall. bei per - i formed at the following frequency. k SF 1.06 (07-81)- g

h ~ q N a 1 c

Pullman Power Producis-xit:

sEcTioN No.' <R. 6. DAVIS-appnovgo ey,. E. F. GERWIN 05/?f/85 i. PREPanto ey,

Datt, J*

. guauff assvaasca CONTROL OF MEASURING ping J Peoseau AND TEST EQUIPMENT No. 3 ofL4-K 1. Temperature instruments used to control test tem - peratures of impact-specimens shall be calibrated and _[ a results recorded at least: once in each three month

interval, y

Y1 2. Charpy V-Notch test machines shall be calibrated ~and? results recorded at least once a year. using methods outlined in ASTM E-23-72 and employing standard spect-

mens obtaiaed from-the-U.S.

Army Material Research Center. 3 C. Ultrasonic examination equipment shall be calibration verified by use of the. reference specimens in accordance with specific ' procedures. Calibration shall' be performed in accordance with specific procedures, at specified _' freque'n-cies. t 12.4.4' Each item calibrated - except UT Equipment and Densitometers. or- )

s

'other equipment which are periodically calibration: verified while 'in use, will be recorded on an Equipment Calibration-Record (Form; 33). ' This will designate the equipment.by. name, : the -serial f number? assigned, calibration frequency, date of ;1ast calibration,- a t W initials of L the -inspector ~ and the-next : calibration-date.. In H addition, each item. calibrated will be permanently marked ' with the serial number assigned to ~ facilitate identification.. A-tickler system shall be established _ by the jobsite to assure. timelyj recalibration of ' all required measuring and test equip-ment. ' ~ 12.4.5 A calibration sticker.-(Forms 34, 34A'), will be: applied to --each i tem.'. Where size or configuration-prevents placing - the' sticker on the. Item,; a sticker will be / applied to 'its container. With l the exceptions in Paragraph 12.4.4, the sticker will? indicate the 1 ..last= calibration date and the-date when calibration is due.. n . 12.5 REINSPECTION 12.5.1~ In the-event that a particular piece of measuring or test equip. l ment is found ta be out of tolerance, the tools' shall be L

withdrawn from use linnediately.

u 3 .y ), SF I.06 (07-B1) 7

ev fh f j 9 PullinaniPower: Products 1 m xii -SECTIoN No. e entPARED Syv R; 6. DAVIS APPaovto SYi E. F. GERWIN- 'N oATEi. 05/27/855 9 ovatin assueases - - CONTROL: 0F MEASURING' pagg-Q PROGRAM-AND TEST EQUIPMENT No. - 4'0f 4-2 12.5.2 The QA Manager-shall then determine whether the out-of-tolerance - condition would have any detrimental-effect on quality. .If so,- ' hu shall take ' the necessary steps to identify-the work in which-the out-of-tolerance-tool was used since. Its last valid calibra-tion,- segregate ' the work or materials' if ' possible 'and reinspect it ' with; calibrated equipment, and - take' the; steps-necessary - to assure Code requirements have'been met. 5/27/85 .12.5.3.To f acilitate this, a' Recall and Issue Log for calibrated. por : table toolscwill be used. (Form 37) m 1 12.5 PERSONNEL QUALIFICATIONS ' All= personnel performing calibration activities shall be qualified :in the methods they use.- (See Section II.) 12.7 FORMS' 7~ -Forms referred to,in this section are exhibited in the back of this manual. 12.7;1 Forms references. are: (33) ' Equipment Calibration Record. (34) Calibration. Sticker. (34A) Calibration Sticker-l!' '(37) ' Recall;and ' Issue Log-r 3 s l.') y l a i o SF 1.06 (07-81)

'f j Pullm'an Powor.Preducts. - xlil: i SECTt0N' No.' f R. G. DAVIS E. F.GERWIN f6

pa7g,

-8/17/83 petPARED tvi. APPROVED svi

HANDLING STORAGE f

QUatiTv'asavnasct. ,,gg PaeseAN AND SHIPPING' NO, 1 of 2-1 l z 13.0 HANDLING, STORAGE'AND SHIPPING f X 13.1 SCOPE f 13.1.1 The control of handling, storage, shi'pping,- cleaning and preser- ' l vation L of materials and equipment is the responsibility of.. UE&C,. 7 from the, initial receipt of the ites(s) and/or material until 1- -delivery to the point of-installation or fabrication.. i 13'.1. 2. company responsibility, in these areas will be assumed once. i accepted items ~ and/or materials are delivered to the point of-p installation or fabrication by UE&C. o U 13.2 PROCEDURES [ L 13.2.1, Procedures will be prepared by the Project QA Engineer 'QEG, or - 'the QA Manager or his designee, and as a minimum will address: [. J A. Storage f acilities.will be established and maintained for l various levels 'of equipment sensitivity. as-outlined in ANSI N45.2.2 " Packaging, Shipping,- Receiving,- Storage 'and Handling of 7tems for Nuclear Power Plants". -B. The QA Manager.will-assign a QC Inspector to regularly moni-tot and document the Company storage areas to check for-p damage or signs-of ~ deterioration on a regularly.establishedi schedule. Nonconformances will be. handled in accordance with j Section IV. L n C. Covers and seals will remain in place until removal is required and= subsequently replaced, when required. a D..-All stainless steel items 'are to be handled ' vith nylon i slings,.or chain slings wrapped in burlap or cloth. \\ y l' L, SF 1.06 (07-81) l-3 t 3

j Pullman Power Products nn e StetioN NO. R. G. DAVIS

E. F.GERWIN F/

permange gy, APPRovte ty r_

OATE, 8/17/83 HANDLING STORAGE

-QUALITY-AssuRastt PAGE~ recen an;- AND SHIPPING NO. 2-of 2 j E.- In addition, any requirements which-may be specified by Design Specification shall be satisfied.- - 1 13.3 RESPONSIBILITY, 13.3.1 The QA Manager' or his _ designee is= responsible _ for verifying j implementation of these' procedures, and for corrective action-as necessary. i l i 3 I J f l ? 4, j 7 . 'g . :1 SF 1.06 (07-81) t - __ _

Pullman; Power Products-x!t stCTioN'No. bantoevi R. 8. Davis - APPROVED SY F. F. cfRWIN N CATE: 10/n /gg ] esatin asseeaacs INSPECTION, TEST AND PAGE N0* OPERATING STATUS 1 of 2-14.0 INSPECTION, TEST AND OPERATING STATUS i 14.1 SCOPE 14.1.1 To control the status of inspections, and tests performed on individual items. 14.1.2-To provide for-identification of items which do or do not conform-to inspection, and test requirements. ] -1 14.1.3 To preclude the by-passing of inspection, and tests required j during the fabrication and installation of.each-ites. ] l 14.1.4 The control of activities associated with pre-operating and operating status will not nomally-be required of the Capany. 'l Should Company. employees be required to perfons these activities, sucit work will be done under the direct supervision of the Owner or his Meat and under his Quality Assurance Progr a and Proceduras. ~ __14.2 PROCEDURES 14.2.1 The Company will operate under a 'systes of Process Sheets (see Section Ill & IX) develaped for performing the work -of fabrica-tion and installation of items; inspection, exmination and test of items;'ase the darum ntation of.ites. [ 14.2.2 Eacts fabrication and installation activity involving special pro-11 cesses will 'be controlled through the use of-Process Sheets L appitcable.to the specific procedure (Form ig). L 14.2J Process sheets shalt indicate the required sequence of events and appEtcable procedures-incinding inspection, exmination and test procedures with the revision-Level of each procedure indicated. They will be used by personnel perfonsing-the activity to proceed to the proper sequence using qualiffed procedures, instructions gg[y gggg .< w... , 4 ylh.^ - ^ a. . g., - 14 2.4 417 Process Sheets wt1F be renfeued for Code and specification regstruments by the Chief Field Engineer or his designee. ~ 4 + j SF 1.06

o b Pullman Power Prcdusts- - xiv: stCTioN No. L entPanto evi R. G. DAVIS apenovte evi E. F. GERWIN _E

oatt, 10/31/84 l

esautv astseasts INSPECTION, TEST AND-past OPERATING STATUS-N0. 2 of 2 j r.0/31/84' 14.2.5 Subsequently, the QA Enginees responsible for Process will approve all Process Sheets. Prior to this approval, he will. L review for Code compliance to quality requir mentsi applicability = of-inspection, examinations and testi. and apply Holdi Points required _by the Company. (Additional controls : and utili-y: zation of the Process Sheet is-described in Sections VI A X.)- 14.3 CONFORMANCE, p 14.3.1 Inspections, examinations and ' tests on items which conform to - requirements shall be-tagged and documented, as required by appropriata Project Procedures to control this status. L 14.4 NONCONFORMANCES 14.4.1 Items, operations. inspections, examinations and tests which have been found to be-in noncompliance shall be controlled and sta-tused as described in Section XV. '14.5 FORMS 14.5.1 Forms referred to tre this section are exhibited in the back of ~ his manual. Lt t Forms referenced are: L (19) Generic Reference to Process Sheet Form as indicated on the - l. Fom s Index. (Fo ms 19A Thru 196) H } h l Y o. . n. m 't. '.'? M.' *)r ll ,.+.:,.. ? :*. c ' . ;L,'..1 -s [. }.. . ; 'Qy.,.q 9 * : '

..jj 5)

'N..].',;.fk, ), l.lll. ~ ?

