ML20055C670
| ML20055C670 | |
| Person / Time | |
|---|---|
| Site: | Seabrook  |
| Issue date: | 01/18/1984 |
| From: | Robert Davis, Gerwin E, Oconner B PULLMAN POWER PRODUCTS CORP. (FORMERLY PULLMAN, INC.) |
| To: | |
| Shared Package | |
| ML19298E072 | List: |
| References | |
| NUDOCS 9006010035 | |
| Download: ML20055C670 (200) | |
Text
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Manual 50.
- PULLMAN POWER PRDOUCTS 4 CORPORATION
- WILLIAMSPORT, PENNSTLVANIA MECEANICAL CONSTEUCTION OPERATIONS i
SEABBOOK STATION NUCLEAR QUALITY ASSURANCE PROGRAM MANU L i ASME SECTION Ill. DIV. 1 )
IssUs M DATED 08/17/83 arvts10N DATED 11/04/83
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Organisation: UE&C Date Assigned: 1/18/84 M
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JAN 181984 SEABROOK y- - .- . . . , '
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Vessel Code of the American Society of Mechanical Engineers.
l l i oc2cesa 27,1986 THIS AtJTHORIZATION e.xpires on I
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SEP! EMBER 30, 1983 l i Authorized on -for
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THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS i .r' l ?; 1 t.
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t FORWARD WORK UNDER THIS CONTRACT Wl'LL BE PERFORMED-UNDER A JOINT VENTURE OF PULLMAN POWER PRODUCTS CORPORATION AND J. C. HIGGINS- C 3. ,
INC. ..
ALL WORK PE RFORMED PUR$UANT TO THE CON-
+ TRACT ~BY THE JOINT VENTURE WILL BE-SUBeECT TO THE-QUALITY ASSURANCE PROGRAM OF PFP IN FULL ACCORDANCE WITH'ASME SECTION !!! '
- E NUCLEAR' CODE. THE JOINT yENTURE SHALL- BE SUBJECT TO, AND' ADOPT PPP S- QUALITY ASSUR-THE PRESIDENT,.
- . - ANCE PROGRAM, AS ITS OWN.
PULLMAN POWER . PRODUCTS, SHALL RETAIN SOLE i'
w AUTHORITY'FOR ANY DECIS10NS RELATIVELTO
. QUALITY.
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.: .&. r'$ e .s-P. L.. Evans Vice President and General t :,.
Manager. Mechanical Construction s -. ,,
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AUT9011EED INSPECTION AGENCT STATUS SEEET PROPOSED REVISION, DATED 01/17/84
', TO TnE PULLMAN POWER PRODUCTS CORPORATION SEABR00E PROJECT QUALITY ASSURANCE PROGRAN MANUAL ASKE SECTION III, DIY18105 1 ISSUE $A, REVISION $/17/83 p,,
ACCUTED AS 18 t a [7 /98%
' DATE ANI SUPERV1 LBMBEllMENS AL ASUALTT COMPANT (EEMPER GROUP)
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DATE ANI SUPERVISOR LUMBERNEWS NDTUAL CASUALTT CGitPANT (EEMPER GROUP)
UNACCEPTABLE DATE ANI SUPERVISOR LUMBERNENS MUITAL CASUALTT COMPANT (EEMPER GROUP)
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SCOT 10N NO.
PRCPAR(D 8v R. C. DAVIS APPROVED Sv E. F. GERWIN 3 eavg,}/g7/g4 0546171 aseveasta pgg peoseam INDEX wo, 1 og g AU "
1/17/84 g [8I#
Introduction Introduction 8/17/83 Forward Forward g/gy/g3 1/17/ 4 Definitions De finitions g/17/g4 I/17/04 I organisation 1/17/34 1/17/84 II Quality Assurance Program 1/1J/34 I/II/84 III , Design control 1/17/g4 IV Procurement Document Control S/17/83 Y
3 Instructions. Procedures & Drawings 8/17/83 1/17/84 VI Document Control 1/17/g4 VII Control of Purchased Material. 8/17/83 Iteas and Services l/17/84 VIII Identification and Control of J'*7/84 Materials and Iteas
/A7/84 IX Control Special Processes 1/17/84
/17/84 I Inspection 1/17/84
/17/84 II Test Control 1/17/34 III Control of Measuring and Test 8/17/83 Equipment XIII Bandling, Storage and Shipping 8/17/83 XIV ~
~ Inspection, Test and Operating Status 8/17/83 (17/84 27 g*ocondermins Materials. Parts or 1/17/84 Components IVI Corrective Action 8/17/83 XVII Quality Assurance Escards 8/17/83 XVIII dodits 8/17/83
'17/84 Forms Index Forms 1/17/84 2.. /3 , . .. SF 1.06
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August 17, 1983 P.EPEREl:CE : CORPORATE Al?D PP.0 JECT OVALITY ASSURAt. E t%!!UAL INTRODUCT101: AND STATDIEt;T OF AUTHORIM This manual has been prepared for Pullman Power Products Corpora-tien, Mecha nical Construction Opera ti ons , hea douartere d at Williscsport, PA, .o document the system in effect for assuring that
- items installed or fabricated by Dullman Power Products at various field sites meet or exceeo the requirements for the American Society of Mechanical erdi neers Boiler and Pressure Vessel Code Section !!!
Division 1, and Title 10CFR50, Appendix B, Code of Federal Regu-lations. 'I t covers installa tion of items and field f a brica tion, -
repair or altera tion of piping subassemblies, component supports, appurtenances, or parts thereof at field sites. The Certificate of Authori:ati on issued by the ASME describes and scetifies the scope and limits of work for wnich this Manual nas been ac:ected.
lt meets the cuality assurance requi rements conta mec in Section Ill, Division 1, of tne A$ttE Code, entitied "kucleir Power Plant Components" and specifically responds to the re ;uirements for establishment of a Quality Assurance Program, as defined in Article IJCA-4000.
- Prior to the presentation of a proposal, all customer inquiries will be reviewed by the Quality Engineering Group, to assure that the Program contained herein will adequately satisfy the Inquiry Quality Assurance Requirements and to recommend any supplements or revisions which may be recuired. This shall be confirmed in vriting to the Vice President, Mechanical Construction Operations. Addition &11y, any change to con tract specifications af ter contract award will he handled in the same manner.
In reporting of our obligations under the Code, Pullman Power Products will maintain the controlled system as outlined in this manual for all items under the jurisdiction of the Code.
A continuing series of audits by QEG Audit personnel are conducted
,.m . - .to ' assure that-this ' program, as outlined, together with .supp.len- - - - . .
menting procedures is adequate and is being implemented.
The Quality Assurance Program as described in this manual has ny unqualified support. The authority for es ta bl i s hin g at i c:ple -
- menting this program at various field si*es has been assigned to the j Vice President, Quality Assurance.
All differences of opinion concerning cuality assurance which cannot i be resolved will be referred to me for final resolution, as long as they comply with the Code and this manual, y - W
. . Bowes President
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REFERENCE:
CORPORATE AND PROJECT OUALITY ASSURANCE t%HUAL INTRODUCTION AND STATEl1ENT OF AUTHORITY This nanual has been prepared fer Pullman Power Products Corpora-p - ti on. Mechanical Cons truction Opera tions, hea douartered at-E
=-
Williacsport, PA, .o document the system in effect for assuring tha,t fk items installed or fabricated by Du11 san Power Products at various L fielo sites meet or exceto the requirements for the American Society - 1 l> of Mechanical. Engineers Boiler and Pressure Vessel Code, Section !!! l Division 1 and Title 10CFR50, Appendix 8 Code of -Federal Regu-E J-lations. It covers. inst 411ation of items and field fabrication, L repair or = alteration of piping subassemblies, component supports, p appurtenances, or parts thereof at field sites. The Certificate of p Authorization issued. by the ASME describes and specifies the secpe I
and limits of work for which this Manual has been accepted.
It meets the cuality assurance requirements containec in Section
'!!!, Civision 1, of the ASftE Code, entitled 'kuclear ~ Power Plant
' . Components " and specifically responds to the requirements for ,
establishment of a Quality Assurance Program, as defined in Article
.NCA-4000.. '
4 Prior :to the presentation of a proposal, all customer inquiries will 1
M be . reviewed by the Quality Engineering Group, to assure that. the Program contained herein will adequately satisfy the Inquiry Ouality Assurance Requirements and to reconenend'any- supplements or revisions
which any= be 4 reouired. This. shall . be confirmed in writing to the i Vice President. Mechanical Construction Operations. Additionally, any change to con tract specifications af ter contract award will be .
. handled in the same ' manner.
In reporting of our obligations under the. Code, Pullman Power
' Products will saintain: the controlled system as outlined in this
- manual. for all items under the jurisdiction of the Code.
A continuing series of audits by QEG - Audit r,ersonnel are. conducted to, assure that .this program, sas toutlined . together. with supple-
"~# ' .-
menting procedures is adequate and is being iglemented. a The: Quality Assurance Program as described in this manual has ny
- unqualified support. The authority for establishing. and imple-
. menting .his program at various field sites has been assigned to the s
vice President Quality Assurance. l
'- 'All differences of opinion concerning ouality assurance which cannot be' resolved will be referred to me for final resolution, as long as thgy comply with the Code and this manual.
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SECTION NO. 1 M N 1.0. DAVIS APPROVE 0'Svt 'E.F. GERWIN DaTE, 1/17/8A I PetPARED tve 'l
'teattiv assessett PAGE NO.
I of 10 1 Peessan DEFINITION 5 i
~
AS REFERRED 70 !
AllREVIATI,WS- IN TEE MANUAL .. DEFINITIONS
- 10CFR50: !
Code- of Federal Regulations ' - Title 10. Part
$0 of Appendia 3.
Acceptance The ac t of revievieg to ensure that infor- l nation. and/or- detail provided is sufficient;- i for inspection it is the act of ensuring that
~
- i the activity or, ites conforms to all . require-
- i. meats, signified by signature or initials and l . date.
L, ,
L AE- g Architect Engineer - having. the - enthority to perfora design work tin accordance' with ASME' ;
Section III, Div. 1.
L l1 gr ov.1 T .. .u w rese3c. t11in t,e .od <to . . i.- : t a r.
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and date i: Adelaistrative ' The Company's organisational interf ace wherein <
Reporting personnel ,are . obligated to make known to, and take direction from, appropriate supervision '
in satters relating to costs, personnel, etc.
ASME American Society American Society of Mechanical Engineers of Mathsaical I' Engineers = a 1
ANSI- SSI American National Standards. Institute Approved Ven9er List of vendors whose QA programs have been D l'
List reviewed and- accepted by the Company-- QEG-
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. Department (Williamsport) as conforming to the
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applicable requirementW'/of ASME Code 'for. ~-
Products involved.
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. Appurter.ance An ites (as defined in ASME See. tion III) which is ettached to a component, which has been
,g m completed and previously stamped.
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SECTION NO.
Petpanto evi 1.G. DAVIS Appn0vt0 evi E.F. CEEWIN 1 0Atti 1/17/SA teatit? ASSg8& Bet PaGg't P906Bom DEFINITI0BS NO. 2 of 10 AS REFERRED TO ABSREVIATIONS IN THE MANUA1, DEyINITIONS ,,
Audit As sedit is a documented activity performed in accordance with writtes procedures or checklists to verify, by asanimation and evaluattom of objective evidence, that applicable elements of the quality program have been developed, docu-mested, and implemented in accordamee with spe-eified requirements. An audit does not include surveillance or inspection for the purpose of process control' or acceptance of asterial or items.
AIA Authorised The Agency as required by and defined in the Inspection Code ubich boa an agreement with the Company to Agency monitor the Company QA Program and perform third party inspection at specific field site.
ANI Authorised an Authorised Nuclear Inspector is an employee Nuclear of an Antherised Inspection Agency who has Inspector qualifications for and has been properly qualified for Division 1.
ANIS Authorised The Authorised Nuclear laspector Supervisor of Nuclear the AIA as defined in the Code shall par-Inspector ticipate in the Society's review of an appli-Supervisor cante QA Program and aball review and accept any modifications to the QA Namual before they are put into effect. ,
1/17/84 BIP Boundary System (s)/Subeystem(s) or a combination there-Identification of, which the STD desires to be released Package for pre-operational testing. A BIP is ides-tified by see of a marked up Piping and lastaIIation Diagram transmitted to the g.gg,,., . .
./17/84 Bip Release Constructica completion turnever of a BIP to STD for administrative control an.1 te allow pre-operational testing (i.e.- : Lm,i g ) .
Technical control for ASME required operations ,
is retainec by the Company.
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SECTION NO.
PetPante eve R.C. DAV18 APPROYt0 svi t.P. CEBFIN N' DaTre ]/17/gA test,l T V Asstaaett PAGE
. .reco:Am' DEFINITIONS .
NC. 3 of 10 - '
' ' I AF.EEFEERAD TO
+
ASbtEVIATIONS -IN TEE MANUAL DEFINITIONS l Certiftsate ASE Certificate
- of- Authorisatian to perfore -
- Of Aetherisation - work ander the jurisdiction of the AENE Code '
t 1 asistalaims specific responsibilities in the ~
operations authorised. =i L
Check- ," To compare with a source original or authors-
.tive docuseet. Completion signified by signa- ,
ture or taitials and date.
i Checklist A pre-established list of activities, opera. '
tions, or requirements to he reviewed and/or verified as being accomplished. Checklists will '
l- not be exhibited in this manual but will be :
addressed la individual Project. Procedures.
Code Ausrican . Society of Mechanical Engineers.
Soiler and Pressure Vessel Code Section III, ,
Division 1 Nuclear Power Plant Components,1977 -
Edition through and including the Winter 1977 Addenda. . ,,
Communication , . Th's ' interface between. ladividuals or groups- s br.ving 'no direct technical, func tional or '
rJainistrative responsibilities to each other.
1/17/84 CAT Condittomal- CAT takes place after comp 1r. tion and sian-off .(
Asseptaase of 5-5' Data Report (s) and NA code - tjebol-
-Turnover Stampias. It is a formal UE&C release to STD, doemanating completion of AsME .. Seetion III
. constraction activity. !
. .. .- CampasF. . .-. - .The- .v8eakrook tischanical Constructica m --.
Operacions of Pullman Power Products Corporation, with headquarters in Williamsport, Pennsylvania.
Caeponente Vessels, storage tcaks, piping systems, pumps ~I or valves which are part of a nuclear energy a system.
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, a SECTION NO.
APPa0VfD gy, 8.F. MRWIR M oatti 1/17/84 pagpange gy, S.C. DAVII PAGE teauTT assetastt DEFINITION 3 NO . - - 4 of 10 P9ossaa
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As atrEamso to IN TEE MANUAL DEFINITIONS ABBRETIATIONS Component Metal supports which are designed to transmit Support loads from the pressure retaining barrier or the component to the load carrying building struc ture.
Corporate QA The Quality Assurance Program of the Company's Program Corporace Readquarters accepted by the ASME as a result of a Manual Review and on file with the Anthertsed Inspection Agency.
Data Report Appropriate ASME form completed by the asou-f acturer or installer for each component sup-port, part, piping sub-assembly, pump, piping system, valve or vessel per the Cods.
Desi:n Report The Design 8mport is the design document which inel ulos stress analysis or calculations or both to show that the allouable limits are not onceaded for the loadings specified in the Design Specification.
Design A h rtified Owner'd or AE document which defi-Specification see the functions of the component or appur-tenance, design requirements, environmental conditions, code classification, and boun-daries. (See ASME Section III).
Document Any drawing, instruction, procedsre, or speci-fication which is used as a basis for per-forming, controlling, modifying, or inspecting an item or activity.
"' - A consolidated,. centrally, , located function to '
' " DVC Documen t' Verification conduct construction document reviews and veri-Center fications, authorise the issuance of welding materials and control construction documents.
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aPPR0vtp sy: E.F. CERWIM M Datt, 1/17/84 petpante gy, R.4. DAVII PAGg teatiff assetaatt DEFINITIONS- NO. 4 of 10 Ptetaan AS BEF8tRED 'to '
IN TER MANUA1, DEFINITIONS, ABBRETIATICWS Component Metal supports which are designed to transmit Support loads from the , pressure retaining barrier or the component to the load carrying building struc ture.
Corporate QA The Quality Assurance Program of the Company's Corporate
- Beadquarters accepted by the ASME Program as a result of a Manual Review and on file with the Authorised Inspection Agency.
Data Report Appropriate ASME form coupleted by the asau-f acturer or installer for each component sup-port, part, piping sub-assembly , pump , piping systes, valve or vessel per the code.
Desien Report The Design Raport is the design document which
~
inct des stress analysis or calculations or both to show th6t the allowable limits are not
- encaadsd for the loadings specified in the Design Specification.
Design A Ctreified Owner's or AE document which defi-Specification nos the functions of the component or appur-tenance, design requirements, environmental conditions, code classification, and boun-daries. (See ASME Section III).
Document Any drawing, instruction, procedure, or speci-fication which is used as a basis for per-forming, controlling, modifying, or inspecting an ites or activity.
DVC ' --
DetVeddt
- -~ A consolidated , centrally located function .t, o , , , ,
Verification conduct construction document revie'we and' viri'-
Center fications, authorise the issuance of welding materials and control construction documents.
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I SECTION NO.
I E.F. CERWIN N Datti 1/17/84 R.C. DAVIS APPRovtD evi PREPAmtD ev, l pagg geakett assetastt No. 5 of 10 DEFINITIONS Peessaa "
AS REFERSED TO DEFINITIONS IN TWB NAND&1, .
gttv1AT10NS Field Drawing Frior to the issuance of the 1/17/83 revision to thie asaual, drawings were initiated by the company Field Engineering Department which give specific details for the "abritstion of piping subassemblies, component supports or parts thereof, or the installation of piping systems. Subsequent to the issuance of the 1/17/83 revision, UE&C assunse responsibility New Field Drawings for all Field Drawings.
will be initisted by UE&C and revisions to existing Field Drawings will be done by UE&C as well as control, copy and transmittal to the Company Field Document Control Clerk.
Rold Points A point in the receldnt, fabrication er installation process tha. requires inspection by the Authorised Nuclear laspector, Custceers or Conpany laspectors who desigasted the Bold Peint, before performing the aest operation.
Those activities required to place and attach Installation and join itema of components to their support, a nuclear power system by welding or sechani-cal means.
An all inclusive term used in place of any of Assembly, Ites the following: Appurtenance, Component, Equipment, Material, Module, Part Structure, Subassembly , Subsystem, System or U nit.
A Management Audit is sa audit scheduled on an Management anasal basis by the Vice President of Quality 1/17/84 - Aadit
- '- - - . ~ . .
Assurance to ..aesure proper impleneatation of The the Corporate Quality Assurance function.
Management Aadit any be scheduled for the Quality Engineering Group, QEG, Mechanical Construction orManagement a solutedaudies field any sitebeon per- a rotating basis.
formed by a qualified Vendor or by qualified
, Pu11aan personnel independent of the activity being audited.
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6 of 10
., Peessaa
" i F AS REFERRED TO [
DEFINITIONS q ABSBBY1ATICBS IN THE MANUAL .
Iteas assufactured to an SA, . SB, or SFA speci-~ .
. - Material- fication or any other material _ permitted by - ,
- i ASME Section III.
Certified Mater- . A certified asterial test report as defimod in -
CIfrR the Code.
- Lal= Teat Repore Weaconformance
' a defi'ciency in characteristic, docuesotation.
or procedure that renders . the quality ' of as ites or activity unacceptable or. indeterminate. q Nonconformance A report saplaining any deviation from WCR .c Report- Company, UE&C or Code requirements initiated by anyone but controlled and issued.by the QA
~
Manager or his ::esignes.. i An esamination which does not alter the physi--
l-JNDE. Nondes truc tive ' cal characteristics or composition of'the ites l
Essaination such as radiography, liquid penetrar.:,, = magne- j tic particle, ultrasonic, visual,. etc. ;
u L Parts are those items having wor's: performed on Part thea which ' require the - presence of an ANI ^h l
- l. which are incorporated into a coes ent or composest support ' furnished by o% certificate ~
j ls holder or another.
u A point at .which UE&C relinquishes control of ' q Point of asterial such as a building within the physical t Installation ~ plant or an area used for unloadingL power immediately adjacent thereto or possibly a-fabrication shop in the case of fabrication.
P'ipTerg73dFr u"' fiping aub-assemblies are defined: as;oections Y- !
-Assembly ~o f a piping system consisting of fittings . sad" pipes or tubes - which - are fabricated as sub- r as semblies in a shop of- in ' the field before they are installed in a nuclear power systes.
(NCA-1232). !
Procedure Quali- Welding ' or Woodestructive Essaination proce-PQR fleation Racords dure qualification records incorporating all necessary parameters to prove adequacy.
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,9.r' y 3.,;,.a DErIntries L Pe'iman Power Products SECTION No.
R.C. DATIS AppnovED evi E.F. GERWIN 9 0Arti 1/17/84 pagpante gvi PAGE goatsit atestaatt ^ DEFINITI0lls No. 7 of 10 P9948am AS BEFERRED TO 15 TER IUJIUAI, DEFINITIONS ABBREVIAT1085 A docusant which outlines be data 41 Oe Process Sheet a sequence of operations nacsesary c.o perfc.r; specific work ac tivity. It provides zor reference to special processes, accept / reject criteria and for status sign of f by the opera-tor, inspector and ANI.
Project A compilation of procedures and instruction Procedures which provide specific information required to Manual implement the Project QA Program.
Project QA The Corporate QA Program with necessary revi-Program sions which have been extended to the field site, approved by the Vice-President of QA, accepted by the Authorised Inspection Agency and the ASME as a result of a Site Survey and on file with the Anthorised Inspection Agency.
Quality As used in this manual, Quality Assurance QA Assurance comprises all those planned and systemic ac tions necessary to provide adequate con-fidence that all items manufactured or installed are in accordance with the rules of the Code.
Quality Assurance includes:
- 1. Quality Control Examination, which coerri-see the esamination of the physical charac-teristies of asterial, or ites to establish conformance to the acceptance standards asso-cisted with those examinatiot.o.
