ML20079R098

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Project Status Rept,Jul 1979. Related Info Encl
ML20079R098
Person / Time
Site: Midland, 05000000
Issue date: 07/31/1979
From:
BECHTEL GROUP, INC.
To:
Shared Package
ML20079E080 List:
References
FOIA-83-579 NUDOCS 8402020064
Download: ML20079R098 (45)
v • d • e


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c~ 4 't ^ + STATUS RF. PORT JULY 1979 OVERALL STATUS i f. ~This month's report reflects revised curves and quantity-e reforecasts based on the March 1979 target fuel load schedule assessment. e Composite project completion at the end of July was 61 percent. Construction is estimated to be approximately 58 percent o complete. Bulk quantity installations have reached the following levels of completion as of July 20, 1979, ibased on the March 1979 target fuel load schedule assessment quantity reforecast. Commodity % Complete Large process pipe 84 Small process pipe 38 Large process hangers 64 Cable tray --94 Conduit 60 Wire and cable 29 Connections 19 e Engineering is estimated to be approximately 81 percent complete. e The NRC resident inspector completed one exit interview in July 1979. No items of noncompliance were identified, and there are no unresolved items under investigation. 1 r

s o a 1 1. AREAS OF CONCERN Potential delay in licensing reviews due to rescheduling e by the NRC The increasing potential for impact on the target fuel e load dates from the required implementation of outstanding licensing issues Resolution of the diesel generator building foundation e and other plant fill problems Ability to support the target schedule turnover dates e of critical systems, realizing the effects of past and future delays in the delivery of material and equipment and the impact of some significant design changes Oe Ability to achieve the target schedule bulk electrical design release, installation rates, and milestones Oe Ability to support and maintain the target schedule bulk small pipe and hanger installation rates e HVAC installation Delivery of hydraulic snubbers (Specification C-70) in e sufficient time to support the construction schedule 2 i

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m a 7220 MIDLAND UNITS 1 & 2 STATUS OF PROJECT SEPTEMBER 1978 CASH FLOW ^cruxt as or visi/>i sex ~ EXPENDITURES ............ SEP 197, C ASH F'L OW 73% 100 _.___ _ronicasruo. ,ox g;; i ii;.; i,

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o ~ s CONSTRUCTION STATUS REPORT JULY 1979 GENERAL Major activities in July included setting of the Unit 2 e main transformer and installation of security system ductbank in the yard. PERCENT COMPLETE Construction completion is estimated to be 58 percent e complete based on Forecast #5 manhours and resolved trends. MANPOWER LEVEL Average For Monthly Week Ending Average 7/27/79-Bechtel manual 2,199 2,187 Bechtel nonmanual 692 696 Subcontractor 746 788 Total on Project 3,637 3,671 REACTOR BUILDING 1 Began working on the transfer tube extension sleeve and e leveling. device. Continued welding of the reactor coolant and main steam e piping. e Continued installation of the fuel handling crane rail. Continued installation of fan platforms and platform e for the personnel lock. REACTOR BUILDING UNIT 2 e Continued stress relieving of the eactor coolant piping joints. 5 bY ~

i e i REACTOR BUILDING UNIT 2 (continued) ' Continued assembly of reactor coolant pump IP-51B o internals. Continued installation of the fuel handling crane rail. e Continued welding of main steam piping. e-TURBINE BUILDING-UNIT 1 Continued cleaning and painting of sumps. e Continued bolt-up of the low-pressure lower outer e casing and installaion and alignment of the lower inner casing. Installed the control rod drive motor generator set e 1G-13 and control panel 1C-126. Began installation of the lube oil filter pumps. e TURBINE BUILDING UNIT 2 Continued cleaning and painting of sumps. e Began installation of the stator cooling domes. o Continued installation and alignment of the low-pressure e turbine diaphragms and continued welding of main steam leads to the high-pressure casing. Continued erection of cross-around piping to CIVs 1 e and 2. I Began installation of the lube oil filter pumps. e ( AUXILIARY BUILDING j Placed concreto for one elevated slab in the auxiliary e i building and one elevated slab in the radwaste building. i e Continued erection of blockwalls at various elevations of the auxiliary and radwaste buildings. Continued installation of steel plate in the Unit 1 and e Unit 2 new fuel pools. Completed installation of gates in the spent fuel pool e and the cask pit. 6

r 8 e .i s AUXILIARY BUILDING (con t'inued) Continued installation of whip restraints and girt e framing. Set the main steam' relief valves and the main steam e transfer valve sctuators and continued installation of main steam pipe and restraints. Set the clean resin transfer tank (OT f.1). e Continued installation of wireway, tray, and conduit in e the upper and lower cable spreading rooms and the safety-related ro6ms. YARD AND MISCELLANESOUS STRUCTURES Placed concrete for the oily waste building foundation e

walls, Placed concrete for the condensate storage tanks.

o Continued work on crection of the service water cooling e tower. Excavated and installed ductbank and manholes at various i e locations. e Set the Unit 2 main transformer. e Set two service water strainers (OF-75B&C) in the service water building. Began installation of plumbing fixtures and completed o installation of windows in the administration building. Set the evaporator system sampling panel (OC-198) in e the evaporator building. MAJOR EQUIPMENT RECEIVED Control rod drive motor generator set 1G-13 and control e cabinet 1C-12G (E-24) e Unit-2 main transformer 2X-10 (E-1) e Service water strainers OF-75B&C (M-180) 7 c-

4 =, 7220 - MIDLAND UNITS 1 & 2 - CONSUMERS POWER COMPANY FORECAST NO. 5 TOTAL BECHTEL FIELD NON-MANUAL LABOR ACT U AL.TH R U 7/22/79 -= = FOREC AST NO. 412/77 _f

