LER-1979-009, Forwards LER 79-009/03L-0 |
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.s COOPER NUCLEAR ST ATioN P.o. Box 98, B ROWN VILLE, NE BR ASKA 68321 Nebraska e. bl.ic Power Distr. t 1cLemoNe om.2s.ae n g u ic CNSS790235 May 22, 1979 Mr.
K. V. Seyfrit U.S. Nuclear Regulatory Commission Office of Inspection and Enforcement Region IV 611 Ryan Plaza Suite 1000 Arlington, Texas 76011
Dear Sir:
This report is submitted in accordance with Section 6.7.2.B.2 of the Technical Specifications for Cooper Nuclear Station and discusses a reportable occurrence that was discovered on April 30, 1979.
A licensee event report form is also enclosed.
Report No.:
50-298-79-9 Report Date:
thy 22,1979 Cccurrence Date: April 30, 1979 Facility:
Cooper Nuclear Station Brownville, Nebraska 68321 During the April 1979 refueling outage, all primary containment double "0" ring seals, testable expansion bellows, electrical penetrations, and testable isolation valves were tested in accordance with Technical Spec ifications Section 4. 7. A.2. f and Tables 3.7. 2 through 3. 7. 4.
This report describes a condition which may have resulted in the limiting condition for operation established in Section 3.7.A.2 of the Technical Specifications.
There were a total 47 Type "B" penetrations and 46 Type "C" penetrations tested.
There were 4 Type "C" penetrations that were found to be leaking above established limits which necessitated repair and retest.
Leak rate limits for each penetration are arbitrary limits established from the preoperational local leak rate test results.
No electrical penetrations, double "0" ring seals, or testable bellows wert leaking excessively.
Listed is a sucacry of each primary containment penetration which was repaired due to a high leakage rate.
X-10 RCIC Turbine Steam Supply line, RCIC-MO-15 (inboard isolation valve) and RCIC-MO-16 (outboard isolation valve)
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Mr. K. V.
Seyfrit May 22, 1979 Page 2.
Initial leakage was found to be 2135.5 scfh. The established limit was 2.0 scfh.
Investigation showed RCIC-MO-16 not fully shut.
The torque switch was replaced on the motor operator.
After repair of RCIC-MO-16 the leak rate was reduced to 1.24 scfh.
RCIC-MO-15 was not repaired or adjusted.
Therefore, primary containment would have been maintained by the inboard isolation valve RCIC-MO-15.
The leaking valve is an Anchor 3" gate valve with a Limitorque motor operator.
X-205 Purge and Vent Supply to the Suppression Chamber, PC-233 MV (inboard isolation valve) and PC-237 AV (outboard isolation valve)
Initial leakage was found to be 80.5 s:fh.
The established limit was 5.0 scfh.
PC-233 MV and PC-237 AV we.e disassembled and the rubber seating rings were replaced. Af te-repair of PC-233 MV and PC-237 AV the leak rate was reduced to.34 scfh.
PC-233 MV and PC-237 AV are Allis-Chalmers 24" b'utterfly valves.
X-205 ACAD Purge Supply line to the Suppression Chamber, ACAD-1303 MV (out-board isolation valve) and ACAD-1304 >N (inboard isolation valve)
Initial leakage was found to be 72.7 scfh.
The established limit was 0.1 scfh. ACAD-1303 MV was found to be not shutting tightly.
The torque switch on the operator was cleaned and adjusted. After adjust-ment of ACAD-1303 MV the leak rate was reduced to.07 scfh. ACAD-1304 MV was not repaired or adjusted. Therefore, primary containment would have been maintained by the inboard isolation valve ACAD-1304 MV.
The leaking valve is an Anchor 1" gate valve with a Limitorque operator.
X-212 RCIC Turbine Exhaust to the Suppression Chamber, RCIC-15 CV and RCIC-37 The test volume for this penetration is between RCIC-15 CV and RCIC-37.
RCIC-37 is a manually operated globe stop check valve.
Initial leakago was found to be 33.9 scfh. The established limit was 1.0 scfh.
Both RCIC-15 CV and RCIC-37 were disassembled for repair and it was found the seating surfaces were rough.
