ML20211M593

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Partially Withheld Insp Rept 70-1113/85-18 on 851118-22 (Ref 10CFR2.790(d) & 73.21).Violations Noted:Failure to Provide Proper Training for Ash Can Monitor Measurement Operators
ML20211M593
Person / Time
Site: 07001113
Issue date: 12/11/1985
From: Earnestine Clay, Mcalpine E
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML20211M455 List:
References
FOIA-86-704 70-1113-85-18, 70-1113-85-18-0, NUDOCS 8612170366
Download: ML20211M593 (10)


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NUCLE AR REGULATORY COMMISSION DE GION 11 f .[ 101 M ARIETT A STRE ET.N W j ATLANTA.cEonci A mn g% (; m.- f DEC 181985 Re::rt No. 70-1113/85-18 , l

set No. 70-1113 License No. SNY.-1097
          ;.' : e r see : General Electric Company                         -

P. O. Box 780 Wilmington, NC 28402 l ate of Inspection: November 16 - 22, 1985

s:ector: b YN Ib , i P//// 85 Date Signec E.L. Clay, Safeguard (Engireer 1::-oved by: b \ W ' $$ m- .
                                                                       . _           8 2./ Ii /85 E. J. M: Alpine, Chief, Yaterial Contr:1 and               Date Signed Accountability Section, Nuclear Materials Safety and Safeguards S anch, Division of Raciation Safety and Safeguarcs SUMV.ARY 5:::e:      This routine, unannounced irsce tion enta' led 40 ir.soecto -hours at tre s* te curing normal working neurs, anc four it s ecto--m ; -s on backs".i f t at tr.e s'te in the areas of measurement systees (55207), facility organi:ation anc a age ent controls (65203) anc incece . cent 'rsce: ior effe-t (g2713).

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es.'ts: One violatter was icentifiec - f a'iu-e to o es'ce prope- training 'or A~v sasu ement operators.

l l 8612170366 861205 ! PDR FOIA l RATNER 86-704 PDR _ -n . _ . . . - _ . _ w y*

REPORT DETAILS Re::-t No. 70-1113/85-18 -l Key Persons Contacted J g 1.

           *C. M. Vaughan, Manager, Regulatory Compliance
           'T. P. Winslow, Manager, Licensing and Nuclear Materials Management                M_
           'W. J. Kemp, Acting Manager, Fuel Chemical Operation                              M
           'H. Stern, Acting Manager, Manufacturing Technology and Engineering                lg Operations                                                                   g-
            *R. C. Face, Acting Manager, Fuel Chemical Operation                           3
            *G. R. Mallett, Senior Engineer, Measurements and Statistics                     >

R. K. Grier, Chemical Process Engineer  ; -

            "F. S. Moore, Senior Measurements Engineer                                       -
            =0. F. Wazybok, Measurements Engineer F. C. Schoenig, Jr. Manager, Autorration Technology                              g J. L. Pickett, Specialist, Measurement Systems A. W. Cameron, Supervisor, Shop Operations R. L. Bruce, Specialist. Nuclear Materials Management Systems                  if C. L. Nixon, Technician, Nuclear Materials Manacement                          4 The inspector also interviewed several other licensee employees.                .
  • Denotes these present at the exit interview (
                                                                                             +
2. Exit Interview +

q The inspection scope and findings were sumT.arized on November 22, 1985, with tnose persons indicated in parag-aph one aoove. The folicwing issue Q was discussed in detail: f ailure to cevelop a,nd use an adeouate training  ? prograrr while making measurements on the Ash Can Mcnitor (ACM) NDA Measure- T ment System for accountability purposes (paragraph 3.k). p The licensee acknowleoged the inspection findings and took no exceptions. -; T

3. Measurement Systems - ACM (85207)
a. General Sy4 tem Description and Scope  !

1 The General Electric Company, Wilmington, North Carolina incinerator i facility incinerates and measures the SNM content of c tible waste -i mater ated in various plant process areas. f 5