2.' Quality Control'. Administration, which is .
the management and documentation which assures that the specified Quality Control Examination is carried out.
QA Departatut Unle ss specifically ref erenced otherwise, t,he ters QA Department as used in this Manual means the Pu11aan Power Products Field QA Department. .
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- SECTION NO.
7' R.G. DAVIS appeovg0 gy, E.F. CEBif!N 8D CaTE:- l/17/04 PetPAtto ev t paa,g
- - qvauft assee&act , DEFINITIONS wo. 8 of 10
. Peosean
, i AS BEFERRED TO f ABBBB71ATIONS IN TER MANUAL D UINITIONS , ,
quality Engini The tera Quality Engineering G. .p or Qs0 as-
. Qs0 used in this Manual acans the Pullaan power y
- j. eering Group Products Mechanical Construction. Quality.
L
.' Engineering group at the Corp. Beadquarters.. .]
QC Inspector As used la this Manual, QC Inspector is the' ~
Company- QC Inspector.
L All data used , as evidence that the required
- p. Records level of quality has been attelted.
4 Re,4 ec t A disposition which may be imposed on a aca-- ,
~
c on f ormane t to indicate that the ites or o
operation does not conf ora . to the specified requireestits.. An unacceptable CE condition, as-well aa, the refusal to. approve or accept a r document la review.
To esamine critically. or deliberately. . . ..
Review '
p Completica dignified by signature or initials and date.
L- '
Repair To restore the 'ites to an acceptable. con-dition,:in conformance with the Code, drawings and/or specifications, but may not confera-to-the original design requireseat. i Bework To restore' the itas to as acceptable condition f
la conformance with the Code, drawing, and 1 specification requirements using a previously L approved procedure. .
G Reters for A. disposition of a nonconformance -in which fl y
Baplacement the ites is returned to' the original manufac-turer for replacenskt with one having the- t correct requirements. d g, 4 Scrap 'A disposition of a nonconformance.in which the.
ites or-operation is totally discarded.
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. SECTION W.
I*G. DATIS APPROVED SY E.F. CERWIN I8 Datt, 1/17/84 PRLPaRED SY pagg Os&Litt asettaatt peessan DEFINITIONS NO. 9 of 10 AS REFERRED TO AntagY1AT1088 IN Tgg MANUAL DEFINITIONS 8tartsp The Owner's orgaalaation responsible for start
/17/84 STD ny and testing activities, other than those Test Department N/NA required to be performed by the Certificate Bolders.
Stress Baport A complete set of certified stress analysis calculations establishing that the designs shown by the drawings, used or to be used for construction, comply with the requirements of the Design Specification and with the rules of the Code.
Serv 3111ance The act of monitoring or observing to verify
'17/84 whether an item or activity conforse to spe-cified requiraments. As described in thle aanmal and project procedures, surveillance may take the form of in process inspection of installation work activities.
Survey A survey is a documented activity to esaluate an organisation's capabilities, including its quality program, to meet the requirements of the Cod e.
Technical and The Company's organisational interf ace vberein Functional personnel are obligated to make known to, and Reporting take direction from, appropriate management who are directly responsible for impleasating epecific Company activities, such as assuring that Technical and Quality Assurance require-seats of the Code and Customer Specifications are met.
UE&C United Engineers The Organisation that has contrac ted with
& Constructors, the Company to furnish instr . .ation and fabri-Inc. cation services. UE&C functions as the Owner's agent for design (N Certificate Holder) and for :ue:re: Paral u :ters.
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. SECTION NO.
E.F. GERWIN N DATE: 1/17/04 1*G* DATIS APPROvt0 8v PatPaate evi PAGE 08A4,1TT 688966888 D UINITIONS te, 10 of 10 peessan AS REFEMED TO IN TER MAWDAL_ D UIBITIONS A333sTIATIO88 Use-As=1s & disposition which any be imposed for a non-conformance een it can be established that the discrepancy will result to no adverse eco-dition and the iten under consideration will meet the requirements of the Code, and the Design Specifications. Use-As-Is is synonymous with Accept-As-Is.
Weld Bistory The accumulation of completed records d ich Rec,ords describe the operations and examinations per-formed, including the opplicable specifica-tions and procedures used in making the weld.
Velaing A writtee welding procedure p r e pe t ed :o yrt-
' Proc edure vide direction to the welder or welding opera-Specification tot dile asking production welds. A complete procedure specification will describe in detail all of the variables which are essen- welding tial sad nosessential to the process (es) employed in that procedure.
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SECTION * -
pagpango gys- R. G. D&VIS APPROVED Svi- E.'P. CERWIN & DaTEc 1/17/84'
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esat 177 asseseett % 1 of 14 1
. PeeseAN OSCARIZATION !
1.0 OSCAN11AT108- ,
1.1= SCOPE ,
l 1.1.1 This esetion of the assual describes the organisation of Pullman q E
Power Products, Mechanical Construction, Operations and .the :$
, reporting relationships, duties and Coop,any - Quality Assursace I Progras e various field sites.
L 1.2 CacAn2Atton oF PERSONNEL '
1.N 1 Le ralstionships' of thi various: individuals involved la activi- j ties af fecting' the safety-related P Me) function of systems and' ;
composeats are shown on the Organisation Chart accompanying this 3
Section.'
1.2.2 QA' Personnel shows, have sufficient, well defined responsibility. j organisational freedes to_ identify quality-1 authority, and '!
prahless, to- initiate, recommend or provida solutions. to probles.:c to : verify impleneatation of solutions, and .co control
' ' ' further we.ek ' on, acaconfornias itees or conditions until proper disposition Je made.
\;
i 1.2.3 !a implementing the provisions of this manual, the duties and authority assigned to an individual may be delegated to another l: within the same department, provided the responsibility- for per- '
[
l-formance is retained. 4 d
f; 1.3 ~ REPORTING RELATIONSHIPS,~DUTIEE AND RESPONSIBILITIES I i R17/04I 1.3.1 Pt.esident The President, Pullman Power Producze, reports directly to the -
l,' Groep Vice President, Ragineering ' Prodacts Group, - the Signal Companies. Inc.. Be: has the ' authority and responsibility for r p,'
the administration of all activities within the Division l lacluding all Mechanical Construction and Piping Tabrication
~ , "ilmes' *ofl%eiveser Eeisi the final ' authority in all. matters ..
t lating to Quality Assurance in accordance with the requirements
% of the Code and this asaual. q N d -
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PetPanto ev i pass esautt assus6stt & 1 of 16 Pe649&" OkCAR11AT10M 1.0 ceCARIEATION .
1.1 SCCtB ,
E 1.1.1 This sectisa of the woual d< scribes the, organisation of tullaan Power Produc ts . 4echsaical Consteve' ion operations and the reporting relatiomahips, duties and Company Quality Assurance Program at various field sites.
1.1 ORGANIZATION 07 PERSOWNEL 1.2.1 The relationships of the various individuals involved in activi-ties af fecting the safety-related I' wie) function of systems and composeats are shows on the Organisation Chart accompanying this Section.
1.2.2 QA Personnel shows, have sufficient, well defined responsibility, authority, and organisational f reedom to identify quality p roblems , to Laitiate. recommend or provida solutions to problems, to verify taplementation of solutions, and to control further work on noncostorsing items or conditions until proper disposition is made.
1.2.3 la implementing the provisions of this masval, the duties and -
authority assigned to an istividual asy be delegated to esther withis the same department . provided the reopensibility for per-formance is retained.
1.3 REPORTING RELATIONSE1PS, DUTIEF MD RE$PONSIBILITIF.S 17/64 1.3.1 President The President. Pullman Power Products, reporta directly to the Groep Vice President. Engineering Prodarts Crasp, the Sigast Campanies, Ime.. Be has the mathority and responsibility the for Division the adotaletration of all utivities within including all Mechanical Construction and Piping Tabri:stion lines of business. Re is the final authority is all mattero r lating to Quality Assurance is accordaoce with the requirements of the Code and this massal.
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.tevauft aesseesta gesagigarlos W.. 3 of 14 l Petesaw L ,
l 1.3 2 Vice President, and General Manager Mechaattal Cemetnettea The vlee' President and General Esmager, Nechanical cesstracties i Se has the reports to the President of Pallaan Power Prodsets. i .
au thority and responsibility for adelaistration bustaese. of all pip es Se ;
Pahricaties and Nechanical Construction lines of
.- delegates authority for edeief stration of methaaltal Cemetructies l
+. to the vice President, techaattal Cemetructies Operations.
j 1.3.3 vice President Quality Asserence ,, _
i Be Vice Presidenti for Quality Assurance reports to the President. to ,
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~
is reopensible establishing Corporate petities relating Quality Assurance and for assering their ef fective impleenstaties Be t
by the Director of Quality Aseerence et various field ei
, of all personnel affeettag quality.
l 1.3.4 Vice President Mechanical Cemetructies Operstlene
[
The Time President, Mechnaisal Cemetruetten OperetteesNechanical reports to *
[b the Vice President and General Manager, Se has the sotherity and resposelbility for the Ceme truc ties. -
L administraties and esecuties of all mechanical cometruction pre- ;
This includes selecties, indoctrinatir,a, and trainias of '
peroeanel assigned to specific field sites and evaluatten of jette.
their performance. Se delegates sotherity for administration at each field site to the Resident Cemetructies Manager. '!
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.PuseAW O M A N 1 1.A T 1 0 N r i
1.3.3 Vies President, and General Manager Mechaaltal ceastrweties cesstruc ties f The Vice President and General Emmager, Nechanical se has the '
reports to the President of Pallana Power Products.of all PtP ing authority and responsibility for administration bestaeos. Se fabriesties and techanical- Constrweties lieu of ,
delegates authority for edainistration of Meshoastal Constructies l te.the Vice President, mechaatsal Construction Operations.
1 3.3 Tito President, Qua11ty assurance Be flee President; Quality Assurance reports to the Pruident. !
is reopensible for establishing Corperste policies relating to a Quality amourance and for assuring their effective .impleenstation Be .
by the Directo1r of Quality Assurance at various field sl ,
of all preoanel affeccles gustity. t r
i 1.3.4 Vice President, Nechanical Conservction operations l
i The Vice President Mechanical Constrvction OperationsMechanical reports to j l
Vice President and General Manager.
the Se has the eetherity and responsibility for the l
~
Cosotructies.
administration sad emetuties of all mechsaical construction pro-jects. This includes selection, indoctrinatir,a, and trainies of perseaul assigned Be specific to delegates field sites and evaluation of authority for administration at their perforasace.
each field site to the Resident Constnetion Manager.
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R. G. DAVIS APesovt0 tv, 2. F. GEWIN O Cart, 1/17/64 3 eettant0 evi ;
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Peossaa casArttATION t i
f 1.3.9 Director of quality Assurance .
a The Director of quality Aeouramee reporte to the me President, ;
p Quality- Asearasse, en all techsteal and fanstiesat mettere l relating to goality assorance. Be repstte adatalettatively to l
the % e President and General Manager, Mathanical Construction.
te is roepessible for the verifiestion of offecties - impleaso- ,,
tation of Quality Assurance and Quality Centrol Prograne (as Se has the autberity, !
m.
applicable) at the verisue Butlear Sites. freedes for , implementing <
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Osality Assurames Programa and Quality Centeel Programa as j directed by the Vice President, Quality Assurance. In cases of i costliet la metters reisting to quality Assurance, he reports to the President, through the Tite Presideet, quality Assurance.
1 le -le responsible for, but me ,* diletate to othere, the prepara- !
tion, revision, maintenense, upd en6t ud afeer!>.tisc of th l
Corporate Quality Assurance Manual fer. Neehanical Construction. g l'
Be will sobalt all Manuals and Manual revisieu to the Vice Preeldest, Quality Asserence for approval. .
Until seek time se a Project- Quality Arsurance Massal le l t
o establiebed and = assepted by virtue of an asseptable ASWg site l-
- servey , the Director of Quality Assurance will prepare, revise,
- salatela, esatrol, and distribute espplemente to the Corporate g Quality Assuraoes Massale se necessary for the particular job ]
site situattoms.
Be is responsible for, but any delegate to othere ' for specifie -i onclear estes, the preparaties,. revision, asintoaanee, and spdating of all Qaality Assurance Precedures required for field operettoa. .
t selecties, .
Be le reopensible ist, but may delegate to othere the '
(adestriaaties, training, goalificaties, and when applicable, the r
. . n- '
esaminattoa and eartifiesti o of all-QA pereensel, 28 personnel, ;
l auditing perseasel and inspesters, la the Qualf cy Engineering ;
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f4 Catt 1/17/84 gestift atessaast pagg t ttoeean ogGAptt,Atton 8*0 . 4 ef 14 89, or his desigues is responsible f or conducting andits en a regularly ecbeduled beats of each field ette to verify adequacy of the taplenectaties of the QA Program. Be shall report the reemits of euen sedits to the vice President, Quality Assurases.
Be has the astbority, responsibility and freedes to identify quality problems, and to recommend corrective action.
1.3.6 Project Quality Assurance tagine,er, QEG The Project Q& Engineer QEG, rep (rts to the Nality Assurance Supervisor. De is responsible for code and specification interpretation.
Be has the authority and responsibility for writing, revising, esistalaims and controlling the Project Quality Assurance Manual and Project Quslity Assurance Quality Control Procedures required to impleme :t the progras. When a Project Q& Manual and Projec t ' oc ed u s t . act nproved for use et a specific site, he delegateo responei.411ty for the revision, esistenameg, control and distribution *o the QA Mannaer. The Project QA tagineer, Q84 vill give assistance in the perfotaeace of Machaatcal Coastruction Audits of the nuclear facilities.
1.3.7 QUALITT AgSURANCE AIFDITOR, QEG The Quality Assurance Aoditos. QEG reports to the Director of Qaality Asestance. Se has the authority and responsibility for writing Audit Procedures, establishing audit schedules, prepare-tion of sedit plano, and checklists, for the performance, eva-luation, and verification of the QA Program as implemented at the field sites. The Director of Quality Assurance will be reopensible for the tralatas, qualification, certification, and costianity records for Auditors and Lead Auditors asessisted with Butlear Facility Audits.
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1.3.4 12 VEL !!'! EEAM! stet, QtC The Level 111 Emaniser, QEC reports to the Director of Quality a Asserence._ Be has the mthority and responsibility for eve- ,
1mation, qualification, proficiency esentastion (as required) and certification of the Level 111 peroomael who any be assigned to specific field sites.
Se is also responsible for evaluating and qualifytag the written
- evelaation, inspection and testing procedures., por sondestruc-tive esamination, he shall be qualified and certified in accor-dance with the Company's written practices which meet the -
requirements of SNT-15-1A-197$ Edition, and the ASME Code.
Authority to perfore these func tions asy be _ delegated by _ the ]
Level !!! Esaminer to a certified Lovel !!! and so documented. '
Se shall be responsible for the recertification of Level 111 per-b sensel.
1.3.9 OA WELDING EleCINEEE, QEC L
The QA Welding Engineer QEC, reports to the ti ector- of Quality As surance. Se- has the authority and responsibility for the the - ;
preparation, verification of qualificatlee, and unintenance of.
Be shall select, prepare l all Welding Procedure specificatioes.
and qualify new welding procedure specifications for nuclear pro-jects. )
proce-Be shall casoult . rith UE&C regarding additional deres or recosawadations for revisions to estating procedures as any be required to ea tisfy specifie project regstrements. Se shall consult with tho Director of quality Assurance in . weld related! QA prec edure s. Be shall assist .each field -QA
- Engineer-Welding mod provide technical direction on veld related problems.
a.,. ~.- .,, _ .
Be shall' also assist is tW performance 'of Audice of nuclear l
facilities.
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1.3.10 Traiming Eaginest, Q84 l The Tralaing Engineer, q84, reports to the Director of Quality Aaeurance. l 8!e has the astbority and responsibility for the development of training aids with emphasis os Code, contract and specificaties '
requiremente. Be is responsible for the soordination and admi-nistration of training aide developed between Q8G and the aselear field sites.
The Training Engineer any delegate specific functioso for the developoset of training materials for implementation to other i
qualified individuals.
Be eball assist ic. the traielet and qualification of Qtc Project QA engtoeero I
Se shall be responsible let the .e t i t ic e du .. t tra..iy, imp'e-i f
' mestod la the field to assure compliance to Q4 Program, implemen-tation of the trainias program, qualifications and certifications of pereoanel. Se aball be responsible for retalaies c orrent l records of palification and eartification of all Level !!! per-soonel for saab specifie nuclear ette. Se may also assist is the t
performance of audits of uselaar facilities.
1.3.11 Supervisor of Quality Assurance QEG The sepervisor of Quality Assurance, Q84 reports to the Director l of Quality Assurrace. Be has the astberity and responsibility l for administering the yeality Assurance program and coordinating I
the activities of the Project QA Bagineers Doemeent Control Steelslists, Clerke and other personnel assigned to toe Quality Engineering Group. Se shall have responsibility for the review of Quality Aeourance, Quality Control Project QA Manuals and Procedures as required by varisse codes and Customer specifica-t 8:aa n . . . . . - . . . ., .. . . . . . _ , ,,, ,,
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' 1.3.12 Resident Coastruetien Manaser i i ^ ;, . 'j
, The : tesident Constrostien Manager reporta to the Vice President -!
and Seneral
- manager, mechanteal Constreettee throagh the vies -l
~
Preesdent. - Mechanical cemetreetion operations. . Se has the s
!' amtberity and reopensibility for the adelaistraties of all regaired feestiens at the field site. This'imelades salestion, t
sadestrination and traiains of pereensel, etbar than Q& pereen-eat . in coeparation with the Quality Aseeranee Manager as-
. enttined la goetles II, Para. 1.5.4, as regelred to effect a quality instal}aties. His compliaoce with QA requitenests are l esotrolled as described in 1.3.14. The Resident Construction '!
Wamager is the top line of' authority at the constructies site and it ultimately responsible for adequate implenestaties of the .
7ostity Ae.c ance Preeres. ;
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- i " . .ri . ; n The Aasiacant Resiosat Coustri.csion neuaget rep ete ta .an
- I Resident Constructies manager. Re is responsible for the Laple- .'
i aantation of the gesident Construction Manager's responsibilities in his absease, and other duties as assigned by the easident Coastruetor Manager. ;
1.3,.14 Quality Assurance Manager The Quality Assuraces Manager reports os all technical and fune= f
-tional matters relattag to quality eseerases to the Director of ,
.Qaality Assurance. Be reporte administratively to the Resident Constreetten Manager.
I Be is responsible to the Director of Qaality Asestance for the offectise impleasataties of Quality Assurasse and Quality Centrol t procedures (as applicable) at the field ette to which he ' is seoigned. j]
4 T -
'Be bee. the authority, reopensibility, and organisational freedes for impleaesting Quality Assurance or Quality Control Programs se -
directed by the Director of Quality Assurance. In-esses of conflict la matters relating to Qus11ty Assuraase, be asy report.
directly to the President, through the Vice President of Quality Assurance and Director of Quality Assurance. +
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I ig[ Oase a Project Quality Assurasse Mansel is -established by virtae
+w of an asseptable ASIE site servey, the quality asestante Manager
@'i will be reopensible for its revisies, esistenesse, contret and
,o distributies. Se will abtain approval for all revistems free the l
% Mae President of Quality Assurance, thrausb the Director of Que11ty assurance.
' " Be is -esponsible for the sentre1 and distribettes ea' site of the Quality atestance Presedures establiebed for the job, and any
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ether esties relative to such precedores as any be delegated to
%. his by the Director of Quality, assurance.
This ineledes selostles, indestrinaties, trainias qualificaties l
and certificaties of @ perseasel,who any be hired in the field.-
Be ~ soeperates with the Besident cesstructies Manager by seer- ,
o disating the activities as necesary te 6ssure the attainment of l the desired quality levels. Be has the authority, responsibility and freedes to identify quality problems and to initiate, reces-l ased . er provide solutions and to verify taplenostaties of selu- >
. (,. tiene, and control of further presenslag of any neoconferalas iten er sendities matti proper disposities is made. 1 1.3.15 Assistaat QA Nasager Be is The Assistant S Manager reports to the QA Manager.
I.
respessible for the implementaties of the . @ Manager's reopen- '
- sibilities in his absence and other duties as assigned by the W
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%. 1.3.16 stari ga, Engineer
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The staff W Engineer reports to the Assistaat % manager. Be is ,
respessible for the implenestation of the Assistant % Manager's reopensibilities is his absence and other duties as assigned by the M Manager er Assistaat QA Manager.
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(17/04-1.3.17 Field % Supervisers
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% Field @ Seperviser - Operatione reports to the Assistant @
Manager. Be is roepensible for the asemmiaties, evalsetion, reteettee, sontrol sad disberessent of % doesanate and records.
^
- This respansibility toeledee ' review of dreetage, prosees obeets and data reporte, and sentret of materiale, process obeets, and j recorde eterage. Be is also roepcosible for the qualificatica of i solders. .i b Field' @ Superviser - Systeme., reports to the . Assistaat @ -
Manager. Be is' respeasible for costrel and malatenance of proco- *
- j. deres, specifications, directives and QA Manuale. Se asseres tha't' these doensente, and revisions thereto, are properly controlled and distributed and that correct distribution records 6 3
ere retained. We (s eleo responsible for control of someoefer- ~
i aasse reporte and for traiatos sad qualification of @ fereestsel.
Be aseists the QA Manager la internal .eyotees studies and aedite 'i and esordinates all procedure revisiece initiated on site.
j Field @ 8sportisere delegate these activities to other W per-oennel under their esporvisies. ,
[
'f17/84 1.3.18 Tralaing officer l 4
% fraining Of ficer reports to the Field % Seperviser-Systems. '
A Group - Leader any be appointed to seeiet la the esporvision of personae'. rithin an assigned grasp. Be is respessible for the '
soordtastico and administraties of all field training. It is the. !
reeressibility of the Trainias offleer or his represeatative, to :
seuimet training seing the various meteriale and aide necessary
"- 'for the implementaties of a soaplete Traialag Program. Clasereen i Training shall be acadseted by the Tralaing Officer et qualified pereennel designated by his. On-the-job trainias shall be docu -
mented.
