ML19200A136
| ML19200A136 | |
| Person / Time | |
|---|---|
| Site: | 07109362 |
| Issue date: | 07/19/2019 |
| From: | Fels S Daher Nuclear Technologies GmbH |
| To: | Office of Nuclear Material Safety and Safeguards |
| Shared Package | |
| ML19200A131 | List: |
| References | |
| EPID L-2018-NEW-0003, SV-0432/05-F, 0023-SVK-2019-011 0023-PA-2015-016, Rev 3 | |
| Download: ML19200A136 (26) | |
Text
0023-PA-2015-016-Rev3 1 / 26 Geistiges Eigentum der DAHER NUCLEAR TECHNOLOGIES GmbH Property of DAHER NUCLEAR TECHNOLOGIES GmbH p
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p Test Instruction Inspection Criteria for Regular and Periodical Inspections of the DN30 Package 0023-PA-2015-016-Rev3 Prepared Checked Released S. Fels Y. van Wijk F. Hilbert 16.07.2019 18.07.2019 19.07.2019
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p Table of contents Modifications........................................................................................................................3 1
Objective and scope.....................................................................................................4 2
Primary documents.......................................................................................................4 3
Further applicable documents.....................................................................................4 4
Description of the DN30 PSP........................................................................................4 5
Scope and time of inspection.......................................................................................8 6
Qualification of personnel............................................................................................8 7
Documentation of non-conformances and deviations...............................................8 8
Replacement of spare parts..........................................................................................9 9
Inspection criteria for the DN30 PSP......................................................................... 10 References.......................................................................................................................... 23. Visual inspection of 30B cylinders with expired five-year recertification..................................................................................................................... 24
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p MODIFICATIONS Revision Date of revision Modifications 0
01.12.2016 Original 1
29.09.2017 Numbering of chapters Additions to chapter 9 Combination of chapters 11 and 12 into chapter 10 Modifications to chapter 11 2
29.10.2018 Modifications to chapter 4 and 11 3
18.07.2019
- Editorial changes
- The term maintenance is no longer used. Regular and periodical inspections are used instead.
- Attachment 1, which refers to the visual inspection of 30B cylinders with expired 5-year recertification, has been moved from 0023-PA-2015-015 to this test instruction.
- The description of the DN30 PSP in chapter 4 has been reworked and made consistent with other instructions.
- Chapter 6 has been supplemented with more specific re-quirements for each inspection and for certain tests to be performed during the inspections.
- Chapter 7 Visibility conditions and chapter 8 Equip-ment have been removed from this test instruction. Both are already described in 0023-PA-2015-015.
- Changes to the inspection criteria in chapter 9:
o Details added for the nameplate and markings measures in case of non-conformances o Added cracks, cuts or holes as non-conformances for the gasket o Added inspection criteria for functional checks of the securing bolts o Added deformations to non-conformances for the pins of the rotation prevention and closure devices, the hinges, the housing as well as all handling devices.
o Changed the part General welding seams to Welding seams (as far as accessible) because certain welding seams can only be tested during manufacturing of the DN30 PSP o For dye penetrant tested welding seams, the non-con-formances have been changed from Holes, cracks to Indications as described in the test description o For all handling devices, a dye penetrant test has been added to the measures in case of non-conformances and repairs
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p 1 OBJECTIVE AND SCOPE These instructions describe the inspections to be performed during the regular and periodical inspections of the DN30 package and the applicable acceptance criteria. They describe the conditions for the inspections as well as the assessment of the results of the checks.
Furthermore, these instructions specify the measures in case of non-conformances.
2 PRIMARY DOCUMENTS Primary documents are:
Specification 0023-SPZ-2016-001 Manufacturing of the DN30 PSP Handling Instruction 0023-HA-2015-001 Use and handling of the DN30 package Test Instruction 0023-PA-2015-015 Periodical inspections of the DN30 PSP 3 FURTHER APPLICABLE DOCUMENTS DIN ISO 1502 ISO general purpose metric screw threads -
gauges and gauging 4 DESCRIPTION OF THE DN30 PSP The DN30 Protective Structural Packaging (PSP) is shown in Figure 1 to Figure 5. It consists of a bottom and a top half.
Lifting lugs at the feet as well as forklift pockets permit the safe handling of the DN30 package.
