ML14072A081

CHLE-007, Debris Bed Requirements & Preparation Procedures, Revision 4

ML14072A081
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Site:	South Texas
Issue date:	02/13/2014
From:	Howe K South Texas
To:	Office of Nuclear Reactor Regulation
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NOC-AE-14003075 CHLE-007, Rev 4
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NOC-AE-1 4003075Attachment 3CHLE-007:

Debris Bed Requirements and Preparation Procedures, Revision 4

PROJECT DOCUMENTATION COVER PAGEDocument No: CHLE-007 I Revision:

4 Page 1 of 30Title: Debris Bed Requirements and Preparation Procedures Project:

Corrosion/Head Loss Experiment (CHLE) Program Date: 2/13/2014 Client: South Texas Project Nuclear Operating CompanySummary/Purpose of Analysis or Calculation:

Corrosion/Head Loss Experiment (CHLE) tests are being performed to support the risk-informed resolution of GSI-191 at the South Texas Project Nuclear Operating Company (STP). Fiberglass debriswill be added to the head loss modules in the CHLE tests to form a debris bed to investigate theinteraction between the fiber and any corrosion products that may form. Capture of corrosion productsmay be manifested as an increase of head loss through the debris bed. This document describes thesource, preparation,

quantity, and procedures for addition 6f fiberglass and particulate matter to the headloss modules to form the debris beds.Role: Name: Signature:

Date:Prepared:

Kerry Howe/Cody Williams

< signed electronically

> 7/6/2012Reviewed:

Janet Leavitt < signed electronically

> 8/1/2012Oversight:

Zahra Mohaghegh

< signed electronically

> 2/11/2014 Approved:

Ernie Kee < signed electronically

> 2/13/2014 Revision Date Description 0 5/1/2012 Draft document for internal review1 7/6/2012 Includes updates for blended fiber preparation method2 8/8/2012 Includes edits from internal review3 8/11/2012 Includes edits from oversight review4 2/13/2014 Review for NRC Submittal

[1 ___ I ___ [ _________________

0 Title: Debris Bed Requirements and Preparation Procedures Table of ContentsTable of Contents

..........................................................................................................................................

2List of Figures ................................................................................................................................................

2List of Appendices

.........................................................................................................................................

2Definitions and Acronym s .............................................................................................................................

31 Purpose.....................................................................................................................................................

42 M ethodology

...........................................................................................................................................

43 Design Input and Analyses

.......................................................................................................................

43.1 Debris Bed Requirem ents .......................................................................................................

43.2 M aterial Source and Specifications

.............................................................................................

63.3 Debris Bed Quantity

.........................................................................................................................

73.4 Debris Preparation

...........................................................................................................................

73.4.1 NEI Fiber Preparation M ethod .........................................................................................

73.4.2 Blended Fiber Preparation M ethod ..................................................................................

83.5 Debris Addition Procedures

.....................................................................................................

83.6 Debris Bed Validation and Acceptance

........................................................................................

84 Results ......................................................................................................................................................

95 References

...............................................................................................................................................

9List of FiguresFigure 1- Schem atic of Head Loss M odules ............................................................................................

5Figure 2 -Photograph of Head Loss M odules ..........................................................................................

5Figure 3 -Size Distribution for Green Silicon Carbide as reported by Electro Abrasives, LLC .................

6List of TablesTable 1 -Typical Composition of Green Silicon Carbide as reported by Electro Abrasives, LLC ..............

6List of Appendices Appendix A -ZOI Fibrous Debris Preparation:

Processing,

Storage, and Handling

...............................

10Appendix B -M SDS for Green Silicon Carbide ........................................................................................

20Appendix C -NUREG/CR-6808, Table 3-2, Size Classification Scheme for Fibrous Debris .....................

24Appendix D -Photographs of Debris Preparation Procedures

..............................................................

26Document No: CHLE-007, Rev 4Page 2 of 30 Title: Debris Bed Requirements and Preparation Procedures Definitions and AcronymsCHLE Corrosion Head Loss Experiments ECCS Emergency Core Cooling SystemNEI Nuclear Energy Institute NRC Nuclear Regulatory Commission PCI Performance Contracting, Inc.STP South Texas Project Nuclear Operating CompanyDocument No: CHLE-007, Rev 4 Page 3 of 30Document No: CHLE-007, Rev 4Page 3 of 30 Title: Debris Bed Requirements and Preparation Procedures 1 PurposeA reproducible debris bed is an essential prerequisite to the Corrosion/Head Loss Experiments.

Withouta reproducible debris bed, it will be difficult to assess whether corrosion products cause an increase inhead loss through the Emergency Core Cooling System (ECCS) strainers.

