PLA-2549, Forwards ASME Code NIS-1 Form Re Preservice Exams & GE & Nuclear Energy Svcs Preservice Insp Repts
| ML18040B127 | |
| Person / Time | |
|---|---|
| Site: | Susquehanna  |
| Issue date: | 10/17/1985 |
| From: | Keiser H PENNSYLVANIA POWER & LIGHT CO. |
| To: | Butler W Office of Nuclear Reactor Regulation |
| Shared Package | |
| ML17139D233 | List: |
| References | |
| PLA-2549, NUDOCS 8510230183 | |
| Download: ML18040B127 (115) | |
Text
REGULATOIIN'FORMATION DISTRIBUTION TEM (RIBS)
ACCESSION-NBR;8510230183 DOC ~ DATE: 85/10/17 NOTARIZED'O DOCKET FACTL::50 387 Susqueh'anna Steam Electric Stations Uni,t ii Pennsylva 05000387 AUTH AN'AME AUTHOR AFFILIATION KEISERI H ~ ti ~
Pennsylvania Power 8 Light Co ~
REC IP ~ NAME RECIPIENT, AF F ILIATION BUTLERiN ~ RE Licensing Branch 2
SUBJECT:
Forwards ASME code NIS 1 form re preservice exams 8
GE 8,
Nuclear Energy Svcs preservice insp repts.
DISTRIBUTION COPE:
A001D COPIES RECEIVED:LTR, ENCL A SIZE; TITLE:: OR Submittal:
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RECIPIENT COPIES RECIPIENT ID CODE/NAME, LTTR ENCL ID CODE'/NAME NRR LBE" BC 01 7
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TOTAL NUMBER OF COPIES REQUIRED'TTR 3?
ENCL'
Pennsylvania Power 8 Light Company Two North Ninth Street
~ Allentown, PA 18101
~ 215/ 770-5151 Harold W. Keiser Vice President-Nuclear Operations 215/770-7502 OCT 17 1S85 0
Director of Nuclear Reactor Regulation Attention:
Dr.
W. R. Butler, Chief Licensing Branch No.
2 Division of Licensing U.S. Nuclear Regulatory Commission Washington, DC 20555 SUSQUEHANNA STEAN ELECTRIC STAT ON UNIT 81 PSI NIS-1 FORM ER 100450 FILE 899 PLA-2549 Docket No. 50-387 Attached for your information apd use is the ASME Code NIS-1 form which covers the preservice examinations performed on Susquehanna SES Unit 81.
If you have any questions, please contact us.
Very truly yours, H.
W. Keiser Vice Presid nt-Nuclear Operations cc: MgJ.
Campagnone R. H. Jacobs USNRC USNRC 8510230183 8 0@0387 Of7
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- i. of FORM NIS-1 OWNERS'ATA REPORT FOR'-.Preservice INSPECTIONS As required by the Provisions of the ASME Code Rules Pennsylvania Power and Light Company
- 1. Owner Two North Ninth Street Allentown PA 18101 (Name and Address of Owner)
Susquehanna Steam Electric Station, Unit //1
- 2. Plant P.O.
Box 467 B rw h
P 1860 (Name and Address of Plant)
- 3. Plarit Unit.
Construction 5.
'..Permit
./
Dare~6. National Board Number for Unit /
- 7. Components Inspected (See Pages 2,
3 of 4)
Component or Appurtenance Reactor Pressure Vess Manufacturer or Installer l
CBGI/General Electric Manufacturer or Installer/
/Serial No/
/
~
B5023 State or Province No.
B111230 National Board No.
I/3686 1S-401 Note: Supplemental sheets in form of lists, sketches, or drawings may be used provided (1) size is Sing in. x 11 in.,
(2) information in items 1 through 6 on this data report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.
This form (E00029) may be obtained from the Order Dept., ASME, 345 E. 47th St., New York, N.Y.
10017
FORM NIS-I (back) 8.'Examination Dates to 1983 N/A
- 9. Inspection Interval from X5
- 10. Abstract of Examinations. Include a list of examinations and a statement concerning status of work required E
for currentinterval.
(See Pages 3,
4 of 4)
- 11. Abstrac~tof Conditions Noted.(See Pages 3,
4 of 4)
- 12. Abstract of Corrective Measures Recommended and Taken We certify that the statement's made in this report are correct and the examinations and corrective.mea'-
sures taken conform to the rules of the ASME Code,Section XI.
Date I
19 F5 Signed Owner By Certificate of Authorization No. (ifapplicable)
Expiration Date CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and/or the State or Province of Penna 1vanla and employed by Phila.
Mf rs Mut. Ins'.
has performed examinations and taken corrective measures described in this Owners'ata Report in accordance with the requirements of the ASME Code,Section XI.
By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owners'ata
'Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection.
Date >U L Inspector's ignature 19 gZ Commissions Factory Mutual Sy'tem iVB7980 PA 2204 National Board, State, Province and No.
FORM NIS-1 (back) 8; Examination Pates 'o o~6 1983
- 9. Inspection Interval from N/A iIII
- 10. Abstract of Examinations. Include a list of examinations and a statement concerning status of work required forcurrentinterval.
(See Pages 3,
4 of 4) t
'I
- 11. Abstract of Conditions Noted.(See Pages 3,
4 of 4)
- 12. Abstract of Corrective Measures Recommended and Taken We certify that the statements made in this report are correct and thc examinations and corrective mea-sures taken conform to the rules of the ASME Code,Section XI.
Date l
'19 F~ Signed By Owner Certificate of Authorization No. (ifapplicable)
Expiration Date CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and/or thc State or Province of Penn lvania and employed by Phila.
Mf rs Mut. lns'.
has performed examinations and taken corrective measures described in this Owners'ata Report in accordance with the requirements of the ASME Code,Section XI.
By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owners'ata
'Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection.
o., of Date >~I-Inspector's ignature 19 gS Commissions Factory Mutual System NB7980 PA 2204 National Board, State, Province and No.
FORM NIS -
1 Page 2 of 4 OWNER:
Pennsylvania Power
& Light Co.
(PP&L')
2 North Ninth Street Allentown, PA 18101 PLANT:
Susquehanna Steam Electric Station (SSES) Unit 81
~
P.O.
Box 467, Berwick, PA 18603 Preservice examinations were performed on the Susquehanna Steam Electric Station, Unit (f1 Reactor Pressure Vessel and Associated Class 1,
2 and 3
piping and components from 1976 to 1983.
These examinations comply with the applicable requirements set forth in 10CFR50 and S'ecti'on XI of the ASME Boiler and Pressure Vessel Code.
The applicable~editions and addenda, as utilized by
/
PP&L are as outlined below:
ASME Section XI 1974 Edition to the Winter 1975 Addenda.
/
Pi in and Com onents COMPONENTS INSPECTED
/
The required preservice examinations have been performed on components (including suppo'rts) within'he following systems:
/
SYSTEM INSTALLERA N5 SYSTEM NUMBER ASME Section XI 1974 Edition to the Summer 1975 Addenda, including Appendix III from the Winter 1975 Addenda, as modified to include ASME Section XI 1977 Edition to the Summer 1978 Addenda to determine the extent and method of examination for Code Categories BG-1, BG-2, BK-l, CC, CD and CE-1.
I Containment Atmosphere Control L'ontrol Rod Drive Core Spray Diesel Generators Emergency Servi ce Water Feedwater Fuel Pool Cooling and Clean Up Bechtel Power Corporation Bechtel Power Corporation Bechtel Power Corporation Bechtel Power Corporation Bechtel Power Corporation Bechtel Power Corporation Bechtel Power Corporation 1-73A 1-55B 1-5 1A 0-24A 0-54A 1-45A 1-35B High Pressure Core In)ection Bechtel Power Corporation 1-52B,C
FORM NIS -
1 Page 3 of 4 OWNER:
Pennsylvania Power
& Light Co.
(PP&L) 2 North Ninth Street Allentown, PA 18101 PLANT:
Susquehanna Steam Electric Station (SSES) Unit 81 P.O.
Box 467, Berwick, PA 18603 SYSTEM Main Steam MSIV Leakage Control Nuclear Boiler Reactor Building Closed Cooling Water N5 SYSTEM NUMBER
/
1-83A,B,D, 1-83H 1-62A 1-14A COMPONENTS INSPECTED (Continued)
INSTALLER*
Bechtel Power Corporation il Bechtel Power, Corporation Bechtel Power Corporation I
Becht el Power Corpora tion Reactor Core Isolation Cooling Bechtel Power Corporation
/
1-50B,C Reactor Pressure Vessel
, Bechtel Power Corporation 1-62A Reactor Recirculation
. Bechtel Reactor Water Clean-Up Bechtel Residual Heat Removal Bechtel RHR Service Water /
Bechtel r/
Standby Liquid Control Bechtel Power Corporation Power Corporation Power Corporation Power Corporation Power Corporation 1-64A,B 1-61B 1-49A,B,D,E,F,G 1-16A 1-53A
- Bechtel Power Corporation Certificate of Authorization N881-2 ABSTRACT OF EXAMINATIONS Portions of the following listed documents form a part of this report, and are found as Appendix I and II, respectively; I.
Pre-service Examination Final Report of Reactor Pressure Vessel, National Board Number 3686, Susquehanna Steam Electric Station, Unit 1, Pennsylvania Power and Light Company, Contract Number 8856-M-166, prepared by General Electric Company, A&ESO (formally I&SE)
II.
Susquehanna Steam Electric Station, Unit No.
1, Preservice Inspection Final Report, prepared by Nuclear Energy Services, Document
!/80A2804, Revision 8.
art FORM NIS 1 Page 4 of 4 OWNER:
Pennsylvania Power
& Light Co.
(PP&L) 2 North Ninth Street Allentown, PA 18101 PLANT:
Susquehanna Steam Electric Station (SSES) Unit 81 P.O.
Box 467, Berwick, PA 18603 These documents contain a complete listing of all the affected systems and individual components inspected.
Details of examinations performed and results are also provided. ~/,
Pursuant to 10CFR Part 50, Section 50.55a(a) (2),~ the Nuclear Regulatory Commission has granted, at PP&L's request, relief from Code Requirements that have been determined to be impractical (suchgthat implementation would result in hardship or unusual difficulty'ithout a/compensating increase in the level of quality and safety].
Supporting documentation relativeyto the SSES Unit 81 relief requests is found in Appendix III.
F REPAIRS
~ REPLACEMENTS, AND MODIFICATIONS
/
Attached as Appendix IV-to this document are the Owner's "Report of.Repairs and/or Modifications'y(used prior to the availability of the NIS-2 Form) and Form NIS-2 Owner's Report.for Repairs or Replacements for ASME Code Section XI Repairs and Replacements on Unit P.l.
mts/rpg037i:del
0
. NUREG-O776 Supplement No. 3 1
- . S=fe~i Eva(vaLio~ Report related to the operation of "
Susquehanna Steam Electric Station, Units 'l and 2 Docket Nos. 50-387 and 50-388 Pennsylvania Power & Light Company Allegheny-Electric Cooperative, inc.
O t~
UJ 07 U.S. Nuclear Regulatory Commission Office of Nuclear Reactor Regulation 4'sL i'1982 gA+ ~~Cps
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5 REACTOR COOLANT PRESSURE BOUNOARY 5.2 Inte rit of the Reactor Coolant Pressure Boundar t
5.2.4 Inservice Inspection and Testing" General Oesign Criterion 32, "Inspection of Reactor Coolant Pressure Boundary,"
- requires, in part, that components which are part of the reactor coolant pressure boundary be designed to permit periodic inspection
'and testing of important areas and features to assess their structural and leaktight integrity.
To ensure that no deleterious defects develop during service, selected welds and weld heat"affected-zones will be inspected periodically at Susquehanna.
The design of the American Society of Mechanical Engineers Boiler and Pressure Vessel Code (ASME Code) Class 1 and 2 components of the reactor coolant pressure boundary in Susquehanna incorporates'provisions for access for inservice examination in accordance with Section XI of the ASME Code.
Methods have been developed to facilitate the remote examination of these areas of the reactor vessel not readily accessible to examination personnel.
Section
- 50. 55a(g) of 10 CFR 50 defines the detailed requirements for the preservice and inservice inspection programs for light-water-cooled nuclear power facility components.
Based upon the construction permit date of November 2, 1973, this section of the regulations requires that a preservice inspection program be developed and implemented using at least the Edition and'ddenda of Section XI of the ASHE Code in effect 6 months prior to the date of issuance of the construction permit.
Also, the initial inservice inspection program must comply with the require-ments of the latest Edition and Addenda of Section XI of the ASME Code in effect 12 months prior to the date of issuance of the operating license, subject to the limitations and modifications listed in Section 50.55a(b) of 10 CFR Part 50.
- 5. 2. 4. 1 Evaluation of Compliance of Unit No.'1 With 10 CFR 50. 55a(g)
A preservice inspection program for Unit 1 based on the 1974 Edition through the Summer 1975 Addenda of Section XI of the ASME Code was submitted by.the applicant.
Specific written relief from the ASME Code requirements was requested and a supporting technical justification was provided.
We have determined that certain American Society of Mechanical Engineers Code Section XI examination requirements defined in 10 CFR 50.55a(g)(2) are impractical.
The staff has evaluated the ASME Code-required examinations that have been determined to be impractical
- and, pursuant to 10 CFR 50.55a(a)(2),
have allowed relief from the requirements that have been determined to be impractical and that if implemented would result in hardships or unusual difficulties without a "This section was prepared with the technical assistance of OOE contractors from the Pacific Northwest Laboratories..)
Susquehanna SSKR 3
5" 1
compensating increase in the level of quality and safety.
Based on the granting of relief from these preservice examination requirements, the staff concludes that the preservice inspection program for Unit 1 is. in compliance with 10 CFR 50.55a(g)(2).
The staff's detailed evaluation supporting this conclusion is provided in Appendix H to this report.
The initial inservice inspection program for Unit 1 will be evaluated after the applicable ASME Code Edition and Addenda can be determined based on 10 CFR 50.55a(b) and before the first refueling-outage when inservice inspections will be performed.
The conduct of periodic inspections and hydrostatic testing of pressure-retaining components of the reactor coolant pressure boundary in accordance with the requirements of Section XI of the ASME Code and 10 CFR 50 will provide reasonable assurance that evidence of structural degradation of loss of leak-tight integrity occurring during service will be detected in time to permit corrective action before the safety functions of the components are compromised.
Compliance with the inservice inspections required by Section XI of the ASME Code and 10 CFR 50 constitutes an acceptable basis for 'satisfying the inspection requirements of GDC 32.
Susquehanna SSER 3
5-2
will be filed by about August 15, 1982.
In the interim the staff concludes that the issuance of the license for power levels up to 5X rated power would not lead to undue risk to the health and safety of the public pending resolu-tion as discussed above.
6.2.3 Containment Isolation Control Rod Drive Insert and Withdra'wal Lines Both the CRD insert and withdrawal lines are provided with normally closed, fail-closed, solenoid-operated directional control valves, which open only during routine movement of their associated control rod.
The normally closed, fail-open air-operated scram inlet and exhaust valves open only when required to effect a rapid reactor shutdown (scram).
In addition, manual shutoff valves are provided for positive isolation in the unlikely event of a pipe bi eak
'within a hydraulic control unit.
(These units and the valves described above are located outside containment to satisfy testing, inspection, and maintenance requirements. )
In addition, each CRO insert line is provided with an auto-matically actuated ball check valve inside containment.
The staff finds that the system design represents a departure from the explicit requirements of General Design Criteria (GDC).
However, in accordance with the provisions of Appendix A to 10 CFR 50 and GDC 55 which permits departure from its explicit requirement, the staff finds that the CRD containment isolation provision stated above is acceptable on the basis stated in NUREG-0803, "Safety Evalua" tion Report Regarding Integrity of BWR Scram Systems,"
dated August 1981.
6.6 Inservice Ins ection of Class 2 and 3 Components" GDC 36, "Inspection of Emergency Core dooling Systems";
GOC 39, "Inspection of Containment Heat Removal Systems";
GDC 42, "Inspection of Containment Atmo" sphere Cleanup. Systems";
and GDC 45, "Inspection of Cooling Water System" (Appendix A of 10 CFR 50) require in part, that the subject systems be designed to permit appropriate periodic inspection of important components to ensure system integrity and capability.
Section
- 50. 55a(g),
10 CFR 50 defines the detailed requirements for the pre-service 'and inservice inspection programs for light-water-cooled nuclear power facility components.
Based upon a construction permit date of November 2, 1973, this section of the regulation requires that a preservice inspection program be developed for Class 2 components and be implemented using at least the Edition and Addenda of Section XI of the ASME Code in effect 6 months prior to the date of issuance of the construction permit.
Also, the initial inservice inspection program must comply with the requirements of the latest Edition and Addenda of Section XI of the ASME Code in effect 12 months prio'r to the date of issuance of the operating license, subject to the limitations and modifications listed in 10 CFR 50.55a(b).
6, 6. 2 Evaluation of Compliance of Unit 1 With 10 CFR 50. 55a(g)
A preservice inspection program for Susquehanna Unit 1, based on the 1974 Edition through the Summer 1975 Addenda of Section XI of the ASME Code.was "This section was prepared with the technical assistance of OQE contractors from the Pacific Northwest Laboratories.
Susquehanna SSER 3
6-4
submitted by the applicant.
Specific written relief from ASME Code requirements was requested and a supporting technical justification was provided.
The staff has determined that certain ASME Code Section XI examination requirements defined in 10 CFR 50.55a(g)(2) are impractical.
The staff has evaluated the ASME Code-required examinations that have been determined to be impractical and, pursuant to 10 CFR 50.55a(a)(2),
have allowed relief from the requirements that have been determined to be impractical and that if implemented would result in hardships or unusual difficulties without a compensating increase in the level of quality and safety.
Based on the granting of relief from these preservice examination requirements the staff concludes that the preservice inspection program for Unit 1 is in compliance with 10 CFR
- 50. 55a(g)(2).
The staff' detailed evaluation supporting this conclusion is provided in Appendix H to this report.
The initial inservice inspection program for Susquehanna Unit 1 will be evaluated after the applicable ASME Code Edition and Addenda can be determined based on 10 CFR 50.55a(b) and before the first refuel,ing outage when inservice inspec-tions will be performed.
Compliance with the inservice inspections required by the Section XI of ASME Code and 10 CFR 50 constitutes an acceptable basis for satisfying applicable requirements of GDC 36, 39, 42, and 45.
Susquehanna SSER 3
6"5
APPENDIX H" REVIEW OF THE PRESERVICE INSPECTION PROGRAM FOR SUSQUEHANNA UNIT 1 H. 1 INTRODUCTION For nuclear power facilities whose construction permits were issued on or after January 1, 1971, but before July 1,
- 1974, 10 CFR 50.55a(g)(2) specifies that components'shall meet the preservice examination requirements set forth in Editions of Section XI of the ASME Code in effect 6 months prior to the date of issuance of the construction permit.
The provisions of 10 CFR 50.55a(g)(2) also state that the components (including supports) may meet the requirements set forth in subsequent
'Editions and Addenda of this Code which are incorporated by reference in 10 CFR 50.55a(b) subject to the limitations and modifications listed therein.
On January 27,
- 1981, May 19, 1981, June 11,
- 1981, June 16,
- 1981, and April 2,
- 1982, Pennsylvania Power and Light Company (the applicant) submitted the preservice inspection program and supporting information for Susquehanna Unit 1 based on the 1974 Edition through Summer 1975 Addenda of the ASME Code.
Specific written relief from Code requirements was requested and supported by information pursuant to 10 CFR 50.55a(a)(2)(i).
Therefore, the staff's evalua-tion consisted of reviewing the applicant's submittal to the requirements of.
the 1974 Edition of Section XI through Summer 1975 Addenda and determining if relief from the Code requirements were justified.
As a result of its review of this information, the staff has determined that c'ertain preservice examinations are impractical and performing these required examinations would result in hardships or unusual difficulties without corn" pensating increase in the level of quality and safety.
The basis for this conclusion is discussed in the subsequent paragraphs of this appendix.
H. 2
.TECHNICAL REVIEW CONSIDERATIONS A.
The construction permit for Susquehanna Unit 1 was issued on November 2, 1973.
In accordance with 10 CFR 50. 55a(g)(2),
components (including supports),
which were classifi.ed as ASME Code Class 1 and 2, must be designed and provided with access to enable the performance of required inservice and preservice examinations set forth in the 1971 Edition of ASME Section XI, including the Addenda through Summer 1972.
The ASME first published rules for inservice inspection in the 1970 Edition of Section XI., No preservice or inservice inspection requirements existed before that date.
Since the plant system design and ordering of long lead time components wel e well under way by the time Section XI rules became effective, full compliance with the exact Section XI access and inspectability requirements of the Code were not always practical.
The applicant optionally revised the preservice program based on "This Appendix was prepared with the technical assistance of DOE contractors from the Pacific Northwest Laboratories.
Susquehanna SSER 3
H-1
the requirements of the 1974 Edition through Summer 1975 Addenda in consideration of the updating requirements of 10 CFR 50.55a(g) for inservice inspection.
