DCL-16-020, Revision 0 to 993754-13-854-1-NP, Protection Set III, Factory Acceptance Test Report

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Revision 0 to 993754-13-854-1-NP, Protection Set III, Factory Acceptance Test Report
ML16061A477
Person / Time
Site: Diablo Canyon  Pacific Gas & Electric icon.png
Issue date: 12/12/2014
From: Montellano M, Phan S, Shyu M, Vu K
Invensys/Triconex
To:
Office of Nuclear Reactor Regulation
Shared Package
ML16061A481 List:
References
DCL-16-020 993754-13-854-1-NP, Rev. 0
Download: ML16061A477 (24)


Text

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"" Tr iconex Project: PG&E PROCESS PROTECTION SYSTEM REPLACEMENT Purchase Order No.: 3500897372 Project Sales Order: 993754 PACIFIC GAS & ELECTRIC COMPANY NUCLEAR SAFETY-RELATED PROCESS PROTECTION SYSTEM REPLACEMENT DIABLO CANYON POWER PLANT PROTECTION SET III FACTORY ACCEPTANCE TEST REPORT Document No. 993754-13-854-1 Revision 0 December 12,2014 Name Author: M la Montellano Reviewer: Son Ph an Reviewer: Michael Sh u A roval: Kevin Vu

Document: 993754-13-854-1

Title:

Protection Set III Factory Acceptance Test Report Revision: 0 Page: 2 of 24 Date: 12/12/2014 Document Change History Revision Date Change Author 0 12/12/14 Initial Issuance M. Montellano

Document: 993754-13-854-1

Title:

Protection Set III Factory Acceptance Test Report Revision: 0 Page: 3 of 24 Date: 12/12/2014 TABLE OF CONTENTS 1.0 PURPOSE .....................................................................................................4 2.0 TEST OBJECTIVE .....................................................................................4

3.0 DESCRIPTION

OF THE TEST SYSTEM...............................................4 4.0 TEST SET-UP AND INSTRUMENTATION ...........................................4 4.1 TEST SET-UP .............................................................................................................. 4 4.2 MONITORING INSTRUMENTATION AND INPUT SIMULATORS ..................... 5 5.0 TEST PROCEDURE ...................................................................................5 6.0 TEST RESULTS ..........................................................................................5 6.1 TEST DOCUMENT EXECUTED ............................................................................... 5 6.2 ANOMALIES ............................................................................................................... 7 6.3 INTERIM CHANGES ................................................................................................ 18 6.4 TEST RESULTS

SUMMARY

................................................................................... 23

7.0 CONCLUSION

S ........................................................................................23

8.0 REFERENCES

...........................................................................................23 8.1 INVENSYS DOCUMENTS ......................................................................................... 23 9.0 ATTACHMENTS ......................................................................................24 9.1 ATTACHMENTS ....................................................................................................... 24

Document: 993754-13-854-1

Title:

Protection Set III Factory Acceptance Test Report Revision: 0 Page: 4 of 24 Date: 12/12/2014 1.0 PURPOSE The purposes of this Factory Acceptance Test Report are:

To list all executed test documents related to the FAT of the safety-related V10 Tricon System Protection Set III.

To provide a summary of the FAT test results To document any test failures from the FAT document To document the review and approval of the FAT 2.0 TEST OBJECTIVE The objectives of the Factory Acceptance Test (993754-13-902-1 Rev 0) [Ref. 8.1.3] are:

To confirm that the system hardware configuration is consistent with the issued design documents and is in proper working order To confirm that the test configuration is correct and that the system performs properly.

The intend of the validation test is to demonstrate that the software correctly implements the functional requirements as specified in the Software Requirements Specification (SRS) [Ref. 8.1.4] and as described in the Software Design Description (SDD) [Ref. 8.1.5]

3.0 DESCRIPTION

OF THE TEST SYSTEM The FAT testing was conducted in a controlled environment at the Invensys Facility in Lake Forest, CA.

The test system used in system and FAT testing was as follows:

V10 Tricon System Protection Set III.

TriStation Laptop with Windows 7' , TriStation v 4.9.0 HMI Maintenance Workstation (MWS)

More information on the test system used is provided in the Validation Test Plan (993754-1-813 Rev 3) [Ref. 8.1.1].

