ML19322C113

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RO 287/76-18:on 761009,turbine Bldg Partially Flooded.Caused by Loss of Power to four-way Solenoid Valves.Solenoids Will Be Replaced by Mechanically Latched Types That Do Not Change State on Loss of Control Power
ML19322C113
Person / Time
Site: Oconee Duke Energy icon.png
Issue date: 10/25/1976
From:
DUKE POWER CO.
To:
Shared Package
ML19322C104 List:
References
RO-287-76-18, NUDOCS 7912300093
Download: ML19322C113 (5)


Text

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Report No.: R0-287/76-18 Report Date: October 25, 1976 Occurrence Date:

October 9, 1976 Facility:

Oconee Unit 3, Seneca, South Carolina Identification of Occurrence:

Partial flooding of the Turbine Building Conditions Prior to Occurrc,ce:

Oconee Units 1 and 2 at 100% Full Power Unit 3 in refueling shutdown Description of Occurrence:

On October 9,1976 at 0013 two status alarms were received in the Oconee 3 control roon: Low voltage on static inverter 3DID and blown fuse on static inverter 3DID.

At approximately 0015, personnel investigating the static inverter alarms were notified of flooding in the Turbine Building basement Investigation of the inverter probicos was deferred while the flooding was investigated.

The flooding was determined to be through the open manways (condenser caintenance was in progress) on condenser waterbox 3A2 although the reason for the flooding could not be determined.

and 3 Turbine Building sump alarms were received from 0017 to 0035.Various Oconee 1 0045, 32 minutes af ter the flooding began, the 3KVID 125 volt AC panclboard At was normally reenergized from the regulated AC source and the flooding was secured.

The flooding was to a depth of approximately 24 inches in the Auxiliary Building wall. center of the Turbine Building and 16 inches along the Turbi No water entered the Auxiliary Building due to the curbs by the entrances to the Auxiliary Building (minimum of 21 inches)

Oconec Units 1 and 2 remained at power operation although some power red cti were necessary seven hours later for inspection of secondary equipment and u

ons replacement of contaminated lubricating oils.

Designation of Apparent Cause of Occurrence:

The following pertinent conditions existed on Oconee 3 prior to the initiati of this occurrence.

on 1.

Oconee 3 was in refueling shutdown with maintenance and inspections b i perforced on the condenser and condenser waterboxes during this outage e ng 2.

All six manually-operated butterfly valves at the condenser circulating water (CCW) inlet (See attached Figure 1).(3 CCW-14 through 3 CCE-19) tiere closed and tagged 3.

All six pneumatic piston-operated butterfly valves at CCN outlet through 3 CCU-25) were closed and 3 inch jackscrews were in plac (3 CCE-20 valve closed.

pneumatic pistons.The solenoid valves were supplied with air to close the e to hold pggsoo M 3 r

14., 'All Unit 3 condenser waterboxes were dewatered.

- 5. - }bnways on each of six condenser inlet and outlet pipes were opec (3 man-i ways on each discharge pipe and 2 manways on cach inlet pipe).

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. The sequence of events which canced the flooding was initiated by the. loss of the 3DID static inverter which supplies 125 volt AC power to the vital instru-mentation panelboard 3KVID.

Panelboard 3KVID supplies power to the CCW vacuum

  • priming system which controls the four-way solenoid valves which direct air.to i

the opening or closing side of the pneumatic piston-operated CCW discharge valves.- Deenergization of these solenoids app' lied ait to the opening side-i of the pistons for ~ valves 3CCW-20 through 3CCW-25.

In the case of 3CCW-20, this opening force was of sufficient magnitude to bend the " hold closed" jack-screw thereby allowing the valve to open.

This in turn allowed water to flow l

back from Lake Keowee, through the CCW discharge piping, into the outlet water-box and out five manways into the Turbine Building basement.

Valves 3CCW-21 l

through 3CCW-25 were maintained closed by the jackscrews.

The apparent causes of this occurrence are twofold.

First, a procedural inadequacy was responsible in that the air supply to these pneumatically operated valves was not isolated and thereby preventing motion.

Secondly, the design of the CCW pneumatic piston-operated discharge valves is such that they are designed to fail open upon the loss of power to the four-way solenoid control valve.

