ML18101B093

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Insp Repts 50-272/95-17 & 50-311/95-17 on 950813-1014. Violations Noted.Major Areas Inspected:Operations,Maint, Radiological Controls,Security,Surveillances,Engineering, Technical Support & SA & Quality Verification
ML18101B093
Person / Time
Site: Salem  
Issue date: 11/06/1995
From: Larry Nicholson
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I)
To:
Shared Package
ML18101B091 List:
References
50-272-95-17, 50-311-95-17, NUDOCS 9511140028
Download: ML18101B093 (24)


See also: IR 05000272/1995017

Text

Report Nos.

License Nos.

Licensee:

Facility:

Dates:

Inspectors:

Approved:

U. S. NUCLEAR REGULATORY COMMISSION

REGION I

50-272/95-17

50-311/95-17

DPR-70

DPR-75

Public Service Electric and Gas Company

P.O. Box 236

Hancocks Bridge, New Jersey 08038

Salem Nuclear Generating Station

August 13, 1995 - October 14, 1995

C. S. Marschall, Senior Resident Inspector

J. G. Schoppy, Resident Inspector

T. H. Fish, Resident Inspector

C. D. Beardslee, Reactor Engineer

S. Barber, Project Engineer

S.Chaudhary, Senior Reactor Engi_neer

B. Welling, Reactor Engineer

Leanne

arrison~R:;c1'°r Engineer

[' /k{/(__

Inspection Summary:

This inspection report documents inspections to assure public health and

safety during day and back shift hours of station activities, including:

operations, radiological controls, maintenance, surveillances, security,

engineering, technical support, safety assessment and quality verification.

The Executive Summary delineates the inspection findings and conclusions .

9511140028 951106

PDR

ADOCK 05000272

G

PDR

...

i

EXECUTIVE SUMMARY

Salem Inspection Reports 50-272/95-17; 50-311/95-17

August 13, 1995 - October 14, 1995

OPERATIONS

(Module 60710, 71707, 93702) Early in the inspection period,

inspectors observed several examples of plant staff performing low priority

work that imposed increased risk to equipment essential to decay heat removal.

In response, Salem management improved supervisory oversight of work and

implemented measures to effectively manage outage risk.

As a result of these

measures, assessment and control of outage risk improved during the remainder

of the inspection period.

The inspectors considered Operations' strategy and

training for filling the diesel day tanks a particularly good example of

contingency planning.

In response to inadequate electrical bus fasteners, the senior nuclear shift

supervisor (SNSS) appropriately declared all vital 230 volt motor control

centers (MCCs) inoperable.

In addition, operators appropriately established

containment integrity for Unit 2.

In response to evidence of possible overheating of the no. 2A emergency diesel

generator exciter resistor bank, operators inappropriately relied on

surveillance results to determine operability. Although technicians performed

checks that effectively supported operability of the resistor bank, they did

not effectively communicate the information to the operators.

After the SNSS and other senior reactor operators identified several examples

of workers failing to meet Salem managements' expectations for performing

work, the SNSS ordered a complete work stand down for both Salem units. The

Nuclear Business Unit senior managers endorsed the operators' actions. The

inspectors noted that this action demonstrated significant operator ownership

for the performance of Salem workers, and a willingness to demand that station

personnel meet higher expectations for performance.

MAINTENANCE and SURVEILLANCE

(Modules 61726, 62703)

Several tagging errors

occurred during the inspection period.

In response, the Operations Manager

stopped tagging for more than a week.

A team of Salem personnel and a

contractor with expertise in failure and root cause analysis evaluated the

tagging problems and recommended changes to the tagging program.

Tagging

problems have recurred in each Salem outage over the past two years.

In each

case, Salem management stopped work and based on problem evaluations by Salem

staff, implemented changes to the tagging program.

The effectiveness of this

latest attempt to prevent tagging problems has not yet been demonstrated.

Inspectors noted that maintenanc~ personnel hung red blocking tags for a 460

volt breaker on the cubicle door of the wrong breaker as a result of failing

to adhere to requirements of the Safety Tagging Program .

ii

I -

EXECUTIVE SUMMARY (Continued)

Inspectors identified several examples of ineffective control of maintenance.

The examples included work not*controlled by procedures, and work not within

the scope of a work order. Salem management's measures to rectify work

control deficiencies yielded limited results.

Although Salem management has recently developed performance indicators that

allow them to monitor some maintenance backlog trends, the indicators do not

provide indication of the impact on safe plant operation or shut down

conditions.

ENGINEERING (Module 37551, 71707) The inspectors concluded System Engineering

disposition of issues relating to vital 230 volt MCCs was timely, thorough,

and provided the SNSS with adequate information for him to assess system

operability.

A reactive inspection of the Salem Steam Generator Eddy Current Testing (ECT)

program was conducted. Three issues were identified by Salem staff. Salem

staff found that ECT evaluators missed nine bobbin* probe indications the

should have resulted in eight plugged tubes during the 1993 refueling outage.

During the current Salem Unit 1 ECT, contractors inspected dented steam

generator tubes using a rotating pancake coil probe not qualified for the

task.

In addition, Cecco-5 data analysis results did not correlate well with

PlusPoint probe data analysis results. The inspector concluded that PSE&G

aggressively pursued the issues once they identified them.

However, they will

remain unresolved until the inspector obtains additional information necessary

to determine whether PSE&G met regulatory requirements.

The System Readiness Reviews and the oversight by the Management Review

Committee provided a sound method for determining the focus of maintenance and

modifications to improve plant safety.

PLANT SUPPORT (Module 71707, 71750) The inspectors concluded licensee response

to the partial participation annual emergency.preparedness exercise scenario

was very good and the post exercise critique was effective and candid.

Inspectors also determined the licensee met the exercise objectives described

in the scenario.

The inspectors discovered that a letter to the NRC dated July 26, 1978 stated

that PSE&G planned to install concrete curbs at the entrance to each emergency

diesel generator room.

No curbs are presently installed. This was another

example of a previously identified weakness in commitment and action tracking.

This is an unresolved item pending NRC review of present requirements for the

curbing.

Safety Assessment and Quality Verification

Inspectors found that management control of overtime for Salem Operations,

Maintenance, and Radiation Protection personnel met the requirements of Salem

Technical Specification 6.2.2.d and procedure NC.NA-AP.ZZ-0005 requirements.

i i i

TABLE OF CONTENTS

EXECUTIVE SUMMARY

TABLE OF CONTENTS .

1.0

OPERATIONS

. . . . . . . .

