ML17055C590

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Insp Rept 50-410/86-37 on 860714-18,0728-0801 & 11-15. Violation Noted:Failure to Comply W/Environ Requirements to Assure Continued Qualification of Instrumentation to Perform Safety Function
ML17055C590
Person / Time
Site: Nine Mile Point 
Issue date: 10/22/1986
From: Anderson C, Cheung L, Thomas Koshy, Paolino R, Woodard C
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I)
To:
Shared Package
ML17055C588 List:
References
50-410-86-37, IEB-77-05, IEB-77-5, IEB-78-02, IEB-78-04, IEB-78-2, IEB-78-4, IEB-79-01, IEB-79-1, IEC-78-08, IEC-78-8, IEIN-84-21, NUDOCS 8610310127
Download: ML17055C590 (54)


See also: IR 05000410/1986037

Text

U.S.

NUCLEAR REGULATORY COMMISSION

REGION I

Report

No.

50-410/86-37

Docket No.

50-410

License

No.

CPPR-112

Licensee:

Nia ara

Mohawk Power Cor oration

300 Erie Boulevard

West

S racuse

New York

13202

Facility Name:

Nine Mile Point Nuclear

Power Station Unit-2

Inspection At:

Scriba

New York

Inspection

Conducted:

Jul

14-18

Jul

28-Au ust

1

and

Au ust

11-15

1986

Inspectors:

T. Koshy,

Rea

or

n

neer

yzzz Z6

date

f~ C. Woodard,

ctor Engineer

d'd ZZ/EC

date

+dc

R. J. Paoli o,

ead Reactor

Engineer

date

~

L. S.

C eun

eactor

Engineer

date

Approved by:

C.

. Anderson,

Chief, Plant Systems

Section,

EB,

DRS

date

Ins ection Period

July

14

18, July 28

August 1,

and August

11 - 15,

1986

Report

No. 50-410/86-37).

Areas Ins ected:

Unannounced

routine inspections

in 'the areas of Instrumen-

tation and Instrumentation

Cable Installation.

Announced inspections

and in-

vestigations

in the review of licensee

actions

taken in the resolution of pre-

viously identified findings, construction deficiencies,

and open items.

Results:

One violation was identified (failure to comply with environmental

requirements

to assure

continued qualification of instrumentation

to perform

its safety function

10 CFR 50 Appendix

B Criterion V).

I

B610310127

B61023

i

<< 05000+10

PDR

DETAILS

1.0

Persons

Contacted

Stone

and Webster

En ineerin

Cor

Tom Johnson,

Chief Contruction Supervisor

Jeff Rodabayh,

Principal Field Engineer

Mark Hutchinson,

Construction

Supervisor

Den Robinson,

QC Inspector

R. Askew, Senior

QC Inspector

G. March, Assistant Superintendent,

FQC

Paul

Rutledge,

Test and Start

Up Group Supervisor

"T.

ST Farrell, Assistant Project Engineer

  • James

Drake, Jr.

SU/T Special

Project Supervisor

  • T. T. Arrington, Resident

Manager

A. Z. Pinter,

QC Engineer

E. J. Magilley, Assistant Superintendent

J

~ Gallagher,

Site Licensing Engineer

M. Sheldon,

Manager Administration Services

l. 2- Nia ara

Mohawk Power Cor oration

Gary Ptak,

Contract Administrator

M. Cummins,

Chief I&C Technician

  • L. G. Fenton, Audit Group

Lead

"W. Hansen,

Manager Nuclear

QA Operation

~A. Kovac, Audit Supervisor

  • R. B. Abbott, Station Superintendent

~A. Loveland,

EQ Engineer

  • E ~

R. Klein, Manager Project Engineer

  • K. A. Dahlby, Site Material

System

S.

K ~ Agarwal, Special

Projects

Engineer

J.

T.

Conway,

Power Ascension

Manager

A. D. Sassani,

Senior Engineer

M. J.

Ray,

Manager Special

Projects

R. Brady, Reactor

Engineer

J.

Swenszkowski,

QA Auditor

  • I. Weakley,

Special

Projects

"D. Quamme,

Project Director

  • C. S.

Beckham,

QE Supervisor

"T. B. Lee,

Special

Project

"W. D. Baker, Modification Engineer

"B. G. Hooten,

Executive Director Nuclear Operations

1.3

NYS PSC

"P.

D. Eddy, Site Representative

~Attended the August 15,

1986 exit meeting.

,l

V

I

2.0

'Licensee Actions on Previousl

Identified Findin

s

Construction

Deficiencies

and 0 en Items

2,1

(Closed)

IE Bulletin 79-BU-01,79-01B Supplements

1,2,

and

3 relating

to Environmental qualification of 1E Equipment.

This bulletin was

issued to OL applicants.

This bulletin is superseded

by the requirements

of 10 CFR 50;49, the final rule

on Equipment qualification.

This item is closed.

2.2

(Closed)

IE Bulletin 79-BU-01A relating to deficiencies

in Environ-

mental. Qual,ification for ASCO solenoid valves

used in a Harsh Environ-

ment.

As identified in'the bulletin, the licensee

has

used the qual-

ified ASCO NP-1 valves for harsh environment applications.

In order

to prevent the inadvertent

use of thi s deficient solenoid valve,

a

controlled excluded list "Chm 12177-500ee"

is utilized in Category

1

procurement.

This item is closed.

2.3

(Closed)

IE Circular 78-CI-08. relating to Environmental Qualifi-

cation of Safety Related Electrical

Equipment.

This circular was

superseded

by the requirements

of 10 CFR 50.49,

the final rule on

Equipment qualification.

This item is closed.

2.4

(Closed)

IE Bulletin 78-BU-04 relating to-environmental

qualification

of NAMCO D2400X and EA-170-302 limit switches

inside containment.

The

licensee

used the qualified

NAMCO limit switches.

The

NRC inspector

verified the qualification report in the Environmental Qualification

files.

The excluded list "Chm 12177-500ee

was also revised to pre-

vent inadvertent

procurement

of deficient

NAMCO limit switches for

safety related application.

This item is closed.

2 '

(Closed)

IE Bulletin 78-BU-02 relating to the

use of unprotected

terminal blocks for safety related application in a

LOCA environment.

In the containment

and in a steam environment

the licensee

has util-

ized qualified Raychem splices

instead of terminal blocks.

This item is closed.

'

2.6

(Closed)

IE Bulletin 77-BU-05 relating to the failure of Electrical

connectors

in a post-LOCA environment.

Based

on the analysis

provided

by GE in letter NMP2-2110,

these

connectors

are not exposed to

a

LOCA

environment

when they are required to function.

The Main steam line

radiation monitors

sense

high radiation

from fuel damage

due to rod

dropsy

The connectors

located,

on the main

steam line could not be

adversely affected to prevent

them from performing their safety

function.

The connectors

on the Standby Liquid Control

system

(SLC) are

on the

explosive

squib valves.

The design basis for this valve to function

is fai lure to insert control rods.

These

connectors

can perform the

safety function since the desi'gn basis

does not,cause

a harsh environ-

ment.

For all other safety related applications

the licensee

has

used qualified ITT Canon type connectors.

