ML16061A469

To 993754-13-818-NP, Protection Set II, System Time Response Confirmation Report

ML16061A469
Person / Time
Site:	Diablo Canyon
Issue date:	12/01/2014
From:	Nguyen H, Nguyen L, Shyu M, Vu K Invensys/Triconex
To:	Office of Nuclear Reactor Regulation
Shared Package
ML16061A481	List: DCL-16-020, Diablo Canyon, Units 1 and 2 - 9Revision 1 to 93754-12-862-NP, V&V Implementation Phase Summary Report PPSII-IV DCL-16-020, Diablo Canyon, Units 1 and 2 - Revision 0 to 993754-11-818-NP, Protection Set I, System Time Response Confirmation Report DCL-16-020, Diablo Canyon, Units 1 and 2 - Revision 0 to 993754-12-818-NP, Protection Set Ii, System Time Response Confirmation Report DCL-16-020, Diablo Canyon, Units 1 and 2 - Revision 0 to 993754-12-854-0-NP, Protection Set Ii, Hardware Validation Test Report DCL-16-020, Diablo Canyon, Units 1 and 2 - Revision 0 to 993754-12-854-1-NP, Protection Set Ii, Factory Acceptance Report DCL-16-020, Diablo Canyon, Units 1 and 2 - Revision 0 to 993754-12-861-NP, V&V Design Phase Summary Report PPSII-IV DCL-16-020, Diablo Canyon, Units 1 and 2 - Revision 0 to 993754-13-818-NP, Protection Set Ii, System Time Response Confirmation Report DCL-16-020, Diablo Canyon, Units 1 and 2 - Revision 0 to 993754-13-854-0-NP, Protection Set Iii, Hardware Validation Test Report DCL-16-020, Diablo Canyon, Units 1 and 2 - Revision 0 to 993754-14-818-NP, Protection Set Iv, System Time Response Confirmation Report DCL-16-020, Diablo Canyon, Units 1 and 2 - Revision 0 to 993754-14-854-0-NP, Protection Set Iv, Hardware Validation Test Report DCL-16-020, Diablo Canyon, Units 1 and 2 - Revision 0 to 993754-14-854-1-NP, Protection Set Iv, Factory Acceptance Test Report DCL-16-020, Diablo Canyon, Units 1 and 2 - Revision 1 to 993754-11-854-0-NP, Protection Set I, Hardware Validation Test Report DCL-16-020, Diablo Canyon, Units 1 and 2 - Revision 1 to 993754-11-862-NP, V&V Implementation Phase Summary Report Ppsi DCL-16-020, Diablo Canyon, Units 1 and 2 - Revision 3 to 993754-11-854-1-NP, Protection Set I, Factory Acceptance Test Report DCL-16-020, Diablo Canyon, Units 1 and 2 - Revision 3 to 993754-11-861-NP, V&V Design Phase Summary Report Ppsi DCL-16-020, Diablo Canyon, Units 1 and 2 - Revision 9 to 993754-1-915-NP, Safety Analysis DCL-16-020, Diablo Canyon, Units 1 and 2 - Submittal of Tricon Phase 2 Documents for the License Amendment Request for Process Protection System Replacement DCL-16-020, To 993754-13-854-1-NP, Protection Set III, Factory Acceptance Test Report ML16061A452 ML16061A459 ML16061A460 ML16061A461 ML16061A463 ML16061A464 ML16061A465 ML16061A466 ML16061A467 ML16061A468 ML16061A469 ML16061A470 ML16061A471 ML16061A473 ML16061A474 ML16061A475 ML16061A476
References
DCL-16-020 993754-13-818-NP, Rev. 0
Download: ML16061A469 (17)

Text

n v e. n s*.~ s' Triconex Project:

PG&E PROCESS PROTECTION SYSTEM REPLACEMENT Purchase Order No.:

3500897372 Project Sales Order:

993754 PACIFIC GAS & ELECTRIC COMPANY NUCLEAR SAFETY-RELATED PROCESS PROTECTION SYSTEM REPLACEMENT DIABLO CANYON POWER PLANT PROTECTION SET III SYSTEM TIME RESPONSE CONFIRMATION REPORT Document No. 993754-13-818 Revision 0 December 01, 2014 Name Signature Title Author:

Loc Nguyen tr~~

IV & V Engineer Reviewers:

