ML19351E777

From kanterella
Jump to navigation Jump to search
IE Insp Repts 50-413/80-32 & 50-414/80-32 on 801020-22.No Noncompliance Noted.Major Areas Inspected:Qa Procedures & Training Records,Response to 10CFR50.55(e) Items & Work Re Corrective Actions
ML19351E777
Person / Time
Site: Catawba  
Issue date: 11/17/1980
From: Bryant J, Mcfarland C
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML19351E770 List:
References
50-413-80-32, 50-414-80-32, NUDOCS 8012190222
Download: ML19351E777 (5)


See also: IR 05000413/1980032

Text

D

d

o

UNITED STATES

[ " , ,, ( [ 4

NUCLEAR REGULATORY COMMISSION

g

m

REGION 11

' "o,, k*7% g'd[o

!

101 MARIETTA ST., N.W., sulTE 3100

8

ATLANTA, GEORGI A 30303

\\,

.....

Report Nos. 50-413/80-32 and 50-414/80-32

Licensee: Duke Power Company

422 South Church Street

Charlotte, NC 28242

Facility Name: Catawba Nuclear Station, Units 1 and 2

Docket Nos. 50-413 and 50-414

License Nos. CPPR-116 and CPPR-117

Inspection at Catasha site

r Lake Wylie, South Carolina

Inspector

//"/[

d

. R/ Me

d

/

Date Signed

// - /7 'h

Approved by:

/

'

. C.

ryant,SectionChief[RCESBranch

Date Signed

SUMMARY

Inspection on October 20-22, 1980

Areas Inspected

This routine resident inspection involved 18 inspector-hours on site in the

review of QA procedures and training records, inspector followup items, and IE

Bulletins, response to 10 CFR 50.55(e) items and observing work related to the

corrective action program for 10 CFR 50.55(e) items.

Results

.

Of the areas inspected, no apparer.'. Items of noncompliance or deviations were

identified.

'

<

e

e

8012190222

..

.

. - .

.

-

.-.

.

.

.

..

.

.

.

.~.

.

DETAILS

1.

Persons Contacted

Licensee Employees

D. G. Beam, Project Manager

  • D. L. Freeze, Project Engineer
  • S. W. Dressler, Senior Construction Engineer
  • L. R. Davison, Senior QC Engineer
  • R. A. Morgan, Senior QA En;ineer (QAE)
  • J. C. Shropshire, QAE Mechanical, Welding

H. D. Mason, QAE Civil Electrical

J. Glenn, QAE Instrumentation

D. A. Jenkins, QA Technician, Instrumentation

S. Atkinson, Construction Engineer, Instrumentation

G. W. Greer, III, Planning Manager

R. Gist, Technical Specialist

T. Sappenfield, NCI Clerh

Other licensee employees contacted included various construction craftsmen,

technicians and office personnel.

  • Attended exit interview

2.

Exit Interview

The inspection scope and findings were summarized on October 22, 1980, with

those persons indicated in Paragraph 1 above. No new items of noncompliance

or unresolved items were identified in the areas inspected.

3.

Licensee Action on Previous Inspection Findings

Not inspected.

'

r

4.

Unresolved Items

There were no new unresolved items identified during this inspection.

5.

Independent Inspection

a

The inspector observed work inside the Unit 2 reactor building and the

auxiliary building, talked to various craft personnel, and discussed construc-

tion status with the project engineer.

6.

IE Bulletins

a.

(Closed) IEB 78-12, 12A and 12B (50-413 only), Atypical Weld Material

in Reactor Pressure Vessel Welds. The NRC has completed the review of

,

. . -

-

..

.-

-

.

.

.

..

. .

.

Q

.

-2-

documentation submitted by L'estinghouse for the subject bulletin for

the Catawba 1 reactor pressure vessel (RPV). The weld material used in

the Catawba 1 RPV met the applicable acceptance criteria. No atypical

weld material was found.

b.

(Closed) IEB 79-03, 03A, Longitudinal Defects in ASME SA-312 Type 304

Stainless Steel Pipe Spools Manufactured by Youngstown Welding and

Engineering Company. Region II reviewed the Duke Power Company (DPC)

response dated August 5, 1980. DPC has not used, and does not plan to

use, the subject pipe at greater than 85 percent of Code allowable

pressure stresses.

(Closed) IEB 80-16, Potential Misapplication of Rosemount Inc. , Models

c.

1151 and 1152 Pressure Transmitters with either an "A" or "D" Output

Code.

Region II has reviewed the licensee's response dated August 6,

1980.

None of the subject pressure transmitters are installed in any

safety related applications and there are no plans to install any of

these transmitters in safety related applications.

7.

Inspector Followup Items (IFI)

a.

(Closed) IFI 413/414/79-05-01 Nonconforming Item (NCI) System. The

inspector reviewed the implementation of the NCI system with DPC staff

responsible for scheduling the work required to correct the problems

identified in the NCI's and the QA staff that monitors the resolutions

of the NCI's. A significant increase in management effort and manpower

devoted to expeditiously correcting the NCI's has been developed and

maintained since the inspector's previous efforts on this subject were

i

reported (reference NRC reports 50-413/414/79-14, 79-15 and 79-20.)