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CONSUMERS POWER COMPANY MIDLAND JOB 7220 E.P.C. TARGETS - LARGE PIPE ~ ACTUAL THRU 7/20/79 TOTAL PLANT TARGET FUEL LOAD ASSESSMENT (PROCESS & NONPROCESS) MARCH 1979 I I I I il INSTALLATION I TOTAL PLANT 275 10 90% Avg 8,960 LF/Mo @ 24 Mos I 268,800 LF Peak Avg 10,050 LF/Mo @ 6Mos e s l p d-/'/ 250 I / 229,077 225 i I I 200 f l / I C 175 8 s / f 'S l I l 125 l 100 1 l l 75 I 50 3 I I 25 <-I-I I o 1977 1978 1979 1980 1981 1982

O CONSUMERS POWER COMPANY MIDLAND JOB 7220 E.P.C. TARGET - SMALL PROCESS PIPING ACTUAL UmO MOU9 TARGET FUEL LOAD TOTAL PLANT ASSESSMENT MARCH 1979 I INSTALLATION RATE I 10-90% Avg 9,950 LF/Mo @ 20 Mos L Peak Avg 13,890 LF/Mo @ 9 Mos l 1OTnLFLANT I 2E72C U 250 l I s s 1 l I / l 200 f / e I g r w g' I / 3 150 I x S I / LJ l/ P 100 [j, 15,8 'S I I I I i 50 / ) / I O 1977 1978 1979 ' 1980 1981 1982

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~ 7220 - MIDL AND UNITS 1 & 2 -CONSUMERS POWER COMPANY ACTUAL THRU 7/20/79 CABLE TRAY-TOTAL PLANT TOTAL PLANT 66,700 LF UNIT 2 & COMMON 43,639 LF I I SU STAINI:D INSl 'AL LATIOld RATES-10% to E 0% TC TA.PtANT Al GUST '97ll T/ RGET SCI ED JLI: d g 6h@,77bl M d( H TFL SA) )LilF/C li) M IT T :DIIM(C7LVC~.11 F.TlATO 17J0 - -r -l-d / / 14A):. 2117 0 LF/WO O DMO 60 TGTAI.111 fii:> i a2 nVC. 2i c5 FiWO 9TrMO rf-f f4A):. 3?85 LF/WO O 'MO / g 1 i I E NIT ; &I;OMMCIN / 4! 42) Ll: (F/C !i) 4* ['-7 -147Mt " MAR 1:WrFt9A) b f l f X 40 D -/ f g / / l -) 30 1 I I l 20 I-I I I 10 I i i / t / I 1973 1974 1975 1976 1977 1978 1979 1980 1981 i 1982 \\ 1

~ CONSUMERS POWER COMPANY MIDLAND JOB 7220 g E.P.C. TARGET - EXPOSED CONDUlT ACTUALTHRU 7/20/79 TOTAL PLANT I^s"SSuTO' ^ MARCH 1979 I INSTALLATION RATE 10 90% Avg 14,150 LF/Mo @ 19 Mos Peak Avg 16.800 LF/Mo @ 11 Mos g 1 l l l l Total Plant I - 035,950 LF f 320 I / /" I f ,/ l / f' e-- v' v r g I / / 240 I /,/ I / r 8 ll l ati;7e f-/ S / 160 r j i / I-I e I I 80 g j / I / I I I I o 1977 1978 1979 1980 1981 1982 i

CONSUMERS POWER COMPANY MIDLAND JOB 7220 ACTUAL THRU 7/20/79 E.P.C. TARGET - WIRE & CABLE TARGET FUEL LOAD TOTAL PLANT ASSESSMENT MARCH 1979 I l INSTALLATION RATE 10-90% Avg 296,500 LF/Mo @ 17 Mos g Peak Avg 355,000 LF/Mo @ 8 Mos } I I L l .L.. l l $ 7.0 I u. TOTALI LANT y G,303,00) LF o 6.0 e 3 I M,,') a 7 .'. 7 5 1 / 5.0 I l / 5 1 / 4.0 I / I / y n 3.0 1-I l / /, > I / 2.0 i,82o, coa . / f ,.e / 0 1977 1978 1979 1980 1981 1982 l r.... l

CONSUMERS POWER COMPANY MIDLAND JOB 7220 g E.P.C. TARGETS - CONNECTIONS ACTUAL THRU 7/20/79 i' TOTAL PLANT IMN2"'^ MARCH 1979 300' g g INSTALLATION RATE I 275 10 90% Avg '10,U00 Ea/Mo @ 18' Mos I Peak Avg 12,500 Ea/Mo @ 7 Mos I 250 TOTAL PLANT 225,000 g 225 = l ) [ / g 200 / I / I ./ U 175 I l / I / I J 150 l / l 1 / 125 d-I I / I / 100 I / I / l I / 75 l---/ I / f/ 50 / }}d 1,8io 25 I 0 1977 1978 1979 1980 1981 1982 5