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1 lF/841 13.19 site 3mdater l l The s!?* &nditor reports to the Field % Saperviser - Systaas. ,& i
>o Creep Leader asy be appolated to assist in the supervision of .
perseonel witbla sa assigned group. Be/8be aball sendest audits '
and perform internal erstees studies of the-impleasa'tetion of the
.% Program. The results of.these activit!*e .aball be reported to i the W Manager and YJeld M Superviser for eve 1=s*. ion, i l
. A J. 2t QA Engipete ,
The % Raginee'r reports to the Field Q& Superviser. A Group ,
Leader may be appolated to assist in the sapervisisa of persecael within as assigned group. The toes % Begineer inelades person-nel who are trained , qualified. and certified to applicable levels of competence in Qulity Assurance functions such as ,
Material Document Ea4alastlos, Process Document smaalaation. '
Welding Engineering. Boeords Managensat, or other functions as assigned by the Field % Sepervisor. 'l
.I 1.3.11 % Specialist-Process l This % Speela11st-Process, reports to.the % Sagineer responsible for Proces's. Be is reopensible for control of the issosace of '
each process sheet, the return and review os a daily basis of all .
soepleted process sheets issued sad esistaining the latest revi- ,
stems of drawings whieb are required to verify control of weld ,
j osabers, procedures and electrode selostion. i 3.3.12 % specialist a ancords .
The S specialist-Records.- reports to the % Ragineer responsible for Bacords. Be is responsible for maintaining security and
. preservaties of records assigned to the vastt. Be asistains control of records by receiving and filing all' records and asia-p~
taining a control los of records ubich are signed out and j v
returned. ,
i !
1.3.23 % Specialist - Welding The QA Specialist-Welding reports to the M Engineer responsible for Welding. se is responsible, for disbursal of electrodes as - 'l t
indicated on - a Weld Rod Stores Requisition by enact quantity. ,
type and sine. Be assures that the correct lot or beat of weld material is recorded on the requisittoa. Be bends and discards
- damaged electrodes when retursed.
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. SECTION NO. ,
APPo0VfD 8vi E. F. GERVIN 9 parg, }/17/g4
' Pattaate gy, 1. C. DATIS PAGE 90abst? 48Ses&sti #- 11 of 14 l P868aI6# ORGARIEAT105 1.3.14 QC Supervisor .
The QC Supervisor reports to the Assistaat % Manager. Be is responsible for oebedeling aos performing all QC activities.
Ineladed are the followings receiving inspection, in-process l inspection, weld inspection, final inspection, and test eestrol.
r Be skall asente that saly goalified pereentel are assigned to ,
pe rf e rs the ab e ve 11eeed ac : t vi t ie s ed that % activities are p r ope r ly d oc umm e t.ed aa *-] r stee***
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1.3.15 QC 1aspector .
l The- QC laspector reports to the QC Supenisor. A Creep Leader l
I asy be appointed to assist is the supervisf ra of perseasel within sa assigned group. The ters QC Inspector inslades Visual l
Inspectors, Receiving laspectors, Welding inspectors, Mechanical laspectors and Testing personnel who are trained, qualified and l certified to applicable levels of sospetence through the %
o Manager. They perform functions as assigned by the QC Supervisor, in accordance with writtaa approved procedures, and ar6 responsible for the acceptability of the activity to which assigned.
1.3.26 NDE Supervisor The EE Supervisor reports to the Assistaat QA Manager. BeBe is isa i
certified Level 11 or III is one or more 25 methods.
responsible for assuring that Level 1 and 11Re NDE
~
is Technicians responsible are for
(
' trained and for supervising their work.
assertag that all 2 8 is performed La accordasse with the qualified procedures approved for the job. Se any work is coa-Janetion with the Level III Examiner la preparation and qualifi-l cation of sew or revised procedures for the site.
f/84 1.3.17 Site E E Leve\ III i
The Site Level III reports administratively to the Assistaat QA wananer and teebalcally & fsactionally to the Level III ibundser.
Be is available for technical consultaties with the et As the Level III Itummiaer, Q8C Supervisor and EDE Technicians.
designee (see Para.1.3.8) he asy prepare and/or qualify proce-dare and qualify / certify Level 1 and Level 11 Technicians. ,
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Pullman Power Products 1
- SECTION No.
8D' 1/17/86
- 1. 4. DAY 18 APooovt0 gy, E. F. CEEWIN catt,
,f pagpant0 By, i pagg etakitt 48600&sts oggAutgarlog- NO. It of !&
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1 l17/84 1.3.28 EDs techalcian The DE Tochalcian reports to the NDE Supervisor. & Croup Leader '+
f asy. be appolated to assist is the supervisies of perseasel l-withis an assigned group. Se is traised qualified and certified The NDg i
to applicable levels of competence by an DE Level 111. ;
Teabsicina et11 perfors saamination fasettoes as assigeod by the NDR 8epervisor, is accordance with writtes, goalified and 1
i approved precedures. Level !! or Level !!! technicisas will be responsible for the interpretation of the esamination and accep- -
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'17/86 1.3.29 Chief Field Eartmeer ;
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The' Chief Field Engineer reports to the Resident Coastruction L
Nameget. Be is responsible for adaimistration, coordination, ,
l training and supesvision of all field engineering activities and -
l
!' personnel, as assigned. This includes- liaison with. UE&C l
L regarding drawings, speci.ticatisse, engtseertas change authorica- )
tiens, and other techmacal information and their receipt, interpretation, coattol and distribution as needed to implement the work. Be cooperates with the.Q& Manager la resolving noncom-The Chief Fiela Engineer is also responsihte for .i formances.
revise and acceptance of UE&C prepared Design / Erection Doeveents
.3 and approval of UE&C prepared _ Company Procese Sheets for incor-potation of Cede / Specification. requirements and specification and incorporation of Company Special Processes. Re- is also respea-sible for preparation and Certification of the Data heports.
1.3.30 Construction Soperintendent ;l1 J17/84 the tesident ;
The Csostruction Soperintendent Se is reports responsible to for adelaistration, Construction Manager.
coordination, training, and espervision of personnel as assigned.
Be is responsible for the installation of the project la accor-damas with..the established QA program under the direction of the
- Besides't Construction Manager. .
'17/84 1 3.31 Sullding Soparistendest H The Building Superintendent (Field Superintendent) reports to the Construction Superintendent. He is assigned and is responsible -!
for. the installation activities for a specific systca/ building ,
area of the psoject to ' accordance with the established QA j progree.
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b . Field Regineers report adasaistratively to the Chief Field er Cenetraction 8sportatendent as assigned, and ,
Sagineer J teshaisally/faectionally to the Chief Field Basiaeer. They are .i responsible for ea61 aeering dettes. as assigned eentret of i
drawings and spoeifications in his areal installaties inspections i with the assigned QC taapeeters eeeperation in the preparation of
- Bensooformance - Reporte and/or Bagineering- Change datberisatlees
~ as aey be required; and preparation of Process abeets and Data
]
Reports when assigned by and, under'the directies ef the Chief Field kogineer.
!?/M 1.3.33 Field Drawing Centrol Clerk 7'.,e Field Dreving Control Clerk reports to the Chief Field ,
gagiaear and is . responsible for implementing the contret of UE4C dravtage, specificatione and Ceapany prepared field lastructions ,
to assere that the latest revisions are seed for fabrication, instattattes and inepeetten of the project. ,
' 17/M 1.3.34 Piping Detailer ] 1 The Piplag Detailer reports to the Ohlef Field gagineerprepared and is respessible for review and acceptance of Ut&C Desiga/Erecties Doeveente and approval of UE&C prepared Compas y Presses sheets for incorporaties of Code / Specification require-mente and incorporation of Company Special Processes.
17/84 1.3.33 Prodestion Training officer 1 l- the Trainias Offiser for prodestion and engineerlag pereennel reports to the constrasties 9eperiatendent. Beepensibilities ] '
o
" (nelade tralelas and indestrination of personnel to applicable prosedere, specificaties and Code requiressate, and maintenance of Predestion/8agineering Traising Socorde. .
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" . SECTION le0.
pagpante eve R. C. MY13 APP #0VfD Ove E. C. CERWTW N DATE's 1/17/84 _
6 sal.iff A88504848 PAGE peeeeau QRCANIEATION 4. 14 of 14 FRESIDElft m -
1/17/44 i 4
YICE FRES. 71CE FRES. & Gell.
Q' A . MGR. MRCE. CollSTL I
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M*T. OFm?I0lfI DIRECTOR
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I-oA. Swam 01 MNUAL SEC VII) inusu==u=mamummuna ,
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L Pullman Power Products 21
. SECTION wo.
APPe0vtC Svi E. P. GE5f1N // Datt. 1/17/84 l
pagpaete ev. R* 8=,2&VIS PAGE esatt77 assetasti QUA1,1TT AsgDRANCE PROGRAM %. 1 et 9 Pe64 Fan 2.0 quALITT A$gUSABCE P30 CRAM
- 2.1- SCOPE 2.1.1 This Manual is intended to cover Cade activittee for field fabri-
. cation of vessel parts and apportoaaoces (Class 1. 2. 3. & NC),
piping subassemblies (Class 1. 2, & 3), asapaaeat supporte (Class
- 1. 2, & 3), penetration assemblies (Class 1. 2. 6 J) and field installation of vessels (Class 1. 2.1, & WC). paaps (Class ! 2,
& 3), vaaves (Class 1 2& 3), eterage tanks (Class 2 & 3).
piping systese (Class 1, 2, & 3), parts (Class 1. 2. 3 & NC).
appurtenances (Cisse 1. 2. 3 & WC) piping subassemblies (Class
- 1. 2. 3. & MC). component supports (Class 1, 2.and 3 &penetration MC), finid conditionias devices (Class 1. 2 & 3),
asses' . lies (Class 1. '2. 3. & MC) at seabrook Station Valts 1 and 2.
2.1.2 This section describes the method used by the Company la docu-aesting ite Quality Assurance Program (a the fers of a Quality Assurance Manual.
2.1.3 The QA Program is regulated by the Corporate QA Manual which outlines misious requiremente. Since Lad.tvidual job cites may require differing, but equally ef fective staffing, and additious!
jurisdictional or- Customer . imposed ohtigations, supplements ope-cific - to the site - will be added to the Corporate QA Manual to form a Project QA Manual.
2.2 CORPORATE QA MANUAL 2.2.1 The QA ?regram as outlined (a this assual represents Corporate reqairements - which .will be applied over all installation and field fabrication work vader the rules of the Code.
assure 2.2.2 These requirements antablish spesific actions to compliance. They estohlish who is responsible, who is to perfors
- .- the task, what is to be, done, where it 1,s to be accomplished, ummer what conditions, the documents required and the records which are evidence of complitace.
2.2.3 Separate written precedures and inattuctions provide the infor-nation as to how to accomplish these requirements. These are con-tained in a separate Project Procedures Manual. ,
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11 Pullman Power Products SECTION No.
appmovtD SYi E. F. CE83 fill f# Datte 1/17/84 R. C. D&Y15 PetPattD tv, P& Cit teattivpeoseau 466etaatt qual.!TT A3801&#CR PROCgAM MO- 2 of 9 2.2.4 The preparaties, revielen, esistemasco and control of this Mansal is the responsibility of the Direc tor of qua11ty Assurance.
Appreval of this manual and all revisions is the responsibility of the Vice President of Q&.
2 2.5 Af ter acceptance of this maneal the Project QA Engineer, Qto will (fore assiga copies, stilising the S Naosal Distribution list 1), eentrollte by ensber to those involved is the tupleasataties of the progras.
Distribution will be by a trasemittat letter (Fora 2) which requitas, ackaewledgement of receipg and destruc-tion of prior issues.
2.2.4 Before putting changes into eff ect, any proposed changes will be oest to the authorised Reclear laspector Supervisor of the Authorised laspection Assney for his reviewofand evidence acceptance.
acceptance by the Copies of all accepted chsoges andAllts will be dietributed to the Au holders of the Maaval by a transmittal letter which requires acknowledgenest of receipt and destrwetion of voided sections.
An inden sheet eevised to show the latest revision of each sec-tion will he included.
2.2.5) and changes (Para. 2.2.6) 2.2.7 Distribution of Manuals (Para.
withim QSC requires acknowledgement within 15 days, distribution If not outside QEG requires acknowledgenest within 60 days.
received, the Document control Specialist QCG will initists a follow up letter.
If receipt is not received withis 15 days free date of letter, the Docmasat Control Specialist will contact the individual to deteraise if the manual has been lost and if receipt of the manual or naamal revision cannot be obtained, the maanal distribution list shall be revised to declare the assual
" void" and reflect the isosaaea of a new serial numbes.
2.2.6 The Project QA Enginee,r, QtG regularly reviews the Corporate Manual for possible changes is light of revisions to the Code or 10CPRSC, in accordance with Paragraph 2.6.1.
2.2 9 Uncontrolled copies may be distributed to authorised individuals outside of the Company when approved by the Director of Quality Assurance. .
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' g.3 ya0 Fact @ M&pUAL 2.3.1 The Coshperate W Maasal se outlined sbove is the beste doessent abieb defines the % Program to be implemented at each field site.
2.3 2 Considering that field estes any very see from another to type of astivity performed, orgeaisational streature, etc., additions. to
"' corporate regairemente any be required. If ee, these vill be pre-pared in the form of Tellow Sheet oopplemaats to the corporate Mammal to fora.a Project S Messal. If there is a seed. for addi-tional esppleasats to the Corporate % Massal the previsione of all, earlier suppleaests shall be included la the latest supple-uset se that only one espplee at will be in ef fect for each pre-ject.-
2.3.3 Once the aansal and eupplemente, if any, are accepted by the
, Antbertsed loopection ageasy and subsequently by ASME at a field site servey, they will beseas the Project Q& Nassal of ' record etase they will respeed to the requirements of the Cede - and ,
10CFRS0 ef fective for the specific contract.
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SECTiow No. ,
APPa0Vtp tv, t. F. Catlf!N N 047t, 1/17/84 _
perpaatD Dv, R. G. DATIS Past
,;, $ $sattfr asseesett QUAL 1tT ASSURANCE pt0C8&M NO . - 4 og 9 l Petesau !
I 2 3.4 Af ter the acceptance by the ASME' Survey Team, the QA Manager, or ,
kiv designes, will incorporate the Supplement into The the mais body suppleasat of the manual forming the project GA Manual. i i susber , shall be recorded in the left margia adjacent to the, ,
L,. . paragraph involved indicating the provisions of . the Supplement .f were imeladod . ' Once the Suppleneet has been added, subsequent The s; i
changes' to the Massal shall be la the fers of a revision. ;
revisies date shall be recorded in the left mergia adjacent. to the paragraph revised. Any previous Supplement enabers or revi- :
e sies dates,will be deleted as applicable. The QA Manager will be .l responsible for malatessace revisies and control of the Project QA Manual.
Be will assign copies controlled by number to the ,
Authorised Wuclear laspector, the Customer er his Agost ' as !
required, and all others at the site involved la implementation of. the program. Distribution' will be by a transmittal letter -
i i
'. (Fore 2) which requires acknowledgement of receipt and destruc - i tion of obsolete sections. N,po encontro11ed go i e will ).f.- Af r*
acknowledged in thirty E working !
.sitted. If receipt _ is not !
days, the QA Manager or his designee will fattiste a follow 69 letter. If receipt is; set acknowledged in an additional thiri .
l (30)- days,, the QA Manager will send a representative to any site 'F paraoamel and obtain the receipt acknowledgement. If a manual is be i lost, or receipt. acknowledgement of inter revisions can not :
ob tained , the die;;ributton list will be revised to reflect the j i
status of that manual - and if secessary, a new manual of a dif- t F
forent serial sunber will be issued. ,
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'#- S of 9 Ptettas QUALITT dSSURABCE PROGRAM' 2 3.5 Preposed changeh to the Project' % Manual, in the fers of revi-stems, any be initiated by the @ Manager er Project % Ragineer, Q34. These changes shall set be lese restrictive than the requiremente of the Corporate % Manual. After obtalaims Cestomer concorrence, review by the Director of S with, and approval of the revistoms by the Vice President of %, the %
Manager, prior to implementaties will forward these revistoms to the Antborised aselear laspector Seperviser who has joriadiettoa at the site, for kie review sad asseptance. Within 30 Days of asseptance, copies of all accepted revister.e and evidence of ,
acceptance by the ANIS will be provided to the duthorised Baclear Inspector and holdere of the Project QA Manual for implemen-taties. Copies shall he distributed by a tramaaittal letter which requires ahneeledseesat of receipt and destruction of
" obsolete" sections. An inden of all revised sectioes indicating the latest revision will be included.
2.3.6 Changes to the Corporate % Manual made and accepted after aeseptance of the Project QA Manual by the ASME survey team will not automatically become part of the Project QA Manual. The Director of Quality Assurance, QtC, aball review the changes to the Corporate % Waaual with the QA Manager. If the changes are dete= mined applicable to that project, they shall be incorporated late the project QA Manual as a revision.
2.A PB03ECT PROCEDURES MANUAL 2.A.1 At the time of the contract meerd, the Project QA Engineer, QBC, shall review the contrast regairessato, and after consulting with the fica President. Mechanical Cemetrwetion Operations, the Director of Quality Assurance, the $ Manager sad other personnel as required, will establish the procedures required to toplement the work and the QA program.
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SECTION 8e0 Ea 8* DAY 18 aPPe0vt0 tv 5. F. GE8KIB 'M Daft, 1/17/34 ettP4pt0 Svt pagg.
ge ulit a8690aet8 No. 6'of 9 i teegeas qqggigy agggggpCE PROGRAM 2 4.5 Required precedsres in eay coastaaties w!!! sostitute a Projoet 3
- Precedores Massal. The % Manager will prepare omfflesent copies 1 of the Project Precedsree Messal for distribution at the site , ,
using a Deemment Status Besord whieb regstree ackneviedgement (Pers 13). I 2.4.5 Distributies of individual precedures, as required, to perseenet j
" -' performing teatrolled functions is settined la gestion ?! of this .j sammal.
' 2.4.4 The Project S Ragineer QB4, the % Manager, er the Chief Field I Bastseer any initiate new or revised precedores which asy be needed to fulfill specific requirements' at any tilse. la all t
cases, these shall be prepared and revised by qualified- indivi-
deals, and approved by a certified Level III at Qtc who to ter-tified in the applicable tsacties, approval any be delegated to -
other certified 149e1 111e with the writtes sesentrance of the Director of Q&. These preceduree besene part of the Project li Precedures Maasal. Distribsties is as enttised La 2.4.2 and 1.4.3 above. 3
?
2.4.5 Use of protosures which meet the requirements of later Editions !
er Addeada of the Code may be luplemented saly with prior appre- 1 981 by the Owner er his Designee, AIA, and the jurisdicties whos 4
required. i 2.5 PER$0NNEL I
2.5.1 A11~ persommel vbo perform astivities offeeting quality whother l they are designated as Quality Assurance perocanal or set will be !
- esitably indeetrimated, trained, and qualified for the feastien .;
they perform and they aball asistain preficieasy in these fuse-tiese.
2.3.2 All peremel fulfillias the fusetiene ebows em the organisatica .
Chart are selected ea the basis of educatteo, esperience and whos
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R. C. DAY 13 appmovtb gy, E. F. CERWIN f8 .part, 1/17 /M perpa.atD gy, pagg testsry assseasst .
NO. 7 of-9 l passea" QUALITY AggUgANCE PROGaAM 2.5.3 It is the ressoasibility of the QA Manager (through the Training of ficer) to select, trata, qualify, and certify, as required, all '
personnel reporting to his la the QA Department unless they have besa previously. qualified by the Company. This includes all ace-destructive esamination, inspection.- testing - auditing and ,
e records personnel.. NDg persossel shall be certified by a Level '
111 to Campany precedures prepared la accordance with ASitT-TC-1A 1975 f.dition and ASHE Section III. Specified requirements for
' selection, training, qualifylas, proficiency testing and cor-tification are outlined in applicable personnel qualification and training procedures. Records .of esbject matter, re'sults of pro- +
ficiency test, and attendance at each
- raining session will be
- asistained by the QA P.pnaa.t. ceptesperecenel of all qualification previously records (Form 3) including thces of quellfied shall be maintained by the QA Department and shall be available to the ANI.
When thert is specific ressoa to question the qualifications of ,
any NDE personnel, the QA Manager or ANI may require res;ualifice-r
' - tion of the individual.
.7/84 2.5.4 personeel outside the QA Department, who are engaged i t. per- t i
forming activities which af fect quality, are indoctrinated e.vi trained by the Production Training Officer, la conjunction witt.
their respectivt supervisor. Specialised tralaing may be per-formed by others as directed by the Resident construction Manager .j with the concutience of the QA Manager. This will cover a t-thoron.j;h review vf procedures applicatie to the individuals area .[
of actavity, fo*dowed by estensive oa the job , training. Each eupervisor will evaluate those assigned to him, and will request additional training as needed. Records of subject matterli and '
' attendance treeree will be asistained by the Predaction Tra a ng '
Officer.
2.5.5 All velders will be required to qualify vader the requirements of ASME Coctions 111 and IX in 'occordance with the Velder Qualification procedures. Opalification is under the supervis. ion '
and he of the QA Engineer Welding assigned by the QA Manager, shall certify the velder performance Qualification secord (Tora ,
a). All records of wider qualification (?orn 4) and welder -
' qualification status (Fora 5) are retained by the QA Department.
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18 there to a specific reases to question the ability of a welder ,
te_ aske welds which uset the requirensets of the specificaties, -!
the si any ~eguire requalification before the welder le per- j aitted to esattaue welding on work subject to his inspecties.
l 2.5.6 f f in the epimies of the Resident Cosotruction Manager er the QA ,
Manager, any ladividual deve met damenstrate euttable competeney or skill ta his assigned area, he shall not he permitted to work La his seeigned area matti evitable competency le demonstrated.
2.5.7 Periodic review of policies,. procedures and imetmetiese with !
the production and QA persossel vill be co6dseted by the Resident '
Construction Manager or othere desia .i .4 by his te soeure epe-tinued proficiency la their activity.
