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{{#Wiki_filter:ATTACHMENT 8 2017 Training Material on Diesel Generator Air Start Flow Path Exelon Generation Course I Program: EO Continuing Lesson ID: N-CL-EOC-1701 2017 Cycle 1 Training (DG-DO, Title: ES-HD, FC, RW, VD, TREQs, LMS Component N-CL-NLO-RQ01 N Mods & LL) Author: David Williams Revision / Date: 00 I 01/05/2017 Prerequisites:
{{#Wiki_filter:ATTACHMENT 8 2017 Training Material on Diesel Generator Air Start Flow Path
None Revision By: N/A Responsible Site: Clinton Power Station Est. Teach Time 10hr Approvals Qualified Nuclear Engineer (If NIA Date: NIA Applicable)
 
: Training Supervision Dave Williams ISi Date: 0110612017 Review Program Owner Tim Windingland ISi Date: 0111012017 Approval TQ-M-223-F045 Rev 004 © Copyright 2013 by Exelon Nuclear, All Rights Reserved.
Exelon Generation Course I Program:               EO Continuing                               Lesson ID:               N-CL-EOC-1701 2017 Cycle 1 Training (DG-DO,
Permission for reproduction and use is reserved for Exelon Nuclear (Any other use or reproduction is expressly prohibited without the express permission of Exelon Nuclear.)
 
SRRS 3D.126/3D.111 Retain approved lessons for life of plant OR life of insurance Policy +1 yr for RP lessons. May be retained in-department for two years, then forwarded to RM (
==Title:==
Lesson Title: 2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) . Lesson ID: N-CL-EOC-1701 Exelon Generation Objectives Using normally available references, unless otherwise stated, and with 100% accuracy, in accordance with course reference materials and procedures, the trainee shall: Objective Description 233000.1.1  
ES-HD, FC, RW, VD, TREQs,                   LMS Component           N-CL-NLO-RQ01 N Mods & LL)
-STATE the purposes of the Fuel Pool Cooling & Cleanup System including applicable design bases. 233000.1.2  
Author:                         David Williams                               Revision / Date:         00 I 01/05/2017 Prerequisites:                   None                                         Revision By:             N/A Responsible Site:               Clinton Power Station                       Est. Teach Time         10hr Approvals Qualified Nuclear Engineer (If                     NIA                                         Date:                   NIA Applicable)
-Describe the major flow paths for the following modes of the FC system .1 Normal Flow path .2 RX vessel pool draindown  
Training Supervision Dave Williams ISi                           Date:                   0110612017 Review Program Owner Tim Windingland ISi                         Date:                   0111012017 Approval
.3 RX vessel pool fill .4 FC assist .5 Alt Suppres~ion pool cooling 233000.1.6  
(
-Given a Fuel Pool Cooling& Cleanup System Annunciator, DESCRIBE:
TQ-M-223-F045 Rev 004
: b. Any automatic actions 233000.1.7  
© Copyright 2013 by Exelon Nuclear, All Rights Reserved. Permission for reproduction and use is reserved for Exelon Nuclear (Any other use or reproduction is expressly prohibited without the express permission of Exelon Nuclear.)
-Given the Fuel Pool Cooling & Cleanup system, DESCRIBE the systems supporting and the nature of the support. 233000.1.15  
SRRS 3D.126/3D.111 Retain approved lessons for life of plant OR life of insurance Policy +1 yr for RP lessons. May be retained in-department for two years, then forwarded to RM
-Given Fuel Pool Cooling & Cleanup System initial conditions, PREDICT how the system and/or plant parameters will respond to the manipulation of the following controls . . 2 Fuel Pool Cooling & Cleanup system Filter/Demin controls for Hold,
 
Lesson
 
==Title:==
2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Exelon Generation
  . Lesson ID: N-CL-EOC-1701 Objectives Using normally available references, unless otherwise stated, and with 100% accuracy, in accordance with course reference materials and procedures, the trainee shall:
Objective Description                                                                   ~ Slide(s}
233000.1.1 - STATE the purposes of the Fuel Pool Cooling & Cleanup System                 20-22 including applicable design bases.
233000.1.2 - Describe the major flow paths for the following modes of the FC             23-29 system
          .1 Normal Flow path
          .2 RX vessel pool draindown
          .3 RX vessel pool fill
          .4 FC assist
          .5 Alt Suppres~ion pool cooling                                                   31 233000.1.6 - Given a Fuel Pool Cooling& Cleanup System Annunciator, DESCRIBE:                                                                                 32
: b. Any automatic actions 233000.1.7 - Given the Fuel Pool Cooling & Cleanup system, DESCRIBE the                   33-36.
systems supporting and the nature of the support.
233000.1.15 - Given Fuel Pool Cooling & Cleanup System initial conditions, PREDICT how the system and/or plant parameters will respond to the manipulation of the following controls .
            .2 Fuel Pool Cooling & Cleanup system Filter/Demin controls for Hold,
* Filter, Backwash and Precoat
* Filter, Backwash and Precoat
* Slide(s} 20-22 23-29 31 32 33-36.
* Lesson Title_: 2017 Cycle 1 Trainin*g (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Exelon Generation Lesson ID: N-CL-EOC-1701 Objectives Using the approved pro'cedure, DISCUSS:                     1
Lesson Title_: 2017 Cycle 1 Trainin*g (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Lesson ID: N-CL-EOC-1701 Objectives Using the approved pro'cedure, DISCUSS: 1 Task 331701.18  
                                                                                        ~ Slide(s)
-Lower FC Surge Tank Level During System Operation Exelon Generation Slide(s) 39 Task 331701.30  
Task 331701.18 - Lower FC Surge Tank Level During System Operation                         39 Task 331701.30 - Pump Casing Vent After Maintenance for the Fuel Pool Cooling             39 and Cleanup System
-Pump Casing Vent After Maintenance for the Fuel Pool Cooling 39 and Cleanup System Lesson Title: 2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Lesson ID: N-CL-EOC-1701 Exelon Generation Objectives Using normally available references, unless otherwise stated, and with 100% accuracy, in accordance with course reference materials and procedures, the trainee shall: Objective Description 264000.1.1  
 
-STATE the purpose(s) of the DG/DO System including applicable design bases. 264000.1.2  
Lesson
-Describe the major flow paths for the following modes of the DG/DO system .1 Lube Oil Sys* .2 Fuel Oil Sys .3 Air Start Sys 264000.1.5  
 
-Discuss the DG/DO system automatic functions/interlocks including purpose, signals, set points, sensing points, when bypassed, how/when they are . . 6 Fuel Oil Storage Tank .7 Fuel Oil Day Tank .8 Fuel Oil Transfer Pump 264000.1.7  
==Title:==
-Given the DG/DO system, DESCRIBE the systems supporting and the nature of the support . . 1 DG Auto Starts Slide(s) 43-44 45-47, 52-66 48-51 74-75 Lesson Title: 2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Lesson ID: N-CL-EOC-1701 Exelon Generation Objectives Using normally available references, unless otherwise stated, and with 100% accuracy, in accordance with course reference materials and procedures, the trainee shall: Objective Description 264000.1.11  
2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Exelon Generation Lesson ID: N-CL-EOC-1701 Objectives Using normally available references, unless otherwise stated, and with 100% accuracy, in accordance with course reference materials and procedures, the trainee shall:
-EVALUATE given key DG/DO System parameters, if needed DETERMINE a course of action to correct or mitigate the following  
Objective Description                                                                   ~ Slide(s) 264000.1.1 - STATE the purpose(s) of the DG/DO System including applicable               43-44 design bases.
-abnormal condition(s):  
264000.1.2 - Describe the major flow paths for the following modes of the DG/DO           45-47, 52-66 system
.1 High Crankcase Pressure .2 Overspeed  
        .1 Lube Oil Sys*
.3 Overcrank . .4 Low Oil Pressure .5 High Water Temperature  
        .2 Fuel Oil Sys
.6 Reverse Power . 7 Loss of Excitation  
        .3 Air Start Sys 264000.1.5 - Discuss the DG/DO system automatic functions/interlocks including           48-51 purpose, signals, set points, sensing points, when bypassed, how/when they are .
.8 Overcurrent  
        .6 Fuel Oil Storage Tank
.9 Generator Ground Fault '.10 Differential Current Slide(s) 76-77(
        .7 Fuel Oil Day Tank
Lesson Title: 2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Lesson ID: N-CL-EOC-1701 Exelon Generation Objectives Using the approved procedure, DISCUSS: Task Description Task 350601.17  
        .8 Fuel Oil Transfer Pump 264000.1.7 - Given the DG/DO system, DESCRIBE the systems supporting and                 74-75 the nature of the support .
-Diesel Engine Lube Oil Addition or Removal Task 350601.27  
        .1 DG Auto Starts
-Respond to DG 1A(18)[1 C] Auto Start Task 350601.34D  
 
-Alternate Diesel Generator Start -Manual Override of Air Start Solenoids Slide(s) 78 79 80 .,
Lesson
Lesson Title: 2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Lesson ID: N-CL-EOC-1701 Exelon Generation Objectives Using normally available references, unless otherwise stated, and with 100% accuracy, in accordance with course reference materials and procedures, the trainee shall: Objective Description 233000.1.1  
 
-STATE the purpose(s) of the DG ROOMS HVAC System including applicable design bases. 233000.1.2  
==Title:==
-Describe the major flow paths for the following modes of the DG ROOMS HVAC system operation . . 1 Normal Standby Mode .2 Diesel Generator Operating Mode .3 Purge Mode J Slide(sj 83-84 85-87 Lesson Title: 2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & Lt) Lesson ID: N-CL-EOC-1701 Objectives Using the approved procedure, DISCUSS: Task Description Task 340301.03  
2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL)
-Increased Cooling/PURGE Mode of the VD System Exelon Generation Task 340301.08  
Lesson ID: N-CL-EOC-1701 Exelon Generation Objectives Using normally available references, unless otherwise stated, and with 100% accuracy, in accordance with course reference materials and procedures, the trainee shall:
-Respond to a CO2 Initiation with respect to the VD System Slide(s) 88-90 91-92 Lesson Title: 2017 Cycle 1 Training {DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Lesson ID: N-CL-EOC-1701 Exelon Generation Objectives Upon completio_n of this chapter, the student will be able to perform the following objectives at a minimum proficiency level of 80%, unless otherwise stated, on an oral or written exam: Objective Description BC081r4_Controllers
Objective Description                                                                   ~ Slide(s) 264000.1.11 - EVALUATE given key DG/DO System parameters, if needed                       76-77(
: 4. State the purpose of a controller.
DETERMINE a course of action to correct or mitigate the following -
BC081r4_Controllers
abnormal condition(s):
: 5. Describe the theory of operation of the following types of controllers:
.1 High Crankcase Pressure
: a. Two position b. Proportional
.2 Overspeed
: c. Proportional-plus-reset (Pl) d. Proportional-plus-reset-plus-rate BC081r4_Controllers
.3 Overcrank
: 7. Describe the following characteristics of a flow control valve: a. Linear b. Quick opening c. Equal percentage BC081r4_Contrqllers
  ~                  .
: 9. State the function and describe the characteristics of valve positioners.
.4 Low Oil Pressure
Treq 02422997-82 Discuss the operation of Bailey/NUS controllers at 1 PA05J. Slide(s} 96 97-101 102 103-104 105 Lesson Title: 2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Lesson ID: N-CL-EOC-1701 Exelon Generation Objectives Upon completion of this chapte_r, the student will be able to perform the following objectives at a minimum proficiency level of 80%, unless otherwise stated, on an oral or written exam: Objective Description Slide(s) 239003.1.1 STATE the purpose(s) of the EXTRACTION STEAM, HEATER VENTS & DRAINS System including 107 applicable design bases. 239003.1.2 DESCRIBE the major flowpaths for the following modes of the EXTRACTION STEAM, HEATER VENTS & DRAINS System operation . 108-113 . 1 Extraction Steam System while operating in the normal mode .2 Extraction Steam System while operating in a specified abnormal mode .3 Feedwater Heating Drain System while operating in the normal mode .4 Feedwater Heating Drain System while operating in a specified abnormal mode 239003.1.3 DESCRIBE the function, operation, interlocks, trips, physical location, and power supplies of the following EXTRACTION STEAM, HEATER VENTS & DRAINS System components .
.5 High Water Temperature
* 114-119 . 1 Feedwater Heaters .2 Flash Tanks .3 Drain Coolers .4 Extraction Steam Isolation Valves .5 Extraction Steam Check Valves .6 Heater and Drain Cooler Normal Drain Valves .7 Heater and Drain Cooler Emergency Drain Valves Lesson Title: 2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Lesson ID: N-CL-EOC-1701 Exelon Generation Objectives Upon completion of this chapter, the student will be able to perform the following objectives at a minimum proficiency level of 80%, unless otherwise stated, on an oral or written exam: Objective Description 239003.1.5 Discuss the EXTRACTION STEAM, HEATER VENTS & DRAINS system automatic functions/interlocks including purpose, signals, set points, sensing points, when bypassed, how/when they are. 239003.1.11 EVALUATE given key EXTRACTION STEAM, HEATER VENTS & DRAINS System paramete~s.
.6 Reverse Power
if needed DETERMINE a course of action to correct or mitigate the following abnor.mal condition(s):  
.7 Loss of Excitation
.1 Low heater level on system performance  
.8 Overcurrent
.2 Any heater reaching it's high level setpoint .3
.9 Generator Ground Fault
* High heater level on system performance  
'.10 Differential Current
.4 Any heater reaching it's high-high level setpoint .5 Heater string isolation valve closure .6 Loss of control power .7 Effect on other heaters when heaters are removed from service/ returned to service Task310201.16 Respond to Feedwater Heater Abnormal Level Task 310201.19 Preparing Feedwater Heater Level Control For Maintenance Or Trouble-Shooting Of A Normal Drain Valve Malfunction Slide(s) 120 121-122 123-124 125 Lesson Title: 2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Lesson ID: N-CL-EOC-1701 Exelon Generation Objectives Using normally available references, unless otherwise stated, and with 100% accuracy, in accordance with course reference materials and procedures, the trainee shall: Objective Description 268013.1.1-ST A TE the purposes of Spent Resin System 268016.1.4-STATE the physical location and function of the following SOLID RADWASTE .SLUDGE COLLECTION/DISPOSAL system controls, indicators, and/or sensors . . 9 Quantum Master Control Console .10 Tank Level Instrumentation . 268009.1.10-EXPLAIN the reasons for given RADWASATE DEMINERALIZERS System operating limits and precautions  
 
.1 Reason for maintaining Resin Outlet Valve gagged shut during. normal operations . . 2 Method of performing a Resin/Charcoal load . . 3 Method of performing a Resin unload . . 5 Loading charcoal prior to loading resin. Slide(s) 138. 127-130 145 Lesson Title: 2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Lesson ID: N-CL-EOC-1701 Objectives Using the approved procedure, DISCUSS: Exelon Generation Task 390901 ~02 -Spent Resin Tank-level readings, 17 Rese_tting a Locked Up Slide(s) 141-142 Quantum Master Controller , Task 390902.06  
Lesson
-Phase Separators Level Readings Task 390903.02  
 
-Waste Sludge Tanks level readings Task 390904.03  
==Title:==
-Concentrated Waste Tanks level readings Task 390905.02  
2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Exelon Generation Lesson ID: N-CL-EOC-1701 Objectives Using the approved procedure, DISCUSS:                                                           .,
-FP/FD Sludge Tanks level readings TREQ 02623308-33
Task Description                                                                       ~ Slide(s)
-Liquid RW Discharge Surveillance TREQ 02623308-21
Task 350601.17 - Diesel Engine Lube Oil Addition or Removal                             78 Task 350601.27 - Respond to DG 1A(18)[1 C] Auto Start                                   79 Task 350601.34D - Alternate Diesel Generator Start - Manual Override of Air             80 Start Solenoids
-Resin Loading activities TREQ 02623308-01
 
-WX Tank Level Mod 131-137 137 137 137 146 143-144 139-141 Lesson Title: 20i7 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL} Lesson ID: N-CL-EOC-1701 Exelon Generation Evaluation Methods and Passing Criteria For objectives:
Lesson
Written Examination with Score 2: 80% For tasks: Satisfactory classroom participation, as decided by the instructor.
 
==Title:==
2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Exelon Generation Lesson ID: N-CL-EOC-1701 Objectives Using normally available references, unless otherwise stated, and with 100% accuracy, in accordance with course reference materials and procedures, the trainee shall:
Objective Description                                                                 ~ Slide(sj 233000.1.1 - STATE the purpose(s) of the DG ROOMS HVAC System including                 83-84 applicable design bases.
233000.1.2 - Describe the major flow paths for the following modes of the DG             85-87 ROOMS HVAC system operation .
      . 1 Normal Standby Mode
      .2 Diesel Generator Operating Mode
      .3 Purge Mode J
 
Lesson
 
==Title:==
2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & Lt)
Lesson ID: N-CL-EOC-1701 Exelon Generation Objectives Using the approved procedure, DISCUSS:
Task Description
                                                                                      ~ Slide(s)
Task 340301.03 - Increased Cooling/PURGE Mode of the VD System                           88-90 Task 340301.08 - Respond to a CO2 Initiation with respect to the VD System               91-92
 
Lesson
 
==Title:==
2017 Cycle 1 Training {DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL)     Exelon Generation Lesson ID: N-CL-EOC-1701 Objectives Upon completio_n of this chapter, the student will be able to perform the following objectives at a minimum proficiency level of 80%, unless otherwise stated, on an oral or written exam:
Objective Description                                                                           ~ Slide(s}
BC081r4_Controllers 4. State the purpose of a controller.                                         96 BC081r4_Controllers 5. Describe the theory of operation of the following types of controllers:
97-101
: a. Two position
: b. Proportional
: c. Proportional-plus-reset (Pl)
: d. Proportional-plus-reset-plus-rate BC081r4_Controllers 7. Describe the following characteristics of a flow control valve:            102
: a. Linear
: b. Quick opening
: c. Equal percentage BC081r4_Contrqllers 9. State the function and describe the characteristics of valve positioners. 103-104 Treq 02422997-82 Discuss the operation of Bailey/NUS controllers at 1PA05J.                       105
 
Lesson
 
==Title:==
2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL)
Lesson ID: N-CL-EOC-1701 Exelon Generation Objectives Upon completion of this chapte_r, the student will be able to perform the following objectives at a minimum proficiency level of 80%, unless otherwise stated, on an oral or written exam:
Objective Description                                                                                       ~  Slide(s) 239003.1.1 STATE the purpose(s) of the EXTRACTION STEAM, HEATER VENTS & DRAINS System including                 107 applicable design bases.
239003.1.2 DESCRIBE the major flowpaths for the following modes of the EXTRACTION STEAM, HEATER VENTS & DRAINS System operation .
108-113
        .1       Extraction Steam System while operating in the normal mode
        .2       Extraction Steam System while operating in a specified abnormal mode
        .3       Feedwater Heating Drain System while operating in the normal mode
        .4       Feedwater Heating Drain System while operating in a specified abnormal mode 239003.1.3 DESCRIBE the function, operation, interlocks, trips, physical location, and power supplies of the following EXTRACTION STEAM, HEATER VENTS & DRAINS System components .
* 114-119
        .1       Feedwater Heaters
        .2       Flash Tanks
        .3       Drain Coolers
        .4       Extraction Steam Isolation Valves
        .5       Extraction Steam Check Valves
        .6       Heater and Drain Cooler Normal Drain Valves
        .7       Heater and Drain Cooler Emergency Drain Valves
 
Lesson
 
==Title:==
2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL)                       Exelon Generation Lesson ID: N-CL-EOC-1701 Objectives Upon completion of this chapter, the student will be able to perform the following objectives at a minimum proficiency level of 80%, unless otherwise stated, on an oral or written exam:
Objective Description                                                                                           ~ Slide(s) 239003.1.5 Discuss the EXTRACTION STEAM, HEATER VENTS & DRAINS system automatic 120 functions/interlocks including purpose, signals, set points, sensing points, when bypassed, how/when they are.
239003.1.11 EVALUATE given key EXTRACTION STEAM, HEATER VENTS & DRAINS System paramete~s. if needed DETERMINE a course of action to correct or mitigate the following abnor.mal condition(s):       121-122
        .1       Low heater level on system performance
        .2       Any heater reaching it's high level setpoint
        .3
* High heater level on system performance
        .4       Any heater reaching it's high-high level setpoint
        .5       Heater string isolation valve closure
        .6       Loss of control power
        .7       Effect on other heaters when heaters are removed from service/ returned to service Task310201.16 Respond to Feedwater Heater Abnormal Level 123-124 Task 310201.19 Preparing Feedwater Heater Level Control For Maintenance Or Trouble-Shooting Of A Normal Drain Valve Malfunction                                                                                           125
 
Lesson
 
==Title:==
2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Exelon Generation Lesson ID: N-CL-EOC-1701 Objectives Using normally available references, unless otherwise stated, and with 100% accuracy, in accordance with course reference materials and procedures, the trainee shall:
Objective Description                                                                 ~ Slide(s) 268013.1.1- STA TE the purposes of Spent Resin System                                   138.
268016.1.4- STATE the physical location and function of the following SOLID             127-130 RADWASTE .SLUDGE COLLECTION/DISPOSAL system controls, indicators, and/or sensors .
                  .9 Quantum Master Control Console
                  .10 Tank Level Instrumentation                                           145
. 268009.1.10- EXPLAIN the reasons for given RADWASATE DEMINERALIZERS System operating limits and precautions
                    .1 Reason for maintaining Resin Outlet Valve gagged shut during.
normal operations .
                    .2 Method of performing a Resin/Charcoal load .
                    .3 Method of performing a Resin unload .
                    .5 Loading charcoal prior to loading resin.
 
Lesson
 
==Title:==
2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Exelon Generation Lesson ID: N-CL-EOC-1701 Objectives Using the approved procedure, DISCUSS:
                                                                                      ~ Slide(s)
Task 390901 ~02 - Spent Resin Tank-level readings, 17 Rese_tting a Locked Up             141-142 Quantum Master Controller                                 ,
Task 390902.06 - Phase Separators Level Readings                                         131-137 Task 390903.02 - Waste Sludge Tanks level readings                                       137 Task 390904.03 - Concentrated Waste Tanks level readings                                 137 Task 390905.02 - FP/FD Sludge Tanks level readings                                       137 TREQ 02623308 Liquid RW Discharge Surveillance                                     146 TREQ 02623308 Resin Loading activities                                             143-144 TREQ 02623308 WX Tank Level Mod                                                     139-141
 
Lesson
 
==Title:==
20i7 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL}     Exelon Generation Lesson ID: N-CL-EOC-1701 Evaluation Methods and Passing Criteria For objectives: Written Examination with Score 2: 80%
For tasks: Satisfactory classroom participation, as decided by the instructor.
References
References
: 1. N-CL-OPS-233000, FC 2. N-CL-OPS-264000, DG-GO 3. N-CL-OPS-288006, VD 4. N-CL-OPS-239003, ES-HD
: 1. N-CL-OPS-233000,         FC
: 5. N-CL-OPS-268002, RW INTEGRATED LIQ COLLECTION AND PROCESSING
: 2. N-CL-OPS-264000,         DG-GO
: 6. . N-CL-OPS-268008, RW FILTERS 7. N-CL-OPS-268009, RW DEMINERALIZERS
: 3. N-CL-OPS-288006,       VD
: 8. N-CL-OPS-268010, RW EVAPORATORS
: 4. N-CL-OPS-239003,       ES-HD
: 9. N-CL-OPS-268011, RW WASTE SAMPLE 10. N-CL-OPS-268012, RW EXCESS WATER 11. N-CL-OPS-268013, RW SPENT RESIN 12. N-CL-OPS-268014, RW CONCENTRATE WASTE 13. N-CL-OPS-268016, RW SOLID RW SLUDGE .,*
: 5. N-CL-OPS-268002,         RW INTEGRATED LIQ COLLECTION AND PROCESSING
Lesson Title: 2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Lesson ID: N-CL-EOC-1701 Evaluation Methods and Passing Criteria For objectives:
: 6. . N-CL-OPS-268008,         RW FILTERS
Written Examination with Score 2: 80% For tasks: Satisfactory classroom participation, as decided by the instructor.
: 7. N-CL-OPS-268009,       RW DEMINERALIZERS
: 8. N-CL-OPS-268010,       RW EVAPORATORS
: 9. N-CL-OPS-268011,       RW WASTE SAMPLE
: 10. N-CL-OPS-268012,           RW EXCESS WATER
: 11. N-CL-OPS-268013,           RW SPENT RESIN                                     .,*
: 12. N-CL-OPS-268014,           RW CONCENTRATE WASTE
: 13. N-CL-OPS-268016,           RW SOLID RW SLUDGE
 
