Similar Documents at Surry |
|---|
|
LER-1979-029, /01T-0:on 791011,at Cold Shutdown,Min Wall Thickness Violation Discovered in Reducers Mating w/MOV-1842.Caused by Const Deficiency.Reducers Replaced & Verified to Meet Min Wall Thickness Criteria |
| Event date: |
|
|---|
| Report date: |
|
|---|
| 2801979029R01 - NRC Website |
|
text
NRC FORM 366 17-77)
.ENSEE EVENT REPORT U.S. NUCLEAR REGULATORY COMMISSION e
CONTROL BLOCK: I I 10 lL --'----'----'--'--'-----'6 (PLEASE PRINT OR TYPE ALL REOUiRED INFORMATION)
~
1v IA 1s jP 1s 11 IG)IO 10 I-10 7
8
- 9.
LICENSEE CODE 14 15 lo lo lo lo
19 lo 1014 LICENSE NUMBER 25 26 l1 11 11 h 101 I I 0 LICENSE TYPE 30 57 CAT 58 CON'T [IE]
7 8
~~~~~~ ~©1° 15 1° 1° 1° 12 18 1° 1011 1° 11
~ 17 60 61 DOCKET NUMBER 68 69 EVENT DATE p 1@11 11 Io l 6 I 7 I 9 IG) 74 75 REPORT DATE 80 EVENT DESCRIPTION AND PROBABLE CONSEQUENCES@
jWith the unit at cold shutdown, a possible minimum wall thickness violation was dis-
[§]:TI !covered in the reducers mating with MOV-1842.
Information provided by the Architect-
. ((ill I Engineer determined that the minimum wall thickness had been violated.*'.Th.is is [Q))],reportable in accordance with Technical Specification 6.6.2.a.2.
The health and
[:[I[] !safety of the general public were not affected by this event.
ITizJ
((}]J L_;....__~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~80
7 8
SYSTEM CODE 1s !FI@
9 10
~
LEA/RO CVENTYEAR v..y REPORT I 7 19 I NUMBER 21 22
CAUSE
CAUSE
. COMPONENT CODE
~@ ~@ I Pl II Pl El XI x1@
11 12*
13 18 SEQUENTIAL OCCURRENCE REPORT NO; CODE l.::=J I O 12,. 9 1 I /j I O I I I 23 24 26 27 28 29 ACTION FUTURE EFFECT SHUTDOWN COMP.
SUBCODE
~
19 REPORT TYPE
~
30 VALVE SUBCODE L!J@
20 l=J.
31 REVISION NO.
~
32 TAKEN ACTION ON PLANT METHOD HOURS SUBMITTED FORM SUB.
SUPPLIER MANUFACTURER ATTACHMENT NPRD-4 PRIME C::.OMP.
COMPONENT I I l.:J@ ~* ~@) **1T*l3 13 *1° I 40' 41 42 43 44 47
~@l~J@ L.:J@ L:J' 1°**1°1° 33 34 35 36 37 CAUSE DESCRIPTION AND CORRECTIVE ACTIONS @
T.Iill I During the repair work on the MOV, the reducers were replaced and verified to CIII] l meet the minimum wall thickness criteria.
This even_t was caused by a construction deficiency.
[ill]
OJI) 7 8
9
~aLln
~
STATUS
% POWER OTHER STATUS \\;:::,,
[QI] L:.J@ I ol ol o1@11-* _NA ____
80 METHOD OF DISCOVERY DESCRIPTION DISCOVERY I L.!J@r Inspection l
8 9
10 12 1'.3 ACTIVln CONTENT
~
REL~SED OF RELEASE AMOUNT OF ACTIVITY*
. [2li) l.:J @ l.:J@)L-! __
NA __
7 8
9 10 11 PERSONNEL EXPOSURES
~
QNU~ER.Q t:;::;\\ TYPE DESCRIPTION 39 [iliJ I I I * ~~@'--______
....:.__ ______________....,.._~
7 8
9 11 12 13 80.
PERSONNEL INJURIES f41) iflU~ER DESCRIPTION~
Ci:fil I I I O l'-----------------------------::-:1 7
8 9
11 12 80 7
44 45 46 80 NA LOCATION OF RELEASE@
I' 44 45 80 LOSS OF OR DAMAGE TO FACILITY '43' TYPE DESCRIW.AON
~
EJIJ ~(§)L--~~~~~~~~~~~~~~~~~~----~~~~~~~~~~
7 8
9 10 3 s=-7 BO 1ssU:i~~Jicfl]P.TION@
7911140 -*
NRC USE ONLY I:II2] ~~'---w_A----~--------------~--------~-------:1 I I I I I I I I I I I I I!