A ENGINEERING STATUS REPORT JULY 1979 i

SUMMARY

OF ENGINEERING Engineering design activities are continuing and are e primarily oriented toward supporting the construction schedule requirements. There has also been'a signifi-cant increase in the interfacing and coordinating of quality-related documents by quality assurance. Procurement's placement of original orders is virtually e complete. The majority of the remaining procurement activities consists of revising and changing existing purchasing orders. The licensing group continued to place emphasis on e completing all licensing open items and FSAR commit-ments by the end of 1979. Engineering is estimated to be approximately 81 percent o complete, with 326 engineering and administrative personnel on the project. Bechtel engineers held various meetings with CPCo to o discuss the diesel generator building settlement and the cancellation of P.O. 7220-J-291 (Radiation Monitoring System) with Westinghouse. Meetings held with vendors and the client concerned area radiation monitors and the engineering safety features actuation system. One meeting was held with the client, the NRC, and a consul-l tant regarding the diesel generator building's settlement l problem. One other meeting was held with a consultant concerning the dewatering contract. r AREAS OF CONCERN i l Maintaining a high rate of cable routing to support e l construction lead times Maintaining the high rate of output from the small pipe e design group in the field in order to support construction Early resolution of diesel generator building foundation l e questions Finalization of licensing position and design options e l 18

0 5 ph ,V j AREAS OF CONCERN (continued) hv" Environmental qualification test status and vendor ,s# e documentation submittals, p NJ Ad.p 'c' gr'b Resolution of open issues concerning B&W and Bechtel e interface points for B&W's balance-of-plant (BOP) v' design criteria Finalization of control panel design e Vendor performance on key procurements: area radiation e monitoring equipment (P.O. J-291) and hydraulic snubbers (P.O. C-70) g' { g W yk #g M' DESIGN PROGRESS g Mi e GENERAL Engineering has assigned all startup systems to specific people within each discipline. In addition, the remaining design work to go is being identified by startup system to support the project schedule reassessment. Twelve of the 20 open engineering studies impacting design coupletion have been completed. The remaining studies are continuing with design reviews, and are scheduled to be completed by the end of 1979. During this past reporting period,'approximately 70 field change notices (FCNs) were processed; supplements to MCAR 25 (Environmental and Seismic Qualification) and MCAR 28 (Control Panels) were forwarded to project quality assurance; and 52 nonconformance reports (NCRs) were closed out. Major procurement items consisted of hazardous gas monitoring (P.O. J-281) and butterfly valves (P.O. M-3 91). These purchase orders were issued for bid. ARCHITECTURAL Work continued on changing drawings and revising specifi-e cation procedures for plant coating systems reports. The group was preparing for a CPCo-requested meeting to review the security plan. In accordance with CPCo's request, the guardhouse plans have been revised and the hold on construction was removed. The group also completed approximately 90% of the review of vendor documents. 19 nee ~-m-e- --n-n<.

f i CIVIL Design activities are ongoing for the health physics e calibration facilities, process steam and condensate return from Dow pipe bridges, and the condensate pumphouse. Work is also continuing on soil stabiliza-tion design work and underpinning the wings of the auxiliary building. Drawings for the plant area dewatering were issued for construction. CONTROL SYSTEMS Control engineers are proceeding with vendor interfacing e to expedito desiqn on the new radintion monitorinq equipment purchase order. Work continues on the design change package of the Foxboro racks. The Safety Evalua-tion Report-Open Items List (SER-OIL) and FSAR "re-review" are being worked on simultaneously with progress being made. The group has been working on those control panels which are necessary to support field turnover dates. ELECTRICAL The electrical group issued for construction 84 schematic e pages. Approximately 547 circuits were routed and approximately 185 were written. This reflects 65 and 76 percent complete, respectively, based on a total of 34,000 circuits. The group worked on updating and reevaluating the quantities of bulk commodities for Forecast #6. MECHANICAL The mechanical group continued coordination with plant e design to complete the piping and instrument diagram (P&ID) redrafting effort. The group also reviewed calculations for completness and accuracy in response to an NRC audit. Work is continuing on follow-up of MCARs. Work is ongoing relating to input for the FSAR "re-review." 20 = b

f e PLANT DESIGN The plant design group's P&ID redrafting effort is e approximately 95 percent complete. The group issued 870 feet of pipe and worked on those pipe supports needed to meet field turnover dates. FIELD SMALL PIPE DESIGN Revised small pipe isometric and hanger design curves e are being developed and should be complete by September 15, 1979. The average output since March, 1979, has been 2,568 ft/wk for pipe design. At the end of July, a total of 968 support designs had been issued. PROJECT CURVES The attached manpower curves reflect status based on e Forecast #5. The engineer design curves reflect status based on preliminary Forecast #6 quantities. LICENSING The-licensing group transmitted three licensing issue e position papers to CPCo for review and comment. The . group also submitted Revision 22 of the FSAR to the NRC on June 28, 1979, and Revision 2 of the SER-OIL was issued on July 3, 1979. FSAR review packages for Schedules A and B were distri-n buted to the project, CPCo, and B&W on June 25, 1979, and July 16, 1979, respectively. O 21

7220 - MIDL AND UNITS 1 a.2 - CONSUMERS POWER COMPANY TOTAL MANHOURS EXPENDED FORECAST NO.5 ACTU AL TH "* .'31/79 THRU 7/31/79 4.193.000 N AN OMR 500 ""*"*"" FO R EC AST N O. 5 4/78 I I l I l I i 1 450 I REF q ES.IS TRANSFER I OFA I ) MIN SERVICES .I FRON ENC INEEF ING i 1 / i 400 I / g z aj l I oj o. p. pl I I 3s eI e-l r . i. 1

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CONSUMERS POWER COMPANY MIDLAND PLANT UNITS 1 & 2 PRELIMINARY FORECAST 6 EXPOSED METALLIC CONDUlT - TOTAL PLANT 380,000 / 360,000 j / r 340,000 j l 320,000 [ / b 300,000 /, U 280,000 260.000 f 240,000 220,000 200,000 / 180,000 I 370,000 LF TOTAL EXPOSED METALLIC CONDUlT TO BE ENGINEERED 100,000 1 304.671 LF EXPOSED METALLIC CONDUlT ENGINEERED TO DATE EE 553 RUN 63 7/27,79 r. 140,000 6 I I 1982 Y 1977 1978 1079 1980 1981 , G-058215

