ML20237G473
| ML20237G473 | |
| Person / Time | |
|---|---|
| Site: | Harris, 05000000 |
| Issue date: | 09/19/1986 |
| From: | Robinson L, Vorse J NRC OFFICE OF INVESTIGATIONS (OI) |
| To: | |
| Shared Package | |
| ML20237G421 | List:
|
| References | |
| FOIA-86-596, FOIA-86-793 Q2-85-021, Q2-85-21, NUDOCS 8708140089 | |
| Download: ML20237G473 (98) | |
Text
g&th sex BEEQBI QE INQUIRY TITLE:
SHEARON HARRIS NUCLEAR POWER PLANT:
ALLEGED' FALSIFICATION OF PRESERVICE PIFING INSPECTION RECORDS BY CONTRACTOR Licensee:
Case Number: Q2-85-021 Carolina Power & Light Co.
Report Date: September 19, 1986 Ra.leigh, North Carolina Control Office: OI:RII I
Status: Closed Inquiry Reported by:
Approved by:
AddNO U
.J nh
'frry I/ Robinson, Investigator
//tmes[f.Vorse, Director Office of Investigations wfficV of Investigations Field Office, Region II Field Office, Region II Participating Personnel:
J. J. Blake,r Section Chief, Engineering Branch, DRS R. W. Newsome, NRC Reactor Inspector J. L. Coley, NRC Reactor Inspector 1
h[kUIfh 9 070G1J EPTINGG6~596 PDR t.
t
SUMMARY
l On September 9, 1985, the NRC Office of' Investigations (OI) initiated an Inqui.ry into an allegation by a former Data Control Engineer for Nuclear Energy Services, Inc. (NES),
that NES, a. contractor'for Carolina Power and Light Co.
(CP&L), was falsifying their. documentation of pre-service non-destructive examinations (NDE) of piping welds at Shearon' Harris Nuclear Power Plant (SHNPP).
.The alleger stated that an NES Level III NDE Inspector, who conducted the final reviews of the NES Pre-Service Piping Inspection Packages, was,'when a revision to a Data Sheet was to be made. requiring that an entirely new Data Sheet be prepared and then~ substituting the re-written sheet for the original shect without any indication that a revision had been taade.
The. alleger stated that this substitution occurred in approximately 10% of the Inspection Packages during the late summer of 1984.. The alleger stated that the NES Level III Inspector kept a file of the original Data Sheets, per instructions from a CPAN Supervisor.
The alleger provided one example of au 2nspection Package that contained a substituted Data Sheet.
The alleger also provided a copy of the original Data Sheet for that Package.
.The. alleger stated that she had no evidence that weld defects.were being covered up by these Data Sheet substitutions.
The alleger's main contention was that NES was. intentionally circumventing Data Control Procedure IST-101,. which required that any revisions to these Data Sheets be identified.
The alleger advised that the Level III Inspector's position was that the Data Sheet was not an official document until he.had reviewed and signed off on it.
The alleger's position was that-the Data Sheet became an official documeet when a Data Control Number was assigned to it.
The NES Level III Inspector provided his file of original data sheets to OI with no attempt to hide, or deny the existence of, this file.
Copies of this file of original Data Sheets, and copies of the corresponding final Inspection Packages were obtained by OI.
Without being formally interviewed, the NES Level III Inspector volunteered the information that most of the re-writes of Data Sheets, that had been substituted for the originals in his file, had been prepared because the originals were smudged, illegible, had improper terminology, or had data entered in the wrong sections.
He advised that his NES Supervision had him retain this file of original Data Sheets, and that he was not certain that the CP&L Supervisor knew of the file.
1 i
}
s i
NRC, Region II Staf f conducted their own NDE inspections of the welds associated with the NES Inspection Packages obtained by OI, and determined that the re-written, substituted Data Sheets contained accurate descriptions of the weld conditions.
The Region II Staff stated that they had found that NES had violated procedure by not properly identifying reviz'.
to these Data Sheets, and that they (the Region II Staff) planned to issue a Notice of Violation (NOV) to CP&L pertaining to this procedure violation.
In view of the piping welds in question being as described in NES' final Inspection Packages; and no effort on the part of NES to hide, or deny the existence of, the file of original Data Sheets; and the Region II Staff issuance of an NOV to CP&L pertaining to proper revisions of NDE Data SFeets; no further investigative activity is being cunducted by OI, and this matter is CLOSED.
2
,v 1
DETAILS OF INQUIRY Eurnone af Inauirr This Inquiry was initiated on September 9, 1985, by the Office of Investigations, NRC -as the result of an allecer, represented by the Government Accountability Project (GAP),
stating to OI that Nuclear Energy Services, Inc. (NES), a Carolina Power &-Light (CP&L) contractor, was falsifying.
non-destructive examination (NDE) data sheets pertaining to pre-service piping inspections at Shearon Harris.
Background
NES is a CP&L Contractor, performing pre-service non-destructive examinations of piping welds at Shearon Harris Nuclear Power Plant (SHNPP).
The alleger, Patty S. MIRIELLO, a former CP&Ll employee, had been terminated.by CP&L on August 30, 1985, for not being able to work in a cooperative manner with her co-workers.
On September 10, 1985, the day before a scheduled OI interview of HIRIELLO, OI was advised by the Allegation /
Investigation Coordination Staff, Region II, that MIRIELLO had gone.on radio in Raleigh, N.C..with allegations.of widespread-drug use at Shearon Harris.
The AICS, RII, additionally provided a copy of an affidavit,' dated September 6, 1985, sworn to and signed by MIRIELLO, which detailed these drug allegations.
On September 11, 1985, prior.to the interview of MIRIELLO regarding her allegations of falsification of NDE Inspection Documentation by NES, the subject of her confidentiality, which she had initially requested from OI in her1 preliminary was discussed.
MIRIELLO advised NRC OI telephonic contact, Investigators L. L. Robinson and R. H. Burch that in view of the fact that she had identified herself to the public in her drug allegations, confidentiality was not necessary because she felt that CP&L and NES would know who was making
'the false documentation allegations anyway.
Interview with HIRIELLQ On September 11, 1985, MIRIELLO was interviewed by
. Investigators. Robinson and Burch at Raleigh, NC. (Exhibit She advised that she was employed by NES as a Data 1).
