ML20079R110
| ML20079R110 | |
| Person / Time | |
|---|---|
| Site: | Midland, 05000000 |
| Issue date: | 07/25/1980 |
| From: | CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.) |
| To: | CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.) |
| Shared Package | |
| ML20079E080 | List: |
| References | |
| FOIA-83-579 NUDOCS 8402020070 | |
| Download: ML20079R110 (145) | |
Text
d.
^
MIDLAND FIANT, UNITS 1 AND 2 CASELOAD FORECAST PANEL SITE VISIT MEETING AGEUDA, JULY 29, 1980 11 Primary reason for construction co=pletion date changes from November 1981 to July 1983 for Unit 2, and fro: May 1982 to December 1983 for Unit 1.
Overview of project construction schedule including progress and major
=ilestones co=pleted since Caseload Panel visit of Septe=ber,1979, current problems, bases for current dates and any anticipated proble areas % hat
=sy impact the current projected fuel load date.
2.
Detailed review of project schedule identifying critical path items, near critical items, a=ount of float for va-ious activities, the current critical path to fuel loading, =ethods of i=ple=entation of corrective hetion for any activities with negative float, and provisions for centin-gencies.
Esti=ated percent complete for (1) Unit 2 and needed co==cn facility,
.,(2) Unit 1 and (3) total project, all as of June 30, 1980.
yo 3
Detailed review and current status and forecast of design and engineering effort including any potential proble=s that may arise fro = necessary rework.
~ ~ ~ ~ ~ ~ ~
~ _ -. _. -. -
[ k.
Detailed review and current status of procure =ent activities including N
valves, pipe, instru=ents, cable, =ajor components, etc.
5 Actual and proposed craft work force (by major craft), craft availability, productivity, potential labor negotiations and proble=s.
6.
Su==ary review and status of applicant's stop work order en EVAC installation Contractor.
7 Detailed review and current status of all large and small bore pipe hangers, restraints, snubbers, etc., including design, rework, procure =ent, fabrication:
delivery and installation, broken down for Unit 2 and needed coc=en facilities,
and Unit 1.
e 8.
Detailed review and current status of bulk quantities including current total esti=ated quantities, quantities installed to date, quantities scheduled to date, current percent ce=plete for each, actual vs forecast installation rates, and basis for these figures broken down separately for (1) Unit 2 with needed co==on facilities, and (2) Unit 1.
a.
Concrete (CY - Cubic Yards) b.
Process Pipe (LF - Linear Feet)
Large Bore Pipe (2 " and larger)
S=all Bore Pipe l2" and smaller) c.
Yard Pipe (LF) d.
Large Bore Pipe Hangers, Restraints, Snubbers etc (each) 8402020070 831104 Lf PDR FOIA ZACK83-579 PDR 4/2d
'e n 2
Small Bore Pipe Hanger, Restraints, etc (each) e.
f.
Cable Tray (LF) g.
To^-1 Conduit (LF)
-h.
Total Exposed Metal Conduit (LF) 1.
Electric Cable (LF)
Power Control Instrunentation Plant Lighting
- Security J.
Electrical Ter=inations (each)
Power Control Instrumentation
- Plant Lighting Security k.
Electrical Circuits (each) 1.
Instrumentation (each)
Comparison of Forecast 6 quantities with previous forecasts m.
9 Detailed review and current status of preparation of preep test procedures, integration of preop test activities with construction schedules, systems turnover schedule, preop test schedule, current and proposed preop test program manpower, broken down separately for (1) Unit 2 with needed co==en facilities, and (2) Unit 1.
a.
Total nu=ber of procedures required for fuel load.
b.
Number of draft procedures not started.
c.
Number of draft procedures being written.
d.
Nunber of procedures approved.
e.
Number of procedures in review.
f.
Total number of preop tests required for fuel load, g.
Number of preop tests completed.
h.
Number of preop tests currently in progress.
- i. Preop tests planned or in progress for Unit 1 after fuel i
load of Unit 2.
10.
Detailed discussion of potential schedular influence due to changes attributed to NUREG-0694 (TMI-Related Require =ents for New Operating License) and other recent licensing requirements.
GSK/ bit July 25,1980
r1 e
AGENDA ITEM
- 1 PROJECT OVERVIEW W
e ii i
O e
f
7 70 Current Status of Bulk Quantities y
5 1 Change in Total
! Change in Ins-g Qty from Sept.,
Qty from Sept Sept 1979 Current Current Total. 1979 to Present 1979 to Preser i
% Complete % Complete Quantity (if)',.
(if) (% increase).(to go Quanti i
(
4 Large Pipe 88 91 276,000 8,0v0 7 A 00 14,'154 (5%)
(J 7)
(25,000);
r
~
Small Pipe 46 58 310,000 13,000 6833 42,887 (5%)
(! *)
(130,000)
- i Cable Tray 95 89 84,930 14,000 lyIT 8,435 (20%)
d # *-
(9,300) 5,J Conduit 65 51 569,000 227,700 JC"
- 71,510 (67%)
(U d (277,000)
Wire & Cable 38 28 9,600,000 3,300,000 L*4 " C 284,000 (52%) (14 N (6,950,000)
G 9
9 BHP /7-25-80
_ Major Milestones Completed Since Caseload Panel Visit of September, 1979
- Bechtel Project Management reorganization announced.
- ctarted construction work on the plant Security Building.
Installed low pressure rotor "B" in Unit 2 Turbine-Generator.
Completed erection of the primary and utility water storage tanks in the yard.
Completed removal of the surcharge from the Diesel-Generator Buildings area and resumed construction.
- Completed closure s.
struction opening for Reactor Building #1.
- Completed construction of tha spent fuel pool in the Auxiliary Building.
- Completed installation of the Unit #2 main transformer.
i
- Completed installation of below grade portions of the plant security I
system (duct banks, manholes and closed-circuit television camera bases).
t
- Unit #2 NSS essentially complete going to layup (90%). (Started work April 1978)
[
- Completed construction of the Administration Building.
{
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PCo Project Manegement reorganization announced.
- Unit #2 Turbine-Generator 75-80% complete.
- Unit #1 Turbine-Generator 60-70 complete.
- Evaporator 70-80 complete.
- Completed post tensioning work on Reactor Building #2; started post ten-sioning work on Reactor Buildi.*g #1.
- Completed construction of the 345 kV transmission lines from the Midland Plant area to the Tittabawassee Substation.
I
- Completed erection of the oily waste tank in the yard.
- Completed the pile driving for the steam. lines to Dow.
- Unit #1 NSS 70-80% complete. (Started work June, 1978) j
- Completed installation of the Borated Water Storage Tanks.
- Started work on the Auxiliary Building roof missile shielding, pipe i
restraints and relief valves and stack.
- 12% of the plant systems, with 61% of the'4160v switchgear, turned over to Consumers Power Company for Testing. The makeup demineralizer has also been turned over, so that we are now making our own water.
BHP /7-25-80
r- -
Current Problems
- Reactor vessel anchor stud failures.
- Delamination of concrete coatings.
- Resolution of soils problem.
- Resolution of stop work on HVAC (Zack Company).
- Resumption of bulk cable pulling - late 1980.
- Completion of small pipe design and installation.
i -
n l
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t 9
9 BHP /7-25-80
1
~
,r KEY PROJECT MBLESTONES CURRENT PREVIOUS PROJECT WORKING SCHEDULE MILESTONE LINE (APPROVED 7/2/00)
UNIT #2 FUEL LOAD 11/83 7/83 i
UNIT #2 COMMERCIAL OPERATION 4/84 12/83 i
UNIT #1 FUEL LOAD 4/84 12/83 l
UNIT #1 COMMERCIAL OPERATION 12/84 7/84 (ELECTRICAL & STEAM) g
)
E
[
SCHEDULE IMPROVEMENT RATIONALE I
O GOOD POTENTIAL FOR SUBSTANTIAL, INCREASES IN THE Ii DESIGN & INTALLATION RATES OF BULK COMMODITIES
!i ll 0 NEW TECHNIQUES BEING USED TO DEFINE, PLAN &
~
MANAGE IDENTIFIED SCHEDULE CRITICAL PROBLEM j
]
AREAS ARE EFFECTIVE AND SHOWING POSITIVE RESULTS O THE NEW CONSUMERS POWER ORGANIZATION AND i
BECHTEL/ CONSUMERS INTERFACE RELATIONSHIP ALLOWS:
o IMPROVED COMMUN1 CATIONS l
0 MORE TIMELY DECISION MAIGNG I
I RESULTING IN ENHANCED SCHEDULE CONFIDENCE
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l
- 6. Reactor Building 2 ASME Small Pipe Sup-ports - Design and installation
- 7. Reactor Buildings 2 and 1 Exposed Conduit
-Design and Installation
- 8. Reactor Building 1 ASME Small Pipe Sup-ports - Design. and Installation l
l
- 9. Turbine Buildings 2 and 1 Exposed Conduit l
- Design and installation
- 10. Turbine Bui! dings 2 and 1 ANSI B31.1 Small Pipe Supports - Design installation ARM-30
~
PATH B CFilTICAL PATHS LONG LEAD-TIME ISSUES FLOAT (MO)
DESCRIPTION (7/83 U/2 F.L.)
l 1
BLOCK WALLS 2
FIRE PROTECTBON SYSTEM (6) 3 COLD SHUTDOWN - DMR SYSTEM UPGRADE (65G)
-6 4
PLANT STATUS INDICATION (306)
-6 5
TORNADO DEPRESSUH!ZATION
-6 (Control Tower & AUX Didg) 6 INSTRUMENTS TO FOLLOW THE COURSE
-5 OF AN ACCIDENT (10) 7 COLD SHUTDOWN - RCS DEPRESSURQZATHON(65D)
-4 a n u - r> A i
/
PATM B CR5TICAL PATUG LONG LEAD-TIM E !SSUES (Cont'd)
~
FLOAT (MO)
DESCRIPTION (7/83 U/2 F.L.)