CONSUMERS POWER COMPANY MIDLAND PLANT UNITS 1 & 2 PRELIMINARY FORECAST 6 ELECTRICAL CIRCUlTS WRITING AND ROUTING -TOTAL PLANT 30 l ",I 33 / / f?" / / / 30 r f ' / // / // 27 J -/- -( J / / / 24 / >, l ff CIRCulTS WRITTEN -/ "s ,1 / / / l l o 18 f l o j T 15 2 I O CIRCUITSROUTED [ 'WITH &WITHOUT _ LATERS AND CIRCulTS ROUTED. 12 HOLDS -7 WITHOUT LATERS ( AND HOLDS 34,000 TOTAL CIRCUITS TO SCHEDULE ~ j j TO DATE - EE $53 RUN 63 7/27/79 / 25,833 Circuits Written 23,553 Circuits Routed - With and Without laters and Holds 4,900,38G 0 Lf/23,553 Circuits = 208 Lf/ Circuits Average 1 3 22,006 Circuits Routed Without Laters and Holds 4,643,054 Lf/22,00G Circuits = 211 Lf/ Circuits Average 5, I r-1977 1978 1979 1980 1981 1982 ',g G 06821T -.1..., 5,h,h. " .i

CONSUMER POWER COMPANY MIDLAND PLANT UNITS 1 & 2 ~ PRELIMINARY FORECAST 6 ELECTRICAL CONNECTIONS - TOTAL PLANT 60,0d0 4 55,000 50,000 45,000 7 40,000 / ~ tn 35,000 f / 30,000 f' / 25,000 20,000 15,000 10,000 50,000 TOTAL CABLE ENDS TO BE SCHEDULED (DOES NOT INCLUDE 10.000 FIELD CONNECTED 5,000 CABLE ENOS WITH FOUR OR LESS WIRES) i f 43,125 CABLE ENDS SCHEDULED TO DATE

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8/1/79 !.. ' i' 1977 1978 1979 1900 1981 I 1982 h acca te

I PROCUREMENT STATUS REPORT JULY 1979 PURCHASING A bid request was issued for Specification J-281(Q), e Hazardous Gas Monitoring System. Bids were received for Specification E-64, Spare Part e Transfo rmers, and Specification J-237, Process Steam Calorimeters. Purchase orders were placed for five material requisitions, e Revisions to 32 existing orders were issued. e e Recommendations were made to the client on four material requisitions. Proposals are in evaluation for five material requisitions. e EXPEDITING 5 e Areas of concern-are: ( e Large Bore Hydraulic Snubbers (C-70) ITT Grinnel, Providence, Rhode Island A meeting is scheduled in the Ann Arbor office with ITT Grinnell to discuss the status of the reactor coolant pump hydraulic snubbers. Currently, Grinnell has asked their subvendor, Miller Fluid Power-in Chicago, Illinois, to remachine and retest the cylinders to determine if the cylinder will operate under the design pressure. Grinnell is to report on the results of this test on Acgust 9, 1979. During this-meeting, Grinnell will tell Bechtel what schedule impact is to be expected because of technical problems. l r

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a e Cable (E-26, E-56, E-59, E-60) Rockbestos, New Haven, Connecticut The number of feet estimated for shipping on each purchase order is indicated in the following table: E-26 E-56 E-59 E-60 To be shipped in August (feet) 414,000 77,000 To be shipped in September (feet) 21,000 2,000 To be shipped in November (feet) 230,000 To be shipped in January (feet) .215,000 Total remaining .to ship (feet) 644,000 21,000 2,000 292,000 Total onsite to date ( f eet) 3,270,456 0 14,695 1,560,535 Slightly over 6.0 million out of 6.9 million feet ~ presently on order with Rockbestos and Essex have been shipped. Both Rockbestos plants will resume operation on August 6, 1979, after their 2-week vacation shutdown. A meeting is tentatively scheduled with Rockb~estos in the Ann Arbor office on August 9, 1979, to discuss the award of an additional 2 million feet of cable. e Radiation Monitoring System (J-291) Westinghouse Electric, Hunts Valley, Maryland As a result of nonperformance and failure to provide adequate assurance of due performance, the radiation monitoring system on order with Westinghouse was terminated. Negotiations to reorder this system are currently in process with Victoreen and General Atomics. O O 27

e 1 '.r Continued Expediting Activity e Expediting activity continues on the following orders to improve delivery in line with jobsite requirements: All valve orders All pump orders All cable orders Orders shipped complete for the month of July are as follows: e \\ E-1 M-195 E-3 M-315 J-229 M-372BC M-143 Purchase orders that have been area-assigned are as follows: 3 e M-38 (Sub D) M-66 4 M-348 (Sub B) SUBCONTRACTS Subcontract 7220-C-88 (Q), Area Dewatering System, was e awarded to Loughney Dewatering on July 13, 1979, Subcontract 7220-C-95 (Q), the underpinning package, is e ex'pected to go out for bids on August 8, 1979. Subcontract 7220-M-369, Testing, Balancing, and Adjusting e HVAC Systems, was awarded to Aerodynamics Inspecting on + August 1, 1979. SUPPLIER QUALITY i Eight assignments were opened during the month of July. e Twenty assignments were closed during the month of e July. F Supplier quality surveillance continues on 166 open o assignments. i Staffing continues for the supplier quality documentation e "re-review" program. The Ann Arbor office has allotted physical space and currently has one nontechnical and two technical persons working on the program. Two additional technical people will be added the week of September 10, 1979. Supplier quality is currently involved in. reviewing e CMTRs on orders for which NA '3700 and'NCA-3800 apply. 1 28 , g-A %a - Al