• Eh.h:;:*;.

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Pullman Power Products: xy-SECTfoN N0; PREPARED BY: kO' OAVII APPPo,VED BY. E. F. GERWIN Sd oATE - 09/23/85 ] l ou ai,i T T. a s su a a s c: NONCONFORMING MATERIALS pagg L Peosean . PARTS OR COMPONENTS N0; .1 of 7 w 15.0 NONCONFORMING MATERIALS, PARTS OR COMPONENTS g 15.1 SCOPE o 1 D 12/13/84 15.1.1 To identify, control and disposition Items which do.not conform-to requirements in order to prevent their inadvertent use or. installation.. 1 15.1.'2 Nonconformances identified during- -Receipt Inspection-or Documentation Review ofc niaterials ~ and items furnished by - UE&C' shall be handled through the UE&C nonconformance procedure, as: l. described in Sections VII and VI!!. ci 1 15.2 POLICY l 15.2.1 Nonconformance in Items may be detected at source inspection, receiving inspection, in process inspection orL surveillence during fabrication or installation, at final inspection,-examina-tion or during testing.- 15.2.2 Any Item which does not completely fulfill _ the requirements of-j specifications, procedures, purchase order, codes, drawing or l Process Sheet, in, regard to identification, dimensions, specifi. E cations, procedures, quality levels or completeness of documents j shall be considered unacceptable.

l l 12/13/84 15.2.3 Unacceptable conditions which can :be corrected at the time of discovery ; or during subsequent in-process operations,- when the correction will be performed. in accordance > with' approved' Project

-l Procedures (s) to ' the satisf action of' the QC inspector, are not - 1 l, required to be documented on a Nonconformance Report (Form 17). 15.2.4 Unacceptable conditions other than those outlined in 15.2.3,above! or, as. provided in Nonconformance Procedures are considered as nonconformances and shall be reported on a Nonconformance Report.- L Disposition of all nonconformances shall have the concurrence -of p the ANI. a-y 1 ~ E 2 SF 1.06 (07-81)

in .l .( f ~,, - o _.,,,.. XV stCTioN No. a PREPanto ev,. R.' G. DAVIS-APPnovto evi E. F. GERWIN 1 OATE, 09/23/85 ) ovaLify ansvaasesL NONCONFORMING MATERIALS j 4 pagg <Peosaa" PARTS OR COMPONENTS No. fg of 7-1 '. 12/13/84 15.2.5 Items - for' which an NCR has - been initiated will be segregated, when possible, by a QC Inspector and a' Hold Tag (Form 22) will be placed on them. This will prevent their inadvertent installa ' tion. For nonconforming items or operations discovered during installation, -a Hold Tag will be placed on ;the item by a QC L Inspectr or adjacent to the operation (as in the' case. of-welding) -nd the Process Sheet shall be withdrawn,by the: Initiatc7 who notes on the Process Sheet the point at which the i nonconformance occurred and the NCR number. The Process Sheet is then returned to the Document Verification Center (DVC) to - be held-pending disposition - of the nonconformance. Once written disposition to the nonconformance is received, the: original 4 Process Sheet, revised ifL necessary, or a new Process Sheet together with the written disposition to the nonconformance is issued to resume work (Section X). The original Process - Sheet ~ shall be voided or retained with the appropriate NCR reference, as applicable. 12/13/84' 15.2.6 When a potential nonconformance is identified, a Company repre-sentative will initiate a Nonconformance Report and such ' other 1 y" documents as are appropriate and defined in the specific' Project ~ Procedure for Nonconformances, forwarding same to: the _QA Manager's-Designee.for NCR's. a12/13/84L .15.2,7-The QA Manager's designee (QA Engineer - NCR) shall evaluate the 4 potential nonconformance to determine 'if an NCR is required.. lf-evaluation determines that an NCR 'is not required, the initiator shall.be advised, the hold tag removed,. the Process: Sheet released and the NCR voided. The reason / justification shall be, recorded on the void NCR. If -valid, the : NCR. shall be further processed-and distributed in accordance with this program, t A. Valid NCRs shall be evaluated and, when significant con.- ditions adverse to qualityL sre identified, corrective ' action measures shall be implemented per Section XVI of this Manual. 12/13/84 15.2.8 NCR's shall be numbered, logged,. controlled and revised as re aired by the applicable project Nonconformance Procedure (s). l 15.2.9 All Nonconformance Reports shall be classified as either minor or H' maj or. L Y SF 1.06 (07-31) l,

g 3 ~ j v ,j l Pullman Power Products-xy + j s sECTioN No. PR[ PAR [o'$Y YIb APPROVED SY E. F. GERWIN'- 88

oarr, 09/23/85-F 4

NONCONFORMING MATERIALS L ouau tv: assuaasce ,,gg q 5 reossAN PARTS OR COMPONENTS No. 3 of 7 u F l12/13/84- .A. A minor nonconformance is. one which may be dispositioned -as_. t restoration (rework) or. scrap. ; UE&C evaluation / disposition 4 is'not~ required for Minor Nonconformance Reports. 1. The Chief Field Engineer, or his designee, shel_1 dispo-i sition all Nonconformance Reports classified as minor;by acceptingLthe recommendation of the initiator ;or ' by s instituting a solution of his own. In all cases, the n I' final disposition shall be reviewed by. the QA Manager, or his designea, for Code compliance, and concurrence by the ANI shall be obtained. -B. A Major Nonconformance is one which can not be classified as minor. UE&C evaluation / disposition is required for all Major Nonconformance Reports. '12/13/84 1. All Nonconformance Reports classified as major. are sub-mitted to the "N" Certificate Holder (UE&C) for disposi-o tion and' concurrence by the ANI. In the event. design changes are required, the "N" Certificate. Holder will: effect the change through the disposition of the NCR and formal transmittal to. the Company.. Transmittal of the dispositioned NCR to the Company is evidence thatL the-3 l "N" Certificate Holder has sufficient information ) required to reconcile changes with. the design report ~ (See Section III). lL 15.2.10 Hold Tag (s)- will remain' affixed until the nonconformance Lis. dispositioned. J 15.2.11 When a Hold Tag is'in effect and continuation of work in the area l affected by. that Hold Tag is

desired, a

Limited ~ Work

t Authorization '(LWA)

Request - (Form: 39) will be preparea by the 1: responsible Field Engineer. It shall delineate the specific LWA-Request scope of work and cross reference the document number (s) related to that Hold Tag. L

e A.

The responsible Field' Engineer shall submit. the LWA Request to the Chief ' Field Engineer, or his designee, and-the QA

l Manager, or his designee, for review and approval.

lF12/13/84 B. Upon approval as required in Paragraph 15.2.11 A above, the L LWA Request, for Major NCRs only, shall be submitted to UE&C l for review and approval. [ SF'1.06 (07-81) L, +-i

6 t 'h Pullman Powcr Prcducts iv FICTION No. l R. G. DAVIS apppovco evi E. F. GERWIN A DATE', 09/23/85 PREPARED SY,- NONCONFORMING MATERIALS pauty assusaset pang ,Peosean PARTS OR COMPONENTS NO-4 of 7 l 12/13/84 C. Each LWA Request shall be submitted to the ANI so Wat he may review and have the opportunity to assign hold points.- 12/13/84 15.2.12 Upon approval of the LWA Request a copy will be retained by the -QA. Manager or his designee who will -initiate an LWA> Tag. ' The approved LWA Request will cover the scope' of work- (i.e., the.spe-l cific Process Sheet (s) and operations to be performed and/or the j "From" and "To" move locations). A - copy of-the approved LWA Request will accompany the Process. Sheet (s) or Requisition for movement when the~1 tem is released ' to the field, and wi l l- ' be returned upon completion of LWA Request ~ work to the 0A Cffice.- The-QA Manager or designee is responsible for maintaining a log I l of all LWA Requests. 12/13/84: 15.2.13 Concurrent with release to the field of an approved.LWA Request and-prior to item work or movement, QC Inspection will affix an LWA - Tag (Form 41) adjacent to the Hold Tag on any -affected Item (s). '4 15.2.14 Inspection and acceptance of LWA Request scope work will be that associated with procedures called out on applicable Field r Drawings, Process Sheets, and applicable Change Documents. E12/13/84 15.2.15 Upon completion of an LWA Request,- QC Inspection will remove the L LWA Tag and return it along with all documentation pertaining to. L completed Final Inspection of LWA Request. scope of work to the QA 'l Office.. J12/13/84 15.2.16 If action has been taken which allows removal-of the Hold Tag prior to completion of the-LWA Request _ scope: of. work.. the field q copy of the LWA Request will be withdrawn' by the QC Inspector. (f The Inspector will note on the withdrawn LWA Request the last element of work scope which was completed, and remove the LWA ano l Hold Tags. The inspector will return the withdrawn. LWA Request, L' LWA Tag, Hold Tag and all documentation pertaining to acceptance' ~ L of the LWA Request scope of work to the QA Office. u 112/1D84L .~15.2.17 After SIP release (contruction completion turnover), STO may. per-form pre-operational (i.e. flush). testing ' with respect to STO activities only, without an LWh Tag / Form or a dispositioned NCR: .e ? SF 1.06 (07-B1) .-.E m -+ v-

o a jh. (y j [~Y 'j IN!,

• Q Pullman: Power Products.

