ML16342A207

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Insp Repts 50-275/93-16 & 50-323/93-16 on 930525-0706. Violations Noted.Major Areas Inspected:Plant Operations, Maint & Surveillance Activities,Review of Plant Events, Followup of Onsite Events & Open Items
ML16342A207
Person / Time
Site: Diablo Canyon  Pacific Gas & Electric icon.png
Issue date: 07/30/1993
From: Johnson P
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION V)
To:
Shared Package
ML16342A205 List:
References
50-275-93-16, 50-323-93-16, NUDOCS 9308160142
Download: ML16342A207 (30)


See also: IR 05000275/1993016

Text

U.S.

NUCLEAR REGULATORY COMMISSION

REGION V

Report Nos:

Docket Nos:

License

Nos:

Licensee:

facility Name:

Inspection at:

50-275/93-16

and 50-323/93-16

50-275

and 50-323

DPR-80 and

DPR-82

Pacific Gas

and Electric Company

Nuclear

Power Generation,

B14A

77 Beale Street,

Room 1451

P. 0.

Box 770000

San francisco, California 94177

Diablo Canyon Units

1 and

2

Diablo Canyon Site,

San Luis Obispo County, California

Inspection

Conducted:

Hay 25 through July 6,

1993

Inspectors:

N. Hiller, Senior Resident

Inspector

F.

Gee,

Resident

Inspector

Appr oved by:

~Summar:

o nson,

se

Reac

Projects

Section

1

>(~- v~

ate

igne

Ins ection from Ma

25 Throu

h Jul

6

1993

Re ort Nos.

50-275 93-16

and

~3!

I

e

Areas Ins ected:

Routine,

announced,

resident

inspection of plant operations;

maintenance

and surveillance activities; review of plant events;

followup of

onsite events;

open items;

and selected

independent

inspection activities.

Inspection

Procedures

40500,

41500,

61726,

62703,

71707,

82701,

92701,

and

93702,

were used

as guidance during this inspection.

Safet

Issues

Mana ement

S stem

SINS

Items:

None

Results:

General

Conclusions

on Stren ths

and Weaknesses

Strengths:

Licensed operator training conducted

in the simulator

was

challenging

and specifically trained operators

in individual diagnostic

skills, as well as communications

and crew cooperation,

to more effectively

and rapidly diagnose plant conditions

and events

(Paragraph

8).

9308160142

930730

PDR

ADQCK 05000275

9

PDR

Weaknesses

were identified in:

Failure to prevent

two separate

occurrences

of

boron dilution in the reactor coolant system

(RCS),

and failure to evaluate

action requests

within the required

30 days to determine if they represent

a

quality problem

(Paragraph

5).

Si nificant Safet

Hatters:

None

Summar

of Violations:

The inspectors identified two violations, involving:

(1) two instances

of

failure to provide or follow appropriate

procedures

for operation

and boration

of demineralizers

in the chemical

and volume control system

(Paragraph

5.c and

5.d),

and

(2) the licensee's

failure to perform timely quality evaluations

(Paragraph

5.e).

0

DETAILS

Persons

Contacted

Pacific

Gas

and El ectr ic

Com an

  • G. H. Rueger,

Senior Vice President

and General

Manager,

Nuclear

Power Generation

Business

Unit

  • J. D. Townsend,

Vice President

and Plant Manager,

Diablo

Canyon Operations

W. H. Fujimoto, Vice President,

Nuclear Technical

Services

  • J. A. Sexton,

Manager,

Nuclear Regulatory Services

D. B. Hiklush,

Manager,

Operations

Services

  • B. W. Giffin, Manager,

Maintenance

Services

, *R. Anderson,

Former Manager,

Nuclear Engineering/Construction

Services

  • W. G. Crockett,

Manager,

Technical

and Support Services

  • R. Russell, Director, Nuclear Regulatory Services

J.

E. Holden, Director, Instrumentation

and Controls

  • R. P.

Powers,

Manager,

Nuclear guality Services

  • T. L. Grebel, Supervisor,

Regulatory

Compliance

J.

S.