This item is closed.

2.7

(Closed)

IE Notice 84-CI-21 relating to shorter service life of

Agastat

GP series

relays.

The

NRC inspector

reviewed the following licensee

procedures

to

verify their program to promptly replace

equipment before expiration

of the qualified life.

PP-131

Rev.0

Extraction of Maintenance

and Surveillance

data

required to maintain equipment qualification

AP-8.0 Rev. 1

Assurance of Equipment integrity

AP-8. 1 Rev. 1

Preventive

maintenance

N2-EPM-V13 Rev.0 Replacement

of Agastat relays.

The above corrective actions resolve this issue.

This item is closed.

2.8

(Closed) Construction deficiency 85-00-22 relating to failure of

Magnesium .rotors in MOVs located in a harsh environment.

This sub-

ject was subsequently

addressed

in IE Notice 86-02.

The General

Electric test Report

No.

NEOC-31049

Book No.

503A on the

subject

MOVs confirms the potential operability of these

valves for 7

days in a

LOCA environment.

The licensee

post accident operability

period for affected valves is one day.

Since the containment environ-

ment reaches

normal condition within one day, these

valves

can

be

manually operated

should remote capability be lost.

This item is closed.

r \\

0

~*

ji

2.9

(Closed) Construction deficiency 83-00-06 relating to the

use of in-

correct fission product inventory list.

The license revised

the

fission product inventory list using

new data supplied

by General

Electric.

This data is used to calculate

the accident

and service

environment (install integrated

dose) for safty related

components.

The

NRC inspector verified the revision to the specifications

and the

review of the equipment that was already

on hand.

The accident analysis

report in the

FSAR and the environmental

report were revised.

The

licensee

has

a procedure

(PP-53) for proper documentation

and approval

of similar changes

to the design criteria.

This item is closed.

2.10 (Closed)

Unresolved

Item (50-410/86-13-06)

relating to the adequacy

of the class

lE power supplies

and distribution to provide normal

running voltage to all class

lE motors

and loads within + 10% of

nameplate

voltage rating and to provide not less

than

805 of name-

plate voltage during worst case

motor starting transients

during

technical specification worst case

degraded

grid conditions.

The

inspector

reviewed the licensee

voltage profile test procedure

NNP2

E5.0300.001

and the test data obtained during conduct of the test.

- The test consisted of loading the class

1E buses,

obtaining steady

state voltage measurements,

and then starting various large class

1E

and

non class

1E loads

and measuring

the resulting

lowest voltage dip

on each of the buses.

The inspector also reviewed licensee verifi-

cation of Voltage Profile Study Program Test Results Calculation

EC-137 in which the measured

voltages

were

compared to the profile

study calculated

voltages.

The study verified the previous calcula-

tions and

showed that they were conservative.

The inspector

reviewed licensee verification calculation

EC-136 De-

graded Voltage Relay Set Point.

The EC-136

and

EC-137 calculations

and the actual

voltage

measurements

taken during test

E5.0300.001

provide the licensee with sufficient evidence that class

lE elect-

rical loads will be provided with adequate

voltage for proper

opera-

tion during both steady state

and transient operations

under the

worst case of degraded grid.

This item is closed.

2.11 (Closed) Violation B-2 (83-18-71).

SWEC procedures

used to accomplish

electrical

raceway installations,

installations of seismically-

mounted

equipment,

and power generation

control

complex

(PGCC) in-

stallations

and modifications were deficient with respect

to quan-

titative and/or qualitative acceptance

criteria.

The inspector verified that the licensee

had implemented corrective

actions

in all of the sub-category

open

items which constitute

the

violation by a review of all of the sub-category violation items and

those

NRC inspection reports which reviewed these

items

and closed

them.

The inspector also performed additional

independent verifi-

cation

by inspection of PGCC divisional separation

and inspection of

the separation

barriers

in cable trays

and raceways.

a

lp

Violation B-2 (83-18-71)

sub-category

corrective action items pre-

viously reviewed and,closed

in earlier

NRC Inspection

Reports

( IR)

are

as follows:

Category

2-83 Boltin

Com liance with Seismic

Re uirements

Subcate

or

NRC IR 0 en Item

83-18-20

-21

-22

-23

-79

-105

Category

3-83

PGCC Divisional

Se aration

Closed in

NRC IR No.

- 85-25

85-27

85-19

85-13

86-29

86-09

Subcate

or

NRC IR 0 en Item

Closed in

NRC IR No.

83-18-13

-73

-98

-112

85-12

85-12

86-09

86-18

Category

5-83

Racewa

Ins ection

For Se aration Barriers

Subcate

or

NRC IR 0 en Item

Closed in

NRC IR No.

83-18-01

-02

-98

-100

"103

85-12

85-12

86-09

86-09

86-09

Category

6-83 Ins ection Plan Deficiencies for Acce tance Criteria

Subcate

or

NRC-IR-0 en Item

83-18-05

-06

-07

-18 .

-97

-100

-103

Closed in

NRC IR No.

85-17

85"17

85-17

85-17

86-09

86-09

86-09

~ ~

The inspector

reviewed the following Nine Mile documents relating to

licensee corrective actions for this violation.

NMPC Project Procedure

PP 94,

"Review of Changes

and their

Effect on Qualification of Class

1E Environmental

and Seismic

Category I and II Equipment"

NMPC

QA Surveillance

Reports W-84-492,

E-84-599,

E-84-553,

E-84-555,

E-84-951

and E-84-631.

These

surveillance

reports

include the following:

QA inspection

requirements,

plans, checklists,

inspection

reports

and audits

Engineering

and Design

Change

Requests

Nonconformance

and Disposition Reports

Seismic,

vendor,

and environmental qualifications

FMAC "Final Report of an Independent

Review of Nine Mile 2

Related

NRC CAT Inspections

and

SALP Report

and Niagara

Mohawk Identified Deficiencies".

Based

upon the foregoing actions

implemented in response

to

CAT Team Inspection Violation B-2, this item is closed.

2. 12 (Closed) Construction Deficiency Item 85-00-24.

This item relates to

a construction deficiency in which Niagara

Mohawk QA, during

a sur-

veillance inspection,

identified unsatisfactory

soldering connections

that were previously accepted

by

a Field Quality Control inspector.

The nonconforming solder connections

were found in Reactor

Water

Cleanup

and Recirculation Control Board Panel

2 CEC*PNL602.

This

deficiency was reported to

NRC in accordance

with 10 CFR 50.55(e)

by

letter dated August 23,

1985.

Investigation

and analysis of the problem by the licensee

revealed

that the improper acceptance

of this panel

was attributable to one

FQC inspector.

The

NRC inspector

reviewed the following licensee

actions

taken to

resolve this issue.

1.

Complete

100% re-inspection

of all solder inspections

performed

by'he problem inspector.

This involved recalling

and

re-inspecting

work covered

by 22 previous inspection reports.

2.

Verifying the performance of other

FQ inspectors

by surveillance

inspection of 20 of their completed

inspections

of solder work.

~ '

p I-

j<e

S

t,h

3.