xy sECTioN No. APPaovto ey, E. F. GERWIN: A care, 09/23/85 [ a pnEPantisy,, R.=G. DAVIS NONCONFORMING MATERIALS oau ty assuRanct PAGE PR0atan PARTS OR COMPONENTS N0, 5'of 7 ih12/13/841 15.~2.18 Form: 17A, Contractor Problem Report, shall be initiated' when a y suspected nonconforming condition is found which is the respon-- sibility of another contractor. This form provides a means of notifying the applicable contractor's QA/QC organization-of the. J suspected nonconformance for their evaluation. (12/13/84: 15.3 RESOLUTION AND DISPOSITION OF NONCONFORMANCES ~12/13/84L 15.3.1 Upon ~ discovery of a potential nonconformance, a Nonconformance ~ Report shall be initiated in accordance with applicable Project l Procedures. (ref: Paragraphs 15.2.7 and 15.2.8), k12/13/84 15.3.2 Acceptable dispositions are: scrap, *eturn for ' replacement, I repair, restoration (rework), use-as-is or a combination of more L than one of these' dispositions. 1 12/13/8A 15.3.3 For nonconformances which meet the Code, but; deviate from design - requirements, the item may be scrapped, returned for replacement,. e restored to meet design criteria,- accepted to use-as-is or; repaired to an acceptable condition. 12/13/84-15.3.4 For -nonconformances which do not meet Code requirements, the item may be scrapped, returned for replacement, restored or repaired to a Code acceptable condition. 15.3.5 Use-as-is and repair dispositions which do not result in - Code compliance are. unacceptable. 109/23/85 15.3.6 In cases of restoration-(rework) or repair, instructions, Change j Documents, restoration procedures, Process Sheets and ether docu-ments which may be required to properly effect the restoration or repair to acceptable quality shall be: issued prior to connen-cement of work. All such 4cuments will be controlled as in Section - VI. The-Authorized NW. lear Inspector shall be'givon the y L. opportunity to establish " Hold-Points" on the Process Sheets as he' deems necessary, except that Process Sheets for Class 2 and 3 ~ l supports are not required to be presented tot the ANI. f12/13/84. 15.3.7 Prior to performing restoration'(rework) or repairs required by the disposition ' of a Nonconformance Report, the ' cognizant ' QC Inspector shall remove the applicable Hold Tag and attach a u> Repair Tag (Form 22A) to the Item requiring restoration / repair. The Repair Tag will reference the NCR and Hold Tag.. Upon comple-i tion 'of restoration required by the NCR, the QC Inspector will remove the Repair Tag. s SF 1.06 (07-81)

} ,t Pullman Pow 0r Preducts, xV-stcTioN No; .R.-G.; DAVIS-Appnovco ey, E. F. GERWIN 5:f

o4Tg,

.09/23/85 patPanto evi: s.g; NONCONFORMING MATERIALS ovaurv assvaaseg PAGE i reonear PARTS OR COMPONENTS No. 6'of 7 } t s n 15.4' RESPONSIBILITY 15.4.1 It is the responsibility of the QA Manager to implement 'this-policy through his : examination, inspection :and testing personnel. in accordance with Nonconformance' Procedures. 15.4.2 Status indicator (applicable tag) shall be removed (or changed)1 3 E from an item by QA/QC personnel in conjunction with the disposi-f + tion.of an.NCR. All serapped materials shall be positively iden-L tified and, segregated to prevent inadvertent use, q 15.4.3 It is the responsibility of the Chief Field Engineer to disposi. ~! tion minor.Nonconformance Reports in accordance with Nonconform-i ance Procedures. 12/13/841

15.4.4 It. is the responsibility of the QA Manager, through his QA-4 Engineering" personnel,. to obtain ANI concurrence of all disposi--

tioned - NCRs. Concurrence shall be documented-by ANI' signiture - (or : initials) and date, on each original NCR as described in' applicable Project Procedures, j 15.5 PROCEDURES = 15.5.1 Specific, additional

nonconformance controls beyond ; those outlined herein, shall be provided in applicable Nonconformance -

V Procedures, as required. i 15'.5.2 Nonconformances which requires reporting under 10 CFR 21 =will -be. handled as. outlined 'in the applicable Nonconformance Procedure and Procedure XV-3 " Reporting of Defects -and~ Noncompliances 'to the NRC." LM/10/84' 15.5.3 Nonconforming items discovered after Conditional Acceptance ,l H Turnover, shall also be. reported to UE&C to permit them sto report to the Owner under the provisions of 10 CFR 50.55(e). 15.6 STOP WORK-ORDERS 1 h: + 15.6.1 Work activities may be stopped when design changes are received i (reference:Section III) or project work or major portions thereof must be stopped in order to preserve the quality of -the project. 15.6.2. Company Stop Work Orders (Form 9) shall be issued and controlled through the Engineering or QA Departments. p SF 1.06 (07-B1) l

l Pullman Power Products xV-. sECTIoN No. R. G.. DAVIS. APPRovtD sYi E. F. GERWIN d Daft, '09/23/85 PREPARED BY,- NONCONFORMING MATERIALS-( ov au TT assvaaseg PAGE peossan PARTS OR COMPONENTS No. '7 of y 15.6.3 Guidelines required-to effectively stop work shall be. established as' specified in project procedures. Verification of implemen-tation shall be handled by the QA Department. 15.7 RECORDS a 15.7.1 Records of all nonconformances and their disposition will be= retained by the QA_ Department as outlined in Section XVII. 15.7.2 -In cases where " scrap" is decided, all. records _ relating to the scrapped item will be properly noted. as 'to ~ disposition' and retained. r 15.7.3 In all. cases where " return" for replacement. is decided,. the. I a records will be returned with the Item. 15.7.4 All documents,-procedures, codes, design criteria, ' drawings, o written instruction, process sheets, etc. .that were involved with the initiation of a Stop Work Order shall be retained by.QA.D 15.8 FORMS q [y-15.8.1 Forms referred to in this section are exhibited. in the back of this manual. t 12/13/84-Forms referenced are: ( 9) Stop Work Order -( 17)' Nonconformance Report 12/13/84 (17A) Contractor Problem-Report -} ( 18) Field Process Sheet l L ( 19) Field Weld Process Sheet b ( 22). Hold Tag j k .E (22A) Repair Tag E .( ( 39)- Limited Work Authorization Request ., h,, ( 41) Limited Work Authorization Tag n q l'.' l T SF 1.06-(07-81) u: ..o

.-.- -..._ ~ '} LPullmanjPowcr Products .xvr- ^ j SECTIoN No, patrango gvi R. G. DAVIS-appaovte evi E. F. GERWIN- _ f/J.o AT ri~12/13/8" - 1 e ovatiff-assvaaset-nosaa" CORRECTIVE ACTION ' o". Ifof 3 N s 16.0 CORRECTIVE ACTION L 16.1; SCOPE 16.1.1 The institution of measures which assure that conditions adverse: to quality such as failures,. ' malfunctions, deficiencies, r 7 deviations, defective material, equipment and nonconformances are 4 l 4 promptly identified and corrected during installation.

16.1.2_ In addition,' to' determine the cause of the adverse quality con-z[

ditions. -to institute corrective action, to prevent recurrence I m and to document. the cause and corrective action taken and report them to' appropriate levels of management. l 16.2 POLICY l. 9-16.2.1 Nonconfomances in Items are identified. documented, segregated, reviewed and repaired or rejected as4 outlined in Section XV. -? 3/84 - 16.2.2 To 1detemine the ctuse of nonconformances. a review ofTall H.,', Nonconformance Reports (Form'17) will be per. formed (Ref: Section XV). NCRs. identified as' reporting significant conditions.adverset to quality will require the initiation of a Corrective Action. ] Report (CAR) (Form 42).- P f12/13/84 - A. c Additionally, a review of NCRs will be performed on a. monthly basis by the QA Manager',.or his designee in accordance with . roject trending procedure (s). p -f L12/13/84 16.2.3 Conditions which are not' documented within another quality system: o such as audits, surveillances,, etc. will' be' handled through Project Corrective Action Procedure (s). ~ s B Y .; e - ih-SF 1.06 6

im { \\ Pullman Power Prsduats xvr 1 y -sECTioN No. E PREPAR(o eYt R. 4. DAVIS appmovte eY : E. F. GERWIN FI eatti-12/13/64 s, L ov au f t 'assvaascs paog-N0* 2 of 3 possa" CORRECTIVE ACTION 16.2.4 When corrective action has been implemented. the QA Manager, or the measures established to j his designet, shall verify.that ~ Follow-up action-p correct the adverse. conditon are adequate. - shall be conducted and documented on Fors 42. Corrective Action N p Reports shall remain open until the follow-up action has been 1 performed -verified and documented. a 16.3 CAUSES AND ACTIONS 16.3.1 The cause of the nonconformance may be determined as resulting from an isolated instance of human error, or if they :are 1 recurring from an omission or deficiency in-the QA Program or its I implementation. 16.3.2 In the case of repeated nonconformances, the QA Managers will notify. the responsible.-supervisor in writing with copy to the r. L Company's Resident Construction Manager of the inadequacy - and -corrective action required. The implementation of the corrective u L ,' action will subsequently be verified by the QA Manager. L 16.3.3. Repeated nonconfomances determined as being.from a particular individual will require that the individual be given additicnal training or be removed from that job. .16.3.4 Repeated nonconformances may be determined as originating -in a particular activity due to inadequate procedures. In this case, the QA Manager or his designated representative shall. review the questionable = procedures. request revisions from QE6 -as necessary. to correct the deficiency,and arrange for personnel responsible for the activity to be instructed in the revised procedure. l 16.3.5 Repeated nonconformances may be determined as originating -in a l particular activity due to improper or inadequate implementation l-of' procedures. In the case of inadequate implementation of pro. cedures, the QA Manager shall notify the Resident Construction i Manager. The Resident Construction Manager shall arrange with the QA Manager and the responsible superv< sor for added training in implementing the procedures. 16.3.6 In reviewing nonconformances for trends, the QA Manager may discover inadequacies in the QA Program. If so, he shall ime- 'diately notify the Director of Quality Assurance. SF 1.06 (07-81) i

f i UN' 3 l, y r;: t i.- 2 L PuHman Power Products xvr s, s SECTloN No, 2 PatPanto'evi R. 6. DAVl$ APPaovte svi - E. F. GERWIN N

DATE, 12/13/84-I t..