8 PLANT SHIELDING REVIEW (217)
-3 9
NNI/ICS MODIFICATIONS
-3 10 ESFAS MODIFICATIONS
-2
~
11 CONTAINMENT HYDROGEN MONITOmMG (224)
-2 l'
12 ATWS - PROVIDE ARTS (86/59)
-1 13 AFW - FOGG LOGIC' MODIFICATIONS (62B)
-1
- SYSTEM CONFIGURATION DISCHARGE PIPING (302) 14 OVERPRESSURE PROTECTION AT LOW
-1 TEMPER ATURES (67) 15 COLD SHUTDOWN - DHR DROPLINE VALVES (G5B)
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SCHEDULE CONT!NGENCY WORK-AROUNDS
~
OSPECIAL PROCEDURES DUR!NG DESIGN
& PROCUREMENT eCONCURRENT BECHTEL/CP CO DES!GN e SPEC REVIEW 080LE GOURCE PROCUREMENT oON-SITE VENDOR DRAW!NG REVIEW e APPROVAI.
l oEQUIPEENT & MATERIAL DEL!VERY INCENTIVES GovERTime &~ SHIFT WORK DURiNG CONSTRUCT!ON CPARTEAL. TURNOVERS DURiNG TEST t
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~
CONSTRUCTION PERCENT COMPLETE l
l DEFINITIONS:
l l
@ TOTAL TOTAL FIELD MANHOURS EXPENDED TO DATE l
CONSTRUCTION
=
l l
PERCENT TOTAL ANTICIPATED FIELD MANHOURS l
COMPLETE
,..r;.2, i
j WHERE.
x x
i O TOTAL
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f l
FIELD MH'S SUMMATION OF DIRECT MANUAL MH'Shn.< !.',l id e,.,."
4 l
EXPENDED
' DISTRIBUTABLE MH'S,) AND SUBCONTRACT MH'S l
TO-DATE j,' [ [ 2 $.'.~.".) < c i
)
O TOTAL CURRENT FORECASTED MH'S (DIRECT MANUAL ANTICIPATED MH'S, DISTRIBUTABLE MH'S AND SUBCONTRACT
-~
FIELD MANHOURS MH'S) PLUS CONTINGENCY AND ALLOWANCES i
FOR PRODUCTIVITY DECLINE AND ANTICIPATED TRENDS THAT HAVE A HIGH PROBABILITY OF BEING IMPLEMENTED i
l
1 l
' CONSTRUCTION PERCENT COMPLETE AS OF 6--30 ~1980 l
25,040,000 MH'S TO-DATE I
OPERCENT l
fS.
4O,668,000 MH'S (FORECAST #6) +
PLETE
~
p l
.6/30/80 3,396,000 MH'S (ALLOWANCES l
-REPORTED
& CONTIN.GENCY) i i
i i
l OPERCENT i
COMPLETE AS OF 25,040,000 MH'S TO-DATE 6/30/80
=
62 WITHOUT 40,668,000 MH'S (FORECAST #6)
ALLOWANCES _
1 9
i 1
i
POWER AND CONTROL WIRE AND CABLE dTY ON QTY DELVD P.O.
DESCRIPTION ORDER (ft)
TO DATE (ft)
% CPT E-21 5,000 and 8,000-Volt 120,000 120,000 100 %
Power Cable E-22 600-Volt Power Cable 607,000 539,829 81 %
1 E-28 Instrument and 652,320 652,320 100 %
l Speciality Cable l
E-26 600 Volt Control Cable 5,468,000 4,946,670 90 %
i E-56 Coaxial, Triaxial, and 38,000 36,634 96 %
Twinaxial Cables '
E-59 600-Volt High-14,000 14,000 100 %
Temperature Power Cable E-60 instrument and 3,246,000 3,122,405 96 %
Special Purpose Cable Total 10,145,320 9,431,858 93 %
EPC Plan Requires - 9,600,000 If Pulled thru 6180 - 2,700,000 If M"
t Required thru 12180 - 3,300,000 If
- gjy,J Project Budget Maximum Rate - 330,000 If f mo G-109'r02 9
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INSTRUMENTATION
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e Total Instruments Ordered: 6,489 i
l i
e Total Instruments Delivered to Date: 5,563
)
(86%)
i e Balance of 926 Instruments to be Delivered by 12/80 4
i i
l e Estimated 561 Instrumenfts to be Procured i
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P.O.
DESCRIPTION STATUS A-50 Plant Security System Complete Except UPS 1
C-2 Post Tensioning System Tendons Complete i
8131/80 Anchor Heads l
TBD i
l C-50B Locks and Hatches Complete - May Require Upgrading to Class 11 j
)
C-42 New and Spent Fuel Racks 14 SFR Complete Except
[
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Scheduled 0131/80 C-70 Hydraulic Shock Suppressors Start 9/80; Complete j
3/81 E-20 Cable Penetrations 14 Assemblies 2181 l
a.weem l
STATUS OF MAJOR EQUIPMENT i
NOT COMPLETE l
(Cont.)
i l
P.O.
DESCRIPTION STATUS l
J-207 ESFAS Returned to Vitro for Phase I and 11 Modifica-tions; Scheduled Complete 2181 l
J-244 Radiation Monitoring Start 3/81; Complete 11/81 j
System Control Specification 1/81 l
J-280A Plant Computer Software Phase i Software 5/81 Phase 11 Software 11/81 J-280D Replacement Plant Complete 1/81 Computer l
J-281 Hazardous Gas Monitoring Complete 11/15181 J-289 Evaporator Process Complete 4/81 Radiation Monitoring System j
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STATUS OF PURCHASES AND SUBCONTRACTS TO GO NO.
DESCRIPTION STATUS A-27 Laboratory Equipment Bids in Process, Award 9/1/80 i
j A-TBD Accoustical Insulation issue for Bid 1/81 C-90 Pond Blowdown Structure issue for Bid 1/81 i
l C-91 Chemical Grouting Bid Pkg in Prep i
NRC Stop-Work Order-C-94 Pile Driving Bid Pkg in Prep j
NRC Stop-Work Order i
C-95 Underpinning Bid Pkg in Prep NRC Stop-Work Order
}
C-98 Area Dewatering System Bid Pkg in Prep NRC Stop-Work Order 3
G-1096-03 l
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AGENDA ITEM
- 5 CRAFT WORKFORCE i
e 1
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Craft Work Force Status December March July 1981-1983 To-Go 1979 1980 1980 Peak Increase Pipefitters 700 510 542 600 58 (Mechanics and Welders)
Electricians 260 220 292 640 348 1.
1980 labor contract negotiations are complete.
2.
Labor contract negotiations for critical crafts will occur again in the Spring of 1982.
3.
The 1981-83 peak for pipefitters is below the earlier peak of 900. The 1981-83 peak for electricians is slightly above the previous peak of 620.
It is not felt that manpower availability will be a problem for either craft.
~
4.
Construction productivity is monitored by the use of unit rate comparisons, and the technique of work sampling. Productivity is comparable with the national average for nuclear construction. A production engineering team is being formed to improve productivity.
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CONSUMERS POWER COMPANY
'O d MIDLAND UNITS 1 & 2_- JOB 7220
'9 TOTAL PLANT SMALL PIPE DESIGN RELEASE ACTUAL AS OF: 8/22/80 JUNE 1980 266,'IM I
l 330 l
300 Ill
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UNIT 2 FUELOAD 7/83 J
UNIT 1 FUELOAD 12/83 1970 1977 1978 1979 1980 1981 1982 1983 1984 I
I O-1020-38
CONSUMERS POWER COMPANY MIDLAND UNITS 1 & 2 - JOB 7220 lidd ASME & B31.1 HANGER CRITICAL SMALL PIPE SUPPORTS - TOTAL PLANT JUNE 1980 0
6,510 EA CURRENT PROJECT SCHEDULE I
UNIT 2 FUELOAD 7/83 UNIT-2 FUELOAD 12/83 20 PROJECT BUDGET-18 N. %
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CONSUMERS POWER COMPANY je d MIDLAND UNITS 1 & 2 - JOB 7220 L~
CIRCulT DESIGN RELEASE SCHEDULE ISSUED AS OF: 5/09/90 JUNE 1980 CIRCUIT ROUTED N,W EA 60 1
DS l
CURRENT PROJECT SCHEDULE UNIT-2 FUELOAD 7/83
- UNIT-1 FUELOAD 12/83 I
I 5(
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CONSUMERS POWER COMPANY q' d MIDLAND UNITS 1 & 2 - JOB 7220 EXPOSED METALLIC CONDUlT DESIGN RELEASE SCHEDULE JUtJE 1980 2 81 600 l
PROJECT BUDGET-s r
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UNIT-1 FUELOAD 12/83 I
I 1976 1977 1978 1979 1980 1981 1982 1983 1984 G 1020-40
=
MIDLAND UNITS 1 & 2 - JOD 7220 t
i FORECAST 6 (M*.s ACTUAL AS OF: 5 /13/30 i
f ENGINEERING i
Manhours 3
JANUARY 1980 600 l
FORECASTS EPC FOflECAST EPC PL_AN l
MANHOUR DATA l
}-
UNIT I FUEL LOAD 11l83 di Forecest 4 Total 6,610,000 F i
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Forecast & Total 3,761,000 l
ll UNIT 1 FUEL LOAD 4tS4
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CONSUMERS POWER COMPANY L(g p
MIDLAND UNITS 1 & 2 - JOB 7220
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TOTAL PLANT SMALL PIPE DESIGN RELEASE
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JUNE 1980 ACTUAL AS OF: 8/22/80 266.730 330 I
48::
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l UNIT 1 FUELOAD 12/83 1976 1977 1978 1979 1980 1981 3
3
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1983 1984 G-1020 38
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g fg Lo tu CONSUMERS POWER COMPANY MIDLAND UNITS 1 & 2 - JOB 7220
. 1 ASME & B31.1 HANGER CRITICAL SMALL PIPE SUPPORTS - TOTAL PLANT DESIGN RELEASE 980 ACTUAL AS OF: 8/20/90 6,510 EA I
CURRENT PROJECT SCHEDULE I
UNIT-2 FUELOAD 7/83 UNIT-2 FUELOAD 12/83 20 PROJECT BUDGET-l 18
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- 1983, 1984 f1..,. a f.' foo J eyp' r.5.'< ' ' = s e o_,9,o_
CONSUMERS POWER COMPANY
.d n.