This document describes thesource of the materials that will be used to make the debris beds representative of STP conditions forthe head loss experiments, the methods for preparing the materials and introducing them into the headloss modules, and experiments to determine the quantity of debris needed to make a suitable debrisbed.2 Methodology The selection of debris and development of procedures is based partially on previous industryexperience with head loss testing, as relayed to the project team by Alion Science and Technology.

Thedebris preparation procedures are based on a guidance document developed by the Nuclear EnergyInstitute (NEI, 2012). The Nuclear Regulatory Commission (NRC) reviewed the NEI plan but declined toofficially endorse it asthe only way to produce acceptable debris because of the dependence on humanactions (Ruland, 2012). The NEI document is included in Appendix A. The guidance from these sourcesforms the basis for the preliminary plan. The actual quantity of debris and procedures for forming thebeds will be developed through experimental testing and validation as described in this document.

3 Design Input and AnalysesA schematic of the head loss modules is shown in Figure 1 and a photograph is shown in Figure 2. Themodules have an inside diameter of 6.0 inches and cross-sectional area of 0.196 ft2.With an approachvelocity of 0.010 ft/s, the required flow rate is 0.88 gpm. The debris bed requirements, material sources,preparation,

quantity, addition procedures, and acceptance criteria are described in the following sections.

3.1 Debris Bed Requirements The debris beds are formed with only NUKONTM fiberglass insulation or a combination of NUKONTM andsilicon carbide particles.

Once the appropriate debris quantities have been established, all beds shouldbe prepared with the same quantity of debris. A properly formed bed will be reproducible with headloss varying by no more than +/- 25 percent from one bed to the next and be visually uniform with a topsurface that appears horizontal with vertical variation of no more than 0.5 inches (1.27 cm) as relayedto the project team by Alion Science and Technology.

Document No: CHLE-007, Rev 4 Page 4 of 30Document No: CHLE-007, Rev 4Page 4 of 30 Title: Debris Bed Requirements and Preparation Procedures sampleFigure 1 -Schematic of Head Loss Modules.Figure 2 -Photograph of Head Loss Modules.Document No: CHLE-007, Rev 4Page 5 of 30 Title: Debris Bed Requirements and Preparation Procedures 3.2 Material Source and Specifications NUKONTM fiberglass insulation was purchased from Performance Contracting Inc., 16047 West 110thStreet, Lenexa, KS 66219 (PCI). The blankets used are 2 feet x 4 feet x 2.5 inches thick and have a bulkspecific weight of 2.4 lb/ft3.The blankets are heat-treated on one side according to the procedure inNEI (2012) by PCI prior to being shipped to UNM.The silicon carbide is Green Silicon Carbide, size F600, manufactured by Electro Abrasives, LLC., 701Willet Road, Buffalo, NY 14218. Green Silicon Carbide is an extremely hard (Moh 9.4) manmade mineral.The F600 grit has a size distribution between about 5 and 30 pm. The nominal size distribution asreported on the Electro Abrasives website is shown in Figure 3. The size distribution was notindependently validated for this project because the only purpose of the particles is to produce areproducible debris bed. Typical composition, as reported on the Electro Abrasives website is shown inTable 1. The MSDS sheet is included in Appendix B.ItoFigure 3 -Size Distribution for Green Silicon Carbide as reported by Electro Abrasives, LLC.Table 1 -Typical Composition of Green Silicon Carbide as reported by Electro Abrasives, LLC.Species Composition (percent)

SiC 99.5SiO2 0.2Si 0.03Fe 0.04C 0.1Document No: CHLE-007, Rev 4Page 6 of 30 Title: Debris Bed Requirements and Preparation Procedures 3.3 Debris Bed QuantityThe thickness of debris bed required to achieve the desired head loss has not been identified in previoustesting and is unknown.

Testing that examined a range of conditions is summarized in Section 4 below.Nominally, the tested beds focused on 1-inch thick increments based on nominal bed density, whichrequires 0.016 ft3 or 0.039 lb (17.8 g) of fiberglass.

Debris quantities up to 140 g were tested.3.4 Debris Preparation Methods for aging fibrous debris preparation were developed in earlier experimental programs and aredescribed in Section 6.3 of NEI (2012). Aging of the NUKONTM insulation for UNM CHLE test wasperformed by PCI (baked on one side). No further preparations of the raw materials (NUKONTM or thegreen silicon carbide) were performed at UNM.Two fiber bed preparation methods were used in the UNM CHLE tests, described as the NEI fiberpreparation method (Section 3.4.1) and the blended method (Section 3.4.2). Instruction for preparation of silicon carbide or how to make debris beds with this material was not found in the NEI or other debrispreparation/

bed formation documents.