The seate were lapped on both valves.
Af ter repair of both valves the leak rate was 4.4 scfh.
Even though the leakage was above the established limit, further repair was not init-iated because of the safety margin in the established limits.
RCIC-15 CV is an Anchor 8" swing check valve. RCIC-37 is an Anchor 8" globe stop check valve.
Mr. K. V. Seyfrit May 22, 1979 Page 3.
Thirteen Type "B" penetrations were tested which had not previously been tested. These penetrations were identified in LER 78-30.
All 13 pen-etrations tested satisfactory with zero leakage.
All test volumes were tested at greater than 58 psig and pressure decay or water collection was used to determine the leak rate. The total uncontained, as found, leakage was less than 230.44 scfh or 3.84 scfm.
This leakage is less than 1/47. of the capability of the standby gas treatment system. The total leak rate after repair was reduced to 120.44 scfh.
Sincerely, h
L. C. Lessor Station Superintendent Cooper Nuclear Station LCL:cg Attach.
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| 05000298/LER-1979-001, Forwards LER 79-001/03L-0 | Forwards LER 79-001/03L-0 | | | 05000298/LER-1979-001-03, /03L-0 on 790103:during Operation,Drywell Atmospheric Radiation Monitor Gas Channel (RMV-RM-4C) Failed Downscale.Caused by Detector Failure Caused by Moisture in Detector Chamber.Detector Replaced;Chamber & Lines Dried | /03L-0 on 790103:during Operation,Drywell Atmospheric Radiation Monitor Gas Channel (RMV-RM-4C) Failed Downscale.Caused by Detector Failure Caused by Moisture in Detector Chamber.Detector Replaced;Chamber & Lines Dried | | | 05000298/LER-1979-005-03, /03X-1 on 790216:reactor Recirculation Motor Generator Set a Tripped During Normal Operation.Caused by Failure of Level Switch NBI-LIS-58A Due to Corrosion. Corrosion Cleaned from Inside Switch Case & Switch Replaced | /03X-1 on 790216:reactor Recirculation Motor Generator Set a Tripped During Normal Operation.Caused by Failure of Level Switch NBI-LIS-58A Due to Corrosion. Corrosion Cleaned from Inside Switch Case & Switch Replaced | | | 05000298/LER-1979-005, Forwards LER 79-005/03X-1 | Forwards LER 79-005/03X-1 | | | 05000298/LER-1979-008-03, /03L-0 on 790420:breaker 1FA Failed to Trip When Control Switch Operated to Trip.Caused by Failure of Auxiliary Switch Contact Mounted Inside Breaker 1FA to Make Proper Electrical Contact.Breaker Inspected & Cleaned | /03L-0 on 790420:breaker 1FA Failed to Trip When Control Switch Operated to Trip.Caused by Failure of Auxiliary Switch Contact Mounted Inside Breaker 1FA to Make Proper Electrical Contact.Breaker Inspected & Cleaned | | | 05000298/LER-1979-008, Forwards LER 79-008/03L-0 | Forwards LER 79-008/03L-0 | | | 05000298/LER-1979-009-03, /03L-0 on 790430:four Penetrations Found Leaking Excessively During Local Leak Rate Test.Caused by Defects in Limitorque Operator Torque Switch,Seal Rings & Check Valves. All Defects Repaired | /03L-0 on 790430:four Penetrations Found Leaking Excessively During Local Leak Rate Test.Caused by Defects in Limitorque Operator Torque Switch,Seal Rings & Check Valves. All Defects Repaired | | | 05000298/LER-1979-009, Forwards LER 79-009/03L-0 | Forwards LER 79-009/03L-0 | | | 05000298/LER-1979-010, Forwards LER 79-010/03L-0 | Forwards LER 79-010/03L-0 | | | 05000298/LER-1979-010-03, /03L-0 on 790424:surface Linear Indication Found in Weld RA5-CF-13,main Steam to a & B