SBK-L-05145, Inservice Inspection Examination Report

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Inservice Inspection Examination Report
ML052210543
Person / Time
Site: Seabrook NextEra Energy icon.png
Issue date: 07/29/2005
From: St.Pierre G
Florida Power & Light Energy Seabrook
To:
Document Control Desk, Office of Nuclear Reactor Regulation
References
SBK-L-05145
Download: ML052210543 (12)


Text

FPL Energy Seabrook Station FPL Energy P.O. Box 300 Seabrook, NH 03874 Seabrook Station (603) 773-7000

'JUL 2 9 2005 Docket No. 50-443 SBK-L-051 45 United States Nuclear Regulatory Commission Attn.: Document Control Desk Washington, D.C. 20555-0001 Seabrook Station Inservice Inspection Examination Report Enclosed is the FPL Energy Seabrook, LLC Inservice Inspection Examination Report for inspections conducted prior to and during the tenth refueling outage that concluded on May 3, 2005. The enclosed report is submitted pursuant to the requirements of paragraph IWA-6240 of the 1995 Edition (including the 1996 addenda) of Section XI of the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code. Additionally, a copy of this.

letter and the enclosed report are being submitted to the State of New Hampshire.

Should you have any questions regarding this information, please contact Mr. Michael Ossing, Engineering Support Manager, at (603) 773-7512.

Very truly yours, FPL Energy Seabrook, LLC

/ sgee F.St. Pierre X 6Ste Vice President o'Cq an FPL Group company

United States Nuclear Regulatory Commission SBK-L-05145/Page 2 cc: S. J. Collins, NRC Region I Administrator V. Nerses, NRC Project Manager, Project Directorate I-2 G.T. Dentel, NRC Senior Resident Inspector Wayne Brigham, Boiler Inspector New Hampshire Department of Labor Inspection Division PO Box 2076 Concord, NH 03302-2076

Enclosure to SBK-L-05145 FORM OAR-1 OWNER'S ACTIVITY REPORT Report Number: ISI-SBK-2005 Owner: FPL Energy Seabrook, LLC P.O. Box 14000 700 Universe Boulevard Juno Beach, FL 33408-0420 Plant: FPL Energy Seabrook P.O. Box 300 _

Seabrook, NH 03874 Unit No. I Commercial service date August 19,1990 Refueling outage no. ORIO (ifrapplicable)

Current Ir spection Interval 2 d Interval (I , 2",. 3, 4%. other)

Currert inspection period 2"d Period (IN.2". 3")

Edition and Addenda of Section XI applicable to the Inspection plan 1995 Edition with 1996 Addenda Date and revision of Inspection plan March 23,2005 Revision 09 Edition and Addenda of Section XI applicable to repairs and replacements, If different than the Inspection plan Same as inspection plan.

CERTIFICATE OF CONFORMANCE I certify that the statements made In this Owner's Activity Report are correct, and that the examinations, tests, repairs, replacements, evaluations, and corrective measures represented In this report conform to the requirements of Section XI.

Certificate oltAuthorization No. N/A Expiration Date N/A

/ Z (ifapplicable)

Signed A- / GdZ.* ,leeP Date ZJt/e c2'Q .2oo5 Owner or Owner'(esignee. vTitlI CERTIFICATE OF INSERVICE INSPECTION 1,the undersigned, holding a valid commission Issued by the National Board of Boiler and Pressure Vessel Inspectors andtheStateorProvinceof A),cLJ II.M1914fte' andemployedby 145/3 C l of I4s4XVJ, e- r have Inspected the items described in this Owner's Activity Report, during the period t ' to S- 3 0 O > , and state that to the best of my knowledge and belief, the Owner has performed all activities represented by this report In accordance with the requirements of Section Xl.

By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or Implied, concerning the examinations, tests, repairs, replacements, evaluations, and corrective measures described In this report Furthermore, neither the Inspector nor his employer shall be liable In any manner for any personal Injury or property damage or a loss of any kind arising from or connected with this Inspection.