B.
Verification of as-built structural integrity of the primary pressure boundary is not dependent on the Section XI preservice examination.
The applic-able construction codes to which the Susquehanna Unit 1 primary pressure boundary was fabricated contain examination and testing requirements which by themselves provide the necessary assurance that the pressure boundary components are capable of performing safely under all operating conditions reviewed in the FSAR and described in the plant design specification.
As a part of these examinations, all of the primary pressure boundary full penetration welds were volumetrically inspected (r adiographed) and the system was subjected to hydrostatic pressure tests.
C.
The intent of the pr eservice examination is to establish a reference or baseline prior to the initial operation of the facility.
The results of subsequent inservice examinations can then be compared with the original con-dition to determine if changes have occurred.
If review of the inservice inspection results shows no change from the original condition, no action is required.
In the case where baseline data are not available, all indications must be treated as new indications and evaluated accordingly.
Section XI of the ASME Code contains acceptance standards which may be used as the basis for evaluating the acceptability of such indications.
0.
Other benefits of the preservice examination include providing redundant or alternative volumetric inspection of the primary pressure boundary using a test method different from that employed during the component fabrication.
'uccessful performance of preservice examination also demonstrates that the welds so examined are capable of subsequent inservice examination using a
similar test method.
In the case of Susquehanna Unit 1, a large portion of the preservice examination required by the ASME Code was performed.
The staff has concluded that failure to perform a 10(C preservice examination of the welds identified below will not significantly affect the assurance of the initial structural integrity.
E.
In some instances where the required preservice examinations were not performed to the full extent specified by the applicable ASME Code, the staff will require that these or supplemental examinations be conducted as part of the inservice inspection program.
The staff has concluded that requiring these supplemental examinations to be performed at this time (before plant startup) wo'uld result in hardships or unusual difficulties without a compensating increase in the level of quality and safety.
The performance of supplemental examinations, such as surface examinations, in areas where volumetric inspection is difficultwill be more meaningful after a period of operation.
Acceptable preoperational integrity has already been established by similar Section III (ASME Code) fabrication examinations.
In. cases where parts of the required examination areas cannot be effectively examined because of a combination of component design or current inspection technique limitations, the staff will continue to evaluate the development of new or improved volumetric examination techniques.
As improvements in these Susquehanna SSER 3
H"2
areas are achieved,,the staff will require that these new techniques be made a
part of the inservice examination requirements for those components or welds which received a limited preservice examination.
H. 3 EVALUATION OF RELIEF RE(UESTS The applicant requested relief from specific preservice inspection requirements for Susquehanna Unit 1 in the preservice inspection program initially submitted on May 19, 1981, and subsequently revised.
The applicant also asked to use the requirements of subsequent editions and addenda of the Code which the staff has evaluated and found acceptable.
These requests are identified in Section F which follows.
Evaluation of the remaining relief requests is summarized below.
(Unless otherwise stated, references to the Code refer to the ASME Code,Section XI, 1974 Edition, including Addenda through Summer 1975,)
Based on the information submitted by the applicant and the staff.'
review of the design,
- geometry, and materials of construction of the components, certain preservice requirements of the ASME Boiler and. Pressure Vessel Code,Section XI have been determined to be impractical; imposing these: requirements would result in hardships or unusual difficulties without a compensating increase in the level of quality and safety.
Therefore.,
pursuant to 10 CFR 50.55a(a)(2),
the staff's conclusions that these preservice requirements are impractical are justified as follows:
H.3. 1 All Class 1 and Class 2 Pi in S stems Re uirin Ultrasonic Examination as the Method of Examination Relief Re uest fl Code Requirement Ultrasonic examination shall be conducted in accordance with the provisions of Appendix I (Section XI, ASHE Code).
Mhere Appendix I (I.-2000) is not applicable, the provisions of Article 5 of Section V (ASHE Code), shall apply.
Code Relief Re uest The applicant asked to use Appendix III of Section XI from the Winter 1975 Addenda in lieu of ASME Section V, Article 5 for piping examination.
Reason for Re uest Appendix III, 1977 Edition to the Summer 1978 Addenda has been accepted for use by incorporation of this Edition and Addenda. into 10 CFR 50.55a.
Appendix III, Minter 1975 Addenda closely parallels the later Code except that the required examination volume is more conservative in the Minter 1975 Addenda (i. e.,
Figure IMB-3514.1(a) of Minter 1975 versus Figure IMB-2500-8 of the 1977 Edition).
Staff Evaluation ASME Code Section XI, Summer 1975 Addenda does not specifically provide volume-tric inspection methods for welds in piping, but references Article 5 of Susquehanna SSER 3
H"3
Section V.
The provisions of 1975 Section V'do not specifically address piping welds either, nor do they stipulate recording levels for ultrasonic flaw indications.
Appendix III of Section XI gives specific guidance for ultrasonic examination of piping systems.
However, recording criteria for u.trasonic indications differ between Appendix III and Article 5 of Section V which requires that all indications exceeding 20K of the reference level be investi-gated.
The applicant's procedures require that indications exceeding 50K of the reference level be recorded.
Recording and evaluating indications that exceed 20K but less than 50K (distance amplitude correction)
OAC is difficult for the following reasons:
(a) the welded joints in nuclear piping frequently contain Code-allowable wall thickness differences (12 of nominal thickness) as well as weld drop-
- through, counterbore
- taper, crown height, and other surface conditions which generate a large number of geometric reflectors which produce UT (ultrasonic testing) indications greater than 20K DAC.
(b)
Meld metal in stainless steel piping contains reflectors due to the metallurgical structure which produce a large number of UT indications.
The staff has determined that Appendix III of Section XI is an acceptable alternative because it is technically acceptable and is also referenced in 10 CFR 50.55a(b).
Based upon the fabrication examination required by Sec-tion III, the staff concluded that recording level of 50K is acceptable for the preservice inspection.
However, for the inservice inspection, the staff has determined that recording at a 50K level is acceptable with the following conditions; (a)
All indications 50K OAC or greater shall be recorded.
(b)
All indications 100Ã OAC or greater shall be investigated by a Level II or Level III examiner to the extent necessary to determine the shape, identity and location of the reflector.
(c)
Any crackli ke indication, 20Ã DAC or greater, discovered during a
UT examination of piping welds and base metal materials shall be recorded and investigated by a Level II or Level III examiner to the extent necessary to determine the shape,
- identity, and location of the reflector, The applicant should take appropriate action concerning all reflectors that are not metallurgical or geometric in origin.
H.3.2 Class 1 Examination Cate or B-J and Class 2 Examination Cate pries C-F and C-G Circumferential Butt Welds Relief Reauest 84 05 and d6 Code Re uirement Examination Cateao 8-J The examination areas shall include essentially 100K of the longitudinal and circumferential welds and the base metal for one wall thickness beyond the edge of the weld. Longitudinal welds shall be examined for at least 1 ft from the intersection wi.th the edge of the circumferential weld selected for examination.
In the case of pipe branch connections, the areas shall include the weld metal, the base metal for one pipe wall thickness beyond the edge of the weld on the main pipe run, and at least.2 in. of the base metal along the br anch run.
Susquehanna SSER 3
H-4
Examination Cate pries C-F and C-G Volumetric examination of circumferential butt welds, longitudinal weld joints in welded fittings, and branch connections exceeding 4-in. diameter including the weld metal and base metal for one wall thickness by a sampling procedures defined by IMC-2520.
Code Relief Request
'elief was requested from performing 100K of the Code-required examination.
Reason for Re uest Relief is requested from the ASME Code Section XI examination requirements on the basis of partial inaccessibility of the weld and required volume due to plant design.
The applicant has identified the piping system welds that are impractical to examine in Table H. 1.
The 'applicant has described in his submit-tals the fabrication examination performe'd on each'eld and the safety signi-ficance of not performing the Section XI required examination.
Staff Evaluation The staff has determined that examination of the welds in Tables H. 1 to the extent required by the Code is impractical because of the design of the piping system and/or location of piping hangers and supports.
The applicant conducted surface examinations on those areas which cannot be completely scanned by the ultrasonic inspection.
The staff concludes that the limited Section XI examina"
- tions, the volumetric examinations performed during fabrication, and the hydro" static test demonstrate an acceptable level of preservice structural integrity.
H.3.3 Reactor Pressure Vessel Examination Relief Reouest 87 Code Requirement Perform an ultrasonic examination of the reactor pressure vessel in accordance with Appendix I, "Ultrasonic Examination" contained in the 1974 Edition of Section XI including Addenda through Summer 1975.
Code Relief Request Relief was requested to use the examination requirements stated in the 1974 Edition through Minter 1975 Addenda of Section XI.
Reason for Request
Use of the Minter 1975 Edition of ASME Section XI for reactor pressure vessel examination is justified for the following reasons:
(a)
The major differences applicable to the reactor pressure vessel between the Summer 1975 Addenda and the Minter 1975 Addenda are:
(1)
Table IMB-2500 Examination Category B-A revision; however, for preservice examination, this change has no impact.
Susquehanna SSER 3
H-5
(2)
Acceptance standards were added and/or changed; however, all changes were more conservative.
(3)
Changes were made to Appendix I; however, primary changes were made to correct typographical errors or to provide clarification.
(4)
Personnel qualification requirements were expanded and were made more conservative (IWA-2300).
(b)
Areas forming the basis for not accepting the use of Winter 1975 Addenda are not applicable to Susquehanna Unit 1 RPV preservice examination.
Staff Evaluation The staff,has evaluated the differences between the Winter 1975 Addenda and Summer 1975 Addenda of Section XI.
Staff evaluation has shown that there are no significant technical changes in examination requirements between the subject Code Addenda.
Therefore, the staff has determined that an ultrasonic examination of the reactor vessel based on Appendix I'n the Winter 1975 Addenda is an acceptable alternative to the ASME Code requirement defined in 10 CFR 50.55a(g)(2).
H.3.4 Reacto~
Pressure Vessel Head Meridional Weld Seams OA OB.
OC OO OE and OF Relief Re uest 08
~R Examination Category B-A of ASME Section XI, 1974 Edition to Winter 1975 Addenda requires volumetric examination of essentially.
100K of the accessible length of each meridional weld in vessel heads.
Appendix I, Article I-5000, requires the examinations be conducted using two beam angles from each direction (nominal angle of 45 degrees and 60 degrees).
These examinations must'e performed completely as a preservice examination requirement prior to initial plant startup.
Code Relief Request Relief was requested from performing 100K of the Section XI examination requirements.
Reason for Re uest Interference from the vessel skirt attachment weld buildup results in the unexamined volumes as follows:
O'ase Metal Exam 0~ Weld Metal Exam 45o Exam 60~
Exam 12K Missed 12 Missed 4X Missed ZX Missed Susquehanna SSER 3
H-6
Physical limitations because of the geometry'of the reactor vessel result in the above unexamined volumes for the subject welds.
The applicant's documenta-tion shows the following:
(a)
A composite of all examination angles shows that a volume equal to 2X of the required examination volumes for welds OA, OB, DC, OD, DE, and DF are completely unexamined.
All other areas have been covered by any or all of the 0',
454.,
and 60'cans.
(b)
The integrity of the welds has been verified by ultrasonic and magnetic particle testing during fabrication.
(c)
Melds are visually examined for leakage during RPV hydrotest.
Staff Evaluation The meridional welds in the vessel head are physic'ally inaccessible for inspec-tion because of the existing design.
The staff concludes that the limited Sec-tion XI volumetric examination, the volumetric and su'rface examination performed during fabrication, and the hydrostatic test demonstrate an acceptable level of preservice structural integrity.
H.3.5 Feedwater inlet Nozzles N4A and N40 Relief Re uest ¹9 Code Requirement.
Examination Category B-0.requires a
100K 'preservice volumetric examination of the nozzle-to-vessel weld and adjacent areas of nozzle-,to-vessel weld.
Code: Relief Reouest Relief was requested from performing 100K of the ultrasonic examination requirements.
Reason for Re uest The proximity of nozzles N11A and 8 to the subject feedwater nozzles precludes complete examination of weld seams N4A and N40 as follows:
N4A 300 completely examined (automatic) 604 -
not examined'because of inter erence from nozzle N11A.
N40 300 completely examined (automatic) 60' not examined due to interference from nozzle N11B.
Spacing of only 4.5 in. between the nozzles allows only a best effort manual examination of the affected areas.
The applicant documentation shows the following:
(a)
The excluded area is 16.67K of the weld seam; 83.33%
has been completely examined.
Susquehanna SSER 3
H"7
4
(b)
Four nozzles of the same configuration and service (N48,
- N4C, N4E, and N4F) have been completely examined.
(c)
The integrity of welds has been verified by ultrasonic and magnetic particle examination during fabrication.
(d)
All N4 nozzle-to-vessel welds were liquid penetrant tested following RPV hydrotest and accepted.
Staff Evaluation Physical limitations because of the design of the reactor vessel (i. e.,
location of nozzles N11A and B) result in the above unexamined volumes for the subject welds.
The staff concludes that the limited Section XI volumetric examination, the volumetric and surface examinations performed during fabri'-
- cation, and the hydrostatic test demonstrate an acceptable level of preservice structural integrity.
H. 3.6 Additional Relief Reouests In addition to the relief requests evaluated in Section H.3, Parts A through E,
the applicant submitted two other requests for relief which involved updating examination requirements to subsequent approved Editions and Addenda of Section XI.
The staff has determined that the following relief requests are acceptable and in accordance with subsequent editions of Section XI referenced by 10 CFR 50.55a(b):
Relief request Examination identification category Component B-G-1, B-G-2, and C-0 Bolting B-K"1, C-E-1 Welded supports H. 4 CONCLUSION Based on the foregoing, the staff has determined, pursuant to 10 CFR 50.55a(a)(2),
that certain Section XI required preservice examinations are impractical, and compliance with the requirements would result in hardships or unusual difficulties without'a compensating increase in the level of quality and safety.
The technical evaluation has not identified any practical method by which the
'existing Susquehanna Unit 1 can'eet all the specific preservice inspection requirements of Section XI of the ASME Code.
To require exacting compliance with Section XI would delay the startup of the plant in order to redesign a
significant number of plant systems, obtain sufficient replacement components, install the new components, and repeat the preservice examination of these components.
Examples of components that would require redesign to meet the specific preservice examination provisions are the reactor vessel, residual heat removal
- pumps, and a significant number of the piping and component Susquehanna SSER 3
H-8
4 support systems.
Even after the redesign effort, complete compliance with the preservice examination requirements probably could not be achieved.
- However, the as-built structural integrity of the existing primary pressure boundary has already been established by the construction code fabrication examinations.
Based on its review and evaluation, the staff concludes that the public interest is not served by imposing certain provisions of Section XI of the ASNE Code that have been, determined to be impractical.
Pursuant to 10 CFR 50.55(a)(2),
the
- staff has allowed deviations from these requirements which are impractical to implement and would result in hardship or unusual difficulties without a com-pensating increase in the level of quality and safety.
Susquehanna SSER 3
H-9
Table H.l
'I Piping system wel'ds that are impractical to examine Weld identification number Code category and item number System Nature of
% of scan Configuration obstruction obstructed HBB-101-1-FW-7 HBB-LOL-L-LA HBB-101-1-1B HBB-L'OL-. L-FW6 HBB-108-2-3A HBB-108-2-FWLO H88-.108-.2-FW7 HBB-108-2;FW1 OCA-108-1-18 DCA-108-1-1C OC'A"108-1-FWZ DCA"110" 1-FWLL OCA-LLO-Z-RGl.
OCA"107-1-RQ OCA-107-2-FW7 088-115."L-FWU GBB'-105-1-FWL DCA-LLO-.}-FW2 CG C2. 1 CG C2. 1, CG CZ. 1, CGC2'.
CG.
C2' CG.
C2. L CG'2; L.
CG.
C2,1, BJ 84;5 BJ
- 84. 5 BJ 8'4 5 BJ 8'4. 5 BJ
- 84. 5 BJ 8'4; 5 BJ
C2.1.
BJ B4. 5 RCIC RCIC RCIC'CIC'PCI.
HPCI HPCI RHR RHR RHR RHR'HR Core spray Core spray RHR Pipe to.
sparger Pipe to
~educing'lbow Pfpe. tto elbow,,
blued: head: to p i'pe.
P'ice to. elbow Elbow to reducer Reducer to pene.trati on P'ipe to elbow Long,i tudinal weld Longi tudinal weld.
Va1 ve to pipe Valve to tee Valve to tee Piping in the Piping in the Piping in the..
. Piping in the.
Pip.ing:
in the:
P'i ping.
in the P'iping.
in the Piping in the Welded.
located wetwell located wetwell 1'ocated wetwe1 1
located wetwell located wetwell located wetwell located wetwell located wetwell hanger 100 100 100 MO 100 100 100 100 100 Welded hanger '00 Welded hanger 100 Part geometry 100 Part geometry 100 Valve to reducer Valve to flued head Part geometry 100 Part geometry 100 Valve to valve Part'eometry 100 Valve to valve Part geometry 100 Valve to valve Part geometry 100 Susquehanna SSER 3
H"10
Table H. 1 (Continued)
.identification number Code
'ategory and item number System Nature of Configuration
- obstruction I of scan obstructed (approxi-mate)
YRR-831"1-rWA24 VRR-831-FWB24 088-114-1-9E 088-115-1-7F 088-115-1" 50 088-1'-1-4G HBB-U.1-2-3O 088" 118-1-dl OLA-104-1-FW1 OLA-102-1-FW7 GBB-106-1-FW6 G88-109-1" ZA VRR-831-2-4G OCA-110 FWZ OCA-108" 1-FW10 GBB-108-1-FW4 BJ
- 84. 5 BJ
- 84. 5 BJ
- 84. 5 BJ
- 84. 5 BJ
- 84. 5 BJ
'alve to reducer Valve to reducer Valve to pipe Part geometry 100 Part geometry 100 Part geometry 100 Part geometry 100 HPCE RHR RHR RHR RHR Feedwater'eedwater RHR Feedwater RHR Pipe to cap Pipe to cap
.Pipe to cap Pipe to cap Elbow to tee Pipe to valve Pipe to valve Pipe to elbow Sweepolet to pipe Pipe to elbow 2 weldolets 1 weldolet.
1 wel dol et 3 weldol ets 16 16 Instrumentation 3
nozzle 50 Permanent hanger Permanent hanger Hanger saddle 13 weld Hanger lug 6
attachment weld Welded hanger 20 RHR Pipe to elbow Hanger saddle 5
Recirculation Longitudinal weld Pipe whip restraint Recirculation Valve to pipe Part geometry 100 Susquehanna SSER
NUBEG4776 Supplement No. 4 Safety Eval R
related to the operation of Susquehanna Steam Electric Station, Units 1 and 2 Docket Nos. 50-387 and 50-388 Pennsylvania Power & Light Company Allegheny Electric Cooperative, inc.
U.S. Nuclear Regulatory Commission Office of Nuclear Reactor Reguiation November 1982 gg% AlO(p c>
P 0~~i I
nO p
~I vr+<<
<<o
5 REACTOR COOLANT PRESSURE BOUNDARY 5.2 Inte rit of the Reactor Coolant Pressure Boundar 5.2.4 Inservice Inspection and Testing GDC 32, "Inspection of Reactor Coolant Pressure Boundary," requires, in part, that components that are part of the reactor coolant pressure boundary be designed to permit periodic inspection and testing of important areas and features to assess their structural and leaktight integrity.
To ensure that no deleterious defects develop during service, selected welds and weld-heat-affected zones will be inspected periodically at Susquehanna.
In letters dated January 27, 1981, May 19, 1981, June ll, 1981, June 16, 1981, and April 2, 1982, the Pennsylvania Power 8 Light Company submitted the preservice inspection pro-gram and supporting information for Susquehanna Unit 1 based on the 1974 Edition through Summer 1975 Addenda of the ASME Code.
Specific written relief from Code requirements was requested and supported by information pursuant to 10 CFR 50.55a(a)(2)(i).
NRC staff evaluation of these submittals was reported in Appendix H of Supplement 3.
In a letter dated August 17, 1982, the licensee requested relief from one additional Code requirement and provided a supporting technical justification.
The staff has evaluated the ASME Code required examinations that the licensee determined to be impractical and, pursuant to 10 CFR 50.55a(a)(2), it has al-lowed relief from the impractical requirements, which, if implemented, would result in hardships or unusual difficulties without a compensating increase in the level of quality and safety.
The staff has evaluated the licensee's submittal of August 17, 1982 in Appendix K.
Based on the granting of relief from these preservice examination requirements, the staff concludes that the preservice inspection for program Unit 1 complies with 10 CFR 50.55a(g)(2).'usquehanna SSER 4 5-1
APPENDIX K REVIEW OF THE PRESERVICE INSPECTION PROGRAM RELIEF RE(UEST ¹14 K. 1 INTRODUCTION This evaluation is Amendment 1 to the initial staff review reported in Appendix H ("Review of the Preservice Inspection Program for Susquehanna Unit 1") of Supplement 3 of NUREG-0776.
