LER-1981-067, /01T-0:on 810626,while in Mode 4,site Evaluation Identified That Steam Generator Level Transmitters 1-LT-3-148,156,164,172,174 & 175 Would Fail During Loca. Caused by Incorrect Insulating Sleeving |
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LICENSEE EVENT REPORT
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8 9 LICENSEE COOE to IS LiCENS& NUMBER 25 26 LICENSE TYPE 40 67 Cat 9 0 i l0I l 3$,$ dl 0 l 5 l 0 l 0l 0l3 l 21 7 @l 016 l 2 l 6 l 8 l 1 )@l 0 l 7 l 0 l 8 l 8 l 1 l@
COTT G8 69 EVENT DATE 74 7S REPORT D ATE 60 60 61 DOCKET Nuv6EM i
8 EVENT DESCRIPTION AND PROB ABLE CONSEQUENCES h M nn 6-26-81. a safety evaluationi M b ith unit 1 in Mode. 4 (preparatory to matofine Mnan inspection l son FEB 8118 aqd the results of an equipment 10131I based on nonconformance renort steam cenerator level transmitters 1-LT-3-148, 156, 164, 1
10141 l at the,ite identified that O s l 172. 174 and 175 would fail durine a LOCA. The transmitters are reOuired during Modes l 0 6 l
- 1. 2. and 3 by Technical Specifications 3.3.3.5 and 3.7.1.2.
There was no effect on l l
l O IT] l public health or safety.
No previous occurrences.
1 so COMP VALvf Sv$ttu
CAUSE
C AUSE CODE CODE SueCODE COu*0NE NT CODE SU9 CODE SUBCODE l Hl 11l@ Wh l Blh l Il Nl S l T l R l U lh ]@ g @
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i1 121 1 Tests had shown that teflon becomes brittle and deteriorates with a substantial Ii11l l intnernrod rndineinn anno 9,and nn nn annim ont inenon-4nn,nd cub c o n,, n n e enfory into Mode 3.
the affected transmitter amplifiers were replaced prior to entry 11 i+11 evaluation.
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'6 POWER of hen ST ATUS DISC VE DISCOVEnY DESCRIPTION NA l
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DESCRIPTION
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NRC USE Oral
- PDR ADOCK 05000327 Q W@OtsCRiPYiONh issVE n M
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l se es l 7 8 9 10 Name of Preparer:
M. R. Harding /A. M. Wilkey Phone:
(615) 842-8317 sf
LER SUPPLEMENTAL INFORMATION The Foxboro Company has identified two deficiencies in specific trans-mi',te rs. The first deficiency involves the use of incorrect insulating sleeving (i.e., teflon) on transistor and zener diode lead wires in the amplifier. Foxboro testing has demonstrated that tefler will become brittle and deteriorate with substantial integrated dose (approximately 200 megarads). Teflon sleeving can withstand an integrated dose of ten megarads. Integrated doses of greater than ten megarads will only be obtained during an accident (LOCA) inside containment. The integrated dose during normal operation will be less than ten megarads in all areas of i~. plant; therefore, based on this information and Sequoyah Nuclear Plas.i's inspection program, the transmitter amplifiers identified in table 1 were replaced prior to entry into Mode 3.
These transmitters are required for steam generator level control (Auxiliary Feedwater) and for post-accident monitoring.
The second deficiency involves capacitor degradation. Degradation of this capacitor is a function of time and service conditions with heat, being the primary contributor. In discussions with the Foxboro representative, he has related to us that a temperature of around 100 F will cause an instru-ment drift of between 1/2-1 percent within the first year. The capacitor will also be able to withstand high temperature peaks for a short duration; therefore, based on this information and Sequoyah's inspection program, the transmitter amplifiers identified in table 2 were replaced.
The amplifiers to the other Foxboro instruments as identified in table 3 are expected to be replaced at the next outage where sufficient time is available. We believe that there is no need to replace these transmitters at this time for the following reasons.