I.I

Summary of Operations ....... .

I.2

Shutdown Risk and Contingency Planning ........ .

I.3

Inoperable Vital 230 Volt Motor Control Centers (MCCs)

I.4

Work Stand Down ........... .

I.5

Emergency Diesel Generator (EDG) Operability

2.0

MAINTENANCE AND SURVEILLANCE .... .

2.I

Maintenance .......... .

2.2

Tagging ............ .

2.3

Control of Maintenance ... .

l.4

Maintenance Backlog Inspection

2.5

Surveillance .......... .

ii

iv

I

I

I

2

3

3

4

4

5

6

7

8

3.0

ENGINEERING . . * . . . . . . . . . . . . . . . . . . . . . . . .

9

4.0

5.0

3.1

Vital 230 Volt Motor Control Center (MCC) Fasteners .

9

3.2

System Readiness Review Inspections - Salem Unit 1

10

PLANT SUPPORT . . . * . . . . . . . . . . .

4.1

Emergency Preparedness Exercise ... .

4.2

Fire Protection ........... .

SAFETY ASSESSMENT AND QUALITY VERIFICATION

15

I5

I6

6.0

REVIEW OF REPORTS AND OPEN ITEMS

I6

17

7.0

EXIT INTERVIEWS/MEETINGS

. . . .

. . . .

17

7.1

Resident Exit Meeting . . . * . . . . *

. . . .

17

7.2

Specialist Entrance and Exit Meetings * . . . . . * . . .

17

7.3

Nuclear Business Unit Organization Changes

. . . . .

18

ATTACHMENT 1 - Eddy Current Testing of Steam Generator Tubing

Inspection

. . . . . . . . . . . " . . . .

e

  • .

1

iv

DETAILS

1.0

OPERATIONS

The inspectors verified that Public Service Electric and Gas (PSE&G) operated

the facilities safely and in conformance with regulatory requirements. The

inspectors evaluated PSE&G's management control by direct observation of

activities, tours of the facilities, interviews and discussions with

personnel, independent verification of safety system status and Technical

Specification compliance, and review of facility records. The inspectors

performed normal and back-shift inspections, including 34 h_ours of deep back-

shift inspections.

1.1

Summary of Operations

Unit 1 remained defu.eled for the duration of the inspection period. Salem

Unit 1 declared an Alert as a result of a loss of overhead annunciators on

October 5. A special inspection effort will address the cause of the

annunciator failures and the emergency response organization's response to the

Alert in a separate NRC inspection report 50-272/95-81.

Unit 2 operators maintained Unit 2 in mode 5 (Cold Shutdown) for the duration

of the period.

1.2

Shutdown Risk and Contingency Planning

Early in the inspection period, inspectors observed several examples of plant

staff performing low priority work that imposed increased risk to equipment

essential to decay heat removal.

In response, Salem management improved

supervisory oversight of work and implemented measures to effectively manage

outage risk.

As a result of these measures, assessment and control of outage

risk improved during the remainder of the inspection period.

The inspectors

considered Operations' strategy and training for filling the diesel day tanks

a particularly good example of contingency planning.

.

During the inspection period, the inspectors observed the following examples

of work that posed increased risk to equipment essential for decay heat

removal:

On August 14, 1995, maintenance personnel conducted penetration seal

work in the vicinity of no. 12 component cooling heat exchanger (CCHX).

At the time, Unit 1 was defueled with the core in the spent fuel pool,

no. 11 CCHX was out of service for maintenance, and operators relied on

no. 12 CCHX to remove heat from the spent fuel pool heat exchanger.

On August 17, technicians performed work on Unit 1 service water piping

with the potential to adversely affect Unit 2 service water piping (see

section 2.3).

On August 23,

~n electrical contractor opened a control cabinet on an

operable diesel generator .

.

2

On August 31, workers began to erect scaffolds next to the no. 11 spent

fuel pool (SFP) cooling pump.

At the time, no. 12 SFP pump was

unavailable due to a vital bus outage, and operators relied on no. 11

SFP pump for spent fuel pool cooling.

Inspectors identified each of the above activities. in each case the

inspector observed that control room operators did not know of the activities,

and that there was minimal supervision at the work site. In each case the

operators, once notified, appropriately stopped the work to preclude further

unnecessary risk to essential plant equipment.

On August 31, operators established protected equipment areas in the plant.

The senior nuclear shift supervisor (SNSS) controlled access to areas

containing equipment essential to decay heat removal.

The inspector noted a

significant reduction in high risk maintenance and a marked improvement in

operator awareness of activities in these protected areas. Salem management

assigned two managers per shift, six days a week, to provide oversight of

work.

In addition, operations management placed greater emphasis on plant

tours by senior reactor operators.

The operator tours yielded numerous

safety-conscious observations and resulted in two operator initiated work

stoppages.

Salem staff planned a no. 18 diesel generator and vital bus outage that

removed power to one of two fuel oil transfer pumps.

Outage planners

developed a contingency plan to fill no. lA and no. lC diesel generator fuel

oil day tanks.

On August 29, operators conducted an unannounced drill to test

. the contingency plan.

The contingency plan contained sufficient detail and

control to fill the day tanks. The inspector concluded that the drill

demonstrated operator focus on safety and effective contingency planning.

1.3

Inoperable Vital 230 Volt Motor Control Centers (MCCs)

On September 14, in response to inadequate fa~tener material, the senior

nuclear shift supervisor (SNSS) appropriately declared all vital 230 volt

motor control centers (MCCs) inoperable for both units." In addition,

operators conservatively established modified containment for Unit 2.

Unit 1

was defueled, and therefore, no containment required.

  • '

As part of the electrical system readiness review, system engineers reviewed

NRC Information Notice 88-11 that described the bolt failures at Brunswick

Nuclear Station.

As a result, the engineers found bolts manufactured from

silicon bronze material installed in the safety related MCCs.

The engineers

determined that stress corrosion cracking had affected bolt strength and

therefore, could not assure operations that the MCCs could withstand a seismic

event.

As a result of the engineers' determinations the SNSS declared the

MCCs inoperable.

Inoperability of the MCCs also led the SNSS to declare all

emergency diesel generators (EDGs) inoperable because of inoperable EOG

support systems such as fuel oil transfer pumps.

Unit 2 operators

appropriately established containment integrity .

3

At the end of the inspection period, technicians had replaced the bolts

associated with the IB vital 230 volt MCCs and all bolts in Unit 2 vital MCCs.