y s-. 1 DIVISION SERVICES ACTIVITY REPORT JULY 1979 COST ENGINEERING Programming and updating of CREP continued. e e The cost and commitment ledqcr for Forecast #6 and the CREP data base was prepared. Coordination and development of Forecast #6 continued. e PLANNING AND SCHEDULING Performed an initial schedule analysis on 16 design e change approval requests (DCARs). Six of these were submitted to the design change review board (DCRB) for approval. Continued updating of the system completion schedules e and identification of exceptions. Issued initial group of " preliminary" engineering / procurement e startup punchlists for review and updating. Began preparation of planning sections of the Forecast #6 o package. Worked on sections of the package for the executive e management meeting held on July 30, 1979. 2 OUANTITY TRACKING e Continued project support in large pipe, valves, and electrical work. Reviewed cable quantities and reestimated cable estimates e and allowances. e Continued audit of noncritical large pipe startup systems. ENGINEERING PLANNING Initiated development of a monitoring report for completing e finalization of piping and instrument diagrams. Y 9., 9 .b 29 j[;

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.g ENGI!1EERING PLANNING (continued) Developed..new cable curves for reconciliation between e i current to-go cable quantites for Forecast #6 and quantities from Forecast #5. Completed engineering design review for input to.the e package for the executive management meeting held on July 30, 1979. i 4 + G { 4 4 1 G e G 6 30 L

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_.y ,= MIDLAND UNITS 1 & 2 -JOD NO. 7220 CONSUMERS POWER COMPINY 1979 CASH FLOW ACTUAL 7/31/79 SEPT.1978 CASH FLOW CURRENT FORECAST TOTALC ASH FLOW (INCLUDI 4G - FEE) l,.. ***.....*' S E PT.. I 'l78 CASH F LOW - $2d 5.000.000 INCLUDING PROD., CON T. & ES C A L A TION) 90% i CU R Fi ENT FORECAST-S 2 f 9.617.000 e f l lNCLUDIN G PROD.. CONT. & ESC A L ATIO N ) f 80% / p' -r ./ 70%. / t /, w 60% / J f' / ~ > -Z .al y 50% J,/ a .e r g , / , 0,, 30% 20% y.** 10% /* JAN. FEB. MAR. APRIL MAY JUNE JULY AUG. SEPT. OCT. NOV. DEC. TIME /N L

7220 MIDLAND UNITS I & 2 - CONSUMERS POWER COMPANY FORECAST NO. 5 TOTAL HOME OFFICE MANPOWER ~^ I! ' (EXCLUDING ENGINEERING) = = = = = F O R EC AST NO. 4 12/77 220 .............. FO R E C A ST N O. 5 6/78 I i l l l i l i I I 200 201 y g i l i i l M ANI-OURC'ATA ( 4/O Cy1412 0t NTINGENCi_I T El 1.ECTS TF: ANSFIER _ ..y 180 l FCST.NO,4 TO A L >0 0F ADMIN. SI RVICE S FC5T. NO 5 TOTAL l.4 78.D ii0 g fe g i ROMI:NGIN EERIN 3 FC ST N O.! 5 & g I l l l ADM IN IS"R ATI'/E i j I ? '~ !,616.0110 .I l7 l l SE FIVlC ES t EXPENDED l'.295.01'O l l l l l l g .TO GO

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\\ l l 40 1 i i i i s<.I s 20 -l- 'I - * - ~ ~ - l I F. T -~ l l Ql.\\ i i i 1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 TIME A". t.. bf.. h,,*. -

i; f. L COST TREND REPORT

SUMMARY

REPORT 75-50 JULY 1979 (S1,000s) Scope Other 1. Scheduling Procram Changes (75-386) (110) Revise trend to reflect the estimated total of to-date costs. Refer to Trend 300. 2. Engineerino Manhours (75-403A&B) (140) (615) Unit cost adjustment to the preliminary Forecast #6 development. 3. Reactor Building Jib Cranes (75-447) (180) Revised estimate to reflect current comments in accordance with CPCo IOM RMR 25-79. ~ 4. Auxiliary Feedwater System Suction 58 Piping Modification (75-492) Update of unit rates for labor and material used in Study 325, which is the basis for this trend. This change is a NSTF action item. 5. Dreathinq Air.Nug Q (75,4 3 (180) Delete costs from Trend 312. See new estimate in Trend 495. 6. Breathing Air Supply (75-495) 730 Provide breathing air supply by filtering and cooling a portion of the exisiting service air flow. Reference BLC-7754. 33

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) ( 9 i i COST TREND (continued) Scope Other 7. Condensate Demineralizer Upgrade (75-496) 330 Estimate to upgrade from Callex I to Callex II in order to speed spent regenerant neutralization. Reference Serial 4707 and BLC-7215. 8. Emergency Lighting Diesel 820 Generator (75-497) Provision for backup source for yard lighting. Reference BLC-7981. 9. Reactor Coolant Pump Oil Collection 280 System (75-498) Addition of an oil collection and removal system for the reactor coolant pump motars. Reference B&W 1263 and Serial 6490. 10. Permanently Installed Patch Panel 500 For Startup (75-499) Estimate of costs to provide the subject panel. Reference Serial 6816. 11. Boric Acid Injection Pump (75-500) 140 Modifications to allow makeup borated water to be added to the core flood tanks during normal power operating conditions. Reference Serial 6737. 12. Other Home Office Manhours (75-501A&B) 1,260 12,42') Preliminary Forecast #6 manhour and unit costs development for other home office manhours. 34 SO h?5$