Bard, Director, Mechanical

Maintenance

S.

R. Ortore, Director, Electrical Maintenance

  • S. R. Fridley, Director, Operations
  • H. R. Tresler,

Manager,

Nuclear Engineering Services

  • D. Tateosian,

Assistant to Vice President

  • K. A. Hubbard,

Senior Engineer,

Regulatory Compliance

  • S. Chesnut,

Senior Reactor Engineer

  • J. Bonner, Site equality Control Specialist

J. J. Griffin, Group Leader,

Onsite Engineering

  • C. R. Groff, Director, Plant Engineering

J.

E. Fields,

Lead Engineer, guality Control

W. T. Rapp,

Chairman,

Onsite Safety Review Group

T. King, Shift Foreman,

Operations

D. J..

Dye, Shift Supervisor,

Operations

P. Sarafian,

Senior

Engineer,

Nuclear guality Services

  • E. Carlsen,

Regulatory Compliance

Engineer

S.

R. Vosburg, Director, Work Planning

  • Denotes those attending the exit interview.

The inspectors

interviewed other licensee

employees

including shift

supervisors,

shift foremen, reactor

and auxiliary operators,

maintenance

personnel,

plant technicians

and engineers,

and quality assurance

personnel.

0 erational

Status of Diablo Can

on Units I and

2

On June

2, the system dispatcher

requested

that Diablo Canyon reduce

plant output by 500

HW to follow the electrical distribution system

load,

the first request of this type in the plant's history.

Plant

management initiated

a 250

HW reduction in load

on each unit, which

corresponded

to each of the units operating at about

78 percent

power.

3 ~

During the power reduction,

as Unit

1 reached

95 percent

power, the low

pressure

steam stop valve on main feedwater

pump l-l closed unex-

pectedly,

reducing feedwater

flow to about

10 percent of the pump's

capacity.

Operators

promptly reduced reactor

power to 50 percent

and

stopped

the pump.

Since this power reduction

on Unit

1 was about

550

NW, Unit 2, which had been

reduced to about

95 percent

power at that

time,

was then returned to 100 percent

power.

Unit

1 remained at 50 percent

power for about 36 hours4.166667e-4 days <br />0.01 hours <br />5.952381e-5 weeks <br />1.3698e-5 months <br />,

increased

power

to 85 percent,

and then reduced to 25 percent

power

on June

5 and

6 for

a scheduled

condenser

and circulating water tunnel cleaning over the

weekend.

Additional troubleshooting of the feedwater

pump was also

performed during the curtailment.

This event is discussed

in detail in

the following paragraph.

Otherwise,

Units

1 and

2 operated at 100~ power during this inspection

period.

Followu

of Onsi te Events

93702

4 ~

Unit

1

S urious Closure of Nain Feedwater

Pum

Low Pressure

Steam

Sto

Valve:

In response

to system dispatcher's

request

on June

2, both units

commenced

power reduction to 78 percent

power.

At about

95% power

Unit

1 experienced

a spurious closure of the low pressure

steam stop

valve on main feedwater

pump 1-1, which reduced the pump's output to

about

10 percent of capacity.

Operations staff personnel

quickly

reduced

the unit to 50 percent -power and

commenced

troubleshooting to

identify the cause of failure.

After about

30 hours3.472222e-4 days <br />0.00833 hours <br />4.960317e-5 weeks <br />1.1415e-5 months <br />,

the licensee

had

not determined

the cause of the failure, and rai sed

power to 85 percent.

Power was limited to this level since plant management

was concerned

that the failure could recur,

and concluded that the plant's

response

to

a transient

would be more favorable beginning at 85 percent

than at

100 percent

power.

Power was maintained at 85 percent until the evening

= of June

4,

when power was reduced to 50 percent for scheduled

condenser

and tunnel cleaning during the weekend.

Troubleshooting of the feedwater

pump valve continued,

and power was

later reduced to 25 percent to permit the performance of preventive

maintenenance

work on a feedwater regulating valve.

