ML20055C671
| ML20055C671 | |
| Person / Time | |
|---|---|
| Site: | Seabrook |
| Issue date: | 02/10/1983 |
| From: | Robert Davis, Gerwin E PULLMAN POWER PRODUCTS CORP. (FORMERLY PULLMAN, INC.) |
| To: | |
| Shared Package | |
| ML19298E072 | List: |
| References | |
| NUDOCS 9006010038 | |
| Download: ML20055C671 (150) | |
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REnsloN DATD 9/29/8f BBC22VED REnsion mTo 5/s/81 U. E. & C. !NC.
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' Introduction.
.Inteeduction 3/1/82
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i Definitions Definitions 2/10/83 I
organisation 2/10/83 d
7 II Quality Assurance Program 1/17/83 3
III:'
Design control 2/10/83 1
Y IV
. Procurement Document Control 1/17/63
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Instructions 4. Procedures & Drawings' 2/10/83 1
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.VI' Document control 2/10/83 1
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.VII.
. Control of Purchased Material, 2/10/83 L r,
. Items and' Services
- VIII Identification and control of 2/10/83 Material's and Items
.j LN lII:
Control.Special Processes 2/10/83 i'
I" Inspection 2/10/83' a
II Test control 1/17/43
. III.
Control of Measuring and. Test 1/17/83.
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Equipment 1
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- XIII.-
Bandling, Storage and Shipping
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.2/10/83 l.
L, IIV; Inspection. Test and operating Status 1/17/83-XV.
Nonconforming Materials -Parts or 2/10/83 3
Component s IVI corrective Action 1/17/83 l;
E Zv11 Quality Assurance Records 2/10/83 1VIII Audits I/17/83 Forms Index
' Forms 2/10/83 SF 1.06 o
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48 mErtain To ABBREVl&T!oWS IN TEE MANUAL DEFINITIONS l
10CF150 Co8e of Federal Regulations - Title 10. Part 4
50-of Appendia 3.
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that - infor-i L 10/83-
- Acceptance The act of reviewing.- to ensure nation' = and/or detail provided is - suf ficient; __
for inspection it is the act of _ ensuring that i
the.. activity or item conforms-to all require-
'g ments, denified by sir sture or:Idtiets and-r...
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Section'111, av. 1.
Approval To assume responsibility for=and give sanction j
to content, signified by signature or initials
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and date.
Administrative The Causpany's organisational interface whersio li
. Reporting personnels are obligated to make knownt to, and
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take direction from,, appropriate supervision in matters relating to costs,' personnel. etc.
L ASME:
American Society American Society of Mechanical Engineers of Mechanical-Engineers ANSI
- ANSI American National Standards Institute l
Approved Vendor List of vendors whose QA programs have' been j
Lis t reviewed and accepted by the. Company LQEC Department (Williamsport) as conforming to the:
nPPlicable requirements of ASME. Code for
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,...s Products-invelved.
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Appurtemenem An item (as defined in ASME Section III) which.
d is attached to a component which has been-l c'ospleted and previously stamped.
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DEFINITIONS Peesean NO.
AS REFT.RRED TO gli!T0ll8 IN TEE MANUAL DEFINITI0llt
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i Audit An audit is a documented activity performed in j
accordance with written progedures or checklists to verify, by esamination and evaluation of objective evidence, that applicable elements of the quality program have been developed, docu--
mented, and implemented in accordance with spe-cified requirements. An audit does not include survsillance or inspection ; for the purpose of process control or acceptance of usaterial or' items.
A1A AuthoriseA Ine 4.r.y Inspection Code which has au neeeue:
Agency monitor the Company QA Program au pr h.
E third party inspection at specific field site.
ANI Authorised A Qualified Inspector employed by A1A having Nuclear jurisdiction at the field site.
Inspector ANIS-Authorized The Authorised Nuclear Inspector Supervisor of 1
Nuclear the AIA as defined in 'the Code shall par-Inspector ticipate -in the Society's review of an appli-Supervisor cants QA program and shall review and accept any modifications to the QA Manual before they are put into effect.
Certificate ASME Certificate of Authorisation to perlorm Of ' Authorization work under the' jurisdiction of the ASME Code l
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asintaining specific responsibilities in the p.
operations authorized.
s.._
Cbsch To ' compare with a source original or kuthora-l tive document. Completion signified by signa-l ture or initials and date.
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Checklist A pre-established -list of activities, opera-i tions, or requirements to be reviewed and/or l
verified as being accomplished. Checklists will i!
not be exhibited in this manual but will be.
addressed in individual roject ?:ocedures.
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1 AS RE?taAED TO-A83 REVIA 170NS IN THE MANUAL DEFINITIONS Code Ameri va Society' of Mechanical Engineers -
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Boib sad Pressure Vessel-Code Section III.-
Diviu sa 1 Nuclear Power Plant Components,1977 Edition through and including. the Winter 1977 Addenda.
Company.
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Comp.onent Metal supports which are designed to transmit 10/83 Support loads from the pressure retaining barrier or the component' to the load carrying building structure.
'i Corporate QA The Quality Assurance'N ogram of the Company's
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. Program Corporate Saadquarters accepted Jy the JtSME '
as. a ' result af a Manual Baview and ou ! file
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with.the Authorised = Inspection Agency.
q Communication-The. interface between individuals or groups.-
having no direct technical, functioo:1 or administrative responsibilities to each other.
Data Report Appropriate ASME form completed by the manu-I facturer - or installer for each component. sup-h port, part, piping sub-assembly. pump, piping i
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system p valve or vessel"per,the Code.
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Design Report
'he Desiga. Report is the design-document which r
Li includes stress analysis or calculations or both to show that the allowable limits are not exceeded for the loadings specified in the Design Speelfication.
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APPROVED gy, toALetv Asseene3,3 DEFINITIONS PAGE 4 of 9 Petetaa MC.
AS REFE RED TO AlltEVIAITONS IN TEE MANUAL DEFINITIONS Design A Certified Owner's or AE document which defi-Specification nos the functions of the component or appur-tenance, design requirements, envircamental i
conditions, code classification, and boun-daries.
(See ASME Section 111).
Document Any drawing, instruction, procedure, or speci-fication which is used as a basis for per-forming, controlling, modifying, or inspecting an item or activity.
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1 n-piping s uc e s s er.bli e s, component suppercs oc parts thereof, or the installation of piping -
systems.
Subsequent to the issuance, of the 1/17/83 revision, UE&C assumes responsibility' for all Field Drawings.
New Field vrawings.
will be initiated by - UE&C and revisions to saisting Field Drawings will be done by UE&C as well as control, copy and transmittal to the Company FDCC.
Rold Points A point in the receiving, fabrication or installation process that requires = inspection by either the Authorized Nuclear -' Ins pector,
Customers or Company Inspectors before per-forming the next operation'.
Installation Those activities required to place and attach j
a-.~. m -
components to their support,.and join items.of a nuclear power ' system by welding or mechani-cal means.
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i Item
- Material, vessels, appurtenances,
- parts, valves, pumps, piping sub-assemblies and com-ponent supports.
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I AS REFERRID To LSSREY1ATIONS IN THE MANDAL DEFINITIONS Material-Items manufactured to an SA, SS, or SFA speci-
'p fication or any other material permitted by ASME Section III.
CMTR Cerpified Mater-A certified material test report as defined in ial Test Report the Code.
Norconformance Any deviation from specifications or. Code which by itself or in relation to other cosi-
~
ponents., might adversely affect-performance or relisbility.
i NCR Nonconformance A
report explaining.sny devistion from L
Report Company, UI6C or Code r e quir eur.r. s iniciated
-i by anyone but controlled and issued by the QA.
Manager or his designee.
NDE.
Nondestructive An c amination which does not alter the physi-Examination cal characteristics or composition of the item such as radiography, liquid = penetrant, magne-tic particle, ultrasonic, leak testing, etc.
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lart Parts are those items having work performed on them which require the presence of an ANI which are incorporated into a component. or l
component support furnished by one certificate l
holder or another.
' Point of A point at which UEl,C relinquishes control of I
f Installation material such as a buildirs within the physical l
power plant or an area used for unloading c or possibly a'
immediately adjacent thoreto fabrication shop in the esse.of fabrication.
Piping Sub-Piping Sub-assemblies are defined as sections Assembly of a piping system consisting of fittings and pipes or tubes-which are fabricated as sub-assemb'.les in a shop or in the field before they are installed in a nuclear power system.
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DEFINITIONS Pg,E 6 of 9 AS. REFERRED TO l
ASSRITIATIONS IN TER MANtIAL DEFINITIONS t
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Procedure Quali- -Welding or Nondestructive Examination proce-L fication tacords dure - qualification records incorporating-all-l-
necessary parameters.to prove adequacy.;
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Process sheet A document which outlines in detail the.
L sequence of operations necessary to ' perform a specific' work activity.
It provides for i
ref%rence to special. processes, accept / reject'
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friteria and for status sign off by the opera-~
tor, inspector and AAi!.
A compila' tion of procedures and instruction, s"
Project
-which provide specific information required to
I i
p tiwr.,-revision, maintenance, updating and distribution of the Corporate Quality Assurance Manual for Mechanical Construction.
He will submit all Manuals and Manual revisions to the Vice
. president, Quality Assurance for approval.
4 Until such time as a project Quality Assurance. Manual is established and.- accepted by virtue 'of an acceptable ASME site j
survey. the: Director of Quality Assurance' will. Peepare, revise,
!f maintain, control, and distribute supplements tu the Corporate O
i Quality Assurance Manuals as necessary for the particular job 1
s site situations.
' Be is responsible for, but may delegate to others.for specific nuclear sites, the preparation, revision, asintenance, and tNiating -of all Quality Assurance Procedures required for: field operation.
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Be is responsible for, but may delegate to others.the selection,
.t indoctrination, training, qualification,' and when applicable, the ;
examination and certification of all-QA personnel, NDE personnel, auditinc personnel and inspectors, in the' Quality Engineering Group.
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Be, or-his designee is responsible for.. sducting audits - on.a regularly scheduled basis of each field site to verify adequacy' of the implementation of the QA Progran.
Es shall report the m>
results of, such audits to the Vice President, Quality Assurance.
y Be has the authority,. responsibility and freedon. to identify-l quality problems, and,to recessmend corrective action.-
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jM 1.3.6 project Quality Assurance Engineer QEC ll The Project QA Engineer, QEC, reports to t',e - Quality Assurance h
lg Supervisor.
Be is responsible far Cor.e - and speiification
,j interpretation.
He has the authority and responsibility 'for -
1
".s writing, : revising, maintaining rad cuntrolling the. Project l
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[S Quality Assurance Manual and Project -Quality. Assurance, - Quality Control Procedures required to implement the program.
When a.
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Project QA Mannal and Project Procedures.'are approved for use at V
a specific site, he delegates responsibility for the revision, j
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'1 maintenance, conttol and distribution to the QA Manager. 'The 1
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project QA Engineer, QEC will give assistance in the performance =
of Mechanical Construction Audits of the Nuclear yacilities.
1.3.7 QUA1.I':7 ASSURANCE AUI'ITOR,, QEC d
The Quality Assurance. Auditor, QEG reports to the Director ofi Quality Assurance.
Ba has the authority and responsibility for writing Audit Pro =adures, establishing audit schedules," prepara--
tion of ' audit plans, and - checklis':s ; for the performance, eve-K lustion, and verification of the QA Program as-implemented at thei-field sites..
.The Director of Quality. Assurance ' will - be L responsible ' for the training, qualification, certification, and continuity records for Auditors and Lead Auditors associated with r'
Nuclear Facility Audits.
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Poetaaet 1.3.8 LEVEL III 11ANINER, QEG The Level III Examiner, QEG reports to the Director of Quality Assurance.
_Be has the authority and responsibility for ' evaa luation, qualification, proficioney esamination (as required) and certification of the Level III personnel vbo say be assigned to specific field tites.
Be is also responsible for evaluating and qualifying 'the written'
'l saamination, inspection and testing procedures.
For nondestruc '
tive examination, he shall be. qualified' and certifiedLin accor-dance' with~ the Company's written practices which meet the-
,.i requirements of SNT-TC-1A-1975 Edition,.and the AsME Code.
0 Authority to perform ' these functions may be delegated by the.
Level III Examiner to a certified Level III an'd so documented.
11e shall be' responsible for the recert-ification' of Level III yer-.
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sonnel.
1.3.9 QA VELDING ENGINEER, QEG l
b The QA Weldit.g Engineer QEG, reports to the Director of Quality Assurance.
Be has the aut horit;- and responsibility for the the preparation, verification of qualification, and maintenance. of all. Welding Procedure Specifications.
Be shall' select, prepare and-qualify new welding procedure specifications-for nuclear pro-
- jects.-
Be shall' consult with UE6C regarding addition 21 proce-1 dures or recommendations for revisions to existit,3 procedures as l:
say be required to ' satis f y specific project requirements.
Be
~ '
shall consult with the Director of Quality Assurance in. weld related,QA, procedures.
Be shall assist ~ each field QA' q
Engineer-Welding and provide technical direction on veld related
. problems.
.Be shall also assist in the perforuso.ce.of. Audits of nuclear
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Petesam 1.3.10 'fraining Engineer, QEC The Training Engineer, QEC, reports to the Director of Quality Assurence.
Be has the authority and responsibility for the development of training aids with emphasis on Code, contract and specification r e qu irement s. Be is responsible for the coordination and admi-nistration of training aids developed between QEC and the nuclear field sites.
The Training Engineer may delegate spect'ic functions for the development of - * ? Ming materials for implementation to other qualified individuals.
He shall assist in the training and qualification of QEC Project QA Engineers.
He shall be responsible for. the verification of training, impl e-mented in the field to assure compliance to QA Program, implemen-tation of the training program, qualifications and certifications of personnel.
