ML20091E833

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Forwards Const Implementation Overview,Weekly Rept 41 for 840319-23
ML20091E833
Person / Time
Site: Midland
Issue date: 03/29/1984
From: Karr J
STONE & WEBSTER, INC.
To: James Keppler
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
Shared Package
ML20091E782 List:
References
SWM-064, SWM-64, NUDOCS 8406010377
Download: ML20091E833 (19)
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Text

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i l STONE & WEBSTER MICHIGAN, INC.

P.O. box 2325. BOSTON. MASSACHUSETTS 02107 j.

HfRINCIPAL STAFF cM.%6; ?kP  ;

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Mr. J. G. Keppler, Administrator, Region III y : File,} g gg, ggg4 Nuclear Regulatory Commission 799 Roosevelt Road J.0. No. 14509 Glen Ellyn, Illinois 60137 SWM-064

  • Docket No. 50-329/330 CIO Weekly Report No. 41 Construction Implementation Overview Midland Nuclear Power Plant The Construction Implementation Overview (CIO) Weekly Report Number 41, for the period March 19, 1984 through March 23, 1984, is enclosed.

This report includes a summary of CIO activities for the week and open Items, NIRs, and Hold Points.

M 4 J. E. Karr

, CIO Program Manager Enclosures JEK:NL CC" DLQuamme, CPCo Midland (site)

NIReichel, CPCo Midland (site)

RAWells, CPCo Midland (site)

JJHarrison, US NRC Glen Ellyn, IL RJCook, US NRC Midland (site)

Public Document Room 84060 PDR g 7 j4MPDR h -

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Stone & Webster Michigan, Inc.

CONSTRUCTION IMPLEMENTATION OVERVIEW

- CIO -

WEEKLY REPORT NUMBER 41 PERIOD - March 19, 1984 through March 23, 1984 Contents Page

, I.

0verview........................................ 1 II. Act i v ity Sunma ry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

III. Activity Details................................ .

2 IV. Ge ne ra l . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 V. Attachments..................................... 6 A. CIO Item Summary B. Hold Point Summary C. Nonconformance Identification Report (NIR) Summary D. Meeting Summary VI. ~ Exhibits-t

1. CCP Phase I Activity '

i 400-001A

CIO REPORT NUMBER 41 s

I. '0VERVIEW "During this reporting period, Status Assessment (S/A), Quality Verification Program (QVP) and Hanger Reinspection Program (HRP) activities continued. 1 Activity levels continue to increase steadily as personnel are added and the number of modules and commodities being statused or verffled increases.

Exhibit 1 to this report identifies the modules presently available for Construction Completion Program (CCP) Phase I activity and the ongoing work, by discipline, for S/A, QVP and HRP during this reporting period.

It should be noted that the HRP referenced above is, programmatically, not a part of the CCP. However, for purposes of CIO reporting, HRP activities '

have been and will continue to be reported under the general topic of the '

, CCP. This is to provide a clear understanding of the full scope of activity underway in the plant at a given time and should provide a more complete presentation of the results of CIO assessments than would be available if this item were addressed separately.

The principal effort of CIO continues to be the ongoing assessment of CCP Phase I activity. Aside from CIO Item Number 063.(see CIO Report Number 40)-

! field activity continues in a satisfactory manner and in_ accordance with

procedures.

CIO is continuing to follow the program integration activity i

for CCP which will be discussed further in Section III of this report.

In addition to CCP related assessments, during this reporting period CIO devoted signfficant time to the continuing evaluation of document control,

'400-001A.

Page 2 of 6 the activities of Zack and B&W and to the SSI Program of Mark Technologies Corporation (MTC). Th'ese, as well as other CID activities which required a lower level of effort, are, summarized in Section II below and details are provided in Section III.