RHR Heat Exchangers & HPCI Turbine.Caused by Welding Error.Defect Removed | /03L-0 on 790424:surface Linear Indication Found in Weld RA5-CF-13,main Steam to a & B RHR Heat Exchangers & HPCI Turbine.Caused by Welding Error.Defect Removed | | | 05000298/LER-1979-011, Forwards LER 79-011/03L-0 | Forwards LER 79-011/03L-0 | | | 05000298/LER-1979-011-03, /03L-0 on 790424:reactor Water Cleanup MO-18 Contactor Failed to Close Manually During Cold Shutdown. Caused by Failure of Auxiliary Contact Mechanism.Repairs Completed Per IE Bulletin 78-05 | /03L-0 on 790424:reactor Water Cleanup MO-18 Contactor Failed to Close Manually During Cold Shutdown. Caused by Failure of Auxiliary Contact Mechanism.Repairs Completed Per IE Bulletin 78-05 | | | 05000298/LER-1979-012-03, /03L-0 on 790503:vessel Water Temp Increased to 220 F W/Primary Containment Integrity Not Established.Caused by Omission in Operating Procedures.Setpoint of Interlock Verified & Procedures Revised | /03L-0 on 790503:vessel Water Temp Increased to 220 F W/Primary Containment Integrity Not Established.Caused by Omission in Operating Procedures.Setpoint of Interlock Verified & Procedures Revised | | | 05000298/LER-1979-012, Forwards LER 79-012/03L-0 | Forwards LER 79-012/03L-0 | | | 05000298/LER-1979-013-03, /03L-0 on 790508:correct Drywell to Suppression Chamber Reading Not Established.Caused by Leaking Inlet Purge Valve.Valve Repaired & Leak Tested | /03L-0 on 790508:correct Drywell to Suppression Chamber Reading Not Established.Caused by Leaking Inlet Purge Valve.Valve Repaired & Leak Tested | | | 05000298/LER-1979-013, Forwards LER 79-013/03L-0 | Forwards LER 79-013/03L-0 | | | 05000298/LER-1979-014, Forwards LER 79-014/03L-0 | Forwards LER 79-014/03L-0 | | | 05000298/LER-1979-014-03, /03L-0 on 790509:chamber Vent Valve for Torus Level Transmitter Was Left Closed.Caused by Technician Error.Vent Valve Opened & PC-LT-12 Placed Back Into Svc | /03L-0 on 790509:chamber Vent Valve for Torus Level Transmitter Was Left Closed.Caused by Technician Error.Vent Valve Opened & PC-LT-12 Placed Back Into Svc | | | 05000298/LER-1979-015-03, /03X-1 on 790525:breaker 1AS Failed to Close Automatically After Reactor Scrammed.Caused by Improper Operations of Switch 52 in Breaker 1AN.Breaker 1FA Failed to Trip.Caused by Misaligned Trip Coil & Armature | /03X-1 on 790525:breaker 1AS Failed to Close Automatically After Reactor Scrammed.Caused by Improper Operations of Switch 52 in Breaker 1AN.Breaker 1FA Failed to Trip.Caused by Misaligned Trip Coil & Armature | | | 05000298/LER-1979-015, Forwards LER 79-015/03X-1 | Forwards LER 79-015/03X-1 | | | 05000298/LER-1979-016-03, /03L-0 on 790531:RHR Pump 1A Tripped During Start on Overcurrent in Phase C.Caused by Failure of GE Model 121AC66K8A Overcurrent Relay Operating Disc to Return to Normal Position.Relay Cleaned,Recalibr & Retested | /03L-0 on 790531:RHR Pump 1A Tripped During Start on Overcurrent in Phase C.Caused by Failure of GE Model 121AC66K8A Overcurrent Relay Operating Disc to Return to Normal Position.Relay Cleaned,Recalibr & Retested | | | 05000298/LER-1979-016, Forwards LER 79-016/03L-0 | Forwards LER 79-016/03L-0 | | | 05000298/LER-1979-017, Forwards LER 79-017/03L-0 | Forwards LER 79-017/03L-0 | | | 05000298/LER-1979-017-03, /03L-0 on 790620:during Review,Observed That Surveillance Procedure 6.2.4.1 Did Not Include Daily Check of Undervoltage Relays or Monthly