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2 The facility incinerator measurement 'em is com rised of called ICAMS (Incinerator Criticality Accountability Measttrement System). The ICAMS computer maintains control of the SNM quantity in the incinerator by maintaining a material balance of input and output SNM me es. At the time of this inspection, a holdup limit o' hac bee ese tre i the incinerator facilit ie , Operational ese measurement systcms were cescri in Inspection Report No. 70-1113/83-29. l l Since the ACM is the only incinerator treasurement system qualified for accountability measurements, the efforts of this inspection were devoted to evaluating the operations of this measurement system,

c. NDA Standards Fabrications and Traceability I

At the time of this inspection, the licensee was using the thirty-eight NDA standards that had been fabricated, tested ar d approved for use in performing NDA accountability measurements with the ACM measurement l < m. The matrix mater ;ed in fabricating these standards was tnat had been obtained f rom a local comp rom act ty incinerated materials withdrawn from the facility stores especially for tnis project. The SN'i used in f abri-cating these stancards was well character 4 ed 002 powder. The matrix materials, and th? 002 powdee usec te fad icate these stancards were analyzed by the facility Chernet and Ledoux laceratories. Traceability of these standards to a National Measurement System was accomplished , t')cougn analytical tecnniques employed by tne measuring laboratories t to measure NBL standard UO2 material. A listing of all facility NDA standards used to perform measurements by tne ACM is presented in Table 1.

d. Calibration Techniques
                     ~

ations of the ACM measurement system were perf The inspector etermined that these nniqu proved operating procedures and were performed within the semiannual frequency required by facility procedures. The latest calibration was performed on  ; June 10, 1985. l

3 I

e. Measurement Techniques Prior to the measurement of process iters, the licersee is required to rereasure a single NDA standard at the beginning of each operating shif t and to measure a Cf-252 measu ement veri'ication source prior to tne treasurement of each process iterr. Tne inscector observed treasure-l ments of process items in the active and passive moces and concluded that approved operating procedures were being followed as required.

The inspector noted that approximately one hour is required to perform a complete measurement on each process item. ine actual steps employed by the ACM rneasurement system to perforrr accourtability measurements on S gallon cans of incinerator asn were repo-tec in Inspection Report No. 70-1*.13/83-29. The inspector noteo that the facility incinerator was processing approxirra tely fif teen more waste boxes per month than w e bein een rated. At the time of tnis inspection, a total o remain to be processed.

f. Offsite Shipments Measurements performed by the ACM measu-ement system were not used for rnaterials destined for of fsite shipments.
g. Licerse Conditions Review Licerse Conditions of Safeguarcs Amenc ent SG-1 to Special Nuclear Mate-ial License No. SNM-1097 were reviewec as-ing this inspection.

ine licensee was cetertrined te be felle ing the five license conditions applicable to SNM measurements oy tne ACM reas, ement system.

h. FNMC Plan Review A resiew of the f acility FNMC Plar app'icable to NDA measurements by the ACM NDA measurement systern was concucted curing this inscection.

Sections 1.0 Organization, 3.0 Measurerr.ents, 4.0 Measurement Control Program, 8.0 Management, and Apoendix C-3, Specifically Accepted Safeguards Systems, provide descriptions and methods used to determine the U-235 content of SNM measurement by NDA tecnniques at the facility. Except for paragraph 4.7 (Training), this review indicated that the licensee was following his approved FNMC plan for performing account-ability measurements by the ACM NCA measurement system. Paragraph 4.7 requirements are discussed in paragraph 3.k below.

i. Standard Operating Procedure (SOP) Review Each facility operating group, develops and implerrents standard operating procedures (SOP) which outline duties and responsibilities and provide operational guidance to enable proper operation of the incinerator facility within approved safe design limits. Many SOPS have been developed, approved and implemented. A review of several

4 I SOPS associated with ACM measurements was conducted during this ' inspection. Tne licensee was jucge:: to be complyir.g with the require-ments of the following procedures: (1) AT-84-353 1 CAMS Software Descr'ction, cated June 1984 (2) Ai-82-667 Standards - Active Box Monitor and Ash Can Monitor, dated February 1983. (3) AT-82-669 Ash Can Monitor - Topical Reoort dated March 1985. (4) MA&S-82-153, Ash Can Monitor Ope ating Mar.ual, dated December 1982. (5) Quality Notice (QN) No. F-G1073. Revision 0, Qualification Test for the Active Box Monitor and the Ash Can Monitor, cated February 1, 1982. (6) QN No. F-G1101, Revision 0, 0;alification Test for Ash Can Mor.itor, dated April 9,1982. (7) QN No. F-G1198, Certific3 tion of A8V and ACM Standards, dated May 13, 1983. (8) QN No. F-0-1510. Revision 0, Resalts of the Requalification of the i Ash Can Monitor ( ACM). dated August 24, 1993. l (9, Oh Nc. F-0-1526 Rev's'en D. ;esults te Demonstrate the ACM , Measurement Cacability Octcber 23, 1963. cf Can Containing Metal (IR), dated ' l (10) QN he. F-C-1555, Revision 0, Res.its cf the Qualification Test for the ACM to Measure Grams U-235. cated May 11, 1984.

j. Rep'.icate Measurements An examination of reasu ements indicated that licensee was usi or tne accountabi ity perio ending Augu the,"ns least tor determined that the licen s required by their approve .

