ML18086B525

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IE Insp Rept 50-311/81-23 on 810902-03.Noncompliance Noted: Blowdown Flow Not Diverted to Waste Mgt Sys When Steam Generator Blowdown Monitors Inoperable
ML18086B525
Person / Time
Site: Salem PSEG icon.png
Issue date: 05/24/1982
From: Clemons P, Greenman E
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I)
To:
Shared Package
ML18086B523 List:
References
50-311-81-23, NUDOCS 8206170111
Download: ML18086B525 (7)


See also: IR 05000311/1981023

Text

Report No. 50-311/81-23

Docket No. 50-311


U.S. NUCLEAR REGULATORY COMMISSION

Region I

License No. DPR-75

Priority

Category _c_

Licensee:

Public Service Electric and Gas Company

80 Park Place

07101

Facility Name:

Salem Nuclear Generating Station, Unit 2

Inspection At:

Hancocks Bridge, New Jersey

Inspection Conducted:

September 2-3, 1981

Inspector:

Approved By:

e~

P. Clemons, Radiation Specialist

E.c¥.~£.~es

Radiation

Protection Section, Technical Programs Branch

_sk~/'1f~

date ?igned

6 /diha2

date signed

Inspection Summary:

Inspection on September 2-3, 1981 (Report No. 50-311/81-23)

Areas Inspected:

Routine, unannounced safety inspection by one NRC region based

inspector of three startup tests required by Section 13.4 of the Final Safety

Analysis Report.

The tests required at various power levels were Chemistry and

Radiochemistry, Radiation Monitoring and Shielding Evaluation, and Effluent

Monitoring Systems.

This inspection was concerned with tests performed at

70%, 75% and 100% power to verify that the required startup tests were

satisfactorily completed (test results at other power levels were examined

during prior inspections).

The inspector also reviewed a moisture carryover

test that was associated with steam generator blowdown on August 29, 1981.

The

inspection involved 11 inspector hours onsite by one NRC region based inspector.

Results:

One violation was identified regarding moisture carryover testing -

(steam generator blowdown monitors were inoperable and blowdown flow was not

diverted to the waste management system - paragraph 2) .

8206170111 820526

PDR ADOCK 05000311

G

. PDR

DETAILS

1.

Persons Contacted

Mr. s.

Mr. E.

Mr. p.

  • Mr. H.

Mr. J.

Mr. J.

  • Mr. R.

NRC

Forker, Administrative Staff Engineering Technician

Keating, Associate Engineer

Mergen, Technical Supervisor, Chemistry*

Midura, Plant Manager

O'Connor, Senior Performance Superv~sor-Radiation Protection

Ronafalvy, Senior I and C Supervisor

Swetnam, Radiation Protection Engineer

  • Mr. L. Norrholm, Senior Resident Inspector
  • Denotes those present at the exit interview.

2.

Steam Generator Blowdown Monitors

On August 29, 1981, the licensee conducted a moisture carryover test

using Na-24.

As a result of a condenser tube leak, steam generator

blowdown was initiated to restore steam generator chemistry.

The blowdown,

containing radioactive Na-24, went to the non-radwaste basin, and was

released with the blowdown radiation monitors serving as the release

monitors.

The steam generators contained 0.5 curies of Na-24 during the

blowdown.

No Technical Specification or 10 CFR 20 Appendix B limits

were exceeded as a r~sult of the release.

The inspector reviewed the approved startup procedure, "Steam Generator

Moisture Carryover Test,

11 SUP No. 82.7, dated February 14, 1979.

The

inspector noted that Item 10.2.23 of SUP No. 82.7, states, "Raise the

warning setpoint on steam generator blowdown radiation monitors."

The

inspector asked a licensee representative the basis for raising the alarm

setpoint on the monitors, and was told that Reactor Engineering Work

Order No. 931891 was the document authorizing the change. The inspector

reviewed Work Order No. 931891, and noted that the alarm setpoint for the

steam generator blowdown monitors had been raised to 9.99x 10 9 counts per

minute (CPM), the maximum range of the monitors which resulted in de-

activation of the system isolation features.

The setpoints remained at

the maximum range for 51 hours5.902778e-4 days <br />0.0142 hours <br />8.43254e-5 weeks <br />1.94055e-5 months <br />; from 6:00 p.m. on August 28, 1981 to 9:00

p.m. on August 30, 1981.