Controller at Shearon Harris from April, 1984 to March, L
She stated that she was responsible for the 1985.
assignment of data control numbers to, and entry into the computer tracking system of, the NES NDE data sheets generated during NES' pre-service piping inspections.
i.
MIRIELLO advised that, during late summer, 1984, approximately 10% of these inspection data packages contained data sheet a that had been completely re-written io--_
and substituted for the original data sheet, with no indication anywhere in the package that this change, or re-write had been made.
MIRIELLO provided an example of one of the packages containing such a change.
She provided a copy of the original data sheet, which she stated showed " indications" of defects in the weld, and then provided a copy of the final package, which she said contained the substit'uted data sheet, and that this data sheet showed no " indications" of defects.
MIRIELLO stated that the NES Level III Inspector / Reviewer, Ron SAUNDERS, was the one that had the field inspectors re-write these data sheets, and then SAUNDERS would give her the re-written sheets to replace the original sheet.
MIRIELLO advised that she had no indication that SAUNDERS was circumventing what she described as the proper revision procedure for any reasons other than expedience and neatness of the packages.
She stated thet she had not done enough checking on her own to determine if actual weld defects were being covered c? by these substitutions.
MIRIELLO stated that Tom BROMBACH, the CP&L Supervisor of NES, had told SAUNDERS that he (SAUNDERS) could make these data sheet substitutions without showing that revisions had been made, as long as SAUNDERS kept the original sheets in case they were ever needed.
MIRIELLO advised that SAUNDERS kept a file of these original data sheets in a tan, four-drawer filing cabinet in one of the NES trailers on site at Shearon Harris.
Preliminary Inchnical Evaluation hr Resion 11 Staff On September 12, 1985, J. J. Blake, Section Chief, DRS, NRC, Region II met with Investigator Robinson, and examined the documents provided by MIRIELLO.
This documentation is identified as a copy of a final Ultra-Sonic Test Inspection Package, IST 501-0394, and a copy of an individual data sheet, also numbered IST 501-0394, which MIRIELLO claimed was the original Page 2 of the 5-page package. (Exhibit 2)
Blake stated that Ultrasonic Testing (UT) is f ar from being a precise science, and that it was possible that what was j
seen and diagrammed as indications by one inspector, could be seen and diagrammed as dampening ~ on the Outer Diameter l
.(OD) Surface, due to OD Geometry, by another inspector.
L Blake was concerned that, if a second UT test had been done to obtain the data as shown in the final package, there was
)
no second Calibration Data Sheet, showing the re-calibration j
of the instrument for the second inspection.
In addition, l
l t
without having the specifics of the procedure available, Blake was concerned that the Level III Reviewer was apparently trying to make his field inspectors look perfect, by turning in inspection packages that never had any revisions.
Blake advised that he would need to see more of l
4 I
u__--______---____
f these substitutions and actually do some NRC inspections of the welds themselves before he could determine the significance of the alleged substitutions.
Review.d SAUNDERS' file d oriainal Data Shesta On September 25, 1985, SAUNDERS provided his file of original data sheets to Investigator Robinson.
NOTE: SAUNDERS made no effort to deny, or hide, the existence of this file.
Photocopies of all these data sheets, and the corresponding final inspection packages were obtained. (Exhibit 3)
SAUNDERS was not formally interviewed at that time, but volunteered the information that most of the re-writes had been made because of ink smudges, use of bad language, and format errors as opposed to technical changes in the actual i
inspection results.
SAUNDERS also stated that, in his l
interpretation of the procedure, IST-101, entitled "PRESERVICE AND INSERVICE DATA CONTROL PROCEDURE" (Exhibit
- 4) a data sheet did not become an official document until he had signed off as having reviewed and approved it.
NOTE: MIRIELLO stated that her interpretation of this procedure was that the data sheet became an official document when she put a control number on it, which was prior to SAUNDERS' review.
SAUNDERS also advised that Joe HEWETT, of NES in Cary, NC.,
had told him (SAUNDERS) to keep any original data sheets for which corrected sheets had been prepared.
SAUNDERS stated that he was not certain if Tom BROMBACH, of CP&L, knew about his (SAUNDERS) file of original data sheets, but he (SAUNDERS) didn't think he did.
Technical Rey _ ley d Data Sheets and Subseouent Insoection On November 6, 1985, copies of SAUNDERS' original data sheets, the corresponding final inspection packages, and Revisions O and 1 of NES Data Control Procedure IST-101 were provided to the Region II Technical Staff by OI for Staff evaluation of safety significance.' Region II draft Inspection Report No. 50-400/85-48, with its associated Notice of Violation (NOV) (Exhibit 5) documented the results of this Staff evaluation.
Piping welds, corresponding to L
I the welds inspected by NES that had re-written data sheets, were inspected by NRC and found to be as described on the re-written data sheets.
The draft NOV cited CP&L for two, Severity Level V, procedure violations pertaining to the proper method for correction of data sheets.
5 I
s Clemurn Information
)
Since the Piping Welds in. question trare found to be as described on the re-written data sheets, and since the Region II, Staff intended to issue procedure violations to CP&L pertaining to the proper method of NDE Data Sheet correction, and since SAUNDERS did not destroy, or try to deny the existence of, his file of original data sheets, further investigative effort in this matter is considered i
E counter productive and this Inquiry is considered CLOSED.
(
LIST OF EXHIBITS j
1 1
1.
Results of Interview of Patty MIRIELLO, on September 11, 1985.
i 2.
NES Inspection Package, IST 501-0394, with both original and re-written Page 2, provided by MIRIELLO.
j 3.
Photocopies of original NES NDE Data Sheets in SAUNDERS' file, and photocopies of corresponding filial inspection packages.
4.
Copy of Revision 0 of NES' "PRESERVICE AND INSERVICE DATA CONTROL PROCEDURE", No. IST-101.
5.
Draft Region II Inspection Report No. 50-400/85-48, and l
associated draft Notice of Violation.
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1 RESULTS OF INTERVIEW 0F PATTY S. MIRIELLO I
AS PREFARED BY INVESTIGATOR LARRY L. ROBINSON l
On September 11, 1985, Patty S. MIRIELLO, former Data Controller / Engineer, Nuclear Energy Services (NES), at Carolina Power and Light's (CP&L) Shearon Harris Nuclear Power Plant (SHNPP), was interviewed by NRC Investigators Larry. L. Robinson and Robert H. Burch.