In a letter dated August 17, 1982, the licensee requested relief from another ASME Code preservice examination require-ment that he determined to be impractical and provided a supporting technical justification pursuant to 10 CFR 50.55a(a)(2)(i).
The staff review of the infor-mation in this letter is discussed in the following paragraphs.
K,2 EVALUATION OF RELIEF REQUEST The licensee requested relief from specific preservice inspection requirements because of limitations to the ultrasonic examination of certain recirculation system pipe welds to which a corrosion-resistant cladding was applied in response to NUREG-0313, Revision l.
On the basis of the information submitted by the licensee in a letter dated August 17, 1982 and the staff's review of the design,
- geometry, and materials of construction of the components, the staff has deter-mined that certain preservice requirements of ASME Code,Section XI, are imprac-tical and imposing these requirements would result in hardships or unusual dif-ficulties without a compensating increase in the level of quality and safety.
Therefore, pursuant to 10 CFR 50.55a(a)(2),
the staff's conclusions that these preservice requirements are impractical are justified as follows.
K. 2. 1 ASME Code Class 1 Recirculation S stem Pi e Welds (Relief Re uest ¹14 Code Re uirement Examination Category BJ - Table IWB-2600, Item Number B4.5 - Section XI of the ASME Code, 1974 Edition to Summer 1975 Addenda requires that volumetric exami-nation of 100K of the circumferential welds be performed completely as a pre-service examination requirement before initial plant startup.
Section XI, Appendix III, Winter 1975 Addenda, requires that an angle-beam examination of the weld and required volume (4 t or 1 in., whichever is less) be performed and that scanning be both normal and parallel to the weld.
Code Relief Re uest Relief was requested from performing 100K of the Cede-required examination.
Susquehanna SSER 4 K"1
Basis for Re uest A complete ultrasonic examination using state-of-the-ar5 ultrasonic techniques cannot be performed in areas of the examination volume because of metallurgic and geometric restraints.
No alternative nondestructive examination (NDE) methods are currently available to perform these inspections.
The licensee has identified the piping system welds that are impractical to 'examine in Table K-1.
The licensee justifies the request for relief as follows:
(1)
The preservice integrity of the subject welds and corrosion-resistant clad area has been established'by means of extensive inprocess NDE and satis-faction of ASME Code,Section III requirements.
(3)
The heat-affected zone on the sweepolet/reducer side of the joint does not conform to NUREG-0313 and requires future augmented inservice inspections.
This area can be examined from the fitting side of the joint and is, there-fore, not obstructed by metallurgic or geometric restraints.
A preservice examination has been completed in this area.
(4)
A complete examination of the weld and required volume on the riser side of the joint. has been performed by scanning 45'ircumferentially (i.e.,
par rallel with the weld).
(5)
Visual examination ef the weld during system pressure testing will be per-formed to detect evidence of leakage.
(6)
The leak-detection-system design conforms to NUREG-0313.
(7)
A complete preservice examination has been performed on weld VRR-B31 FWB13.
This weld can be routinely examined as a representative weld during the.inservice inspection program to ensure that the structural integrity of the system is not compromised by unanticipated generic degradation.
In addition to the examinations performed to date, the licensee has committed to the following:
(1)
Pennsylvania Power 8 Light Company (PAL) will continue to monitor state-of-the-art techniques for their applicability to this inspection.
(2)
For inservice ins ection ur oses, the 'oints will be ins ected b
p p
p J
automated ultrasonic techniques; that is, a track mechanism with ultra-sonic scanning capability will be mounted on the pipe for the riser-side inspection.
The. ultrasonic cathode-ray-tube screen presentation will be continuously recorded by means of videotape or other permanent method.
Subsequent scans will be compared with the original scan to determine the relative. change in status of the welds.
Final equipment design for greater accessibility is expected to be complete in January 1983.
(2)
The obstructed areas are on the recirculation riser pipe sides of the joint where, the use of corrosion-resistant
- cladding, conforming to NUREG-0313, is the accepted method to minimize susceptibility to intergranular stress-corrosion cracking.
Susquehanna SSER 4 K-2
Staff Evaluation The staff has determined that examination of the welds listed in Table K-1 to the extent required by the Code is impractical because of the design of the piping system and the limitations to the interpretation of ultrasonic examina-tion results resulting from the metallurgic characteristics of the specific welds.
In addition to the radiography performed during fabrication, the licensee performed supplemental radiography after the limitations to ultrasonic examinations were identified.
The staff concludes that the limited Section XI examinations, the volumetric examinations performed during fabrication, the supplemental radiography, and the hydrostatic test demonstrate an acceptable level of preservice structural integrity.
The staff also finds the alternative provisions, proposed by the licensee to improve the ultrasonic examination during inservice inspection acceptable.
K. 3 CONCLUSION On the basis of the foregoing considerations, the staff has determined, pursuant
'to 10 CFR 50. 55a(a)(2),
that certain preservice examinations required by Sec-tion XI are impractical and that compliance with the requirements would result in hardships or unusual difficulties without a compensating increase in the level of quality and safety.
The technical evaluation has not identified any practical method by which the existing Susquehanna Unit 1 can meet all the specific preservice inspection requirements of Section XI of the ASME Code.
To require exact compliance with Section XI would delay the st'artup of the plant in order to redesign the recir-culation.system, obtain sufficient replacement components, install the new com-
- ponents, and repeat the preservice examination of these components.
Even after the redesign.effort, complete compliance with the preservice examination require-ments probably could not be achieved.
However, the as-built structural integrity of the existing primary pressure boundary has already been established by the construction code fabrication examinations.
On the basis of its review and evaluation, the staff concludes that the public interest is not served by imposing certain provisions of Section XI of the ASME Code that have been determined to be impractical.
Pursuant to 10 CFR 50.55a(a)(2),
the staff has allowed deviations from these requirements, which are impractical to implement and would result in hardship or unusual difficulties without a compensating increase in the level of quality and safety.
K.4 REFERENCES American Society of Mechanical Engineers, "Boiler and Pressure Vessel Code" (ASME Code),
Section III.
---,Section XI.
-,Section XI, Appendix III, Winter 1975 Addenda.
---,Section XI, 1974 Edition to Summer Addenda.
Susquehanna SSER 4 K-3
U.S. Nuclear Regulatory Commission, NUREG-0313, "Technical Report on Material Selection and Processing Guidelines for BWR Coolant Pressure Boundary Piping," Revision 1, Oct.
1979.
---, 0776, "Safety Evaluation Report Related to the Operation of Susquehanna Steam Electric Station, Units 1 and 2," Supplement 3, July 1982.
Susquehanna SSER 4
Table K-1 Piping System Melds that are impractical to examine Configuration and weld
. identification number Scan obstructed Nature of obstruction X of scan obstructed Riser to swee piet VRR"831 FMA10 0
70 scan from the sweepolet side 45'xial scan from riser side Fitting configuration Metallurgic and geometric conditions 100 0'can from the riser side Fitting-to-pipe transition VRR-831-1-FWA11 0,, 70'can" from the sweepolet side Fitting configuration 45'xial scan from the riser side Metallurgic and geometric conditions 100 VRR-831-1-FWA13 0'can from the riser side 0
, 70 scan from the sweepolet side Fitting-to-pipe transition Fitting configuration 45 axial scan from the riser side Metallurgic and geometric conditions 100 See footnotes at end of table.
Susquehanna SSER 4
K-5
Table K-1 (Continued)
Configuration and weld identification number Scan obstructed Nature of obstruction X of scan obstructed Riser to swee olet cont.
VRR-B31 FWA13 VRR"B31-1" FMA14 0~ scan from the riser side Oo 70o scan from the sweepolet side Fitting-to-pipe transition Fitting configuration 45'xial scan from the riser side Oo scan from the riser side Metallurgic and geometric
'onditions Fitting-to-pipe transition 100 VRR"B311-1" FMB10 0
, 70 scan from the sweepolet side Fitting configuration 454 axial scan from the riser side Metallurgic and geometric conditions 100 VRR-B31 FWB11 0
scan from the riser side 0', 70'can from the sweepolet side Fitting-to-pipe transition Fitting configuration 45~ axial scan from the riser side Metallurgic and geometric conditions 100 See footnotes at end of table.
Susquehanna SSER 4
K-6
Table K-1 (Continued)
Configuration and weld identification number Scan obstructed Nature of obstruction X of scan obstructed Riser to swee olet cont.
VRR-B31-1-FWB11 0
side from the riser side Fitting-to-pipe transition VRR-B31"1-FWB14 0', 70'can from the sweepolet side Fitting configuration
.45'xial scan from the riser side Metallurgic and geometric conditions 50 0'can from the riser side Fitting-to-pipe transition Riser to reducer VRR-B31"1-FWA12 45 axial scan from the riser side Metallurgic and geometr'ic conditions 60 VRR-B31-2-FWB12 0'can from the r'iser side 45 axial scan from the riser side Fitting-to-pipe transition Metallurgic and geometric conditions 60 04 scan from the riser side Fitting-to-pipe transition See footnotes at end of table.
Susquehanna SSER 4 K-7
Table K-1 (Continued)
Configuration and weld identification number Scan obstructed Nature of obstruction X of scan obstructed Riser to nozzle safe ends VRR"B31-1-FWA15 VRR"B31"1-FWA16 VRR-B31"1-FWA17 VRR-B31 FWA18 VRR-B31-1-FWA19 VRR-B31-2-FWB15 VRR-B31 FWB16 VRR-B31 FWB17 VRR"B31-2-FWB18 VRR-B31 FWB19 45'xial scan from the riser side 454 axial scan from the riser side Outside-diameter contour Inside-diameter geometry 8f Examination completed.
Numerous indications evaluated and attributed to inside-diameter geometry.
One indication unresolved.
Outside-diameter-contour conditions caused transducer contact difficulties. making indications unresolvable.
Examination completed;
- however, numerous indications required extensive evaluation
. time.
Examination unresolvable, scanning toward the weld.
Examination completed, scan-ning away from the weld.
Indications too extensive to evaluate for an area 3 in. back from the fitting-to-pipe transition by 360 Outside-diamete+contour conditions cause a loss of transducer contact for 0.5 in.
by 3604.
Examination completed.
Numerous indications evaluated and attributed to inside-diameter geometry.
Susquehanna SSER 4 K-8
APPENDIX ZV !
REPAIRS g REPLACEMENTS t AND MODIFICATIONS
s COMPONENT IDENTIFICATION/
PPGL ID/i SYSTEM JOBP RHR Heat Exchanger 1E-205A RHR 4/9/79 RHR Heat Exchanger 1E-205B RHR 8/30/79 Feedwater Nozzle Safe Ends N4A-F Reactor Recirculation Inlet Nozzle Safe Ends N2-A-H,J,K FW 6/7/79 1/31/80 RPV-Unauthoriz ed Hanger Attachment 1S-401 Core Spray Line bracket Reactor Recirculation Pump 1P-401 AiB CS Control Rod Drive Return Line
. CRD 8856-FCI-M-220 8/11/80 9/19/80 7/24/81 7
5/9/83 Reactor Recirculation Piping VRR-B31-1 Snubber DBB-126-H10 Snubber DBB-123-H12 Snubber DBB-124-H11 Snubber DCA-144-H2076 Snubber DCA<<119-H2015 Snubber HCC-138-H2001 MS Containment Instrument Gas 8856-FCI-M-231 WA1FS-33919 WAPS-33919 WAOS-33919 WACS-33790 WAS-33790 WAPS-33802 7/5/83 4/7/83 4/8/83 4/8/83 4/15/83 4/15/83 4/19/83 Snubber DCB-101-H2013 Snubber GBC-101-H262 Valve IXV-1F004B Standby Liquid Control MS RR WACS-33798 WAPS-34089 WAiIS-25 99 7 4/19/83 5/5/83 10/29/82
COMPONENT!T IDENTIFICATION/
PP&L ID8 SYST&I.
JOB'S/
DATE Support SP-DBA-112-H34 Snubber GBC-101-H242 Pump 1P221A RWCU WAI/S-34123 WACS-34117 MAPS-3369 5/5/83 5/5/83 4/14/83 Hain Steam Piping DBB-101-1 DBB-102-1 DBB-103-1 DBB-104-1 DBB-105-1 MS 8856-FCI-H-211 7/5/83 Weld GBC-101-15-1VWAR2 HCB pipe MS Containment Atmosphere Control MAPS-25344 8/10/82
'Meld Traveler 9/16/82 j/73-'82-001 Weld DBB-102-1-FM10R1 Snubber DBB-107-H8 Support DBB-107-H5 Support DBB-107-H3 Support DBB-107-H10 Support DBB-107-H7 Valve HV144F104 HV-1F017A Valve Disc HV-1F017B Valve Di'sc Valve PSV-22643 Valve PSV-22648 RHR RWCU WA8S-26478 MAPS 33416 WA//S-33425 WACS-33426 WAOS-33427 MAPS-33427 WACS-33830 WA//U-24356 WAPU-24386 Cont Inst Gas WAPS-24926 Cont Inst Gas WAiffS-24926 10/23/82 2/23/83
'/23/83 2/23/83 2/23/83 2/23/83 4/11/83 4/23/83 5/3/83 8/5/82 8/10/82
REPORT OZ REPAIRS AND/OR MODIFICATIONS PENNSYLVANIA POWER Ec LIGHT COHPAVZ TWO NORTH NINTH STREET ALLENTOWN, PEiWSYLVANIA 18101 SUSQUE1BQlNA STEAN ELECTRIC STATION PENNSYLVANIA POWER 6 LIGHT COlZ~.~liY POST OZZICE BOX 467 BERWICX, PA 18606 COMPONENT:
Residual Heat Removal Heat Exchanger
-205-A SUSQUEQLNNA SES UNIT:
One SCHEDULED COEKRCIAL DATE:
j REPAIRS COMPLETION DATE:
4-9-79
Page 2 oi 3
REPORT OF REPAIRS AND/OR MODIFICATIONS 1.
OWNER:
Pennsylvania Power
&, Light Company Two North Ninth Street Allentown, Pennsylvania 18101 2.
PLANT:
Susquehanna Steam Electzic S"ation 0
3.
PLANT UNIT:
One 4 ~
OWNER CERTIFICATION OF AUTHORIZATION i%MER:
EXplRATION DATE:
October 15, 1982 5.
COMPONENT NAME:
Residual Heat Removal Heat Exchanger 1E-205-A MANUFACTURER:
M.L.W. Industries SERIAL NUMBER:
10638Q NATIONAL BOARD NUMBER:
121
,I 6.
DESCRIPTION OF REPAIR AND/OR MODIFICATION:
Modification:
Addition of Inlet Impingement Plate:
Alteration oZ Plate Design.
Modification. of Uppermost Baffle Plate.
7.
COMPONENT KZERENCE DRAWING:
Bechtel Vendor Print 8M1-Ell-23-4 8.
SCHEDULED COMMERCIAL DATE:
June 30, 1983 9.
HYDROSTATIC TEST AND INSPECTION DATE:
Eebzuazv 29
, 1980 10.
DATE REPAIR AND/OR MODIFICATION COMPLETED:
A ril 9, 1979 11.
WELDING PROCEDURE QUALIFICATION AND WELDER QUALIFICATION IN ACCORDANCE WITH ASME CODE:
Yes I No 12.
REPAIRS MADE IN ACCORDANCE WITE:
A-REPAIR PLANS BY:
GE-NEBG B.
REPAIR CONCERN'S PROCEDURES BY:
Bechtel Construction 13.
REPAIR PLANS AND PROCEDURES APPROVED BY:
Penns lvania Power
& Li ht Co.
Page 3 of 3 COgpONEqT, RK Heat E cch ang e
~slE-205-A Me certify the above statements to be correct and that the repairs are completed as indicated.
DAir,: P~/~
19 H SIGNEDRj~
B chtel DATE: P 1982 SIGNM (PPEcL')
J.
N.
?ECKZS or BY: Field Const=action
.'ianacTe Constr.)
(print name and title)
Bi;oades BY:
NP=. &lechanical Group Supervisor (print name and title)
Additioaally, the repair procedures and/or repair plans were approved prior to start of work, as certified by the following organization.
J.
W. Millard, Mgr.
DATE: A..
7 19.P'IGNED:
>'~4 ~ij-.~ BY:
SVS VEHANNA PROJECT GE-HEBG) print name and title CERTIFICATE OF WELDED REPAIR INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure. Vessel Inspectors and/or the State of PA
>have inspected during repair the object described above aad state that to the best of my kaowledge and belief, the statements made and certified to above by the representative of Pennsylvania Power and Light Company are correct.
By signing thi;s certificate neither the Inspector nor Factory Mutual makes any warranty, expressed'r implied, concerning the object described in this report.
Furthermore, neither the Iaspector nor Factory Mutual shall be liable in any manner for any personal injury or property damage or a loss of aay kiad arising from or connected with the inspection, except such liability as may be provided in a policy of insurance which Factory Mutual may'ssue upon said object and then only in accordance with the terms of said policy.
DATE:
SIGNED (Inspec r) 19 SZ.
COmISSIONS:
ZZa WS r9 O
(State and National Board No.
Remarks:
4469338.
REPORT OF REPAIRS Ai%)/OR MODIFICATIONS PENNSYLVANIA POWER 8 LIGHT COMPANY TWO NORTH NINTH STREET ALLENTOWN, PENNSYLVANIA 18101 SUSgUEGQB/A STEAM ELECTRIC STATION PENNSYLVANIA POWER 6 LIGHT COi'iPA!H POST OFFICE BOX 467 BERWICK, PA 18606 COMPONENT:
Residual. Heat Removal Heat Exchanger 81E-209-B SUSQUEHANNA SES UNIT:
SCHEDULED COMMERCIAL DATE:
4-9-79
Page 2 of 3 REPORT OF REPAIRS AND/OR MODIFICATIOiES 1.
GUNNER:
Pennsylvania Power
& Eight Company Two North Ninth Street Allentown, Pennsylvania 18101 2.
PLANT:
Susquehanna Steam Electric Station 3.
PLANT UNIT:
One 4.
0lN~'ERTIFICATION OF AUTHORIZATION BMER:
EXPIRATION DATE:
October 15 1982 GLORY-131 5,
COMPONENT NAME:
Residual Heat Removal Heat Exchanger 7'/lZ-205-B MANUFACTURER:
M.L.W. Industries SERIAL NUMBER:
10640~
NATIONAL BOARD NUMBER:
123 6 ~
Uppermost Baffle Plate.
Renakr:
Blendin /Grkndin of Void in Heat Exchanger Casting.
7..
COMPONENT RE1:ERENCE DRAWING:
Bechtel Vendor Print dM1-Ell-23-4 DESCRIPTION QF REPAIR AND/OR MODIFICATION:
Modification:
Addition of Inlet Impingement Plate.
Alteration of Plate Desi Mod"fication of
.8.
SCHEDULED COMHERCIAL DATE:
June 9.
HH>ROSTATTC TRST AND TNSPNCTTON DATS:
Nabmmtzy.
26 1990 Nodifioaoioa:
april 9.
1979 10.
DATE REPAIR AND/OR MODIFICATION COMPLETED:
~
30 a
o o
ll.
WELDING PROCEDURE QUALIFICATION AND WELDER QUALIFICATION IN ACCORDANCE WITH ASME CODE:
Yes Z
No 12.
REPAIRS HADE IN ACCORDANCE WITH:
A.
REPAIR PLANS BY:
GZ-'NEBG B.
REPAIR CONCERN'S PROCEDURES BY:
Bechtel Construction 13.
REPAIR PLANS AND PROCEDURES APPROVED BY:
Pennsylvania Power
& Light Co.
a
9 Qsge 9
OC 3
CO,BOA)E.~qg:
. "Z Heat xchanger
- 'E-"05-B We certify the above statements to be correct and that the repairs are completed as indicated.
DATE: P~MISPZ SIGNED: -'
DATE:
'982 5IGAVED:
(P te J.
W.
EIZCX:S Or BY: =-i el'.".s""."='."..')anace Constr.)
(print name and ti le)
~
~ 4 A~ ~ <8 Br.
tNor~ s>>
9 r =:
v i~
u erVi (print name and title)
Additionally, the repair procedures and/or repair plans were approved prior to start of work, as certified by the following organization.
J.
M. Millard,,Mgr.
DATE: '>:
19.(SIG.'NED:
t
!i9'r p
GE"
)
(print name and title CERTIFICATE OF lSTELDED REPAIR IAVSPECTION I, the undersigned, holding a valid commission issued by the National Board
/
have inspected during repair the object described above and state that to the best of my knowledge and belief, the statemeats made and certified to above by the representative of Pennsylvania Power and Light Company are correct.
By signing this certificate neither the Inspector nor Factory Mutual makes any warranty, expressed or implied, concerning the object described in this report.
Furthermore, neither the Inspector nor Factory Mutual shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with the 'inspection, except such li,ability as may be provided in a policy of insurance which Factory Mutual may issue upon said object and then only in accordance with the terms of said policy.
DATE:
iZ) L )3 SIGHED:
Inspe or 19 S2.
COMMISSIONS:
ZO g
(State and National Board Ho.
