ML20091E870
| ML20091E870 | |
| Person / Time | |
|---|---|
| Site: | Midland |
| Issue date: | 04/06/1984 |
| From: | Karr J STONE & WEBSTER, INC. |
| To: | James Keppler NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III) |
| Shared Package | |
| ML20091E782 | List: |
| References | |
| SWM-070, SWM-70, NUDOCS 8406010381 | |
| Download: ML20091E870 (18) | |
Text
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STONE & WEBSTER MICHIGAN, INC.
P.O. Box 2325, BOSTON. M ASSACHUSETTs 02107 AINCIPAL STAFF g gy, g >
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Mr. J. G. Keppler, Administrator, Region III A'p 6,
1984 Nuclear Regulatory Commission 799 Roosevelt Road J.0. No. 14509 Glen Ellyn, Illinois 60137 SWM-070 Docket No. 50-329/330 CIO Weekly Report No. 42 Construction Implementation Overview Midland Nuclear Power Plant The Construction Implementation Overview (CIO) Weekly Report Number 42, for the period March 26, 1984 through March 30, 1984, is enclosed.
This report includes a summary of CIO activities for the week and open Items, NIRs, and Hold Points.
yY p.E.Karr CIO Progran Manager Enclosures DHA:NL cc:
DLQuamme, CPCo Midland (site)
NIReichel, CPCo Midland (site)
RAWells, CPCo Midland (site)
JJHarrison, US NRC Glen Ellyn, IL RJCook, US NRC Midland (site)
Public Document Room 8406010381 840518 DR ADOCK 050003M m.usu
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Stone & Webster Michigan, Inc.
i CONSTRUCTION IMPLEME}TATION OVERVIEW
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WEEKLY REPORT s
NUMBER 42 o
PERIOD - March,26, 1984 through March 30, 1984 a:
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t, Contents' Page I.
0verview.........................................
1 I I. _ Act i v i t y Sumary................................. _1 III. Activity Detal'ls................................
2-I V'.
enera1.........................................._g V.
Attachments.....................................
4--
A.
CIO. Item Summary B.
Hold Point Summary l
C.
Nonconformance Identification Report-(NIR) Summary D.
Meeting Sumary VI.-Exhibits
-1.
CCP Phase I Activity l
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9 CIO REPORT NUMBER 42 I.
OVERVIEW During this reporting period, Status Assessment (S/A), Quality Verification Program (QVP), and the !! anger Reinspection Prpgram (HRP) continued.
Exhibit 1 indicates the activities by discipline and module being followed for S/A, QVP, HRP and Turbine Roll.
Ph:se I activities of the Construction Completion Program (CCP) continue to be the principal effort of CIO.
The number of modules released did not increase during this period.
CCP activities continue to be performed in a satisfactory manner with some deficiencies noted in Section III.
Our evaluation effort on document control is basically complete and will be reported in next week's report.
Activities involving Zack, Transamerica DeLaval Inc., and Status Assessment clarifying memos are further summarized and detailed in Sections II and III of this report.
II. ACTIVITY
SUMMARY
A.
CCP Activity Monitoring B.
Document Control Evaluations C.
Diesel Generator Program Followup D.
NRC Commitment list Followup E.
Training Program Evaluation F.
-Zack Weld Evaluation G.
Status Assessment Clarifying Memos li.
Attendance at1Various Site Meetings m.
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Pags 2 of 4 I.
CIO Action to Close Out Items and NIR's as Responses are Received I I I ~. ACTIVITY DETAILS A.
CIO overviewed the CCP activities in all released modules during this reporting period.
This review encompassed planning
- efforts, witnessing work in progress, checking user document stations and packages, and the evaluation of PQCI's.
CIO continues to follow the program Integration efforts of CPCo and BPCo on how they plan to progress from Phase I to Phase II to turnover of systems or portions of systems to operations for startup of the Unit 2.
The personnel performing CCP activities continue to perform these activities in a satisfactory manner.
B.
CIO is in the final review process of releasing the document control program and the drawings to the five stations being prepared for use as reported in Weekly Report Number 41.
Discrepancies found will_ be reported by April 6, 1984.
C.