II. ACTIVITY

SUMMARY

A. CCP Activity Monitoring B. Document Control Assessments C. Training Program Evaluation D. Diesel Generator Program Follow-up E. Zack Weld Evaluation F. Spatial Systems Interaction Program (SSIP) Review G. B&W ASME Program Assessment l

H. NRC Commitment List Follow-up .

, I. Attendance at Various Site Meetings

J. CIO Action to Close Out Items and NIR's as Responses are Received III. ACTIVITY DETAILS (Para]raphs Correspond to Items in 'Section II)

. _A. CIO overviewed the CCP activity underway in each active module during this reporting period. In conducting this overview, CIO continued our previously reported practice of reviewing planning eff0"ts, working

( documents and personnel qualifications, witnessing work in. progress 7

and following the processing of resultant documentation.. During.this l period, the activities overviewed by CIO continued.t'obe' performed in i

a satisfactory manner. Overall, CIO. concludes that .ttje personnel performing 'CCP activity are conscientiously and rigorously "following i

1400-001A

Page 3 of 6 procedural requirements in executing their assigned tasks. I

. CIO continues ~ to follow the program integration efforts of CPCo and BPCo. These include the updating of the Ma~terial, Labor. Cost and

, Schedule (MLCS) data base, identification of work scopes and statusing of work completion. Progress in each of these areas has been noted and resolution of CIO concerns is attainable. CIO will continue to monitor this activity closely as it is an important element of the transition from Phase I to Phase II.

t i B. During this period, CIO initiated an evaluation of document control activities at the Field Document Control Center (FDCC) and at those i

stations which are being prepared for future activation as reported in CIO Report Number 37. These are presently identified as stations numbered 209, 219, 309, 501 and 503. This evaluation is being conducted as an in-process review of the short and long term corrective ' actions provided to CIO in response to CIO Item Number 043.

1 Additionally, the document control concerns expressed to CIO by a CPCo I '

employee are encompassed.- Discrepancies identified- during this reporting period are detailed on CIO NIR's 022, 023 and 024.

acompletion of the evaluation and final results are expected next week.

C. CIO attended and evaluated the following training classes:

Verification of Electrical Raceways and Supports (FIE-9.009)_

Field Fabrication, Repair and Erection of Structural Steel and Miscellaneous Material (Specification C-304C)

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w 400-001A' a;

Page 4 of 6 Identification and Marking of Embeds Affected by Anchor Bolt Proximity Requirements (FIC-7.000)

The training was conducted in an effective manner and in accordance with Procedure FPG-2.000 (Re: Checklists numbered MP-MIS-035E-020, 021 and 022). .

Additionally, CIO reviewed, evaluated and accepted the CPCo response to CIO Item Number 056 and subsequently closed this item.

D. CIO is continuing to 'ollow progress in the Diesel Generator Installation Program. Activities in this area continue to be -

performed satisfactorily. One area has been identified as a potential problem. The description of the interrelationship,.between MPQAD and BPCo for QA/QC activities or ASME related work needs to be clearly defined with respect to procedural control and code responsibility and authority. This will be documented in CIO Item Number 069.

C. 'CIO initiated evaluations of the Zack welding program in the control room during this period. In-process work in the control room was observed as well as related activities. This evaluation will continue and should be completed in 2 to 3 weeks. No discrepancies have been identified to date.

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F. During this reporting period, CIO continued monitoring. the SSIP.

Currently, MTC has completed the initial system -walkdgwns and is engaged in evaluation of the Interaction Identification Sheets (IIS)

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a 400-001A

Page 5 of 6 which were prepared during the walkdowns. Final walkdowns are not scheduled to begin until 1985. CIO has minor procedural questions

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remaining relative to the SSIP which will be addressed and resolved during April, 1984. With the resolution of these items, CI0's evaluation is that the initial phase of the SSIP was conducted satisfactorily, in a thorough manner ahd in accordance with requirements. Once resolution is obtained, CIO intends to close out SSIP related activity until the final walkdown program commences.

G. CIO is continuing our evaluation of the B&W ASME III Installation Program. One CIO Item (Number 068) has been fo'rwarded to CPCo as of this date. This item requests resolution of an apparent inconsistency in ASME code effective editions and addenda relative to installation of ASME component supports. No new items have been identified as 4

concerns beyond those reported in CIO Report Number 40. Further review of those concerns and further evaluation of other program docunents and activities are progressing.

H. CIO continued to monitor. progress in the consolidation of NRC cannitments into the Correspondence and Commitment Management System.

l CPCo Site Management Office has validated their portion of CCP related commitments and forwarded them to CPCo Licensing for incorporation in l :the overall program. 0verall progress is continuing satisfactorily.

l 1. CIO attended those site meetings summarized in Attachment D to this I

report.

