ML20031A063

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IE Insp Rept 50-206/81-25 on 810713-17.Noncompliance Noted: Fire Fighting Strategies for Turbine Lube Oil Reservoir Area & Room 4 Kv Incomplete Per Emergency Procedure S01.VIII-1.10
ML20031A063
Person / Time
Site: San Onofre 
Issue date: 08/24/1981
From: Chaffee A, Zwetzig G
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV)
To:
Shared Package
ML20031A061 List:
References
50-206-81-25, IEB-80-06, IEB-80-6, NUDOCS 8109180343
Download: ML20031A063 (8)


See also: IR 05000206/1981025

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U. S. NUCLEAR REGULATORY C0fEISSION

OFFICE OF INSPECTION AND ENFORCEMENT

REGION V

Reprt No. 81-25

Docket ?!o. 50-206

License No. DPR-13

Safeguards Group

Licensee:

Southern California Edison Comoany

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P. O. Box 800

2244 Walnut Grove Avenue

Rosemead. California 91770

Facility Name: San Onofre Unit 1

Inspection at: San Onofre. california

Inspection conducted: ,1olv 13-17. los1

Inspectors:b

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A. Cha(fee, Reactor Inspector

'Dat6 Signca

Date Signed

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Approved by:

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G. 'fwetzHJ, COied, Reactor Projects Section #1

v Date Sfgned

Reactor Operations Projects Branch

Sunraary:

Insoection on July 13-17, 1981 (Report No. 50-206/81-25)

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Areas Inspected: Routine, unannounced inspection of licensee's Fire Protection /

Prevention Program, IE Bulletin Followup, and Followup on Significant Event

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that Occurs During Inspection. This inspection involved 40 inspector-hours

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onsite by one NRC inspector.

Results: Of the three areas inspected, no items of noncompliance were

identified in two areas; one item of apparent noncompliance (fcilure to

establish required administrative controls for fire protection, paragraph 3B)

was identified in one area.

8109180343 010825

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PDR ADOCK 05000206

RV Fonn 219 (2)

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PDR

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DETAILS.

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1.

Persons' Contacted

  • E. Gault, Clerk-Typist
  • D. Nunn, Manager, Quality Assurance
  • B. Katz, Assistant Station Manager, Technical
  • H. Morgan, Assistant Station Manager, Operations
  • J. Curran, Plant Manager
  • F. Briggs, Compliance Engineer

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  • J. Dunn, Project Ocality Assurance Supervisor
  • J. Haynes, Manager, Nuclear Operations
  • L. Papay, Vice President, Advanced Engineering
  • J. Reeder, Supervisor of olant Coordination, Unit 1
  • C. Seward, Fire Marshall, Unit 1

R. Neal, Engineer

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  • Denotes those persons who attended the exit interview.

Also present at the exit interview was the NRC Recident Inspector,

L. Miller.

2.

Follow-up on IE Bulletin 80-06 (Engineered Safety Feature (ESF) Reset

Controls) (0 pen)

The inspector reviewed the following:

a)

Licensee response dated June 9, 1980.

b)

Cold S.I.S and Loss of Offsite Power Test conducted on May 9,

1981 (procedure S01-12.8-2).

Based on the above review and discussions with licensee personnel the

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inspector noted the following:

a)

The licensee's response dated June 9,1980 appears to adequately

address items 1, 3 and 4 of the Bulletin.

b)

The licensee performed the test required by item 2 of this Bulletin

on May 9, 1981.

This test demonstrated that all systems and components

responded appropriately except for valves M0V 11008, C and D,-

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which returned to their normal mode upon ESF reset. The original

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drawing review done in accordance with Item 1 of the Bulletin

failed to reveal this behavior.

Further review performed after

the test verified that the valves behaved as indicated in the

existing drawings.

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As presently designed, the valves automatically shift charg'ng

pump suction to the Volume Control Tank from the Refueling Water

Storage Tank upon ESF reset. This results in the chargint pumps

drawing from an unborated water source rather than a bore.ced

source. The licensee has provided administrative contrels to

prevent this shift until equipment modifications can be made.

(This control consists of a procedure change which requires the

valves to be placed in the manual mode prior to resetting ESF.)

The licensee will submit a followup report describing the results of

this test and proposed corrective action for the identified problem.

This item will be reviewed further at a subsequent inspection.

3.

Fire Protection /Preverition Program

A.

Document Review

The inspector reviewed the following documents:

1)

License No. DPR-13, paragraph 3.B, Technical Specifications

(applicable sections) and paragraph 3.H " Fire Protection".

2)

Fire Protection Safety Evaluation Report, section 6 dated

July 19, 1979 (Note: This was appended to amendment 44

to License No. DPR-13).

3)

Fire Protection Program Reivew, BTP APCSB 9.5-1, San Onofre

Nuclear Generating Station Unit one, dated March 1977.

4)

Nuclear Plant Fire Protection Functional Responsibilities,

administrative Controls and Quality Assurar.ce; as included

in NRC letter dated August 19, 1977 to the licensee.