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COST TREND (continued) Scope Other 13. Reactor Coolant Pump Scal Leak Monitors 85 (75-502) Deletion'of the estimate in Trend 91 for these monitors. The required monitoring can be done without the addition of individual devices. 14. Manual Manhour Forecast #6 (75-503) 27,340 Preliminary Forecast #6 manhour development for manual labor changes since Forecast #5 that have not been trended. TOTAL 3,423 39,145 a 35 d; f;ji;, . ~ = - ----- -

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= p . p- [ l&ggyp f PROJECT TRENDS , i 'l TREND NO. 75 50 l JOB NO. 7220 l PROJECT f.9fland Units 1 & 2 ALi COSTS $1,000 Costs denote erder of maanitude and should not be used as a current Project Forecast COST TREND GRAPH Total Trends to Date480,000 440,000 g,i ,o -d -6f -di- - z 2: 2 -400,000 d m 360,000 / -B Q 4 M gg- / A 3 S 320,000 -r/-Ns l -; 280,000 l 3 Fo.ecast No.1 240,000 200,000 silowance of Q ]i -FeV We) ';116 000 Y-160,000 ' _#}- I-120,000 L

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1,001.000 l-f -f --- h 40,000 (F/C No.1) IJ 18 24 30 36 37 38 39 40 4142 43 44 45 46 47,48 49 50 5152 0 MONTHS E TRENDS THRU NO. _49 TREND NO. 50 TOTAL TRENDS COST THEND BASE (F/C No.1 5/7G) DATED 7/79 DATED 8/79 TO DATE 1,007,000 1,007,000 TRENDS R.ESOLVED Scope change 70,549 -335 70,214 Other Unresofved included in 7,673 7,673 Forecast No. 5 as resolved 47,650 -180 47,470 Total Resolved 1,132,872 -515 1,132,357 Trends Unresolved 273,897 43,083 316,980 SCHEDULE TREND UNIT ONE UNIT TWO W. AJOR MILESTONES Trend Base Actual CHANGE Gn months) Trend Base Actual CH ANG E (in months) Schedule Forecast Schedule Forecast To Date ' This Trend ., Star [Erigineering 2n3 2/73 t To Date This Trend 293 7/71 . Issu; N_RC ( AEC) Permit 12/72 t?/77 17f72 12/72 .Jt2d genstruction 6/73 6/73 6/73 6/73 jt33 ijner Plate _,_10/_74._ _10/74 Set R. actor G/74 __6/74 11n8_._6/78._ ___(5) _ 6/78__ __yJ3_ __(1) Sei Turtnne Casing 10/70 4/19 (6L 1008 9/78 (1) Ngi unctional 5/81 3/81 (2) 5/B0 12/80 7 .B.giLoad 11/81 11/.81 11/80 6/31 5 Cen_ercial Operation 3/82_ _3[8.2 3/31 10181_ 7 s,,,, BLC-7987 36 DATE: 8/9/79 PAi;E 1 0F 1 W

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i. .s -/ 1. r: nh j or i t;. m r.) oi unit i pr< parat io:el te:,t ind 5,.i t t de p: rfora ed prior te h it Fuel Lud which vilJ c.lieve !?nir i preob rt.tional .[ tat iog rest ramti. an.! delays due to Fait 2 op.r.: Ling ra.t rictions i t. chnien t ', pac i f icnt ions.:.n:i serveillance testi6 ). 3 2. Intcrent tiaf ermes are built into thi .e cg! t,-heduli: to ;bsc,rb . c.urective design and/or :-aintenauen fa] logic;. najor perio.ls of integrated initial plant o'cratica :tnd pr eoperat ion.il tes ting. 3.

o tvo (2) thiit J and Unit 2 milest one events are r*quir. ii to be parforried simultaneoucly.

4. Fecurity rest.rictions imp'osed for Unit 2 operction dould have negative (. f i. e t s en !!n i t ; com traction prc.:nct ivity cu ! prea;; per fornances. 5. L1.RT/ILRT/ SIT are performed nearly piggy-bach during the same timefrarc.es. Ti uc capitalizini; on the coas:onality of equip: cut, personnel, and vendor tapport required to per fora these tests. 6. 'Ihc integra'ted ESFAS Test will be a cot on test phese. 7. Some potential delay items to the l'ait 2 schedule will gain additional tin for resolution. 3. 'the potential prdblem of spr.nt fteel pool arca verk interfering with ' fuel receipt vill be less signi.ficant. Further informatica regarding the philoiophy change'~f'or te'stidg'ths !!idland unit.s will.be provided at the NI:C site visit scheduled for September 10-20, - 15"/ 9. I f:A f II l-I ,:J1.mif,Lk!!,\\,L,;1

tl6*I*1'. j* 7

/A y / .D U. Miller .U. Site 11anager / DL:i/7.AJ - Attachmants -CC: U.G. Lovelace, Chief of Plans ilidland PET (2) i J '- e ,_.-.m-. ,,--,...#-c, ,,.,i. ---,.y-. ,m-,w,,.-.,,.-,r.,,_.- ,w..- ,,y. .~ m.,

~7 Attachment IA i; YELLOWBOOK WETWORK INFORMATION

7 PWR CONSTRUCTION MILESTONES AND ACTIVITIES FOR j'

/ Midland Unit 1 DOCKZT NUMBER 50-329 STATUS DATE 9-1-79 UNIT % COMPLETE 54 I-J NUMBERS START CPT. % CPT. I-J NUM3ERS START CPT. % CPT. 7045 7890 8-73C 8-80 95 7075 7095 5-76C 6-78C 100 0 7805 5-78C 11-81