He shall be responsible for retaining current I
records of qualification and certification of all Level III per-(
sonnel for each specific nuclear site. Be may also assist in the performance of audits of nuclear facilities.
l 1.3.11 Supervisor of Quality Assurance, QEG j
"he Supervisor of Qus.lity Assurance, QEG reports to the Director l
of Quality Assurance.
Be has the authority and responsibility for administering the Quality Assurance program and coordinating the activities of the Projeca QA Engineers, Document Control S pe cialis t s, Clerks and other personnel assigned to the Quality Engineering Group.
Be sha1.1 have responsibility for the review of Quality Assurance, Quality Control Project.QA Manuals and required by various codes and Custcaer specifica-Procedures as tg,,,,
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2/10/83 1.3.12 Resident Construction Manager'
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The Resident Construct!.on Manager reports to the Senior. Vice President Piping and Mechanical, through the Vice President.
Mechanical Construction' Operations.
Be! has the authority and j
responsibility for the. administration of all required functions at the field site.
Tbl.a includes selection, indoctrination. and g
training of perso.inel, other than QA personnel, in cooperation,
with the Quality Assurance Manager as outlined in section. II, Para. 2.5.4, as required to effect a quality installation. - 'nis compliance 'witt QA requfrasents are controlled as described in 1.3.14.
The Resident Construction Manager. is the top linec ot authority at the construction site and is' ultimately responsible for adequate implementation of the Quality Aseuranct Program.
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1.3.13 Assistan.t Resident Construction Manager
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The Assistant Reside' st Construction Manager re por t s - l to the
- Resident Construction Manager.
Be is responsible for the imple-a mentation of the Resident Cm.struction Manager's responsibilities J
in his absence, and other duties as assigned by the Resident constructor Manager.
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'1.3.14 Quality Assurance Manager u
The. Quality Assurance Manager reports on all technical and func-tional matters relating to-quality-assurance to the Director. of C
Quality Assurance. ' Be reports administratively to the Resident construction Manager.-
~
- !j Be is responsible to the Director = of ' Quality Assurance for the effective implementation of Quality Assurance and Quality control R,
procedures (as applicable) at the field site to which he is i
assigned'.
Be has the authority, responsibility, and-organisational freedos d'
for implementing Quality Assurance or Quality Control Programs as directed by the - Director of Quality Assursace.
In cases of conflict in matters relating to Quality Assurance, he may report directly to the President, through the Vice President of Quality Assurance and Director of Quality J.ssuraces.
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peese tm Once a Project -Quality Assurance Manua.' is established > by. virtue 1_
of an acceptable ASME site survey, the Quality Assurance Manager vill - be responsible for its revision, reintenance, coment and
,l d.'stribution. Be will obcsin approval for all revisiosit free the.
Vice President of Quality Assurance, througn the Director of 4
II Quality Assurance.
Be is responsible for the control and distribution'on site of the-Quality Assurance Procedures: establiebod-for ; the. job,=. and'? any other duties relative to such procedures as may be delegatedito him by the Director of Quality Assurance.
selection, indoctrination. training qualification This ' includes and certification of' QA personnel who'say. be hired. in; tho' field.
cooperates i ith the Resident Construction Wanager by coor -
dinating the activities as necesary to assure the attainment Jof-9 l'
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< the' desired quality. levels.,Be has the authority, responsibility
and fireedom to icentify quality problems and' to initiate, recon-e'
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- send or provide solutions and to verify implementation of solu-L tiens,z and conerel of further processing. of any : nonconforming r
item'or condition until' proper disposition is'made.-
Lp 11.3.15 Assistant QA Manager The Assistant CA Manager reports to the QA Manager.
He is.
responsible for the implementation of the QA Manager's respcn-1 sibilities in his absence and 'other duties 'as assigned-by the QA,
'~
i Manager..
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ORGANIZATIONL
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k 1.3.16 Field QA Superviset
't R
The ' Field QA Supervisor reports to the Assistant-QA Manager. Re I
Ih.<
is tosponsible for the accumulation evaluation, retention, f'
control and disburessent of ' QAL documents and. records.
This
)
e responsibility includes review of drawings, process ' sheets and -
and.. control' of materials. procedures, process' L;
1 data - reports,
sheets, nonconformance reports and records' storage. The Field QA p
. Supervisor is also responsible for training and qualification. of l'
QA personnel and the qualification -of welders. le-.is responsible ll for control and saintenance ofl procedure specifications, direc-la tives and QA Manuals. Be assures that these documents, and revi-sions thereto, are properly' controlled and distributed and that distribution records are ' retained.. Be is also respon- -
correct Be assists the QA.
1 sible.for control of nonconformance, reports.
Manager in internal systems studies and auditsland coordinates 4
revisions initiated con site.c Be' delegates these-
. alli procedura activities to other QA personnel under his supervision.
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1.3.17 Training officer
(
e The Training officar repvr u r.c che fi H @
4 e< r v w; c. A Ornut 1.esder a,ay be appointed to assist in the supervision ~ of personnel within an assigned group.
Be - is ~ responsible for ice coor-administration of-all f,leid trainingL lt lis the dination and responsibility of the Training Officer, or his representative, to 0
conduct training using the various materials and: sids necessary
' Classroom-
- for the implementation of a complete Training. Program.
- Training aball be conducted. by -the Training.0fficer or qualified
' personnel designated by him..- On-the-job' training shall be docu-mented.
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'l i2/10/83 1.3.18 site Auditor.
3 E
t The site Auditor reports to the - Field QA Supervisor. - A Group Leader'may be appointed to assist in the supervision of personnel within an assigned group. Be/$he shall conduct audits and perform
-[
internal systems studies o$ the implementation of the QA program.1 l
?-
The results of these activities shall be reported to the Q& -
Manager.and Tield QA Supervisor for evaluation, n-i I
i 1.3.19 QA. Engineer The QA. Engineer reports to. the Field QA - Supervisor.
A Group
.m p'
-Leader may be appointed to assist in the supervision of personnel within an assigned group.
The tere QA Engineer includes person-nel.who are ~ trained, qualified,- and certified to applicable lovels" of competence in, Quality Assurance functions such'.as l
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1 ; Material, Document Esemination,- process Documenti Esamination.
s Welding Engineering, Records Management. or other. functions as J'
assigned by the Field QA Supervisor.
' t/10/83-1.3.20lQA Specialist-process The QA Specialist-process, reports to the QA Engineer responsible a
' for process.
Be is responsible. for ! control of the issuas~, of
-each process sheet, the return and review on a daily basis ur att completed process sheets issued, and maintaining the latest revi-sions; of drawings which are required to. verify control of weld numbers,-procedures and electrode selection.
i s2/10/83 1.3.21 QA Specialist - Records The QA Specialist-Records, reports to the QA Engineer responsible for Records.
. Be is responsible for maintaining security and 1!
to the vault.
Be maintains preservation. of - records assigned L
H control of : records by receiving all records and maintaining a control log..of records which are signed out and, returned.
~
p L. i t /10/ 83 s 1.3.M QA SpectaM ac - Valding s
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.c The Q A. 5pe; t alis t -Weld te.g report s te'the QA 1::g ia c e r :r.;
W f
L for Welding. He is responsible for disbursal of eleotrodes as indicated on a Weld Rod Stores Requisition by exact quantity, type and size.
He assures that the correct lot or heat of weld h-material is recorded on the requisition.
He bends and discards I
damaged electrodes when returned.
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i 10/03 1.3.23 QC Supervisor l
- 1 The QC Supervisor reports to the. ' Assistaat. QA Manager.
Be is responsible for. schedaling and performing. all QC activities.
Included are the fo14 ewing:'
receiving Laspe c'. loa, in-process-inspection, weld inspection, final inspectica, and test conttol.
j F
4 te 'shall assure that only qualified personnel are assigned to D
perform the above listed activities and that the activities are properly documented as work progeesses.
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,p 710/03 1.3.24 QC Incpeetor a
The QC Inspector reports to the QC Supervisor.
A Oroup Leader may be appointed to assist in the supervistos of personnel within an. assigned group. Tha ters QC, Inspector includes Vissa). ~
i,.
Inspectors Receiving Inspectors Welding Inspectors, Mechanics.1 y
' Inspectors and Testing persoonst. who are trained - qualified and-
^
certified to apolicable levels of competence through the. QA D
i Manager.
They perform functions as assigned-by the QC l
l Supervisor, in accordance with written approved proceduras, and
- are responsible for the acceptability of the activity to which u
e, assigned.,
l' U10/83!
1.3.25 NDE Suparvisor C'
The NDE Supervisor reports to the Assistant-QA Manager. Be is a.
certified Level II or III in one or more NDE. met' nods.
Be is responsible-for assuring that. Level I and 11 NDE Technicians are j
trained and for supervising their work. - Be is responsible - for aororing
-that all NDE is performed in accordance with the.
qualified procedures appened for the, job. Be may work in con-junction. with the Level III Examiner in preparation and qualifi-cation of new or revised procedures for the site.
50/83 1.3.26 NDE Technician t
l The NDE Technician reports to the NDE Supervisor. A Croup LevJer may be ' a,. pointed to assist. in the supervision of personnel L
within an assigned group.
Be is trained qualified and certified to applicable levels of coepetence by an NDE Level III. The NDE p
Techr.ician will perform examination functions as assigned by the k'
NDE Supervisor, in accordance with writ'to, qualified and approved procedures.
Level-II or Level III technicians will be l
l-responsible for the interpretation of the examination and accep-
- t. ability of the item examined.
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i The' Chief Field Engineer. reports ' to. the Resident Construction M anag er..
Be is responsible for sdainistration, coordination,-
]t training and supervision of all field engineering activities and personnel, as assignad.
This includes. lisioon with UE6C.
regarding drawings, specifications, engineering change authorisa-
- tions, and other. technical information and their receipt, J
interpretation, control. and ' distribution as needed to implement j
the work. Be cooperates with the QA~ Manager in resolving noncon-L
'formances.
The Chief Field Engineer is also responsib',e for_'
p review and acceptance.of UE&C prepared Design / Erection Documents and' approval of UE6C prepared Company process Sheets for incor-potation of Code / Specification requirements-and apecification and incorporation of Company Special-processes.
Be. is also respoo-p sible for, preparation and Certification'of the Data Reports.-
!N10/83 1.3.28 Cor.struction superintendent y
The Construction Superintendent reports to the Resident =
Contruction Menaber. Be is responsible for administration,coor-dination, training, and supervision of personnel as assigned.; Be is responsible for the installation of the project in accordance-L
.with the established QA. program under 1 the direction - of the
' Resident Construction Manager.
2/10/83 1.3.29 Building Superintendent j
V The Building Superintendent-reports to the ' Construction.
.l Snperintendent..
Be is assigned and - is. responsible for. the installation activities for a specific systes/ building area ' of the project in accordance with the established QA program.
2/10/83 1.3.30 Field Engineer l
The Field. Engineer reports to the Chief;' Field Engineer. or-Construction Superintendent se assigned.
Be is responsible for l
eng-ineering daties as assigned: control of drawings and specifi-
- i I
cations in his area; installation inspections with the assigned QC Inspector; cooperation in the preparation of Nonconformance f
Reports and/or Engineering Change Authorisations as may be
(
required; and preparation of process Sheets and Data Reports when assigned by and under the direction of the Chief Field Engineer.
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[1/10/83 1.3.31 Fleid'Dravit.g Centrol Clerk The Fleid Drawing Control Clerk reports to. the Chief Field:
~ Engineer and is responsible for implementing the control.af i
N M&C drawings, spocif(cations and Company prepared field details to assure that the latest retir. loss are seed; for fabrication,
' installation and inspection of the project..
I 1/10/43=
1.3.32 Fiping Detailer t
The Piping Detailer reports to the Chief Field Engineer 1 and is q
L Design / Erection Documents-.and approval-~ of UEAC prepared Ceepany
')
responsible for review 'and acceptance of UE6C. prepared-u Process sheets for incorporation of Code / specification require.-
1,
seats and incorporation of company spe'elal-Processes.,
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PREPARED gy, R.C. D& TIS APPROVED BY E. F. CERWIN
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$5!N 2/10/63 QUALITI ASSURANCE PAGE No.
14 o I4
.FROGRAM~
,ORGANIZAM ON.
FRESIDDT
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t SENIOR VICE PRES.
VICE PRES.
IEUU E Q.A.
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.YICE PRES. HECR.
r-I CONST. OPERATIONS DIRECTOR 0F Q.a.
FURCHASING LEVEL III N ED g,g,ggggggggog !
MAMIND -
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Q.A.
PROJECT AUDITOR Q.A. TNGINEER.
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ENGIhT.ER
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ASSIST. RES.
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MANAGER I
I CONSTRUCTION CHIEF TIELD i
ASSISTANT Q.A.
SUPERIh"rENDENT SC M ER I
MANAGER l
1 FIELD TIELD I
SUPERINTEND M DCINEER I
FIELD-Q.A.
L
>ll SUPERVISOR---
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. FIPDG 1-DGINTER DETAILH '
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AUDITOR SUPERVISOR C0CROL CLERK IRAINING Q.C.
OTTICER INSPECTORS Q.A.
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ENGINEER SUPERVISOR ADMINISTRATIVI
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I CO%*NICATION Q.A.
NDE TECHNICAL 4 TUNCTIONAL -._
SPECIALIST TECHNICIANS
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SECTION No.
M OAtte - #'
ontpantD tvi APPROVED bYi l
tv an,i tt assvaaott DESIGN CONTROL PAGE 1 of 6 Peeseen.
NO.
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3.0 DESIGN CONTROL; y
3.1 SCOPE-3.1.1 This section outlines the antent to ubich the Company assumes s'
responsibility.for De:,ign Control from the receipt of-baigo.
Documents to the complotion of the installation.