4.0 TEST SET-UP AND INSTRUMENTATION

Document: 993754-13-854-1

Title:

Protection Set III Factory Acceptance Test Report Revision: 0 Page: 5 of 24 Date: 12/12/2014 Additional information on the test set-up and instrumentation is provided in the Validation Test Plan [Ref. 8.1.1].

5.0 TEST PROCEDURE The FAT procedures demonstrate the compliance of the integrated V10 Tricon System Protection Set III with the functional requirements as described in Section 2.0 Test Objective. The executed versions of the test are listed in Section 6.4 Test Results Summary.

6.0 TEST RESULTS 6.1 TEST DOCUMENT EXECUTED The table below provides a list of the test sections executed as defined in the Factory Acceptance Test Procedure [Ref. 8.1.3]. The information in the table is organized by Document Number, Revision, and Section, referred to hereafter as Test Document Section. The Interim Change Notice (ICN) column lists the ICN(s) that apply to the Test Document Section. The Completion column lists the sign off date for the Test Document step or section. The Anomaly Report column lists the System Integration Deficiency Report(s) (SIDR) written against the Test Document Section. For test details, refer to the FAT procedure in the executed test binders.

Note: One SIDR may have resulted in any number of ICNs. One ICN may have been initiated by any number of SIDRs. SIDRs are listed only against the Test Document

Document: 993754-13-854-1

Title:

Protection Set III Factory Acceptance Test Report Revision: 0 Page: 6 of 24 Date: 12/12/2014 Section(s) that they were written against (i.e. where the anomaly occurred). ICNs are listed only against the Test Document Section(s) to which they were written and apply.

For details and traceability between SIDRs and ICNs, refer to Sections 6.2 Anomalies and 6.3 Interim Changes. Not all SIDRs initiated during system and acceptance level validation can be directly attributed to test procedure execution. (Refer to Section 6.2 Anomalies, for a complete list of SIDRs)

Test Document Anomaly ICN Completion Document Number / Section Title Rev Appendix Report 993754-13-902-1 (FAT Procedure SIDR 0

Protection Set III) 925 591 Main Body 11/19/2014 931 597 FAT-Section 4.3, Sign In Sheet III-01 N/A N/A 12/08/2014 FAT- Section 4.3, Test Log III-02 N/A N/A 12/08/2014 FAT- Section 4.3, Retest Log III-03 N/A N/A N/A FAT- Section 4.3, Cape System IO III-04 N/A N/A 11/19/2014 FAT- Section 4.3, Control of Removable III-05 N/A N/A 11/19/2014 Media FAT- Section 6.1, TSAP Configuration III-06 None None 11/20/2014 FAT- Section 6.2, System Diagnostic III-07 None None 11/20/2014 FAT- Section 6.3, Failure Alarm III-08 None None 11/20/2014 FAT- Section 6.4, Trouble Alarm III-09 None None 11/20/2014 FAT- Section 6.5, Out-of-Service Alarm III-10 None None 11/20/2014 Bypass Alarm FAT- Section 6.6, RTD Failure Alarm III-11 928 594 11/22/2014 FAT- Section 6.7, Wide Range Reactor III-12 1074 597 11/21/2014 Coolant Pressure 925 591 934 600 935 601 937 603 FAT- Section 6.8, DTTA III-13 940 606 12/03/14 941 607 942 608 977 611 1227 625 FAT- Section 6.9, Pressurizer Level III-14 None None 11/22/2014 FAT- Section 6.11, Steamline Break III-15 925 591 11/26/2014 Pressure FAT- Section 6.12, SG Narrow Range III-16 936 602 12/05/14

Document: 993754-13-854-1

Title:

Protection Set III Factory Acceptance Test Report Revision: 0 Page: 7 of 24 Date: 12/12/2014 Test Document Anomaly ICN Completion Document Number / Section Title Rev Appendix Report Level 1243 626 FAT- Section 6.14, Data Retention after III-17 None None 12/06/14 Power Cycle FAT- Section 6.15, System Time III-18 None None 11/22/14