5)

Division Order D-A-13, " Fire Protection", rev. O, dated

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April 23, 1981.

6)

Station Order S-A-2, " Fire Protection", rev. 22, dated February 1,

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1980, through PCN 4.

7)

Station Order S-A-10, " Station Inspections and Housekeeping"

rev. 9, dated February 1,1980.

8)

Maintenance Procedure S-I-1.13, "New Cable Installations

Through Existing Flame Barriers", rev. 3, dated October 4,1978.

9)

Station Order S01-M-105, " Fire Prevention During Open Flame

Processes", rev. 3, dated July 22, 1980.

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10) Station Order, S01-A-16, " Fire Cuanittee", rev. O, dated

February 24, 1981.

11) Station Order, 501-A-134, " Fire Brigade Training and Retraining",

rev. O, dated June 27, 1980.

12) Emergency Procedure, S01-VIII-1.10, " Fire Fighting" rev.1,

dated April 24, 1981.

13) Operating Instruction, S01-7-1, " Fire Water System Operation",

rev. 10, dated June 27, 1980.

14) Operating Instruction, S01-11-1, " Fire Water and Foam Systems

Operation", rev. O, dated March 16, 1981.

15) Nuclear Training Division Memorandum 6-81, " Fire Brigade

Member Training Program", dated May 1,1981.

16) Emergency Procedure, S01-VIII-1.6, " Plant Evacuation and

Accountability", rev. 1, dated March 25, 1981.

17) Operatina Tr.struction S01-11-2, "4KV Room Halon System Operations",

rev. O, dated January 28, 1981.

18) Operating Instruction S01-11-3, " Portable Fire Extinguishers",

rev. O, dated April 24, 1981.

19) Operating Instruction, S01--11-4, AWS Building Halon System

Operation, rev. O, dated March 31, 1981.

20) Nuclear Training Division Training Memorandum, 9-81, " General

Employee Orientation Training", dated May 21, 1981.

B.

Results of Document Review

Based on the above document review and discussions with licensee

personnel th inspector determined that the licensee's administrative

controh for fire protection are not in accordance with condition

3.H of the facility license.

License condition 3.H requires that adminstrative controls for

fire protection be implemented in accordance with the controls

identified in Section 6 of the Fire Protection Safety Evaluation

Report. This section requires administrative controls be implemented

in accordance with " Nuclear Plant Fire Protection Functional

Responsibilities, Administrative Controls and Quality Assurance"

(hereafter referred to as the Guidance) which was included in

an August 19, 1977 letter from the NRC to Southern California

Edison.

Comparing the licensee's administrative controls for

fire protection to those listed in the Guidance, revealed the

following apparent omissions in'the licensee's program:

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1)

The licensee has not developed fire fighting strategies for

all safety related areas and areas presenting a hazard to

safety-related equip e nt.

In p' articular the following areas

have no writter fire fighting strategies: Control Roor6

480 Volt Switch Gear Room; DC Switchgear Room and Battery

Room; Auxiliary Building; Turbine Building Upper Elevation

an East, West, South Lower Elevation; Diesel Generator

Building; Containment; and Yard Area.

2)

The only areas that do have fire fighting strategies, (which

are cont 9ed in Emergency Procedure S01-VIII-1.10) are

the Turbirc Lube 011 Reservoir Area and the 4KV Room.

However

the strategies for these areas are not complete.

In particular,

the subjects listed in paragraphs d(3), d(4), d(5), d(7),

d(8), d(9) and d(10) of Attachment 5 to the Guidance are not

addressed.

In addition, the subject matter of paragraph d(6) of Attachment 5

to the Guidance, although partly addressed, is also not

complete for those strategies that do exist.

3)

The authority and responsibility of each fire brigade position

relative to fire protection are not clearly defined as required

by paragraphs f(1) and (2) of Attachment 1 to the Guidance.

4)

The administrative controls for combustible waterial do

not reqrire in-plant review of proposed work activities

to identify potential transient fire loads as required by

paragraph b of Attachment 3 to the Guidance.

(Note: This

function is required to be assigned to an onsite staff memter

who should also specify the required additional fire protection

in the work activity procedure, after taking total plant

fire load into account.)

5)

The licensee's administrative controls for ignition sources

are not in accordance with the requirements of Attachment 4

to the Guidance. Specifically, Station Order S01-M-105

" Fire Prevention During Open Flame Processes" and Staticn

Order S-A-2 " Fire Protection" which are the only identified

procedures in this area, do not address grinding or non-> pen

flame cutting (e.g. by cutting wheel). Also the licensee's

procedure does not require a physical survey of the work

area by the responsible foreman or supervisor prior to issuing

a permit.

C.

Sumary Concerning Apparent Items of Noncompliance

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Each of the items listed above is an apparent item of noncompliance.

However, all of the items appear to stem from a lack of understanding

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on the licensee's part of license condition 3.H.

In mitigation,

it is noted that the documentation establishing these requirements

is somewhat complex.