4 ,) QUALITY ASSUS&BCs PAGt + No. 3 of 3 enaea" CORRECTIVE ACTION Alternatively, the Director of-Quality Assurance, in reviewing the monthly reports from all sites (Section !!) may: discover trends which indicate need for strengthening particular areas of-- ~ the Corporate QA Program. 1 If further study indicates Program' inadequacies,-the Director of- [' _ uality: Quality Assurance will notify the' Vice President, Q Assurance. The Vice President,- Quality Assurance will consult - with responsible individuals _ and - the Authorized Inspection Agency's Authorized Nuclear Inspector Supervisor to determine a ,.g course of action. ;This will be implemented as' appropriate in the Corporate QA Program'and affected Project QA Programs. Revision to QA Manuals shall be handled as outlined. in Section 16.4 RECORDS 1 h 16.4.1 All significant conditions adverse to quality shall be recorded in the form of a narrative report initiated by the QA Manager and. J l. submitted to the Director of Quality Assurance for rev.iew and/or further action.as deemed necessary. This report is to be written-H in addition-to any 'other requirements as specified in Section XV and shall specify the condition, its cause and corrective action: a taken to prevent recurrence. 16.4.2 The-QA Manager, or -his designee, shall-maintain a Corrective-L Action Report Log of all CARS using Form 42A. 16.5 FORMS y 16.5.1 Forms referred to in this section are exhibited in-the back of d L this manual. Forms referenced are: (17) Nonconformance Report (42) Corrective Action Report (42A) Corrective Action Report Log SF 1.06 (07-81) I

l Pullman Pcwor Prcducts-xyi e steTiok wo. f5 oatti 1?nUna : -[ perpanto sv. R. G. Mvis apnevte eve E. F c.routw ...u,, a..ua...s .t OVALITY ASSURANCE RECORDS 1 of 3 l 17.0 QUALITY ASSURANCE RECORDS 17.1 SCOPE 17.1.1 To outline the system by which all inspection and quality assurance records are maintained for ready reference and the retention of such records. 17.2 RESPONSIBILITY 17.2.1 The accumulation, evaluation, retention and distribution of QA records are the responsibility of the QA Manager. See Quality l Assurance Records Procedures for details. - He delegates perfor-- L, mance of this function to the QA Engineer - Records. p L 17.2.2 The Project QA Engineer, QEG, will prepare a-Records Procedure after consulting with UE&c. This procedure will outline the' con-tent of the. record file, filing and retrievability. technique, method of identification, custodial responsibility, permanent and non-permanent records, duration of the file, and manner in which. the records are to be transferred to the ' owner. This procedure will be issued as part of the Project Procedures Manual. 17.2.3 Documents associated with items 'and materials purchased and-supplied by UE&C, af ter. Company.* eview as-described in Section VII, shall remain the responsibility of_UE&C for retention..These L Ldocuments' include., but are not limited to ASME Data Reports, Certified Material. Test Reports and Certificates of Compliance, Purchase Orders, and other manufacturer-and/or supplier evidence t p of acceptable quality. 17.3 BAINTENANCE AND ACCESS TO RECORDS 17.3.1 All. quality assurance records shall be maintained under the .c supervision of the QA Manager, and shall be easily retrievable for review by UE&C the Authorized Nuclear Inspector or other.- authorized personnel. 12/13/84-17.3.2 At the completion of the contract, all quality assurance records designated in Paragraph NCA-4134.17 of the Code, and any others designated by UE&C as permanent records that have not been turned over per Para.17.2.2 shall be transmitted to the Owner 1 or his Agent for retention. SF 1.06

t# s Pullman Power Products , xvii,,7 1 11 stctioN No. I Datts-12 /11/Ra perpang0 ev, ~R. a. DAVIS AP9#oVED BYi L F. PJRWIN esauty assueases PAst - OUALITY ASSURANCE RECORDS 2-of 3 17.3.3 Other records beyond 'those required 'above-which are needed to verify _ compliance with the Lode and this -QA Program for Class 1-items shall be maintained at a place mutually agreed upon by the Owner and the Company for a period of 5 years after completion, but not less than 2 years after concercial operation of the-pl ant. - 17.4 PERSONNEL 17.4.1 Personnel assigned to custodial responsibility of quality assurance records shall be-trained and qualified in accordance with written procedures which are a part of the Project Procedures Manual. 17.5 CONTENTS OF RECORD FILE 17.5.1 As a minimum, the quality assurance record file shall contain the following: A. Field Quality Assurance Records Index (Form 38) 8. Purchase Order, Sketches Drawings, etc.* C. Certified Material Test Reports, certificates of Compliance *- 104/10/847 0. Field Drawings and unincorporated Change Documents (As-Constructed /As-Built) E. Radiographs and Reader $heet-F. Appropriate ASME Data Reportst* 6. Heat Treat Charts, H. Nondestructive Examination Records 104/10/84-I. Welder / Welding Operator Qualification Record- -J.. Receiving Inspection Reports K. Final' Inspection Reports 04/10/84 L. Inspection Check Lists (Mechanical) M.- Nonconformance Reports M. Deviation Requests 0. Calibration Records and Reports P. Wald Rod Stores Requisitions - Q. Qualification of NDE-Personnel and Procedures R. Qualification of Inspection, Testing &- Examination Personnel For exclusions refer to Paragraph 17.2.3 o f e N SF 1.06 ..c.....

4

Pullman Pswcr Prgdusts xyri

'i -StcTick No. i petpanto sve-R. R. DAVIS APP #ovtD evi E. F. CFRWIN O DATE 12/13/84 -evaLity assuramet past s. QUALITY ' ASSURANCE RECORDS - 3-of 3 5. Field Process Sheets T. Weld History Record U. Design Specifications, when applicable' V. Stress Reports, when applicable W. Audit Reports L X. Any other records required by Code or Contract 1 Y. Corrective Action Reports. 17.6 FORMS 17.6.1 Forms = referred to in this section-are exhibited in' the back of-this manual. l' R 04/10/84 Forms referenced are: (38) Field Quality Assurance Records index li E I^ L. L 11 L a H ] 1 i i 4 p SF 1.06

'l I Pullman Pswcr Products m zz j SECTION NO. a 8/17/83 q

8. F. GERVIN l#

gayg,-

1. 4. D6718 app,oygg gy, patPante evi pagg gestify assunsect AUDITS NO.

1 of 4-Paesean i 18.0 AUDITS 18.1 scopt 1 1 I -18.1.1 To present a comprehensive system of planned and periodic _ audits L which shall be carried out to assure compliance with all aspect: of _ the Quality - Assurance - progreur sad to determine the. af fec- -l tivenees of the program. 18.2 FROCEDURES 14.1.1 All audits will be performed by the QA Auditor, QEG, or his - 7 designated representative is asserdance with a written procedure. l This procedure sontains the instructiose relative to the respon-i sibility of the perfoussee of audita inslading1gus1Lfication.and ] independense.of persona performing audits, frequency of; audits and. prescribed methode of performing and docummating_ and-i reporting resalts, preparation of audit checklists (Form. 35) l wil2 be the"teepeast%ttisy ei-sts:qE' Auditor, QEG. Copies-of' ths - procedure will be included in the Pteject Procedures: Manual. Any revisions to each proceduree by othere for specific application-to US&C contract requirements or regnests shall be reviewed and approved by the Director of QA, QsG.-!a preparing the audit plan, the 'QA Auditor, QBG, will review prior audits for possible treeds. 18.3 PER80ssEL ~- 18.3.1 A11. Lead Auditors will be trained, qualified sad certified based l en a sembination of factors ubish. inslada edaestion, experience ame ammminaties. .. M. ...v.1 2 193.2: 'Andit.. teen members will be selected, trained and qualified on the-M.,,besia of their kameledger af the area or activity being audiced-2 + ant ability te evaluate the nativity and write reports; based on-r'pl l shjestive-evidesas. Seek fasters as misserity, tenacity-and sound. 3 jeds,==ne shall. be semaidereds is evaluation of all personnel. 1 n L. l- / .. y :(;..