400-001A ,

Page 6 of 6 J. Activity related to CIO Items, Hold Points and NIR's is summarized in Attachments A, B and C respectively. '

- IV. ' GENERAL A. CIO staffing remained at 33 during this reporting period.

I V. ATTACHMENTS -

A .* - CIO Item Summary B. CIO Hold Point Summary C. CIO NIR Summary D. Meeting Summary 5

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'400-001A

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. STONE 8. WEBSTER MICHIGAN, INC.

NOTES: 1. ( identifies changes from previous report

. CONSTRUCTION IMPLEMENTATION OVERVIEW

2. Closed items will be identified in the report for the MIDLAND NUCLEAR C0 GENERATION PLANT week of closure and dropped from further reporting ,

CIO ITEM SUPMARY Classifi-cation Description. Open CPCo Response Closed '

  • Document /Date Document /Date Remads.

' Document /Date 330 Tracked Need to review Vendor Equipment Report No. 5 Action. Verification Program - MPQAD/SMO 7/18/83 t D37 Tracked CIO observed that two boards with Report No. 24 /

Action protruding nails lying in Cable Tray 11/29/83 Partial response \

1AKA019 (Q Tray) had punctured the (CSC 7244 dated cable jacket of a "Q" cable. The 1/27/84) accept- ,

cable is Q-Channel A. 480V, MCC. ed via CIO let- '

NCR 000925 was issued by MPQAD on ter SWMCP-024 November 22, 1983. 'CIO will track dated 2/3/84.

this item to assure that corrective Closure pending action (repair) has been performed cable repair 4

to approved procedures. during CCP Phase II.

043 Tracked CIO Phase III evaluation of archi- Item Notifi- Item Notifi-Action techtural/ civil document control cation Report Ref. CPCo

cation Report i

measures resulted in findings listed 1/6/84 1/17/84 letter in the Item Notification (similar CSM-0719 .

conditions are identified in MPQAD 1/16/84

' MQAR-DAT-1). .CIO requests CPCo's plan for addressing the problems  ;

noted and for implementing and verifying corrective action On both

?

MQAR-DAT-1 and this item. -,

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CIO ITEM SIMtARY - CONTINUATION SHEET '

Classifi- Open L No. cation Description CPCo Response Closed Document /Date Document /Date Document /Date Remarks '

046 Tracked CIO requests placement on distribu-Infor- Item Notifi- Item Notifi-tion for documentation and proce- cation Report cation Report Partial CPCo i mation dures pertinent to the NRC Project response -

1/18/84 2/8/84 Implementation Commitment-Tracking Program,~ advance -

notice of related meeting and a to take 8 to .

schedule which addresses completion. 12 months. I of these events.  !

049 Tracked Infor- A CIO review of document control Item Notiff- Item Notifi-methods resulted-In the following cation Report CIO awaiting i nation cation Report completion of observations: (1).Some uncontrolled 1/26/84 2/3/84 specs contained controlled copies of CPCo correc-FCRs, FCNs and SCNs; (2) Controlled tive action.

4 documents are being " decontrolled" t via a line-out method which is not  !

4 procedurallized;-and (3) CPCo DCC personnel are unaware of the Bechtel -'

Ann Arbor method of Identifying i document transmittals as either ,

controlled or uncontrolled. ,

051 Tracked CIO requests to be informed of meet-  !

Action- Item Notifi-x ings regarding the proposed plan cation Report Partial response  :

of action to address deficiencies 2/3/84 provided via  :

Identified in MPQA0 Audit Report No. CSC-7423 dated  :

MSA-83-7 as well as a copy of the 3/6/84. CIO proposed plan one week prior to its awaiting further

, implementation. . CPCo. action. 1 052 Tracked CIO requests copies of audit Item Notifi- Item Notifi- E i Infor- reports for audits performed Item Notiff- A total of 40 mation by the NRC, CPCo and BPCo of cation Report 2/3/84 cation Report cation Report audit reports ([,q$i; site activities / organizations which 3/12/84 3/19/84 have been pro- g,  ;

addressed Criteria XVIII of.10CFR50 vided by CPCo gg Appendix B._ 2o between3/12/8 and 3/15/84. A ,

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400-001 >

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4 CIO ITEM SupMARY - CONTINUATION SHEET Classifi- '

Open CPCo Response No. cation Description Closed Document /Date Document /Date Document /Date Remarks e

053 Tracked - As described in Section 4.2 of the Item Notiff- Item Notifi-Action CCP, CIO requests that CPCo provide cation Report a listing of all status assessment cation Report 2/16/84 2/23/84 teams,-the respective team's scope -

and their working schedule.