Hoan Nguyen KJ..ci,------

IV & V Engineer Michael Shyu

~

. }"JL Project QA Engineer Approval:

Kevin Vu y~~., '11"1 '7 "---

IV & V Manager

Document:

993754-13-818

Title:

System Time Response Confirmation Report Protection Set III Revision:

0 Page:

2 of 17 Date:

12/01/2014 Document Change History Revision Date Change Author 0

12/01/14 Initial issue L. Nguyen

Document:

993754-13-818

Title:

System Time Response Confirmation Report Protection Set III Revision:

0 Page:

3 of 17 Date:

12/01/2014 TABLE OF CONTENTS 1.0 PURPOSE..................................................................................................... 4 2.0 TEST OBJECTIVE..................................................................................... 5

3.0 DESCRIPTION

OF THE TEST SYSTEM............................................... 7 4.0 TEST SET-UP AND INSTRUMENTATION........................................... 8 4.1 TEST SET-UP.............................................................................................................. 8 5.0 TEST PROCEDURE................................................................................... 9 6.0 TEST RESULTS........................................................................................ 10 6.1 TEST DOCUMENT EXECUTED............................................................................. 10

7.0 CONCLUSION

S........................................................................................ 16

8.0 REFERENCES

........................................................................................... 17 8.1 INVENSYS DOCUMENTS......................................................................................... 17

Document:

993754-13-818

Title:

System Time Response Confirmation Report Protection Set III Revision:

0 Page:

4 of 17 Date:

12/01/2014 1.0 PURPOSE The purpose of this system time response confirmation report is to summarize the test results from the executed FAT procedure 993754-13-902-1 Rev 0 [Reference 8.1.4] for the Process Protection System (PPS) Replacement Project. PPS Protection Set III Safety-Related V10 Tricon platform hardware and TriStation Application Project (TSAP) software is validated as a system to confirm PG&E system time response requirements are satisfied. This report is one of the Software Verification and Validation Plan

[Reference 8.1.1] Test Phase IV&V task and required output. This test report is developed in accordance with PPM 6.0, Test Control.

Document:

993754-13-818

Title:

System Time Response Confirmation Report Protection Set III Revision:

0 Page:

5 of 17 Date:

12/01/2014 2.0 TEST OBJECTIVE Objective 1: Confirm the preliminary worst case (deterministic) OTDT and OPDT PPS response time allocations data calculated in Maximum TSAP Scan Time [Reference 8.1.5]. System Time Response test is limited to Protection Set III Tricon system with 200 ms requirement. Maximum TSAP scan time setting without contingency was calculated Objective 2: Validate V10 Tricon Protection Set III system performance met the following timing requirements specified in Software Requirements Specification

[Reference 8.1.2], and Validation Test Specification [Reference 8.1.3].

R-3004 IRS Section 1.5.8 The Tricon Protection Set total Response time shall not exceed 200 msec.

Document:

993754-13-818

Title:

System Time Response Confirmation Report Protection Set III Revision:

0 Page:

6 of 17 Date:

12/01/2014

Document:

993754-13-818

Title:

System Time Response Confirmation Report Protection Set III Revision:

0 Page:

7 of 17 Date:

12/01/2014

3.0 DESCRIPTION

OF THE TEST SYSTEM The System Time Response testing was conducted in a controlled environment at the Invensys Facility in Lake Forest, CA.

System under test:

Software: TriStation Application Program [993754-13-700 PGE DCPP PPS. PT2 Rev 4.0]

Hardware: V10 Tricon Protection Set III System, Main Chassis:

Primary RXM Chassis:

Remote RXM Chassis:

3 3008N MP 3

4200N 3

4201 1

3703EN AI, 16 pt 1 3503EN2 DI, 32pt 1

3805E AO, 8pt 2 3721N NGAI, 32pt 1 3501TN2 DI, 32pt 1 3501E DI, 32pt 2 4352AN TCM 2 3601TN DO, 16pt 1 3636T RO, 32pt

Document:

993754-13-818

Title:

System Time Response Confirmation Report Protection Set III Revision:

0 Page:

8 of 17 Date:

12/01/2014 4.0 TEST SET-UP AND INSTRUMENTATION 4.1 TEST SET-UP

Document:

993754-13-818

Title:

System Time Response Confirmation Report Protection Set III Revision:

0 Page:

9 of 17 Date:

12/01/2014 5.0 TEST PROCEDURE See Reference 8.1.4.