/'64 Commissions .J I2 7 '

Inspector's Signature National Board, State, Province, and Endorsements Date 7- / - <

TABLE 1 ABSTRACT OF EXAMINATIONS AND TESTS SBK - 20d Interval, 2"d Period Total Total Total Total Examinations Examinations Examinations Examinations Credited (%) To Examination Required for Credited for Credited (%) Date for The Category The Interval This Period For The Period Interval Remarks B-A 24 0 0% 17% Percentage acceptable per IWB-2412 (a)(2). Relief Request 21R-1 applied.

B-B 5 1 100% 60% Relief Request 2IR-2 applied.

B-D 44 10 100% 36% Percentage acceptable per IWB-2412 (a)(2). Relief Request V 21R-2 applied.

B-F Included in the Risk-Informed IS[ Program. See Category R-A.

B-G-1 241 54 50% 45%

B-G-2 74 11 46% 49% . j

. - I, 11 B-H Category B-H items are included with Category B-K. ., ..q B-J Included in the Risk-Informed ISI Program. See Category R-A. *1 B-KI 0 l 0% 0% Percentage acceptable per WB-2412 (a)(5). Relief Request I I I 21R-12 applied.

B-L-l There are no B-L-1 pump casing welds.

B-L-2 1 l 0 j 0% 0% l Percentage acceptable per WB-2412 (a)(4).

B-M-1 There are no B-M-1 valve body welds.

B-M-2 6 0 0% 50% Percentage acceptable per IWB-2412 (a)(4). One of each group required when disassembled.

B-N-1 3 0 0% 33% Percentage acceptable per 1WB-2412 (a)(3).

B-N-2 6 0 0% 0% Percentage acceptable per IWB-2412 (a)(3).

B-N-3 1 0 0% 0% Percentage acceptable per IWB-2412 (a)(3).

B-O 2 0 0% 50% Percentage acceptable per IWB-2412 (a)(3).

B-P 7 1 100% 57% Required each refueling outage.

B-Q Steam Generator tubing is examined in accordance with Plant Technical Specifications.

C-A 16 0 0% 25%

TABLE 1 ABSTRACT OF EXAMINATIONS AND TESTS (continued)

SBK - 2nd Interval, 2 ad Period Total Total Total Total Examinations Examinations Examinations Examinations Credited (%) To Examination Required for Credited for Credited (%) Date for The Category The Interval This Period For The Period Interval Remarks C-B 7 0 0% 29%

C-C 5 0 0% 40%

C-D There are no category C-D items.

C-F-1 140 22 42% 42% l C-F-2 157 12 50% 37% l C-G There are no category C-G items.

C-H 25 13 52% 51% Required each Period. .*

D-A 11 3 50% 27%

D-B 17 7 41% 47% Required each Period. Code Case N-498-4 applied to

._ hydrostatic tests.

E-A 161 152 94% 65% Required each Period per IOCFRS0.55a(b)(ix)(E).

E-C 6 6 100% 50% Locations identified in Period I and require examination in Period 2 and Period 3.

E-D 3 1 100% 67%

E-G 15 3 100% 73% Required percentage amended by Code Case N-598.

F-A 202 28 42% 57%

L-A 24 0 0% 33% Required every 5 years per IWL-2410(a).

R-A 72 12 50% 50% Risk-Informed Relief Request approved by NRC TAC No.

MB1799.

TABLE 2 ITEMS WITH FLAWS OR RELEVANT CONDITIONS THAT REQUIRED EVALUATION FOR CONTINUED SERVICE Flaw Flaw or Relevant Condition Found Examination Item Item Characterization During Scheduled Section Xi Category N eDescription (IWA-3300) Examination or Test (Yes or No)

There were no flaws or relevant conditions that required evaluation for continued service.