Evaluating the adequacy of the training program

used in training

and qualifying

FQ inspectors

to inspect

soldered

connections

including updating

and retraining courses

for the inspectors.

4.

Reworking all identified unsatisfactory

solder connections.

5.

NMP-2 site

QA Evaluation

and Verification Report of Documen-

tation

and Supporting Inspections

dated July 16,

1986 relative

to the subject 50-55(e) construction deficiency item.

The solder connections

in Panel

2 CEC"PNL602 which led to this con-

struction deficiency item were inspected

by the

NRC inspector in

addition to similar connections

in panels

2 CEC~PNL601

and

2 CEC~PNL871.

No unsatisfactory

solder connections

were observed.

This item is closed.

2. 13 (Closed)

Unresolved

Item 50-410/83-08-02.

This item relates

to

a

discrepancy

between

the

NMP-2 commitment to Regulatory

Guide

1. 100

August

1977

and

IEEE 344-1975

and

FSAR commitments

on Page

3. 10B-2

relative to the seismic qualification of certain

equipment within the

GE scope of supply.

The inspector verified the licensee's

corrective actions

taken to

resolve this discrepancy

by Amendment

22 page

3. 10B-2 of the

FSAR dated

November

1985 which now clarifies in paragraph

3. 10.2. 1B

"Methods of showing

NSSS

Equipment

Compliance with IEEE 344-1975

and

Regulatory Guide

1. 100".

This item is closed

2. 14 (Closed) Construction Deficiency Item 50-410/86-00-04.

Cooper

sup-

plied standby diesel

generator

2

EES*EG 61 did not meet its 10-second

starting requirement

due to the slow retraction of the fuel control

cylinder.

This cylinder is extended

in the fuel-off condition and is

retracted

in the fuel-on condition by

a combination of air pressure

and

an internal

compression

spring.

The actual starting time was

13

seconds

for the first start

and less

than

10 seconds

for successive

starts.

This deficiency was reported to

NRC in accordance

with 10 CFR 50.55(e).

Analyses of the problem by the licensee

and the manufacturer

revealed

that the fuel cylinder liner material

was being eroded

by the

harder

compressor

spring material

causing galling and binding.

Corrective actions

taken

by the licensee

were to replace

the fuel

control cylinders

on both Division I and II emergency diesels with

harder Armaloy lined cylinders provided by the manufacturer

to re-

solve this problem.

'

tP

F'

R

The inspector confirmed the licensee's

documentation

of the replace-

ment including NMPC-gA Evaluation

and Verification of the replace-

ments.

This item is closed.

2.15 (Closed) Construction Deficiency Item 50-410/86-00-07.

This defici-

ency is related to an excessive

vibration problem with the low pres-

sure fuel oil supply lines

on the Division I and II standby

emergency

diesel

generators

(EDG).

This vibration led to

a pin hole leak

in the Division I 2 EGS"EGl fuel oil line.

This deficiency was re-

ported to the

NRC by the licensee

in accordance

with 10 CFR 50.55(e)

on

May 8,

1986.

Evaluation of the deficiency and its causes

by the licensee

and the

EDG supplier (Cooper) led to replacement

of the

damaged

fuel oil

lines

on both the Division I and II EDG units and to the installation

of plastic coated fuel line support brackets.

This work was

completed

by the licensee

under Engineering

Design

and Coordination

Reports

C46953

and C47192.

The inspector verified the work performed to correct this deficiency

by physical

inspection of Division I

EDG 2 EGS*EGl and by

a review of

the completed

EEDCR reports including the site

gA Evaluation

and

Verification Report.

This item is closed.

2. 16 (Closed) Violation Item 50-410/86-08-02.

This

10 CFR 50, Appendix B,

item relates

to violations of licensee

FSAR and Electrical Specifi-

cation

E061A Class

1E cable separation

procedure

requirements.

The

inspector

had identified Class

1E electrical

cable

2EGPNGX001

on the

west side of the control building at the control

room elevation of

cable penetration

2WX564G01 which did not have sufficient separation

from non-division class

cables

out of penetration

2WC564N02.

The inspector

found that the licensee

had recently performed work to

the penetration

seals

which required slackening of cables

in the

penetration

area which led to the cable separation

violation.

The

inspector confirmed the licensee's

corrective action by a physical

inspection of cable separation

in the areas

of the violation.

The

inspector

found that the licensee

had achieved

the required

separa-

tion of the cable identified in the violation and eight additional

cables

by the installation of Si 1-Temp fire wrap and metal barriers.

This item is closed.

eC

10

2.17 (Closed) Violation 50-410/86-13-08.

Licensee specification

C081 for

instrument installation required that instrument lines shall

be

tagged with identification marking

on both sides of a wall or floor.

Contrary to this the inspector identified three

instances

where in-

strument lines were not properly identified on either side of their

drywell penetration.

The inspector

reviewed licensee

actions

taken to resolve the problem

as follows:

Specification

C081

was revised to permit identification tagging

of instrument lines outside the drywell to be approximately

6

feet from the penetration

in the vicinity of the excess

flow

check valve.

The specification

was further revised

so that

instrument lines passing

through the biological shield wall need

be tagged only'outside

the wall and lines underneath

the sup-

pression

pool water level

need not be tagged.

2.

The licensee

under Engineering

and Design

Change

Request

F13539A

performed work to tag all instrument lines both inside and out-

side the drywell in accordance

with the revision to specifi-

cation

C081A.

The inspector

performed

a random audit of licensee identification

tagging of the instrument lines by inspection of the following lines

inside the drywell containment:

2ISC-750-340-2,

2ISC-750-311-2,

and

2 ISC-750-335-3,.

No discrepanices

were observed.

The inspector also

reviewed the

NMPC Site

QA Evaluation

and Verification of satisfactory

completion of the tagging in accordance

with specification

C081A,

Revision

5 and

E 8

OCR F13539A.

This item is closed.

2. 18 (Closed) Construction Deficiency Items 82-00-17 83-00-03,

83-00-07,

83-00-17.

These construction deficiency items are Environmental

gualification failures, of operational

components

in the post

LOCA

Hydrogen

Recombiner units supplied

by Rockwell International.

These

items

and their reporting are

summarized

as follows:

Item

82-00-17

Descri tion

Bar ton Pressure

Transducer

Models D4R29098

Re ort to

NRC

10 CFR 21 by letter

10/21/82

10 CFR 50.55(e)

by

letter 11/19/82

I

1

h

11

83-00-03

83"00-07

83-00-17

Square

D Disconnect

switch P/N 9422-RC-1

Microswitch

P/N 12TSI-2

ITE Gould Ciruit

Breaker

P/N EF-3-3015

10 CFR 21 by letter

11/3/82

10 CFR 50.55(e)

by

telephone

1/26/83

10 CFR 50.55(e)

by

1 etter 9/1/83

10 CFR 50.55(e)

by

letter 3/26/83

The inspector

reviewed the Rockwell qualification report 290(}R000031,

dated October

16,

1985,

and the warranty of the Hydrogen

Recombiner

unit including modifications

and replacement

components

to meet the

Environmental gualification requirements

of IEEE 323-1974.