The tie-down interfaces allow for safe stowing of the DN30 package and are compatible with existing PSP designs. The bottom half also includes a valve protecting device, a plug protect-ing device, two rotation preventing devices, the bottom half of the seal holder as well as the bottom half of the closure system (composed of six closure devices).
The top half with integrated handling attachment points suitable for lifting the top half only also includes the top half of the seal holder and the top half of the closure system. The information that the lifting lugs at the top half are allowed to be used only for handling of the top half is printed on both front faces of the DN30 PSP as is shown in Figure 5. Additionally, the lifting lugs at the top half have to be rendered inoperable during transport to avoid incorrect use.
The bodies of the bottom and top half are made of an inner and outer shell of stainless steel, both in the form of a tub, which are connected by a flange, respectively. The cavity between the inner and outer shells and flanges is filled with foam of different densities as well as a thermal insulation layer between the inner shells and the foam. In the flange of the top half, there is an elastomeric gasket to prevent inleakage of water during routine conditions of transport.
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p All surfaces of the inner shells of the bottom and top half are covered with a layer of intumes-cent material. In the bottom half, two silicon pads are located on top of the layer of intumescent material to reduce wearing.
The identification number of each DN30 PSP is engraved on the top and bottom part of each closure device. That way the top half of each DN30 PSP is uniquely associated to its corre-sponding bottom half. Additionally, the identification number is printed onto both front faces of the bottom and top half of the DN30 PSP as well as on the nameplate.
Figure 1: DN30 PSP The main characteristics of the DN30 PSP design are summarized in Table 1.
Table 1: Main characteristics of the DN30 package Masses* approx.:
Total DN30 PSP empty (nominal)
Ca. 1100 kg Max. Gross weight package Ca. 4100 kg Dimensions:
Length 2437 mm Width 1216 mm Height 1329 mm
- The actual weights of the units are stamped on the nameplate.
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p Figure 2: The DN30 PSP and its main parts
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p Figure 3: Details of the bottom half Figure 4: Detailed section illustration of the closure device
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p Figure 5: View of the DN30 PSP front face 5 SCOPE AND TIME OF INSPECTION The scope and time of the inspections are defined in the primary documents.
6 QUALIFICATION OF PERSONNEL The personnel responsible for the periodical inspections have to be familiar with this test in-struction, the handling instruction for the DN30 package and the test instruction for the period-ical inspections of the DN30 PSP.
The responsible person for supervising the periodical inspections has to be appointed by the management of the user and has to be independent from operations.
In case of deviations during the regular or annual inspection, personnel have to be consulted that is certified according to [DIN EN ISO 9712], VT2 or any equivalent standard valid in the country of the user.
For the 5-year inspection, the personnel have to be certified according to
[DIN EN ISO 9712], VT2 or any equivalent standard valid in the country of the user. The dye penetrant test of welding edges and welding seams has to be performed by personnel certified according to [DIN EN ISO 9712], PT2 or any equivalent standard valid in the country of the user. The leak-tightness test of the thermal plugs has to be performed by personnel certified according to [DIN EN ISO 9712], LT2 or any equivalent standard valid in the country of the user.
7 DOCUMENTATION OF NON-CONFORMANCES AND DEVIATIONS Non-conformances and deviations have to be recorded.
A report about the non-conformances and deviations has to be prepared by the user of the package and submitted to DAHER Nuclear Technologies GmbH, Germany (DAHER NT), for
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p assessment as required in chapter 9. Any repair is only allowed after prior written approval by DAHER NT. Repairs have to be documented in the packaging inspection book.
Measures in case of non-conformances and deviations have to be documented as well.
In case of free water inside the DN30 PSP cavity in excess of condensed humidity, the DN30 PSP is withdrawn from transport. DAHER NT has to be immediately informed about this deviation by the user. DAHER NT has to investigate together with the respective user the cause(s) of the presence of water. Corrective actions have to be implemented based on the results of this investigation.
8 REPLACEMENT OF SPARE PARTS Spare parts have to comply with the parts lists and the manufacturing specification.
The spare parts have to be ordered from DAHER NT to guarantee the quality assurance complying with the certificate of package approval.
Replacement of parts has to be documented in the packaging inspection book; depending on the amount and nature of the replaced parts documentation comprising batches of DN30 PSPs containing lists of the respective DN30 PSPs are permitted.
Spare parts have to be replaced according to the schedule given in the following table.