Document:

993754-13-818

Title:

System Time Response Confirmation Report Protection Set III Revision:

0 Page:

10 of 17 Date:

12/01/2014 6.0 TEST RESULTS 6.1 TEST DOCUMENT EXECUTED The table below provides a list of the test sections executed as defined in the FAT Procedure, 993754-13-902-1, Appendix III System Time Response.

1.2.8.1 Test 1 Table 1 Test 1 Test Run Time (ms)

EXPECTED Time < 200.0 msec 1

PASS 2

PASS 3

PASS 4

PASS 5

PASS 1.2.8.2 Test 2 Table 2 Test 2 Test Run Time (ms)

EXPECTED Time < 200.0 msec 1

PASS 2

PASS 3

PASS 4

PASS 5

PASS

Document:

993754-13-818

Title:

System Time Response Confirmation Report Protection Set III Revision:

0 Page:

11 of 17 Date:

12/01/2014 1.2.8.3 Test 3 Table 3 Test 3 Test Run Time (ms)

EXPECTED Time < 200.0 msec 1

PASS 2

PASS 3

PASS 4

PASS 5

PASS 1.2.8.4 Test 4 Table 4 Test 4 Test Run Time (ms)

EXPECTED Time < 200.0 msec 1

PASS 2

PASS 3

PASS 4

PASS 5

PASS 1.2.8.5 Test 5 Table 5 Test 5 Test Run Time (ms)

EXPECTED Time < 200.0 msec 1

PASS 2

PASS 3

PASS 4

PASS

Document:

993754-13-818

Title:

System Time Response Confirmation Report Protection Set III Revision:

0 Page:

12 of 17 Date:

12/01/2014 5

PASS 1.2.8.6 Test 6 Table 6 Test 6 Test Run Time (ms)

EXPECTED Time < 200.0 msec 1

PASS 2

PASS 3

PASS 4

PASS 5

PASS 1.2.8.7 Test 7 Table 7 Test 7 Test Run Time (ms)

EXPECTED Time < 200.0 msec 1

PASS 2

PASS 3

PASS 4

PASS 5

PASS 1.2.8.8 Test 8 Table 8 Test 8 Test Run Time (ms)

EXPECTED Time < 200.0 msec 1

PASS 2

PASS 3

PASS 4

PASS

Document:

993754-13-818

Title:

System Time Response Confirmation Report Protection Set III Revision:

0 Page:

13 of 17 Date:

12/01/2014 5

PASS 1.2.8.9 Test 9 Table 9 Test 9 Test Run Time (ms)

EXPECTED Time < 200.0 msec 1

PASS 2

PASS 3

PASS 4

PASS 5

PASS 1.2.8.10 Test 10 Table 10 Test 10 Test Run Time (ms)

EXPECTED Time < 200.0 msec 1

PASS 2

PASS 3

PASS 4

PASS 5

PASS 1.2.8.11 Test 11 Table 11 Test 11 Test Run Time (ms)

EXPECTED Time < 200.0 msec 1

PASS 2

PASS 3

PASS 4

PASS 5

PASS

Document:

993754-13-818

Title:

System Time Response Confirmation Report Protection Set III Revision:

0 Page:

14 of 17 Date:

12/01/2014 1.2.8.12 Test 12 Table 12 Test 12 Test Run Time (ms)

EXPECTED Time < 200.0 msec 1

PASS 2

PASS 3

PASS 4

PASS 5

PASS 1.2.8.13 Test 13 Table 13 Test 13 Test Run Time (ms)

EXPECTED Time < 200.0 msec 1

PASS 2

PASS 3

PASS 4

PASS 5

PASS 1.2.8.14 Test 14 Table 14 Test 14 Test Run Time (ms)

EXPECTED Time < 200.0 msec 1

PASS 2

PASS

Document:

993754-13-818

Title:

System Time Response Confirmation Report Protection Set III Revision:

0 Page:

15 of 17 Date:

12/01/2014 3

PASS 4

PASS 5

PASS 1.2.8.15 Test 15 Table 15 Test 15 Test Run Time (ms)

EXPECTED Time < 200.0 msec 1

PASS 2

PASS 3

PASS 4

PASS 5

PASS

Document:

993754-13-818

Title:

System Time Response Confirmation Report Protection Set III Revision:

0 Page:

16 of 17 Date:

12/01/2014

7.0 CONCLUSION

S The test results indicate that the TICP C-5 Interlock at Trip [De-energize to Trip] (Test

13) has the longest response time, even though, the Maximum TSAP Scan Time document (Ref: 8.1.5) calculates OPDT and OTDT as having the longest response time.

