ML18086A961

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IE Insp Rept 50-311/81-20 on 810729-31.Noncompliance Noted:Test Procedures Not Followed for Radiation Monitoring & Shielding Evaluation Test & Effluent Monitoring Rept
ML18086A961
Person / Time
Site: Salem 
Issue date: 08/29/1981
From: Clemons P, Knapp P
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I)
To:
Shared Package
ML18086A959 List:
References
50-311-81-20, NUDOCS 8110060359
Download: ML18086A961 (8)


See also: IR 05000311/1981020

Text

,.---------

U.S. NUCLEAR REGULATORY COMMISSION

OFFICE OF INSPECTION AND ENFORCEMENT

Report No. 50-311/81-20

Docket No. 50-311


Region I

License No. DPR-75

Priority ---

Category _c_

Licensee:

Public Service Electric and Gas Company

80 Park Place

Newark, New Jersey

07101

Facility Name:

Salem Nuclear Generating Station, Unit 2

Inspection At:

Hancocks Bridge, New Jersey

Inspection Conducted:

July 29-31, 1981

Inspectors:

~c~

date 7f gned

P. Clemons, Radiation Specialist

Approved By:

Branch

Inspection Summary:

Inspection on July 29-31, 1981 (Report No. 50-311/81-20)

Routine, unannounced i_nspection by one NRC regional based inspector of three

startup tests as required by Section 13.4 of the Final Safety Analysis Report.

The tests, required at various power levels, are Radiation Monitoring

and Shielding Evaluation, Effluent Monitoring Systems, and Chemistry and Radio-

chemistry.

This inspection was concerned with tests performed at low power

(up to 5%), 30%, and 50%.

The inspection involved 15 inspector-hours

onsite by one regional based NRC inspector.

Results:

Of the three areas inspected, the inspector observed that the

Chemistry and Radiochemistry tests had been completed satisfactorily.

The

inspector noted that deviations from the test procedures occurred in the

Radiation Monitoring and Shielding Evaluation test and the Effluent Monitoring

Test-Paragraphs 5 and 6.

Region I Form 12

(Rev. April 77)

" ...

DETAILS

1.

Persons Contacted

2.

Mr. E.

Mr. s.

Mr. P.

  • Mr. H.

Mr. J.

  • Mr. J.
  • Mr. R.
  • Mr. T.

NRC

Keating, Associate Engineer

LaBruna, Maintenance Engineer

Mergen, Technical Supervisor, Chemistry

Midura, Manager-Salem Generating Station

O'Connor, Senior Performance Supervisor-Radiation Protection

Stillman, Station Quality Assurance Engineer

Swetnam, Radiation Protection Engineer

Vannoy, Technical Supervisor, Chemistry

  • Mr. W. Hill, Resident Inspector
  • Denotes those present at the exit interview.

Licensee Action on Previous Inspection Findings

(Closed) Inspector Follow-up Item (311/78-13-05).

Resolve the development

of a Technician-Nuclear Retraining Program.

The inspector reviewed

the Radiation Protection Department Training Manual that was developed

and put into effect around January 1981, which incorporates the requirement

to retrain personnel in the Radiation Protection Department.

(Closed) Inspector Follow-up Item (311/78-52-05).

Verify in-place

testing of air cleaning systems.

The inspector reviewed the

11 In-place

Test Report of Air Filtration Systems

11 that was done during August

1980.

(Closed) Inspector Follow-up Item (311/80-15-01).

Effluent Monitoring

System Test.

The inspector verified that the Effluent Monitoring

System Test was performed at low power on April 20, 1981.

3.

Startup Test Program

Section 13.1 of the Final Safety Analysis Report (FSAR) states,

11A

carefully conceived and executed startup testing program, under the

control, responsibility, and authority of PSE&G, will be implemented

to accomplish a safe, orderly, and comprehensive startup.

This program

will demonstrate that the plant operates satisfactorily and presents

no danger to the health and safety of the public.

11

Table 13.4 of the FSAR specifies performance of the following tests.

The inspector reviewed the test results to verify compliance with the

startup test requirements .

A.

B.

c.

4.

3

Test

Condition

Objectives

Comments

Chemistry

Specific analyses

To demonstrate

Ability to con-

and Radio-

at low power and

ability to

trol water

chemistry

30%, 50%, 75%, and

control water

quality verified

Tests

100% power.

quality.

at each power

1 eve l .

Radiation

Low power and

To measure and

Radiation

Monitoring

during power

record radiation

levels are

and Shielding escalation at

levels in access-

verified to be

Evaluation

30%, 70%, 100%

ible areas of

within the

power.

the plant.

shielding de-

sign criteria.

