ML20055J028
| ML20055J028 | |
| Person / Time | |
|---|---|
| Site: | 07109218, 07100192 |
| Issue date: | 06/01/1990 |
| From: | Rodgers D PACIFIC NUCLEAR SYSTEMS, INC. |
| To: | |
| Shared Package | |
| ML20055J020 | List: |
| References | |
| FS-0011-NP, FS-11-NP, NUDOCS 9007310292 | |
| Download: ML20055J028 (31) | |
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li TITLE PACIFIC NUCLEAR SYSTEMS RECEIPT INSPECTION OF DOMED AND FLANGED HEADS FOR USE IN THE TRUPACT ll FABRICATION PROCEDURE # FS-0011-NP REVISION:
DATE: _
6- / - 90 ESSENTIAL RELATED NUPAC DOCUMENTS l
The following relatt,d NuPac document (s) contain operations or information essential.
l to performance of instructions herein and must be issued in conjuction with this document:
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PROCEDURE REVISION RECORD
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FS-0011-NP
- ,,u. i n.i o.t.
G- /- 90 l
TITLE:
RECE1PT INSPECTION OF DOMED AND FLANCED llEADS FOR USE IN Tile TRUPACT 11 FABRICATION i
REV DESCAIFTION OF CHANGE DATE SIGNATURE i
A C EE 0
INITIAL RELEASE ALL h- /- 90 l
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i NPQO12 8/24/88
FS-0011.NP. Rev. O May 1990 o
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TABLE OF 00NNNN EAQE 1.0 Scope............................................................... 1 2.0 Responsbuty.......................................................... 1 3.0 References............................................................, 1 4.0 General Requirements.................................................... 1 5.0 Detaled Procedure...................................................... 2 Att achment A................................................................ 3 Att achment B................................................................ 4 Att ac hment C................................................................ 5 Att achment D................................................................ 6 Att achment E................................................................ 7 Att ac hment F................................................................ 8 i
l Att ac hment G................................................................, 9 1
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FS.0011 NP, Rev. 0 May 1990 1.0 000PE 1.1 This procedure provides the minimum receipt inspectior, requirements for domed and flanged heads at the TRUPACT Anembly Facilty.
1.2 This procedure implements the requiremerts for verification of material by dimensional inspection including thickness, nondestructive testing and visualinspection.
2.0 MSPOPMEMY 2.1 it shal be the responsitey of the NuPac Quelty Assuran:;e (QA) Manager or his designee to assure that reoolpt inspection of domed and flanged heads is performed in accordance wth this procedure.
2.2 The QA Manager or his designes shal assure that tt; procedure is controlled and distributed in accordance with approved Qua$y instructions.
3.0 FEFEMNCES 3.1 NuPac Drawing 2077188,*OCV Upper Head (Domed)*
3.2 NuPac Drawing 2077176,'OCV Lower Head (Domed)'
3.3 NuPac Drawing 2077169,'OCA Upper Head (Domed)"
3.4 NuPac Drawing 2077175,"OCA Lower Head (FlaroW)*
3.5 NuPac Drawing 2077188,' ICV Upper Head (Domed)'
3.6 NuPac Drawing 2077185,' ICV Lower Head (Domed)*
4.0 GENERAL MOUIMhWNTB L
4.1 NuPac TAF shaN receive a copy of the appucable Inspection Instruction & Report for each Purchase of domed / flanged heads.
4.2 AN receiving inspection shal be recorded on inspection Reports attached to this procedure:
Attachment A Drawing 2077168OCV Upper, Report #0CV4.1 Attachmert B Drawing 2077176OCV Lower, Report #0CV4.
A3achment C Drawing 2077169 OCA Upper, Report #OCA U Drawing 2077175 OCA Lower, Report #0 CAL Attachmert E Drawing 20771881CV Upper, Report #lCV U Attachment F Drawing 2077185lCV Lower, Report #iCVL 1
__m__m._____
FS-0011 NP, Rev. O May 1990 i
5.0 DETAILED PROCEDUPE 5.1 Verty the idersficatk,n of the head and rooord the serial number on the appicable j
inspection report. The ID shal conslet of the serial number, heat r' umber and description l
as a minimum.
i 5.2 Verty that the W. A, X. B, Y, C, 2, and D markings can be located on the head per the requiremeras on the inspection instruction & Report. See Attachment G.
f 5.3 Visua#y inspect the head for any osmage which may have occurred durin0 shipment (Lo, deras, gouges, crushing, etc.). Record any damaged noted on the applicable inspootion Report.