The silicon carbide is weighed on a top-loading balance to aresolution of 0.01 g and added to the NUKONTM mixture as relayed to the project team by Alion Scienceand Technology.

3.4.1 NEI Fiber Preparation MethodFine debris is generated with a pressure washer using the procedure described in Section 6.6 of NEI(2012). The procedure for creating various classes of debris from NUKONTM fiberglass is described in theNEI document.

For the CHLE head loss tests, all fiberglass debris is categorized as fines according to thesize classification scheme in Table 3-2 in NUREG/CR-6808 (2003). Table 3-2 is included in Appendix C.Water for the preparation of fiber was deionized water by reverse osmosis treatment to achieve aconductivity

_ 50 pS/cm.A section with equal portions of baked and unbaked NUKONTM fiber is taken from the fiber blanketshipped from PCI. The fiber weight is determined using a top-loading balance with a resolution of 0.01 gand recorded prior to the fiber being separated.

Detailed step-wise direction of this preparation isincluded in Appendix D. Initial batches of NUKONTM fiberglass is separated by first splitting the fiber intofour equal sheets, two unbaked sections and two baked sections.

The four sections of the NUKONTMblanket are then cut with shears into approximately 1" X 1" sections followed by hand tearing theunbaked portions to produce approximately 0.5" X 0.5 "sections.

The prepared fiber is placed in a clean5-gal pail with approximately 1 inch of RO water in the bottom of the pail. Fibers are separated using ROwater run through a Cleanforce 1800-psi 1.5 gpm Axial Cam Heavy-Duty Electric pressure washer (Model# CF1800HD)with a 40 degree small diameter fan type tip, with the nozzle maintained slightly below thewater surface.

The fiber is subjected to the process until it passes a visual inspection.

The degree offiber separation is confirmed by visual inspection, by pouring the mixture into a glass dish, placing theDocument No: CHLE-007, Rev 4Page 7 of 30 Title: Debris Bed Requirements and Preparation Procedures dish on a light table, and swirling the solution gently. The resulting fiber clumps are then compared tothe pictures in Appendix C.The required fiber-mass-to-water-volume ratio is less than or equal to 0.21 lb/gal (25 g/L). A batch with18 g of fiber requires a minimum of 0.72 L which is less water than results due to the separation process.Therefore, the processed, separated fibers are collected in a stainless steel fine mesh kitchen colander.

Buffered, borated solution is then added to the strained fiber prior to loop addition.

3.4.2 Blended Fiber Preparation MethodBlended debris is generated using a Black and Decker model number BS2100S.

The fiber is weighed,separated, and cut in the same way as described above, see Appendix D for detailed information.

Toseparate the fiber into fines, this method uses the blender instead of the pressure washer. The pieces offiber are place in the blender and mixed with 0.8 L of buffered, borated solution.

The blender is thenswitched to the chop setting and allowed to blend for 25 seconds.

The mixture is poured into a beakerand the blender swished once to remove fiber that clung to the sides and blades. The fiber does notrequire any straining or addition of water.3.5 Debris Addition Procedures Experience with various methods of debris introduction in previous testing demonstrated thatmaintaining a low approach velocity and adding the debris mixture slowly produces the most uniformbed. The method used for adding NUKONTM to the test system will be as follows.

The test section will befilled with DI water at room temperature to one inch above the level of the inlet pipe. The inlet pipe is 6inches below the top of the head loss modules.

The distance between the top opening of the head lossmodules and the debris support screen is about 50 inches. The recirculation pump will be turned on andthe flow control valve set to the flow rate that corresponds to an approach velocity of 0.1 ft/s in the testsection.

Trisodium phosphate dodecahydrate and boric acid in quantities reflective of STP chemistry isthen added to the loop and allowed to dissolve.

The debris mixture will be agitated thoroughly using a glass stir rod prior to addition to the test loop.The debris will then be added slowly over the course of two minutes while constantly being stirred tokeep the fibers agitated.

After the debris mixture has settled against the screen, the pump will beallowed to circulate until the head loss reaches an approximate zero slope on the graph of differential pressure versus time. Once this conditions has been met, the head loss is considered to be stabilized.