Effluent

As early in

To verify cali-

Verification

Monitoring

power operation

bration of effluent of calibration

Systems

as possible and

monitors by lab

of plant effluent

repeated after

analysis of radio-

monitors.

operation at 30%

active waste

50%, 75%, and 100%

samples.

power .

Chemistry and Radiochemistry Tests

Objective

To verify the water chemistry and radiochemistry control requirements

of the reactor coolant system and the radiochemistry control requirements

of steam generator blowdown in accordance with the vendor specifications.

The inspector reviewed Startup Procedure No. 81.15,

11 Chemi stry and

Radiochemistry Tests

11 to determine the test requirements.

Procedure No. 81.15 referenced the following Performance Department

Chemistry Instructions to be used for the various analyses.

These

instructions were reviewed by the inspector:

PD-3.2.002,

11 pH

11

PD-3.2.005, "Chloride by Mercuric Nitrate Fil trat i on

11

  • PD-3.2.008,

11 Fluoride by Specific Ion Electrode"

PD-3.2.011,

11Atomic Absorption General Procedure

11

PD-3.2.013,

11 Dissolved Oxygen by Indigo Carmine

11

PD-3.3.001,

11 15 Minute and 7 day Degassed Gross Beta-Gamma"

4

PD-3.3.003,

11 Dose Equivalent Iodine by Spectroscopy

11

PD-3.5.001,

11Sampling of the Reactor Coolant

11

PD-3.5.018,

11Steam Generator-Sampling

11

Acceptance Criteria

The acceptance criteria specified by Procedure No. 81.15 were as

fo 11 ows:

Tabl~ I lists the analyses to be performed on the reactor coolant at

the various power levels and the limits for acceptance.

Table II lists the analyses to be performed on the steam generator

blow-down at the various power levels and the limits for acceptance.

Table I

Reactor Coolant Specifications

Analysis

Procedure Number

Acceptance Criteria

pH

PD-3.2.002

4.2 to 10.5

Chloride

PD-3.2.005

< 0.15 ppm

Fluoride

PD-3.2.008

< 0.15 ppm

Lithium

PD-3 .1. 011

0.7 to 2.2 ppm

Dissolved oxygen

PD-3.2.013

< 0.10 ppm

Gross beta-gamma

PD-3.3.001

N/A

Dose equivalent I-131

PD-3.3.003

< 1. 0 mCi/gram

Table II

Steam Generator Specifications

Analysis

Procedure Number

Acceptance Criteria

Gross beta-gamma

PD-3.3.001

N/A

Dose equivalent I-131

PD-3.3.003

< 0.10 uCi/gram

The inspector reviewed the test data for tests performed on July 6,

1981 at 30% power, and on July 20, 1981 at 50% power, for the reactor

coolant and the four steam generators associated with Unit 2.

The

data indicated that all of the required analyses had been performed

and all were within the acceptance criteria.

. ' *

5

5.

Radiation Monitoring and Shielding Evaluation

The inspector reviewed Startup Procedure No. 81.13,

11 Radiation Monitoring

and Shielding Evaluation,

11 to determine the objectives and the acceptance

criteria.

Objectives

The objectives of the shielding test were:

(a)

To obtain baseline radiation level data at 0%, 30%, 70% and 100%

reactor power by measuring radiation levels at desired locations

in the plant.

(b)

To detect and identify localized high radiation levels and streaming

to protect personnel from overexposure during plant power escalation

and power operation.

(c)

To obtain radiation data necessary to correct or reduce localized

high radiation levels.

Acceptance Criteria

Dose rates were considered acceptable if the measurements taken were

within the levels designated by the Radiation Zone in which each dose

point was located.

The radiation levels acceptable for each zone were as follows:

Radiation

Dose Rate

Zone

Occupancy

(mR/hr)

1

Unlimited

< .25

2

Normal-continuous

.25-2.5

3

Periodic

2.5-15

4

Controlled 15-100

5

Contro 11 ed

>100

If any measured levels exceeded the calculated design levels by more

than 50%, or if in the judgement of the Sponsor Engineer or the Health

Physicist the measured radiation levels could be significantly reduced,

the procedure required that a recommendation for such reduction be

made .

6

Procedure No. 81.13 required that beta-gamma and neutron surveys be

made at specific, designated locations in reactor containment, the

auxiliary building, the fuel handling building and the outside surfaces

of the above buildings at grade.

The inspector reviewed data of surveys performed at 30% power on July

1, 1981 at the locations specified above.

The data indicated that all

survey results were within the acceptance criteria.