5.4 inspect the outside diameier across the Axis W.Y, A-C, X Z and B D using a tape measure.
Record the diameter readings on the appleable inspection Report. Ver#y the diameter readings are within tolerance of the appleable drawing requiremeras, i
l i
5.5 Inspect the dish radius dimension using the appropriate dish radius template. The dish
[
radius shal be inspected on Axis W.Y. A C, X Z, and B D as a minimum. VerWy the dish i
radius a acceptable per the apphcable drawing requirements. The flanged (pan) head shal be inspected for flatness per drawing requirements.
5.6 ff there are any characteristics noted h Sections 5.1 through 5.5 which cause the subject 1
head to deviate from drawing requiremert tolerances, additional inspection shall be required as follows:
l l
5.6.1 inspect the knuckle radius dimension at locations W. A, X B. Y, C, Z, and D as a mitsmum.
5.6.2 Inspect the overall height across axis iV Y, A C, X Z, and B D as a minimum.
5.6.3 Inspect skirt face dimension at location W, A, X,8, Y C, and D as a minimum.
5.7 If inspection of heads has not been performed at the Suppher's facRRy, an inspection of aN characteristics including thickness shal be performed per Attachmert G.
5.8 ff there are any characteristics noted in Section 5.1 thru 5.7 which cause the subject head to deviate from the drawing requirements or tolerances, a QDR abal be prepared.
5.9 ff discrepancies are noted, prepare ODR, pleos yelow hold tag on kom and segregate W possble. Record QDR/SDR number in the inspection status section.
5.10 Upon acceptance, prepare acceptance tag and affix t to the kom. Record acceptancetag l
number in the inspection status section.
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FS 0011 NP, Rev. O May 1990 ATTACHMENT A Head Description __ OCV Uoner Report No.: OCV4J l
S/N:
Date:
Drawing No.: 2077 168 OA Insp.:
1 Date Heat No.:
ToolID:
l 4
A.
Visual inspection for Shipping Damage l
Comments i
l B.
Outcide diameter (tape measuremerts) Record actual WY AC XZ BC 4
C.
Dish Radius - Record acceptable / unacceptable, if unacceptable, record ODR number.
!! Required D.
Knuckle Radius Record acceptable / unacceptable, if unacceptable, record ODR number.
W Y
A C
X Z
B D
I E.
Overal height. Record actual 1
Skirt face. Record actual W
Y A
C X
Z B
D i
G.
Thickness inspection Comp %te Not Complete 1
3 i
l ATTACHMENT B Head Description OCV Lower Report No.: OCV4.
i S/N:
Date:
l Drawing No.: 2077173 QA Irmp.:
Date Heat No.:
ToolID:
l A.
Ymust inspection for Shipping Damage Comments l
B.
Outside diameter (tape measurements) Record actual WY AC XZ BD C.
Dish Radius. Recorci acceptable / unacceptable, if unacceptable, record ODR number.
Knuckle Radius. Record acceptable / unacceptable, if unacceptable, record ODR nurnber.
W Y
A C
X Z
B D
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Overall height. Record actual WY AC XZ BC F.
Skirt face. Record actual W
Y A
C X
Z B
D G.
Thickness inspection Complete Not Complete 4
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ATTACHMENT C
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Head Description OCA Uoner Report No.: OCA.U 1
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S/N:
Date:
Drawing No.: 2077 169 QA Insp.'
Date Heat No.:
ToolID:
1 4
A.
Visualinspection for Shipping Damage Commerts i
B.
Outside diameter (tape measuremerts) Record actual W.Y AC XZ BC O.
Dish Radius - Record acceptable / unacceptable. If unacceptable, record ODR number.
i If Reauired D.