TABLE,Condition 3 Foun ABSTRACT OF REPAIRS, REPLACEMENTS, OR CORRECTIVE MEASURES REQUIRED FOR CONTINUED SERVICE SBK - 2t~dinterval, 218 Period Flaw or Relevant Condition Found Repair, During Scheduled Replacement, Section XI Repair/

Code or Corrective Iterm Description Examnination or Date Replacement Class Measure Description of Work Test (Yes/No) Completed Plan Number 2 0D Repair MS-PV-3003 ReplacementandMachiningof CHECKIFYESO 11/10/2003 00W000275 0D Replacement Plug Assembly OCorrective Measure I 0 Repair RC-E-I IB Attachment of Access Platform CHECK IF YES 0 421/2005 01C2836 El Replacement to Steam Generator Support

[OCorrective Measure I 0 Repair RC-E-IIC Attachment ofAccess Platform CHECK IF YES 0 4/21/2005 01C2837 EO Replacement to Steam Generator Support EjCorrective Measure 1 0D Repair RC-E-IID Attachment of Access Platform CHECK IF YES 0 4/20/2005 01C2838 El Replacement to Steam Generator Support

[JCorrective Measure I 0D Repair RC-E-llA Attachment of Access Platform CHECK IF YES 0 4/20/2005 01C2990 Ol Replacement to Steam Generator Support

[OCorrective Measure 2 0D Repair 2-RC-V-24 Machining of Relief Valve CHECK IF YES 0 12/29/2003 01RE00116600 0 Replacement OCorrective Measure 2 0 Repair MS-PV-3001 Replacement and Machining of CHECK IF YES 0 11/10/2003 01WV000815 0O Replacement Plug Assembly OCorrective Measure 3 0 Repair CC-V-256 Bolting Replacement for Pipe CHECK IF YES 0 4/21/2005 0219315 01Replacement to Valve Flange El Corrective Measure 3 0 Repair 816-SG-1 I Addition of Pipe Support CHECK IF YES 0 12/10/2003 0228266 0D Replacement EOCorrective Measure 3 [ Repair 816-SG-3 U-Bolt Replacement on Pipe CHECK IF YES 0 12/10/2003 0228266 0 Replacement Support OCorrective Measure 3 [ Repair CC-TV-130 CS-TV-1 30 Replacement CHECK IF YES E 12/10/2003 0228266 0 Replacement OCorrective Measure 2 E Repair l-MS-V-394 Trim Replacement CHECK IFYES 0 12/9/2003 0229034 0 Replacement

[OCorrective Measure 2 0Repair RC-E-I IA Machining of Secondary CHECK IF YES 0 10/29/2003 0230433 Replacement Handhole Cover on S/G 'A' OCorrective Measure

TABLE 3 ABSTRACT OF REPAIRS, REPLACEMENTS, OR CORRECTIVE MEASURES REQUIRED FOR CONTINUED SERVICE SBIK - 20 Interval, 2d Period Flaw or Relevant Condition Found Repair, During Scheduled Replacement, Section XI Repair/

Code or Corrective Item Description Examination or Date Replacement Class Measure Description of Work Test (Yes/No) Completed Plan Number 2 0 Repair RC-E-I I B Bolting Replacement on CHECK IF YES 0 10/9/2003 0230439 0D Replacement Secondary Handhole Cover of OECorrective Measure Steam Generator 2 0 Repair RC-E-I IB Machining of Secondary CHECK IF YES 0 10/29/2003 0230439 O Replacement Handhole Cover on S/G 'B'