1.
Cold leg accumulator pressure transmitters (1-PT-63-86/61/62/106/108/126/128)
A.
The average temperature of lower cogtainment during normal operation is maintained between 100 F and 120 F; therefore, the expected instrument drift is less than the indicator channel eccuracy.
B.
The instruments serve no safety. function duting an accident.
They are only use(
.o verify accumulator pressure.
2.
RHR cold leg injection flow rate (1-FT-63-91C/92C)
A.
The transmitters do not contain teflon wire; therefore, they will not deteriorate on the radiation field.
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B.
The normal temperature in the Auxiliary Building (El. 690) is approximately 100 F and on the high energy line break is approx-imately 117 F.
This will cause an ins.trument drif t of around 1/2
- - 1 percent in the first year, which is within indicator channel accuracy.
C.
The instruments serve no safety function. They are only used to verify RER flow during an accident.
3.
Main steam line pressure (1-PT-1-2B/20B/27B/9A/9B/20A)
The transmitters are located in the main steam vault rooms; A.
therefori, they will not see greater than ten megarads inte-
- gg grated dose.
The normal temperature in the vault rooms is around 120 F withI B.
peak temperature approximately 300 F (accident) for a short 0
This will cause an instrument drift of around 1/2-1 duration.
percent in the first year, which is within the instrument accuracy.
C.
The instruments are input to SSPS; however, the instrument drift is small.
4.
Dead weight tester (PI-68-338)
A.
Serves no safety function.
Foxboro, in its letter to TVA, has identified several transmitters with no TVA tag numbers. These spare transmitters will be inspected. Those found having deficiencies will be replaced. Foxboro has also identified trans-mitters on Unit 2 which will ba required to be checked and replaced where The inspection program for the Unit 2 transmitters has been necessary.
initiated.
This defect has previously been reported by telephone based on preliminary information.
TABLE 1 Mode Required TVA Tag #
Serial No.
Teflon Wire to be Operable 1-LT-3-148 2805612 Yes 1, 2, 3 1-LT-3-156 2805614 Yes 1, 2, 3 1-LT-3-164 2S05616 Yes 1, 2,~3 1-1.T-3-272 2805620 Yes 1, 2, 3 1-LT-3-174 2805624 Yes 1, 2, 3 1-LT-3-175 3119351 Yes 1, 2, 3
~
TABLE 2 Mode Required TVA Tag #
Serial No.
Capacitor to be Operable 1-LT-3-171 2805618 CDE/TX-65-3313 1,2,3 1-LT-3-173 2805622 CDE/TX-65-3313 1,2,3 1-PT-61-832 2645557 Unqualified amplifier 1, 2, 3 1-PT-68-68*
3045140 Unqualified amplifier 1,4,3,4
- During the inspection, these transmitters had the wrong amplifier.
An investigation into the cause for this discrepancy has been initiated.
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- - l TABLE 3 TVA TAG #
SERIAL NO.