In the. CIO evaluation of the diesel generator piping and_ hanger installation, PQCI P-2.11, a discrepancy was identified in the purchasing and receiving of ASME. material from sources not~ on the ASME Evaluation Supplier Listing (ESL) by Transamerica DeLaval -Inc.
Purchasing of ASME' material (for ASME application) from a non-ASME.suppller 400-003(NL) i
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Receiving reporting purchase order violations on memorandum to Purchasing Department instead of an NCR
'D.
The consolidation of NRC commitments into the Correspondence and Commitment Management System by CPCo Licensing continues satisfac-torily.
E.
CIO attended and evaluated the following training classes:
Installation of Field Mounted Instruments, Specifications J-218 and J-219 CCP Orientation The training was conducted in an effective manner and in accordance with Procedure FPG-2.000 (Re: Checklists MP-MIS-035E-024 and 023).
F.
The Zack welding program appears to be working satisfactorily. They are in the process of revising their procedures to preclude the possibility of installing material that will interfere with the CCP.
G.
Interoffice memoranda used to clarify the status assessment process.
-being issued by BPCo,. have not been cleared from any specific single point for logging, tracking or review.
CIO is concerned that this
. lack of control will' lead to problems with consistency, redundancy, and possible changes to procedure requirements.
H.
The summary of meetings attended by CIO is in Attachment D.
I.
Activities related to CIO Items, Hold Points and NIR's are summarized
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in Attachments A, B and C respectively.
IV. GENERAL.
- A.
CIO staffing remained at 33 during this reporting period.
V.
ATTACHMENTS t-A.
CIO Item Summary B.
CIO Hold Point Summary r:
C.
CIO NIR Summary D.
. Meeting Summary J
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NOTES:
1.
d identifies changes from previous report -
CONSTRUCTION IMPLEMENTATION OVERVIEW 2.
Closed items will be laentified in the riport for the MIDLAND NUCLEAR C0 GENERATION PLANT week of closure and dropped from further reporting CIO ITEM SIM4ARY Classiff-Open CPCo Response Closed Remarks No.
Description Document /Date Document /Date Document /Date cation 030 Tracked Need to review Vendor Equipment Report No. 5 Action Verification Program - MPQAD/SMO 7/18/83 037 Tracked CIO observed that two boards with.
Report No. 24 Partial responso Action protruding nails l'ing in Cable Tray 11/29/83 (CSC 7244 dated y
1AKA019 (Q Tray) had punctured the 1/27/84) accept-cable jacket of a "Q" cable. The ed via CIO let-cable is Q-Channel A. 480V, MCC.
ter SWMCP-024 NCR 000925 was issued by MPQAD on dated 2/3/84.
November 22, 1983. CIO will track.
Closure pending this item to assure that corrective cable repair action (repair) has been performed during CCP to approved procedures.
Phase II.
043' Tracked CIO Phase III evaluation of archi-Item Notifi-Item Notifi-Ref. CPCo Action techtural/ civil document ccntrol cation Report cation Report letter measures resulted in findings listed 1/6/84 1/17/84 CSM-0719 in the Item Notification (similar 1/16/84 conditions ar6 identified in MPQAD MQAR-DAT-1). CIO requests CPCo's plan for addressing the problems noted and for implementing and verifying corrective action on both MQAR-DAT-1.and this item.
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CIO ITEM SIM4ARY - CONTINUATION SHEET Classiff-Open CPCo Response Closed Noe cation Description Document /Date Document /Date Document /Date Remarks 046 Tracked CIO requests placement on distribu-Item Notifi-Item Notifi-Partial CPCo Infor-tion for documentation and proce-cation Report cation Report response mation.
dures pertinent to the NRC Project 1/18/84 2/8/84 Implementation Commitment Tracking Program, advance to take 8 to notice of related meeting and a 12 months.
schedule which addresses completion of these events.
049-Tracked A CIO review of document control Item Notifi-Item Notifi-CIO awaiting Infor-methods resulted in the following cation Report cation Report-completion of mation.
observations: (1) Some uncontrolled 1/26/84 2/3/84 CPCo correc-specs contained controlled copies of tive action.
FCRs, FCNs and SCNs; (2) Controlled documents are being " decontrolled" via a line-out method which is not procedurallized; and (3) CPCo DCC personnel are unaware of the Bechtel Ann Arbor method of identifying document transmittals as either controlled or uncontrolled.