Operators declared these components operable. Technicians planned to replace

the remaining bolts on IA and IC vital 230 volt MCCs after operators restored

the IB vital bus to service.

1.4

Work Stand Down

After the SNSS and other senior reactor operators identified several examples

of workers failing to meet Salem managements' expectations for performing

work, the SNSS ordered a complete work stand down for both Salem units. The

Nuclear Business Unit senior managers endorsed the operators' actions. The

inspectors. noted that this action demonstrated significant operator ownership

for the performance of Salem workers, and a willingness to demand that station

personnel meet higher expectations for performance.

The following are selected examples of personnel failing to meet expectations

that operators identified:

I.

A senior reactor operator (SRO) discovered two system engineers

conducting an inspection on equipment without first contacting the

affected Unit's shift supervisor for permission to perform the

inspection.

2 .

An SRO noted that maintenance personnel propped open a door without

posting fire impairment documentation, although the fire impairment

notice was in the work package.

  • 1.s

Emergency Diesel Generator (EOG) Operability

After a test run of the no. IB EOG, plant staff discovered a burn mark on the

exciter cabinet. Further investigation revealed that the exciter resistor

bank showed signs of overheating. Operators declared the EOG inoperable and

initiated inspection of the remaining five EOGs at Units I and 2.

Plant staff

found signs of overheating on the exciter resistor bank for the no. 2A EOG.

Operators initially concluded that the EOG remained operable based on results

from recent surveillance tests that demonstrated the EOG reached the required

voltage and frequency within the time prescribed by Technical Specifications.

The operators did not, however, determine whether the surveillance adequately

demonstrated the ability of the resistor bank to perform its specified

function. Although the surveillance may have demonstrated the ability of the

resistors to develop a voltage drop when the control circuitry applied I25 voe

__ to the resistor bank, they did not determine whether the surveillance

adequately demonstrated the resistor bank's capability to dissipate heat.

Although technicians had verified resistance which yielded results within

vendor specifications for the resistor bank, this information was not

adequately communicated to the control room operators.

The inspectors concluded that the no. 2A EOG remained operable, although the

operators did not thoroughly address the effects of resistor bank overheating,

and that operators relied inappropriately on the results of the previous

_., *

4

surveillance test to determine operability. Additionally, the technical staff

did not effectively communicate the results of their efforts to the control

room operators.

2.0

MAINTENANCE AND SURVEILLANCE

2.1

Maintenance

The inspectors observed portions of the following safety-related maintenance

to learn if the licensee conducted the activities in accordance with approved

procedures, Technical Specifications, and appropriate industrial codes and

standards.

The inspector observed portions of the following activities:

Unit .

Salem 1

Salem I

Salem I

Salem 1

Salem I

Salem I

Salem I

Salem 1

Work Order(WO) or Design

Change Package CDCP)

WO 940811075

WO 950812079

WO 940225079

WO 961028006

DCP lEC-3321

WO 950619259

DCP IEC-3206

WO 950504029

Description

Piping replacement for

service water intake bay

no. 1

IC emergency diesel

generator (EDG) turbo

boost troubleshooting

18 emergency diesel

generator slip ring

resurfacing

Inspect service water

cross-tie line

18 emergency diesel

generator combustion air

modification

11 residual heat removal

pump inspection

Analog feedwater control

system replacement

18 emergency diesel

generator 18 month

inspection and cylinder

liner replacement

Salem 2

WO 940830208

Salem 2

WO 95041150

Salem 2

WO 950817059

Common

WO 950915243

5

No. 22 spent fuel pit

cooling pump discharge

pressure gauge

No. 26 service water

pump replacement

No. 26 service water

pump strainer repair

230 volt bus bar bolting

replacement

The inspectors observed that the plant staff performed the maintenance

effectively within the requirements of the station maintenance program.

2.2

Tagging

Unit 1 Maintenance electricians removed a red-tagged 460 volt breaker from its

cubicle to conduct maintenance activities inside the cubicle. Subsequently,

an operator discovered the tags for the breaker attached to the cubicle door

of an adjacent 460 volt breaker.

The inspectors concluded the tags were on

the wrong door as a result of maintenance personnel failing to adhere to

NC.NA-AP.ZZ-0015(Q), Revision 2, Safety Tagging Program (NAP-15) .

On September 25, an equipment operator discovered red blocking tags (RBTs) for

breaker AX6X attached to the cubicle door for breaker AXlOX.

The operator

moved the RBTs to the correct location (breaker AX6X) and reported the tagging

error to the Unit 1 Nuclear Shift Supervisor. Subsequently, an electrical

maintenance supervisor concluded that the electricians mistakenly shifted the

RBTs to the AXlOX cubicle door when they removed breaker AX6X from its

cubicle.

The tagging procedure permits electricians to move RBTs from a breaker when

the breaker is to be removed from its cubicle. The procedure also directs

that, when reinstalling the breaker, electricians should reinstall the RBT on

the racking device handle if the tag has not been released. Since the RBTs

for breaker AX6X had not been released, when electricians reinstalled the

br.eaker they also should have reinstalled the RBTs on the racking device

handle.

However, as evidenced by the equipment operator discovering RBTs for

AX6X on the door of AXlOX, electricians did not do this. The inspectors

concluded that the electrician failure to reinstall tags is a failure to

adhere to the_ requirements of NAP-15.(VIO 50-272&311/95-17-01) Section 2.3 _

describes additional examples of failure to adhere to procedures.

Another tagging problem occurred on September 18, when Unit 1 operators

cleared tags to return no. 11 service water (SW) pump to service. Although

the operators and electrician followed tagging procedures, the procedure

permitted an electrician to work on a breaker without measures to block

operator or automatic action from closing the breaker, with the potential for

risk of personal injury or damage to equipment. A control room operator

attempted to start the SW pump during the work.

The*pump did not start

6

because the procedure used by the electrician, SC.OP-S0.4KV-000l(Z); 4KV

Breaker Operation, required him to turn the control power for the breaker off

while performing the work, however,*the control power was not tagged during

the work.

In response to the tagging errors at Salem, the Operations Manager stopped

tagging for more than a week. A team of Salem personnel and a contractor with

expertise in failure and root cause analysis evaluated the tagging problems

and recommended changes to the *tagging program. Although Salem and Hope Creek

implement a common tagging program, the recent probl~ms with tagging at Hope

Creek were not incorporated into the Salem tagging review.

Inspectors noted

that tagging problems have recurred in each Salem outage over the past two

years.

In each case, Salem management stopped work and, based on problem

evaluations by Salem staff, implemented changes to the tagging program.