Analysis of Occurrence:

This incident resulted in the partial flooding of the Turbine Building basement.

This occurrence has been previously considered and an analysis of the worst case is presented in FSAR Supplement 13, dated January 29, 1973.

This case considers the rupture of a 4.25 inch rubber expansion joint on one 78 inch diameter inlet pipe. This is the worst case since this is considered to be the largest breach of piping, is at the lowest elevation and' is directly on the discharge of the CCW pumps. The result of this analysis indicates that the break could result in flooding at a rate of 235 CFS into' the 202' x 790' Turbine Building with a j

corresponding rate of increase of water level of 0.088 f t/ min.

This results in covering the Turbine Building / Auxiliary Building 1.5 foot curbs in 17 minutes. This time was considered adequate for diagnosis of the occurrence and appropriate corrective action to isolate the flooding..

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The case presented in the FSAR is more limiting than the October 9,1976 -

flooding incident since 'the.FSAR case flooding rate is 2.1 times as great as

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in this incident.

Sufficient time (32 minutes) was permitted for diagnosis 1

of the flooding and corrective ' action to stop the flooding before the Auxiliary Building curbs were exceeded.

The as-built curbs have a minimum i

height of 21 inches which.would have further lengthened the time necessary for the water to enter the Auxiliary Building another ten minutes.

No safety. systems in the Turbine Building or Auxiliary Building were affected with the exception of the emergency feedwater pump.

The c=crgency feedwater pump lube oil and circulating water pumps were submerged and their operability 1 was in question.. However, the provisions of Specification 3.4 were met in that the capability to remove at: least 5 percent decay heat was available from the hotwell pump, condensate booster pump and main feedwater pump string-G

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It is ccnciuled that the healtn and safety of the public was not affected by this inc!?en:.

Corrective Acti_or2; Follouing this incifent, an evaluation uas performed of all equi,pment which had becore sub.narged.

This equipment was inspected, repaired and maintained In order to prevenc a. future recurrence of this incident, the as necessary.

following corrective action will be taken:.

The present pilot solcaoids on the condenser discharge valves will be 1.

This will increase replaced with dual-coil mechanically latched types.

reliability because -

e a) Latched solenoids do not change state on loss of control power.

They requir,e electrical power only when actually changing states.

b) Condenser discharge valves cont rol' led by latching solenoids will therefore fail "as-is".

Power failure will not initiate spurious operation of the discharge valves.

c) Latched solenoids avoid continuous coil energization which shou,ld increase operating life.

d) Administrative " blocks" of condenser discharge valve operation can be implemented by tagging out control power.

2.

The power source for CCW controls will be changed to an ICS Powerpanel-board. This will increase reliability because -

a) Normal power is still derived from a battery backed static inverter.

b) Automat'ic transfer to a backup power source (regulated power) is made on failure of the normal source.

The transfer is made without interruption of power to the load and without operator action.

3.

Position indicating lights will be added -in the control room for the condenser dis' charge valves. This will help the operator monitor system operating status because -

a) The lights will provide additional system status information to the existing board displays.

b) Position status of all discharge valves can be determined at once without referring to a printout.

c) The lights will' provide a backup to the computer documentation of valve status.

4.

The local control stations for the condenser discharge valvcs will be relocated further from the condenser and on the protected side of a I

column.

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.The phyr.fcal laynar 'I clectrical cabling and pneur

~S,' vicinity of the cor..nceru will be reviewed to insu.e adequate protection f ron smaage by water Curce.

A review will *ae conducted tn determine the feasibility of raining the 6.

instrumentatjon lobe oil punp and cooling uater pump for the cmergency feeduattr pum,r,-

The procedurca for opening the CCW system inr dc the Turbine Building 7.

are being reviewed and revised as necessary to require:

Inlet and outlet CCW pipec are ventad if all CCW pumps are shut a) dova.

Manual operated valves at condenser CCW inlet closed, tagged and b) mechanically locked.

Air to pneumatic piston valves should be manually blocked and piston c) should be vented.

d) Screw jacks should be in place at CCW discharge valves to prevent valves from drifting open.

Leck closed the emergency condenser discharge valve to the gravity c) drain system.

A design review of the station for susceptability to similar ' type flooding 8.

incidents and possible means of providing additional assurance of the operability of equipment imnortant to safety is.in progress.

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