Response

925 591 FAT- Section 6.7, WRRC- Pressure III-19 929 595 11/21/14 931 597 925 591 FAT- Section 6.8, DTTA III-20 977 611 11/25/14 1227 625 FAT- Section 6.9, PZL III-21 931 597 11/24/14 FAT- Section 6.11, SBP III-22 925 591 11/26/14 FAT- Section 6.12, SG Narrow Range 925 591 Level 938 604 III-23 12/06/14 976 610 1243 629 FAT- Section 6.16, Tunable Parameter III-24 1226 624 12/04/14 OOR Check FAT-Appendix I-25 Tunable Parameters III-25 N/A N/A N/A Test Aid 6.2 ANOMALIES The table below provides a listing of the deficiencies identified and documented on System Integration Deficiency Reports (SIDR) during the FAT testing. See SIDR binder for complete detailed description and/or attachments.

Document: 993754-13-854-1

Title:

Protection Set III Factory Acceptance Test Report Revision: 0 Page: 8 of 24 Date: 12/12/2014

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Protection Set III Factory Acceptance Test Report Revision: 0 Page: 9 of 24 Date: 12/12/2014

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Protection Set III Factory Acceptance Test Report Revision: 0 Page: 10 of 24 Date: 12/12/2014

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Protection Set III Factory Acceptance Test Report Revision: 0 Page: 11 of 24 Date: 12/12/2014

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Protection Set III Factory Acceptance Test Report Revision: 0 Page: 12 of 24 Date: 12/12/2014

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Protection Set III Factory Acceptance Test Report Revision: 0 Page: 14 of 24 Date: 12/12/2014

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Protection Set III Factory Acceptance Test Report Revision: 0 Page: 15 of 24 Date: 12/12/2014

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Protection Set III Factory Acceptance Test Report Revision: 0 Page: 16 of 24 Date: 12/12/2014

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Protection Set III Factory Acceptance Test Report Revision: 0 Page: 17 of 24 Date: 12/12/2014

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Title:

Protection Set III Factory Acceptance Test Report Revision: 0 Page: 18 of 24 Date: 12/12/2014 6.3 INTERIM CHANGES The table below provides a listing of the Interim Change Notices (ICN) applied to the FAT procedure. See ICN binder for complete detailed change description and/or attachments.

Document: 993754-13-854-1

Title:

Protection Set III Factory Acceptance Test Report Revision: 0 Page: 19 of 24 Date: 12/12/2014

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Protection Set III Factory Acceptance Test Report Revision: 0 Page: 20 of 24 Date: 12/12/2014

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Protection Set III Factory Acceptance Test Report Revision: 0 Page: 21 of 24 Date: 12/12/2014

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Protection Set III Factory Acceptance Test Report Revision: 0 Page: 22 of 24 Date: 12/12/2014

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Protection Set III Factory Acceptance Test Report Revision: 0 Page: 23 of 24 Date: 12/12/2014 6.4 TEST RESULTS

SUMMARY

The testing implemented all the requirements for the Factory Acceptance Test as described in the Validation Test Specification [Ref. 8.1.2]

The FAT procedure listed below was executed successfully and met the acceptance criteria as defined in the Validation Test Specification.

Test Procedure Document Number Revision Factory Acceptance Test Protection Set III 993754-13-902-1 0

7.0 CONCLUSION

S After the execution of the FAT testing for the V10 Tricon System Protection Set II, the test results were independently reviewed by the Project Review Committee in accordance with PPM 6.0. This review ensured that the actual results met the acceptance criteria per the VTS [Ref. 8.1.2] and in accordance with the PTM [Ref. 8.1.5]

An anomaly report, (i.e. SIDR), was completed for any deficiencies found during testing.

The completed anomaly reports are in the SIDR binder. There were a total of 17 SIDRs generated during test execution resulting in 17 ICNs. All the SIDRs listed in Section 6.2 were implemented and closed.

The FAT test and re-test results were reviewed. This review ensured that all necessary test documents were executed successfully and all tests passed after applying revisions per SIDRs/ICNs.

