ML042680141
| ML042680141 | |
| Person / Time | |
|---|---|
| Site: | Oconee  |
| Issue date: | 09/13/2004 |
| From: | Rosalyn Jones Duke Power Co |
| To: | Document Control Desk, Office of Nuclear Reactor Regulation |
| References | |
| 04-ON-009 | |
| Download: ML042680141 (87) | |
Text
Duke RON A. JONES ta Power.
Vice President Oconee Nuclear Site A Duke Energy Company Duke Power ON0I VP / 7800 Rochester Highway Seneca, SC 29672 864 885 3158 864 885 3564 fax September 13, 2004 U.S. Nuclear Regulatory Commission Document Control Desk Washington, DC 20555
Subject:
Duke Energy Oconee Nuclear Station, Unit 2 Docket Nos. 50-270 Third Ten Year Inservice Inspection Interval Requests for Relief No. 04-ON-009 Pursuant to 10 CFR 50.55a(g)(5)(iii), attached is a Request for Relief from the requirement to examine 100% of the volume specified by the ASME Boiler and Pressure Vessel Code,Section XI, 1989 Edition with no Addenda (as modified by Code Case N-460).
Request for Relief 04-ON-009 is to allow Duke Energy to take credit for ten (10) limited ultrasonic examinations on welds associated with various systems and components described in the attached request.
During examination of the subject Unit 2 welds, the ultrasonic examination coverage did not meet the 90%
examination requirements of Code Case N-460.
The obtainable volume coverage for each weld examination is indicated on the attached request.
Achievement of greater examination coverage for these welds is impractical due to piping/valve geometry, interferences, and existing examination technology.
Therefore, Duke Energy requests that the NRC grant relief as authorized under 10 CFR 50.55a(g) (6) (i).
cDq-?
www. dukepower. corn
U. S. Nuclear Regulatory Commission September 13, 2004 Page 2 If there are any questions or further information is needed you may ntact R. P. Todd at (864) 885-3418.
Very t
- yours, R.
Jnes Site Vice President Attachment xc w/att: Mr. William D. Travers Administrator, Region II U.S. Nuclear Regulatory Commission Atlanta Federal Center 61 Forsyth St., SWW, Suite 23T85 Atlanta, GA 30303 L. N. Olshan, Project Manager, Section 1 Project Directorate II Division of Licensing Project Management Office of Nuclear Reactor Regulation U. S. Nuclear Regulatory Commission Washington, DC 20555-0001 xc(w/o attch):
M. C. Shannon Senior NRC Resident Inspector Oconee Nuclear Station Mr. Henry Porter Division of Radioactive Waste Management Bureau of Land and Waste Management SC Dept. of Health & Environmental Control 2600 Bull St.
Columbia, SC 29201
Request for Relief 04-ON-009 Limited Examinations Associated With Various Systems and Components 2EOC 20
Relief Request 04-ON-009 Page 1 of 8 Inservice Inspection Impracticality Duke Energy Corporation Oconee Nuclear Station - Unit 2 (EOC-20)
Third 10-Year Interval - Inservice Inspection Plan Interval Start Date= 12-16-1994 Interval End Date=9-9-2004 ASME Section XI Code - 1989 Edition with No Addenda I.
lII.
lIII.
l IV. &V.
l VI.
l VII.
l VIll.
l Request Limited System /
Code Requirement from Impracticality/
Proposed Implementation Justification Number Area/Weld I.D.
Component for Which Which Relief is Requested:
Burden Caused Alternate Schedule and for Granting Number Relief is Requested:
100% Exam Volume Coverage by Compliance Examinations Duration Relief Area or Weld to be Exam Category or Testing Examined Item No.
Fig. No.
Limitation Percentage
- 1.
2-LDCB-High Pressure Injection Exam Category B-D See Paragraph See See Paragraph See INLET-Vi System Item Number B03.150.003 "A"
Paragraph "L"
Paragraph Letdown Cooler 2B Fig. IWB-2500-7(a)
"K" "M"
Inlet Nozzle to Channel 29% Volume Coverage Head Weld Limited Scan of Examination Volume A-B-C-D-E-F-G-H-I-J
- 2.