Since

no cause

was

identified for the stop valve failure, and since the licensee

had

addressed

several

potential

causes of the failure during the power

reduction

(such

as cleaning of the main feedwater

pump hydraulic control

oil and associated

system orifices), the licensee

returned the plant to

100 percent

power at the conclusion of the tunnel cleaning

on June 6.

No similar failures have occurred.

No violations or deviations

were identified,

0 erational

Safet

Verification

71707

a.

General

During the inspection period, the inspectors

observed

and examined

activities to verify the operational

safety of the licensee's

0

faci 1 ity.

The observati ons

and examinati ons

of those acti vities

were conducted

on a daily, weekly or monthly basis.

On

a daily basis,

the inspectors

observed

control

room activities

to verify compliance with selected

Limiting Conditions for

Operation

(LCOs)

as prescribed in the facility Technical

Specifications

(TS).

Logs, instrumentation,

recorder traces,

and

other operational

records

were examined to obtain information on

plant conditions

and to evaluate trends.

This operational

information was then evaluated to determine whether regulatory

requirements

were satisfied.

Shift turnovers

were observed

on a

sampling basis to verify that all pertinent information on plant

status

was relayed to the oncoming crew.

During each

week, the

inspectors

toured accessible

areas of the facility to observe

the

following:

(I)

General

plant and equipment conditions

(2)

Fire hazards

and fire fighting equipment

(3)

Conduct of selected activities for compliance with the

licensee's

administrative controls

and approved

procedures

(4)

Interiors of electrical

and control panels

(5)

Plant housekeeping

and cleanliness

(6)

Engineered

safety features

equipment alignment

and

conditions

(7)

Storage of pressurized

gas bottles

The inspectors

talked with control

room operators

and other plant

personnel.

The discussions

centered

on pertinent topics of

general

plant conditions,

procedures,

security, training,

and

, other aspects

of the work activities.

Radiolo ical Protection

The inspectors periodically observed radiological protection

practices

to determine whether the licensee's

program was being

implemented in conformance with facility policies and procedures

and in compliance with regulatory requirements.

The inspectors

verified that health physics supervisors

and professionals

conducted

frequent plant tours to observe activities in progress

and were aware of significant plant activities, particularly those

related to radiological conditions and/or challenges.

ALARA

considerations

were found to be an integral part of each

RWP

(Radiation

Work Permit).

Ph sical Securit

Security activities were observed for conformance with regulatory

requirements,

the site security plan,

and administrative

procedures,

including vehicle

and personnel

access

screening,

personnel

badging, site security force manning,

compensatory

measures,

and protected

and vital area integrity.

Exterior

lighting was checked during backshift inspections.

No violati ons or devi ati ons were identi fied.

Inadvertent Dilution of Reactor Coolant

S stem

Unresolved

Item 50-

323 93-12-01

Closed

92701

Inspection

Report 93-12 discussed

two reactor coolant system dilution

events

which occurred April 5,

and

May 12,

1993.

This inspection

included additional

examination of the circumstances

sur rounding the two

events,

with findings as follows:

~Bk

d

Each Unit's chemical

and volume control system

(CVCS)

has five

demineralizers,

consisting of three types:

two mixed bed,

one

cation bed,

and two deborating

bed demineralizers.

Mixed Bed:

The mixed bed demineralizers

contain lithiated anion

resins

and are used to place lithium into the reactor coolant

system

(RCS) for pH control.

A new lithiated resin

bed can last

for approximately

2 years of routine operation.

A mixed bed

demineralizer

with a new lithiated anion resin

bed has

some

capacity for removing boron from the

RCS.

However, after the

mixed bed demineralizer

has

been saturated

with boron, the boron

concentration of coolant passing

through it will not change.

Cation

Bed:

The cation

bed demineralizer is used to remove

lithium from the

RCS; the cation resin

bed has

no affinity for

boron.

b.

Deboratin

Bed:

The deborating

bed demineralizers

contain anion

resins

and are

used for removing boron from the

RCS.

