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Triconex Project:
PG&E PROCESS PROTECTION SYSTEM REPLACEMENT Purchase Order No.:
3500897372 Project Sales Order:
993754 Author:
PACIFIC GAS & ELECTRIC COMPANY NUCLEAR SAFETY -RELATED PROCESS PROTECTION SYSTEM REPLACEMENT DUffiLOCANYONPO~RPLANT PROTECTION SET IV FACTORY ACCEPTANCE TEST REPORT Document No. 993754-14-854-1 Revision 0 December 12, 2014 Name M la Montellano Reviewer:
Son Phan Reviewer:
Michael Sh A
roval:
Kevin Vu
Document: 993754-14-854-1
Title:
Protection Set IV Factory Acceptance Test Report Revision:
0 Page:
2 of 26 Date:
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12/12/14 Initial issue for review.
M. Montellano
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12/12/2014 TABLE OF CONTENTS 1.0 PURPOSE..................................................................................................... 4 2.0 TEST OBJECTIVE..................................................................................... 4
3.0 DESCRIPTION
OF THE TEST SYSTEM............................................... 4 4.0 TEST SET-UP AND INSTRUMENTATION........................................... 4 4.1 TEST SET-UP.............................................................................................................. 4 4.2 MONITORING INSTRUMENTATION AND INPUT SIMULATORS..................... 4 5.0 TEST PROCEDURE................................................................................... 5 6.0 TEST RESULTS.......................................................................................... 5 6.1 TEST DOCUMENT EXECUTED............................................................................... 5 6.2 ANOMALIES............................................................................................................... 7 6.3 INTERIM CHANGES................................................................................................ 19 6.4 TEST RESULTS
SUMMARY
................................................................................... 25
7.0 CONCLUSION
S........................................................................................ 25
8.0 REFERENCES
........................................................................................... 26 8.1 INVENSYS DOCUMENTS......................................................................................... 26 9.0 ATTACHMENTS...................................................................................... 26 9.1 ATTACHMENTS....................................................................................................... 26
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12/12/2014 1.0 PURPOSE The purposes of this Factory Acceptance Test Report are:
To list all executed test documents related to the FAT of the safety-related V10 Tricon System Protection Set IV.
To provide a summary of the FAT test results To document any test failures from the FAT document To document the review and approval of the FAT 2.0 TEST OBJECTIVE The objectives of the Factory Acceptance Test (993754-14-902-1 Rev 0) [Ref. 8.1.3] are:
To confirm that the test configuration is correct and that the system performs properly.
The intent of the validation test is to demonstrate that the software correctly implements the functional requirements as specified in the Software Requirements Specification (SRS) [Ref. 8.1.4] and as described in the Software Design Description (SDD) [Ref. 8.1.5]
3.0 DESCRIPTION
OF THE TEST SYSTEM The FAT testing was conducted in a controlled environment at the Invensys Facility in Lake Forest, CA.
The test system used in system and FAT testing was as follows:
V10 Tricon System Protection Set IV.
TriStation Laptop with Windows 7', TriStation v 4.9.0 HMI Maintenance Workstation (MWS)
More information on the test system used is provided in the Validation Test Plan (993754-1-813 Rev 3) [Ref. 8.1.1].
4.0 TEST SET-UP AND INSTRUMENTATION
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12/12/2014 calibration traceable to the National Institute of Standards and Technology (NIST). For details on the actual M&TE used including serial numbers and calibration dates, refer to the executed FAT test document.
Additional information on the test set-up and instrumentation is provided in the Validation Test Plan [Ref. 8.1.1].
5.0 TEST PROCEDURE The FAT procedures demonstrate the compliance of the integrated V10 Tricon System Protection Set IV with the functional requirements as described in Section 2.0 Test Objective. The executed versions of the test are listed in Section 6.4 Test Results Summary.
6.0 TEST RESULTS 6.1 TEST DOCUMENT EXECUTED The table below provides a list of the test sections executed as defined in the Factory Acceptance Test Procedure [Ref. 8.1.3]. The information in the table is organized by Document Number, Revision, and Section, referred to hereafter as Test Document Section. The Interim Change Notice (ICN) column lists the ICN(s) that apply to the Test Document Section. The Completion column lists the sign off date for the Test Document step or section. The Anomaly Report column lists the System Integration Deficiency Report(s) (SIDR) written against the Test Document Section. For test details, refer to the FAT procedure in the executed test binders.