`

8.0 REFERENCES

8.1 INVENSYS DOCUMENTS 8.1.1 Validation Test Plan (VTP), 993754-1-813, Rev 3 8.1.2 Validation Test Specification (VTS), 993754-1-813, Rev 5 8.1.3 Protection Set III Factory Acceptance Test (FAT) Procedure, 993754-13-902-0, Rev 0 8.1.4 Software Requirements Specification (SRS), 993754-11-809, Rev 6 8.1.5 Protection Set II-IV Software Design Description (SDD), 993754-12-810, Rev 3 8.1.6 Project Traceability Matrix (PTM), 993754-1-915, Rev 12

Document: 993754-13-854-1

Title:

Protection Set III Factory Acceptance Test Report Revision: 0 Page: 24 of 24 Date: 12/12/2014 9.0 ATTACHMENTS 9.1 ATTACHMENTS 9.1.1 Executed Protection Set III Factory Acceptance Test Procedures as listed in Section 6.4

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"" Tr iconex Project: PG&E PROCESS PROTECTION SYSTEM REPLACEMENT Purchase Order No.: 3500897372 Project Sales Order: 993754 PACIFIC GAS & ELECTRIC COMPANY NUCLEAR SAFETY-RELATED PROCESS PROTECTION SYSTEM REPLACEMENT DIABLO CANYON POWER PLANT PROTECTION SET III FACTORY ACCEPTANCE TEST REPORT Document No. 993754-13-854-1 Revision 0 December 12,2014 Name Author: M la Montellano Reviewer: Son Ph an Reviewer: Michael Sh u A roval: Kevin Vu

Document: 993754-13-854-1

Title:

Protection Set III Factory Acceptance Test Report Revision: 0 Page: 2 of 24 Date: 12/12/2014 Document Change History Revision Date Change Author 0 12/12/14 Initial Issuance M. Montellano

Document: 993754-13-854-1

Title:

Protection Set III Factory Acceptance Test Report Revision: 0 Page: 3 of 24 Date: 12/12/2014 TABLE OF CONTENTS 1.0 PURPOSE .....................................................................................................4 2.0 TEST OBJECTIVE .....................................................................................4

3.0 DESCRIPTION

OF THE TEST SYSTEM...............................................4 4.0 TEST SET-UP AND INSTRUMENTATION ...........................................4 4.1 TEST SET-UP .............................................................................................................. 4 4.2 MONITORING INSTRUMENTATION AND INPUT SIMULATORS ..................... 5 5.0 TEST PROCEDURE ...................................................................................5 6.0 TEST RESULTS ..........................................................................................5 6.1 TEST DOCUMENT EXECUTED ............................................................................... 5 6.2 ANOMALIES ............................................................................................................... 7 6.3 INTERIM CHANGES ................................................................................................ 18 6.4 TEST RESULTS

SUMMARY

................................................................................... 23

7.0 CONCLUSION

S ........................................................................................23

8.0 REFERENCES

...........................................................................................23 8.1 INVENSYS DOCUMENTS ......................................................................................... 23 9.0 ATTACHMENTS ......................................................................................24 9.1 ATTACHMENTS ....................................................................................................... 24

Document: 993754-13-854-1

Title:

Protection Set III Factory Acceptance Test Report Revision: 0 Page: 4 of 24 Date: 12/12/2014 1.0 PURPOSE The purposes of this Factory Acceptance Test Report are:

To list all executed test documents related to the FAT of the safety-related V10 Tricon System Protection Set III.

To provide a summary of the FAT test results To document any test failures from the FAT document To document the review and approval of the FAT 2.0 TEST OBJECTIVE The objectives of the Factory Acceptance Test (993754-13-902-1 Rev 0) [Ref. 8.1.3] are:

To confirm that the system hardware configuration is consistent with the issued design documents and is in proper working order To confirm that the test configuration is correct and that the system performs properly.

The intend of the validation test is to demonstrate that the software correctly implements the functional requirements as specified in the Software Requirements Specification (SRS) [Ref. 8.1.4] and as described in the Software Design Description (SDD) [Ref. 8.1.5]

3.0 DESCRIPTION

OF THE TEST SYSTEM The FAT testing was conducted in a controlled environment at the Invensys Facility in Lake Forest, CA.

The test system used in system and FAT testing was as follows:

V10 Tricon System Protection Set III.