Remarks:
4469339
~%, ~
REPORT OF REPAIRS AND/OR MODIFICATIONS P~~SYLVANIA POWER
& LIGHT COMPANY TWO iNORTH NINTH STREET ALLENTOWN, PENNSYI,VANIA 18101 SUSQUEHANNA STEAM ELECTRIC STATIOiN PEiWSYLVANIA POWER
& LIGHT COMPANY POST OFFICE BOX 467 BERWICK, PA 18606 COMPONENT:
RPV N-4 Nozzles - Feedwater Nozzle Safe Ends SUSQUE1GQlNA SES UNIT:
One SCHEDULED COMMERCIAL DATE:
6"30-83 REPAIRS 'COMPLETION DATE:
6-7-79
Page 2 of 3 REPORT OF REPA1RS AND/OR MODIFICATIONS 1.
OWER:
Pennsylvania Power
& Light Company Two North Ninth Street Allentown, Pennsylvania 18101 2.
PLANT:
Susquehanna Steam Electric Station I
3.
PLANT UNIT:
One 4.
OWER CERTIFICATION OF AUTHORIZATION AMER:
O~W-131 E.'PIRATION DATE:
October 15, 1982 5.
COMPONENT NAME:
Reactor Pressure Vessel'Nozzles N-4
,MANUFACTlHKR:
Chicago Bridge
& Iron Co.
SERIAL NUMBER:
B5023 NATIONAL BOARD NUMBER:
3686 6.
DESCRIPTION OF REPAIR AND/OR MODIFICATION:
Modification:
Removal and Replacement of Six.(6) Feedwater Nozzle Safe Ends 7.
COMPONENT REFERENCE DRAWING:
Bechtel Vendor Print 8M1-B11-277-1 8.
SCHEDULED COMMERCIAL DATE:
June 30 1983 9.
HYDROSTATIC TEST AND INSPECTION. DATE:
September 22, 1980 10.
DATE REPAIR AND/OR MODIFICATION COMPLETED:
June 7,
1980 11.
WELDING PROCEDURE QUALIFICATION AND WELDER QUALIFICATION IN ACCORDANCE WITH ASME CODE:
Yes X
No 12.
REPAIRS MADE IN ACCORDANCE WITH:
A.
REPAIR PLANS BY:
GE~G B.
REPAIR CONCERN'S PROCEDURES BY:
GE-T&SE 13.
REPAIR PLANS AND PROCEDURES APPROVED BY:
Penns lvania Power
& Li ht Co.
~
~
Page 3 of 3 COMPONENT:
RnV i;-'ozzles.
L9nit I We certify the above st'atements to be correct and that the repairs are completed as indicated.
G.
~f.
1"01 c-DATE; J Q 9!.
g 19 p ~ SIGNED; !'.,',j.'., '-.~
BY: ~~anageT'ngineer in'GE IPSE)
(print name and ti le)
J.
W. Milliard, ilgr.
DATE:. ~
7 19 9!
SIGNED:
'..'< i,ti'.'"'~
BY:
ANNA PR T
(print name and title) 9
~r Additionally, the repair procedures and/or repair plans were approved prior to start of work, as certified',by the following organization.
I W. J.
Rhoades DATE:
19 gZ.SIGNED:
NPK Mechanical Grou Supervisor PP (print name and title)
CERTIFICATE OF WELDED REPAIR LNSPECTION I, the undersigned, holding a valid commission issued by the National Board I
have inspected during repair the object described above and state that to the best of my knowledge and belief, the statements made and certified to above by the representative of Pennsylvania Power and Light Company are correct.
By signing this certificate neither the Inspector nor Factory Mutual makes any warranty, expressed or implied, concerning the object described in this report.
Furthermore, neither the Inspector nor Factory, Mutual shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with the inspection, except such liability as may be provided in a policy of insurance which Factory Mutual may issue upon said object and then only in accordance with the terms of said policy.
DATE:
SIGNED: 9) l3 Inspe or 19 ~Z COMMISSIONS: F'
'2 (State and National Board No.
Remarks:
Jizria9ictian
$BLLL230
~
REPORT OF REPAIRS AND/OR MODIFICATIONS PENNSYLVANIA PO47% a LIGHT COMPAiV TWO NORTH NINTH STREET ALLENTOWN)
PENNSYLVANIA 18101 SUSQUEHAlPifA STEAM ELECTRIC STATION PENiNSYLVANIA POKER 8 'LIGHT COMPANY POST OFFICE BOX 467
- BERWICK, PA 18606 COMPONENT:
RPV N-2 Nozzles-Recirculation Inlet Nozzle Safe Ends SUSQUEHANNA SES UNIT:
One SCHEDULED COMMERCIAL DATE:
6-30-83 REPAIRS COMPLETION DATE:
1-31-80
Page 2 of 3 REPORT OF REPAIRS AND/OR MODIFICATIONS 2.
3.
4.
5.
OWNER:
Pennsylvania Power Sr Light Company Two North Ninth Street Allentown, Pennsylvania 18101 PLANT:
Susquehanna Steam Electric Station PLANT UNIT:
One OWNER CERTIFICATION OF AUTHORIZATION %REER:
OWN-131 EXPIRATION DATE:
October 15, 1982 COMPONENT NAME:
Reactor Pressure Vessel N-2 Nozzles MANUFACTURER:
Chica o'Brid e
& Iron Co.
SERIAL NUMBER:
B5023 NATIONAL'BOARD NUMBER:
3686.
DESCRIPTION OF REPAIR AND/OR MODIFICATION:
Modification:
Removal and Replacement of Recirculation Inlet Nozzle Safe Ends includine Se ent of Thermal Sleeve 7.
COMPONENT REFEIKNCE DRAWING:
Bechtel Vendor Print 8M1-B11-212-1 8 ~
SCHEDULED COMMERCIAL DATE:
June 30 1983 9.
HYDROSTATIC TEST AND INSPECTION DATE:
September 22; 1981 10.
DATE REPAIR AND/OR MODIFICATION COMPLETED:
January 31, 1980 11.
WELDING PROCEDURE QUALIFICATION AND WELDER QUALIFICATION IN ACCORDANCE WITH ASME CODE:
Yes X
No 12..
REPAIRS MADE IN ACCORDANCE WITH:
A.
REPAIR PLANS BY:
GE-NEBC B.
REPAIR CONCERN' PROCEDURES BY:
13.
REPAIR PLANS AND PROCEDURES APPROVED BY:
Pennsvlvania Power
& Li ht Co.
Page 3 of 3 COMPONENT:
R?V '.:-2 Fozzle"-
Vie certify the above statements to be correct completed as indicated.
t W
p DATE:
Ja~.
4 19- 'IGHED: ~.-<
><<'.'~-'GE-IPSE)
DATE:
19'IGBED:
(P and that, the repai s are G.
N. Nolfl BY:
bfana er, En ineering (print name and title)
N. J.
Rhoades BY:
NPE Mechanical Groua Supervisor (print name and title)
Additionally, the repair procedures and/or repair plans were approved prior to start of work, as certified by the following organisation.
J.
W. Mallard, Mgr.
DATE:
J ~c I
19 '": SIG~: <,'g'~. '~
BY:
SUSQUEHANNA PROJECT GE-NEBG) print name and title)
CERTIFICATE OF WELDED REPAIR INSPECTION I, the undersigned>>
holding a valid commission issued by the National Board I
have inspected during repair the object described above and state that, to the best of my knowledge and belief, the statements made and cerjt,ified to above by the representative of Pennsylvania Power and Light Company are correct.
By signing this certificate neither the Inspector nor Factory Mutual makes any w'arranty, expressed or implied, concerning the object described in this report.
Furthermore, neither the Inspector nor Factory Mutual shall be liable'.in any manner for any personal injury or property damage or a loss of any. kind arising from or connected with the inspection, except such liability as may be provided in a policy of insurance which Factory Mutual may issue. upon said object, and then only in accordance with the terms of said policy.
DATE:
SIGHED:
'emarks:
(Inspecto Jur.LscLiction 0~30 19 Q2.
COMMISSIONS:
ZZ,OH (State and National Board No, C
REPORT OF REPAIRS AND/OR MODE'ICATIONS PENNSYLVANIA POMER G LIGHT COMPANY TWO NORTH NINTH STREET AIZ3WZOWN, P~~SYLVANIA 18101 SUSQUEHANNA STEAM EIZCTRIC STATION PENNSYLVANIA PO~ 8 LIGHT COMPANY POST OEE'ICE BOX 467
.BERWICK, PA 18606 COMPONENT; Reactor Pressure Vessel-
.Unauthorized Hanger
, Attachment SUSQU1ZANNA SES UNIT:
One SCHEDUIZD COMMERCIAL DATE:
6-30-83
Page 2 of 3 REPORT OF REPAIRS AND/OR MODIFICATIONS 1.
OWNER:
Pennsylvania Power
& Light Company Two North Ninth Street Allentown, Pennsylvania 18101 2.
PLANT Susquehanna Steam Electric Station 3.
PLANT UNIT:
One 4.
OWNER CERTIFICATION OF AUTHORIZATION NUMBER:
OWN-131 EXPIRATION DATE:
October 15, 1982 5.
COMPONENT NAME:
'Reactor Pressure Vessel MANUFACTKKR:
Chicago Bridge
& Iron co.
mme.
NUMBER:
B5023 NATZONAT BOARD RIBBER:
3686 6.
'DESCRIPTION OF REPAIR AND/OR. MODIFICATION:
Repair:
Removal of Unauthorized Hanger from Vessel.
Repair of Vessel Wall.
7.
COMPONENT 3H.HKgCE DRAWING:
SPA-804, SP-DCA-137-4H 8.
SCHEDULED COMMERCIAL DATE:-
June 30, 1983 9.
HYDROSTATIC TEST AND INSPECTION DATE:
Se tember 22, 1980 10.
DATE REPAIR AND/OR MODXFICATION COMPXZTED:
Au t ll, 1980 Xl.
WELDING PROCEDURE QUALIFICATION AND WELDER QUALIFICATION IN ACCORDANCE WITH ASME CODE:
Yes No Not Applicable 12.
REPAIRS MADE IN ACCORDANCE WITE:
A.
REPAIR PLANS BY:
GE-NEBG B.
REPAZR CONCERN'S PROCEDURES BY:
Bechtel Construction REPAIR PLANS AND PROCEDURES APPROVED BY:
Pennsylvania Power
& Light Co.
9 Page 3 of 3 COmONENT:
Banger Removal Ve c rtifv the above statements to be correct and that the repairs are completed as indicated.
DATE:~~19Q SIGHED:
e tel DATE:
l9~2 SIGNED:
pp~
J.
W.
PKCKZS for BY: Field Cons-~ction Manager Constr.)
print name and title W. J.
Rhoades BY: mE sec'nanical croup supervisor (print name and title)
Additionally, the repair procedures and/or repair plans were approved prior to start of work, as certified by the following organization.
J.
M. Millard, Mgr.
DATE: ~Zcc.
19~/
SIGHED:
BY:
SUSQUEHANNA PRMECT GE-HEBG rint name and title CERTIFICATE OF WELDED REPAIR INSPECTION I, the undersigned, holding 'a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and/or the State of have inspected during repair the object described above and state that to the best of my knowledge and belief, the statements made and certified to above by the representative of Pennsylvania Power and Light Company are correct.
By signing this certificate neither the Inspector nor Factory Mutual makes any warranty, expressed or implied, concerning the object described in this report.
Furthermore,.neither the Inspector nor Factory?hxtual shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from 'or connected with the inspection, except such
~ liability as may be provided in a policy of insurance which Factory mutual may issue upon said object and then only in accordance with the terms of "said policy..
DATE:
P I2 t
j SIGHED:
Inspecto COEQSSIONS:
2 0 (State and National Board 8o.
Remarks:
REPORT OF REPAIRS AHD/OR MODIFICATIONS PENNSYLVANIA POWER 6 LiGHT COMPANY TWO NORTZ NINTH STLZT ALLENTOWN, PENNSYLVANIA 18101 SUSQUEHANNA STER ELECTRIC STATION PENNSYLVANIA POWER 6 LIGHT COMPANY POST OMIT BOX 467 BERWICK, PA 18606 COMPONENT.
RPV Nozzle H Coatrol Rod Drf.ve Retata Mae
.SUSQUEHANNA SES,UNIT:
One SCHEDULED CPEKRCIAL DATE:
6-30&3 REPAIRS COMPLETION DATE:
9-19-8O
age 2 of 3 REPORT OF REPAIRS AND/OR MODIFICATIONS l.
OWNER:
Pennsylvania Power
& Light Company Two North Ninth Street
'llentown, Pennsylvania 18101 2.
PLANT:
Susauehanna Steam Electric Station 3.
PLANT UNIT:
One 4.
OWNER CERTIFICATION OF AUTHORIZATION NUMBER:,
" OWN-131 EXPIRATION DATE:
October 15, 1982 5.
COMPONENT NAME:
Reactor Pressure Vessel Nozzle N-9 HAREACTlEER:
Chicago Bridge
& Iron Co.
SERIAL NUMBER:
B5023 NATIONAL BOARD NUMBER:
3686 6.
DESCRIPTION OF REPAIR AND/OR MODIFICATION:
Hodif5.cation:
Cap Off Control Rod Drive Return Line Nozzle N-9 7.
COMPONENT RZZERENCE DRAWING:
GE Drawin 794E902 Rev.
0 8.
SCHEDULED COMMERCIAL DATE:
1 9
~
HYDROSTATIC TEST AND INSPECTION DATE:
September 22, 1980 10.
DATE REPjQR AND/OR MODIFICATION COMPLETED:
September 19, 1980 ll.
WELDING PROCEDURE QUALIFICATION AND WELDER QUALIFICATION ZN ACCORDANCE WITH ASME 'CODE:
Yes X
No REPAIRS MADE..IN ACCORDANCE WITH:
A.
REPAIR PLANS BY:
CZ-NERD B.
REPAIR CONCERN.ROCEDURES BY: 'Z-13.
REPAZR PLANS AND PROCEDURES APPROVED BY:
Pen lvania Power
& Lf. ht Co.
Page 3 of 3 COMPOHBG':
Rm Nozzle N-Uit i Vie cert'fy the above statements to be correc completed as indicated.
DATE:
J c~. 419 RESIGNED: 4
.%Y. &
GE I DATE: ~ +
19 ~<
SlGNED:
(GE-HEBG) and that the repairs are G.
M. Wolff
- Manager, Engineering (print name
.and title)
J.
H. Milliard, Mgr.
BY:
SUSQUEHANNA PROJECT (print name and title)
Additionally, the repair procedures and/or repair plans were approved prior to start of work, as certified by the following organization.
W. J.
Rhoades DATE:
4 19 S + SIGHED:
BY: NPE Mechanical Group Supervisor (PF&L) print name and title CERTIFICATE'F FIELDED REPAIR INSPECTION I, the undersigned, holding a.valid commission issued by the National Board I
have inspected during repair the object desc ibed above and state that to the best of my knowledge and belief, the statements made and certified to above. by the representative of Pennsylvania Power and Light Company are correct.
By signing this certificate neither the Inspector nor Factory mutual makes any warranty, expressed or implied, concerning the object described in this report.
Fuzthermore, neither the Inspector nor Factory mutual shall be liable in any manner for any personal injury oz property damage or a loss of any.kind arising from or connected with the'nspection, except sQch liability as may be provided in a policy of insurance which Factory Mutual may issue upon said object and then only in accordance with the cezms of said policy.
DATE:
BIZ > t I '3 19
~'IGHED:
Inspector CmrZSSIONS:
ZZ.O HS79 (State and National Board No.
Remarks:
- r. ~
0 REPORT OF REPAIRS AND/OR MODIFICATIONS PENNSYLVANIA POWER 5 LING'OMPANY TWO NORTH NINTH STRE:"T ALLENTOWN, PENNSYLVANIA 18101 SUSQUEHANNA ST&Vi ELECTRIC STATION PENNSYLVANIA POWER Fi LIGHT COMPANY POST OFFICE BOX 467 BERWICK, PA 18606 COMPONENT:
Reactor Pressure Vessel-Core Soza Line Bracket Modification SUSQUEFMNNA SES UNIT:
z SCHEDULED COMMERCIAL.DATE: 6-30"83 REPAIRS COMPLETION DATE:
7-24-Sl
Page 2 of 3 REPORT OF REPAIRS AND/OR MODI'FICATIONS OWNER:
Pennsylvania Power
& Light Company Two North Ninth Street Allentown, Pennsylvania 18101 2.
PLANT:
Susquehanna Steam Electric Station 3.
'LANT UNIT:
4 ~
OWNER CERTIFICATION OF AllTHORIZATION NUMBER:
EXPIRATION DATE:
October 15, 1982 5.
COMPONENT NAME:
Reactor Pressure Vessel MANUFACTURER:
'hicaoo Bridge and Iron Co.
SERIAL NUMBER:
B-5023 NATIONAL BOARD ~E'ER:
3686 6.
DESCRIPTION OF RE.AZR AND/OR MODIFICATION: Addition of four core spray line bracket posts to the inside surface of the pressure vessel shell 7.
COMPONENT REFERENCE DRAWING:
G.E.
Dwg-794E902, Revision 4, P
G.E.
Dwg. 197R633, Revision 13
- 8. 'CHEDULED COKKRCIAL DATE:
June 30, 1983 9.
HYDROSTATIC TEST AND INSPECTION DATE:
Se tember 22, 1980*
10.
DATE REPAIR AND/OR MODIFICATION COMPT vTED:
July 24, 1981 11.
WELD'ZNG PROCEDURE QUALIFICATION AND WELDER QUALIFICATION IN ACCORDANCE WITH ASME CODE:
Yes X
No 12.
REPAIRS MADE ZN ACCORDANCE WITH:
REPAXR PLANS BY:
GE-WZBG B.
REPAXR CONCERN 'S PROCEDURES. BY:
GE-Z&SE 13.
REPAIR PLANS AND PROCEDURES APPROVED BY: Pennsvlvania Power
& Lisht Co.
ASIDE Section XZ, 1974 edition th"ough and including the Winter 1975 addenda exempts this modification from the hydrostatic test requirements since'all vessel welds were on cladding.
'o C~.
q ~
~
0
~
Page 3 of 3
COMPO~+<
Reac or Pressure vessel Core Spray Bracket DATE:
Ve certify the above statements to be correct and that the zepai s are completed as indicated.
t= t=o r < sg 7 4 c 19 82. SZGaiD:
cv 'i g
< <<'c'<.4g<c<'.
~uP+'Repair Con ern)
(print name aad t"'tie)
~~ A'Ai~ dc's 19~ SI~<
BY:
x
~
Sud'ars.i
-Pe h.
(PP &L)
(print name and title)
I Additionally, the rep'aiz procedures and/or repair plans were approved prior to start of work, as certified by the following organization.
~
~ ~ic
~~o DAT: 6 F
197'>
SZG<<D: 0J BY:
<)van:
H+ewaez Svscszjrauvi j 4:.
(GE-~<~o)
.(pzint name and title)
CERTIFICATE OF bcXZED REPAIR INSPECTION I, the undersigned, holding a valid commi.ssion issued by the National )oard I
have inspected during repair the object described above and state.that to the best of my.knowledge and belief, the statemeats made and certified to above by the representative of Pennsylvania Power and Light Compaay are correct.
By signing this certificate neither the Inspector nor Factory Mutual makes any warranty, expressed or implied, concerning the object described in this report.
Furthermore, neither the Inspector nor Factozy Mutual shall be liable in any manner for any personal injury oz property damage or a loss of any kind arising from or connected with the inspection, except such liability as may be provided in a policy of insurance which Factory Mutual'ay issue upon said object and then only in accordance with the terms of said policy.
DATE:
V4 l 3 19~'IGiiD:
(Inspecto
)
- ~P7 BD (State aad National Board No.)
Remarks:
II JURISDZCZICN HO. PA B111230 HV:dig 153086
FORM NIS.2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section Xt
- 1. Owner P nn v v Power 6 Li ht Co.
Name oste Ma 9
1983
, Two 'N. 9th St Allentown PA 18101 Sheet 1
of
- 2. Fiant Sus uehanna Steam Ele t Name Berwe ck, PA
- 3. yvork Ferformedby Bechtel Power Co Name
- Berwick, PA tat on Unit Job 8 8856-PCI-~t.-220 Rooelr Oreenlsstlon P.O. No., Joo No., etc.
Type Code Symbol Stamp Author(sation No.
Exoirstion Date Adcrees 4.
Identification of system 8
r R u at 0
S s em (bl Applicable Edition of Section XI Utilized for Repairs or Replacements 18~4~4 Addenda 6, identification of Components Repaired or Replaced snd Replacement Components Name of Component Name of Manufacturer Manufacturer Serial No.
National Board No, Other Identification Year Built
- Repaired, Reoleced, or Replacement ASME Code Stamped (Yes or No)
Reactor Recir u
o P
Byron Jackson 711-S-080 None IP401A 973 Repaired Yes Reactor Recir culation P
Byron Jackson 7 - -080 IP401 ed
- 7. Oescr(pdonof work Renair of the numn lu s, lu welds and umo case 8
Tests Conducted:
Hydrostsdc Q Fneumadc Q Nominal Opersdng pressure Q Otherg Pressure psl Test Temp.