Note: One SIDR may have resulted in any number of ICNs. One ICN may have been initiated by any number of SIDRs. SIDRs are listed only against the Test Document Section(s) that they were written against (i.e. where the anomaly occurred). ICNs are listed only against the Test Document Section(s) to which they were written and apply.
For details and traceability between SIDRs and ICNs, refer to Sections 6.2 Anomalies and 6.3 Interim Changes. Not all SIDRs initiated during system and acceptance level
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12/12/2014 validation can be directly attributed to test procedure execution. (Refer to Section 6.2 Anomalies, for a complete list of SIDRs)
Test Document Anomaly Report ICN Completion Document Number / Section Title Rev Appendix 993754-14-902-1 (FAT Procedure Protection Set IV) 0 SIDR Main Body 926 592 11/19/2014 932 598 FAT-Section 4.3, Sign In Sheet IV-01 N/A N/A 12/08/2014 FAT-Section 4.3, Test Log IV-02 N/A N/A 12/08/2014 FAT-Section 4.3, Retest Log IV-03 N/A N/A N/A FAT-Section 4.3, Cape System IO IV-04 N/A N/A 11/19/2014 FAT-Section 4.3, Control of Removable Media IV-05 N/A N/A 11/19/2014 FAT-Section 6.1, TSAP Configuration IV-06 None None 11/19/2014 FAT-Section 6.2, System Diagnostic IV-07 None None 11/20/2014 FAT-Section 6.3, Failure Alarm IV-08 None None 11/20/2014 FAT-Section 6.4, Trouble Alarm IV-09 None None 11/20/2014 FAT-Section 6.5, Out-of-Service Alarm Bypass Alarm IV-10 None None 11/20/2014 FAT-Section 6.6, RTD Failure Alarm IV-11 None None 11/20/2014 FAT-Section 6.7, Wide Range Reactor Coolant Pressure IV-12 None None 11/22/2014 FAT-Section 6.8, DTTA IV-13 934 600 12/04/2014 935 601 937 603 940 606 941 607 976 610 1068 615 1242 628 FAT-Section 6.9, Pzr Vapor Temperature IV-14 None None 11/21/2014 FAT-Section 6.11, Steamline Break Pressure IV-15 None None 11/24/2014 FAT-Section 6.12, SG Narrow Range Level IV-16 936 602 12/01/2014 1240 626 FAT-Section 6.14, Data Retention after Power Cycle IV-17 1088 618 12/06/2014 1089 620 1241 627 FAT-Section 6.15, System Time
Response
IV-18 None None 11/24/2014
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12/12/2014 Test Document Anomaly Report ICN Completion Document Number / Section Title Rev Appendix FAT-Section 6.7, WRR-Pressure IV-19 929 595 11/22/2014 933 599 FAT-Section 6.8, DTTA IV-20 1068 615 11/24/2014 1242 628 FAT-Section 6.9, Pzr Vapor Temperature IV-21 None None 11/21/2014 FAT-Section 6.11, SBP IV-22 None None 11/25/2014 FAT-Section 6.12, SG Narrow Range Level IV-23 938 604 12/01/2014 976 610 1240 626 FAT-Section 6.16, Tunable Parameter OOR Check IV-24 1226 624 12/05/2014 FAT-Appendix IV-25 Tunable Parameters Test Aid IV-25 N/A N/A N/A FAT-Appendix IV-26 Port Aggregator/KVM IV-26 975 609 12/06/2014 FAT-Appendix IV-27 Overload/Recovery IV-27 None None 11/21/2014 6.2 ANOMALIES The table below provides a listing of the deficiencies identified and documented on System Integration Deficiency Reports (SIDR) during the FAT testing. See SIDR binder for complete detailed description and/or attachments.
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12/12/2014 6.3 INTERIM CHANGES The table below provides a listing of the Interim Change Notices (ICN) applied to the FAT procedure. See ICN binder for complete detailed change description and/or attachments.