Once the head loss is stabilized, the loop velocity is reduced to the test velocity of 0.01 ft/s. The headloss will be recorded over the circulation time.3.6 Debris Bed Validation and Acceptance The condition of the fiber fines will be validated by visual comparison to the table in Appendix C whilethe fiber solution is swirled gently in a glass dish placed on a light table.Document No: CHLE-007, Rev 4Page 8 of 30 Title: Debris Bed Requirements and Preparation Procedures The fiber bed will be acceptable when it meets the criteria described in Section 3.1.4 ResultsDetailed results of the experiments to develop reproducible debris beds are presented elsewhere (UNM,2012). This section is intended to briefly summarize key results associated with bed characteristics as aresult of different preparation approaches.

The beds tested were not successful in retaining siliconcarbide particles; therefore this material was not used in further testing.

The original target for headloss for the debris beds was 0.50 +/- 0.20 feet (0.22 +/- 0.087 psi) of head loss when the approach velocityof water through the bed is 0.0090 ft/s and the temperature is 185 'F, after the head loss through thebeds has been allowed to stabilize for 1 hour1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br />. Based on a linear ratio to water viscosity, the target headloss at room temperature (68 'F) is 1.50 +/- 0.60 feet (0.65 +/- 0.26 psi). Initial testing revealed that it wasnot possible to achieve this head loss with quantities of NUKON debris that are representative ofrealistic debris beds in the STP containment because of the low approach velocity and lack of particles inthe debris beds.With the blended bed methodology, a 20 gram mass of fiber resulted in a very uniform 0.5 to 0.625 inch(1.34-1.6 cm) bed with 6.22 to 6.37 inches of head loss at 0.1 ft/s and 0.55 to 0.68 inches of head loss at0.01 ft/s with water at room temperature.

With the NEI bed methodology, a 20 gram mass of NEIprocessed fiber produced beds with approximately 2 inch (5 cm) of height with a head loss ofapproximately 2.75 inches of water at 0.1 ft/s and 0.5 inches at 0.01 ft/s with water at roomtemperature.

The initial head loss was lower than originally intended but the reproducibility wasacceptable.

Because the test apparatus instrumentation can detect small changes in head loss (0.1inches of water), the lower than expect initial head loss was deemed acceptable.

In later multi-day

testing, the blender processed fiber beds increased in head loss without particulate in solution as timeprogressed whereas the NEI processed fiber beds maintained its initial head loss throughout theduration of testing.

In both tests, the bed thickness did not change significantly during the tests. Upondraining the column and removal of beds, the blender process beds lost 33 percent of their initial height,while the NEI process beds lost 40 percent of their initial height.5 References Nuclear Energy Institute (NEI). "ZOI Fibrous Debris Preparation:

Processing,

Storage, and Handling, Revision 1", January 2012.NUREG/CR-6808.

"Knowledge Base for the Effect of Debris on Pressurized Water Reactor Core CoolingSump Performance,"

February, 2003.Ruland, W.H. Letter to John Butler of the Nuclear Energy Institute with the subject line "Fibrous DebrisPreparation procedure for Emerengy Core Cooling System Recirculation Sump Strainer Testing,Revision 1" dated April 26, 2012.University of New Mexico (UNM). "CHLE-008 Debris Bed Formation

Results, Rev 2", June 2012Document No: CHLE-007, Rev 4Page 9 of 30 APPENDIX AZOI FIBROUS DEBRIS PREPARATION:

PROCESSING,

STORAGE, AND HANDLINGREVISION 1, JANUARY 2012NUCLEAR ENERGY INSTITUTE Document No: CHLE-007, Rev 4Page 10 of 30 ZOI Fibrous Debris Preparation:

Processing, Storage andHandlingRevision 1January 2012Nuclear Energy Institute Document No: CHLE-007, Rev 4Page 11 of 30 Generic Procedure ZOI Fibrous Debris Preparation:

Processing, Storage and HandlingTABLE OF CONTENTSSECTION PAGE1 .S C O P E ......................................................................................................

12. PURPOSE ............................................................................................

13. DEFINITIO NS .........................................................................................

14. REQ UIREM ENTS ..................................................................................

15. RESPO NSIBILITIES

..............................................................................

26. PRO CESS .............................................................................................

26.1 Safety ......................................................................................................

26.2 Initial Procurem ent and Storage .............................................................

26.3 Aging of Fiber ........................................................................................

26.4 Storage of Aged Fiber ............................................................................

36.5 Soaking of Aged Debris ..........................................................................

36.6 Preparation of Aged Debris Fines ...........................................................

36.7 Preparation of Aged Debris Sm alls .........................................................

46.8 Photographs of Fiber Debris .................................................................

56.9 Records .................................................................................................

57. REFERENCES

......................................................................................

5APPENDICES Appendix A Safe Handling of Fiber ............................................................................

6Appendix B Datasheet for Fiber Preparation

.............................................................