MIDLAND UNITS 1 & 2 - JOB 7220 CIRCUIT DESIGN RELEASE SCHEDULE ISSUED AS OF: 5/09/80 CIRCUlT ROUTED 25.902 E A 00 CURRENT PROJECT SCHEDULE UNIT 2 FUELOAD 7/83 g
- UNIT 1 FUELOAD 12/83 I
5(
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CONSUMERS POWER COMPANY p.5*
t MIDLAND UNITS 1 & 2 - JOB 7220 n-EXPOSED METALLIC CONDUlT DESIGN RELEASE SCHEDULE JUNE 1980 81 600 J
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s 100 l
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- CURRENT PROJECT SCHEDULE -
I UNIT-2 FUELOAD 7/83 O
IT 1 FUELOAD 1223 1976 1977 1978 1979 1980 1981 1982 1983 1984 8
3 G-1020-40
CONSUMERS POWER COMPANY MIDLAND UNITS 1 & 2 - JOB 7220 i.,,i-FORECAST 6 i
s
.W ENGINEERING i
ACTUAL AS OF. S /2.3/80 JANUAHY 1980 Manhour s
(>Oo FORECASTS I
l EPC FORECAST l
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MANHOUR DATA
}
Forecent 6 Total 6,610,000 F--
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- ~ * ~ ' ~ ' " -
1 t-UNIT 2 FUEL LOAD 11183 +
- Forecast 5 Total 3,761,000 l
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UNIT 1 FUEL LOAD 4184
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. I'982 1983 1984 1985 i
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MIDLAND UNITS 1 & 2
" CONSUMERS POWER COMPANY BULK OUANTITY STATUS
( As of 6-22-80)
I TOTAL QUANTITY INSTALLED TO DATE SulEDULED TO DATE 1 COMPLETE UNIT 1
2 TOTAL 1
2 TOTAL 1
2 TOTAL
' J_
2 TOTA I
- CIVIL I
Concre te CY 49,000 150,000 199,000 49,000 148,000 197,000 N/A N/A N/A 100 99 99 PIPING
,Large Pipe LF 79,500 197,500 277,000 73,100 178,800 251,900 75,100 184,700 259,800 92 91 91 ISmall Pipe LF 99,800 210.200 310,000 64,100 115,600 179,700 46,400 132,700 179,100 64 55 58 3,790 7,770 11,560 3,920 8,250 12,170 78 72 74 jLa. Ptoc liar.
EA 4,860 10,810 15,670 Sm. Pipe IIgr.
EA 5,370 11,130 16,500 930 91 0 1,840 890 1,090 1,980 17 8 11 i
ELE CTRICAL j
Cable Tray LF 27,300 57,700 85,000 26,800 48,900 75,700 25,200 48,800 74,000 98 85 89 i
Exposed j
Metal Condui t LF 135,000 434,000 569,000 80,200 212,500 292,700 71,400 213,400 284,800 59 49 51 l
Wi re/ Cable LF 3,270,000 6,330,000 9,600,000 N/A N/A 2,645,000 N/A N/A 2,660,000 N/A N/A 28
?,t f
, Te rmina tions EA N/A -
N/A
.375,000 N/A N/A 75,900 N/A N/A 76,000 N/A N/A 20 thit 1 includes Turbine 1, Containment I and Evaporator Bldg for identification of quantities.
~
Unit 2 include all other areas.
~
CONSUMERS POWER COMPANY Q re.,:r - S6 -
MIDLAND JOB 7220 h
E.P.C. TARGETS - ELECTRICAL BULKS TAFIGET FUEL LOAD TOTAL PLANT AssessMcNr ACTUALS THitu 8/25/79 MARCH 1979 IIII l
l l
OUANTITIEs:
i j
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g--
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CONSUMERS POWER COMPANY MIDLAND JOB 7220 g
E.P.C. TARGETS - PIPING BULKS TARGET FUEL LOAD TOTAL PLANT AssessueNT ACTUALS THRU 8/25/79 MARCH 1979 I
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MIDLAND UNITS 1 & 2 - JOB 7220 COM P"AM M@U FORECAST 6
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iTOTAL PLANT INSTALLATION INSTALLEP #54.900 i.
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6 800 13,500 5.700 2,700
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FORECAST 4.100 4.900 6900 5 000 1.500 1.700 ACTUAL 6.300 11,300 7,500 to,500 BN Aba ADO
.350 SIO,000 LF g yoo g
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CU46NT f M 60T M S N hpN ' ppug i MIDLAND UNITS 1 & 2 - JOB 7220
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FORECAST 6 JULY 13.1980 of -
4 LARGE PIPE HANGERS spa 69 #,5[0 TOTAL PLANT INSTALLATION g,op: ggggo AVG INSTALLATION RATES ENMO FORECAST 110 240 330 100 ACTUAL 330 470 7 50 150 150 16
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FORECAST 6 JULY 18,1980 SMALL PIPE HANGERS (O & HGR CRITICAL)
[OF fh Tf TOTAL PLANT INSTALLATION.
So AVG INSTALLATION RATES EMMo FORECAST
%b 490 6M 900 390 m
ACTUAL gg 2D 18
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TOTAL PLANT INSTALLATION 39 op: of23./go AVG INSTALLATION RATES LF/MD l
FORECAST 100 670 (oCo ACTUAL 3,300 3,300 2.300 500 980 f0
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TOTAL PLANT INSTALLATION INGTALLf.PAM2,70 A6 0F: /00 l
AVO INSTALLATION RATES LF/Mo
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MIDLAND UNITS 1 & 2 - JOB 7220
' b FORECAST 6 6UF# PAT PFOJGCT GCHEPUG J U L'( 28, 19 60 POWER &~ CONTROL WIRE &' CABLE TOTAL PLANT INSTALLATION IN69LL69:l (#14000 f
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RATES LF/Mo I
FORECAST 40000 5acoo 310,0M 1o1000 220.000 /34000 ACTUAL 75,000 180,000 l50.000 30,000 7,fo00,000 LF y-t)
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AGENDA ITEM
~# 9 STATUS OF PREOPERATIONAL PROGRAM S
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As we discussed with the Caseload Forecast Panel in September 1979, CPCo has changed the philosophy of startup on the Midland units.
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Instead of the traditional m'ethod of starting one unit and sometime later (usually one year) starting the second unit, CPCo will perform simultaneous startup of both units. As we said in September, the advantages of this type of startup are:
( I i 1) No security /HP restraints F 2) Punchlist correction time 3) Save cost of an interim security system I 4) Crafts more productive on second unit i 5) More order in the control room 1 6) Levels resources 7) Schedule flexibility The accompanying disadvantages as discussed with you are as follows: 1) More strain on operators. a) No Hot License on 2nd unit - all must cold license K b) Operators required earlier 2) Earlier unit #1 turnovers f 4
Pcgg 2 5 All Project schedules do reflect the turnover need dares established I (b) by CPCo. The turnover need dates are established after the systems l have been scoped to a 3 Alpha level and the startup schedule is established for when each 3 Alpha system is needed to support the a fuel load milestone. (824-3 Alpha systems) From this is determined the preop test need date and performance date. Each system test program is scheduled on a system fragnet. Each fragnet is manloaded for: -Test Engineers -I6C Technicians -Operators -Maintenance Electricians -Mechanical j - CT/HP l The computer program has the capability of consolidating all the fragnets based on the current milestone date and test logic and producing a manload chart for each of the above disciplines. The current level of manpower in the test group is as follows: 24 CPCo Engineers 20 Contract Engineers 10 (18 by 1/1/81) I4C Technicians 4 (12 by 6/1/81) ECO Numm
Pago 3 For a fuel load of July 1983, the bulk system turnovers begin in July 1981. The latest list of turnover need dates supplied to Bechtel was Revision 9. At the present time we are reviewing the test schedule for the following reasons: ) Flush Program Details Turbine Lube Oil Flush -Evaporator Building Early Testing Earlier T/0 of Support Systems We basically had directed Bechtel after our June 25, 1980 meeting to . move all turnovers ahead three months. We have completed our initial reviews on the advancement and have issued the T/0 requirements to Bechtel. 1 As of this time CPCo has accepted 107 of 824 3 Alpha systems (12ht).. Startuo Status Electrical @)/(2) Primary Mechanical h l Secondary Mechanical h y l -..,-.---.n.. ..,n
I Page 4 The following additional preparations have been made for the test program: -Layup @@@ -Process Steam Testing @ -Flush Program @ -Vibration Program h -ILRT/ SIT @ -Piping Test Program @ Preops performed after fuel load h The status of procedures is as follows: 1. Test Procedure Index @ 2. Preop Information b Procedure Preparation Status @ i 3. L 3-i i. i I t I 1 DBMiller l-7-25-80 / (
I ~ MIDLAND PROJECT Piteorcan /0NHL Tcsr Sea.vsnce G) ?. ? UNIT * / UkIT
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?. Mros.nno Tesr SCHEDULE Rcrist/ TIE 3 NRC ScttEDULE NRC SCHEDULE TEST n=rivirlEs t l TEsr nariviries i 1 + 1 1 i I l . O J/3E0 /Of-Q- -- - -- - INITIR L. i ' l " #bs'N - - - - - - -Quo l.! h~010I @ ' Ft g,Q, s i PnnsE INIT!nL 1 2(000 /Co 't ~~ ~~~~~~~ i FLU 3M N3 / RCS g g gy FLUSH g NSSS PHRSE g 8, Al000 ll9 RCS COLD g g HYORO TEST g l RCs / OTsc I t - - - - - - ~ 01Sx - I l v // 000 /0 5' @ l I@ 100012*% Mcs COLo i s MYDRQ TEST // 0 00// 9 &I I RCs / Orsa t t Q lq - a t!YDRo i l-nor ~~~~~~~ ~goco,yz y e t FUNCTIONRL' I !& %/000 lag TEST I i E CONTRINMENT NOT l FUNCTIONRL ILRT g'g g TES TING. // 000 / 3.:. G 'g y,,, j, y --@------- 8 - - - - ~ - 0g x fV // 000/.:f sir ILRT g g Q CONTAINMEN T / / ?) 00/ Aqf. Cc) g is)1/000/33 iLRT Tie t ILRT / SIT l HOT ~ g (g);,t oCo /33 ~~ ~ ~ ~ ~ ~ ~ ~ ~ FUNCT!DNifL NOT l Q COMPLET TE $lLICDC /3 C TEST
- FUNCTIONBL l BAGELINE
- TESTING, t
l POST HFT INSPECTION ~~ - "//00C'/3D (2C, \\ 1 B n s E LitJ C @)L}Cf CCMPLETE / / 000l1 >- t$r?D1 gy)z/ cQ*C L3 & s /37 RPPLICfl?!T BRSELING E3FRs ~ t L EsFris l SUSMITS TEST IN3PECTION . PQs T ttFT g py J,ote ' t J t RESULTS Brio BRSE LINE l @ zto e j y-2 EVALURTIO N 7g,o nPrucnnr // ##0'#S $G)' C ""E' ' " " I " ~ ~ ~ ~ ~ ~ ~ ' ' ~~ susMITs TEST I WL/000/ 9L Q E RESULTS ANO 2" VAL UD TION Nort: Q Touu nnues to ~ ~ ~ ~ ~ ~ ~ 150, y a g n yqz g_ I y g gygg (ggg t 1 srzus. Resown mcauss2-t // 000/YA (5.) CON:v.vecs P3WCR Co. bilDLllHD Pet 0 ; REC.T 2 M. sTDHN.51*ON q-ff = 71 a .3
aun.w vr.n ua n.a CONSUMERS PokT.R MIDLAND P7.OJECT SC1!EDULE e PACE 3 REVISION 9 13 Mar 80 PARIlA L,,5,{B S Y S TE j,IL3}g}~33,DAT E S DESICNATOR UNIT 1 UNIT 2 UNIT 0 TITLE-SUBSYSTEM i ATE 13Jan84 LP Steam to Dow ATF 13Jan84 Process Evaporator Blowdown to Dow ATG 30Dec83 Condensate Return from Dow & Demineralized Wat' from Dow ATH 23Feb84 Iron Removal (Evaporato Feedwater)' ATJ 27Feb84 Condensate Chemical Addition ATK 13Jan84 Condenser Supply & Vacuum Deaerators ATL 5Jan84 Feedwater Supply (HP&LP ADi 27FebS4 Iron Removal (Condensat Return to Condenser) ATN 21Jun83 Iron Removal Sump BBA-1 IMar82 30Dec81' Refue1f.ng Canal, Head, Vessel, Internals & Plenum i BBA-2 15Nov82 15Sep82 Reactor Coolant Loops, Instrumentation Piping', Etc. ~ BBB 15Nov82 15Sep82 Pressurizer & Auxiliarie BBC 15Apr82 15Feb82 Reactor Coolant Pumps and Auxiliaries BBD 15Nov82 15Sep82 Steam Generators BCA 6May82 10 Mar 82 Decay Heat Removal BGA 27 Mays 2 25 Mar 82 Letdown l BCB 3Jun82 1Apr82 Letdown Purification BCC 18May82 16 Mar 82 -. Makeup BCD 3Jun82 1Apr82 Reactor Coolant Pump Seal Injection
svna v.v.no rv sn.uum w sas m. s-um- \\ h PACE 4 REVISION 9 13 MAR 80 MTIAL SU35YI,TjEgt.mNOVER DATE,S, ~ DESICNATOR UNIT 1 UNIT 2 UNIT O TI.TLE-SUBSYSTEM I i BGE 27May82 8Apr82 Higli Pressure Safety j Injection BGF 24Sep82 IJu182 Boronometer BCG 12May82 10 Mar 82 Boric Acid Addition BGH 18May82 16 Mar 82 Hydrazine & Lithiu= Hydroxice Addition BCJ 24SepS2 IJu182 Failed Fuel Monitor BHA 22Ju182 12May82 Core Flooding BKA 2Dec82 22Sep82 Reactor Building Spray Supply BK3 20Dec82 80ct82 Hydrazine Addition RED 13Dec82 130 cts 2 Reactor Building Emergency Sump and Instrumentation ~ BLA 26Feb82 26Feb82 Primary Water Storage & Transfer BLB 18Jan82 Utility Water Storage & Transfer -BMA 10Nov82 95ep82 Steam Generator Recire. BNA 29Apr82 9 Mar 82 Borated Water Storage BSA N/A - N/A Reactor Cavity Flooding BTA 14 Mar 83 31 Mar 83 Reactor Building Penetra Pressurized Air BTB 9 Mar 83 30 Mar 83 Reactor Building Penetration Pressurized ~ Water BTC 25Feb83 16 Mar 83 Linerplate Leakchase Pressurized Air .--_.-.,.,--n.