1-PT-1-9A 4006312 1-PT-1-9B 3119350 l-PT-1-20A 3119342 1-PT-1-2B 2645561 i
1-PT-1-20B 2645563 3
l-PT-1-27B 2645562 i
l 1-PT-63-86 2645558 l-FT-63-91C 3991009 1-FT-63-92C 3991007 1-PT-63-61 2645560 1-PT-63-62 2645559 l-PT-63-106 2645556 1-PT-63-108 2645555 1-PT-63-126 2645554 i
l-PT-63-128 2645553 1-PT-68-338 2504276 i
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| 05000327/LER-1981-001-03, /03L-0:on 810102,condensate Storage Tank Level Channel 0-L-2-230 Declared Inoperable When Control Room Indicator Failed Low.Caused by Disconnected Instrument Sense Line Due to Improperly Tightened Compression Fitting | /03L-0:on 810102,condensate Storage Tank Level Channel 0-L-2-230 Declared Inoperable When Control Room Indicator Failed Low.Caused by Disconnected Instrument Sense Line Due to Improperly Tightened Compression Fitting | | | 05000327/LER-1981-001, Forwards LER 81-001/03L-0 | Forwards LER 81-001/03L-0 | | | 05000327/LER-1981-002-03, /03L-0:on 810109,two Intermediate Deck Doors in Ice Condenser Found Frozen Closed.Caused by Water Leaking from AHU-3A Defrost Drain Line Flange Due to Loose Flange Bolts.Bolts Retightened | /03L-0:on 810109,two Intermediate Deck Doors in Ice Condenser Found Frozen Closed.Caused by Water Leaking from AHU-3A Defrost Drain Line Flange Due to Loose Flange Bolts.Bolts Retightened | | | 05000327/LER-1981-002, Forwards LER 81-002/03L-0 | Forwards LER 81-002/03L-0 | | | 05000327/LER-1981-003-03, /03L-0:on 810105,main Feedwater Flow Channel F-3-35B Failed Low.On 810112 Feedwater Channel F-3-35B & F-3-90B Failed.Caused by Freezing of Inadequately Protected Instrument Sense Lines.Lines Thawed | /03L-0:on 810105,main Feedwater Flow Channel F-3-35B Failed Low.On 810112 Feedwater Channel F-3-35B & F-3-90B Failed.Caused by Freezing of Inadequately Protected Instrument Sense Lines.Lines Thawed | | | 05000327/LER-1981-003, Forwards LER 81-003/03L-0 | Forwards LER 81-003/03L-0 | | | 05000327/LER-1981-004, Forwards LER 81-004/03L-0 | Forwards LER 81-004/03L-0 | | | 05000327/LER-1981-004-03, /03L-0:on 810112,RWST Instrument Channel L-63-54 Failed.Caused by Sense Lines Freezing Due to Insufficient Insulation Around Lines & on Sides of Cabinet Housing Level Transmitter.Heaters in Use Until Insulation Can Be Added | /03L-0:on 810112,RWST Instrument Channel L-63-54 Failed.Caused by Sense Lines Freezing Due to Insufficient Insulation Around Lines & on Sides of Cabinet Housing Level Transmitter.Heaters in Use Until Insulation Can Be Added | | | 05000327/LER-1981-005-03, /03L-0:on 810114,capacitor C1A in A10 Power Supply & Control Card RB-8 Failed While in Svc.Caused by Failure of Vital Inverter 2-II.Components Replaced & Inverter Returned to Svc on 810114 | /03L-0:on 810114,capacitor C1A in A10 Power Supply & Control Card RB-8 Failed While in Svc.Caused by Failure of Vital Inverter 2-II.Components Replaced & Inverter Returned to Svc on 810114 | | | 05000327/LER-1981-005, Forwards LER 81-005/03L-0 | Forwards LER 81-005/03L-0 | | | 05000327/LER-1981-006-03, /03L-0:on 810114,stroke Test Not Performed Following 800929 Repair of Leaking Valve 1-FCV-63-38.Caused by Inadequate Procedure.Procedure Being Revised | /03L-0:on 810114,stroke Test Not Performed Following 800929 Repair of Leaking Valve 