3.2 POLICT
.t 3.2.1 The company will net perf orm any - design work. - All design work l
will be performed by others responsible to the owner for piping' 3'
system design, or by the responsible component designer.
I L
d 3.2.2 The Company ; will. Install it ems, and fabricate on site.. piping sub-assemblies, component supports, parts' and. sppurtenances in-l' accordance with applicable data f roe, cbe Desigo Dywnents,. such as drawings, specifications, procedures or other instructions a
furnished to the Company.
d 3.3 ' RESPONSIBILITY l;
3.3.1 The Chief yield, Engineer is responsible for assuring that all fabrication and -installation is in conformance with the design r
requirements furnished by UE6C.
Be may delegate various : aspects.
of this function-to Field' Engineers, Piping Detailers or Document Control Clerks.
3.4 DESIGN REVIEW
(
3.4.1 The Chief Field Engineer, or his designee, will review the UE4C drawings, specifications, procedures or other instructions.
Be shall verify that they contain info-mation in sufficient detail regarding materials, dimensions, fabrication requirements, and
- quality. levels as necessary te permit fabrication or installation.
4 to meet Code requirements.
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pattanto sv, tes ity ansvesett Destou cowTRob PAst 2 of 6 wo, Psessan 3.5 FIELD DRAWINGS FOR P1 PING AND FIPE SUPPOETS f
3.5.1 Prior to the issuance of the 1/17/83 revistos to this manual, the prepared Field Drawings such as Pipe Support Details Company (Fere 6) or lastellation Isenetries (Fore 7), which eit'ber added to ' or reflected Ut&C drawings la greater detail, in order to affectively accesplish the work.-
)
3.5.2 subsequest to the issuases of saaval revision dated 1/17/43 -Ut&C j
shall prepare and trasonit Fleid Drawlags (Design Drawings) to be The utillied, as received by the Company. to accomplish the work.
Ut&C prepared Field Drawings shall also desigaste the Campany Special process Requirements and field weld mapping locations necessary to perform the work.
In addition, all asisting Field Drawing originals will be turned over to Ut&C and it' will ben-ceforth be the responsibility of UE&c, to maintain all Field Drawings to the 1staat 4esign conditions, either through revision
- ~
or issuance'of ICA's to che af fected Field Drawing, refer to 3.7.2.
3 5.3 Frior to the i *uence of the 1/17/43 revision to this manual, the l
Company field hCWaarbs Department prepared all Process sheets (Tors 19).
3.5.4 subsequent to the issuance of manual revision dated 1/17/83, Ut&C l
shall, as a clerical function, prepara all Proedse Sheets (Fora j
l 19). (Tor anception see Paragraph 3.6).
+
l 3.5.5 subsequent to the issuance of aousi n vision dued 1/17/J3, cu :
.may elect to revise previously prepared Campsey Field Drevings as t
revisions occur. At their option, UE6C may elect to prepare and issue Field Drawing- (Desige Drawings) in lieu of the Compsay Field Drawings at which time the. Campany Field Drawings will be r
voided. The voided Company Drawings shall be retained for rerord
~,
Field Drawing (Desige Drawing)shall' make purposes and the new reference to the voided Field Dravis g(a).
3.5.6 A package consistlog of the new or revised Ut&C or Company Field Drawing and applicable Profess Sheets shall be tramositted to the Company Chief Field Engissar, or his designes. Se shall review for acceptance of the Field Drawing per Paragraph 3.4.1 and approval of the Company Process Sheets to assure that they properly reflect sequential operations necessary to perfore the work activities including special processes, reference Caepany Project Procedures which control these operations and include applicable UE6C specifi-cation requirements.
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3.$.7 The package is then forwarded to the QA Manager or his designee for review and acceptance of the Field Dreving as well as appro-val of the Process $ beets per the requirements of the Code.
3.5.8 If the package is fevnd acceptable by both QA and Engineering, it is submitted to the ANI for review of the process Sheets per Section E.
Upon completion, the Field Drawing shall be returned to Engineering for transmittal hath to UE6C. 1%e Company Process sheets are retained by QA and controlled per Section E.
If any portion of the package is rejected by Engineering, QA or the AR1, the entire package shall be transmitted back to UE&C by Engineering'with comment (s). All transmittels shall be made uti-lising Form 15.
3.5.9 Field Instructions (Tors 18) utilised as an aid to installation may be prepared by the Company or by UE6C.
Company initiated Tield Instructions require Company approval.
Ut6C initiated Field Instructi'oss shall be reviewed and accepted by the Company
.in the same manner as a UE6C Tield Drawing.
3.6 FIELD DRAVINGS FOR MECHANICAL ERECTION 3.6.1 In order to effectively accomplish the mechanical erection work Field Instructions (form 18) may be prepared by the Company to reflect the UE4C drawings, specifications, manafecturer's inf or-nation and Code requi. aments in armater detail.
3.6.2 A Field Eugineer shall prepara and revise the necessary Field lastructions, Process $ beets and checklists.
3.6.3 'nie Field Instructions, Process Sheets and checklists are then checked and approved tr the Chief Tield Engineer, or his designee, to assure that they properly reflect the Design Requirements as to materials, dimensions, special process requirements, manufacturer's requirements and quality levels.
3.6.4 Prior to release for work (See Section I) the Field Instructions, Procese Sheets, checklists and revisions there.o are checked and approved for Code Compliance by the QA Manager or his designee and submitted to the ANI for his review.
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3.7 DETIATIONS FRQN DE51CR
)
3.7.1 la the, eveats that deviations. from design may be required, the l
E Chief Field Ensiseer or his designee will review the deviation for - ceapliance with the Code.. If acceptable under the Me, be shall prepare a proposed Ragineering Change Authorisation (Fors o
~
8-3), outtising the proposed deviation, and juctificaties. Then, 1
the proposed Engineering Coange Auth,orisation will be submitted to UE&C for review and approval and reconciliation with lasige Reports or Load Capacity Data Sheets when required.
3.7.2 Engineering Change Authorisation (ECA) l~
A.
la the event a deviation from design or a design chang 1 is i
required.
UE&C shall transsit an Engineering Change Authorisation (ECA) (Tors S-4) to the Company. The ECA shall' include a complete description of the change, a sketch illustrating the
~ ffected work, designation of Company a
Special Processes, and Company process sheets as necessary to perfore the work.
B.
The ECA shall reference the UE&C or Company Field Drawing it affects and will be treated in the same asaner as the Field
~
Drawing as a package with Company Process Sheets; refer to Paragraphs 3.5.6 through 3.5.8.
C.
la the event an immediate deviation from design is required..
UE&C sha*ll prepare as "On-the-Spot" ECA (Fors 8-3).
The "De-the-$ pot" ECA - differs from the conventional ECA la that it la issued for construction prior to UE6C design verifica-tion and the Company review and accept / approval cycle which remains a requirement may vary slightly from. that described in Paragraph B above, and as such will be addressed in detail in the Project procedures Manual.
In addition, final inspec-tion as addresed it.Section I must be delayed ustil the i
design verified "Do-the-Spot" ECA is issued.
D.
Ubem the design verified "Da-the-Spot" ECA is prepared by UE&C, it will be controlled the same as the conventional ECA per Paragraph 8 above.
If it differs from the initial "On-the-Spot" ECA, it will contain within the package any additional Company process Sheets that are required to imple-
.l mest the change.
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Pullman Power Products zu SECTION No, a
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2/10/g3 DA?g,
"'N,g',88f'I DESICR CONTROL PAGE
$ ef 6 3.8 STOP WORE ORDERS 3.8.1 In the event that revised UE6C specifications effecting piping systems or any UE&C documents affecting mechanical equipment installations
.ir e received through new issue or vie ECA, the Chief Field Engineer er his designes aball perform a review and determine whether affected fabrication or inatallation is in progress.
3.8.2 If so, th: Chief Field Engineer or his desi pee shall issue a stop Wo.k Order (Form 9) to withdraw Company F ocess $ beets and thus cause work to discontinue on affected items. Be shall then request that UE6C supply the necessary revised ac !/or new Field Drawings or ECA's and Company Process $ beets.
l 3.8.3 If UE&C, as a result of Design Changes, snich they are unable to I
incorporate into the affected Tield Dra.ings or issue new ur l
revised ECA's in a timely manner, as det4rsined by UE4C, they may l
elect to issue a UE6C Engineering Stop Work Order (Form S-6) to the l
Company to be controlled by Engineering and utilized to withdraw Company Process Sheets and thus cause work to discontinue on af fected items.
3.9 VIRITICATION OF FINA1, INSTALLATION 3.9.1 UE6C is responsible for incorporation of all design conditions e
and changes on the UE6C or Company Prepared Field Drawings.
3.9.2 UE6C will "As-Built" the piping installation and incorporate such information on the UE&C or Company Prepared Field Drawings.
3.9.3 It is the responsibility of the Company (The Chief Field Entineer or bis designee) to assure that the final installation meets the p
requirements of the latest UE&C or Company Prepared Field Drawings my completing the " Installation Verification" Form (Form 10A).
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DATE:
1/10/83 teativt assysasst pagg 6 of 6 i
DESIGN ColrFROL g,
l stessas t/10/83 3.9.4 The Chief Field Engineer, or his designee, shall ebtain to the f
I satisfaction of the Authorised puelear.laspector, whatever evidence is weessary te verify that the required Deelga specif tsaties and Desige naports or 1.oad Capacity Data Sheets are en file. The "N" Certificate telder by signing the N5 Data Report on the back side eartifylag the system eenferms with ASME Secties til Divisien 1, is i
responsible for the " Certification of Design for Piping System
. lasta11ation" section of the N5 and as such, asesres that the as-built installations are la compliance with The Code.
I 3.9.5 T'he QA t-neger through his laspection personnel shall flas!
l inspect each instanation utilising the UE&C prepared "As-built" l
Field Drawing and " Final Inspection Form" (Form 108).
1 3.9.6 It is the responsibility of the Chief Field Engineer er his
, designated Field Engineer to prepare,or modify the Data Reports.
l 3.10 FORMS 3.10.1 Forms referred to in this section are exhibited in the back of this manual.
Forms referenced ares
( 6)
Field Drawing
( 7)
Field Drawing
(. 9)
Stop Work Order (10A) lastallation Verification (108)
Final laspection-t/10/83 (15 )
Transmittel Record (18 )
Field lastruction (5-3) proposed Engineering Change Authoriastion (ECA)
($~4)
Engineering Change Authorisation (8-5)
"On-the-spot'_' ECA
($~6)
UE&C Engineerlag stop Work Order (19 )
Generic naference to process Sheets as ladicated on the Forms lades (Forms 19A.to 190)
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1 of 2 INSTROCTIOWgWIN#8 peggeam AND D 5.0 InsitecT1ous, PtoCEDetEs AND DaAw1mcs
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5.1.1 to assure that all activities affecting quality duties field fabrication and installstion are Prescribed in documented
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instructions, Procedures and drawings and-that these inclade appropriate acceptance critaria for determialag that the activi-ties have. been satisfactority accomplished.
5.2 PROJECT PROCEDDRES H.MIDAL 5.2.1 In order to ef fectively implement the requirements of this QA Program, required procedures will be included in a Project
)
I trocedures P iuol.
These are selected by the QA Engineer, QEC, to suit spec.fic.. requirements., (See Section II, Paragraph 2.4)
- 5. 2.1 The QA Manager or his designee, is responsible for the esta%1(sh-meat of the Project Procedures Manual.
Actual preparation and
.evision is handled as in 2.4.4.
Maintenance and distritution of the Project Procedures Manuals to field personnel is the respon-sibility of the QA Manager or his designee.
5.2.3 1he QA Manager is responsible for distributlen af prM w : a4 it any combination to site personnel as required.
5.2.4 Additional procedures which might be required to suit specific situations may be initiated and/or prepared by the QA Manager, t
bis designee, the Chief Field Engineer, or QEG.
La all cases, 4-they shall be approved by the Director of Quality Assurance or his Level III representative.
5.2.5 Procedures as required by code, contract specifications and by this manual shall be implesented. Procedural information relating to the following subjects may be included in the QA Manual,
+
Project Procedures, or Pleid 1sstructions (Form 18).
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AND DR Ottaatsattesel Q& Nasual Control Design Centrol neceiving inspection Procuresent--
Final Inspeetles Wondestreetive taamination Authorised lospection Weldlag Procedures test Treatment Welding Noterials Control Teol & Equipment Calibration 8torase and Bandling Personne1 Qualifitstless Montosformance Control-katords Control i
3.2.6 All pensedures are available to UE&C for information and/or approval and to the Authorised Nuclear laspector.
5.2.7 Records of procedure qualificaticas, when applicable, are available to_ UE6C and the Authorised Nuclear Inspector.
3.3 DRAVINCS 2/10/83~
5.3.1 All field fabrication and installation shall conform to UE6C fur-aished drawings, specifications aed instructions.
Field Drawings / Instructions required to implement field fabrica-I tion and installation are prepared as outlined in Section III.
These in tura,are used to prepare process sheets (Form 19) which outline in detail the saiquence of -operations, and reference the applicable procedures required to complete the activity.
(See Sectica 1).
5.4 F0Rtis t
5.4.1 Forms referred to in this section are ashibited in the back of this manual.
Forss' referenced are:
( 6) Field Drawing
( 7) Field Drawing (19) Generic Referente to Process Sheets
'(Tars 194 thru 1SC)
(14) Field Instruction l
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4.0 D00msaf 00RTt0L 6.1' $00Pt 6.1.1 To control the issuance of all UF,6C and Caspart docuseets i
including all changes thereto, assuring they are approved or 1
accepted for release by Authorised Company Personnel and distri-
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d beted to and used by the personnel at the location whet:e the activity is being performed.
i 6.1.2 Documents considered are from three source 6:
The Qtc. Ut&C and those initiated by the Company on site.