This interview was conducted at Raleigh, North Carolina in the Lobby area of the Holiday Inn - North.
During the course of the interview, MIRIELLO provided a copy of her resume which indicated that she had received a B. A. in Science in 1978, and a B. S. in Ceramic Engineering in 1981 from Penn State University.
The resume showed that she was employed by EG&G of ' Idaho Falls, Idaho, as an engineer at the Three Mile Island Nuclear Power Plant during the summer of 1983.
The resume showed that she was employed by NES at SHNPP from April 1984 to March 1985.
It also indicated that she was employed by CP&L as a technician in both the Dosimetry Section and Radwaste Shipping Section in the Health Physics area at SHNPP from March 1985 to present.
MIRIELLO stated that she was terminated by CP&L on August 30, 1985, because she could not get along with a co-worker.
MIRIELLO advised that, in her position as Data Controller with NES, she was responsible for the assignment of data control numbers to, and entry into the computer of, NDE inspection data generated by NES inspectors during pre-service piping inspections.
She stated this was in connection with the tracking of weld status by CP&L quality assurance.
MIRIELLO stated that while she was employed in the data control position, she became aware of a situation which she described as being falsification of NDE inspection data.
She advised that she estimated that during the late summer months of 1984, about 10% of the inspection data packages contained data sheets that had been changed, completely re-written, and substituted for the original data sheets prepared by the inspectors.
She stated that the NES Level III technical reviewer, Ronald SAUNDERS, would have the field inspectors re-write the data sheets, and then the re-written sheets would be given to her to replace the original sheet.
MIRIELLO advised that she argued with SAUNDERS that data control procedure IST-110 instructed that if a change was made to inspection data, there had to be some indication of the change, either a line-out change on the original data sheet, or if the data sheet had to be completely redone, an indication that the new sheet was a revision to the original.
She stated that she thought that even if a completely new data sheet was done and Revision 1 was shown on it, the original data sheet should still be includ-ed in the inspection package.
She also stated that in either case, a line-out change or a re-done sheet and the reason and justification for the change should be noted.
MIRIELLO advised that SAUNDERS told her that the original data sheets were i
not official inspection records until he had signed off as accepting them
{
in his technical review, so it was acceptable to substitute the re-done
)
data sheets without indicating a revision.
s MIRIELLO stated that because she disagreed with SAUNDERS on this procedure, she started protecting herself by keeping photocopies of both the original and re-done data sheets and also writing memoranda stating her position on the issue.
She advised that at first, SAUNDERS didn't know she was making the c.opies but he later found out and tried to " sweet talk".her into giving her copies to him.
MIRIELLO stated that SAUNDERS kept an unofficial file of the original data sheets that had been replaced by the re-written sheets.
She advised that he kept this file in a tan, four-drawer, filing cabinet in one of the NES trailers.
She stated that in about September or October of 1984, she overheard a conversation between SAUNDERS and Tom BROMBACH, the CP&L Project Engineer supervising NES, in which BROMBACH told SAUNDERS that he (SAUNDERS) could make these data changes without showing revisions as long as SAUNDERS kept the original sheets in case there was ever any reed for them.
MIRIELLO stated that she had many copies of these original and re-written data sheets, but that she was only going to provide one example to the Office of Investigations.
She provided copies of an Ultra-Sonic Test Inspection package, IST501-0394.
She pointed out that the original sheet was prepared by a Level III inspector, Mel PERRY, and she said it showed indications of weld defects.
She then showed her copy of the re-written sheet which, she stated, showed no indications.
MIRIELLO stated that with regard to this example, IST501-0394, she had probably received the original inspection package at her desk at about 7:30 one morning.
She stated that at mid-morning on the same day, SAUNDERS gave her the re-written change.
She stated that there was no way that SAUNDERS would have had time to re-inspect that weld and had the data sheet re-done in that length of time.
She stated that Mel PERRY was apparently a competent Level III inspector that was down from NES headquarters in Danbury, Connecticut, to be on site at SHNPP for a few months.
She opined that it would take a lot of " brow beating" of PERRY by SAUNDERS to change PERRY's mind on an inspection result.
MIRIELLO stated that she hadn't done enough checking on her own to deter-mine if there were actually any weld defects that were being crvered up by the substitution of these re-written data sheets.
She stated : hat the had no indication of any reasons that SAUNDERS was circumventing the proper J
revision procedure other than for expedience and neatness of the package.
She advised that she had discussed the method that SAUNDERS was using to make these data changes with Jim STARK, the Authorized Nuclear Inspector for Inservice Piping (ANII).
She stated that she and STARK also had differing opinions on when an inspection document becomes an official document.
She stated that Joe HEWETT, who was an NES Site Engineer at SHNPP for a while, and then was promoted to NES Southwest Regional Head-quarters in Cary, North Carolina, also disagreed with her on when the data sheets became official documents.
MIRIELLO advised that, in her interpre-tation of the procedure, the data sheets became official documents when she assigned a control number to them.
MIRIELLO stated that in December of 1984, the written procedure was changed to clarify the definition of an official inspection document.
She advised 2
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j.
a that. the clarification supported SAUNDERS' interpretation of when the Ldecuments became official, but for the six months prior to December, MIRIELLO still mait.tained that inspection documents were being revised improperly.
q' 1-3 MIRIELLO advised that'after the procedure changed, she agreed that as long as SAUNDERS kept the original data sheets-in his unofficial file, he could replace them with re-written sheets as long as he had not. signed off on the originals as'having been reviewad.
3
.This results of interview was prepared on January 15, 1986.