Knuckle Radius. %ud acceptable / unacceptable if unacceptable, record ODR number.
W Y
A C
X Z
C l
D I
E.
Overal height Record actual WY AC X-Z BC F.
Skirt face Record actual W
Y A
C X
Z B
D G.
Thickness inspection Complete Not Complete i
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FS.0011.NP, Ry. O May 1990 i
ATTACHMENT D
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Hec.d Description OCA Lower Report No.: OCAL S/N:
Date:
i Drawing No.: 2077 175 QA trop.:
Date l
Heat No.:
ToolID:
A.
Visualinspection for Shipping Damage Cominerts r
B.
Outside diameter (tape measurements) Record actual W.Y A4 X-Z BC C.
Dish Radius - Record acceptable / unacceptable. If unacceptable, record ODR number.
WY A4 XZ BO If Reauired D.
Knuckle Radius Record acceptable / unacceptable, if unacceptable, record ODR number.
W Y
A C
X Z
B D
E.
Overalhei0ht Record actual W.Y AC XZ BC F.
Skirt face. Record actual W
Y A
C X
Z B
D l
G.
TNckness inspection Complete Not Complete 6
-we FS 0011 NP, Rev. O M y 1990 1
ATTACHMENT E Head Description ICV Uooer Report No.: ICV U S/N:
Date:
Drawing No.: 2077 188 OA Insp.:
Date Heat No.:
Tool 10:
A.
Visualinspection for Shipping Damage Comments 1
i B.
Outside diameter (tape measurements) Record actual.
Dish Radius. Record acceptable / unacceptable. If unacceptable, record ODR number.
Knuckle Radius. Record acceptable / unacceptable, if unacceptable, record ODR number.
W Y
A C
X Z
B D
E.
Overau height. Record actual WY AC XZ BC F.
Skirt face. Record actual.
W Y
A C
X Z
B D
l G.
Thickness inspection Complete Not Complete I
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ATTACHMENT F I
Head Description ICV Lower Report No.: ICV-L l
S/N:
Date:
l Drawing No.: 2077 185 QA Insp.:
Date Heat No.:
ToolID:
A.
Visualinspection for Shipping Damage Comments l
B.
Outside diameter (tape measurements). Record actual WY AC XZ BD C.
Dish Radius - Record acceptable / unacceptable. If unacceptable, record ODR number.
WY AC XZ BD If Aeouird D.
Knuckle Radius Record acceptable / unacceptable, if unacceptable, record QDR number.
W Y
A C
X Z
B D
I I
E.
Overalheight Record actual l
W.Y AC X-Z BD F.
Skirt face Record actual W
Y A
C X
Z B
D G.
Thickness inspection Complete Not Complete 8
FS 0011 NP, Rev. O May 1990
)
ATTACHMENT G NPQ 011 (REY 4/10/85)
PACIFIC NUCLEAR SYSTEMS, INC.
QA INSPECTION INSTRUCTION / REPORT GENERAL DATA INSTRUCTION NUMBER /REV/DATE/QA LEVEL: 2077-XXX/0/5-14-90/A ITEM:
ASME Dished / Flanged Heads DOCUMENT N0/REV: 2077-175, 2077-176, 2077-185, 2077-186, 2077-188 and 2077-189 l
P.O./ SUPPLIER /W.O.: (Record PO)
CUSTOMER / SPEC: N/A P
GENERAL N.0TES:
1.
Perform all inspections per QI-6.
l 2.
All data to be reviewed and accepted by NuPac QA per QI-6.
3.
Utilize S.M.I.
4.
Prepare QDR per QI-7.
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APP VALS:
Q Y' $.
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~PREPAfDBY
' DATE APPROVED BY
'DATE 1-9 r
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FS-0011-NP, Rev. O May 1990 MPQ 011A (REV 4/10/85)
PACIFIC NUCLEAR SYSTEMS, INC.
QA INSPECTION INSTRUCTION / REPORT INSPECTION REQUIREMENTS INSTRUCTION NUMBER /REV/DATE/QA LEVELt 2077-XXX/0/5-14-90/A ITEM.