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,~ h-/ j / ~~ f ~* y ...b *, l (\\\\,f) /.C.T:Of .A p..-.3 -- U,j w,u.pseg g - ~ Medfand Project P.o. Som 1963. Midland, Mishison 44640.(517) 631-oS51 ~ July 25, 1980 Mr. J. A. Rutgers Bechtel Power Corporation P.O. Box 1000 Ann Arbor, MI 48640 MIDLAND PROJECT CWO 7020 SYSTEM TURNOVER DATES File: 0656.3 UFl: 53*50*05 Serial: CSM-0303 In order to support the recently announced revised-project milestones, system turnovers will need to be advanced. Effort's are currently underway to incor-porate new thinking into the Test Program with completion of this scheduling effort expected by the end of the year. Rather than issue a revision tio the turnover list now (reflecting the 3-month advance of' fuel loads) and another revision at the end of the' year, we intend to make one revision' when current planning is completed. For the interim period,' targets for' system completion 'should be three months earlier than Revision 9 except' for the attached 3 Alpha list (Attachment A). Also, attached (Att.achment B) is a description of syste=s-and/or activities for which early turnovers may be required. Additional [ details of Attachment B will be provided later." t l la order to minimize impact on your planning, every effort will be made to hold ) system turnovers -where they were in Revision 9 relative to fuel load.
- However,
[ some adjustments may be necessary as a result of the new thinking and comments a l received from Joe Weinman of Bechtel who is currently reviewing. our mainlines. Please direct any comments or questions on the ab'ove or the attached lists to Dennis Johnson. f ) 4 ( D. B. Miller - f, [ ' Site Manager I' I DBM/DDJ/pp j Attachment CC: W. G. Jones J. L. Corley ' R. B. DeWitt .L. E. Davis' B. W. Marguglio D. D. Johnson T. C. Cooke A. R. Mollenkopf R. E. McCue W. R. Bird G. S. Keeley G. B. Slade 4 g ,g g+ e w w w y - e.--y- -y=-i- - - + - ae eww w-ce ----- - - - -
I ATTACHMENT A (RGf. Ltr. No. CSM-0303) P283 1 Of 2 ~ 4-2 DESIGNATOR REVISION 9 PROPOSED 1 RLA 6 Jan 82 1 Oct 81 2 Rih 6 Jan 82 1 Oct 81 l 1 RLB 8 Dec 82 25 Aug 81 2 RLB 24 Nov 81 12 Jun 81 'l RLC 8 Dec 82 1 Sep 81 l 2 RLC 8 Oct 82 1 Sep 81 ? 0 RLD 11 Mar 82 1 Nov 81 0 RLE 18 ug 82 1 Dec 81 O RLF 23 Sep 82 1 Dec 81 1/2 RLH 10 Sep 82 1 Jan 82 0 RLJ 6 Jan 82 1 Sep 81 l 0 RLK 9 Jun 82 1 Mar 82 5 1 SAA 13 Dec 82 1 Feb 82 4 2 SAA 13 Oct 82 1 Dec 81 -I t 1 SAB 13 Dec 82 1 Feb 82 f 2 SAB 13 Oct 82 1 Dec 81 1 SFA 23 Nov 82 1 Sep 82 2 STA 8 Sep 82 1 Jun 82 s. i 1 SFB 22 Nov 82 1 Sep 82 2 SFB B Sep 82 1 Jun 82 0 SGA 3 Jun 83 1 Jan 83 2 SPA 21 Jun 83 1 May 82 0 SOA New Date 15 Nov 82 0 MCB 27 Oct 81 1 Apr 81 1 NGB 16 Mar 82 1 May 81 2 NGB 16 Nov 81 1 May 81 1 NGC m 9 Nov 81 1 Jun 81 2 SGG 9 Nov 81 1 Jun 81 1 NGD 16 Nov 81 1 Jul 81 2 NGD 9 Nov 81 1 Jul 81 1 NRI 13 Nov 81 Sep 81 2 NHI 18 Nov 81 Sep 81 1 NRJ 2 Dec 81 Sep 81 2 NH2 18 Nov 81 Sep 81 O e m.- p ---,.,,7 .-- ~ .#p y -,._m_., y -w wm,--
~* r:ga 1 or 2 s DE IGNATOR REVISICH 9 pgopoggy 1 NHK 25 Mar 82 Sept 81 2 NHK 3 Feb 82 l Sept 81 1 NHM l 25 Mar 82 Sept 81 2 NHM 8 Mar 82 Sept 81 1 NHQ 25 Mar 82 Sept. al 2 HNQ 11 Mar 82 Sept 81 1 NRR 15 Mar 82 Sept 51 2 NHR '24 Dec 81 Sept 81 1 NHS 28 May 82 Sept 81 2 NHS 21 Apr 82 Sept 81 0 NIH S Mar 82 Sept 81 0 NII 14 Dec B1 Sept 81 0 NIJ 25 Nov B1 Sept 81 0 NIX 25 Feb 82 Sept 81 Cathodic Protection G Ground Grid Aug 80 l b 8 I 9 y a e i F I O s M *g W4
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+ Y~ a ATTACHMENT B (Rsf. Ltr No. CSM-0303) Flushing - Turbine Lube Oil Instrument and Service Air Evaporator Building Chemistry Lab Process Steam Nitrogen System Evaporator Building Early Testing i e 5 i r e o 4 e e e I e + e b l f e 7 l i l t e e e i e 1 I ( l 4 k I
Accepted: 107 Tatel Projected = 824 fi r SYSTEMS TURNED OVER TO CONSUMERS
- Designates Turned Over Since September.1979
- 0-ANA Makeup Demineralizer
- 0-ANC Makeup Demineralizer Chem. Storage & Transfer 0-DCA Service Water Traveling Screens & Screen Wash 0-DEA Cooling Pond Makeup 0-DEC Cooling Pond / Emergency Pond 0-DEE Cooling Pond Blowdown Trash Racks & Screens 0-EAA Service Water Supply
- 0-CBB Office & Service Building Chilled Water
- 0-CDB Miscellaneous Buildings HVAC 1-GEC.