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__ Attached / Brand Name_ Tvoe Batch No. Drvine/ Dwell Time Cleaner memn o'x SKc -ache -78 8Y Te Yn f Mwu1% S Penetrant MAAcac' < iv ws -Wh 8.2ti o f # ff~ rnin> u rsS Remover Jup<ivn c' o y < /<e ,w u = - 'i! W T'o v n C MiouYks Developer turMAin c' O x Twn,uW:p-9's ? Wo 4' 9 / n m, e v 1~ss Exam Item Description / Remarks Accept Reject C. '* - l1' - / /' E x divi s~ Lirwo ryn WF re OcRn.*,wf cT* NAL% cD. S e~ r s c'En ij f lA l U/*N f)n AfrCD DNRI C r u nic 471e/J f. lf l Ni A / <> <: R 'O ccn onnin e rmniennws f "lA L c'il-C +m RiceDDrM!E Immic A 11e r >S c fn p nicisis m> nic a r7wr l / I NIR L ' 'i: D tae 'N I I I ~ NI I l n a-I N.- ,um#
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tDN I X ' x Instructions: Compie e: Jescribe allindications per procedure If in the " As-Welded" condition - so state If no indications were found - so state p ,_jg, State Datum Po, int - Upstream / Downstream - cw/cew IYcY! u Level.22' Date / -/ */- 95' Examiner 44/ M/' b Date /-/[l'4 ANil R C< Reviewer 1m e m,n a cre ANil M h Ruoa~ --//M- [sk Date / -/ 9 - Fr-DATE - 4//3/fs-) Reviewer c/ou I
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Sketches Brand Name Tyoe Batch No. Drvina/ Dwell Time Cleaner M onn o PL v x s k c. w%,n S U 30 4 0 - T~ m ik off s .5KL-H l6 $ 3 l< O $'1 / 5~ m,' A> v r f S M b+ACL,< Penetrant Remover ma a ~p S! u ( S ec m e/:c -,is 94 ToUn T m e n u t E s' J Developer M c n r n [! O x v p - nd:p -a A <' d Tr n 2 /0 /r, fig u f ES J / / Exam Item Description / Remarks Accept Reject W I!W 13 i 9 i' e + a z.-.,.. lo I, L c Zr,4,) a t ih n s l-NH - 5 L L/ IYsh N i -RH - Su) O ia A A..- /? c.. - c 41,L c 7 uetic.,.+,e e n $~[2 ) iY L., ~ c - e s {-- "% m ci rec w o cci I LY / - /? H $1. n in t i I l? > !" C C Lu O s. s a ns x N i l I .. w{m nWu b.~ r = r w..- I N I I I N I I I N I I I AI I IN l Instructions: Complete!y descri'oe all Indications per procedure !! in the "As Welded" condition - so state !! no indications were found - so state State Datum Point - Upstream / Downstream - cw/ccw Examiner IGVt / a evel 2E~ Date .? - C f5~~ ANil REVIEW v
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Reviewer Ronpf8 % r,%,.g Date 14'5 I M NA Date 2-/6-Pf DATE 3'd - Reviewer cac r L_
Class 0 G. LST ^/CR HISI rs7-Sol -o/15 Plant / Unit $HIJPP N I Page / of q Comp / System ft(>c /Atm Fre0pl4C/2 CALIBRATION DATA SHEET Data Sheet No. IS7-56/-O/'J5 IS0(-6g.rgf. J Loop g 3 Procedure No. MT -Sol Aa 'o av
Subject:
F, ring Wr t DS Rev/ Change No. O TNsTRIMENT EFTTTNC9 RFARFM TNTT Calibration l 45o Moae:War alock No. UT-!6-2 Mfg /Model No.:bO M C NNb Scan Ancle Fabrication No. N/A OSINb Fixturine (if anv [ 06E Serial No. Surface d, I) 6'4MMA Block Temit'g.15 f Sweep Leneth - 3.70 Sevie or Tyne nn. .7eJ" Ro u No Comp. Tem;Ps-is 75 r l.65 Su e s samo. Sween Delav Thickness 357 " Pulse Lencth/Dancinc btN b D b N-CRT Calibrated in TtJCfles Frc uancv 4 IK s,r4a un/n?f M
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Ren. Rate. Frec.- o ac-ei Each Maj. Screen Div=.2 9 " g N ack: Filter: N\\ Video: T> A Measured And e f on)eW8MC-N DI DEC/Cate swir-h 4, n c a 2-c'hl o ?%o A % Re4ere N r</e l 1 rnon1,nr Rv,na Mode Seleet: 05 Couolane Bacchi M N (cnn-egN40/sinn cnin .53 /'%'
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== To Weld Amolitude 70 g g ~ !H12h 0 j g ! To Weld Low High Low % sz aw 2o i x soi+o sl 30 (4 N. I I N I c='k"*"" fl 17c/8 N 3 bz 131 7lzo io 20 3.41 p 66d8 X 4 50!Z(o 3 l 16 P_> 1U n nin do n i n, hni inf niilnn im un u Cire 0 1 h 3 4 5 , I@"DL 39 D "I.D omt. en m nt r r m R r -,, Initial l dB l Result Recordable 39 EXAMINATION Indications COM>TNTS/ REASON FOR l -6 80 WELD / AREA Yes No Geom UNCOMPLETED SCAN (S) l~ A f: - SLJ - 5 4 'A' % X S c Artu Gn t.d E L o FRom l @Y \\ gj f, WR f A m 6106. C )R C 40 4 20 l +12 N \\ .s c A o de m,,[- le_ Ciec i \\ h e nrs sh 3 Lo"A 7ER- \\ / ^/ P 19 /~ - CALIBRATION CHECK 5 TIME Initial Cal. 0755 \\ M N"Ck h \\, ffT-fo /- Q/ 2 TG Intermediate g Intermediate ll46 k Wopy&f Dateto 50-gy Level 7 EL\\ MINERS 2k kk Date/o/Je/91Leve1% hfY(A.- 7me,'Date //-Pf f ADDITIONAL SHEETS? CHECP "nv " Fi?T t'7" c ? rm, [ C $ f M " M Date /,-,3 _ p r A M REV Continuation {A Re,m D'n SM Date Suoniemenen Nnne DATE /8'3/N ~ l NUCLEAR ENERGY SERVICES, INC. f
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amr 5g NUCLEAR ENERGY SERVCES, INC. FLAW INDICATION CHARACTERIZATION.N / EVALUATION REPORT SHEET IW 5~O l' d/ 7I{ N DATA SHEET NO:
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PLANT / UNIT / ' N-S N ' b# PAGE / OF COMPONENT 10 N U IU/ l' I S I-If E'l EXAM PROCEDURE ISO P' 6 bI REVISION / 78 DESCRIPTION MWbl / APPLICABLE CODE USED FOR EVALUATION - N $Nb Sb'- ADDENDA 2d3 INDICATION NO:/ 2'$- 73 E TO # O / 7 I PAGE REFERENCE DATA PACKAGE AN O SIZING TECHNIQUE PLOT ( if applicable ) ATTACHED ; YES NO SE E Pr<;E. 3 a Y SIZING PARAMETER:./, C. A I A ASPECT RATIO d PARAGRAPH _A b SURFACE / TYPE OF FLAW INDICATION V N O)2' PLOT: YES #NO AN SUBSURFACE / INDICATION CAUSED BY GEOMETRY: YES RADIOGRAPH REVIEW: YES/ b NO OTHER ATTACHMENTS: YES INO FLAW CHARACTERIZATION' / EVALUATION (IF REQUIRED) EVALUATION STANDARD (PARA.) / 1 19(L Zd;> n; enaf &y 9&MTkg EXCEEDS ACCEPTANCE STANDARD: YES >A NO 7 NCR ACTION RECOMMENDED: YES L/dNO OTHER RECOMMENDATIONS: / n a1
- 7. 4
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O 2[d C30, der-DATE ANil RE K LEVEL lt! APPROVAL D ll4-U ANil_ ? A 191 dA DATE DATE~///#/N~~' REVIEWER % f' 4 / DATE /' -/ 3 - f V ' ~' REVIEWER C ') I C CALIBRATION DATA SHEET ATTACHED: YES / NO M l \\
ZS'i~Tol-Q13CG Plant / Unit SW99#/ Page 1 of M Comp / System /br FU L WL CALIBRATION DATA SHEET Data Sheet No.1ST rol.0/7f( Procedure No. IsT. ro / ISO. f sf./, p.7 Loop 3 f
Subject:
u> m t u r (F,o,;,T Rev/ Change No. Of 0//. T NsTa t94FNT 9FTTTNCR MTARFM TNTT A 64 f- / 6 - 2_f 9%D Ca11bration istottig i Mfg /Model No.- b/L ' Scan Ancle: N " Mode:M/2 Block No. Serial No.