INSPECTION REQUIREMENT
. INSPECTION STATUS 1.
Verify all sub-tier suppliers utilized for special processes or fabrication per NuPac drawings or specifications are on the supplier's or NuPac's Approved Sup-pliers List.
Verify that the supplier approval data is on file in NuPac QA.
2.
Verify supplier has posted 10 CFR 21 letter and all of the provided attach-nents from NuPac.
3.
Mark heada with permanent identification, using a marker to show the location of the W, A,X, B, Y, C,
Z & D axis as noted above.
The W - Axis should always be located on the weld joint (if there is a weld joint); readings should commence in a clockwise rotation.
Where the weld seam is off center, perform inspection per the mhrkings below and include a sketch showing the location of the seam as an extra axis designation.
Also show the starting point on the subject seam.
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___.________m---__---
FS-0011-NP, R0v. O Mzy 1990 t
NPQ 011A (REV 4/10/85)
PACIFIC NUCLEAR SYSTEMS, INC.
QA INSPECTION INSTRUCTION / REPORT INSPECTION REQUIREMENTS INSTRUCTION NUMBER /REV/DATE/QA LEVEL: 2077-XXX/0/5-14-90/A ITEM.
INSPECTION REQUIREMENT
. INSPECTION STATUS 4.
Inspect / verify the following material, components and/or hardware for material data, testing, or prior NuPac inspection acceptance.
Record heat number, test number and/or acceptance tag number and date in the inspection status blank.
Attach all data to the Inspection In-struction.
Item No.
Quantity Description Material l
1.
6 73.23 1 0.06 OD, Dished heads, l
Dwg. 2077-185, ICV Lower 2.
6 74.38 i 0.06 OD, Dished heads, Dwg. 2077-188, ICV Upper 3.
6 74.45 1 0.06 OD, Dished heads, Dwg. 2077-176, OCV Lower l
4.
6 77.31 1 0.06 OD, Dished heads, j
Dwg. 2077-168, OCV Upper 1
5.
6 94-3/8 dished heads, Dwg. 2077-169, OCA Upper 6.
6 94-3/8 flange (flat)
- heads, Dwg. 2077-175 OCA Lower 3-9
^
FS-0011-NP, RGv. O May 1990 NPQ 011A (REV 4/10/85) 7 PACIFIC NUCLEAR SYSTEMS, INC.
QA INSPECTION INSTRUCTION / REPORT INSPECTION REQUIREMENTS INSTRUCTION NUMBER /REV/DATE/QA LEVEL: 2077-XXX/0/5-14-90/A 1
ITEM.
INSPECTION REQUIREMENT
. INSPECTION STATUS i
1 5.
Identify head with unique identification /
serial number using a marker.
6.
Record all dimensional data and tool identification on attached data sheets.
7.
Verify fabrication is in accordance with NuPac Procedure FS-01.
8.
Record heat number with heat identifica-tion number for each head inspected.
l Review certified material test report and certificate of Conformance for purchase order requirements.
l l
9.
Inspection:
A.
Inspect the dish radius dimension using the dish radius template pro-vided by Northland Stainless.
Dish radius to be inspected on Axis W-Y, A-C, X-Z, and B-D as a minimum.
l (Note:
Inspect the template prior l
to use to assure it meets the draw-ing radius requirements.)
B.
Inspect the knuckle radius using the knuckle radius template provided by Northland Stainless. Knuckle radius to be inspection oa Axis W-Y, A-C, X-Z, and B-D as a.ninimum.
(Note:
Inspect the knuckle redius template prior to use to assure it meets the drawing requirements.)
4-9
FS-0011-NP.REV.0 MAY 1990 NPQ 011A (REY 4/10/85)
PACIFIC NUCLEAR SYSTEMS, INC.
QA INSPECTION INSTRUCTION / REPORT INSPECTION REQUIREMENTS INSTRUCTION NUMBER /REV/DATE/QA LEVEL: 2077-XXX/0/5-14-90/A ITEM.
INSPECTION REQUIREMENT INSPECTION STATUS C.
Inspect the overall height dimen-sion.
