ML20196F816
| ML20196F816 | |
| Person / Time | |
|---|---|
| Site: | Comanche Peak  |
| Issue date: | 12/29/1987 |
| From: | Morell C, Saunders A TEXAS UTILITIES ELECTRIC CO. (TU ELECTRIC) |
| To: | |
| Shared Package | |
| ML20196F750 | List: |
| References | |
| EASR-87-77, NE-15224, NUDOCS 8803040199 | |
| Download: ML20196F816 (13) | |
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1UELECTRIC NE-15224 December 29, 1.987 R. A.. Berry.
Project Manager Stone and Webster Engineering Corporation CPSES COMANCHE PEAK STEAM ELECTRIC STATION ENGINEERING ASSURANCE SURVEILLANCE REPORT: EASR 87-77 LEAD CONTRACTORS COMPLIANCE TO PROCEDURE ECE 1.01 A surveillance of SWEC-PSE's Implementing Procedures (IP) was conducted December 10 through December 15, 1987 by Comanche Peak Engineering - Engineering Assurance (CPE-EA).
I.
PURPOSE The* surveillance was conducted to verify on a limited basis SWEC-PSE compliance with the requirements of procedure ECE 1.01, Revision 1, "Organization."
II.
SCOPE The surveillance reviewed 32 SWEC PSE Implementing Procedures and 104 Project Memoranda (PM) verifying procedural references were current and consistent with manual indexes as a basis for verification of procedural compliance. A listing of the procedures reviewed is provided in. is a listing of personnel contact.ed during the surveillance and those in attendance at the exit briefing.
III.
SUMMARY
The surveillance found that 3 of the SWEC-PSE's Implementing Procedures were not in full compliance with procedure ECE 1.01 requirements because they contain ECE and/or PP Procedures which were superseded.
IV.
FINDINGS DEFICIENCIES: None DISCREPANCIES:
None 8803040199 800223 PDR ADOCK 05000445 PDR g
P.O. Boi 1002 Glen Rose. Tetas 7fo434002
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NE-15224 p OBSERVATIONS Observation No. 1 The following observations identify inconsistencies with references cited in the SWEC-PSE IPs.
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a.
CPSP-5 Revision 0, References, paragraph 5.0, lists TNE-AD 12; the=
current procedure is ECE 2.26-II.
t b.
CPSP-13 Revision 8. References, paragraph 2.0, lists'ECE 5.11-14; the current procedure is ECE 5.11-04.
c.
CPSP-14 Revision 8. References, paragraph 2.0, lists ECE 2.11; the current procedure is ECE 2.11-11.
Action Responsibility SWEC-PSE Observation No. 2 a
The SWEC Procedure CPPP-7 currently has 42 PMs outstanding to supplement the document. The practice of allowing this many-PMs against a procedure makes it time consuming to review and determine procedural and/or technical requirements.
~ Action Responsibility : SWEC-PSE Observation No. 3 J
The review and approval of the PMs do not have the same requirements as the SWEC-CPPP's.
For example, review and approval by the Project Manager and Project Engineer (s) is required for CPPPs.
PMs are reviewed and approved by only the Project Manager.
V.
DISCUSSION / EVALUATION:
Engineering Assurance recommends SWEC-PSE perform a complete review of IPs
-to assure compatibility to ECE procedures. Additionally, SWEC-PSE needs to i
determine the impact, if any, of their activities being performed to procedures with inconsistencies identified'as the result of the review and this surveillance.
A written response to the Observations identified herein is to be submitted not later than January 29, 1988. The response should include the cause of the l
findings reported, extent of condition, action to resolve the reported condition, action to prevent recurrence, and scheduled completion dates.
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NE-15224.
3 If you have any questions, please contact C. Morell at extension 6152.
k Prepared By:
e C. D. Morell EA Evaluations Comanche Peak Engineering P
'l Approved By:
ttAW A. H. Saunders EA Evaluations Manager Comanche Peak Engineering CDM:jdb Attachments: 1. Listing of SWEC PSE Procedures Reviewed
- 2. Personnel Contacted and Exit Briefing Attendees cc: ARMS J. C. Aldridge SW 1 J. L. ~ Barker E-10 M. D. Bever A 08
- 0. W. Lowe E-07 D. McAfee Q 03 L. D. Nace E-01 D. M. Reynerson E-14 J. F. Streeter A 08 W. G. Westhoff T-09 L. H. Strope Q 01
-NE 15224 ATTACRMENT l' Proc.
Rev.
Date of No.
Title No.