Control standards were measured at the beginning of each measurement session. The inspector noted that during + accountability period of August 13, 1984 through August 5, 1985, control standards for 5 gallon ash cans were measured.

     - _ _      __ _                      *es  _                             -    ~         ___     _

5 in araordance with paragraph 4.5.3 of the facility FNMC plan, ACM measurement system is not icentifie: as a and therefore, investigations for out of-contro measurements is not required. For this reason, the licensee does not maintain records for control standard measurements exceeoing the 0.05 and 0.001 centrol limits. The licensee was cetermine: to be meeting the requirements of their approved FNMC plan for residcate measurements applicable to the ACM measurement system. L. Training and Requalifications s During this inspection. the insce: tor noted that the licensee was not following their FNMC plan relative te training and recualification l of ACM measurem cerators. Fa ace i i that-cen progra ne inscector determineo that t e measurement operators failed to meet any of the above FNMC plan re:;uirements. The inspector noted that in 1953 the liceasee was implementing a formalized training program for A: V measurement operators as required ! by tneir FNM: clan. However, sia:e trat time, tre training program for ACM measurement operators ha: ret be ;iewed. Specifically, in 1983 the licer.see origdr.aily tes'ne ACM measurement operators of whicn are currectly ce #:* ming A measurements) anc had not rTqsa tified tnese operators since tr.ey were criginally trained. At the time of this inscectio*, acditional operators who have not received formalize: .ca wre ents training, were note be performing accountability measurements on the ACM measurement system. The inspector oeterminec that tne licensee had failed to maintain a training program for ACM measurement operators as required by their approved FNMC plan (85-1E-01).

1. Independent Measurements An inoependent test of the ACM measurement system's measurement repro-ducibility capabilities was concocted during this inspection. The test was performed by employing the ACM system's measurement equipment, measurement tecnniques and using facility operators to est measurements. The t nsisted of remeasurement o h

that hac previously been measured by the inal measurement value of these items amounted to The diffe The remeasured value of these items amounted to d A parte: "t" test of the data indicated no

i 6 significant difference at the 95*. conficence level . The magnitude of these measurement cifferences is consicerec tc ce well within the measurement limits of the system. The data f rom this test is presented  ; in Table II.  ! l l 4. Facility Organization And Mar.agement Controls (652C3) l The licersee's management organization provides a system of checks and balances fo accountabilit> measv em-ents. The facility operations, measure-ments and accounting groups have cif ferent reporting avenues to responsible Th custody, measurements and acccuntin functions for M maragement. Contr0 At this time the f ollowing groups are respons or measu e ement and accounting operations associatec with the facility incinerator reasure ent systems. 1 . . . y.m. - . c ' P e.2. . f . j,. ;;...' _ . , . . . . . . , ,

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4' s! ..14 'i 'r'; /. s .O ' i . - During this inspection, the inspector determined that the licensee was meeting the requirements of paragraphs 1.8.1, 4.1.3, and 8.2.1 of his I approved FNMC plan and license condition 8.1 onducting management audits  ! of his measurements procram on a The latest management , audit was completed in December 1 , and included an evaluation of all l facility measurement systems. This audit was perforced by corporate auditors of the Nuclear Energy Product and Quality Assurance Oceration (NEP and QAO) department. This aucit assessed the adequacy of compliance with - lations , 1 l , l l l l l 1 \ l l

asume 7 l' l i and determined the effectiveness of the program tc cetect covert diversion of SNM. The details and findings of the December 1984 management audit were included in Inspection Report No. 70-1113/85-09. The next management audit is dse by the end of January 1987.

5. Independent Inspection Effort (92713)

A tour of the f aci ity's UPMP facili. ties was conducted during this inspec-tion. Observations and examination of procedural reauirements in the areas of material control and nuclear criticality and safety were emphasized during the tour. No viciations or deviations from approved procedural requirements were noted.

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