ML20214P027

Advises That Addl Investigations & Tests Since Have Been Carried Out,Per 1983-84 Area Monitor Results. Anomalies Discovered That Were Not Readily Apparent During 1983-84 Calibr Tests.Instrument Returned to Mfg for Repair

ML20214P027
Person / Time
Site:	05000294
Issue date:	11/21/1986
From:	Terry S MICHIGAN STATE UNIV., EAST LANSING, MI
To:	James Keppler NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
References
NUDOCS 8612040053
Download: ML20214P027 (2)

Text

. e MICHIGAN STATE UNIVERSITY VICE PRESIDENT TOR flNANCE AND OPERATIONS AND TREASURER EAST LANSING

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November 21, 1986 g

Mr. James G. Keppler Regional Administrator U.S. Nuclear Regulatory Commission Region III 299 Roosevelt Rd. ,

Glen Ellyn, IL 60137

Subject:

Docket 50-294, License R-ll4

Dear Mr. Keppler:

Further to my letter of October 31, 1986, additional investigations and tests have been carried out in reference to the 1983-84 area monitor results.

It has been verified (as indicated in the October 31 letter) that calibration tests on the remote area monitor were carried out as reported

, for 1983-84. Through a series of tests just completed on the monitor it t

has been discovered that anomalies (non-reproducible) in its performance

, are now readily observable when the instrument is subjected to levels of radiation substantially above those normally encountered at the MSU reactor. These anomalies were not readily apparent in 1983-84. However, t it is possible that vestiges of this instrument problem were present at that time. These anomalies have been discussed with the manufacturer and arrangements have been made to return the instrument to them for repair.

The close agreement between observed and the erroneously calculated radiation intensities in 1983 may be attributable to the stability of the instrument from 1982 when calibration adjustments were made, to 1983 when no adjustments were made.

In 1984 the calculated radiation intensities were correct since a new source was used and a new calibration procedure was used. The close agreement between measured and the correctly-calculated intensities reported in 1984, however, would not be expected without instrument adjustment. We can find no rational explanation for the apparent change in instrument calibration from 1983 to 1984, apart from the instrument / Dh anomalies reported above.

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' Mr. James G. Keppler November 21, 1986

- Page 2 The 1985 and early 1986 reports show reasonable consistency between measured and correctly calculated radiation intensities. During the month of November 1986, the instrument performance has been unsatisfactory and it has been replaced.

The ove statements and those contained in my letter of October 31, 1986 '

ue and correct to the best of my understanding, are i bMA Stephen Hi. Terry

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A AssistantVicePresidentforFinailde SHT/clp

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, y of On this M of , 19 8(, before me, personally appeared Stephen H. Terry, who being duly sworn, signed the above, and swears that the statements therein are true.

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/ VIRGINIA STEWART l My combi sion expires Notary Public. ingham County,M19 7

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• 4mtJa-inen VICE PRE 54Df.NT TOR ttNANCE AND UPtRAnONS %ND IR).bl Sta 412 ADMINISTRADON Bt'llDING October 31, 1986 Mr. James G. Keppler Regional Administrator United States Nuclear Regulatory Commission Region 3 799 Roosevelt Road Glen Ellyn, Illinois 60137

Dear Mr. Keppler:

Re: Docket No. 50-294 Your letter of 10/3/86 With respect to your request for further information concerning the discrepancies in the calibration of the radiation monitoring instrumentation for the MSU Triga Nuclear Reactor (License R-114), the following information is respectfully submitted:

Question No. 1:

The records pertaining to the reported calibrations of the reactor area monitor have been thoroughly reviewed by the Office of Radiation, Chemical and Biological Safety, the Nuclear Reactor Staff, the Nuclear Reactor Safety Committee and the Office of the Vice President for Research and Graduate Studies. The following are presented as the unanimous decision that the calibrations in question were actually performed during the 1981-84 period:

(a) Prior to 1985, the calibration was carried out by moving a portable source into the reactor room and conducting the necessary tests. Access to the reactor area by personnel from the Office of Radiation, Chemical and Biological Safety (ORCBS) is available only through preestablished arrangements with the Reactor Staff who alone have keys to this area. A member of the Reactor Staff l was present when the testing was carried out by personnel from ORCBS.

Interviews with Mr. J. T. Carrick (the reactor supervisor during the 1981-82 period) and Mr. M. W. Mitchell of the Reactor Staff have confirmed that they Participated in the calibrations during the 1981-84 period.

(b) The Maintenance Records for the reactor show signed and dated bound notes indicating that 1) the calibrations were done in 1981, 82, 83 and 84, and 2) that they involved three dif ferent reactor personnel and four dif ferent ORCBS personnel over that period.

(c) Mr. Carrick and Mr. Miller (ORCBS employee involved during a portion of the period in question) indicate that, prior to and including 1982, the calibration procedure required the adjustment of zero and span controls of the area monitor so that the instrument response matched the anticipated radiation

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' - Mr. James C. Kepplsr Occtbst:31, 1986

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' levels at low (10 mr/hr) and high (1000 mr/hr) ranges. This procedure.

• recommended by -the instrument manufacturer, accounts for the agreement between 1 the calculated and measured values at the extremes. Intermediate radiation checks were then conducted by locating the source at calculated distances corresponding to' convenient intensities. The linearity of the instrument produces observed monitor readings that are the same as the value produced by the standard cobalt source (the " calculated value") over the entire calibration range. However, for reasons not determinable, the technician used an incorrect value for the radiation intensity from the standard cobalt source in 1981.