Lesson
 
==Title:==
2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL)     Exelon Generation Lesson ID: N-CL-EOC-1701 Evaluation Methods and Passing Criteria For objectives: Written Examination with Score 2: 80%
For tasks: Satisfactory classroom participation, as decided by the instructor.
References
References
: 14. CPS 3317.01, FUEL POOL COOLING AND CLEANUP (FC) 15. CPS 3317.02, FUEL POOL COOLING FILTER DEMINERALIZERS
: 14. CPS 3317.01, FUEL POOL COOLING AND CLEANUP (FC)
: 16. CPS 5917, ALARM PANEL 5917 ANNUNCIATORS (OPL45J) 17. -CPS 3506.01, DIESEL GENERATOR AND SUPPORT SYSTEMS 18. CPS 3403.01, DIESEL GENERATOR HVAC (VD) . 19. CPS 3102.01, EXTRACTION STEAM-HTR VENT AND DRAINS 20. CPS 3906.01, OPERATING RW DEMINERLIZERS
: 15. CPS 3317.02, FUEL POOL COOLING FILTER DEMINERALIZERS
: 21. CPS 3909.01, OPERATING SPENT RESIN SYSTEM 22. CPS 3909.02, OPERATING PHASE SEPARATORS
: 16. CPS 5917, ALARM PANEL 5917 ANNUNCIATORS (OPL45J)
: 23. CPS 3909.03, OPERATING WASTE SLUDGE SYSTEM 24. CPS 3909.04, OPERATING CONCENTRATE WASTE SYSTEM Exelon Generation
: 17. - CPS 3506.01, DIESEL GENERATOR AND SUPPORT SYSTEMS
: 25. cps 3909.05, OPERATING FUEL POOL FILTER DEMIN SLUDGE SYSTEM 26. CPS 9911.50, LIQUID RADIOACTIVE DISCHARGE SURVEILLANCE
: 18. CPS 3403.01, DIESEL GENERATOR HVAC (VD)                                 .
: 27. CY-AA-110-5002, BEAD RESIN USE AND CONTROL 28. BC081r4_CONTROLLERS (GF.ES) Commitments Ensure the associated section is annotated in the right-hand column of the notes page NONE Lesson Title: 2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Lesson ID: N-CL-EOC-1701 Instructor Materials
: 19. CPS 3102.01, EXTRACTION STEAM-HTR VENT AND DRAINS
: 1. System procedures (as needed) 2. System lesson plan (as needed) 3. Classroom with overhead projection abilities Student Materials
: 20. CPS 3906.01, OPERATING RW DEMINERLIZERS
: 1. lpads with Sharefile access Exelon Generation Focus Areas ' *Crew/ Dept Focus Areas PIIM HU Improvement Plan
: 21. CPS 3909.01, OPERATING SPENT RESIN SYSTEM
*-**-***---~
: 22. CPS 3909.02, OPERATING PHASE SEPARATORS
Your Role in Training Participation Questions Feedback Training Observations LASER Entries 18 **----------~
: 23. CPS 3909.03, OPERATING WASTE SLUDGE SYSTEM
Ground Rules Return from breaks on time E@ Pagers and phones on silent mode Practice good housekeeping Phone calls, texting, and messages only on breaks, unless it is an emergency 19 20 Remove decay heat from the spent fuel assemblies Maintain pool water level Minimize fission product concentration in the water Maintain pool clarity for fuel handling Clean up the suppression pool Provide alternate suppression pool cooling 21 remove the decay heat remove radioactive contaminants Minimize the radiation levels Minimize release of radioisotopes 22 RHR P UMP SUCTION Flow Paths FROM U PPER POOLS FC FILTER 023 CAS K 10RAGE POOL A HX B HX SPE T F U B.. POOL FRO M RHR TO UPPER POO LS 23 CY~ Makeup GJB RHR -Pump LC Suction 002 001 A Surge Tank From CNMT Upper Pools 035 014A FCPump~-0 FC Pump 8 0148 1FC133 ______ _, i---t .... t--1 Cask 5 orage 1FC127B P oo l To Fuel Building Equipment Dra i n Tank 1R E 01T < Normal FC A Hter Dem i neralizer Fue l T r an sf e r Po o l 023 1FC127D 024A 1 A HX l FC OlAA B HX l FCO lA B l l 026A From RHR 0268 FUEL POOL COOLING AND CLEANUP SYSTEM FLOW DIAGRAM To CNMT Upper Pools To Equipment Drains RX vessel Pool Draindown FRO M FC S U PP LY 1 57 CNMT BOUNDARY f t t t t .--------~ -* -----, 3 1 11 FROM 3A RHR ___ , 1 56 FROM I 3 f B RHR 38; I I 86B t I I I I I ' ! :r r FC SYSTE M FLO W D I AGRAM CON T A IN ME NT POOLS T O C OND E N SE R I CNMT BOUNDARY 1 36 FILL LJNE FR O M C Y :~0-1 CY0 1 0 T O FC S U RGE T A NK S 25 RX vessel Pool Draindown CY~ Makeup G.38 RHR -Pump Suct i on 002 00 1 T o Fue l Bu il d i ng Equ i pment Dra in T ank 1RE01 T A B Surge Tank F rom CNMT U pper P , oo l s 0 1 4A F CPum p~-0~ 1 FC004A 0 1 6A FC Pump B C a sk s or age 1 FC127B Pool .--------, FC R.il ter Fu e l T ransf e r Pool 023 1 FC 127D 0 24A 1 A HX l.FC OlAA B H X l F COlAB Sp e n Fu e l stor age Pool l l 026A 026B FUEL POOL COOLING .AND CLEANUP SYSTEM FLO\N DIAGRAM From RHR 1 77 T o CNMT Upper Poo l s t....-17 6 T o Equ i pment Dra i ns RX vessel Pool Draindown FR O M FC S U PP LY A Surge Tank B Surge T ank S p e n F u e l S or age Pool l 11 fl ll u J 86B M FLOW D I AGRAM CO N TA I NME N T POOLS TO CO N DE N SER I CNMT BOUNDARY 1 36 FI LL LINE FRO M C Y :~0-1 CY0 1 0 T O FC S U RGE T A NK S 7 FROM FC SUPPLY 157 156 CNMT BOUNDARY RX vessel Pool Fill t f t FRO RHR-_"'----'-
: 24. CPS 3909.04, OPERATING CONCENTRATE WASTE SYSTEM
-----, 3B; I I 1 oos I ' ' TO CONDENSER RLLUNE -TO-~ FCSURGE TANKS ocn FC Assist From C P T u 119*' P.oois 1 fe127D A HX RJEL POOL COOLING .N-10 CLEANUP SYSTEM FLO.IV DIAGRA To C Upptf Pock To [IJII nt* _M *-29 RHR PUMP SUCTION Interim Summary 128 FROM UPPER POOLS FC FILTER 023 CAS K TORAGE P O OL A HX B HX SPE T F U B.. POO L FRO M RHR TO UPPER POOLS 30 CY~ Makeup {]J8 RHR -Pump LC Suction 002 001 To Fuel Building Equipment Drain Tank 1R E 01T A Surge Tank B Surge Tank 035 From CNMT Upper Pools 014A 5917-48 Annunciator FC Pump ~-0-----~~*---------
: 25. cps 3909.05, OPERATING FUEL POOL FILTER DEMIN SLUDGE SYSTEM
1FC004A 016A 016B FC Pump B 0148 1FC127B FC lter Demineralizer Fuel T r ansfe r P oo l 1FC127D A HX lFCO l AA B HX FCO l AB 1 1 026A From RHR. 0268 FUEL POOL COOLING AND CLEANUP SYSTEM FLOW DIAGRAM To CNM T Upper Pools To Equipment Drains Support Systems Component Cooling Water System (CCW)Shutdown Normal supply to FC HX and Pump Motor Coolers Service Water System (SX) Backup supply to FC HX and Pump Motor Coolers Emergency Makeup to Spent Fuel Storage Pool Cycled Condensate System Makeup to FC Surge Tanks Fill supply to Upper Containment Pools F/D backwash and precoat Containment and RPV Isolation Control (CRVICS) System RPV Level 2 / High DW press isolation signals 32 Support Systems -AC Electrical Distribution -DC Electrical Distribution -Leak Detection System CT, OW, AB, and FB Floor and Equipment Drain System -Residual Heat Removal System -Main Condenser -Solid Radwaste Processing -Process Sampling -Service/Instrument Air System -Fuel Building Ventilation -Containment Ventilation/Drywell Purge -Radwaste Building Ventilation 33 HOLD FD Train Manual Pushbuttons FILTER BACKWASH PRECOAT T abl e s Table l: Table :. Table 3:. Table 4:: Hold Pushbutton Actions and Effects Filter Pushbutton Actions and Effects Backwash Pushbutton Actions and Effects Pree oat Pushbutton Actions and Effects Backwa s h Pu s hbutton Act ion s and Effects 1-1.1s.21 Initiatin g Eve nt Pre ss Backw as h pu s hbu t t o n (PB-3) Act ion B ac k wash l ig ht co m es on, PLC s t a rt s the process. B ackwash program sea l ed in. Sys tem Effects 058 closes FD inl et isolated from FC & SF sys t ems. 068 ope n s Wat er begins to dra in for FD vessel dome. 067 o p e n s S erv i ce Air ad mi tted t o vesse l dome 068 closes Vessel dome is pressurized. 062 c l oses, H o ld Pump stops, 065 FD wa te r & re s in i s fo r ced out th ro u g h o p e n s. ma in d rain. 067 c l oses Serv i ce Air is s hut o ff. 065 closes Vessel drainage stops. 04 1 , 063 & 066 ope n C Y e nt ers t o fi l l FD & flush through ove rfl ow line. 069 opens A i r enters fro m botto m of vessel t o c r eate fr o th in g act i o n & d i s l o d ge resin from septa. (Air Sc o ur) 069 , 063, 066, & 04 1 c l ose 067 o p e n s 06 5 o pens 067 closes 065 closes PL C s t ops th e process, B ackwash li g ht goes o ut , S hutd ow n li g ht co me s on. Vessel fill & sco urin g act i o n sto p s. Serv i ce Ai r pre ss uri zes vesse l dome. FD vesse l water a nd r esi n is fo r ced o ut through main dr a in. Service A ir t o d o m e is s hut off. V esse l drainage s t o p s. 35 Pr eco at Pu s h butt o n Ac ti o n s a nd E ffe c t s (.1.1 5.2 ( l ni1 i: 11 i n g Ev enl Ac ti o n Sys t e m E ff ec ts Pr ess Precoat pushbutton (P B-4) PL C stans the p r ocess Shutdown light goes ou t , Backwash ligh t comes on , and Pr ecoa t pro gra m is sea led i n. B ackwash li g ht goes o ut , Pr ecoa t li ght comes on , and P owe r Failure rel ay i s r ese t (if n ecessary). 063, 066 and 04 1 o pen FD Vesse l fills with CY water. PS-FC024 se n ses hi g h p r e ss u re 066 clo ses Vessel overflow stops. in over n ow lin e 066 opens Vesse l ove rfl ow res um es 04 1 , 063 , and 066 close FD Vessel fill stops Pr ecoa t Pump s tan s 064 a nd 070 o pen 063 opens Clean wate r from Precoat Tank is recirc ul a t ed thr oug h FD Vessel at low now rate. Re si n T imer stans and is sea l ed-in 070 o p e n s to high flo w se ttin g Pr ecoa t r ecirc u l a ti on fl ow rate increases 053 o pen s 060 o pen s S l urry from R es in T an k enters Pr ecoa t Pump suct i on th ro u gh R es in Educ t or Re si n T ime r sta n s a nd R es i n Coating l ig ht co m es o n R esi n s lu rry pump ed 1 0 FD Vesse l w h ere re sin coa t s the FD sep i a fo r 35 minutes 060 cl oses Resin s l urry fl ow is s h u t ofTto Pre co a t P ump s u c tion s tr ea m. 053 closes Resin Coating li ght goes out and Resin Timer rese t s 070 closes t o low fl ow setti n g P recoa 1 rec ircul a t io n fl ow r ate d ec r eases 062 opens and I-f old Pump stans H o l d Pump supp l ies flow through FD Vessel 063 c l oses Pr ecoat P ump supp l y to FD Vessel i s shu1 ofT 064 & 070 c l ose Backwash l ight co me s o n , Pr ecoat li g ht goes o u t , 058 FD inl e t i s l in e d up 1 0 FC or SF syste m ope n s , and Pr ecoat Pump s t o p s Backwash light goes out FD train is n ow in H o l d m ode a nd ca n be p l aced in service as needed. 36 TREQ 1648565-55 During shift in early September 2015 a leak was identified on the FC pool gate that separates the cask wash down pit from its adjacent pool. During initial investigation it was apparent that several operators were unaware of the capabilities or limitations of these pools and pits that are WEST of the 755' FB IFTS Fuel Transfer Pool. One knowledge deficiency in particular was that the fuel cask wash down area (pit) was not immediately recognized as NOT being a pool that would be capable of retaining fuel pool water if a seal failure were to occur. This information was either not covered or not retained by operators when the FC system review was performed.
: 26. CPS 9911.50, LIQUID RADIOACTIVE DISCHARGE SURVEILLANCE
I do recall that there was some brief discussion about how the upcoming handling of casks may occur. 37 TREQ 1648565-55
: 27. CY-AA-110-5002, BEAD RESIN USE AND CONTROL
/ GATE E STORAGE GATE -E r GA TE D STORAGE GATE +-D FUEt CA'S!< S ORAGE POOL GATE C .------, GATE C STORAGE GATE B STORAGE GA T E A STORAGE L RA: F POOL SPENT FUEL STORAGE POOL 38 CPS 3317.01 Task 331701.18
: 28. BC081r4_CONTROLLERS (GF.ES)
-Lower FC Surge Tank Leve*1 During System Operati_on Task 331701.30
Commitments Ensure the associated section is annotated in the right-hand column of the notes page NONE
-Pump Casing Vent After Maintenance for the Fuel Pool Cooling and Cleanup System CPS 3317.01 39 
 
.OPEX Lesson Plan: Attachment A-Fuel Pool Siphoning Events Attachment B -Reactor Cavity Overfilled during Floodup (Must-Know-OE) 40 Summary The purpose of the Fuel Pool Cooling and Cleanup (FC) System is to remove decay heat from the spent fuel assemblies, maintain pool water level, minimize fission product concentration in the water, and maintain pool clarity for fuel handling.
Lesson
126 FCPUMPA RHR LC 004A A HX FROM RHR PUMP 002 SUCTION 001 FCFILTER DEMINERALIZE B HX TO UPPER PCOLS 004 CASK P.:a SPENT TORAGE TRA.',;S."E."!
 
FUEL POOL "&deg;&deg;'-POOL 41 
==Title:==
. Diesel Generator
2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Exelon Generation Lesson ID: N-CL-EOC-1701 Instructor Materials
/Diesel Fuel Oil -
: 1. System procedures (as needed)
: 2. System lesson plan (as needed)
: 3. Classroom with overhead projection abilities Student Materials
: 1. lpads with Sharefile access
 
Focus Areas
*Crew/ Dept Focus Areas PIIM HU Improvement Plan
 
                      *-**-***---~
Your Role in Training Participation Questions Feedback Training Observations LASER Entries 18
                      **----------~
 
Ground Rules Return from breaks on time Pagers and phones on silent mode Practice good housekeeping E@
Phone calls, texting, and messages only on breaks, unless it is an emergency 19
 
20 Remove decay heat from the spent fuel assemblies Maintain pool water level Minimize fission product concentration in the water Maintain pool clarity for fuel handling Clean up the suppression pool Provide alternate suppression pool cooling 21
 
remove the decay heat remove radioactive contaminants
  ~ Minimize the radiation levels
  ~ Minimize release of radioisotopes 22
 
Flow Paths FROM UPPER POOLS A
HX FROM RHR
                              ~
RHR              FC FILTER PUMP SUCTION                      023         B         TO HX         UPPER POOLS CASK  SPE T 10RAGE  FUB..
POOL  POOL 23
 
CY ~                   A Makeup   GJB                               From CNMT Surge Upper Pools Tank                                            Normal A
HX 035                     014A                                     l FCOlAA FCPump~-0 026A From RHR LC                                                                        024A To CNMT RHR -                                                            FC AHter Pump                                                                                                             Upper Demineralizer                  B Suction    002    001                                                        023                                Pools HX
                                    ~
l FCO lAB FC Pump 8              0148                                             0268 To Equipment Drains 1FC127D 1FC133
_ _ _ _ _ __, i - - - t....t--1 Cask 5 orage 1FC127B To Fuel Building                                                   Fuel Pool                Transfer Equipment Drain Pool Tank 1RE01T
                                <                                                     1     ll FUEL POOL COOLING AND CLEANUP SYSTEM FLOW DIAGRAM
 
RX vessel Pool Draindown f     tt          tt      .--------
                                                        ~-* -----,
RHR _ _ _ ,
FROM 3111 3A TO CONDENSER FR OM CY FROM FC SUPPLY
:~0-1CY010
  ~                                                                              TO 157          156                                                          FC SURGE I
CNMT                                                                  TANKS BOUNDARY                                                      CNMT BOUNDARY 136 FROM          I RHR 38;      3fB I
I I I I 86B FILL LJNE t~              I I '
:r r FC SYSTEM FLOW DIAGRAM CONTAINMENT POOLS                                25
 
RX vessel Pool Draindown CY ~                          A Makeup    G.38                            F rom CNMT U pper P ,o ols A
HX 0 14A                                                l .FCOlAA F CPum p ~ - 0 ~
1 FC004A 026A  From 0 16A                                                                  RHR
                                                                      .--------,              0 24A T o CNMT RHR -                                                                    FC R.ilter Pump                                                                                                                               Upper Sucti on   002         001                                                            023                    B                    Pools HX                    t....-
176
                                                                                                                      ~
l FCOlAB 177 B  FC Pump B                                                                           026B To Surge Equ i pment Tank Dra i ns 1 FC127D Cask                                                Spe n s orage  1 FC127B Fu e l Fu e l T o Fuel Bu il d i ng                                                                              storage Pool                      Transfe r Equ i pment Dra in                                                                                  Pool T ank 1RE01 T                                                             Pool 1           ll FUEL POOL COOLING .AND CLEANUP SYSTEM FLO\N DIAGRAM
 
RX vessel Pool Draindown l 11      fl      ll                    u TO CONDENSER FROM CY FROM FC SUPPLY
:~ 0-1CY010
  ~                                                                  TO FC SURGE I
CNMT      TANKS BOUNDARY A
Surge 136 Tank J 86B FI LL LINE B
Surge Tank      Spen Fuel S orage                                                          7 Pool   M FLOW DIAGRAM CONTAINMENT POOLS
 
RX vessel Pool Fill t    ft TO CONDENSER FROM FC SUPPLY
  ~                                                              - TO - ~
157          156                                            FCSURGE CNMT                                                   TANKS BOUNDARY FRO RHR -_"'----'----- -,
3B; I I 1 oos RLLUNE I
 
FC Assist From CP T u119*' P.oois A
HX To C Upptf
~ ocn                                                        Pock
[IJII To
_M nt*    *-
1fe127D RJEL POOL COOLING .N-10 CLEANUP SYSTEM FLO.IV DIAGRA 29
 
Interim Summary FROM UPPER POOLS 128                                    A HX FROM RHR
                                  ~
RHR                  FC FILTER PUMP SUCTION 023         B         TO HX         UPPER POOLS CASK  SPE T TORAGE  FUB..
PO OL  POOL 30
 
CY ~                     A Makeup   {]J8                         From CNMT Surge Upper Pools Tank                                        5917-48 Annunciator          A HX 035            014A                                  lFCOl AA FC Pump ~-0-----~~*---------
1FC004A 026A From 016A                                                 RHR .
LC To CNMT RHR -                                                          FC lter Pump                                                                                                    Upper Demineralizer           B Suction    002    001                                                                                  Pools 016B                                    HX
                                  ~
FCO l AB FC Pump B      0148                                          0268 B
To Surge Equipment Tank Drains 1FC127D 1FC127B To Fuel Building                                                Fuel Equipment Drain                                                Transfer Tank 1RE01T                                                    Pool 11 FUEL POOL COOLING AND CLEANUP SYSTEM FLOW DIAGRAM
 
Support Systems Component Cooling Water System (CCW)Shutdown Normal supply to FC HX and Pump Motor Coolers Service Water System (SX)
Backup supply to FC HX and Pump Motor Coolers Emergency Makeup to Spent Fuel Storage Pool Cycled Condensate System Makeup to FC Surge Tanks Fill supply to Upper Containment Pools F/D backwash and precoat Containment and RPV Isolation Control (CRVICS) System RPV Level 2 / High DW press isolation signals 32
 
Support Systems
-AC Electrical Distribution
-DC Electrical Distribution
-Leak Detection System CT, OW, AB, and FB Floor and Equipment Drain System
-Residual Heat Removal System
-Main Condenser
-Solid Radwaste Processing
-Process Sampling
-Service/Instrument Air System
-Fuel Building Ventilation
-Containment Ventilation/Drywell Purge
-Radwaste Building Ventilation 33
 
FD Train Manual Pushbuttons HOLD    FILTER         BACKWASH             PRECOAT T ables Table l :   Hold Pushbutton Actions and Effects Table :. Filter Pushbutton Actions and Effects Table 3:. Backwash Pushbutton Actions and Effects Table 4::  Pree oat Pushbutton Actions and Effects
 
Backwash Pushbutton Actions and Effects                                   1-1.1s.21 Initiating Event    Action                          System Effects Press Backwash      Backwash light comes on, PLC pushbu tton (PB-3) starts the process.
Backwash program sealed in.
058 closes                       FD inlet isolated from FC & SF systems.
068 opens                        Water begins to drain for FD vessel dome.
067 opens                        Service Air ad mitted to vessel dome 068 closes                       Vessel dome is pressurized.
062 closes, Hold Pump stops, 065 FD water & resin is fo rced out th ro ugh opens.                          main drain.
067 closes                      Serv ice Air is shut off.
065 closes                       Vessel drainage stops.
04 1, 063 & 066 open            CY enters to fi ll FD & flush through overflow line.
069 opens                       Air enters fro m bottom of vessel to create froth ing action & dislodge resin from septa. (Air Scour) 069, 063, 066, & 04 1 close      Vessel fill & scouring act ion stops.
067 opens                        Service Ai r pressurizes vessel dome.
065 opens                        FD vessel water and resi n is fo rced out through main drain.
067 closes                       Service Air to dome is shut off.
065 closes                       Vessel drainage stops.
PLC stops the process, Backwash light goes out, Shutdown light comes on.
35
 
Preco at Pu sh butt on Ac ti ons a nd Effe cts                            (. 1.1 5.2 (
l ni1 i:11 ing Evenl            Acti on                                                Sys tem Effec ts Press Precoat pushbutton (P B-4) PLC stans the process Shutdown light goes ou t, Backwash light comes on , and Precoat progra m is sealed in.
Backwash li ght goes out, Precoat light comes on , and Power Failure rel ay is reset (if necessary).
063, 066 and 04 1 o pen                                FD Vesse l fills with CY water.
PS-FC024 senses hi g h pressure  066 closes                                              Vessel overflow stops.
in overnow lin e 066 opens                                              Vessel overfl ow resum es 04 1, 063 , and 066 close                              FD Vessel fill stops Precoat Pump stans 064 and 070 open 063 opens                                              Clean water from Precoat Tank is recircul ated through FD Vessel at low now rate.
Resi n Timer stans and is sealed-in 070 opens to high flo w setting                        Precoat recirculati on fl ow rate increases 053 open s 060 opens                                              Slurry from Resin Tan k enters Precoat Pump suct ion th rough Resin Eductor Resi n Timer stan s and Res in Coating light comes on  Resi n slurry pumped    10  FD Vessel where resin coats the FD sepia fo r 35 minutes 060 cl oses                                            Resin slurry fl ow is shut ofTto Precoat Pump suction stream .
053 closes Resin Coating li ght goes out and Resin Timer resets 070 closes to low fl ow setti ng                        Precoa1 recircul ation fl ow rate decreases 062 opens and I-fold Pump stans                        Hold Pump supplies flow through FD Vessel 063 closes                                              Precoat Pump supply to FD Vessel is shu1 ofT 064 & 070 close Backwash light comes on, Precoat light goes out, 058    FD inl et is lined up 10 FC or SF system opens, and Precoat Pump stops Backwash light goes out                                FD train is now in Hold mode and can be placed in service as needed .                                                                  36
 
TREQ 1648565-55 During shift in early September 2015 a leak was identified on the FC pool gate that separates the cask wash down pit from its adjacent pool. During initial investigation it was apparent that several operators were unaware of the capabilities or limitations of these pools and pits that are WEST of the 755' FB IFTS Fuel Transfer Pool. One knowledge deficiency in particular was that the fuel cask wash down area (pit) was not immediately recognized as NOT being a pool that would be capable of retaining fuel pool water if a seal failure were to occur. This information was either not covered or not retained by operators when the FC system review was performed. I do recall that there was some brief discussion about how the upcoming handling of casks may occur.
37
 
TREQ 1648565-55
  /  GATE E STORAGE        r      GATE DSTORAGE GATE
                        +-D GATE                                GATE
-E                                    C FUEt CA'S!<
S ORAGE POOL GATE C STORAGE                              SPENT FUEL STORAGE POOL GATE B STORAGE GATEA STORAGE L
RA: F POOL 38
 
CPS 3317.01 Task 331701.18 - Lower FC Surge Tank Leve*1 During System Operati_on Task 331701.30 - Pump Casing Vent After Maintenance for the Fuel Pool Cooling and Cleanup System CPS 3317.01 39
 
                              .OPEX Lesson Plan:
Attachment A- Fuel Pool Siphoning Events Attachment B - Reactor Cavity Overfilled during Floodup (Must-Know-OE) 40
 
Summary The purpose of the Fuel Pool Cooling and Cleanup (FC) System is to remove decay heat from the spent fuel assemblies, maintain pool water level, minimize fission product concentration in the water, and maintain pool clarity for fuel handling.
126                                                          A HX FCPUMPA 004A FROM RHR RHR    LC                          FCFILTER PUMP SUCTION 002  001                  DEMINERALIZE                            B          TO HX        UPPER PCOLS 004 CASK    P.:a        SPENT TORAGE TRA.',;S."E."!  FUEL POOL    "&deg;&deg;'-         POOL 41
 
.Diesel Genera tor/Diesel Fuel Oil -
Purpose
Purpose
* To provide an inde{Jendent, .Onsite source of Emergency Power during Loss of site power and LOCA* to vital loads -,
* To provide an inde{Jendent, .Onsite source of Emergen cy Power during Loss of Off-site power and LOCA* to vital loads
* Design Bases
* Design Bases
* Redundant  
* Redundant - only need 2 of 3
-only need 2 of 3 Seismic
~ Seismic
* Enough fuel oil stored for 7 days at maximum DG load
* Enough fuel oil stored for 7 days at maximum DG load
* Air starts-5 consecutive starts without recharging air receivers
* Air starts- 5 consecutive starts without recharging air receivers
* Start and load in 12 seconds .
* Start and load in 12 seconds .
Flow Paths
Flow Paths
* Fuel Oil Transfer and Storage DAY TANK ,-STRAINER FUEL OIL STORAGE TANK Fig 17 DRAIN n1cc,c1 l"'Ct..lCC, ft Tt'\C, C'I ICI t'\11 C>Tt'\C, ft t"'-C O TC, ft t..lC>C'CC, C>VC>TCIUI I_ FUEL OIL TRANSFER PUMP DIESEL GENERATOR 55 PSIG INJECTOR FILTER INJECTOR ASSEMBLY INJECTOR FILTER 0--------FUEL PRESSURE GAUGE (PANEL MOUNTED) MANIFOLD ASSEMBLY i i i i i i '\I I i i i i i i i i FILTER ALARM SWITCH (50 PSI) *-----*--------
* Fuel Oil Transfer and Storage
r i i ' Fig 18 i _ ........ _ ........ _______________________
 
_ DUPLEX FILTER FUEL PUMP (ENGINE DRIV!=N) FUEL PRIME PUMP FUEL SUCTION STRAINER TO DAY TANK FROM DAY TANK Fuel Oil Transfer Pumps
DAY TANK                                 DIESEL GENERATOR STRAINER 55 PSIG FUEL OIL STORAGE TANK I_
Fig 17 FUEL OIL DRAIN                                         TRANSFER PUMP n1cc,c1 l"'Ct..lCC, ft Tt'\C, C'I ICI t'\11 C>Tt'\C, ft t"'-C O TC, ft t..lC>C'CC, C>VC>TCIUI
 
INJECTOR            INJECTOR FILTER              FILTER INJECTOR ASSEMBLY 0--------
FUEL PRESSURE GAUGE                                         FILTER ALARM (PANEL MOUNTED)                                         SWITCH (50 PSI)
                                                  *-----*-------- r i                                                    i i                                                    i'                                          TO i                                                                                            DAY TANK i
i MANIFOLD        i
              '\I ASSEMBLY I                                                                  FUEL PUMP i                                                                (ENGINE DRIV!=N) i                                                                                                FROM i                                                                                            DAY TANK i                                                                                FUEL SUCTION i                                                                                  STRAINER i
i ii _ ........_ ........_______________________ _                     FUEL PRIME PUMP Fig 18 DUPLEX FILTER
 
Fuel Oil Transfer Pumps
* Located DG Bldg 712'
* Located DG Bldg 712'
* Takes suction on Fuel Oil Storage Tank *and discharges to Day Tank
* Takes suction on Fuel Oil Storage Tank
  *and discharges to Day Tank
* Suction and Discharge pressure local indication
* Suction and Discharge pressure local indication
* Auto start when DG starts and shuts down* when DG does Fuel Oil Day Tank
* Auto start when DG starts and shuts down*
* 737' DG Bldg *
when DG does
* 1 hour operation for max LOCA loads
 
Fuel Oil Day Tank
* 737' DG Bldg
** 1 hour operation for max LOCA loads
* Overflows back to storage tank
* Overflows back to storage tank
* INOP DG for following levels
* INOP DG for following levels
* Div 1 & Div 2 <54%
* Div 1 & Div 2 <54%
* Div 3 <35%
* Div 3 <35%
* Low level alarm -local Fuel Oil Storage Tanks
* Low level alarm - local
 
Fuel Oil Storage Tanks
* Stores and supplies of fuel oil to DG for 7 days during max LOCA conditions
* Stores and supplies of fuel oil to DG for 7 days during max LOCA conditions
* Div 1 51,000 gallons (LCO limit is 43, 810)
* Div 1 51,000 gallons (LCO limit is 43, 810)
* Div 2 45,000 gallons (LCO limit is 38,572)
* Div 2 45,000 gallons (LCO limit is 38,572)
* Div 3 29,500 gallons (LCO Limit is 25,286)
* Div 3 29,500 gallons (LCO Limit is 25,286)
* Level alarm local and indications in MCR Fuel Oil Storage Tanks cont.
* Level alarm local and indications in MCR
 
Fuel Oil Storage Tanks cont.
DC Priming Pump
DC Priming Pump
* Auto start on DG Start
* Auto start on DG Start
Line 142: Line 431:
* Auto stop when DG gets to 850 RPM (DIV 1 & 2)
* Auto stop when DG gets to 850 RPM (DIV 1 & 2)
* DIV 3 runs continl.Jously
* DIV 3 runs continl.Jously
* Local panel Engine Driven Fuel on Pump
* Local panel
 
Engine Driven Fuel           on Pump
* Driven by the engine accessory gear train
* Driven by the engine accessory gear train
* 4.5 gpm takes suction on day tank to injectors through filters
* 4.5 gpm takes suction on day tank to injectors through filters
* Supply and return header pressure near fuel oil duplex filter (local)
* Supply and return header pressure near fuel oil duplex filter (local)
Fuel Oil Filters *
 
Fuel Oil Filters
*
* Prevents clogging of injectors
* Prevents clogging of injectors
* One in service, other standby
* One in service, other standby
* Both can be in service with the selector lever in the mid-position Starting Air
* Both can be in service with the selector lever in the mid-position
* Starts and accelerates the DG to achieve rated voltage, frequency and speed within 12 seconds of D_G start signal 275 PSIG 1DG16MC(G)
 
AIR COMP-RESSOR AIR MOTOR 1DG01CA AIR (1DG02CA)
Starting Air
RECEIVER s START SIGNAL 1DG640 CYL TANK (1DG644) EN 1DG04TA 1DG16ML(N)
* Starts and accelerat es the DG to achieve rated voltage, frequency and speed within 12 seconds of D_G start signal
(1DG05TA) 1DG( GOVERNOR BOOST AIR MOTOR 1DG012D(H)
 
AIR MOTOR *I AIR 1DG16MA(E)
275 PSIG 1DG16MC(G)
DRYER 275 PSIG s START SIGNAL 1DG638 1DG21DA(B)
AIR COMP-RESSOR                                                                                                         AIR MOTOR 1DG01CA (1DG02CA)                                       AIR RECEIVER TANK                          s START SIGNAL     1DG640                 CYL (1DG644)                 EN 1DG04TA                                                     1DG16ML(N)
(1DG642) 1DG012C(G) 1DG16MB(F) 1DG012A{E)
(1DG05TA) 1DG(
GOVERNOR BOOST AIR MOTOR AIR AIR MOTOR CYL RECEIVER 1DG008B(F)
GOVERNOR BOOST                       AIR 1DG012D(H)                                                                     MOTOR AIR MOTOR AIR DRYER 1DG21DA(B) 275 PSIG       *I                s START SIGNAL     1DG638 (1DG642) 1DG16MA(E) 1DG012C(G)                                                                 1DG16MB(F) 1DG012A{E)
OILER TANK 1DG646B(F) 1DG16MM(P)
GOVERNOR BOOST                       AIR MOTOR AIR AIR                                                           MOTOR RECEIVER                           1DG008B(F)                               CYL TANK           1DG646B(F)                 OILER 1DG16MM(P)   EN 1DG94TB                       s START SIGNAL     1DG639 AIR                                       (1DG05TB)                                         (1DG643)               1DG(
EN 1DG94TB s START SIGNAL 1DG639 1DG( AIR (1DG05TB)
COMPRESSOR 1DG011A(C) 1DG01CB (1DG02CB)                                                                   GOVERNOR BOOST 1DG16MD(H)
(1DG643) COMPRESSOR 1DG01CB 1DG011A(C)
AIR.
(1DG02CB)
Fig 18                                             1DG6.46D(H) .
GOVERNOR BOOST 1DG16MD(H)
1DG008D(H)
AIR. Fig 18 1DG008D(H)
OILER MOTOR s START SIGNAL     1DG641 (1DG645)
MOTOR OILER 1DG6.46D(H) . s START SIGNAL 1DG641 (1DG645) GOVERNOR BOOST 250 PSIG 200 PSIG AIR COMPRESSOR AIR MOTOR 1DG03CA AIR RECEIVER TANK . s START SIGNAL AIR 1DG06TA MOTOR GOVERNOR BOOST 1DG012M 1DG012K CY E 1[ AIR *I DRYER 250 PSIG 1DG21DC 1DG012L AIR 200 PSIG MOTOR AIR MOTOR AIR 1DG008K OILER RECEIVER TANK s START SIGNAL-AIR 1DG06TB 1DG646K COMPRESSOR . 1DG011E GOVERNOR BOOST 1DG03CB Fig 19 DIV. I & II ENGINE AIR START MANIFOLD DIV. I & II ENGINE AIR START MOTOR Air Start Motors
GOVERNOR BOOST
* Div 1 & 2 have three air start motors per
 