NOTE: Supp(cmental sheets in form of (lets, sketches, or drawings mey be used, provided (1 ) s(ze Is 85 In. x 11 In l2) informa-tion in items 1 through 6 on this report Is Included on each sheet, snd (3) each sheet Is numbered snd the number of sheets is recorded at the top of this form, (12/82)
This Form (E00030) mey be obtained fmm the Order Oept.,ASME,346 E. 47th St., New York, N.Y. 10017
FOR.')I YPV-1!)IAii'FACTI'RERS'3ATAREPORT FOR NUCLEAR PUMPS OR VrtcLVES*
A<<Re(lulled by the Provisions of tne ABIE Code Rules B RON JACKSON -UMP DIVISION BORG WARNER CORPORATION L.A., CA.
- l. 5tanuiactured by (Nome ts Address ol )Csnulscturer)
Gc..~)J)L ELECTRIC CO.,
BWRPD) QS. JOSE)
CA..
(Nome snd Address)
PHQSYLVAO'A ?~nc AND LIGHT COHPAiVC 711-S-0801 Order N Od i 205=D524
- 3ERWXCX, PENNSYLVANIA 5
p Ir I Id p
n HAIN COOLANT REC IRCUL'A,TXON PUN'OILING WATER 'ACTOR (Bne( doscnp<)on ol service lor which ecuipmenc wss,des)coed)
OUTLET-'ZF-1437 RZV.. C (a) D,a<<;ngNo SECT.
1E 3429 6 REV.pfp~~ by SAM WWSTEXN (b) )(acionat Board )(o.
G.
Design Condicions (pressure)
(Temperature)
OF The mscerial, design, construction, and'<<otitmanship complies <<ich hSK(E Code Seecion ill. Class Ed io 1 71,
.hdd d
D SUl'~R 1971 Ca No.
Casti
)tsrh No.
IC~Iorisl gpece Nse AS SA3<
Nsnu(so)urer ESCO B.J. RQG~'
39870 HANG R B
'AhGc~~RACKET STIFF)t:.L1-7-1 HANGc~+~SUPP ORT Hb,h'QZP) j3jtAC~'n o
1- -2 A
304 A%K-SA240 TP 304 ASK-SA240 TP S04 IE GR CF8M c - A'25~ CF
'5~~ "~F8 ASHE-SA240 TP 304
-SA240 TP 304 39196 0346 I
I 114266 104267/404268/104269 I 104273 I 104270 I 104271 lb)
Fnr ines SEAL ~r'AGE 10 12 ASME-SA182 T F316 10309 AhD A~i'~'TS UNION -PRESS.
COhN 10-12 1
-SA182 GR F304 TP R."IO¹LL UNION - DRAIN 10 12 2IASME-SA479 TP 304 10 L2-3IASIIE-SA182 GR F304 1'03100
- ID3 7 Lf UF 5uooiemeniol S)met ~ in term Sl II~ I~ y S)L~ )Choo Or dro<<(neo msr I)~ u ~ e4 Presided (I) Sloe io I)(
S I'I
~ (2) In(elmsusn ln i)erne
~ I ~ 2 ~ SS Snd Ih on thrs 4st ~ resort I ~ included on ecch sheet, sn4 (2) each sheet is numsered en4 arnot)er el sheets
)~ recorded sc tep el ches lorm
~e FON'I iP'{'-i (back) fc)
Bole inc CASE STUDS Mark )to j
tlslenel Sore. Vo.
Sl 4 4uIe 4 '154 et 2-6 A,SME-SA540 GR B2 I.
I 1
C O'SZ NUTS SEAL rLKNGE CAP (d)'TciER PARTS HT. EXCH. ASSY.
CONSISTING OF.'
T GOVT RING T ~
BlZKM R G
KT. EXCH SR 6 HT. MCH 0
HT. EXCH CO PLUG UNI 2-10 S
-SA 44C 7.
SidfE-SA540 GR B2 SCRV10-13 2
2
'f A 4
1 1
h(l CS') AER 2 4 2~2~
2<< -6 4
4 c) 4 2~
r 1Q c) 4 4
I 1
4 4 4 106216 useige Hydrostsccc ces 2340
'7 14 2-2 20 ASME-SA376 T 304 psig 11882 103470 se CERTlFlCAT10'5 OF OEBGN Design ia formac ion on file nt BYRON JACKSON PUMP DTVISION Design specificacions ccrcified by (I~.E e.l<<e R,I.E. 15216 t s'T It.
Serosa analysis report certified bv (ll Pe (.5 e.le ERE27.
R
~.E 5765 (i) Signature noc required I isc name only.
lg>> certify chac che scacemencs made in this report ate correct.
Dace 18 DECEMBER Certificate of huchorlxacion No.
fc) 73 Signed BYRON JACKSON HAP DVTBy 0 I
{Menutscluret)
C. HZ&ELPAR expires 11 SEP~ER 1976 CERTIFICATE OF:HOP LISP ECTION
~ s H 4
~ ~
l, che undetsigned, holding a valid commission
'issued bv the Nacioaal Board of Boiler aad Pressute Vessel inspectors aad/or the Scs'ce of Province of
~
and emploved bv DIVISION OF INDUSTRIAL A
have inspected lhe equipment described in chis Data (lee'~(7~d
~ '(cele I
~ I (de'elil,'l (ee hns consctucccd this equipmu in accordance
<<ich che sppiicable Subseccions of he<)E Colic, Sectioc ill.
5y sicninc this corti(icatc, neither the inspector nor his employer makes aay <<atrancy, expressed or implied, sonccrn inc lhc equipmcnc described in chin Deca Rcport. Furthermore, neicher the Inspector noc his employer shall be liable in any manner for any pcrsoaal injury or ptopcrcy damage or a loss of any kind arising from or connected
<<ich this inspection.
Dace 4l (RZ~
(fneaeolor)
Commissions
{V Rene( Bootee Slol ~ e Pferlnee en(t VO Ptln(ee ln t:.S.A. {d/TZ) a -Q-7gf
~O Oz v<50 This (on-.. (ysr'1 ls otnotnse) ~ (tots the ASQE, SSS E. Erlh St.'Cree York,;(,Y )00)Z t
'1 pig oJ S (
FORStl XPV.I ~IAYI(FACFL(RERS'ATAREPORT FOIl AtlJC!.EAR PU)IPS OR VALVES An Reqttircd by the Provisions ol'he ABIE Code Rules 3YRON JACKSON.UK'XVXSXON h(anufactuted b) 30RG rf~cr CORPORATXON L A ~ ~
CA ~
()tame ts Address o( ttsrtu(scturtr)
Order.(0 711>>S-0802 f ctutcd for GZ1tcCL ELEC SR C
CO.
Zlrr( 0 ~
SAN OSZ.
r
()tame and Address)
Order A)o.
205 k&524 3 ~ 0<<ner ~'~~~~~W~~
Zan'O%'ANY Location of Plant S.
Putnp ot 't'dive identification R!A'XN COOLANT RECXRCULATXON PUAAo 130XLXNG VA~ R:"ACTOR (Bntl descripttolt at strvlct lor vrhtch eeulpraeht eras deslcntd)
OUTLZNE "2F-1437 RZV ~
C (a) Drau ing )(o SZCT
~ 1
'3429 6 MW fkrepared bv (b) Nations( f3oard No.
6.. Design Conditions (Pressure)
(Temperature)
The tnatetial, design, construction, and <<ort:tnanship cotnplies <<ith hct(E Code Section IIL Class Edition
. hddeodaDate, Case No.
(at Casunes CASE>
COVER
)tofk:(0 ~
r PART 2
1 HT. EXCH. FXTTXhV 2 2-8 KT. DCH. FXTTXNG 2 2-4
+AAA'1ETS
)(atrr(sl gore. No.
l(snu(acturer ASME-SA351 GR CPS ESCO AS1!Z-SA351 GR CF ttt AS1K SA351 GR CF8 AS1IZ SA351 GR CFS B.J.
RCL~'CARX) 8 39871 39197 103467 103468 SUCTXON SPLXTTER HANGER BR'CMTS EDGcZR 3RAC:=T S~a-:1tcrS, RLIGcR 7)((ACE,T SUPPORT HAIl~r
'IRACRRT SUPPORT 1-6
'L 7 1 <<7 1-8-1 1-8-2 AS't~-SQ40 TP 304 ASP:--SA240 TP 304 AS?(
SA240 TP 304 ASY=-SA240 TP 904 AS1Z-SA240 TP 304 104266 104267-104268'10426o j.042/2 I
1 I
1 42-1 (b')
Fntctnca SDsL 'cCNGE 0-12 ADD ATL'C~-NTS AS1E-SAi82 T F316 2-1 I t:.-SA182 GR 304 U.'XOh - KRISS,CC."W~-
R!NELL 10 12-2I ASIDE-SA479 TP 804 U";TO:I - -PATII 10- 2-3 AS1(c'-SA 82 F 04 I
o
- -7<<
'suPP(rmtntat Shreta ln (Olm O( Ii~ t~,
~krtehre Or ore~inca taay ar uard PPOVided (t) ~ia ~ ia (N" a tt", t2) In(annal(On in ileme, i, ir 5a and
)h On thl~ Oats rtpart t ~ lnCludtd en
~ SCh Shretr and 0) ~ SCh Sheet it numbered and nuather O( Sheol ~ ia retarded at tOP O( trW (attn
FOI'bl aaPV-i (bocLI Mora uo.
?la(anal Spec..'<o.
I Slanu<acaurer R omar((a (c) Bolcinc I
I I
CASE S'iiJDS I AShrc-SA5 0
GR m
104275 CASE NUTS 2-10 I ASK-SA1 9f;CI,7
~
276 SQL P~IGE CAP SCRc af 10-13 I ASK-SA540 GR B23 974 (d1/OL~Xt PARTS Hi YaCHa ASSY ~
CONS ZSTZNG OP:
COv =i OU~.
S~r"~
CO"~R 3.L'iG TOP RZNG BOTTOM RING
'.N A I le=STERN PTZPE 2-1>>1 I AS~a-SA240 P 304 2-1-3 I ASaZ-SA240 TP 904 2-2-9 i ASar -SA240
~ P 304 2-2-2 I AS'.-SA240 TP 304 808 hc,~?
'1 r 1 ha I
1h McCH. ZNIi~R S~ 2-2-6 I ASH -SA240 TP 904 HT ~ t (CH.
OUTER SHELL 2 2 7
I AS~a SA240 T304 I
1
?t~4c HT. EXCH. COZL PLUG UNZON REDUCER 2-2-5 i AS~K-SA213 TP 304 2-1-5 I AS~~-SA479 TP 304 2-2-181 AS'I.IE-SA182 GR 904 2-2 1 9I ASK-SA182 GR 804 0th P~E 2 2.-20 ASK-SA3 76 TP 304 103470 S.
Hydroscocic tes paid CERTIFICATIOe(a OF DE5JG<((a Dcsagn info~)on on fait aa BYRON JACKSON PUa1IP D1ViSZON BYRON JACKS ON BBP DZVZSZON Design specifications certified by Scrcss analysis rcport ctrcified Q'I)
Sic(no<urn noc required. List nome oaly.
((> ri (. E
?. ?
'i( (. M.
c'?ar.. 152la
(() r
(. a g.a
? -.i.~
<t'e certify chac ahe statemcnas mode in this rtporc are corfecc
Date 18 DEC ABER l9 73 Siagned BYRON JACKSON HBH DTV By C QA W
<Qanulacaurer)
C ~ KD2iJEIKQf CERT1FICATE OF cHOP iNSPECTION I~ che undersigned, holding a valid commission issued hy the Nocional Board of Boiler and Pressure Yesscf laspeccors T.
~OOO and/or the Reste nf Pr(evince of and employed by oI CALZFORNZA hove inspected the equipmcnc described In chis Data
?
hos. consauclcd chis vuuipmcnt in oecotdanct <<ich che applicable Subsections of hSXIE Code, Section ill.
Bv eignins this ca,itificotc. neither che Inspector nor his.employer make>> any <<atroncy, expressed ot itaplied, conctrn ing thc equipment dchcribed in thi>> Docs Rcpor! Furthtrtnurt, aticher che lasptccor nor his employer shall bc liable ia any manner for any persunol injury or propercy damogt or a loss of any kind arising from or connected <<ich this inspection.
r Date
/.?f~~. >4
!9 Conunassaona a.'
C
<lnepecaorl atonal soars, sa ae, proeance en(a leo.)
c=0 <?IO e.?.*.?r,:>
Qdj?
. F'~
Th< ~ form rgr.l la oh<a(near<a
<rom the Asacm? Sc5 g etch Sa??
<eer Tora(? ¹Y? lcclr
FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section XI Penns lvania Power 6 Li ht Com anv Name Two N. 9th St., Allentown, PA 18101.
Aocrees Plant Sus uehanna Steam Electric Station Name
- Berwick, PA r
- 3. Work perfonnedby. Bechtel Power Co oration Nemo Berwick PA Aduter 4.
Identification of System ReaC Jul 5
1983 Sheet 1
of Unit Aeoalr Orgenlsedon P.O. No., Job No., etc.
Type Code Symbol Stamp Authorisatlon No.
Expiration Date eeettt rt (ni nonttoeot ~ dot'tron ot neetton xt Utttteen for Reodt ~ or Reotneennntt t9~,
d-78 Addenda
- 6. Identification of Components Repaired or Replaced and Replacement Components Name of Component Name of Manufacturer Manufacturer Serial No.
Nadonai Board No.
Other idantif)cation
- Year, Built
- Repaired, Replaced, or Repldsxnnent ASME Code Stamped IYes or No) eactor Recir-ul K-W; Kellog G
VRR-B31-1 Not eactor Recir-ula ion P M.W. Kellog VRR-B31-1 Not 7, Description of Work B. Tests conducted:
Hydrostatic Q Pneumatic Q Nominal operating Pressure Q None
[jg Exempt per Other Q Pressure psl Test Temp.
~ F IWA-4400 NOTE: Supplemernal sheets In form of lists, sketches, or draw)ngs may be uied, provided I1) size Is BS ln. x 11 in I2) Informa-tion In items 1 through 6 on this report is included on each sheet, and I3) each sheet ls numbered and the number of sheets Is recorded at the top of this form.
I12/62)
This Form IE00030) may be obtained from the Order Dept., ASME, 345 E, 47th St., New York, N.Y. 10017
FORM NISo2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section XI Penns lvania Power 6 Li ht Companv Name Two N. 9th St., Allentown, PA 18101 Address plant Sus uehanna Steam Electric Station
. Name
- Berwick, PA
- 3. Work Performedby Bechtel Power Co oration Name
- Berwick, PA pate July 5
1983 Sheet of Unit Type Code Symbol Stamp Authorization No.
Expiration Pete Iteoelr organization P.O. No., Joe No., etc.
4.
Identification of System ReaCt r rt tot aootttoot Eottto ot aeeetoo xl Uettteeo ter acean or Reoteeooeon ta~,
d-78 Addenda 6.
Identification of Components Repaired or Replaced and Replacement Components Name of Component Name of Manufacturer Manufacturer Serial No, National Board No.
Other Identification Year Built
- Repaired, Replaced, or Replacement ASME Code Stamped lYes
.or No) eactor Recir-ula M<<W; Ke1log G
VRR-B31-1 Not eactor Recir-ula o
P M.W. Ke1log VRR-B31-1 Not
- 7. Description of Work W
B. Tests Conducted:
Hydrostatic Q Pneumatic Q Nominal Operating Pressure Q NOne
'xempt per Other Q Pressure psl Test Temp.
F IWA-4400 NOTE: Supplemental sheets ln form of Ihts, sketches, or draw)ngs msy be used, provided i1) she h IPA In. x 11 In I2) informa-tion ln items 1 through 6 on this report h included on each sheet, and i3) each sheet h numbered and the number of sheets is recorded at the top of thh form.
l12/62)
This Form iE00030) may be obtained from the Order Dept., ASME, 345 E. 47th St., New York, N.Y. 10017
r e
Attachment A
AD-QA-522 Revision 0
- Page 11 of 12 ASHE Code Repair Form 1.
Work Authorizationf 5979'r~
4.
Sys em~
9 Cede Cl ss~
2.
Ccsnpcnene/Line bC5P-if'-I4
>Cs 5.
P'.
5 1.D. JSP
~, Ce 3.
Component/Line Descri p. ~
t
~v4 (Alc-inc 6.
Melding Required yes no ~ if yes, Meld Traveler's:
)
(Melding per AD-QA-520),
Condition to be-repaired/How deficiency detec ed: Ml~
c ~4 S
e S;
c.c ~ c.~
Llwt c
om 'I
hsAW pgLsJ,S4 A'L ~
5 'lffgQ 8.
Code Edition(s) 8 Addenda:
ASm 9;
Design
& Construe.ion description:-<~ QM
> 5'v&
- 10. Repair Outline:
a.
Method of defect removal Ml4 (
b.
Required NDE following defect removal:
'1..>>:~2;P' c.
Design Yerification:
ll. Hydro/Pressure Test Requirements:
12.
Componert design report affected Yes No ~{ifyes, indicate method of verification)
FGRH AD-QA-522-1, Rev.
0, Page 1 of 2
Attachment A
AD-gA-522 Revision 0
--Paoe 11 of 12
'ASNE Code Repair Form 1.
Mork Authorizationf +~~& 0 4.
Systems g3'ode Class 2.
Componenn/Line L)
-lZ2 - pi iM
- 5. p.
& I.D. ~io 3.
Component/L e ne Descri p. ~~
I
~~
/PCL=,4, Dc ~Ale.
o.
Meldino Required yes no ~ if yes, Meld Traveler~
(Welding per AD-tiA-520).
7.
Condition to be repaired/How deficiency detected:
inca'p ~94m
~E Si~
4 uC' C~~
t-x II ~
S~
h
~ ', ll 1Z 8.
Code Edition(s)
& Addenda'.
5&e
~4K
~~
l P?
9..
Design 8 Construe ion description:
iz.>- i+xM 10.
Repair Outline:
a.
Method of defect removal
~IF' la b.
Required NDE following defect removal:
l.
%~
2.
c.
Design Verification:
u 4
- 11. Hydro/Pressure Test Requirements:
12, Component design report affected Yes No ~(if yes, indicate method of verification)
FORM AD-QA-~22-1, Rev.
0, Page 1 of 2
Attachment A
AD-QA-522 Revision 0
Page 12 of 12
- 13. ANII notification:
a.
Welded repair Verified by b.
Non-welded repaiz-Ver"fied by Date i ~/<sw Date
- 14. "Report of Welded Repair or Alteration" completed and forwarded to Sr.
Compliance Engineer.
Verified by Date
- 15. For welded repairs to AS~iE Class 1
& 2 systems, a copy of Repair Form (Attachment A) and associated Weld Traveler forwarded to-Senior Compliance Engineer for Inservice Inspection Program. updating.
Verified by Date Completed by Date Reviewed by Date
~ 'r FOR~! AD-QA-522-1, Rev.
0, Page 2 of 2
Attaci ment A
AD-gA-522 Revision 0
--Page 11 of 12 ASME Code Repair Form 1.
Mor k Au.horizati on~~ ~~99'7l'7 4.
Systems SW Code Class 2.
Component/Line 0 4 -I
-/4
> I 3.
Component/Line Descrip.
5~
5.
P.
& 1.O.
131 6.
Welding Required yes no ~; if yes, Weld TravelerÃ: Pll (Melding per AO-gA"520).
7.
Condition o be repaired/How deficiency de ected:
(~
Xi~b~
c
- 4. L -
rE, US'i
-- 8.
9.
~) ~t 1 ll4(
Code Edition(s)
& Addenda:
N ~~ ZZi:
l9?$
Design
& Construe.i on descri pti on:
S
~A<<>
zq.g t.L 10.
Repair Outline:
a.
Method of defect removal:
b.
Required NDE following defect removal:
c.
Design Verification:
ll. Hyd'ro/Pressure Test Requirements:
12.
Component design report affected Yes No ~(if yes; indicate method of verification)
<l4 FORYi AD-QA-522-1, Rev.
0, Page 1 of 2
Attachment A
AD-QA-522 Revision 0
Page l2 of 12 13..~XII not'fication:
a.
Welded repair Verified by b.
Yon-welded repair-I Ver'fie by I
- 14. "Report of Welded Repair or Alteration" Sr.
Compliance Engineer.
i~I Date
/'e Date completed and forwarded to Verified oy Date
- 15. For welded repairs to AS~i!E Class 1
6 2 systems, a copy of Repair Form:
(Attachment A) and associated Weld Traveler forwarded to Senior Compliance Engineer for Inservice Inspection Program updating.
Verified by Date Completed by Date Reviewed by Date F0R-! AD-QA-522-1, Rev.
0, Page 2 of 2
~
~
Attachment A
AD-QA"522 Revision 0
--Page 11 of 12 Code Class A
2.
/Li
\\
3.