TriStation Laptop with Windows 7' , TriStation v 4.9.0 HMI Maintenance Workstation (MWS)

More information on the test system used is provided in the Validation Test Plan (993754-1-813 Rev 3) [Ref. 8.1.1].

4.0 TEST SET-UP AND INSTRUMENTATION

Document: 993754-13-854-1

Title:

Protection Set III Factory Acceptance Test Report Revision: 0 Page: 5 of 24 Date: 12/12/2014 Additional information on the test set-up and instrumentation is provided in the Validation Test Plan [Ref. 8.1.1].

5.0 TEST PROCEDURE The FAT procedures demonstrate the compliance of the integrated V10 Tricon System Protection Set III with the functional requirements as described in Section 2.0 Test Objective. The executed versions of the test are listed in Section 6.4 Test Results Summary.

6.0 TEST RESULTS 6.1 TEST DOCUMENT EXECUTED The table below provides a list of the test sections executed as defined in the Factory Acceptance Test Procedure [Ref. 8.1.3]. The information in the table is organized by Document Number, Revision, and Section, referred to hereafter as Test Document Section. The Interim Change Notice (ICN) column lists the ICN(s) that apply to the Test Document Section. The Completion column lists the sign off date for the Test Document step or section. The Anomaly Report column lists the System Integration Deficiency Report(s) (SIDR) written against the Test Document Section. For test details, refer to the FAT procedure in the executed test binders.

Note: One SIDR may have resulted in any number of ICNs. One ICN may have been initiated by any number of SIDRs. SIDRs are listed only against the Test Document

Document: 993754-13-854-1

Title:

Protection Set III Factory Acceptance Test Report Revision: 0 Page: 6 of 24 Date: 12/12/2014 Section(s) that they were written against (i.e. where the anomaly occurred). ICNs are listed only against the Test Document Section(s) to which they were written and apply.

For details and traceability between SIDRs and ICNs, refer to Sections 6.2 Anomalies and 6.3 Interim Changes. Not all SIDRs initiated during system and acceptance level validation can be directly attributed to test procedure execution. (Refer to Section 6.2 Anomalies, for a complete list of SIDRs)

Test Document Anomaly ICN Completion Document Number / Section Title Rev Appendix Report 993754-13-902-1 (FAT Procedure SIDR 0

Protection Set III) 925 591 Main Body 11/19/2014 931 597 FAT-Section 4.3, Sign In Sheet III-01 N/A N/A 12/08/2014 FAT- Section 4.3, Test Log III-02 N/A N/A 12/08/2014 FAT- Section 4.3, Retest Log III-03 N/A N/A N/A FAT- Section 4.3, Cape System IO III-04 N/A N/A 11/19/2014 FAT- Section 4.3, Control of Removable III-05 N/A N/A 11/19/2014 Media FAT- Section 6.1, TSAP Configuration III-06 None None 11/20/2014 FAT- Section 6.2, System Diagnostic III-07 None None 11/20/2014 FAT- Section 6.3, Failure Alarm III-08 None None 11/20/2014 FAT- Section 6.4, Trouble Alarm III-09 None None 11/20/2014 FAT- Section 6.5, Out-of-Service Alarm III-10 None None 11/20/2014 Bypass Alarm FAT- Section 6.6, RTD Failure Alarm III-11 928 594 11/22/2014 FAT- Section 6.7, Wide Range Reactor III-12 1074 597 11/21/2014 Coolant Pressure 925 591 934 600 935 601 937 603 FAT- Section 6.8, DTTA III-13 940 606 12/03/14 941 607 942 608 977 611 1227 625 FAT- Section 6.9, Pressurizer Level III-14 None None 11/22/2014 FAT- Section 6.11, Steamline Break III-15 925 591 11/26/2014 Pressure FAT- Section 6.12, SG Narrow Range III-16 936 602 12/05/14

Document: 993754-13-854-1

Title:

Protection Set III Factory Acceptance Test Report Revision: 0 Page: 7 of 24 Date: 12/12/2014 Test Document Anomaly ICN Completion Document Number / Section Title Rev Appendix Report Level 1243 626 FAT- Section 6.14, Data Retention after III-17 None None 12/06/14 Power Cycle FAT- Section 6.15, System Time III-18 None None 11/22/14

