05000387/LER-2018-005-02, (SSES) Unit 1 Re Condition Prohibited by Technical Specifications Due to Drift of Reactor Pressure Switches
| ML21182A042 | |
| Person / Time | |
|---|---|
| Site: | Susquehanna |
| Issue date: | 07/01/2021 |
| From: | Cimorelli K Susquehanna, Talen Energy |
| To: | Document Control Desk, Office of Nuclear Reactor Regulation |
| References | |
| PLA-7952 LER 2018-005-02 | |
| Download: ML21182A042 (5) | |
| Event date: | |
|---|---|
| Report date: | |
| Reporting criterion: | 10 CFR 50.73(a)(2)(i)(B), Prohibited by Technical Specifications 10 CFR 50.73(a)(2)(v), Loss of Safety Function 10 CFR 50.73(a)(2)(vii), Common Cause Inoperability 10 CFR 50.73(a)(2)(ix)(A) |
| 3872018005R02 - NRC Website | |
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Kevin Cimorelli Site Vice President Attn: Document Control Desk U.S. Nuclear Regulatory Commission Washington, DC 20555-0001 Susquehanna Nuclear, LLC 769 Salem Boulevard Berwick, PA 18603 Tel. 570.542.3795 Fax 570.542.1504 Kevin.Cimorelli@TalenEnergy.com SUSQUEHANNA STEAM ELECTRIC STATION LICENSEE EVENT REPORT 50-387(388)/2018-005-02 UNIT 1 LICENSE NO. NPF-14 UNIT 2 LICENSE NO. NPF-22 PLA-7952 TALEN~
ENERGY 10 CFR 50.73 Docket No. 50-387 50-388 Attached is the second supplement to Licensee Event Report (LER) 50-387(388)/2018-005 that reported two related events involving drifting of Reactor Pressure Stearn Dome-Low permissive switches (Microswitch 2). These events, one at Unit 1 and one at Unit 2, were determined to be reportable as a condition prohibited by Technical Specifications in accordance with 10 CFR 50.73(a)(2)(i)(B), a condition that could have prevented fulfillment of a safety function in accordance with 10 CFR 50.73(a)(2)(v)(D), a common cause in operability of independent trains or channels in accordance with 10 CFR 50.73(a)(2)(vii), and a single cause that could have prevented fulfillment of safety functions of trains or channels in different systems in accordance with 10 CFR 50.73(a)(2)(ix)(A). The reason for this supplement is a revised causal analysis that resulted in a modification to the cause and associated corrective actions.
There were no actual consequences to the health and safety of the public as a result of this event.
Attachment: LER 50-387(388)/2018-005-02 Copy:
NRC Region I Ms. A. Klett, NRC Project Manager Mr. C. Highley, NRC Sr. Resident Inspector Mr. M. Shields, PA DEP/BRP July 1, 2021
Abstract
On June 5, 2018, the Unit 1 B Reactor Steam Dome Pressure - Low permissive pressure switch, Microswitch 2 (SW2) was found outside of the Technical Specification (TS) 3.3.5.1 allowable value during testing. Subsequently, on June 6, 2018, the Unit 2 C Reactor Steam Dome Pressure - Low permissive pressure switch, SW2, was found outside of the TS 3.3.5.1 allowable value during testing. Both drifted outside of the lower allowable value which is intended to ensure that the Emergency Core Cooling System (ECCS) injection prevents the fuel peak cladding temperature from exceeding the limits of 10 CFR 50.46.
Based on the information available, the condition existed for longer than allowed by Units 1 and 2, TS 3.3.5.1 and TS 3.5.1.
As such, this is a condition prohibited by TS and is being reported in accordance with 10 CFR 50.73(a)(2)(i)(B). This is also considered a common cause inoperability of independent trains or channels (10 CFR 50.73(a)(2)(vii)), a condition that could have prevented fulfillment of a safety function (10 CFR 50.73(a)(2)(v)(D)), and a single cause that could have prevented fulfillment of safety functions of trains or channels in different systems (10 CFR 50.73(a)(2)(ix)(A)).
The cause was determined to be instrument setpoint drift due to temperature/humidity changes and mechanical hysteresis as a result of the original design inputs not accounting for temperature and humidity effects on the switch. Interim compensatory actions include performing calibration using the quarterly calibration procedures every 45 days on Unit 1 and every 30 days on Unit 2. Final corrective action will revise the allowable value for TS 3.3.5.1, Functions 1.c, 1.d, 2.c, and 2.d.
There were no actual consequences to the health and safety of the public as a result of this event.
CONDITIONS PRIOR TO EVENT
Unit 1 - Mode 1, approximately 100 percent Rated Thermal Power Unit 2 - Mode 1, approximately 100 percent Rated Thermal Power There were no structures, systems, or components that were inoperable at the start of the event that contributed to the event.
EVENT DESCRIPTION
Susquehanna Steam Electric Station (SSES) had been utilizing International Telephone and Telegraph (ITT)-Barton 288A pressure switches in the Reactor Steam Dome Pressure - Low channels [EIIS System/Component Identifier: JE/PS] that provide the injection permissive for the Core Spray system [EIIS System Identifier: BM] (Technical Specification (TS) 3.3.5.1, Function 1d) and the Low Pressure Coolant Injection system (LPCI) [EIIS System Identifier: BO] (TS 3.3.5.1, Function 2d). Each pressure switch has two microswitches, low (SW1) and high (SW2). All eight obsolete ITT-Barton 288A pressure switches were replaced with General Electric (GE) recommended Cameron-Barton 288A pressure switches between September 6, 2017 and November 15, 2017 to address drift issues. The Cameron-Barton 288A pressure switches were bench tested prior to installation and calibration checked at the time of installation. Subsequent calibration checks were performed at more frequent intervals than the quarterly TS required calibrations.