Item Quantity per DN30 PSP Replacement schedule Material Washers (pairs) 6 Every 5 years NL16-254SMO Thermal plugs 18 Not leak tight or missing parts Polyamide PA EPDM Pads 2
Missing parts Silicon Gasket 1
Every 5 years or missing parts EPDM Pin 6
Missing parts Stainless steel Securing bolt 6
Damaged, not functional or missing parts Stainless steel Pin strings 6
Damaged, not functional or missing parts Stainless steel Valve protecting device 1
Damaged, not functional or missing parts Stainless steel Hinges of the valve protecting device 2
Damaged, not functional or missing parts Stainless steel Housing of the valve protecting device 1
Damaged, not functional or missing parts Stainless steel +
PROMASEAL-PL Black intumescent material Damaged or missing parts PROMASEAL-PL
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p 9 INSPECTION CRITERIA FOR THE DN30 PSP Component: A - Nameplate and markings Part Inspection with respect to:
Non-conformant are:
Measures in case of non-conformances/deviations Nameplate Readability Non-readable letters and figures Non-readable letters are made readable by engraving or re-stamping the letters with metallic stamps; record repair in inspection book Completeness Missing information Missing information, e. g. in case of an additional package approval shall be added; rec-ord repair in inspection book Conformance with package inspection book Deviations Contact DAHER NT Markings Readability Non-readable letters and figures Non-readable letters are made readable by amending painted letters and figures or replacing the marking foil, as appropriate
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p Component: B - Bottom half, top half Part Inspection with respect to:
Non-conformant are:
Measures in case of non-conformances/deviations Exterior shell, interior shell Condition of surface Soiling, dirt Clean from soiling, dirt Corrosion Remove corrosion, in case of indication that wall thickness might be affected, wall thick-ness measurement by ultra-sonic testing Minimal wall thickness al-lowed: see drawings; in case minimal wall thickness is less than allowed according to drawings, action acc. to chap-ter 7 Structural changes Dents with a depth of more than 25 mm, holes, cracks, through corrosion Action acc. to chapter 7 Dimensional check in case of visual irregu-larities Dimension is outside of tolerance of draw-ing Action acc. to chapter 7 Water Presence of moisture Remove the moisture Clean the interior shell If required let the shell dry in a dry and ventilated building so that the black intumescent material does not release wa-ter and has a dry feel.
Presence of free wa-ter in excess of mois-ture Remove the water Clean the interior shell Let the shell dry in a dry and ventilated building so that the black intumescent material does not release water and has a dry feel The DN30 PSP must not be used without the approval of DAHER NT, see chapter 7.
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p Component: B - Bottom half, top half Part Inspection with respect to:
Non-conformant are:
Measures in case of non-conformances/deviations Flanges and sealing areas Condition of surface Soiling, dirt Clean from soiling, dirt Corrosion In case of initial easily remov-able rust, remove corrosion; In case of corrosion affecting the sealing properties, action acc. to chapter 7 Structural changes Indents and incisions perpendicular to the gasket axis Action acc. to chapter 7
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p Component: B - Bottom half, top half Part Inspection with respect to:
Non-conformant are:
Measures in case of non-conformances/deviations Inner cylinder support pad Condition of surface Soiling, dirt Clean from soiling, dirt Structural damages Damaged area > 100 x 100 mm Replace support pad acc. to chapter 8 Thermal plugs Presence Non-present plugs Install plugs acc. to chapter 8 Damages Any damage except scratches on the sur-face Replace plug acc. to chapter 8
Leak-tightness Visible bubbles Replace plug acc. to chapter 8
Gasket Presence Non-present gasket Install gasket acc. to chapter 8
Damages Cracks, cuts or holes as well as changes of form or color Replace gasket acc. to chap-ter 8
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p Component: C - Closure devices Part Inspection with respect to:
Non-conformant are:
Measures in case of non-conformances/deviations Mortise-and-tenon parts Condition of surface Soiling, dirt Clean from soiling, dirt Corrosion In case of initial easily re-movable rust, remove cor-rosion; In case of corrosion deeper than 2 mm, action acc. to chapter 7 Structural changes Dents with a depth of more than 5 mm, holes, cracks, through corrosion, broken parts Action acc. to chapter 7 Dimensional check in case of visual irregu-larities Dimension is outside of tolerance of draw-ing Action acc. to chapter 7 Pins Condition of surface Soiling, dirt Clean from soiling, dirt Corrosion In case of initial easily re-movable rust, remove cor-rosion; In case of non-easily re-movable corrosion replace pins Structural changes Deformations, cracks, indents and incisions with a depth of more than 1 mm, broken parts Replace pins, acc. to chap-ter 8 Function Pins have to be moveable by hand Use lubricant Thread in mortise-and-tenon part Cleanliness Soiling, dirt, metal chips Clean from soiling, dirt; Lubrication products are permitted Structural changes Deformed threads, re-quirements of DIN ISO 1502 are not met Action acc. to chapter 7
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p Component: C - Closure devices Part Inspection with respect to:
Non-conformant are:
Measures in case of non-conformances/deviations Securing bolt Cleanliness Soiling, dirt, metal chips Clean from soiling, dirt; Lubrication products are permitted Structural changes Deformed threads, re-quirements of DIN ISO 1502 are not met Replace bolt, acc. to chap-ter 8 Function Securing bolts have to be turnable by hand Use lubricant Pins strings Cleanliness Soiling, dirt, corrosion Clean from soiling, dirt Structural changes Cracks, broken parts Replace pins strings, acc.