The treatment af forded each document is outlined in the Project-Procedure Naamal.,
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6.2 QEG INITIATED DOCDENTg I
1 6.2.1 QEC initiated doevaents are those furni'shed to the field site by the Quality taginesting Croup. These include but are not limited to the Corporate QA Manual and, when applicable, the Project QA e
Manual, and Project Procedures.
(See Section !!)
i !/10/83 6.2.2 The initiation, revision, adequacy, approval and maintensace of QEG documents are the responsibility of the Director of Quality Assurance or his Level 111 designee.
A.
!adaming and distribution to the field site of Qtf. documents L
are the responsibility of the Project QA Engine er qs.a. or his desissee.
i 6.2.3 The Project QA Engineer. QtC or bis desist.ee will establish a Document Status Record (Fors 13) for each field site.
The, Dst i
functions as an indes of each document and distribution list.
+-
6.2.4 The QA Manager or his designee will salatala a !*cument Status tetord (D$t) of all procedures to be distribute' to individual personnel or work stations. Distribution will be by the DWI which m uires return of void documents.
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Ull,'8seeaetE DOCUMENT CONTROL (AGE 2 of $
g 6.3 UE6C FUEH18EED DOCUMENTS 6.3.1 The initiation, revision, adequacy and approvals of Ut&C fur-misbod documents are the responsibility of UE6C under their Quality Assurance program.
These include boa are not limited to Design Specifications, piping drawings, flow sheets, equipment Jravings, Field Drawings, and spe-cial instructions and any other inf ormation required to form a basis for.f abrication and installation.
UE6C initiated Field Drawings, RCA's and Company Process $ beets aball, in addition to the requirements of UE6C, be reviewed by the Company (see 1ection 111).
6.2.2 Once received by the Company at the field site, it is the respon-sibility of the Chief Field Ecgineer or his designee to maintain and inden these documents and control their release to authorised personnel at the location where the activity is being performed, with the asception of Process $ beets which abell be controlled by the QA Manager.
6.3.3 The Field Drawing Control Clerk maintains a Document Indez ( Tors
- 40) or a Drawing Record ( Tors 14) vbich records each type of I
document by number and revision.
Transmittal for reference pur-l l
poses to authorised personnel is by transmittal (Form 15) which l
requires recurs of void documents.
In cases where a voided drawing may be required to be retained, the returned fore shall l
bear a statement that the drawing is marked " void" by the Field Engineer and is attached to the later revision for record per-No " void" drawings will be permitted at work stations.
poses.
6.4 FLELD INITIATED' DOCUMENTS 6.4.1 The initiation,
- revision, adequacy, approvals, maintenance, indesing and distribution of field initiated documents is the responsibility of the Chief Tield Engineer or QA Manager (or their designess).
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Petetan.
Thi'C' ief Fleid Engineer is responsible fort (see Section 111).
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Company Field Drawings Indenias and distribution only j
(Foss 6 and 7) 3.
Field lastructions (Fern 18) A'1 Per 6.4.1 C.
Stop Work Orders (Fore 9) tagineering maintains control per
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(Fors 5-6)
Project Prc:adures Manus 1 if orig-J insted by Company Eagineering or UE6C.
D.
Process Sheet. ' Mechanical) All per 6.4.1 eactpt - no indesing,.
(Fcru 19) adequacy and approval by Engineering 1
and QA, asiatenance and distrihJtion l
' 'ky Q4.
E.
Company Process Sheets
'Initisted and revised by UE&c.
(Form 19) adequacy and appra*.a by F.agineering and QA, malatenance and distribution by QA.
6.4.3 The Field Drawing Control Clerk ( FDCl.) malatains an indas Drawing Record (Fors 14) for 6.4.2A and 6.4.25 per Project Procedures Manual.
i 6.4.4 The FDCC shall distribute documents and record os Drawing tacord (Form 1A) via Transmittal Record (Form 15) latest revisions of documents (6.4.1A and 6.4.25).
Transmittal Record requires the retara of voids, except as" permitted by Paragraph 6.3.3.
The Chief Field Engineer, or his designes, shall provide access i
J to a copy of all void drawings either through retention or J
through UE6C.
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6.4.5 The QA wanager is responsible 4 for:
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Field Drawings (acceptance only see Section III) procedures (Form 16)
Nonconforstoce Reports (Form 17)
Fiele lastruction (Form 18) (acceptance only; see Section III) j Process Sheets (Form 19)
( Approval,. Distribution and Retention)
Stop Work Orders (Forn 9) (QA maintains control per Project Procedures Manual if originated by QA)
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SicTION 800.
2/10/83 E' F* OEEWI8 N
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..f 3 6.4.6 Due to their limited distributies, trasseittal letters are not required for 4 top Work Orders, Noaconformance Reports, and Process $ beets, h e indes is considered adequate control.
The QA Manager er his designee taill asistain as indes by aumber and 6.4.7 revision and a distribution list of all procedures (Form 13) and an l
lades of Neoconformance Reports. Ubes procedures are suntcoded.
be will assign as individual to distribute later revisions to those on the distribution list, by use of a transmittal (Pom 13) which requires retura of void docuesats.
6.4.8 process Sheets and their revisions (Tom 19) may be prepared by the Company or by Ut&C. All Process $ beets shall be reviewed by, the Chief Field Et e*eer or his designet.
The Process sheets shall be approved 'o
- the fM tugineer responsible for Process.
i then prese..ed to the ANI for coocurrence and recaised They are by QA Engineer responsible for Process for issuance (see Sections At*the time of issuance the QA Specialist responsible III and I).
for Process will record the latest approved revision of the Field Drawings on the process sheets utilising a list of Field Drawings distributed daily by the Field Drawing Control Clerk. The latest revision to procedures shall piso be recorded in the applicable i
sections of the process sheets.
filed i
Engineer responsible for records shall retain the 6.4.9 The QA j
copy of the voided Process Sheet for record purposes per Project Procedures Manual.
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6.5 70ats PER P30 JECT PROCEDURE 8.MANU E 6.5.1 Fesus refened to in this secties are eahibited ' in the back of this meanal.
Forms referenced are
( 4) Field Dreving
( 7) Field Drawing
( 9) Stop. Work Order
'(13) Document Status Record
/10/43_
(14)' Drawing Control Card (15) Trasemittal Record (16) Procedures
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(17) Noecomformance Report (18) Field lastruction (19) Generic Reference to Process sheets as indicated on the Forms Index TForms 19A thru 19G) l' (40) Documsat lades i
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SECTION NO.
PetpantD ev,' t. G. DAVIS appoovgp evi E. F. CERW1R 01 2/10/83
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CONTn01, 0F PURCEASED MATERIAL, N0' ITEMS AND SERY1CES
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7.0 CONTROL,0F PURCBA5%D MATERIAL, ITEMS AND SERVICES
-7.1 Scots 7.1.1 ft outline the policy of the Company relating to the control of purchased items and services at the site free the Isavance of the Purchase Order to and including Receiving Inspection.
7.2 PURCEASE ST OTRE18
- /10/43 7.2.1 In all instances, the Company inestalls itens or material fur-mished by others under their Quality Assurance and Procurement Document Control Programs and Certificates of Authorisation.
Procurement of these items shall be the responsibility of the certificate soldee who originates the order.
- /10/83 7.2.2 Materials,or items furnished by othere'say be accepted if the purchaser, including the "N"' Stamp Solder responsible for the l
piping systes design, has been accepted by the Company as ao approved asterial supplier, appearing on the AVL.
- /10/83 7.2.3 Actual program responsilility for initial receipt inspection, storage, handling, and cos. trol of satorials and items belongs to UE&C. The company will be nedfied by Ut&C for performance of a joint document review. Company responsibilities for this document revie'w are detailed in Paragraphs 7.2.5 and 7.2.6.
!/10/83 7.2.4 The Company performs Receipt inspection at the time of disbur-soment, as described in Section VIII (Paragraph 8.3).
!/10/83 7.2.5 The QA Eugineer responsible for materials will review all Code Data Reports for Code stamped items, and all CNTR's, certificates of compliance and/or other documents furnished as evidence of compliance for purchased materials or services to assure that they are applicable, complete, and correct for the ites(s) involved.
~
All characteristics requived to be reported'by the material spe-cification of Section 11 and Section III of the Code shall be shown on checklists.
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amohg,r:ggg!giala, T: of Characteristics shows on the CNTR's need act be duplicated, but the checklist shall provide a record that the CBtft or C of C bas been reviewed and fosed acceptable.
Upon completion of the documentation review the QA Engineer responsible for asteriale shall. Initial or sign and date t.be ehecklist and foreward evidence of review to the QC
!aspector-Receivtag as delineated la project procedures. A Records copy will be retained by the QA Records Departeeat and made available to the ANI.
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(10/83 7.2.6 Noaconforming Ltems identified during the jotat UE6C/Cespany
'l docuseat review shall be handled through the UE6C lloscomformance i
procedure.
If an impasse is reached between Ut&C and Company personne.1 regarding the validity cf a nonconformance, UE6C sanagement shal!
initiate as NCR to identify the c.adition. '.
I 10/83 7.2.7 Bandling and storage of items are performed as outlined in f
.Section XIII.
I 7.3 PURCBASE AT SITE 7.3.1 laitiation and control of field purchase documents are covered la section IV.
l 7.3.2 Purchase of services is limited to Vendors who appest on the E
Approved Yeader 1iet furnished by the Quality Engineering Group (QEG) - Fabrication operations.
Vendor acceptance, source eva-luation, and auditing is performed as specified in Section IV.
Physical. inspection and docuneat review shall be accomplished in L'10/ 83 7.3.3 sacordance with Paragraphs 7.2.4 and 7.2.5.
- 3.4., N.o source inspection is anticipated under this program.
If 7
'10/43
- required, the QA Manager shall contact the QA Manager Williamsport Shop and request that he provide these services.
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Counggigg,pasAi., a,g,e 3.f 3 ne A x
.er.ist for.au ce,i.s of tw earew.e oaer <,or.
.-n and ot or a,,lica>1.,.r w.e 4ecu.est. to ts.
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the source insposti.e asing these doeu-Williamspo'rt to conduct seats, to verify toepliance of the leans and its backup evid. ace of compliance.
All purebase 'docuamats and completed laspection Reports vill be
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sent to the QA Manager.
inspection is performed, the QC !aspector-Receiving I
When source l
at site will use the laspection Report to check for iden-
+
tification upon receipt.
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7.4 $UBCONTRACH D SERVICES purchase documetts for subcontracted services shall be controlled 7.4.1 in the same manner as required. by Section IV.
The Quality Assurance Manual, procedures and qualificatioe of site, shall J
7.4.2 personnel which the subcontractor intends to use at be reviewed and approved by the QA. Manager or his designated g
Level 111 representative, for verification of conformance to all
~
4 applicable Code requirements.
services performed - will W monitored by the QA Department All 7.4.3 consistent with the impot tance, complasity and volume.
7.4.4 Documented evidence of compliance will'.be retained by the QA j
Department as outlined La section XVII.
l 7.5 FORMS Torus referred to in this section are ashibited la the back of
/10/83 7.$.1 this manus 1.
Items referenced are
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DATtt PetpaatD ev, R. G. DAVIS appe0VED 8vi i
teatify assusasst IDENTIFICAT10s AND CONTROL PASE 1 of 5 j
peossam or MATE 11ALg AND ITEMS.
NO.
I.0 IDENTirICATION AND CONTROL OF MARRIALS AND ITEM 8
- 4.1 800PE 8.1.1 To assure that items are identific.ble and controlled free receipt to installation to prevent the use of incorrect or defective items.
j 8.1.2 UE&C, under ~their Quality Assurance Program has the respea-sibility for identification and control of itses and materials until they are delivered to the point of installation or fabrica-tion.
l 4.1.3 Once an item or material is delivered to the point of installa-tion or fabricatios, and is acceptable to the Company, it becomes the responsibility of the Company to assure that identification
)
and control of material and items is maintained.
L ' " '
8.2 'IDENTITICATION AND TRACEASILITY OF MATERIALS AND ITDi$ FURNISED BY OTERS l
8.2.1 Coce stamped items shall be identified by the Assembly Mark Humber or the manufacturer's serici number.
j When it is necessary to cut a piping sub-assembly, traceability will be maintained by identifying each piece with the Asstably Mark Number and the serial number from the Code Name Plate, prior to cutting, and transfer of marking shall be subject to verifica-tion by the Authorised Nuclear Inspector and under t.be super-vision of a QC Inspector and documented on the process sheet.
~
0/83 8.2.2 Material than ks identified by Purchase Order, Iten Humber and j
Beat Number or a suitable code'esplained on the Certified Material Test Report.
This is is addition to the marking requirements of the material specification.
1 l
Before material..is. cut, the.purghase Order anc. Ites Number and Number or suitable code, shall be t.:ansferred to each cut
Beat Transfer piece by the cutter, and monitored by a QC Inspector.
of instification shall be done assuring that the merkings are legible, not detrimental to the item (s) or material involved and j.
located in an area (s) that will not interfere with the quality or j
5 function of the ites(s) or sacerial.
Process sheets are not
't reouired for cutting of materials.
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testify assueasts
.JDERTIF1MTION AND CONTROL
' AGE 2 of 5 Peetean
,e OF MA*tA1ALS AND ITEMS NO.
8.2.3 Welding asteriale vill be stored under suitable environmental conditions, involving permanent and portable storage ovens for low hydrogen electrodes.
Identification will be is accordance with assufacturer's lot, beat or control numbers as appropriate.
8.3 CONTROL OF MATERIALS AND ITEMS 8.3.1 DISBUR$DLENT AND CONTROL FROM ACCEPTED $1CgES: EXCEPT WELD $70115 0/83 A. Disbursement of Components and Material shall be by requisition; b
-Component Requisition (Tors 23) or Field Warehouse Requisition
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( Tors 24. ). These requisitions aball also serve as neceiving Inspection Reports to Document Receipt inspection as described below.