Chronolo

On August 12,

1992, following a procedure

review, the licensee

concluded that the steps in Operating Procedure

OP G-5:III, "Spent

Resin Transfer System Demineralizer

Resin

Load and Rinse,"

Revision 4, were adequate

to preclude

an unexpected reactivity

change after placing newly replenished

ion exchange

beds in

service.

On December

8,

1992, during the

NRC shutdown risk team inspection,

the team identified to the licensee

the specific need for controls

to preclude inadvertent dilution of boron in the spent fuel pool

and the refueling cavity.

The licensee

issued

a new procedure

and

installed metering devices to monitor water inventory additions.

On April 5,

1993, during a Unit 2 refueling outage,

Operations

personnel

returned

mixed bed demineralizer

2-2 to service without

consulting chemistry staff personnel,

and induced

a 24 ppm boron

dilution in the refueling cavity.

Chemistry personnel

determined

that the boron concentration

in the refueling cavity had been

diluted from 2421

ppm to 2397

ppm, The boron concentration

in the

refueling cavity remained

above the administrative refueling limit

of 2100 ppm;

Hay 12,

1993, shortly after startup

and return to 100~ power

operation of. Unit 2,

a

CVCS cation bed demineralizer,

which had

last

been in service

on January

29,, 1993, prior to the refueling

outage,

was placed in service.

The relatively diluted coolant

(approximately

100

ppm boron) in the associated

vessel

and piping

caused

a dilution of the

RCS.

The added reactivity was noticed by

a control operator

as reactor

power and the primary average

temperature

began to rise.

The control operator inserted control

rods

and added approximately

20 gallons of boric acid to the

RCS,

limiting the resulting

power increase

to 0.7~.

On Hay 12,

1993, after the second

unplanned

boron dilution

event,

the action request

(AR)

(No. A0301928) written for the

dilution event

on April 5,

1993,

was reviewed (approximately

40

days after the event)

and determined to require

a quality

evaluation.

Reactivit

Addition Caused

b

Returnin

Nixed Bed Demineralizer to

Service

On April 5,

1993, during the Unit 2 outage,

Operations

personnel

returned

mixed bed demineralizer

2-2 to service,

inducing

a

decrease

of 24 ppm boron concentration

in the refueling cavity.

Prior to this event,

the resin for this demineralizer

had been

replaced,

and the bed

had been rinsed;

however, it had not been

saturated

with boron.

Operations

personnel

had affixed two

administrative

clearance

tags to an isolation valve for the

demineralizer

to prevent its use.

These tags

were temporarily

~ removed to permit filling and venting of the

CVCS.

The tags

were

inadvertently not returned to the valve,

and the demineralizer

was

left in service.

The chemistry staff noticed that the

demineralizer

had been returned to 'service,

and sampled the boron

concentration in the refueling cavity.

The concentration

had been

diluted from 2421

ppm to 2397

ppm.

The boron concentration in the

refueling cavity remained

above the licensee's

administrative

refueling limit of 2100

ppm and the Technical Specification limit

of 2000 ppm.

The licensee

had decided to not borate the

new bed placed in mixed

bed demineralizer

2-2, to reserve

the deboration

capacity of the

new bed for use at the end of core life.

Using the deboration

capacity of the

new bed in this manner

would have reduced the

generation of radioactive waste.

To implement this policy,

Operations

issued

a shift order,

dated February

23,

1993,

and

relied on administrative clearance

tags to prevent unintended

use

of the unborated

mixed bed demineralizers.

The inspector

noted the following weaknesses

which contributed to

the April 5,

1993, dilution event:

(1)

The use of a shift order to provide long-term instructions

for the use

and control of mixed bed demineralizers

was not

allowed by the licensee's

administrative procedures.

Administrative Procedure

(AP) C-151, "Administrative

Procedure

Dissemination of Operations

Department

Information,", Revision 3, governing the use of shift orders,

prescribed that shift orders

address

only short-term

instructions or communications

which are daily in nature.

The administrative

procedure further stated that operating

procedures

are to be used to control plant operation.

(2)

The licensee

did not follow an applicable operating

procedure.