- 0 3/ ?? 6 Fixturine (if any): W[c,6 Fabrication No. N/4 Surface Oh t bAm,* 4 Block Temp % M7 70 T Sweep Length : 17%
Style or Tvne No. / Ci Size & Shneet #2i" 1 <.b - Comp. Temp S/,/ J.7 7 4r F Sweep Delay Thickness .i r2 - Precuency J. 2 (M CRT Ca ibrat d in,1,Jr t W Pulse Lencth/Damoine:#d>.
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Ib Serin 1 Nn/Brnnd? Y Frec.: 1 Rec. Rate: Each Maj.' Screen Div=, Zr " pp '1 i, Filter: hj, Video: Jack:k Measured Anole C - Wh DFC/ Care Switcht Pnngat b Fn h1 a Twa t iongek-Mode Select: RejecttM F~ninne n e n n ei - O t r/ Art IC SCAN AREA (c n n /,e c,3.'7't9,4 n,3. d L A y e conoinne Enecht 9 53i, Cnin conc 4-4.4..N//R Y: DAC PLOT 0 WRV 1007.N l scnn 1 9 1 ts s j Y 0 v
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INS _TR. LINEARITY CAL. g Amplitude 70
== To Weld 60 High' Low Hich Low I \\ l.To Weld 1 /o o <o s 'o O 30 l I \\ l IO 8 30 s'/ // 2 h
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3 70 4'O 7 V0 /q 20 3.g,, l 10 i ffe'd N 4 7c K 8 N ll nninn nnlunlun 101 n u h ui un un Cire 0 1 2 3 14 5 h' 7 8 9 10 AhrpT. FOMT70Y f.TWFARTTV Initial-dS Result Recordable 80 -6 r./ 0 EXAMINATION Indications COMMENTS / REASON FOR WELD / AREA Yes No Geom UNCOMPLETED SCAN (S) /- K !h./ 6 <J Hl,a A'lA X l',nn},T~ l1% cif]ts 0 ~ ~ 40 +6 80 N 50 \\ 20 +12 \\ \\ CALIBRATION CHECK 5 TIME Initial Cal. 080G Intermediate s l Intermediate /300 p jp <7. g EXAMINERS p"nElr4 bunders Date //-78 Level Final Cal. /fd/ ADDITIONAL SHEETS? CHEL A ova w v.m - 1 d.Date //-9-7N Continuation En,m P1c e / 2 cA id N M ate / f., 3, pv / N I g/ j',fg 3 Date Mnne Sucolemenes L ~ EA ENE SE M ES
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Subject:
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NUCtIAR ENERGY SERVICES, INC, 7gf gqyf FLAW INDICATION CHARACTERIZATION / EVALUATION REPORT SHEET b b/~Nb DATA SHEET NO: PLANT / UNIT / OF /* N f* 9N* A 3 PAGE COMPONENTID l bNId / l-15 i-4 f b EXAM PROCEDURE f ISO I Y/ 'I ' r,5#' b IlAot> REVISION DESCRIPTION MfAF $N-ADDENDA!#d M d APPLICABLE CODE USED FOR EVALUATION ffI~ ICl 02 d PAGE 2-INDICATION NO: /El REFERENCE DATA PACKAGE PLOT ( if appilcable ) ATTACHED : YES / NO M SIZlNG TECHNIOUE M ss+ em 3 l ^ C. AI h AN ASPECT RATIO AM SIZING PARAMETER:.I TYPE OF FLAW INDICATION A PARAGRAPH A SURFACE
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e /vduc M u.s NUCLE AR RECULATORY COMuttsZ cc roRa see INVESTIGATION STATUS RECORD WCTIONS: This form is to be mmpleted whewver signh. ant activity has omend relatiw to a case or et least every 30 days. If no change has occurred during the 30 day reporting period, indicate **No Change"in the ststus block. Keep the originaf with the case file end send orw copy to Hea3 quarters, Off.cs of Investigstens. CA$( WustR CAftGORY OF F sCE " ' " ^ " * ' " ' ' ' ' " RII-85 A-0166
- 2'IECE" Q2-85-021 E
= a*"ai^'$u 01:RII Field Office V VENDOR X OTMim w'G~<o vo 'u'HES: Alleged Falsification of Inservice Piping L.L. Robinson Inspection Records by Contract Comoany ST ATUS (Specify date, ed provide a brief descreten) 9/9/85: On September 6,1985, a confidential alleger reported that NES, a contractor at CP&L Shearon Harris Nuclear Plant, involved in inservice piping inspection had falsified and/or altered ultrasonic testing reports. The alleger indicated that originals of the ultrasonic testing records were being maintained by NES and altered " originals" were in the document vault. EDC 12/85 10/01/85 Field work in progress 11/04/85 No Change 12/02/85 No Change 01/09/86 No Change 02/12/86 No Change 03/11/86 Further investigation. Held in abeyance due to other priorities. 04/01/86 No thange 05/05/86 No Change 06/02/86 No Change 07/01/86 Case being considered for closing based on Region II enforcement action. ECD 08/01/86. 08/04/86 ECD 09/01/86 No Change l 09/04/86 Final report in write-up. ECD 1F/1/86 10/03/86 Case Closed. Final report issued on 9/22/80 i I ( f