Response

925 591 FAT- Section 6.7, WRRC- Pressure III-19 929 595 11/21/14 931 597 925 591 FAT- Section 6.8, DTTA III-20 977 611 11/25/14 1227 625 FAT- Section 6.9, PZL III-21 931 597 11/24/14 FAT- Section 6.11, SBP III-22 925 591 11/26/14 FAT- Section 6.12, SG Narrow Range 925 591 Level 938 604 III-23 12/06/14 976 610 1243 629 FAT- Section 6.16, Tunable Parameter III-24 1226 624 12/04/14 OOR Check FAT-Appendix I-25 Tunable Parameters III-25 N/A N/A N/A Test Aid 6.2 ANOMALIES The table below provides a listing of the deficiencies identified and documented on System Integration Deficiency Reports (SIDR) during the FAT testing. See SIDR binder for complete detailed description and/or attachments.

Document: 993754-13-854-1

Title:

Protection Set III Factory Acceptance Test Report Revision: 0 Page: 8 of 24 Date: 12/12/2014

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Protection Set III Factory Acceptance Test Report Revision: 0 Page: 9 of 24 Date: 12/12/2014

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Protection Set III Factory Acceptance Test Report Revision: 0 Page: 18 of 24 Date: 12/12/2014 6.3 INTERIM CHANGES The table below provides a listing of the Interim Change Notices (ICN) applied to the FAT procedure. See ICN binder for complete detailed change description and/or attachments.

Document: 993754-13-854-1

Title:

Protection Set III Factory Acceptance Test Report Revision: 0 Page: 19 of 24 Date: 12/12/2014

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Protection Set III Factory Acceptance Test Report Revision: 0 Page: 20 of 24 Date: 12/12/2014

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Protection Set III Factory Acceptance Test Report Revision: 0 Page: 21 of 24 Date: 12/12/2014

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Protection Set III Factory Acceptance Test Report Revision: 0 Page: 22 of 24 Date: 12/12/2014

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Protection Set III Factory Acceptance Test Report Revision: 0 Page: 23 of 24 Date: 12/12/2014 6.4 TEST RESULTS

SUMMARY

The testing implemented all the requirements for the Factory Acceptance Test as described in the Validation Test Specification [Ref. 8.1.2]

The FAT procedure listed below was executed successfully and met the acceptance criteria as defined in the Validation Test Specification.

Test Procedure Document Number Revision Factory Acceptance Test Protection Set III 993754-13-902-1 0

7.0 CONCLUSION

S After the execution of the FAT testing for the V10 Tricon System Protection Set II, the test results were independently reviewed by the Project Review Committee in accordance with PPM 6.0. This review ensured that the actual results met the acceptance criteria per the VTS [Ref. 8.1.2] and in accordance with the PTM [Ref. 8.1.5]

An anomaly report, (i.e. SIDR), was completed for any deficiencies found during testing.

The completed anomaly reports are in the SIDR binder. There were a total of 17 SIDRs generated during test execution resulting in 17 ICNs. All the SIDRs listed in Section 6.2 were implemented and closed.

The FAT test and re-test results were reviewed. This review ensured that all necessary test documents were executed successfully and all tests passed after applying revisions per SIDRs/ICNs.

`

8.0 REFERENCES

8.1 INVENSYS DOCUMENTS 8.1.1 Validation Test Plan (VTP), 993754-1-813, Rev 3 8.1.2 Validation Test Specification (VTS), 993754-1-813, Rev 5 8.1.3 Protection Set III Factory Acceptance Test (FAT) Procedure, 993754-13-902-0, Rev 0 8.1.4 Software Requirements Specification (SRS), 993754-11-809, Rev 6 8.1.5 Protection Set II-IV Software Design Description (SDD), 993754-12-810, Rev 3 8.1.6 Project Traceability Matrix (PTM), 993754-1-915, Rev 12

Document: 993754-13-854-1

Title:

Protection Set III Factory Acceptance Test Report Revision: 0 Page: 24 of 24 Date: 12/12/2014 9.0 ATTACHMENTS 9.1 ATTACHMENTS 9.1.1 Executed Protection Set III Factory Acceptance Test Procedures as listed in Section 6.4