Inspectors noted that maintenance personnel hung red blocking tags for a 460

volt breaker on the cubicle door of the wrong breaker as a result of failing

to adhere to requirements of the Safety Tagging Program.

Effectiveness of

this latest attempt to prevent tagging problems has not yet been demonstrated.

2.3

Control of Maintenance

The inspector identified several examples of ineffective maintenance control,

including continued weak maintenance contractor procedure adherence.

Maintenance management promptly increased emphasis on proper work standards.

The inspectors noted, however, that the measures to correct control

deficiencies yielded limited results.

On August 14, the inspector observed maintenance.contractors performing

service water (SW) pipe installation in SW bay no. 1.

The inspector noted

that, contrary to* lEC-3323, No. 11 Service Water Header Piping Replacement,

step 8.5.5, workers began to install service water pipe prior to returning the

valve from refurbishment. Maintenance supervisors determined that the intent

of the procedure was to require that the valves be refurbi~hed prior to valve

installation. After the inspecto~ questioned adherence to the procedure,

. maintenance supervisors changed the procedure to provide the appropriate

guidance.

On August 17, the inspector observed maintenance contractors aggressively

removing a spool piece as part of a Unit 1 Generic Letter 89-13 work activity.

The inspector noted that no specific work activity (procedural guidance)

existed for the spool piece removal.

In addition, the workers had begun work

on service water valves SW457 and SW458 without verifying completion of the

prerequisites, as required by procedure SC.MD-PM.SW-0007, Disassembly,

Inspection and Reassembly of C&S Butterfly Valve, step 5.1.1. The contract

technicians had attached a horizontal rigging sling to the operable Unit 2

service water header.

They had not seen their supervisor for hours and did

not know how to contact him.

Control room operators ~ere unaware of the

activity in this service water bay.

Additionally, contrary" to the

requirements of Salem procedure NC.NA-AP.ZZ-0023, Scaffolding and Transient

loads Control, workers erected a scaffold that did not have the required

clearance from safety related equipment, and had no engineer's approval for a

needed variance.

7

The Senior Nuclear Shift Supervisor (SNSS), when notified of the above .

conditions by the inspector, promptly stopped work.

In addition, the SNSS

concluded that the spool removal subjected three of the four service water

bays to a potential flooding condition.

Due to other Unit 1 service water

work, flooding in any one of the three bays could have spread into the other

two bays.

At the time, ventilation concerns made*the fourth service water bay

available but inoperable. Workers reinstalled the spool and installed a blank

flange in service water bay no. 1 to preclude flooding of multiple bays.

On September 14, 1995,.the inspector noted that workers did not adhere to *

maintenance procedure SC.MD-EU.SW-0002, Johnston Service Water Pump Removal

and Installation.

The workers failed to complete a required attachment,

performed a step out of sequence, and did not document corrective action to

remove and install the correct coupling (after the wrong coupling was

installed) in the work package.

The technicians added the missing activities

to the documentation and recovered from the out-of-sequence step. * The

inspector determined that minimal safety consequence existed since the lack of

procedure adherence did not result in inadequate pump maintenance.

The

failures to adhere to procedures, described above, were additional examples of

procedure non-compliance described in section 2.2, above.

The inspector noted that maintenance management reacted promptly in each of

the above circumstances to reinforce their work control expectations and to

attempt to gain better control of the activities. Salem management stopped

all outage work following the service water bay spool piece removal problems *

Management took several outage days to reinforce safety work standards,

procedure compliance, and scaffold and rigging protection.

Subsequently, operators stopped work twice to address work control issues.

Salem management dedicated two managers to provide around-the-clock coverage

of work in the plant. The management rovers caused improved worker knowledge

of work standard fundamentals.

The inspectors noted, however, that the *

results of the rovers were only limited improvements in overall work control

and procedure compliance.

Management inspection of field activities consisted

of asking a series of questions to verify worker knowledge of work standards

and to verify the presence of procedures at the job site. Managers did not

routinely evaluate procedure use and compliance, interaction with operation,

or impact of the work on shutdown risk.

2.4

Maintenance Backlog Inspection

Salem management, through previous self-assessment and independent assessment,

identified weakness in the ability to monitor equipment and personnel

performance trends.

Salem staff developed weekly maintenance inventory

performance indicators to monitor the maintenance backlog.

The performance

indicators provided illustration of a general increase for restart work

orders, and a decrease for non-restart work orders. Salem staff also

developed performance indicators for work order planning status and Salem Unit

1 Restart Scope Summary.

The work order planning status indicators, initiated

September 22, did not indicate a clear trend for work order activities; the

..

"

._,.

8

Salem Unit I Restart Scope Summary illustrated restart activities broken down

into preventive maintenance, *surveillances, design changes, corrective

maintenance, action requests, and other activities.

The inspectors concluded that Salem managers could use the performance

indicators, still in the early stages of development, to monitor the growth or

reduction in workload, and progress of.disciplines iti various stages of the

planning and work process. The performance indicators also prdvided evidence

of success in the approach to readying the Sal em Uni.ts for restart in terms of

the number of remaining restart items.

The inspectors noted, however, that

the performance indicators did not provide clear assessment of the impact of

the work backlog on plant safety. The inspector observed that, although

restart work consisted, in part, of safety related activities, it also

included non-safety activities.

In addition, post-restart and work not coded

for restart might include activities associated with safety related systems.

Plant staff indicated that, although the work order data could be sorted for

safety related or non-safety related work orders, they did not routinely

perform sorts on this basis.

In summary, although plant staff trended

maintenance backlog information, Salem managers did not have indication of the

impact of the backlog on safe plant operation or shut down conditions.

2.5

Surve;11ance

The inspectors performed detailed technical procedure reviews, observed

surveillances, and reviewed completed surveillance packages. The inspectors

verified that plant staff did the surveillance tests in accordance with

approved procedures, Technical Specifications and NRC regulations.

The inspector reviewed the following surveillances:

Unit

Procedure No.

Test

Salem I

SI.OP-ST.DG-OOOI

IA Emergency Diesel Generator

Monthly Surveillance

Salem I

SI.OP-ST.DG-0003(Q)

IC Emergency Diesel Generator

Surveillance Test

Salem 2

S2.0P-ST.DG-0003(Q)

2C Emergency Diesel "Generator

Surveillance Test

Salem 2

S2.RE-ST.ZZ-0002

Shutdown Margin Calculation

Salem 2

S2.0P-ST.DG-0002

28 Diesel Generator

Surveillance Test

The inspectors observed that plant staff did the surveillances safely,

effectively proving operability of the associated systems .