* engine
250 PSIG 200 PSIG AIR COMPRESSOR                                                                             AIR MOTOR 1DG03CA                                 AIR RECEIVER TANK                   . s START SIGNAL AIR 1DG06TA                                       MOTOR GOVERNOR BOOST 1DG012M 1DG012K                                                                       CY E
1[
AIR DRYER                               250 PSIG       *I 1DG21DC                     1DG012L AIR 200 PSIG                     MOTOR AIR MOTOR AIR                         1DG008K OILER RECEIVER TANK                       s START SIGNAL-AIR                                 1DG06TB                     1DG646K COMPRESSOR .
1DG011E                                     GOVERNOR BOOST 1DG03CB Fig 19
 
DIV. I & II ENGINE AIR START MANIFOLD DIV. I & II ENGINE AIR START MOTOR Air Start Motors
* Div 1 & 2 have three air start motors per engine
* One of the motors on each engine is fed from the alternate air receiver
* One of the motors on each engine is fed from the alternate air receiver
* 6 motors engage and crank engine only three are required
* 6 motors engage and crank engine only three are required
* Div 3 has 2 redundant pairs Air Start Solenoids
* Div 3 has 2 redundant pairs
 
Air Start Solenoids
* Provide *the interface between the DG
* Provide *the interface between the DG
* starting control logic and the engine air starting system
* starting control logic and the engine air starting system
* Energized by 125 VDC
* Energized by 125 VDC
* Manual override for a loss of DC
* Manual override for a loss of DC
* Air flow to air start motors through main air start valves from the receivers In-Line Oilers
* Air flow to air start motors through main air start valves from the receivers
 
In-Line Oilers
* Installed in the air lines upstream of the air start motors
* Installed in the air lines upstream of the air start motors
* Release oil-air mist that lubricates the air start motors during engine cranking Flow Path
* Release oil-air mist that lubricates the air start motors during engine cranking
* Lube Oil 1:::==--------;i ,~ MAIN LUBE PISTON -COOLING-I Fig 20 ===----======, I TURBO OIL PUMP 480 VAC TO TURBO , I TURBO []FILTER J 125psi CIRCULATING OIL PUMP 480 VAC V TURBO SOAK BACK PUMP 125 voe 75 PSI Cl;CULATING t OIL PUMP I l l 125 voe STRAINERO ENGINE SUMP 30-40ps i d LUBE OIL FILTER SCAVENGING PUMP FILTER BYPASS RELIEF VALVE 4 o psi SETPOINT LUBE OIL COOLER TO MAIN BEARING HEADER ENGINE WATER __ _ OVERFLOW STRAINER SUMP IMMERSION HEATER STRAINER MAIN LUBE AND PISTON COOLING PUMPS Fig 8 Oit From Engine Sump Piston Cooling Oil Oil To Bearings Main Lube Oil And Piston Cooling Oil Pumps Vent To Engine -===-=== . ---1 Cooling Wate Lube Oil Circulating Pump ~ections Lube Oil l Cooler . 1 Auxiliary Turbocharger Lube Oil Filter Lube Oil Pumps
 
Flow Path
* Lube Oil
 
    ~  1:::== - - - - ----;i,~
MAIN LUBE                   ~
I ===----======,
Fig 20
                                        , PISTON -
COOLING-I I
TO TURBO                                                                 FILTER BYPASS RELIEF VALVE              MAIN LUBE AND 125psi                                                  4 o psi SETPOINT            PISTON COOLING PUMPS 30-40ps id LUBE OIL FILTER 75            SCAVENGING PSI                PUMP TURBO
[]FILTER LUBE OIL COOLER J               CIRCULATING             Cl;CULATING tIll OIL PUMP                OIL PUMP 480 VAC                  125 voe IMMERSION V                                                        TO                         HEATER MAIN BEARING HEADER TURBO                  TURBO SOAK BACK                                              ENGINE OIL PUMP                PUMP                                                WATER _ __
480 VAC                125 voe OVERFLOW STRAINERO                                                      STRAINER ENGINE SUMP                                         STRAINER SUMP
 
Vent To Engine
                                                              . --1 Cooling Wate
                                                      -===-===
                                                                ~ections Fig 8                                              Lube Oil Cooler l
                                                                          . ~
Lube Oil Circulating Pump Auxiliary Turbocharger Lube Oil Filter Oit From Engine Sump Piston Cooling Oil Main Lube Oil And Oil To Bearings Piston Cooling Oil Pumps
 
Lube Oil Pumps
* Main Lube Oil Pump: to engine moving parts 157gpm for 12 cylinder, 185 gpm for 16 cylinder
* Main Lube Oil Pump: to engine moving parts 157gpm for 12 cylinder, 185 gpm for 16 cylinder
* Piston-cooling Pump: to piston carrier to cool underside of piston crown and ring belt
* Piston-cooling Pump: to piston carrier to cool underside of piston crown and ring belt
* 66 gpm for 12 Cylinder and 92 gpm for 16 Cylinder
* 66 gpm for 12 Cylinder and 92 gpm for 16 Cylinder
* Header Temp gages on accessory of DG Oil Pumps
* Header Temp gages on accessory of DG
 
Oil Pumps
* Scavenging Oil Pump: provides suction pressure for main and piston cooling pumps
* Scavenging Oil Pump: provides suction pressure for main and piston cooling pumps
* Goes through filters, cooler and strainer
* Goes through filters, cooler and strainer
* Local discharge pressure Circulating Oil Pump
* Local discharge pressure
 
Circulating Oil Pump
* AC driven keeps engine warm and ready to start
* AC driven keeps engine warm and ready to start
* DC backup pump
* DC backup pump
* On-Off Sw\tch at local engine panel Turbo "Soakback Oil Pump"
* On-Off Sw\tch at local engine panel
 
Turbo "Soakback Oil Pump"
* Provides oil to turbocharger when DG shutdown
* Provides oil to turbocharger when DG shutdown
* AC and DC backup
* AC and DC backup
* 3 gpm
* 3 gpm
* ON-OFF local controls Lube Oil Strainers/Filters
* ON-OFF local controls
* 3 strainer:
 
one is scavenging oil and 2 main lube oil
Lube Oil Strainers/Filters
* Lube Oil Filter: 7 element full flow type with sight glass on the side Lube Oil Cooler
* 3 strainer: one is scavenging oil and 2 main lube oil
* Lube Oil Filter: 7 element full flow type with sight glass on the side
 
Lube Oil Cooler
* Cooled by jacket water and heated by jacket water
* Cooled by jacket water and heated by jacket water
* Inlet and outlet temperatures monitored locally
* Inlet and outlet temperatures monitored locally
 
MCR CONTROL SW.                                        LOCA RSP          START TRANSFER SW.                                  RSP EMERGENCY        MCR START        r - - -- TRANS FER SW. - ~
SELECT SW.                  NORMAL                        MCR CONTROL SW.
CONTROL MCR                                                                  AUTO START SELECT SW. ROOM DIESEL ROOM LOOP LOCAL ENGINE START SW.
START AUTO START CIRCUIT 86 LOCKOUT RELAY LOCAL ENGINE MAINTENANCE SW.
START


RSP TRANSFER SW. EMERGENCY MCR START SELECT SW. DIESEL ROOM MCR CONTROL SW. START MCR START SELECT SW. CONTROL ROOM LOCAL ENGINE START SW. START LOCA RSP r----TRANS FER SW. -~ START NORMAL AUTO START CIRCUIT 86 LOCKOUT RELAY LOCAL ENGINE MAINTENANCE SW. MCR CONTROL SW. AUTO LOOP 
MCR CONTROL SW.                                    LOCA RSP         S1ART TRANSFER SW.                               RSP EMERGENCY       MCR START       ,--- - TRANSFER SW. - -
* +-' C 0 u en +-' L. co +-' en 0 +-' :::s <( RSP TRANSFER SW. EMERGENCY MCR START SELECT SW. DIESEL ROOM MCR CONTROL SW. S1ART MCR START SELECT SW. CONTROL ROOM LOCAL ENGINE START SW. START LOCA RSP ,----TRANSFER SW. START NORMAL AUTO START CIRCUIT 86 LOCKOUT RELAY LOCAL ENGINE MA IN TENANCE SW. MCR CONTROL SW. AUTO LOOP DG Trips
SELECT SW.               NORMAL                      MCR
* CONTROL                                            CONTROL SW.
AUTO
+-'         MCR START SELECT SW. ROOM C     DIESEL ROOM 0
u                                                                         LOOP en
+-'
LOCAL ENGINE START SW.
START L.
co
+-'
en                                                   AUTO START CIRCUIT 0
+-'
:::s                                                     86 LOCKOUT RELAY
<(                                                       LOCAL ENGINE MAINTENANCE SW.
START
 
DG Trips
* Engine Overspeed
* Engine Overspeed
* Engine Over crank (failure to start but will cause a lock out relay trip) .
* Engine Over crank (failure to start but will cause a lock out relay trip) .
Line 208: Line 563:
* Overcurrent
* Overcurrent
* Generator Ground Fault
* Generator Ground Fault
* Differential Overcurrent DG Trips cont.
* Differential Overcurrent
 
DG Trips cont.
* Engine Overspeed
* Engine Overspeed
* Engine Over crank (failure to start but will cause a lock out relay trip)
* Engine Over crank (failure to start but will cause a lock out relay trip)
Line 217: Line 574:
* Overcurrent
* Overcurrent
* Generator Ground Fault
* Generator Ground Fault
* Differential Overcurrent Add/Remove Lube Oil Res ond to DG Auto Start Manual Override of Air Start Solenoids Summary
* Differential Overcurrent
* Trips -Engine Overspeed  
 
-Engine Over crank (failure to start but will cause a lock out relay trip) -Low Lube Oil Pressure -High Water Jacket Temperature
Add/Remove Lube Oil Res ond to DG Auto Start Manual Override of Air Start Solenoids
-Reverse Power -Loss of excitation
 
-Overcurrent
Summary
-Generator Ground Fault (Div 1 & 2) -Differential Overcurrent
* Trips
* Auto Starts -Division I & 11
* Auto Starts
* High Drywell Pressure (1.68 psig) and/or
  - Engine Overspeed                 - Division I & 11
* Low RPV Water Level 1 (-145.5")
  - Engine Over crank (failure
* Bus Undervoltage  
* High Drywell Pressure to start but will cause a lock       (1.68 psig) and/or out relay trip)
-b. Division 111
* Low RPV Water Level 1
* High Drywell Pressure (1.68 psig) and/or
  - Low Lube Oil Pressure                  (-145.5")
* Low RPV Water Level 2 (-45.5")
  - High Water Jacket
* Bus Undervoltage 81
* Bus Undervoltage Temperature
                                      - b. Division 111
  - Reverse Power
* High Drywell Pressure
  - Loss of excitation (1.68 psig) and/or
  - Overcurrent
* Low RPV Water Level 2
  - Generator Ground Fault                (-45.5")
(Div 1 & 2)
* Bus Undervoltage     81
  - Differential Overcurrent


Purpose
Purpose
* Ventilation for the three DG rooms, day tank rooms, and the FOST rooms (to prevent accumulation of diesel fumes).
* Ventilation for the three DG rooms, day tank rooms, and the FOST rooms (to prevent accumulation of diesel fumes).
* Normal alignment for VD: -Oil Room Exhaust Fans for all 3 DGs running (draw from the day tank and FOST rooms) -Makeup Fans running -Supply fans off Design Bases
* Normal alignment for VD:
  - Oil Room Exhaust Fans for all 3 DGs running (draw from the day tank and FOST rooms)
  - Makeup Fans running
  - Supply fans off
 
Design Bases
* Operate under normal and abnormal plant operating conditions
* Operate under normal and abnormal plant operating conditions
* Air intake and exhaust openings are located a sufficient distance apart to preclude reintroduction of exhaust air into the room
* Air intake and exhaust openings are located a sufficient distance apart to preclude reintroduction of exhaust air into the room
Line 240: Line 612:
* Vital power
* Vital power
* Divisional separation
* Divisional separation
* Limit room to 130degF Flow Paths CPS 3403.01 2.1 VD contro l s the temperature in the DG rooms due to equipment considerations. It also mainta i ns su f ficient air f l ow to the day tank and o i l storage rooms to keep the rooms purged of potentia l ly combust i ble fumes. 2.2 Normal system conf i gurat i on is w i th: DG Rm lA(B) [C] Vent Fans , 1VD01CA(B)
* Limit room to 130degF
[CJ in STANDBY. DG Vent O i l Room lA(B) [C J E xh Fans , 1VD02CA(B)
 
[C] running. DG Make-Up Fans , 1VD03CA(B) runn i ng. 2.3 When any o f the DGs start , the associated vent f an a l so starts in antic i pation of the increased a i r flow and cooling requ i rements.
Flow Paths                     CPS     3403 . 01 2.1 VD contro l s the temperature in the DG rooms due to equipment considerations . It also mainta i ns su f ficient air f l ow to the day tank and o i l storage rooms to keep the rooms purged of potentia l ly combust i ble fumes .
~U PF AINA OD 1 ES8L G EN E RA OR ROO?, 1 C OD 1 E S 8L G BN E RATOR ROO' 1 A DIESEL , GE -RATOR R 1 0 1 0 AK UP SYSTE. HVAC ODI E S E G E ERA TOR ROOM 1B 1V D 01Y A DIESEL 1 G RAT0 1 R V TSYS EXHAUST FA DlESELG I EINERATO I R IROO 1A (1B ,1 C) IOAY TANK ROO M I 1A (1B , 1C) 1V010Y A(B,C) IET L 1V D 08Y A (B , C) OL TANKROOIM 1A (1B , 1C)
2.2 Normal system conf i gurat i on is wi th :
Increasing Cooling /Purge Mode 3403.01, Section 8.3 NOTE
DG Rm lA(B) [C] Vent Fans , 1VD01CA(B) [CJ in STANDBY .
* DG Rm 1A(B)[CJ Vent Fan, 1VD01CA(B)[CJ will trip at -70&deg;F room temperature when the DG is not running.
DG Vent Oi l Room lA(B) [C J Exh Fans , 1VD02CA(B) [C] running .
* Supply Air Damper 1 VDO 1 YA(B)(C) will not open on fan start if outside air temperature is < 70&deg;F
DG Make - Up Fans , 1VD03CA(B) runn i ng .
2.3 When any o f the DGs start , the associated vent f an a l so starts in antic i pation of the increased a i r flow and cooling requ i rements .
 
                                            ~ U PFAINA OD1ES8L                                          ODIESE G EN E RA OR ROO?,                                 GE ERATOR ROOM OD1ES 8L 1C                                              1B G BN E RATOR ROO' 1A DIESEL ,GE - RATOR R0 0              1   1 HVAC AK UP SYSTE .
 
1VD 01Y A
DlESELGIEINERATOIR IROO 1A ( 1B,1C )
1V010Y A(B,C)
IOAY TANK ROOMI 1A (1B,1C)
EXHAUST FA IETL 1VD08Y A (B ,C)
DIESEL G 1 RAT0 R 1
OL TANKROOIM V    TSYS                        1A ( 1B,1C)
 
Increasing Cooling
                  /Purge Mode 3403.01, Section 8.3 NOTE
* DG Rm 1A(B)[CJ Vent Fan, 1VD01CA(B)[CJ will trip at -
70&deg;F room temperature when the DG is not running.
* Supply Air Damper 1VDO 1YA(B)(C) will not open on fan start if outside air temperature is < 70&deg;F
* When in PURGE mode, the supply air damper and recirc damper do not modulate to maintain > 70&deg;F
* When in PURGE mode, the supply air damper and recirc damper do not modulate to maintain > 70&deg;F
* The respective Diesel Generator Day Tank Room DP is impacted by running the VD Vent Fan for that division (especially Division 3). Alarms and auto start of the FO Transfer Pump have occurred upon VD Vent Fan start (IR 910035).
* The respective Diesel Generator Day Tank Room DP is impacted by running the VD Vent Fan for that division (especially Division 3). Alarms and auto start of the FO Transfer Pump have occurred upon VD Vent Fan start (IR 910035).
* Increasing Cooling /PURGE Mode 3403.01, Section 8.3 (Cont.) WARNING
 
Increasing Cooling
                  /PURGE Mode 3403.01, Section 8.3 (Cont.)
WARNING
* The starting of the DG Room Vent Fan can cause injury to any personnel located in the DG Vent Room.
* The starting of the DG Room Vent Fan can cause injury to any personnel located in the DG Vent Room.
* Observe proper safety precautions for entering a CO2 filled atmosphere.
* Observe proper safety precautions for entering a CO2 filled atmosphere.
(MCR) Sar* DG Rm lA (B) [C J Vent Fa ,. 1VD 0 1CA(B ,) [C J ..
(MCR)   Sar
: 3. I ncreasin g Cooling/PURGE Mode 3403.01, Section 8.3 (Cont.) ( oca) i e -) ) IF desired fo r te perat re/PURGE co t r o l , T HEN pace D i v 1(2) [3] rge Switch to URGE. v 1 3] at entrance to *v 1 3] DG Roo, v a CB , 755' H VAC Mezza 1 i ne , Y-129.) l c r eased coo l i ng/P GE mode l S no o. ger des i red , ( oca ) p ace l V ( 2) [ 3 J rge Sw i tch to NORMA . (MCR) Stop DG A (B) [ C] Ven t Fan, VDOlCA(B) [ C]
* DG Rm lA (B ) [ C J Vent Fa ,. 1VD0 1CA(B,) [C J ..
 
Increasing Cooling/PURGE Mode 3403.01, Section 8.3 (Cont.)
( oca)
IF desired fo r te perat re/PURGE co t r o l ,
THEN pace Di v 1(2) [3]         rge Switch to URGE.
v 1 3 ] at entrance to             *v 1 3 ] DG Roo, v     a CB, 755' HVAC Mezza 1 i ne , Y- 129 . )
: 3. i e  l c r eased coo l i ng/P GE mode l S no o . ger des i red ,
  -  ) ( oca ) p ace     l V   ( 2) [ 3 J   rge Swi tch to NORMA .
      ) (MCR) Stop DG           A (B) [ C ] Ven t Fan,   VDOlCA( B) [ C ]
* CO2 Initiation 3403.01, Section 8.8 NOTE On a CO2 initiation signal, following divisional fans trip and dampers shut:
* CO2 Initiation 3403.01, Section 8.8 NOTE On a CO2 initiation signal, following divisional fans trip and dampers shut:
* DG Rm 1 A(B )[C] Room Vent Fan, 1 VDO 1 CA(B )[C]
* DG Rm 1A(B )[C] Room Vent Fan, 1VDO 1CA(B )[C]
* DG Vent Oil Room 1A(B)[C] Exh Fan, 1VD02CA(B)[C]
* DG Vent Oil Room 1A(B)[C] Exh Fan, 1VD02CA(B)[C]
* DG Make-Up Fan A(B), 1 VD03CA(B)
* DG Make-Up Fan A(B), 1VD03CA(B)
* Makeup Fan Discharge Damper, 1 VD25YA(B)
* Makeup Fan Discharge Damper, 1VD25YA(B)
* Filter Isolation Damper, 1VD18Y
* Filter Isolation Damper, 1VD18Y
* Exhaust Damper, 1 VD03YA(B)[C]
* Exhaust Damper, 1VD03YA(B)[C]
* Back Draft Damper, 1 VD27YA(B)[C]
* Back Draft Damper, 1VD27YA(B)[C]
* Fire Dampers 1 VD08YA(B)[C]  
* Fire Dampers 1VD08YA(B)[C] & 1VD1 OYA(B)[C]
& 1 VD1 OYA(B)[C]
CAUTION Observe proper safety precautions for entering a CO2 filled atmosphere.
CAUTION Observe proper safety precautions for entering a CO2 filled atmosphere.
1 . CO2 Initiation 3403.01, Section 8.8 (Cont.) .hen th ~02 I niti ti 1) Purg* A (B) '"' ) . L.. a f , -e Ma . t e t J-_e f 1 1 0 .... A ')lV O .. :fB 3 1 _.Q Y *1*J10 .. :fA 1 lOYB 1 _.10 .. :f C a ce . l I sig [ J p r e a e e a ) ~t rt V per s tin *.1. l .1. s ti t. e f* e -"' "' r ._. :
 
* 3 . e ,
CO2 Initiation 3403.01, Section 8.8 (Cont.)
OPEX Beaver Valley Unit 1 2015-11-10 1 :57 PM #320530 Failure of DG CO2 System to Actuate During Surveillance Testing Abstract:
r ._. :
On 11/10/15 during the 18 month surveillance test of the Unit 1 number 1 Diesel Generator CO2 system, the valves for the CO2 system did not actuate when tested from a Manual discharge pushbutton.
I
In the event of a fire CO2 fire suppression would reduce the potential for damage to safety-related equipment important to safe shutdown.
: 1.      .h en th       ~02 I niti ti         sig    l    .1.
The cause was a pilot valve mechanical plunger became stuck. Since a compensatory firewatch was established this event had minimal impact on station operations.
1 ) Purg*                       A (B ) [ J p  r  s    ti          *3.
93 Summary
L.. )    a e Ma         t e a ce      e  a e    t. e f
* Rooms ventilated? The three DG rooms, day tank rooms, and the FOST rooms
* e  ,
f , -  t J-_e f
                                      .                  e -
l        e    a          "'
1 1       0 . .A
                    ') lV O ..:fB 3 1 _. Q Y
* 1
* J10 ..:fA 1     lOYB 1 _.10 .:fC
          ) ~t rt V           per s     tin     * .1.
 
OPEX Beaver Valley Unit 1   2015-11-10 1:57 PM     #320530 Failure of DG CO2 System to Actuate During Surveillance Testing Abstract:
On 11/10/15 during the 18 month surveillance test of the Unit 1 number 1 Diesel Generator CO2 system, the valves for the CO2 system did not actuate when tested from a Manual discharge pushbutton. In the event of a fire CO2 fire suppression would reduce the potential for damage to safety-related equipment important to safe shutdown. The cause was a pilot valve mechanical plunger became stuck.
Since a compensatory firewatch was established this event had minimal impact on station operations.
93
 
Summary
* Rooms ventilated?
  ~ The three DG rooms, day tank rooms, and the FOST rooms
* Normal alignment:
* Normal alignment:
Doil Room Exhaust Fans for all 3 DGs running (draw from the day tank and FOST rooms) D Makeup Fans running 0Supply fans off
Doil Room Exhaust Fans for all 3 DGs running (draw from the day tank and FOST rooms)
* Review flowpaths: Normal Standby Mode Diesel Generator Operating Mode Purge Mode 94
D Makeup Fans running 0Supply fans off
* Review flowpaths:
  ~ Normal Standby Mode
  ~ Diesel Generator Operating Mode
  ~ Purge Mode 94


BC081r4_Controllers
BC081r4_Controllers 4. State the purpose of a controller.
: 4. State the purpose of a controller.
A controller is device that compares input signal with setpoint and generates output based on difference (error signal)
A controller is device that compares input signal with setpoint and generates output based on difference ( error signal) Five types of controllers:
Five types of controllers:
: 1. Two position controller
: 1. Two position controller
: 2. Proportional controller
: 2. Proportional controller
: 3. Proportional plus derivative
: 3. Proportional plus derivative
: 4. Proportional-plus-reset controller
: 4. Proportional-plus-reset controller
: 5. Proportional-plus-reset-plus-rate controller 96 BC081r4_Controllers
: 5. Proportional-plus-reset-plus-rate controller 96
: 5. Describe the theory of operation of the following types of controllers:
 
Two position Two-Position Controllers The device has two positions:
BC081r4_Controllers 5. Describe the theory of operation of the following types of controllers:
on or off The opening and closing of final control element results in cycling characteristic of measured variable ON WATER FLOW OFF-TIME .. 97 BC081r4_Controllers
Two position Two-Position Controllers The device has two positions: on or off The opening and closing of final control element results in cycling characteristic of measured variable ON WATER FLOW OFF -
: 5. Describe the theory of operation of the following types of controllers:
TIME       .
Proportional controller 41N.--QIN.--FLOAT CHAMBER FULCRUM ---WATER /J\~41N. //\\VALVE IN --WATER OUT 98 BC081r4_Controllers
97
: 5. Describe the theory of operation of the following types of controllers:
 
Proportional plus derivative The proportional plus derivative (PD) controller or rate controller results in a more rapid response and less offset than the pure proportional controller. 99 BC081r4_Controllers
BC081r4_Controllers 5. Describe the theory of operation of the following types of controllers:
: 5. Describe the theory of operation of the following types of controllers:
Proportional controller FULCRUM
Proportional-plus-reset controller Offset Error: The difference between setpoint and measured variable is called "error" This error signal maintains control valve at specific position in response to change in demand of system Proportional-plus-reset controllers automatically reset measured variable to setpoint, thus, offset error is eliminated 100 BC081r4_Controllers
                                    ---WATER IN 41N.--                 /J\~ 41N.
: 5. Describe the theory of operation of the following types of controllers:
                            //\\VALVE QIN.--
Proportional-plus-reset-plus-rate controller To overcome disadvantages of Pl controller, "rate section" may be added 101 Valve Characteristics The flow characteristic of control valve is relationship between flow rate through valve and percentage of valve travel a. To compare and discuss flow characteristics of valve , it is helpful to plot curve as percentage of travel versus percentage of flow b. Th._e three most common flow characteristics are
                                      --WATER FLOAT                            OUT CHAMBER 98
 
BC081r4_Controllers 5. Describe the theory of operation of the following types of controllers:
Proportional plus derivative The proportional plus derivative (PD) controller or rate controller results in a more rapid response and less offset than the pure proportional controller.
99
 
BC081r4_Controllers 5. Describe the theory of operation of the following types of controllers:
Proportional-plus-reset controller Offset Error:
The difference between setpoint and measured variable is called "error" This error signal maintains control valve at specific position in response to change in demand of system Proportional-plus-reset controllers automatically reset measured variable to setpoint, thus, offset error is eliminated 100
 
BC081r4_Controllers 5. Describe the theory of operation of the following types of controllers:
Proportional-plus-reset-plus-rate controller To overcome disadvantages of Pl controller, "rate section" may be added 101
 
Valve Characteristics The flow characteristic of control valve is relationship between flow rate through valve and percentage of valve travel 3:
: a. To compare and discuss flow                 0
                                                    ...J u.
characteristics of valve , it is helpful to ~
plot curve as percentage of travel versus percentage of flow
: b. Th._e three most common flow characteristics are
* Linear
* Linear
* Quick Opening
* Quick Opening                               0                              100
* Equal Percentage 3: 0 ...J u. 0 100 % SPAN OF POSITIONER OUTPUT PRESSURE 102 Valve Positioner The primary function of valve positioner is to maintain control valve disk at position that is directly proportional to its controller output pressure A valve positioner can be used to reverse signal to valve and to overcome frictional forces within valve on high-pressure drop applications.
* Equal Percentage                             % SPAN OF POSITIONER OUTPUT PRESSURE 102
Valve positioners are usually mounted on side of diaphragm actuators and on top of piston and rotary actuators Because of large volume of pneumatics required to operate valve , valve positioner has independent, regulated, pneumatic supply. Use of valve positioner should be considered for systems where it is necessary to provide control of process with minimum overshoot and fastest possible recovery following disturbance HIGH PRESSURE PNEUMATIC SUPPLY FAIL CLOSED (normal seated valve) 103 Valve Positioner cont. In many cases, valve positioner improves performance of process control loop Studies have shown that use of valve positioners is clearly beneficial in slow processes and clearly detrimental in fast processes use of valve positioner should be considered for systems where it is necessary to provide control of process with minimum overshoot and fastest possible recovery following disturbance HIGH PRESSURE PNEUMATIC SUPPLY FAIL CLOSED (normal seated valve) 104 1 PA05J controller operations (02422997-82)
 
Request: Training be performed for E0-1 and EO-C populations on 1 PA05J controller operations.
Valve Positioner The primary function of valve positioner is to maintain control valve disk at position that is directly proportional to its controller output pressure A valve positioner can be used to reverse signal to valve and to overcome frictional forces within valve on high-pressure drop applications.
Newer equipment operators do not have full understanding of how to operate Bailey/NUS controllers at the 1 PA05J panel in a transient condition.
Valve positioners are usually mounted on side of diaphragm actuators and on top of piston and rotary actuators HIGH PRESSURE PNEUMATIC SUPPLY Because of large volume of pneumatics required to operate valve, valve positioner has independent, regulated, pneumatic supply.                                                               FAIL CLOSED (normal seated valve)
MOVABLE SETPOINT / MEASURED VARIABLE INDICATOR SCALE MEASURED VARIABLE/
Use of valve positioner should be considered for systems where it is necessary to provide control of process with minimum overshoot and fastest possible recovery following disturbance 103
ERROR POINTER OUTPUT POINTER MANUAL INDICATING LIGHT e MANUAL BUTTON --=60 -=-so ----SETPOINT THUMBWHEEL FIXED SETPOINT HAIRLINE OUTPUT SIGNAL METER MANUAL ~~PUSHBUTTON e AUTOMATIC BUTTON (Increase Output) AUTOMATIC INDICATING LIGHT 105
 