2-LDCB-High Pressure Injection Exam Category B-D See Paragraph See See Paragraph See OUTLET-V2 System Item Number B03.150.004 "B"
Paragraph "L"
Paragraph Letdown Cooler 2B Fig. IWB-2500-7(a)
"K" "M"
Outlet Nozzle to 29% Volume Coverage Channel Head Weld Limited Scan of Examination Volume A-B-C-D-E-F-G-H-I-J 3
2HP-215-3 High Pressure Injection Exam Category B-J See Paragraph See See Paragraph See System Item Number B09.011.017
"'C"'
Paragraph "L"
Paragraph Tee to Reducer Weld Fig. IWB-2500-8(c)
"K" "N"
(circumferential weld) 88% Volume Coverage Limited Scan of Examination Volume C-D-E-F
Relief Request 04-ON-009 Page 2 of 8 I
I.
IL.
III.
IV. & V.
VI.
VII.
Vill.
Request Limited System /
Code Requirement from Impracticality/
Proposed Implementation Justification Number Area/Weld I.D.
Component for Which Which Relief Is Requested:
Burden Caused Alternate Schedule and for Granting Number Relief is Requested:
100% Exam Volume Coverage by Compliance Examinations Duration Relief Area or Weld to be Exam Category or Testing Examined Item No.
Fig. No.
Limitation Percentage
- 4.
2-51A-17-124 High Pressure Injection Exam Category C-F-1 See Paragraph See See Paragraph See System Item Number C05.021.021 "D"
Paragraph "L"
Paragraph Pipe to Valve 2HP-1 18 Fig. IWC-2500-7(a)
"K" Weld 34% Volume Coverage K
(circumferential weld)
Limited Scan of Examination Volume C-D-E-F
- 5.
2-51A-17-92 High Pressure Injection Exam Category C-F-I See Paragraph See See Paragraph See System Item Number C05.021.022 "E"
Paragraph "L"
Paragraph Valve 2HP-1 15 to Tee Fig. IWC-2500-7(a)
"K" lip..
Weld 34% Volume Coverage (circumferential weld)
Limited Scan of Examination Volume C-D-E-F
- 6.
2-51A-17-125 High Pressure Injection Exam Category C-F-i See Paragraph See See Paragraph See System Item Number C05.021.023 "F"
Paragraph "L"
Paragraph Valve 2HP-118 to Fig. IWC-2500-7(a)
"K" 671 Elbow Weld 34% Volume Coverage (circumferential weld)
Limited Scan of Examination Volume C-D-E-F
- 7.
2-51A-17-20A High Pressure Injection Exam Category C-F-1 See Paragraph See See Paragraph See System Item Number C05.021.051 "G"
Paragraph "L"
Paragraph Pipe to Valve 2LP-56 Fig. IWC-2500-7(a)
"K" 479 Weld 35% Volume Coverage (circumferential weld)
Limited Scan of Examination Volume C-D-E-F
- 8.
2-51A-17-102 High Pressure Injection Exam Category C-F-i See Paragraph See See Paragraph See System Item Number C05.021.054 "H"
Paragraph "L"
Paragraph Tee to Pipe Weld Fig. IWC-2500-7(a)
"K" li, (circumferential weld) 86% Volume Coverage Limited Scan of Examination Volume C-D-E-F
Relief Request 04-ON-009 Page 3 of 8 I.
II.
III.
IV. & V.
VI.
VII.
VIII.
Request Limited System /
Code Requirement from Impracticality/
Proposed Implementation Justification Number Area/Weld I.D.
Component for Which Which Relief is Requested:
Burden Caused Alternate Schedule and for Granting Number Relief is Requested:
100% Exam Volume Coverage by Compliance Examinations Duration Relief Area or Weld to be Exam Category or Testing Examined Item No.
Fig. No.
Limitation Percentage
- 9.
2HP-227-11 High Pressure Injection Exam Category C-F-1 See Paragraph See See Paragraph See System Item Number C05.021.056 "1
Paragraph "I "
Paragraph Elbow to Fig. IWC-2500-7(a)
K 9
67 Valve 2HP-1 14 Weld 35% Volume Coverage (circumferential weld)
Limited Scan of Examination Volume C-D-E-F
- 10.
2-51A-31-50 High Pressure Injection Exam Category C-F-i See Paragraph See See Paragraph See System Item Number C05.021.058 "J",
Paragraph "L"
Paragraph Pipe to Valve 2HP-20 Fig. IWC-2500-7(a)
K pT, Weld 59% Volume Coverage (circumferential weld)
Limited Scan of Examination Volume C-D-E-F See Attachment A for B03.150.003 and B03.150.004 area/weld locations.