Of.1 Tracked' CIO requests to be informed of. meet-Item Notifi--
Partial responso Action ings regarding the-proposed plan cation Report provided via f
of action'to address deficiencies 2/3/84 CSC-7423 dated identified'in MPQAD Audit Report No.
3/6/84. CIO MSA-83-7 as well as a copy of the awaiting further proposed plan one week prior to its CPCo action.
Implementation.
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053 Tracked As described in Section 4.2'of-the Item Notifi-Item Notifi-Action CCP, CIO requests that CPCo provide cation Reportz cat.lon Report ro Tg a listing of all status assessment 2/16/84 2/23/84 o is m ;
teams, the respective team's scope
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and their working schedule.
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CIO ITEM SUN 4ARY - CONTINUATION SHEET l
'Classifi-Open CPCo Response Closed No.
- cation Description Document /Date Document /Date Document /Date Remarks 055 Tracked Clarification is required regarding Item Notifi-Item Notifi-Supplementary Infor-training requirements for area team cation Report cation Report information re-mation
- 23/24 personnel performing status 2/17/84 3/15/84 quested by CIO 4
assessment of raceway completion.
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(i.e.,SA training matri-ces) provided by CPCo via CSC-7558 on
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3/28/84.
058' Tracked CPCo should review past audits to Item Notifi-Item Notifi-Infor-assure that applicable 10CFR50, cation Report cation Report mation_
Appendix B criteria were adequately 2/18/84 3/13/84 addressed.
059-Tracked CPCo should review audits performed Item Notifi-Item Notifi-Infor-prior.to June 1983 to assure. adequacy cation Report cation Report mation.
of auditing, proper closeout, 10CFR50 2/18/84 3/13/84 i
Appendix B compliance, Land objective evidence as to adequacy of the audits.
060
. Tracked CIO provides a series of recommen.
Item Notifi-Item Notifi-.
Reconmen -
dations in the following categories:
cation Report cation Report dation
- 1) Management Involvement; 2) Track-2/17/84' 3/13/84 L
ing Audits / Audit Findings; and 3)
Audit' Personnel Training and CertifI-cation Records.
i Item Notifi-2RC 061 Tracked-CIO recomends that the receipt cation Report
%Ch Recommen -
acknowledgement copy of the Bechtel dation transmittal form be revised to pro-3/2/84.
J y; vide for.a signature /date by the ogg recipient.
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CIO ITEM
SUMMARY
- CONTINUATION SHEET Classifi--
Open-CPCo Response Closed No'.
cation Description Document /Date Document /Date Document /Date Remarks 062 Tracked L.
CIO has determined that' status Item Notifi-CPCo has re-Action assessment is being performed on cation Report quested BPCo (Ref. CSC-7424 pipe supports by personnel who have 3/6/84 not completed required training. All dated 3/7/84) to perform personnel performing hanger support corrective status assessment should be checked to' assure they.are properly qualified.
action and Any previous supports that were respond by assessed by unqualified personnel 3/12/84.
should be reassessed.
r 063' Tracked During a review of referenced draw-Item Notifi-Action ings being used for status assess-cation Report ment, CIO identified a number of 3/15/84 drawing' identification and revision control discrepancies.
1 064 Tracked CIO recommends-implep..tation of Item Notifi-Item Notifi-Recommen-MPQAD plan to consollodte welding cation Report cation Report
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dation inspection requirements for electri-3/16/84 3/30/84 cal / instrumentation equipment and supports into PQCI's CW-1.00 and EW-1.00.
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.t CIO ITEM SUP94ARY - CONTINUATION SHEET i.
Classifi-Open CPCo Response Closed No.
cation Description Document /Date Document /Date Document /Date Remarks l
065 Tracked-CIO recommends that Zack Procedure Item Notifi-Partial re-Infor-MB-FP-7C be revised to reflect the cation Report sponse to Items mation BPCo requirement that notification 3/16/84 065, 066 & 067 l.
of addenda retirement information provided in for BPCo documents is provided via BPCo letter a Subcontractor Change Notice (SCCN).
BCCC-9193 transmitted' to l
066L Tracked CIO recommends that Zack revise Item Notifi-CIO on 3/30/84.