--- - -- --

'"-'

9

3.0

ENGINEERING

3.1

Vital 230 Volt Motor Control Center (MCC) Fasteners

During the vital 230 volt System Readiness Reviews (SRRs), system engineers

reviewed NRC Information Notice (IN) 88-II which documented Brunswick Nuclear

Station experience with failures of silicon-bronze bolts at the shank head due

to stress corrosion cracking (SCC).

In I99I, in response to IN 88-II, the

system engineer initiated work *orders to replace the 230 volt vital MCC bolts

with all steel bolts. Plant staff scheduled the work for the I996 refueling

outage.

The 230 volt system was designed to provide reliable power to 230 volt plant

auxiliaries (e.g., diesel generator circuits, service water, charging)

necessary for normal, shutdown, and emergency modes of plant operation.

The

vital portion of the system was designed as Seismic Category I. The fasteners

in the 230 volt vital MCCs were designed to insure electrical contact between

bus bars and the main bus, not to provide structural integrity. During the

system readiness review, the system engineer discovered the work order and,

due to concern over bolt failure during a seismic event, initiated immediate

action to inspect the bolts.

On September I4, during inspection of a vital

230 volt MCC, plant staff found that 5 of 48 carriage bolts connecting the bus

bars to the main bus failed-when torqued.

PSE&G sent a sample of bolts to

their metallurgical lab to determine the cause for bolting failures.

Lab

technicians attributed bolt failure to stress corrosion cracking.

Based upon the high rate of complete bolt failure, the engineers determined

that the bus bar connection probably would not remain intact during or after a

design basis earthquake.

Two carriage bolts hold each vertical bar to the

horizontal main bus, with a single good bolt adequate to secure the bus bar

during a design basis earthquake. Therefore, a failure would only occur if

both bolts in the connection were defective.

At of the end of the report period, maintenance staff had replaced all silicon

bronze bolts for both units, with the exception of IA and IC vital busses.

Maintenance staff expected to replace bolts for these buses after operators

restore the IB bus to service.

The inspectors concluded that in I991 Salem staff did not insure timely

corrective action in response to the industry experience with fastener

materials noted in NRC Information Notice 88-II. However, since the NRC has

previously taken escalated enforcement for Salem's inadequate corrective

action; since these instances of inadequate corrective action stem from a

period prior to the escalated enforcement, and in view of the voluntary

extended outage of both Salem Units to correct these and other performance

problems, the NRC will not take additional enforcement action in these

instances. The inspectors noted that, upon rediscovering the concern over

fastener materials at Salem, the system engineers took timely and thorough

corrective action and provided the SNSS with adequate information for

assessing system operability .

10

3.2

System Readiness Review Inspections - Salem Unit 1

3.2.1 Background

On May 16, Salem Unit 1 shutdown due to inoperable switchgear supply fans.

On

June 7, Salem Unit 2 entered TS 3.0.3 and began to shutdown due to inoperable

RHR trains. During the shutdown, a 500 KV breaker failure and a subsequent

loss of two of four operating reactor coolant pumps caused a reactor trip from

10% power.

Because of ongoing hardware and management concerns related to the

continuing operation of both Salem units, the NRC issued a Confirmatory Action

Letter, (CAL), dated June 9, 1995, that confirm commitments between the NRC

and PSE&G.

The CAL specified, in general terms, the conditions that must be

satisfied prior to restart of the Salem units.

To address long standing hardware deficiencies, the licensee initiated a three

step review process to assure the readiness of key plant systems.

The first

step involved a detailed hand-over-hand walkdown of the affected system. It

also included a review of system design and licensing basis documents, as well

as, open action items. These items were documented, analyzed, and coded in a

system initial readiness report (IRR).

Items coded as "restart required" are

to be addressed prior to plant restart, other items will be addressed on some

other predefined basis. The second step requires the system manager (SM) to

present the IRR to the System Readiness Review Board (SRRB).

The SRRB

critiques the thoroughness of the review, as well as, the specific content of

the IRR.

After the SM satisfies the SRRB, the IRR is presented to the

Management Review Committee (MRC).

This is the third and final step of the

process.

Once the MRC is satisfied, it approves the IRR, and the appropriate

open items are scheduled to be worked in the system outage window.

The scope

of work for 46 key plant systems was defined with this process. This process

was documented in the licensee's System Readiness Review (SRR) Program

procedure (SC.TE-TD.ZZ-0023(Z)).

3.2.2 Scope

The NRC reviewed and verified the thoroughness and the effectiveness of system

readiness reviews (SRRs), including the presentation of the results to

management by performing a number of system readiness inspections. This

review also considered management's activities to ensure a complete assessment

of system readiness prior to plant startup and power ascension.

Four region

based NRC inspectors conducted independent inspections of the following four

systems: safety injection (SI), emergency diesel generators (EDGs), auxiliary

feedwater (AFW), and 125 & 28 VDC systems.

In addition, resident inspectors

observed and evaluated SRRB and MRC meetings that reviewed a number of other

systems.

These reviews and inspections were conducted in August and September

1995.

3.2.3 Observations and Findings

Management Review

During the AFW and 125 & 28 VDC system review, the inspectors noted that

the System Readiness Review Boards (SRRBs) were generally thorough in

,-- --

11

their review of system readiness reports and presentations. The

questions raised by the board members were detailed and technically

oriented toward the particular system being presented.

The questioning

also revealed that the board members performed some independent system

review and walkdown.

Typically, through questioning, the board members

assigned numerous action items to the system managers during the SRRBs.

For example, the AFW system manager was assigned 38 action items to be

performed prior to the MRC presentation. System managers were

challenged by the board to justify why some "post-restart" items should

not be "restart required" items.

In addition, the board expected the

system managers to display a strong sense of system ownership.

On August 14, the SRRB assessed a System Manager's second presentation

of the Control Air Ventilation (CAV) system readiness, and a System

Manager's presentation of Main Generator system readiness.

The SRRB had

previously rejected the CAV presentation for quality not meeting the

SRRB standards.

System Managers presented summations of the basis for

developing assessments of system health and required maintenance and

modifications prior to restart. The bases included documented

deficiencies (such as open Work Orders, Deficiency Evaluation Forms,

etc.), Operating Experience, Design and Licensing Basis, and system

walkdown results. The SRRB asked challenging questions to insure that

the System Managers had performed a comprehensive determination of

system condition, fully understood design and licensing basis

requirements for the system, and that the System Managers felt a strong

sense of ownership for their systems.