1-FCV-63-38.Caused by Inadequate Procedure.Procedure Being Revised | | | 05000327/LER-1981-006, Forwards LER 81-006/03L-0 | Forwards LER 81-006/03L-0 | | | 05000327/LER-1981-007-03, /03L-0:on 810116,level Channel for Steam Generator 3 (L-3-97) Declared Inoperable.Caused by Failure of Trip Bistable 1-LS-3-97F to de-energize.Module Replaced,Calibr & Returned to Svc | /03L-0:on 810116,level Channel for Steam Generator 3 (L-3-97) Declared Inoperable.Caused by Failure of Trip Bistable 1-LS-3-97F to de-energize.Module Replaced,Calibr & Returned to Svc | | | 05000327/LER-1981-007, Forwards LER 81-007/03L-0 | Forwards LER 81-007/03L-0 | | | 05000327/LER-1981-008, Forwards LER 81-008/03L-0 | Forwards LER 81-008/03L-0 | | | 05000327/LER-1981-008-03, /03L-0:on 810116,three Intermediate Deck Doors to Ice Condenser,Under Air Handling Units 6A,8A & 8B,found Frozen Closed.Caused by Frozen Water in Drain Lines Due to Fuse Failure in Heat Tape Controller.Ice Removed | /03L-0:on 810116,three Intermediate Deck Doors to Ice Condenser,Under Air Handling Units 6A,8A & 8B,found Frozen Closed.Caused by Frozen Water in Drain Lines Due to Fuse Failure in Heat Tape Controller.Ice Removed | | | 05000327/LER-1981-009-03, /03L-0:on 810127,containment Sump Level Loop L-63-177 Declared Inoperable.Caused by Calibr Drift Due to Problem W/Level Transmitter.Transmitter Replaced | /03L-0:on 810127,containment Sump Level Loop L-63-177 Declared Inoperable.Caused by Calibr Drift Due to Problem W/Level Transmitter.Transmitter Replaced | | | 05000327/LER-1981-009, Forwards LER 81-009/03L-0 | Forwards LER 81-009/03L-0 | | | 05000327/LER-1981-010-03, /03L-0:on 810128,notification Received That During Ieb 79-14 review,180-1b (Light) Weight Discrepancy Discovered,Altering Support Design Requirements.Caused by Incorrect Weights Being Used in Computer Analysis | /03L-0:on 810128,notification Received That During Ieb 79-14 review,180-1b (Light) Weight Discrepancy Discovered,Altering Support Design Requirements.Caused by Incorrect Weights Being Used in Computer Analysis | | | 05000327/LER-1981-010, Forwards LER 81-010/03L-0 | Forwards LER 81-010/03L-0 | | | 05000327/LER-1981-011-03, /03L-0:on 810130,vital Inverter & Vital Instrument Power Board 1-I Declared Inoperative.Caused by Severance of Conduit & Cable B30I Supplying Power to Inverter.Cable & Conduit Replaced | /03L-0:on 810130,vital Inverter & Vital Instrument Power Board 1-I Declared Inoperative.Caused by Severance of Conduit & Cable B30I Supplying Power to Inverter.Cable & Conduit Replaced | | | 05000327/LER-1981-011, Forwards LER 81-011/03L-0 | Forwards LER 81-011/03L-0 | | | 05000327/LER-1981-012-03, /03L-0:on 810126,RCS Tave Decreased Below Limits. Caused by Operator Failure to Coordinate Turbine Loading Rate.Turbine Load Reduced & RCS Tave Increased | /03L-0:on 810126,RCS Tave Decreased Below Limits. Caused by Operator Failure to Coordinate Turbine Loading Rate.Turbine Load Reduced & RCS Tave Increased | | | 05000327/LER-1981-012, Forwards LER 81-012/03L-0 | Forwards LER 81-012/03L-0 | | | 05000327/LER-1981-013-03, /03L-0:on 810203,liquid Radwaste Monitor, 0-RE-90-122,declared Inoperable.Caused by High Background Count Reading Due to Leak in Brooks Rotameter.Rotameter Seals Replaced,Sample