The Field Engineer / Area Soperintendent shall approve either requisition using the latest revision of the Field Drawing or fabrication detail applicable to assure entract information regarding component or sub-assembly identification.
(Form 23) and for saterial, the quantity and item description including sise, material specification, etc.
(Forn 24)
- 8. The requisition for Material or Components is presented to the QA Engineer responsible for Materials or his designes for review of accuracy, completeness and authorisation to be pro-coeded by initialing and dating the applicable form on the QA Verification Line.
C.
The requisition is then forwarded to UE6C to be filled.
9/83 D.
For materials, the purchase Order Number and Baat Number or suitable Code (ref.Section II) of the materials' to be dis-bursed is recorded on the requisition by UE6C personnel.
All copies of the Field Warehouse Requisition are signed by the '7E&C Warehouse Attendant after completing the order.
3/83 E. UE&C will notify the QC Inspector-Receiving vlien the necessary items or material have been getbereo'to complete the requisi-tion.. The.QC Inspector-Receiving shall review the requi.sition.
for beat number verification and traceability for materials, and that the correct components are being shipped for items.
Se shall also verify that the applicable documentation has been previously reviewed and accepted by the QA Engineer responsible for naterials (Ref.Section VII..Pagagraph 7.2.$) aod shall per-form Receip't Inspection as delineated it project procedures.
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,,y Af ter acceptance, by sigates and dating the applicable portion of the Requisities/ Receiving laspecties Report, he authorises release
,for_ delivec7 to the Foremaa indleated on the regaisities.
l O/83 F. The appropriate copy of tb[e requisition is removed and retained for reforesee by the QC 1aspector-Rassiving.
The etber i
copies are forwarded with the order.
],
30/83 C.
Materials are tagged by UE6C perseasel with appropriate j
identification tags to identify them to the Field Dr awing or-fabrication detail.
33/83 E.
Upon receipt at the pelat of installaties er. fabrication by
)
the Forms.*a. he shall sign and data the forwarded copies of the requisition to ackaewledge rese&pt.
The QC-laspector saceivias aball also initial and date the copies adjacent to i
the Foreman's signature sa verifiaaties that the Material or 5
Composest has remained is as acceptable sendition during' transit.
If any portion of the shipsest is found unaccep-i table, that portion of the shipeest aball be refused and returned to. UE&C for disposition and corrective action.
It is at this point that the Campany assumes programatic respon '
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Distribution of copies ' of the requisition will be made la accordance with site procedures.
i 18/63 J.
If it'becomes accessary to retura material or items from installs-
'(
tion or fabrication areas back to storage, the system of requisi-tiene and approvals described above will be followed La reverse.
order, as defined la Project Procedares.
hp/83 '
E.
Monsoaforming items or asterials identified during Receipt laspection. aball be bandled through the UE&C mencomformance l
),
procedure.-
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If an impasse is reached between UE&C and Company inspection l
personnel regarding the validity of a.aoacomformance, UE&C
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management aball festiste as NCR to identify the condition.
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! 410/83 A.
1mittal disbareenest of bulk quantities of weld stores = free Ug6C to the weld material distribution centers shall be controlled by requisities as delineated in Project Procedures, which will-include Company Receipt laspection.
!/10/83 8.
When welding is lave 1wed, the Craf t Foreman will prepare a Weld Rod Stores lequisition (Fore 2$) is accordance with latest revision of the Field Drawings as applicable.
It is
'i submitted te the process sheet control center where it is I
geieved for accuracy and completenears by the QA f
Specialist-process.
The QA Specialist-Process them isones
.tbo epglicable Process $best for each specific weld (See Secti*os I!?).
This, plus the Wald tod Stores lequisition is taken to the weldlag materiale distribution center, by the welder, vbere the quantity', type and sine of weld seterial is l '"
issued and the correct lot, ' beat or control number of ' weld asterial is recorded on the requisition by the QA 1
Specialist-Welding.. Daly one Beat / Lot or Control Ilumber can be issued at one time for one type and sise of filler material.
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The welder retalas the process abeet and the origlaal of the l l0/83 Wald tod Stores lequisition vbile be is welding.
All low 1.
bydrogen electrodes will be maintained in portable electrode bolding evene af ter withdrawal from storage.
A copy of the Wold tod $ tores taquisition is retained at the center and forwarded to the ' QA Department for record on a daily basis.
The Process sheet and taquisition most be returned at the completion of each veld or at the end of the shif t, even if welding is not sempleted.
All portable electrode bolding ovens w!!! he returned to the weld red distribution center at the eed of the obift.
The QA Specialist-Welding assures they ' are plunged in and functioning and secures than until the following day.
At the beginning of the shif t, the Q..
-i Specialist-Welding abali assin verify that the portable ovens
. are functioning prior tw re-distribution to the welders.
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At the..iette. of a oid. all e..e.s eie. two, are returned by the welder to the veld material distributies soster for restorage.
Damaged elestrodes are boot and discarded by the QA Sp+eialist-Welding. Ondamaged elastredes l
are pas bass iets storass by correst type, ist, best er soottel number.
8.6 8!'IB FAtt!CAftD $US A88tM8 tit 8 8.6.1 Piping sub assemb1 net. Parts, appurtementes. and soeposent sup.
Ports fabrisated oc site by the Company will nat be Code 8temped se permitted by NCA 8233.2 (c).
Fabricated itema vill be sostrelled by voique marklage to permit tressability during and af ter inets11 sties in steerdance with a precedure assepteble to the AF1.
A Preseas Sheet (Pors 19). satisfyiss the requirements of NCA 8233.2 (t) for a treassittal form aball be initiated for easb field shcp f abrisated iten te provide f or Company QA/QC and AN! review. Prior to sevement to storage er installaties areas.
4.) NCNCOMPORKANcts 8.$.1 Any ites whose identification is lost or questionable shall be
" hold" is assordance with section Kv.
8.8.3 In se case will any Material. piping sub-resembly or Camposest I
which is os " hold" per Section tv be issued for work unless a tiasted Werk Autherisation has been.*eproved.
(See Section IV) l 8.6 Posets 8.8.1 Forse referred te (a this sectio-are exhibited in the back of thi1r esbuel.
Forse refereseed are
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(19) Generie Referesse to process sheets as indicated on.Ns Perse 9sden (19A through 190)
(23)' Heterial/Com,$eneat stoquisition (26) yield Warehouse tog.isition (25) Weld Rod Stores aequisition
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$tCTION 880.
m PetpaatD tv 1.0. DATIS apon0vte evi E.F. GERWIR M
Datg, 1/10/83 986Litt alave6stt pagg Paesese 00NT40L OF SPECIAL PROCESSES 4.
1 of 4 9.0 CONTROL OF SPECIAL P10CES84,8 9.1 800PR 9.1.1 to assure that all special processes, including welding, heat treating and mondestructive esamination are prepared, controlled and performed by qualified personnel using qualified procedures la accordance with the applicable code, standards, criteria and other requirements.
9.2 QUALIFIED PROCEDURES 9.2.1 In general, all special process procedures will be issued free QtG es part of the Project Procedures Manual. Preparation, revi-sion, and qualifiestion of such special procedures is the reopen-sibility of the Director of Quality Assurance or his designated representative.
9.2.2 All welding procedures are qualified in accordance with the requirements of AsME section II and section 111. Div. 1.
Full details as to material requirements, joint preparation, preheat, interpass tempe ra ture,
post-heat treatments, etc.,
are all included la as approved written procedure.
Preparation, revision and maintenance of these procedures and their qualification records is the responsibility of the QA Welding Engineer, QEC.
Be will. select the necessary Welding Procedures Specifications (Torn 26) for each job site. Copias of all required Welding Procedure Specifications and their Procedure Qualification Records (Form 27) are forwarded to the job site as part of the Project Procedures Manual and are available to thu ANI.
The field site say qualify additional procedores with the approval of the QA Welding Engineer, QEG. (See Section Y).
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)
CONTROL OF SPECIAL FloctSSE8
'[
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. 2.3 all a.destructi,e - staation
,roce. tes are
,re,a,ed and qualiffed la accordance with the regairements of ASME Sectics Y and ASNL Section 111, Div.1.
Approval of these procedures sad i
qualifications is by aa WDC Level III.
Preparation, revision and maintenance of these procedures and the l
RDE Procedure Qualification Escord (Form 28) is the reopen-sibility of the Leve 1 111 taaminer.
(See Para. 1.3.4).
Se cooperates with the Project QA tagineer, QtG, in selecting all r
i required NDE procedures for each jobsite.. Copies of all NDE pro-cedures and their qualificatios records are forwarded to the job-site as part 6f the Project Pr6cedure Manual sad are available to the ANI. (See Section V)
Acceptability of all NDE pros,edures prepared and qualified by a l
Level 111 shall be demonstrated to the satisfaction of an AM1.
I The site Level !!! and the site ANI must es:isfy themselves that such procedures are satisfactory for the particular site require-seats.
7 t
l 9.2.4 Results' of nondestructive asamination aball be recorded on dppropriate record format Magnetic Particlu Examinstion toport (Fors 29)
Liquid Penetraat Examination toport (Form 30)
Radiographic laspection toport (Form 31)
~ Ultrasonic Tlaw Detection toport (Form 36)
Any rework required as a result of sondestructive emaninetton i
shall be shown on a Weld Repair Order (Fors 32) to accompany the Field Veld Process Sheet to essure that the rework is completed' satisfactorily and is documented on the process sheets.
9.2.5 When there is specific reason to question the suitability of e Welding P.rocedure, or WDE Procedure, the ANI or QA Manage.r at the l
site may require requalification of the procedure in questina.
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mens eNa 00NTROL OF Sp8CIAL PROCESSE8 Pg,E 3 ef 4 9.2.6 Procedures for heat treateest of weld includtag. preheat, later-pass temperature and post-weld heat treatment are prepared,
revised and esistained by the QA Welding tagineer, QtG.
They define the methods to be used and. seet the requirements of Secties 111 Division 1.
They are forwarded to the job site as part of the Project Procedures Manual.
Italaded in the procedures are such items as requirements for thermocouples, poteatiometers, calibration of equipeesit, heattag and cooling rates, holding temperatures and time, records, etc.
9.2.7 Messalty bending of pipe la the field is liisited to those siaes which can be best cold, and do not require post ' bending heat treatment or involve impact tested materials.
Seads in the lattet categories shall be made la one of the Company fabrication shops.
If the need should arise to sdjust a pipe line in the field by application of heat, this shall be the subject of a special pro.
cedure prepared by the QA Welding Engineer, QEC. after e in-sulting with the QA Engineer-Welding.
These procedures will be revised and maintained by the QA Welding Engineer, QEC. They are forwarded to the job site as part of the Project procedures Meawal.
9.3 PROCEDURE CONTROL 9.3.1 When special processes are to be used, the controlling procedure will he shown on the Company process Sheet or other applicable
- documenta by the specific procedure number and revision. Company Process Sheets and yield lastructions shall be reviewed by a QA Engineer-Process to assure that welding procedures sad non-destructive eassimaaios procedunas have been properly selected.
This review shall be under the guidance of the QA Engineer-Belding or the site NDE Level 111'respectively.
9 862. ladividuals involved in the performance, esamination and/or "r
ivapestion of the special process will have copies of the seguired procedufes and/or instructions at or near his work sta-86en.
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9.4' QUALITIED PERSONNEL 9.4.1 All perseasel performing special processes shall be trained, 4
qualified and certified to specifie levels of cospetenes as required by applicable codes and standerde and as presented is the Project Ptotedures Manual (See Section II).
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9.5 RECORDS 4
d All procedure and personnel' qualification records shall be 9 5.1 retained la accordance with the requirements of Sectico XVI! and aball be available to the Authorised Muclear Inspector.
9.6 FORMS bt/10/43 9 6.1 Toros ref erred to is this section are eahibited in the back of this manual.
Toros refesenced ste<
(26) Generic reference to Welding Procedure Specification as indicated on the Torms Indes (Toras 26A and 265)
(27) Generic reference to Procedure Qualification Record
- as indicated on the Forms Indes (Torus 27A Welding and 278)
(28) Procedure Qualification Record - (NDE)
(29) Magnetic Particle Ramsination Record (30) Liquid Penetreat Raamiastion Record (31) Radiographic Raamination Report (32) Generie reference to Wald Repair Orders as indicated on the Forma lades (Forms 32A thru 32D)
(36) Ultrasonic Flaw Detection Record
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- OATg, 2/10/83 P
feee IRSPtCT10W 1* o,f,. 3 10.1 IPtPECTION 10.1 Scott 10.1.1 To assure that inspection of activities affecting quality are performed as' secessary to verify conformaope to drawings, proce -
deres and instructions and appropriate quantitative or eualita-tive acceptance criteria.
10.2 IMSPECTION CONT 101, 10.2.1 Inspection control will be maintsined by the use of a Fleid Process $ beet for each work activity involving Special Processes or a Tield Wald Process $ beet for each veld.
These are prepared (see Section III) to indicate the sequence of the work, includlag inspection, examination or tests. (Forms 10 & 19) 10*2.2 Special process proadut es are 'specif.ically referenced by numbe.r and revision (see Section II).
10.2.3 A Process $ beet is prepared using the information on the Field Drawing which reflects the latest design conditions and app 11-cable Code requirements (see Section XIV).
10.2.4 before a Process $ beet is issued, it is reviewed and approved by the QA Engineer-Process, and QA " Bold Points" are established, presented to the ANI with drawings and other supporting docuesats for review and establishment of ANI " Sold Points"as ha deems appropria,te. Be acknowledges his review by initiating and dating the Process $ beat.