See Attachment B for inspection data on all items listed in the above table for this Relief Request.
Note: Items in this relief request were inspected during one of the following months: February, March, or April of 2004.
Relief Request 04-ON-009 Page 4 of 8 IV. & V. Impracticalitv/Burden caused by Code Compliance Paragraph A: (The Letdown Cooler Inlet Nozzle and Channel Head material is SA182 Grade T316L. This weld has a diameter of 3.0 inches and a wall thickness of.875 inches.)
During the ultrasonic examination of the Inlet Nozzle to Channel Head weld, 29% coverage of the required examination volume was obtained for this weld. The percentage of coverage reported represents the aggregate coverage from all scans performed on the weld and adjacent base material. The coverage from each scan was as follows: 450 scan perpendicular and parallel to the weld covered 28%; 600 scan perpendicular and parallel to the weld covered, 29%. The weld joint geometry, which is essentially a branch connection arrangement using a set-on nozzle, prevented scanning from both sides of the weld. In order to scan all of the required surfaces for the inspection of these welds, the inlet nozzle would have to be redesigned to allow scanning from both sides of the weld, which is impractical. There were no recordable indications found during the inspection of this weld.
Paragraph B: (The Letdown Cooler Outlet Nozzle and Channel Head material is SA182 Grade T316L. This weld has a diameter of 3.0 inches and a wall thickness of.875 inches.)
During the ultrasonic examination of the Outlet Nozzle to Channel Head weld, 29. % coverage of the required examination volume was obtained. The percentage of coverage reported represents the aggregate coverage from all scans performed on the weld and adjacent base material. The coverage from each scan was as follows: 450 scan perpendicular and parallel to the weld covered 28%; 60° scan perpendicular and parallel to the weld covered 29%.
The weld joint geometry, which is essentially a branch connection arrangement using a set-on nozzle, prevented scanning from both sides of the weld. In order to scan all of the required surfaces for the inspection of these welds, the outlet nozzle would have to be redesigned to allow scanning from both sides of the weld, which is impractical.
There were no recordable indications found during the inspection of this weld.
Paragraph C: (The tee and reducer material is stainless steel. This weld has a diameter of 4.0 inches and a wall thickness of.531 inches.)
During the ultrasonic examination of this weld, 88% coverage of the required examination volume was obtained. The percentage of coverage represents the aggregate coverage from all scans performed on the weld and adjacent base material. The 45° shear wave circumferential scans, both clockwise and counter-clockwise covered 100% of the examination volume and the 60° shear wave axial scan covered 88% from two directions. A supplemental 600 refracted longitudinal wave scan covered 100% of the examination volume in one axial direction from the reducer side. The limitation was 4 inches long on the tee side of the weld caused by the throat of the tee. In order to scan all of the required surfaces for the inspection of this weld, the tee would have to be redesigned to allow scanning from both sides of the weld, which is impractical. There were no recordable indications found during the inspection of this weld.
Paragraph D: (The pipe and valve material is stainless steel. This weld has a diameter of 4.0 inches and a wall thickness of.531 inches.)
During the ultrasonic examination of this weld, 34% coverage of the required examination volume was obtained.
The percentage of coverage represents the aggregate coverage from all scans performed on the weld and adjacent base material. The 450 shear wave circumferential scans, both clockwise and counter-clockwise covered 50% of the examination volume and the 600 shear wave axial scan covered 34%. A supplemental 600 refracted longitudinal wave scan covered 100% of the examination volume in one axial direction from the pipe side. Limitations were caused by the taper on the valve side of the weld which prevented scanning from that side. In order to scan all of the required surfaces for the inspection of this weld, the valve would have to be redesigned to allow scanning from both sides of the weld, which is impractical. There were no recordable indications found during the inspection of this weld.
Relief Request 04-ON-009 Page 5 of 8 Paragraph E: (The valve and tee material is stainless steel. This weld has a diameter of 4.0 inches and a wall thickness of.531 inches.)