Chamber Cleaned & Monitor Flushed Out | /03L-0:on 810203,liquid Radwaste Monitor, 0-RE-90-122,declared Inoperable.Caused by High Background Count Reading Due to Leak in Brooks Rotameter.Rotameter Seals Replaced,Sample Chamber Cleaned & Monitor Flushed Out | | | 05000327/LER-1981-013, Forwards LER 81-013/03L-0 | Forwards LER 81-013/03L-0 | | | 05000327/LER-1981-014-03, /03L-0:on 810123,testing Procedure SI-158 for Containment Isolation Valves 1-FCV-62-72,73 & 74 Was Determined to Be Inadequate.Caused by Failure to Take Into Account back-pressure in Line.Procedure Changed | /03L-0:on 810123,testing Procedure SI-158 for Containment Isolation Valves 1-FCV-62-72,73 & 74 Was Determined to Be Inadequate.Caused by Failure to Take Into Account back-pressure in Line.Procedure Changed | | | 05000327/LER-1981-014, Forwards LER 81-014/03L-0 | Forwards LER 81-014/03L-0 | | | 05000327/LER-1981-015-03, /03L-0:on 810216,during Surveillance Testing,Ice Condenser Basket Bays 1,18 & 24 Were Found Below Limits for Average Basket Weight.Caused by Sublimation.Ice Added Throughout Ice Condenser | /03L-0:on 810216,during Surveillance Testing,Ice Condenser Basket Bays 1,18 & 24 Were Found Below Limits for Average Basket Weight.Caused by Sublimation.Ice Added Throughout Ice Condenser | | | 05000327/LER-1981-015, Forwards LER 81-015/03L-0 | Forwards LER 81-015/03L-0 | | | 05000327/LER-1981-016-03, /03L-0:on 810206,diesel Generator 2B-B Breaker Tripped Twice While Attempting to Synchronize W/Tva Power Grid for Surveillance Test SI-7.Caused by Overcurrent During Paralleling Operation.Target Reset & Parallel Repeated | /03L-0:on 810206,diesel Generator 2B-B Breaker Tripped Twice While Attempting to Synchronize W/Tva Power Grid for Surveillance Test SI-7.Caused by Overcurrent During Paralleling Operation.Target Reset & Parallel Repeated | | | 05000327/LER-1981-016, Forwards LER 81-016/03L-0 | Forwards LER 81-016/03L-0 | | | 05000327/LER-1981-017, Forwards LER 81-017/03L-0 | Forwards LER 81-017/03L-0 | | | 05000327/LER-1981-017-03, /03L-0:on 810212,welder Accidentally Blew Pin Hole in Pipe Sleeve,Releasing Low Level Activity Xe-133.Caused by Thin Wall Pipe & Restricted Access.Pin Hole Repaired | /03L-0:on 810212,welder Accidentally Blew Pin Hole in Pipe Sleeve,Releasing Low Level Activity Xe-133.Caused by Thin Wall Pipe & Restricted Access.Pin Hole Repaired | | | 05000327/LER-1981-018, Forwards LER 81-018/03L-0 | Forwards LER 81-018/03L-0 | | | 05000327/LER-1981-018-03, /03L-0:on 810205,discovered That SI-137.2,RCS Water Inventory,Not Performed within 72-h Per Surveillance Requirements.Caused by Steady State Conditions Not Being Established Long Enough for Performance Before Reactor Trip | /03L-0:on 810205,discovered That SI-137.2,RCS Water Inventory,Not Performed within 72-h Per Surveillance Requirements.Caused by Steady State Conditions Not Being Established Long Enough for Performance Before Reactor Trip | | | 05000327/LER-1981-019-03, /03L-0:on 810211,inside Containment Isolation Valve 1-33-704 on Svc Air Header Discovered Omitted from Drawing.Valve Added | /03L-0:on 810211,inside Containment Isolation Valve 1-33-704 on Svc Air Header Discovered Omitted from Drawing.Valve Added | | | 05000327/LER-1981-019, Forwards LER 81-019/03L-0 | Forwards LER 81-019/03L-0 | | | 05000327/LER-1981-020, Forwards LER 81-020/03X-1 | Forwards LER 81-020/03X-1 | | | 05000327/LER-1981-020-03, /03X-1:on 810207,w/unit in Mode 5 & Auxiliary Bldg Gas Treatment Sys Train B Fan Discharging Through Shield Bldg Exhaust Vent,Radiation Monitor for Exhaust Path 2-RM-90-100 Discovered Inoperable.Cause Not Stated | /03X-1:on 810207,w/unit in Mode 5 & Auxiliary Bldg Gas Treatment Sys Train B Fan Discharging Through Shield Bldg Exhaust Vent,Radiation Monitor for Exhaust Path 2-RM-90-100 Discovered Inoperable.Cause Not Stated | | | 05000327/LER-1981-021-03, /03L-0:on 810211,reactor Coolant Pumps 1 & 2 Were Stopped.Caused by RCS Pressure Going to Zero After RHR Containment Spray Isolation Valve Inadvertently Opened.Pumps Returned to Operable Status in Approx 1-h | /03L-0:on 810211,reactor Coolant Pumps 1 & 2 Were Stopped.Caused by RCS Pressure Going to Zero After RHR Containment Spray Isolation Valve Inadvertently Opened.Pumps Returned to Operable Status in Approx 1-h | | | 05000327/LER-1981-021, Forwards LER 81-021/03L-0 | Forwards LER 81-021/03L-0 | | | 05000327/LER-1981-022, Forwards LER 81-022/03L-0 | Forwards LER 81-022/03L-0 | | | 05000327/LER-1981-022-03, /03L-0:on 810219,w/unit in Mode 5,chlorine Detector O-CLAN-43-205A Declared Inoperable.Caused by Electrolyte Used to Drip Onto Sensor Becoming Stopped Up in Felt Filter.Filter Replaced & Detector Returned to Svc | /03L-0:on 810219,w/unit in Mode 5,chlorine Detector O-CLAN-43-205A Declared Inoperable.Caused by Electrolyte Used to Drip Onto Sensor Becoming Stopped Up in Felt Filter.Filter Replaced & Detector Returned to Svc | | | 05000327/LER-1981-023-03, /03L-1:on 810303,four Undersized Pipe Sleeves Associated W/Seal Injection Water Lines to Reactor Coolant Pumps Identified.Caused by Incorrect Installation.Workplan 9073 Issued to Reshape Subj Piping Sleeves | /03L-1:on 810303,four Undersized Pipe Sleeves Associated W/Seal Injection Water Lines to Reactor Coolant Pumps Identified.Caused by Incorrect Installation.Workplan 9073 Issued to Reshape Subj Piping Sleeves | | | 05000327/LER-1981-023, Forwards LER 81-023/03L-0 | Forwards LER 81-023/03L-0 | | | 05000327/LER-1981-024, Forwards LER 81-024/03L-0 | Forwards LER 81-024/03L-0 | | | 05000327/LER-1981-024-03, /03L-0:on 810314,problems Were Experienced W/Steam Supply Controls to steam-driven Auxiliary Feedwater Pump 1A-S.Probably Caused by Initial Pressure Spike & Bias Error Due to Clog in Sense Lines Causing Steam Supply Isolatio | /03L-0:on 810314,problems Were Experienced W/Steam Supply Controls to steam-driven Auxiliary Feedwater Pump 1A-S.Probably Caused by Initial Pressure Spike & Bias Error Due to Clog in Sense Lines Causing Steam Supply Isolation | | | 05000327/LER-1981-025, Forwards LER 81-025/03L-0 | Forwards LER 81-025/03L-0 | | | 05000327/LER-1981-025-03, /03L-0:on 810217,during Surveillance Instruction SI-7,diesel Generator 1B-B Failed to Load Properly.Caused by Blown Fuse in Governor Potentiometer Circuit.Fuse Replaced | /03L-0:on 810217,during Surveillance Instruction SI-7,diesel Generator 1B-B Failed to Load Properly.Caused by Blown Fuse in Governor Potentiometer Circuit.Fuse Replaced | |
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