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Infor-either Procedure MP-FP-18 or Pro-cation Report R.:
sions to mation.
cedure'MP-FP-23 in order that the 3/16/84 MB-FP-5 and MB-method used to update the welder FP-7C should be qualification matrix be properly approved by addressed.
4/6/84.
Revision to MB-1 l
067 Tracked-CIO recommends'that Zack Procedure Item Notifi-FP-23 should be In fo r- ~'
MB-FP-5 be revised to address' cation Report approved by mation required actions for incomplete 3/20/84 4/20/84.
and damaged items.
068 Tracked' The Midland plant FSAR.(Table 3.2-4)
Item Notifi-Action specifies use of the 1974 Edition cation Report (no addenda) of the ASME III..
3/23/84 Division.1 Code,. Subsection NF (i.e.,
Installation of hangers and supports i
for nuclear piping). A BPCo specifi-cation. as well as the B&W QA Program Manual, reference an earlier code.
edition in violation of-ASME III,.
Division I,' Article NA-1000 (1974
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Edition). CIO requests.the cause, ygk resolution, and corrective / preven-m g.q tative action for this condition, o g,i as well as any potential impacts on
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' site installations.
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CIO ITEM SlH4ARY - CONTINUATION SHEET Classifi-Open CPCo Response Closed No.
cation Description Document /Date Document /Date Document /Date Remarks 069 Untracked CIO recommends that, prior to the Item Notifi-Item Notifi-N/A CPCo concludes scheduled ASME survey, ASME be cation Report cation Report that this arrangement informed that MPQAD personnel 3/26/84 3/29/84 would perform QA/QC functions fo'r is adequately described in ASME work on the diesel generator the Bechtel installation using MPQAD PQCI's under the operational direction QA Manual.
of BPCo as the N type certificate holder.
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NOTES:
- 1. ( identifies changes from previous report CONSTRUCTION IMPLEMENTATION OVERVIEW
- 2. Closed Hold Points will be identified fn the Report for MIDLAND NUCLEAR C0 GENERATION PLANT the week of closure and dropped from further reporting CIO HOLD POINT
SUMMARY
Established CPCo Response lifted Remarks No.
Dascription Document /Date Document /Date Document /Date 005 CPCo has committed to develop a Vendor Report No. 18 Equipment Verification Program. Program 10/17/83 is required before implementation of Phase II.
007 Evaluation of Manag'ement Review of Report No. 19 results of Phase I activities.
Evalua-10/26/83 tion is required before implementation of Phase II.
015 CIO has requested that the requirements Hold Point Hold Point for the exclusive use of chromel-alumel Notification Notification thermocouples and extension wires for Report 2/1/84 Report 2/10/84 PWHT and certificatica of the accuracy of the thermocouples via a C of.C be reinstated in PQCI PW-1.00.
Release is contingent upon CIO review and acceptance of the calibration certification.
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NOTES:
1.
(identifieschangesfrompreviousreport
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CONSTRUCTION IMPLEMENTATION OVERVIEW 2.
Closed NIRs will be identified in the report for the l;
MIOLAND NUCLEAR C0 GENERATION PLANT week of closure and dropped from further reporting 4
NONCONFORMANCE IDENTIFICATION REPORT SUPMARY No.
Description Icue Date Response Date Closure Date Remarks 014 As documented on CIO Evaluation No. MP-MIS-01/27/84 074-0001, FPD 1.000 requirement that a copy of all transmittals for "Q" listed items be transmitted to MPQAD and the Project Supplier Quality, Representative was_not being satisfied.
015 In violation of PSP G-7.1, correction fluid 02/17/84 was used,on MPQAD Audit Report No. M01-346-02.
t 016 Contrary to their MPQAD Procedure F-1M_defi-02/17/84 nitions, "nonconformances" were documented as " observations" in Audit No. M01-346-02.
017-The recommended corrective action for Audit 02/17/84 finding 01F, Audit No. M01-346-02 was'not implemented, yet the audit was closed out.
019L As documented on CIO Evaluation No. MP-MIS-02/29/84 082-0001, several discrepancias were identi-fled on the FDDL.
020 As documented on CIO Evaluation No, MP-MIS-03/02/84 082-0001, 4 out of 25 Distribution Change m
Request Forms were not properly signed in 3 ;;3 violation of FPZ-1.000.