An inspector attended several presentations of the readiness review

results for various systems, principally EDG, to assess the quality of

the technical inquiry and the thoroughness of the review.

The inspector

observed that the IRR reflected a thorough understanding of the purpose

of the review, a probing attitude by the review board members, and the

system knowledge and competence of the system manager/principal

contributor to the review package.

Based on the above observations and findings, the inspector concluded

that the licensee's readiness review of the EOG system was comprehensive

and thorough.

The resolution of the restart issues will enhance the

readiness and reliability of the system to perform its design safety

function.

In some cases, MRC declined to review items scheduled for presentation

due to unavailability of the sponsor for the presentation (e.g., the

Engineering Action Plan on September 1). The MRC occasionally added

items to the "required for restart".not recommended by the System

Manager due to schedule considerations.

The MRC conducted especially

high quality reviews when chaired by the Salem General Manager.

System Manager and Technical Staff Performance

An inspector reviewed open items for the auxiliary feedwater system and

found that the items were generally well screened and categorized

,._, I

. 12

appropriately per the restart criteria. The system manager identified

over 120 items as required for restart. However, the inspector noted

some inconsistencies in the documentation of the restart categorization

on the open item data base.

For example, Action Request 941018143, to

examine and excavate auxiliary feedwater piping, was coded as post-

restart, but the item description stated that it was required for

restart. Similarly, DCP lEEOOOOll was coded as required for restart,

but the item description stated that it was a recommended restart item.

An inspector verified that open issues for the 125 and 28 VDC systems

had been categorized.appropriately and approved without changes by the

MRC for resolution. The DC systems manager had reviewed selected

dispositions of NRC Gls, INs, and Bulletins associated with batteries,

chargers, and inverters, although not required. Thus, comprehensive

assessments were completed by the system manager for both DC systems

(same manager} to ensure that problems were appropriately identified and

accurate assessments of systems status were made.

An inspector performed a walkdown inspection of EOG lA and lC.

This

walkdown confirmed that a thorough and detailed inspection was performed

by the licensee's readiness review team.

The items, such as a loose nut

on the baseplate mounting bolt on EOG lC, missing fasteners on crank

case pressure device on EOG 1, and a missing junction box screw on EOG

lA were identified by tags and labels, and these items were listed in

the readiness review package.

The housekeeping and material condition

of the area and equipment was satisfactory. The drawing included in the

package was valid and showed the design configuration of the EDGs.

The

EOG package reviewed by the inspector was comprehensive and thorough.

The package contained a summary of the design basis as documented in

various design basis documents, results of the readiness review by the

system engineers/managers, summary of findings, and a summary of

recommended actions for disposition of identified work items.

Additionally, the package included several appendices of detailed data

to support the conclusions.* These items indicated good performance by

the system manager.

The SI system manager and related technical staff performed a very

thorough SRR; however, they were occasionally unaware of the details

certain deficiencies listed in the System Index Database (SID} when they

were listed as "restart recommended or not applicable". Thus, they were

unable to explain why an item was not restart required.

Some of these

deficiencies had the potential to affect long term system operability.

An inspector conducted a walkdown of the Unit 1 auxiliary feed system

with the system engineer.

The inspector noted a thorough SM walkdown

since over 20 EMIS (Equipment Malfunction Identification System} tags

were found on the system.

One minor, untagged deficiency, a missing oil

sightgl ass protector on the auxiliary feedwater storage tank heating

pump, was noted by the inspector. Corrective maintenance had been

recently performed on this component to correct a minor oil leak

discovered during the system readiness review walkdown .

13

Process Quality

The system readiness review process was noted to be a detailed approach

for identifying system deficiencies that required resolution prior to

plant restart. Open items and deficiencies were screened against

specific, objective restart criteria. System managers identified many

items which were determined to require work or corrective action prior

to restart, such as system modifications, configuration issues, and

corrective maintenance.

Based on interviews with system engineers and system engineering

management, an inspector concluded that the readiness review process is

providing system managers additional authority and accountability for

correcting deficiencies on their systems.

The process is permitting the

system managers to have more control over the condition of their

respective systems.

The system readiness reviews included comprehensive reviews of selected

design basis documents such as the FSAR.

However, some important design

basis documentation such as the Configuration Baseline Documentation

(CBD) did not receive an in-depth review.

Since the design bases of

some systems have been called into question, the lack of thorough review

of significant design basis documents may indicate a weakness in the *

system readiness review process .

The day-to-day activities were being handled by other engineering groups

onsite to afford system managers the time needed to evaluate systems and

prepare the SRRs.

Good communications had been established between the system manager and

operations staff to better understand each other's needs and desires for

effectively maintaining the systems.

The review criteria for system readiness reviews (SRRs) did not require

review of MMIS database information.

The MMIS database is the all

inclusive system that contains all open and closed information including

LERs, Regulatory and operating experience review (OER) tracking, work

orders, etc.

A number of SI and related rooms were not inspected.

No explanation was

provided for this decision.

Operations did not consistently provide a member to the SRR team, as

such, certain deficiencies that could have affected system operability

were not consistently identified.

System Status and Hardware Conditions

During April 1991, the NRC issued a notice of violation due to various

deficiencies that were not addressed in the EOG loading calculations,

such as:

cable losses for all loads connected to EDGs were not

considered; battery charger limiting conditions were not accounted for;

14

hydrogen recombiner full load kW loading was not considered, etc.

In

Inspection Report 50-272/95-11, the NRC closed the violation based on

the adequacy of the licensee's corrective actions.

In 50-272/95-13, the

NRC documented an additional concern with EDG loading margin due to an

apparent misrating of Service Water (SW) sump motors.

An Action Request

(AR) identified the possibility that Salem had installed 14 horsepower

(HP) Service Water bay sump pump motors rather than the specified 11.5

HP motors for Unit 1 and 11.0 HP motors for Salem Unit 2. This AR

concluded that 14 HP sump pump motors could challenge EDG operability

during accident loading because of extremely small available margins.

In addition, the inspectors noted that engineering had previously

identified concerns about EDG accident loading as a result of continuous

manu~l operation of SW ~raveling screens and strainers. During the SI

system review, an inspector questioned the disposition of an apparent

non-conservatism with the horsepower rating of an SI pump based on

information in the SI IRR.

During questioning and further document

review, the inspector determined this had been adequately resolved;

however, the adequacy of the available diesel loading margin is still in

question.