i 4 7 NR FORM 306 U.S. NUCLtoR REGULATORY CO8dhitS*tO*d INVESTIGATION STATUS RECORD ">C TION S : This foe is to be co-pieted whenever significant activity has occuned relative to a cess or at least eny 30 days. If tw change has occuned during the 30 day reporting pereod. indicate "No Change" en the gtstws block. Keep the orvnet with the case fde and send one copy to HeadovMers, Offan of investigstmns Cast huustm CATIcoRY OF FICE d'"""''"' RII-85-A-0166
- ' EM'E"cW8.I"
""^"a'*"u 01:RII Field Office Q2-85-021 lX v.vtNDon x Otwin $*HES : Alleged Falsification of Inservice Piping ^"' ' L.L. Robinson Inspection Records by Contract Company STATUS (Spech date, smf provode a bref descr&tnan) 9/9/85: On September 6,1985, a confidential alleger reported that NES, a contractor at CP8L Shearon Harris Nuclear Plant, involved in inservice piping inspection had falsified and/or altered ultrasonic testing reports. The alleger indicated that originals of the ultrasonic testing records were being maintained by NES and altered " originals" were in the document vault. EDC 12/85 10/01/85 Field work in progress 11/04/85 No Change 12/02/85 No Change 01/09/86 No Change 02/12/86 No Change 03/11/86 Further investigation. Held in abeyance due to other priorities. 04/01/86 No thange 05/05/86 No Change 06/02/86 No Change 07/01/86 Case being considered for closing based on Region 11 enforcement action. ECD 08/01/86. 08/04/86 ECD 09/01/86 No Change 09/04/86 Final report in write-up. ELD 10/1/86
NRC FORM 306 UA WCLtoR REGULATORY C08Mtst0N INVESTIGATION STATUS RECORD dJCTIONt. Th.: tour n to be coveted whe ww< se fant setivity has occurred reistin to a case or at lear ewry 30 ders if no chev has occurred during t%s 30 day reporting gw'.od. end.cate 'Wo CPsige" en the status block Keep the 0"0 net with the case file eM set crw copy to HeWosseters, OH.ce of lawst'or*.cns caS[ hvM8(R catscORv 08 8 ect RII-85-A-0166
- 'EMEf"scW5" Q2-85<021 3
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- HE S : Alleged Falsification of Inservice Piping L.L. Robinson Inspection Records by Contract Company ST ATUS (Specify etere, and omvidt a bnet eina-rkten) 9/9/85: On September 6,1985, a confidential alleger reported that NES, a contractor at CP&L Shearon Harris Nuclear Plant, involved in inservice piping inspection had falsified and/or altered ultrasonic testing reports.
The alleger indicated that originals of the ultrasonic testing records were being maintained by NES and altered " originals" were in the document vault. EDC 12/85 1.0/01/85 Field work in progress 11/04/85 No Change 12/02/85 No Change 01/09/86 No Change 02/12/86 No Change 03/11/86 Further investigation. Held in abeyance due to other priorit es. 04/01/86 No thange 05/05/86 No Change 06/02/86 No Change 07/01/86 Case being considered for closing based on.4 1on II enforcement action. ECD 08/01/86. 08/04/86 ECD 09/01/86 No Change _ E-
NAC FCRW 305 U.8, NUCLEAR f.f GULATOAY COMMIS$6000 ~ INVESTIGATION STATUS RECORD "10CTl0848: This form is to be comp;sted m%near sipWcam actMty has occurred retetlw to e case or et least every 30 days, if no chov has occurred deing the 30 dey reporting seriod, Indicate No Change"in the status blod. Keep the originet with tN caos file and send one copy to Hemkparters, Office of lawstwiont CASE NUMSIR CATEGORY OF HC8 " " '"^"" "' " RII-85-A-0166
- %lrivCE" Q2-85-021 E
" "*"aeur' OI:RII Field Office v.VINDOR X
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- HES : Alleged Falsification of Inservice Piping L.L. Robinson Inspection Records by Contract Company STATUS (Specify dete, saufpmvidr a brief duecr# tion) 9/9/85: On SeptemEF6,1985, a confidential alleger reported that NES, a contractor at CP&L Shearon Harris Nuclear Plant, involved in inservice piping inspection had falsified and/or altered ultrasonic testing reports. The alleger indicatsd.that originals of the ultrasonic testing records were being maintained by NES and altered " originals" were in the document vault.