Operating procedure

OP G-5: III, "Spent Resin

Transfer

System Demineralizer

Resin

Load and Rinse,"

Revision 4, Section 5.2, required the mixed Bed

demineralizer to be thoroughly saturated

with boron.

(3)

The licensee

did not maintain adequate

control of the

administrative

clearance

tags which had

been placed

on the

mixed bed demineralizer.

Operations

issued

two

administrative

clearance

tags,

Clearance

Numbers

00036563

and 00039966,

and affixed them to the isolation valve for

mixed bed demineralizer

2-2 to reserve

the

new unborated

resin

bed for deboration

use at end of core life.

Operations

personnel

removed the two clearance

tags to

permit filling and venting, of the

CVCS system

and system

realignment,

but did not replace

them after this evolution

was complete,

leaving the demineralizer in service.

One tag

was not returned

due to a lack of clarity of the clearance

instructions.,

The other was not returned

due to oversight

by licensed operators

during a busy period near the end of

the outage.

'he inspector

reviewed the safety significance of the event.

The

risk from boron dilution is higher during refueling since

manual

control of boron concentration

in the refueling cavity is relied

upon to maintain shutdown margin

.

Although the boron

concentration

was reduced

by 24 ppm,

a margin of 290

ppm remained

above the licensee's

administrative limits for refueling.

The failure to follow OP G-5: III was

an instance of violation of

10 CFR Part 50, Appendix B, Criterion V, which requires that

activities affecting quality be accomplished

in accordance

with

established

procedures

(50-323/93-16-01).

Reactivit

Addition Caused

b

Returnin

Cation Demineralizer to

Service

On May 12,

1993, shortly after Unit 2 had

been returned to 100~

power operation following the refueling outage,

operators

placed

a

CVCS cation

bed demineralizer

in service.

The cation

bed

demineralizer

had last been in service

on January

29,

1993, prior

to the refueling outage,

and contained relatively diluted reactor

coolant (approximately

100

ppm boron),

compared to the

RCS boron

concentration after refueling.-

Mhen the

bed was placed into

service,

the less concentrated

coolant in .the demineralizer

vessel

and associated

piping was flushed into the

RCS, causing

a boron

dilution and adding reactivity to the core.

The added reactivity

was noticed

by a control operator

as reactor

power and primary

average

temperature

began to rise.

The control operator inserted

control rods

2Q steps

and added approximately

20 gallons of boric

acid to the

RCS to limit the power transient to 0.78.

The inspector noted the following weaknesses

which contributed to

the

Hay

12 dilution event:

(1)

The operators

were not aware of the low boron concentration

in the piping of the cation

bed demineralizer

system or the

potential for reactivity addition associated

with this lower

concentration..

(2)

Operating procedure

OP B-lA:XIII, "CVCS Place Cation

Bed

in Service / Prepare

Deborating Demineralizer for Service,"

Revision 2, did not require

a verification of boron

concentration

in the cation

bed demineralizer

and piping, to

guard against

an inadvertent dilution event.

(3)

As discussed

in the next section,

the licensee

had not

initiated

a review or taken corrective actions for the April

5 dilution event.

The inspector reviewed the safety significance of this event.

The

reactor

power ramp rate briefly exceeded

the licensee's

restriction

imposed for new fuel conditioning,

and there

was the

potential that a turbine runback could have

been initiated.

The

licensee

determined that exceeding

the fuel conditioning

'estriction did not have adverse

consequences,

since the magnitude

of the power increase

was minimal and the basis of the restriction

was to limit local power and temperature

increases

in the fuel

pellets.

The licensee

estimated that, without operator

action,

the power excursion would have

been approximately

3~ and might

have resulted in a turbine runback.

Although this control

system

is non-safety related,

a runback would have

imposed

an unnecessary

transient

on the Unit.

Based

upon review of this issue,

the inspector

concluded that the

procedure for placing the cation demineralizer in service

was not

adequate

to prevent potential

unplanned

boron dilution.

The

procedure did not verify proper boron concentration

in the

demineralizer

(and associated

piping) before placing .it in

service.

This was

an instance of violation of 10 CFR Part 50,

Appendix B, Criterion V, which requires that procedures

be

appropriate

to the circumstances

(50-323/93-16-02).