7 8
9 1 O 68 69 80
NAME OF PRE PAR ER..;Wu.a., _L..a.,__..Sc...t....
e_,.,:w.. a.... r.... t __________ _
PHONE804-357-J 184 0 a.
I!)
e Attachment (Page 1 of 1)
Surry Power Station, Unit 1 Docket No: 50-280 Report No: 79-029/0lT-O Event Date:
10/11/79 Title of Event:
Minimum Wall Thickness Variance in Reducers to MOV-1842
Decription of Event:
With the unit at cold-* shutdown, a. possible minimum wall thickness violation was discovered iri the reducers mating with MOV-1842.
,Infor-mation provided by the Architect-Engineer determined that the minimum wall thickness had been violated.
This event is reportable in accordance with Technical Specification 6.6.2.a.2.
- 2.
Probable Consequences/Status of Redundant Systems:
It was determined that the wall thickness of the 4" side of the reducers was 0.031" less than the required minimum thickness.
Since no problems were experienced with these reducers, the health and safety of the public were not affected.
- 3.
Cause
It appears that the reducers (as manufactured) would_ riot mate properly to MOV-1842 and during construction the reducers were machined to insure a proper fit with the valve.
In the course of this modification to the reducers, the minimum acceptable wall thickness was violated.
- 4.
Immediate Corrective Action
During the repair work on the MOV, the reducers were replaced and verified to meet the minimum wall thickness criteria.
- 5.
Scheduled Corrective Action:
The reducer replacement was made prior to the unit startup and no further action is deemed necessary.
- 6.
Action Taken To Prevent Recurrence:
Since the reducers for MOV-1842 were replaced with acceptable minimum wall thickness reducers, no further action will be taken to prevent recurrence.
- 7.
Generic Implications:
This event was an isolated occurrence with no generic -implications.
|
|---|
|
|
| | | Reporting criterion |
|---|
| 05000281/LER-1979-001, Forwards LER 79-001/03L-0 | Forwards LER 79-001/03L-0 | | | 05000280/LER-1979-001, Forwards LER 79-001/01X-0 | Forwards LER 79-001/01X-0 | | | 05000280/LER-1979-001-01, /01X-0 on 790102:potential non-conservatism Noted in Calculations Performed in Monitoring Heat Flux Hot Channel Factor.Caused by Failure of Sys & Procedures Used for Relevant Surveillance.Input Values Adjusted | /01X-0 on 790102:potential non-conservatism Noted in Calculations Performed in Monitoring Heat Flux Hot Channel Factor.Caused by Failure of Sys & Procedures Used for Relevant Surveillance.Input Values Adjusted | | | 05000281/LER-1979-001-03, /03L-0 on 790112:personnel Batch Inner Door & Emergency Escape Manway Not Leak Tested within 72-h After Opening Because Escape Manway Safety Lock Believed Broken, Posing Hazard | /03L-0 on 790112:personnel Batch Inner Door & Emergency Escape Manway Not Leak Tested within 72-h After Opening Because Escape Manway Safety Lock Believed Broken, Posing Hazard | | | 05000281/LER-1979-002, Forwards LER 79-002/03L-0 & 79-003/03L-0 | Forwards LER 79-002/03L-0 & 79-003/03L-0 | | | 05000281/LER-1979-002-03, /03L-0 on 790120: During Normal Operation Channel Check Revealed That Pressurizer Pressure Channel I Drifted Above Tech Spec Limit as Compared to Channels II & Iii. Caused by Failure of Channel I Pressure Transmitter | /03L-0 on 790120: During Normal Operation Channel Check Revealed That Pressurizer Pressure Channel I Drifted Above Tech Spec Limit as Compared to Channels II & Iii. Caused by Failure of Channel I Pressure Transmitter | | | 05000280/LER-1979-002-03, /03L-0 on 790115:electrical Penetration Between Turbine Bldg & Emergency Switchgear Room Not Properly Sealed.Caused by Penetration Being Broken During Previous Implementation of Design Change | /03L-0 on 790115:electrical Penetration Between Turbine Bldg & Emergency Switchgear Room Not Properly Sealed.Caused by Penetration Being Broken During Previous Implementation of Design Change | | | 05000280/LER-1979-002, Forwards