055 Tracked Clarification is required regarding Infor- Item Notiff- Item Notifi-training requirements for area team cation Report cation Report mation #23/24 personnel performing status 2/17/84 3/15/84 assessment of-raceway completion.

056 Tracked During a training evaluation for Item Notifi- Item Notifi-Infor- PQCI C-1.50, CIO observed discrep- Item Notifi- y cation Report cation Report cation Report nation ancies in the lesson plan. CIO 2/17/84 g 2/29/84 3/19/84 requests a review to determine what impact these items have on the training provided. CIO further requests information on how MPQAD assures that document changes.are ' '

referenced on the lesson plan.

058 Tracked CPCo should review past audits to ~

Infor- Item Notifi- Item Notifi-assure that applicable 10CFR50, cation Report cation Report nation- Appendix B criteria were adequately 2/18/84 3/13/84

, addressed. -

i 059 Tracked ., CPCo should review audits performed infor-~ Item Notifi- Item Notifi- '

i prior to June 1983 to assure adequacy cation Report cation Report nation of auditing, proper closeout, 10CFR50 2/18/84 >c 3/13/84 gg.

Appendix B compliance, and objective evidence as to adequacy of the audits. g5 p

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=l 400-001 P, '

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- CIO ITEM SIM4ARY - CONTINUATION SHEET Classifi- Open CPCo Response No. cation Description Closed Document /Date Document /Date Document /Date Remarks

060 Tracked CIO provides a series of recommen- Item Notifi-- Item Notiff-Recommen- dations in the following categories
cation Report cation Report dation 1) Management Involvement; 2) Track- 2/17/84 3/13/84 ing Audits / Audit Findings; and 3)

Audit Personnel Training and Certif-cation Records.

, 061 Tracked- CIO recommends that the receipt Item Notiff-Recommen- acknowledgement copy of the Bechtel cation Report dation transmittal form be revised to pro- 3/2/84 ,

vide for a signature /date by the recipient.

I 062 Tracked CIO has determined that status Action Item Notifi- CPCo has re-assessment is being performed on cation Report pipe supports by personnel who have quested BPCo 3/6/84 (Ref. CSC-7424 not completed required training. All personnel performing hanger support dated 3/7/84) status assessment should be checked to perform porrective-to assure they are properly quallfled.

Any previous supports that were' action and assessed by unqualified personnel respond by should be reassessed.

3/12/84.

063 Tracked During a review of referenced draw- Item Notifi-Action ings being used for status assess- cation Report ment, CIO identified a number of 3/15/84

? drawing identification and revision l control discrepancies.

064 ggj Tracked CIO recommends implementation of Item Notifi- rer Recommen- MPQAD plan to consolidate welding cation Report

  • 5i
dation inspection requirements for electri- 3/16/84 cal / instrumentation equipment and {F s '

supports into PQCI's CW-1.00 and "E EW-1.00. * ~i.

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k CIO ITEM SUPMARY - CONTINUATION SHEET

'l Classifi- Open CPCo Response Closed No. cation Description Document /Date Document /Date Document /Date Remarks 065' Tracked CIO recommends that Zack Procedure Item Notiff-1 Infor- M-FP-7C be revised to reflect the cation Report nation 8PCo requirement that notification 3/16/84 of addenda retirement information for BPCo documents is provided via a Subcontractor Change Notice (SCCN).

066- Tracked CIO recommends that Zack revise Item Notiff-Infor. either Procedure MP-FP-18 or Pro- ' cation Report nation cedure MP-FP-23:in order that the 3/16/84 method used to update the welder i qualification matrix be properly addressed.