During the ultrasonic examination of this weld, 34% coverage of the required examination volume was obtained. The percentage of coverage represents the aggregate coverage from all scans performed on the weld and adjacent base material. The 450 shear wave circumferential scans, both clockwise and counter-clockwise covered 50% of the examination volume and the 60° shear wave axial scan covered 34% of the examination volume from the tee side. A supplemental 600 refracted longitudinal wave scan covered 100% of the examination volume in one axial direction from the tee side. The limitation was caused by the taper on the valve side of the weld which prevented scanning from that side. In order to scan all of the required surfaces for the inspection of this weld, the valve would have to be redesigned to allow scanning from both sides of the weld, which is impractical. There were no recordable indications found during the inspection of this weld.
Paragraph F: (The valve and elbow material is stainless steel. This weld has a diameter of 4.0 inches and a wall thickness of.531 inches.)
During the ultrasonic examination of this weld, 34% coverage of the required examination volume was obtained. The percentage of coverage represents the aggregate coverage from all scans performed on the weld and adjacent base material. The 450 shear wave circumferential scans, both clockwise and counter-clockwise covered 50% of the examination volume and the 600 shear wave axial scan covered 34% of the examination volume from the elbow side.
A supplemental 600 refracted longitudinal wave scan covered 100% of the examination volume in one axial direction from the elbow side. The limitation was caused by the taper on the valve side of the weld which prevented scanning from that side. In order to scan all of the required surfaces for the inspection of this weld, the valve would have to be redesigned to allow scanning from both sides of the weld, which is impractical. There were no recordable indications found during the inspection of this weld.
Paragraph G: (The pipe and valve material is stainless steel. This weld has a diameter of 3.0 inches and a wall thickness of.216 inches.)
During the ultrasonic examination of this weld, 35% coverage of the required examination volume was obtained. The percentage of coverage represents the aggregate coverage from all scans performed on the weld and adjacent base material. The 450 shear wave circumferential scans, both clockwise and counter-clockwise covered 50% of the examination volume and the 600 shear wave axial scan covered 35%. A supplemental 700 shear wave scan covered 100% of the examination volume in one axial direction from the pipe side. The limitation was caused by the taper on the valve side of the weld which prevented scanning from that side. In order to scan all of the required surfaces for the inspection of this weld, the valve would have to be redesigned to allow scanning from both sides of the weld, which is impractical. There were no recordable indications found during the inspection of this weld.
Paragraph H: (The tee and pipe material is stainless steel. This weld has a diameter of 3.0 inches and a wall thickness of.438 inches.)
During the ultrasonic examination of this weld, 86% coverage of the required examination volume was obtained. The percentage of coverage represents the aggregate coverage from all scans performed on the weld and adjacent base material. The 450 shear wave circumferential scans, both clockwise and counter-clockwise covered 100% of the examination volume and the 600 axial scan covered 86%. A supplemental 700 shear wave scan covered 100% of the examination volume in one axial direction from the pipe side. The limitation was 4 inches long on the tee side of the weld caused by the throat of the tee. In order to scan all of the required surfaces for the inspection of this weld, the tee would have to be redesigned to allow scanning from both sides of the weld, which is impractical. There were no recordable indications found during the inspection of this weld.
Paragraph I: (The elbow and valve material is stainless steel. This weld has a diameter of 3.0 inches and a wall thickness of.438 inches.)
During the ultrasonic examination of this weld, 35% coverage of the required examination volume was obtained. The percentage of coverage represents the aggregate coverage from all scans performed on the weld and adjacent base material. The 450 circumferential scans, both clockwise and counter-clockwise covered 50% of the examination volume and the 60 scan covered 35%. A supplemental 700 shear wave scan covered 100% of the examination volume in one axial direction from the elbow side. The limitation was caused by the taper on the valve side of the
Relief Request 04-ON-009 Page 6 of 8 weld which prevented scanning on that side. In order to scan all of the required surfaces for the inspection of this weld, the valve would have to be redesigned to allow scanning from both sides of the weld, which is impractical.
There were no recordable indications found during the inspection of this weld.
Paragraph J: (The pipe and valve material is stainless steel. This weld has a diameter of 3.0 inches and a wall thickness of.438 inches.)