Untimel

ual it

Evaluati ons

During followup of the April 5,

1993, dilution event,

the

inspector

found that the licensee

had not taken corrective actions

in accordance

with approved procedures.

Licensee chemistry

personnel initiated an action request

(AR A0301928), the lowest

level of problem report,

on April 6,

1993.

However,

a quality

evaluation

(QE), which would have prompted

a root cause

evaluation

and corrective actions to prevent recurrence,

was not initiated

until after the

May 12,

1993 dilution event.

Inter-Departmental

Administrative

Procedure

(IDAP) OM7.ID1,

"Problem Identification and Resolution

Action Requests,"

Revision 0, required that each

AR be reviewed to determine whether

a

QE should

be initiated.

The procedure established

that the

Section Director of Operations

and the Director of Quality Control

(QC) were responsible

for assuring that this review was completed.

IDAP OM7. ID2, "Quality Evaluations," required that all corrective

maintenance

and administrative task ARs, to which the Quality

Assurance

Program is applicable,

be reviewed

by Quality

Assurance/Quality

Control within 30 days to determine whether

a

quality problem exists.

In several

instances,

the

QC organization

requested

that

Operations

determine

the need for a

QE for this

AR (A0301928) .

Operations

did not respond to these

requests

until after the

second inadvertent reactivi ty addition event occurred

on May 12,

1993.

At that time, Operations

management

concluded that the

change in boron concentration

was insignificant.

In addition,

operations

perceived that the demanding

schedule of the refueling

outage allowed

some latitude in not following the established

procedure

requirements

to promptly issue

a QE.

Therefore,

Operations

did not perform a critical review of the configuration

control process

or other contributors to the problem.

During additional review and questioning of licensee

personnel,

the inspector

found that the licensee

had failed to perform timely

reviews of ARs in several

instances.

On June

9,

1993, the

inspector

noted the following:

Operations

had

a backlog of five ARs which required review

to determine

the need for QEs.

The age of these

ARs ranged

from approximately

40 days to 90 days.

Three other ARs with

outstanding

QE determinations

were closed

soon after the

May 26,

1993, exit meeting for NRC Inspection Period 93-12,

at which the inspectors identified the untimely

QE review

related to the April 5,.- 1993, dilution event.

Approximately 100 other

ARs more than

30 days old, from

various departments, still required

a

QE determination.

Of

these,

about

80 were the responsibility of the Mechanical

Maintenance

department.

On June

16,

1993, the licensee

documented

(on QE-Q0010742) that

130 ARs from various

departments

were older than thirty days

and had not yet

received

a gE determination.

Ninety-one of these

ARs had

statements

indicating more time was required for the

gE

determination.

Some of these

statements

were documented

more than 30 days after initiation of the AR.

Thirty-nine

of these

130 ARs did not have

a statement

regarding the

status of the pending

gE determination.

A review of the outstanding action requests

identified indicated

that the untimeliness of quality evaluations

was widespread.

The

above failures to promptly identify and initiate corrective

actions to preclude recurrence

were in violation of 10 CFR Part 50, Appendix B, Criterion XVI, which requires that conditions

adverse

to quality be promptly identified and corrected

(50-

323/93-16-03).

f.

Licensee Corrective Actions

The inspector discussed

the findings concerning

the untimely

quality evaluation review processes

and the unplanned

boron

di lutions with the licensee

during an exit meeting (for Inspection

Report 93-12)

on Nay 26,

1993.

The licensee

subsequently

initiated the following actions:

(1)

A review of the related

procedures

and an evaluation of the

root causes,

(2)

A review of past industry information to determine if other

situations

had occurred wherein the licensee

had responded

inadequately

to industry lessons

learned

and corrective

actions,

and

(3)

A review of the use of a new mixed bed demineralizer for

deboration.

The licensee

reported

these

events

to industry representatives

on

, July 15,

1993.

In addition, the licensee

completed

an incident

summary,

issued

on June

15,

1993, which reviewed the lessons

learned

from the dilution events,

and informed the Operations

staff of corrective actions

which had

been

implemented.