Valve Positioner cont.
In many cases, valve positioner improves performance of process control loop Studies have shown that use of valve positioners is clearly beneficial in slow processes and clearly detrimental in fast processes use of valve positioner should be considered for systems where it is necessary to provide control of process with minimum overshoot and fastest possible recovery following disturbance HIGH PRESSURE PNEUMATIC SUPPLY FAIL CLOSED (normal seated valve) 104
 
1 PA05J controller operations (02422997-82)
MOVABLE SETPOINT / MEASURED Request: Training be                       VARIABLE INDICATOR SCALE performed for E0-1 and EO-C populations on 1PA05J MEASURED VARIABLE/
controller operations.             ERROR POINTER
                                                              =60              SETPOINT THUMBWHEEL Newer equipment operators                                   -=-so do not have full understanding                           --                  FIXED SETPOINT of how to operate Bailey/NUS HAIRLINE controllers at the 1PA05J          OUTPUT POINTER                                    OUTPUT panel in a transient condition.                                               SIGNAL METER MANUAL
                                                                          ~~PUSHBUTTON (Increase Output)
MANUAL              e            e        AUTOMATIC INDICATING INDICATING                                    LIGHT LIGHT MANUAL        AUTOMATIC BUTTON          BUTTON              105


Purpose of ES/HD To improve overall plant thermodynamic efficiency To route condensed Extraction Steam and non-condensable gases to the Main Condenser Primary method to drain moisture from the Main Turbine Design Bases To raise condensate/feedwater temperature from approximately 100&deg;F leaving the Main Condenser to approximately 430&deg;F prior to entering the reactor vessel, in order to improve overall plant efficiency.
Purpose of ES/HD To improve overall plant thermodynamic efficiency To route condensed Extraction Steam and non-condensable gases to the Main Condenser Primary method to drain moisture from the Main Turbine Design Bases To raise condensate/feedwater temperature from approximately 100&deg;F leaving the Main Condenser to approximately 430&deg;F prior to entering the reactor vessel, in order to improve overall plant efficiency.
107 Flowpaths Extraction Steam (fig. 1) One class of Forty Six 1 ' ,, \ ,' ,, HP TURBINE 4 ,, / 6 SS E (LP TURB) " A" ONL Y For the mathematically i nclined: 1 + 4 + 6 = 11 1 0 + 2 = 1 2 6 + 5 = 11 1 2 + 1 = 1 3 7 + 4 = 11 7 t h G r ade rs ate 7 8 LP TUREINE S ten dozen don u ts 1 Q 12 (TUREINE EXTRXTICN ST .llGES) G ENERATOR 1 2 CB PUMP S ,---'---, R E CO MB S J A E S PE C D PUMP S 8 + 3 = 11 C O NDENSER 108 Flowpaths cont. Extraction Steam Normal Operation (One Heater String Shown) (fig. 2) DCI'RACTION STEAM SOURCES FROM HPTURB 4111 STAGE (AND lSTSTAGEDR.AlNS)
107
FROM HPTURB EXHAUST TOMSR FROM LP TURB lB 7TH STAGE .AO lESOl6A .AO lESOBA TO .__--~----~CONDENSER .AO lESOlcSA AO 1ES033A MO 1ES009A TO '1:....---1
 
_... ____________
Flowpaths Extraction Steam                   (fig. 1)
..,.CONDENSER HPHEATER 6A LP HEATER SA LP HEATER 4A 109 Flowpaths cont. Extraction Steam Startup / Abnormal Operation (One Heater String Shown) (fig. 3) EXTRACTION STEAM SOURCES FROM HPTURB 4THSTAGE (AND 1ST STAGE DRAINS) FROM HP TURB EXHAUST TOMSR FROM LP TURB lB 7TH STAGE AO 1ES026A AO lESOBA AO TO 1----C> CONDENSER lES016A TO CONDENSER AO 1ES033A MO 1ES009A TO t----------------------c:=--
One class of Forty Six                       7 th Graders ate    ten dozen donuts 1                     4    6                7              8    1Q 12    (TUREINE EXTRXTICN ST.llGES)
coNDENSER HPHEATER 6A LPHEATER 5A LPHEATER 4A 110 Flowpaths cont. Heater Drains Normal Operation (One Heater String Shown) (fig. 4) Con de n se r Con de n ser Con de n se r Con de n se r Con de n se r Con de n se r .. 111 Flowpaths cont. Emergency Drains (fig. s) REH EA TER DRA I N TANK I A -----**-*****-**
  ' \         ,'
*-.. ------i P....------;-,.-
                  ,, /
-;:::,,<: 1--~ TO CONDENS~R LP HE ATER I A ,-**-**-***-***-***-
HP                                                 LP TURBINE                                           TUREINES                    GENERATOR SSE LP TURB)                               12
-**-**-**-***-***-***-***-**-~ I ! I
( "A" ONLY CB PUMP S RE CO MB SJAE For the mathematically inclined:
* I I L.._+-l : ............... : TO : CONDENSER! TO CONDENSE R TO CONDENSER TO CO DE SER TO CON D ENSER 112 Components Feedwater Heaters EA T ER DRA IN OOOLER STAR T-U P VE T CONDENSATE OUT CONDENSATE.
SPE 1 +4 +6     = 11               10 + 2 = 12 6 + 5 = 11               12 + 1 = 13                                                                CD PUMP S 7 + 4 = 11 8 + 3 = 11                                                                             CO NDENSER 108
I N DRA I INS O U T EATER OPERAT IN G V E NT MA IN CO N DENSER H EATER ---------.
 
START-U P --V ENT BAFFLE SUB-COOLED DRAINS HOT DRAINS I N I ATERS 2 6 D I IV I DER PLA T E 113 Components cont. Flash Tanks 2A/B ES c s---~...-...........
Flowpaths cont.
LP Heat 1A/B 114 CONDENSATE OUT Components cont. Drain Coolers DRAINS IN CONDENSATE
Extraction Steam Normal Operation (One Heater String Shown) (fig. 2)
__ _._ OUT DRAINS IN CONDENSATE IN DRAINS OUT --------------------------------------------------
DCI'RACTION STEAM SOURCES FROM HPTURB 4111 STAGE (AND lSTSTAGEDR.AlNS)                           .AO lESOBA                               HPHEATER 6A TO
CONDENSATE DRAINS DIVIDER PLATE IN OUT 115 Components cont. Extraction Steam Isolation Valves FROM HPTURB 4 TII'S T AGE (AND lST'SI'AGE DRAI N S) AO 10 I--...... CONDENSER HPH EA'IE R 6A 116 Components cont. Extraction Steam Check Valves FROM LP TURB I B 101H STAGE FROM LP TURB IB 101HSTAGE 0 TO CONDENSER SHAFT CYLINDER PISTON ROD SPRING PULL DOWN BOLT 117 Components cont. Heater and Drain Cooler Normal Drain Valves Normal Drain Valves Fail CLOSED on loss of air or power Auto CLOSE on high level in downstream heater Emergency Drain Valves Fail OPEN on loss of air or power Auto OPEN on high level in associated heater 118 Components cont. Heater and Drain Cooler Emergency Drain Valves Normal Drain Valves Fail CLOSED on loss of air or power Auto CLOSE on high level in downstream heater Emergency Drain Valves Fail OPEN on loss of air or power Auto OPEN on high level in associated heater 119 Automatic Functions/
                                          .__- - ~ - - -- ~ CONDENSER FROM HPTURB
Interlocks
                                                .AO EXHAUST TOMSR lESOlcSA                           LP HEATER SA FROM LP TURB lB                    .AO                          AO       MO 7TH STAGE lESOl6A                      1ES033A   1ES009A LP HEATER 4A TO
                        '1:....---1_...___ _ _ _ _ _ _ _ _ _..,. CONDENSER 109
 
Flowpaths cont.
Extraction Steam Startup / Abnormal Operation (One Heater String Shown) (fig. 3)
EXTRACTION STEAM SOURCES FROM HPTURB 4THSTAGE (AND 1ST STAGE DRAINS)                     AO lESOBA                                 HPHEATER 6A TO 1----C> CONDENSER FROM HP TURB EXHAUST                              AO TOMSR lES016A                               LPHEATER 5A TO CONDENSER FROM LP TURB lB                AO                            AO       MO 7TH STAGE 1ES026A                        1ES033A   1ES009A LPHEATER 4A TO t----------------------c:=-- coNDENSER 110
 
Flowpaths cont.
Heater Drains Normal Operation (One Heater String Shown) (fig. 4)
Con de nse r Con de nse r Con de nse r Con de nse r Con de nser                                    Con de nse r 111
 
Flowpaths cont.
Emergency Drains                                           (fig. s)
REH EATER DRA IN TANK I A
                                                                                        -----**-*****-***-.. ------i P....------;-,.--; :::,,<: 1-- ~           TO CONDENS~R
                                  ,-**-**-***-***-***- -**-**- **-***-***-***-***-**-~
II                                                !*                TO        :
I                                                               CONDENSER !
I L.._           +-l LP HEATER IA
:............... :                                                                             TO CONDENSE R TO CONDENSER TO CO DE SER TO CON DENSER 112
 
Components Feedwater Heaters MAIN CO NDENSER EATER OPERATIN G EATER DRAIN                  VENT OOOLER START-UP VE T                                   HEATER
                            - - - - - - - - - . START-UP VENT CONDENSATE                --                               HOT DRAINS    DIIVIDER OUT                                                                PLATE IN I BAFFLE SUB-COOLED DRAINS DRAIINS                            ATERS 2 6 CONDENSATE.
OUT IN                                                                    113
 
Components cont.
Flash Tanks 2A/B ES cs---~ ...-...........
LP Heat 1A/B 114
 
Components cont.
Drain Coolers DRAINS IN CONDENSATE _ __._
OUT CONDENSATE IN DRAINS DRAINS IN                                OUT CONDENSATE OUT DIVIDER PLATE CONDENSATE DRAINS IN     OUT 115
 
Components cont.
Extraction Steam Isolation Valves FROM HPTURB 4TII 'STAGE
( AND lST 'SI'AGE DRAIN S)       AO HPHEA'IER 6A 10 I - -...... CONDENSER 116
 
Components cont.
Extraction Steam Check Valves FROM LP TURB IB 101H STAGE FROM LP TURB IB 101HSTAGE TO CONDENSER SHAFT 0                CYLINDER PISTON ROD SPRING PULL DOWN BOLT 117
 
Components cont.
Heater and Drain Cooler Normal Drain Valves Normal Drain Valves      Emergency Drain Valves Fail CLOSED on loss of air or power         Fail OPEN on loss of air or power Auto CLOSE on high Auto OPEN on level in downstream      high level in heater                  associated heater 118
 
Components cont.
Heater and Drain Cooler Emergency Drain Valves Normal Drain Valves      Emergency Drain Valves Fail CLOSED on loss of air or power         Fail OPEN on loss of air or power Auto CLOSE on high Auto OPEN on level in downstream      high level in heater                  associated heater 119
 
Automatic Functio ns/ Interlocks
* High Heater Level
* High Heater Level
* High-High Heater Level
* High-High Heater Level
* Main Turbine Trip 120 Evaluate Parameters' 1 . Low heater level on system performance
* Main Turbine Trip 120
: 2. Any heater reaching it's high level setpoint 3. High heater level on system performance
 
: 4. Any heater reaching it's high-high level setpoint 121 Evaluate Parameters cont. , 5. Heater string isolation valve closure 6. Loss of control power 7. Effect on other heaters when heaters are removed from service/ returned to service 122 310201.16 Respond to. Feedwater Heater Abnormal Level 8.3.1 Feedwater Heater Abnormal Level CAUTION <<CM-7>> A Low level in the heater may cause level to be too near the bottom of the "snorkel" which will introduce a possible steam path into the drain cooler which would cause increased vibration and would lead to tube damage. See Appendix F: Feedwater Heater Distance To Snorkel. Time spent with a low heater level must be minimized to reduce the potential for heater tube damage. Highfeedwater heater levels cause extraction steam valves to the respective heater to close. If this occurs, refer to CPS 4005. 01, Loss of Feedwater Heating while continuing in this procedure.
Evaluate Parameters'
NOTE See Appendix B, HEATER VALVE LIST for valve numbers associated with each heater vessel. Emergency drain valve controller output is" 100%for valve fully closed. Normal drain valve controller output [s 0%for valve fully closed. 1. IF Feedwater Heater Abnormal Level is result of a system malfunction or FW heaters are not operating properly, THEN 1) Refer to CPS 4005.01, Loss Of Feedwater Heating for possible entry*conditions.
: 1. Low heater level on system performance
: 2) As necessary to help determine heater level high or low, use Appendix G, Feedwater Heater Level Diagnostics.
: 2. Any heater reaching it's high level setpoint
: 3) Determine which drain control is malfunctioning, and if necessary, take manual control of the valve. 4) If normal drain valve control is malfunctioning, it will be necessary to reduce the emergency drain setpoint in order to maintain relatively normal heater level. In this case, normal drains should be positioned in manual to maintain as little flow as practical through the emergency drains. 5) If any heater controls are left in manual, the controls should be checked frequently due to the possibilities of controllers drifting in manual and due to changing demands that occur with123 small load changes.
: 3. High heater level on system performance
310201.16 Respond to Feedwater Heater Abnormal Level cont. 8.3.1 Feedwater Heater Abnormal Level (cont'd) 2. IF Feedwater Heater Abnormal Level is result of a plant manipulation 9r transient (i.e., bypass valve operation, removal/ restoration of FW Htrs, etc.) , <<CM-6>> THEN After stabilization of the feedwater heaters, verify proper operation of the feedwater heaters: 1) Normal level being maintained. (P680/1PA05J).
: 4. Any heater reaching it's high-high level setpoint 121
: 2) Normal and Emergency Drain Controllers operating properly.
 
: 3) ES isolation valves positioned correctly.
Evaluate Parameters cont.
: 4) FW heater bypass valves positioned correctly.
: 5. Heater string isolation valve closure
: 5) BOP-5 video services parameters indicate normal values. 6) Feedwater temperatures are normal. NOTE JCB003A(B) and JCB005A(B) isolate (close) on Flashtank high level. If condensate flow is attempted to be restored with Flash tank high level sensed, the heater isolation valves (JCB003A(B)  
: 6. Loss of control power
& 5A(B)) will stroke open then immediately closed. 124 310201.19 Preparing Feedwater Heater Level Control For Maintenance Or Trouble-Shooting Of A Normal Drain Valve Malfunction CAUTION Section 8.2.3.1 shall be reviewed prior to proceeding due to changes infeedwater heating. 8. 3. 4 Preparing Feedwater Heater Level Control For Maintenance Or Trouble-Shooting Of A Normal Drain Valve Malfunction
: 7. Effect on other heaters when heaters are removed from service/ returned to service 122
: 1. At panel 1PA05J, verify level indicating cont.roller for the emergency level control valve is in AUTO, and controlling at a reduced setpoint as described in 8.3.1.1.3.*
 
: 2. Verify/place the normal drain*controller in MANUAL. 3. Slowly close the normal drain valve using the closed push button on the level indicating controller while observing that the emergency level controller responds to maintain heater level. 4. IF Necessary due to the malfunction, THEN 1) Isolate the malfunctioning drain valve. (refer to Appendix B Table 1 for list of normal drain isolation valves) 2) Ensure the emergency level controller is maintaining heater level as desired on emergency level indicating controller.
8.3.1         Feedwater Heater Abnormal Level CAUTION       <<CM-7>>
5.* WHEN Trouble-shooting/maintenance is complete, THEN Ret1.hn normal drain regulator to service by performing the following as appropriate:
A Low level in the heater may cause level to be too near the bottom of the "snorkel" which will 310201.16    introduce a possible steam path into the drain cooler which would cause increased vibration and would lead to tube damage. See Appendix F: Feedwater Heater Distance To Snorkel.
: 1) Appropriate portion of CPS 3102.01V002, Heater Drains Valve Lineup completed (if needed). 2) Appropriate portion of CPS 3102.01V004, Heater Drain Instrument Valve Lineup completed (if needed). 3) Open the heater normal drain valve until the emergency drain automatically closes, and place the normal drain valve in automatic.
Time spent with a low heater level must be minimized to reduce the potential for heater tube damage.
: 4) Restore the heater emergency drain controller setpoint to its nominal value. 125 Radwaste l < <
Respond to. Highfeedwater heater levels cause extraction steam valves to the respective heater to close. If this occurs, refer to CPS 4005. 01, Loss ofFeedwater Heating while continuing in this procedure.
Feedwater                                                    NOTE Heater    See Appendix B, HEATER VALVE LISTfor valve numbers associated with each heater vessel.
Emergency drain valve controller output is" 100%for valve fully closed.
Abnormal Level Normal drain valve controller output [s 0%for valve fully closed.
: 1. IF   Feedwater Heater Abnormal Level is result of a system malfunction or FW heaters are not operating properly, THEN
: 1)   Refer to CPS 4005.01, Loss Of Feedwater Heating for possible entry*conditions.
: 2)   As necessary to help determine heater level high or low, use Appendix G, Feedwater Heater Level Diagnostics.
: 3)   Determine which drain control is malfunctioning, and if necessary, take manual control of the valve.
: 4)   If normal drain valve control is malfunctioning, it will be necessary to reduce the emergency drain setpoint in order to maintain relatively normal heater level.
In this case, normal drains should be positioned in manual to maintain as little flow as practical through the emergency drains.
: 5)     If any heater controls are left in manual, the controls should be checked frequently due to the possibilities of controllers drifting in manual and due to changing demands that occur with123 small load changes.
 
310201.16   8.3.1       Feedwater Heater Abnormal Level                   (cont'd)
Respond to              2. IF         Feedwater Heater Abnormal Level is result of a plant manipulation 9r transient Feedwater                      THEN (i.e., bypass valve operation, removal/
restoration of FW Htrs, etc.) , <<CM-6>>
Heater                        After stabilization of the feedwater heaters, verify proper operation of the feedwater heaters:
: 1)   Normal level being maintained. (P680/1PA05J).
Abnormal Level                    2)   Normal and Emergency Drain Controllers operating properly.
cont.                        3) 4)
ES isolation valves positioned correctly.
FW heater bypass valves positioned correctly.
: 5)   BOP-5 video services parameters indicate normal values.
: 6)   Feedwater temperatures are normal.
NOTE JCB003A(B) and JCB005A(B) isolate (close) on Flashtank high level.
If condensate flow is attempted to be restored with Flash tank high level sensed, the heater isolation valves (JCB003A(B) & 5A(B)) will stroke open then immediately closed.
124
 
CAUTION Section 8.2.3.1 shall be reviewed prior to proceeding due to changes infeedwater heating.
310201.19    8. 3. 4     Preparing Feedwater Heater Level Control For Maintenance Or Trouble-Shooting Of A Normal Drain Valve Malfunction Preparing                  1. At panel 1PA05J, verify level indicating cont.roller for the emergency level control valve is in AUTO, and Feedwater Heater                      controlling at a reduced setpoint as described in 8.3.1.1.3.*
Level Control For              2.
3.
Verify/place the normal drain*controller in MANUAL.
Slowly close the normal drain valve using the closed Maintenance Or                      push button on the level indicating controller while observing that the emergency level controller responds to maintain heater level.
Trouble-Shooting              4. IF THEN Necessary due to the malfunction, Of A Normal Drain                    1)     Isolate the malfunctioning drain valve.
(refer to Appendix B Table 1 for list of normal drain isolation valves)
Valve Malfunction                    2)     Ensure the emergency level controller is maintaining heater level as desired on emergency level indicating controller.
5.*   WHEN         Trouble-shooting/maintenance is complete, THEN         Ret1.hn normal drain regulator to service by performing the following as appropriate:
: 1)     Appropriate portion of CPS 3102.01V002, Heater Drains Valve Lineup completed (if needed).
: 2)     Appropriate portion of CPS 3102.01V004, Heater Drain Instrument Valve Lineup completed (if needed).
: 3)     Open the heater normal drain valve until the emergency drain automatically closes, and place the normal drain valve in automatic.
: 4)   Restore the heater emergency drain controller setpoint to its nominal value.
125
 
Radwaste l
* All solid RW processing tanks contain a "plumb-bob" type level measuring.
* All solid RW processing tanks contain a "plumb-bob" type level measuring.
* Operated from the Quantum Master Control cabinet
* Operated from the Quantum Master Control cabinet
* One type of plumb-bob is used for decant water level and another type for sludge level.
* One type of plumb-bob is used for decant water level and another type for sludge level.
* Each plumb-bob has a separate operating mechanism; therefore there are two separate mechanisms o,n top of each sludge tank.
* Each plumb-bob has a separate operating mechanism; therefore there are two separate mechanisms o,n top of each sludge tank.
* Concentrate Waste Tanks are the e;xcepfion; there is only one mechanism to measure total level in these tanks. (Concentrated Waste Lesson Plan, LP85492) "\ 127 e . . t. ' ,. l:i:I
* Concentrate Waste Tanks are the e;xcepfion; there is only one mechanism to measure total level in these tanks.
(Concentrated Waste Lesson Plan, LP85492)                     "\
127
 
e.
                                      .      ~
                                              ~    ,. t' l:i:I
* All solid RW processing tanks contain a "plumb-bob" type level measuring.
* All solid RW processing tanks contain a "plumb-bob" type level measuring.
* Operated from the Quantum Master Control cabinet
* Operated from the Quantum Master Control cabinet
* One type of plumb-bob is used for decant water level and -another type for sludge level.
* One type of plumb-bob is used for decant water level and -
* Each plumb-bob has a separate operating mechanism; therefore there are two separate mechanisms on top of . each sludge tank.
another type for sludge level.
* Concentrate Waste Tanks are the exception; there is only one mechanism to measure total level in these tanks. (Concentrated Waste Le~son Plan, LP85492) 128 Open LP and review 11~11 ' Course/Program:
* Each plumb-bob has a separate operating mechanism; therefore there are two separate mechanisms on top of .
ILT/NLO/LORT Module/LP ID: N-CL-OPS-268016 Title: " SOLID RADWASTE SLUDGE Course Code: N-CL-OPS-268016 COLLECTION/DISPOSAL SYSTEMS Author; Russ Werman Revision/Date:
each sludge tank.
01 I 08102112 Prerequisites:
* Concentrate Waste Tanks are the exception; there is only one mechanism to measure total level in these tanks.
Revision By: M. Rodin Est. 'Teach Time: 3.0 hours Qualified Nuclear Eniineer NIA NIA Review (If applicable):  
(Concentrated Waste Le~son Plan, LP85492) 128
-Date: Trainimz Suoervisiori Review: W. D. Kiser ISi . Date: 08109/12 ProJ!.ram Owner Aooroval:
 
Rick Bair ISi Date: 08/15112 r**---------
Open LP and review Figures 11~11 Course/Program:       '  ILT/NLO/LORT                                                                         Module/LP ID:                             N-CL-OPS-268016
--**r*-*--*-**---.  
 
---TABLEOF*CONTENTS
==Title:==
_____ ------*T Pg.#--: I. INTRODUCTION  
" SOLID RADWASTE SLUDGE                                                               Course Code:                               N-CL-OPS-268016 COLLECTION/DISPOSAL SYSTEMS Author;                   Russ Werman                                                                           Revision/Date:                             01 I 08102112 Prerequisites:                                                                                                 Revision By:                               M. Rodin Est. 'Teach Time:                         3.0 hours Qualified Nuclear Eniineer                               NIA                                                                                                               NIA Review (If applicable):               -                                                                                                                     Date:
............................................. , ..................................................................................................................
Trainimz Suoervisiori Review:                             W. D. Kiser ISi                                                                                 . Date: 08109/12 ProJ!.ram Owner Aooroval:                                 Rick Bair ISi                                                                                     Date: 08/15112 r**--------- --**r*-*--*-**---. --- TABLEOF*CONTENTS _____ ------*T Pg.#--:
1 A B. C. D. TOPIC lmRODUCTION
I. INTRODUCTION ............................................. , .................................................................................................................. 1 A     TOPIC lmRODUCTION .. ..................................... . .                                                                                                               ............. 1 B. OVERVIEW OF TRAINING SESSION ............. .                                                                                                                       .. ..................... 2 C. EVALUATION *..*.*....*..*..*..*.............*..*.............*...                                                                                                                         ...2 D. MANAGEMENT E.XPECTATIONS ......*.....*.............                                                                                                                             .......... 3 II. SYSTEM PURPOSE/DESIGN BASIS ............................................................................- .................................................. 4 A
.. ..................................... . . OVERVIEW OF TRAINING SESSION ............. . EVALUATION
B.
*..*.*....*..*..*..*.............*..*.............*...
SY~i'!Thl PURPOSE .......................................... .
MANAGEMENT E.XPECTATIONS
DESIGN BASIS ................................................... .
......*.....*.............  
                                                                                                                                                  ................................................. 4 Ill.     SYSTEM FLOWPATH(S) .............................................................................................................................................. 5 A. SYSTEM OVERVIEW ....................................................................................................................................................... 5 B. WASTE SLUOOE TANK INPUTS................... .............................................................                                                                           ........ 5 C. REt\CTOR WATER CLEANUP (RT) SYSTEM BACKWASH RECEIVING TANK.............                                                                   ............................         ............. 6 D. DECANT...................................................................       ..........................................................                                       .. ........ 6 E. BOTIO~I STIR. ...................................................               . .........................................................................................             . .... 7 F. MOBILE SOLIDIFICATION ..................................................................................................................................................... 7 IV.       COMPONENTS_ ............................................................................................................................................................. 8 A. PIIASE SEPARATOR SLUDGE TANKS.                                                   .. ................................................................................................... 8
.............
: 8. FUEL POOL FILTERIDEMINERALIZER SLUDGE TANKS .. ....................................                                             ...................................................... 8 C. WASTE SLUDGE TANKS.......................................................................................                                                                               ..... 9 D. BACKWASIIRECEIVINGTANK.................................. .................................... ....................................................                                 .. ....... 9 E. SY~'Tf~I PUMPS ................................................................................................................................................................... 10 F. POWER SUPPLIES...............................................             ............................................                         .. ..................................... 11 V. INTERLOCKS ..- ........................................................................................................... _.................................................... 12
1 .. .....................
      &#xa9;  Copyright 2007 by fa:clon Nuclear, AH Ri(!hts Reserved. Pennission for reproduction and use is rcscn*cd for Exelon Nuclear.
2 ...2 . .........
(Any other use or reproduction is c:,;prcssly prohibited without the express permission of Exelon Nuclear.)
3 II. SYSTEM PURPOSE/DESIGN BASIS ............................................................................  
129
-..................................................
 