Use straight edge to place on W-Y, A-C, X-Z, and B-D Axis for inspection as a minimum.
D.
Inspect the sk trt face length dimen-I sion at locat; on W, A,
X, B,
Y, C,
Z, and D as a ninimum.
E.
Inspect the outside diameter using a Pi tape.
Diameter should be checked at the edge of skirt where skirt meets knuckle (2 places).
F.
Inspect the outside diamatar of head using tape measure across Axis W-Y, A-C, X-Z and B-D.
G.
Record dimensional data and tool identification on Data Sheet #1 for A-F as required.
Hl.
Using Ultrasonic Thickness Gauge, perform thickness measurements at increments of 4 inches.
Any areas which are found to be out of tolar-ance from drawing will require addi-tional readings to determine the l-extent of the undersize condition and a sketch of the below minimum i
area.
All readings shall be record-ed for incorporation into an inspec-tion report on Data Sheet #2 of this IIR.
5-9
F$-00ll-NP.REV.0 MAY 1990 i
NPQ 011A (REY 4/10/85)
PACIFIC NUCLEAR SYSTEMS, INC.
QA INSPECTION INSTRUCTION / REPORT INSPECTION REQUIREMENTS INSTRUCTION NUMBER /REV/DATE/QA LEVEL: 2077-XXX/0/5-14-90/A ITEM.
INSPECTION REQUIREMENT INSPECTION STATUS 4
H2.
When assigning axis markings to heads, the lower head will be marked in a position such that once the unit is assembled, the coordinates of the upper and lower heads will align.
H3.
Thickness readings to be taken as shown on Attachments A through F of this IIR.
UPPER HEAD e
a 0
e I
l
+
i e
LOWER HEAD D
. e' A
l E
l e
I e
T 6-9
[
FS-0011-NP.RhV.0 MAY 1990 NPQ 011A (REV 4/10/85)
PACIFIC NU' LEAR SYSTEMS, INC.
QA INSPECTION INSTRUCTION / REPORT l
INSPECTION REQUIREMENTS INSTRUCTION NUMBER /REV/DATE/QA LEVEL: 2077 XXX/0/5-14-90/A ITEM.
INSPECTION REQUIREMENT INSPECTION STATUS I.
Perform knuckle radius inspection Axis.
The be7'nning at the W entire knuckle area should be scanned at radial increments of 6 degrees apart.
Report the minimum thickness located at each 6 degree increment recording the distance the minimum thickness is located from the edge of the skirt.
In the pro-cess of scanning the entire knuckle area the maximum thickness should be inspected ' but only thicknesses ex-ceeding tolerance should be record-ed.
Record thickness readings on Data Sheet #3.
J.
Verify all weld procedures and weld-ers are qualified in accordance with ASME Code,Section IX or AWS D1.1.
Record procedures here.
I K.
Verify that all stainless steel l
material welding shall-be performed j
per ASME B&PV Code,Section IX.
L.
Verify that all construction welds l
on heads shall be 100% radiographic examined using the examination tech-nique and acceptance criteria of Section III of the ASME Code (NB-5000).
Documentation of radiograph-ic examination shall be in accor-dance with Section VIII (UW-51) (a ) -
(1) of the ASME Code.
Radioy,raphy interpretation to be in accordance with ASME B&PV Code,Section III, Division I, Subsection NB, Article NB-5000, and Section V, Article 2.
l Review RT film and assure copy is I
sent to NuPac TAF with heads.
7-9
i FS-00ll-NP, REY.0 MAY 1990 l
WPQ 011A (REY 4/10/85) l PACIFIC NUCLEAR SYSTEMS, INC.
QA INSPECTION INSTRUCTION / REPORT INSPECTION REQUIREMENTS i
INSTRUCTION NUMBER /REV/DATE/QA LEVEL: 2077-XXX/0/5-14-90/A ITEM.
INSPECTION REQUIREMENT
. INSPECTION STATUS M.
Perform visual inspection of all welds in accordance with AWS Dl.1, Section 8.15.1 and NuPac Procedure VT-01.
Record AWS Dl.1 certifica-i tion number for weld inspection.
l N.