[lCorrective Measure 2 0 Repair RC-E-11D Replacement of Secondary CHECK IF YES 0 10/29/2003 023D452 0 Replacement Manway Cover Bolting ElCorrective Measure 2 0 Repair RC-E-I ID Replacement of Secondary CHECK IF YES 0 10129/2003 0230452 ED Replacement Manway Cover OCorrective Measure I 0 Repair RC-V-1 16 Replacement of Code Safety CHECK IF YES 0 12/10/2003 0230466 0D Replacement Valve OCorrective Measure I 0 Repair RC-V-1 17 Replacement of Code Safety CHECK IF YES 0 12/10/2003 0230466 0l Replacement Valve OCorrective Measure I 0 Repair RC-V-1 15 Replacement of Code Safety CHECK IF YES 12/10/2003 0230466 0 Replacement Valve ElCorrective Measure I 0 Repair RC-P-IB Replacement of Pump Seal CHECK IF YES 0 11/612003 0230608 03 Replacement Cartridge OCorrective Measure I ERepair RC-P-ID Replacement of Pump Seal CHECK IF YES 0 11/6/2003 0230663 0 Replacement Cartridge OeCorrective Measure 3 0 Repair DG-V-124 Bolting Replacement CHECK IF YES 0 12/18/2003 0231217 0D Replacement OCorrective Measure 3 El Repair DG-V-124 Relief Valve Replacement CHECK IF YES O 12/18/2003 0231217 0 Replacement OCorrective Measure 2 E Repair l-CS-FCV-121 Replacement of Valve Internals CHECK IF YES 0 111/62003 0232918 0 Replacement ElCorrective Measure 3 El Repair CC-V-143 Relief Valve Replacement CHECK IF YES El 12/4/2003 0233871 ED Replacement OConrective Measure

'( 1* A ¶ , A TABLE 3 ABSTRACT OF REPAIRS, REPLACEMENTS, OR CORRECTIVE MEASURES REQUIRED FOR CONTINUED SERVICE SBK - 2 9d Interval, 20d Period Flaw or Relevant Condition Found Repair, During Scheduled Replacement, Section Xl Repair/

Code or Corrective Item Description Examination or Date Replacement Class Measure Description of Work Test (Yes/No) Completed Plan Number 3 0 Repair CC-V-410 Relief Valve Replacement CHECK IF YES 0 12/1712003 0233885 0 Replacement OCorrective Measure 3 0 Repair CS-V-148 Relief Valve Replacement CHECK IF YES0 12/512003 0233893 01 Replacement OCorrective Measure 2 0 Repair CS-V-173 Relief Valve Replacement CHECK IF YES 0 12119/2003 0233894 0 Replacement O Corrective Measure 3 0 Repair DM-V-18 Relief Valve Replacement CHECK IF YES 0 12/11/2003 0233904 0 Replacement OCorrective Measure 3 0 Repair SW-V-32 Replacement of Safety Valve CHECK IF YES 0 12/512003 0233930 0 Replacement OCorrective Measure 3 0 Repair 810-RM-3 Replacement of Pipe Snubber CHECK IF YES 0 11/412003 0236422 0 Replacement OCorrective Measure 3 :0 Repair DG-V-24A Replacement of Valve CHECK IF YES 0 11/10/2003 0240968 0 Replacement OCorrective Measure 3 0 Repair DG-V-23A Replacement of Valve CHECK IF YES 0 11/2512003 0240969 0D Replacement OCorrective Measure 3 0 Repair DG-V-23A Modification of Valve Disk CHECK IF YES 0 11/13/2003 0240969 O Replacement OCorrective Measure 3 0 Repair DG-V-4A Replacement of Valve CHECK IF YES 0 11/13/2003 0240972 0 Replacement OCorrective Measure 3 0 Repair DG-V-IA Replacement of Valve CHECK IF YES 0 11/1312003 0240973 0 Replacement OCorrective Measure 3 I Repair RMW-I 109& Modification to RMW-1 109 CHECK IF YES 0 12/29/2003 0300908 0 Replacement 1109-SG-2 and Cutting of Support 1109-OCorrective Measure SG-2 3 0 Repair CS-FCV-Il IA Replace and Rotate Valve CHECK IF YES 0 12129/2003 0300908 El Replacement OCorrective Measure

TABLE 3 ABSTRACT OF REPAIRS, REPLACEMENTS, OR CORRECTIVE MEASURES

-REQUIRED FOR CONTINUED SERVICE SBK - 2nd Interval, 2"r Period Flaw or Relevant Condition Found Repair, During Scheduled Replacement, Section XI Repair/