This was due to the small sample of tests (5 run for each test), and difference between hypothetical calculation and actual experimentation. However, all test results are within allowed range for all tested channel.

After the execution of the FAT Procedure 993754-13-902-1, Appendix III System Time Response testing for the V10 Tricon Protection Set III system, the test results were reviewed independently by the Project Review Committee in accordance with PPM 6.0, Test Control. This review ensured that the actual results met the acceptance criteria per the Validation Test Specification time response of 200 msec. From reviewed test results data, IV&V team has successfully completed the validation for V10 Tricon Protection Set III system time response meeting PGE requirements specified in section 2.0.

Document:

993754-13-818

Title:

System Time Response Confirmation Report Protection Set III Revision:

0 Page:

17 of 17 Date:

12/01/2014

8.0 REFERENCES

8.1 INVENSYS DOCUMENTS 8.1.1 Software Verification and Validation Plan, 993754-1-802, Rev 4 8.1.2 Software Requirements Specification, 993754-1-809, Rev 5 8.1.3 Validation Test Specification, 993754-1-812, Rev 3 8.1.4 FAT Procedure, 993754-13-902-1 Rev 0 8.1.5 Maximum TSAP Scan Time, 993754-1-817, Rev 1 8.1.6 PGE DCPP PPS Rev3.PT2, 993754-13-700, Rev 3.0

n v e. n s*.~ s' Triconex Project:

PG&E PROCESS PROTECTION SYSTEM REPLACEMENT Purchase Order No.:

3500897372 Project Sales Order:

993754 PACIFIC GAS & ELECTRIC COMPANY NUCLEAR SAFETY-RELATED PROCESS PROTECTION SYSTEM REPLACEMENT DIABLO CANYON POWER PLANT PROTECTION SET III SYSTEM TIME RESPONSE CONFIRMATION REPORT Document No. 993754-13-818 Revision 0 December 01, 2014 Name Signature Title Author:

Loc Nguyen tr~~

IV & V Engineer Reviewers:

Hoan Nguyen KJ..ci,------

IV & V Engineer Michael Shyu

~

. }"JL Project QA Engineer Approval:

Kevin Vu y~~., '11"1 '7 "---

IV & V Manager

Document:

993754-13-818

Title:

System Time Response Confirmation Report Protection Set III Revision:

0 Page:

2 of 17 Date:

12/01/2014 Document Change History Revision Date Change Author 0

12/01/14 Initial issue L. Nguyen

Document:

993754-13-818

Title:

System Time Response Confirmation Report Protection Set III Revision:

0 Page:

3 of 17 Date:

12/01/2014 TABLE OF CONTENTS 1.0 PURPOSE..................................................................................................... 4 2.0 TEST OBJECTIVE..................................................................................... 5

3.0 DESCRIPTION

OF THE TEST SYSTEM............................................... 7 4.0 TEST SET-UP AND INSTRUMENTATION........................................... 8 4.1 TEST SET-UP.............................................................................................................. 8 5.0 TEST PROCEDURE................................................................................... 9 6.0 TEST RESULTS........................................................................................ 10 6.1 TEST DOCUMENT EXECUTED............................................................................. 10

7.0 CONCLUSION

S........................................................................................ 16

8.0 REFERENCES

........................................................................................... 17 8.1 INVENSYS DOCUMENTS......................................................................................... 17

Document:

993754-13-818

Title:

System Time Response Confirmation Report Protection Set III Revision:

0 Page:

4 of 17 Date:

12/01/2014 1.0 PURPOSE The purpose of this system time response confirmation report is to summarize the test results from the executed FAT procedure 993754-13-902-1 Rev 0 [Reference 8.1.4] for the Process Protection System (PPS) Replacement Project. PPS Protection Set III Safety-Related V10 Tricon platform hardware and TriStation Application Project (TSAP) software is validated as a system to confirm PG&E system time response requirements are satisfied. This report is one of the Software Verification and Validation Plan

[Reference 8.1.1] Test Phase IV&V task and required output. This test report is developed in accordance with PPM 6.0, Test Control.