The inspector verified actions

taken

by the licensee

in accordance

with Rockwell Technical

Services Bulletin 82ESG-8933 for

modifications

needed for environmental qualification.

The modifi-

cations

were

as follows:

Item

82-00-17

83-00-03

83-00-07

83-00-17

Modification Descri tion

Replace

Barton pressure

Transducer with qualified

Gould series

3200 Transducer

Modify disconnect

switch electrical

circuitry to eliminate the disconnect

switch

Modify the microswitch electrical

ci rcuitry to el iminate the

microswi tch

Modify the circuit breaker electrical

circuitry and components

to replace

the

circuit breaker with qualified Gould A4J10

fuses

and 60356J

fuse blocks.

The inspector

reviewed the licensee final verification of the 50.55e

Hydrogen

Recombiner Corrective Actions Implementation

Report

No.

E

86-00051 dated January

29,

1986.

The report verified both equipment

modifications and drawings revision to reflect the changes.

The

inspector verified equipment modifications by inspection of the

Division 2 Hydrogen

Recombiner Unit and power supply cabinet

and also

confirmed the equipment

and

system

drawi'ng revision.

This item is closed'

/

Al ~

12

2.19 (Closed)

Unresolved

Item (50-410/83-08-04).

This item is related to

the seismic qualification of the Gould supplied Class

1E Motor Con-

trol Centers

(MCC) and to certain wiring deficiencies within the

MCC

units.

The wiring deficiencies

were previously addressed

and cor-

rected

by the licensee

and are closed out in

NRC inspection report

85-44.

The inspector

found that the licensee

had addressed

the seismic

qualification question

by requiring that Wyle Laboratories

conduct

additional

seismic tests with MCC units simulating the installations

at NMP-2.

The seismic qualification tests

report disclosed

the

need

for additional

support brackets within the

MCC units and properly

welding the

MCC Unit bases

to the floor sills.

The inspector

reviewed the licensee's

Seismic Certification Report

and inspected

the licensee's

installation of the additional

seismic

supports

and

base welding in accordance

with the seismic qualifica-

tion report.

The inspector also reviewed licensee site

gA Evaluation

and the Verification report for seismic qualification dated

January

20,

1986.

This item is closed.

2.20 (Closed) Construction Deficiency Unresolved

Item 50-410/85-00-29.

This item relates

to an improperly sized excitation

impedance

match-

ing resistor in the

HPCS diesel

generator control circuitry.

This

deficiency was reported to the

NRC in accordance

with 10 CFR 50.55e

by letter January

13',

1986.

The licensee

and the

HPCS supplier

(Stewart

and Stevenson)

'evaluation disclosed that the resistor

sup-

plied with the voltage regulator would not permit sufficient signal

adjustment

to the generator exciter to achieve

the full 2600kw

1950kvar rated output of the generator.

Optimization of the imped-

ance matching resistor

led to replacing the

50

ohm with a

25

ohm

resistor.

The inspector

reviewed licensee

documents

covering the change includ-

ing

DR 07441 (replacement),

gCIR 2-86-1584

and 2-86-2145 (g-C in-

spections),

and

PR 01689 (revision of drawings).

The inspector also

verified the resistor

replacement

including qualification, location

and mounting.

This item is closed.

2.21 (Closed) Construction Deficiency Item 86-00-10 'his construction

deficiency relates

to cracks in Bendix supplied Division I and II

emergency diesel

generators

fuel injector delivery valve holder fit-

tings (P/N 10-328469-3).

This deficiency was reported

by the lic-

ensee

in accordance

with 10 CFR 50.55(e)

by letter

on May 30,

1986.

Examination

and analysis of the problem by the licensee

revealed that

the fittings were not made in accordance

with the design drawing.

An improper radius of the fitting created

excessive

stress

in the

fitting at

a sharp

edge causing

the cr'acking.

( \\.

IC

1(

A

441

13

Bendix supplied proper replacement fittings.

These

were inspected

by

the licensee

and installed'.

The inspector

reviewed the licensee

documentation

of the replacement

and the site

gA Evaluation, Verifi-

cation

and acceptance

of the replacement.

This item is closed.

2.22 (Closed) Construction Deficiency Item 86-00-12.

This contruction

deficiency relates

to improperly fitted air start valve seat inserts

for two valves in the Division I emergency

diesel

generator.

It was

reported to

NRC by the licensee

in accordance

with 10 CFR 50.55(e)

on

June

25,

1986.

These valve seats

are supplied

by Cooper

Energy

Services

as

an integral part of the cylinder head.

The valve seat inserts

on cylinders

3 and

7 were found to be loose

(one due to an undersize

and one

due to an oversize fitting problem).

The licensee

inspected

and tested all the remaining air start valve

seats

inserts

in both division

1 and

2 diesels

and found them to be

acceptable.'he

deficient valve seats

inserts

were replaced with

proper fitting inserts.

The inspector

reviewed the licensee's

documentation

of the inspection

and replacement

and reviewed the Site

QA Evaluation, verification and

acceptance

of the replacement.

This item is closed.

2.23 (Closed)

Unresolved

Item 86-13-10 'his item relates

to Stone

and

Webster

(SWEC) Balance of Plant

ESF Actuation Logic diagrams

12177-

LSK-27-19G and

19H in which

SWEC identifications corresponding

to the

GE identifications were not correlated.

(The inspector

had pre-

viously verified that

SWEC had correlated all other similar documents

with both the

GE and

SWEC identifications).

The inspector confirmed

licensee

actions

taken to correct this deficiency through Engineering

Change

Notices

ECN 602,

606 and 607.

This item is closed.

2.24 (Closed) Construction Deficiency Item 50-410/86-00-03.

This defici-

ency is related to factory installed jumpers across

reactor protect-

ion "Thermal

High Trip output relays

K19 and

K20.

. These jumpers

would inhibit reactor protection

system

response

to

a thermal trip.

This deficiency was reported to the

NRC by the licensee

in accordance

with 10 CFR 50.55(e)

on March 26,

1986.

Evaluation of the safety

consequences

of the loss of thermal trip

were

made

and reported

by

GE letter dated April 24,

1986.

GE"con-

cluded that "this condition would not have adversely affected the

safety of operation of the plant at any time throughout the expected

P

i

E'

0

4

a ~

'

lifetime of the plant were it to have

remained uncorrected.

It is

therefore

recommended

that Niagara

Mohawk Power Corporation act

on

this conern

as not reportable

per

10 CFR 50.55(e)".

The licensee

advised

NRC accordingly

on April 25,

1986.

The inspector

reviewed licensee

actions

taken to correct the problem

including

GE Field Deviation Disposition Report K61-4895,

NMP-2 De-

ficiency Report 09955

and Engineering

and Design Coordination

Report

E & CDR C46438 which removed the jumpers thus enabling

the

RPS ther-

mal trips.

This item is closed.

2.25 (Closed)

Construction Deficiency Item 84-00-46.

This deficiency

relates

to licensee identified incorrect wiring of torque switches

on Clow Corporation

supplied Limitorque valves.

These deficiencies

were reported to the

NRC in accordance

with 10 CFR 50.55(e)

by letter

dated

May 17,

198S.