The

summary stressed:

(1)

The importance of maintaining

a questioning attitude,

especially during periods of high activity during outages,

(2)

The importance of consulting all involved groups in an

issue,

since the chemistry department

had not been contacted

regarding the mixed bed demineralizer,

and

(3)

The importance of documenting

intended actions,

such

as the

clearance

tag which was intended to be re-hung but was over-

looked during the period of high activity in the control

room.

The inspector will review the licensee's

actions

described

above

-10-

'

in conjunction with the licensee's

response

to the Notice of

Violation provided with this report.

6.

Haintenance

62703

During the inspection period, the inspectors

observed

portions of, and

reviewed records

on, selected

maintenance activities to assure

compliance with approved procedures,

Technical Specifications,

and

appropriate

industry codes

and standards.

Furthermore,

the inspectors

verified that maintenance activities were performed

by 'qualified

personnel,

in accordance

with fire protection

and housekeeping

controls',

and that replacement

part's were appropriately certified.

The inspectors

observed portions of the following maintenance

activities:

Descri tion

Work Order C0115401,

Unit 2 ESF

Room Temperature

Scanner

Work Order C0115375,

Unit 2 Seal

Table Thimble Tube Nock-up

Simulated

Run,

HP N-54.3

Work Order

R0100615,

ASW pump l-l

Sample

Bearing Oil

Work Order C0115591,

ASW pump 1-1,

Replace

Bearing Oil

Work Order C0114762,

HS-l-PCV.-21,

Repair Seat

Leak-By

Work Order C0115439,

ASW unit

" cross-tie,

SW-O-FCV-601,

Verify and Set Limits as Required

No violati ons or devi ati ons were identi fied.

7.

Surveillance

61726

Dates

Performed

June

18,

1993

June

15 18,

1993

June

29,

1993

June

29,

1993

July 6,

1993

July 6,

1993

I

The inspectors

reviewed

a sampling of Technical Specifications

(TS)

surveillance tests

and verified that:

(1)

a technically adequate

procedure existed for performance of the surveillance tests;

(2) the

surveillance

tests

had been

performed at the frequency speci fied in the

TS and in accordance

with the

TS surveillance

requirements;

and

(3) test

results satisfied acceptance criteria or were properly dispositioned.

11

The inspectors

observed portions of the following surveillance tests

on

the dates

shown:

Procedure

STP I-1A

Descri tion

Shift Checklist

Units

1 and

2

Dates

Performed

July

1 and 6,

1993

STP P-78

STP M-26

STP V-2A2

STP V-3F3

Auxiliary Sal twater

Pumps

ASW System

Flow

Monitoring

Auxiliary Saltwater

Crosstie

FCV-601

Verify Remote Position

Indicati on

Exercising Valve

FCV-601, Stroke Time

Test

June

29,

1993

June

29,

1993

July 6,

1993

July 6,

1993

'o

violations or deviations

were identified.

Observation of Licensed

0 erator Trainin

41500

On June

15,

1993, the inspectors

observed

licensed operator training in

the simulator

(Lesson

LR931Sl).

The training addressed

shift crew

performance

as

a team during design basis events. Skills exercised

and

discussed

included understanding

of plant equipment configurations

and

accident

responses,

individual operators'lant

knowledge

and

diagnostics skills, team .communications,

and team diagnostic skills.

The lesson

consisted of a scenario

which included

a condenser

leak,

a

loss of vital

DC,

a reactor trip and safety injection,

and

implementation of the emergency plan.

Since this was

a team skills

exercise

as well, the trainers

stopped

the simulation at appropriate

times during the exercise to probe the individual and shift crew

understanding

of changing plant information, as well as individual

knowledge of the plant systems

affected

by the simulated events.

The

trainers

encouraged

teamwork and pointed out instances

when

conscientious

involvement as

a team would ensure that plant conditions

are quickly and effectively assessed.

Trainers

appeared

to have

presented

an appropriate

level of challenges

to operator

teamwork and

diagnostic skills by this method.