4 A B. SY~i'!Thl PURPOSE .......................................... . DESIGN BASIS ................................................... . .. .................................................... , .................................................
Attach ment A RW Basement Flooding From Stuck Open Condensate Filter Demin Vent Valve Cmirse/l'rogrnm:          ILT/NLO/LORT                                                                *Module/LP JD:*                          N-CL-OPS-268016
4 Ill. SYSTEM FLOWPATH(S)
 
..............................................................................................................................................
==Title:==
5 A. SYSTEM OVERVIEW .......................................................................................................................................................
c,SOUDRADWASTESLUDGE                                                          CourseCudc:                        . N-CL-OPS-268016 COLLECTION/DISPOSAL SYSTEMS Author:                  Russ Wcm1un                                                                    Revision/Date:                          01 / OR/02/12
5 B. WASTE SLUOOE TANK INPUTS...................  
        *Pri.'11:quisitcs:                                                                                        Rtwision B)~                            M. Rodin
............................................................. . ....... 5 C. REt\CTOR WATER CLEANUP (RT) SYSTEM BACKWASH RECEIVING TANK.............  
* Est. Tcach Time:                         3.0 hours QUulified Nucle:irEnginccr                    IN/A                                                                                                         ,\NIA Review(Irannlico.ble):                                                                                                                            Date:I Trdinin 'Su ervision Review:*                 'I W. D. Kiser /S/                                                                                   Date: I OR/09/12 l;ro ram Owner Arinmval:                       I Rick Bair /S/                                                                                    Date: I OR/15/12 r . . . .-------**1 **----*-**                                        TABLEOFCONTEl\'TS                                    ---------*11*g.#*-1 I. LYTRODUCTIOX.---**-----*-------------*-*----*-*-- -*-**--***-***********-* 1
............................ . ............
        ,C
6 D. DECANT...................................................................  
        "*c.
..........................................................  
D.
.. ........ 6 E. BOTIO~I STIR. ................................................... . ......................................................................................... . .... 7 F. MOBILE SOLIDIFICATION
II. 1''YSTE..'I PURPOSFJIJF.<;IGN IIASIS .... - ....- - - - * * - * * * * ........................... ----***---******-********-*****---* ,I A. SYSTEMl'URPOsE................................                                                                                               ********---***-............... ,1 H. DESIGNflASIS ..... , ... -...             .. .............................................................. - ............................................................... ,1 III.       .!.'\'STEI\.IFLO\\'l',\Tll{S).....................                           ................................................................................
.....................................................................................................................................................
        ;.c. ~::~*,;v;f~i R~o;                        ::~ii ~;;;;:;;;;~::;~:;;;:;:i;~::::::::::::::::::::::=::::::::::::l
7 IV. COMPONENTS_
        ~
.............................................................................................................................................................
F.     ~=-}::;;;;;~~;;;=::::::=.=.=.: ::::-:: ===--==::::::::::::::::::::::::.:::::::::::=;
8 A. PIIASE SEPARATOR SLUDGE TANKS. .. ...................................................................................................
                ,j;,";,;;*
8 8. FUEL POOL FILTERIDEMINERALIZER SLUDGE TANKS .. .................................... . .....................................................
IV         CO\fPO'\'EI\IS-*-***--*----***-*--***-****--***----*--*---*-----*-*..***-********-*--*---------* H
8 C. WASTE SLUDGE TANKS....................................................................................... . .... 9 D. BACKWASIIRECEIVINGTANK..................................  
        *;J II.
....................................  
C.
....................................................  
D.
.. ....... 9 E. SY~'Tf~I PUMPS ...................................................................................................................................................................
E.
10 F. POWER SUPPLIES...............................................  
I'.
............................................  
V. INTERLOCKS Cl Copyright 2007 by Exi:lon Nu,;kar, ,\1111.ight* Reserved. Fmnission for rq,mduction and use i* reserved for Exelon Nuckar,
.. .....................................
{Anyo1hcruscnrn.ymductionisc:1pn:~.tvpruhibited"i!hnutthecxpn:sspcrmii,.,ionoffac]nnNuc],:ar.J 130
11 V. INTERLOCKS
 
.. -...........................................................................................................
Phase Separators                   - 3909.02 D iscussion 1
_ ....................................................
The Phase S~parators collect waste sludge from the Reactor
12 &#xa9; Copyright 2007 by fa:clon Nuclear, AH Ri(!hts Reserved.
. ~'Jater Clean Up Fi 1 ter Demineraliz er Backwash Receiving Tank.. After a sufficient volume of slu,dge has- been accumulated , tank contents are decanted, recirculated and transferred to a Vendor for processing.       Once tank contents have b*een transferred , the tank an*d associated components are flushed to remove sludge residue.       Tank recirculatio n is normally performed manually.     Flushing 0&#xa3; the tank ~nd associated components is also performed manually ..
Pennission for reproduction and use is rcscn*cd for Exelon Nuclear. (Any other use or reproduction is c:,;prcssly prohibited without the express permission of Exelon Nuclear.)
Operation of the Phase Separator Sludge System to transfer sludge for processing will be a coordinated evolution bet,ueen Operations and Vendor.
Figures 129 Attachment A RW Basement Flooding From Stuck Open Condensate Filter Demin Vent Valve Cmirse/l'rogrnm:
131
ILT/NLO/LORT
 
*Module/LP JD:* N-CL-OPS-268016 Title: c,SOUDRADWASTESLUDGE CourseCudc: . N-CL-OPS-268016 COLLECTION/DISPOSAL SYSTEMS Author: Russ Wcm1un Revision/Date:
Phase Separator Lvl Reading I        BlflBENCE BBi I                                                 CPS     3909.02 8.6         Level Readings using the Console Quantum Master Control CAUTION If OLIX-fiVX511~ Console Quantun11vfaster Control, is activated 11.,hile the tank is in the recirculation n1ode or receiving 1vaste, the plu,nb-bob level sensor unit could be daniaged 8.6.1       Verify no anticipated waste inputs for the duration of the level r~ading e~olution.
01 / OR/02/12 *Pri.'11:quisitcs:
8.6.2       Ensure tank is not in the Recirculation mode.
Rtwision B)~ M. Rodin
                                                                                                      'i i
* Est. Tcach Time: 3.0 hours QUulified Nucle:irEnginccr IN/A , \ NIA Review(Irannlico.ble):
132
Date:I Trdinin 'Su ervision Review:* 'I W. D. Kiser /S/ Date: I OR/09/12 l;ro ram Owner Arinmval:
 
I Rick Bair /S/ Date: I OR/15/12 r ....... -------**1
Phase Separator Lvl Reading (Cont.)
**----*-**
8.6.3      Perform the following at OLIX-WX511, .console Quantum Master Control.
TABLEOFCONTEl\'TS
: 1. Depress.the F button until -display reads READ CHANNEL.
---------*11*g.#*-1 I. LYTRODUCTIOX.---**-----*-------------*-*----*-*---*-**--***-***********-*
NOTE It ,nay take up to eight hours ofsettle tbne for the 1nost accurate sludge level readings.
1 ,C "* c. D. II. 1''YSTE..'I PURPOSFJIJF.<;IGN IIASIS .... -.... ----**-****  
: 2.   *select applicable channel number from Table 1.
...........................  
Table 1 Channel.No .               Description 13             1WX03T Liquid Level 14             1WX03T Sludge Level 8             2WX03T Liquid Level 9             2WX03T Sludge Level J
----***---******-********-*****---* ,I A. SYSTEMl'URPOsE................................  
 
********---***-
Phase Separator Lvl Readingl                                                               !
...............  
(Cont.)
,1 H. DESIGNflASIS  
NOTE Level reading is a one-tin1e reading, not a continuous input t;pe. Plunib Bob is still retracting vv*hen a reading appears on the display,* therefore, 40 not atte1npt to read any other channels
..... , ... -... .. ..............................................................  
*until the display sho1-vs "Ready and Tinie n. The conversion of level readings to indicate other than in feet can be perfonned.
-...............................................................  
: 3. Depress the E button.
,1 III. .!.'\'STEI\.IFLO\\'l',\Tll{S).....................  
: 4. To get the Console Quantum Master Control level readout to indicate other.than in feet, perform the following:
.. ............................................................................  
: 1. After performing a normal input sequence and while the readout is still indicating a level in feet, repeat.the_ F/_CHANNEL No./ E sequence two to four more times as desired.
.. ;. ~::~*,;v;f~i::~iii~;;;;:;;;;~::;~:;;;:;:i;~::::::::::::::::::::::=::::::::::::
: 2. A second sequence gives ALARM OF CHANNEL# (alarms are not actually hooked up so whether the readout says yes or no the answer is no)*.
l c. R~o; ~=-}::;;;;;~~;;;=::::::=.=.=.:
: 3. A third sequence gives MATERIAL% OF CHANNEL#.
::::-:: ===--==::::::::::::::::::::::::.:::::::::::=;
 
F. ,j;,";,;;*
Lvl Reading (Cont.)
IV CO\fPO'\'EI\IS-*-***--*----***-*--***-****--***----*--*---*-----*-*  
NOTE If the tank had been in recirculation and it is desired to take a sludge reading, it nuiy take up to eight hours for the sludge to settle. Th.erefore any readings before eight hours could be inaccurate.
.. ***-********-*--*---------*
: 4. A fourth sequence gives MATERIAL HEIGHT OF CHANNEL
H *;J II. C. D. E. I'. V. INTERLOCKS Cl Copyright 2007 by Exi:lon Nu,;kar, ,\1111.ight*
                          =ff= (feet-again) . ,
Reserved.
: 5. A fifth sequence gives QUANTITY OF CHANNEL#
Fmnission for rq,mduction and use i* reserved for Exelon Nuckar, {Anyo1hcruscnrn.ymductionisc:1pn:~.tvpruhibited"i!hnutthecxpn:sspcrmii,.,ionoffac]nnNuc],:ar.J 130 Phase Separators  
(gallons/cu. ft.).
-3909.02 D 1 iscussion The Phase S~parators collect waste sludge from the Reactor . ~'Jater Clean Up Fi 1 ter Demineralizer Backwash Receiving Tank.. After a sufficient volume of slu,dge has-been accumulated, tank contents are decanted, recirculated and transferred to a Vendor for processing.
No. OF SEQUENCE                                 READOUT 1                                     Feet 2                                     Alarm I
Once tank contents have b*een transferred, the tank an*d associated components are flushed to remove sludge residue. Tank recirculation is normally performed manually.
3                                 Material     96 I
Flushing 0&#xa3; the tank ~nd associated components is also performed manually .. Operation of the Phase Separator Sludge System to transfer sludge for processing will be a coordinated evolution bet,ueen Operations and Vendor. 131 I Phase Separator Lvl Reading BlflBENCE BBi I CPS 3909.02 8.6 Level Readings using the Console Quantum Master Control CAUTION If OLIX-fiVX511~
I J
Console Quantun11vfaster Control, is activated 11.,hile the tank is in the recirculation n1ode or receiving 1vaste, the plu,nb-bob level sensor unit could be daniaged 8.6.1 Verify no anticipated waste inputs for the duration of the level r~ading e~olution.
4                                     Feet L                      5                             Gallons/ Cu. Ft.
8.6.2 Ensure tank is not in the Recirculation mode. 132 ' i ' i 8.6.3 Phase Separator Lvl Reading (Cont.) Perform the following at OLIX-WX511, .console Quantum Master Control. 1. Depress.the F button until -display reads READ CHANNEL. NOTE It ,nay take up to eight hours of settle tbne for the 1nost accurate sludge level readings.
 
: 2. *select applicable channel number from Table 1. Table 1 Channel.No  
I
.. Description 13 1WX03T Liquid Level 14 1WX03T Sludge Level 8 2WX03T Liquid Level 9 2WX03T Sludge Level J Phase Separator Lvl Readingl (Cont.) NOTE Level reading is a one-tin1e reading, not a continuous input t;pe. Plunib Bob is still retracting vv*hen a reading appears on the display,*
,I I! 8. 21       Resetting a Locked Up Quantum Master Controller CPS    3909.02 NOTE A sche1naticfor the Quantuni .11daster Controller is located in K-WX-FOJ0-001 Bulletin 503.
therefore, 40 not atte1npt to read any other channels *until the display sho1-vs "Ready and Tinie n. The conversion of level readings to indicate other than in feet can be perfonned.
There is only one fi1se inside the Quantun1 Master Controller cabinet.
: 3. Depress the E button. 4 .. To get the Console Quantum Master Control level readout to indicate other.than in feet, perform the following:
8.21.1       Obtain SMngt authorization to reset the locked up Quantum.
: 1. After performing a normal input sequence and while the readout is still indicating a level in feet, repeat.the_
Master Controller.
F/_CHANNEL No./ E sequence two to four more times as desired. 2. A second sequence gives ALARM OF CHANNEL# (alarms are not actually hooked up so whether the readout says yes or no the answer is no)*. 3. A third sequence gives MATERIAL%
8.21.2        *open the Quantum Master Controller cabinet on OPL08J.
OF CHANNEL#.  
8.21.3        Using the proper electrical safety precautions per SA-AA-1?9, remove the unlabeled 5 amp fuse located inside the top center of the Quantum Master Controller cabinet.
!
8.21.4        Re-install the 5 amp fuse removed in the previous step, 8.21.3.
I I I Lvl Reading (Cont.) NOTE If the tank had been in recirculation and it is desired to take a sludge reading, it nuiy take up to eight hours for the sludge to settle. Th.erefore any readings before eight hours could be inaccurate.
':8.21.5 L_
: 4. A fourth sequence gives MATERIAL HEIGHT OF CHANNEL =ff= (feet-again)  
Close the door to the Quantum Master Controller.
.. , No. L 5. A fifth sequence gives QUANTITY OF CHANNEL# (gallons/cu.
136
ft.). OF SEQUENCE READOUT 1 Feet 2 Alarm 3 Material 96 4 Feet 5 Gallons/ Cu. Ft. J I CPS 3909.02 ,I I! 8. 21 Resetting a Locked Up Quantum Master Controller NOTE A sche1naticfor the Quantuni .11daster Controller is located in K-WX-FOJ0-001 Bulletin 503. There is only one fi1se inside the Quantun1 Master Controller cabinet. 8.21.1 8.21.2 8.21.3 8.21.4 ':8.21.5 L_ Obtain SMngt authorization to reset the locked up Quantum. Master Controller.
 
*open the Quantum Master Controller cabinet on OPL08J. Using the proper electrical safety precautions per SA-AA-1?9, remove the unlabeled 5 amp fuse located inside the top center of the Quantum Master Controller cabinet. Re-install the 5 amp fuse removed in the previous step, 8.21.3. Close the door to the Quantum Master Controller.
Actions for quantum master controllers are the same for.:
136 Actions for quantum master controllers are the same for.: Task 390903.02  
Task 390903.02 - Waste Sludge Tanks level readings Task 390904.03 - Concentrated Waste Tanks l~vel readings
-Waste Sludge Tanks level readings Task 390904.03  
-Concentrated Waste Tanks l~vel readings
* Also secure the applicable tank agitator
* Also secure the applicable tank agitator
* Task 390905.02  
* Task 390905.02 - FP/FD Sludge Tanks level readings 137
-FP/FD Sludge Tanks level readings 137 Purpose of Spent Resin Sys
 
Purpose of Spent Resin Sys
* To receive expended resi,n -slurry from the Condensate Polishers, the Radwaste Demineralizers, and charcoal from the Radwaste Demineralizers.
* To receive expended resi,n -slurry from the Condensate Polishers, the Radwaste Demineralizers, and charcoal from the Radwaste Demineralizers.
138 Get Liquid Depth Decant Line ' ; Get Sludge Depth I H o m e OWX04T Ill Last Sludge MeasureMent 1 1r<<-1~1 1a~=1*1 l!D-5 .38 Feet I! LIQUID & SLUDGE MEASUREMENTS CANNOT BE TAKEN SIMULTANEUOSLY 139 140 Spent Resin Tank-level readings , Task 390901.02  
138
-Resetting a Locked Up Quantum Master Controller WX Level Control PLC Section 8.18 CAUTION To prevent possible darnage to OLIX-FVX513, PVX Level Control PLC, 1.vait 10 seconds after renloving po1ver before applying po1ver again. 8.18.1 8.18.2 8.18.3 8.18.4 Obtain Shift Management authorization to reset *1ocked up 0LIX-WX513, WX Level Control PLC. Open the back panel door on OPLOBJ to obtain access to the back side of OLIX-WX513, WX Level c*ontrol PLC. Use the proper electrical safety precautions per SA-AA-12 9, Electrical Safety, for the folln-;;11,ring steps. Locate the green 3-position power terminal block connector located o~ the back side of OLIX-WX513, WX Level Control PLC, in ttie lower left hand corner on the controller.
 
141 Spent Resin Tank-level readings Continued  
OWX04T                                  Ill Get Liquid Depth Decant Line Last Sludge MeasureMent
... 8.18.5 8.18.6 8.18.7 8.18.8 Remove the green 3-position power terminal block connector by pulling down on the connector until it is removed from the controller.
; Get Sludge Depth                                   1r<<-1~11a~=1*1 I
Wait a minimum of 10 seconds before proceeding.
l! D-5 .38 Feet I!
Install.the green 3-position power terminal block connector by pushing up on the connector until it is seated in the controller.
LIQUID & SLUDGE MEASUREMENTS CANNOT                       139 Home              BE TAKEN SIMULTANEUOSLY
OLIX-WX513, WX Level Control PLC, will now go through a power on initialization sequence and then display the Home Screen. 142 Improper Loading of Resin IR 02666117
 
* On 5/6/16 as identified in IR 2666117, resin was,improperly loaded ilito WE demin "C" per 3906.01. 1*5 barrels of anion and 5 barrels of cation were loaded. The . proper amount of resin is 13 barrels of anion and 5 barrels of cation (per section 7.1) 143
140 Spent Resin Tank-level readings Task 390901.02 - Resetting a Locked Up Quantum Master Controller WX Level Control PLC Section 8.18 CAUTION To prevent possible darnage to OLIX-FVX513, PVX Level Control PLC, 1.vait 10 seconds after renloving po1ver before applying po1ver again.
* Improper Anion Underlay Resin Load (CP 'E') IR 02673997 on 5/18/16 Required Load
8.18.1     Obtain Shift Management authorization to reset *1ocked up 0LIX-WX513, WX Level Control PLC.
* Anion underlay --20 barrels A-284-LS (1 OOcf).
8.18.2      Open the back panel door on OPLOBJ to obtain access to the back side of OLIX-WX513, WX Level c*ontrol PLC.
* Mixed bed portion * -11 barrels cation C-471 (55cf) and 8 barrels anion A-284C 144 Loaded
8.18.3      Use the proper electrical safety precautions per SA-AA-12 9, Electrical Safety, for the folln-;;11,ring steps.
* Anion underlay loa*ded -4 barrels A-284C (20cf) and 16 barrels A-284-LS (80cf)
8.18.4      Locate the green 3-position power terminal block connector located o~ the back side of OLIX-WX513, WX Level Control PLC, in ttie lower left hand corner on the controller.
* Mixed bed portion loaded. -11 barrels cation C-471 (55cf) -4 barrels anion A-284C -4 barrels A-284-LS WASTE DEMINERALIZER Figure 2 WATER INLET / V!lffllll!ll#llll!l#/1&$ff/,l@#I/Effl1 INTERMIXED CATION W!lll!lllliWll!#f&sect;l$t1f'm11!11,f/JJ1 AND ANION RESIN UPPER DISTRIBUTOR REGENERANT DISTRIBUTOR INTERFACE COLLECTOR UNDERDRAIN ASSEMBLY FALSE BOTTOM WATER OUTLET 145 ischarge
141
 
Spent Resin Tank-level readings Continued ...
8.18.5   Remove the green 3-position power terminal block connector by pulling down on the connector until it is removed from the controller.
8.18.6  Wait a minimum of 10 seconds before proceeding.
8.18.7  Install.the green 3-position power terminal block connector by pushing up on the connector until it is seated in the controller.
8.18.8  OLIX-WX513, WX Level Control PLC, will now go through a power on initialization sequence and then display the Home Screen.
142
 
Improper Loading of Resin IR 02666117
* On 5/6/16 as identified in IR 2666117, resin was,improperly loaded ilito WE demin "C" per 3906.01. 1*5 barrels of anion and 5 barrels of cation were loaded. The .
proper amount of resin is 13 barrels of anion and 5 barrels of cation (per section 7.1) 143
* Improper Anion Underlay Resin Load (CP 'E')
IR 02673997 on 5/18/16 Required Load                       Loaded
* Anion underlay -
* Anion underlay loa*ded
  - 20 barrels A-284-LS               - 4 barrels A-284C (20cf)
(1 OOcf).                          and 16 barrels A-284-LS
* Mixed bed portion *                    (80cf)
  - 11 barrels cation C-471
* Mixed bed portion loaded.
(55cf) and 8 barrels anion        - 11 barrels cation C-471 A-284C                              (55cf)
                                      - 4 barrels anion A-284C
                                      - 4 barrels A-284-LS 144
 
WASTE DEMINERALIZER Figure 2                               WATER INLET         UPPER
                                    /                       DISTRIBUTOR REGENERANT DISTRIBUTOR INTERFACE COLLECTOR V!lffllll!ll#llll!l#/1&$ff/,l@#I/Effl1 INTERMIXED CATION W!lll!lllliWll!#f&sect;l$t1f'm11!11,f/JJ1             UNDERDRAIN AND ANION RESIN                                 ASSEMBLY FALSE BOTTOM 145 WATER OUTLET
 
                                                                                            -~
ischarge   I I
* Large volumes of water will require* processing and dispositioning to support station shutdown and decommissioning of statipn systems.
* Large volumes of water will require* processing and dispositioning to support station shutdown and decommissioning of statipn systems.
* During review of decommissioning activities for Clinton Power Station, it has been identified that returning ORIXPR040, Liquid Radwaste Discharge monitor to, service to support potential liquid discharges from the station may be warranted.
* During review of decommissioning activities for Clinton Power Station, it has been identified that returning ORIXPR040, Liquid Radwaste Discharge monitor to, service to support potential liquid discharges from the station may be warranted.
* 9911.50 -Liquid Radioactive Discharge Surveillance . -.........
* 9911.50 - Liquid Radioactive Discharge Surveillance
_ ...... -..
                      .-.............. . . . _. . -..1--*------
............
_.., I oaiau._,             doq .. _..... CLl,U ca:., -
_.., I oaiau._, doq .. _..... CLl,U ca:., -"'"*~*---*11:!":Ullll  
                                "'"*~*-                   --*11:!":Ullll
-----_, --*--! -*...u. ,_,tttl -~ I I Summary
                      !                           ~~~
                          -*...u.                                         ,_,tttl
 
Summary
* Tank Level Readings
* Tank Level Readings
* Importance of proper resin loads
* Importance of proper resin loads
* Liquid RW discharge 147 Lesson Title: 2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL} Lesson ID: N-CL-EOC-1701 Exelon Generation Objectives Using normally available references, unless otherwise stated, and with 100&deg;/o accuracy, in accordance with course reference materials and procedures, the trainee shall: Objective Description 233000.1.1  
* Liquid RW discharge 147
-STATE the purposes of the Fuel Pool Cooling & Cleanup System including applicable design bases. 233000.1.2  
 
-Describe the major flow paths for the following modes of the FC system .1 Normal _Flow path .2 RX vessel pool draindown  
Lesson
.3 RX vessel pool fill .4 FC assist .5 Alt Suppression pool cooling 233000.1.6  
 
-Given a Fuel Pool Cooling& Cleanup System Annunciator, DESCRIBE:
==Title:==
: b. Any automatic actions 233000.1.7  
2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL} Exelon Generation Lesson ID: N-CL-EOC-1701 Objectives Using normally available references, unless otherwise stated, and with 100&deg;/o accuracy, in accordance with course reference materials and procedures, the trainee shall:
-Given the Fuel Pool Cooling & Cleanup system, DESCRIBE the systems supporting and the nature of the support. 233000.1.15  
Objective Description                                                                 ~ Slide(s) 233000.1.1 - STATE the purposes of the Fuel Pool Cooling & Cleanup System               20-22 including applicable design bases.
-Given Fuel Pool Cooling & Cleanup System initial conditions, PREDICT how the system and/or piant parameters will respond to the manipulation of the following controls_ . . 2 Fuel Pool Cooling & Cleanup system Filter/Demin controls for Hold, Filter, Backwash and Precoat Slide(s) 20-22 23-29 31 32 33-36 Lesson Title: 2017 Cycle 1 Training {DG-DO, ES~HD, FC, RW, VD, TREQs, Mods & LL} Lesson ID: N-CL-EOC-1701 Objectives Using the approved procedure, DISCUSS: Task 331701.18
233000.1.2 - Describe the major flow paths for the following modes of the FC             23-29 system
-Lower FC Surge Tank Level During System Operation Exelon Generation Slide(s) 39 Task 331701.30  
        .1 Normal _Flow path
-Pump Casing Vent After Maintenance for the Fuel Pool Cooling 39 and Cleanup System (
        .2 RX vessel pool draindown
Lesson Title: 201TCycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Lesson ID: N-CL-EOC-1701 Exelon Generation Objectives Using normally available references, unless otherwise stated, and with 100% accuracy, in accordance with course reference materials and procedures, the trainee shall: Objective Description 264000.1.1  
        .3 RX vessel pool fill
-STATE the purpose(s) of the DG/DO System including applicable design bases. 264000.1.2  
        .4 FC assist
-Describe the major flow paths for the following modes of the DG/DO system .1 Lube Oil Sys .2 Fuel Oil Sys .3 Air Start Sys 264000.1.5  
        .5 Alt Suppression pool cooling                                                 31 233000.1.6 - Given a Fuel Pool Cooling& Cleanup System Annunciator, DESCRIBE:                                                                               32
-Discuss the DG/DO system automatic functions/interlocks including purpose, signals, set points, sensing points, when*bypassed, how/when they are . . 6 Fuel Oil Storage Tank .7 Fuel Oil Day Tank .8 Fuel-Oil Transfer Pump 264000.1.7  
: b. Any automatic actions 233000.1.7 - Given the Fuel Pool Cooling & Cleanup system, DESCRIBE the                 33-36 systems supporting and the nature of the support.
-Given the DG/DO system, DESCRIBE the systems supporting and the nature of the support . . 1 DG Auto Starts Slide(s) 43-44 45-4 7, 52-66 48-51 74-75 Lesson Title: 2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Lesson ID: N-CL-EOC-1701 Exelon Generation Objectives Using normally available references, unless otherwise stated, and with 100% accuracy, in accordance with course reference materials and procedures, the trainee shall: Objective Description 264000.1.11  
233000.1.15 - Given Fuel Pool Cooling & Cleanup System initial conditions, PREDICT how the system and/or piant parameters will respond to the manipulation of the following controls_.
-EVALUATE given key DG/DO System parameters, if needed DETERMINE a course of action to correct or mitigate the following
          .2 Fuel Pool Cooling & Cleanup system Filter/Demin controls for Hold, Filter, Backwash and Precoat
_abnormal condition(s): . . 1 High Crankcase Pressure .2 Overspeed  
 
.3 Overcrank  
Lesson
.4 Low Oil Pressure .5 High Water Temperature  
 
.6 Reverse Power .7 Loss of Excitation .s* Overcurrent  
==Title:==
.9 Generator Ground Fault .10 Differential Current Slide(s) 76-77 Lesson Title: 2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Lesson ID: N-CL-EOC-1701 Exelon Generation Objectives Using the approved procedure, DISCUSS: Task Description Task 350601.17  
2017 Cycle 1 Training {DG-DO, ES~HD, FC, RW, VD, TREQs, Mods & LL} Exelon Generation Lesson ID: N-CL-EOC-1701 Objectives Using the approved procedure, DISCUSS:
-Diesel Engine Lube Oil Addition or Removal Task 350601.27  
                                                                                      ~ Slide(s)
-Respond to DG 1A(18)[1 CJ Auto Start Task 350601.34D  
Task 331701.18 - Lower FC Surge Tank Level During System Operation                       39 Task 331701.30 - Pump Casing Vent After Maintenance for the Fuel Pool Cooling           39 and Cleanup System
-Alternate Diesel Generator Start -Manual Override of Air Start Solenoids Slide(s) 78 79 80 Lesson Title: 2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Lesson ID: N-CL-EOC-1701 Exelon Generation Objectives Using normally available references, unless otherwise stated, and with 100% accuracy, in accordance with course reference materials and procedures, (he trainee shall: Objective Description 233000.1.1  
(
-STATE the purpose(s) of the DG ROOMS .HVAC System including applicable design bases. 233000.1.2  
 
-Describe the major flow paths for the following modes of the DG ROOMS HVAC system operation . . 1_ Normal Standby Mode .2 Diesel Generator Operating Mode .3 Purge Mode Slide(s) 83-84 85-87 Lesson Title: 2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Lesson ID: N-CL-EOC-1701 Objectives Using the approved procedure, DISCUSS: Task Description Task 340301.03  
Lesson
-Increased Cooling/PURGE Mode of the VD System Exelon Generation Task 340301.08  
 
-Respond to a CO2 Initiation with respect to the VD System Slide(s) 88-90 91-92 Lesson Title: 2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Lessor:, ID: N-CL-EOC-1701 Objectives Exelon Generation Upon completion of this chapter, the student will be able to perform the following objectives at a minimum proficiency level of 80%, unless otherwise stated, on an oral or written exam: Objective Description BC081r4_Controllers
==Title:==
: 4. State the purpose of a controller.  
201TCycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Exelon Generation Lesson ID: N-CL-EOC-1701 Objectives Using normally available references, unless otherwise stated, and with 100% accuracy, in accordance with course reference materials and procedures, the trainee shall:
'--BC081r4_ Controllers
Objective Description                                                                 ~ Slide(s) 264000.1.1 - STATE the purpose(s) of the DG/DO System including applicable               43-44 design bases.
: 5. Describe the theory of operation of the following types of controllers:-
264000.1.2 - Describe the major flow paths for the following modes of the DG/DO         45-4 7, 52-66 system
: a. Two position b. Proportional
        .1 Lube Oil Sys
: c. Proportional-plus-reset (Pl) d. Proportional-plus-reset-plus-rate Slide(s) 96 97-101
        .2 Fuel Oil Sys
* BC081r4_Controllers
        .3 Air Start Sys 264000.1.5 - Discuss the DG/DO system automatic functions/interlocks including           48-51 purpose, signals, set points, sensing points, when*bypassed, how/when they are .
: 7. Describe the following characteristics of a flow control valve: 102 a. Linear b. Quick opening c. Equal percentage BC081r4_Controllers
        .6 Fuel Oil Storage Tank
: 9. State the function and describe the characteristics of valve *positioners.
        .7 Fuel Oil Day Tank
103-104 Treq 02422997-82 Discuss the operation of Bailey/NUS controllers at 1 PAOSJ. 105 *-
        .8 Fuel-Oil Transfer Pump 264000.1.7 - Given the DG/DO system, DESCRIBE the systems supporting and                 74-75 the nature of the support .
Lesson Title: 2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, M0ds & LL) Lesson ID: N-CL-EOC-1701 Exelon Generation Objectives Upon completion of this chapter, the student will be able to perform the following objectives at a minimum proficiency level of 80%, unless otherwise stated, on an oral or written exam: Objective Description Slide(s) 239003.1.1 STATE the purpose(s) of the EXTRACTION STEAM, HEATER VENTS & DRAINS System including 107 applicable design bases. 239003.1.2 DESCRIBE the major flowpaths for the following modes of the EXTRACTION STEAM, HEATER VENTS & DRAINS System operation . 108-113 . 1 Extraction Steam System while operating in the normal mode .2 Extraction Steam System while operating in a specified abnormal mode .3 Feedwater Heating Drain System while operating in the normal mode .4 Feedwater Heating Drain System while op~rating in a specified abnormal mode 239003.1.3 DESCRIBE the function, operation, interlocks, trips, physical location, and power supplies of the following EXTRACTION STEAM, HEATER VENTS & DRAINS System components . 114-119 . 1 Feedwater Heaters .2 Flash Tanks .3 Drain Coolers .4 Extraction Steam Isolation Valves .5 Extraction Steam Check Valves .6 Heater and Drain Cooler Normal Drain Valves .7 Heater and Drain Cooler Emergency Drain Valves Lesson Title: 2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Lesson ID: N-CL-EOC-1701 Exelon Generation Objectives Upon completion of this chapter, the student will be able to perform the following objectives at a minimum proficiency level of 80%, unless otherwise stated, on an oral or written exam: Objective Description 239003.1.5 Discuss the EXTRACTION STEAM, HEATER VENTS & DRAINS system automatic functions/interlocks including purpose, signals, set points, sensing points, when bypassed, how/when they are. 239003.1.11 EVALUATE given key EXTRACTION STEAM, HEATER VENTS & DRAINS System parameters, if needed DETERMINE a course of action to correct or mitigate the following abnormal condition(s):  
        .1 DG Auto Starts
.1 Low heater level on system performance  
 