Document:

993754-13-818

Title:

System Time Response Confirmation Report Protection Set III Revision:

0 Page:

5 of 17 Date:

12/01/2014 2.0 TEST OBJECTIVE Objective 1: Confirm the preliminary worst case (deterministic) OTDT and OPDT PPS response time allocations data calculated in Maximum TSAP Scan Time [Reference 8.1.5]. System Time Response test is limited to Protection Set III Tricon system with 200 ms requirement. Maximum TSAP scan time setting without contingency was calculated Objective 2: Validate V10 Tricon Protection Set III system performance met the following timing requirements specified in Software Requirements Specification

[Reference 8.1.2], and Validation Test Specification [Reference 8.1.3].

R-3004 IRS Section 1.5.8 The Tricon Protection Set total Response time shall not exceed 200 msec.

Document:

993754-13-818

Title:

System Time Response Confirmation Report Protection Set III Revision:

0 Page:

6 of 17 Date:

12/01/2014

Document:

993754-13-818

Title:

System Time Response Confirmation Report Protection Set III Revision:

0 Page:

7 of 17 Date:

12/01/2014

3.0 DESCRIPTION

OF THE TEST SYSTEM The System Time Response testing was conducted in a controlled environment at the Invensys Facility in Lake Forest, CA.

System under test:

Software: TriStation Application Program [993754-13-700 PGE DCPP PPS. PT2 Rev 4.0]

Hardware: V10 Tricon Protection Set III System, Main Chassis:

Primary RXM Chassis:

Remote RXM Chassis:

3 3008N MP 3

4200N 3

4201 1

3703EN AI, 16 pt 1 3503EN2 DI, 32pt 1

3805E AO, 8pt 2 3721N NGAI, 32pt 1 3501TN2 DI, 32pt 1 3501E DI, 32pt 2 4352AN TCM 2 3601TN DO, 16pt 1 3636T RO, 32pt

Document:

993754-13-818

Title:

System Time Response Confirmation Report Protection Set III Revision:

0 Page:

8 of 17 Date:

12/01/2014 4.0 TEST SET-UP AND INSTRUMENTATION 4.1 TEST SET-UP

Document:

993754-13-818

Title:

System Time Response Confirmation Report Protection Set III Revision:

0 Page:

9 of 17 Date:

12/01/2014 5.0 TEST PROCEDURE See Reference 8.1.4.

Document:

993754-13-818

Title:

System Time Response Confirmation Report Protection Set III Revision:

0 Page:

10 of 17 Date:

12/01/2014 6.0 TEST RESULTS 6.1 TEST DOCUMENT EXECUTED The table below provides a list of the test sections executed as defined in the FAT Procedure, 993754-13-902-1, Appendix III System Time Response.

1.2.8.1 Test 1 Table 1 Test 1 Test Run Time (ms)

EXPECTED Time < 200.0 msec 1

PASS 2

PASS 3

PASS 4

PASS 5

PASS 1.2.8.2 Test 2 Table 2 Test 2 Test Run Time (ms)

EXPECTED Time < 200.0 msec 1

PASS 2

PASS 3

PASS 4

PASS 5

PASS

Document:

993754-13-818

Title:

System Time Response Confirmation Report Protection Set III Revision:

0 Page:

11 of 17 Date:

12/01/2014 1.2.8.3 Test 3 Table 3 Test 3 Test Run Time (ms)

EXPECTED Time < 200.0 msec 1

PASS 2

PASS 3

PASS 4

PASS 5

PASS 1.2.8.4 Test 4 Table 4 Test 4 Test Run Time (ms)

EXPECTED Time < 200.0 msec 1

PASS 2

PASS 3

PASS 4

PASS 5

PASS 1.2.8.5 Test 5 Table 5 Test 5 Test Run Time (ms)

EXPECTED Time < 200.0 msec 1

PASS 2

PASS 3

PASS 4

PASS

Document:

993754-13-818

Title:

System Time Response Confirmation Report Protection Set III Revision:

0 Page:

12 of 17 Date:

12/01/2014 5

PASS 1.2.8.6 Test 6 Table 6 Test 6 Test Run Time (ms)

EXPECTED Time < 200.0 msec 1

PASS 2

PASS 3

PASS 4

PASS 5

PASS 1.2.8.7 Test 7 Table 7 Test 7 Test Run Time (ms)

EXPECTED Time < 200.0 msec 1

PASS 2

PASS 3

PASS 4

PASS 5

PASS 1.2.8.8 Test 8 Table 8 Test 8 Test Run Time (ms)

EXPECTED Time < 200.0 msec 1

PASS 2

PASS 3

PASS 4

PASS

Document:

993754-13-818

Title:

System Time Response Confirmation Report Protection Set III Revision:

0 Page:

13 of 17 Date:

12/01/2014 5

PASS 1.2.8.9 Test 9 Table 9 Test 9 Test Run Time (ms)

EXPECTED Time < 200.0 msec 1

PASS 2

PASS 3

PASS 4

PASS 5

PASS 1.2.8.10 Test 10 Table 10 Test 10 Test Run Time (ms)

EXPECTED Time < 200.0 msec 1

PASS 2

PASS 3

PASS 4

PASS 5

PASS 1.2.8.11 Test 11 Table 11 Test 11 Test Run Time (ms)

EXPECTED Time < 200.0 msec 1

PASS 2

PASS 3

PASS 4

PASS 5

PASS

Document:

993754-13-818

Title:

System Time Response Confirmation Report Protection Set III Revision:

0 Page:

14 of 17 Date:

12/01/2014 1.2.8.12 Test 12 Table 12 Test 12 Test Run Time (ms)

EXPECTED Time < 200.0 msec 1

PASS 2

PASS 3

PASS 4

PASS 5

PASS 1.2.8.13 Test 13 Table 13 Test 13 Test Run Time (ms)

EXPECTED Time < 200.0 msec 1

PASS 2

PASS 3

PASS 4

PASS 5

PASS 1.2.8.14 Test 14 Table 14 Test 14 Test Run Time (ms)

EXPECTED Time < 200.0 msec 1

PASS 2

PASS

Document:

993754-13-818

Title:

System Time Response Confirmation Report Protection Set III Revision:

0 Page:

15 of 17 Date:

12/01/2014 3

PASS 4

PASS 5

PASS 1.2.8.15 Test 15 Table 15 Test 15 Test Run Time (ms)

EXPECTED Time < 200.0 msec 1

PASS 2

PASS 3

PASS 4

PASS 5

PASS

Document:

993754-13-818

Title:

System Time Response Confirmation Report Protection Set III Revision:

0 Page:

16 of 17 Date:

12/01/2014

7.0 CONCLUSION

S The test results indicate that the TICP C-5 Interlock at Trip [De-energize to Trip] (Test

13) has the longest response time, even though, the Maximum TSAP Scan Time document (Ref: 8.1.5) calculates OPDT and OTDT as having the longest response time.

This was due to the small sample of tests (5 run for each test), and difference between hypothetical calculation and actual experimentation. However, all test results are within allowed range for all tested channel.

After the execution of the FAT Procedure 993754-13-902-1, Appendix III System Time Response testing for the V10 Tricon Protection Set III system, the test results were reviewed independently by the Project Review Committee in accordance with PPM 6.0, Test Control. This review ensured that the actual results met the acceptance criteria per the Validation Test Specification time response of 200 msec. From reviewed test results data, IV&V team has successfully completed the validation for V10 Tricon Protection Set III system time response meeting PGE requirements specified in section 2.0.

Document:

993754-13-818

Title:

System Time Response Confirmation Report Protection Set III Revision:

0 Page:

17 of 17 Date:

12/01/2014

8.0 REFERENCES

8.1 INVENSYS DOCUMENTS 8.1.1 Software Verification and Validation Plan, 993754-1-802, Rev 4 8.1.2 Software Requirements Specification, 993754-1-809, Rev 5 8.1.3 Validation Test Specification, 993754-1-812, Rev 3 8.1.4 FAT Procedure, 993754-13-902-1 Rev 0 8.1.5 Maximum TSAP Scan Time, 993754-1-817, Rev 1 8.1.6 PGE DCPP PPS Rev3.PT2, 993754-13-700, Rev 3.0