Issue CPPP-1 Management Plan for Project Quality 7
3/25/87 (Piping System Qualification /
Requalification)
CPPP-2 Project Organization Charts 3
9/21/87 CPPP Document Control Procedure 6
2/27/87 CPPP-4 Project Records Management Procedure 2
2/27/87 CPPP-5 Field Walk Procedure - Ut.it No. 1
.2 3/12/86 CPPP-6 Pipe' Stress / Support Requalification 4
4/08/87 Procedure - Unit No. 1 CPPP-7 Design-Criteria for Pipe Stress and 3
2/23/87 Pipe Supports e
CPPP-8 Piping and Support System Engineering 1
4/25/86 Walkdown Procedure
-CPPP-9 Pipe Stress / Support As Built 1
4/08/86 Procedure - Unit No. 2 CPPP 10 Procedure for Review of Plant-1 4/01/86 Operating Mode Conditions CPPP-ll Administrative Control of Calculaitons 1 2/13/87 CPPP-12 Cost and Schedule Control Procedure 1
9/04/86
_CPPP 14 Procedure for the Preparation and 3
9/19/86 Control of Project Procedures CPPP 15 Small Bora ress/ Support 1
1/07/87 Requalification - Unit 1 CPPP-16 Procedure for Stress Reports for 1
7/03/87 Class 1 Piping Supports CPPP 18 Procedure for Evaluation of ERC 2
6/17/87 Deviation Reports E
CPPP 19 Procedure for Processing of Problem 0
6/09/86 Reports and Initial Problem Reports CPPP 20 Pipe Break / Crack Postulation 2
10/27/87 Analysis Procedure
NE-15224 Proc.
Rev.
Date of No.
Title No.
Issue CPPP-21 Procedure for the Preparation and 1
7/13/87 Control of Site Procedures CPPP-22 Clearance Walkdown Procedure 1
10/23/87 CPPP-23 Pipe Stress / Support Final 1
7/31/87 Reconciliation Procedure 0
12/01/86 CPPP-24 Thermal Expansion Test Procedure Unit 1 CPPP-25 Piping Vibration Test Procedure -
0 12/08/86 Unit 1 CPPP-26 Thermal Expansion Test Procedure -
0 1/07/87 Unit 2 0
1/30/87 CPPP-27 Piping Vibration' Test Procedure Unit 2 CPPP 28 Procedure for Identification 6 0
2/20/87 Evaluation of Interfaces Between Seismic & Non Seismic Piping CPPP-29 Moment Restraint Qualification 0
9/25/87 Procedure and Design Criteria CPPP-30 Validation of Seismic Category II 2
10/23/87 Large Bore Piping and Support Designs CPPP 31 CPSES Safety-Related Piping and Pipe 1
5/15/87 Supports Design Basis Consolidation Program CPPP 32 Request for Changes to Licensing 0
6/08/87 Documents CPPP 33 Engineering Activities to Support SWEC 0 5/21/87 Certification of ASME III Class 2 and 3 System N 5 Data Reports as Piping System Designer CPPP-35 Piping & Pipe Support Qualification 1
11/20/87 Procedure for Secondary Wall Displacements 2-
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l NE-15224 Proc.
Rev.
Date of
' No.
Title.
No.
Issue PM-001 Pipe Support Computer Program Usage 1
1/08/86
.PM-003 Design.Information Request Procedure 11/18/85 PM-025 Gang Hanger and Terminal Anchor 2/28/86 Procedure- Unit 2 PM 039 Administrative Procedure for 4
11/30/87 Qualifying Wall-to Wr.~1, Floor-to-Floor, and Corner Pipe Supports PM-050 Procedure to Adjust the Seismic 1
6/16/86 Response Acceleration for Valve Qualification PM-051 Integral Welded Attachment (IWA) 5/09/86 Task Group PM-053 CPPP-7, Rev. 2, Sec. 3.6.4 5/15/86 (Essential Systems).
PM-054 Project Engineering Assurance Engineer 5/15/86 Responsibilities PM 056 Simplified Method for Qualification 3
7/28/87 of As-Built Small Bore Piping PM-060 Revised Pad Width Requirements for 1
6/08/87 Attachment'4 6A of CPPP 7 PM 061 Mismatch SIF's 6/23/86 PM 062 Calculation of Support Loads for 6/24/86 Non Nuclear Safety Related Piping Attached to an ASME III Support i
PM 063 Pipe Support Clearance Requirements 6/24/86 PM 075 Design Considerations for E Systems 7/07/86 and Western Piping Stiff Clamps used on Main Steam and Feedwater Piping PM 103 Allowable Valve Accelerations 8/21/86 i
l.