The routine operation of the SW system in "manual" has the

potential to challenge diesel operability. There are no special

administrative controls to ensure that operators do not unintentionally

overload the EOG.

The adequacy of the EDG loading margin for current

and postulated conditions will remain unresolved pending further action

by the licensee and review by the NRC.

(URI 50-272/95-17-04)

Certain SI valves had repetitive packing leaks over long periods of

time. Three previously l~aking SI valves are to be repacked in the

current outage. This indicates weakness with the licensee threshold for

initiating a detailed root cause evaluation.

Potential deficiencies (PDs) related to SI and related system piping

supports were identified during the inside containment walkdown.

However, these PDs were not compared against a qualified drawing to

confirm the proper configuration nor documented as a potentially

deficient (in an AR) at the time of discovery.

An inspector confirmed acceptable physical conditions of both Unit 1 DC

systems during multiple system walkdowns.

3.2.4 Overall Conclusion

In general, the inspectors found the licensee's system readiness review

process to be thorough, comprehensive, and complete. Thorough SRRs were

performed by system managers to determine system status. This conclusion was

based on the good guidance established in readiness procedures, system

engineer's knowledge, resources provided to system managers (including the

development of the System Index Database system (SIDs) and support by Salem

licensing including reference validations of all open NRC issues), validation

of design basis and licensing information, discussion held by engineering with

operations to better understand their needs/desires; and the interfacing with

other system managers.

System managers were relieved of day to day

responsibilities to better focus their attention on the SRR process. System

  • ~

. 15

managers performed conscientious and comprehensive walkdowns.

Noted hardware

deficiencies were generally well documented.

Some deficiencies were noted in

system IRR; however, they were generally very good. *Questionable EDG loading

margins was identified as an unresolved item.

During SRRB and MRC meetings, the inspectors observed that the both the SRRB

and MRC asked probing questions focused on determining the action needed to

assure the ability to operate the plant as designed during and after restart.

In particular, *management screened proposed restart items for safety or

operability issues. The MRC and SSRB also screened proposed maintenance or

modifications for impact on meeting regulatory requirements, repetitive

failures, design basis deficiencies, conditions that cause plant transi~nts,

derate, shutdowns, or inability to meet regulatory requirements.

The MRC

focused on operating the plant as designed, asked many thoughtful questions,

and, in many instan~es, required presenters to return to the MRC with answers

to questions. Overall, the SRRB and the MRC demonstrated sound technical

judgement and high standards in assuring the outage scope included actions

necessary for safe, reliable equipment performance after restart of Salem Unit

I.

4.0

PLANT SUPPORT

4.1

Emergency Preparedness Exercise

On October 5, the licensee conducted a partial participation annual emergency

preparedness exercise.

Inspectors observed the exercise from the simulator

control room, the Technical Support Center {TSC), and the Emergency Operations

Facility {EOF).

At the conclusion of the exercise inspectors attended the

post exercise critique. The inspectors determined that the licensee responded

effectively to the exercise scenario and conducted an effective and candid

post exercise critique. The licensee met the exercise objectives described in

the scenario.

The operating crew in the simulator control room correctly and promptly

identified, classified, and declared the event using the appropriate Emergency

Action Levels {EALs).

The exercise players made timely and correct offsite

notifications.

Inspectors noted excellent communications, repeat-back of

orders, self-verification techniques on the control panels, and sharing of

information among the crew.

Use of operating and alarm response procedures

was excellent. Communications to and from the other exercise emergency

facilities were good.

Command and control by the senior nuclear shift

_supervisor and the nuclear shift supervisor was good.

Work priorities for the

operational support center were clearly posted and communicated.

In the TSC, the inspectors noted the Emergency Director of Operations {EDO)

kept his teams informed of plant status, and provided thorough updates to the

EOF that assisted in making a smooth transition of event responsibility from

the EDO to the Emergency Coordinator.

Teams in the TSC demonstrated they were

equipped to provide engineering support, radiological monitoring, and

16

protective action recommendations (PARs).

They demonstrated effective

communications between emergency response facilities and offsite agencies.

The inspectors noted TSC members kept accurate and current status boards.

Inspectors in the EOF noted excellent teamwork, especially in anticipation of

potential plant problems and consequences.

The inspectors noted timely

activation of the facility and observed good turnover of event responsibility.

Inspectors determined licensee event classifications were timely and accurate.

The EOF members made accurate and independent PARs.

The licensee terminated

the drill early, somewhat limiting exercise of dose assessment field teams and

analysis of collected data.

4.2

Fire Protection

The inspectors discovered that a letter to the NRC dated July 26, 1978 stated

that PSE&G planned to install concrete curbs at the entrance to each emergency

diesel generator room.

This was another example of a previously identified

weakness in commitment and action tracking.

The inspector noted that fire protection failed to install concrete curbs at

the entrance to each emergency diesel generator room as they committed to in a

letter to the NRC dated July 26, 1978.

The inspector noted the failure

provided another example of a previously identified weak commitment action

tracking program, and that licensing engineers planned a thorough review of

commitments and action tracking items to identify other missed commitments as

part of their restart activities. The inspector determined that lack of

curbing is unresolved pending a complete review of the documentation

establishing the commitment.(URI 50-272 & 311/95-17-02)

5.0

SAFETY ASSESSMENT AND QUALITY VERIFICATION

Inspectors reviewed hours worked for ~upervisors and key personnel in the

following departments: Operations, Maintenance, and Radiation Protection. The

inspectors examined time sheets for all employees to determine if the controls

for overtime met the requirements of NC.NA-AP.ZZ-0005(Q), revision 5, section

5.6, Overtime Guidelines.

Paragraph 5.6.2 of the procedure applies to

licensed operators, nuclear equipment operators, and radiation protection

technicians.

It also applies to personnel performing maintenance, repair,

modification or calibration of safety-related structures, systems or

components, and their immediate supervisors. The inspectors verified that the

procedure met the requirements of Technical Specification 6.2.2.d for both

Salem Units. Technical Specification 6.2.2.d incorporated the guidelines of

Generic Letter 82-12.

The inspectors found that with a few exceptions, most employees worked fewer

than 16 hours1.851852e-4 days <br />0.00444 hours <br />2.645503e-5 weeks <br />6.088e-6 months <br /> straight, 16 hours1.851852e-4 days <br />0.00444 hours <br />2.645503e-5 weeks <br />6.088e-6 months <br /> in any 24 hour2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> period, 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> in any 48

hour period and 72 hours8.333333e-4 days <br />0.02 hours <br />1.190476e-4 weeks <br />2.7396e-5 months <br /> in any seven day period (excluding *shift turnover)

permitted by procedure.