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12/12/2014 6.4 TEST RESULTS
SUMMARY
The testing implemented all the requirements for the Factory Acceptance Test as described in the Validation Test Specification [Ref. 8.1.2]
The FAT procedure listed below was executed successfully and met the acceptance criteria as defined in the Validation Test Specification.
Test Procedure Document Number Revision Factory Acceptance Test Protection Set IV 993754-14-902-1 0
7.0 CONCLUSION
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12/12/2014 After the execution of the FAT testing for the V10 Tricon System Protection Set II, the test results were independently reviewed by the Project Review Committee in accordance with PPM 6.0. This review ensured that the actual results met the acceptance criteria per the VTS [Ref. 8.1.2] and in accordance with the PTM [Ref. 8.1.5]
An anomaly report, (i.e. SIDR), was completed for any deficiencies found during testing.
The completed anomaly reports are in the SIDR binder. There were a total of 20 SIDRs generated during test execution resulting in 20 ICNs. All the SIDRs listed in Section 6.2 were implemented and closed.
The FAT test and re-test results were reviewed. This review ensured that all necessary test documents were executed successfully and all tests passed after applying revisions per SIDRs/ICNs.
`
8.0 REFERENCES
8.1 INVENSYS DOCUMENTS 8.1.1 Validation Test Plan (VTP), 993754-1-813, Rev 3 8.1.2 Validation Test Specification (VTS), 993754-1-813, Rev 5 8.1.3 Protection Set IV Factory Acceptance Test (FAT) Procedure, 993754-14-902-0, Rev 0 8.1.4 Software Requirements Specification (SRS), 993754-11-809, Rev 6 8.1.5 Protection Set II-IV Software Design Description (SDD), 993754-12-810, Rev 3 8.1.6 Project Traceability Matrix (PTM), 993754-1-915, Rev 12 9.0 ATTACHMENTS 9.1 ATTACHMENTS 9.1.1 Executed Protection Set IV Factory Acceptance Test Procedures as listed in Section 6.4
n v e. n s*.~ s*
i Il v* e. Il S *.~ s*
Triconex Project:
PG&E PROCESS PROTECTION SYSTEM REPLACEMENT Purchase Order No.:
3500897372 Project Sales Order:
993754 Author:
PACIFIC GAS & ELECTRIC COMPANY NUCLEAR SAFETY -RELATED PROCESS PROTECTION SYSTEM REPLACEMENT DUffiLOCANYONPO~RPLANT PROTECTION SET IV FACTORY ACCEPTANCE TEST REPORT Document No. 993754-14-854-1 Revision 0 December 12, 2014 Name M la Montellano Reviewer:
Son Phan Reviewer:
Michael Sh A
roval:
Kevin Vu
Document: 993754-14-854-1
Title:
Protection Set IV Factory Acceptance Test Report Revision:
0 Page:
2 of 26 Date:
12/12/2014 Document Change History Revision Date Change Author 0
12/12/14 Initial issue for review.
M. Montellano
Document: 993754-14-854-1
Title:
Protection Set IV Factory Acceptance Test Report Revision:
0 Page:
3 of 26 Date:
12/12/2014 TABLE OF CONTENTS 1.0 PURPOSE..................................................................................................... 4 2.0 TEST OBJECTIVE..................................................................................... 4
3.0 DESCRIPTION
OF THE TEST SYSTEM............................................... 4 4.0 TEST SET-UP AND INSTRUMENTATION........................................... 4 4.1 TEST SET-UP.............................................................................................................. 4 4.2 MONITORING INSTRUMENTATION AND INPUT SIMULATORS..................... 4 5.0 TEST PROCEDURE................................................................................... 5 6.0 TEST RESULTS.......................................................................................... 5 6.1 TEST DOCUMENT EXECUTED............................................................................... 5 6.2 ANOMALIES............................................................................................................... 7 6.3 INTERIM CHANGES................................................................................................ 19 6.4 TEST RESULTS
SUMMARY
................................................................................... 25
7.0 CONCLUSION
S........................................................................................ 25
8.0 REFERENCES
........................................................................................... 26 8.1 INVENSYS DOCUMENTS......................................................................................... 26 9.0 ATTACHMENTS...................................................................................... 26 9.1 ATTACHMENTS....................................................................................................... 26
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12/12/2014 1.0 PURPOSE The purposes of this Factory Acceptance Test Report are:
To list all executed test documents related to the FAT of the safety-related V10 Tricon System Protection Set IV.