to chapter 8 Washers Not applicable Replace washers acc. to chapter 8
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p Component: D - Valve protecting device Part Inspection with respect to:
Non-conformant are:
Measures in case of non-conformances/deviations Surface Condition of surface Soiling, dirt Clean from soiling, dirt Corrosion In case of initial easily re-movable rust, remove cor-rosion; In case of non-easily re-movable corrosion action acc. to chapter 7 Structural changes Dents with a depth of more than 10 mm, holes, cracks, through corrosion, broken parts Action acc. to chapter 7 Hinges Function Blocked movement Use lubricant; in case of no improvement action acc. to chapter 7 Corrosion In case of initial easily re-movable rust, remove cor-rosion; In case of non-easily re-movable corrosion action acc. to chapter 7 Structural changes Deformations, holes, cracks, through corro-sion, broken parts Action acc. to chapter 7
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p Component: D - Valve protecting device Part Inspection with respect to:
Non-conformant are:
Measures in case of non-conformances/deviations Housing Function Blocked movement Use lubricant; in case of no improvement action acc. to chapter 7 Corrosion In case of initial easily re-movable rust, remove cor-rosion; In case of non-easily re-movable corrosion action acc. to chapter 7 Structural changes Deformations, holes, cracks, through corro-sion, deformed parts, broken parts Action acc. to chapter 7 Black intumescent material Any damage larger than a disk with diam-eter of 20 mm; or more than 5 damages larger than a disk with diameter of 10 mm on any area of the inner shell of the housing of 100 x 100 mm Scratches with a width of more than 5 mm and a length of more than 50 mm Action acc. to chapter 7 Any detachment of the intumescent ma-terial at the bounda-ries of each piece with a size of more than 10 mm Action acc. to chapter 7
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p Component: E - Rotation preventing device Part Inspection with respect to:
Non-conformant are:
Measures in case of non-conformances/deviations Pin Function Blocked movement Use lubricant; in case of no improvement action acc. to chapter 7 Corrosion In case of initial easily re-movable rust, remove cor-rosion; In case of non-easily re-movable corrosion action acc. to chapter 7 Structural changes Deformations, holes, cracks, through corro-sion, broken parts Action acc. to chapter 7 Lever Condition of surface Soiling, dirt Clean from soiling, dirt Corrosion In case of initial easily re-movable rust, remove cor-rosion; In case of non-easily re-movable corrosion action acc. to chapter 7 Structural changes Deformations, cracks, through corrosion, broken parts Action acc. to chapter 7
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p Component: F - Intumescent material Part Inspection with respect to:
Non-conformant are:
Measures in case of non-conformances/deviations Bottom half, top half Black intumescent material Any damage larger than a disk with diam-eter of 20 mm; or more than 5 damages larger than a disk with diameter of 10 mm on any area of the inner shell of the housing of 100 x 100 mm Scratches with a width of more than 5 mm and a length of more than 50 mm Action acc. to chapter 7 Any detachment of the intumescent ma-terial at the bounda-ries of each piece with a size of more than 10 mm Action acc. to chapter 7
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p Component: G - Weight Part Inspection with respect to:
Non-conformant are:
Measures in case of non-conformances/deviations Bottom half, Top half, DN30 PSP total Water intake into the foam parts of the DN30 PSP and the Microtherm layer Difference between weight stamped on the nameplate and measured weight:
More than 0.5 kg for each half More than 1 kg for the total DN30 PSP Action acc. to chapter 7
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p Component: H - Welding seams Part Inspection with respect to:
Non-conformant are:
Measures in case of non-conformances/deviations Welding seams (as far as accessible)
Visual checks of structural changes Holes, cracks, corro-sion beyond surface rust Action acc. to chapter 7 Welding seams of the closure devices, all lifting lugs and the feet (highlighted in or-ange in Figure 6)
Dye penetrant test Indications as de-scribed in the test de-scription Action acc. to chapter 7 Figure 6. Welding seams to be tested by a dye penetrant test (in orange)
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p Component: I - Handling points Part Inspection with respect to:
Non-conformant are:
Measures in case of non-conformances/deviations Top lifting lugs Structural changes Deformations, holes, cracks, corrosion be-yond surface rust, broken parts Straighten up if possible and retest the welding seams by a dye penetrant test afterwards.