Battery Room HVAC 2-GEC Battery Room HVAC
- 0-KCA Firewster Supply & Distribution
- 0-KCD Hose Station Protection
- 0-KCD Hose Station Protection
- 0-KCD Hose Station Protection
- 0-KDA Domestic Water Storage & Transfer
- 1-KDC Domestic Water Distribution
- 2-KDC Domestic Water Distribution
- 0-KDC Domestic Water Distribution
- 0-LCA Acid & Caustic Waste 0-MCA Startup Transformer X03A and Auxiliaries 1-NBA 4.16 kV Distribution Bus A03 & Ausiliaries 2-NBA 4.16 kV Distribution Bus A03 & Auxiliaries 0-NBC 4.16 kV Distribution Bus A07, A08 & Auxiliaries
- 1-NGA 480V Load Center Bil
- 2-NGA 480V Load Center B11
- 2-NGC 480V Load Center B13 1-NGE 480V Load Center BIS 2-NGE 480V Load Center B15 0-NGH 480V Load Center B21 0-NGJ 480V Load Center B22 1-NHA Auxiliary Building MCC B25 2-NHA Auxiliary Building MCC B25 1-NHC Turbine Building MCC B31 2-NHC Turbine Building MCC B31 1-NHH Turbine Building MCC B32 2-NHH Turbine Building MCC B32
- 1-NHN Turbine Building MCC B38
- 1-NHN Turbine Building MCC E38 1-NHO Service Water Building MCC B39 2-NHO Service Water Building MCC B39 2-NHP Turbine Building MCC B51 0 0-NIA Makeup Building MCC B40 0 0-NIB Evaporator Building MCC B41
- 0-NIC Evaporator Building MCC B42
- 0-NIL Turbine Building MCC B61
- 0-NIM Office Services Building MCC B62
- 0-NIQ Evaporator Building MCC 359
- 0-NIR Evaporator Building MCC B60
- 2-NJA 250Vdc MCC D30 1-NKA
.125Vdc Control Power D31
$S 2-NKA 125Vdd Control Power D31 1-NKB 125Vdc Control Power D32 2-NKB 125Vdc Control Power D32- 'l-NKC 125Vdc Control Power D33 2-NKC-125Vdc Control Power D33 1-NKD 125Vdc Control Power D34 2-NKD 125Vdc Control Power D34 1-NKE 125Vdc Control Power D43 2-NKE 125Vdc Control Power D43 1-NKF 125Vdc Control Power D44 2-NKF 125Vdc Control Power D44 0-NKG 125Vdc Control Power D47 0-NKI 125Vdc Control Power D46 0-NKJ 125Vdc Control Power D51 1-NNA 120Vac Control & Instrument Power Panels Y16 & Yl8 2-NNA 120Vac Control & Instrument Power Panels Y16 & Yl8 1-NNB 120Vac Control & Instrument Power Panels Y17 & Y19
- 0-NNL 120Vac Control & Instrument Power Panels Y75 0-NNM 120Vac Control & Instrument Power Panels Y82 & Y83
- 1-NRG-Circulating Water Pumphouse BP21 0 2-NRG Circulating Water Pumphouse BP21 0 0-NSE Circulating Water Pumphouse BP22 0 0-NSF Service Water Pump Structure BP23
- 0-NSG Service. Water Pump Structure BP28
- 0-NSI Process Evaporator Building BP33
- 0-NSJ Process Evaporator Building BP34
- 0-NSK Cooling Pond Makeup Pump Structure BP35
- -0-NSL Cooling Pond Makeup Pump Structure BP36 0-NSM Office & Service Building OBF01
- 0-NSN Office & Service Building OBP02 OBU Service Building Turnover (Non-Testable) 1-PBA Distribution Bus A05 & Auxiliaries 2-PBA Distribution Bus A05 & Ausiliaries
- 1-PGA Load Center B17
~
- 2-PGA Load Center B17
- l-PHA Auxiliary Building MCC B23
- 2-PHA Auxiliary Building MCC B23 1-PHE Auxiliary Building MCC B55
- 2-PHE Auxiliary Building MCC BS5 1-PKC 125Vdc Control Power Dll 2-PKC 125Vdc Control Power D11 l
l-PKD 125Vdc Control Power D21 j 2-PKD 125Vdc Control Power D21
- l-PRA Auxiliary Building PB03 l
- 2-PRA Auxiliary Building BP03 l
- 1-PRB Auxiliary Building BPO4
- 2-PRB Auxiliary Building BPO4 0-QBA Essential AC Lighting l-RJA Plant Computer I'
2-RJA Plant Computer i t
g l ELECTRICAL ENERGIZATION STATUS 1 The following portions of the electrical distribution system are turned over and energized: 1. "High-lighted" equipment shown on attached E-1 identifying: Power Transformers, 4 Kv Switchgear, 480V Load Centers, and 460V MCC's. 2. Non-Q batteries and chargers and 70% of DC Distribution Panels. 3. 25% of 480V Distribution Panels 4. Early checkout is approximately 30% complete. I i t 9 l
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e PRIMARY MECHANICAL SERVICE WATER SYSTEM: Early turnover (temporary) of all sluice gates (2 outer and 4 inner), both traveling screens and associated screenwash, two service water pumps (OP-75A & C), and a flow path-from the pumps through the four component cooling heat exchangers and back to the cooling pond was accomplished on 1/18/80. The purpose was to perform checkout and preoperational testing of the conponents within the turnover unit to accomplish specific objectives. They were: -- Determine any component / system performance problems early and take necessary corrective action. -- Verify procedural methods for determination of adequacy of service water building intake structure design with respect to pump suction. NOTE: Multipump operation was not feasible during this early test phase. -- Test-implementation training for CPCo personnel -- Verify adequacy of Project Testing administrative procedures and interfaces With the exception of " lessons learned from service water" and some hardware problem corrections, the early test phase is, for all practical purposes, complete. The two open items are well underway. l \\ Piping portions (only) of the system have been turned back to Bechtel for DCAR implementation i ~~ --~ - y_w-, v. -m-< , ~ .--r
SECONDARY MECHAMICAL Systems turned over this year include: Demineralized Water Domes tic' Water - ' Fire Protection . Administration Building'HVAC ' Temporary Air Systems for Admin Bldg
- All these systems have been tested to the point of preop.
Preops have not been performed due to temporary connections and punchlist items. Vibration & initial pump run procedures have been done on each of these systems Several sump pumps througho'ut the site have been tested and turne'd back i j to Bechtel for operation. l 4 e s 4 8 ew + m m m-g y e r
LAYUP ABSTRACT FOR NRC VISIT .Present plcns for long term environmental control of the Process Steam-Evaporator Building, Reactor Coolant System components, Auxiliary Building miscellaneous equipment are to have the layup plan implemented by 1/1/81. The remainder of the secondary plant will follow shortly for equipment that will not be placed into operation. For Reactor ~ Coolant System components, whose testing will be critical . path to Fuel Load, the layup plan will be terminated approximately 11/81. This is required due to refueiing canal related work starting at this tim < to support 6/82 turnover of the RCS for Unit 2. PSE Building and secondary plant equipn.ent will be removed from layup to support turnover and flushing of the individual systems for Unit 2. At present, a program is underway where piping systems are being " walked-down" on a' periodic basis, and equipment maintenance programs are being reviewed / updated. These efforts are aimed at maintaining the permanent plant equipment in a controlled environment with regular periodic maintenance until turnover to CPCo for testing. These efforts are an. integral part of the overall plant LTEC Program. l l I l I - ~ ~.
W I&C SYSTEM LAYUP PLANS OBJECTIVE: To maintain the equipment in the field in a suitabl9 environment to prevent further equipment degradation. OUTLINE OF PROGRESS: STEP 1: Asc?rt.1r. the present condition of the equipment. Visually inspect the exterior and interior of the equipment to check for damage and cleanliness. Evaluact the possibility of removing equipment to a warehouse area for improved storage. Recommend actions for equipment restoration such as: implement the preliminary turnover program. Remove, rebuild and test the equipm?nt. Review past Bechtel storage I requirements for information. Recommend changes as required g STEP 2: Determine specific layup requirements for the equipment i based on vendor requirements. STEP 3: Develop a cleaning schedule for the cabinets. Clean each cabinet and place in proper layup condition. Equipment which is going to be removed and cleaned and store. in the warehouse should be removed at this time. Remove equipment. STEP 4: Develop an inspection schedule. The purpose is to periodica: check the outer covering of the panel for integrity. f. L
/ L b LLT M i t. A L LMIUr rnvuMMO j/ I / Tho Elcctrical Layup Program shall monitor all the following insta11ec j equipment regardless of who has equipment custody: r 1. 4.16 and 6.9 KV Switchgear 2. 480V Load Centers 3. 460V Motor Control Centers 4. Distribution Panels (480V, 120V and DC) 5. Batteries, Chargers and Inverters 6. Transformers (Main, Startup, and Station Power) NOTE: The turbine-generators for both units, including the excitatior cabinets, are addressed in the Mechanical Layup Program. The Program provides for pcetodic inspection of the above listed equipment. Unsatisfactory conditions will be noted on inspection checkoff sheets and will be corrected by Project Testing or by referral to BPCo, depending upon who has equipment custody or who has responsibility for the unsatisfactory condition. Follow-up inspectior will be performed to ensure timely correction of those items referred to BPCo. The F-10/20 forms used by Bechtel will be reviewed, if necessary, to provide supplemental information on the BPCo inspection and maintenance program. Motors and other loads fed from electrical equipment listed above are not included in the Electrical Layup Program. These devices are scope in mechanical systems and should be inspected by the responsible mechanical test engineer when he inspects the associated mechanical equipment. Electrical test engineers will assist as requested to determine thac lectrical machinery is receiving proper care. General inspection items are as follows: 1. Verify that local conditions such as scaffolding, welding, machining, or other area work is not harmful (or potentially harmful) to equipment. 2. Verify that equipment cleanliness is adequate. 3. Verify that equipment is not being exposed to humidity or moisture, which could result in equipment damage. Specific inspection items are as follows: 1. Switchaear - Verify that space heaters are functioning properly l 'To be performed by randomly sampling individual compartment heaters. 2. 480V Load Centers - Verify that spe.ee heaters are functioning properly. Verify temporary filters are intact and clean and I those fans, which can be tested, operate properly. 3. 460V Motor Control Centers - Verify that space heaters are functioning properly. This can be accomplished by feeling heat l L ,on bottom panels of each vertical section. l .4. Distribution Panels - No specific requireme'M' (Continued on Page ) i i h ' ~ ~ ~. :-._ : ~"
&W / / ELECTRICAL LAYUP PROGRAM Page ' 5. Batteries, Charcers, Inverters - For batteries and chargers which are turned over, routine maintenance is being provided by the Consumers Operations Department. No specific requiremes for equipment not turned over. 6. Transformers - Nitrogen cylinder pressure and transformer e blanket pressure shall be checked once a week, in order to document continued positive shall be taken twice a year. pressure. Combustible gas sample Pumps and fans shall be run for 30 minutes each month, except when temperature is below 5 F. 7. Multi-System Electrical Control Cabinets (only those not clear 2 associated with particular startup systems, such as the contro2 room cabinets. Cabinets associated with particular mechanical or I&C systems should be monitored as part of those systems) These panels contain a mix of BPCo and CPCo circuitry. Watch for BPCo activities which might impact CPCo circuitry.. Spot check jurisdictional tag condition and energized lights or meters to establish that all is in order. 4. .~ 4 O O 9 e 4 9 e 9 4 4 e e 9 O g e d. o I 9
\\L4- ~ PROCESS STEAM EVAPORATOR BUILDING TESTING PRIOR TO HFT - ABSTRACT FOR l, NRC VISIT l The Process Steam (AT) System wil.1 be completely tested using the i j permanent auxiliary boilers and three (3) temporary high pressure boilers that will be rented. This tie-in points will be orientated to utilize existing permanent control valves so that " fine-tuning" will be possible.i Rated flow testing will begin late Fall 1981 and last for approximately 7 months duration. The early testing will define " hest-up" related expansion problems for major piping runs and will define any major problems in the Evaporator Building. The steam will be blown to atmosphere via a silencer on the Tertiary System. The secondary side drains will be through permanent equipment to the Main Condenser. Many problems not normally defined until after HFT will be known prior to Unit 2 Fuel Load. e 4 e b 4 e t + 6-
MIDLAND FLUSH PROGRAM ABSTRACT The Midland Flush Program is defined in Test Instruction TI-25. The - Test Instruction details program responsibilities, guidelines in flush methods and flush performance, and instructions on preparing flush packages. TI-25 has been approved and is in use by-Test Engineers preparing flush packages. Flush packages will be prepared and approved prior to system turnover. A flushing logic has been developed and is in the final approval stage. Upon approval (8/15/80 expected), this will be used to develop a flushing schedule and manloading and resource-loading requirements. ~ The flushing schedule will be developed in conjunction with Revision 10 of the Midland Test Schedule. e O 6 0 e 4 e e e w N--,, .c-a ,.- -, - -, - --- - -,-- - - - ~ ~ n, n-,
I ? l ROTATING EQUIPMENT VIBRATION PROGRAM I A comprehensive program is currently being developed. Personnel I assignments for development includes a rotating equipment expert and an instrumentation and data acquisition engineer. The objective is I i l to completely define the program during 1980 with all details, includir test engineer / technician training c mplete by 4th quarter 1981. Technical and administrative procedures have been developed and implemented commensurate with the level of rotating equipment turned over from Construction for checkout and testing purposes. Data acquisition equipment purchased, calibrated, and in use. State-of-the-art spectrum analyzers are currently being considered for use in detection and diagnosis of problems in infancy stages; thus, unplanned maintenance and forced outages during testing and later operation are minimized. e
i /4> CONTAINMENT TESTING Local Leak Rate Test equipment acquisition was completed 7/1/80. Personnel training due to start this year. Integrated Leak Rate Test equpment (data acquisition system) completion is in the final stages. Equipment delivery is due 10/15/80. Personnel training is to start 8/11/80. . Sensor (s) hardware, locations, and software equipment plans are well underway - some aspects are. final . Containment
- pressurization /depressurization system equipment is in design stage - completion is due 1/15/81.