In light of the connon basis for these

omissions, it is the inspector's opinion that these items taken

together constitute one item of apparent noncompliance (0I-81-

25-01).

D.

Other Concerns

The above review of the licensee's administrative controls with

respect to the-Guidance also revealed the following concerns:

1)

The Guidance requires'the. licensee to make " provisions for

training offsite fire department personnel in basic radiation

principles, typical radiation hazards, and precautions to

be taken in a fire-involving radioactive materials in the

plant." The licensee. stated in letter dated May 19, 1978

that "In the event of'a fire e ergency, all offsite fire

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department personnel would be escorted by an individual

knowledgeable in basic radiation principles, typical radiation

hazards, and precautions to be taken in a fire involving

radioactive materials in the plant." This approach was

stated to be used in place of the above requirement.

In

a letter dated June 21, 1978, the NRC appears to accept this

position.

However, at present it does not appear that the

licensee is organized to implenent either method.

The licensee

has stated he will reevaluate his program to assure compliance

with one of these methods (01-81-25-02).

2)

Attachment No. I to the Guidance states: "The organizational

responsibilities and lines of communication pertaining to

fire protection should be defined between the various positions

through the use of organizational charts and functional

descriptions of each position's responsibilities. As a

minimum the positions / organizations responsible for the

following should be designated"...

"c.

The onsite management position responsible for the

overall administration of the plant operations and emergrncy

plans which include the fire protection and prevention

program and which provides a single point of control

and contact for all contingencies."

This requirement is not clearly addressed in the licensee's

documentation.

Th'.s item was also identifiei

4- Licensee

Corrective Action Request (CAR S01-P-404).

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Figure 6.2.3.1 of the Technical Specifications suggests

that possibly the Industrial Safety and Fire Protection

(ISFP) Supervisor is the position with the responsibilities

and' authorities descriMd above.

However, Station Order

- S-A-2, " Fire Protection" which is the controlling station

document in this area, addresses the responsibilities and

authorities of onsite positions but makes no mention of the

ISFP Supervisor.

This was discussed with the ISFP Supervisor who agreed that

his authority and responsibilities needed definition in

S-A-2.

The licensee comitted to revise his procedures

as required by paragraph C of Attachment 1 to the Guidance.

This problem is to be addressed and corrected as part of

a comprehensive fire protection program upgrade.

(Note:

This upgrade will incorporate corrective actions to respond

to the licensee's Q. A. Audit concerns and the Inspector's concerns.

The overall intent of this program is to bring all of the

fire protection program into full agreement with the Guidance

and all other regulatory requirements. The licensee is

performing a preliminary evaluation prior to comitting to

a date for completion of this program upgrade (01-81-25-03).

E.

Facility Tour _

During a tour of the facility the inspector noted that two non-

qualified fire hoses were being used for backup fire protection

of both diesel generator rooms. The inspector determined that

these hoses were Bechtel construction hoses which had no documented

hydrostatic tests (which qualified them for fire service) available

for inspector raiew. This occurred during the period when the

sections of the fire main supplying all normal fire suppression

capability to the diesel generators was out of service to allow

Bechtel installation of a TMI modification.

This condition was

brought to the attention of the licensee, who promptly replaced

the hoses in question. The licensee further committed to provide

appropriate administrative controls in this area within 30 days.

(0I 81-25-04)

F.

Overall Assessment

Despite the previously noted omissions and concerns, the inspector

notes that significant improvements have been made in the licensee's

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fire protection program since issuance of the Fire Protection

Safety Evaluation Report.

The most significant improvements have

occurred in the area of hardware additions (e.g. fire walls,

halon e

,etc). The licensee has also increased his fire

protection staff recently by hiring a Fire Protection Supervisor.

However, it appears additional staff is needed to allow further

development of the program in accordance with the Guidance in

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a timely fashion. Also once the program is fully developed, a

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suitable staff will be needed to allow proper administraticn

of the program. The licensee has budgeted additional personnal

for this area for 1982.

However, based on the inspecticn results

it appears that the staff increases should be. expedited. The

licensee has committed to reevaluate his fire protection program

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needs in light of the Guidance.

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4.

Followup on Significant Event that Occurs During Inspection - Fire

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in Diesel Generator No. 1

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During the course of this inspection, a fire occurred involving Diesel

Generator No. I and the inspector observed the licensee's response

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to this event.

It appeared that the coordinated effort between the

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Control Room operators in securing diesel promptly and the rapid response

of the Fire Brigade was instrumental in limiting the fire to only

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7 minutes, and thereby greatly reducing the damage to the diesel.

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At the time of the fire the water deluge system and normal backup

fire hose station inside the diesel generator room were out of service

due to TMI work.

In place of these systems the licensee had established

a fire watch, which provided surveillance for both diesel generator

rooms, and had run fire hose from an operational fire hydrant to each

diesel generator room.

5.

Exit Interview

The inspector met with licensee representatives denoted in paragraph-1

an July 17, 1981.

The results of the inspection were discussed and

the licensee made the commitments described in paragraphs 3E and 3F.

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