The inspector reviewed Procedure No. 2PD-4.2.029, "Channel Functional

Test-2Rl9A Steam Generator Process Monitor,

11 and noted that the specified

setpoint for the warning signal was 5.4 x 10 3 CPM, and the setpoint for

the alarm signal was 2.6 x 10 4 CPM.

Technical Specification 2.3.2.g states, "the radioactivity in steam

generator blowdown shall be contin~ously monitored and recorded.

Whenever

these monitors are inoperable, the blowdown .flow shall be diverted to the

waste management system and the direct release to the environment terminated."

\\'

DETAILS

1.

Persons Contacted

2.

Mr. s.

Mr. E.

Mr. p.

  • Mr. H.

Mr. J.

Mr. J.

  • Mr. R.

NRC

Forker, Administrative Staff Engineering Technician

Keating, Associate Engineer

Mergen, Technical Supervisor, Chemistry*

Midura, Plant Manager

O'Connor, Senior Performance Superv~sor-Radiation Protection

Ronafalvy, Senior I and C Supervisor

Swetnam, Radiation Protection Engineer

  • Mr. L. Norrholm, Senior Resident Inspector
  • Denotes those present at the exit interview.

Steam Generator Blowdown Monitors

On August 29, 1981, the licensee conducted a moisture carryover test

using Na-24.

As a result of a condenser tube leak, steam generator

blowdown was initiated to restore steam generator chemistry.

The blowdown,

containing radioactive Na-24, went to the non-radwaste basin, and was

released with the blowdown radiation monitors serving as the release

monitors.

The steam generators contained 0.5 curies of Na-24 during the

blowdown.

No Technical Specification or 10 CFR 20 Appendix B limits

were exceeded as a r~sult of the release.

The inspector reviewed the approved startup procedure, "Steam Generator

Moisture Carryover Test,

11 SUP No. 82.7, dated February 14, 1979.

The

inspector noted that Item 10.2.23 of SUP No. 82.7, states, "Raise the

warning setpoint on steam generator blowdown radiation monitors. 11

The

inspector asked a licensee representative the basis for raising the alarm

setpoint on the monitors, and was told that Reactor Engineering Work

Order No. 931891 was the document authorizing the change. The inspector

reviewed Work Order No. 931891, and noted that the alarm setpoint for the

steam generator blowdown monitors had been raised to 9.99x 10 9 counts per

minute (CPM), the maximum range of the monitors which resulted in de-

activation of the system isolation features.

The setpoints remained at

the maximum range for 51 hours5.902778e-4 days <br />0.0142 hours <br />8.43254e-5 weeks <br />1.94055e-5 months <br />; from 6:00 p.m. on August 28, 1981 to 9:00

p.m. on August 30, 1981.

The inspector reviewed Procedure No. 2PD-4.2.029, "Channel Functional

Test-2R19A Steam Generator Process Monitor," and noted that the specified

setpoint for the warning signal was 5.4 x 10 3 CPM, and the setpoint for

the alarm signal was 2.6 x 10 4 CPM.

Technical Specification 2.3.2.g states, "the radioactivity in steam

generator blowdown shall be contin~ously monitored and recorded.

Whenever

these monitors are inoperable, the blowdown .flow shall be diverted to the

waste management system and the direct release to the environment terminated."

3.

A.

B.

c.

L

3

The Final Safety Analysis Report (FSAR), Chapter 11.3,

11Steam Generator

Blowdown Processing System,

11 indicates that if a steam generator should

develop a primary to secondary leak while the blowdown system is discharging,

a high radiation signal from any of the blowdown sample radiation monitors

will close the isolation valves and terminate the blowdown.

The inspector determined that when the alarm set points on the blowdown

sample radiation monitors were positioned at the maximum range of the

instrument, the automatic isolation feature discussed in the FSAR became

inoperable.

Consequently, the potential for inadvertent release of

radioactive material to the environment in excess of the Technical Spec-

ification limit was created.

Failure to maintain the capability of

~utomatically isolating a steam generator blowdown discharge on a high

radiation signal coristitutes a violation of Technical Specification 2.3.1.g (81-23-01).

Startup Test Program

Section 13.1 of the FSAR states,

11A carefully conceived and executed

startup testing program, under the control, responsibility, and authority

of PSE&G, will be implemented to accomplish a safe, orderly, and com-

prehensive startup. This program will demonstrate that the plant operates

satisfactorily and presents no danger to the health and safety of the

public.