.2 Any heater reaching it's high level setpoint .3 Hig.h heater level on system performance  
Lesson
.4 Any heater reaching it's high-high level setpoint .5 Heater string isolation valve closure .6 Loss of control power . 7 Effect on other heaters when heaters are removed from service/ returned to service Task 310201.16 Respond to Feedwater Heater Abnormal Level Task 310201.19 Preparing Feedwater Heater Level Control For Maintenance Or Trouble-Shooting Of A Normal Drain Valve Malfunction Slide(s} 120 121-122 123-124 125 Lesson Title: 2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Lesson ID: N-CL-EOC-1701 Exelon Generation Objectives Using normally available re_ferences, unless otherwise stated, and with 100% accuracy, in accordance with course reference materials and pro~edures, the trainee shall: Objective Description 268013.1.1-ST A TE the purposes of Spent Resin System 268016.1.4-STATE the physical location and function of the following SOLID RADWASTE SLUDGE COLLECTION/DISPOSAL system controls, indicators, and/or sensors . . 9 Quantum Master Control Console .10 Tank Level Instrumentation 268009.1.10-EXPLAIN the reasons for given RADWASATE DEMINERALIZERS System operating limits and precautions  
 
.1 Reason for maintaining Resin Outlet Valve gagged shut during normal operations:  
==Title:==
* .2 Method of performing a Resin/Charcoal load . . . 3 Method of performing a Resin unload . . 5 Loading charcoal prior to loading resin. [ Slide(s) 138 127-130 145 /
2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Exelon Generation Lesson ID: N-CL-EOC-1701 Objectives Using normally available references, unless otherwise stated, and with 100% accuracy, in accordance with course reference materials and procedures, the trainee shall:
Lesson Title: 2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Lesson ID: N-CL-EOC-1701 Exelon Generation Objectives Using the approved procedure, DISCUSS: Task 390901.02  
Objective Description                                                                   ~ Slide(s) 264000.1.11 - EVALUATE given key DG/DO System parameters, if needed                       76-77 DETERMINE a course of action to correct or mitigate the following
-Spent Resin Tank-level readings, 17 Resetting a Locked Up Quantum Master Controller Task 390902.06  
_abnormal condition(s): .
-Phase Separators Level Readings Task 390903.02  
. 1 High Crankcase Pressure
-Waste Sludge Tanks level readings Task 390904.03  
.2 Overspeed
-Concentrated Waste Tanks level readings Task 390905.02  
.3 Overcrank
-FP/FD Sludge Tanks level readings TREQ 02623308-33
.4 Low Oil Pressure
-Liquid RW Discharge Surveillance TREQ 02623308-21
.5 High Water Temperature
-Resin Loading activities TREQ 02623308-01
.6 Reverse Power
-WX Tank Level Mod Slide(s] 141-142 131-137 137 137 137 146 143-144 139-141 Questions 160 Feedback Feedback is essential for program health LASER entries provide anecdotal measures of effectiveness , . Training Observations are accessed from the Exelon Intranet -Exelon: atea11 swa11tto ::i Lenders At Odds Over th Forward 1ders say they llave vith tile company's udgetfor, In the ... -**, -...-1--. I l!!ll!ll!ll I' t;luclear,O~g  
.7 Loss of Excitation
'Chart ,_l~--. , J r,la n agerl)enl , Model ' ,* *,.,._:, I ~;j' >> Engineering  
.s* Overcurrent
'Nark Station . , ,j * );Y MSDS i : >> POMS i i >> MSDS East . I~ 1 1 >> Enterprise Maintenance Rule-* , Gli >> *System IQ
.9 Generator Ground Fault
* 1 l'i I >> SRM-MacgloMaosgemsal  
.10 Differential Current
~-:*
 
* r.* >> Trainino Observations
Lesson
';&deg; >> Training Requests ! >> L TA-Manager  
 
' ,
==Title:==
* l~l ' * "'* I >>*IQ Review ! . i >> KT&R I Le.:_::_-:.::~*-***-*.---
2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Exelon Generation Lesson ID: N-CL-EOC-1701 Objectives Using the approved procedure, DISCUSS:
Task Description                                                                       ~ Slide(s)
Task 350601.17 - Diesel Engine Lube Oil Addition or Removal                             78 Task 350601.27 - Respond to DG 1A(18)[1 CJ Auto Start                                   79 Task 350601.34D - Alternate Diesel Generator Start - Manual Override of Air             80 Start Solenoids
 
Lesson
 
==Title:==
2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Exelon Generation Lesson ID: N-CL-EOC-1701 Objectives Using normally available references, unless otherwise stated, and with 100% accuracy, in accordance with course reference materials and procedures, (he trainee shall:
Objective Description                                                                 ~ Slide(s) 233000.1.1 - STATE the purpose(s) of the DG ROOMS .HVAC System including                 83-84 applicable design bases.
233000.1.2 - Describe the major flow paths for the following modes of the DG             85-87 ROOMS HVAC system operation .
      . 1_ Normal Standby Mode
      .2 Diesel Generator Operating Mode
      .3 Purge Mode
 
Lesson
 
==Title:==
2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Exelon Generation Lesson ID: N-CL-EOC-1701 Objectives Using the approved procedure, DISCUSS:
Task Description                                                                       ~ Slide(s)
Task 340301.03 - Increased Cooling/PURGE Mode of the VD System                           88-90 Task 340301.08 - Respond to a CO2 Initiation with respect to the VD System               91-92
 
Lesson
 
==Title:==
2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL)       Exelon Generation Lessor:, ID: N-CL-EOC-1701 Objectives Upon completion of this chapter, the student will be able to perform the following objectives at a minimum proficiency level of 80%, unless otherwise stated, on an oral or written exam:
Objective Description                                                                             ~ Slide(s)
BC081r4_Controllers 4. State the purpose of a controller.                                           96 BC081r4_Controllers 5. Describe the theory of operation of the following types of controllers:-
97-101 *
: a. Two position                                                                                   *-
: b. Proportional
: c. Proportional-plus-reset (Pl)
: d. Proportional-plus-reset-plus-rate BC081r4_Controllers 7. Describe the following characteristics of a flow control valve:             102
: a. Linear
: b. Quick opening
: c. Equal percentage BC081r4_Controllers 9. State the function and describe the characteristics of valve *positioners. 103-104 Treq 02422997-82 Discuss the operation of Bailey/NUS controllers at 1PAOSJ.                         105
 
Lesson
 
==Title:==
2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, M0ds & LL)                     Exelon Generation Lesson ID: N-CL-EOC-1701 Objectives Upon completion of this chapter, the student will be able to perform the following objectives at a minimum proficiency level of 80%, unless otherwise stated, on an oral or written exam:
Objective Description                                                                                       ~ Slide(s) 239003.1.1 STATE the purpose(s) of the EXTRACTION STEAM, HEATER VENTS & DRAINS System including               107 applicable design bases.
239003.1.2 DESCRIBE the major flowpaths for the following modes of the EXTRACTION STEAM, HEATER VENTS & DRAINS System operation .
108-113
        .1       Extraction Steam System while operating in the normal mode
        .2       Extraction Steam System while operating in a specified abnormal mode
        .3       Feedwater Heating Drain System while operating in the normal mode
        .4       Feedwater Heating Drain System while op~rating in a specified abnormal mode 239003.1.3 DESCRIBE the function, operation, interlocks, trips, physical location, and power supplies of the following EXTRACTION STEAM, HEATER VENTS & DRAINS System components .                             114-119
        .1       Feedwater Heaters
        .2       Flash Tanks
        .3       Drain Coolers
        .4       Extraction Steam Isolation Valves
        .5       Extraction Steam Check Valves
        .6       Heater and Drain Cooler Normal Drain Valves
        .7       Heater and Drain Cooler Emergency Drain Valves
 
Lesson
 
==Title:==
2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL)                       Exelon Generation Lesson ID: N-CL-EOC-1701 Objectives Upon completion of this chapter, the student will be able to perform the following objectives at a minimum proficiency level of 80%, unless otherwise stated, on an oral or written exam:
Objective Description                                                                                           ~ Slide(s}
239003.1.5 Discuss the EXTRACTION STEAM, HEATER VENTS & DRAINS system automatic functions/interlocks including purpose, signals, set points, sensing points, when bypassed, how/when 120 they are.
239003.1.11 EVALUATE given key EXTRACTION STEAM, HEATER VENTS & DRAINS System parameters, if needed DETERMINE a course of action to correct or mitigate the following abnormal condition(s):       121-122
        .1     Low heater level on system performance
        .2     Any heater reaching it's high level setpoint
        .3     Hig.h heater level on system performance
        .4     Any heater reaching it's high-high level setpoint
        .5     Heater string isolation valve closure
        .6     Loss of control power
        .7     Effect on other heaters when heaters are removed from service/ returned to service Task 310201.16 Respond to Feedwater Heater Abnormal Level 123-124 Task 310201.19 Preparing Feedwater Heater Level Control For Maintenance Or Trouble-Shooting Of A Normal Drain Valve Malfunction                                                                                           125
 
Lesson
 
==Title:==
2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Exelon Generation Lesson ID: N-CL-EOC-1701 Objectives Using normally available re_ferences, unless otherwise stated, and with 100% accuracy, in accordance with course reference materials and pro~edures, the trainee shall:
Objective Description                                                                 [ Slide(s) 268013.1.1- STA TE the purposes of Spent Resin System                                   138 268016.1.4- STATE the physical location and function of the following SOLID             127-130 RADWASTE SLUDGE COLLECTION/DISPOSAL system controls, indicators, and/or sensors .
                .9 Quantum Master Control Console
                .10 Tank Level Instrumentation                                         145 268009.1.10- EXPLAIN the reasons for given RADWASATE DEMINERALIZERS System operating limits and precautions
                  .1 Reason for maintaining Resin Outlet Valve gagged shut during normal operations:
          *       .2 Method of performing a Resin/Charcoal load .
                . .3 Method of performing a Resin unload .
                  .5 Loading charcoal prior to loading resin.
                                                                                                    /
 
Lesson
 
==Title:==
2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Exelon Generation Lesson ID: N-CL-EOC-1701 Objectives Using the approved procedure, DISCUSS:
                                                                                      ~ Slide(s]
Task 390901.02 - Spent Resin Tank-level readings, 17 Resetting a Locked Up               141-142 Quantum Master Controller Task 390902.06 - Phase Separators Level Readings                                         131-137 Task 390903.02 - Waste Sludge Tanks level readings                                       137 Task 390904.03 - Concentrated Waste Tanks level readings                                 137 Task 390905.02 - FP/FD Sludge Tanks level readings                                       137 TREQ 02623308 Liquid RW Discharge Surveillance                                     146 TREQ 02623308 Resin Loading activities                                             143-144 TREQ 02623308 WX Tank Level Mod                                                     139-141
 
Questions 160
 
Feedback Feedback is essential for program health LASER entries provide anecdotal measures of effectiveness Training Observations are accessed from the Exelon Intranet
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Latest revision as of 14:49, 2 February 2020

Attachment 8: 2017 Training Material on Diesel Generator Air Start Flow Plow
ML18360A476
Person / Time
Site: Clinton Constellation icon.png
Issue date: 12/14/2018
From:
Exelon Generation Co
To:
NRC/RGN-III, Office of Nuclear Reactor Regulation
Shared Package
ML18360A500 List:
References
RS-18-146
Download: ML18360A476 (162)


Text

ATTACHMENT 8 2017 Training Material on Diesel Generator Air Start Flow Path

Exelon Generation Course I Program: EO Continuing Lesson ID: N-CL-EOC-1701 2017 Cycle 1 Training (DG-DO,

Title:

ES-HD, FC, RW, VD, TREQs, LMS Component N-CL-NLO-RQ01 N Mods & LL)

Author: David Williams Revision / Date: 00 I 01/05/2017 Prerequisites: None Revision By: N/A Responsible Site: Clinton Power Station Est. Teach Time 10hr Approvals Qualified Nuclear Engineer (If NIA Date: NIA Applicable)

Training Supervision Dave Williams ISi Date: 0110612017 Review Program Owner Tim Windingland ISi Date: 0111012017 Approval

(

TQ-M-223-F045 Rev 004

© Copyright 2013 by Exelon Nuclear, All Rights Reserved. Permission for reproduction and use is reserved for Exelon Nuclear (Any other use or reproduction is expressly prohibited without the express permission of Exelon Nuclear.)

SRRS 3D.126/3D.111 Retain approved lessons for life of plant OR life of insurance Policy +1 yr for RP lessons. May be retained in-department for two years, then forwarded to RM

Lesson

Title:

2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Exelon Generation

. Lesson ID: N-CL-EOC-1701 Objectives Using normally available references, unless otherwise stated, and with 100% accuracy, in accordance with course reference materials and procedures, the trainee shall:

Objective Description ~ Slide(s}

233000.1.1 - STATE the purposes of the Fuel Pool Cooling & Cleanup System 20-22 including applicable design bases.

233000.1.2 - Describe the major flow paths for the following modes of the FC 23-29 system

.1 Normal Flow path

.2 RX vessel pool draindown

.3 RX vessel pool fill

.4 FC assist

.5 Alt Suppres~ion pool cooling 31 233000.1.6 - Given a Fuel Pool Cooling& Cleanup System Annunciator, DESCRIBE: 32

b. Any automatic actions 233000.1.7 - Given the Fuel Pool Cooling & Cleanup system, DESCRIBE the 33-36.

systems supporting and the nature of the support.

233000.1.15 - Given Fuel Pool Cooling & Cleanup System initial conditions, PREDICT how the system and/or plant parameters will respond to the manipulation of the following controls .

.2 Fuel Pool Cooling & Cleanup system Filter/Demin controls for Hold,

  • Filter, Backwash and Precoat
  • Lesson Title_: 2017 Cycle 1 Trainin*g (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Exelon Generation Lesson ID: N-CL-EOC-1701 Objectives Using the approved pro'cedure, DISCUSS: 1

~ Slide(s)

Task 331701.18 - Lower FC Surge Tank Level During System Operation 39 Task 331701.30 - Pump Casing Vent After Maintenance for the Fuel Pool Cooling 39 and Cleanup System

Lesson

Title:

2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Exelon Generation Lesson ID: N-CL-EOC-1701 Objectives Using normally available references, unless otherwise stated, and with 100% accuracy, in accordance with course reference materials and procedures, the trainee shall:

Objective Description ~ Slide(s) 264000.1.1 - STATE the purpose(s) of the DG/DO System including applicable 43-44 design bases.

264000.1.2 - Describe the major flow paths for the following modes of the DG/DO 45-47, 52-66 system

.1 Lube Oil Sys*

.2 Fuel Oil Sys

.3 Air Start Sys 264000.1.5 - Discuss the DG/DO system automatic functions/interlocks including 48-51 purpose, signals, set points, sensing points, when bypassed, how/when they are .

.6 Fuel Oil Storage Tank

.7 Fuel Oil Day Tank

.8 Fuel Oil Transfer Pump 264000.1.7 - Given the DG/DO system, DESCRIBE the systems supporting and 74-75 the nature of the support .

.1 DG Auto Starts

Lesson

Title:

2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL)

Lesson ID: N-CL-EOC-1701 Exelon Generation Objectives Using normally available references, unless otherwise stated, and with 100% accuracy, in accordance with course reference materials and procedures, the trainee shall:

Objective Description ~ Slide(s) 264000.1.11 - EVALUATE given key DG/DO System parameters, if needed 76-77(

DETERMINE a course of action to correct or mitigate the following -

abnormal condition(s):

.1 High Crankcase Pressure

.2 Overspeed

.3 Overcrank

~ .

.4 Low Oil Pressure

.5 High Water Temperature

.6 Reverse Power

.7 Loss of Excitation

.8 Overcurrent

.9 Generator Ground Fault

'.10 Differential Current

Lesson

Title:

2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Exelon Generation Lesson ID: N-CL-EOC-1701 Objectives Using the approved procedure, DISCUSS: .,

Task Description ~ Slide(s)

Task 350601.17 - Diesel Engine Lube Oil Addition or Removal 78 Task 350601.27 - Respond to DG 1A(18)[1 C] Auto Start 79 Task 350601.34D - Alternate Diesel Generator Start - Manual Override of Air 80 Start Solenoids

Lesson

Title:

2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Exelon Generation Lesson ID: N-CL-EOC-1701 Objectives Using normally available references, unless otherwise stated, and with 100% accuracy, in accordance with course reference materials and procedures, the trainee shall:

Objective Description ~ Slide(sj 233000.1.1 - STATE the purpose(s) of the DG ROOMS HVAC System including 83-84 applicable design bases.

233000.1.2 - Describe the major flow paths for the following modes of the DG 85-87 ROOMS HVAC system operation .

. 1 Normal Standby Mode

.2 Diesel Generator Operating Mode

.3 Purge Mode J

Lesson

Title:

2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & Lt)

Lesson ID: N-CL-EOC-1701 Exelon Generation Objectives Using the approved procedure, DISCUSS:

Task Description

~ Slide(s)

Task 340301.03 - Increased Cooling/PURGE Mode of the VD System 88-90 Task 340301.08 - Respond to a CO2 Initiation with respect to the VD System 91-92

Lesson

Title:

2017 Cycle 1 Training {DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Exelon Generation Lesson ID: N-CL-EOC-1701 Objectives Upon completio_n of this chapter, the student will be able to perform the following objectives at a minimum proficiency level of 80%, unless otherwise stated, on an oral or written exam:

Objective Description ~ Slide(s}

BC081r4_Controllers 4. State the purpose of a controller. 96 BC081r4_Controllers 5. Describe the theory of operation of the following types of controllers:

97-101

a. Two position
b. Proportional
c. Proportional-plus-reset (Pl)
d. Proportional-plus-reset-plus-rate BC081r4_Controllers 7. Describe the following characteristics of a flow control valve: 102
a. Linear
b. Quick opening
c. Equal percentage BC081r4_Contrqllers 9. State the function and describe the characteristics of valve positioners. 103-104 Treq 02422997-82 Discuss the operation of Bailey/NUS controllers at 1PA05J. 105

Lesson

Title:

2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL)

Lesson ID: N-CL-EOC-1701 Exelon Generation Objectives Upon completion of this chapte_r, the student will be able to perform the following objectives at a minimum proficiency level of 80%, unless otherwise stated, on an oral or written exam:

Objective Description ~ Slide(s) 239003.1.1 STATE the purpose(s) of the EXTRACTION STEAM, HEATER VENTS & DRAINS System including 107 applicable design bases.

239003.1.2 DESCRIBE the major flowpaths for the following modes of the EXTRACTION STEAM, HEATER VENTS & DRAINS System operation .

108-113

.1 Extraction Steam System while operating in the normal mode

.2 Extraction Steam System while operating in a specified abnormal mode

.3 Feedwater Heating Drain System while operating in the normal mode

.4 Feedwater Heating Drain System while operating in a specified abnormal mode 239003.1.3 DESCRIBE the function, operation, interlocks, trips, physical location, and power supplies of the following EXTRACTION STEAM, HEATER VENTS & DRAINS System components .

  • 114-119

.1 Feedwater Heaters

.2 Flash Tanks

.3 Drain Coolers

.4 Extraction Steam Isolation Valves

.5 Extraction Steam Check Valves

.6 Heater and Drain Cooler Normal Drain Valves

.7 Heater and Drain Cooler Emergency Drain Valves

Lesson

Title:

2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Exelon Generation Lesson ID: N-CL-EOC-1701 Objectives Upon completion of this chapter, the student will be able to perform the following objectives at a minimum proficiency level of 80%, unless otherwise stated, on an oral or written exam:

Objective Description ~ Slide(s) 239003.1.5 Discuss the EXTRACTION STEAM, HEATER VENTS & DRAINS system automatic 120 functions/interlocks including purpose, signals, set points, sensing points, when bypassed, how/when they are.

239003.1.11 EVALUATE given key EXTRACTION STEAM, HEATER VENTS & DRAINS System paramete~s. if needed DETERMINE a course of action to correct or mitigate the following abnor.mal condition(s): 121-122

.1 Low heater level on system performance

.2 Any heater reaching it's high level setpoint

.3

  • High heater level on system performance

.4 Any heater reaching it's high-high level setpoint

.5 Heater string isolation valve closure

.6 Loss of control power

.7 Effect on other heaters when heaters are removed from service/ returned to service Task310201.16 Respond to Feedwater Heater Abnormal Level 123-124 Task 310201.19 Preparing Feedwater Heater Level Control For Maintenance Or Trouble-Shooting Of A Normal Drain Valve Malfunction 125

Lesson

Title:

2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Exelon Generation Lesson ID: N-CL-EOC-1701 Objectives Using normally available references, unless otherwise stated, and with 100% accuracy, in accordance with course reference materials and procedures, the trainee shall:

Objective Description ~ Slide(s) 268013.1.1- STA TE the purposes of Spent Resin System 138.

268016.1.4- STATE the physical location and function of the following SOLID 127-130 RADWASTE .SLUDGE COLLECTION/DISPOSAL system controls, indicators, and/or sensors .

.9 Quantum Master Control Console

.10 Tank Level Instrumentation 145

. 268009.1.10- EXPLAIN the reasons for given RADWASATE DEMINERALIZERS System operating limits and precautions

.1 Reason for maintaining Resin Outlet Valve gagged shut during.

normal operations .

.2 Method of performing a Resin/Charcoal load .

.3 Method of performing a Resin unload .

.5 Loading charcoal prior to loading resin.

Lesson

Title:

2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Exelon Generation Lesson ID: N-CL-EOC-1701 Objectives Using the approved procedure, DISCUSS:

~ Slide(s)

Task 390901 ~02 - Spent Resin Tank-level readings, 17 Rese_tting a Locked Up 141-142 Quantum Master Controller ,

Task 390902.06 - Phase Separators Level Readings 131-137 Task 390903.02 - Waste Sludge Tanks level readings 137 Task 390904.03 - Concentrated Waste Tanks level readings 137 Task 390905.02 - FP/FD Sludge Tanks level readings 137 TREQ 02623308 Liquid RW Discharge Surveillance 146 TREQ 02623308 Resin Loading activities 143-144 TREQ 02623308 WX Tank Level Mod 139-141

Lesson

Title:

20i7 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL} Exelon Generation Lesson ID: N-CL-EOC-1701 Evaluation Methods and Passing Criteria For objectives: Written Examination with Score 2: 80%

For tasks: Satisfactory classroom participation, as decided by the instructor.

References

1. N-CL-OPS-233000, FC
2. N-CL-OPS-264000, DG-GO
3. N-CL-OPS-288006, VD
4. N-CL-OPS-239003, ES-HD
5. N-CL-OPS-268002, RW INTEGRATED LIQ COLLECTION AND PROCESSING
6. . N-CL-OPS-268008, RW FILTERS
7. N-CL-OPS-268009, RW DEMINERALIZERS
8. N-CL-OPS-268010, RW EVAPORATORS
9. N-CL-OPS-268011, RW WASTE SAMPLE
10. N-CL-OPS-268012, RW EXCESS WATER
11. N-CL-OPS-268013, RW SPENT RESIN .,*
12. N-CL-OPS-268014, RW CONCENTRATE WASTE
13. N-CL-OPS-268016, RW SOLID RW SLUDGE

Lesson

Title:

2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Exelon Generation Lesson ID: N-CL-EOC-1701 Evaluation Methods and Passing Criteria For objectives: Written Examination with Score 2: 80%

For tasks: Satisfactory classroom participation, as decided by the instructor.

References

14. CPS 3317.01, FUEL POOL COOLING AND CLEANUP (FC)
15. CPS 3317.02, FUEL POOL COOLING FILTER DEMINERALIZERS
16. CPS 5917, ALARM PANEL 5917 ANNUNCIATORS (OPL45J)
17. - CPS 3506.01, DIESEL GENERATOR AND SUPPORT SYSTEMS
18. CPS 3403.01, DIESEL GENERATOR HVAC (VD) .
19. CPS 3102.01, EXTRACTION STEAM-HTR VENT AND DRAINS
20. CPS 3906.01, OPERATING RW DEMINERLIZERS
21. CPS 3909.01, OPERATING SPENT RESIN SYSTEM
22. CPS 3909.02, OPERATING PHASE SEPARATORS
23. CPS 3909.03, OPERATING WASTE SLUDGE SYSTEM
24. CPS 3909.04, OPERATING CONCENTRATE WASTE SYSTEM
25. cps 3909.05, OPERATING FUEL POOL FILTER DEMIN SLUDGE SYSTEM
26. CPS 9911.50, LIQUID RADIOACTIVE DISCHARGE SURVEILLANCE
27. CY-AA-110-5002, BEAD RESIN USE AND CONTROL
28. BC081r4_CONTROLLERS (GF.ES)

Commitments Ensure the associated section is annotated in the right-hand column of the notes page NONE

Lesson

Title:

2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Exelon Generation Lesson ID: N-CL-EOC-1701 Instructor Materials

1. System procedures (as needed)
2. System lesson plan (as needed)
3. Classroom with overhead projection abilities Student Materials
1. lpads with Sharefile access

Focus Areas

  • Crew/ Dept Focus Areas PIIM HU Improvement Plan
  • -**-***---~

Your Role in Training Participation Questions Feedback Training Observations LASER Entries 18

    • ----------~

Ground Rules Return from breaks on time Pagers and phones on silent mode Practice good housekeeping E@

Phone calls, texting, and messages only on breaks, unless it is an emergency 19

20 Remove decay heat from the spent fuel assemblies Maintain pool water level Minimize fission product concentration in the water Maintain pool clarity for fuel handling Clean up the suppression pool Provide alternate suppression pool cooling 21

remove the decay heat remove radioactive contaminants

~ Minimize the radiation levels

~ Minimize release of radioisotopes 22

Flow Paths FROM UPPER POOLS A

HX FROM RHR

~

RHR FC FILTER PUMP SUCTION 023 B TO HX UPPER POOLS CASK SPE T 10RAGE FUB..

POOL POOL 23

CY ~ A Makeup GJB From CNMT Surge Upper Pools Tank Normal A

HX 035 014A l FCOlAA FCPump~-0 026A From RHR LC 024A To CNMT RHR - FC AHter Pump Upper Demineralizer B Suction 002 001 023 Pools HX

~

l FCO lAB FC Pump 8 0148 0268 To Equipment Drains 1FC127D 1FC133

_ _ _ _ _ __, i - - - t....t--1 Cask 5 orage 1FC127B To Fuel Building Fuel Pool Transfer Equipment Drain Pool Tank 1RE01T

< 1 ll FUEL POOL COOLING AND CLEANUP SYSTEM FLOW DIAGRAM

RX vessel Pool Draindown f tt tt .--------

~-* -----,

RHR _ _ _ ,

FROM 3111 3A TO CONDENSER FR OM CY FROM FC SUPPLY

~0-1CY010

~ TO 157 156 FC SURGE I

CNMT TANKS BOUNDARY CNMT BOUNDARY 136 FROM I RHR 38; 3fB I

I I I I 86B FILL LJNE t~ I I '

r r FC SYSTEM FLOW DIAGRAM CONTAINMENT POOLS 25

RX vessel Pool Draindown CY ~ A Makeup G.38 F rom CNMT U pper P ,o ols A

HX 0 14A l .FCOlAA F CPum p ~ - 0 ~

1 FC004A 026A From 0 16A RHR

.--------, 0 24A T o CNMT RHR - FC R.ilter Pump Upper Sucti on 002 001 023 B Pools HX t....-

176

~

l FCOlAB 177 B FC Pump B 026B To Surge Equ i pment Tank Dra i ns 1 FC127D Cask Spe n s orage 1 FC127B Fu e l Fu e l T o Fuel Bu il d i ng storage Pool Transfe r Equ i pment Dra in Pool T ank 1RE01 T Pool 1 ll FUEL POOL COOLING .AND CLEANUP SYSTEM FLO\N DIAGRAM

RX vessel Pool Draindown l 11 fl ll u TO CONDENSER FROM CY FROM FC SUPPLY

~ 0-1CY010

~ TO FC SURGE I

CNMT TANKS BOUNDARY A

Surge 136 Tank J 86B FI LL LINE B

Surge Tank Spen Fuel S orage 7 Pool M FLOW DIAGRAM CONTAINMENT POOLS

RX vessel Pool Fill t ft TO CONDENSER FROM FC SUPPLY

~ - TO - ~

157 156 FCSURGE CNMT TANKS BOUNDARY FRO RHR -_"'----'----- -,

3B; I I 1 oos RLLUNE I

FC Assist From CP T u119*' P.oois A

HX To C Upptf

~ ocn Pock

[IJII To

_M nt* *-

1fe127D RJEL POOL COOLING .N-10 CLEANUP SYSTEM FLO.IV DIAGRA 29

Interim Summary FROM UPPER POOLS 128 A HX FROM RHR

~

RHR FC FILTER PUMP SUCTION 023 B TO HX UPPER POOLS CASK SPE T TORAGE FUB..

PO OL POOL 30

CY ~ A Makeup {]J8 From CNMT Surge Upper Pools Tank 5917-48 Annunciator A HX 035 014A lFCOl AA FC Pump ~-0-----~~*---------

1FC004A 026A From 016A RHR .