067 Tracked CIO recommends ~that Zack Pro- Item Notifi-Infor- cedure 2 -FP-5 be revised to address cation Report 1 mation required a::tions for incomplete 3/20/84 and damaged items. ,

068- Tracked The Midland Plant FSAR (Table 3.2-4) Item Notifi-Action- specifies use of the 1974 Edition cation Report

. . (no addenda) of the ASME-III, -

3/23/84

,' Division-1-Code, Subsection NF-(i.e., y installation of hangers and supports for nuclear piping). .A BPCo speciff-cation, as well as the 84W QA Program

. Manual, reference an earlier code edition in. violation of ASME III, Division I, Article NA-1000 (1974 > =-

Edition). .CIO requests the cause, #%

resolution, and corrective / preven- R5 tative action for this condition.

as well.as.any potential impacts on {5' site installations. "E

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400 001 *

, STONE & WEBSTER MICilIGAN .INC. NOTES: 1. % jdentifies changes from previous report CONSTRUCTION IFLEE NTATION DVERVIEW MIDUUID NUCLEAR COGENERATION PLANT 2.ClosedHoldPointswillbeidentl[lkintheReportfor.

' the week of closure and dropped from further reporting t

CIO HOLD POINT

SUMMARY

1 s

No. Description Established CPCo Response Lifted Document /Date Document /Date Document /Date N'"8 d 5 '

005 CPCo has comunitted to develop a Vendor . Report No.'18 Equipment Verification Program. Program 10/17/83 ,

is require) efore implementation of Phase II.

007 Evaluation of Management Review of Report No. 19 results of Phase I activities. Evalua- 10/26/83 tion is required before implementation of Phase II.

015 CIO has requested that the requirements for the exclusive use of chromel-alueel Hold Point Notification Hold Point [*

thermocouples and extension wires for Notification Report 2/1/84 . Report 2/10/84 '

PWHT and certification of the accuracy ,

of the thermocouples via a C of C be reinstated in POCI PW-1.00. Release is contingent upon CIO review and acceptance "

of the calibration certification.

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A00-001 2

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STOE & WEBSTER MICHIGAN, INC. 1.

NOTES: d identifies changes from previous report CONSTRUCTION IWLEENTATION OVERVIEW

2. Closed NIRs will be identified in the report for the MIDLAND NUCLEAR C0 GENERATION PLANT

, week of closure and dropped from further reporting.

NONCONFORMANCE IDENTIFICATION REPORT St# MARY ~

No. Description Issue' Date Response Date Closure Date Remarks  !

014- As documented on CIO Evaluation No. MP-MIS- 01/27/84

/

074-0001, FPD 1.000 requirement that a copy

\

of all transmittals for "Q" listed items be ~

transmitted to MPQAD and.the Project Supplier ~

Quality Representative was not being satisfied.

015 In violation of PSP G-7.1, correction fluid 02/17/84 was used on MPQAD Audit Report No. M01-346-02.

016- Contrary to their MPQAD Procedure F-1M deft- 02/17/84 nitions, "nonconformances" were documented ' ~

as " observations" in Audit No. M01-346-02.

017 The recommended corrective action for Audit 02/17/84 ,

finding 01F, Audit No. M01-346-02 was not-implemented, yet the audit was closed out.

019' As documented on CIO Evaluation No. MP-NIS- 02/29/84 082-0001, several. discrepancies were.Identi-fled on the FDOL.

020 As document'ed on CIO Evaluation No. MP-MIS- 03/02/84 082-0001, 4 out of 25. Distribution Change ;q;. . '

Request Forms were not properly signed in violation of FPZ-1.000. ' M 5' l

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CIO NONCMFORMANCE IDENTIFICATION REPORT SUPMARY - CONTINUATION SHEET No. Description Issue ate Response Date Closure Date Remarks 021 During a resampling/ evaluation of the 03/12/84 Corrective actiori Construction Training Matrix in conjunction was initiated at the with the closure of NIR 008, two nonconfor- time of the evalua-mances were identified regarding requirements tion in the form of for training to BPCo field procedures, changes to the appro-priate matrices.

022 At work Print. Station 219, CIO reviewed 80 03/23/84 -

out of 1116 documents. '20 documents were found discrepant, as described in the NIR.

023 At Work Print-Station 209, CIO reviewed 03/23/84 80 out of 1116 documents. 23 documents #

contained discrepancies, as decribed in \

the NIR.