Computer printouts of NCI's are routinely sent to each group responsible

i

j

for closing the NCI's.

Design Engineering routinely monitors the

l

completion work and timeliness. Site planning expedites the completion

of the NCI work.

QA monitors the effectiveness of the corrective

action work on each NCI.

b.

(Closed) IFI 413/79-16-01, Pull Box Installation Not Covered By Procedure.

The inspector reviewed the revised installation specification number

.

CNS-1390.01-00-0048, revision 6 dated March 18, 1980, design drawing

CN1214-5, Revision 7 dated August 5,

1980, installation drawing

CN-2892-01, revision 11, dated October 10, 1980, and NCI 6339 as

t

!

referenced in NRC reports 50-413/79-16 and 79-19.

The inspector

confirmed that the pull boxes have been reinstalled per a seismically

qualified design drawing detail and the above specification and drawings.

The electrical craft foremen have been trained and reinstructed to

contact the technical support engineers if any information is unclear

or unavailable.

8.

Licensee Identified Items,10 CFR 50.55(e)

a.

(Closed) LII 413/414/79-15-01, Safety Related Instrumentation and

Controls. The inspector reviewed the corrective action program (CAP)

!

,

b

L.

s

.,

.

.

-3-

.

as stated in the licensee's responses to Region II dated September 10,

1979 and October 17, 1979. The inspector discussed the subject with

the responsible design engineer to confirm the CAP taken relative to

the main steam power operated relief valves as shown on drawing CN

1593-10. The CAP has provided for two safety grade valves to evacuate

(depressurize) the actuator. The two valves are powered from separate

power trains. The inspector discussed the CAP with the responsible

technical support engineer and the QA staff and reviewed representative

valves affected by the CAP for the component cooling system (flow

diagram CN 1573-1.1) the chemical and volume control system (flow

diagram CN 1554-1.0) and the auxiliary feedwater system (flow diagram

1592-1.1).

The inspector verified that the solenoid valves are class

IE by reviewing the mechanical instrumentation and control list for

representative valves as noted on the above flow diagrams.

The

inspector's previous review of the study of the subject by the design

engineering department was reported in NRC report 50-413/414/79-20 in

an LII erroneously identified as 413/414/ 79-20-01 rather than 413/414/

79-15-01.

The current inspection work closes the concerns expressed in both

reports 50-413/414/7915 and 79-20.

9.

QA Procedure Review, Design and Construction

The inspector reviewed the recent revisions to the QA procedures noted

below and discussed the implementation of the revised procedures with the

senior QA engineer.

Procedure No.

Revision

Title

1

PR-100

2

Application of QA Program

PR-360

4

Transfer of Items

PR-840

9

Internal Audits

PR-860

5

QA Training

PR-901

14

Document Control

PR-130

5

Electrical Division Special

Drawings

PR-130

5

Mechanical System Support /

Restraint Design Drawings,

and Change Orders

A-1

10

Preparation and Issue of QA

Procedures

F-10

3

Process Control for Alteration

or Repair of Code Stamped Items

F-14

0

Control of Onsite Vendor Work

H-3

12

Identification and Control of

'

'l

Welding Material Inspection of

Design Concrete

M-4

21

Visual Inspection and NDE of

Welds (ASME III)

l

l

.

.

_

. . _ . _ . _ _ . . ._ _

_. . _ . . _ . . .

_

.

~.

.

-

.

-4-

t

M-10

7

Process Control and Inspection

of the Application of Torque

to Bolts and Studs

M-14

5

Cadweld Splice Inspection and

Testing

M-23

12

Visual and NDE of Nuclear

Safety Related Pipe Welds

(ASI B31.7)

M-26

3

Laboratory Soil Testing

M-41

7

Electrical Equipment Installation

Inspection

M-51

1

Component Supports

M-61

4

Instrumentation Process Control

and Inspection

M-71

3

Process Control and Inspection

,

of Containment Systems and

Liner Plate (ASME III)

S-4

4

Requirements for Applying the

NA Stamp to Code Systems

L-50

6

General Specification for

L-73

4

Heat Treatment of Weldments

Control of Hoisting Equipment

No items of noncompliance were identified.

10.

QA Training

The inspector reviewed the following QA department procedures and discussed

the inplementation of the procedures with the senior QA engineer and staff.

Procedure No.

Revision

Title

QA-112

1

Certification of QA Analysts

QA-131

1

QA Training

QA-140

0

QC Inspector Training

The inspector inspected the QA training records as required by QA-112 for

L. R. Davison, H. D. Mason, R. A. Morgan, and C. S. Shropshire. The inspector

also inspected the QA training roster records (form QA-131B) for training

meetings conducted between January 18, 1980 and October 15, 1980.

No items of noncompliance were identified.

.

6

s