Functional Testing. Cause Unstated.Procedures Revised | /03L-0 on 790620:during Review,Observed That Surveillance Procedure 6.2.4.1 Did Not Include Daily Check of Undervoltage Relays or Monthly Functional Testing. Cause Unstated.Procedures Revised | | | 05000298/LER-1979-018-03, /03L-0 on 790706:during Routine Testing,Reactor Vessel Level Indicating Switch NBI-LIS-58A Was Found W/Trip Point Less than Allowed.Caused by Sediments of Dust & Moisture in Auxiliary Switch | /03L-0 on 790706:during Routine Testing,Reactor Vessel Level Indicating Switch NBI-LIS-58A Was Found W/Trip Point Less than Allowed.Caused by Sediments of Dust & Moisture in Auxiliary Switch | | | 05000298/LER-1979-018, Forwards LER 79-018/03L-0 | Forwards LER 79-018/03L-0 | | | 05000298/LER-1979-019-01, /01T-0:on 790809,upon Auto Start Signal,High Pressure Coolant Injection Pump Did Not Initially Start. Caused by Deterioration of Piston Rings in Valve Actuator. Rings Replaced & Test Completed Satisfactorily | /01T-0:on 790809,upon Auto Start Signal,High Pressure Coolant Injection Pump Did Not Initially Start. Caused by Deterioration of Piston Rings in Valve Actuator. Rings Replaced & Test Completed Satisfactorily | | | 05000298/LER-1979-019, Forwards LER 79-019/01T-0 | Forwards LER 79-019/01T-0 | | | 05000298/LER-1979-020-03, /03L-0:on 790809,while Performing Surveillance Procedure on Relief Valve Bellows Monitoring Sys,Pressure Switch MS-PS-71G Failed to Actuate.Caused by Improper Assembly.Switch Was Replaced | /03L-0:on 790809,while Performing Surveillance Procedure on Relief Valve Bellows Monitoring Sys,Pressure Switch MS-PS-71G Failed to Actuate.Caused by Improper Assembly.Switch Was Replaced | | | 05000298/LER-1979-020, Forwards LER 79-020/03L-0 | Forwards LER 79-020/03L-0 | | | 05000298/LER-1979-021-03, /03L-0:on 790811,carbon Absorber in Standby Gas Treatment Sys B Was Wetted W/Water When Control Room Received Actuation Alarm for Deluge Sys.Caused by Improper Installation of Baseplate of Fire Detection Unit | /03L-0:on 790811,carbon Absorber in Standby Gas Treatment Sys B Was Wetted W/Water When Control Room Received Actuation Alarm for Deluge Sys.Caused by Improper Installation of Baseplate of Fire Detection Unit | | | 05000298/LER-1979-021, Forwards LER 79-021/03L-0 | Forwards LER 79-021/03L-0 | | | 05000298/LER-1979-022-03, /03L-0:on 790812,water from Carbon Absorber Housing of Standby Gas Treatment Sys a Sprayed Carbon Absorber Trays,Rendering Trays Inoperable.Caused by Inadequate Seating Area Between Valve Clapper & Latch | /03L-0:on 790812,water from Carbon Absorber Housing of Standby Gas Treatment Sys a Sprayed Carbon Absorber Trays,Rendering Trays Inoperable.Caused by Inadequate Seating Area Between Valve Clapper & Latch | | | 05000298/LER-1979-022, Forwards LER 79-022/03L-0 | Forwards LER 79-022/03L-0 | | | 05000298/LER-1979-023, Forwards LER 79-023/03L-0 | Forwards LER 79-023/03L-0 | | | 05000298/LER-1979-023-03, /03L-0:on 790809,Barton Model 288 Differential Pressure Indicating Switch MS-DPIS-119B Was Found in Excess of Tech Specs Table 3.2.A.Caused by Faulty Switch. Microswitch Assembly Was Replaced | /03L-0:on 790809,Barton Model 288 Differential Pressure Indicating Switch MS-DPIS-119B Was Found in Excess of Tech Specs Table 3.2.A.Caused by Faulty Switch. Microswitch Assembly Was Replaced | | | 05000298/LER-1979-024, Forwards LER 79-024/03L-0 | Forwards LER 79-024/03L-0 | | | 