During the ultrasonic examination of this weld, 59% coverage of the required examination volume was obtained. The percentage of coverage represents the aggregate coverage from all scans performed on the weld and adjacent base material. The 450 shear wave circumferential scans, both clockwise and counter-clockwise covered 50% of the examination volume and the 60° shear wave axial scan covered 35%. A supplemental 700 shear wave scan covered 100% of the examination volume in one axial direction from the pipe side. The limitation was caused by the taper on the valve side of the weld which prevented scanning from that side. In order to scan all of the required surfaces for the inspection of this weld, the valve would have to be redesigned to allow scanning from both sides of the weld, which is impractical. There were no recordable indications found during the inspection of this weld.
VI.
Proposed Alternate Examinations or Testing Paragraph K:
The scheduled 10-year code examination was performed on the referenced area/weld and it resulted in the noted limited coverage of the required ultrasonic volume. These inspections were performed during the last inspection outage of the interval; no additional examinations are planned for the area/weld during the current inspection interval.
VII Implementation Schedule and Duration Paragraph L The scheduled third 10-year interval plan code examination was performed on the referenced areas/welds resulting in limited scan and volumetric coverage. No additional examinations are planned for the areas/welds during the current inspection interval. The same areas/welds may be examined again as part of the next (fourth) 10-year interval plan, depending on the applicable code year edition and addenda requirements adopted in the future.
VIII. Justification for Grantine Relief Paragraph M:
Ultrasonic examination of areas/welds for item number B03.150 were conducted using personnel, qualified in accordance with ASME Section XI, Appendix VII of the 1995 Edition with the 1996 Addenda. The ultrasonic procedures used complied with the requirements of ASME Section V, Article 4, 1989 Edition with no addenda.
Although 100% coverage of the examination volume could not be achieved, the amount of coverage obtained for this examination provides an acceptable level of quality and integrity. (See Paragraph 0 for additional justification.)
Paragraph N:
Ultrasonic examination of area/weld for item number B09.011 was conducted using personnel, equipment and procedures qualified in accordance with ASME Section XI, Appendix VIII Supplement 2 of the 1995 Edition with the 1996 Addenda as administered by the Performance Demonstration Initiative (PDI). Although 100% of the required scanning could not be achieved, the amount of coverage of the examination volume obtained for this weld provides an acceptable level of quality and integrity. In addition to the volumetric examination with limited coverage, Duke Energy performed a surface examination (code required) on the B09.011 item and achieved 100%
coverage. The result of the surface examination was acceptable. (See Paragraph 0 for additional justification.)
Duke Energy Corporation does not claim credit for coverage of the far side of austenitic welds when access is limited to one side only. The characteristics of austenitic weld metal attenuate and distort the sound beam when shear waves pass through the weld. Refracted longitudinal waves provide better penetration but cannot be used beyond the first sound path leg. Duke Energy Corporation uses a combination of shear waves and longitudinal waves to examine
Relief Request 04-ON-009 Page 7 of 8 single sided austenitic welds when the nominal material thickness exceeds 0.5 inch. A 60° refracted longitudinal wave is used to interrogate the far side of the weld when the nominal material thickness is greater than 0.5 inch.
The procedures, personnel and equipment have been qualified through the PDI. However, although 600 longitudinal wave search units and 700 shear wave search units were used in the qualification and cracks were detected through the weld metal, PDI does not provide a qualification for single sided examination of similar metal austenitic piping welds.
Paragraph 0:
Duke Energy will use Class 1, Examination Category B-P, pressure testing and VT-2 visual examination to compliment the limited scan examinations. The Code requires that a pressure test be performed after each refueling outage for Class 1. These tests require a VT-2 visual examination for evidence of leakage. This testing provides adequate assurance of pressure boundary integrity.
In addition to the above Code required examinations (volumetric and pressure test), there are other activities which provide a high level of confidence that, in the unlikely event that leakage did occur through these welds, it would be detected and isolated. Specifically, leakage from these welds would be detected by monitoring of the Reactor Coolant System (RCS), which is performed once each shift under procedure PT/2/A/0600/10, "RCS Leakage". This RCS leakage monitoring is a requirement of Technical Specification 3.4.13, "Reactor Coolant System Leakage".
Any leakage is also evaluated in accordance with this Technical Specification. The leakage could also be detected through several other methods. One is the RCS mass balance calculation. A second is the Reactor Building air particulate monitor. This monitor is sensitive to low leak rates; the iodine monitor, gaseous monitor and area monitor are capable of detecting any fission products in the coolant and will make these monitors sensitive to coolant leakage. A third is the level indicator in the Reactor Building normal sump. A fourth is a loss of level in the Letdown Storage Tank. Based on the results of the required volumetric, surface and VT-2 examinations performed during this outage, it's Duke's belief that this combination of examinations provides a reasonable assurance of component integrity.