The inspector

reviewed the following licensee

documentation

of the

deficiencies,

investigations,

and correction of the problems.

Engineering

and Design Coordination

Report

(E&DCR)

F 20,541

Nonconformance

and Disposition Report

No. 11,892

Inspection

Reports of work performed

under

E & DCR F20,541-

Reports

E5A83 102 and

ESA48845

Closed

E & DCRs F20,532

and F12,709 which provided the drawing

changes

for the Limitorque-changes

in

N & DR 11,892

License site

gA Evaluation

and Verification Report dated July 3,

1986 in which the correction disposition

was found complete

and

acceptable.

This item is closed.

2.26 (Closed) Construction Deficiency 86-00-15.

This construction def-

iciency relates

to a problem with the moderate

energy line crack

(leak) detection

temperature

switches

which are

used to respond to an

'ir

temperature

rise resulting

from a leak in the

RHR system.

The

licensee

found that the response

time for these

switches is too long

to detect

and isolate moderate

energy cracks within the time frame

consistent with the equipment qualification analysis.

This defici-

ency was reported to the

NRC in accordance

with 10 CFR 50.55(e)

on

July 8,

1986.

L

15

The inspector

reviewed the following licensee

documentation

of the

evaluation,,modifications,

and

QA verification of the modifications.

1.

SWEC letter 9N2-18,898 dated

May 23,

1986 and Problem Report

dated

May 12,

1986.

These

documents

are the basis of the

"Description of the Problem

and Analysis of Safety Implica-

tions".

2.

SWEC

E&DCR Y04011A which provided the engineering directions to

replace

the existing temperature

switches with faster

response

PYCo units.

3.

SWEC Inspection

Report

16A80902 which shows acceptable

replace-

ment in accordance

with E8DCR Y04011A.

4.

NMP-2 site

QA Evaluation

and Verification documentation

of the

Correction of Construction Deficiency 86-00-15 dated August 13,

1986.

Based

upon the licensee's

corrective actions this item is closed

2.27 (Closed) Construction Deficiency Item 86-00-16.

This deficiency

relates to improperly-installed

GE supplied

PYCo temperature

sen-

sing elements

which are

used to detect

pipe line breaks (leaks)

in

the

RHR,

RCIC,

RWCS and

MSS systems.

These detectors

were installed

enclosed within pipe sleeves

that prevent air from directly impinging

upon them.

At the time of qualification, these

elements

were exposed

to air.

Early detection of pipe line breaks

and their early isola-

tion are essential

to minimize blowdown which could expose

safety-

related

equipment to temperatures'nd

pressures

outside their environ-

mental qualification envelope.

This deficiency was reported to

NRC in accordance

with 10 CFR 50.

55(e)

on July 10,

1986.

The inspector

reviewed the licensee's

analysis of the deficiency,

corrective actions taken,

and

QA/QC verification and acceptance

as

contained

in the following documents.

1.

SWEC Letter Report of the 50.55(e)

problem to Niagara

Mohawk

dated July 2,

1986.

2.

SWEC

E 5

OCR 203135 analysis

and report of the problem

PYCo type

thermocouples

dated

June

6,

1986.

1

h

16

3.

SWEC

E&DCR Y18911B,

Y18935 and Y1835B which provided the cor-

rective actions.

This included relocation of temperature

ele-

ments, cutting/relocating

supports

and/or cutting

a section of

the pipe insulation to expose

the sensing

elements

to air.

4.

gA/gC inspection

and acceptance

of completed work for E&DCR's

in 3 above.

2.28

Based

upon the licensee's

corrective actions, this item is closed.

(Closed) Construction Deficiency Report 84-00-36.

This deficiency

was related to the operation of curtain-type fire dampers

supplied

by

Pacific Air Products.

During operability tests for gA-Category II

&-IIIdampers, it was Noted that

some

dampers -failed to satisfacto-

rilyy

close

under air flow and pressure

conditions.

The licensee,

therefore,

evaluated

similar dampers

in category-I

systems.

In order

to verify the operability of dampers

in category-I

a test

program was

implemented.

Of the fifty-one (51) dampers

tested

under this program,

forty-four were found satisfactory.

The'remaining

seven

required

modification.

The modification was completed

and the dampers

were

successfully

tested to indicate proper operability.

This item is closed.

2.29 (Closed)

IE Bulletin 80-BU-16 relating to potential misapplication of .

Rosemount transmitters with either

A or

D output codes.

This was

perviously closed

as

a construction deficiency item in inspection

report 50-410/82-12.

This item is closed.

2.30 (Closed)

Finding (86-08-04) relating to damaged

instrument tubing

K117 and impulse line of 2RHS * PDT24B.

The licensee

has performed

the corrective actions through Deficiency Report ¹21062.

The in-

spector verified that the licensee's

training program offers added

emphasis

for employee

awareness

to preclude similar act of negli-

gence.

Moveover, the startup organization

has committed to perform

a

final walkdown prior to fuel load to assure

that instrument tubing is

free from any damage.

This item is closed.

2.31 (Closed)

Finding 86-08-05 relating to noncompliance with slope require-

ments in installation drawings.

The licensee

has re-inspected

65% of

all line segments

for the Reactor

Pressure

Vessel

level

and recircu-

lation system

and performed corrective actions/analysis

to confirm

the absence

of a negative

slope

and effective positive slope.

General Electric has identified the

RPV level

and Recirculation

system to be most sensitive to slope requirements.

FDDRs KG1-2724,

0688,

0701,

0708,

0448 provide adequate justification and corrective

action to alleviate the above concern.

This item is closed,

k

~

%

ff

W

I

l

)

17

2.32 (Closed)

IE Bulletin No. 86-BU-02 relating to the erratic behavior of

Static 0 Ring differential pressure

switches belonging to series

102

and

103.

The licensee

does not utilize the above referred type of

Static

0 Ring pressure

switches.

This item is closed

2.33 (Closed)

IE Circular 80-CI-16 relating to operational

deficiencies

in

Rosemaunt

Model

510

DU trip units and Model

1152 pressure

transmit-

ters.

The licensee

has clarified from GE, the supplier that two

Rosemount

model

510DU trip units were reworked

by the manufacturers.

This was the only remaining concern identified by inspection report

82-12.

This item is closed.

2.34 (Closed) Construction deficiency 86-00-06 relating to loose conduit

fitting that connects

environmental

seals to the various instruments.

The licensee

has modified the installation

away from the travel

direction

and tightened the loose fittings.

The

NRC inspector re-

viewed the corrective actions

performed

under

Noncomformance

Dis-

position Report 816884,

14791

and verified the field installations.

No discrepancies

were observed.

This item is closed.

2.35 (Closed)

Unresolved

Item 50-410/86-13-09.

This item relates to lic-

ensee

actions required to verify scram pilot valve voltages,

to con-

firm the selection of Electrical Protection

Assembly

(EPA) trip set-

tings,

and Technical Specification allowable voltage values in order

to assure

protection of the

scram solenoids within the

105-125

VAC

tolerance

range.