LER 79-002/03L-0 | Forwards LER 79-002/03L-0 | | | 05000280/LER-1979-003-03, /03L-0 on 790124:error Detected in Calibr Procedures for Steam Flow Instrumentation.Caused by Error Made When Calibr Procedures Changed | /03L-0 on 790124:error Detected in Calibr Procedures for Steam Flow Instrumentation.Caused by Error Made When Calibr Procedures Changed | | | 05000280/LER-1979-003, Forwards LER 79-003/03L-0 | Forwards LER 79-003/03L-0 | | | 05000281/LER-1979-003-03, /03L-0 on 790122: Following Containment Entrance Equipment Hatch Escape Airlock,Outer Door Was Not Proven Sealed within 72-h from Initial Opening.Caused by Problems in Sealing Exterior Hatch | /03L-0 on 790122: Following Containment Entrance Equipment Hatch Escape Airlock,Outer Door Was Not Proven Sealed within 72-h from Initial Opening.Caused by Problems in Sealing Exterior Hatch | | | 05000280/LER-1979-004, Update to LER 79-004/01X-2:on 790309,A/E Notified Util of Possible Nonconservatisms in Pipe Stress Code Used to Analyze Piping Sys & of Innaccurate Valve Weights Used by Error in Pipe Stress Analysis & Valve Weight | Update to LER 79-004/01X-2:on 790309,A/E Notified Util of Possible Nonconservatisms in Pipe Stress Code Used to Analyze Piping Sys & of Innaccurate Valve Weights Used by Error in Pipe Stress Analysis & Valve Weight | | | 05000280/LER-1979-004-01, /01X-1 on 790309:notification Received of Possible Errors in Pipe Stress Code Analyses in Some Facility Piping Sys.Inaccurate Value Weights Were Also Identified. Plants Are Shut Down Pending Evaluation | /01X-1 on 790309:notification Received of Possible Errors in Pipe Stress Code Analyses in Some Facility Piping Sys.Inaccurate Value Weights Were Also Identified. Plants Are Shut Down Pending Evaluation | | | 05000281/LER-1979-004, Forwards LER 79-004/03L-0 | Forwards LER 79-004/03L-0 | | | 05000281/LER-1979-004-03, /03L-0 on 790204:setpoints of Seven Main Steam Safety Valves Not within Tech Spec Limits.Caused by Normal Setpoint Drift | /03L-0 on 790204:setpoints of Seven Main Steam Safety Valves Not within Tech Spec Limits.Caused by Normal Setpoint Drift | | | 05000280/LER-1979-005, Forwards LER 79-005/03L-0 | Forwards LER 79-005/03L-0 | | | 05000281/LER-1979-005-03, /03L-0 on 790204:at Cold Shutdown,Valve MOV-SW-203C Failed to Cycle Electrically.Caused by Slighting Bent Clutch Shaft in Valve Operation.Part Dismantled & Overhauled | /03L-0 on 790204:at Cold Shutdown,Valve MOV-SW-203C Failed to Cycle Electrically.Caused by Slighting Bent Clutch Shaft in Valve Operation.Part Dismantled & Overhauled | | | 05000280/LER-1979-005-03, /03L-0 on 790226:radiation Recorder RR-175 Stopped Printing.Caused by Gummed Gear Shaft Bushing in Print Mechanism.Bushing Was Freed & Print Mechanism Cleaned & Lubricated | /03L-0 on 790226:radiation Recorder RR-175 Stopped Printing.Caused by Gummed Gear Shaft Bushing in Print Mechanism.Bushing Was Freed & Print Mechanism Cleaned & Lubricated | | | 05000280/LER-1979-006, Forwards LER 79-006/03L-0 | Forwards LER 79-006/03L-0 | | | 05000280/LER-1979-006-03, /03L-0 on 790309:fire Seals in Barrier Penetration Were Removed & Not Replaced.Leak Test Not Performed on Other Seals That Had Been Reinstalled.Caused by Inadequate Administrative Control | /03L-0 on 790309:fire Seals in Barrier Penetration Were Removed & Not Replaced.Leak Test Not Performed on Other Seals That Had Been Reinstalled.Caused by Inadequate Administrative Control | | | 05000281/LER-1979-006-03, /03L-0 on 790204:at Cold Shutdown,Valve MOV-SW-203D Failed to Operate Electrically During Functional Test.Caused by Mechanical Binding of Valve.Valve Bearing Was Replaced | /03L-0 on 790204:at Cold Shutdown,Valve MOV-SW-203D Failed to Operate Electrically During Functional Test.Caused by Mechanical Binding of Valve.Valve Bearing Was Replaced | | | 05000280/LER-1979-007-03, /03L-0 on 790320:w/unit Shutdown,Visual Insp Resulted in