3 2.6 PROGRAN REVIEW
.2.6.1 The Director of Quality Assurance will review the Corporate QA.
~
Program as est W.ed is this manual to verify its adequacy la This j light of changes which may occur la che Code or 10CTt30.
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' will he accomplished af ter the issuance of each Code or Addenda and- withis siz (6) acaths of the issue date of the Edition or Addenda. The results of this review vill be docuaseted and for-warded to the Authorised Nuclear !aspector Supervisor.
2 6.2 As part of this review, the Director of Quality Assurance will establish - a - schedule to assure that all aspects of the Progran ,
for the specific site are effectively implemented, and that indi- j viduale. responsible for verifying that an activity has been '
correctly performed are independent of the group directly reopen- '
eible fer performing the activity. Each QA Manager will submit a monthly report essaarielag significant QA events, endits and nos-seaferemaces including treads acted, and suggestions for t}A ;'
Program improvement, if any. See Section IYIII.
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2.7.1 Posas refened to la this sostion are eshibited in the back of -
this amasal.
' Pesos referosced aret
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( 1) % stammel-Dietribetica Liet -
( 2) Transmittal Letter
( 3) Qualificaties Boeords *
( 4) Valder Qualificaties
( $) Velder Qualiftsattes Statue (13) Deemaeat States Boeord e
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-' PA8E eesutt ansee6sts #' 9 of 9 Peteten gggttyg Agggt&pCE PROGRAN
!' 2.7 Posts 1.7.1 Pesas referred to in this section are ashibited La the back of :
this massal. .
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forms reforeated aret ,
( 1) % Massal-Dietribution List
( 2) Transmittal Letter .
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( 3) Qualificaties Racerde
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( 4) Welder Qualificaties .
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( 5) Welder qualificaties Status ;
(13) Dessanat Status Record ,
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'M88'" Dt8105 CONT 301. .
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3.0 D88105 Cortt0L ,
l j 31 400PR 3.1.1 This seetten outlines the estest to which the Company seeseos l responsib(lity for Design Centrol free the receipt of Destga l Deesments to the esepleties of the testallation.
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All design work 3 2.1 The Company will ag perfors .any design work.
f will be performed op othere reopensible to the Ouser for piping .
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'syetes design, or by the roepensible component designer. :
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3 2.2 The Company will install and fabricate itene as listed la I paragraph 2.1.1 in aceordance vith applicable data free the ;
Design Documente, such as drawinge, specificatione, precedures or other imetructione fursished to the Campany.
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33 RE8Pous1SILITT 3.3.1 The Chief Field lastallation Engineer is reopensible for soeuring that all fabricaties and is in conferamate with the design We any delegets verisco ' aspects requirements furnished by UE&c.
of this fvatties to Field Engineers, Piping Detailers or Document Centrol Clerke.
t 3.4 DEstos tsvist .
r 3.4.1 The Chief Fleid Engineer, or his designee, will review the U56C Be I draviage, specifications, precedures or other instructions. ,
shall verify that they costata information la entficient detail !
I regardias esteriale, dimensions, fabriceties requiremente and l .
quality levels as necessary to permit fabricaties or installatica ,
. a %._
to aset Code requt~remente. . . , , . . . .
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&w-w 111 Pullman Power Products SECT ION 880 appe0VfD Dv, E. I. CERWIII O DAT(, 1/17/M Pet >& ate gy, R. C. DAfl$
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,- teative asseeasst DESIGN CONTROL No. 2 of 7 Peessan 3.5 FIELD DRAWillG8 Fot PIP 111G AND P1FE SUPPORT $
3.5.1 Prior to the isevance of the 1/17/83 revision' to this annual, the Compaap prepared Field Drsvings such as Pipe support Details -
(Fora 6) or Installation loometrics (Fors 7), which either added E to or reflected UE4C drawings in greater detail, in order to J af fectively acceeplish the work.
A. Field drawings shall be utilised for installation and/or The Field drawings fabricatica as a Design / Erection drawing.
include a bill of asterial, an isometric or plan and ee'ction sketch of 'the systes or ' portion of the systes, f feld weld locations and sunbers, Compesy special process re ference .
Code classification and other information as necessary to '
satisfy the requirements of the Code and design. .-
3.3.2 Subsequent to the isevance of manual revisica dated 1/11/83, DIE shall prepare and transmit Field Drawings (Desiga Drawings) to The be utilised, as received by the Company to accomplish the work.
UE6C prepared Field Draviage shall also designate the Company .
J Special Process Sequirseests and In field weld mapping addition, locetions all esisting Field necessary to perfore the work.
Drawing originals will be turned over to UEAC and it will hen-ceforth he the responsibility of UE&C to maintain all Field Drasings to the latest design coaditions, aither through revision to the or issuance of Engineering Change Aetherisations (ECA's) affected Field Drawing, refer to 3 7.2.
3.5.3 Prior to the issuance of the 1/17/83 revision to this es,aual, the Company Field Englaeering Departmas.t prepared all Process Sheets L (Form 19).
3.5.4 Subsequent to the issuance of samual revision dated 1/17/83 UE&C
'17/84 a clerical function, prepare all Process Sheets with shall, as the easeption of certala selected types of Process Sheets which the Campany may ele %t to prepare as addressed in the Project Pro-eodores MamaaL For edditiosahasseptions refer to Para. 3 6. ._
3.5.5 Subsequent to the issuance of manual revision dated 1/17/83, UE&C may elect to revise previously prepare'. Company Field Drawings as their option, UE4C asy elect to prepare and revisions occur. At issue new Field Dranags (Serign Drsvings) in lieu of, and to replace the Company Field Drawings at which time the Company 7ield Drawings will be voided. The voided Company Drawings shall l be retalued for record purposes and the new Field Drawing (Design j Drawing)shall aske reference to the voided Field brewing (s). \
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, SECTION NO l DC(par (D Sv 8. C. DAVIS APPe0V[0 $v e E. F. CERWIN N CAT [, 1/p/g4 4
esattiv assueastt Pact seessan pt$1CN CONTR01, No. 3 of 7
~ l 3.5.6 a package consisting of the new or revised UNAC or Ceepany Field f j
Drawing and applicable Process $heets shall be tranraitted to the I Ceapesy Chief field Engineer, or his desigaea. Be shall review for acceptance of the Field Dravtag per paragraph 3.4.1 and approval of* l I
the Ceapace Process Sheets te assure that they properly retlect segmential operations 3ec essary to perform the work ac tivitie s including special processes, reference Company Project Procedures ,
which control tt.see operations and laclude applicable Ot&C rSecifi- )
cation requirements. ;
}
A. The Campany is met requires, nor responsible, to review UE&C i l4 controlled Field Drairinga for cespatability with other US&C l l
.Desiga Deemments.
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! 3.5.7 The package is then forwarded to the QA nanager or his designee l for review and acceptance of the Field Drsving as well as appro-val of the Process Sheets per the requirements of the Code.
[
l 3.5.8 If the package is found accattable by both QA and Engineerieg, it I is submitted to the ANI f o .- review of the Proc e s s Sheets per l Section 1. Upon completion, che Field Drawing 6 hall be returned to Bagineering for traneaittal back to UE&c. The Company Process Sheets are retained by QA and controlled per Section 1. If any portion of the package is rejected by Engineering, Qa of the ANI, the entire package shall be trossai,ted bac k to UECC by Engineering with comment (s). All transmattale shall be made uti-lising Form 15.
A A. As an esception to paragraphs 3.5.6 throm:1h 3.$.8, the transmittale to and from the Company soy be eliminated for the review, acceptance / approval and rejects cycles coa-tingest spon the following UE&C shall assume total control responsibility of all doesments antil accepted / approved per Para. 3.5.8, the Process sheets are retained and controlled by QA and the Field Drsving is transmitted to the Company for distribu tion. In addition, this saception cust be addressed
- ~ - -*-- a ' -in the-Project procedores Mammal. .. , , , ,
3.5.9 Field Instructions (Pora 18) utilised as an. aid to installation any be prepared by the Company or by UE6C, but are nor considered design documents. Company initiated Field Ins: ructions require Company approval . UE&C initiated Tield I ns t ruc t 2 ons shall be l ,
reviewed and accepted by the Compan; in the same manner as a UE6C ,
Field Drawing.
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- SECTION No.
E. F. CERWIB _,,@,,,,, gayg', 1/17/ga patpaatD gy, R. G. DAVIS AppeovgD Sy, pact ge6Lity assstaset wo, 4 og 7 peasan DESIGN CONTROL h -
3.6 FIELD 15STEDCT10NS FOR MECHANICAL ERBCTION 3.6.1 In order to effectively accouplish the aschanical erection work Field lastructions (Form 18) asy be prepared by the Company to 7 reflect the UE&C drawings, specifications, manuf acturer's infor-nation and Code requiressats in greater detail.
3.6.2 & Field Engiacer shall prepare and revise the necessary Field lastructions, Process Sheets and checklists.
3.6.3 The Field lastructions, P9tocess Sheets and checklists are then ~
checked and approved by the Chief Field Engialeer , or his
{L designee, to assure that they properly reflect the Design Esquirements as to materials, dimensions, special process j requirements, manuf acturer's requirements and quality levels.
3.6.4 Prior to release for work (see section E) the Field lastructions, Process Sheets, checklists and revisions thereto a r e c h ecked and approved for Code Compliance by the QA Manager or his designec i
" and ouhaitted to the ANI for his review.
3.7 DEVIATIONS FROM DESIGN l
1 3.7.1 la the events that deviations from design asy be required, the l Chief Field Engineer or his designae will review the deviation for compliance with the Code. If acceptable under the code, he shall prepare a proposed Engineering Change Authorisation (Form
- 3-3), outlining the proposed deviation, ame justification. Thea. I the proposed Engineering Change Astborisation will be submitted to UE&C for review and approval and reconciliation with Design )
l Esports or Load Capacity Data Sheets when required. l 3.7.2 Engineering Change Authorisation (ECA) ll A. In the event a deviation from design or a design change is required, UE&C shall transmit an Engineering Change
include a complete description of the change, a sketch l illustrating the affected work, designation of Company l Special Processes, and Company Process Sheets as necessary to perform che work. l B. The ECA shall reference the UE&C or Company Field Drawing it ]!
j affacts and will be treated in the same manner as the Field Drawing as a package with Company Process Sheets; refer to i l
Paragrapas 3.5.6 through 3.5.8.
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P#tPaRED tve E. 4. DAY 18 APPROVED 8vt E. F. CEEWill k OAtti 1/17/86 teatITT a84peastt PAgg
, Peestan ~~.DEstCW CONTROL No. 3 of 7 1' ~
s C. The Chief Field Engineer, or his Desigate shall revise Caer-pany 9.itiated Field Instructions (ref. paragraph 3.5.9) to incorporate BC&'s, as applicable.
D. la the event as isusediate deviation from desiga is required.
CE&C shall prepare an "On-tbe-Spot" BCA (Fors 8-5). The
- "On=the-$ pet" ECA differs from the cooventional ECA in that it is issued for construction prior to UE6C design verifica-ties and the Company review and accept / approval cycle which resaias a requirement may vary slightly from that described in paragraph B above, and as such will be addressed in detali in the Profect Procedures Manual. UE&c. as the W Certificate l
Bolder, shall assues the resposibility for design verifica-
.
- tion of "On-The-Spot" ECA's. .
E. Final laspection, as add ressed in Section E. shall be per-formed utilising Field Desvings which have incorporated the-outstanding "On-The-Spot" (CA's. If design verification is l
performed af ter final inspection, and results in a design -
change, UE&C shall notify the Cospany of this change. Final inspection activities must then be verified or repeated to .
the design verfied criteria.
3.8 STOP UORE ORDEE8 3.8.1 In the event that revised UE&C specifications af fecting piping systees or any UE6C documents affecting mechanical equipment installations are received through new issue or via ECA, t.ae Chief Field Engineer or his designee shall perform a review and de termine whether affected fabrication or installation is in progress.
.3.8.2 If so, the Chief Field Engineer or his designee shall issue a Stop . j Vork Order (Fore 9) to withdraw Company Process Sheets and thus l cause work to discontinue on af fected items. He shall then request -- -l'
- t. hat UE&C supply the necessary revised and/or new Field Drawings or <
. .., ,BCA's and Courany Process Sheets. ' ' ' -
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Pullman Power Products 111 SECTION No.
PetPantD sy, R. C. DAVIS APPROVED avi E. F. CERWIN 48 caTE, 1/17/ga te al,i tt assvaastt pagg Ptossaa DESIGN CONTROL No. 6 of 7 3.8.3 If UE&C, as a result of Design Changes, which they are unable to incorporate into the affected Field Drawings or issue new .or revised ECA's in a timely manner, as determined by UE&C, they asy elect to issue a UE4C Engineering Stop Work Order (Fors S-6) to ebe Company to be controlled by Engineering and utilised to withdre e Compsey Proc ess 3heets and thus cause work to discontinue on affected items.
3.9 VER.1FICATION OF FINAL INSTALLATION k 1
3.9.1 UE&C is responsible for incorporation of all design conditions j and changes on the UE&C or Company Frepar'ed Field Drawings. .
3.9.2 UE&C will "As-Built" the piping and support installation and )
incorporate such information en the UE&C or Compauy Prepared j Field Drawings. l I
3.9.3 It is the responsibility of the company (The Chief Field Engineer or his designee) te assure that the final installation asets the requirements cf the latest UE&C or Company Prepared Field Drawings ;
by c..,apleting the " Installation Verification" yorm (Form 10A). l 3.9.4 The Chief Field Engineer, or his designee, shall obtain to the satisfaction or the Authorised Nuclear Inspector, whatever evidence is necessary to verify that the required Design Specification and Design Reports or Load Capacity Data S%eets are on file. The "N" I Certificate Bolder by signing the N5 Data Report on the back side certifying the systen conforms with ASME Section III Division 1 is responsible for the " Certification of Design for Piping System : -
Installation" section of the N5 and as such, assures that the as-built installations are in compliance with The Code.
i 3 9.5 The QA Manager through his Inspection personnel shall final i inspect each installation utilising the UE&C prepared "As-built" Field Drawing and " Final Inspection Fore" (Form 105). .
3.9.6 It is the responsibility of the Chief Field Engineer or his .
desica" d fig Cr! neer i to prepare er modify the Data Reports.
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, sectioN No. I I* I* M I' BATf f IIIII L 4.1 D&T18 .PPaovtD' WV t'
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. ' t peras reierenced ares. !!
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(' 6)' Field Drsrias
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' ( 7)< . Field Drsrias
(' 9) stop work Ordet .
(104)5 lastallation verification '
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(105) Final laspection D
(15 ) Transmittal-Record p'
(18' )* ~-
Field lastruetion .
(S-8)' : Proposed Engineering Change Antborisation (ECA)
X .Eagi neeri ng Change Authorisation.
(S-4-)
(s-5) "ca-the-spot" BCA
- L (8-6). 'UE&C Engineering Stop work Order .
(19 ) .
Semeric Reference' to Process sheets. as indicated !
on- the Forsp. lades (Forms 194 to 19G) .
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ppt'attD 9Y, B' 0' DAY I APPROVED Dvi E' C' GI'Ik'II O# DaTEi 0/17/83 esatiti assutaatt peossan "7 PROCUREEh7 Doct'ENT C0hiR01.
PAst NO. 1 of 4 4.0 PROCURIchi DOCUEhi Coh7R01.
4.1 Scope 4.1.1 UE&C has assumed all responsibility for Procurement and Procurement Document Control for materials under the auspices of their Quality Assurance Program.
4.1.2 Recuirements for the Procurement of Services for site related
.. work is outlined in 4.2 and 7.4 4.1.3 All saterials and saterial sources shall be controlled under the UE6C Program. ;
4.2 Responsibilities 4.2.1 The Chief Field Engineer or his designee is responsible for the initiation of all UI6C/Seabrook Centralized Purchasing Requisitions (Fora S-2) as applicable and any revisions thereto, for subcontracted se rvice s in those cases v ere ! !. < 10 p wchase may be required. He shall indicate on the purchase requisition all data required to assure that the required quality levels are met.
These include but are not limited to:
(1) Clear and adequate quantitative and qualitative description of services to be provided.
(2) Applicable A3HE Section III quality requirements.
(3) Special process and/or inspection requirements.
(4) Requirements for prior approval of vendor / subcontractor pro- -
eedures, personnel qualificat, ion and QA Program.
(5) nequirements for traceability.
(6) Requirements for evidence of quality. ,
(7) Requirements for a Quality Assurance Program in accordance with the esquirements of NCA 3800,. as applicable. m (8) Provisions that delineate 10CFR Part 21 responsibilities.
I SF 1.06 (07-81 ) .
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I Pullman Power Products #N W IV
/ SECT m No.'
I'2 0' DAYII &*Pe0VED tv,- E. G. CERWIN V gayg , : 8/17/83 Deso&Rtc 9Yi '
n, Quativt. assvaastt; PAGE.
r- peessan. ,.
PROCUREM M DOC M NT CONTROL No. 2 of &
4.2.2. The completed field purchase requisition is then sent to the UE6C purchasing . Agent whog will solicit' bids and selee.t a potential
- 4. .
=*ador from the Compar4y's - Approved Vendor. List (Tota 12).
m.
4.2.3'. The purchase requisition (Tors S-2) and UE&C Purchase Order (Tors 8-1)'. with the vendor indicated is then forwarJed to the QA Manager.fwhere he., or his designee, will review. it. to assure that purchase = is froe an. approved vendor and- that -all of the Code
~
. quality _ requirements are showa 'and are correct. Bo will; then 1
approve :the requisition and forward it to the UE6C purchasing.
agent for placement of the' order.
4.2.4:' Copies are sent. to the- QA : Department ,- and shall be - used. .in -
receiving inspection, and to record files and others as required.
4.2.5 All' = purchase - requisitions are subject to the approval of the' Company.~ Resident Construction Manage.r.
4.2.6 All purchase Orders shall contain a statement establishing the Company or Client's right to source inspection.
- 4.2.7 The - Company shall make the necessary arrangements with-'the sub :
1
- . contractor if ' the ANI. desires to physically verify operations' at the sub' contractor's facility. *
~
4.2.3 All l revisions to purchase orders will be handled in the same manner as.the original purchase order.
-4.3 .' Approved Vendors 4.3.1 The establishment and maintenance of the Approved-Vendors List (Form 12) is the responsibility. of the Quality Engineering Group, Fabrications operations. . l Villiamsport .as delegated by the Vice president, Quality ' Assurance. - To preclude duplication of effort, the . Approved' Vendors List and revisions thereto, together
' with the . applicable backup documents, is distributed from Itilliamsport to the site.,
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pRgeAggp gy, I* O' OkYII APPROVED SYt DATE: I/II/I3 QUALITY ASSUBastt pagg P a ess ais PROCUREEW DOCUMENT CON *ROL NO. 3 of 4 4.3.2 Use of any vender on the list is subject to the approval of the QA Manager. He is responsible f or distribution and control of the Approved Vendors List (AVL) at the field site.
4.3.3 Vendors are placed on the Approved Vendor List by virtue of a Certificate of Authorisation or s Quality Systen Certificate l
(Materials) issued by ASME.
l 4.3.4 Alternatively, vendors who do not possess a Certificate of Authorisation or a Quality System certificate (materials) may be placed. on the Approved Vendor List by virtue of a successful '
survey / audit of their f acilities and acceptance by QA Audit per-sonnel from 'm'illiam s port , Paramount, a Company Nuclear Field l Site or subcontracted auditing personnel approved by the Company.
3.5 vendors who are qualified by virtue of a Con:pany survey / audit shall notify the Company of codi fica tions to their Quality Assurance Program. A contr*' led copy of the Manual shall be made available at the f acility f ot Company review.
- 4.3.6 When audits are subcontracted to an auditing firm, that agency l vill be placed on the Company's AVL be. sed upon review of person-nel qualifications b; Director of Quality Asaurance, QEC, in accordance with the Conorate Quality Assurance Manual. Copies of personnel qualifications
- hall be maintained in the QEC files and shall be made available to authorized Inspection Agency par-sonnel upon request.
l l
4.4 Audit Trequency l
i 4.4.1 Tor materials (Manufacturers /Supp, liers of), audits shall be per-I formed at least once annually. For Service Organisations sub-contracted for site related work, audits vill be performed on a triennial basis or at least once prior to the expiration of the l contract whichever comes first, and subsequently monitored until a confidence level is established. ,
4.4.2 Vendors whose ASE Certificates expire, or who have not been audited due to scheduling difficulties, will remain on the AVL 1 for 30 days past the due date, however no procurement is l permitted per " Appendix B" of the AVL.
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Pullman Power Products reur-a u
_ SECTION NO.
bagpaREDSY, R. G. DAVIS appnovt0 SYi E G' UID E DATE: 8/17/83 ov at e.fi astvaaset P AGE .-
-p5oaeaa PROCUREENT DOCUENT CONTROL NO.
4 of 4 4.5 T oras 4.5.1 Torus ref erred to in this section are exhibited in the back of this manual.
For1ns referenced are:
(12) Approved Vendor List (s-1) UE&C/Seabrook Central Purchase Order Form (5-2) UE6C/Saabrook Central Purchase Requisition Fors P
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. S ECT i ck No.
astPaRtc gy, t,. C. DAVIS aPPaovCD tvi E. P. CE Rk'IN 8h DaTE 8/p/83 Ovatify assusaseg INSTRDCTIONS, PROCEDUES PaCC psossan AND DRak'INGS NO. } of 2 5.0 INSTRUCTIONS , PROCEDURES AND DRAk'INGS 5.1 SCOPE 5.1.1 To assure that all activities affecting quality during field fabrication and installation are prescribed in documented instructions, procedures and drawings and that these include appropriate acceptance criteria for determining that the activi-ties have been satisfactorily accomplished.
5.2 PROJECT PROCEDURES MANUAL 5.2.1 In order to effectively implement the requirements of this QA Program, required procedures vill be included in a Project Procedures M6nual. These are selected by the QA Engineer, QEC, to suit specific requirements. (See Section II, Paragraph 2.4) 5.2.2 The.qA Manager or his designes, is responsible for the establish-ment of the Project Procedures Manual. Actual preparation and revision is handled as in 2.4.4 Maintenance and distribution of the Project Procedures Manuals to field personnel is the respon-sibility of the QA Manager or his designes.