Paragraph P:
Ultrasonic examination of areas/welds for the item numbers C05.021 were conducted using personnel, equipment and procedures qualified in accordance with ASME Section A, Appendix vm Supplement 2 of the 1995 Edition with the 1996 Addenda as administered by the PDI. Although 100% coverage of the examination volume could not be achieved, the amount of coverage obtained for each of these welds provides an acceptable level of quality and integrity. In addition to the volumetric examinations with limited coverage, Duke Energy performed a surface examination (code required) on each of the C05.021 items and achieved 100% coverage. The results from the surface examinations were acceptable.
In addition to the C05.021 welds that relief is being requested for limited scanning, there were 11 additional C05.021 welds that surface and volumetric examinations were performed on. The examinations didn't identify any recordable indications and 100% coverage was obtained on each of the 11 welds. The 11 additional welds were from the same system as the C05.021 welds of this request.
Duke Energy Corporation does not claim credit for coverage of the far side of austenitic welds. The characteristics of austenitic weld metal attenuate and distort the sound beam when shear waves pass through the weld. Refracted longitudinal waves provide better penetration but cannot be used beyond the first path leg. Duke Energy Corporation uses a combination of shear waves and longitudinal waves to examine single sided austenitic welds when the nominal material thickness exceeds 0.5 inch. A 700 shear wave angle beam is used to interrogate the far side of the weld when the nominal material thickness is equal to or less than 0.5 inch and a 600 refracted longitudinal wave is used to interrogate the far side of the weld when the nominal material thickness is greater than 0.5 inch.
Duke Energy will use Class 2, Examination Category C-H, pressure testing and VT-2 visual examination to compliment the limited examination coverage. The Code requires that a pressure test be performed once each period for Class 2 items. These tests require a VT-2 visual examination for evidence of leakage. This testing provides adequate assurance of pressure boundary integrity.
Relief Request 04-ON-009 Page 8 of 8 In addition to the above Code required examinations (surface and pressure test), there are other activities which provide a high level of confidence that, in the unlikely case that leakage did occur through these welds, it would be detected and isolated. One is that leakage from these welds would be detected by Operations personnel during their regular rounds (reference procedure OP/2/A/1 102/020A Primary Rounds"). The Nuclear Equipment Operator has been trained to look for any unusual conditions, such as leaks. In addition, the procedure addresses leaks as being an item to consider during rounds. The C05.021 items in this request are located in an area where operations personnel will be walking through as part of their rounds; therefore, any leak would be identified by visual observation. This paragraph is applicable to all C05.021 items (except for C05.021.058) which are located in the aux building (HPI room).
Item C05.021.058 is located in the reactor building and the additional measures listed in the second paragraph of Paragraph 0 would be applicable for this item.
Duke Energy has examined the welds/components referenced in this request to the maximum extent possible utilizing the latest in examination techniques and equipment. The welds/components identified in Section II of this request were rigorously inspected by volumetric NDE methods during construction and verified to be free from unacceptable fabrication defects. Based on the coverage and results of the required volumetric exams and surface exams this outage and the pressure testing (VT-2) exams, it is Duke's belief that this combination of examinations provides a reasonable assurance of component integrity.
IX.
Other Information The following individuals contributed to the development of this relief request:
James J. McArdle (Principal UT NDE Level m Inspector) provided Sections III., IV., V. and part of Section VyI.
B. W. Carney, Jr. (Oconee Engineering) provided part of Section VIII.
Larry C. Keith (Oconee ISI Plan Manager) compiled the remaining sections.
Sponsored By:
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Attachment B Page I of 75 0 Dke AUT Vessel Examination
- 0000 Site/Unit
- Oconee /
2 Summary No.:
B03.150.003 Workscope:
ISI Procedure:
Procedure Rev.:
Work Order No.:
NDE-630 2
98603899 Outage No.:
ONS2EOC20 Report No.:
UT-04-152 Page:
1 of 2
Code:
Asme Section Xl 1989 Cat./Item:
B-D-/B3.150.3 Location:
N/A Drawing No.:
1-34097-2
==
Description:==
Nozzle to Channel Body System ID:
51A Component ID: B03.150.003 /2-LDCB-INLET-V1 Size/Length:
N/A Thickness/Diameter 0.875"/3.0" Limitations:
Yes-See attached limitation report.