Component/Line Descr ip.
Cs m~+)
ASNE Code Repair Form 1.
Work Authorizati one
$ 38>Fo 4.
System~"-
5.
P,;:-gc !.D.
- 4
,~ 4A'
<( SA 6.. Melding Required yes no '~;.if yes, Meld Traveler's (Welding p'er AD-QA-520).
7.
Condition to be repaired/How deficiency c~
~CJ detec" ed: i iL <'- h.h'-wr-/0'5 8.
Code Edition(s) 8 Addenda:
/ '7/7 eM ~
Su~
9.
Design 8 Cotlstruction description:
e34 ic Sc,i~ ge.
5'(
.MLaJ44 MI CA (
10.
Repair Outline:
a.,
Nethod of'efect removal; bN.-
) 4
'Ko 4.
o Ac~
0 SN vb AM
~ L.dc.A4ov3 b.
c
~
Requi red NDE fo l l owi ng de fec.
remova 1:
l.
fI 2.
Procedure Design Veri fication:
db-mV-I 0
- 11. Hydro/Pressure Test Reou'.rements:
12.
Component Cesion report affected Yes.
No ~(if yes, indicate method 'of verification)
~ I FnRv. An OA""2 -',
Rev.
n Paoe 'f
Attachment A
AD-QA-522 Rev'sion 0
Page 12 of 12 13.
ANNEX. n'otification:
a.
Melded repair f
= "'.','. Non-welded repair-I
~ A
V
- 14. "Report of Melded Repair Sr. Compliance Engineer.
0 Ve~ified by
~/
Date
/ -ir-Verif' by Date
\\
or Alteration" completed and forwarded to "
I
~
Ver'fied by p A-
/
u/4 Verified by
.Date
~ I I
I
- 15. For welded repairs to ASNE.Class l 6
2 systems, a copy of Repair Form (Attachment A) and associated Meld Traveler forwarded to Senior Compliance Engineer for Inseryice Inspection Program updating.
~A Date Completed by Date
/
P~
Reviewe by te
~
~
~
e POR 1 AD-QA-522-', Rev; 0
. age 2
o 2
Attachment A
AD-QA-522 Revision 0
~ Page 11 of 12 2.
3.
ASHE Code Repair Form c
st E4 Work Authorizationn S>>>$'G 4.
Systems" 4 <
Code Class Component/Line %CA -~-~IS S.
P:. & E.D. n1-I 0 Component/Line 'Descri p.
c Zi
)
~im l 6.
7 Welding Required yes no '~; if yes, Weld Traveler's (Welding per AD-QA-520).
Condition to be repaired/How deficiency detected:
i
~ VS eAP Aw-~-I9 8.
ping.'ode Edition(s)
& Addenda:
Design
& Construe ion description:
4- ~ Ge~MiC S'i~
Y
&a.c u
'o~~
]V V.M ~)4h Su< ~c
.VrS tlag
'10.
Repair Outline:
a, Method tg d~Pct removal:
Cl(
~.~ Zd9S9 Lo 4oD b.
Required NDE following defect removal:
2.
c..
Design Verification:
Q -~-Ig~'C cS'lDo~
~ P
>IV 9
I
- 11. Hydro/Pressure Test Requirements:
12.
Component design report affected Yes.
No ~(if yes, indica:e me.hod of verification)
FOR' o22 'ev Pa co w
2
4 Attachment A
AD-QA-522 Rev'.sion 0
- Page 11 of 12 ASNE Code Repair Form Code:.C,l as s 1.
Wor k Authorizationd EN~
4.
System~
Z I
I.
C
/L
~J* -
I I
5.p.HALO.~a
~
~
3.
Component/Line Qe seri p.
S' i
/
W~.
5 Joe W 6.
Welding Required yes no ~; if yes, Meld Traveler's (Meldina per AD-QA-520).
I 7.
Condition to be repaired/How deficiency detected:
Lls
~-IPS 8.
Code Edition(s)
& Addenda:
9, Design 5 Construction description:
4-10.
Repair Outline:
a.
Hethod of defect removal:
<n~
o Lo 2d~ 3+
b.
Required MDE following. defect removal:
1.
Method:
. M 2.
Procedure c.
Design Verification:
C4~
a b -w-.fS'I I'LL-St
- 11. Hydro/Pressure Tes. Reouirements:
U/W 12.
C'omponent desion report affec.ed Yes No ~(if yes, ndicate method of verification)
DRY: AO-QA-522-'ev.
0 oaoe '~
2
Attachment A
AD-QA-522
. Rev's.'on 0
gage 12 of 12
- 13. Ah'II notification'.
a.
Welded repa"'r
~
Q) 0-Ve~if'ed by Dat,e IE 2
N
/~l Uerif ed by Date 1
14, "Report of Welded Repa.r or Alteration" cbmpleted and forwarded to Sr.
Compliance Engineer.
Ver'fied by
, Date
- 15. For welded repairs to ASlfE Class l
& 2 systems, a copy of Repair Form (Attachment A) and associa ed Weld Traveler forwarded to Senior Compliance Eng'neer for Inservi'ce Inspection Program updating.
Ve ified by
', Date Complet d by Date Revi wed by Date
"-0R~! AD-<A-522-1, Rev.
0,
?age
" o
Attachment A
AD-gA-522 Revision 0
~ Page 11 of 12 ASME Code Repair Form 1.
Work Author izati one <8375'.
Systems
~ D Code,,Class I
2.
Component/L'ineMQ,-lot-ZOQ 5.
P. g I.D.
-/0+
\\
g 3,
Component/Line 'Descrip.
Ps 5< 'c.
6.
Weldino Required yes no ~ if yes, Weld Traveler's (Welding per AD-gA-520).
7.
Condition to be repaired/How deficiency detected:
5" ~
~c
- d. - rv'-/5'W S.
Code Edition(s) 8 Addenda:
~
~
~~i.. 5'v~~gq p8 gdJ~k
.9...Design E Construction description:,
K'Om +.
2 4 10.
Repair Outline:
a.
Method of defect removal:
u t AcE h
aF nu ocA oO 5C.
a )'
zo I 747 b."
Required NDE following defect removal:
1.
Method:
2.
Pr ocedure c.
Design Verification:
CA lA~M, fC shI 11, Hydro/Pressure Test Requirements:
12.
Component design report affec.ed Yes No ~(if yes, ndicate method of verification)
FORM AD-gA-522-'ev. 0, Paoe
Attachment A
AD-QA-522 Rev's on 0 Page 12 of 12
- 13. AÃll notification:
a.
Gelded repa.'r h'on-welded. epa'r-
- 14. "Report of Welded Repair Sr.
Compl'ance Engineer.
Ve 'f 'ed by n..P Veri ed by E
or A1teration"
/
e/A.
Date
/~f-Date completed and forwarded to Ve>>. fied
.D te 15.
For welded repairs to AS>fE Class 2
6 2 systems, a copy of Repair Form (Attachment A) and associated Veld Traveler forwarded to Senior Compliance Engineer for Znservice Xnspecti'on Program updating.
Completed by Date Date Verified by Reviewed by Date
/
F0<! M-QA-522-1, Rev.
0, Page 2 of
Attachment A
, AD-(}A-~22 Revision 0
- Paoe 1 of 12 1.
Work Authorization< 5 ASHE Code Repair Form 4.
Systems Code Class
< ~ r 2.
Component/Line C
-io A~m S.
P.
4 I.D.
3.
Component/Line Descrip.
I
~S' 59 6.
Meldino Required yes no ~; if yes, Meld Traveler's gp (Welding per AD-gA-620).
7.
Condition to be repaired/How deficiency detected:
~s'~
Kck-IW uo Vi va S.
Code Edition(s)
& Addenda:
I
~i 7++
SCr~
I~/8 9.
Design 5 Construction description:
Zwc~
10.
Repair Outline:
a.
Method of defect removal; ~,
d oS+a,'~
Q/ca~~
47 b.
Required NDE following defect removal:
2.
I 1
c.
Design Verification:
ow 11 'ydro/Pressure Test Requirements:
12.'omponent design report affected Yes No ~(if yes, indicate method of verification)
FORYi AD-QA-o22-1, Rev.
0, Page 1 of 2
4 Attac. ~ent A
-QA-522 Revision 0
Page 12 of 12 A~>
13.~ not'fication:
a.
Welded repair Verified by.
Date b.
Non-welded repair-Ver ' ied bv Date
- 14. "Report of Welded Repair or Alteratio " completed and forwarded to Sr.
Compliance.Engineer.
~'erified by Date
~~ 15. 'For welded repairs to AS~K Class l
& 2 systems, a copy of Repair rom (Attachment A) and associated Weld Traveler forwarded to Senior Compliance Engineer for Tnservice inspect'ion Program updating.
/
Verified by Date Completed by Date Reviewed by Date P0R-l AD-OA-522-1, 'ev.
0, Page 2 oi 2
FORM R 1, REPORT OF WELDEO 2 REPAIR OR ALTERATION As Required by the Provisions of The National Board Inspection Code Irrame ano aooress ol owner>
- 3. Location of Installation INamc
- 4. Unit1dentification hanna Steam Electric S tation P. 0.
Box 467 Berwick PA 1 8603 a no aoote5$ I Valve Name ol Manufacturer Ieoirer, frressvre vesseil 304
'5 6 0 N/A Part 4 281314-9001K 1 9 7.7.
IMIOf.Serial No I IN allo>>el Boaro No I IJVnsorelrant IOtnerl Description of work Replaced de ective valve Nor 1F 4B y welaJl N
k rmed under tuse Oats,seoafale Sfiee'i. Of 5+attn it riCCc5$anri PP &L Work Authorization fS-259 97.
Iscaf Btr>>tt by Pennsylvania Power
& Light Company.,
Two North 9th St., Allentown, PA 1 810 1 (Name ano aoorcss ot 'coair ot ailelation oroanitalionl l5enal NO i
- 2. owner Penns lvania Power
& Li ht Combanv Two North 9th St.
Allentown PA 1 81 0 1 Pressure Test. il Applied si
- 7. Remarks: Attached are Manufacturer's Partial Data Reports properly identified and signed by Commissionea Inspectors for the lollowing items of this report:
Attached is the manufacturer r s data re o
for IName oi carl item nvmt+< miCr 5 name Jr>>l inc>>I
~..>>4 5lamoi CERTIFICATE OF COMPLIANCE We certify that the statements made in this repOrt are correct and that all material. construction. and workmanship on IhiS The National Board Inspection Code.
lfleoa<<atteratren OrganiaaiiOnl our certificate of Autnorization No.
N A to use the i 4 as iom Ifeoa<<aitctalionl by Ia>>tnonreo rteoresenlat.rel Symbol expires conform IO 19 CERTIFICATE OF INSPECTION I. Ihe undersigned. holding a valid commission issued by The National Board ol Boiler and Pressure Vessel Inspectors or the Stale or Prownce of PE
I and employed by OS o
F S.
uT'Lt f
INS.
CO Of VJ~Tlk WA have inSpeCIed tne work descnbed in tnis Data Report on 19~~~no state thai to the best ol my knowledge and belief.
this work has been aone in accoraance with The National Board Inspection Coae.
By signing this certificate. neither the Inspector nor his employer makes any warranty. expressea or implied. concerning lhe work descnbed in this Report. Furthermore. neither the Inspector nor his employer shall be liable in any manner for any personal inlury or property damage or a loss of any kind arising from or connected with this inspection. except such liabilityas may be prowded in a policy of insurance which the Inspector's insurance company may issue upon said oblect and Ihen Only in accoraance with the termS Of Said policy..
~
FCemisy MZITI Pg S yST eW Date a5c I
tnsOCCtor tial I Boaro Slate, nrovtote ano rio
CORRECTED COPY FOIti)l NPY-l MANUPACTUItEltb')A'l'AItEI'OltT FOlt NU('.LEAIt I'Uhll'5 ()It YALYL)S As lteftuiretl by Ihc Provisions ol'he A&II(:orle Itulcs (Nese b address of Manufacturer)
Power Corporation (Name snd address)
Power and Li ht.Company Bechtel
)lanufaciured for Pennsylvania Marotta Scientific Controls I. h(anufnctured by BOOntOn Ve Order Nu~~] 7 Order Nu.~~
n'alem Township, Luzerne County Is y I ld t f
',Excess Flow Check Valve Model FVL l6 FD Water Service, ecrui oed with Position Switches and Bv-Pass Solenoid..
(Brief desoriprlon of serelse for whish eqwpmetu wss desttned)
(,) D ing N~
281~14-Marotta Scient>.fic Controls Inc.
b N
si B ardNo
+ 1510 (i. Design Conditions (pressure) 7, The material, design, construction, and worionanship p600 OF (Temperature) l complics <<ith hSh(E Code Section III. (.'.lass
('use No.
N/A
( ~ I Castings Math No.
llsrerfsf dpeee No, Manu( uct utrr Rematft ~
Corrected Lane 6; Pr ssure was ixhcorrect Desi n Condit'ons:
Pwl.( ~&050 Add'
~diMons Veraffia
.t>O aj,~~o.ri.ty RI-.
e D g(b~t W$ 4 elf t.e.d M/A (b)
Forcin s NO: Ins ecta.on A enc ad be(sn c anced from Comm mal Unxon to Lumbermens Mutual C sualt AM':ions.Vera'e r rp/p II Juris acta.ona uthorx,ty Rhcjues
" Corrected Lane Location; Added:
S em Towns xp Luzerne Counkyr a.
Deleted: M.lentown, Pa.I=
AirfiiioiisUeriifie i,~ crtj':
Additions Vera xe MSCI QA t5upplsmenlal sheels ln form of ll~rs, shetahes ordrsrfnts mey be used prowded (l) ~ tse
> ~ ~)5" r Il", (') tnfutmerion tn nemo, l ~ 2 ~ Ss snd Sb en this dale tepott ls lnoiuded on each sheet, snd (3) each sheer ls numbered end number of sheer ~
> ~ recorded ei lop of this fons.
A =achment A
, AD-QA-522 Revision 6-
- Page 11 of.12 ASME Code Repair Form
~
0 1.
Work Authorization.
3 f~3 4.
System~
6 Z.
Code Class 2.
Component/Line SP-aha-~l2.-19
<l 5:
P.
& I.D. 0- l ~
~
(
3.
Component/Line Descrip.
Si~ 3'~5~
6.
Welding Required yes no ~; if yes,. Weld Travelerà (Wel ding. per AD-QA-520')":.
7.
Condition to 'be repaired/How de'ficiency detected;
~
I' 8.
Code EUition(s) & Addenda: ~oD~
I9.
7 Wi Hv >AS Lg 9.
Design
& Construction description:
.I ~
5' s
4-ltZ=(4 10.
Repair Outline:
a.
Method of defect removal:
p.,'.
Required NDE following defect re'moval:
i.
Procedure c.
Design Verification:
Cl~n.c 4e
- 11. Hydro/Pressure Test Requirements:
12.
Component design report affected Yes No ~ if yes, indicate method of verification) t FORM AD-Qn 2 -1, Rev.
0, Page 1 of 2
~, v~:fl+Q e.t wt Attachment A
PD-QA-522 Rev'ion 0.
Page i2 of 12
$ N~
- 13. ~Z~
notification.'.
Welded repair Verified oy Date b.
Non-welded repair-Uer'fied b Date
)4. "Report of Welded Repair or Alteration" completed and forwarded to Sr. Compliance Engineer.
Verified by Date P
=-3.5. For welded repairs to AS>K Class 3.
6 2'ystems, a copy of Repair Fora (Attachment A) and associated We14 Traveler foe:arded to Senior Compliance Engineer for Inservice Inspection Program updating.
Completed by Date Date Verified'y Revieved by Date F0R~'-OA-522-'ev
. 0, Page 2 of 2
Attachment A
. AD-gA-522 Revision 0-
~ Paoe 11 of '12 ASME Code Repair Form
~
~
1.
Mork Authorization~
>>+/j~
4.
Systemn Code Class
- 2. 2>>
'PCP
~C ~
3.
Component/Line Descrip.
u 5.
P.
& i.D.
Sl~ 9O gLh,fL-R~~~
6.
Melding Required yes no M; if yes, Meld Traveler<
P (Me iding. per AD-gA-528').":.
7.
Condition to 'be. repaired/How deficiency detected:
c~ ~~
Al+
u
~~1 is~a 8.
Code Elition(s) & Addendo-: ~~ ~
ER 9.
Design
& Construction description:
s~
5,
. rs ~~ Sh~~
~cz Bm<<~
Adrs ~dA-10.
Repair Outline:
a.
He.hod of defect'emoval:
obM C.L~~
2 u im * ~dent ~
Sl b.
Required NDE following defect removal:
2.
2 c.
Design-Verification:
~/ ~y r
- 11. Hydro/Pressure Test Requirements:
12.
Component desion report affected Yes Ho' (if yes; indicate method of verification)
FORD AD,'
22 1,
Rev.
0, Pace 1 of 2
Attachment A
AD-QA-522 Revxsion 0.
Page 12 oi 12 PHc
- 13. M no" ication:
a.
~ Qelded repair
/
Verified by Date b.'on-welded repair -
/ 8 Ver'fie Date
- 14. "Report of Welded Repair or Alteration" completed and forwarded to Sr.
Compliance Engineer.
Verified by
'ate
'E 15.. For ~elded repairs to AS~K Class 3.
& 2'ystems, a copy of Repair Form (Attachment A) and associated Weld, Traveler forwarded to Senior Compliance Engineer for Inservice Inspection Program updating.
/
Completed by Date Ver' ied by
'ate Revie~~ed.by Date
>> ~'~-Qr'.-522-'.,
Rev.
0, Page 2 oi 2
ASNE Code Repa ir Form 1.
Mork Au hori za i one ~BC 5'2 2.
Component/Line 2Z/ 0-I 3.
Component/I ine Descrip.
- 4. System";.'i Code Class~
5.
P. g I.D.
6.
Meldina Required yes ~ no; if yes, Meld Travel ert SR-I 4'< <
(We 1 di ng per AD-QA-520).
7.
Condition to be repaired/How deficiency detected:
r cw Pm~
Rsl& c 8.
Code Edition( s) tt Addenda'~M~
/077 ~.
~~1. ~>~~4-I f7 A e3cLk 9.
Design E Construction description:
~QL~Q pu p
(- ~~~5'~7 ho ~.S o-4 ~ C 10
~ Repair Outline a.
Method of defect removal:
b.
Required HDE following defect removal:
2::~2.
2 cd
. Design Verification:
DM ll. Hydro/Pressure Test Requirements:
12.
Component design report affected Yes No a<<pp (if yes, indicate method of verification)
'~n
<<22 1s Rev Os Paoe 'f 2
FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required. by the Provisions of the ASME Code Section XI owner Penns lvania Power (s Li ht Co an Name Two N. 9th St., Allentown, PA 18101 Address 2, Plant Sus uehanna S team Elec r S
a o
Name Sheet of Unit Date Jul 5
1983 Berwick PA Address Repair Orssnlzstlan P.O. Na., Jab Na., etc.
- 3. work Performed by Bechtel Power Cor ora o
Name Berwick PA Type Code Symbol Stamp Authorization No.
Expiration Dace
- 4. Identification of Svstern
~
(b) Applicable Edition of Section XI Utilized for Repairs ar Replacements 19~~-78 Addenda 6.
Identification of Components Repaired or Replaced snd Replacement Components Name of Component Name of Manufacturer Manufacturer Serial No, National Sosrd No.
Other Identification Year Built
- Repaired, Replaced, or Replacement ASME Code Stamped (Yes or No)
Main Steam Svstem Pi in Grinnell/
Bechtel I
None N A DBB-101-1
'DBB-102-1 Renaired Yes DBB-103-1 DBB-104-1 DBB-105-1 Exempt per IWA-4400 I
7, Description of Work Weld Re air of defects on-inte ral attachment" welds on Main Steam Tunnel piping 8, Tests Conducted:
Hydrostatic Q Pneumatic Q Nominal Operating Pressure Q NOne 2 Other g P~m psi Test Temp.
'F NOTE: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8)rs in. x 11 in(2) informa-tion in items 1 through 6. on this report Is inc(uded on each'sheet, and (3) each sheet is numbered and the number of sheets Is recorded st the top of this form.
(12/82)
This Form (E00030) maV be obtained from the Order DePt., ASME, 346 E. 47th St., New York, N.Y. 10017
hL1ÃUFACTURER'S REPORT QP WELDED REPAIRS OR.ALTERATIONS Q Lumbcrmcns mutual Casualty Co.
Q American vfotorists Insurance Co.
IxralIIDIY 4%'one aaa whew e( b&eelaa~ee ee Reran Ceasel Bechtel ?o-.er Corooration, Be~ii.ck, ?enns rlvan' IxrAIIZDrox (((aaw aaa rlaac~ el eweeel
?ennsylvania
?over and Light Co.,
(SSES), Be~ick,
?."".svlvania OXlXCYallD TYFX (pedal'fWlaee elCSalr P r>> +e r>> I~ca W<l AR-. Section ZZZ, Class ZZ Main Steeu
?iz>in 1DXl(Y1r(CIY1ol(N1~ (Owed'S, ~, esen l li-5 System 183A Cl ZZ Yxat IU1IT 1982 DI1cIlrY1oNor IxrI1I(Vlr1~we swee ee iaewa 'l aeeal~l Meld repair of integral attachment velds to restore thm to design size subseauent to ASM Section 3Z HDE baseline surface preparation.