7Document No: CHLE-007, Rev 4Page 12 of 30 ZOI Fibrous Debris Preparation:

Processing, Storage and Handling1. SCOPEThis document covers the procedures for processing, storage and handling of the fiberthat will be used in sump strainer testing.

The resulting fibrous debris from thisprocedure is intended to represent fibrous material generated as a result of jetimpingement within the appropriate zone of influence (ZOI). The overall test program isdescribed in a test plan. This document is intended to outline the procedures to beused by the technical support team to process, store and handle fibrous debris that willbe used as part of the test program.

The material will be procured externally andprocessed to meet the requirements before it is used.2. PURPOSEThe purpose of this document is to ensure that the requirements for processing, storageand handling of the fibrous debris that will be used for the XYZ Sump Strainer TestProgram will be met, and that any additional requirements relating to processing, storage and handling are also identified.

3. DEFINITIONS o Fines -readily suspendable in water (Classes 1 through 3 of Table 3-2 ofNUREG/CR-6808) o Small pieces -clumps of fibers _ 4 inches on a side (Classes 4 through 6 ofTable 3-2 of NUREG/CR-6808) o Large pieces -clumps of fibers > 4 inches on a side (Class 7 of Table 3-2 ofNUREG/CR-6808)

4. GENERAL REQUIREMENTS The fiber required for the testing is specified in the test plan as to the type of materialto be used for preparation per this document, e.g., Nukon, Mineral Wool, Temp-Mat, etc. The fibers will be processed as fines, small pieces, and large pieces, asdictated by the test plan.Document No: CHLE-007, Rev 4Page 13 of 30.

• All weight measurements shall be performed using calibrated scales.* The weighed debris must be stored and clearly labelled with weight, type, and date.This is done to prevent the possibility of incorrectly identifying the material at thetime of its use. Documentation of the weighed debris shall be per the requirements of the test plan.* The debris must be handled in a safe manner to ensure minimal hazard topersonnel.

Each relevant material safety data sheet (MSDS) must be read beforehandling debris and each worker must wear appropriate personal protective equipment (PPE).* A data sheet, in a form similar to Attachment B, shall be used to document thecompletion of the applicable steps of this procedure.

5. RESPONSIBILITIES The Scope of Work will be performed in accordance with this document and the testplan developed for the specific client.6. PROCESSThis section identifies the procedures to be used to procure, store, process and handlefibrous debris. Fibrous debris will be heated on a hot plate to simulate the agedinsulation in the plant before a loss of coolant accident (LOCA), and processed toachieve the required fiber size distribution.

6.1 SafetyDue to its potential negative effect on health and status as an irritant, the fiber materialrequires appropriate safety precautions when handling.

These procedures are outlinedin Appendix A. Due care must be used to ensure operator safety.6.2 Initial Procurement and StorageFiber materials will be procured from specified manufacturers.

The procured materials will be stored in a sheltered location prior to further processing.

The fiber will normallybe received as rolls or bundles.6.3 Aging of FiberNOTEFiber material that had previously been heat treated, but may nothave had full documentation as provided in the following steps maystill be used for final debris size preparation provided a visualinspection of the acceptability of the heat treatment (as described below) is performed and documented within the test plan.Document No: CHLE-007, Rev 4Page 14 of 30 The fiber shall be aged by heating one side of the insulation on a hot plate at300°C, + 380C for 6 to 8 hours9.259259e-5 days <br />0.00222 hours <br />1.322751e-5 weeks <br />3.044e-6 months <br />. (Previous testing has shown this temperature and time to be adequate to appropriately age the material.)

The specific aging procedure is as follows:o A batch (sheet) of fiber is placed on the hot plate.o A method is provided to periodically monitor plate temperature.

o The hot plate is energized with the time of starting recorded.

o When plate temperature reaches the required temperature, the time isrecorded (start of 6 to 8 hour9.259259e-5 days <br />0.00222 hours <br />1.322751e-5 weeks <br />3.044e-6 months <br /> heating).

o After time at temperature, the hot plate is deenergized.

This time is recorded.

o When safe to do so, the insulation material is removed from the hot plate andallowed to cool to near ambient conditions.

o The insulation is then inspected to ensure the heat treatment was effective.

Inspection criteria for acceptance is a gradient of color in the fiberglass fromthe hot face to approximately half way through the thickness of the insulation sheet commensurate with the temperature gradient through the insulation sheet. (Reference 7.b)o The aged fiber is then weighed and placed into labelled bags that identifies the type of fiber, how processed, and the weight.6.4 Storage of FiberThe aged insulation is stored in a sheltered location approved by the testing engineer.