The inspector confirmed licensee

action taken

as

follows:

Scram pilot valve voltages

have

been verified, voltage calcul-

ations

12177

EC-125 Revisions

2 and

3 further verify that the

EPA voltage trip settings

as

shown in the technical specifi-

cation will provide adequate

protection for the

scram pilot

solenoids within the specified voltage tolerance

range of 105 to

125

VAC for all conditions of operation.

Technical Specification

Paragraph

4.8.4.5

has

been revised to

provide allowable voltage values for all conditions of operation.

Licensee actions

taken

appear to provide assurance

that the

scram pilot solenoids

are adequately

protected.

This item is closed.

il

t

18

2.36 (Closed)

Unresolved

Item 85-03-02 relating to unqualified flow trans-

mitters

and lack of documentation

to indicate that manufacturer

corrective action

has

been

performed.

The licensee

has completed

the corrective actions in replacing flow

transmitters with the qualified Rosemount

1153 transmitters.

The

inspector

reviewed documents

N&D Nos.

12134,

E&DCR ¹F02057

and

verified field installations at random.

NMP-2 has the following procedures

to document unqualified equipment

and track the corrective

actions.

PP.76

Control of

SWEC Supplied

Equipment requiring

qualification.

II

QS. 15. 1

Nonconformance

and Disposition Report.

QS. 14.2

Inspection

Report System.

This item is closed.

2.37 (Closed) Construction Deficiency 86-00-17 relating to cracked contact

levers

on

NAMCO EA180 limit switches

mounted

on MSIV.

The licensee

has

done

a complete inspection of all Category I

NAMCO

EA170 and

EA180 series of limit switches.

All the cracked levers

were replaced.

Engineering

& Design Coordination

Report ¹C4112B

documents

the corrective action.

This item is closed.

2.38 (Closed)

Unresolved

Item 86-18-04 pertaining to the

NRC Electrical,

Instrumentation

and Control

Systems

Branch ( EICSB) site audit of

January 7,8 & 9,

1986.

The purpose of the site visit was to verify

that the installation of electrical

instrumentation

and control

equipment

conforms to applicable design criteria regarding phyical

separation

between

redundant

safety related circuits and between

safety-related

and non-safety related circuits.

In addition,

the site

review included verification that the actual installation

was con-

sistent with the staff's understanding

of the design

based

on applic-

able

FSAR schematics

and diagrams.

Specific concerns

were identified by the

NRC EICSB staff in six areas

for followup by Region I personnel

as follows:

1.

Verification that the

one inch and (as applicable)

six inch se-

paration is maintained

between

non divisional cabling

and div-

isional cabling

and between different divisional cabling within

panel

nos.

602,

603,

608B, 852,

880A, 880B,

880C & 880D.

4

,IJ

11

r,

19

The inspector

reviewed Deficiency Report nos.

13124,

19045,

17421,

17420

and Quality Control Inspection

Report

nos - (QCIR)

2-86-6637,

2-86-5225,

2-86-5965,

2-86-5970

and 2-86-6032.

Identifying corrective actions

taken to correct separation

deficiencies.

In addition,

a visual observation of work was

performed

by the inspector to verify corrective actions.

Panel

no.

H13-6088 internal

separation

is exempt from meeting

the literal requirements

of Regulatory Guide 1.75 per General

Electric document

no.

304A2638 Revision 0,

sheet

no.

33 and

licensee

procedure

no.

E-062A, section 8.2.9 line 8.47 -8.50

and

FSAR item 8, Table 421.47-1

Amendment

17.

This item is closed.

Verification of RRCS divisional cabling separation

of

1 inch

between

channels

A and

B of Division

1 and channels

A and

D of

Division 2.

Addressed

in item

1 above

(Panel

602/603).

Verification of nomenclature

associated

with RCIC System trip

units located in Panel

629.

The inspector

reviewed Deficiency Report

No.

12193 identifying

problem marker plates

and replacement .with correct marker plate

per

E&OCR ¹C-46469.

The marker plate

was revised per

GE

FDDR

No.

KG1-4941 Revision

0 and

GE engraving drawing No.

137C6497

Revision 3.

This item is closed.

Verification that conduit and cabling designations'ithin

Remote

Shutdown

Panel

are correct.

The inspector

reviewed the Nonconformance

and Disposition Report

(N 4 0) No.

11545 identifying nonconformities in color coding of

Division and non-division conduit and improper location of

marker sleeves

on right bank of switches

No.

SW2-2RSSN81

for

Remote

Shutdown

Panel

405.

The verification of the corrective

action per

EKOCR ¹F-40545 included application of GE FDI-TYLR

marker tapes.

The switch marker sleeves

were determined to be

acceptable

with engineering

authorized "use-as-is".

This item is closed.

4v

0

20

5.

Verification of Installation of acoustic monitoring system,

scram discharge

instrume'nt

volume and the turbine first stage

pressure

transmitters.

The inspector

reviewed vendor level switch drawings

and

GE

drawing

159C4361

change

1 & 2 verifying installation of scram

discharge

volume instrumentation.

For the turbine first stage

pressure

transmitter

the inspector verified that the installed

pressure

transmitter

was

2MSS * PT16C&0.

The acoustic monitor

has

been installed.

Preoperational

test

No. 86 was performed

with the test data

reviewed

and approved

by

SORC

on April 24,

1986.

This item is closed.

6.

Verification of nomenclature utilized in main

steam line flow

transmitter instrument racks.

The inspector

reviewed

GE drawings

EK-401G,

M; FSK-3-1A,

H and

design specification

No.

22A5257 identifying design

requirements

for locally mounted instruments of the nuclear

steam

supply

system

and loop diagram

No.

2MSS-A & B identifying the

mar k Nos.

for instruments of the main

steam line flow verifying nomencla-

ture

used is consistent with applicable designations.

This item is closed.

2.39 (Open) Construction Oeficiency 86-00-14.

This deficiency relates

to

possible insufficient control voltage present at

some

120

VAC and

125

VAC control device terminals

such that the devices

may not operate

when considering

the minimum design voltages at the distribution

system.

The inspector confirmed that the licensee

had performed

a control

circuit length verification study in response

to

INPO Finding

DC 3-1,

item

C in order to evaluate

the terminal voltages available for

operation.

In performing the control circuit length verification

study the following parameters

were considered:

Minimum voltage required for the operation of the device

on

equipment

connected

to the circuit

Minimum voltage available at the power source

Cable size

and length

As

a result of the study,

the licensee

concluded that

some circuits

exhibited excessive

voltage drop to the powered devices.

In order

to provide adequate

voltage,

the licensee either modified the circuit

to reduce electrical

resistance

or used interposing relays.

1

'%

0

21

The inspector

reviewed licensee

engineering

and design

change

req-

uests

Y07801,

Y07801B,

Y07801E,

and Y07804 which covered the modifi-

cations to assure

adequate

control voltage.

All work on these

E&DCRs

has

been

completed evaluated

and verified by NMP-2 Site

gA except for

work on the

RCIC system

under

E&OCR Y07804.

To prevent recur rence of

this problem

NMP-2 engineering will review all future

MOV,

SOV and

MOD circuits to ensure

that the minimum voltage requirements

of these

devices

are satisfied.