Repairs perfo ed in accordance With NCR-9285, HCR>>9377 and FCI-H-213., Revision 1.
IzraLIIYJD4 N accoIDINcz %zeal
~ e(
eeree1awwoee(
S. L. Denson, PPH, Construction WXLDQlo rXOCXDDXXQQII1r1CITIOHAND~ QOII1r1 El YEs C3 No tIOCXDQXXDXX1CECIY101(
Pl-At-Lh Q ae(w(r Caecera'I t(IXI DIYXor qoaurxcIY1cw 1/22/73 DIYxorIrrxovI1
'/7/82 and 6/24/82 YXIYIXIXXAvh1LA4LX K YEs Cl No J. Bixle=
P.
Osc J. Gontarslti M. Kro t IxrI(IIcolcrIXYID(pawl June 27, 1982
~'~ S. Ritter D. Smith F. O'Heil Jr.
ZYDIoxtkx1cYxrt (rnaaeel Oot Aunlicable 041K jgftQIUIJIIXD 12-12-78 withstood the We certify the above statements to be correct and that the repairs when comp eted satisfa hydrostatic test without evidence of leakage.or other signs of distress.
/AIR.
(h(aaa(ao~
ee Earwe Ceeaeeal (Rerew~(
F Field Construction Manage.
CERTIHCATE OF MKDED REPAIR 3hSPECXION I, the undersigned, holding a, valid commission issued bv the National Board of Boiler and Prcssure VesseL In-spectors and/or the State of have inspected during repair the object described above and
'tate that to the best of my knowledge and belief the statements made and certifie to above by the representative Bechtel ?over Coruoration are correct.
(h4eel~
ee Earw(e Cease(
signing this certificat neither the Inspector nor
'akes any warranty, expressed or implied, concerning the object described in 'this report.'Furthermore neither.
the Inspector nor shall be liable in any manner for any personal injury or property damage or a loss of any }cind arising from or connected with this inspection, accept such liabilityas may be provided in a policy of insurance which Company'ay issue upon said objcc and th
. in accordance with the tertns of said licy.
Dat 2 t 19 SZ Signc Commissio 0- <~7<.
FORM R1, REPORT OF WELDEO 8 REPAIR OR: ALTERATION As Required by the Provisions of The National Board Inspection Code
- 2. Owner Pennsylvania Power
& Light Company, Two North 9th St., Allenrown, PA 18101 IName ano aooress ol reDS<<o< all~<a>>on oroancaf<onl Ist<<al No I Penns lvania Power
& Li ht Combanv Two North 9th St.
Allentown PA 18101 INarne and too<ass of onne<I Berwick.
PA 18603 GBC-101-15-VHAEQ 1982 Igear Su<Ill
- 3. Locationof Installation Susouehanna Steam Electric Station P.O.
Box 467 iN arne ano aooressi
- 4. IJnit IdentifiCatiOn Name of Manufacturer Ieo<ler. Dress>>re vesse>>
- 5. Identifying Nos.
N/A N/A IMltrr,senal No I (Nal<ohal Board No I Iauhso<C>>oh<
IOI<it<I Description of W<<k.
Repaired ~ld GBC-101-15-'1-VWAR2 Work o~ un~
lust oac<y, ScDS<alt Shtti, or sacfch <I hcccssarf I Authorizatian CS-25344.
NCNE SI
- 7. Remarks: Attached are Manufacturer's Partial Data Reports properly identified and signed by Commissioned Inspectors lor the following items of this report:
IName 0< carl <<tmnumct< n<<0< s narnn ann <ntn>><<.n>> alamo<
i<cot<<a<le<a>>on<
laulnor<ito DCD<t\\tnla>><tl Our Certificate of Authorization No Symbol expires CERTIFICATE OF COMPLIANCE We certify that the statements made in this report are correct and lhat all material. construction. and workmanship on this The National Board Inspection Code.
Iheoa<r Antra>>on Or>>anus>>onl N/A IO uSe the conform to CERTIFICATE OF INSPECTION I, the undersigned. holding a valid commission issued by The National Board of Boiler and Pressure vessel Inspectors or the State or Province. of S
I V and employed by OS 0<Af v
~
f this cQ AL,T nave inspected the work descnbed in this Data Report on
<<~<<a <<a<<<<ya< << <ger<<<g< my<no yegg<an< <eyer.
this work has been done in accordance with The National Board Inspection code By signing thiS Certificate. neither the Inspector nor his employer makes any warranty. expressed or implied. concerning the wOrk described In this Report. Furfhermole. neither the Inspector nor nis employer shall be liable in any manner for any personal inlury or properly damage or a loss of any kind ansing from or connected with this inspection. except sucn liabilityas may be provided ln a policy of insurance whiCh the Inspector's insurance company may issue upon said oblecl and then only in accordance with the terms Of said policy.
PAc~lZy A<tuTuhl 5'YST6'An Commissions PA 2 2 CI~
<nscetlo<
Hal I Board slalt D<og<nct and r<o
1.
Work Authorizationf 2.
Component/Line B
3.
Component/Line Descr'ip.
ASME Code Repair Form 4.
System" ~7 Code Class ~$5((F'/ass 7
5.
P.
& I.D.
c~i "I52 r~ Ac%
6.
Welding Required yes g no
'; if yes, Weld Traveler's (Welding per AD-QA-520).
3-8&~o/
7.
Condition o be repairgd/How deficiency detected:
E/lrnjC /7/dd
.r"a/
o tg/r'<<r~L c u~
~
8.
Code Edition(s) I Addenda:
S//IE AC/vo'/'777&(neet
/F cavmsner cnJa 9.
Design
& Cons ruc ion description:
7
"'l~"tE )C~iC ~
C(AC 5 2
- 10. Repair Outline:
a.
Method of defect removal: 6r rv GZ/Ia/M 0 IIfVdykdk
.or lo~
b.
Required NDE following defect removal:
1.
Method: ~
2.
Procedure
/0/ 7-c.
Design Verification:
r~
cs cat I lyse ro l
r ej/- r vDar
- 11. Hydro/Pressure Test Requirements:
MS~I~
12.
Component design report affected Yes No Q (if yes, indicate method of verification)
FORM AD"QA-522-1, Rev.
0, Page 1 of 2
- 13. AÃlI notification:
~ a.
Welded repair
Q7.R
~7 Veri ed by Date b.
Non-welded repair-Verizied by Date
- 14. "Report of Welded Repair or Alteration" completed and forwarded to Sr. Compliance Engineer.
Veri ied by ate
- 15. For welded repairs to AS~iE Class 1
6 2 systems, a copy of Repa'ir Form (Attachment A) and associated Weld Traveler forwarded to Senior Compliance Engineer for Inservice inspection Program updating.iz Verified by D t Complete by ate Reviewed by Date 9~i~/j~
F0R"< AD-QA-522-1, Rev.
0, Page 2 of 2
FORM NIS 2 OWNER'S REPORT OF REPAIR OR REPLACEMENT As Required by the Provisions of ASME Code Section XI Owner Pennsylvania Power
& L'i ht Co IN arne j rs b
IAoorcssl Plant Sttsqttehanna Steam E" ecczic Sracion Unit 1
P.
0.
Box 46J Berwick PA 18603 l*cceCS I; pate 1
16 84 SNCCI of 3.
Work Performed bv INamci Recav orpanrrar eon teo No., DDD Nc, tlc IAcorcssl Identification Of System la) Applicable Construction Code ASsIE 1~~t9 72 Editioru W 2 Addenda, Coo. Cases lb) Aopllcablc Edition of section xl Utilized for Repairs or Replacements tsQQ., ~9 Adoenos, coot cases Idtntificaiion Of Components Repaired or Replaced. and Replacement Components
~
Name of Component 0
Name of Mlt.
Mfrs. Set.
No.
Nal'I.
CRN Bd.
No.
No.
Other I
Year Id etlil ~
I Bvill flcatlo'h
- Repairer, Rtplaced.
ot Reolacemeni e
Re air ASME Code Stamoed r
IYCI ot Noi I
Yes 7,
B.
pescription ol yvork Tests conducteo:
Hydrostatic 'D Pneumatic 0 Nominal Operalin9 Pressure CI eeeeeeee eel Teee Tee:e.
'r none IADDncablc ssanvlachrrer'spelt 4cDorls lobe allacheoj Otner t
'ERTIFICATE OF COMPLIANCE wt certify that the statemtnti rnadt in this report art corrtci and this ASMc Code.
I'ester Or 1CDlattmenlj conforms to Section XI of the SI9hCd I~rcr CNmcrs pcsepnter Ipslc)
CERTIFICATE OF INSPECTION I
.'volt: suppltmtnlal thetis ln IDtm ol lists, sketches, ot otawinsa mav be vsse crovloao I'l sile Is Sx In.
je iie.ln,.
Idl inlormallors In Items
'I lhtovph a on this oala ttoorl is lncluocc ssh shttl, thc (31 each thats ls humbtrtc
~ nc ihe nvmbtr Oi thetis ls recotoac al iha iOD Ol this iorm.
680.B SUPP. 9 NC I. tne undtrsiened, holdin9 a valid commission issued by tne National Board of Boiler and Pressure Vetit.'nspectors and the State pr Provinct o' I
, emploved bv taT.
rreA F
~ ArtV cr.
oi have inipeeted the described in this Rtport on ++~
~ tsar?
I4cbaertsI ol 4cDlacttntnllslI'nd state thai to tnt best of my knowledge and belit'. this rtpair or repiactment has betn constructed in accotdanct with Section'XI of tnt ASME COde.
BV Si9nin9 thiS CtititICatt, neitntr tne lnSpeCtor nOr hiS emplOVer makeS any Warranty, errpreSSCO Or implied. COneern in9 the tepait Ot replaeemtnt Otsttibed in thii Repbrt. Furthermpte. ntither tht Inipeelbr npt hii tmblpyer ihall bi liable in ahy manntt IOI any perSOnal injury Ot prOptrty dama9t Ot a lpii Of any kiljd ttiSing.irOm Or Connected with this ihtptetlo yg~d~
Fhc71DPY /vlvpv4 s-SjrSl drys atc 2<
I 98 Commissions Ilnsbecl ISICIC oe Srrbe I realecnar eeoarce
- 13. ~XII notification:
a.
Welded repair A. P Veri ied by b.
Non-welded repair-Ve ified by
/ c/./g-Q Date
/
~p Date
- 14. "Report of Welded Repair or Alteration" completed and forwarded to Sr.
Compliance Engineer.
Verified by Dat 15.
For welded repairs to ASiK Class f
& 2 systems, a copy of Repair Form (Attachment A) and associated Meld Traveler forwarded to Senior Compliance Engineer for Inservice Inspection Pro ram updating.
Verified by Dat Completed by Date Reviewe by Date
(~+9 83 04~~5 "-1, Rev.
Q
~age
~ h ~
Attachment A
AD-gA"522
.Revision 0
.-Page ll of 12 ASME Code Repair Form 1.
Mork Authorizati one 9834/4 4.
Systems
/+
Code Class 2.
Component/Line
- T-+g 5.
P.
& I.D.
J'Wt'.
Component/Line Descrip.
Si I
6.
Melding Required yes 'o Q; if yes, Meld Travel ert (Melding per AD-QA-520).
?.
Condition to be repaired/How deficiency detected:
Si
/i
-/a 5>>
I Ct 8.
Code Edition(s)
& Addenda:
g Ilesign
& CAActructjon descriotion:
- 10. Repair Outline:
~
~a.
Nethod of defect removal:
nv C4)
(
b.
Required NDE following defect removal:
1.
Nethod:
2.
Pr ocedure c.
Design Veri.fication:
11.
Hydro/Pr'essure Test Requirements:
12.
Component.design report affected Yes ~ No (if yes, indicate method of verification)
P
-(Co AD-QA-522-1, Rev.
0, Page 1 of 2 ggQr5w i P
+4~l
Attachment A
AD-QA-522 Revision 0
Page 12 of 12 13.
ANDRI notification:
a.
Welded repair Verified by
~~te~ +
-f'3 b.
Non-welded repair-
/
Ve'rified by Date g.g+
8 F-83
- 14. "Report of Welded Repair or Alterdtion" completed and forwarded to Sr.
Compliance Engineer.
Verified by Date
- 15. For welded repairs to AS~i% Class 1
& 2 systems, a copy of Repair Form (Attachment A) and associated Weld Traveler forwarded to Senior Compliance Engineer'for Xnservice Inspection Program updating.
Veri ied by Date Completed by Date Reviewed by Date
.gg P$~l F04< AD~A>>522-1', Rev. 0, Page 2 of 2
ASME Code Repair Form 1.
Work Au horization~ W99V'~S 4.
Systems 15 Code Class/~~~+~ ~-.
2.
Componen./Line MDG-lo7-rYw 5.
P.
8 I.D. /Wl i
0
.WlPWA' ~-M ~P H 9
c 9'8-8< <4 c ~~/P-lQ 6.
Welding Required yes V no; if yes, Meld Trave'lerà c 8-57-/5 (Welding per AD-gA-52O).
W8'8-Y9- ~~
7.
Condition to be repaired/How deficiency detected:
A~~'V
~~~ ~t9WZo
~~7
/77Mt'~. N'v'tY/Y~~7(P +~~
8.
Code Edition(s)
& Addenda:
/
r'vv t wf58+
9.
Design 5 Construction description:
22Z G<~2Z - 'PEW~ ~WrN6 >88-ro 7-HS
~Wr~r~ 4Y~
10.
Repair Outline:
a.
Method of defect removal: 'CW~~ ~~~ ~1<4 MN~cvM b.
Required NDE following defec removal:
1.
c.
Design Verification:
uW-~ Sac u oa As are@
-rap
- 11. Hydro/Pressure Test Pequirements:
~nlrb 12.
Component design report affec ed Yes +.No (if yes, indicate method of verification)
~ ~~
&- aP FORM AD-gA-522-1, Rev.
0, Paoe 1 of 2 I
)
~
~
I I
l
- 13. AÃll notification:
a.
Welded repair b.
Non-welded repair C0.8-lP Verif ed by Verified by i~1*
Date
/
Date
- 14. "Report of Welded Repair or Alteration" completed and forwarded to Sr. Compliance Engineer.
Veri ied by Date
- 15. For welded repairs to AS:K Class 1
6 2 systems, a copy of Repair Form (Attachment A) and associated Weld Traveler. forwarded to Senior'ompliance Engineer for Inservice Inspection Program updating.
~~A i
<ll
~Verified by Date Completed by Date Pouen>.g~/a Review by Date
~
~
FORM AD-Q4-522-1, Rev. 0, Page 2 of 2
2.
3.
6.
7.
ASME Code Repair Form Work AU hori "ation~ S-+~94 4.
Systems
/ Y+
Code Class Com onent/Line~~ /<~-~
S.
P.
- 5. I.O. ~-J8/
Zo~m
+"'omponent/Line Descrip. /++ +i++~~<~ +<<++~ ~~ 4 'P M 4 ~N ",
CB'B-+5'-<>
Welding Required yes X no; if yes, Weld Traveler~ c=8&-SF-iE (Welding per AD-QA"520).
'I Condition o be repaired/How deficiency detected: ~>>~~ o~<~~
W~M~u u~~~
c ~g~ m &H~ &-/Z p7 ~l7rcr< /&cd.
8.
Code Edition(s)
& Addenda:
9.
Design 5, Construction description:
ay~ ~~ ZZC. ~MS Z
. ~+~~ ~~r&C ZQN-/O2-WZ
~Q~~Z wM m~~~r~ M 10.
Repair Outline:
a.
Method of defect.removal:
C ~Y~ ~W~~
b.
Required NOE fol lowi.",g defect removal:
1.
Method: /PD4~
2.
Procedure MWW -~
~
C7 c.
Design Yerification:
/C7 4r/
- 11. Hydro/Pressure Test Requirements:
O~E 12.
Component design report affected Yes X No (if yes, indicate method of verifica ice)
/YM 4 ~
FORM AO-gA-522-1, Rev.
0, Page 1 of 2 FORM AOOA 520 I, Rw. 0, Page s oa v
- 13. ALII notification:
a.
Welded repair su
/ z-zs.83 Veri ed by Date b.
Non-welded repai'r-4 Verified by Dace
- 14. "Report of Melded Repair or Alteration" completed and forwarded to Sr.
Compliance Engineer.
Verified by Date Fon Date
- 15. For welded repairs to ASIDE Class 1 &,2 systems, a copy of Repair Fora (Attachment A) and associated Meld Traveler for-arded to Senior Compliance Engineer for Inservice Inspection Program updating.
'"'H Verified by p
Completed by Date PG rue-,r l~H..a'< -"
, Revie y Date g g~y/I'~~
F08~1 AD-QA-522-1, Rev. 0, Page 2 of 2
-.hl AORTA 520 1, Rw. 0, Pagd l Ol 0
s ASME Code Repair Form 1.
Work Authorizationd 3-~VZ> 4.
Systems
/VF Code Class ~
2.
Component/Line
~ ~H-/07-A'/&,5.. P..& I.D.
/S
~'L 3.
Componen./Line Descrip./ ~ DZ~ <ra6 Wu~~ - H~
II i
R i:.i,fl
'~CZ IF'Welding per AD-QA-520).
Condition to be repaired/How deficiency detected: WW~~m c/~s'.
9
-/977 &ran uvCL. Wu~rtc5c +78 4;W~
Code Edition(s)
& Addenda..
Design
& Construction description:
10.
C <N7 Repair Outline:
- a. 'ethod of defect removal:
b.
Required NDE following defect removal:
~C P
W I
c ~
Design Verification:
~~m ~p'cc MM~u~a~w gW
- 11. Hydro/Pressure Test Requi,rements:
12.
Component desian report affected Yes ~ No (if yes, indicate method of verification)
FORM AD-QA-522-1, Rev.
0, Page 1 of 2
I l
- 13. AHII notification:
a.
Welded repair I
b.
Non-welded repai'r Id'er ied by Verified by
/ z-zz-83 Date
/
Date'4.
"Report of Welded Repair or Alteration" completed and forwarded to Sr. Co~pliance Engineer.
Verified by
/
Date
- 35. For welded repairs to AS'.iE Class 3,
6 2 systems, a copy of Repair Form (Attachment A) and. associated Weld Traveler forwarded to Senior Compliance Engineer for Inservice Inspection Program updating.
Verified by Date Completed by Date Reviewed by Date FORM AD-QA-522-1, Rev.
0, Page 2 of 2
2.
3.
6.
7; ASHE Code Repair Form i*
i 'S~B'/Pl.: 'YP C1 Component/Line ~W
~<> ~?
5..
P.
5 I.D.
Component/Line Descrip. ~ W ZOO~ ~r~ ~c/~~~- ~
cJ 7og~W
~q,~r c..g z-s u-~a c8a-Yp-ob Welding Required yes X no; if yes, Meld Traveler c
Q~9-d'Melding per AD-gA-52O).
-C'83-<9~~ '~g~g-~
~>9-W-~<
/0
~&9-~p-~8 Ce3&5 o>
OQ Condition to be repaired/How deViciency detected:
+89 4cXo+
4cf4Wcr~
~ ~~o+
2r Code Edition(s) 5 Addenda:
/7"~roc mCr~~cM S.
~
/
9.
Design 8 Construction description:
M aa 2~/p Repair Outline:
a.
Method of defect removal: Cg&dow ca~~
WM~~rAWCr/~~
~~mug~ ~
b.
Required NDE following defect removal:
l.:~
dV V
c.
Design Verification:
~ ~r~
c5urcr Zi~zw6s G~~
- 11. Hydro/Pressure Test Requiremen s:
Mo~
12.
Component design report affected Yes ~ No (if yes, indicate method of verification) 3-ra FORM AD-gA-522-1, Rev.
0, Page 1 of 2
- 13. ANII notification:
a.
Welded repair b.
Non-welded repai'r
- 14. "Report of Welded Repair Sr. Compliance Engineer.
/~3 Verif '
by Date y PIN Verified by Date or Alteration",completed and forwarded to il Verified by Date For welded repairs to AS~iE Class l 6 2 svstems, a copy of Repair Form (Attachment A) and associated Weld Traveler forwarded to Senior Compliance Engineer for Inservice Inspection Program updating.
Verified by Date Completed by Date Reviewed by Date FOR'.1 AD-QA-522>>l, Rev. 0, Page 2 of 2
~
~
a ASHE Code Repair Form 1.
Mork Authoriza ion;
".<~>83'0
,6 > <4<Flo+
.. '/
</ia/S'3 3.
Componen./Line Descri p.
p, 4.
Sys.=-:-".~/
Cede Class 8
5.
P.
& I.D. ~-/4'4 V'cf a-
- A A
6.