LC To CNMT RHR - FC lter Pump Upper Demineralizer B Suction 002 001 Pools 016B HX

~

FCO l AB FC Pump B 0148 0268 B

To Surge Equipment Tank Drains 1FC127D 1FC127B To Fuel Building Fuel Equipment Drain Transfer Tank 1RE01T Pool 11 FUEL POOL COOLING AND CLEANUP SYSTEM FLOW DIAGRAM

Support Systems Component Cooling Water System (CCW)Shutdown Normal supply to FC HX and Pump Motor Coolers Service Water System (SX)

Backup supply to FC HX and Pump Motor Coolers Emergency Makeup to Spent Fuel Storage Pool Cycled Condensate System Makeup to FC Surge Tanks Fill supply to Upper Containment Pools F/D backwash and precoat Containment and RPV Isolation Control (CRVICS) System RPV Level 2 / High DW press isolation signals 32

Support Systems

-AC Electrical Distribution

-DC Electrical Distribution

-Leak Detection System CT, OW, AB, and FB Floor and Equipment Drain System

-Residual Heat Removal System

-Main Condenser

-Solid Radwaste Processing

-Process Sampling

-Service/Instrument Air System

-Fuel Building Ventilation

-Containment Ventilation/Drywell Purge

-Radwaste Building Ventilation 33

FD Train Manual Pushbuttons HOLD FILTER BACKWASH PRECOAT T ables Table l : Hold Pushbutton Actions and Effects Table :. Filter Pushbutton Actions and Effects Table 3:. Backwash Pushbutton Actions and Effects Table 4:: Pree oat Pushbutton Actions and Effects

Backwash Pushbutton Actions and Effects 1-1.1s.21 Initiating Event Action System Effects Press Backwash Backwash light comes on, PLC pushbu tton (PB-3) starts the process.

Backwash program sealed in.

058 closes FD inlet isolated from FC & SF systems.

068 opens Water begins to drain for FD vessel dome.

067 opens Service Air ad mitted to vessel dome 068 closes Vessel dome is pressurized.

062 closes, Hold Pump stops, 065 FD water & resin is fo rced out th ro ugh opens. main drain.

067 closes Serv ice Air is shut off.

065 closes Vessel drainage stops.

04 1, 063 & 066 open CY enters to fi ll FD & flush through overflow line.

069 opens Air enters fro m bottom of vessel to create froth ing action & dislodge resin from septa. (Air Scour) 069, 063, 066, & 04 1 close Vessel fill & scouring act ion stops.

067 opens Service Ai r pressurizes vessel dome.

065 opens FD vessel water and resi n is fo rced out through main drain.

067 closes Service Air to dome is shut off.

065 closes Vessel drainage stops.

PLC stops the process, Backwash light goes out, Shutdown light comes on.

35

Preco at Pu sh butt on Ac ti ons a nd Effe cts (. 1.1 5.2 (

l ni1 i:11 ing Evenl Acti on Sys tem Effec ts Press Precoat pushbutton (P B-4) PLC stans the process Shutdown light goes ou t, Backwash light comes on , and Precoat progra m is sealed in.

Backwash li ght goes out, Precoat light comes on , and Power Failure rel ay is reset (if necessary).

063, 066 and 04 1 o pen FD Vesse l fills with CY water.

PS-FC024 senses hi g h pressure 066 closes Vessel overflow stops.

in overnow lin e 066 opens Vessel overfl ow resum es 04 1, 063 , and 066 close FD Vessel fill stops Precoat Pump stans 064 and 070 open 063 opens Clean water from Precoat Tank is recircul ated through FD Vessel at low now rate.

Resi n Timer stans and is sealed-in 070 opens to high flo w setting Precoat recirculati on fl ow rate increases 053 open s 060 opens Slurry from Resin Tan k enters Precoat Pump suct ion th rough Resin Eductor Resi n Timer stan s and Res in Coating light comes on Resi n slurry pumped 10 FD Vessel where resin coats the FD sepia fo r 35 minutes 060 cl oses Resin slurry fl ow is shut ofTto Precoat Pump suction stream .

053 closes Resin Coating li ght goes out and Resin Timer resets 070 closes to low fl ow setti ng Precoa1 recircul ation fl ow rate decreases 062 opens and I-fold Pump stans Hold Pump supplies flow through FD Vessel 063 closes Precoat Pump supply to FD Vessel is shu1 ofT 064 & 070 close Backwash light comes on, Precoat light goes out, 058 FD inl et is lined up 10 FC or SF system opens, and Precoat Pump stops Backwash light goes out FD train is now in Hold mode and can be placed in service as needed . 36

TREQ 1648565-55 During shift in early September 2015 a leak was identified on the FC pool gate that separates the cask wash down pit from its adjacent pool. During initial investigation it was apparent that several operators were unaware of the capabilities or limitations of these pools and pits that are WEST of the 755' FB IFTS Fuel Transfer Pool. One knowledge deficiency in particular was that the fuel cask wash down area (pit) was not immediately recognized as NOT being a pool that would be capable of retaining fuel pool water if a seal failure were to occur. This information was either not covered or not retained by operators when the FC system review was performed. I do recall that there was some brief discussion about how the upcoming handling of casks may occur.

37

TREQ 1648565-55

/ GATE E STORAGE r GATE DSTORAGE GATE

+-D GATE GATE

-E C FUEt CA'S!<

S ORAGE POOL GATE C STORAGE SPENT FUEL STORAGE POOL GATE B STORAGE GATEA STORAGE L

RA: F POOL 38

CPS 3317.01 Task 331701.18 - Lower FC Surge Tank Leve*1 During System Operati_on Task 331701.30 - Pump Casing Vent After Maintenance for the Fuel Pool Cooling and Cleanup System CPS 3317.01 39

.OPEX Lesson Plan:

Attachment A- Fuel Pool Siphoning Events Attachment B - Reactor Cavity Overfilled during Floodup (Must-Know-OE) 40

Summary The purpose of the Fuel Pool Cooling and Cleanup (FC) System is to remove decay heat from the spent fuel assemblies, maintain pool water level, minimize fission product concentration in the water, and maintain pool clarity for fuel handling.

126 A HX FCPUMPA 004A FROM RHR RHR LC FCFILTER PUMP SUCTION 002 001 DEMINERALIZE B TO HX UPPER PCOLS 004 CASK P.:a SPENT TORAGE TRA.',;S."E."! FUEL POOL "°°'- POOL 41

.Diesel Genera tor/Diesel Fuel Oil -

Purpose

  • To provide an inde{Jendent, .Onsite source of Emergen cy Power during Loss of Off-site power and LOCA* to vital loads
  • Design Bases
  • Redundant - only need 2 of 3

~ Seismic

  • Enough fuel oil stored for 7 days at maximum DG load
  • Air starts- 5 consecutive starts without recharging air receivers
  • Start and load in 12 seconds .

Flow Paths

  • Fuel Oil Transfer and Storage

DAY TANK DIESEL GENERATOR STRAINER 55 PSIG FUEL OIL STORAGE TANK I_

Fig 17 FUEL OIL DRAIN TRANSFER PUMP n1cc,c1 l"'Ct..lCC, ft Tt'\C, C'I ICI t'\11 C>Tt'\C, ft t"'-C O TC, ft t..lC>C'CC, C>VC>TCIUI

INJECTOR INJECTOR FILTER FILTER INJECTOR ASSEMBLY 0--------

FUEL PRESSURE GAUGE FILTER ALARM (PANEL MOUNTED) SWITCH (50 PSI)

  • -----*-------- r i i i i' TO i DAY TANK i

i MANIFOLD i

'\I ASSEMBLY I FUEL PUMP i (ENGINE DRIV!=N) i FROM i DAY TANK i FUEL SUCTION i STRAINER i

i ii _ ........_ ........_______________________ _ FUEL PRIME PUMP Fig 18 DUPLEX FILTER

Fuel Oil Transfer Pumps

  • Located DG Bldg 712'
  • Takes suction on Fuel Oil Storage Tank
  • and discharges to Day Tank
  • Suction and Discharge pressure local indication
  • Auto start when DG starts and shuts down*

when DG does

Fuel Oil Day Tank

  • 737' DG Bldg
    • 1 hour1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br /> operation for max LOCA loads
  • Overflows back to storage tank
  • INOP DG for following levels
  • Div 1 & Div 2 <54%
  • Div 3 <35%
  • Low level alarm - local

Fuel Oil Storage Tanks

  • Stores and supplies of fuel oil to DG for 7 days during max LOCA conditions
  • Div 1 51,000 gallons (LCO limit is 43, 810)
  • Div 2 45,000 gallons (LCO limit is 38,572)
  • Div 3 29,500 gallons (LCO Limit is 25,286)
  • Level alarm local and indications in MCR

Fuel Oil Storage Tanks cont.

DC Priming Pump

  • Auto start on DG Start
  • Ensures sufficient fuel to injectors on DG Start
  • Auto stop when DG gets to 850 RPM (DIV 1 & 2)
  • DIV 3 runs continl.Jously
  • Local panel

Engine Driven Fuel on Pump

  • Driven by the engine accessory gear train
  • 4.5 gpm takes suction on day tank to injectors through filters
  • Supply and return header pressure near fuel oil duplex filter (local)

Fuel Oil Filters

  • Prevents clogging of injectors
  • One in service, other standby
  • Both can be in service with the selector lever in the mid-position

Starting Air

  • Starts and accelerat es the DG to achieve rated voltage, frequency and speed within 12 seconds of D_G start signal

275 PSIG 1DG16MC(G)

AIR COMP-RESSOR AIR MOTOR 1DG01CA (1DG02CA) AIR RECEIVER TANK s START SIGNAL 1DG640 CYL (1DG644) EN 1DG04TA 1DG16ML(N)

(1DG05TA) 1DG(

GOVERNOR BOOST AIR 1DG012D(H) MOTOR AIR MOTOR AIR DRYER 1DG21DA(B) 275 PSIG *I s START SIGNAL 1DG638 (1DG642) 1DG16MA(E) 1DG012C(G) 1DG16MB(F) 1DG012A{E)

GOVERNOR BOOST AIR MOTOR AIR AIR MOTOR RECEIVER 1DG008B(F) CYL TANK 1DG646B(F) OILER 1DG16MM(P) EN 1DG94TB s START SIGNAL 1DG639 AIR (1DG05TB) (1DG643) 1DG(

COMPRESSOR 1DG011A(C) 1DG01CB (1DG02CB) GOVERNOR BOOST 1DG16MD(H)

AIR.

Fig 18 1DG6.46D(H) .

1DG008D(H)

OILER MOTOR s START SIGNAL 1DG641 (1DG645)

GOVERNOR BOOST

250 PSIG 200 PSIG AIR COMPRESSOR AIR MOTOR 1DG03CA AIR RECEIVER TANK . s START SIGNAL AIR 1DG06TA MOTOR GOVERNOR BOOST 1DG012M 1DG012K CY E

1[

AIR DRYER 250 PSIG *I 1DG21DC 1DG012L AIR 200 PSIG MOTOR AIR MOTOR AIR 1DG008K OILER RECEIVER TANK s START SIGNAL-AIR 1DG06TB 1DG646K COMPRESSOR .

1DG011E GOVERNOR BOOST 1DG03CB Fig 19

DIV. I & II ENGINE AIR START MANIFOLD DIV. I & II ENGINE AIR START MOTOR Air Start Motors

  • Div 1 & 2 have three air start motors per engine
  • One of the motors on each engine is fed from the alternate air receiver
  • 6 motors engage and crank engine only three are required
  • Div 3 has 2 redundant pairs

Air Start Solenoids

  • Provide *the interface between the DG
  • starting control logic and the engine air starting system
  • Energized by 125 VDC
  • Manual override for a loss of DC
  • Air flow to air start motors through main air start valves from the receivers

In-Line Oilers

  • Installed in the air lines upstream of the air start motors
  • Release oil-air mist that lubricates the air start motors during engine cranking

Flow Path

~ 1:::== - - - - ----;i,~

MAIN LUBE ~

I ===----======,

Fig 20

, PISTON -

COOLING-I I

TO TURBO FILTER BYPASS RELIEF VALVE MAIN LUBE AND 125psi 4 o psi SETPOINT PISTON COOLING PUMPS30-40ps id LUBE OIL FILTER 75 SCAVENGING PSI PUMP TURBO

[]FILTER LUBE OIL COOLER J CIRCULATING Cl;CULATING tIll OIL PUMP OIL PUMP 480 VAC 125 voe IMMERSION V TO HEATER MAIN BEARING HEADER TURBO TURBO SOAK BACK ENGINE OIL PUMP PUMP WATER _ __

480 VAC 125 voe OVERFLOW STRAINERO STRAINER ENGINE SUMP STRAINER SUMP

Vent To Engine

. --1 Cooling Wate

-===-===

~ections Fig 8 Lube Oil Cooler l

. ~

Lube Oil Circulating Pump Auxiliary Turbocharger 1 Lube Oil Filter Oit From Engine Sump Piston Cooling Oil Main Lube Oil And Oil To Bearings Piston Cooling Oil Pumps

Lube Oil Pumps

  • Main Lube Oil Pump: to engine moving parts 157gpm for 12 cylinder, 185 gpm for 16 cylinder
  • Piston-cooling Pump: to piston carrier to cool underside of piston crown and ring belt
  • 66 gpm for 12 Cylinder and 92 gpm for 16 Cylinder

Oil Pumps

  • Scavenging Oil Pump: provides suction pressure for main and piston cooling pumps
  • Goes through filters, cooler and strainer
  • Local discharge pressure

Circulating Oil Pump

  • AC driven keeps engine warm and ready to start
  • DC backup pump
  • On-Off Sw\tch at local engine panel

Turbo "Soakback Oil Pump"

  • 3 gpm
  • ON-OFF local controls

Lube Oil Strainers/Filters

  • 3 strainer: one is scavenging oil and 2 main lube oil
  • Lube Oil Filter: 7 element full flow type with sight glass on the side

Lube Oil Cooler

  • Cooled by jacket water and heated by jacket water
  • Inlet and outlet temperatures monitored locally

MCR CONTROL SW. LOCA RSP START TRANSFER SW. RSP EMERGENCY MCR START r - - -- TRANS FER SW. - ~

SELECT SW. NORMAL MCR CONTROL SW.

CONTROL MCR AUTO START SELECT SW. ROOM DIESEL ROOM LOOP LOCAL ENGINE START SW.

START AUTO START CIRCUIT 86 LOCKOUT RELAY LOCAL ENGINE MAINTENANCE SW.

START

MCR CONTROL SW. LOCA RSP S1ART TRANSFER SW. RSP EMERGENCY MCR START ,--- - TRANSFER SW. - -

SELECT SW. NORMAL MCR

  • CONTROL CONTROL SW.

AUTO

+-' MCR START SELECT SW. ROOM C DIESEL ROOM 0

u LOOP en

+-'

LOCAL ENGINE START SW.

START L.

co

+-'

en AUTO START CIRCUIT 0

+-'

s 86 LOCKOUT RELAY

<( LOCAL ENGINE MAINTENANCE SW.

START

DG Trips

  • Engine Over crank (failure to start but will cause a lock out relay trip) .
  • High Water Jacket Temperature
  • Reverse Power
  • Loss of excitation
  • Overcurrent
  • Generator Ground Fault
  • Differential Overcurrent

DG Trips cont.

  • Engine Over crank (failure to start but will cause a lock out relay trip)
  • High Water Jacket Temperature
  • Reverse Power
  • Loss of excitation
  • Overcurrent
  • Generator Ground Fault
  • Differential Overcurrent

Add/Remove Lube Oil Res ond to DG Auto Start Manual Override of Air Start Solenoids

Summary

  • Trips
  • Auto Starts

- Engine Overspeed - Division I & 11

- Engine Over crank (failure

  • High Drywell Pressure to start but will cause a lock (1.68 psig) and/or out relay trip)
  • Low RPV Water Level 1

- Low Lube Oil Pressure (-145.5")

- High Water Jacket

  • Bus Undervoltage Temperature

- b. Division 111

- Reverse Power

  • High Drywell Pressure

- Loss of excitation (1.68 psig) and/or

- Overcurrent

  • Low RPV Water Level 2

- Generator Ground Fault (-45.5")

(Div 1 & 2)

  • Bus Undervoltage 81

- Differential Overcurrent

Purpose

  • Ventilation for the three DG rooms, day tank rooms, and the FOST rooms (to prevent accumulation of diesel fumes).
  • Normal alignment for VD:

- Oil Room Exhaust Fans for all 3 DGs running (draw from the day tank and FOST rooms)

- Makeup Fans running

- Supply fans off

Design Bases

  • Operate under normal and abnormal plant operating conditions
  • Air intake and exhaust openings are located a sufficient distance apart to preclude reintroduction of exhaust air into the room
  • Seismic
  • Vital power
  • Divisional separation
  • Limit room to 130degF

Flow Paths CPS 3403 . 01 2.1 VD contro l s the temperature in the DG rooms due to equipment considerations . It also mainta i ns su f ficient air f l ow to the day tank and o i l storage rooms to keep the rooms purged of potentia l ly combust i ble fumes .

2.2 Normal system conf i gurat i on is wi th :

DG Rm lA(B) [C] Vent Fans , 1VD01CA(B) [CJ in STANDBY .

DG Vent Oi l Room lA(B) [C J Exh Fans , 1VD02CA(B) [C] running .

DG Make - Up Fans , 1VD03CA(B) runn i ng .

2.3 When any o f the DGs start , the associated vent f an a l so starts in antic i pation of the increased a i r flow and cooling requ i rements .

~ U PFAINA OD1ES8L ODIESE G EN E RA OR ROO?, GE ERATOR ROOM OD1ES 8L 1C 1B G BN E RATOR ROO' 1A DIESEL ,GE - RATOR R0 0 1 1 HVAC AK UP SYSTE .

1VD 01Y A

DlESELGIEINERATOIR IROO 1A ( 1B,1C )

1V010Y A(B,C)

IOAY TANK ROOMI 1A (1B,1C)

EXHAUST FA IETL 1VD08Y A (B ,C)

DIESEL G 1 RAT0 R 1

OL TANKROOIM V TSYS 1A ( 1B,1C)

Increasing Cooling

/Purge Mode 3403.01, Section 8.3 NOTE

  • DG Rm 1A(B)[CJ Vent Fan, 1VD01CA(B)[CJ will trip at -

70°F room temperature when the DG is not running.

  • Supply Air Damper 1VDO 1YA(B)(C) will not open on fan start if outside air temperature is < 70°F
  • When in PURGE mode, the supply air damper and recirc damper do not modulate to maintain > 70°F
  • The respective Diesel Generator Day Tank Room DP is impacted by running the VD Vent Fan for that division (especially Division 3). Alarms and auto start of the FO Transfer Pump have occurred upon VD Vent Fan start (IR 910035).

Increasing Cooling

/PURGE Mode 3403.01, Section 8.3 (Cont.)

WARNING

  • The starting of the DG Room Vent Fan can cause injury to any personnel located in the DG Vent Room.
  • Observe proper safety precautions for entering a CO2 filled atmosphere.
  • DG Rm lA (B ) [ C J Vent Fa ,. 1VD0 1CA(B,) [C J ..

Increasing Cooling/PURGE Mode 3403.01, Section 8.3 (Cont.)

( oca)

IF desired fo r te perat re/PURGE co t r o l ,

THEN pace Di v 1(2) [3] rge Switch to URGE.

v 1 3 ] at entrance to *v 1 3 ] DG Roo, v a CB, 755' HVAC Mezza 1 i ne , Y- 129 . )

3. i e l c r eased coo l i ng/P GE mode l S no o . ger des i red ,

- ) ( oca ) p ace l V ( 2) [ 3 J rge Swi tch to NORMA .

) (MCR) Stop DG A (B) [ C ] Ven t Fan, VDOlCA( B) [ C ]

  • CO2 Initiation 3403.01, Section 8.8 NOTE On a CO2 initiation signal, following divisional fans trip and dampers shut:
  • DG Rm 1A(B )[C] Room Vent Fan, 1VDO 1CA(B )[C]
  • DG Vent Oil Room 1A(B)[C] Exh Fan, 1VD02CA(B)[C]
  • DG Make-Up Fan A(B), 1VD03CA(B)
  • Makeup Fan Discharge Damper, 1VD25YA(B)
  • Filter Isolation Damper, 1VD18Y
  • Back Draft Damper, 1VD27YA(B)[C]
  • Fire Dampers 1VD08YA(B)[C] & 1VD1 OYA(B)[C]

CAUTION Observe proper safety precautions for entering a CO2 filled atmosphere.

CO2 Initiation 3403.01, Section 8.8 (Cont.)

r ._. :

I

1. .h en th ~02 I niti ti sig l .1.

1 ) Purg* A (B ) [ J p r s ti *3.

L.. ) a e Ma t e a ce e a e t. e f

  • e ,

f , - t J-_e f

. e -

l e a "'

1 1 0 . .A

') lV O ..:fB 3 1 _. Q Y

  • 1
  • J10 ..:fA 1 lOYB 1 _.10 .:fC

) ~t rt V per s tin * .1.

OPEX Beaver Valley Unit 1 2015-11-10 1:57 PM #320530 Failure of DG CO2 System to Actuate During Surveillance Testing Abstract:

On 11/10/15 during the 18 month surveillance test of the Unit 1 number 1 Diesel Generator CO2 system, the valves for the CO2 system did not actuate when tested from a Manual discharge pushbutton. In the event of a fire CO2 fire suppression would reduce the potential for damage to safety-related equipment important to safe shutdown. The cause was a pilot valve mechanical plunger became stuck.

Since a compensatory firewatch was established this event had minimal impact on station operations.

93

Summary

  • Rooms ventilated?

~ The three DG rooms, day tank rooms, and the FOST rooms

  • Normal alignment:

Doil Room Exhaust Fans for all 3 DGs running (draw from the day tank and FOST rooms)

D Makeup Fans running 0Supply fans off

  • Review flowpaths:

~ Normal Standby Mode

~ Diesel Generator Operating Mode

~ Purge Mode 94

BC081r4_Controllers 4. State the purpose of a controller.

A controller is device that compares input signal with setpoint and generates output based on difference (error signal)

Five types of controllers:

1. Two position controller
2. Proportional controller
3. Proportional plus derivative
4. Proportional-plus-reset controller
5. Proportional-plus-reset-plus-rate controller 96

BC081r4_Controllers 5. Describe the theory of operation of the following types of controllers:

Two position Two-Position Controllers The device has two positions: on or off The opening and closing of final control element results in cycling characteristic of measured variable ON WATER FLOW OFF -

TIME .

97

BC081r4_Controllers 5. Describe the theory of operation of the following types of controllers:

Proportional controller FULCRUM

---WATER IN 41N.-- /J\~ 41N.

//\\VALVE QIN.--

--WATER FLOAT OUT CHAMBER 98

BC081r4_Controllers 5. Describe the theory of operation of the following types of controllers:

Proportional plus derivative The proportional plus derivative (PD) controller or rate controller results in a more rapid response and less offset than the pure proportional controller.

99

BC081r4_Controllers 5. Describe the theory of operation of the following types of controllers:

Proportional-plus-reset controller Offset Error:

The difference between setpoint and measured variable is called "error" This error signal maintains control valve at specific position in response to change in demand of system Proportional-plus-reset controllers automatically reset measured variable to setpoint, thus, offset error is eliminated 100

BC081r4_Controllers 5. Describe the theory of operation of the following types of controllers:

Proportional-plus-reset-plus-rate controller To overcome disadvantages of Pl controller, "rate section" may be added 101

Valve Characteristics The flow characteristic of control valve is relationship between flow rate through valve and percentage of valve travel 3:

a. To compare and discuss flow 0

...J u.

characteristics of valve , it is helpful to ~

plot curve as percentage of travel versus percentage of flow

b. Th._e three most common flow characteristics are
  • Linear
  • Quick Opening 0 100
  • Equal Percentage  % SPAN OF POSITIONER OUTPUT PRESSURE 102

Valve Positioner The primary function of valve positioner is to maintain control valve disk at position that is directly proportional to its controller output pressure A valve positioner can be used to reverse signal to valve and to overcome frictional forces within valve on high-pressure drop applications.

Valve positioners are usually mounted on side of diaphragm actuators and on top of piston and rotary actuators HIGH PRESSURE PNEUMATIC SUPPLY Because of large volume of pneumatics required to operate valve, valve positioner has independent, regulated, pneumatic supply. FAIL CLOSED (normal seated valve)

Use of valve positioner should be considered for systems where it is necessary to provide control of process with minimum overshoot and fastest possible recovery following disturbance 103

Valve Positioner cont.

In many cases, valve positioner improves performance of process control loop Studies have shown that use of valve positioners is clearly beneficial in slow processes and clearly detrimental in fast processes use of valve positioner should be considered for systems where it is necessary to provide control of process with minimum overshoot and fastest possible recovery following disturbance HIGH PRESSURE PNEUMATIC SUPPLY FAIL CLOSED (normal seated valve) 104

1 PA05J controller operations (02422997-82)

MOVABLE SETPOINT / MEASURED Request: Training be VARIABLE INDICATOR SCALE performed for E0-1 and EO-C populations on 1PA05J MEASURED VARIABLE/

controller operations. ERROR POINTER

=60 SETPOINT THUMBWHEEL Newer equipment operators -=-so do not have full understanding -- FIXED SETPOINT of how to operate Bailey/NUS HAIRLINE controllers at the 1PA05J OUTPUT POINTER OUTPUT panel in a transient condition. SIGNAL METER MANUAL

~~PUSHBUTTON (Increase Output)

MANUAL e e AUTOMATIC INDICATING INDICATING LIGHT LIGHT MANUAL AUTOMATIC BUTTON BUTTON 105

Purpose of ES/HD To improve overall plant thermodynamic efficiency To route condensed Extraction Steam and non-condensable gases to the Main Condenser Primary method to drain moisture from the Main Turbine Design Bases To raise condensate/feedwater temperature from approximately 100°F leaving the Main Condenser to approximately 430°F prior to entering the reactor vessel, in order to improve overall plant efficiency.

107

Flowpaths Extraction Steam (fig. 1)

One class of Forty Six 7 th Graders ate ten dozen donuts 1 4 6 7 8 1Q 12 (TUREINE EXTRXTICN ST.llGES)

' \ ,'

,, /

HP LP TURBINE TUREINES GENERATOR SSE LP TURB) 12

( "A" ONLY CB PUMP S RE CO MB SJAE For the mathematically inclined:

SPE 1 +4 +6 = 11 10 + 2 = 12 6 + 5 = 11 12 + 1 = 13 CD PUMP S 7 + 4 = 11 8 + 3 = 11 CO NDENSER 108

Flowpaths cont.

Extraction Steam Normal Operation (One Heater String Shown) (fig. 2)

DCI'RACTION STEAM SOURCES FROM HPTURB 4111 STAGE (AND lSTSTAGEDR.AlNS) .AO lESOBA HPHEATER 6A TO

.__- - ~ - - -- ~ CONDENSER FROM HPTURB

.AO EXHAUST TOMSR lESOlcSA LP HEATER SA FROM LP TURB lB .AO AO MO 7TH STAGE lESOl6A 1ES033A 1ES009A LP HEATER 4A TO

'1:....---1_...___ _ _ _ _ _ _ _ _ _..,. CONDENSER 109

Flowpaths cont.

Extraction Steam Startup / Abnormal Operation (One Heater String Shown) (fig. 3)

EXTRACTION STEAM SOURCES FROM HPTURB 4THSTAGE (AND 1ST STAGE DRAINS) AO lESOBA HPHEATER 6A TO 1----C> CONDENSER FROM HP TURB EXHAUST AO TOMSR lES016A LPHEATER 5A TO CONDENSER FROM LP TURB lB AO AO MO 7TH STAGE 1ES026A 1ES033A 1ES009A LPHEATER 4A TO t----------------------c:=-- coNDENSER 110

Flowpaths cont.

Heater Drains Normal Operation (One Heater String Shown) (fig. 4)

Con de nse r Con de nse r Con de nse r Con de nse r Con de nser Con de nse r 111

Flowpaths cont.

Emergency Drains (fig. s)

REH EATER DRA IN TANK I A


**-*****-***-.. ------i P....------;-,.--; :::,,<: 1-- ~ TO CONDENS~R

,-**-**-***-***-***- -**-**- **-***-***-***-***-**-~

II  !* TO  :

I CONDENSER !

I L.._ +-l LP HEATER IA

............... : TO CONDENSE R TO CONDENSER TO CO DE SER TO CON DENSER 112

Components Feedwater Heaters MAIN CO NDENSER EATER OPERATIN G EATER DRAIN VENT OOOLER START-UP VE T HEATER

- - - - - - - - - . START-UP VENT CONDENSATE -- HOT DRAINS DIIVIDER OUT PLATE IN I BAFFLE SUB-COOLED DRAINS DRAIINS ATERS 2 6 CONDENSATE.

OUT IN 113

Components cont.

Flash Tanks 2A/B ES cs---~ ...-...........

LP Heat 1A/B 114

Components cont.

Drain Coolers DRAINS IN CONDENSATE _ __._

OUT CONDENSATE IN DRAINS DRAINS IN OUT CONDENSATE OUT DIVIDER PLATE CONDENSATE DRAINS IN OUT 115

Components cont.

Extraction Steam Isolation Valves FROM HPTURB 4TII 'STAGE

( AND lST 'SI'AGE DRAIN S) AO HPHEA'IER 6A 10 I - -...... CONDENSER 116

Components cont.

Extraction Steam Check Valves FROM LP TURB IB 101H STAGE FROM LP TURB IB 101HSTAGE TO CONDENSER SHAFT 0 CYLINDER PISTON ROD SPRING PULL DOWN BOLT 117

Components cont.