After replacement, drift issues have continued. Only SW2 was found drifted outside of the TS allowable values. A detailed timeline of events is as follows:
September 20, 2017 - the obsolete ITT-Barton 288A pressure switch for Unit 2 PIS-B21-2N021C was replaced with a GE recommended Cameron-Barton 288A pressure switch.
October 9, 2017 - the obsolete ITT-Barton 288A pressure switch for Unit 2 PIS-B21-2N021D was replaced with a GE recommended Cameron-Barton 288A pressure switch.
November 15, 2017 - the obsolete ITT-Barton 288A pressure switch for Unit 1 PIS-B21-1N021B was replaced with a GE recommended Cameron-Barton 288A pressure switch.
December 5, 2017 - Unit 2 PIS-B21-2N021C and Unit 2 PIS-B21-2N021D were found outside of the TS 3.3.5.1 allowable value during the calibration check. Both drifted outside of the upper allowable value which is intended to ensure that the reactor dome pressure has fallen to a value below the Core Spray and RHR/LPCI maximum design pressures to preclude over-pressurization of the low pressure systems prior to low pressure injection initiation. Unit 2 PIS-B21-2N021C exceeded the TS 3.3.5.1 allowable value by 1.3 psi. Unit 2 PIS-B21-2N021D exceeded the TS 3.3.5.1 allowable value by 2.8 psi. Both switches were adjusted to within the TS allowable value. These conditions are addressed in LER 50-388/2017-010.
June 5, 2018 - Unit 1 PIS-B21-1N021B was found outside of the TS 3.3.5.1 allowable value during testing. The switch drifted outside of the lower allowable value which is intended to ensure that the ECCS injection prevents the fuel peak cladding temperature from exceeding the limits of 10 CFR 50.46. PIS-B21-1N021B exceeded the TS 3.3.5.1 allowable value by 2.7 psi. The switch was adjusted to within the TS allowable value. This switch had been previously tested on December 7, 2017 and March 6, 2018 with acceptable results.
June 6, 2018 - Unit 2 PIS-B21-2N021C was found outside of the TS 3.3.5.1 allowable value during testing. The switch drifted outside of the lower allowable value which is intended to ensure that the ECCS injection prevents the fuel peak cladding temperature from exceeding the limits of 10 CFR 50.46. PIS-B21-2N021C exceeded the TS allowable value by 1.5 psi. The switch was adjusted to within the TS allowable value. This switch had been previously tested on October 20, 2017 with acceptable results. The switch drifted outside of the upper TS 3.3.5.1 allowable value limit on December 5, 2017. This switch was subsequently tested on January 4, 2018, February 8, 2018, March 7, 2018, and May 3, 2018 with acceptable results.
Based on the information available, the condition existed for longer than allowed by Units 1 and 2, TS 3.3.5.1 and TS 3.5.1. As such, this is a condition prohibited by Technical Specifications and is being reported in accordance with 10 CFR 50.73(a)(2)(i)(B). In addition, SSES believes that redundant channels were inoperable at the same time impacting both Core Spray and LPCI functions; therefore, this is also considered a common cause inoperability of independent trains or channels (10 CFR 50.73(a)(2)(vii)), a condition that could have prevented fulfillment of a safety function (10 CFR 50.73(a)(2)(v)(D)), and a single cause that could have prevented fulfillment of safety functions of trains or channels in different systems (10 CFR 50.73(a)(2)(ix)(A)).
CAUSE OF EVENT
The direct cause was determined to be instrument setpoint drift due to temperature/humidity changes and mechanical hysteresis. The apparent cause involved the original design inputs not accounting for temperature and humidity effects on the switch.
ANALYSIS/SAFETY SIGNIFICANCE
Analysis of the condition determined a minimal impact (0.5°F) on peak cladding temperature (PCT) for a limiting break resulting in a new PCT of 1848.5°F, which is well below the 2200°F acceptance criteria.
Analysis also determined that there was no impact on the small break LOCA PCT. Based on this evaluation, this event will not be counted as a safety system functional failure for the NRC performance indicator based on the engineering analysis that shows there was no loss of ability to fulfill the safety function.
CORRECTIVE ACTIONS
Interim compensatory actions include performing calibration using the quarterly calibration procedures every 45 days on Unit 1 and every 30 days on Unit 2.
Final corrective action will revise the allowable value for TS 3.3.5.1, Functions 1.c, 1.d, 2.c, and 2.d.
COMPONENT FAILURE INFORMATION
The switches that drifted are Cameron-Barton 288A pressure indicating switches manufactured by Cameron.
PREVIOUS SIMILAR EVENTS
LER 50-388(387)/2015-001-01, Condition Prohibited by Technical Specifications Due to Drift of Reactor Pressure Steam Dome-Low Switches, dated February 10, 2016.
LER 50-388/2017-010-01, Condition Prohibited by Technical Specifications Due to Drift of Reactor Pressure Switches, dated December 16, 2019.