Decision to build or rent will be made at that time.
- Air conditioning portion e.g. dryers, filters, etc, and containment blowdown portion of the pressurization system.
G 9 9 emme- --c
i 3hb Il PIPING AND SUPPORT TESTING (Dynamic / Steady State Vibration, Thermal Growth, Snubber / Hanger / Restrain and Hot Shimming Aspects) I j . A comprehensive program is currently being developed. Personnel assignments for development include a mechanical engineer with testing and heavy design background and an instrumentation / data acquisition engineer. Piping designer input is currently underway. The objective is to completely define the program during 1980 with all details including test engineer / technician training complete by the end of 198: Procurement of the sophisticated state-of-the-art data acquisition / recording system is active from a determination of specification requirements aspect. A technical and commercial review of equipment p,st :\\ offered by a " sister utility" used by them during their test program was completed. CPCo Project Testing rejected the offer and will be purchasing new state-of-the-art equipment in 1981. Interface requirements through the reactor containment wall, for sensor and data acquisition system is currently underway. Design and construction of interface requirements is proceeding accordingly. l I l 1 ^ i l t t
IS PREOP TESTS PLANNED OR IN PROGRESS FOR UNIT 1 AFTER FUEL LOAD OF UNIT 2 Biological Shield Survey Test, CHP 8215.1 ISEA Incore Neutron Det Test 1TP-NIS.01 ISBA RPS Preop & Time Response 1TP-RPS.01 ISPC S/R Detector & Prop 40 Preop ISPC Complete ISPC Detector & Prop Preop ISBA SR/IR Initial Settings 1TP-NIS.06 1 SEA Incore Monitoring Sys Test 1TP-NIS.02 1GSB Hydrogen Vent Supply /Exh Preop ITP-RGC.02 Biological Shield Survey Test, CHP 8215.1, is an on-going test through the Power Escalation Sequence Testing. Testing on the Unit 1 systems listed is dependent on equipment availabilit s If the Unit 1 equipment is available, it can be tested prior to Unit 2 Fuel Load. 4 4
REVISION NO 30 DATE 07-25-80 1 PAGE 1 t MIDLAND PRCJECT TEST PROCEDURE INDEX k i TARGET TWG REVIEW TARGET SCHEDULE PROCEDURE RESP START APPROVAL STATUS IMPLEMENT NUMBER & REV DISC DATE DATE DRAFT DATE TITLE OTP-ACW.01.0 S 17JUL81 160CT81 2-C 14JAN32 Acid & Caustic Wastc Pre 00p Test OIP-AFO.01.0 S 12MAY82 13AUG82 2-B 10NOV82 Aux Boiler Fuel Strg & Trans Pre-Op Test IIP-AFW.02.0 S 06JUL8? 060CT82 0 04JAN83 Aux Feed Hot Functional Test 2TP-AFW.02.0 S 23APR82 23JUL82 0 220CT82 Aux Feed Hot Functional Test OTP-AHV.01.0 S 16NOV82 15FEB83 2-B 13MAY83 Fuel Handling Area HVAC Pre-Op OTP-AHV.02.0 S 06JAN82 08APR83 2-B 07JUL83 Aux Bldg EVAC Prc-Op OTP-AEV.03.0 S 19 MARS 2 18JUN82 2-C 17SEP82 Control Roca HVAC Pre-Op OTP-AHV.04.0 S 06JAN32 08APR83 2-3 07JUL83 Access Control & Coaputer Area EVAC Pre-Op 1TP-ANN.01.0 I 05JUN81 07SEP81 2-B 04DEC81 Control Rooo Annunciator Pre-Op. Test 2TP-ANN.01.0 ~ I 170CT80 15JAN81 6 13APR81 Control Rooo Annunciator Pre-Op Test OTP-ANN.02.0 I 07APR82 07JUL82 0 050CT82 Radwaste/Evap/HVAC Annunciator Pre-Op Test OIP-AIB.01.0 S 30JUN82 30SEP82 0 29DEC82 AuxBdilersPre-Op Test OTP-AIB.02.0 S 29JUN82 29SEP82 2-B 21DEC82 Aux Boilers Initial Operation and Boilout ITP-AIB.01.0 S 18AUG82 16NOV82 0 18FEB83 Unit 1 Aux Boiler Steam Distribution
t ./f5 j REVISION No 30 DATE 07-25-80 PAGE 2 MIDLAND PROJECT TEST PROCEDURE INDEX - I, I TARGET M ) i REVIEW TARGET SCHEDULE i PROCEDURE RESP START APPROVAL STATUS IMPLEMENT l NUMBER & REV DISC DATE DATE DRAFT DATE TITLE j ITP-AIT.01.0 S' 14HAR81 11JUN81 2-C 095EP81 Main Feed Pump Turb j No Lead Test & Preo] 2TP-AXI.01.0 5 17FEB81 15MAY81 2-C 14AUG81 Main Feed Puop Turb No Lead Test & Preo; 1TP-AXI.02.0 S 25JUN82 27SEP82 2-C 24DEC82 Aux Feed Turbine No Ioad Test 2TP-AIT.02.0 S 15APR82 15JUL82 2-C 130CT82 Aux Feed Turbine No Load Test ITP-BRS.02.0 M Boron Recovery System Pre-Op Test t OTP-BRS.02.0 P 15DEC81 16MAH82 1-C 14JUN82 Boron Recovery System Pre-Op Test OTP-BRS.03.0 P 22NOV82 22FEB83 1-C 20MAY83 Hot Functional Boror Control Test ITP-BWS.01.0 P 30NOV81 01 MAR 82 1-C 27MAY82 Borated Water Storage Pre-Op 2TP-BWS.01.0 P 215EP81 21DEC81 1-C 19 MAR 82 Borated Water Storage Pre-Op-1 ITP-CAR.01.0 5 09AUG82 09NOV82 07FEB83 Condenser Evacua tion Sys Pre-Op Test 2IP-CAR.01.0 5 25JUN82 275EP82 24DEC82 Condenser Evacuation l Sys Pre-Op Test 1TP-CCW.01.0 P 30NOV81 28FEB82 1-B 27MAY82 Component Cooling Water Flow Balance 2TP-CCW.01.0 P 12N0Y81 12FEB82 1-B 10MAY82 Component Cooling Water Flev Balance ,1TP-CCW.03.0 P 25FEB83 26MAY83 1-B 24AUG83 CCW Final Hot Functional Balance 2TP-CCW.03.0 P 22NOV82 22FEB83 1-B 20MAY83 CCW Final Hot Functional Balance
e Y PREOPS & SPECIFICS TOTAL A. Total number of procedures required for Fuel Load..... 341 B. Number of draft procedures not started................ 68 C. Number of draft procedures being written.............. 17 D. Number of procedures approved......................... 27 E. Number of procedures in review........................ 229 4 F. Total number of preop tests required for Fuel Load.... 341 i G. Number of preop tests completed....................... 0 H. Number of preor tests currently in progress........... 0 I s m M 9 e e h + emme. ..y
m ~ I MIDLAND PROJECT TEST PROCEDURE INDEX STATUS ) INTERNAL TWG ~ NUMBER REVIEW REVIEWS TOTAL _ DRAFTED COMPLETED COMPLETED APPROVED P'R E O P' S . MECH (P) 121 ~101*(84%) 43 (36%) 5 (5%). 1 (1%) "' ~
- ' MECH (S) lb9 74- (68%)
54 (50%) 36 (3i%) ? 8 (8%)' ~ ISC 53 39 (74') . 25 (48'.')
- 4'(8%)
4 (8%) ~ ELEC*. 21 19.(91%) 10 -(48%) 10 (48%) 6'(29%) 30 Y' .;. ~. SPECI*FICS t' s. HECH (P) .r. i rinno 3(4n) g '., '2*(29%) . MECH (S) is-4 (27%) '$(20%) M/A 2 (l'6%)*
- IsC 14 14 (100%)
10 (7'2%) N/A 2 4 (29%) ELEC 0 0 O N/A 0' 3 (o ~. "' GENERICS [ t* ~ ~ MECH 10 7 (70%) 5 (50%) N/A' 3'(30%) J IEC 5. 5 (100%) 5 (100%) N/A .S (100%) i 21 ~,
- 21 (100%)
20 (96%) N/A 19 (91%). ELEC
- Sb.
1 , TOTAL PREOPS & SPECIFICS...'.'...'..... 340 - ~ 5* ,, m TOTAL DRAFTED....................... 256 (76%)
- TOTAL APPROVED.............~..,......