024 At Document Control Station 501, CIO 03/23/84 reviewed 200 out of 5533 drawings. A total of 13 discrepancies were identified, as described in the NIR.

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J 400-0)1

STONE & WEBSTER MICHIGAN, INC.

, CONSTRUCTION IWLEMENTATION OVERVIEW '

' MIDLAND NUCLEAR C0 GENERATION PLANT WEEXLY E ETING SINMARY ,

t Date Attendees Discussion Topic

[ ,

CIO Comments March 20, HRP Status MPQA0 1) MLCS being updated to reflect hangers in 1984 Meeting CIO No CIO concerns identified.

each module

- March 20, Area Team CPCo 1) Requesting more Ann Arbor support for 1984 Staff Meeting MPQAD large "Q" items No CIO concerns identified.

BPCo CIO March 20, Group Staff CPCo 1) Training updates continuing No CIO concerns identified.

1984 Meeting p 2) MLCS being updated CIO 3) Discussed possible release of additional modules for CCP Phase I '

March 21, CCP CPCo. 1) Discussed concerns expressed by.CIO relative CIO~is contirfulng to follow 1984 '

BPCo to integration of CCP Phase i activities, this topic.

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CIO training and documentation March 21 Team, Meetings CPCo 1) Raceway MLCS update ahead of other March 22,

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CIO is evaluating Document MPQAD disciplines ,

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Control at this time. #g ch 23' 2) Document Control' Station 501 is usable for No CIO concerns identified. gg 1984 ~ all e.lectrical & main station for area teams

3) Training is being completed expeditiously " {

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4) Teams to get all 'Q Lists' back from MPQAD ^

ok by 6-84

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(continued) -

i WEEKLY MEETING SIM1ARY - CONTINUATION SHEET -

Date ,"9 Attendees Discussion Topic CIO Comments March 21 Team Meetings CPCo (continued)

March 22 MPQAD . 5) MLCS is being updated March 23 6) S/A to begin in Control Room first week 1984 in April if release is approved by the NRC

7) Diesel Generator work may start on 5-1-84.

S/A should start 4-1-84 March 21, CCP Overview NRC 1) Discussed general CIO evaluation of CCP No CIO concerns identified.

1984 CIO progress to date.

2) Agreed to meet bimonthly for coordination and information exchange March 23, QVP Assess- MPQAD 1) Discussed status and progress of QVP No CIO concerns identified.

1984 ment Meeting CIO

2) QVP is performing satisfactorily to date
3) Number of drawing revisions is high

. 4) Craft cooperation for QVP is good _

March 23, Subcontracts CPCo B&W - May remove up to 28 snubbers No CIO concerns identified.

1984 Meeting BPCo - Unit I upgrade to begin by 4-6-84 B&W . - Hanger reinspections are ongoing,

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Zack 7 are complete

- Will have 4 inspectors qualified by 3-29-84 gg a, x Zack - Drawing issue process is slow 97

- Closed 4 NCR's, opened 0 lg "E

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Wnkly Report No. 41 '

'CCP PHASE I ACTIVITY Exhibit 1 March 19 - March 23, 1984 t-

' l MODULE S/A QVP **

HRP j 102 Hangers Instrumentation Mechanical i

East Pipeway to Mechanical Mechanical Elevation 630 '

1&C Electrical Electrical '

120 Mechanical Mechanical Mechanical 1&C Electrical '

i t

. Auxiliary Building Electrical Elevation 584 180 Aux!!iary Building Mechanical Mechanical Elevation 704 &

above 1 200 Control Tower & Architectural Electrical

, Penetrations 340 Civil Hangers Electrical Civil Mechanical Architectural 1&C Mechanical Electrical Instrumentation 410 Turbine Building Elevation 614 i

l

  • 420 Turbine Building Civil Elevation 634
  • 430 Turbine Building Civil Elevation 659 620 Turbine Building Civi.1 Elevation 634 l

630

Turbine Building Civil *'

Elevation 659 800 Civil Electrical Service Water Electrical Mechanical Pump House Whip Restraints Instrumentation -

, *Relcased for partial systems only ** HRP is also active in modules 130,140 and 150 400-001

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