< This technical error was carried forward through 1983 by virtue. of the fact that the 1981 calculated values were corrected for decay to the 1982 and 1983 1 dates.- In light of the disclosed variances, the ORCBS has modified its i procedures to require that all calibrations be independently checked by a second person to insure that technical errors are identified at the point of their occurrence.

I (d) Between 1983 and 1986, the calibration procedure omitted the adjustment of the zero and span controls. A simple comparison was made between the calculated and observed radiation levels. The 1984 source intensity was correct since a different radioisotope standard source was utilized.

(e) The agreement between the " calculated" and measured intensities at the i

1000 and 4000 ar/hr levels in 1983 and 84 (even though the instrument was not corrected) is still under investigation. MSU will submit the results of this

, investigation as soon as possible.

f

! Question No. 2:

The following are presented as evidence that calibrations of the reactor area radiation monitor were actually and properly performed during time periods other than 1981-84:

l:

l (a) Prior to 1981, the written calibration procedure called for the adjustment -

t of the zero and span of the instrument to match the calculated radiation levels. Examination of the ORCBS records indicates that' calibrations of the radiation monitor were actually and properly performed prior to 1981.

l l

(b) In addition to the ORCBS records, the calibrations are sometimes recorded in the Reactor Maintenance Record (a step not required by the procedure). An j examination of this log indicates calibration activities on 12/12/69, 7/7/75, 6/24/76, 5/12/77, 2/26/80, and 3/26/85 (in addition to the years mentioned in the reply to Question No. I above). While it was not required to document annual calibrations in the Reactor Maintenance Record, those that are recorded i stand as independent evidence that calibrations of the monitor were performed since that log is maintained by the Reactor Staff, not ORCBS.

l (c) The calibration procedure in 1983, 1984, 1985 and 1986 did not include zero and span adjustments of the remote area monitor, i

j (d) The calibration proc.edure has reincorporated the adjustment of both zero

! and span as recommended by the remote area monitor manufacturer.

i

')..

Mr. James C. Kepplar

-Oct bar 31, 1986 Page 4

-(e) During the 18 years of rea'etor operations, an estimated 10 different i persons (combined reactor and ORCBS staf f) have been involved in the calibration of the area monitor. The Reactor Safety Committee has reviewed the procedures with 3 of these people and another 2 people have presented evidence to individual members of the Committee. It.is the opinion of the Reactor Safety Committee that the remote area monitor in question was safely operating

, during the entire license period.

1 Question No. 3:

i The following are presented as evidence that other calibrations and work

. performed by individuals involved in the calibrations in question were properly performed in accordance with license requirements:

(a) All other rea: tor radiation monitoring instruments (criticality monitor, hand ' held GM survey meters, particulate monitor) were calibrated with the 4 concurrence and participation of the Nuclear Reactor Staff since access to the laboratory is restrir.ted as noted in the reply to Question No. I above.

4 (b) The ORCBS calibration records for radiation safety instruments involved in the reactor operation have been reviewed by ORCBS Administration and no t

, unexplained discrepancies were found. Examples of explained discrepancies found include variations of up to 50% in the counting efficiencies of some of i the survey meters and the particulate air monitor. These were due to variations in the probe used or the geometry of the source-detector array used i

in the calibrations and are not significant from a safety point-of-view in light of the low contaminations and particulate release experience of the reactor. Although such records are not required and are not part of the procedure. the Reactor Maintenance Records nevertheless confira dates for about

50% of the calibrations reported by ORCBS. .

4 (c) Calibrations and work pe.rformed under other Michigan State University NRC licenses involve over 350 radioisotope laboratories and cover a time span from mid-60's to the present. It is not possible to confirm that a second person was actually present during all calibrations. However, several people including the Director of ORCBS (Mr. Warren Malchman) have made spot, random

- checks of records on the calibrations and work performed on instruments picked up from and returned to these laboratories. Although the records show a few obvious typographical errors (several cases where the calibration sources were not properly identified, decimal point errors in counting efficiency, unrealistically high counting efficiency with one beta source for a few records), the examination of these records confirm that the calibrations in i question were properly performed in accordance with the license requirements.

Summary In summary, the investigation by the University's Reactor Safety Committee and the Office of the Vice President for Research and Graduate Studies of MSU's f radiation instrument calibration records and the statements made by the professionals involved (C. Thompson, P. Miller, J. Carrick, M. Mitchell, B.

Wilkinson, W. Malchman) confirm that all of the required tests of radiation monitoring equipment used for the MSU Triga Nuclear Reactor were actually l conducted. It is confirmed that some of the measurements made with the area

- Mr. James C. K pp br oce:ber 31. 1986

'.' Page monitor in the 1981-84 period were technically in error. Since the error caused higher, not lover, radiation levels to be indicated by the area monitor, at no time during that period was there any resulting danger to employees from these errors. Over the years there have been numerous NRC inspections of the MSU broad license, Co-60 irradiator license, special nuclear material licenses as well as the reactor. In general, MSU has received favorable reports from these inspections and the number of items of noncompliance have been very few.

MSU will continue diligently to seek to maintain this good record, t

Si ncerely.

I Stephen H. Terry Assistant Vice President for Finance SHT:jee O

o Stephen H. 1erry

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Assistant Vice President for Finance J

STATE OF MI AN/

County of /r h On this A/ d of lXKct./4/ , 19 N , before me, personally appeared Stephen H. Terry, who being duly worn, signed the above, and swears that the statements therein are true.

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! QhM Notary Pu lic VIRGINIA STEWART Notary Pubhc,Ingham County, MI My c ssion expires My Comm. Expires Feb. 19,1989, 19 ,

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