10.2.5 Open receipt of the applicable issued for construction Field Drawing, the process $ beets and the Field Drawings are forwarded to the Weld Material Distribution Center where the Procesa $ beets are issued to the area of fabrication or installation as regnited.
During the fabrication or installation cycle, the Process $ beets are used.as the, controlling docuseet.
10.2.6 po work aball be allowed to proceed beyond any " bold" point until the required inspection, test or asesination has been performed and signed-off by the individual responsible, indicating release o f the " hold".
The weiner or foreman must return the Process Sheet at the completion of each weld or at the end of the shift even if the activity is not completed.
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047t, 2/10/83 teatitt assvaasts pagg 2 of 3 peosaan INSPECTION go, 10.2.7 Open completion of the work, the ceepleted process Sheet shall be returned to the QA Department by the QA Specialist-Process for retention in the QA Records File in accordance with the require-monts of Section EVII.
10.3 1RSPECT10M PROCEDUEE 83 10.3.1 Inspection shall be performed by. a QC Inspector to verify that the dimensional, asterial and quality requirenents specified on the drawings or other documents have been a*.tained.
It shall verify that welding, sondestructive amasination or test were per-forned to the procedure number and revision shown on the Process i
Sheet by qualified personnel, that rework required as a result of nondestructive esaminatien or tests were performed and re-eassined and that all the work has been properly documented on the Process Sheet and/or other appropriate asamination and inspection forus..
l (Torus 10, 19, 21, 29, 30, 31, 32 and 36).
.p+::ct in,ccordance 10.3.2 Inspection 2hsti te per F6=,-
-- a v u.s written procedures and/or m a
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app:.priate quan-l titative or qualitative acceptance criteria vill be outlined on the drawing and/or the inspection procedure.
10.4 PERSONNE1, l
10.4.1 Personnel performing inspections, tests or esaminations shall be qualified as required (see Section 11 and 11).
10.4.2 Section 1 of the Manual precludes the possiblity that inspec-tions, tests or examinations of asterials or work operations are performed by personnel who report to an immediate supervisor vbo is responsible for the work being performed.
10.$ AUTHORIZED 1RSPECTION 10.5.1 fior to st, art of work, the Company, through headquarters, will
. advise i:s Authorised Ins pection Agency that services will be_,
required'at a specife field site.
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I 10.5.2 In advance of the start of work, the QA Manager will establish a working arrangement and review the job requirements with the
)
Authorized Huclear Inspector.
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...g.sa 10.$.3 The ANI will be gives the opportunity to establish Bold Points on each Process Sheet, and all revisions.
10.S.4 The ANI shall have free access at all times to those locations where Code activities taciuding those concerned with supply or mesufacture of asterials, are being performed.
Se shell be kept informed of the progress of the work and notified reasonably la advance vben as item will be ready, for required test er inspections.
10.$.S The Authorised Nuclear laspector may required requalification of welding or mondestructive emanimation procedures or personnel as ~
outlined in Section II and ZZ.
j 10.5.6 The ANI shall have free access.st all times to docuneat la sup-port of Code activities including those concerned with supply or
)
eseufacture of materials.
I 10.5.7 The Chief Field Engineer, or his designee, shall sign the Code e
Data Reports and transmit them to the ANI for review and accep-
^
tance by the ANI.
10.6 RECORDS-10.6.1 elesults of all 4.as pe c t ion, saamination and test records will l
identify the inspector or sassiner, type of observation, results, and acceptability of the work operation or item, and shall be retained by the QA Department as outline is Section 3 12.
/10/83 10.7.1 Forse referenced to in this section are exhibited in the back of this saaval.
Forms referenced aret-l (10)
Generic reference to Final las pection Report forms as indicated on the Forms ladas (Forms 10A through 10J)
(19)
Generic reference to Process Sheets as indicated on the
Ferns ladas (Forma 19 A through 190)
(21) leapection Esport (29)
Magaetic Particle Examinat6en Record (30)
Liquid Penetreat Examinati>o Record 131)
Radiographic !aspection Report (31)
Wald Repair Order (36)
Ultrasonic Flav Detection Record g
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I AND $51PPIRC 13.0 BANDLIBC, g?0 RACE AND SHIPP180C I
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13.1.1 The control of handling, storage, shipping, cleanleg and preser-vation of saterials and equipment is the responsibility of UE6C, i
L from the initial receipt of the ites(s) and/or asterial until
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delivery to the point of installation or fabrication.
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13.1.2 Company responsibility in these areas will be assumed once occepted items and/or asterials are delivered to the point of
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installation or fabrication by UE4C.
l 13.2 PROCEDURES 13.2.1 Procedures will be prepared by the Project QA Engineer, QEC, or the QA Manager or his designee, and as a minious will address:
f A'. Storage facilities will be established and maintained for various levels of equipeent sensitivity as outlined in ANSI N45.2.2 " Packaging, Shipping, Receiving, Storage and Handling of items for buclear Power Plants".
1/83 8.
The QA Manager will assign a QC Inspector to regularly monitor the Ceapany storage areas to check for damage or signs of deterioration on a
regularly established schedule.
Nonconformances will be handled in accordance with Section XV.-
C.
Covers and seals will remain in place until removal is I
l required and subesquently rep 1 seed, when required.
4 1
D.
All stainless steel items are to be handled with nylon t
slings, or chain slings wrapped in burlap or cloth.
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'9.a 3ESPONSIBILITY 13.3.1 TheJ QA Manager or his designee is responsible for verifying inplanestation of these procedures, and for corrective action' 7
as necessary.
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-SECTION NO.
2/10/83 E. G. GERWIN fA
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99 &t t tf assvasset NONCORPORMING MATERIA 1.5 "0'
Metaan PARTS OR COMPONENTS 15.0' NONCONPOSHING MATERIA 1.S. PARTS OR COMPONENT 8 15.1 SCOPE items which do not conform to' requirements in order 15.1.) To control "3.
1 to prevent their inadvertent use or installation.
Inspection or Documen-
'15.1.2 Nonconformances ' identified during Receipt. tation Review of m
/
.2/10 83 handled through the UE6C nonconformance procedure, as described in -
Sections VII and V111.
15.2 Pot!CT 15 2.1 Nonconformance in itses may be detected at source inspection..
receiving inspection, in process inspection during fabrication or final inspection, esaminatica or during testing.-
. installation, at completely fulfill the requirements of
. which does not 15.2.2 Any item procedures, purchase order, codes, drawing or specifications, in regard to identification, dimensions, specifi-Process Sheet, cations, procedures, quality levels or completeness of documents shall be considered unacceptable.
15 2.3 Unacceptable; conditions which can be corrected at the time of discovery and made acceptable to the QC Inspector by controls for that operation are not required imposed by the Process Sheet to be documented on a Nonconformance Report (Tora 17).
1
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4 Unacceptabla conditions other than those outlined in 15.2.3 above Procedures are considered as provided in Nonconformance or as nonconformances and aball be reported on a Monconformance Report.
Proposed disposition - of all nonconformances shall have the con-currence of tho'ANI.
15.2.5 Items for which an NCR has been initiated will be segregated when and a Bold Tag (Form 22) will be le.e
,, possible by a QC Inspector will prevent their inadvertent use in placed'* on'a theaf
- ThisFor nonconforming items or operaticas discovered
- installation.
during installation, a Bold Tag vill be placed on the item by a f
QC Inspector, or adjacent to the operation (as in the case of l
welding) ~ and the Process Sheet shall be withdrawn by the QC Inspector who notes on the Process' Sheet the point at which the SF 1.06
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$ECTION NO.
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P4(Pa#CO BY I* C* DATII' AP'#0VED~0Yt' I' C' GEEWIN ' SD
- Datt, 2/10/83
'il HaLitt a s sy'e a s e t.
MONCONFORMING MTEtmg P AGI 2 of 6
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nonconformance occurred and the NCR number when' applicable.
It
.is then returned to the Welding Materiale Distribution. Center to.
' be held pending resolution of - the' nonconformance.
Once the non-conformance is resolved, the original Process sheet,^ revised if necesWy. or e 'new process Sheet together with revised drawing i
is. issued y resume work (Section 1).
3 y
15.2.6 A Company representative vill initiate e Moncenformance. Report '
c and such other documents as are appropriate and defined in the -
c specific Project procedure for Monconformances.
The report will 1
include,,the description, cause, proposed disposition, justifica-
. tion and the steps that shall be taken to prevent recurrence.
15.2.7 Appropriate resolution of the proposed disposition to the noncon-t formance will-be' determined by the Field Engineering Department
(.
in conjunct. ion with Quality Assurance, UE&C and QEG consultants if ne'cessary. The proposed resolution shall be acceptable to the-t; Authorized Nuclear Ins pe ctor.
The Bold Tags will remain -until k
'the nonconformance is dispo61tioned.
I lLl 15.2.8 When a sol'd Tag is in ef fect and continuation of. verk in the ares-affected by that Bold Tag is desired, an LWA. Reques t.( Form 39 ).
will be prepared by the. responsible Field Engineer.
It shall-delineate the specific LWA scope of work and cross reference the document number (s) which is related to that Hold Tag.
j (1) The responsible Field-Engineer shall submit the LWA Request
.to the Chief -Tield Engineer or his designee and the l QA Manager or his designee for review and approval.
(2) Upon. approvel as required in Paragraph (1) above, the LWA Request (for NCR only) shall be submitted to UE&C for review and approval.
(3-) Each LWA shall be made available to the ANI so that he may review and have the opportunity to assign hold points.
" ~'15';,2'.9*1p6n. approval of 'the LWA Request by UE&c. a copy willi ber returned-L*:
to the QA Manager or his desf :, nee who will initiate an LWA Tag.
I..
The approved LWA request will cover the scope of work i.e. the
, specific Process Sheet (s) and operations to be performed and/or the "From" and "To" move locations. A copy of the approved LWA request wil1 acco6pany the Process Sheet (s) or Requsition for.
. movement when the Item is released to the field, and will be k
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'SECTION No.
u PREPaa(D 313 --
IL C+'DAYIS aP# ROVED BYi I' C CIIWIN - D 2/10/83
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tvatify asssoastt NONCONFORMINC MATERIALS PAGE 2'of 6:
MO.
PARTS OR MPONEM'$ :
4 nonconformance occurred. and the NCR number when applicable.
It-
)
'is then returned to the Welding Materials. Distribution Center to -
L
. be held pending resolution of the nonconformance. Once the-non-conformance -is resolved, the original Process. Sheet, revised if necessary, or a new Process Sheet together with revised drawing is' issued to resume work (Section 1).
y 15.2.6-A Company representative will initiate - a - Nonecaformance Report I
and such other - documents as are appropriate and defined in the specific Project Procedure for Nonconformances. The report will.
{
include the description, cause proposed disposition, justifics-g l.
tion and the steps that shall be taken to prevent recurrence.
15.2.7 Appropriate resolution of the proposed disposition to the noncon-formance will be determined by the Field Engineering Department 1
in conjunct. ion with Quality Assurance, UE&C sad QEG consultants -
i if necessary. The proposed resolution shall be acceptable to the
_p Authorised Nuclest Inspector.
The Bold Tags willt remain until
['
i the nonconformance is dispo6itioned.
il 15.2.8 When a Hola Tag is in effect and continuation of work in the' ares affected by' that Hold - Tag is desired, an LWA Reques t ( Tors ' 39 )'
will' be prepared by the '. responsible Field Engineer.
It shall-a delineate the' specific LWA-scope of work and cross reference the document number (s) which is related to. that Hold Tag.
(1)-The responsible Field Engineer shall submit the LWA Request:
'to the Chief Field -Engineer or his designee and the - QA l Manager or his de signee for review'and. approval.
(2) Upon approval as required in-Paragraph (1)- above, the LWA Request (for NCR only) shall be submitted to UEEC for re_v,iew l
and approval.
(3) Each LWA shall be made available to the dI so that he =oy review and have the opportunity to assign hold points.
( ?"2 ? '"
15.2.9 Upon appfoval of:the'LWA Request by UE&C, a copy vill be returned v
.l to the QA Manager or his designee who will initiate an LWA. Tag.
The 1 approved LWA request will cover the scope of work i.e. the-H specific ~ Process Sheet (s) and operations to be performed: and/or-the "From" and "To" move locations. A copy of the approved 'LWA L
[.
request ' will accompany the Process Sheet (s) or - Requsition for movement when the Item is released to the field, and will be L
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SECTION NO.
J 2/,0/83
)
4,..w
-;f,9tpast0 gy, R.'C. D&VIS, appa0vtp gy, I. C. CERWIN f}-
- catg, 1
NONCONF0911NC MATERIALS
['
3 of-6 4
PARTS OR COMPONENTg i
returned upon completion of LWA work to the-QA Of fice.
The Q&.
Manager or designee is responsible for maintaining a. log of. all i:
i LWAs.
15.2.10 Concurrent with release to the field of an -approved LWA request J
.and prior to Item work or movement, QC Inspection will affia an LWA~ Tag (Fors. 41) s adjacent to tLe Bold Tag on any concerned
,hf Item (s).'
e l
50 15.2.1111aspection and acceptance of LWA scope work will be that asse-cisted with procedures called out on applicable Field Drawings,.
Process Sheets, etc.
l i
15 2.12 Upon completion of an LWA, QC Inspection will comove the LWA Tag
^
and return-it alous with all documentation pertaining to d
' completed Finatinspection.of LWA scope of. work to the QA office.
'15.2.13 If action has been taken which a lors removal of the Bold. Tag
~ prior.to completion of the LWA scope of work, the field copy of the LWA Request will be withdrawn by the QC' Inspector.
The
~
. Inspector will note on the withdraw LWA Request the last element q
of work scope which was completed, remove the-LWA Tag and Hold
}
Tag.