Start Time:
0854 Finish Time:
0950 Examination Surface:
Inside E Outside i Surface Condition: AS GROUND Lo Location:
9.2.2 Wo Location:
Centerline of Weld Couplant:
ULTRAGEL II Batch No.:
03125 Temp. Tool Mfg.:
FISHER Serial No.:
MCNDE32768 Surface Temp.:
59
-F Cal. Report No.:
CAL-04-242, CAL-04-243, CAL-04-244, CAL-04-245 Angle Used 0
45 45T I 60RLI 60T l 45RL Scanning dB 40.5 l 40.5 l 63.5 66.5 Indication(s):
Yes 2 No i Scan Coverage:
Upstream v DownstreamE CWW CCWM Comments:
FC 99-02, 03-17, 03-30 Results Accept i Reject ° Info
]
Scanning db's less than ref.+14 to abtain 2:1 signal to noise ratio.
Percent Of Coverage Obtained > 90%:
No
- 29.26%
Reviewed Previous Data:
Yes Examiner Level l Signature.
Date Reviewer i
re Date Zimmerman, David K.
4/5/2004 Z4Aj IAd
-bL 4L9l Examiner Level II Signat e Date Site Review Signature Date Mauldin, Larry E.
4/5/2004r Other Level Signature Date ANII Re~jv Signature Date
Attachment B Page a. of 7 5 jk. y Determination of Percent Coverage for UT Examinations - Vessels Site/Unit: Oconee I 2
Summary No.:
B03.150.003 Workscope:
ISI Procedure:
Procedure Rev.:
Work Order No.:
NDE-630 2
98603899 Outage No.:
ONS2EOC20 Report No.:
UT-04-152 Page:
2 of 2
o deg Planar Scan
% Length X
% volume of length 1 100 =
% total for 0 deg 45 deg Scan 1 Scan 2 Scan 3 Scan 4 100.000
% Length X 100.000
% Length X 100.000
% Length X 100.000
% Length X 35.900
% volume of length / 100 =
15.600
% volume of length / 100 =
31.400
% volume of length /100 =
31.400
% volume of length / 100 =
35.900 15.600 31.400 31.400 Y. total for Scan 1
% total for Scan 2
% total for Scan 3
% total for Scan 4 Add totals and divide by # scans =
28.575
% total for 45 deg Other deg 60 Scan 1 100.000
% Length X Scan 2 100.000
% Length X Scan 3 100.000
% Length X Scan 4 100.000
% Length X Add totals and divide by # scans =
46.600
% volume of length / 100 =
10.400
% volume of length /100 =
31.400
% volume of length /1 00 =
31.400
% volume of length / 100 =
29.950
% total for 60 deg 46.600
% total for Scan 1 10.400
% total for Scan 2 31.400
% total for Scan 3 31.400
% total for Scan 4 Percent complete coverage Add totals for each angle and scan required and divide by # of angles to determine; 29.263
% Total for complete exam Note:
Supplemental coverage may be achieved by use of other angles / methods. When used, the coverage for volume not obtained with angles as noted above shall be calculated and added to the total to provide the percent total for the complete examination.
Site Field Supervisor:
Date:
4/qt,Ioq 141,31 i
Attachment B Page 3 'of 75 DUKE POWER COMPANY ISI LIMITATION REPORT Component/Weld ID:
2-LDCB-INLET-Vl Item No:
B03.150.003 remarks:
E NO SCAN SURFACE BEAM DIRECTION Due to branch connection E
LIMITED SCAN E
1 Z
2 Z
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FROM L N/A to L N/A INCHES FROM WO
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E 0 El 45 El 60 other FROM DEG to DEG E
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NO SCAN SURFACE BEAM DIRECTION ElLIMITED SCAN El1 El2 Eli E l Ecw:lccw FROM L to L INCHES FROM WO to Sketch(s) attached ANGLE:
a 0 El 45 El 60 other FROM DEG to DEG 3 yes a
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Attachment B Page 17 of 75 Him UT Vessel Examination Site/Unit: Oconee /
2 Procedure:
NDE-630 Outage No.:
ONS2EOC20 Summary No.:
B03.150.004 Procedure Rev.:
2 Report No.:
UT-04-153 Workscope:
ISI Work Order No.:
98603899 Page:
1 of 2
Code:
Asme Section XI 1989 Cat./Item:
B-D-/B3.150.4 Location:
N/A Drawing No.:
1-34097-2
==
Description:==
Nozzle to Channel Body System ID:
51A Component ID: B03.150.004 /2-LDCB-OUTLET-V2 Size/Length:
N/A Thickness/Diameter:
0.875"/3.0" Limitations:
Yes. See attached limitation report.