Each bag is labelled to identify how the debris was processed, the type of debris, thebatch number and the lot number, if available.

NOTEPrior to performance of Step 6.5, if used, the mass ofmaterial specified by the test plan shall be obtained asspecified in the first two bullets of Step 6.6. Post-soaking weights do not need to be obtained.

6.5 Soaking of Aged Debris (Optional)

As specified by the test plan, the aged debris may be soaked to remove the agingproduced particulate matter such as unattached binders and combustion products.

Thisis done by soaking the fibrous debris in a container of water for no less than twominutes and then draining the contents through a Tyler 65 mesh screen (or functional equivalent) to remove small particles and excess water. If used, this step should beaccomplished just prior to subsequent steps to prepare the fibers for testing.

Long termstorage of wetted materials in closed containers should be avoided.6.6 Preparation of Aged Debris FinesNOTEWetted materials should not be stored for longer thanapproximately 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> prior to use due to the potential forchanges to the properties of the material.

Document No: CHLE-007, Rev 4Page 15 of 30

" The mass of fiber required by the test plan is identified and this quantity is removedfrom the bulk aged material through either mechanical means (shears, knife, orequivalent) or by hand separation.

" The removed aged fiber is then weighed and recorded.

• Smaller batches of fiber are then separated from the quantity separated from thebulk quantity by pulling material such that the final volume will result in a fiber towater ratio of < 0.72 lbs/gal (86 gm/I) of water." The smaller batches of fiber are then placed in the bottom of a suitable container (typically a cut off section of a plastic barrel) that has been rinsed clean of othermaterials and contains the required amount of water necessary to maintain thespecified fiber volume to water ratio.NOTEo Precautions should be taken during the following step to minimizedirect impingement of the water jet on the fibers.o The quantity of water required for the following step is not asimportant as the ability to verify that the fibers are separated andreadily suspendable in the resulting solution.

• Fiber separation is then accomplished by using a high pressure water jet from acommercially available 1500 psi pressure washer with a small diameter fan type tip(recommended),

with the nozzle maintained at slightly above or slightly below thewater surface.

The time necessary to separate the clumps into individual fibersvaries, but is generally accomplished within about 2 to 4 minutes." The degree of fiber separation is confirmed, by visual inspection, to meetexpectations and consistency with previous

batches, including meeting the definition of fines provided previously.

" Several batches, prepared as described above for subsequent introduction and usein testing, are then mixed together to create the quantity needed for testing.

Thebatches that are mixed should be combined such that the combined mixture resultsin a fiber mass to volume of water ratio less than or equal to approximately 0.21lbs/gal (25 gm/I). The combined materials are then agitated through use of thepressure washer previously described or with other mechanical agitation (paddle orpaint stirrer) prior to addition to the test loop. The test plan shall contain thenecessary step to verify that minimal agglomeration of the fibers has occurred at thetime of addition to the test loop.6.7 Preparation of Aged Debris Small and Large PiecesNOTEWetted materials should not be stored for longer thanapproximately 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> prior to use due to the potential forchanges to the properties of the material.

Document No: CHLE-007, Rev 4Page 16 of 30

" The mass of fiber (small or large pieces) for each specific addition is measured andsoaked in a sufficient quantity of water in a suitable container, or as specified by thetest plan." The mixture is then stirred with a hand paddle until the pieces are fully saturated andseparated from one another (usually 30 seconds to one minute)." The degree of fiber clumps separation is confirmed to meet expectations andconsistency with previous

batches, including meeting the definition of small or largepieces previously provided.

6.8 Photographs of Fibrous DebrisPrior to the fiber addition, photographs of prepared fiber may be taken to confirm thatthe desired size distribution is acceptable.

6.9 RecordsThe test plan shall specify the methods to be used for documenting the debrispreparation information generated as a result of this document.

For fibrous debrispreparation, the Datasheet shown in Appendix B is an example of the type ofdocumentation that can be used. The Datasheet records key information such asmaterial processing date(s),

reference purchase order number, mass, instruments used,etc.7. REFERENCES

a. Revised Guidance for Review of Final Licensee Responses to Generic Letter2004-02, "Potential Impact of Debris Blockage On Emergency Recirculation During Design Basis Accidents at Pressurized-Water Reactors",

March 28, 2008(ML080230234)

b. NUREG/CR-6808, "Knowledge Base for the Effect of Debris on Pressurized Water Reactor Core Cooling Sump Performance,"

February 2003Document No: CHLE-007, Rev 4Page 17 of 30 Appendix ASafe Handling of Fibrous Materials Fibrous materials can cause irritation due to contact (see MSDS before handling).