2.7 ( 8%) ~ .To7 c b Ee d..P(qj=.s'77 9 e. e ~ men-m.m . -. + w .= _y-y - r
EXAMPLES OF SCOPE ADDITIONS l NECESSARY'TO RESOLVE PRE-TMI OPEN ITEMS l UPGRADE FUEL HANDLING CRANE i l UPGRADE CCW TO RCP SEALS 4 ESF PUMP ROOM FILTRATION SYSTEM j
- FISE PROTECTION l
- AUTOMATE AND INTERLOCK CORE FLOOD VALVES l
l
- UPGRADE DHR LETDOWN VALVES
- OVERPRESSURE PROTECTION 1
i e UPGRADE DUMP-TO-SUMP FLOW INDICATION l NUMEROUS ANALYSES AND TESTS TJS 7/25/80 I i
i r ~ EXAMPLES OF POST-TMI CP SCOPE ADDITIONS l i
- UPGRADE PRESSURIZER HEATERS i
- SAFETY GRADE COLD SHUTDOWN CAPABILITY l
- IMPROVE AUXILIARY FEEDWATER SYSTEM & CONTROLS l
- REPLACE PLANT COMPUTER
- UPGRADE PRESSURIZER RELIEF TRAIN AND ADD SECOND BLOCK VALVE TRAINING SIMULATOR i
- VARIOUS ANALYSES TJS 7/25/80 l
l
EXAMPLES OF POST-TMI NRC DIRECTED l SCOPE ADDITIONS I (NUREG 0578, 0660, 0667, 0694) i i
- If,1 PROVED POST-ACCIDENT MONITORING INSTRUMENTATION
- IMPROVED POST-ACdlDENT SAMPLING
- IMPROVED RADIATION MONITORING j
- REVIEW SHIELDING AND RADWASTE SYSTEMS l
- EMERGENCY SUPPORT CENTERS l
e RCS VENTS j
- RCP TRIP e ANTICIPATORY TRIPS
- CONTROL ROOM DESIGN REVIEW j
- NNI/ICS MODIFICATIONS
)
- NUMEROUS ANALYSES, TESTS, AND TRAINING REQUIREMENTS l
Tas nasino 1 l l
SWJ' jay OF DATA FUPlilSHED CASELOAD FORICAST PANEL SEPT. 1979 & JULY 1980 G e
TO-C0 ELECTRICAL WORK AS OF JULY 27, 1980 OUANTITIES
- Wire & Cable (PWR & Control)
-Total Plant 6,955,000 LF -Power Block Syste=s 6,100,000 LF (Excludes Plant Security, Evaporator and Misc Yard Systems)
- Teminations
-Total Plant 297,300 EA M' HOURS
- MIS for Bulk Electrical Installations 2,057,235 MH's (All Raceway, Wire & Cable & Teminations)
- MIS for Power & Control Cable Pulling 823,880 MH's (To-Go Unit Rate Available: 0.12 MI's/LF To-Date Unit Rate: 0.09 MI's/LF)
- MHS for Terminations 281,200 MI's (To-Go Unit Rate Available: 0.95 Mi's/EA To-Date Unit Rate: 0.71 MI's/EA)
- Electrician MI's Included in Forecast 6 for Support to Startup Activities 200,000 MH's
- Total Electrician MI's to-Go for All Activities 2,774,000 'MH's 1
! /}R,W 4~d N M O tty *2//6d
TOTAL QUANTITIES INSTALLATION DIRECT LABOR ?!ANH00RS JOB fif t C BECIITEL DIRECT BEQlTEL POWER &CONTROI.(2) (fNIT RATES FUR: FORECAST - DATE MAN-(t) & DISTRIB HANUAL SUBCt*iTRACT ELECTRICIAN WIM & TERMIN-WIRE & TERMIN-WIRE & CABLE TERftlNATIONS !!OURS LABOR MANil0URS MAN!!OURS MANit0URS CABLE ATIONS CABLE ATIONS PULLING =- FORECAST 6 Combined t.0,668,000 25,924,000 5,400,000 5,215,000 9.6 375,000 0.11 0.90 1,056,000 337,500 IANtfARY 1980 Unit S/U Hg111on Each July 83 Dec 83 LF Ct!RRENT SCHEDULE Combined
- iay, Say, 8.2 258.000 c.11 0.90 902,000 232,200 0F AUCUST 1979:
Unit S/U N.A. N.A. N.A. N.A. Million Each CASELOAD VISIT Jun 81 SEPTEMBER 1979 Nov 81 LF 4.9 FORECAST 5 Separate 26,010,000 17,710,000 2,775,000 3,121,000 Million 196,000 0.10 0.85 490,000 166,600 Ikilt S/U JLHE 1978 LF Each Nov 80 g Nov 81 l (t) Excludes Allowances, Contingencies and Trends (2) Includes Plant Security and Evaporator System, excludes Lighting, Communications and Grounding /h/ h/4 h 7M7 o MA/ /8D
To-Go Elsetrical Work an of July 27, 1980 (Contd) INSTALLATION RATES Wire & Cable (PWR & Control) January 1931 - July 1981 310,000 LF/MO July.1981 - January 1982 400,000 Lp/go January 1982 - July 1982 220,000 LF/MO 18-Month Average: 310,000 LF/MO Tar:ninations (PWR & Control) July 1981 - July 1982 15,000 EA/MO t l l l i l-t i - l l M /h/E* d k C) M / !8 0 l Li
q RECENT WIRE & CABLE INSTAL 1ATION EXPERIENCE SUSTAINED AVERACE RATES PEAK AVERACE RATE LAST 6 MONTilS LAST 12 MONTilS OVER A 6-MONTH PERIOD SAN ONOFRE 2&3 i l Total Plant 160,700 LF/WJ 196,000 LF/MO 280,300 LF/MO First Unit &Conanon 92,700 LF/MO 125,900 LF/MO 176,800 LF/MO SUSQUEHANNA 1&2 Total Plant 125,000 LF/MO 160,000 LF/MO 333,700 LP/MG First Unit & Common 108,300 LF/MO 144,000 LF/MO 300,000 LF/MO PALO VERDE 1 First Unit & Common 200,000 LF/MO 145,000 LF/MO 200,000 LF/MO CRAND GULF 1&2 First Unit &Comunon 117,000 LP/MO 180.200 LF/MO 365,000 LP/MO Schedulet Fuel Load Separation First to Second Unit: IS Months l eparate Unit Startups San Onofre S Susquehanna 15 Months J Midland 5 Months Combined Unit Startup L__Gb. p _.. v%n .tR i s t / A O
~ T CONSUMERS POWER COMPANY MIDLAND UNITS 1 & 2 - JOB 7220 FORECASYe cl>F4PAIT f}ZOJ6CT GCH690L JU LY 28,1960. POWER &' CONTROL WIRE &' CABLE INGTel.L69 6 6,000 ^ [ TOTAL PLANT INSTALLATig AG of 6M ~ l susynuso ' Rave: } AVG INSTALLATION go,q g,34 q RATES LF/MO ,== f v 1 FORECAST 4&ooo 5 acon sto,odo im000 720.000 13 4 000 I ACTUAL 75.000 180.000 150.000 30,000 ) lo 9.fa00,000 LF j /p i 7 / i / l -dYw~ y / , 375, 000e i t/ f A) g 1 I f / 3
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l i MANPOWER LOADING FOR ELECTRICAL TERMINATIONS (Control Room To-Co)
- Approximate number of power & control terminations:
110,000 EA
- Forecast 6 manhour requirements (Direct Labor):
100,000 MI's Average Unit Rate 0.9 MI's per termination
- Scheduled time of performance:
24 Months
- Installation Rate Plan:
id 17,800 Term _ M Aug. 6200 Term /Mo 94 Start ~ 17,800 Term tl Unit 2 Fuel Load 7-81 1-82 1-83 7-83
- Approximate number of manpower performing terminations in Control Room area:
26 6200 Term /Ho x 0.9MI/ Term x 0.80* 26 Electricians 173 Mi/Mo
- Reducing factor for craft distribution, travelling, 1
- Shif twork Loading Possibilities:
First 16 First 10 r Second 10 Second 10 Third 6 l 4 1 a c7mpan
CONSUMERS POWER COMPANY . MIDLAND UNITS 1 & 2 -JOB 7220 EXPOSED METALLIC CONDUlT DESIGN RELEASE SCHEDULE __ ENE 1980 ISSUED AS OF: 8-/f-80 eoo W213/7 LF I e l I I I g/ 7 )[ 1 ) i l 1 l PROJECT BUDGET. t, Sy ?- p /$tr E dP [' i 500 i' f
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li f p - EPC PLAN 555,000 LF P Q li ATP l'49 aoo / b-b l / E 300 1 / l j \\ / I: l / 200 ll ,l - / I s 100 f-I - CURRENT PROJECT SCHEDULE - l UNIT 2 FUELOAD 7/B3 0 l UNIT 1 FUELOAD 12/83 1976 1977 1978 1979 1900 1981 1982 1983 1984 8 3 i n on~,n
i CONSUMERS POWER COMPANY MIDLAND UNITS 1 & 2 - JOB 7220 ~ CIRCdlT DESIGN RELEASE SCHEDULE ISSUED AS OF: 8-/6-80 I CIRCUIT ROUTED JUNE 1980 W/O LATERS & HOLDS!89,/@Q. 00 CURRENT PROJECT SCHEDULE UNIT-2 FUELOAD 7/83 I UNIT-1 FUELOAD 12/83 I I 5( l !i (gfJI ik & W,' g -'h E* 3 PROJECT BUDGET 40 l. y gf c3 gV B l M 30 h . $l b EPC PLAN '39,320 EAi g (Plus 680 Field Routed Aj Computer Cables== 40,000 EA); I 20 l / I. / Ii 10 CIRCUITS ROUTED [ j! WlO LATER & HOLD I O 1976 1977 1978 1979 1980 1981 1982 1983 1004 0 1020-02 ' s
(h t.' " Distribution of To-Go ri=-~44-4-- Manhours Manhours - Manhours - Work Category All Crafts Electricians Concrete 138,590 900 Civil 441,960 4,600 Reactor S/C Mechanical Equip =ent 151,770 20,600 Piping 2,031,460 12,600 Control & Instru=entation 695,340 217,100 Electrical Equipnent 179,580 178,100 Electrical Bulks 2,057,235 2,030,000 Distributables 2,244,265 310,100 TOTAL 7,940,200 ' 2,774,000 Midland FMO 8/21/80
\\ i \\ Distribution of To-Go Electrical Work Activities Manhours - Manhours - Work Category All Crafts Electricians Cable Tray & Supports. 78,130 77,000 , Conduit & Supports 653,199 645,500 Unr.cheduled Conduit 88,773 87,500 Wire' 4. Cable (P&C) 823,884 812,800 Connections (P&C) 281,202 277,000 Unscheduled Wire 42,354 41,700 Misc. Elec. Operations 89,693 88,500-Total '2,057,235 2,030,000 i Midland PMO 8/21/80 s 4 a i \\ - n 1 r-v> ,v s -,-me-- .wn-, ,,v----- ---,r-, --,v+-- ,-n-,
= . l. e tra g L i NRC CASELOAD FORECAST PANEL g Monday July 28, 1980 Agenda i i 1. G. S. Keeley Opening Remarics + ~ i. 2. D. B. Miller Discussion of Tour 3. Area Coordin'ators Tour 0 6 ~ 1 l' l = l _..4__,,. .. _ _...,.,~ __m. .._,.____...._.,..._,.._.,_,,__.._-__..___._,.,._....,.m.~.,.___,..