Operator actions

appeared

appropriate

and procedures

were followed.

The inspector also observed

the

licensee's

critique of the simulator exercise,

which appeared

appropriately probing and critical.

No violations or deviations

were identified.

-12-

Emer enc

Drill

82701

On June

16,

1993, the licensee

conducted

an emergency drill.

This drill

included simulation of a medical

emergency with contamination,

a

chemical spill, loss of annunciators,

implementation of the site

emergency plan, loss of offsite power,

two seismic events,

release

of

radioactive noble gases,

evacuation of the Operations

Support Center

(OSC),

and

a natural circulation cooldown by control

room operators.

The licensee

reviewed the weaknesses

identified during the past

two

drills with the plant emergency

response staff,

and addressed

these

weaknesses

in the drill scenario

where possible,

so plant staff response

could be monitored to determine if the weakness

had

been corrected.

During the drill, control

room operators

(in the simulator)

appeared

to

conduct appropriate notifications and implementation of the emergency

plan.

Onsite personnel

were notified of the plant status

in timely

announcements.

Control

room operators

conducted

a natural circulation

cooldown of the plant.

The scenario

was run live on the simulator,

a

change

from taped scenarios

used in the past,

which the

NRC noted

had

limited the control

room staff s participation in the exercise.

This

past

weakness

appeared

to have

been corrected.

The inspector

observed

emergency

response

activities in the

OSC,

relocation of OSC staff to an alternate location,

and emergency

response

in the Technical

Support Center

(TSC).

The

OSC appeared

to

appropriately brief and track work teams.

Congestion

and noise were

minimized.

The relocation,

brought

on by loss of phone communications,

was quick and without complication.

Appropriate verification of

habitability at the alternate

location was performed before relocation.

Procedures

EP EF-2, "Activation and Operation of the Operational

Support

Center",

and

EP EF-9, "Activation of Back-up Emergency

Response

Facilities," were available

and were followed.

The

TSC appeared

to function well, providing appropriate

technical

support to the control

room and offsite monitoring.

Analysis of plant

conditions

and trends

appeared

timely and appropriate.

Emergency

response

organization

management

personnel

in the

TSC were appropriately

involved in assessing

plant conditions

and in provided good direction of

the

TSC resources

to support the control

room and offsite monitoring.

For the areas

observed

by the inspector,

the licensee

appeared

to have

planned

and performed the drill exercise,

giving appropriate

challenges

to the plant staff,

and demonstrating

the emergency

response

organiza-

tion's capability.

The relocation of the

OSC demonstrated

the

licensee's ability to relocate

an emergency

response facility.

No violations or deviations

were identified.

NSOC Meetin

40500

The inspector attended

a meeting of the Nuclear Safety Oversight

Committee

(NSOC)

on July 2,

1993.

NSOC is the highest-level

independent

quality group comprised of plant management.

Some of the issues

-13-

discussed

by the members of NSOC concerned

the objectives of the

new

Nuclear guality Assurance

group, monitoring of the performance

and

quality of plant organizations

as reorganization

and cost reductions

are

implemented,

non-conformance

reports, significant industry events,

specific plant issues

which had occurred since the meeting about

two

months previous,

personnel

safety,

the diversity of the ATLAS mitigation

system

and the Eagle

21 reactor protection

system replacement,

and the

recent

boron dilution events.

The subjects of discussion

appeared

appropriate.

Members of the

NSOC

who were not part of the licensee's

organization activity participated

in questioning

and discussion of issues.

Recommendations

by the group

members

were adopted or resolved during the meeting.

No violations or deviations

were identified.

11 .

~Ei

An exit meeting

was conducted

on July 1,

1993, with the licensee

representatives

identified in Paragraph

1.

The inspectors

summarized

the scope

and findings of the inspection

as described

in this report.

The only information that the licensee identified as proprietary was

a

technical

and financial

summary provided to the inspector to support

their review of the diversity issue associated

with the Eagle

21

replacement

for the reactor protection

system discussed

in Paragragh

10.

This information will be returned after review.

l

~

'I