Inaddition, some of the fibers or fiber products produced can be inhaled or ingested whichrepresents a personnel risk unless necessary precautions are taken. Personnel handling this material should wear appropriate PPE, including an appropriate airfiltration mask, safety glasses, gloves and long-sleeved clothing to prevent skinirritation.

If necessary, a shower should be taken after handling to remove fibers. Careshould be taken during processing and handling to minimize airborne fibers.Document No: CHLE-007, Rev 4Page 18 of 30 Appendix BExample Datasheet for Fibrous Material Preparation Test Test Mass of Mass of Mass of Mass of Weigh Scale Aged Separation Method OperatorFiberNumber Date Nukon Mineral Temp- XXX Instrument bahRequired Wool Mat Fiber Number Batch #(g or Ibs) Required Required Required(g or Ibs) (g or Ibs) (g or Ibs)Document No: CHLE-007, Rev 4Page 19 of 30 APPENDIX BMATERIAL SAFETY DATA SHEET (MSDS)FOR GREEN SILICON CARBIDEDocument No: CHLE-007, Rev 4Page 20 of 30

• *t* ELECTR ELECTRO* ABRASIVES 701 Wilet RoadBuffalo, NY 14218Telephone:

716-822-2500 Fax: 716-822-2858 e-mail: info@elechorabslvmecom web-site:

www.eectoabradves.com 0NFPA HMISMATERIAL SAFETY DATA SHEETRev 5/12/08To the purchaser:

This MSDS contains important environmental safety and healthinformation for your employees who will be using this product.

Please be sure thisinformation is given to them. If you resell this product, a copy of the MSDS should begiven to the buyer.MANUFACTURERS NAME: Electro Abrasives Corp PHONE NO: 716-822-2500ADDRESS:

701 Willet Road Buffalo New York 14218SECTION ITRADE NAME: Electrocarb DOT CLASS IDNUMBER: N/ACHEMICAL

& COMMON NAME(S):

Green Silicon Carbide GrainFORMULA:

SiCSECTION IIOSHA POTENTIAL HAZARDOUS INGREDIENTS

% EXPOSURELIMITSCOMPONENT CAS # (optional)

ACGIH-TLV OSHA PEL OTHERSiC 409-21-2 99+ 10mg/m315mg/m3 Total DustDocument No: CHLE-007, Rev 4Page 21 of 30 SECTION III. PHYSICAL DATABOWLING POINT (deg F) N/A SPECIFIC GRAVITY (H20 = 1) 3.2VAPOR PRESSURE (mm HR) N/A ACIDITY (ph) 6-7VAPOR DENSITY (AIR = 1) N/A EVAPORATION RATE (BUTL ACETATE = 1 N/ASOLUBILITY IN WATER (Negligible)

MELTING POINT SUBLIMES AT 4700 deg FVOLATILES BY VOLUME N/AAPPEARANCE

& ODOR Shiny, green, granular-odorless materialSECTION IV. FIRE & EXPLOSION HAZARD DATAFLASH POINT N/A FLAMMABLE LIMITS: LEL: N/ADEL: N/AEXTINGUISHING MEDIA: Not flammable SPECIAL FIRE FIGHTING PROCEDURES:

None requiredUNUSUAL FIRE & EXPLOSION HAZARDS:

(See Reactivity Section for other physicalhazards)

NoneSECTION V. REACTIVITY DATASTABILITY:

STABLECONDITIONS TO AVOID: NONEINCOMPATIBILITY (Materials to Avoid): NONEHAZARDOUS DECOMPOSITION PRODUCTS:

NONEHAZARDOUS POLYMERSATION:

WILL NOT OCCURSECTION VI. HEALTH HAZARD DATAPRIMARY ROUTES OF ENTRY: NASALLISTED AS CARCINOGEN:

NOSYMTOMS AND EFFECTS OF OVEREXPOSURE:

Lung irritation may be evidenced by shortness of breath. Prolonged exposure may lead to pulmonary problems.

Avoid dust from Sic 240 mesh & finer.EMERGENCY AND FIRST AID PROCEDURES:

Remove from dusty area.SECTION VII. SPILL OR LEAK PROCEDURES STEPS TO BE TAKEN IN CASE MATERIAL IS RELEASED OR SPILLED:Uncontaminated material may be scooped up for use.If Contaminated scoop or vacuum into a receptacle for disposal.

WASTE DISPOSAL METHOD:Use a sanitary landfill in accordance with local, State, and Federal regulations.

Document No: CHLE-007, Rev 4Page 22 of 30 SECTION VIII. RECOMMENDED CONTROL MEASURESRESPIRATORY PROTECTION:

U.S. Bureau of Mines approved for dusts andpneumoconiosis.