- y e Case Load Forecast Panel Site' Tour July 28, 1980 Tour 1 - Containment Building No.-1 Duane A. Karjala Containment. Building No. 2 Duane A. Karjala Turbine Buildings No. 1 & 2 Jon S. Kreple Process-Steam Pipe Tunnel Jon S. Kreple Process Steam Evaporator Building Jon S. Kreple Tour 2 Yard Area - North Thomas A. Spelman/ Edward M. Evans . Auxiliary Building Thomas A. Spelman/ Edward M. Evans Service and. Circulating Water . Buildings Thomas A. Spelman . Yard Area . South Thomas A. Spelman/ Edward M. Evans
- Diesel _ Generator Building-Thomas A. Spelman s
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..,. c... + -e CONSUMERS POWER COMPANY . MIDLAND UNITS 1 & 2.- JOB 7220 TOTAL PLANT SMALL PIPE DESIGN RELEASE ACTUAL AS OF: 6/22/80 JUNE 1980 266 D l 330 kht lf A;'h:. -+ ;' ggg - 2my ... e. QA- \\ /~ "- ~ PROJECT BUDGET i.
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270 WM \\ - EPC PLAN. 310,000 LF i 240 ~ 1 l 210 ~ l } 180 a 0 5 150 120 7 i I 90 / 60 l 30 - CUHRENT PROJECT SCHEDULE l UNIT-2 FUELOAD 7/83 l UNIT 1 FUELOAD 12/83 3 1 1976 1977 1978 1979 1980 1981 1982 1983 1984 9 CONSUMERS POWER COMPANY MIDLAND UNITS 1 & 2 - JOB 7220 ['/ fetid ASME & B31.1 HANGER CRITICAL SMALL PIPE SUPPORTS - TOTAL PLANT b DESIGN RELEASE JUNE 1980 ACTUAL AS OF: 6/20/80 6,510 EA I CURRENT PROJECT SCHEDULE UNIT 2 FUELOAD 7/83 -- UNIT-2 FUELOAD 12/83 20 PROJECT BUDGET-i 18 \\ .;h(i l!!![ 0$ 4 S h ,a S;ili!al$!!? 16 l % MY\\ r 8 .. f? V l O. Y,I!! O 14 - /f .. h g5 E PLAN 16.500 EA
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r /, a 8 -b n 7' AUGO.') a ::,1 5 mnMFr. s. \\ p....H....r ~t i g,... ' f el i. -,... Consumers PowerCampany Ed&&6 ;llll:3 :g;;;ti[g,g)*;;;e d f, i w)Y. rOn D m.n.m..r Eri rnSr MIDLAD, Mich., July 31, 1983 -- A reorganication of the management of Consurers Fover Cc pany's activities at the Midland nuclear plant site has been a=cunced jointly by James k'. Cock, vice president-Midland project, and Russell E. Dek'itt, vice president-nuclear operatiens. The reorge.nization creates a site =anage ent effice which contines .u..._- ~.. _._ _,,..,1 c #. tm.........,1., a%.,..... - ....g...2.,..-
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t. . u. .......s ment into a single crcanizatic: to both cc ;1ete the construction cf the plant r.nd, subsequently, 'est E.nd operate the facility. Donald E. Miller, currently site me. nager for construction a:tivities, vill retain that title but vill e.ssure =antge=ent responsibilities for all phases of the project at the site as head of the site management effice. Joining Miller.in the site management office vill be Gerald E. Slade who becomes e.ssicts.nt site tantger and plant superintendent. Ee previcusly served as plant sun. crintendent with resn. ensibilities for en. err. tine the f acilit e, Eepo-ting to ther vill be '"he as C. Ocche, construction superintenden.; Thomas k'. Elva-d, plant operating and maintenance superintendent; Ecbert E.
- v. C.,.e, t echnir al F.uperintendent ; De=i s ". Jchnson, schedule cent C. super riscr; Ecser F. Einnee r, plant persennel director;.';cr:1. J. Saari, pis.n punic a' fairs director; *'ernen M. Erevn, pirnt centroller end Josept Bie'.incki, airinistrative superviscr.
Previcusly Cceke, McCue, Johnson and Saari repcrted to Miller and Elva-i, Kinneer,,_rown anc, ie_3;.nsr.1 reportec to n,. ace. r Establishing the site canagement office vill conselidate certain dual activities pa-ticularly in the testing ezea and establish a single peint .- cyc.. 98 2./
m 2 responsibility for all site activitie: associated with the Midland nuclear plant, according to co:pany officials. Under the previous organization responsibility for the plant vould have shifted fro = the construction organi-zation to the separate opera". ions staff at the fuel load date. Under the new concept the onsite staff and organization vill not ch' nge at the fuel load date. The plant superintendent will become the head of a the site management office. It is antici sted that the site =snagement office vill remain i:. effect unt'l all cajcr ccnstruction activities are ec pleted. A e t:.4, g,... e, -. e 1, 4.,.4. ~... <,, g.," '. tr.a. u'. # 14.~ ' e **a c,ua a..e. ...y.. y y., M. g A. { m g*f. .27,
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P' 3 e Slade is a native of Detroit. lie received a bachelcr of science degree in techanical engineering frc= Michigan Technological Univer...y and a casters degree in nucleer engineering frc: Purdue University. O i i July 31,1980
MEEil!!G !;0itC 'J!S TR IBui!O!! ,,,, n ma Cocket File J. Stot: .iRC POR
- 5. Hanauer g 2
'0" 1.ocal POR P. Collins TIC
- 0. Vassallo AUG 1 > $80 N5!C
- 0. Zier ann Branch File R. "a t tson H. Denton R. Schroeder E. Case i;. Eniel
- 0. Eisenhut O. Skovhol t R. Purnle f,. Anichten T. Novak
- 4. Ernst
- 5. Varga R. 34er T. !ccol l to C. Berlincer R. A. Clark
- 5. Israel R. Reid ACRS (15)
R. Tedesco Atto*ney. OELO J. Younselood O!E (3) A. ScNencer 150 (7) Chier, Licensing Branch 83 Project Naacer D. 5. Hood. J. R. lit tler Licensino Assistant' V. LTe ~ G. Lainas Receo tionis t O. Crutchfield TERT Chief, Sys temic Evalua tion Prograri Branch J. LeCoux. II.E Chiaf, Ocerating Reactors Assess. tent Branch
- 9. Vo11cer (AE Headnuarters R. Bosnak
!?.E Region I F. Schauer !?.E Renion !! 2 E. Jackson !!,E c gion !!! e G. Lear !3E ocolon IV V. floonan !&E Region V
- 5. Pawlickt V. Senaraya NRC Particicants:
Z. Ros toczy H. Denton W. Haass D. Eisenhut D. Nuller R. Tedesco, et al R. Ballard W. Lovelace W. Regan D. Hood J. D. Sal tanan O. Ross P. Check R. Satterfield O. Parr ecc: Aeolicant ?. Service List
- i. Ross W. Butler W. Kreger R. W. Hauston T. Murohy W. Gamill L. Rubenstein
- i. Soets Chief, Core Performance Branch
/3/21
Mr. J. W. Cook Vice President Consumers Power Company 1945 West Parnall Road Jackson, Michigan 49201 cc: Michael I. Miller. Esq. Isham, Lincoln 4 Beale Suite 4200 1 First National Plaza Chicago, Illinois 60603 Judd L. Bacon, Esq. Managing Attorney Consumers Power Company 212 West Michigan Avenue Jackson, Michigan 49201 Mr. Paul A. Perry, Secretary Consumers Power Company 212 West Michigan Avenue Jackson, Michigan 49201 Myron M. Cherry, Esq. 1 IWi Plaza Chicago, Illinois 60611 l Ms. Mary Sinclair 5711 Summerset Drive Midland, Michigan 48640 Frark J. Kelley. Esq. Attorney General State of Michigan Environmental Protection Division 720 Law Building Lansing, Michigan 48913 Mr. Wendell Marshall Route 10 Midland, Michigan 48640 ( Grant J. Merritt Esq. Thompson, Nielsen, Klaverkasp & James I 4444 IDS Center 80 South Eighth Street Minneapells, Minnesota 55402 l [
2-cc: Mr. Don van Farowe, Chief Division of Radiological Health Department of Public Health P. O. Box 33035 Lansing. Michigan 48909 William J. Scanlon. Esq. 2034 Pauline Boulevard Ann Arbor, Michigan 48103 U. S. Nuclear Regulatory Commission l Resident inspectors Office Route 7 Midland. Michigan 48640 9 I l l { l --m 1- --.c.
3 cc: Commander, Maval Surface Weapons Center ATTN: P. C. Huang G-4C2 White Oak Silver Spring, Maryland 20910 Mr. L. J. Auge, Manager Facility Design Engineering Energy Technology Engineering Center P. O. Bcx 1449 Canega, Park, California 91304 Mr. William Lawhead U. S. Corps of Engineers NCEED - T 7th Floor 477 Michigan Avenue Detroit, Michigan 48225 Ms. Sareara Stamiris 5795 N. River Freeland, Michigan 48623 Mr. Michael A. Race 2015 Seventh Street Say City, Michigan 48706 Ms. Sandra D. Reist 1301 Seventh Street. Bay City, Michigan 48706 Ms. Sharen K. Warren 636 Hillcrest Midland, Michigan 48640 Patrick A. Race 1004' N. Sheridan Bay City, Michigan 48706-l George C. Wilsen, Sr. 4618 Clunie Saginaw, Michigan 48603 Ms. Carol Gilberc 903 N. 7th Street Saginaw, Michigan 48601 i f l
4 cc: Mr. William A. Thibodeau 3245 Weigl Read Saginaw, Michigan 48603 Mr. Terry R. Miller 3229 Glendcra Drive Bay City, Michigan 48706 l l { l t I I l l l
Enclosure MEETING AGENDA AUGUST 5,1980 I. Midland Plant Status and Background A. General Description and History B. Finance Hearings (MPSC), and Plans C. State and Local Activities D. Midland Response to TMI II. Midland Schedule A. Status of Engineering and Construction B. Scope / Schedule Analysis Process C. Scope Definition D. Reconciliation with Previous Estimates E. Action Plan to Complete Construction III. Licensing Schedule Assessment and Resumption of Midland Docket Review A. Bases for Midland Priority B. CP Co. Schedule Assessment l C. Midland Review Plan Elements O. NRC Input E. Determine Follow-up Actions I l l l . -}}