11

Table 13.4 of the FSAR includes the following tests that were required to

be performed at various power levels:

Test

Chemistry

and Radio-

chemistry

Tests

Radiation

Monitoring

and Shielding

Evaluation

Effluent

Monitoring

Systems

Condition

Specific analyses

at low power and

30%, 50%, 75%

and 100% power.

Low power and

during power

escalation at

30%, 70%, 100%.

As early in power

operation as

possible and

repeated after

operation at 30%,

50%, 75%, and

100% power.

Objectives

To demonstrate

ability to control

water qua 1 ity.

To measure and

record radiation

1eve1 s in

accessible areas

of the plant.

To verify

calibration of

effluent monitors

by lab analysis

of radioactive

waste samples.

Comments

Ability to

control water

qua 1 ity verified

at each power

1eve1 .

Radiation

levels are

verified to

be within

the shielding

design

criteria.

Verification of

calibration of

plant effluent

monitors.

4

A.

Chemistry and Radiochemistry Tests

The inspector reviewed Startup Procedure No. 81.15,

11Chemistry and

Radiochemistry Tests,

11 to determine the acceptance criteria. The

acceptance criteria specified by Procedure No. 81.15 were as follows:

11Acceptance Criteria

Table I lists the analysis to be performed Qt the various power

levels on the reactor coolant system and the limits for acceptance.

  • Table II lists the analysis to be performed at the various power

levels on the steam generator blowdown and the limits for acceptance.

11

Table I

Reactor Coolant Specificatio~s

Analysis

Acceptance Criteria

pH

4.2 to 10.5

Chloride

< 0.15 ppm

Fluoride

< 0.15 ppm

Lithium

0.7 to 2.2 ppm

Dissolved Oxygen

< 0.10 ppm

11 Dose Equivalent I-131

< 1.0 uCi/gram

Gross Beta-gamma

N/A

Table II

Steam Generator Specifications

Analysis

Procedure Number

Acceptance Criteria

Dose Equivalent I-131

PD-3.3.003

< 0.10 uCi/gram

Gross Beta-gamma

PD-3.3.001

N/A

11

The inspector reviewed the test data for the tests performed on

August 3, 1981, at 75% power, and August 19, 1981, at 100% power, for

the reactor coolant and the four steam generators associated with

Unit 2.

The data indicated that all of the required analyses had

been performed and all were within the acceptance criteria.

No violations were identified.

5

B.

Radiation Monitoring and Shielding Evaluation

The inspector reviewed Startup Procedure No. 81.13,

11 Radiation

Monitoring and Shielding Evaluation,

11 to determine the acceptance

criteria.

The acceptance criteria specified by Procedure No. 81.13

were as follows:

Acceptance Criteria

11 Dose rates shall be considered acceptable if the measurements taken

are within the levels designated by the Radiation Zone in which each

dose poit1t is located.

Radiation Zone

The radiation levels acceptable for each zone are as follows:

Zone

Occupancy

Dose Rate (mR/Hr)

Zone 1

Unlimited

<.25

Zone 2

Normal-continuous

.25-2.5

Zone 3

Periodic

2.5-15

Zone 4

Contro 11 ed 15-100

Zone 5

Controlled

>100

11

The inspector reviewed the results of radiation surveys made on

August 4, 1981, at 70% power, and on August 19-20, 1981, at 100%

power.

The data indicated that all survey results were within the

acceptance criteria.

No violations were identified.

C.

Effluent Monitoring System Test

The inspector reviewed Startup Procedure No. 81.14,

11 Effluent Monitoring

System Test, 11 to determine the acceptance criteria.

The acceptance

criteria specified by Procedure No. 81.14 were as follows:

Acceptance Criteria

11The actual response of the monitor compared to the calculated

response expected from radio-analysis in the laboratory must be

within a factor of +2 to -0.5.

11

The inspector reviewed the effluent monitor data for eight monitors

for testing performed on August 6, 1981, at 75% power, and on August

6

18, 1981, at 100% power, to determine if the monitors met the acceptance

criteria.

The data indicated that the instruments met the acceptance

criteria.

No violations were identified.

4.

Exit Interview

The inspector met with licensee representatives (denoted in Paragraph 1)

at the conclusion of the inspection on September 3, 1981.

The inspector

summarized the purpose, the scope, and the findings of the inspection .