Declaring One Snubber Inoperable Because of Low Fluid Level.Caused by Leakage from Reservoir Fill Fitting. Snubber Removed & Rebuilt | /03L-0 on 790320:w/unit Shutdown,Visual Insp Resulted in Declaring One Snubber Inoperable Because of Low Fluid Level.Caused by Leakage from Reservoir Fill Fitting. Snubber Removed & Rebuilt | | | 05000280/LER-1979-007, Forwards LER 79-007/03L-0 | Forwards LER 79-007/03L-0 | | | 05000281/LER-1979-007-03, /03L-0 on 790205:during Functional Test,Damper 1-VS-103A Failed to Close on Train a Safety Injection Initiation.Caused by Hang Up in Brake Mechanism Holding Supply Damper Open Against Closed Spring.Damper Closed | /03L-0 on 790205:during Functional Test,Damper 1-VS-103A Failed to Close on Train a Safety Injection Initiation.Caused by Hang Up in Brake Mechanism Holding Supply Damper Open Against Closed Spring.Damper Closed | | | 05000281/LER-1979-008-03, During Surveillance Check,Found Deterioration of Piping on Low Portion of Recirculation Spray Subsystems.Caused by Chloride Stress Corrosion.Piping Replaced W/Nonsensitized Piping | During Surveillance Check,Found Deterioration of Piping on Low Portion of Recirculation Spray Subsystems.Caused by Chloride Stress Corrosion.Piping Replaced W/Nonsensitized Piping | | | 05000281/LER-1979-008, Forwards Updated LER 79-008/03X-1 | Forwards Updated LER 79-008/03X-1 | | | 05000280/LER-1979-008, Forwards LER 79-008/01T-0 | Forwards LER 79-008/01T-0 | | | 05000280/LER-1979-008-01, /01T-0 on 790323:during Load Study of 480 Volts Ac Emergency Bus,Discovered That an under-power Condition Could Exist for Postulated LOCA with or W/O Loss of Offsite Power. Caused by Design Deficiencies During Const | /01T-0 on 790323:during Load Study of 480 Volts Ac Emergency Bus,Discovered That an under-power Condition Could Exist for Postulated LOCA with or W/O Loss of Offsite Power. Caused by Design Deficiencies During Const | | | 05000280/LER-1979-009-01, /01T-0 on 790412:GE Informed Util That Potential Problem Exists in Inside Recirculation Spray Pump Motors.Caused by Possible Overheating of Lower Bearing Due to Clearance Tolerances Allowed on End Shields & Shaft | /01T-0 on 790412:GE Informed Util That Potential Problem Exists in Inside Recirculation Spray Pump Motors.Caused by Possible Overheating of Lower Bearing Due to Clearance Tolerances Allowed on End Shields & Shaft | | | 05000280/LER-1979-009, Forwards LER 79-009/01T-0 | Forwards LER 79-009/01T-0 | | | 05000281/LER-1979-009-03, /03L-0 on 790208:while Performing Penetrant Test 39B-1,mechanic Discovered 3 Snubbers Were Not on Test.Caused by Inadvertent Omission.Change Initiated to Add 3 Snubbers to Penetrant Test 39B-1 | /03L-0 on 790208:while Performing Penetrant Test 39B-1,mechanic Discovered 3 Snubbers Were Not on Test.Caused by Inadvertent Omission.Change Initiated to Add 3 Snubbers to Penetrant Test 39B-1 | | | 05000281/LER-1979-009, Forwards LER 79-009/03L-0 | Forwards LER 79-009/03L-0 | | | 05000280/LER-1979-010-03, /03L-0 on 790323:while in Cold Shutdown, Discrepancies Found in Location & Configuration of Pipe Supports.Caused by Const Deficiencies & Util Maint.Necessary Repairs Will Be Made Prior to Startup | /03L-0 on 790323:while in Cold Shutdown, Discrepancies Found in Location & Configuration of Pipe Supports.Caused by Const Deficiencies & Util Maint.Necessary Repairs Will Be Made Prior to Startup | | | 05000280/LER-1979-010, Forwards LER 79-010/03L-0 | Forwards LER 79-010/03L-0 | | | 05000281/LER-1979-010, Forwards LER 79-010/03L-0 | Forwards LER 79-010/03L-0 | | | 05000281/LER-1979-010-03, /03L-0 on 790306:during tests,19 of 30 Snubbers Did Not Meet Acceptance Criteria.Caused by Setting Drift & non-readjustment to Optimum Settings After Previous Satisfactory Tests.Snubbers Readjusted,Repaired or Replaced | /03L-0 on 790306:during tests,19 of 30 Snubbers Did Not Meet Acceptance Criteria.Caused by Setting Drift & non-readjustment to Optimum Settings After Previous Satisfactory Tests.Snubbers Readjusted,Repaired or Replaced | | | 05000280/LER-1979-011-03, /03X-1 on 790828:process & Ventilation Particulates & Gaseous Monitors Were W/O Power on Two Occasions.Caused by Loose Lug Connection on Power Supply Cable.Loose Connection Repaired & Plants Restored to Svc | /03X-1 on 790828:process & Ventilation Particulates & Gaseous Monitors Were W/O Power on Two Occasions.Caused by Loose Lug Connection on Power Supply Cable.Loose Connection Repaired & Plants Restored to Svc | | | 05000280/LER-1979-011, Forwards LER 79-011/03X-1 | Forwards LER 79-011/03X-1 | | | 05000281/LER-1979-011, Forwards LER 79-011/12T-0 | Forwards LER 79-011/12T-0 | | | 05000281/LER-1979-011-12, /12T-0 on 790414:individual Received Excessive Dose While Inspecting Area Beneath Vessel.Caused by Elevated Radiation Levels Due to Incore Instrumentation Refueling Status.Individual Disciplined | /12T-0 on 790414:individual Received Excessive Dose While Inspecting Area Beneath Vessel.Caused by Elevated Radiation Levels Due to Incore Instrumentation Refueling Status.Individual Disciplined | | | 05000280/LER-1979-012-03, During Shutdown Functional Test of 74 Snubbers Revealed 21 Not Meeting Design Criteria.Caused by Snubbers Not Being Readjusted to Design Conditions.Units Reset | During Shutdown Functional Test of 74 Snubbers Revealed 21 Not Meeting Design Criteria.Caused by Snubbers Not Being Readjusted to Design Conditions.Units Reset | | | 05000280/LER-1979-012, Forwards Updated LER 79-012/03X-1 | Forwards Updated LER 79-012/03X-1 | | | 05000281/LER-1979-012, Forwards LER 79-012/08T-0 | Forwards LER 79-012/08T-0 | | | 05000281/LER-1979-012-08, /08T-0 on 790507:caustic Residue Discovered on 62 New Fuel Assemblies.Caused by Industrial Sabotage. Fuel Removed & Assemblies Rinsed.Investigation Continuing | /08T-0 on 790507:caustic Residue Discovered on 62 New Fuel Assemblies.Caused by Industrial Sabotage. Fuel Removed & Assemblies Rinsed.Investigation Continuing | | | 05000281/LER-1979-013, Forwards LER 79-013/01T-0 | Forwards LER 79-013/01T-0 | | | 05000281/LER-1979-013-01, /01T-0:on 791007,MOV-SW-202B Operated Mechanically & Electrically in Apparent Reverse Manner W/Unit at Cold Shutdown.Caused by Disc Spline of Svc Water Valve Improperly Aligned to Gear Train of Motor Operator | /01T-0:on 791007,MOV-SW-202B Operated Mechanically & Electrically in Apparent Reverse Manner W/Unit at Cold Shutdown.Caused by Disc Spline of Svc Water Valve Improperly Aligned to Gear Train of Motor Operator | | | 05000280/LER-1979-013, Forwards LER 79-013/03L-0 | Forwards LER 79-013/03L-0 | | | 05000280/LER-1979-013-03, /03L-0 on 790410:100 Gallons Released from Boron Recovery Test Tank 1-BR-TK-2B Prior to Obtaining Sample Results.Caused by Improper Valve Lineup for Tank Recirculation in Preparation for Sampling | /03L-0 on 790410:100 Gallons Released from Boron Recovery Test Tank 1-BR-TK-2B Prior to Obtaining Sample Results.Caused by Improper Valve Lineup for Tank Recirculation in Preparation for Sampling | | | 05000280/LER-1979-014-03, /03L-0 on 790422:liquid Waste Disposal Radiation Monitor Failed to Give High Alarm & Trip Release Valve. Caused by Instrument Drift in High Alarm Setpoint.All Liquid Waste Releases Were Secured & Alarm Board Checked | /03L-0 on 790422:liquid Waste Disposal Radiation Monitor Failed to Give High Alarm & Trip Release Valve. Caused by Instrument Drift in High Alarm Setpoint.All Liquid Waste Releases Were Secured & Alarm Board Checked | | | 05000280/LER-1979-015-03, /03L-0 on 790422:liquid Waste Disposal Radiation Monitor Failed to Give High Alarm & Trip Release Valve. Caused by Procedural Inadequacy.Procedures Modified | /03L-0 on 790422:liquid Waste Disposal Radiation Monitor Failed to Give High Alarm & Trip Release Valve. Caused by Procedural Inadequacy.Procedures Modified | |
|