In the few cases where employees exceeded the limits

for hours worked, the appropriate manager had authorized a waiver, as

permitted by the procedure .

17

6.0

REVIEW OF REPORTS AND OPEN ITEMS

The inspectors reviewed the following Licensee Event Reports (LERs) to

determine whether the licensee took the corrective actions stated in the

report, detect if the licensee responded to the events adequately, and

ascertain if regulatory requirements and commitments were appropriately

addressed:

Unit 1

Number

.Event Date

LER 95-009.

June 1, 1995

LER 95-013

July 3, 1995

Description

Valid test failure of 18

EDG and subsequent

inoperability of 18 and

IC EDGs due to potential

of common mode failure.

(Discussed in NRC

Inspection Report 95-10,

section 6.1.B)

Surveillance of seismic

monitoring

instrumentation

performed late .

The inspectors determined that the LERs listed above do not warrant further

  • inspection or enforcement action and considered the LERs closed.

7.0

EXIT INTERVIEWS/MEETINGS

7.1

Resident Exit Meeting

The inspectors met with Mr. C. Warren and other PSE&G personnel periodically

and at the end of the inspection report period to summarize the scope and

findings of their inspection activities.

Based on NRC Region I review and discussions with PSE&G, it was determined

that this report does not contain information subject to 10 CFR 2

restrictions.

7.2

Specialist Entrance and Exit Meetings

Date Cs)

Subject

9/18-22/95

Radiological

Inspection

Report No.

50-272&311/95-18

Reporting

Inspector

Noggle

18

7.3

Nuclear Business Unit Organization Changes

During the inspection period PSE&G made the following personnel changes:

Name

Effective August 21:

David Garchow

Effective August 24i

Nick Conicella

Effective August 28:

Jay Laughlin

Christopher Bakken

Director, System Engineering

Manager, Salem Projects

Maintenance Manager

Operations Manager

Effective September 5:

Jerry McMahon

Director, Nuclear Training

Gary Overbeck

Director, Nuclear Design Engineering

Effective September 11:

Mark McGough

Director, Plant Engineering and Projects

Charles Munzenmaier

General Manager, Operations Servic~s

Charles Smith

Manager, Site Planning

,.

>>*' ..

, :.r'

ATTACHMENT l - Eddy Current Testing of Steam Generator Tubing Inspection

A reactive inspection was performed at Salem Unit l when NRC staff was

informed of several emerging issues. The issues dealt with eddy current

testing (ECT) of steam generator (S/G) tubing.

The purpose of the inspection

was to ascertain information related to the issues, review pertinent eddy

current data, and determine PSE&G's resulting actions.

Westinghouse, PSE&G's ECT vendor, performed ECT and data analysis during both

the current (1995) refuel outage, and the previous (1993) refuel outage.

During the 1995 refuel outage, PSE&G's quality assurance (QA) department

performed a surveillance at the ECT vendor's office, where ECT data analysis

was ongoing. A number of observations (i.e. weaknesses) were made during the

surveillance. The three issues described below are additional to the QA

surveillance observations.

Issue No. l

Nine bobbin probe indications were missed during the 1993 refuel outage that

should have been plugged.

During the 1995 ECT inspection, axial and circumferential cracking was

identified in some S/G tubing.

To determine crack growth rates, the

licensee's ECT contractor reviewed the applicable 1993 ECT inspection data.

As a result of that review, the vendor determined that there were nine

indications (located on eight tubes) that exceeded the Technical Specification

plugging limit of 40% through wall, and should have been plugged during the

1993 refuel outage.

The indications were located at the hot leg top of

tubesheet and at various tube support plates (TSP).

Problem report 950926331

was initiated as a result of this issue.

The NRC inspector reviewed the 1993 ECT bobbin probe data and verified that

there were indications that should have been identified in 1993.

PSE&G was

evaluating the situation to determine .the extent of ECT data reanalysis to be

performed.

Issue No. 2

Dented TSP intersections were tested with an RPC probe that was not qualified

for dented S/G tubing.

A rotating pancake coil (RPC) probe was being used for inspection of a

population (approximately 4000) of TSP intersections, some of which were

dented.

The RPC probe PSE&G authorized for use was 0.115" diameter.

Instead,

a 0.080

11 diameter RPC probe was used.

The 0.080" diameter RPC probe was not

qualified for use in dented S/G tubing. Although not part of a routine vendor

surveillance activity, it was PSE&G who obtained information which indicated

that an inappropriate probe was being used.

The ECT vendor reviewed the

available documentation, and reached the conclusion discussed above.

Problem

report 950925314 was initiated as a result. The vendor was in the process of

2

attempting to get the 0.080" diameter RPC probe qualified for dented

locations.

In addition, both PSE&G and the ECT vendor were evaluating the

issue to identify a cause.

Issue No. 3

Lack of correlation between Cecco-5 probe data analysis results and PlusPoint

probe data analysis results.

The Cecco-5 probe was used for initial screening of TSPs and top of tubesheet

locations. The PlusPoint probe was then used to analyze locations identified

as "possible indications" by the Cecco-5 probe.

The final tube integrity

evaluation was based on the PlusPoint data analysis.

PSE&G identified that

the correlation between the Cecco-5 probe analysis results and the PlusPoint

probe analysis results was around 35%.

Due to this lack of correlation and

several other factors, PSE&G brought several independent Level III ECT

analysts on-site to independently review the PlusPoint data. These analysts

had previous experience with analysis of PlusPoint data.

The independent

analysts identified additional indications that were not identified by the

original analysis.

PSE&G made the decision to reanalyze all Cecco-5 "possible

indications" (i.e. PlusPoint data).

As a result of these three issues and the QA surveillance observations, PSE&G

sent a quality assessment team to the ECT vendor's office. Also, a stop work

order for all ECT work was issued by PSE&G management until the issues are

resolved. Several other actions being taken by PSE&G are as follows:

obtaining the services of an independent Level III ECT Analyst for all ECT

work, arranging for an independent organization to perform the secondary

analysts function for reanalysis of ECT data, and development of site specific

analysis guidelines for all ECT probes (not just bobbin).

PSE&G was very aggressive in addressing the issues once they were identified.

However, more information is required to ascertain whether*they are

acceptable, a deviation, or a violation of regulatory requirements .

. Therefore, this will be an unresolved item (URI 50-272 l 311/95-17-03) .