05000298/LER-1979-024-03, /03L-0:on 790831,surveillance Testing Pressure Switch NBI-PS-55D Found W/Trip Point Below Tech Specs.Cause Not Stated.Switch Readjusted to Proper Setpoint & Then Replaced After Unsatisfactory Performance | /03L-0:on 790831,surveillance Testing Pressure Switch NBI-PS-55D Found W/Trip Point Below Tech Specs.Cause Not Stated.Switch Readjusted to Proper Setpoint & Then Replaced After Unsatisfactory Performance | | | 05000298/LER-1979-025, Forwards LER 79-025/03L-0 | Forwards LER 79-025/03L-0 | | | 05000298/LER-1979-025-03, /03L-0:on 790912,HPCI Turbine Stop Valve Separated from Actuator at Split Coupling.Caused by Improperly Mfg Split Coupling.Split Coupling Replaced & Installation Procedures Revised | /03L-0:on 790912,HPCI Turbine Stop Valve Separated from Actuator at Split Coupling.Caused by Improperly Mfg Split Coupling.Split Coupling Replaced & Installation Procedures Revised | | | 05000298/LER-1979-026, Forwards LER 79-026/03L-0 | Forwards LER 79-026/03L-0 | | | 05000298/LER-1979-026-03, /03L-0:on 790912,investigation Found Unidentified Drywell Leak on Reactor Recirculation Pump B.Caused by Failure of Pump Seal at Natural End of Life.Seal Replaced.No Further Action Planned | /03L-0:on 790912,investigation Found Unidentified Drywell Leak on Reactor Recirculation Pump B.Caused by Failure of Pump Seal at Natural End of Life.Seal Replaced.No Further Action Planned | | | 05000298/LER-1979-027, Forwards LER 79-027/03L-0 | Forwards LER 79-027/03L-0 | | | 05000298/LER-1979-027-03, /03L-0:on 791001,during Routine Surveillance Procedure MS-DPIS-119B,switch Was Found W/Setpoints in Excess of Tech Specs.Caused by Setpoint Drift.Instrument Recalibr | /03L-0:on 791001,during Routine Surveillance Procedure MS-DPIS-119B,switch Was Found W/Setpoints in Excess of Tech Specs.Caused by Setpoint Drift.Instrument Recalibr | | | 05000298/LER-1979-028, Forwards LER 79-028/03L-0 | Forwards LER 79-028/03L-0 | | | 05000298/LER-1979-028-03, /03L-0:on 791008,during Insp of Cable Spreading Room,One 4-inch Pipe Sleeve Not Sealed.Caused by Inadequate Control of Fire Seals Installation During Microwave Communications Sys Installation.Sleeve Was Sealed | /03L-0:on 791008,during Insp of Cable Spreading Room,One 4-inch Pipe Sleeve Not Sealed.Caused by Inadequate Control of Fire Seals Installation During Microwave Communications Sys Installation.Sleeve Was Sealed | | | 05000298/LER-1979-029-03, /03L-0:on 791012,during Routine Plant Tour,Pinhole Leak Detected in Upstream Weld of Supply Isolation Valve. Cause Unknown.Weld Will Be Repaired During Next Shutdown | /03L-0:on 791012,during Routine Plant Tour,Pinhole Leak Detected in Upstream Weld of Supply Isolation Valve. Cause Unknown.Weld Will Be Repaired During Next Shutdown | | | 05000298/LER-1979-029, Forwards LER 79-029/03L-0 | Forwards LER 79-029/03L-0 | | | 05000298/LER-1979-030-03, /03L-0:on 791021,while Pumping Water from Torus to radwaste,drywell-to-torus Differential Pressure Dropped Below Tech Specs.Caused by Nitrogen Pressure Forcing Water from Downcomers to Flow to Torus | /03L-0:on 791021,while Pumping Water from Torus to radwaste,drywell-to-torus Differential Pressure Dropped Below Tech Specs.Caused by Nitrogen Pressure Forcing Water from Downcomers to Flow to Torus | | | 05000298/LER-1979-030, Forwards LER 79-030/03L-0 | Forwards LER 79-030/03L-0 | |
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