To provide a summary of the FAT test results To document any test failures from the FAT document To document the review and approval of the FAT 2.0 TEST OBJECTIVE The objectives of the Factory Acceptance Test (993754-14-902-1 Rev 0) [Ref. 8.1.3] are:
To confirm that the test configuration is correct and that the system performs properly.
The intent of the validation test is to demonstrate that the software correctly implements the functional requirements as specified in the Software Requirements Specification (SRS) [Ref. 8.1.4] and as described in the Software Design Description (SDD) [Ref. 8.1.5]
3.0 DESCRIPTION
OF THE TEST SYSTEM The FAT testing was conducted in a controlled environment at the Invensys Facility in Lake Forest, CA.
The test system used in system and FAT testing was as follows:
V10 Tricon System Protection Set IV.
TriStation Laptop with Windows 7', TriStation v 4.9.0 HMI Maintenance Workstation (MWS)
More information on the test system used is provided in the Validation Test Plan (993754-1-813 Rev 3) [Ref. 8.1.1].
4.0 TEST SET-UP AND INSTRUMENTATION
Document: 993754-14-854-1
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0 Page:
5 of 26 Date:
12/12/2014 calibration traceable to the National Institute of Standards and Technology (NIST). For details on the actual M&TE used including serial numbers and calibration dates, refer to the executed FAT test document.
Additional information on the test set-up and instrumentation is provided in the Validation Test Plan [Ref. 8.1.1].
5.0 TEST PROCEDURE The FAT procedures demonstrate the compliance of the integrated V10 Tricon System Protection Set IV with the functional requirements as described in Section 2.0 Test Objective. The executed versions of the test are listed in Section 6.4 Test Results Summary.
6.0 TEST RESULTS 6.1 TEST DOCUMENT EXECUTED The table below provides a list of the test sections executed as defined in the Factory Acceptance Test Procedure [Ref. 8.1.3]. The information in the table is organized by Document Number, Revision, and Section, referred to hereafter as Test Document Section. The Interim Change Notice (ICN) column lists the ICN(s) that apply to the Test Document Section. The Completion column lists the sign off date for the Test Document step or section. The Anomaly Report column lists the System Integration Deficiency Report(s) (SIDR) written against the Test Document Section. For test details, refer to the FAT procedure in the executed test binders.
Note: One SIDR may have resulted in any number of ICNs. One ICN may have been initiated by any number of SIDRs. SIDRs are listed only against the Test Document Section(s) that they were written against (i.e. where the anomaly occurred). ICNs are listed only against the Test Document Section(s) to which they were written and apply.
For details and traceability between SIDRs and ICNs, refer to Sections 6.2 Anomalies and 6.3 Interim Changes. Not all SIDRs initiated during system and acceptance level
Document: 993754-14-854-1
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Test Document Anomaly Report ICN Completion Document Number / Section Title Rev Appendix 993754-14-902-1 (FAT Procedure Protection Set IV) 0 SIDR Main Body 926 592 11/19/2014 932 598 FAT-Section 4.3, Sign In Sheet IV-01 N/A N/A 12/08/2014 FAT-Section 4.3, Test Log IV-02 N/A N/A 12/08/2014 FAT-Section 4.3, Retest Log IV-03 N/A N/A N/A FAT-Section 4.3, Cape System IO IV-04 N/A N/A 11/19/2014 FAT-Section 4.3, Control of Removable Media IV-05 N/A N/A 11/19/2014 FAT-Section 6.1, TSAP Configuration IV-06 None None 11/19/2014 FAT-Section 6.2, System Diagnostic IV-07 None None 11/20/2014 FAT-Section 6.3, Failure Alarm IV-08 None None 11/20/2014 FAT-Section 6.4, Trouble Alarm IV-09 None None 11/20/2014 FAT-Section 6.5, Out-of-Service Alarm Bypass Alarm