Meldina Required yes ~no; if yes, Meld Traveler-.'E-L(
L oo~
(Melding per AD-gA-520).
7.
Condition to be repaired/How deficiency de ected:
~
C vo S
(4~
Va, 8..
Code Edition(s)
& Addend-:
AS 9.
Design
& Construction description:
C4~~
>~27 M
.~c.L. l&8~C~~~
Ar l
Cl Io~
J~
Ce rAe~g
(-6-'0.
Repair Outline:
a.
Me hod of defect removal: 'acA.L Ml~
b.
Required NDE following defect removal:
1.
>4lethod: Mgun l 2.
Procedure c.
Desion Yerification:
ll. Hydro/Pressure Test Requirements:
12.
Component design repor affected Yes No ~ (if yes, indicate method of verification)
- ".-",M AG-"A-=Z2-1, Rev.
0, Pace 1 of 2
I 13, ALII noti=ication:
a.
Welded repair Verif d by I~8 Date
'o.
Non-welded repair Verified by Date 14.
"Report of fielded Repair or Alteration" completed and forwarded to Sr.
Compliance
"=ngineer.
Verified by Date
"""'l5. For welded repairs to AS~fE Class l & 2 systems, a copy of Repair Form (Attachment A) and associated ffeld Traveler forwarded to Senior I
Compliance Engineer for Inservice Inspection Program updating.
pp Veri ied by.
te Completed by Date Reviewed by Date
~~9/I Mo v
~ f~ 'M'l4)gag
'&c
'P pe.sou~
thea>iu~
Pgw~
FOR~i AD-QA-522-1, Rev 0
. age 2 of 2
FORIA R.1, REPORT OF WELOEO RK REPAIR OR 0 ALTERATION As Required by the Provisions of The Natlonai Board inspection Code I
Pennsylvania Power
& Light Cops Two North 9th Street, Allentown, PA 18101 ork done by (Name and address or repair or anerahon orgamsalron)
~ (Serial No.)
- 2. Owner P
s lva ia Power
& Li ht Co.
Two North 9th Street, Allentown, PA 18101 (Name and address ol owner)
- 3. Locatlonoflnstallaiion Sus uehanna St'ean Electric Station, P.O.
Box 467, Berwick, PA 18603 (Name and address)
Class 2 Valve Anchor Darling Valve Co.
- 4. Unft1dentlfIcation Nameof Manufacturer (Boiler. ptessote vessel)
Idenlif in Nos E 5853 33-1 N/A PA B111230 HV-1F017A
" 1976 (Mtgf. Sofia l No.)
(Nelloflal e dard No.)
Mvnsdfcllon) lolner)
(Tear Biff(I)
. Replaced stop ring and seal welded.
Replaced disc and tack welded disc to
- 6. Description of Work:
(use oaca, sepafsl ~ sheeh or saelch II necassarT) disc,nut.
PP&L cwork Authorization U-24356.
None Required Pressure Test. It Applied si
- 7. Remarks: Attached are Manufacturer's Partial Data Reports properly Identified ahd signed by Commissioned Inspectors lor the lollowing items ol this report:
Valve Disc
~,
,4 IN arne ol pall. flem nomoet. rnlgr's name. Snd sdennlspnd slamol conform to IAorhdnred Aepresenr ~Iwe) 10-15 82 Symbol expires 19 CERTIFICATE OF COMPLIANCE We certify that the statements made in this report are correct and that all '"o"I ASHES 1TI ~
material, construction, and workmanship on this The Natio al Board Inspection Code.
Date 'yr -
Signed Penn Power
& Light Co.
b s
IAepasr. Aherahon organrsalionl Our Certificate of Authorization No.
0~
131 to use lhe CERTIFICATE OF INSPECTION I. the undersigned, holding a valid commission issued by The National Board ol Boiler and Pressure Vessel Inspectors or the State or Province of and employed by u
I
)NX of AL have inspected the work described in this Data Report on 19~~nd state that to the best of my knowledge and belief.
~
~
~
is work has been done in accordance withThe National Board Inspection Code.
y signing this certificate, neilher the Inspector nor his employer makes any warranty, expressed or implied, concerning the work described in this Report. Furthermore, neither the Inspector nor his employer shall be liable in.any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection, except such liabilityas may be provided In a policy ol insurance which the Inspector's insurance company may issue upon said object and then only in accordance with the terms ol said policy.
FACTO@/ QVfUAL S')r$7F&
ls Commissions I
FOR VIN-2 IVPT CEIGTHCATE HOLDERS'ATA REPORT FOR MJCLZAR PART ANDAPPUI~ANCESn digs required by fhc Provision of fhc ASME Code Rules. Scctiort III.Div.
1 (a>> ~ ~by Anchor/Darling Valve Coca 701 First Street, MilliamsPort, PA 17701 creases arsr aedresssrlcFT ccrusaie Hdcrerr f
Pennsyl vania. Power 5 Light Co.,
(Susquehanna Stati on) Al 1 entown, PA 18 1 01 rHEESe argo agr4EESS sr H Crru deals Harrier lee egceralerecr raarerear eemrngeerau
- 2. Idenuffcatf~crtfncate Hold~ Setfal f(oe ofPart
'lac'I Bd No N A (a>
C ~cted Accomc co D'~~a N~
011342 Dr <<~s Pm~~ by Anchor/Darl inO Valve Comoany (b) Description of Part ln pe d
Di SC Heat
!II221105 SA105
<e> dttiieagi ~ ARNE Cede:cacti lK,Ecadea 5, dddead date, Catena ~Agnate 2
3.
R 24u 9004 Y-Globe (titter iiescsrocion sl service lop nruera ecsarienenc <<ee gaesrcnecn A/DV S.O.
PE-1127-1A Note:
'No Disc Hydro Performed
~
Ve rcerafy chat the scacancncs made io ibis cep'oct ace correct sod chis vessel pact or appcccccnaoce as dcQned in forces co cbe rules of coosczuccfoo of che rif&lECode Section III (The applicable Desfsn S pecfffcacfon and Stress Report are noc the rfsponsfbfffty of the f(FI'ert&cate Holder foe parts. An En'ertff.
icatc Holder for aopurtcnanccs ia rcsponribfe for furnishing a separate Detftn Specification and Sttcaa Rcpoct if lhe appurtenan fncfudfd fn the component Deafen Specfffcatfon and Stress Report.)
S gi
,t~gi N v Anchor/Darling Ya1va Co. a
!HPt Csrrrncsle Hetcrsrc Ccrcificsce of huchocixscioo Ezpfres 4/15/83 Certificate of huchocizaciora No N1713 CEKI1FICA'DON OF DESGV FOR APPURTENANCE (w1rcn rcpplicaiilcj Desitn inforcsacioo on file ac Sczess analysis report on file.at Desi tn specifications certified by P i~tgeScace Reg Na Slress analysis report certified by PteC Egg Sc ie Reg,Ne, CERTIFICATE OF HIOP INSPECTION l, cbe undersitnedt holding a valid commission issued by che Hacfonaf Board of Boiia esad iacessurc Vessel insoect~s
~c/es cbe scace o!(~f(fed& f Pennsvl vania d errrpfoyed by Commerci al Union Insurance Comoany Boston.
Mass.
hare inspected cne part of a prcosure vessel desccib d ~ d
~
partial lists Report on I andstatethat cathe best of ms fcnowf~
Sod bf!lsf. the (PT CeruflCal 2 HO!der hat COnttruet ed thf5 Part fn aCCOrifanCC elf fh the ASMB Cade SeeuOn ill.
By aignint ibis certificate, neither rbe inspector nor bis errrpfoyfr ma!les any <<arrancyt ca pres'seel or implied
!-"S the
>art deSCrfbfd fn thf
. par.fnl D ta Repcrt.
vurtherecre.
neffher !he fnSneetOr nar hfS fntpfO+fi chaff be liable in any manner lor any personal leiury or property damage or 'a loss of accy tincf acfsfirlt from or ccrrraccccd
<<icn a: s 'inspection Da Rc egal 1 ~V.
I cn'"= 'J BZ Cocnrnission s gEG87m-Pennsvlvania WC972 6~6 Hscronsl Beasts scsa ~, tgtectcnee encl tie
~ 54SSltntttg ~ I IhttI~ IS lans
~ r ci ~ I ~ ~
~ Etgctl ~ ~ St Sraeelllea
'Sgv at Ugts SNtgsts el)
~ IS ~ I~ IIA a l
~ (tc Iaretel ~Igea ~ Igscee Ctt Sn taiga mn tpLi% cl,gt ictsts es tg Is wti,ass I ItIIce gagee u *cctcetttt gas twlstt v Nceeag tg Ittees es I~ tees a "Rtnst gt
!IOItdf
!5 fornr fc:QCOcO]rncv nc cccaineo '.rem =.c Crccr Oeoc Maf&34S E- -
rrc Sr.. New vora
'IRf Y OOt 7
FORtll R1, REPORT OF WELDED g REPAIR OR D ALTERATION As Required by the Provisions of The National Board Inspection Code
- 2. Owner Pennsylvania Power
& Light Co.,
Two North 9th Street, Allentonw, PA 18101
'Name and address ol re pau or anerauon orpanda( rdn)
(senal No.)
Pennsylvania Power
& Light Co,,
Two North 9th Street, Allentown, PA 18101 (Namt arid address ol owner) 3 Q) tl f I I il Susquehanna, Steam E1ectric Station, P. 0. Box 467, Berwick, PA 18603 (Name and addtess)
Class 2 Valve Nameof Manufacturer'nchor Darlin Valve Com an (Botl~ r. pttssug vtJstl)
'ti" I
(Mr()r. S tnt I NO.)
(Naltonal eoatd No,)
(JunsdCllon) lolb et)
(Year Burr()
S. DescriptionoiWork. Re laced sto rin and seal welded.
Re laced disc and tack welded disc to (use bacrr. separal ~ sneer. or stre(en tl necessary>
"disc nut.
PP&L Work Authorization U-24386 None Require'd' pressure Test. Ii Applied si
- 7. Remarks: Attached are Manufacturer's Partial Data Reports properly identified ahd signed by Commissioned Inspectors for the following Items of this report:
Valve Disc INamt ol perl, tlem number. ml9r'5 name, and rdtnnlytnd slambl by CERTIFICATE OF COMPLIANCE We certify that the statements made in this report are correcl and that all material, construction, and workmanship on Ihis The National Board Inspection Code.
-F (Atpatt. Allerauon oroantrarron)
OWN-131 Our Certificate of Authorization No.
to use the conform to (AulhOrutd Atbrtsenlalteel 10-15 82 Symbol expires 19 CERTIFICATE OF INSPECTION I, the undersigned, holding a valid commission issued by The. National Board of Boiler and Pressure Vessel Inspectors or the State or province of
<f-y'ndemployed by c) c)
S Mu V
L rr.
0 of have inepected
~
e work descrlbedin this Data Report on 19&~nd state that to the best of my knowledge andbelief, s work has been done in accordance with The Natlonat Board Inspection Code.
By signing this certilicate, neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the work described in this Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner lor any personal injury or property damage or a loss of any kind arising from or connected with this inspection, except such liabilityas may be provided in a policy of insurance which the inspector's insurance company may issue upon said object and then only in accordance with the terms of said policy.
F~Tt)fc'.y iVluTVJ(If-SyC'TEW
/7.
I Commlsslons F'A Z2 C)
m
~
~
FORM N-2 NPT CERTIHCA ~
HOLDERS'ATA REPORT FOR MJCLEAR
.1'NG APPilRTER(ANCES As required by the Pmvision of thc-ASME Code Ru!cs. Scchon ill. Dier.
I
,~ by Anchor/Darling Valve Co.,
701 First Street, Milliamsport, PA 77707 IHoaoe Edz4444reaaofBF< cafnncnft Hofdtfl (b) M
~ f
. Pennsyl vania Power
& Light Co.,
(Susouehanna Station)
Allentown, PA 18701 fHaezo oda4 o44eezcaof H ceruncafe Holder forcfnnofefeu oocfenr conzooneoo ldcauflcatt~crttflcate Holder's Sertal Ho. of Part sc'l Bd Ho, N A (4)
Coascf cced AccoaHag>>rs lag Ho.
D71342 D<<~log prep~~ by Anchor/Oarl in Valve Company (b)
D cripcion of Pact inspected Oi SC Heat lm 221705 SA105 l/I dppnt*bi~ AZNEC/de:Zctcio/E,Edicioz 1g7a, dddctd 'dec/, Ccctna~clzcc 2
>f',n 9004 Y-Globe (Ietoc 4ooceloaaon ot eoretoo foe tpfifca cinofponont ooo 4ootszzoIQ A DV S.O.
!f'E-1727-7A Note:
Ho Disc Hydro Performed N1713 bdf cercffy chat che scacemeacs awfe ia chin cepocc cce correct aad chis vessel porc or cppucceaoace as defined ia che Code coo foams cozche rules of construction of che AMCode Seccioa lIL (The npncable Datgtt'oecdlcatton and Stress Rcpoct are aot the responstbtllty of the HFT Certtflcate Holder for parts Act Heel Ccrttf.
icate Holder for appurtenances is responsible for furnishing a separate Design SpcciQcstioa and Strccs Rcpact if the appuctcnsa lncludedt ln the component, Des(act Stpectflcactoa aad Stress Report.)
3 II~2.
I.,t ~ Anchor/Darling Ya1ve Co. e ft~
Cercifi sce cf huchociasuoa Expires 4/15/83 Certificate of huchorfxscfoa Ho, CEFTIFICA'IION OF DEIGN FOR'APPURTENANCE (~!tea frpp1icablej Oesagn iafonnocioa cn file oc Scrcss Easfysis report oa lile ac Design specifications certified by Prof. Eag, Scsce Rcz Nt Stress analysis cepocc ceccffied by Prof. Eag Scsce Rep. Ncc.
CER'IIFICATE OF HOP 1NSPECT10N
/
I, che undersigned, holdiag 4 valid commissioa issued by che Haciooal Board of Boiler sad Pressure Vessel laspeccors codd/49 h
5 te o)(~QQQ f
PennS lyania d
pl yed by COmmerCial UniOn InSuranC COmOany Boston Mass.
have taspccced che pace'f s pcessuce vessel described ia this
~ Data Rcport oa 8
-Z t9 I 2nd State that to the best of aty httoao!~
c-"d belief. the HFT ccrttflcate Holder has constructed this pact tn acccprdancrvdt th the hSMB Code Sectt oct QI.
By citing this cercificsce, neicher che lascrcctor nor his employer fszihes Ray ~ocrsncy, espresacd oc implied, concern lan the part descrtbed ln this parttal Data Rcnort.
Furthermore.
neither the lasoectar nor hts cataloger hall be liable in ay msaaer for cay personal injury or pcopcrcy dsdaoge or 4 loss ol cay cina orcsang from oc connected
~i& ~is inspection 3-5 C
IllNO5'gor~~tcdrep'P 62 Commissions yah~
Fenns 1 vania WC972 Hoafonof aooe4 Saoaot tpeooznoo en4 redo
~
~
~ t
~ ~ t%
~ t
~
~
~
~
~
~ ~/
// tntctto 4 OA4 /ted Uo INI~
ntca R/Nc/I U IK'Icedtot1 ttde octa INd I a I/tte It//IUttoItttd ~ cca dtdctct cd Iccttct U tote//\\to Ittact *"atntped Ita/77)
Tbic fcfzn IEcc04cll..ov "e occfmcc fr m /.4 cf.cr cccc.. AsMB 2as = 4'rcn sl.
fcfeop Yorla
FORM R.t, REPORT OF WELDED X REPAIR OR ALTERATION As Required by the Provisions of The National Board Inspection Code Pennsylvania Power
& Light Company, Two North 9th St., Allentown, PA 18101
!Name ana score as ol reoatr or iuleralton oraantialtonl I Senal NO 2 Owner Pennsvlvania Power
& Li ht Company.
Two North 9th St.
Allentown PA 18101 IN arne ana aaareSS Ol Otuneh treat Bunt!
tuse Oactt Seas!ate Sheet. or SaeICR II heCessa!VI valve PSV-22643.
Work performed under PP&L Work Authorizat.non NS-24926.
- 3. I.ocatfonof Installation Sus uehanna Steam Electric Station P.O.
Box 467 Berwick PA 18603
!Name anO aaare sat
- 4. Unit Identification~ l PiPe o Valve Name of Manufacturer Loner an (Boater. Pressure vessetl 5
fd
.I 510138-2-18-1 N/A N/A 1982 IMI9r.Sersal No i INat lohal Boara No I IJunaatolsonl IOlherl
- 6. Description of work: ~fit and welded inlet and cutlet flan e for rover aliannent of Pressure Test. il Applied si
- 7. Remarks: Attached are Manufacturer's Partial Data Reports properly identitied and signed by Commissioned Inspectors for the lollowing items of this report:
tNatoe rtr car! stem numoee mrrtr s names atttt a!entre,tno stamos peoatr aneratsont IAutharsreo Reoresenta!eeet Symbol expires CERTIFICATE OF COMPLIANCE We certily that the statements made in this report are correct and that all material. construction. and workmans>>p on this The National Board Inspection Code.
IReoa
~ Alleralton OI9amlattanl N/A to use Inc conform to CERTIFICATE OF INSPECTION I. the undersigned. holding a valid commission issued by The National Board of Boiler and Pressure Vessel InspeCtorS Or lhe State or Province of PF'hlH S L VAgf and employed by o
oN F
i.'s.
o-rokL.
AID.
C'ne work descnbed in this Data Report on
,.9~sos state tttat to the oest at mr eao tease sos oet et.
his work has been done in accordance with The Nat~onal Board Inspection Code.
By sig>>ng thiS CertiliCate. neither the Inspector stor nis ernplOyer makeS any warranty. expressed or implied. concerning Ihe work descnbed in this Report. Furthermore. neither tne Inspector nor his employer shall be nable in any manner for any personal inlury or property damage or a loss ol any kind arising from or connected with this inspection. except sucn liabilityas may be provided in a policy of insurance which lhe Inspector's insurance company may issue upon said object and then only in accordanCe wilh lhe terms of said policy.
F~ogy MuTu&f-S '/sTEW LU Commissions lsreec ~
a re+
\\CeCIOI
FORM R.1, RFPORT OF IAIELDED g REPAIR OR
'LTERATION As Required by the Provisions ot The National Board Inspection Code Pennsylvania Power 6 Light Company, Two North 9th Ster Allentown, PA 18101 INeme sho sca<cSsor
<case< 0< sllctetroh or<Ishllslrtt<tl IS Cn SI NO I Owner Pennsv lvania Power fs Li ht Companv Two North 9th S t.
Al1 en town PA 1 8 1 0 1 INSme Sna Saa<ees Ol Owner>
IQIrect<
- 3. I ocatjon of tnsla(falian Sus uehanna Steam Electric Station P.0.
Box
<567 Berwick PA 18603 INsthe Stra soatcsSI
- 4. Unit identification MME IXI Pape to Valve Nameof Manufacturer
. Loner an Iso<ter, pressvte vcsse<I IM<at. Sehsl No I INstsohsl Basta No I IJVn SO C I<ant I'tee< BVrl<l Descr'iption of Work.
ali t
IUSC DSC<s SCDS<ele ShCCI, 0< see<eh st heCCSSS<VI of valve PSV-22648.
Work oxmed unifier PPaL Work Autharizatian " -24 26.
pressure Teer. a soar ca
~a'.
Remarks: Attacned are Manufacturer's Parlial Data Reports properly identified and signed by Commissioned Inspectors lor the lollowing items of this report:
INSmeat Der< hemnvmoe mtar Snemn Snh nentr ~,snag<Smog CERTIFICATE OF COMPI.IANCE VVe certily that the statements made in this report are correct and lhaf all material. conslruclion. and workmanship on this The National Board inspection Coae.
Date 9 D$ Tr~
Signed Penn Power f'x Li, ht Co by (4cDsrr AllcrslrohOtosrlsrslsohl N/A Our Certificate of Authorization No to use the
<Avlho<stco 4co<cScntst wc<
Symbol expires conform to CERTIFICATE OF INSPECTION
- l. the undersigned. holding a vahd commission issuea by The National Board of Boiler ana Pressure vessel Inspectors or the State or PrOvinCeOf 6
H S I-VJS,bl I A and employed by oA S
tr v r
I Als. co oi ~A z.
have inapeCted the work aescribea in this Data Report on rg~Zoa arete ross ro me oesr or r u o reste eaa ocr er.
this work has been done in accoraance with The Nalionai Board Inspection Code, BY signing this ceriiticate. neither Ihe Inspector nor his employer makes any warranty. exoressea or implied. concerning the work deschbea in this Report. Furthermore. neither Ihe Inspector nor his employer shall be liable in any manner for any personal inlury or propertY damage or a loss of any kind arising from or connected with this inspection. except such liabilityas may be provided m a policy of insurance which the inspector's insurance company may issue uPon said obiecl and then only in accoraance with the terms oi said policy.
FhcTo&y MIJTvpL. SVSTE'M Commissions P
2.2CI IOS CCIO<
NSI I SOS<a. SISIC P<aernoe Sha iea