VENTILATION:

LOCAL EXHUAST:

Normal dust collector.

MECHANICAL (General)

N/ASPECIAL:

N/APROTECTIVE GLOVES: N/A. EYE PROTECTION:

GogglesOTHER PROTECTIVE EQUIPMENT:

N/ASPECIAL PROTECTIVE MEASURES FOR REPAIR AND MAINTENANCE OFCONTAMINATED EQUIPMENT:

N/ASECTION IX. SPECIAL PRECAUTIONS PRECAUTIONS TO BE TAKEN IN HANDLING

& STORING (Including appropriate hygienic practices)

Use with commonly accepted industrial safety procedures.

Avoid ingestion, inhalation of dust, exposureto eyes or prolonged contact with skin.Judgments as to the suitability of information herein or to the purchaser's purposes are necessarily thepurchaser's responsibility.

Reasonable care has been taken in the preparation of this information, butELECTRO ABRASIVES CORP. EXTENDS NO WARRANTIES, MAKES NO REPRESENTATIONS, AND ASSUMES NO RESPONSIBILITY AS TO THE ACCURACY OR SUITABILITY OF THISINFORMATION FOR ANY PURCHASER'S OR FOR ANY CONSEQUENCE OF ITS USE.Document No: CHLE-007.

Rev 4Page 23 of 30 APPENDIX CNUREG/CR-6808, TABLE 3-2SIZE CLASSIFICATION SCHEME FOR FIBROUSDEBRISDocument No: CHLE-007, Rev 4Page 24 of 30 Table 3-2 Size Classification Scheme for Fibrous Debris32No. Description 1 Very small pieces of fiberglass material; "microscopic" fines that appearto be cylinders of varying LiD.2 Single, flexible strands of fiberglass; essentially acts as a suspending strand.3 Multiple attached or interwoven strands that exhibit considerable flexibility and that, because of random orientations induced by turbulent drag, can exhibit low settling velocities.

4 Fiber clusters that have more rigidity than Class 3 debris and that reactto drag forces as a semi-rigid body.5 Clumps of fibrous debris that have been noted to sink when saturated with water. Generated by different methods by various researchers buteasily created by manual shredding of fiber matting.6 Larger clumps of fibers lying between Classes 5 and 7.7Fragments of fiber that retain some aspects of the original rectangular construction of the fiber matting.

Typically precut pieces of a largeblanket to simulate moderate-size segments of original blanket.Figure 3-3. Fiberglass Insulation Debris of Two Example Size Classes3-7Document No: CHLE-007, Rev 4Page 25 of 30 APPENDIX DDETAILS AND PHOTOGRAPHS OF DEBRIS PREPARATION PROCEDURES Document No: CHLE-007, Rev 4Page 26 of 30 Title: Debris Bed Requirements and Preparation Procedures Appendix DImages below are intenteded to provided clarification of the fiber debris preparation preparation.

A. Don appropriate PPE which included laboratory jacket, glasses, gloves, and a dust mask.B. Cut a section of the large fiber blanket provided by PCI, weigh it using scale with 0.01 gramaccuracy, and record mass.C. The section should contain equal portions of the baked (tan) and unbaked (yellow) sections offiber.D. The weighed section should be visually separated into baked and unbaked sections.

E. The baked section should be separated again.F. The unbaked section should be separated again.G. The separation should result into four equivalent sections of fiber (two baked and two unbakedsections).

H. The fiber section should be cut length wise.I. The length wise section should be cut to result in approximately 1" X 1" section of fiber.J. All four sections should be cut as explained by steps H and I.K. The unbaked 1" X 1" sections should be torn in half by hand again to produce 0.5" X 0.5"sections because it is more difficult to separate the unbaked sections with the pressure washer.L. The fiber is now ready to be processed either by the blender or pressure washer.M. Fiber after NEI method.N. Fiber after blender method.Document No: CHLE-007, Rev 4 Page 27 of 30Document No: CHLE-007, Rev 4Page 27 of 30 Title: Debris Bed Requirements and Preparation Procedures IDocument No: CHLE-007, Rev 4 Page 28 of 30Document No: CHLE-007, Rev 4Page 28 of 30 Title: Debris Bed Requirements and Preparation Procedures IIDocument No: CHLE-007, Rev 4 Page 29 of 30Document No: CHLE-007, Rev 4Page 29 of 30 Title: Debris Bed Requirements and Preparation Procedures Document No: CHLE-007, Rev 4 Page 30 of 30Document No: CHLE-007, Rev 4Page 30 of 30