PM 106 Proposed Modification Reports 9/09/86 i
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.NE-15224 Proc.
Rev.
Date of
,No.
Title-No.
Issue.
PM-ll5 Code Case N318-2 and N413 Usage 2
10/07/87 PM 119 Allowable Stress Range for Expansion 1
6/08/87 Stresses SA PM 121 Loads and Movements Required to be 2
3/10/87 Shown on Pipe Support Drawings PM-126 SA, PSM, and PSC - Memos 10/20/86 PM 127 Reflective-Type Insulation Removal for 5 9/15/87 Frame-Type Pipe Support / Penetration PM 128 10CFR50.55(e) Recommendation /
11/17/86 Evaluation Procedures 2/13/87 PM 131 External Transmittals or Requalification Results PM-133.
Final Reconciliation Check List 5
10/30/87 PM 134 Transmittal of Small Bore Data 2/27/87
- Unit 1 I
PM 135-Sections of CPPP-7, Rev. 3, Which 2/23/87 Require Confirmation PM 136 Intra-Project Transmittals 3/16/87 PM-137 Wall Thinning Criteria 3/18/87 PM-138 Dynamic Analysis of Fluid Transient 1
10/07/87 Loading
[
PM 139 Procedure for Evaluating Pipe Local 1
6/18/87 1
Stresses at Stiff Clamp Supports PM-140 Flare Bevel Croove Welds 1
5/01/87 PM 141 Unequal Shear Loading Effect on 3/25/87 Richmond Inserts and Threaded Rods i
Used in Conjunction with Tube Steel l
PM 142 Errata to Project Procedure CPPP 7, 4/20/87 l-Rev. 3 l
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s NE-15224 Proc.
Rev.
Date of No Title No.
Issue PM-143 SIFs for Non-Bonney Forge Fittings 3/31/87 PM-144 Design of Welds for ITT Grinnel Rear 4/20/87 PM-145 Pipe Support Modification Procedure 1
11/03/87 Large Bore Effort - Unit 2 PM-146
-The Use of Galvanized Nuts on CPSES 4/20/87 PM 147 Supplemental Requirements for Hilti 5/01/87 PM 148 Effect of Concrete Topping on Hilti 4/20/87 Edge Distance PM-149 Unit 1 - Gang Hanger and Terminal 4/22/87 Anchor Procedure Impacting Small Bore Supports PM 150 Minimum Weld Size for Non-ASME Welds 5/01/87 PM-151 PSAP RELAP 5, and REPIPE, SCAP, and 1
9/10/87 ETA Computer Programs PM-152 Natural Frequencies of Safety Related 4
9/21/87 Flexible Valves PM-153 Unit 1 - Site Processing of 5/07/87 Requalification Results PM-154 Axial Restraints with Lugs 5/07/87 PM-155 SIF Evaluation of Branch Connections
-6/08/87 PM-156 Non Safety-Related Flexible Metal Hose 5/11/87 Interface Loads PM 157 Break / Crack Postulation, Pipe Stress 5/13/87 Analysis, and Pipe Qualification Requirements for Class 5 High and Moderate Energy Lines - Units 1 and 2 PM-159 Local Stress Evaluation of Welded 6/03/87 Bracket Connections PM 160 Addition to Records Classification 5/18/87 Code List (RCCL) 5-
NE-15224 Proc.
Rev.
Date of No.
Title No.
Issue PM-161 Evaluation of Tornado Missile Effect 5/18/87 on Piping Systems PM-162 Circular Trunnion Attachments to 2
10/16/87 Elbows PM-163 CPPP-7 Piping and Pipe Supports Code 5/27/87 Applicability Changes PM 164 Overall Final Assessment Review of 1
6/19/87 Piping Systems PM-165 Screening Procedure - Fluid Transient 1
6/25/87 Cutoff Loads PM-166 Pipe Stress and Support System 2
12/10/87 Review Checklist PM-167 Use of Computer Program PITRIFE 1
7/31/87 (ME-211)
PM-168 4 Bolt Clamp Anchor Drawings 5/28/87 PM-169 Interface Anchor Control Procedure 2
11/03/87 PM 170 Revised Procedure for Qualification 6/08/87 of Elbows with Branch Connections PM-171 Analysis and Design Guidelines for 6/18/87 Stiff Clamp Supports PM-173 Design Requirement for 6/22/87 Intermittent Welds PM-174 Stiffness and Capacity Values for 10/30/87 U Bolts Acting as Two Way Restraints PM 175 Local Stress in Pipe Support Members 7/17/87 PM 176 Control Procedure for Nonseismic Piping 6/11/87 Attached to Safety Related Gang Supports PM 177 Cancellation of Project Memoranda (PM) 6/25/87 PM 178 Resolution of TERA Fluid Transient 6/25/87 Issues 6
NE-15224 Proc.