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Pullman PGwer Products m rz n e m no. 8/l?/83 E. P. GERWIN M Daft S. 6. DW18-APPROvt0 gy, Petraet0-sv, PAGE J gestiff astseasts' Peeteam AUDITS NO. 2 of 4 t i 18.3.3 todividuals any aise be selected to participate it." t.:e au: lit ; process chose espertise is certain areas woeld be beneficial to, ' the endit team. 18.3.4 Ishviduals seeigned the responsibility for sediting shall be Ladopendest of the individual. or group directly responsible for perfornias the specifia activity. 18.6 AUDIT FREQUEBCT 16.4.1 & ashedele of periodia sedits wil1~ be' established to assure that 'i as sedit will be conducted as soon as practical af ter the start et installation, and to assure thereaf ter that all aspects of the @ Program will be audited ananally by the S Aeditor. QBS. 18.4.2. Begolasty scheduled audits any be sapplemented by additional e unammeansed medite, as necessary. ~ 18.4J Prior to audit setivities,.tha ANI. will be notified so that be. any participate as he chooses. 18.3 REPORTE 18.5.1 A11. audit reports shall be substantiated' it writing in the form af as aedit report la accordance with the applicable procedure .i being seed. Reports shall inslade proposed corrective action for deficiencies and.; fo11ov=up -action to be takes. In addition,- ~ objective evidence of the notification of the individual. respon-afble fer the activity being audited shall-be coatained in. the g endit' report. 18J.2 '*dadit reports 'shall be distributed tai the individual, responsible ";Serthe estivity< being medited and smaagement personnel y for . : :!C. ' ?,., '*sevEse evelaaties and assien and'shall be available to Ut&C sad "g .. Aashessead Baalear Inspestar for review. i i Y ',.+D,. ..,'5 [ m? $. RE.g '~W ; 5. $.'."; t. Rgfz. .'. s - n:.q. :, k. ik':.y. - .u 2 w m'. e .. ~ . ;*6 *.,C:-C.' 1 .. r: l 9 y;. 'n.. ~ e.:: . M,;: =.A l l, s i 1 p' ' i. cf, M... '.. /.*5*,,\\,,;.,.,....,.., g,' j'.' *;.; e ' s .']*J ?.y ' '..

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i t Pullman Pswer Products mil e SECTION NO. f '8/17/83

8. F4 - GMB M

Datt i - S. 6. M S w ecygg gy, PREP ARED BY, PAGE d I 494L1TV 4888049tt-i peotaan AUDITS NO. 3 of & e 18.3.3 The tenident Constractiss Manager, in " conjunction with thei Qi ( Manager, aball respond ie writing to the QA Auditor. - QEG. within ~ L thirty (30) days after the post-audit seaference._ In their writ-tem response they shall address - the violnion defined in the Audit Report, eyesify corrective actiot takes, date for 'comple-ties of implemented corrective acties takes, date' for completion L s et implemented sorrective action, and esasures taken to' preclude The records shall' be amistaimed by the QA Auditor, ~ recarrease. 4 QRS, for review and referesse is enheegment' endits. Additionally, dayliente recorde shall be asistained ander the copervision of-the Q& Manager. 18.6 FotMW-UP &cf105 j 18.6.1 meneves deficiensies are noted in as audit report, immediate serrestive acties shall be initiated by the Resident Cosatraction Itanages in eenjaastion uith the QA: Manager of : the - activity L audited. As ooem as practical, spos receipt of-corrective action implenested 'the Q& Auditor, 450, or his designee,.shall conduct b an on.sitai review to verify the adequacy of the corrective action-implemented prior to final acceptance and -close-out of the audit findias. This~ verification shall be-dreumsated.in the follow-up section-of the Audit Report. 18.7 AUDITS ST M&MMIEIENT - -ten.1 L. iis.~7TEW53Et, Quality Assurance will arrange :for assual-sedits te verify that the corporate functione se outlined inithis - ~ goalityf &asarense Ptegram are being effectively -. implemented. Radividuals seeigned the reopensibility for auditing aball be ..,.i..g, independant.et the Ladivienal er. group directly trasponsible for: . Q,'.".penfesming the specifis activity. . M~ ; J..+... e 13.7.2 dedit reemite shall be entlined. in writing and shall include pro-i P pseet eerrective assies fez deficiencies. ...m.,;.c.:...:f.3...,a.:....;,..e m:lg..., f ;..q;..-y...,n 7.; ;.y d w.j n.. -f; + v ....;V *f %;lQh &; y , g. ~ $

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f v - Pullmon Power Products

m zz st m on no.

o

8. F. GEMB -

W DaTE ' I/17/03 I* 8' bYII - APP 90VtB 8~t, pagpange gy,- Past. osautv assetasta peosean AUDIT 8 Non 4 of 6~ 18.7.1 The. medit report will be distriboted to the Pres West, vice President,- Quality asestasse, other responsible anaspeent per-essaal, and the Director of Quality Assurease. 18.7.4, the Directone of quality Assuranse will respond to audit findiots 1 setztes.againat. the quality Engineering,- Group, qss' and - the - Q A Manager aball 'be esoponsible to' respone to findinas writtaa / assiase the saalear Field Site. The writtaa reopease eball eye. aify the violation, sorressive action to be taken,. measuree to prealade resurrence, and a eshedule for impleasatation. The Director of Quality &neurance, af ter. consulting witi other responsible assagement - will prepare a written response dish .spam484ae the. violation,. sorrective astice'to be taken, asasures tar,,peaslade recareense, and a enhedula for implenestatioe. -18.7.5 The Diressor of quality assuranse will notify the vise 15:ssident, quality; asemesaae in. -writing ubea :all implemmatxeLee -is' soupleta. 18.7.6 Besorde of managoasat audits will be asistained by the Director of quality Ammanasse, Q88, for review,' follow-up and ~ ref erence in sabesquent audits. 18.,8 FORMS 18.8.I yesmo referred to in this eastion are sahibited in the back-of ~ this amanal. %'.W Fasmatrofessaaee aret ... v... d +. 's.,ij,.;." ",9333 Equality Anale Checklist. .....r:. - . 1

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o a. 3 Pullman Power Products-iNoEx. J

il' ' t.

sECTION No. 'I PREPARED'eY, R. G. DAVIS APPRovEo ey, E. F. GERWIN 1 OAT (i 09/23/85 e: QUALITY'ASSURARCE PAGE. PR0aRAM FORMS. No. 1 'of 4 + i i FORM NO. SECTION DESCRIPTION REVISION: f g 11 Quality. Assurance Manual-Distribution. List-8/17/83. 2 II Tran:mittal Letter 8/17/83 H .3. II . Qualification Records 8/17/83; 1 10/31/84 4-II Welder Qualification-10/31/84' l L 5 II Welder Qualification Status 8/17/83 n 4/10/84 6 (Fom Deleted) 4/10/84; 7 (Form Deleted). 8. (Form Deleted) 1 L 9 !!!, VI, XV Stop Work Order 8/17/83:

9/23/85

10A, III, X-Installation As-8uilt Verification

.9/23/85-a; 4/10/84: 108'(PART.I) X. QA Document Review '(As-Built. Verification) 4/10/84-1 10/31/841 10B (PART II) X QC Final. Inspection'(As-Built Verification) L10/31/84 y' L 11 (Form Deleted) } 12-IV ' Approved Vendor List 8/17/83 l 13 II,VI Document Status Record 1/17/84 Lt 14-VI Drawing Control Card 8/17/83 $4/10/84 14A VI Drawing / Design Control Card 4/10/84' l 4/10/84-148' VI Change Document Control Card l4/10/54 .f4/10/84; 15 VI Transmittal Record 4/10/84-16 VI Procedures 8/17/83 t (05/27/85 . 17 VI, XV, XVI Nonconformance Report 05/27/85-I SF 1.06 (07-81)

l. Pullman Power Products: INDEx. sfCTloN No. -l R. 6. DAVIS APPRovte sy,. E.-F. GERWIN-6 DATE,- 09/23/85-i PREPARCD sY, QUALITY A88URANCE PAGE peosaan FORMS No. 2 of 4 FORM NO. SECTION DESCRIPTION REVISION 05/27/85 17A XV Contractor Problem Report-5/27/85 k 18 III, V, VI Field Instruction 8/17/83-I 19A III, V,'VI, VI!!,- Field Weld Process Sheet / Repair 8/17/83 -X, XIV i4 + l~ 198 !!!, V, VI, VIII-Field Weld Process Sheet (Class.1 Hanger)- 8/17/83' X, XIV [ 19C III, V, VI, VIII Hanger Field Weld Process Sheet (Class 2 8/17/83 .X, XIV or 3) 1 190 !!I, V, VI, VIII Expansion Anchor Process Sheet 8/17/83; i X, XIV != -i 10/31/84 19E-1 III, V, VI, VIII (Mechanical) Snubber Process Sheet 10/31/84 X, XIV q t 19E-2'!!!, V, VI, VIII (Mechanical) Snubber Process Sheet 11/04/84 'i X, XIV

10/31/84-19E-3 !!!,'V, VI, VIII (Mechanical) Snubber Process Sheet 10/31/84

X, XIV 19F III. V, VI,- VI!!