5.2.3 The QA Manager is re ponsible for distribution of procedures in any combination to site personnel as required.
5.2.4 Additional procedures which might be required to suit specific situations asy be initiated and/or prepared by the QA Manager, his designee, the Chief Field Engineer, or QEC. In all cases, they shall be approved by the Director of Quality Assurance or his Level III representative. ,
5.2.5 Procedures as required by code, Contract Specifications and by this manual shall be implemented. Procedural information relating to the fellowing rohjects may be included in the QA Manual, Project Procedures, or Field Instructions (Form 18).
SF 1.06 (07-61) l
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- REPattD Sv m- 'R. G. DAVIS APPROVED Svt ' t . - F. Cr m?TM - N DATE,- ain/n evauty. Assvaasct INSTRUCTIONS, PROCEDURE $' PAGE Peosean, AND DRAVINCS NO. 2 of'2' w'
Organisational QA Manual Control ,
Design Control) Receiving ~ Inspection-. -
I,'
Procurament. Final Inspection; ,
Mondestructive T,assination Authorised4 Inspection Welding Procedures. Beat Treatment l
' Welding Materials Control . Tool l& Equipment Calibration storage.and Handling Personnel Qualifications -
Li.w Nonconformance Control Records Control.
5.2.6 All proc edures are available to UE6C' for information 'and/or approval and to the Authorised Nuclear Inspector..
5.2.7' Records .of ~ proce hre qualifications, when applicable,. are available to UE6C and the Authorised Nuclear. Inspector.
1 5.) DRAWINos 5.3.1 -All. field fabrication-and installation shall conform to CE6C fur-nisbed drawings ', specifications and instructions.
. s , Field' Drawings / Instructions (Forma '6 & 7) required to implement
. field fabrication and insta11acion are prepared as outlined' in:
S ec tion ' -III. - 1%ese in, turn' are ' used to prepare process; sheets
-(Form 19) -which. outline .in detail' the J sequence of: operations , and reference Jehe applicablef procedures' required l co complete - the -
(See Section X)'
~
activity. .
sT '
$.4 PORMS
' 5.4.1- Foras : referred to ' in this section are exhibited in the back of '
- thisnmanual.. c
. Forms referenced are:
e
>t
( 6)- Field Drawing m ( 7) Field. Drawing
,,,(18) -Field Instruction , ,
e' -(19) Generic Reference to Process' Sheets (Fora 19A thru 19G)
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M potpatto py, 1. G. DAVIS appa0Vt0 Sv E. F. GERWIN Datt, 1/.17/84
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P90606u DOCUMENT ColtTROL NO. 1 of 5 5
~
6.0_DocmasT ConTRoi 6.1 SCOPE 6.1.1 To control the issuance of all UE&C and Company documents incloding all changes thereto, assuring they are approved or accepted for release by Anchorised Company Personae 1 and distri-buted to and used by the personnel at the locattoa where the activity is being performed.
6.1.2 Pocuments considered are from. three sources: The QEG, UE&C and those initiated by the Company os site. The treatment afforded esob docuneat is outlined in the Project Procedure Maamal.
6.2 QEG INITIATED DOCUMENTS 6.2.1 QEG initiated documents are those furnished to the field site by the Quality Engineering Group. These include but are not limited to the Corporate QA Manual and, when applicable. the Project QA Manual, and Project Procedures. (See Section II) 6.2.2 The initiation, revision, edequacy, approval and maintenance of QEG documents are the responsibility of the Director of Quality Assurance or his Level III designee.
A. Indesing and distribution to the field site of QEG documents are the responsibility of the Project QA Engiacer, QEG or his designee.
6.2.3 The Project QA Engineer, QEG or his designee will establish a Pocument Status Record (Tora 13) for each field site. The DSR functions as an -indes of each document and distribution list.
I (4:
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vowp-w Pullman Power Products n SECTION No.
perpantD Sv R. C. DAMS aPPn0VED Svi E. F. CERnfIN _k Daft: 1/17/84
$5atiTY a88vtasCE .aagg Peeseaa NO-DOCUMENT CONTROL 2 of 5 6.2.4 The QA Manager or his designee will maintain a Docusent Statu s i Record (DSR) of all procedures to be distributed to individual personnel or work stations. Distribution will be by the DSR which requires return of void documents.
6.3 UE4C FURNISHED DOCUMENTS ?
6.3.1 The initiation, revision, adequacy and approvals of UE&C fur-nished documants are the responsibility of UE&C under their Quality Assurance Frogram. _
These include but are not limited to Design Specifications, piping drawings, flow sheets, equipment drawings, Field Drawings, and spe- .
cial instructions and any othe.- inforastion re quired to form a ;-
basis for f ab rication and installation. UE&C initiated Field Drawings, ECA's and Company Process Sheets shall, in addition to i the reqvirements of UE&C, be reviewed by the Company (see Section 5 III). ;
6.3.2 Once received by the Company at the field site, it is the respon- I sibility of the Chief Field Engineer or his desigree co maictato -
and index these documents and control their release to authorised personnel at the location wtere the activity is being performed, with the exception of Proces. Sheets which shall be controlled by the QA 18anager.
'17/84 6.3.3 The Field Drawing Control Clerk maintains a Document Indez (Fors ;
- 40) or a Drawing Record (Fora 14) which records each type of =
document by number and revision. Transmittal for reference par- .
poses to authorised personnel is by transmittal (Form 15) which !
requires return of void documents. In cases where a voided. !
drawing may be required to be retained, the returned form shall bear & statement that the drawing is marked " void". No " void" !
_ . drawings will be permitted at work stations. - ' "
6.4 FIELD INITIATED DOCUMENTS ,
6.4.1 The initiation, revision, ad e qu acy , approvaIs., maintenance, indexing and distribution of field initiated documents is the responsibility of the Chief Field Engineer or QA Manager (or their designees). .
i 6
- stcTioN NO, PetPARED SY: 'R. G. B&VIS APPROvt0 Svi 8. F. GEEFIN 9 '
Datt. 1/17/84
- y'l
't,- . ;' es46 sty asses &stt Past .
.peessaa Docm0DIT CcerTROL W- I'3 of 5 Q- ,
- 6.4.2 The Chief Field Bagineer is responsible fort (see section III)
-.s .
90CtmEIrf RESPCB81BIL11T A. Coa 9any Field trawings ladesing and distribution only
- y. (Fora 6 and 7) 4:
p B. Field lastructions (Form 18) All Per 6.4.1
,s:
C. Stop Work Orders (Form 9) Bagineering sesistains control per (Fore 8-6) Project Proe deres Maamal if orig-i'nated by company Engineering or
, UB&c.
D. Procese Sheets (Mechanical) All per 6.a.1 aseept - no indesing, (Form 19) adequacy ami approva; by Engineering and Q&, asir.cenance and distribution by %.
f' '84 8. Company Process Sheets Initiated and revised by UE&C or (Form 19) Company, e.equacy and approval by d
Engineeri n snd b , 34 3 c tucc. . ac.
. distributica by QA.
6.4.3 The Field Drawing Control Clert (FDCO) asistains an indas -
Drawing Bacord (Form 14) for 6.4.2A and 6.4.25 per Project Procedores Maasal.
6.4.4 h FDCC shall distribute documente and record on Drawing Record
. .; . . . ' (Form 14) via Transmittal Bacost (Form 15) latest revisions of doenannte (6.4.2A and 6.4.23). Transmittal Record requires the rotara of voids, eacept as permitted by Paragraph 6.3.3.
N Chief Field Engineer, or his designee, shall provide access to a copy of all void drawings either through retention or
.g through UE&C. ,
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5F 1.06
y.y;ma,% w-9twp-x Pullman Power Products n SECTION NO.
PatpamED $Y I* C. DATIS APPR0vt0 BYs E. F. GERFIN M DaTri 1/17/84 neat,ity aseveasta Past Peossan DOCUMENT CoWTROL E- 4 of 5
~
6.4.5 The QA Hamager is responsible for:
o .
Field D::evings (acceptance saly; see Section III)
Procedoves (Form 16)
Neoconfirasace Reports (Form 17)
- Field Instructica (Form 18) (acceptance only; see Section III)
Process Sheets (Form 19)
(Approval, Distribution and Batention)
Stop Work Orders (Fore 9) (QA asintaine control per Project
- Procedures Manual if originated by QA) 6.4.6 Due to their ilaited distribution, tran N ttal letters are act require.1 for Stop Vork Ordere, Wenc ee f armane. 1.perte, EM Pr v.ese Sbeet. *be imeet ie ;.sdaesed ed w a
- n e xtral 6.4.7 The QA Manager or his designee will asiatain an indes by aunber er.d revision and a distribution list of all procedures (Fora 13) and <an indes of Nonconformance Reports. When procedures are superceded.
he will assign an individsal to distribute later reviulons to these on the distribution list, by use of a transmittal (Form 13) which requires return of void documents.
6.4.8 Process Sheets and their revisions (Form 19) may be prepared by ,
the Company or by UE&c. All Process Sheets shall be reviewed by the Chief Field Engineer or his designee. The Process Sheets shall be approved by the QA Engineer responsible for Process.
They are then presented to the AWI for concurrence and retained by QA Engineer responsible for Process fee issuance (see Sections III and K). At the time of issuance the QA Specialist responsible for Process will record the latest approved revision of the Field Drawings on the process sheets utilising a list of Field Drsrings distributed daily by the Field Drawing Control Clerk. The latest revisica to procedures shall also be recorded in the applicable sectivas of the process sheets.
6.4.9 _The. .QA Engineer responsible for records shall retain the filed copyof' the voided Process Sheet for record purposes per Project-Procedures Manual.
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._ P99886# . DOCUlGNT CONTROL NO. ' 5 of 5 m j 6 M 70288 PER F30J8CT'F80CEDURE8 IIANUAI, N 6.S.1 Foras ' referred to- an this oestion are = eskibited ia- the back of 1
this manual.
. ,=
- Forms referenced aret.
i
. (L6) Field Drawing. ,
f ( '/) Field Drawing 4 ~
- ( 9) Stop Work Order '
~
(13) Document 8'tatus ancord' ,= ,
(14) Drawing Control Card .
(15) Trancaittal Bacord '
(14).- Procedures
> (17)-Iloneomformance teport
- (18) Field Instructian ' f ':
' (19) Generic Re f erence to F rx es s - Shee te as Lindicated on the Forms laden (Forms 19A 1 -
thru 190)
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(40). Document.Indea I
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Pullman Power Products vu f SECTION NO.
R. C. DAVIS appnovte evi E. F. CER' DIN 07 DaTri 8/17/f] -
satPARED By, CONTROL OF PURCHASED MATERIAL, pagg guattiv assveastg
'~~
Ptossam ITEMS AND SERVICES wo. 1 of 3 7.0 CONTROL OF PURCE/ SED MATERIAL, ITEMS AND SERVICES --
7.1 SC^PE .
7.1.1 To outline the policy of the Company relating to the control of purchased items and services at the site from the issuance of the Purchase Order to and including Receivi* .ns pec t' ion .
7.2 PURCHASE BY OTHERS 7.2.1 In all instances, the Co.pany i% stalls .ms or material fur-n.shed by others uns' er thsir Quality Assurance and Procurement Document Control Prog-ass and Certificates of Authorization.
Procurenant of these i t '.as shall be the responsibility of the Certificate Rolder who originates the order.
7.2.2 Materials or items furnished by others may be accepted if the purchaser, including the "N" Stamp Holder responsible for t%e piping system design, has been accepted by the Company at an approved material supplier, appearing on the AVL.
7.2.3 Actual program responsibility for initial receipt 4 spection, storage, handling, and control of saterials and icus belongs to UE&C. The company will be notified by UE6C for performance of a joint document review. Company responsibilities for this document review are detailed in Paragraphs 7.2.5 and 7.2.6.
7.2.4 The Company performs Receipt Inspection at the time of disbur-sement, as described in Section VIII (Paragraph 8.3).
7.2.5 The QA Engineer responsible for.satarials will review all Code Data Reports for Code stamped items, and all CNTR's, Certificates of Compliance and/or other documents furnished as evidence of compliance for purchased materials or services to assure that they are applicable, complete, and correct for the item (s) involved.
,,. ., . . . ~. . .
All characteristics required to be reported by the material spe-cification of Section II and Section III of the Code shall be shown on checklists.
SF 1.06 (07-81)
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N ,- SECTION No.
R* 8' DAYII APPROVt0 BYi. 8. F. GERWIN E~ Oatti 8/17/83 PetPARto Svi
$UALiTY asSUtabtg; CONTROL OF PURCBASED MRIA1, pagg pseseau !TEMS AND SERVICES ~ NO. '2 of 3-Characteristics shown on the - CMTR's need not be duplicated, but-
, ;the' checklist shall provide a record that the CNTR or C of C has-been. reviewed and found acceptable.
Upon completion of the documentation - review the QA = Engineer responsible' for. materials shall initial or sign and date ; the:
checklist- and 'foreward evidence of review to the QC
-Inspector-Receiving as delineated in_ project procedures. A Records
, copy - will be - retained by the QA Records Department ' and made-available to the ANI.
- 7 7.2.6L Nonconforming- items identified during the joint UE&C/ Company document review shall be handled through, the UE&C Nonconformance-procedure.
If an impasse .is reached between UE&C and Company personne1'
' regarding the validity of a nonconfocuence, UE&C management shall
-initiate an NCR to identify the condition.
1 1; ,
7.2.7 ' Bandling - and storage of items are performed as outlined in Section XIII.
'7.3 PURCHASE AT SITE ~
['* 7.3.1'i laitiation and-control of field purchase documents are : overed in Section-IV.
- 7.3.2 : ~ Purchase of ' services is limited to venders who appear on the Approved : Vendor - List furnished by the Quality Engineering Group -
_" (QEC) - Fabrication 1 Operations. , Vendor acceptance, source eva-luation, and auditing is performed'as specified in Section IV.
7.3.3 ' Physical inspection and. document review shall be accomplished in -
accordance with Paragraphs 7.2.4'and 7.2.5.
7.3.4 No source inspection is anticipated under this . program. If required , -thei QA Manager shall- con:act; the 'QA Managery -- -a-
~ 'Williamsport Shop.and request that he provide these services. '
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, SECTION NO. 1
.. 3 patpaaED gy, R. G. DAY 18 appm0VED BYi E. T. CERVIK N DATE 8/17/83 ovaLitt assitaegg CONTROL OF PURCHASED MATERIAL, pAgg -
3 of 3 NO.
ITEMS AND SERVICES Pe0ggan The QA Mensger vill forward copies of the purchase Order (Tors 8-1) and other applicable purchase documents to the QA Manager -
Williamsport to conduct the source inspection using these docu-meats, to verify compliance of the items and its backup evidence ';
of compliance.
All purchase documents and completed Inspection Reports will be sent to the QA Manager.
- When source inspection is performed, the QC Isspector-Receiving at site vill use the Inspection Report to - check for iden-tification upon receipt.
7.4 SUBCONTRACTID SERVICES AT SITE I
7.4.1 purchase documents for subcontracted servi es MI 31: ,
in the same manner as required by Section IV. -" ': ?
7.4.2 The Qnality Assurance Manual, procedures and qualification of personnel which the subcontractor intends to use at site, shall be reviewed and approved by the QA Manager or his designated '
Level III representative, for verification of conformance to all applicable Code requirements.
7.4.3 All services performed will be monitored by the QA Department consistent with the importance, complexity and volume.
7.4.4 Documented evidence of compliance vill be retained by the QA Department as outlined in Section XVII.
7.5 FORKS . c 7.5.1 Toras referred to in this section are exhibited in the back of this manual.
, itema referenced are: , . .
(8-1) Purchase Order l
1
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. SECTION NO.
PatPARED SY, R. G. DAY 18 Aopmovt0 SY: E. F. CEIEGN N DAtti 1/17/8A ceau f t assgeastg IDENTIFICATION AND CORTPDL pagg P8888'" 0F MATERIALS ARD ITEMS NO. 1 of 6 8.0 IDENTIFICATION AND CONTROL OF MATERIALS AND ITEMS 4.1 SCOPE 4.1.1 To assure that items are identifiable and controlled from receipt to installation to prevent the use of incorrect or defective items.
8.1.2 UE&C, under their Quality Assurance Prograa has the resposa sibility for identification and control of items and asterials until they are deliver +d to the point of installatio'n or fabrica-tion.
8.1.3 Once sa ites or material is delivered to the point of installa-tion or fabrication, and is acceptable to the Company, it becomes the responsibility of the Cospany to assure that identification -
and control of material and items is maintained.
8.2 IDarTIFICATION AND TRACE, ABILITY OF MATERIALS AND ITEMS FURNISEED BT OTERS
. 8.2.1 Code stamped items shall i S identified by the Assembly Mark Number or the manuf acturer's serial number.
When it is necessary *o cut a piping sub-assembly, traceability will be maintained by identifying each piece with the Assembly Mark Number and the serial auaber from the Code Name Plate, prior to cutting, and transfer of marking shall be subject to verifica-tion by the Anthorised Butlear Inspector and mader the super-visi'on of a QC Inspector and docuasated on the process sheet.
The applicable WPP-1 Data Raport(s) shall be modified as required by Project Procedures. Material removed from a piping subassembly must be traceable back to the CMTR which is to be made available on site.
. . . - . . _ . . . _. 4. 2. 2 Material shall be identified by Purchase Order Item Number and.
West Wuaber or a suitable cade explained on the Certified Material Test Report. ThP a in addition to the marking requirements of the seaterial , . .:i fic ation.
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Pullman Power Products ,122 SECTION NO.
PetPAnto svi R. C. DAVIS APPROVt0 BY E. F. GEBFIN N DaTE 1/17/84 geau ?? eeaeeaett IDENTIFICATION AND CONTROL pagg Peessam 0F MATERIALS AND ITEMS M. 2 of 6 Before asterial is cut, the, Purchase Order sad Itea Ruaber and Beat Insaber or suitable code, shall be transferred to each cut piece by the cutter, and monitored by a QC Inspector. Transfer of identifiestion shall be done assuring that the markings are legible, not detrimental to the itea(s) or material involved and located in sa area (s) that will not interfere with tho' goality or fbaction of the itea(s) or material. Process sheets are not reqaired for cutting of asterials.
8.2.3 Welding materials will be stored under suitable environeestal conditions, involving permanent and portable storage ovens for low hydrogen electrodes. Identification will be in accordance with manufacturer's lot, heat or control numbers as appropriate.
8.3 CONTROL OF MATERIALS AND ITD(S 8.3.1 D188U15 DENT AND C0lrTROL FRCet ACCEPTED STORES: EXCEPT WELD STORES A. Disbursement of Cosqposeats and Material shall be by requisi-tion; Component Requisition (Fora 23) or Field Warehouse Raquisition (Torn 24). These requisitions shall also serve as R.ceiving Inspec tion Reporta to Document Receipt Inspection as described below. The Field Engineer / Area Superintendent shall review either requisition for correct information, such as component /oubassembly identification, or in the case of asterials, the quantity , sise, material specification, etc.
and sign the requisition signifying compliance to the latest UE&C supplied design conditions.
B. The requisition for Material or Componeata is g ssated to the QA Engineer responsible for Materials or his designee for review of accuracy, completeness ar.d authorisation to be pro-coeded by initialing and dating the applicable form on the QA Verification Line.
C. The requ.isition is then forwarded to UF4C to be filled.
D. For materials, the Purchase Order Number and Beat Number or suitable Code (ref.Section II) of the materials to be dis-bursed is recorded on the requisition by UE&C personnel. All copies of the Field Warehouse Requisition are signed by the UE&C Warehouse Attendant after completing the order.
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.y 'N . T - SECTION 40, PetPant0 eve' E. 0. LATIS - APPeovr0 eve 8. F.' GEWIN N DATE, 1/17/84- !
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.-l geatlFT Asstesses JIDENTIFICATION AND CONTROL . pagg-i" " peestou '
y gaygggag,3 AND ITENs' NO.
~3 of 6 1
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. 5. Ut&C will motify , - the . QC 1aspector-tactiving whos* the ,
L+- - assessary items' or esterial have bees sathered to semplete l
' -the requisition. The QCi taspector-Raceiving shall reviso the '
n
'regaisition for heat umsber verification and traceability for -
esterials,- and that the sorrect composeats are being shipped, p',
)
for items. . Be shall also verify' that> the applicable decanes -
tation has; bees- previessly reviewed .and accepted by the 44
(
Engineer responsible for. materials. (Raf.. gestien ?!!,
6, pagagraph 7.2.5) and shall perfore neceipt !aepecties as U +
i: '.y .- delineated ' la' projos t procedure s. l m ,
- Af ter acceptance, by signing: and dating the applicable per- 4
, . ties of the .-Requisities/ Receiving .laspection Report- he j
. authorises release. for delivery to the Foreman ladicated on !
the requisition. 3
(
?, '
F. the' appropriate copy of the. requisition' is.~ removed and ,
retained ~ for referease by the QC laspector-Raceiving. The 4 l
y ,
other copies are forwarded with the ' order.
o C. Waterials are tagged by UE&C personae 1 with appropriate iden- y tification tage r.o identify them to the applicable Field Drawing as ref erenced on. the ftequisittoa.
E.m Upon receipt at' the point 'of ' installation or f abrication by ['
the Foreman, he shall: sign cand date' the forwarded copies ~ of ,
a the- requisition to acknowledge receipt. The~ QC-Inspector
- l. Receiving shall also. initial ' and. date - the? eopies- adjacest to ,
the Foressa's signature as'. verification 4 that the Material or S Ceaponest E has remained in : amt acceptable condition during d
v.4 Ltransit. If any portion of the i shipaast le . fosed esaseep-'
h -table, that portion . of . the'.-skipasstL; shall be refused ; and '
returned to UE&C for disposition and corrective action. It-m- is at this; point that the Company assumes programatic respon-P sibility for-the asterial or ites.
L. . . . s. z, .,. , ,1. , Die,tribution of copies of the requisition will he ende in ' "
accordance with site procedures.