In addition, the inspector noted that Section 10.l.5 of Startup Procedure

No. 81.13 required the individuals performing surveys to initial and

date the section after surveys were completed at the various power

levels. Section 10.1.5 also required a

11QA notification signoff.

11

Section 13.6.2 of the Final Safety Analysis Report (FSAR) states,

11All

tests are performed in strict accordance with approved written test

procedures. . . A detailed step-by-step procedure is provided for each

.. test.

11

A licensee representative noted that the copy of Procedure No. 81.13

being reviewed by the inspector was not initialed and dated.

The

inspector was informed that the master copy of Section 10 was located

in the engineering office.

Accompanied by the Senior Performance

Supervisor-Radiation Protection, the inspector proceeded to the engineering

office and reviewed the master copy of the radiation surveys performed

on July 1, 1981.

The inspector observed that the appropriate areas had been initialed

and dated by the individual performing the surveys, but noted that the

QA notification sign off had not been signed and dated as required.

The inspector reviewed the survey data obtained during the zero power

test performed during August 1980, and also noted that the QA notification

signoff had not been signed and dated during this test.

This QA notification signoff requirement is significant because it

alerts the Quality Assurance Department to the fact that certain

confirmatory actions are required of them.

The failure to sign off as required by Section 10 of Startup Procedure

No. 81.13 is considered to be a deviation from the licensee's commitments

in the FSAR.

( 81-20-01)

6.

Effluent Monitoring System Test

The inspector reviewed Startup Procedure No. 81.14,

11 Effluent Monitoring

System Test,

11 to determine the objectives and the acceptance criteria .

7

Objective

The objective of the effluent monitoring system test was to verify

that the calibration of the effluent monitors, accomplished under lab-

oratory conditions prior to installation was valid for the isotopes

and quantities released during actual operation.

Startup Procedure No. 81.14 required that the individual monitor

channels tested at each power level have a minimum upscale reading in

order to properly correlate to lab analysis.

If the listed minimum

reading criteria was not met, the test could not be performed at that

power level.

The minimum readings necessary were as follows:

Minimum Reading

Monitor

Counts ~er Minute

2-RllA

100

2-R12A

100

2-R12B

100

2-R16

100

2-R41A

100

2-R41B

100

2-R41C

100

2-R18

100

Acce~tance Criteria

The actual response of the monitor compared to the calculated response

expected from radio-analysis in the laboratory was required by the

procedure to be within a factor of +2 to -0.5.

If the actual response

fell outside these acceptance criteria, the Senior Performance Supervisor-

HP/Chemistry was required to initiate an investigation to determine

the need, if any, for correction of calibration data or recalibration

of the monitor channel.

Procedure No. 81.14 required a description of

the corrective action taken as a result of the investigation to be

attached to the data sheet for that channel test.

The inspector noted that Section 8.0, "Data Collection", of Startup

Procedure No. 81.14 stated, "Record test data in the spaces provided

on the attached individual channel data sheets.

11

The inspector also

noted that Section 10.0, "Detailed Procedures,

11 required certain data

to be recorded on data sheets for each monitor .

The inspector requested the data for tests performed at the various

power levels.

The data indicated that tests had been performed at

  • .

I

7.

8

zero power, 30% and 50%.

The inspector reviewed the 50% test data.

It was noted that at 50% power, at least three monitors exceeded the

minimum upscale reading:

2-RllA, 2-R12A and 2-R12B.

The inspector

reviewed the data sheets for the three monitors to determine if the

requirements of Section 10 were satisfied.

Specifically, Section 10.1.3 required a containment sample be analyzed

for gross beta activity. *This data was required to be recorded on the

data sheet.

The isotopic information and activity were not recorded.

The estimated net response of the instrument was required to be cal-

culated and recorded on the data sheet.

This information was also not

recorded.

Section 10.2 required a containment sample be analyzed for

noble gas activity and the data recorded.

These data were not recorded.

Section 10.3 required a containment sample be analyzed for total radio

iodine and the data recorded.

These data were not recorded.

The

inspector was told by the Associate Engineer that the samples had been

taken and analyzed as required.

There was no explanation as to why

the results of the analyses were not documented.

The inspector noted

that failure to document the data did not constitute a significant

safety problem.

The Associate Engineer indicated that while the data had not been

recorded on the test forms, the information was available and would be

documented immediately.

This data will be reviewed during a sub-

sequent inspection.

Exit Interview

The inspector met with licensee representatives (denoted in Paragraph

1) at the conclusion of the inspection.

The inspector summarized the

purpose, the scope, and the findings of the inspection .