Heater and Drain Cooler Normal Drain Valves Normal Drain Valves Emergency Drain Valves Fail CLOSED on loss of air or power Fail OPEN on loss of air or power Auto CLOSE on high Auto OPEN on level in downstream high level in heater associated heater 118

Components cont.

Heater and Drain Cooler Emergency Drain Valves Normal Drain Valves Emergency Drain Valves Fail CLOSED on loss of air or power Fail OPEN on loss of air or power Auto CLOSE on high Auto OPEN on level in downstream high level in heater associated heater 119

Automatic Functio ns/ Interlocks

  • High Heater Level
  • High-High Heater Level

Evaluate Parameters'

1. Low heater level on system performance
2. Any heater reaching it's high level setpoint
3. High heater level on system performance
4. Any heater reaching it's high-high level setpoint 121

Evaluate Parameters cont.

5. Heater string isolation valve closure
6. Loss of control power
7. Effect on other heaters when heaters are removed from service/ returned to service 122

8.3.1 Feedwater Heater Abnormal Level CAUTION <<CM-7>>

A Low level in the heater may cause level to be too near the bottom of the "snorkel" which will 310201.16 introduce a possible steam path into the drain cooler which would cause increased vibration and would lead to tube damage. See Appendix F: Feedwater Heater Distance To Snorkel.

Time spent with a low heater level must be minimized to reduce the potential for heater tube damage.

Respond to. Highfeedwater heater levels cause extraction steam valves to the respective heater to close. If this occurs, refer to CPS 4005. 01, Loss ofFeedwater Heating while continuing in this procedure.

Feedwater NOTE Heater See Appendix B, HEATER VALVE LISTfor valve numbers associated with each heater vessel.

Emergency drain valve controller output is" 100%for valve fully closed.

Abnormal Level Normal drain valve controller output [s 0%for valve fully closed.

1. IF Feedwater Heater Abnormal Level is result of a system malfunction or FW heaters are not operating properly, THEN
1) Refer to CPS 4005.01, Loss Of Feedwater Heating for possible entry*conditions.
2) As necessary to help determine heater level high or low, use Appendix G, Feedwater Heater Level Diagnostics.
3) Determine which drain control is malfunctioning, and if necessary, take manual control of the valve.
4) If normal drain valve control is malfunctioning, it will be necessary to reduce the emergency drain setpoint in order to maintain relatively normal heater level.

In this case, normal drains should be positioned in manual to maintain as little flow as practical through the emergency drains.

5) If any heater controls are left in manual, the controls should be checked frequently due to the possibilities of controllers drifting in manual and due to changing demands that occur with123 small load changes.

310201.16 8.3.1 Feedwater Heater Abnormal Level (cont'd)

Respond to 2. IF Feedwater Heater Abnormal Level is result of a plant manipulation 9r transient Feedwater THEN (i.e., bypass valve operation, removal/

restoration of FW Htrs, etc.) , <<CM-6>>

Heater After stabilization of the feedwater heaters, verify proper operation of the feedwater heaters:

1) Normal level being maintained. (P680/1PA05J).

Abnormal Level 2) Normal and Emergency Drain Controllers operating properly.

cont. 3) 4)

ES isolation valves positioned correctly.

FW heater bypass valves positioned correctly.

5) BOP-5 video services parameters indicate normal values.
6) Feedwater temperatures are normal.

NOTE JCB003A(B) and JCB005A(B) isolate (close) on Flashtank high level.

If condensate flow is attempted to be restored with Flash tank high level sensed, the heater isolation valves (JCB003A(B) & 5A(B)) will stroke open then immediately closed.

124

CAUTION Section 8.2.3.1 shall be reviewed prior to proceeding due to changes infeedwater heating.

310201.19 8. 3. 4 Preparing Feedwater Heater Level Control For Maintenance Or Trouble-Shooting Of A Normal Drain Valve Malfunction Preparing 1. At panel 1PA05J, verify level indicating cont.roller for the emergency level control valve is in AUTO, and Feedwater Heater controlling at a reduced setpoint as described in 8.3.1.1.3.*

Level Control For 2.

3.

Verify/place the normal drain*controller in MANUAL.

Slowly close the normal drain valve using the closed Maintenance Or push button on the level indicating controller while observing that the emergency level controller responds to maintain heater level.

Trouble-Shooting 4. IF THEN Necessary due to the malfunction, Of A Normal Drain 1) Isolate the malfunctioning drain valve.

(refer to Appendix B Table 1 for list of normal drain isolation valves)

Valve Malfunction 2) Ensure the emergency level controller is maintaining heater level as desired on emergency level indicating controller.

5.* WHEN Trouble-shooting/maintenance is complete, THEN Ret1.hn normal drain regulator to service by performing the following as appropriate:

1) Appropriate portion of CPS 3102.01V002, Heater Drains Valve Lineup completed (if needed).
2) Appropriate portion of CPS 3102.01V004, Heater Drain Instrument Valve Lineup completed (if needed).
3) Open the heater normal drain valve until the emergency drain automatically closes, and place the normal drain valve in automatic.
4) Restore the heater emergency drain controller setpoint to its nominal value.

125

Radwaste l

  • All solid RW processing tanks contain a "plumb-bob" type level measuring.
  • Operated from the Quantum Master Control cabinet
  • One type of plumb-bob is used for decant water level and another type for sludge level.
  • Each plumb-bob has a separate operating mechanism; therefore there are two separate mechanisms o,n top of each sludge tank.
  • Concentrate Waste Tanks are the e;xcepfion; there is only one mechanism to measure total level in these tanks.

(Concentrated Waste Lesson Plan, LP85492) "\

127

e.

. ~

~ ,. t' l:i:I

  • All solid RW processing tanks contain a "plumb-bob" type level measuring.
  • Operated from the Quantum Master Control cabinet
  • One type of plumb-bob is used for decant water level and -

another type for sludge level.

  • Each plumb-bob has a separate operating mechanism; therefore there are two separate mechanisms on top of .

each sludge tank.

  • Concentrate Waste Tanks are the exception; there is only one mechanism to measure total level in these tanks.

(Concentrated Waste Le~son Plan, LP85492) 128

Open LP and review Figures 11~11 Course/Program: ' ILT/NLO/LORT Module/LP ID: N-CL-OPS-268016

Title:

" SOLID RADWASTE SLUDGE Course Code: N-CL-OPS-268016 COLLECTION/DISPOSAL SYSTEMS Author; Russ Werman Revision/Date: 01 I 08102112 Prerequisites: Revision By: M. Rodin Est. 'Teach Time: 3.0 hours0 days <br />0 hours <br />0 weeks <br />0 months <br /> Qualified Nuclear Eniineer NIA NIA Review (If applicable): - Date:

Trainimz Suoervisiori Review: W. D. Kiser ISi . Date: 08109/12 ProJ!.ram Owner Aooroval: Rick Bair ISi Date: 08/15112 r**--------- --**r*-*--*-**---. --- TABLEOF*CONTENTS _____ ------*T Pg.#--:

I. INTRODUCTION ............................................. , .................................................................................................................. 1 A TOPIC lmRODUCTION .. ..................................... . . ............. 1 B. OVERVIEW OF TRAINING SESSION ............. . .. ..................... 2 C. EVALUATION *..*.*....*..*..*..*.............*..*.............*... ...2 D. MANAGEMENT E.XPECTATIONS ......*.....*............. .......... 3 II. SYSTEM PURPOSE/DESIGN BASIS ............................................................................- .................................................. 4 A

B.

SY~i'!Thl PURPOSE .......................................... .

DESIGN BASIS ................................................... .

................................................. 4 Ill. SYSTEM FLOWPATH(S) .............................................................................................................................................. 5 A. SYSTEM OVERVIEW ....................................................................................................................................................... 5 B. WASTE SLUOOE TANK INPUTS................... ............................................................. ........ 5 C. REt\CTOR WATER CLEANUP (RT) SYSTEM BACKWASH RECEIVING TANK............. ............................ ............. 6 D. DECANT................................................................... .......................................................... .. ........ 6 E. BOTIO~I STIR. ................................................... . ......................................................................................... . .... 7 F. MOBILE SOLIDIFICATION ..................................................................................................................................................... 7 IV. COMPONENTS_ ............................................................................................................................................................. 8 A. PIIASE SEPARATOR SLUDGE TANKS. .. ................................................................................................... 8

8. FUEL POOL FILTERIDEMINERALIZER SLUDGE TANKS .. .................................... ...................................................... 8 C. WASTE SLUDGE TANKS....................................................................................... ..... 9 D. BACKWASIIRECEIVINGTANK.................................. .................................... .................................................... .. ....... 9 E. SY~'Tf~I PUMPS ................................................................................................................................................................... 10 F. POWER SUPPLIES............................................... ............................................ .. ..................................... 11 V. INTERLOCKS ..- ........................................................................................................... _.................................................... 12

© Copyright 2007 by fa:clon Nuclear, AH Ri(!hts Reserved. Pennission for reproduction and use is rcscn*cd for Exelon Nuclear.

(Any other use or reproduction is c:,;prcssly prohibited without the express permission of Exelon Nuclear.)

129

Attach ment A RW Basement Flooding From Stuck Open Condensate Filter Demin Vent Valve Cmirse/l'rogrnm: ILT/NLO/LORT *Module/LP JD:* N-CL-OPS-268016

Title:

c,SOUDRADWASTESLUDGE CourseCudc: . N-CL-OPS-268016 COLLECTION/DISPOSAL SYSTEMS Author: Russ Wcm1un Revision/Date: 01 / OR/02/12

  • Pri.'11:quisitcs: Rtwision B)~ M. Rodin
  • Est. Tcach Time: 3.0 hours0 days <br />0 hours <br />0 weeks <br />0 months <br /> QUulified Nucle:irEnginccr IN/A ,\NIA Review(Irannlico.ble): Date:I Trdinin 'Su ervision Review:* 'I W. D. Kiser /S/ Date: I OR/09/12 l;ro ram Owner Arinmval: I Rick Bair /S/ Date: I OR/15/12 r . . . .-------**1 **----*-** TABLEOFCONTEl\'TS ---------*11*g.#*-1 I. LYTRODUCTIOX.---**-----*-------------*-*----*-*-- -*-**--***-***********-* 1

,C

"*c.

D.

II. 1YSTE..'I PURPOSFJIJF.<;IGN IIASIS .... - ....- - - - * * - * * * * ........................... ----***---******-********-*****---* ,I A. SYSTEMl'URPOsE................................ ********---***-............... ,1 H. DESIGNflASIS ..... , ... -... .. .............................................................. - ............................................................... ,1 III. .!.'\'STEI\.IFLO\\'l',\Tll{S)..................... ................................................................................

.c. ~
:~*,;v;f~i R~o;  ::~ii ~;;;;:;;;;~::;~:;;;:;:i;~::::::::::::::::::::::=::::::::::::l

~

F. ~=-}::;;;;;~~;;;=::::::=.=.=.: ::::-:: ===--==::::::::::::::::::::::::.:::::::::::=;

,j;,";,;;*

IV CO\fPO'\'EI\IS-*-***--*----***-*--***-****--***----*--*---*-----*-*..***-********-*--*---------* H

  • J II.

C.

D.

E.

I'.

V. INTERLOCKS Cl Copyright 2007 by Exi:lon Nu,;kar, ,\1111.ight* Reserved. Fmnission for rq,mduction and use i* reserved for Exelon Nuckar,

{Anyo1hcruscnrn.ymductionisc:1pn:~.tvpruhibited"i!hnutthecxpn:sspcrmii,.,ionoffac]nnNuc],:ar.J 130

Phase Separators - 3909.02 D iscussion 1

The Phase S~parators collect waste sludge from the Reactor

. ~'Jater Clean Up Fi 1 ter Demineraliz er Backwash Receiving Tank.. After a sufficient volume of slu,dge has- been accumulated , tank contents are decanted, recirculated and transferred to a Vendor for processing. Once tank contents have b*een transferred , the tank an*d associated components are flushed to remove sludge residue. Tank recirculatio n is normally performed manually. Flushing 0£ the tank ~nd associated components is also performed manually ..

Operation of the Phase Separator Sludge System to transfer sludge for processing will be a coordinated evolution bet,ueen Operations and Vendor.

131

Phase Separator Lvl Reading I BlflBENCE BBi I CPS 3909.02 8.6 Level Readings using the Console Quantum Master Control CAUTION If OLIX-fiVX511~ Console Quantun11vfaster Control, is activated 11.,hile the tank is in the recirculation n1ode or receiving 1vaste, the plu,nb-bob level sensor unit could be daniaged 8.6.1 Verify no anticipated waste inputs for the duration of the level r~ading e~olution.

8.6.2 Ensure tank is not in the Recirculation mode.

'i i

132

Phase Separator Lvl Reading (Cont.)

8.6.3 Perform the following at OLIX-WX511, .console Quantum Master Control.

1. Depress.the F button until -display reads READ CHANNEL.

NOTE It ,nay take up to eight hours ofsettle tbne for the 1nost accurate sludge level readings.

2. *select applicable channel number from Table 1.

Table 1 Channel.No . Description 13 1WX03T Liquid Level 14 1WX03T Sludge Level 8 2WX03T Liquid Level 9 2WX03T Sludge Level J

Phase Separator Lvl Readingl  !

(Cont.)

NOTE Level reading is a one-tin1e reading, not a continuous input t;pe. Plunib Bob is still retracting vv*hen a reading appears on the display,* therefore, 40 not atte1npt to read any other channels

  • until the display sho1-vs "Ready and Tinie n. The conversion of level readings to indicate other than in feet can be perfonned.
3. Depress the E button.
4. To get the Console Quantum Master Control level readout to indicate other.than in feet, perform the following:
1. After performing a normal input sequence and while the readout is still indicating a level in feet, repeat.the_ F/_CHANNEL No./ E sequence two to four more times as desired.
2. A second sequence gives ALARM OF CHANNEL# (alarms are not actually hooked up so whether the readout says yes or no the answer is no)*.
3. A third sequence gives MATERIAL% OF CHANNEL#.

Lvl Reading (Cont.)

NOTE If the tank had been in recirculation and it is desired to take a sludge reading, it nuiy take up to eight hours for the sludge to settle. Th.erefore any readings before eight hours could be inaccurate.

4. A fourth sequence gives MATERIAL HEIGHT OF CHANNEL

=ff= (feet-again) . ,

5. A fifth sequence gives QUANTITY OF CHANNEL#

(gallons/cu. ft.).

No. OF SEQUENCE READOUT 1 Feet 2 Alarm I

3 Material 96 I

I J

4 Feet L 5 Gallons/ Cu. Ft.

I

,I I! 8. 21 Resetting a Locked Up Quantum Master Controller CPS 3909.02 NOTE A sche1naticfor the Quantuni .11daster Controller is located in K-WX-FOJ0-001 Bulletin 503.

There is only one fi1se inside the Quantun1 Master Controller cabinet.

8.21.1 Obtain SMngt authorization to reset the locked up Quantum.

Master Controller.

8.21.2 *open the Quantum Master Controller cabinet on OPL08J.

8.21.3 Using the proper electrical safety precautions per SA-AA-1?9, remove the unlabeled 5 amp fuse located inside the top center of the Quantum Master Controller cabinet.

8.21.4 Re-install the 5 amp fuse removed in the previous step, 8.21.3.

':8.21.5 L_

Close the door to the Quantum Master Controller.

136

Actions for quantum master controllers are the same for.:

Task 390903.02 - Waste Sludge Tanks level readings Task 390904.03 - Concentrated Waste Tanks l~vel readings

  • Also secure the applicable tank agitator
  • Task 390905.02 - FP/FD Sludge Tanks level readings 137

Purpose of Spent Resin Sys

  • To receive expended resi,n -slurry from the Condensate Polishers, the Radwaste Demineralizers, and charcoal from the Radwaste Demineralizers.

138

OWX04T Ill Get Liquid Depth Decant Line Last Sludge MeasureMent

Get Sludge Depth 1r<<-1~11a~=1*1 I

l! D-5 .38 Feet I!

LIQUID & SLUDGE MEASUREMENTS CANNOT 139 Home BE TAKEN SIMULTANEUOSLY

140 Spent Resin Tank-level readings Task 390901.02 - Resetting a Locked Up Quantum Master Controller WX Level Control PLC Section 8.18 CAUTION To prevent possible darnage to OLIX-FVX513, PVX Level Control PLC, 1.vait 10 seconds after renloving po1ver before applying po1ver again.

8.18.1 Obtain Shift Management authorization to reset *1ocked up 0LIX-WX513, WX Level Control PLC.

8.18.2 Open the back panel door on OPLOBJ to obtain access to the back side of OLIX-WX513, WX Level c*ontrol PLC.

8.18.3 Use the proper electrical safety precautions per SA-AA-12 9, Electrical Safety, for the folln-;;11,ring steps.

8.18.4 Locate the green 3-position power terminal block connector located o~ the back side of OLIX-WX513, WX Level Control PLC, in ttie lower left hand corner on the controller.

141

Spent Resin Tank-level readings Continued ...

8.18.5 Remove the green 3-position power terminal block connector by pulling down on the connector until it is removed from the controller.

8.18.6 Wait a minimum of 10 seconds before proceeding.

8.18.7 Install.the green 3-position power terminal block connector by pushing up on the connector until it is seated in the controller.

8.18.8 OLIX-WX513, WX Level Control PLC, will now go through a power on initialization sequence and then display the Home Screen.

142

Improper Loading of Resin IR 02666117

  • On 5/6/16 as identified in IR 2666117, resin was,improperly loaded ilito WE demin "C" per 3906.01. 1*5 barrels of anion and 5 barrels of cation were loaded. The .

proper amount of resin is 13 barrels of anion and 5 barrels of cation (per section 7.1) 143

  • Improper Anion Underlay Resin Load (CP 'E')

IR 02673997 on 5/18/16 Required Load Loaded

  • Anion underlay -
  • Anion underlay loa*ded

- 20 barrels A-284-LS - 4 barrels A-284C (20cf)

(1 OOcf). and 16 barrels A-284-LS

  • Mixed bed portion * (80cf)

- 11 barrels cation C-471

  • Mixed bed portion loaded.

(55cf) and 8 barrels anion - 11 barrels cation C-471 A-284C (55cf)

- 4 barrels anion A-284C

- 4 barrels A-284-LS 144

WASTE DEMINERALIZER Figure 2 WATER INLET UPPER

/ DISTRIBUTOR REGENERANT DISTRIBUTOR INTERFACE COLLECTOR V!lffllll!ll#llll!l#/1&$ff/,l@#I/Effl1 INTERMIXED CATION W!lll!lllliWll!#f§l$t1f'm11!11,f/JJ1 UNDERDRAIN AND ANION RESIN ASSEMBLY FALSE BOTTOM 145 WATER OUTLET

-~

ischarge I I

  • Large volumes of water will require* processing and dispositioning to support station shutdown and decommissioning of statipn systems.
  • During review of decommissioning activities for Clinton Power Station, it has been identified that returning ORIXPR040, Liquid Radwaste Discharge monitor to, service to support potential liquid discharges from the station may be warranted.
  • 9911.50 - Liquid Radioactive Discharge Surveillance

.-.............. . . . _. . -..1--*------

_.., I oaiau._, doq .. _..... CLl,U ca:., -

"'"*~*- --*11:!":Ullll

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Summary

  • Tank Level Readings
  • Importance of proper resin loads
  • Liquid RW discharge 147

Lesson

Title:

2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL} Exelon Generation Lesson ID: N-CL-EOC-1701 Objectives Using normally available references, unless otherwise stated, and with 100°/o accuracy, in accordance with course reference materials and procedures, the trainee shall:

Objective Description ~ Slide(s) 233000.1.1 - STATE the purposes of the Fuel Pool Cooling & Cleanup System 20-22 including applicable design bases.

233000.1.2 - Describe the major flow paths for the following modes of the FC 23-29 system

.1 Normal _Flow path

.2 RX vessel pool draindown

.3 RX vessel pool fill

.4 FC assist

.5 Alt Suppression pool cooling 31 233000.1.6 - Given a Fuel Pool Cooling& Cleanup System Annunciator, DESCRIBE: 32

b. Any automatic actions 233000.1.7 - Given the Fuel Pool Cooling & Cleanup system, DESCRIBE the 33-36 systems supporting and the nature of the support.

233000.1.15 - Given Fuel Pool Cooling & Cleanup System initial conditions, PREDICT how the system and/or piant parameters will respond to the manipulation of the following controls_.

.2 Fuel Pool Cooling & Cleanup system Filter/Demin controls for Hold, Filter, Backwash and Precoat

Lesson

Title:

2017 Cycle 1 Training {DG-DO, ES~HD, FC, RW, VD, TREQs, Mods & LL} Exelon Generation Lesson ID: N-CL-EOC-1701 Objectives Using the approved procedure, DISCUSS:

~ Slide(s)

Task 331701.18 - Lower FC Surge Tank Level During System Operation 39 Task 331701.30 - Pump Casing Vent After Maintenance for the Fuel Pool Cooling 39 and Cleanup System

(

Lesson

Title:

201TCycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Exelon Generation Lesson ID: N-CL-EOC-1701 Objectives Using normally available references, unless otherwise stated, and with 100% accuracy, in accordance with course reference materials and procedures, the trainee shall:

Objective Description ~ Slide(s) 264000.1.1 - STATE the purpose(s) of the DG/DO System including applicable 43-44 design bases.

264000.1.2 - Describe the major flow paths for the following modes of the DG/DO 45-4 7, 52-66 system

.1 Lube Oil Sys

.2 Fuel Oil Sys

.3 Air Start Sys 264000.1.5 - Discuss the DG/DO system automatic functions/interlocks including 48-51 purpose, signals, set points, sensing points, when*bypassed, how/when they are .

.6 Fuel Oil Storage Tank

.7 Fuel Oil Day Tank

.8 Fuel-Oil Transfer Pump 264000.1.7 - Given the DG/DO system, DESCRIBE the systems supporting and 74-75 the nature of the support .

.1 DG Auto Starts

Lesson

Title:

2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Exelon Generation Lesson ID: N-CL-EOC-1701 Objectives Using normally available references, unless otherwise stated, and with 100% accuracy, in accordance with course reference materials and procedures, the trainee shall:

Objective Description ~ Slide(s) 264000.1.11 - EVALUATE given key DG/DO System parameters, if needed 76-77 DETERMINE a course of action to correct or mitigate the following

_abnormal condition(s): .

. 1 High Crankcase Pressure

.2 Overspeed

.3 Overcrank

.4 Low Oil Pressure

.5 High Water Temperature

.6 Reverse Power

.7 Loss of Excitation

.s* Overcurrent

.9 Generator Ground Fault

.10 Differential Current

Lesson

Title:

2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Exelon Generation Lesson ID: N-CL-EOC-1701 Objectives Using the approved procedure, DISCUSS:

Task Description ~ Slide(s)

Task 350601.17 - Diesel Engine Lube Oil Addition or Removal 78 Task 350601.27 - Respond to DG 1A(18)[1 CJ Auto Start 79 Task 350601.34D - Alternate Diesel Generator Start - Manual Override of Air 80 Start Solenoids

Lesson

Title:

2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Exelon Generation Lesson ID: N-CL-EOC-1701 Objectives Using normally available references, unless otherwise stated, and with 100% accuracy, in accordance with course reference materials and procedures, (he trainee shall:

Objective Description ~ Slide(s) 233000.1.1 - STATE the purpose(s) of the DG ROOMS .HVAC System including 83-84 applicable design bases.

233000.1.2 - Describe the major flow paths for the following modes of the DG 85-87 ROOMS HVAC system operation .

. 1_ Normal Standby Mode

.2 Diesel Generator Operating Mode

.3 Purge Mode

Lesson

Title:

2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Exelon Generation Lesson ID: N-CL-EOC-1701 Objectives Using the approved procedure, DISCUSS:

Task Description ~ Slide(s)

Task 340301.03 - Increased Cooling/PURGE Mode of the VD System 88-90 Task 340301.08 - Respond to a CO2 Initiation with respect to the VD System 91-92

Lesson

Title:

2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Exelon Generation Lessor:, ID: N-CL-EOC-1701 Objectives Upon completion of this chapter, the student will be able to perform the following objectives at a minimum proficiency level of 80%, unless otherwise stated, on an oral or written exam:

Objective Description ~ Slide(s)

BC081r4_Controllers 4. State the purpose of a controller. 96 BC081r4_Controllers 5. Describe the theory of operation of the following types of controllers:-

97-101 *

a. Two position *-
b. Proportional
c. Proportional-plus-reset (Pl)
d. Proportional-plus-reset-plus-rate BC081r4_Controllers 7. Describe the following characteristics of a flow control valve: 102
a. Linear
b. Quick opening
c. Equal percentage BC081r4_Controllers 9. State the function and describe the characteristics of valve *positioners. 103-104 Treq 02422997-82 Discuss the operation of Bailey/NUS controllers at 1PAOSJ. 105

Lesson

Title:

2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, M0ds & LL) Exelon Generation Lesson ID: N-CL-EOC-1701 Objectives Upon completion of this chapter, the student will be able to perform the following objectives at a minimum proficiency level of 80%, unless otherwise stated, on an oral or written exam:

Objective Description ~ Slide(s) 239003.1.1 STATE the purpose(s) of the EXTRACTION STEAM, HEATER VENTS & DRAINS System including 107 applicable design bases.

239003.1.2 DESCRIBE the major flowpaths for the following modes of the EXTRACTION STEAM, HEATER VENTS & DRAINS System operation .

108-113

.1 Extraction Steam System while operating in the normal mode

.2 Extraction Steam System while operating in a specified abnormal mode

.3 Feedwater Heating Drain System while operating in the normal mode

.4 Feedwater Heating Drain System while op~rating in a specified abnormal mode 239003.1.3 DESCRIBE the function, operation, interlocks, trips, physical location, and power supplies of the following EXTRACTION STEAM, HEATER VENTS & DRAINS System components . 114-119

.1 Feedwater Heaters

.2 Flash Tanks

.3 Drain Coolers

.4 Extraction Steam Isolation Valves

.5 Extraction Steam Check Valves

.6 Heater and Drain Cooler Normal Drain Valves

.7 Heater and Drain Cooler Emergency Drain Valves

Lesson

Title:

2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Exelon Generation Lesson ID: N-CL-EOC-1701 Objectives Upon completion of this chapter, the student will be able to perform the following objectives at a minimum proficiency level of 80%, unless otherwise stated, on an oral or written exam:

Objective Description ~ Slide(s}

239003.1.5 Discuss the EXTRACTION STEAM, HEATER VENTS & DRAINS system automatic functions/interlocks including purpose, signals, set points, sensing points, when bypassed, how/when 120 they are.

239003.1.11 EVALUATE given key EXTRACTION STEAM, HEATER VENTS & DRAINS System parameters, if needed DETERMINE a course of action to correct or mitigate the following abnormal condition(s): 121-122

.1 Low heater level on system performance

.2 Any heater reaching it's high level setpoint

.3 Hig.h heater level on system performance

.4 Any heater reaching it's high-high level setpoint

.5 Heater string isolation valve closure

.6 Loss of control power

.7 Effect on other heaters when heaters are removed from service/ returned to service Task 310201.16 Respond to Feedwater Heater Abnormal Level 123-124 Task 310201.19 Preparing Feedwater Heater Level Control For Maintenance Or Trouble-Shooting Of A Normal Drain Valve Malfunction 125

Lesson

Title:

2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Exelon Generation Lesson ID: N-CL-EOC-1701 Objectives Using normally available re_ferences, unless otherwise stated, and with 100% accuracy, in accordance with course reference materials and pro~edures, the trainee shall:

Objective Description [ Slide(s) 268013.1.1- STA TE the purposes of Spent Resin System 138 268016.1.4- STATE the physical location and function of the following SOLID 127-130 RADWASTE SLUDGE COLLECTION/DISPOSAL system controls, indicators, and/or sensors .

.9 Quantum Master Control Console

.10 Tank Level Instrumentation 145 268009.1.10- EXPLAIN the reasons for given RADWASATE DEMINERALIZERS System operating limits and precautions

.1 Reason for maintaining Resin Outlet Valve gagged shut during normal operations:

  • .2 Method of performing a Resin/Charcoal load .

. .3 Method of performing a Resin unload .

.5 Loading charcoal prior to loading resin.

/

Lesson

Title:

2017 Cycle 1 Training (DG-DO, ES-HD, FC, RW, VD, TREQs, Mods & LL) Exelon Generation Lesson ID: N-CL-EOC-1701 Objectives Using the approved procedure, DISCUSS:

~ Slide(s]

Task 390901.02 - Spent Resin Tank-level readings, 17 Resetting a Locked Up 141-142 Quantum Master Controller Task 390902.06 - Phase Separators Level Readings 131-137 Task 390903.02 - Waste Sludge Tanks level readings 137 Task 390904.03 - Concentrated Waste Tanks level readings 137 Task 390905.02 - FP/FD Sludge Tanks level readings 137 TREQ 02623308 Liquid RW Discharge Surveillance 146 TREQ 02623308 Resin Loading activities 143-144 TREQ 02623308 WX Tank Level Mod 139-141

Questions 160

Feedback Feedback is essential for program health LASER entries provide anecdotal measures of effectiveness Training Observations are accessed from the Exelon Intranet

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atea11 swa11tto >> Engineering 'Nark Station

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>> POMS i i >> MSDS East . I~

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>> Enterprise Maintenance Rule- * , Gli

>> *System IQ

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>> SRM-MacgloMaosgemsal ~ - : *

>> Trainino Observations

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>> Training Requests

>> LTA-Manager 1ders say they llave * "'* I >>*IQ Review vith tile company's  !. i >> KT&R udgetfor, In the ... I Le.:_::_-:.::~*-***-*.---

161