Code or Corrective Item Description Examination or Date Replacement Class Measure Description of Work Test (Yes/No) Completed Plan Number 3 0 Repair CC-V-271 Machining of Valve Nozzle CHECK IF YES 0 11/26/2003 0302993 o Replacement ElCorrective Measure 3 a Repair CS-FCV-I I IA Replacement of Valve Plug CHECK IF YES 0 12/29/2003 0304469 0 Replacement Assembly El Corrective Measure 3 0D Repair I 109-SG-3 Attachment of CS-Fr-I 11-2 to CHECK IF YES a 12/29/2003 0304475 O Replacement Pipe Support 1109-SG-3 ElCorrective Measure 2 E Repair I-CBS-E-16A Replacement of Bolting on CHECK IF YES 0 11/10/2003 0312432 0D Replacement Heat Exchanger OCorrective Measure 2 3 Repair RC-E-1 IA Replacement of Secondary CHECKIFYES[E 10/29/2003 0312825 0 Replacement Manway Cover Bolting ElCorrective Measure 3 0Repair SW-I 803 & Bolting Replacement CHECK IF YES E 4/28/2005 0319755 0 Replacement 1805 OCorrective Measure 3 0 Repair SW-V-28 Replacement of Valve CHECK IF YES [I 12/3/2004 0324441 0 Replacement OCorrective Measure 2 El Repair RC-V-24 Replacement of Valve CHECKIFYES E 12/29/2003 0324467 0 Replacement ElCorrective Measure 3 E Repair SW-P-41B Replacement of Pump CHECK IF YES l 12/30/2003 0325166 0 Replacement Assembly ElCorrective Measure 3 0 Repair SW-P-41(spare) Rebuilding ofPump Assembly CHECK IF YES 0 11/9/2004 0341142 El Replacement ElCorrective Measure 3 El Repair CC-V-264 Relief Valve Replacement CHECK IF YES E 4/29/2005 0404751 0D Replacement OCorrective Measure 3 a Repair CC-V-271 Relief Valve Replacement CHECK IF YES E 4/29(2005 0404753 0 Replacement ElCorrective Measure 3 a Repair CC-V-845 Relief Valve Replacement CHECK IF YES E 4/18/2005 0404762 0 Replacement OCorrective Measure

.~~j , 4.:

TABLE 3 ABSTRACT OF REPAIRS, REPLACEMENTS, OR CORRECTIVE MEASURES REQUIRED FOR CONTINUED SERVICE SBK- 2"d Interval, 24d Period Flaw or Relevant Condition Found Repair, During Scheduled Replacement, Section Xl Repairl Code or Corrective Item Description Examination or Date Replacement Class Measure Description of Work Test (YeslNo) Completed Plan Number 2 0 Repair Manway Cover Machining of Spare Secondary CHECK IF YES 0 1118/2005 0407374 o Replacement Manway Cover 0 Corrective Measure 3 0 Repair SW-I 802-06 & AnnubarSW-FE-6151 CHECKIFYES 0 4/2O/2005 0415635 0 Replacement SKM-05066- Modification

[ Corrective Measure 2001 2 0 Repair SW-V-30 Valve Replacement CHECKIFYESE0 312/2005 0418202 0 Replacement OCorrective Measure 3 D Repair SW-1817 Bolting Replacement on CHECK IF YES 0 4/20/2005 0441456 0 Replacement Service Water Piping E Corrective Measure 3 D Repair SW-1817-06 Service Water Elbow and 2" CHECK IF YES 4/20/2005 0441456 0 Replacement Piping Replacement OCorrective Measure 3 0 Repair Pipe Flange Bolting Replacement on Pipe CHECK IF YES 0 4/20/2005 0504009 0 Replacement Flange to Valve SW-V-49 OCorrective Measure 3 0D Repair SW-18 10 Attachment of Branch CHECK IF YES 0 4/2812005 0511095 O Replacement Connection to Service Water OCorrective Measure Piping 2 0 Repair MS-PV-3002 Replacement and Machining of CHECK IF YES 0 11/24/2003 99W002711 0 Replacement Plug Assembly OCorrective Measure