Field Process Sheet 8/17/83' h- ~ X, XIV 19G !!!, V, VI, VIII Field Weld Process Sheet 8/17/83 X, XIV 10/31/84~ 20-X' Daily Surveillance Inspection Report 10/31/84- [ 21 (Forms Deleted) n L 22, XV . Hold Tag 8/17/83 22A XV Repair Tag 8/17/83 23 VIII (Material) Component Requisition 8/17/83 L 24 VIII Field Warehouse Requisition 8/17/83 j. SF 1.06-(07-81)

~ 1 f Pullman Power Products INotx sEcTION No. Patpanto svy R. G. DAVIS APPaovte evi E. F. GERWIN ~E 4-

oatt, 09/23/85' i

QUALITV'ASSUR&BCE. PAGE Peoseau FORMS. NO. 3 of 4-FORM NO.'- SECTION DESCRIPTION REV1SION 25 VI!! Weld Rod Stores Rtquisition 8/17/83 26 A & B IX-Welding Procedure Specification 8/17/83 27 A & 8. IX Procedure Qualification Record (Welding) 8/17/83 28-IX Procedure Qualification Record'(NDE) 8/17/83 i 29 IX, X Magnetic Particle f amination Record 11/04/83 i i 30 IX, X Liquid Penetrant Examination Record-11/04/83 '31 IX, X Radiographic Inspection Record 8/17/83 4/10/84 32A. IX Repair Order 4/10/84: I 4/10/84' 32B-IX Repair Order 4/10/84 i O10/84 32C IX Repair Order 4/10/84' -4/10/84 320 IX Repair Order

4/10/84 33 XII Calibration Record 8/17/83 34 XII Calibration Sticker 8/17/83 4

34A XII Calibration Sticker 8/17/83 35 XVIII Quality Audit Checklist-8/17/83-a 4/10/84' '36 IX, X Ultrasonic Flaw Detection Record 4/10/84-t 5/27/85-37~ XII Recall and Issue Log. 5/27/85 38 XVII Field Quality Assurance Records Index 8/17/83 ~ 1 ..5/27/85- .39 XV Limited Work Authorization Request 05/27/85-L 40 VI Document Index 8/17/83 41 XV Limited Work Authorization Tag 8/17/83 SF 1.06

l F J i Pullman Power Products INoEx ] stCTtoN No. PetPantD'evi R.= 6; DAVIS-apenovro svi E. F. GERWIN N

DaTg, 09/23/85' i

f ev au rt assvaatct PAGE .4 of'4' . eessaa FORMS No. p 7 i I 4 FORM NO.- SECTION DESCRIPTION REVISION i

12/13/84.

42 XVI Corrective Action Report 12/13/84' I 12/13/84 42A XVI . Corrective Action Report Log 12/13/84' - l 4/10/84' 43 IX Material Thickness Inspection Record 4/10/84 4

12/13/84 44 IX-Arc Stike Removal Report

.12/13/84: l i 12/13/84 45 'IX-Base Material Evaluation Report 12/13/84; (Pumps & Valves) .s u 7 L 12/13/84 - 46: IX Base Material Evaluation. Report! 12/13/84-(Piping) 4 5/27/85 S-1 (Form Deleted) j 9 (5/27/85 ~ S-2 (Form Deleted) 4 I o y, 12/13/84' S-3 (Form' Deleted)- bO/31/84-1

S-4 III-Engi.neering Change Authorization' 10/31/84 o

,y. -12/13/84 S-5 (Form Deleted) , S-6 ~III UE&C Engineering Stop Work Order 8/17/83. s [ 12/13/84 - S-7. (Form Deleted)- ? L-NOTE:. Forms-S-1.'through: S-6.'are forms generated, and controlled-by the -"N" Cer. tificate. Holder. (UE&C). ; Minor revisions to these forms, initiated by the l "N" Certificate Holder,.may be implemeted for use (subject to A.N.I. . Concurrence) prior;to being. formally incorporated into a manual revision.- 1 L., i i!E ~I 1 t SF 1.06 4

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[ Pullman Power Products t".'. C', ..u 5 Attentions s o Enclosed is your pereotal copy of the Pu11aan Power Products Project Quality Assurance P.anual. Tr.is manual documents the quality systes in i ef f ect for those activities defined within the secpe of AEMZ Oertilita.es .i of Authertaation.Nes. 5-1101*: (h7*) and N 1102 * (NA). l l

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I This manual is issued as a controlled document and will be updated each i time a revision is asse. Tour name.' and the serial tusser of the manual assisted to you. is kept on a taster list at Fullaan Riggins. CA Departaent.- Seabrook. New lisupshire. i S Each taas a revision is ande you will receive copies of all pages withir. 'the revised Section. All pages within the revised Sectico bear the sov revision 'i date and supersede any previous issues. You must replace the superseded Sections with the revised Secticas, destroy the Old Sections and returt a this letter to y ' Pu11adh = Iiggias- ~' P. C. Sea 160 E .- o_ 5eabrook. 'New Easpshire 03874 1 Attention: QA Manager. c. Li Please malatata a copy of this letter with your annual f or future reference. Sincerely yours. ( 1 L R.ithard C. Devia 4 5 -QA Manager '} l Seabrook Statisa ~ This Manual is netsmed to: Jack Smith' QA nanuaa ser. so. ' 2 i: 1eema/ase./ Supple./Date A1 0/0/An Projuts Seabrook ~ Date Manual /Supplemmat Aastgoed: 9/9/80 1R1 r Date: 9/f MC ( v l: W^.. o 3 J.; t L I SST-13 (2-09-83) i. ll' !j l^ .} SF 1,06~ =

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John Smithe SSAN: Hire Date' t 'e-L Name: L EDUCATION: euswest NAME OF INSTMON Cl"Y/S*A*! A YEAR m&MMAR SCHott l l l l MMM 83444 k'ilmington High Bedf:rd. Ct. 12 l* 4 i-l NNA Manchester t'niveraf te! ? :wi. S.u. t t 1 TECNNICAL TRAINING: w/sewest isw em se samas.w arm sesumwrm/ COURSC/SEMNAR SUSJECT lM AsM-Aws Felding Inspection !!:me Study 5 l 77 g i 1, DiaREES/ CERTIFICATIONS: tavammt asawneer ww/ ogsaswccmmCATIONS ISSU G SY l OA*I ice _c u v Ave v'Aut 78 l

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m " _ weld Inneaeter t-=n=*=- c^-n l -vum l' 1978 - Visual inspection of structural steel and welds: certi-1982 fication of welders ,,,r, nr.g., gen w o m v marror.pga x AS&*entt0!WilCW I $F 1.06 1 1.. _.4

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1) Location with respect to dsign is within installation tolerance.

2) Dimensions verif ted by measurement and tre within tolerances.

3) Components properly identified and correctly installod.

4) Mater 14' 16entification verified.

5) All Temp, attachments removed.

6) Roonir ordern c w leted

7) As-su11t ver'fication NCRs, dispositioned and I

construction E =;1sted. As. built verification by: DATE: Responsible Field Engineer: DATE: CPT.97 (9/04/85) - FORMS DISK 2 b PMW sF i.0e m -s o a6. ~a -

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• 3

'T J settee necessary te effeetteely Septement the - S A M P F38 ' o. E. SGCANtIATION g' senposE - 1. ev.to.to the.rseateetta=e1 etr a t=re, fumetteset' responsiblittlee, sed llees of eenemet-fS. -~8 Qaetity Aeoerence progree. g 1. Aa ergentsettee ehset slowles the fumettees 1.' Greentrettee eherte were evellebte for Job ette end Corporate peresomet for reviev. The Jebeeee ehert wee veritted ee hetag eet- ] g resteesthiLtttee med reportles theto of e11 ' totectory and linee et respomeability one repeettog wese f e==4 to. - ;f, -

o g;

3 perosas ineelved to settees that effect p etit1 g

j he oceeptable.

2. Orgentaattenet Chart - Current med Secumented. 2. Both the Corporate end Site Orgenteettoest Charte were of the latee [ b~ O ., ~.

• I.

r t c'evletoe and dated. , g-e- ~ + p8 g. Antonomy to provided to the Site Orgenseettemet Chort end in the i 3. 3. gAlqC Aetenemy to Gesenteettemet Chart. The ette ga scemeet. Section I, rese. 3.11. pre,gde ette @ tiemmet. APPUCAGLE FOR ror the Adotetetrettee e rech.tcet e ettee neeeee.e, r.e th..se s

• g* t*==eser to Sept==ent a g4 p<eere=.

~ JOB h.105 Opay 4.. the e.ste-tee niet et sentsk che ele ee op. eere eh.erved g 4. seetgeettee el gn/ge seamstesetee chemente. .dw ing the Audit and ree.4 to be edes-seen e f A. % leepeet ten - 9. Weldtog f %,, 3. Receipt leapeetten E. hee - C. 44 Record F. Engteeertag y_ y h.e: j Q ~ ~. --. _.. - s V* { qy,, y D / }3 .: h e3 l .,iW.. que e=a -Awsm,a,e-i.m>..+r,. - -,,. gm,'_-, ?.m,A.= -ee.gian..4 -,_y .*e-- 9 ',.-.ime.9 _ipm%..wip g. ev.a.=, .m., pen-, mpi, e u .f-.