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4 CIO NONCONFORMANCE IDENTIFICATION REPORT StH4ARY - CONTINUATION SHEET No.
Description Issue Date Response Date Closure Date Remarks 021~ During a resampling/evaluatlon of the 03/12/84 Corrective action c
was initiated at the Const,ruction Training Matrix in conjunction time of the evalua-with the closure of NIR 008, two nonconfor-tion in the form of mances were identified regarding requirements for training to BPCo. field procedures.
changes to the appro.
priate matrices.
022 At work Print Static:. 219, CIO reviewed 80 03/23/84 out of 1116 documents. 20 documents were found discrepant, as described in the NIR.
9 023 At Work Print Station 209, CIO reviewed 03/23/84 80 out of 1116 documents. 23 documents contained discrepancies, as decribed in the NIR.
024 At Document Control Station 501, CIO 03/23/84 reviewed 200 out of 5533 drawings. A total of 13 discrepancies were identified, as described in the NIR.
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CONSTRUCTION IMPLEMENTATION OVERVIEW.
MIDLAND NUCLEAR C0 GENERATION PLANT WEEKLY MEETING StM4ARY
,"9 Attendees Discussion Topic CIO Comments Date-March 26, CCP Program MPQAD
- 1) Information desired by CIO from Jackson No CIO concerns identified.
1984.
Audit CI0' Status CPCo
- 1) Requesting future issues of Construction CIO continuing to follow Assessment
-BPCo and Engineering Memos used to clarify this topi_c.
Activities CIO status assessment activities HVAC Zack 1). Procedures to be modified to forestall No CIO concerns identified.
Installation CIO installing anything that may interfere Procedures with CCP March 27, Document NRC
- 1) Discussed NIRs 022, 023 and 024 with NRC CIO continuing to follow 1984 Control CIO this topic.
Concerns MPQAD MPQAD
- 1) Informal presentation of MPQAD schedules No CIO concerns identified.
i.
Schedule CIO
~for S/A, QVP, and construction support to be forwarded to CIO 3/30/84 HRP Status MPQAD
- 1) All hangers affecting Turbine Roll have No CIO concerns identified.
Meeting CIO been destatused and PQCI C-1.52-5 will be ready for signature 3/28/84 2N*
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e WEEKLY MEETING SUPEARY - CONTINUATION SHEET I
.Date
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"9 Attendees Discussion Topic CIO Conssents March 27, Team Meetings CPCo
- 1) Need to expedite receipt of drawings from No CIO concerns identified.
March 28,
'MPQAD Ann Arbor rch 29,
- 2) Release for "Q" Turbine Roll work 4/4/84 1984
- 3) S/A of conduit / supports in Modules 340, 800 and 102
- 4) Training Exception Report to give status of training qualifications for personnel on S/A 5).Obtain number of Q hangers each team will S/A.in the priority modules l
- 6) Continuing update of MLCS
- 7) S/A of mechanical, electrical and instru-l-
. mentation in Modules 340, 120 and 102 March 30.-
Document NRC-
- 1) General concerns about problems observed CIO is evaluating and will 1984-Control CIO-in field document control stations and report findings w9ek of i-Concerns registers 4/2/84.
QVP Assess-MPQAD
- 1) Items made inaccessible by installation No GIO concerns identified.
ment CIO of pipe hangers
- 2) NCR written on rusting of installed unistrut-
- 3) Procedure N-12 in review and approval cycle 2#5 i
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CCP PHASE I ACTIVITY t
March 26 - March 30, 1984 MODULE S/A QVP HRP 102 Hangers Electrical Mechanical East Pipeway to Mechanical Elevation 630 I&C Electrical 120 Mechanical Mechanical I&C Auxiliary Building Elevation 584 i
180 Auxiliary Building Elevation 704 &
above 200 Control Tower &
Electrical Penetrations 340 Mecianical Electrical I1C Architectural Electrical Civil 410 Turbine Building Elevation 614 420 Turbine Building Elevation 634 l
430 l
Turbine Building Elevation 659 620 Turbine Building l
Elevation 634 630 Turbine Building l
Elevation 659 800 Service Water Electrical Civil Pump House Electrical
- Released for partial systems only
- HRP is also active in modules 130, 140 and 150
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