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7 n J. If it becomed - flecessary to - retura anterial or items from installation or fabrication areas back to storage, the systen
"' of requisitions -and approvals described above will be i p < followed in reverse order, as defined in Project Procedures. , !
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.SECTION NO.
PREPARED tvi I* G. Daf18 .ppsovtp gy,, E. F. GEWIN D gayg, 1/17/34 ;
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OF MATERIALC AND ITEMS NO. - "4 of 6.
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=,
K. uomeonfornias items or asterials Jidentified doriae neceipt laspection shall be headled through the VE&C soacesforesace
. ' procedure. <
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- If c se impasse i is reacbed between UE&C- and = Comossy . inspec tion ,
. pereennel regarding the validity: of, a meneoaforaanse UE6C-
. managensat s.aall saltiate as ICR to . identify the condition. . '
8.3.2 DISBURSEMENT, AllD CONTROL .0F WELD r! ORES
~3
- 14. Laitiali disbursement- of bulk ' guantities of weld stores fron - '
. UE6C to - the veld' Material- Distribetion Centers . (IAIDC) 'shall
-.be. eostro11ed by requisition as.. delineated la Projecti
- s. l Procedures,. which will include _ Ceapany. Receipt laa.wetion. 1 L
1 L *
- 3. ' For Field- welding, the Craf t Foreman shall prepare.'s Veld 'tod 1 P ~ 8 tores Requisition. (Fora 23) -la.accordance with latest revi=. f b ston of ~ the field drawings and applicable ECA's.1 It L is sub-:
4 mitted' to tho' laspection Specialist - Process' at the'Docessat > l Verification Center (DTC) where it is verified: for accuracy- j and completeness la accordance with Project.Proceenres using.' '
t.he approved Field Drawing and. the. Field Weld Proces;* Sheet.4 q L-- . Approval of the Weld Red 8torse Requisition--is indica:ed by: j u the1 signature 'of the c QA Specialist - Process on the "QA. ;
E APPROVAL" line...
I C. The Weld Rod Stores Esquisition, is forwarded direct to , the .!
appropriate Welding Materials Distribution Cancer (ISEDC) by 1 the L Docuneat Verification ' Center (DTC) where the' weld radL o quantity, type- and sise is lande up for issue;la portable rod '
oveas or wire tubes. . Each portable' rod oven -or wire tube is.
@M I-identified by the welder's symbol. The correct:1ot..' heat'or control number of weld material .is recorded on the requisi '. j tion by the- QA speciallot - Welding who wil1~siga the. "REAT:
MiniBER TERIFIED QA" line. Daly one Beat /Let L or ? Control Number cas' be issued' at'. one time for one type and size of ,
filler natorial.
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patPant0 01: 1. 4. DATIS aP9#0Vt0 By, E. F. GERWIN d' cayg, 1/17/$4 geas,ery asseeast DENTIFICATION AND CCNTROL pagg P90esaa OF MATERIALS AND ITEns No. $ ,'l 6
' 7/84' D. The welder retains the original of the Wald Rod Stores Requisition while he is welding. The remaining two copies of the Wold Rod Stores Requisition are retained at the latDC antil the final cash-in. The requisition het be returned to the 186DC at the esopletion of welding or at the end of the shift, even it welding is not completed. All portable red ovene will be returned to the WNDC at the end of the shif t, plugged is and functicolag satil the following day. At the beginning of the shift, the QA 8pecialist-Welding shall verify that the portable ovens are functioning prior to re-distribution to the welders. Empty portable rod evens and those portable rod evens requiring repair need not be plugged '
in.
i/84 E. Process sheets obs11 % re i . . i + 1 '< r e se.1.*ea . 1.fote..
at the c omp3 e r loo of wa M : 4 all **,...Lettrxs ,<
returned by the welder to u.e aM< . L an g ed electrodse are beat and discarded by the QA Specialist / Welding. Dadamaged electrodes are returned to storage by correct type, sise, lot, beat er control number.
8.4 SITE FABRICATED SUB-ASSEMBLIES 8.4.1 Piping sub-assemblies, and component supports fabricated on site by the Company will not be Code Stamped as permitted by NCA 8233.5 and NCA 8233.9. Fabricated items will be controlled by '
unique markings to permit traceability during and af ter installa-tion in accordance with a procedure acceptable to the ANI. A Process Sheet (Fors 19), satisfying the requirements of BCA 8233.5. and NCA 8233.9 fer a transmittal form shall be initiated for each field shop fabricated itse to provide for Company QA/QC and ANI review, prior to movement to storage or installation areas. -
8.5 NonCoWF0EMANCE5' 8.5.1 Any-ites whose identification is -lost or questionable shall be '
placed ce "trold" la accordance with Section XV.
8.5.2 In no case will any Material, Piping sub-assembly or Component which is on " hold" per Section IV be issued for work unless a Limited Work Authorisation has buen approved. (See Section XV) w: c. .
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. SECTION NO.
CatpAnt0 BY R. 4. Dav!B APPeovtp avi E. F. Mets W oatti 1/17/84 es&I,ity assemas'st t IDRETIFICAHOW &RD CONTROL PAgg Pe#6sas cy MATERIAIA Agg gyggg NO.
6 of 6 8.6 F08348 .
8.6.1 Forms referred ts in"this section are sahibited in the back of 7 this asasal.
Forms referenced are (19) Generie Referesse to Procese Sheets as lodicated on the Forms Indas (19A throoth 190)
(13) Haterial/Ceeposest Requisition *
(24) Field Warehouse Requisition -
(25) Wald Rod Stores Requisition e
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Patpan(0 DV, R.C. DAVIS APPaovtD tvi E.F. CEBfIN N DATE: 1/17/94 (satst? Assvaastt pac,E peessan CONTROL OF SPECIAL PROCESSES No. } og 4 9.0 CONTROL OF SPECIAL pt0 CESSES ~
9.1 SCOPE 9.1.1 To assure that all special processes, including welding, heat.
treating and mondestructive examination are prepared, controlled and performed by goalified personnel using qualified procedures in accordance with the applicable code, standards, criteria and other requirements.
9.2 QUALIFIED PROCEDURES 9.2.1 In general, all special process p roc edu re s vill be issued from QEC as part of the Project Procedures Manual. Preparation, revi-sion, and qualification of such special procedures is the respon-sibility of the Director of Quality Assurance or his desigasted representative.
9.2.2 All welding procedures are qualified in accordance with the requirements of ASME Section 1X and Section 111. Div. 1. Pull details interpass as to material requirements, joint preparation, preheat, tempe ratu re , post-beat treatments, e tc . , are all included in an approved written procedure.
Preparation, revision and esistenance of these procedurse and their qualification record s is the responsibility of the QA Welding Engineer, QEG. He will select the necessary Welding Procedures Specificatioos (Fora 26) for each job site. Copies of all required Welding Procedure Specifications and their Procedure Qualification Records (Fora 27) are forwarded to the job site as part of the Project Procedures Manual and are available to the ANI. The field site may qualify additional procedures with the approval of the QA Welding Engineer, QEC. (See Section 7).
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PRfPaRtp gy I.G. O E I ' APPROVED BY8 I'I' EI E I N DATE, 1/17/04 I
' WAtf77 A800 Bast 8 PaeseAn PAGE CONTROL'OF SPECIAL PROCESSES NO. 2 of 4 9.2.3 All mondestruc tive esamination proc edures are prepared and qualified la accordance with the requirements of ASME Section V and ASME Section III, Div. 1. Approval of these procedures and l qualifications is by as DE Level III.
Preparation, revision and maintenance of these procedures and the NDE Procedure Qualification Record (Fors 28 ) is the respon-sibility of the Level III Essainer.
(See Para. 1.3.8). Be cooperates with the Project QA Ragineer, QBC, in selecting all required DE procedures for each jobsite. Copies of all DB pro-cedures and their qualification records are forwarded to the job-site as part of the Project Procedure Manual and are available to the ANI. (See Section Y)
Acceptability of all DE procedures prepared and qualified by a Level III shall be demonstrated to the satisfaction of an ANI.
The site Level III and the site ARI must satisfy themselves that such procedores are satisfactory for the particular site require-sects.
l 9.2.4 Results of nondestructive saamination shall be recorded on appropriate record forms:
Magnetic Particle Esamination Report (Fora 29)
Liquid Penetrant Essaination Baport (Fora 30)
Radiographic Inspection Report (Form 31)
Ultrasonic Flaw Detectica Report (Fors 36)
Visual taspection - Process Sheet (Fora 19)
Any rework or repair required as a result of condestructive sam-aination shall be shown on a Weld Repair Order (Fors 32) to accompany the Field Weld Process Sheet to assure that the rework or repair is completed satisfactorily and is documented on tha.
process sheets.
-9.2.5 When there is specific reason to question the suitability of, p,g , ,,
-"-WaldfarPrecedurer*Dr NDE' Procedure, the ANI or QA Manager at the
?
site any require requalification of the procedure in question. ,
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_StetION NO.
P#tPaRED By R.G. DAVIS APPROVED BY: E.F. CERlf!N N Datt 1/17/84 l
09Attif a889tast$ PAGE PaeseAm CONTROL OF gPECIAL PROCESSES E 3 of 4
- 9.1.6 Procedures for heat treatment' of weld including preheat, inter-pass toaperature and post weld heat treatment are prepared.
. revised and maintained by the QA Welding Bagineer QEG. They
_ define the methods to be used and i t the requirements of Section 111, Division 1. ney are forwarded to the job site as part of the Project Procedures Manual.
included in the procedures are such items as requirements for thermocouples, poteatiometers, calibration of equiposat, beattag and cooling rates, holding temperatures and ties, records, etc.
Also included .in the procedures are requiressats for recording the procedure number and revision level, recording device number and calibration due date. field drawing and field weld ausbers, weld procedure and revision level, chart speed, and QA verifica-tion sign off and date.
9.2.7 Normally bending of pipe in the field is limited to those sises which can be beat cold, and do not require post bending best
. treatment er involve impact tested asterials. Beads in the latter categories shall be made in one of the Company fabrication shops in accordance with qualified bending procedure (s) approved by the ANI. No hot bending shall be performed.
9.3 PROCEDURE COWTROL 17/84 9.3.1 When special processes are to be used, the controlling procedure will be shown on the Company Process Sheet or other applicable documents by the specific procedure sunber and revision. Company Process Sheets and Field lastructions shall be reviewed by a QA Ragineer-Process to assure that welding procedures and aca-destructive esamination procedures have been properly selected.
This review shall include any special imetructions or guidance provided by the QA Engineer-Welding or the site NDE Level III.
1 9.3.1 ladividuals involved in the performance, examinacion and/or -
)
inspection of the special process will have copies of the required procedures and/or instructions -et or near their work station. !
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. SECTION NO. .
perpanC0 SYt-' 'R.C. DATIS aPPR0vt0 BYi-- E.F. GEIBd1N 9 DATE 1/17/84 ;
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e 9.4.1 'All personnel performing opecial precocees shall be trained, O _i qualified and certified to specific levels of sc. ape tenc e as !
required by applicable codes and standards and as presented in
~
the Project Procedures Manual (See Section II). _3 9 5 RRc0 ads -
9.5.1. All procedure and personnel qualification records shall. be .j '
retained la accordance with' the. requiressats of section IVII .and
-shall be available to the Authorised Nuclear laspector. :i g
i l 9.6 FolDt8 r
'i L 9.6.12 ' Poras : referred to in this .section are exhibited Ein the back- of . i 1J '
this manual. t Foras . refe'reased 'are: I'l
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' (26) Generic' reference to Welding Procedure Specification - !
. ;aa--indicated os= the Forms Indes (Forms 26A and 268)
.(27) Generic .- reference ~ to Procedure Qualification Record - 4
-' Welding ; ' as indicated oo ;the ~ Forms Index.'(Forms 27A-land 275)- d l
of J ~(28) Procedure Qualific'ation' Record '(RDE) c!
L (29) . Magnetic Particle Emmalaation. Record i~
'(30). Liquid Penetrant.Fmmalaatson Record- 4 o
D, , _( 31)' Radiographic EmmalaationLBaport - j i '(32) Generic reference to Weld' Repair Orders. 1
'l as indicated on the Forms Indes (Forms 32A thru 32D)
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_ .StCTION No.
- 1. c. Davis appnovte ev, s. F. Ctavla # ostg, 1/17/86 estaanto ev, esai,itt asseeasta Past No. 1 og 4 Pesseam InstscT1cm i
l 10.1 1381%TIop 10.1 aCors l
l 10.1.1 To assure that inspection of activities af festing quality are performed as necessary te verify comformance to drawings, proce-deres and instructions and appropriate quantitative et quallts-tive acceptance criteria.
10.2198P8CT105 CONTROL 7/84 10.f,1 laspection control will be asiatained threagh the use of Process
$ boots and threagh raados serveillance inspections, 10.2.2 Process sheets are prepared (see Section III) to Ladicate the 7/84 sequence of the work, including inspection, saamination or tests.
l (Pers 19) 10.2.3 Special process procedures are specifically referenced by aneber l t/84 and revision (see Section 1%), on the Process Sheet.
10.2.4 A Process sheet is prepared using the information on the field 7/84 Drawing which reflects the latest desiga conditions and appli-cable Code requirements (see See'. ion E!?).
10.2.5 Sefers a Process Sheet is issued, it to reviewed and approved by
.7/84 the Q& Ragineer-Process, and QA
- Bold Points" are estabHshed, pressated to the ANI with drawings and other supporting docsanats for review and establishment of ANI *8old Points"as be deoas appropriate. Be acknowledges his review by ialtiating and datieg the Process $best.
10.2.61 sewed for construction Field Drawings, and applicable ECA's and
.7/84 Process Gheets, are forwarded to the Docasset Yarification Center (D9C) for use as the basis of review and verification of..During Weld Rodthe St4Irse toquisitions prior to isees to craf t; foreaan.
fabrication or installation cycle, the Process sheets are used as the centro 111ag document.
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Pullman Power Products x
- .SECTION NO.
perpaat0 gy, R. G. DAVIS appa0vt0 evi E. F. GE WIN 08 DATri I/17/04 l $96tlYT A80s948tt PAGE i peestaa INSFECTION No. 2 of 4 17/84 10.2.7 Bo work shall be allowed to proceed beyond any " hold" point until the required inspecties, test er esamination has been performed and signed %f f by t'ae individual responsible, indicating release s of the " hold". The foreman aust retura the Process Sheets to the l
DTC at the cumpletion of work activities or at the end of the shif t evea if the attivity is not completed.
17/84 10.2.8 serveillance Inspections differ free Bold Points in that they are not designated as process Sheets, but are taitiated by QC laapectors a: varians tiene and locations throaghast their work shift.
17/84 10.2.9 Barweillance Inspecties acceptaaet is recorded by QC Inspector sige-of f/date en the applicable Process Sheet locaties, and an entry on a Daily $srveillanes laspection Report (D811) (Fors 20).
17/84 10.2.10 Serveillanee laspecties rejecties is recorded by an entry en a D81R and initiation of other deesments as required (i.e: DCR, Cat, etc.). Rejec tion shall only be recorded on the Process sheet when am BCR is asesed (See Section IV).
17/84 10.2.11 Upea completion of the work, the completed Process Sheet shall be re turned to the @ Department by the QA Specialist Process for retenties is the % Records File in accordance with the require-aants of Section EVII.
17/84 10.2.12 $bould a Process $ beet require revision or replacenest while work is is progress, the rev!.aion er replaceaent vball bs esbject to the esse review and approcal as the original 72eeesr Sheet. For replacements, the prieviessly assayisted asad/or paici .11y completed
,, cess sheet and Process sheet aball be refereere4 on the ae-retained for peranaent reco#.
17/84 10.3 15SP8CT105 8YA15AT109 10.3.1 The 'qc Sopervisor shall - encinate the results of serveillance inepections, r+ eerded es MSIE's, ea a s.rothly basis. Based on this evaluattes be aball direct QC !aspectors to inersase er decrease serve 111ance Laspection of specifie areas or activities as appropriate. De may also recommand to the QA Eanager the addition er deletica of Hold Points based on bis esalvattom
erte and transmit them to the A31 for review and este*
tense by the ARI.
10.7 RgCORD5 1/$4:
of all inspecties, saaminaties and test records will 1/17/84 10.7.1 identify teoults the inspector or esaminer, type of observatica, resulte, and eteeptability of the verk operaties. er ites, and shall be retained by the QA Departaast se outline la Section RT11.
1/17/84 10.8 70EN8 1/17/84 10.8.1 Perse referessed to in this eastion are sahibited is the back o
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this assaal. .
Fe 3s referessed cre:
(10)
Generie reference to Final Inspection and Laak Test 1/17/84 feras as indicated on the Peras Indes (forms 10A thressh log)
(19) Generie referesea' ts Precose Sheets as indicated on the Forme laden (Ferne 194 through 190)
(30) Daily servellianse laspecties ampert 1/17/84. (23) Ceaposest Baquisities (24) Field Warehouse Requisities (30) Liquid Penetraat Emaalaation Record ,
(31) Radiographie laepecties Report (32) Wald Repair order (36) Ultrasonic Flaw Detecties Record I
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entpant0 Wvi R. C. DAVIS appmovgp gy, E. P. CE M M @ eavg, 1/17/84 testiti assetaatt paCg etassau TE87 C00FF30L 4. 1 of 3 11.0 TEST CONTROL
- 1. 1 SCOPE 11.1.1 To assure that all tests required to demonstrate satie f s- tery.
performance are perforced to written procedures which laclude requiremente and acceptance limits of the desiga specification, adequate instrumentation requirensats and envirocasatal require-amats as they apply to the leak tightness testing required by the code. -
11.2 PROCEDORES 17/84 11.2.1 All bydrostatic and paesantic testa shall be performed by qualified Ceapany personnel is accordance with written procedures which aset the requiremente of the Code.
11.2.2 It is the respoesibility of the Director of Quality Assurance or his representative to prepare, revise, asiatain and approve the required test procedures.
11.2.3 The Project @ Engineer, QEC, selects appropriate test procedures which become part of the Project Procedures Manual (See Section
!!).
L7/84 11.2.4 The Chief Field Engineer, his designes, or STD shall prepare a specific instruction to implement the test procedure for each required test se specified in the Project Procedures Manual. Be will submit this to the S Manager or his designee for review and approval. The instruction will thea be submitted to the ANI for review and establishneet of Bold Points. UE&C shall wits.ees all bydrostatic and pneumatic teste, 11.2.5 Cas and Bubble Formation Tests, Vacuus Tests. Halogen Diode Detector, Belius Maes Spectrometer Reverse Probe ("Saiffer") and Belius Mass Spectrometer are considered as MDE Esaminations.
All euch procedures shall be prepared and qualified as described la sec tion IX Para. 9.2.3.
All such personnel shall be qvalified as required for NDE as de scribed in Section II, Para. 2.5.3.
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11.3 TEST COW 171088 sh.11 be performed setas appropriate, properly 11 3.1 The test salibrated equipaest and the system shall be esitably instre-aseted to. assere that the latest of the test to ant. ,
11.3.3 Beguirassate for temperature of test medios, additieaal seppert, isolation of componeste as reqaired by the procedure obell be -
- observed. _,
11.3.3 For the system er porties of a system to be ' tested, items requiring isolation shall be specifically identified on the instreetten sheet which assempesies the test procedure.
, 1/17/k 11.4 TB8T SBqUEBCE 11.4.1 Benadary identificaties. Paskages (SIP's) shall be statssed 1/17/M throegh system /oubsystems records review to verify constructies completion.
1/1/84 - 11.4.3 Opon aampletion of verificaties, per Para.11.4.1 above, a 31p release is initiated to allow sts to adotaistratively eestrel say esbeeqeest work sad to fattiste pre-operational (faseb) testing.
4 1/17/M A. Amy eseeptione to constreetion sempleties (i.e: opea BCR's, design changes to be ineerporated, repaire to be sempleted, eaa.7 are documented as part of the SIP release.
' !/87/84. 11.4.3 Code prosesre testing any be perforand at any time after BIP release, sad prior to scapletica of the company's >5 Data Report. At the time of testias, all esseptions (per Para. -
11.4.3.A) affecting the tema obr.11 b1 resolved or identified for insission la a sobsegoea t.cet.
A. Dadergramad' and embeded piping any be tested prier to SIP 1/17/M. . valaase to f acilitate' esastruction sequenetag.
l'/IP/M 11.4.4 Spea seaplation of all testing, final inspecties, eartificaties and EA Code trabel stamping, the sempleted F5 Data tapert is forwarded to 956C. At this time, preparation for Coeditieaal Asseptance Tarnever (CAT) asy commenes.
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Peoseau TEST CONTBot, l r
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/17/M 11.5 PtasoWREL
- /17/M . 11.5.1 The test isopostles peroommel shall be gaAlified La asserdance
"- with company's Perocasal Osaliftsattes Precedores for teettag
. pereennel. (Sectice !!). P
/17/M _ 11.6 BBCOEDS ,
11.6.1 Racerde of 'the. test shall tastnde asseptance by the inepeater.
/17/M the type of observaties, test prosedure omsber and revleios. i resulte, and ageoptability. Recorde shall be retained by the %
Department as outlined in Settles 2711.
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-12.0 C0C ROL OF EAgURING AND TEST EQUIPME W ' ]
12.1 SCOPE !
12.1.1 To assure that tools, gauges, instruments and other measuring and I testing devices are controlled, salibrated and adjusted at speci-fic periods to maintain occuracy within necessary limits. ,
12.2 ITEM 8 C07 130 j l- ;\ '
i 12.2;1. This policy severs, but is not limited to micrometers, depth U l ,
gauges, hydrostatic test gauges, recording potentiometers, ther-h moesters, asseters, voltmeters, magnetic particle test equipment,
.ultrasonl: equipment, densitometers, and ferrite indicators.
[ Depending in intended se rvice , other equipment such as ther- i i
monsters. Irvels, squares and 6traight edges any require calibra- l tion as determined by the QA Hanager or his designee. l l 12.2.2 It is not intended to apply to rulers, tapes, levels, square s, 1 i
individual portable rod evens and other such devices where ustJ i t in situations where normal commercial practices provide adequate l l
accuracy. .]