  1. 30 -

7080 7170 3-74C 6-78C _100 O 7810 12-75C 2-77C 100 7055 7085 4-76C 6-7sd 1C0~ QD0 7730

  1. 1-80
  2. 8-80 7220 7270 7-78C 8-780 100

-7730 7815 12-79 10-81 7225 7275 7-78C 7-78C 100 0 7820 9 _8-79C 11-81 7210 7260

  1. 8-79C 12-80~

5 0 7520 9-77C # 7-79C # 100 7215 7265 8-78C 12-80 15' O 7405 4-77C 2-81

  1. 65 7090 7105 3-77C 10-80
  2. 45 0

7410' 6-77C 2-81

  1. 90 7105 7680 10-80 # 11-80 0

7415 11-78C 2-81

  1. 55 0

7360 8-78C 12-80

  1. 65 i

0 7420 8-77C 2-81

  1. 85 0

7365 6-78C 12-80

  1. 70 0

7475 11-78C 2-81 10 0 7280 8-77C 12-80 0 70 0 7425 7-78C 10-80

  1. 45 7245 7325 2-77C 12-80 75 0

7430 12-77C 2-81

  1. 50 7025 7230 4-74C 4-76C 100 i

0 7435 4-78C 2-81

  1. 25 7230 7335 4-76C 12-80 50

~ 0 7440

  1. 9-79 # 9-80 7255 7340 5-78C 12-80
  2. 20 7020 7155

_10-77C # 12-79 95 7125 7350 5-76C 12-80

  1. 70 s

7155 7445

  1. 12-79 # 1-80 0

7315

  1. 9-79 11-79 0

7735 2-74C 8-77C 100 7030 7345 8-76C 12-79 85 0 7740 2-74C 8-77C 100 7040 7110 4-78C 3-79C 100 O 7745 2-74C 8-77C 100 7110 7505

  1. 3-79C # ~2-81
  2. 15 0

7750 1-80 # 6-81 7505 7895 Z-&(

  1. ~3 of O

7755 12-78C # 12-80 10 7115 7470 9-75C 5-81

  1. 95 0

7670

  1. 9-80 # 11-80 7035 7235

~E 73'C 4-77C 100 0 7590

  1. 2-80 # 7-80 7235 7240 4-77C 11-77C 100 0

7690

  1. 11-80 # 11-80 7240 7355 11-77C 4-81 10 7070 7130 6-74C 2-80 95 0

7535

  1. 8-80 # 11-80 7130 7370 2-80 2-81 0

7540 7-80 # 9-80 7370 7595 2-80 4-81 0 7545

  1. 10-80 # 10-80 7305 7825 1-80 11-81 0

7465 7-80 # 8-80 7310 7455 1-80 2-81 0 7560

  1. 8-80 # 2-81 7205 7510 12-77C 3-81 35 0

7565

  1. 11-80 # 11-80 i
  • 0 7005 3-73C 6-73C 100 0

7570

  1. 4-80 # 4-80
  • 7005 7015 6-73C 8-73C 100 0

7575

  1. 8-80 # ~lIlRI
  • 7015 7050 8-73C 7-74C 100 0

7675

  1. 6-80 # 11-80
  • 7050 7060 7-74C 7-77C 100 7628 7630
  1. 4-81 # 5-81
  • 7060 7150 7-77C 8-77C 100 7623 7675
  1. 4-81 # 5-81
  • 7150 7200 8-77C 6-78C 100 7638 7640
  1. 4-81 # 5-81
  • 7200 7300 6-78C 8-78C 100 7643 7645
  1. 4-81
  2. 5-81

~

  • 7300 7450 8-78C # 5-80
  1. 15 7648 7650
  2. 4-81
  3. 5-81
  • 7450 7500
  1. 5-80 # 9-80 7658 7660
  2. 4-81
  3. 5-81
  • 7500 7515
  1. 9-80 # 11-80 7663 7665
  2. 4-81 # 5-81
  • 7515 7700
  1. 11-80 # 5-81 7633 7635
  2. 4-81
  3. 5-81

~ 6 *7700 7800

  1. 5-81 # 2-81 7653 7655
  2. 4-81
  3. ~3 II e *7800 7600
  4. 2-81 # 6-81 0

7685 10-81 Tl?l0I ~

  • 7600 7950
  1. 6-81 11-81 0

7525

  1. 5-81
  2. 3:HT
  • 7950 7990 11-81 # 4-82 0

753s

  1. W # 53T 7163 7165 5-76C 12-77C 100 0

746e

  1. ~3 3U # 323U
  • Indicates Major Milestones j
  1. Denotes change since previous report (8) Previously used definttion of Spec. Nuc1 car Mac'1s was incorrect