The Inspector - will return the withdrawn LWA Request,. LWA I-Tag, Bold-Tag and all documentation pertaining to-acceptance-of i
.the LWA scope of work to the QA Office.
l 15.3 PROPOSED RESOLUTION-AND DISPOSITION OF NONCONFORMANCE i
15.3.1 The' Field Engineering Departrent may resolve the nonconformance by accepting the recoussendation of the QA Manager, by instituting l:
a. aolution of its own or by obtaining 's solution from 1fE&c.
In all cases, the final resolution - shall be reviewed-by the QA
~
Hanager, or his designee, for Code compliance and conentrance by the ANI shall be obtained.
r
- 15.3.2 - For nonconferisances which do not meet -the Code, the item 14y= be -
.83rspped,,,r e tu rne d for replacement, or reworked-to bring ' it within the Code requirements.
All scrapped m&ter4als / sha11 be "-
. positively identified. and totally segregated from all other items to prevent inadvertent use. '
J 15.3.3 For nonconformances which meet the Code but deviate from design l5 renuirements, the Ites may be scrapped or returned for replace-t<
.mer.. reworked or repaired to : bring into s pe cification, or l
accepted to "use-as-is".
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SECT QN_No.
[
perpaarD tvi R. C. DAVIS appmCvtD BY E. C. CERWIN
[4 : payg,.
2/10/83-
- f F
tvatlTV ss#Useatt-NONCONFORMINC MATERIA 1.S'
' AGE 4 of 6 PARTS OR C0KPONENTS "O'
u L
r s
L 15.5.4 In all, cases where rework or repair is the proposed resolution, j
L the Authoriced Nuclear Inspector shall be notified and his con -
i currence received prior to the repair.
15.3.5 In - casec ~. of - rework or repair, : UE6C will issue instructionsi I
J
' drawings, rework procedures.. Campany - process - Sheets-and other l
l' documents which may be required to properly effect the rework or l
repair to. acceptable quality.-
All' such documents will : be-I l?
controlled as in Section VI.'
The Authorised Nuclear Icepector-shall b, given the opportunity to esto lish " Sold Points" on the Process $heets as he; deems necessary.
- q 15.3.6 Prior to. performing rework or repairs required bp the disposition q
t of a Nonconformance Report, the : cognisant QC Inspe= tor shall k,.. ;
remove the applicable Bold Tag and, attach a Repair Tag (Torn 22A) 3 l'",
to the item requiring rework / repair. The Repair Tag will reference l
the NCR and Mold Tag.
Upon completio? of-rework required by the i
NCR, the QC Inspector will remove the tepair Tag and coordinate
-l with the QA Records Engineer for closing of the NCR.
y 15.3.7 All Nonconformance Meports are submitttd to the "N" Certificate
. Holder -via the s i te. Nunconformance Review Board which includes representation of the "N" Certificate Bolder design group.
In l'
the event design changes are required, the' "N" Cartificate Bolder i
may issue an ' Engineering Change Authorisation (ECA Torn S-4)- or l
effect the change throughithe disposition of tae NCR. The dispo-
}
l' sition of - the NCR and ECA, if required, are evidence to the 11 Ccapauy that the "N" Certificate Bolder has the required infor-4!
mation to reconcile changes with the design report.
0 15.4 RESPONSIBILITY 15.4.1 It is the responsibility of the _ QA Hanager to implement this L
policy.through his examin a tion, inspection. and ten cict. pe rsonnel and in accordance with Foocesform4nce. Procedures.
15.4.2 Status indicator' (applicable tas) shall be removed (or changed)-
~
from an ites, by QA/QC personnel-in conjunction with the disposi-tion of an'NCR.
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perpange gy, R. C. B&VIS appn0vge svi E. C. GERWIN __ fA
- egyg, 2/10/83 MONCONPORMINC MAttRIA1.S P^GE 5 of 6 ug-PARTS OR CORPONENTS 15.5 PROCEDURES 15.5.1 specific, additional nonconformance controls beyond those outlined herein, shall be provided in applicable Monconformance Procedures, as required.
15.5.2 Noaconfermances which require reporting seder 10 CFR 21 will be bandled as outlined in the applicable Monconformance Procedure sad Procedure 17-3 " Reporting of Defects and Noncompliances to the NRC."
15.5.3 Nonconforming items discovered after a system has been turned
~
over to UE6C for operation shall also be reported to UE6C to per-mit him to report to the Owner under the provisions of 10 CFR 50.55(4).
15.6 STOP WORE ORDERS 15.6.1 Work activities say be stopped vt.en design changes are received (refereoce Section 3) or project work or major portions thereof must be stopped in srder to preserve the quality of the project.
15.6.2 Ceepony Stop Work Orders (Torm 9) aball be issued and coctrolled u
through the Engineering or QA Departments.
Verification of the disposition of corrective action shall be handled through the QA Department.
15.6.3 Cuidelines required to effectively stop work shall be established as specified in project procedures.
15.7 RECORDS 15.7.1 Records of all nonconformances and their dispoattion will be retaine(. by the QA Department as outlined in Section IVII.
15.7.2 In casas where " scrap" ic decided, all records relating to the scrapped Item will be pronerly noted as to disposition and retained.
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sonCONFotMIN0 MATE 11ALS gC*
Patt$ on ConroNENTs 15.7.3 In - all cases whers "re tura" for replacement is decided, the records will be returned with the Ites.
i 15.7.4 All ilocuenets.. procedures,. sedes, design criteri.i, drawings.
writtent instruction, process sheets, etc.
that were.ievolved
'l with the initiation of a stop Work Order shall be retained by QA.
{
15.8' F0ERS 15.8.1IForms referred to in this section are exhibited la the back of m
this manual.
Forse referenced are I L
.(
- 9) Stop Work Order
- ( 17) Nonconformance toport
( 18) Field Procces Sheet L
y
( 19) ' Field Weld Process Sheet
'i
'~
( 22) Bold Tag f.
(22A) Repair-Tag
( 39) Limited Work Authorisation Request i.
( 41) ' Limited Work Authorisation Tag (S-3). Proposed Engineering Change Authorisation I
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SECTION too, 2/10/83.
1 E. 7. GERWN S
Cart:
R. G. DAVIS appacygg gy, pagpant0 DY, e
-QUA1.In ASS E RECORDS
'gt 1 of'3
'f Ovagitt easet a -
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17.0 QUALITY ASSURANCE REC 0kD8 q
17.1 $ COPE 17.1.1 To outline the system by which all inspection and quality i
^
' assurance ~ records are maintained for ready reference and 1 the j
retention of such records.
17.2 RESPONSIBILITT ls 17.2.1 The accumulation, evaluation, retention and distribution of QA records are the responsibility of the QA Manager. - See Quality '
L L
Assurance-Records Procedures for details.
He delentes perfor-
-l l
mance of this function to the QA Engineer - Records.
[l, 17.2.2 The Project QA Engineer, QEC, will. prepara a Records Pro'cedure after consulting with UE&c. This procedure will outline the son-tent of the eecord' file, filing and retrievability -technique,
'l 4' '
method of identification, custodial responsibility, permanent and l
records, duration of the file, and manner in which non-persanent the records'are to be transferred to the owner.
This procedure will be issued as,part of the Project Procedures Manual.
[
associated with items and materials purenssed and l>
- 17.2.3 Documents
' 10/83 J supplied by UE6C, af ter Company review as described in Section VII, shall remain the responsibility of UE&C for retention. These docu-meats include, but are not limited to ASME Lata Reports, certified
.j Material Test Reports and Certificates of Compliance, Purchase Orders, and-other manufacturer and/or supplier evidence of accep-7, table quality..
17.3 MAINTENANCE AND ACCESS.TO REC 0kDS 17.3.1 All quality assurance records shall be salatained* under - the i
supervision of the QA Manager, and shall be easily retrievable -
for review by UE&C, the Authorised Nuclear Inspector ar other-j authorised personnel.
- .ze<
->-m.-
17.3.2 At the completion of each contract, all quality assurance records designated. in Paragraph NCA-4134.17 of tne Code, and any others designated by UE&C as permanent records shall be transmitted to the Owner or his Agent for retention.
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.g SECTION se0.
E. F. GERWIN
%4 OATE, 2/10/43 l
E* G* DAVII APP #0VED SYi pagpantD tvi P^88 2*
3 gNN,"I
. QUALITY ASSURANCE LICORDS NO
~
required above which are needed to -
r 17.3.3 Other records beyond those verify compliance with the Code and this QA Program for Class'1' 3
items shall-be maintained at a place outsally ' agreed upon by the.
j Owner and the Company for a period of 5 years af ter completion, but not less than 2_ years - after commercial operation of the l
Plant.
-[
17.4 PERSONNEL 17.4.1 Personnel assigned to. cuszodial responsibility of quality assursace records shall be trained and qualified in accordauce~
with written procedures which are a part of-the Project a
Procedures Manual.-
17.5 CONTENTS OF RECORD FILE L
17.5.1 As a sinimum, the quality assurance record' file shall contain the.
following:
Field Quality Assurance Records Index (Form 38)
A.
Purchase Order, Sketches, Dravings, etc.*
8.
C.
Certified Haterial Test Reports. Certificates of t
Compliance
- Isometric and. Detail Drawings. (As D.
- Constructed /As Built - See Form 6A,ad Fors 7)
, E.
Radiographs and Reader-Sheet F.
Appropriate ASME Data-Reports
- G.
Beat Treat-Charts R.
Nc,ndestructive Examination Records Velder/ Welding Operator Qualification Reports I.
J., Receiving Inspection Reports.
'E.
Fina1' Inspection Reports L.
Inspection Check Lists
'l M.
Nonconformance Reports l
N.
Deviation Requests i
0.
Calibration Records and Reports Weld Rod Stores Requi,sitions
.P.
Qualific.arion of NDE Personnel and Procedures Q.
Qr.alification of Inspection, Testing 4 R.
Isamination Personnel For exclusions refer to Paragraph 17.2.3
- 2/10/83 i
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3 of 3 NO.
g peosana
'S.
Title Procees Shoets~-
1 T.
Wald Bistory Record Design Specifications,' when applicable -
D.
.V. - Stress Reports, when applicable W.
Audit Reports X..
Any-other records required by Code or Contract Y.
Correctivt, Action Reports.
'17.6 FORMS
~
in this. section are exhibited in the back-of 17.6.1 Forms. referred to
-this manual.
Forms referenced ares (38) Field Quality. Assurance Records laden (6) 'Tield-Drawing.
(7) Fisid. Drawing e
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SECVION NO. '
2/10/83 E. F. GERWIN 0 AVE:
patrant0 tv
- 1. G. D& TIS -
appn0Vtp tv, 1
PAGE L
tuatiTT:Assesasst NO.
1 of 4 -
peestan F0 ENS,
~
DESCt1FTION REVISION j
(
70EN 50.
SECTION-t/8/81 Quality Assurance Manual-Distribution List h
1; 11-
'110/83-W' 2.
11 Transmittal Letter.
2/10/83 l
R 3.
11 Qualification Records
- i 1/17/8.1 l
4 11' Walder Qualifiction 11/17/03 5
11 Welder Qualification Status L 4 --
6 111 V VI Field Drawing - Pipe Support De: ail 1/17/83
-i 7.VII l.--
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111 V. VI,' IVII Field Drawing - Installation laometric 5/8/81:
7 1/17/83 L
- 9.
~111,'VI. XV
, Scop. Work Order l
4 1/17/83 10A-..
.III, I Installation Verification' i
1/17/83 105..
1114 X QA/QC Final Inspection
'9/1/82:
10C I
Process sheet and As/ Built Status Los 1/17/83
- 10D I
Tield Pressure-Test Cover Sheet 1/17/83
.l 10E I
Field Pressure Test. Report j
1/17/83' 4
10F.
I Valve Line-up. Checklist 1/17/83
' loc I
Leak Test Boundary Description 10s 1'
Excepcion and Deficiency List 1/17/83' 1/17/83
-;101-1 Pre-Leak Test Checklist-1/17/83 10J X
Documentation Review' i
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nma 4 4'J StcTION NO.
ps;gpango evi= R.'0. DAVIS'-
Appoovt3 avi i t. F. GERWIN' DAVg,. 2/10/83 4'
-evaLITv assv0&stt FORMS N
P9440aN DEscRIPT10g REVIS10s FosM 30.
SSCTION-3/1/82-12 IV Approved vendor List 1/17/83 431 11, VI Document Status Record 1/17/83:
14 VI Drawins Control Card 1/17/83-15t VI Transmittal Record 1/17/03; 16-VI Procedures 1/17/03' 17 ~
'VI, IV,-XVI Monconformance Report-1/17/83 18-Ill, V, VI Field Instruction 2/10/83-19A" 111 V, 71.,VIII.
Field Wald Process $ beet / Repair
.g, ggy-19B III, V,.V1', V111.
Field Wald Process Sheet (Class 1 Ranger)'
1/17/83' I, XIV
" ". V 3 i 19C-111 V VI. VIII',
itene r Field 'M d 7 t m s
- De * : i' t u r
~I, IIV-x J; 1/17/33 19D
'111. V,'VI. VIII, Expansion Anchor Process 8best X, XIV F
/10/83 2
' 19E' III,-V,.VI, VIII, l(Mechanical)SnobberProcessSheet-X, XIV 1/17/83 19F' III.,V, VI, VIII, Field Process $best I, XIV 190
'111.,V VI, V111,.
Field Wald Process $best -
1/17/83-1, XIV 5/16/78' H
IV Bold Tas 2,2 4;-
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' REVISION SECT 10g DESCRIPT!0,'g, F05'Wo.