, , \
12.2.3 Personal tools are not allowed on site. ;
12.3 kt$PON115!LITY l
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12.3.1 It is the responsibility of the QA Manager or his designa:ed 'j l- representative to assure that all required tools, gauges, instru .- i ments and other esasuring and test devices are calibrated and
asistained in salibration during the' installation work. .
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$$&tlTV 46800astl' PAGE peestaa AND TEg7 8QUIpMENT No. 2 of 4
. 12.3.2 Calibration may be perfornek.b,v any of the following organita-tions: Je .
- 1. Qualified pullsaa power products personae 1 .
- 2. Vender perseasel vbese fire appears on the pullaan Approved Vender 1.ist as sa approved Calibration Agency.
- 3. personnel of any "N" type certificate holder whose program includes calibration and who appears es the pullaan AVL for calibration.
4 personnel of the manufacturer of the equipseat.
12.l. PROCEDUtt , ,
12.i.1 Calibration shall be performed in accordance with a vritten pre-cedure prepared by the Company, the *1uipment tenuf acturer er a calibration agency. Written procedures shall nake provisions ter reporting as found conditions. -Documented evidence of the proce.
dure and revision level shall be provided by the agency per-forming the calibraties activity.
A. All essite calibraties shall be performed la accordance with writtes procedure (s) prepared by the Compan3
- 8. Calibraties performed by other than en site facilities shall be perfereed under the control of the N Certificate Bolder (UE&C). .
12.4.2 la all cases calibration will be to standards traceable to a national standard or other approved standard if a national stan-dard does not esist.
12.4.3 Calibration shall be performed at. intervals specified in the pro-eedure malass specifically required by the Code.
A. All pressure gauges shall be calibrated prior to and' af ter each test or - series of tests. A series of *.ests is that group of tests using the same pressure test gauge or gauges, which are conducted within a period not exceeding two weeks.
B. Calibration of temperature instruments and Charpy V-Notch impact test eachines used la impact testing shall be per-formed at the following frequency.
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- CERhf18 3# eavg, 8./17/83 R. G. day 15 appnevgp tvi poteantD BY, C0W50L OF M RING , Agg es&Litt assuaaett wo. 3 og 4 AND TEST EQUIPMENT I reessaa used control test ten-
- 1. Temperature instruments te peratures of impact specimens aball be calibrated and results recorded at least once it each three month interval.
- 2. Charpy V-potch test eachines shall be calibrated and results recorded at least once a year using methods outlined in ASTM t-23 72 and employing standard spect-mens obtained from the U.S. Army Material Research Center.
salibraties Ultrasonic esamination equipeest shall be C.
verified by use of the reference specimens in accordance with specific procedures. Calibration shall be perforced is accordance with specific procedures, at specified fregues-cies.
12.6.4 Each ites calibrated ascept UT Equipment and Densitometers or other equipment which are periodically calibration verified while in use, will be recorded on an Equipoest Calibration Record (Torn 33). This will designate the equipoest by name, the serial nu.aber assigned, calibration f requency, date of last calibration, la initials of the inspector and the maat calibration date.
addition, each ites calibrated will be permanently marked withA the serial number assigned to facilitate identification.
tickler systes shall be established by the jobsite test to assure equip-timely recalibration of all required measuring and meat.
eb 12.4.5 A calibration sticker. (Terse 34, 34&). will plac( be apliod to he sti er ites. Where siae or configuration prevents d on the ites, a sticker will be applied p 100 e Ladicate the ;glear.
the exceptioso in Paragraph 12.4.4. th$ $$4tN d last salibration date and the date ubes ca horation is due.
12.3 REIRSPECTIOR 12.3.1 Ir tbn event that a particular piece of measuring or test equip-isent is found to be out of tolerance, the tools shall be withdrawn fros use immediately. .
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...u n .t....stE AND ftst SQUIPittET No. 4 ef 4 Pe.4som .
12,$.2 The QA Manager shall then determine whether the out-of-tolerance ('
- condition would have any . detrimental of fett en quality. If so, '
f he- shell take the necessary steps to identify the work in which l ,
. the out-of-tolerance tool was uset since its last valid calibra- i
. tion, segregate the work er materials if possible and f einspect it~ with salibrated equipment, and take the steps nece.ssary to :
assure Code requirements have been met.
12.5.3 To. facilitate this, a checkout tog for salibrated portaale ' tools t will be used. (Tors 37) l t
12.6 PttsoNNEL QUALIF1 CATIONS All. personnel performing calibration activities shall be qualified in the methods they use. (see section II) l
[. .
12.7 TopMs l
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l Terms: ref erred to in this section are er.hibited in the back of ;
- l. this manual. ;
12.7.1 Terms referenced are: l (33) Equipment calibration Record '
(34) ' calibration sticker .
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(344) Calibration Sticker (37): calibrated Tools check out .Los .
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'3.0 EAMDLING, ST0 TACE AND SEIPPING L' '
K 13.1 scope y
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-13.J.1 The control of handlias, sterage ' shipping, cleaning and preser . ,
vation of materials and equipment is the responsibility of UE&C, 4"" from the initial receipt of the item (s) and/or material until '
delivery to the pelat of lasta11ation or fabrication.
13.1.2 Company responsibility in these areas will be assumed once r
accepted items and/or materials are delivered to the point of J .; insta11st'en or fabrication by UE&c. (
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13.2 PROCEDURES i
13.2.1 Procedures will be prepared by the Project QA Engineer, CEO, or 6 the QA Manager or his designet, and as a minimum vill address A.. Storage facilities will be est.shlished and maintained for !
various levels of equipment seusitivity as outlined in ANg!. [
N45.2.2 " Packaging, shipping Receiving, storage and sandling )
l n
of Items for Nuclear Power Plants".
w B.' The QA Manager will assign. a QC' Inspector to regularly moni- '
tor and document the ' Company storage areas to check for
. damage- or signs of deterioration os 4 regularly established .
schedule. Noaceaformances will
- be handled in accordance with
- " . Section IV. '
W Covera and seals will. reaals in place until renoval is
- C.
required and subsequently replaced. .when required. ,
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D. All stainless steel items are to be handled with'sylos .
" slings, or chala slings wrapped la burlap or clot.b.
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la addition, any requirements whista may be specified by '
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Design specification shall be satisfied.
13.3' EssPopsisILITY -
l -j 13.3.1 The .QA Manager or his designee is responsible for verifying implementation of these procedures, and for corrective action as necessary.
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- ts&#ts gy, R. G. DAY!$ aoPhovgp gy, E. F. GERWIN I# Datt, 3/17/g3 quaLift assusastg IN8pICT10N TEST 4h*D pagg Psessam NO-OPERATING STATr$ 1 of 2 L .
L 14.0 INSPECTION, TEST Ah"D.0PERATING STATUS 14.1 scope 14.1.1 To control the status of inspections, and tests performed on :
, ' individual items.
14.1.2 To prov'.de for identification c,f items which do or do not confors to inspection, and test requirements.
14.1.3 To preclude' the by passing of inspection, and tests required
!- during the fabrication and installation of each ites.
14.1.4 The control. of activities associated with pre-operating . and '
t, operating .. statu's will not normally be required of the Company. i should Company esployees be required to perfore these activities, ,
such work will be done under the direct supervision of the Owner j' or his Agent and under his Quality Assurance Progras and 1 L. procedures. ,
14.2 PROCEDURES 14.2.1 The Company will operate,under a system of process Sheets (see section;III & IE). developed for performing the work of fabrica- '
i
. tion'and installation of items; inspection, emanisation and test of items; and the documentation of-items.
14.2.2 Each fabricatica and installation activity involving special. pro-ceas es will' he controlled through the us e of process sheets L
applicable to the specific procedure (Form 19). .
L 14.2.3 process sheets shall indicate the required sequence of events and applicable procedures including inspection, esamination and test procedures with the revision level of each procedure indicated.
They will be used by persossel performing the activity to proceed in the proper sequence, using qualified procedures, instructions .,
.. and/or drawings. .
14.2.4- All process $ beets will be reviewed for Code and specification requirements by the Chief Field Engineer or his designee.
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,tj;.f N i.O' tillmCn GWCf Pf0dWSISgwp y J-I e SECTION NO. l lettPanteeve- I' 8* "I &PP40VfD Sy, 2. T. M m ,
- Datt 8/17/83
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goataty asssesstt INSPECTION, TEST AND PA$(
Peessan OPERAT!NC STATUS No. 2 of 2 !
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34.2.! subsequently, the QA tagineer responsible for Process will approve all Process sheets. Prior to this approval, be vill I
"' review for Code compliance to quality requiremental applicability i of inspection, eassination, and test; and apply witness or dold 1 Points required by the Capany. (Additional consrols and utili- l stles of the Process sheet is described in Sections VI & X.) !
, 14.3 CONTORMapCE 14.3.1 !aspections, smaalaations and tests on items which conform to ,
requirements aball be tagged and documented, as required by. l
, appropriate Proje:t Procedures to control this status.
14.4 NONCONTORMANCE$
l 14.4.1- Items, operations , inspections, examinations and tests which have been found to be la noncompliance shall be controlled and sta-tused as described la section IV. ,
L 14.5 TORN 8' l.
l 14.5.1 Toros referred to la this section are exhibited in the back of 'I this manual.
Forms referessed aret (19) Generic Reference.to Proces,s sheet Form as indicated on the Forms ledas. (Forms 194 Thru 190)
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Peessas PAggs og C MPONENTS
. N0* 1 if 6 15.0 BosCcerotMING MATTRIA%, PARTS 08 CCMPORINTS j
15.1 8 Cort i
15.1.1 To esotrol items dich do not esafers to requicemente in order to ' !
prevent their.iaadvertent see or installetion, j 15.1.2 Beneoaformances identified devias Rosespt !aopectiv* er i
~ Decomentation Soview of aattriale and items faraished bi 056C '
' oball be. headled threogh the UE&C neoconferassee procedure, se described in Sectione Y11 and 7111. .
15.2 POLICT .
17/% 15.2.1 soecostornance la Itene any be detected at scuree inspection, i receiving inspection, is process inspec tion er earveillease >
l daring fabricatio a or installation, at final inspection, esamina-l, tion or during te , ting. ,
15.2.2 Amy ites whieb d as not esapletely fulfill the regairemente of specifications, g, tocedores, purchase order, codes, drawing or Proesee Skeet, in regard to identification, die ess*ase, specifi- i eatises,' procedores. quality levele or semplet aese of decomente aball be considered m eoptable.
15.2.3 Unacceptable coaditions dek saa be corr',eted at the time of discovery and ande acceptabu to the 5 !aepeetor by controls ;
impeeed by the Procese Sheet for th:st operation are not required ,
e to be documented on a pooconformance Report (Fera 17).
L.7/84 15.2.4 Unasseptable ecodigions.other than these catlined in 15.2.5 above er as provided La poneooformance Procedsres are seneidered as '
nooseaformar.cas and aball be reported 9a a Noneoeformance taport.
Disposittor, of. all. aoacomformances aball beve the concurrence of ,
, the ARI..-
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. . . . . .. s 7/84 15.2.5 Items for vblek as NCR ~ bas bsesi liitiated will be e"gregated, vbes possibir, by a QC laapector and a Dold Tag (Pora 2.) will be l placed on them. This will prevent their inadvertent ' use in testallation. For noncomforming items or operatione discovered .,
during installatloa, a Bold Tag will be placed o's the iten by a QC Inspector, or adjacent to the operation (as la the case of welding)' and the Process Sheet shall be withd rava by the QC (1sepeecor who notee on the Process Steet the point at which the L
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,, , . P*tttia PARTS OR CGEPOWENTS N0. 2 of 6 x . a.neentera.ase escarred and the = .se.er. .e ,r ees .heet is c thes ret:urned to the Deenarat Verification Coster (99C) .to be f held pending recelsties of the menseaformance. Once the asasse-b: '
formance is resolved, thei er131 mal Presses sheet, revised it.
V assessary, or a new Presses Sheet together with revised drawing, is Leomed to reeman work (Seatten T.). The'eristmal Process sheet eball be voided or retained with the appropriate NCE referesse.
as applicable.
15.2.6 A Ceapear representative will initiate s Benecaformance tapert and such other, dessaette as are appropriate and defined la the specif te Project Procedere 'for seasseforanaces. The report will Lacande the deteripties, essee, proposed disposities, justifica-
.c ties. and' eteps to be takes to prevent recurreste.
N17/84 15.2.7 All somenternance Reporte shall be classified as either aimer er a majoe.
I 1417/84 - A. A minor seassatoramase to ese whieb- any be dispeettlemed as- u reverk er scrap. St&u evalmaties/diepswition is met required !
for utaer seacoaformance Reports.
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'1/17/84 3. A Major sensomformanes le ese which saa met .. classified as l- ,
einer. Us&C_evelaattem/dispostates is required for all major L Benseateresame Reporte. ,
s i/17/84 15.2.8 sold Tag (s) will remala affined until the aesconfermance is !
L. ; dispeeltleted.
t/17/84 15.2.9 When a sold Tag te-La effect and centiamation of work ta the area i affected by that 'Rold Tag is desired, a Limited Werk Antherisaties (IJtA) Regneet (Form 39) will be prepared by the reopensible Field Engineer. It she'l de11aeste the specific LWA i scope of work and cross reference the decoment eueber(s) related 1'
to that Bold Tag.
I;/17/84 - A The. yeepossible FieH Raginear shall oubmit the LWA toquest .3 "'
se the Chief Field Sagineer, or his designee, and the QA Nanager, or his desigue, for review and approval.
1/17/84 3. Upea approval as required la Paragraph 15.2.9. A above, the LWA. Ragua s t , for asjer WCR's only, shall be submitted to UE&C
, for review and approval. ,
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Pe64sas PARTS OR CCKpCRENTS NO. 3 of 6
'17/8A C. Reen WA shall be made evallable to the ANI so that he any review and have the opportunity to assign bold points.
'17/sa 15.2.10 Opon approval of the WA Roguest by UNAC, a copy will be returned to the @ Manager or his designee who will initiate as WA Tag.
The approved WA regnest will cover the scope of work (i.e. the specific Process Sheet (s) and operations to be performed and/or the "Proe" and "To" move locations). A copy of the approved WA regeest will accompany the Process sheet (s) or Boquisition for movessat when the Ites is released to the field, and will be saturned spea completion of' WA work to the fg of fice. The %
Manager or designee is responsible for asistalains a log of all WAs.
17/66 15.2.11 Coocurrent with release to the field ol' an approved WA request and prior to Ites work or movement, QC Inspection will affia as WA Tag (fors 41) ad jacent to the Bold Tag on any affected 1 tee (s).
'66 15.2.12 lospection and acceptance 'of WA scope work will be that asse-eisted with procedures called out os . applicable Field Drawings.
Procese Sheets, etc.
17/84 15.2.15 Upon completion of as WA, QC Inspection will remove the WA Tag and return it along with all doevesatation pertaining to completed Final Inspection of WA scope of work to the QA Of fice.
17/8A 15.2.1A If astien has been taken which allows removal of the Bold Tag prior to comp *4ettom of the WA scope of work, the field copy of the WA Recyest will be withdrawn by the QC laspoeter. The Insposter M11 acts on the withdrava WA Request the last etenest of work acope which was soepleted, and remove the WA and Bold Tage. The Inspector will retors the withdrawa WA Request, WA Tag, isold Tag and all doenmentation pertaining to acceptance of the '.AIA scope of work to the QA Of fice.
.7/84 15.2.115 Af ter SIP release (eastraction sempletion earnever), STD any
'~
inese its owa 1,RA to authoriae pro-cperational (i.e. flash) testing only. When isosed for this purpose, an STD WA will take priority over previosely applied Company tage.
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perpante eve R. G. D AM S appoovtp evi E. F. CEIBf15 F part, 1/17/84 90ati71 asseeaetg 509ColfF0tNING MATERIALS pagg Pe64ean PARTS OR C00tP00fElff8 % 4 of 6 P17/M 15.3 staos# TICS AND DISP 081T108 0F BORCOEFORE&pcts P17/M 15.3.1 Upse diesevery of a tendities believed to be a acascaformance, a Bosconfermance Bayert shall be initiated La esterdamse with applicable Project Procedores. 'tbe report shall imetode a pro-posed disposities as determined by the taktiater, or is soajons- ,
tion with Field Engineering, Quality Asestance, U56C and/or QB0 seasoltants.
15.3.2 Asseptable dispeettions ares scrap, retsen for replacement,
'17/84 repair, reverk, see-as-is or a seabinaties of more than ese of these actions.
'17/84 15.3.3 For seneoaformances which meet the Code, but deviate from design reqeiraments, the ites any be scrapped, rotermed for replacement, reverked to aset design criteria, accepted to ese-as-is or repaired to an acceptable condition. ..
'17/84 45.3.4 For nonconformances which do not meet Code requiressats, the stes any be scrapped, returned for replacement, reworked or repaired to a Code asseptable condition. -m
'17/44 15.3.5 Use-as-is and repair dispeettions which do not reesit in Code esepliance are enacceptabia.
'17/84 15.3.6 to cases of rework or repair, instructions, drawings, rework pro-cedures, Company Process Sheets and other docuseats which any be required to properly effect the rework or repair to esceptable quality shall be issued prior to semaeneesent of work. All such - .
doensents will be controlled as in Section Y1. Ibo Antherised Buelear Inspector shall be given the opportualty to establish
" Bold points" on the Proces,s Sheets as he deems necessary.
'17/84 15.3.7 Prior to performing rework or repairs required by the disposition of a Beaconformance Report, the cegaisant QC !aspector shall remove the applicable Bold Tag and attack a Repair Tag (Fora 12A) the Ites requiring rework / repair. The Repair Tag will to rederence the IICR and Bold Tag. Upon ' completion of rework required by the IICR, the QC laspector will remove the tapair Tag and coordinate with the QA Records Engineer for closing cf the WCR.
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. Peoseen PARTS et CGEPONENTS sec. 5 of 6
!'17/84 15.5.8 The Chief Field Begineer, or his designee, shall disposition all Bamsonformaase Reporta elassified as asaer by- aseepting .the rescamandation of the saitiator or by instituting a solstica of his own. la all cases, the flaal reseletten shall be reviewed by the % Manager, er his desigese, for Code semplimes and ese- 1 everence by tb4 ARI'shall be obtained. i
'17/84- 15.5.9 All monseaftraanse Reporte elassified as asjer are esbattted to the 'N" Ca'.tifieste Bolder for dieposition sad semestresse by the '
ANI. .I's. the eveat desiga abanges are regaired, the 'N' certificate solder mer effect.the abange through the dispositios L of the. BCE and embeegesat Field Drawing revision. The dispoet-( tion of the WCR and Pield Desetag revision, if required, are evi-
'~
dance to the Ceapany that the "N" Certificate Bolder has the required information to reconcile changes with the deelga report I (See Seeties 111).
l- 15.4 RESPoesISILITY .
\ .
L 15.4.1 It is the . responsibility of the QA Manager to laylomont this !
l 411ey thresgh his samalaaties, inspeetles and testing pereessel '
l' is esterdanes with Wenceaformance Procedures. _
l 17/84'. 15.4.2 States 4dieeter (applicable tag) shall be reaeved (or chaaged) i from an item, tf %/QC perseasel la conjeoction with the dispoei- !
ties of am BCR. All scrapped asteriale shall be positively ideo-. t tified ad oogregated to pretest inadverteet one.
17/84' 15.4.3 It is' the responsibility o's the Chief Field Engineer to dispost-tion alimer acaseafosasase Reporte in asserdamse with Bonoceformance Prosederes. .
15.5 PROCgDeats ' '
)
J.5.1 Speelfie, additieaal acacesformance centrols beyond those !
ostlined herein, aball be provided la applicable peaceaformance Precedur..es, 9 -
se required. .
15.5.2 Wooseaternances which require repe'rting moder 10 CFR 21 will be bandled as outilmed' in the applicable peaconformance Procedste and Procedure 17-3 " Reporting of Defects and peaceepliances to the NBC .
15.5.3 Wooconforslag items discovered af ter a systea has been turned l
rear to UE6C for* operation shall also be reported to UE&C to par- ;
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15.6.1 Werk activities me; be stopped whom destga changes are received -1 l' (reference Section 3) or project work er mejor portions theroef . 'l
.t he .t.,,.d in ord.t te ,r...re. the , salter .f ae ,r.3= t. ;
! u.6.2 essi,a., st., Werk Orders (r.r. ,) oka21 se i.es.d .ad e.att.11.d' !
- t. through the lasteoering er % Departments.
~ 15.6.3 Ostdelines required to effestively etop work shall be setabliebed as specified (a project procedores. Verif tsation of Laplemen- )
taties shall be handled by the S Department.
15.7 RBCORDS l l 13.7.1 tw eeds of all seuenfermances and their disposition will be I retaimed by the W Lepartaent as outlimed in Seeties N11.
15.7.2 la cases where " scrap" is decided, all recorde relating to the '
scrapped item will be properly noted se to dispeelttoa 'and' J retained. i 15.7.3 la all cases where "re turn" for replacement is decided, .the ,
. records will be returned with the Ites.
- l 13.L 4 All doeneeste, proc edu re s , codes, design criteria, drerlage.
Mates instruction, process sheets, etc. that, were involved
)
. th the initiation of a Stop Werk Order shall be retained by %.
r 15.8 70 mas
!$.8.1-Feras referred to in this eesties are sahibited in the back of
, this massal.
1 Forme referenced are t.
E v -
( 9) stop Lek Order .
l ( 17) Boscomformence Report t ( 14) Field Process Sheet l ( 19) Field Veld Procese Sheet
( 12) Bold Tag (22A) Repair Tag
( 39) Limited Werk Authorisation Request
( 41) Limited Work Authorisaties Tag (8-3) Proposed Engineering Change Authorisaties je' 'g.e"Nhk&.w:1:a.