Rev.
Date of No.
Title No.
Issue PM-179 Pipe Support Stiffness Representation 6/25/87 PM 180 Interface Coordination Requirement for 6/25/87 Fluid Transient Loads PM-181 NPSI Load Capacity Data Sheet 2
8/11/87 (LCDS) and Certified Design Report Summary (CDRS)
PM-182 Supplemental Cuidelines for 9/24/87 Evaluation of Seismic Cat. II Piping PM-183 Incorporation of Localized Minimum 8/05/87 Wall and Redall Weld Shrinkage Violations in the Stress Analysis PM-184 Effects of Component Self Weight 6/30/87 Excitation on the Local Stress Evaluation at the Tube Steel / Rear Bracket Interface PM 185 Integral Welded Attachment (IWA) near 7/17/87 Concentrated Weights PM 186 Procedure to Determine Branch Stiffness 7/10/87 at the Branch /Run Connection PM-187 Update Requirement for Pipe Stress and 7/15/87 Pipe Support System Review Documentation (PSRD)
PM-188 Procedure for Evaluation of Welds 9/21/87 between Nonintegral Pads & Piping PM-189 Minimum Required Pipe Wall 2
10/27/87 Thickness and Branch Connection Pressure Area Reinforcement PM 190 Shear Lug Analysis 7/13/87 PM 191 Calculation Index 7/21/87 PM 192 Document Transmittal to TU Electric's 7/20/87 Automatic Records Management System (ARMS)
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. NE-15224 Proc.
- Rev.
Date of No Title No.
Issue g
PM-193 Valve Acceleration and Valve Nozzle 7/20/87 Load Evaluation for 2-in, and Smaller Rockwell Valves _(MS-20A.1)
PM-194~
Controlled Index of Vendor-Supplied 1
9/01/87 Parts from E-Systems, Western Piping
.and Pacific Scientific PM-195 CPPP-11 Corrections 7/28/87 PM-196 Small Bore Nozzle Load Criteria 7/31/87 for Westinghouse-Supplied Auxiliary Heat Exchangers PM-197 PRDP/TMS Validation in Relation to 1
9/21/87 System Validation by SWEC-CAP-Unit 1 PM-199 Small Bore Piping Nozzle Loads for 8/17/87 Westinghouse-Supplied Auxiliary Pump PM 200 Controlled Index of Vendor-Supplied 8/17/87 Parts from ITT Grinnell Corporation PM 201 Valve Operator Support Classification 8/17/87 PM-203 Clarification for CPPP-7, 9/04/87 10, Design Methods for Interface Anchors PM 204 SIF for Invard Tapered Transition 9/03/87 Joints PM 205 Fillet Weld Size Equivalency, 9/10/87 2, CPPP-7 PM-206 Take Out Dimension for F Type Springs 9/08/87 PM 207 Revision to Table I of Attachment 4 21 9/10/87 of CPPP-7, Revision 3 PM 208 Location of Equipment Nozzle Load 9/15/87 Allowables for Westinghouse Equipment 8
0 NE-15224 Proc.
Rev.
Date of No.
Title No.
Issue PM-209 Clarification of Westinghouse 1
10/16/87 D-Specification G-679150 PM-210 Qualification of Embedments in 1
10/23/87 Concrete PM-211 Cross-Configuration Supports 9/22/87 PM-212 Moderate and High Energy Line Lists 9/21/87 PM 213 Revision to Section 4.1 of CPPP-15 9/24/87 PM-214 Clarification of Evaluations for CT 10/07/87 and SI System Supports PM-215 Penetration Sleeve Seals Analytical 10/15/87 Modeling PM 216 Local Pipe Stresses Due to Pipe 11/25/87 Through Pipe. Pipe Through Tube Steel, or Pipe Through Plate Anchors l
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- e NE-15224 ATTACHMENT 2 PERSONNEL CONTACTED C. Aldridge SWEC EA A. H. Saunders CPE EA J. E. Soares CPE FA l
EXIT BRIEFING An exit briefing was conducted on December 18, 1987 with the following attendees:
C. Aldridge SWEC EA C. Morell CPE EA A. Saunders CPE EA 4
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