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t -4 Pullman Power Products ,3 SECTl 68d tee. I'# Datt, &/10/64 L, E.F. Cervin R.G. Davis APPROVED eve i perpaste gy, pagg NO. 1 of 2 9W6 biff 488W960$$ 7032'.S h P99606N i 4 Putemen Deser Meswens (Page 1 of 2) f fLER&80ftC Flaaf Dr3tT145 08085 g, 7-Stadr I staggas itAttsu Oppft a ggg stDft l' r.v,t tso me, Lanes se. (et adjassat area) 4/10/N afs. kee r_ aseettaneet b taannastama troseeerst U E91=CW 2 SM8 lan&anaakt tRaf 8MI-i - $4s ensle Pres.i traantuaar Mar J taL&htst6ss 9444: $1eest__ type or sis langes hat. Settances Saast 84: eagles _ frog.t ' ggggggggs D&as _ Ca116tstamo Data Bleeks j me n sa j tant. Settaase Sa&a s _ _ _ - lasses _ 848 ? entle8 Prog. irnaptuaari Dias l Calibest6as tates lleekt 17pe et 53 / lasses inst. Sottnages asant, __ cant.us -seta u. )

en tee et te;ws Prot.a sted

• 6 48 less Senatst96t?

tammamapet Mtsi aseett{s neets] If Ae; oat, see page 1.

• e**11

- hte ] rff toehasa&aar I _ 3454: 66pu ture _ team. *#e. Ettaesses/**stLtted >= ef". 4 - Agenter - haan Other _ !att t _ Aseas7 Other risat $$f.14 (6/6/06) t $F 1.06 (07 41) ) ....N__ ,, h,-

• 4.'N' =

.a. = u ^ ~ ~ - - ~ a

i 9 Pullman Power Products rou a $(CTION NO. N DAT[e 11/4/$3 Pettaat0 ev, R.C. Davis aPPeovte 9Yi E.T. Cervin' pagg tv a t,i t t aseveasta Paeseau F0ms No. 2 of 2 l l l umen Deeee p.eewate . f pu a. s.t n 1, 11/4/83 sins > om stonettoa teost BCAft $3Ast005 STATION tsate Job 703l Stoff 1 1 .f W. 8 tre une 130 km. l 1 1 t f Damsmaasmal Findnaan (ues perd won u ens. t a y a 3) inas / Sate M.M ana i e - stanarta ittinantene i I sat.163 t b 4 " 3: R(0?r$1.1

t Pullman Power Products FORM 37 SECTION No. perpanto svi R.G. DAVIS APPROVED SYi E.T. CERWIN Id DATEi 0$/27/85 I $UALITY &$8USASCE pagg Peestan FORMS No. 1 of 1 1 1 i i wv i C5 N b5 5 a I i< g a' 25 -M I Us k 8 e sg a w-Ee ll s ~ og' w a u n 8-l W 5 l -1 S J ER s' S E b8 E E 4 W l.YE a J ,E vi SST-359 (05/25/85) e SF 1.06 (07-81) i

_i ] 9 Pullman Power Products II -**s A:. j rer u g 7..*,. Oavis liess;vg: gv, I. T. Ge:.".r. O !:1*te B /17 /S O _ l sats ast* fv. c u a '. t -' - a88W8Ct oAst 707%S N:.

f.

pesanse i P J I f i TII*.; C'.*A*.:P.* A33'7.A'?CI REC *FO :::DEX f i i (row) arcust t.r tr::os i tw gg.,

m.nmar ggg rartuttes sin, heesses of J a tesuseras tempnent Jaette i

o.A. toreewel oetetal : = etat heettes of Jet testu eras se,seten, tools a er tenutenes a netu.1 :veva n L&rev$b All herbetone entmer Seestel Ptetees ??oese h tettee of Jet GA testeseule !d ette 4. Welsses y,,,,,,g b. F.2.1. e. Sepair

. 4 j

6. Sett itset g a' Weldet Perforsense t.es Job C.A. F1' ne poos e Du1Afteettee to ogg g J 'O.A. Files

1. 1. tveteest.

• p

~ *1astseertas, tese. seedlemformanu hre '~ e hop m e Jobsite Persooool heetime of Job 0.A. Files Sees f.elsbrottee neeerd. heettee of Job 0.A. File. Few Pvestee theses e a. F6ald b. Flow and field W dd nepa&r i s. Seeger/ Support tisse 1 ( de lenger/Seppert Class t 6 3 a. Repanoise ameber l f. Seebber noce&M ag taspecties terontes of Jeb 0.A. File. Castew t. Regteessal seg m e t e ap,,,ed vesdw taes a m asse of Ja o.A. Ptim o.A. neuse stac twinestas nauwes se be sessed me w teseres moneament sFue (mm) esa to vbere u tesat arouse we reentred a part et on. e seems asser ses,1. eses, sneens poemage, sessme vs.u be meaupushed om te essem attu semp1.nas a se as b als. TO BE USED ONI.Y FOR JOB Ho.7 0 3 5 1 $$F-59 SF 1.06 ~ ~ ? - - - - - - - - - -

I' .g 4 Pullman Power Products TORM 39 o' SECTION NO. b DAf[, 05/27/85 V entPAnto svi 1.c. BAvit APPRovt0 SY E.r. cratztst i pgog gustste assvaasca P806aau TORMS-NO. 1 of 1 l no, i i i i i i i see. O trei Tse wont Avtwost Atton stoutst !IIIIllllll11IIIIIIIl l seteced wCs me. see, we. 1IIIIIIIIIIIilIIIIIiI { spet./ove.. p.o./C.teet ter Il.1IliIIlIllIiiIIIIII see..e for twA resvest 6 istinees vers t Se perfereed 6 r I titie sisaetwee este orseaiseases 1 l-seetrictione e d/or trecevtseee .Detof I Appteeste Chief Field legistert l _Detet QA Menegers _ Dates Ut6C Engineerles: Dates Amt poview selease for tiested Ueet stesse of itee(s) has bees reviewed testedles all MCs's coverlag the iteef e). leapettles told telete shall set be bypassed and vert ehell set ptoltees beyond t the fellevlag petet to persit esteesibt!!ty to the itee(s): i l LVA denied for the fellevint resseet tatie sagteture Date l Orteniset tee - l ACTION Coateltit0 taste orger.nsettes Date $sgnesvre tVA CLost0 by verificaties of ACTION COV LtttpSassolvte tatte Late i OB kCs CL0$tD*NC8 f FDl0 ($1F 3&O)(C5/2f/si) SF 1.06 (C'-31)

i 1 Pullman Power Products nra w pl st:- :s s:. j !...,,,..,., s. s. :.u. ii...:vc:... 1.r. c me a i:-t, inun l

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rom n Pullman Power Products jI se. E fesgateg;.gv, F. 3. C&Yis lasseavg: gv. I.T. $arvir. If l g g. gjgyjg3 q. h. m u assoai:t Tct.Ms s:.

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east .s v-re:ssa. 1 1 1. 1 A DULLMAN 30WE:( PROJLC 6 j pr SEABROOK STATION V EJ. WO RK AL HOR ZA- 'O.N u.* 6 oT

. 4EM

:JENT FICATION T*M - uib \\ e o \\

m & 9 a= e., A U m .l \\ a .w v SQ OF _W.A. 'TE, as a,-a ha s.h w s 4 b.s e 4 erru w w. run ..... _.... ~ OA'::NS6/zdAL JATE5-7 Ti iTO BE ATTACHED [OR REMOVED ' Y O.C PERSO N N E _ ONLY B 1 1 $$F-58 ~ -

e Pullman Power Products rea 4: A Stefio9 No. l pet

• ante ev, R.G. DAVIS Ap**ovt0 eve E.T. G OVIN S_ Oate, 12/13/84 evaLITv asevesset Toms PAGE 3 og g teessam No.

F 4 CORRECTIVE ACTION REPORT l comla, seem m3 PAst y '3 S l41N G 5l 8 V E S N IV1 gnt rvievi A 53mwir.mrT IricIUCY ) ms ) 10 g.5(t) Ana== tm ( ) vus ( ) No i M AENWtg spelfles iltapt!3ED 386> IW3Jt45 If991AM ' ACTION. M.AW l tielCAM M CAus #@ GNUSCTM ACT1m M M TAlet IM pact , INCL.!S!!G M IML99ffAT13e EM. SISI Aft MM M CIWWIKTIVE ACTIGI ITA A9 ETJOI MS ptNM M M West tv D11CRIPTtBN OF DlitREPANT 20htitlBMt r k l I asesmpeNe espeteTIVE Aft!!Nt l l l L i

amm WE NdWL L

, finatettvt Ae??$Nt l I i ' M AfC ACT191 M St TAl@l M 6 N t-l 5 Ctf54"TM ACT191 w!LL E IfM 2 9ff E SYt $!3eTkfW I CONCJRRENCEt M/IE",.WellM MTE

1. el MTE MM 6

MTE &cT1eN VfRfFfED1 M N M ACTI@l M ESL!$ $ 1%$ IE90 L N

1. 8 SAT!SPACTIRILY PttTS M INTENT W M M.

strdT(set MTR SST-341 (12/13/84) $F 1.06

-m.. (. Pullman Power Products rom 4a A SECTION No. [ D Datt, 12/13/84 engeant0 sv, R.G. DAVIS APenevte evi E.T. CEWIN evatett asse,asts 7025 PAGE 1 og 1 1 .....a. go. L i 'R g -- 4: E k. si Ek -l C.8 ...I. 1 W E. i, W i l !l L 's .g >ll a' is l: g l l "![ I E .i 4 U y $5 i-i d r l. g Iil i I i ii 0 ,e l 3 g 3 e I SF 1.06 m m - ---..-m -+--