5/8/8*'
22A IV
~R* Pair Tag 23
-VIII (Material) Cesponent Requisition 2/10/03 1
2/10/83-f'
. 24 '
VIII
-Field Warehouse Requisition R
Veld Red stores Requisition 1/17/83
--25 vill Welding procedure Specification 5/16/78
.l
. 26'A & 8
- IX Procedure. Qualification Record (Welding) 5/16/78 i
27 A & B' 11 Procedure Qualification Record (EDE)
-5/16/78 r
'28 II 3/1/82
. 29 11 'I
' Magnetic Particle Examination Record 3/1/82 l
30 II, X 1,iquid Penetrant Examination Record 3/1/82 31 11, I' Radiographic. Inspection Record
'3/1/82 32A' IX Veld Repair Order.
.1 l
5/1/82
--323 II Weld Repair order 3/1/B2.
q 32C II Weld Repair Order p
3/1/82-
=
32D IX Wald Repair' Order 5/8/81-33-XII Calibration Record 1/17/83 0
34 A :
III calibration Sticker 1/17/83 l
p
.34B:
111 Calibration Sticker 5/16/78 xv111 Quality Audit Checklist l ;"
35'
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1/17/83 l
36 II. x Ultrasonic T1av Detection Record 1/17/83 37 111-Calibrated Tools Check-Out Log 1:
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SECTIog 38 XVII Tield-Quality Aesurance Records.-Indea
$/8/81'
~
1,imited Work Authorisation' Request 2/10/83.
H 39 rv,
.3/17/83 j
40 VI:
Document Indes 41-
.XV-1,iaited Work Authorisation Tas
'5/8/81-9/1/82 d
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IVIL Corrective Action Report p
$/8/81L 42A 1,71 Corrective Action Report 1.03-1 8-1 IV, VII UE&C/Seabrook Central Purchase Order 5/8/81 S-2 IV
.UE&C/Seabrook Central Field-Purchase 5/8/81
" Requisition 5-3 III-Proposed Engineer Change Authorization
.2/10/63
li 1
5 -4 '
.III, IV Engineering Change =Authorisation
-9/1/82 S-5' III-Minct "On-the-Spot"-E?.eI 3,'
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<./ 3 :.
j Authorizatico.
,.i S-6 '
III' DE6C Engineering-Stop Work Order
- 1/17/83 l
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past peossam FORMS No.
1 of 1 a --
. esse emumpe o it tus asut emma seus ensuussa ^__
_. 17101 tuussuse (PtB speem
- e. sos.as. sage. =
Pullman Power Products t.e
. Attentient N1w to your Personal copy of the Pullama Posser Predesta Project Qaaltry Assursese meneal.
Th'.a esmual eeements the geslary eyotem sa affect for these actsvsttee asfined withis the scope of Astit Cert.12&aates of eathettaataan see buC12 (Erf) and buC2-2 N).
nie amoeal La tasued as a scatreued docummat and will be wested amab taae a revision to anda, tour nema, and the eertal number of the asses 1 mestamed to yes. La bapt en a amatar list er Pulless 51460s. 0A Departesas, seabrook usw Beapshire.
Each tsas e revisten ta made yew wt11 reces e testee of au pape vathan 'the revteed seeties. All pasee vtthan tbe re toed bectaon beat the new revLaine i
tate sad seersede anv previous taeuse. teu must replace the.'upere.4 4 sectione with the revised Sections. 4 stroy the Old settsame, and ruu a this letter to Pullman - 31ggina F. C. Som 160 seabrook, see tempshire 0387a estantaost 46 maamger Please esistata a seyy of this letter ettk yo.e sammal f et f utuke referenee.
+
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Raahard C. Devia 04 manager seabrook statson thaa mammal 14 asetened to: Jack Smith ga mammal ser, a 2
Isomettav./$dyple./Date:
- 43. 9/0/An Projec't Seabrook note meena1/ supplement 4.stped 9/9/80
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- tPAAto Svi R'.C. DAVIS APPROVED BY E.F. CER1 FIN N
CATE, 2/10/g3 i
esaLi79 assesaset pagg-Peessaa FORMS NO.
1 of 2 r
sos,' U13/44
~
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- l-it andre # 0080 PERSONNEL RESUME F
SSF.34 (1 1> g3)
John $aithe=
BAN llire Dater 11/1p/R5 Naser l[
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Naast OP IN37mmCN CfTWSTATE SRADE YEAR 6
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r A Pullman Power Products xmm m ,.. 7 mm ,,,,,,,,,, a... w. i,....m #, s.r. ar* oar. 5/8/** .au;;,agaan a 1.e mm uss PULifRN POWER FR0 DUCTS - ... SEABROOK.. STATION.. Jos 7.035 QA/QC RE.. PAIR. .G #.. /.5 REWORK ] / t wh 's an ], REPAIR l. OTHER ACTIVITY * ^"' " M R JOB No. 725 CNLY n c g ;.'....._ 7.._. f..'.'.3..'. ". " _..". HOLD TAG # / o/ f. '. 5 ~ ..R E.M.AR X SWf Mil %.n ftAven n!s, > L L ' s.1 " l l QA/CC INSPECTOR M E U ' DATE APPLIED M M 7 4 ) r I. . y.. m; 7..,....... . SF 1.06
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Datti M 0/83 PA88 es au tt assusaatt ygggg NO. 1 of 1 peessa i t.') Pullman Power Products .,o. 7035 j
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1 g a-c ) o p PullmanPowerProducts~ 02046 3: s me...ma-o ,essemaniencoesn_,_sa_ SEA 9ROOKSTATION ,L**L"""*"" FIELDWAREHOUSE REQUISITION JOB 7035 55 C f bCb l! uNeseec b oars 5-7-79 c sy31E. l . iso No.2.o s 4-o l E*,,d 6 ~ AcTwo na "E" 5.8 I 5 i j SS 3 l l ~ QUANTITY ITEM DESCf8PTION M. MO. HEAYNO. = D RD 90 0 f,, j l ~ lo' \\o' 6" sea w> LSho. v?m hPe. 8404o \\ AEF-N 3 I h. y T o ~ se-a-u a W%E.W" ? o. fk.E. I-E 5_ F i 2 y e ,gg ^ i M No. M B ONix y Deliver to Area Foresen QA Approved Date z* y_ o, -e o-t y ~ Rec'd By f D '* g [ 9, l RECEIPT INSPECTED e Z Eng. Approval [ '8 8 ritied sy OC RELEASE DATE.
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' be esed se all b re wii e Ltraight 150-200 13-13 - a IN 20 C.F.L CTA weldias Ltraisbc 200-220 26-16 5 IFM 20 C.F.L I l spuV - tac 18 82 1/8 Reverse 100-150 20-23 & 1PM 9 8 SMAv Lacts.82 $/32 Reverse 120-200 21-24 5 1PH } ~ ) SMAW EA010 62 3/16 Reverse 200-275 22 23 5 2PM APPUCGLE FCR kg A i-i ~ ' JOB NO. X35 00LY i j o 1/2d or 3/32 CA313 bei e wLra any be we d for losethittsal weide el mismetah is teei fat-op. [ e i 6
Pullman Power Products , n, steview o. pngpaato BY LG. Davis Apppovte gY, E.T. Garvin 1 OAtti $/16/78 i go a t. l f t Assvaasti P AGE P996BAM 70gy.$ No. 1 of 1 Pullman Power Products gI) ooete< v Peteaagt 99: 8L.2 no ee l.,,e,,g,,,, P. J. a g r3 gyp n g ,34,g, 6 / 6 / t B as vgygs to a Pact 2 ef 3 o=,t varssa me' esseteses .siri m.a etc... ice.i uPs 180. 76-1/1 06
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f. f y. SECTION NO. APenovre gy, I.F. Geririal 1 Datti 5/16/78 - Patp anto gy, - R.G.' Davis i QUALITT A8:59&tCE-pggg PaeseAn togw.s so, ,g,g 3 4 e 7Q Pullman Power Products ,,a . - m y A* l' 3*"f lameeo,to e,,F/J. Altheeea @ pagg,J #6/PB metPeare ei reetteett to 9( USED Peg esaurit.aties essees se,el see,, ty,,me e eso. 3 et 3 4.1 VELDO ,,,,. _,,,et tou.t w ULTIMATE ULTIMATE CMARACTtt 0F i TOTAL LDAD VWIT STLESS FAlt.Unt & LOCA. SPEC *Mts, see. Uttml TM1ctutss attA Lt. Pf! T!OW !!!"* lf ps 3 e n.n.1 .ns I .m I.nsI t u ne n see I.se i s see I n Ane i l'J ps n.u.r i.no I. -s L I i I ). I l ~ 1 i i i i l l l l l l l I I I i 1 I CutetD SDt0 TEST 5 (qv.160) TYPE AND TTPt A) p rtmiee un atJULT1 e t e'a t nas - t *_ttPm t g an* w...a en t s-. Ni i.pn g *p....a ba' 288* ****=4 'a _ N7 I near tse tuaed 1 l I f a 70ctDawts$ u .. (OW 170) ' ^ " ' ' " j SPECIMEN NOTCB No TEsf 171 PACT no. t.ocation Tver
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PetPAnto ty, R.G. Davis lAppn0vregy, E.F. Gervin 1 DAtt,5/16/78 I lpigg . ev4LITT assusapet FORMS NO. 1 of 1 PROGRAM Pullman PbWer Products IX-PT-1 -W5 .s= ocernwt an. 1/44/// ce c aer e,,, 4, t c y [.,,,_,_,_ l.r,envro ev i A $MI R_ Af_ p.vg,w 8 PROJECT PROCEDuP.t- &"fL 7Q26 't," Iw2 PERRY 4 kreEsable LICU1In PDrit.A!!T titTittic. Vis ible Dve 5elweet (, TT.37 tv.TEK1AL CS13 L twu sil Penttrant Gene.irater. sect. v Arascle 6 1 :ce troeuc ts. Ana Jys 5s to car e a oc t e AAA4em I Lit *J18 ft.t;CTf TNT ttwVn ACT'?n Pv-G sa renet aat me."*2. uv-G.cc a 6 4ea na r he. s. .WilTACTLTII* 8 Cr.')E8 NI,2t3tt N nett www.eec*t LK.Aa_ wit : igy MIL : uTgg z0.xL 1c:
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CLEApta s'JtFit'E 14.0: ILALeCD 4. 4_: 21p; N:t : tr.At NTL : 73 W:t : 247::: HC.s096 'l OtVELDPD SUL.Pansa 10.0; iAtoCgy 34.0% 11NC WIL : LEAD WT'. : TL:: WII : nATCx 1sc. A215 I g, f: 5::1 TACE Ps.tFAAAT1 cat 1.souid Peertreet Coonsrater w F qi FM-C'.D.'t* Nl". tC1MCC. E096 Cl e aner - ask' a es wi t h encan caoths. Five (a) ennutes deb ' FDETEAkT ArPLICAT10N ttCTIIOd Srtsso-T 6ee Tem 4 3 0) ministes = Penettant I!..t$0a N( 9 th-rine T has. }' i FElttTE.WT TIJt*gAATUt! AeprestaatrJe 70' J j -l TEff SUCTACE TDIFIkATL*%,,. Atoreanaste ty M 78* .j Alt vtNi'I2ATL*F.E IIA 'l>EFL3If1 CAT 1tzt T& E l' ) [ EXCL58 FtXETEMfr RTJIOVAL Lint tree saeth eesstened wata suww staans: FURC10F WATER SPEAT si TDrtnATvat of n!ATB ei ) IA$t er PDCTS. ANT A1.*IOVAL _=1 DRT181C T1ME tem (41.2138'** nie n. tan,c. tera,ine DEYELDPflet 78..E _ BLACE LICitT INTDeS1TT ma erra.su r rwn. ,a SttA31L1;r A&ft Na 'IrVM furLY 777E Of ~1N31CAtlux& VISJBLE crmeks Camd EVA15AT103 Of HrfitoD tmE p, P0ff CLEAM1bf. 8n"ETMOD 5 96 Cle.sner - Straved - Viped Claeo p Faiteen (15) u t ses te s - -. n 5 71stt AFTER Oktheth WAS APPL 124 vartir Fis0TOCRAral uAs TAKO TYP1 ritefusaArts craf as - Black aan trasse TTPE Tf1M sas a k - T ri=t' or tmo D15TAllt:1 CA*th:RA LL;;$ TC> Tl;5T SL;RFACE NDt!!:ATtoff flav 11 r.ht _ _. _ w e Aar.Nllmtz; ;p mark f7 A (M 13 3 d % ft II E EF" E D T7Pt of FTCn U.*CD . TJ M Ii3 -p>5> PRCIw? Or $ct.t!*1C:i.. _ - b/.a..m. *
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D Att i 3/1/82 l 1.C. Davis APomovtc BYi PREPAnto svi PAGE TO M NO.. 1 of I qq' a t t T T a3su9AeCE . P R 0 8 R A 88 5 + E ..~ 3 Pullm:m Povier Products i gf SeatreeA Seasles arPuc4au een ~,. A me ainsOmv namenc esenci.: immunes arcams 01 Gbici CC. 'M 9 6 sa
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ypyi.: w Pullman Power Products jf 70, a SECTtow No. R.G. Davis l APPPovtc BY, E.T. GeTvin O = lcAtt $/16/78 l PREP ARtb tv, " " ' f,, ' ", ',' ' ' ' " row.$ NC. 1 Of 1 Pullman Power Products IX-PT-1-W5 00Cr4ert osm, ~ e.c r.se n.,,. 6. tcr_:: . _ tiro.ceto e,i A mi t. AL '..vt,m1 N // PERRY To og psco esat 1 0F 2 PROJECT PROCEDUP.t owLv cm Joe 8 "0. D Selvent hes.vvaa bt e LICtllD PDC.*1W.7 lig73R9 Viaible Det a TEST #6'.TM1AL USD Llevid P en.: t r an t casesrator - m.. v Article 6 L17J18 Ftt;rTT.uT tuaalrACTkT.D lu88* P r o* uc t*
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