IV-10 None None 11/20/2014 FAT-Section 6.6, RTD Failure Alarm IV-11 None None 11/20/2014 FAT-Section 6.7, Wide Range Reactor Coolant Pressure IV-12 None None 11/22/2014 FAT-Section 6.8, DTTA IV-13 934 600 12/04/2014 935 601 937 603 940 606 941 607 976 610 1068 615 1242 628 FAT-Section 6.9, Pzr Vapor Temperature IV-14 None None 11/21/2014 FAT-Section 6.11, Steamline Break Pressure IV-15 None None 11/24/2014 FAT-Section 6.12, SG Narrow Range Level IV-16 936 602 12/01/2014 1240 626 FAT-Section 6.14, Data Retention after Power Cycle IV-17 1088 618 12/06/2014 1089 620 1241 627 FAT-Section 6.15, System Time
Response
IV-18 None None 11/24/2014
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12/12/2014 Test Document Anomaly Report ICN Completion Document Number / Section Title Rev Appendix FAT-Section 6.7, WRR-Pressure IV-19 929 595 11/22/2014 933 599 FAT-Section 6.8, DTTA IV-20 1068 615 11/24/2014 1242 628 FAT-Section 6.9, Pzr Vapor Temperature IV-21 None None 11/21/2014 FAT-Section 6.11, SBP IV-22 None None 11/25/2014 FAT-Section 6.12, SG Narrow Range Level IV-23 938 604 12/01/2014 976 610 1240 626 FAT-Section 6.16, Tunable Parameter OOR Check IV-24 1226 624 12/05/2014 FAT-Appendix IV-25 Tunable Parameters Test Aid IV-25 N/A N/A N/A FAT-Appendix IV-26 Port Aggregator/KVM IV-26 975 609 12/06/2014 FAT-Appendix IV-27 Overload/Recovery IV-27 None None 11/21/2014 6.2 ANOMALIES The table below provides a listing of the deficiencies identified and documented on System Integration Deficiency Reports (SIDR) during the FAT testing. See SIDR binder for complete detailed description and/or attachments.
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12/12/2014 6.3 INTERIM CHANGES The table below provides a listing of the Interim Change Notices (ICN) applied to the FAT procedure. See ICN binder for complete detailed change description and/or attachments.
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12/12/2014 6.4 TEST RESULTS
SUMMARY
The testing implemented all the requirements for the Factory Acceptance Test as described in the Validation Test Specification [Ref. 8.1.2]
The FAT procedure listed below was executed successfully and met the acceptance criteria as defined in the Validation Test Specification.
Test Procedure Document Number Revision Factory Acceptance Test Protection Set IV 993754-14-902-1 0
7.0 CONCLUSION
S
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12/12/2014 After the execution of the FAT testing for the V10 Tricon System Protection Set II, the test results were independently reviewed by the Project Review Committee in accordance with PPM 6.0. This review ensured that the actual results met the acceptance criteria per the VTS [Ref. 8.1.2] and in accordance with the PTM [Ref. 8.1.5]
An anomaly report, (i.e. SIDR), was completed for any deficiencies found during testing.
The completed anomaly reports are in the SIDR binder. There were a total of 20 SIDRs generated during test execution resulting in 20 ICNs. All the SIDRs listed in Section 6.2 were implemented and closed.
The FAT test and re-test results were reviewed. This review ensured that all necessary test documents were executed successfully and all tests passed after applying revisions per SIDRs/ICNs.
`
8.0 REFERENCES
8.1 INVENSYS DOCUMENTS 8.1.1 Validation Test Plan (VTP), 993754-1-813, Rev 3 8.1.2 Validation Test Specification (VTS), 993754-1-813, Rev 5 8.1.3 Protection Set IV Factory Acceptance Test (FAT) Procedure, 993754-14-902-0, Rev 0 8.1.4 Software Requirements Specification (SRS), 993754-11-809, Rev 6 8.1.5 Protection Set II-IV Software Design Description (SDD), 993754-12-810, Rev 3 8.1.6 Project Traceability Matrix (PTM), 993754-1-915, Rev 12 9.0 ATTACHMENTS 9.1 ATTACHMENTS 9.1.1 Executed Protection Set IV Factory Acceptance Test Procedures as listed in Section 6.4