Verify all welds have been liquid penetrant inspection on final pass in accordance with ASME B&PV Code,Section III, Division I, Subsection
[
NB, Article NB-5000, and Section V, Article 6.
Record liquid penetrant procedure (attach copy if not NuPac 4
Prcedure).
PT Procedure No.
O.
Verify all weld use to joint metal are full penetration and have a i
flush contour.
P.
Verify that any grinding required has not reduced the base met.a1 wall thickness.
Perform ticrasonic thickness inspection if required.
Q.
If optional plate (plug) is welded i
into hole at top of head, verify radiography, liquid penetrant and visual inspection has been performed as required.
Record head number for i
plate (plug) if required.
l R.
A copy of this inspection record shall be sent to TAF with heads.
8-9
FS-0011-NP.REV.0 MP.Y 1990 NPQ 011A (RRY 4/10/85)
PACIFIC NUCLEAR SYSTEMS, INC.
QA INSPECTION INSTRUCTION / REPORT I
INSPECTION REQUIREMENTS 1
INSTRUCTION NUMBER /REV/DATE/QA LEVEL: 2077-XXX/0/5-14-90/A ITEM.
INSPECTION REQUIREMENT INSPECTION STATUS
)
10.
If discrepancies are noted, prepare QDR, i
place yellow hold tag on item and segre-gate if possible.
Record QDR/SDR number i
in the inspection status section.
11.
Upon acceptance, prepare acceptance tag
)
and affix it to the item.
Record accep-tance tag number in the inspection status section.
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9-9
FS-0011-NP.REV.0 MAY 1990 I
I..
DATA SHEET #1 DOMED HEAD THICKNESS MEASUREMENTS i
Head Description S/N Date:
Dwg. No.
QA Insp.
s l_
Heat No.:
Tool ID:
A.
Dish Radius -
Record acceptable / unacceptable.
If unaccept-able, record GDR No.
I I
W-Y A-C X-Z 3-D 1
5.
Knuckle Radium -
Record acceptable / unacceptable.
If unac-j captable, record GDR Number.
W-Y A-C X-Z B-D j
i C.
Overall height - Record actual.
W-Y A-C X-Z B-D 4
d b
D.
Skirt face - Record actual.
W Y
A C
X Z
B D
E.
Outsioe diameter (Pi tape) - Record actual.
i 0.D. =
- At edge of skirt 0.D. =
- Where skirt meets knuckle F.
Outside diameter (tape measurements) - Record actual.
W-Y A-C X-Z B-D G.
Wold Area (s)
Minimum. Reading =
)
FS-0011-NP.REV.0 MAY 1990
]
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DATA SHEET #2 I
DOMED HEAD THICKNESS MEASUREMENTS l
1 l
l Head Description l
S/N Date
'l Dwg. No.:
QA Insp.:
l Heat No.:
Tool 10 s
F W AXIS Y AYis,1 e AX!s C AXIS X AXIS.
Z AXIS B AXIS D AXIS '
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TS-0011-NP.REV.0 MAY 1990
~
i DATA SHEET #3 - PAGE 1 OF 3
!i DOMED HEAD THICKNESS MEASUREMENTS Head Description 5/N8 Dates Dwg. No.:
QA Insp.:
4
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Heat No.I Tool !De l
KNUCKLE l
Scanned Scanned j
M S!8881 Losetion Minimum Location i
i 1.
i 2.
3.
4.
5.
6.
7.
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9.
10.
11.
12.
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14.
15.
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FS-0011-NP,REV.0 MAY 1990 KNUCKLE (Continued)
DATA SHggt 33 - PAgg 2 or :
Scanned Scanned Wip Location Minimum Location 21.
22.
23.
9 24.
25.
26.
27.
.M 29.
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29.
30.
31.
32.
33.
34.
35.
36.
37.
30.
39.
40.
41.
42.
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45.
46.
FS-0011-NP.REV.0 MAY 1990 l
i
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t KNUCKLE (Continued)
DATA SHEET #3 - PAGE 3 OF 3
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l Scannes scanned wtNet Location Minimum Location i
47.
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51.
52.
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