2.40

The licensee

has committed to complete

E&OCR Y07804 relating to the

RCIC system prior to initial criticality. It is noted that this

system

serves

no safety function prior to initial criticality.

This

item remains

open pending completion of E&OCR Y07804.

(Closed) Construction Deficiency 83-00-04 relating to an

inconsistency of separation criteria notes in the General

Electric

wiring/fabrication drawing.

The licensee

has

documented

the above

deficiencies

in Nonconformance

Reports

53,

55

& 56.

The inspector

reviewed the relevant excerpts of the following documents

to verify

the licensee's

corrective actions

and compliance to the criteria.

Reference:

1.

FSAR Ch.8 Section

3 Amendment

26

2.

FSAR Table 421.47-1

Amendment

17

3.

Specification for Electrical Installation

& Field Modification

to PGCC,

E062A Rev.2 dated

December

2,

1985

4.

GE

FODR ¹KG1-3898

5.

Surveillance

Report 85-00887

6.

GE letter NMP2-5024 dated

May 3,

1983

Ref:

2 note

2 covers the

use of Sil-Temp tape

as

a barrier within the

panel

wherever separation

distance

cannot

be mentioned.

The use

of,

flexible/rigid conduit or steel barriers

as

a separation barrier is

covered in note.

3 of the

same reference.

Based

on the above,

the

NRC inspector

randomly inspected corrective actions in H13-P601

&

P602.

No deficiencies

were found.

This item is closed.

2.41 (Closed) Construction deficiency 84-00-14 relating to nonconformances

to separation criteria in Power Generations

Control

Complex

(PGCC).

The nonconformances

extended

to between divisions,

between

channels,

and between divisions and channels.

1

I<5

E

22

In order to facilitate installation,

compliance

and verification

General Electric has clarified their separation

requirements

in a

criteria document titled "Power Generation

Control

Complex Separation

Practices

Handbook" dated

February

21,

1985.

This is

a supplement to

"Specification for Electrical Installation

& Field Modification to

PGCC" E062A, Rev.2, dated

December

2,

1985.

The inspector

reviewed the following documents:

1.

Nonconformance

Report 53, which documents

the subject problem.

2.

Test Report

on Electrical Separation

& Verification 1.613-5001

Rev.B.

by Wyle lab.

3.

Verification and Closure of Nonconformance

Report No.53.

As per

FSAR table 421.47-1

Note

2 and

3 (Amendment 17),

NMP2 uses

Si 1

Temp tape, flexible/rigid conduit or steel

enclosures

as

a barrier

whenever separation

distances

cannot

be maintained.

Based

on the

above

documents

the inspector

randomly selected

cabinets

H13-P609,

631

& 602 and verified the installation against

the revised

separa-

tion/compatibility table in GE

FDDR 03898..

No deficiencies

were

observed.

This item is closed.

2.42 (Closed) Construction deficiency 84-00-32 relating to lack of se-

paration distance/barriers/isolation

devices

in HPCS switchgear

and

control panels.

The inspector verified the selected

corrective

actions

performed

under

GE

FODR KG1-2396,

2398 and

2974 based

on the

following documents:

1.

Specification for Electrical Installation

E061A Rev. 11 March 21,

1986.

2.

FSAR Chapter

8 Section

3 Amendment

26

3.

FSAR Table 421.47-1

Amendment

17.

No deficiencies

were identified.

This item is closed.

3.0

Instrumentation Installation

Com onents

and

S stem

3.1

Installation Work Observation

The. inspector

examined

work performance

pertaining to the instal-

lation of safety related

instruments

in the High Pressure

Core Spray

System to determine

whether

the requirements

of applicable specifi-

cations,

NRC requirements

and licensee

commitments

were

made in the

areas

of instrument installation,

procurement,

and quality control

inspection.

l

C4

.23

3.2

Items examined for this inspection

include:

a)')

c)

d)

e)

g)

k)

Safety related'HPCS

pump suction

and discharge

pressure

trans-

mitters

2CSH~PT-102

and

PT-105

(GE No.

E22-N052

and N051)

mounted in

GE instrument rack H22-P024 in the Reactor Building

at elevation 175'outheast

corner.

Safety related

HPCS flow transmitters

2 CSH"FT-144 and

145

(GE

No.

E22-N005

and N056),

HPCS flow, both located in GE instrument

rack H22-P024 in the Reactor Building at elevation 175',

South-

east corner.

Safety related

suppression

pool water level transmitters

2CSH*

LT-123 and LT-124, located in the Reactor Building at elevation

175',

Southeast

corner.

Safety related

HPCS

B1F venturi flow element

2CSH*FE-105, lo-

cated in the

HPCS

pump

room in the Reactor Building at elevation

175'.

Stone

and Webster flow diagram

FSK-27-4B "High Pressure

Core

Spray"

Revi sion 6, dated Apri 1 29, .1985.

Stone

and Webster flow diagram

FSK-27-4C "High Pressure

Core

Spray" Revision 7, dated April 29,

1985.

Stone

and Webster Specification

No.

NMP2-C011M for Pipe Insert

Type Venturi Flow Sections,

addendum

5 dated

February

17,

1982

and data

sheet for 2CSH"FE-105 (16" BIF Model 0183-16).

GE Drawings

No 188C 7360, Specification for Transmitters

E22-

N005,-N051,-N056,

Sheet

1 Revision 5, dated

June

24,

1985,

sheet

2 5 3, Revision 3, dated June

15,

1984.

GE Drawings

No.

184 C4775

Level Transmitters with Pressure

Seal

System,

transmitters

E22-N055C

and

N055G; Sheets

1 and 2,

Re-

vision

4 dated

May 9,

1984.

GE Drawings No.

163 C1563,

Gage

Pressure

Transmi,tters,

E22-N052,

sheets

1 and 2, Revision

10 dated July 16,

1981.

Isometric drawings for flow transmitters

2 CSH*FT 104 and

FT

105:

12177-DK-410ED,

Revision

3 dated January

24,

1986.

12177-DK-410EB,

Revision

3 dated January

29,

1986.

12177-DK-410EC-1,

Revision

1, dated July 27,

1983

12177-DK-410EE-2,

Revision 2, dated

November 9,

1984.

'

't

lh

1

t

24

1)

Isometric drawings for level transmitters

2 CSH*LT 123 and

LT

124

n

12177-DK-410DH, Revision

1, dated

November

14,

1984.

m)

Isometric drawings for pressure

transmitters

2 CSH~PT 103:

12177-DK-410DY-2, Revision 2, dated

June

10,

1986.

12177-DK-410DZ-1,

Revision

1, dated July 25,

1983.

12177-DK-410EA-l, Revision

1, dated July 25,

1983.

n)

Isometric drawing for pressure

transmitter

2 CSH"PT 105:

12177-DK-410DS-4,

12177-DK-410DT-1,

12177-DK-410DU-1,

12177-DK-410EJ-1,

Revision 4, dated January

29,

1986.

Revision

1, dated July 29,

1983.

Revision

1, dated July 29,

1983.

Revision

1, dated July 29,

1983.

3.3

~Findin

s

The inspector noticed that one

Rosemount

conduit seal

(model

No.