EDC 12/85 10/01/85 Field work in progress i 11/04/85 No Change I f 12/02/85 No Change { 01/09/86 No Change 02/12/86 No Change 03/11/86 Further investigation. Held in abeyance due to other priorities. 04/01/86 No thange 05/05/86 No Change ) 06/02/86 No Change 07/01/86 Case being considered for closing based on Region II enforcement 3 action. ECD 08/01/86. l 1 l I l
I RC FOAW 305 UA IsVCLEAR CEGULATORY 03A888888088 INVEST) GAT)ON STATUS RECORD 1UCTioss*: This form b to be earnpisted whenewe sWificent actMty hos ocamd relative to e cens or et least owry 30 deyt if no change has occurred durW the 30 day reportrig period, bdicate No Changs** in the status blod. Keep the original urHh the case flie end send are osy to Headquarters, Offa of trwestapetions. cast NumeER CATE00RY 077CE
- " '"^"" " ' ' ' ' "
RII-85-A-0166
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"*"ai^*'un 01:RII Field Office Q2-85-021 11 V. VENDOR X.OTHER
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"'NES : Alleged Falsification of Inservice Piping L.L. Robinson Inspection Records by Contract Comoany STATUS (specify certe, erutprovids a brief shar:rption) 9/9/85: On September 6,1985, a confidential alleger reported that NES, a contractor at CP&L Shearon Harris Nuclear Plant, involved in inservice piping inspection had falsified and/or altered ultrasonic testing reports. The alleger indicatsd.that originals of the ultrasonic testing records were being maintained by NES and altered " originals" were in the document vault. EDC 12/85 10/01/85 Field work in progress 11/04/85 No Change l 12/02/85 No Change 01/09/86 Change 02/12/86 0 .hange 03/11/86 Further investigation. Held in abeyance due to other priorities. 04/01/86 No' Change 05/05/86 No Change 06/02/86 No Change -i l
e-M8tC P0 mal 305 ~ U.S. SpUCLEAR fif@ULATORY C0BAsimiON ' INVESTIGATION STATUS RECORD 10CTl0ess: This form is to he somsdeted whenever svificant activity has occurred re6stive to a esas er at least every 30 ders. If no charqy les occurred chains the j' 30 dey reporting punod, bidiaste 'No Change" b the status block Keep the originsi with the esse fue eruf send orte copy to Headsparters. Offees of Irnestgeraurit CAss sevneogn CAfgGORY Os asCE RII-85-A-0166
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"'"aia'am' 01:RII Field Office " " ' " ^ ' " ' ' " ' ' ' ' " Q2-85-021 E v.VfsDOR R .7?MER e ^ " ' * ' " '
- "*'WES : Alleged Falsification of Inservice Piping L.L. Robinson Inspection Records by Contract Comoany STATUS (Speci& elete, arntprovide a brief almacr@ tion) 9/9/85: On September 6e 1985, a confidential alleger reported that NES, a contractor at CP&L Shearon Harris Nuclear Plante involved in inservice piping inspection had falsified and/or altered ultrasonic testing reports. The alleger indicated that originals of the ultrasonic testing records were being maintained by NES and altered " originals" were in the document vault.
EDC 12/85 10/01/85 Field work in progress 11/04/85 No Change 12/02/85 No Change 01/09/86 No Change 02/12/86 No Change ~ 03/11/86 Further investigation. Held in abeyance due to other priorities. 04/01/86 No Change 05/05/86 No Change
^ C FOfteil NG U.S. NUCLE Af4 f.EIULATOftY COseHm60ft INVESTIGATE)N STATUS RECORD 10CTDOsts: This torm is to be enenpieted wherioM svifcont actiety hos occurred relatiw to a case or et least eve <y 30 days. If no changs tes occurred dwing the 30 day reporting period, indcate 'Wo Change in the status block. Keep the original with the case his and send one copy to Heackporters, Off.ce of lawstesans. Casa Nunesea CATeGonv oe HCE l RII-85-A-0166 "'"^"5"'^"" Q2-85-021 lX
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""*"'^'m OI:RII Field Office v.venoon x.otsta ^ " ' ' ' ' " "HES : Alleged Falsification of Inservice Piping L.L. Robinson Inspection Records by Contract Comoany 6TATUS (Specify dere, awf provide e onef deerr#fion) 9/9/85: On September 6,1985, a confidential alleger reported that NES, a contractor at CP&L Shearon Harris Nuclear Plant, involved in inservice piping inspection had falsified and/or altered ultrasonic testing reports. The alleger indicated that originals of the ultrasonic testing records were being maintained by NES and altered " originals" were in the document vault. EDC 12/85 10/01/85 Field work in progress 11/04/85 No Change 12/02/85 No Change 01/09/86 No Change f 02/12/86 No Change 03/11/86 Further investigation. Held in abeyance due to other priorities. 04/01/86 No Change l u 'l
PO4nd 305 U.S. : UCLEAR M500LAT0AY Colmee886088 INVESTIGATION STATUS RECORD 1UCTloost: This farm is to tw completed whe**w siydcent actMry has occured feistiw to a esse or at luost every 30 ders. If no change has occurred durW 30 day reportang poeiad, Indsste "No Change"in the sestus blacit. Kamp the oripnal with the came file and omd one copy to Hee $qwters, Offw:s of Investigstens. cast Nvustm cargoony oppseg RII-85-A-0166 ' ' " ' " ^ " " " ' ' ' ' " Q2-85-021 E
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" " ^ " " ' ' * ' " ' ' OI:RII Field Office v.vgwbon m.CtMER ^**'$*' " " HES: Alleged Falsification of Inservice Piping L.L. Robinson Inspection Records by Contract Comoany STATUS (Speel/y drte, auf providr s brief duucrWson) 9/9/85: On September 6,1985, a confidential alleger reported that NES, a contractor at CP&L Shearon Harris Nuclear Plant, involved in inservice piping inspection had falsified and/or altered ultrasonic testing reports. The alleger indicatsd that originals of the ultrasonic testing records were being maintained by NES and altered " originals" were in the document vault. EDC 12/85 10/01/85 Field work in progress 11/04/85 No Change 12/02/85 No Change 01/09/86 No Change 02/12/86 No Change 03/11/86 Further investigation. Held in abeyance due to other priorities. 1
I l .CCC FOAad 308 O.S.CUCLEAR At0ULATO*.Y C0eedt082 INVESTK3ATION STATUS RECORD IUCTIOpss: This torm is to be compisted whewwr scifaceart actmty has occurred relative to e cose or et leeft every X) days. If no cPsy has occurred during the 30 der reporting period, Indicate *% Changein the status block. Keep the originet with the case fue eM send one copy to Headquarters, Offee of inesteget.ons. CASE NWh88Ea CAff00Ry Of fiCE RII-85-A-0166 "'"^""8"c'" Q2-85-021 E