If not, action acc. to chap-ter 7.
Bottom lifting lugs Structural changes Deformations, holes, cracks, corrosion be-yond surface rust, broken parts Straighten up if possible and retest the welding seams by a dye penetrant test afterwards.
If not, action acc. to chap-ter 7.
Forklift pockets Structural changes Deformations, holes, cracks, corrosion be-yond surface rust, broken parts Straighten up if possible and retest the welding seams by a dye penetrant test afterwards.
If not, action acc. to chap-ter 7.
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p REFERENCES
[ANSI N14.1]
ANSI N14.1, Uranium Hexafluoride - Packaging for Transport, 2012
[DIN EN ISO 9712]
DIN EN ISO 9712:2012-12, Non-destructive testing - Qualification and certification of NDT personnel, December 2012
[ISO 7195]
ISO 7195, Nuclear Energy - Packaging of uranium hexafluoride (UF6) for transport, Second edition, September 2005
[USEC 651]
The UF6 Manual - Good Handling Practices for Uranium Hexafluoride, Rev. 9, USEC, 2006
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p ATTACHMENT 1. VISUAL INSPECTION OF 30B CYLINDERS WITH EXPIRED FIVE-YEAR RECERTIFICATION VISUAL INSPECTION OF 30B CYLINDERS WITH EX-PIRED FIVE-YEAR RECERTIFICATION Protocol No.:
30B Cylinder No.:
Date:
Place:
Step Description of working or control step Criteria Results A
NA 1
Visual check of the degradation of the cylinder wall See Table 2 and Table 3 2
Visual check of the valve and the plug Completeness No damage Complying valve orienta-tion (12 oclock) 3 Check of the engaged valve and plug threads The number of engaged threads has to comply with ANSI N14.1 and ISO 7195.
A: Acceptable NA: Not acceptable Inspection result Transport of 30B cylinder permitted Transport of 30B cylinder prohibited Place of inspection Date of inspection DNT Inspector (Name and signature)
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p Table 2. Acceptable and unacceptable damage to 30B cylinders*
Check for:
Explanation 1
Pressure-envelope (shell or heads) curved dents Acceptable: any shallow/gentle curved dent in the cylinder shell that has a depth to diameter ratio of less than 1/12, provid-ing the depth is less than 12.7 mm. Any cut, dent or gouge in the cylinder shell that is less than 2.54 mm in depth.
2 Cracks in the pressure envelope Unacceptable: visible cracks 3
Pressure-envelope bulges Unacceptable: visible bulges 4
Pressure-envelope dents Unacceptable: sharp dents 5
Pressure-envelope sharp curved dents Unacceptable: any gouge, cut or dent with a depth greater than 12.7 mm or a depth to diameter ratio greater than 1/12, if the depth is between 2.54 mm and 12.7 mm.
6 Pressure-envelope gouges, cuts or dents Unacceptable: any gouge, cut or dent with a depth greater than 2.54 mm and a no-ticeable loss of metal.
7 Skirt torn from head with removal of metal from head
- Further details are found in [USEC 651], [ISO 7195] or [ANSI N14.1].
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p Table 3. Criteria for degree of corrosion for the 30B cylinder Condition Classifica-tion Further action 1
Acceptable 2
Acceptable 3
Acceptable Measurement of wall thick-ness in the corroded areas as further investigation required.
4 Acceptable Measurement of wall thick-ness as further investigation required.
5 Not ac-ceptable Inform DAHER NT.