I Pullman Powcr Preducts nei o n SECTION AD. pettantD svi R.G. Davis AP*#0VfD tv E.T. Gervin D.p e wg, 4/10/84 i PAsg l ev&LITY assveasst FORMS NO. I of I reestan I t l,r L pwamen pe=er meems sah N' 4/10/84 marsuaL +=tr==aa nasrurezas asons earts j ste#: 1 f ste&m Lane me, tse no. F.v. no. (et adjacent area) Je6 desesses&as (if appuaabla)e P he's f.P.P. Pvoceouses + i g. Palas

• Babe f.f.

ean.numa for s.t. na-e-1 Me64 Re $4s (1) Maandaepcarers 15: (!) Cdab. Gemdants.ma.e *41 (if app 1&aable) baser 411msn (3) U 8d &b. es week p&ase last &tssa (6) Tenneduser .teglas4: _, _lasah so.__ (36senser/rroquansy) [ 5.T. seuse. amadams (e) (adjested) (8)- standasW(s) N h e(s) A. a-S. 8. C. C. (6) Poet Rams tdab. assepssus tes[ no [ naamses: hamaassaan lasaLaa i asespt[ tsjest [ taaseess _ fetsafetesttessaly[ SutetstasiererdestassC

• L&st asted f aa4& age es tsaanstenal report and attaan to th&a fers Le' tis lates FFF taseesters
• atei Coun.ne.

vitnesses,Tertisas by aart: rateessis): Asaner: Date Aseas?: Datas $5F-263 (4 4-44) $F 1.06 (07-81) ea-- ,. u

st. '.. ;, -

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Pullman Power Products 70Rx u, 1 SECTION NO. i potrantD ty, R.G. DAVIS' appn0Vt0 SYi E.T. CERWIN E

DATc, 12/13/84

} PAGC 1 og 1 evatlff assvenett 70RMS Paesean NO. j: s L N I e 5* 2 l 1 1

=l'=

=l I s !. [e

e. [e. Ie l.

t. Il !. e l Sl!.;ul il il il il k l l $5 Il a I -e 1. l l' i 5l 1 .r. y,g 1 ~ [ 3 J. 1 3 el v. y g y3 u ..T 5v i ll a 1

s1*

M 1r g 1 L gj s e e4 s t a lei s j.3tc i f [ t i 1" i ... - j sfII 3' pg gi .I i l l L ..rI a I I I 8 o L J. 5 i 3 I 5 1 1 i-4 i 3 1 1 ~ [ [

g. i t

} e e s a SF 1.06

~.- -.- i I t l Pullman Power Products rom u Stctiew 90 .1 perpante gy, R.G. DAVIS appmovte evi E.r. GERWIN O

carg, 12/13/g4 s

h $W al,l T Y 488UtesCE roms e,*g,c i or i S E I5 I*l h e .g I I I i I s Ia a l i: ~ 4 l 1 2 3

a... a..

y 9.. 7.. $j EE d$ tid i a s E l o Et i b 3 8 8 8 x 1 1s 2 L. g}

1) )

it ). ' f w l ..i. i .s I i,. l e l e i. l s! g I z1 -x 2 .i t : j r.a e u. t? s ~ j g, w l = N m e en e n. .t s ..l I ..i i i t 1 E s i 1 I E e k I y $F 1.06

3 Pullman Power Products ,,,,5 / Stetics 90 portante tv, R.C. DAVIS appeevte tv, E.F. GERWIN 87 earg, 12/13/86 i ) 'evaLify assetaget yoggs past g,g g pecessa NO. e I $*g l l i i ~ l 2 a i I I ! a ;e e i I .I i. j l lii E..j g j u l $$f $l($ k$ k$ . E.. E I i j go gs-A 2 3 j l 3 I.I !,3 .}. $ 1] 8 23 .u - lI f. l a i' f ! j ', )...- sl ] i .; 15 i ; l6 lin- ~j-!.;-j. i -= I gr-l n

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j Pullman Power Products rem s-: I st: v:. ,.iegeset gy, P..G. *: avis lanes:vg; ev, I.T. Cent: 1i:4 t 8/17/S3 i tvatitt assutasct east L Peoaaam 7C??.5 s;, ,c e i i i i 1 P i

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... e m l een.s... P. O. NO 9783.811 +17432 pub a some Comnea, et pee. Pseene h.g y e/o United Engineen & Censuvaien las. Apene k',*. 2 =',;,",a,=:g,"'.* *== en , gyQ*g' *a'*='y,l'=,,,,, '"=,4= ;'l,' t==== _==== gy'..ygg* P. 9. Des Pte - Sete.een. Lee-64emma.= C2s?d _ _ evacMaste 1 l Cathen Steel Prodwats corpetelles gettygetts occtPttp til Jo184 Siteet 4.44 A h 10 3.30 PJnL 311aebeth. 30 67201 orLLet move &v taev taisov e.stv. me. an. Su sma* via heter it **sn6 CONSIGN 70 p,.g., g,,,,, go,,,,e,,y og h,,, myn,im,., e. Salow e/o united th,neen & Centwwneet te.a. i Paine lee, i Sitt Aeses Reed e,,.as or per te m ona. Nem etesn M m 03874 I. e==w JPW trews 4 el it.le se,4det M 1 'I

=

,,,,e3 .........e. ,,e,' g g,eent e, sig ee 6weet, mini ta se's 1 Sht. 4 ft, e 8 4. e it thiek plate forstebad 4 to essiotht.ee watt he follovses eveksty toetri l $298.00 tegestes til L. Se it. EA 61977 #JAtt'ee with et rdstende to i , eeid asl i Meter 77.

1. -

Seets II, Subee t$se IfCA 3400 1977 ldittee 7th l e&1 edelsede e ad &as1v es 9teter'1977. 3(e). Sepatr tr di to set entsted withmet l eset opp evel e by Am11een Power edesse. E h,j.., merI4 WC2005 edde edetti 1 toestrementi be ned ,hese no u n. 3 3. After enevisstore end rior to eepteese. *i he sopp1,or ehe12 W$. Mk futstet the fellowseg unesse recordt I A. A Cert &Sted heter &ol est nope as delleed no

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4 Pollese Powqt Predoets hos right sovi re tespeit6es al 2 e E prior to th t et esterse S. Mori &as ide if6setase shall to seee ei with 91;.3Ltt. g 6. 3tede est i 84 6e Lt.&s potehoe seder er f use t i puoleer 0 Seti ep neloqed toepeneese pebjoet e toport s equiressene pee.inese to Seentes 308 el the heer see det of 197o se teelemented by it CPR 11. See of feste E. $dentifies Is 9eeder parouses to seen ou oheL1 usedletely I see 6e sus' 96 tester of Gue1&ty ^^ -- - et F. 4.

3308, una m

, peano,1, ease artsL. X p I 1 s 89' n=a,_x= amemeen vies.6 esene e n, . e, 6+19 99 3 g ohm.EAM en espeeenetste essesmeneteve op ogg64e em eEthe e5 eeldue eT tag ette e== = es, ene, eser.. ensu e eaes.e om e,e w neewv e .ume.. Pte tle es tat teGL eghteg, t net n' en% et #6De**T14e en tuse poeta esegges e,ese. sepp 6m meettmeart. .a ee.gestg s pwel.s Servie Cesupeny Of 8seur #sesmensuse gotAg 33t5 00 span.se tus e en emo ese e e.een so. 3703.011*12681 "e==*6 Y * "" LDi!!?d Sny!MCC!S.-= emete g f* M. Me.M. '6 easte - Aetti n. nn .. e,, e e.e.., .e e,

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i x APPUCABLE FOR x JOB No. 705 ONLY N we _m 7 ^ ^.' ttry - - 1 serg neu r s emessi M.

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r Pullmcn Pswer Products ro m s-4 SECTION NO. perpantD sy, t.G. Davis appmovgD sy E.F. Gervin W Datt: 10/31/84 I i esalitt assetaset PAgg Peetten FORMS No. 1 of 1 messe uma seu, so.n m. anas esem en muss m.masa e ass me se a e e enesessasse omaseos AuTMonurAfion (scAID ~ ,,,,,,,,,,, m,,,, m o ifttrItIly J SSAARDOESTAftese anye, ones e i 0/31/84 _- _ m. en ,w ..e m = _7 , g mg ag, g.g_,. 3 E3LtJrirr j ilLli l itil! I I l l-l' 1 1 Ii11 ll 1 11 ] = .lr LLI i 1.1.1 i 12 L Ll l I L L Li 11 L: R l l' t L L LL L. mastion 111l1llI111 l l l l~l 11111'l F 1111111111 lilli l_11 1 I I i 1 1 1 1 1 l l' " 1 1 1 1 f I l' l.f l.1 I I l I 1 1 1 1 I 1 1 1 l'l I I ! 1111 soumon . u.. ~ ~ a euens

esamen, eliipi i i tel'1 1 1 1 I I i i 1 1 1 1 I i l ! I tel 1 F I I l t l l l 1.1 l 1 I I II ettlet I 1 set 6 s.t.4 6 4144 6 4.s-i 6 44448i.64 11111I6411.I4 ll 1 1 I I I f el I f 1l1l'IIIt1i

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