@ See attachment 2 for logic chance __ . - - ~. - - -

i Attschment IB YELLOWBOOK NETWORK INFORMATION PWR CONSTRUCTION MILESTONES AND ACTIVITIES FOR Midland Unit 2 j DOCKET NUMBER 50-330 STATUS DATE 9-1-79 UNIT % COMPLETE,61 I-J NUNBERS START CPT. % CPT. I-J NUMBERS START CPT. % CPT. 7045 7890 08-73C 08-80 95 7075 7095 11-74C 03-78C 100 0 7805 05-78C 11-80 # 30 7080 7170 _10-73C 04-78C 100 0 7810 02-75C 02-77C 100_ 7055 7085 09-74C 03-78C 100 q) 0 7730 # 01-80 # 08-80 7220 7270 _05-78C 05-78C 100 7730 7815 12-79 10-80 7225 7275 04-78C 05-78C 100 0 7820 11-78C 11-80 7210 7260 12-78C 12-79 9 15 0 7520 09-77C # 06-79C 95 7215 7265 05-78C 12-79 # 25 0 7405 04-77C 02-80 # 80 7090 7105 09-74C 04-80 75 0 7410 06-77C 02-80 90 7105 7680 04-80 # 06-80 0 ~7415 01-78C 02-80 # 30 0 7360 08-78C 12-79 # 75 0 7420 08-77C 02-80 # 90 0 7365 06-78C 12-79 # 75 0 7475 01-78C 02-80 20 0 7280 06-77C 12-79 # 80 0 7425 07-78C 10-79 55 7245 7325 02-77C 12-79 80 O 7430 12-77C 02-80 # 55 7025 7230 04-74C 04-76C 100 0 7435 03-78C 02-80 # 25 7230 7335 04-76C 12-79 65 O 7440 # 09-79 # 06-80 7255 7340 05-78C 12-79 # 20 7020 7155 10-77C # 11-79 95 7125 7350 05-76C 12-79 # 75 7155 7445 # 11-79 1-80 0 7315 9-79 11-79 0 7735 02-74C 08-77C 100 7030 7345 08-76C 12-79 85 0 -7740 02-74C 08-77C 100 7040 7110 04-78C # 3-79C 100 0 7745 _02-74C 08-77C 100 7110 7505 3-79C # 5-80 # 25 0 7750 # 10-79 # 5-80 7505 7895 5-80 # 4-81 0 7755 12-78C # 12-8Q 10 7115-7470 09-75C 05-80 # 95 .0 7670 # 5-80 # 9-80 7035 7235 02-74C 09-76C 100 0 7590 # 2-80 # 8-30 7235 7240 09-76C 11-77C 100 = 0 7690 # 8-80 # 9-80 7240 7355 11-77C 04-80 # 50 7070 7130 11-73C 4-79C 100 0 7535 9-80 # 9-80 i 7130 7370 4-79C 01-80

  1. '~~T3 0

7540 3-80 #N0 j ~ 7370 7595 01-80 04-80 0 7545 8-80 # 8-80 [ 7305 7825 # 5-79C 11-80 # 10 0 7465 4-80 # 9-80 l 7310 7455 # 12-79 02-80 0 7560 2-80 # 9-80 l 7205 7510 _11-77C 03-80 # 50 0 7565 5-80 # 5-80

  • O 7005 03-73C 06-73C 100 0

7570

  1. 12-79 # 4-80
  • 7005 7015 06-73C 08-73C 100 0

7575

  1. 10-79 # 11-79
  • 7015 7050 08-73C 04-74C 100 0

7675 9-79 # 8-80

  • 7050 7060 04-74C 11-76C 100 7628 7630 1;81 #

1-81

  • 7060 7150 11-76C 12-76C 100 7623 7625 1-81 # 1-81
  • 7150 7200

_12-76C 04-78C 100 7638 7640 1-81 # 1-81

  • 7200 7300 04-78C 05-78C 100 7643 7645 1-81 # 1-81
  1. 7300 7450 05-78C #

1-80 # 50 7648 7650 1-81 # 1-81

  • 7450 7500 #

1-80 # 6-80 7658 7660 1-81

  1. - IIII
  • 7500 7515 #

6-80 # 9-80 7663 7665 1-81

  1. - IIII 07515 7700 #

9-80 # 2-81 7633 7635 1-81

  1. -~T231

~

  • 7700 7800 #

2-81 # 3-81 7653 7655 1-81 # 1-81 c7800 7600 # 3-81 5-81 0 7685 4-81 # 4-81 07600 7950 # ~ 5-81 6-81 0 7525 5-81 # 6-81 67950 7990 # 6-81 # 11-81 0 7530

  1. -- ~'80
  2. 2-81 7-7163 7165 11-74C 10-77C 100 0

7460 7-80 # ~7-80

  • Indicates Major Milestones
  1. Denotes change since previous report

. _ _ () Previous ly use de fini t ion of Spec. Nuclear Ma c '_Is was in_ _co_ rrec t.__ _.___ _. _ _ _ __ __._._

N c. s,y,l.x ..s>.< N ',, ". T.pii;*f.,... f. '. 5 ', O f. ?

- }t
g..,-

.Q, ~.' c f.ttachment 3 'N YELLOWBOOK NETWORK TESTING SECTION RESTRAINTS. Midland Unit 1 J 7475 -- J 7425 -- J 7430 -- J 7890 - J 7435 -- J 7670 -- J 7735 -- J 7805 l J 7440.-- J 7590 -- J 7740 -- J 7810 -- J 7445 -- J 7690 -- J 7745 -- J 7815 -- J 7370 -- J 7595 -- J 7750 -- J 7820 -- J 7455 -- J 7510 -- J 7755 -- J 7825 -- II l f l f if 7450 7500 7515 7800 7700 7600 7950 7990 A A J 7535 --

J 7630 --

J 7540 --

J7625--

3 7545 --

~~------------- J 7640 --

J 7465 --

J 7645 --

J 7680 --

J 7650 --

J 7560 --

J 7660 --

J 7565 --

J 7665 --

J 7570 --

J7635--

J 7575 --

J7655--

J 7675 -- J 7685 -- .y'. g J 7470 -- J 7525 -- J 7355 -- J 7530 -- J 7460 -- .?.. J 7895 -- .*:..,'.,,>v 3

,.. ;5, ;s

. *; l.c :,,,",,f., i..., .c 1 ;. y...q.* :,.-.: [ I. g.. -3.{. / i.

  • %.s3 gl.'-

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