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V.VthDOR N O ^ " * ' ' ' " HES: Alleged Falsification of Inservice Piping L.L. Robin. son Inspection Records by Contract Company $1ATUS (Specify date, eruf provide a benief dancription) 9/9/85: 011 September 6,1985, a confidential alleger reported that NES, a contractor at CP&L Shearon Harris Nuclear Plant, involved in inservice piping inspection had falsified and/or altered ultrasonic testing reports. The alleger indicated that originals of the ultrasonic testing records were being maintained by NES and altered " originals" were in the document vault. EDC 12/85 10/01/85 Field work in progress 11/04/85 No Change 12/02/85 No Change 01/09/86 No Change 02/12/86 No Change J I wr
r a UA. NUCLEAR GtEQULATCRY C0hM18880ed NAC POAM SW, INVESTH3ATION STATUS RECORD s Ductions: Thh e,m n = t. m.e.ne.- W wem ha oaurr d r.w. = a ., ei w -y so seri. n no shens h.i =md dww v. so e.,.cori%.r od. indwi. w ch.n, in ih.t.tu. du x, m. orvn.i.ie m. . fa..no no.r. py w u..d%.n ri. I Offe. of inw.er.p.tions. cast NUMBER CATEGORY OF F ICE RII-85-A-0166
- EIaScE" 01:RII Field Office 02-85-021 E
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- HE S : Alleged Falsification of Inservice Piping
^ " ' ' ' ' ' l L.L. Robinson Inspection Records by Contract Company l ETATUS (Specify d t., ovdprovid. a brief dn crktkn) 9/9/85: On September 6,1985, a confidential alleger reported that NES, a contractor at CP&L Shearon Harris Nuclear Plant, involved in inservice piping inspection had falsified and/or altered ultrasonic testing reports. The alleger indicated that originals of the ultrasonic testing records were being maintained by NES and altered " originals" were in the document vault. EDC 12/85 I I J l 10/01/85 Field work in progress 11/04/85 No Change l 12/02/85 No Change 01/09/86 No Change e ~ m_.___ ____m_m-__
=_ac,eoam ses u.a. mucuAn estutaToav commeissa INVEST)GATION STATUS RECORD suenous: m to u = n. m e etw.awy h. me me.. ., a m rv so em. et no % e..=me e,we w soa., m n.4,w w w % in= = w.4. % w.rvne e w vi. e.w n. ,,= % =. on., w.= w CAAt 8.ves.4a car 500.Y Oreace RII-85-A-0166
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- WES: Alleged Falsification of Inservice Piping L.L. Robinson Inspection Records by Contract Company STATUS (Spec #r efe, svM e Mrf duucription/
9/9/85: On September 6.1985ra-confidential alleger reported that NES, a contractor at CP&L Shearon Harris Nuclear Plant,-involved in inservice piping inspection had falsified and/o.r altered ultrasonic testing reports. The alleger indicated that originals of the ultrasonic testing. records were being maintained by NES and altered " originals" were.in the document vault. EDC 12/85 s. L".~'- .2; ~ ~ ~. =-? : ~~
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10/01/85 _ Field work in progress 11/04/85 No Change e )
V DIC FOIM 305 UA. NUCLEA3 REGULATCRY COMMI2*C INVESTK3ATION STATUS RECORD 10CTt0N8: This form is to be completed wherever s.rifcant activity has oaurred reistive to e eene or et leest every 30 deys. If re cheny has occurred during the 21 dey reporting pecaad, ind<ste '% Ownes" in the status block. Keep the orignet with the cose fde end ord one copy to Headquarters, Office of Invest.getoons CA$1kVMetM CATE Gort y OfftCE RII-85-A-0166
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- HES: Alleged Falsification of Inservice Piping L.L. Robinson Inspection Records by Contract Comoany STATUS (Specify dete, andprovide e brief diacrVtion) 9/9/85: On September 6,1985, a confidential alleger reported that NES, a contractor at CP&L Shearon Harris Nuclear Plant, involved in inservice piping inspection had falsified and/or altered ultrasonic testing reports. The alleger indicated that originals of the ultrasonic testing records were being maintained by NES and altered " originals" were in the document vault.
EDC 12/85 10/01/85 Field work in progress = 4
ERC F08L'J SOS - U.S. NUCLE AR CECULATCRY COAAMl8840N I G42-1 INVEST 1GATlON STATUS RECORD i I testTRUCTIONS: This form is to be completed whenever @ifcerrt activity has occurred relative to e came or at least every 30 days if no chev b occurred during the l 30 der reporting peread, irdecate "No Change" in the status blod. Keep the oripnel with the case file end seM one copy to Heackyarters, Off.co of lavestigetions CAS4 8esu6iR CAYE COR v Of PACE o. OPERATING RE ACTOR 8 ' eseDIVIDUAL LICtesstg Q2-85-021 _D * %^*Ifu"CE" ""*""'^*'u 01:RII Field Office V < VENDOR X OTutm l ^a*' $"'
- WES : Alleged Falsification of Inservice Piping E. L. Williamson Inspection Records by Contract Company STATUS (Specify nArre Mprovide a bnef einacr> tion) 9/9/85: On September 6,1985, a confidential alleger reported that NES, a contractor at CP&L Shearon Harris Nuclear Plant, involved in inservice piping inspection had falsified and/or altered ultrasonic testing reports.
The alleger indicated that originals of the ultrasonic testing records were being maintained by NES and altered " originals" were in the document vault. EDC 12/85
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I II;V '1Gti:VE WORK PL AN (3.3.4 0: ' val) hIA v \\ol CASE NUMBER: [2 'K8.2 / DATE PREPARED: [E507' f /9dfC ~ g g, gg fg/fgu) fj_ f f af '; INVESTIGATOR:
SUBJECT:
p p,pyg; />tttWEAl7A77tA) i ID NRC VIOLATIONS: PROPOSED INTERVIEWS: 0^) AEM EW'"##'" 3 7 p py g, 9,S f,q/ r t o n :# F e t t L E ~ 7 N L S t A N~ 7Ed%W/4NLY /f %A/cs/UAl onrA sf/EETS Etis( RA)D r/<:A)f/fAA/7 /A./ TEA V/E/ V'. PEA 7~rAJEA/7' zpass-E AZ~ /4 LLE42~L3 y 4/ TEA /S~EE CCN72/]C7?E ffAf/A/AML. pgL t/47 / Ul7~ RE.Nv?ES / ALS//~/fA ~ / PROPOSEE RECORD CHECKS: S//[.E73 ' 087M/^J F/LE Cf Y2/fMMz' MS 4WT/1 //A Vd' $5 <f77}ff Et WL LM ?Z~ /~d //A).O rett)A)/tAL S//AS/~/6+AJT PROPOSED OBSERVATIONS: photos, surveillance, prints, etc. f/f DO NOT DISCLOSE This document may contain information, exempt frorr public disclosure. .}}