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Pullman Power Products m i 1
r StcTiow NO.
entpaorp gy, 1. G. DAVIS appmovte gy, E. F. GERWIN & Datt, 8/17/83 t
P SpaLITT.a88W8ast! . PaGt '
N0* 1 of 3 Passeau . COR.RECTIVE ACTION 1
16.0 C01tECTIVE ACTION I
16.1 SCOPE 16.1.1 The lastitution og measures which assure that conditions adverse 'l to quality such as failures, as1 functions, deficiencies, I
- - deviations, defective material, equipseat and nonconformances are proeptly identified and corrected, during installation. 1 16.1.2 In addition, to determine the cause of the adverse quality con-ditions, to institute corrective action, to prevent recurrence '
and'to document the cause and corrective action taken and report them to appropriate levels of unnagesent.
16.2 P01.1CY 16.2.1 Nonconformances in Items are identified, documented, segregated,
- reviewed and repaired or rejected as outlined in Section KY. .j 16.2.2 To determine the cause of nonconformances, a reviev. of Nonconformance Reports (Torm 17) will be made on a monthly basis :
by the QA Manager.
16.2.3 Conditions which are not documented within another quality system such as WC1s, audits, surveillances,' etc. will be handled through !
the Corrective Action Procedure.' i l
( 16.2.4 When corrective action has been impleasated, the QA Manager, or his designee, shall verify that the measures established to correct the adverse conditos are adequate. Follow-up action shall be conducted and documented on Form 42. Corrective Action Reports shall remain open until the follow up action has been '
performed, verified and documented. i 16.3 CAUSES AND ACTIONS .
" 3n ~
u i
16.3.1 The cause of the nonconforunce may be determined as resultin~g -
t from an isolated instance of human error, or if they are recurring from an omission or deficiency in the QA Progras or its isplemen ation.
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'. PAGE Ptetaan CORRICTIVE ACTION NO. 2 of 3 16.3.2 In ' the ' case of repeated nonconformances, the QA Manager vill actify the responsible supervisor la writing with copy to the i
Campany's Resident Construction Manager of the inadequacy and corrective action required. yht implementation of the corrective action vill subsequently be verified by the QA Manager.
16.3.3 Repeated noncomformances determined as being from a particular individual vill require that the Ladividual be given additional
[
training or be removed from that job.
, 16.3.4 Repeated sentonformances may be determined aa,,. originating is a particular activity due to inadequate procedures. In this . case, the QA Manager or his designated representative.shall review the questionable procedures, request revisions from QtG as necessary to correct the deficiency, and arrange for personnel responsible :
for the activity to be instructed la the revised procedure. J l
16.3.5 Repeate.1 nonconformances may be determined as oristaating in a ;
particular e -ivity due to improper or inadequate implementation l of procedures. la the case of thedequate implementation of pro- :
cedures the QA Manager shall notify the Resident Construction ,
(' Manager. The Resident Construction Manager shall. arrange with '
the QA Manager at.d the responsible supervisor for added training ,
la implementing the procedures. '
16.3.6 In reviewing nonconformances for treads, the QA Macoger may discover; inadequ@cies . in the QA' program. If so, he shall iree-distely notify the Director of Quality Assurance. - .
j .. Alternatively, the Director of Quality Assurance, la reviewing y . g,
- the monthly reports free all sitea (gestion II) . may discover trends which indicate need for strengthening particular areas of the Corporate QA Program.
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stcTiow No.
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- /17/83 E F Cf W h* DATE' l '" R. G. D&?!S A*0Vt0 DY'
},ettaer0 evi PAGE 9U&tlTT AS$Wiestt
- 3 of 3 J
- posasas COR2tCT!?E ACTION l If further study indicates Progran leadequecies, the' Director of f
Quality Assurance will motify the vice President, Quality Assurance.-
The vice President, Quality the Assurance Authorised vill consult laspection ,
individuals and with responsible l Agency's Authorised Nuclear laspector Supervisor to deteraise -a This will be implenested as appropriate la the
,t course of action.
l4 Corporate QA Program and affected Project QA Programs.
4' ,
l<
tevision to QA Manuals aball be headled as outlined la lect
- ' 11. a 16.4 AEcotDS 16.4.1 All significant :enditions adverseinitiated to quality by the shall Q4 be reco ded Manager and in the form of a narrative report submitted to the Director of Quality Assurance' This reportforisreview and/or to be written further action as deemed necessary.
', in addition to say other requirements as specified in _Section XV and shall specify the condities, its cause and corrective action taken to prevent recurrence.
t 16.4.2 The - QA Manager, of his designes, shall na atain s' Corrective d Action Report tog of all Cans using Fors 42A.
~
16.5 PORK $
~y 16.5.1 yorus referred to in this section are ashibited in the back of t this manual.
j1 Forms referenced aret, .
(17) Noaconformance Report (42) Corrective Action Report [
I (41A) ' strettive Actiet Report tog f i!
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patpaatti sv, R. C. DAVIS g,,,pygg gy, I. T. CERWN P pggg, 8/17/53 quaLiff asspeasst past s sessene QUALITY A$$URANOE RECOP.D$ No. 1 of 3 ,
17.0 QUA1.!TY ASSURANCE RECORDS l L 17.1 SCOPE f 17.1.1 To outline the system by which all inspection ' and quality -
assurance records are maintained for ready reference and the !
retention of such records. l l
l 17.2 RESPON5181LITY .
i 17.2.1 The accumulatic,n, evaluation, retention and distribution of QA i L records are the responsibility of the QA P.anager. See Quality ;
l
- Assurance Records Procedures f or details. He delegates perf or- .
nonce of this function to the QA Engineer - Records.
l l
17.2.2 The Project QA Engineer, QEG, vill prepare a Records Procedure l
- after consviting with UE&c. This procedure vill outline the con-I tent of . the record file, filing and retrievability tt;hnique, i l eethod c.f identification, custodial responsibility, permanent and h non-permanent records, duration of the file, and anneur in which the records are to be transferred to the owner. This procedure will be. issued as part of the Proh et Procedures Manual.
I 17.2.3 Documents associated with items and ma t eria ls perchesad and !
supplied by UE6C, af ter Company review as described in Section VII, i shall remain the responsibility of UE6C for retention, ese docu- .
ments include, but aregnot limited to ASME Data Report 6, certified ,
I Material Test Reports end. Certificates of Compliance, Purchase I- Orders, and other manufacturer and/or supplier evidence of accep-table quality.
17.3 NAINTENANCE AND ACCESS TO RECORDS 17.3.1 All quality assurance records shall be maintained under the i l
' supervision of the QA Manager, and shall be easily retrievable for review by UE&C, the Authorised Nuclear Inspector or other authorised personnel.
- :.. r.ca.. --M.J.2 At - the completion of the contract, all quality.. assurance records.
dasignated in Paragraph NCA-4134.17 of the Code, and any others designated by UE6C as permanent records shall be transmitted to the Owner or his Agent for retention.
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_, SCCTION NO. -
PerpaAED tv, R. C. D& TIS lgpp,ovgegy, t. F. CERWIN 14 gagg, 8/17/83 [
J l
.evaLitt assueasts past
- c. 7.P e ss a an QUALITY ASSURANCE RECORD $ NO.,. 2 o!' 3 17.3.3 Other records beyond those required above which are needed to !
verify compliance with the Code and this QA Prostas for Class 1 ,
items shall be asistained at a place autually agreed upon by the !
owner and the company for a period of 3 years af ter completion. ~
but not less than 2 years af ter commercial operation of the t plant.
17.4 PERSONNEL _
l 17.4.1 Personnel -assigned to custodial responsibility of quality l assurance records shall be trained and qualified in accordance !
l
- vith written procedures which are e part of the Project !
Procedures Manual.
17.3 C 0prrt::T S Or Rt conD TI ts < ,
17.5.1 As a minieun, the quality assurance riccrd file shall contain the following t A. Field Quality Assursece Records Index (Tors 38) !
R. Purchase Order, Sketches, Drawings, etc.*
C. Certified Material Test Reports, certificates of Compliance * .
D. Isometric and Detail Drawings. (As !
Constructed /As Built - See pore 6 and Tors 7)
E. Radiographs and Reader Sheet T. Appropriate ASME Data Reports * ,
G.- Rest Treat Charts R. Rondestructive Enamination Records
- 1. Welder / Welding Operator Qualification Reports J. Receiving Inspection Reporta _>
K. Final laspection Reports l L. Inspection Check Lists M. Nonconformance Reports N. Deviation Roquests C. Calibration-Records and Reports i Wald Rod Stores Requisitions
, t l P.
l~
Q. Qualification of NDE Personnel and Procedures R. Qualification of Inspection, Testing & '
Examination Personnel .
- For exclusions refer to Paragraph 17.2.3
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S. Tleid process Sheets I A '- . T. Weld Elstery Record
- U. Desiga Spesifications, when app 11 sable V. Stress Reports, when applicable * '
. W. Audit Reports .
- 1. Asy other records required by Code er Centrast
- 7. Corrective Astlea Reports. .
.y
- n. .
17.6 FonMs 17.6.1 Torna referred - to in this secties are exhibited in the back of this manual.
l- Torse referenced ares l l (38) Tield Quality Assurasse Records !ades !
(6) Tield Drawin?
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]
esa u ft aestsaatt P Aeg . '
Pe66 sam App!?$ No. ' . 1 of 4
- 18.0 App 178 I 18 1 800PE 18.1.1 To present. e seeprobessive sysses of plassed and persedie sedits
'which shall be carried out te assure sempliance with a!! aspesto of the Quality Assersace Progres and to deternise the of fee-tiveness of the progree. ,
i 18.2 PROCEDUR28 1
18.2.1 All audits will be performed by the QA Auditor. Q24, er his J l
designated representative is asserdance with a writtaa precedure. 1 This procedure contains the instructions relative to the respen- 1 sibility of the periosance of audits including qwlification and ladependenc e of persees perforsing audits, frequency of endits and prescribed methods of perforsing and documenstag and i
. re porting reoplas. Preparaties of audit checklists (Fers 351 r vill be the respessibility of $be QA Auditor Q84. Copies ei the !
precedure will be iss19ded to $he Project Precedures Manual, . Any ,
revisions to auth presedures by others for specific applisation l to UE6C contract requiremeses er requests aball be reviewed and approved by the Direster of Q4, Q84. !a prepartag the audit plan, l the QA Auditor, Q84, will review prior audits for possible trends. -
4 18.3 FrasoltNgl, -
I' 18.3.1 All 1ead Auditors will be t',sised, qualified and certified based on a coa 6(maties of fasters which instwie education, espersense and esasiaaties. g 13.3.2 Audit team members will be sele 68ed, trassed and qualified en the basis of their knowledge of the area er activity being audited and ability to evaluate the esgivity tad write reports based en objective evidence. Sush fasters as sincerity, tenacity and sound judgement shall be cosaldered le evaluation et all personnel.
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i
! e SECTION No.
[., ' I eatpantD Sv, .R. G.' DAY 18 APPROVED SY E' I' E M Datt ONUI3 -
h
. I i .
QUALITT as8es&stt: , PAGE Psossan= AUDITS .
No. 2 of 4 l l .
v 1 18.3.3"' Individuals asy 'also be selected to participate ! in : the audit
'
- processc whose espertise in certain. areas would be ' beneficial to the'audst team.
18'.3.4 Individuals' assigned the responsibility for auditing. ahall be
' indeper. dent of the individual or group -directly responsible for
- perfornting .the specific activity.
L .'y, 18.4 AUDIT FREQUENCY o
L 18.4.1 A schedule of perio4c audits vill be established to assure that L
an audit will bi conducted er soon as practical af ter the start of. installation, and to assure thereaf ter that all aspects of the QA program will be audited annually by the QA' Auditor, QEG. 3 18.4.2 Retularly scheduled audits may be supplemented by additional unannounced audits, ee- necessary.
18.4.3 prior to aedit activities, the ANI will be notified so that he
,- may participate as he chooses.
i 18.5'REpotTs l' -18.5.1 All- audit reports shall be substanticted in writing in the f orm of an aydit report in acco: dance with the , applicable procedure being used. Reports shall inclu'de proposed corrective action for i deficiencies and follow-up action- to be taken.- In additica, I
objective evidence of the- notification of the individual respon-sible for the activity being audited shall be contained in the audit. report. ,
- a. .
18.5.2. Audit- reports shall- be distributed to the individual. responsib'le for the : activity -being audited and management personnel for review evaluation and- action and shall be available to Up.&C and uthorised .Muelaar Inspector for review.
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< Pullman Power Products azzi e SECTION NO.
ontPARED hvi R. G. DAVIS appneygg gi,,, E. F. GER G _M DATE: 8/17/83 esatttY assutautt PAGt PSD88&M _
AUDITS NO, 3 of A 18.3.3 The Resident Construction Manager , in conjunction with the QA 1 nanager, shall respond in writing to the QA Auditor, QtG within thirty (30) dsys af ter the post-audit conference. In their writ- '
ten response they shall address the violation defined in the Audit Report, specify corrective action taken, date for comple-tion of implemented corrective action taken, date for completion je of implese's.ted corrective action, and esasures taken to preclude q recurrence. The records shall be maintained by the QA Auditor.
QtG, for review and reference in subsequent audits. Additionally, duplicate records shall be maintained under the supervision of the QA Manager.
18.6 F01.1,0W-UP ACTION 18.6.1 Whenever deficiencies are noted in an audit report - immediate corrective action shall be initiated by the Resident Construction Manager in conjunction with the QA Manager of the activity audited. As soon as practical, upon receipt of corrective action implemented, the QA Auditor, QEC, or his designee, shall conduct et on-site review to verify the adequacy of the corrective action
( implemented prior to final acceptance and close-out of the audit finding. This verification shall be documented in the follou-up section of the Audit Report.
l'8.7 AUDITS BY MANAGEMElfT '
18.7.1 The Vice President, Quality Assurance vill arrange for annual audits to verify that the corporate functions as outlined in this Quality Assurance Program are being effectively implemented.
Individuals assigned the responsibility for auditing shall be independent of the individual or group directly responsible for performing the specific activity.
18.7.2 Audit results shall be outlined in wri.ing and shall include pro-pesed corrective action for deficiencies.,
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SECTION N0.
I' O' DA II APPROVED BYi I* I* O D ATC s.
IIII/I3 PREP &8tt0 SY t PaGt tuaLITY assvaasst AUDITS NO. 4 of 4 Pe00 sam 18.7.3 The audit report will be distributed to the President, Vice President, Quality Assurance, other responsible management per-sonnel, and the Director of Quality Assurance.
18.7.4 The Director of Quality Assurance vill respond to audit findings written against the Quality Engineering Group, QgG and the QA Manager shall be responsible to respond to findings written against the Nuclear Field Site. The writtee response shall spe-cif y the violation, corrective action to be taken, esasures to preclude recurrence, and a schedule f or implementation.
__a Director of Quality Assurance, af ter consulting with other responsible management, will pre pare a written response which specifies the violation, corrective action to be taken, esasures to preclude recurrence, and a schedule for implementat'on.
18.7.5 The Director of Quality Assurance vill notify the vice president, in sriting when all implementation is Quality Ass,rance complete.
18.7.6 Records of Management Audits will be maintained by the Di*ector of Quality Assurance, QEG, for review, follow-up and reference in subsequent audits.
18.8 TORMS ,
18.8.1 Toras referred to in this section are exhibited in the back of this manual.
Forms ref erenced are:
(35) Quality Audit Checklist
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.SECTION 000, 1/17/84-patpante gy, R. G. D4V18 appn0Vgp evi pagg evakift attesasst Fogx8 No. 1 og 3 Peeeean FORM 90. SECTION DESCLIPTION gh II Quality Assurance Manual-Distribution 1.ist 8/17/83 1
II Transmittal 1,etter 8/17/83 2
II qualification Records 8/17/83 3
Welder Qualifietion 8/17/83 4 II II Weider Qualification Status 8/17/83 5
III, V, VI Field Drawing - Pipe Support Detail 8/17/83 6
IVII III, V, VI, XVII Field Drawing - Installation Isometric 8/17/83 7
8 (Fors Deleted)
III, VI, IV Stop Work order 8/17/83 9
lasta11ation Verification 1/17/84
/84 10A III 1 III, X QA/QC Flaal Inspection 1/17/84
/84 10B X Process Sheet and Aa/ Built Status Log 8/17/83 10C K Field Fressure Test Cover Sheet 8/17/83 100 X Field Pressurs Test Report 8/17/83 10E 11 (Form Deleted)
IV Approved Vendor List 8/17/83 12 II,VI Document Status Record 1/17/84
/84 13
, ..s.
VI Drawing Control Card 8/17/83 14 VI Transmittal Record 8/17/83 15 VI Procedures 8/17/83 16 4
Nonconformance Report 8/17/83 17 VI IV, XVI Field Instruction 8'/17/83 18 III, V, VI Field Wald Trocess Sheet /Kapair 8/17/83 19A III, V, VI, VIII, l 1 XIV <
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- SECTION NO.
patpAmte 8vi E' 0' DAYI8 Appn0vgo gy, E. F. CERWIN _ 9 ogyg, 1/17/84 esauty assvaaest pact -
Peetaan FORMS NO, ,,g og 3
- FORM NO. SECTION DESCRIPY105 agM810N 193 III, V, M , VIII Field Wald Process Sheet (Class 1 Banger) 8/17/83 X, DV 19C III, V, VI, VIII Ranger Field Weld Process Sheet (Class 2 8/17/83 X, XIV or 3) 19D III, 7. VI, VIII Espansion Anchor Process Sheet 8/17/83 X, EV 19E-1 III V. VI,,VIII (Mechanical) sombber Process sheet 11/04/83
! nm X, EV E-3 19F III, V, VI, VIII Field Fro:ess $ beet 8/17/83 X, XIV 7 19C III, Y, VI, VIII Field Weld Process Sheet 8/17/83 E, DV 3/84 20 I Daily Surveillance Inspection Report 1/17/84 f 21 (Forina Deleted) 22 IV Bold Tag 8/17/83 ,
22A IV Repair Tag 8/17/83 23 VIII (Material) Component Requisition 8/17/83 24 VIII Field Warehouse Requisition 8/17/83 25 VIII Wold Rod Stores Requisition 8/17/83
.. . 26.A & B II Welding. Procedure Specification 8/17/83 27 A & B IX Procedure Qualification Record (Welding) 8/17/83 28 IX Procedure Qualification Record (NDE) 8/17/83 29 II, I Magnetic Particle Examination Record 11/04/83 30 II, X Liquid Penetrant Esamination Record 11/04/83 31 IX, I Radiographic Inspec' tion Record 8/17/83 32A IX Weld Repair Order 8/17/83
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~ SECTION 840.
i perpAnto gyi- -R.~ G. D&TI8 APPROVtp Sv ~ E. F. CE8 WIN S part, 1/17/84-9eal.lf v 68sg8 Ae'88 ' PAag
..- P##esas - F0aus NO.
, 3 ,g 3 ,
t
'FORN #0. g D_889_&l_Pf!05 g *-
323 12 Weld 8apair Order . 8/17/83 32C =1I Weld'Rapair order 8/17/83-32D .
12- Weld 8apair onder ~ .
8/17/83.
33 211 Calibration Bacord 8/17/83 34: III Calibration Sticker .
8/17/83' 34A . III- Calibration Sticker 8/17/83 35 RVIII Quality Audit Checklist 8/17/83 ;
236 II, 2. Ultrasoais Flaw Detection Record 11/04/83-
' ~37 XII Calibrated Tools check-out Los 8/17/83 38 EVII Field gus11t* Aseuraase Records lades 8/17/83' 39, ,
XV Lialted Work Authorisation Request 8/17/83-40 VI Doeveent Indes '8/17/83 41 IV Limited Work Authorisation Tag 8/17/83--
M42 271 Corrective Action taport- 8/17/83
[' J42A XYZ Corrective Action Report Log 8/17/83- '
18-1 17 VII UR&C/Seabrook Central Purchase Order 8/17/83:
8-2' IV UE&C/Seabrook Central Field Purchase 8/17/83l
' Requisition
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-o g_3 ,,gggg 39 . . Froposed Engineer Change Authorisation' "11/04/8F S III Basiseering Change Anthorisation 11/04/83-s
- 5-3 III Minor "Ca-the-Spot"-Engineering Change 11/04/83 Authorisation ,
5-6 ; III DE&C Engineering Stop Work Order- 8/17/83 NOTE: . Foras S-1 through 8-6 are forms generated and controlled by the "N" Cor-
- tificate Bolder (95&C). Minor revisioso to these forms, initiated by the "B" Certificate Bolder, any be implemated for use (subject to A.W.I.
Concurrence) prior to being formally incorporated into a assual revision. !
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l Attanttes:
nona A...t. son ,er.esa een et ae tsuno re , tr.dat. pre 3=t I
.omlar n.a =sua Auvae.t. as
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Asm cartua.t.. i l of Austariaation Nes. 5 1101 2 (371') and 5-1102 1 (KA). ,
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This manud La assued as a centrolled docuinent and will be uedat.d sath time a revisten is asse. Tour name and the serial su:aber of the amaual i assigned to you. is kept en a master list at Pullaan Eiggar.s. CA Depar.aest.
Seabrook. Nov nampaktro, ,
q saa cine e rows.a 5. ode you nu rues.e so,s.e of al . e nat, 'ne revised Sectase. All pages wathin the ev& sed Sectice bear ao sev reviston I
date and supersede any provi6eae && eves. Teu must replaae the superseded l 'r Sections w 2 the revised Sections, destroy the old Sectians and reture i this letter to:
1 putimam . B&asias F. C. Son 160 Eaabrook. Now &shire 03874 Attentica QA Manager
- Please esistain a sepy of this lettar with your annual for future reference. l saaceraly yours. _
88
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i seabrook statase l This maa a1 a anisaed **, Jack Sidith ga n,,,,o ser, n. 2 I
issue /new./Sepple./Date: # *4 : 0/0/Rh Proj ut: Saabrook
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= = = = = - I i MMM SocCL Wilmington 111gh Bedford. Ct. 12 74 NN l Man:hester Urive-=fre! Pf ehen1. s v. l 5 his. .
1 TECHNICAL TRAINING: est/sarmer Eser nw av suswese we sosumemnerv ,
i COURSC/SEMNAR SiSJElllT h lYEAA A5M-AW5 Welding Inspection i Home Study l 5 ' 77 l l l i .
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