353Cl) was installed for each of the transmitters identified in sec-

tion 3.2.a,

b,

and c.

The licensee

stated that all of these

conduit

seals

were installed per Stone

and Webster

Engineering

and Design

Coordination report

E 5

DCR No.

F02590B,

and the

Raychem splices

(part of the conduit seal)

were installed in accordance

with Raychem

Instruction

WCSF-N, Revision

1 dated August 1983.

Section

2. 1.6 of

the

Raychem Instruction requires

a minimum of 2 inches installed seal

length over qualified wire insulation for areas

subject to accident

conditions

and

a minimum of one inch for non-accident

conditions.

Stone

and Webster

EKDCR No. C-03975A identified all "accident areas".

The instruments identified in section

2.2 -a,

b and c are located in

non-accident

areas.

The inspector

measured

each of the seal

lengths over the qualified

wire insulation

and found each to be approximately

two inches except

those for level transmitters

2 CSH"LT 123 and

LT 124,

each of which

has

a length of approximately three inches.

The inspector verified the mounting configurations of the instru-

ments,

flow direction of the instrument valves

and the required

slope

of the impulse lines.

Within scope of this inspection,

no unacceptable

conditions were

identified.

f

~ 'I

II

25

4.0

Instrument

Cable

and Termination-Work Observation

4.1

The inspector

observed

work performance,

partially completed

work and

completed

work pertaining to the installation of instrument cables

and terminations to determine whether the requirements

of the appli-

cable specifications,

instruction

and procedures

are being met in

areas

relating cable type and size,

routing,- raceway identification

and cable terminations.

4.2

Items examined for this determination

include:

a 4

b.

C.

d.

e.

h.

Instrument cable routing and termination

from level transmitters

2CSH*LT-123, LT-124; flow transmitters

2CSH*FT-104 and

FT-105

and pressure

transmitters

2CSH"PT-105

and PT-102 in the Reactor

Building at elevation 175'o

GE instrument rack H13-P625A lo-

cated in the instrument

room.

GE elementary

diagrams

807E172TY,

sheets

5 and 7, for trans-

mitters

2CSH"FT-104 and FT-105,

2CSH*LT-123 and LT-124, pressure

transmitters

PT-102

and

105, Revision

19, dated

May 31,

1985.

A

Ston'e

and Webster wiring diagram

12177-EE-11GB-2 for level trans-

mitters

2CSH LT-123 and LT-124, Revision 2, dated August 16,

1984.

Stone

and Webster wiring diagram

12177-EE-4M-3 for instrument

rack 2CES~RAK024,

Revision 3, dated January

18,

1985.

Stone

and Webster

connection

diagram

12177-EE-3WB-3 for trans-

mitters

2CSH*LT-123 and LT-124, Revision

3 dated

June

16,

1986.

Cable pull record for cables:

2CSHNPX001 dated

November

16,

1983,

2CSHNPX004 dated

November

16,

1983,

2CSHNPX006 dated

September

14,

1984,

2CSHNPX007 dated

September

14,

1984

Termination records for the "from end" of cables

2CSHNPX001

dated

September.21,

1983,

2CSHNPX004 dated

September

21,

1983,

2CSHNPX006 dated October

1,

1984,

2CSHNPX007 dated October

1,

1984

Termination records for the "to end" of cables

2CSHNPX001 dated

November 9,

1983,

2CSHNPX004 dated

November 9,

1983,

2CSHNPX006

dated October

1,

1984,

2CSHNPX007 dated October

1,

1984

4

'

l

'

<<4

-'k*

V

4

.4

A

26

i.

Cable installation

QC inspection reports

E4009708 for

2CSHNPX004,

E5A43384 for 2CSHNPX001,

ESA8312 for 2CSHNPX001

&

2CSHNPX004,

E4078694 for 2CSHNPX001

& 2CSHNPX004,

ESA40610 for

2CSHNPX001

& 2CSHNPX004,

E5A43020 for 2CSHNPX006

& 2CSHNPX007

E5A42951 for 2CSHNPX006

& 2CSHNPX004,

E6A44308 for 2CSHNPX001

&

2CSHNPX004,

E4077045 for 2CSHNPX001

& 2CSHNPX004,

E4009706 for

2CSHNPX001

& 2CSHNPX004,

E6A43435 for 2CSHNPX001

& 2CSHNPX004,

E6A43114 for 2CSHNPX001

& 2CSHNPX004

j.

Cable termination inspection reports

E5A40630 for 2CSHNPX001FR,

E5A43298 for 2CSHNPX006FR,

&

2CSHNPX007FR

ESA45852 for 2CSHNPX001TO,

E5A49358 for

2CSHNPX006TO,

& 2CSHNPX007TO.

4.3

The inspector verified the correctness

of the terminations,

traced

sections of the raceway

and verified the raceway

numbers.

Within the

scope of this inspection

no unacceptable

conditions were identified.

5.0

Documentation to Perform Corrective Action on Safet

Related

Instrumentation

During the plant tour the inspector identified a significant number of

Rosemount Transmitters with loose side covers.

Discussions with the

licensee

indicate that the tightening of the side covers is deferred

pending completion of startup activities.

However,

the licensee

indicated

that all Rosemount transmitters with loose covers were being tracked

on

a

Deficiency Report.

The inspector

requested

a copy of the Deficiency

Report listing and randomly selected

six Rosemount Transmitters with loose

side covers for verification of the Deficiency Report,.

Two of the

Rosemount Transmitters

selected,

2RHS*PT114

& 2CSH~PT105

were not included

on the Deficiency Report;

Deficiency reports

were not generated

as

required

by Nine Nile Point

2 procedures

N2-SAP-112A "Deficiency reporting

System"/N2-SAP-121

Deficiency Tracking System".

Procedure

No. N2-IMP-EQM-9005 requires that specific maintenance activi-

ties

be performed

when removing or tightening

Rosemount

and Transmitter

side covers.

The subject Deficiency Report

No.

17783 lacked specific

guidance for verifying that the Rosemount Transmitters

are restored to the

environmentally qualified state.

The licensee

was informed that this was

a violation of 10 CFR 50, Appendix 8, Criterion V.

6.0

Facilit

Tours

and Meetin

s

The inspectors

made routine tours throughout the facility to observe

work in progress,

housekeeping,

status of construction,

and actions

taken in the resolution of previously identified items.

i

1

0

27

7.0

Unresolved

Items

Unresolved

items are matters

about which more information is required in

order to determine whether they are acceptable

or items of noncompliance.

Unresolved item(s) are discussed

in Details,

Section 2.0.

~Ei

M

The inspector

met with licensee

and construction

representatives

(denoted

in paragraph

1.0) at the conclusion of the inspection

on August 15,

1986

at the construction

site.

The inspector

summarized

the

scope of the inspection,

the inspection

findings and confirmed with the licensee that the documents

reviewed

by

the team did not contain

any proprietary information.

The licensee

agreed

that the inspection report

may be placed in the Public Document

Room

without prior licensee

review for proprietary information ( 10 CFR 2.790).

No written material

was provided to the licensee

by the team.

P

C

C

C