Start Time:
0854 Finish Time:
0950 Examination Surface:
Inside Outside i Surface Condition: AS GROUND Lo Location:
9.2.2 Wo Location:
Centerline of Weld Couplant:
ULTRAGEL II Batch No.:
03125 Temp. Tool Mfg.:
FISHER Serial No.:
MCNDE32768 Surface Temp.:
59 OF Cal. Report No.:
CAL-04-242, CAL-04-243, CAL-04-244, CAL-04-245 Angle Used 0
45 45T 60RL 60T 45RL Scanning dB 40.5 40.5 63.5 66.5 Indication(s):
Yes 7]
No i Scan Coverage:
Upstream0 DownstreamE CW CCW Comments:
FC 99-02, 03-17, 03-30 Results:
Accept [.3 Reject E Info E Scanning db's less than ref.+14 to obtain 2:1 signal to noise ratio.
Percent Of Coverage Obtained > 90%:
No-29.26%
Reviewed Previous Data:
Yes Examiner Level II Signature Date Reviewer ture Date Zimmerman, David K.
/
4/5/2004 3Io Examiner Level II Sia siur Date Site Review Signature Date Mauldin, Larry E.
4/5/2004 Other Level 9
Signature Date ANIRview Signature Date
Attachment B Page J8 of 75 ODuke rovEnergjy.
Determination of Percent Coverage for UT Examinations - Vessels Site/Unit: Oconee I 2
Summary No.:
B03.150.004 Workscope:
ISI Procedure:
Procedure Rev.:
Work Order No.:
NDE-630 2
98603899 Outage No.:
ONS2EOC20 Report No.:
UT-04-153 Page:
2 of 2
0 deg Planar Scan
% Length X
% volume of length / 100 =
% total for 0 deg 45 deq Scan 1 Scan 2 Scan 3 Scan 4 100.000
% Length X 35.900 100.000
% Length X 15.600 100.000
_% Length X 31.400 100.000
% Length X 31.400
% volume of length / 100 =
% volume of length / 100 =
% volume of length/ 1 00 =
% volume of length / 100 =
35.900 15.600 31.400 31.400
% total for Scan 1
% total for Scan 2
% total for Scan 3
% total for Scan 4 Add totals and divide by # scans =
28.575
% total for 45 deg Other degt 60 Scan 1 100.000
% Length X Scan 2 100.000
% Length X Scan 3 100.000
% Length X Scan 4 100.000
% Length X Add totals and divide by # scans =
46.600
% volume of length / 100 =
10.400
-% volume of length /100 =
31.400
% volume of length / 100 =
31.400
% volume of length / 100 =
29.950
% total for 60 deg 46.600 10.400 31.400 31.400 Y. total for Scan 1
%0 total for Scan 2 V. total for Scan 3
% total for Scan 4 Percent complete coverage Add totals for each angle and scan required and divide by # of angles to determine; 29.263 0%I Total for complete exam Note:
Supplemental coverage may be achieved by use of other angles I methods. When used, the coverage for volume not obtained with angles as noted above shall be calculated and added to the total to provide the percent total for the complete examination.
Site Field Supervisor:
cil Date:
_ _ __>_/
LI I k1
Attachment B Page 1 i of 75 DUKE POWER COMPANY ISI LIMITATION REPORT Component/Weld ID:
2-LDCB-OUTLET-V2 Item No:
B03.150.004 remarks:
Z NO SCAN SURFACE BEAM DIRECTION Due to branch connection L
LIMITED SCAN L 1 2
2 E
1 L 2 0 cw Z ccw configuration.
FROM L N/A to L N/A INCHES FROM WO
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L 0 Z 45 Z 60 other FROM 0
DEG to 360 DEG L
NO SCAN SURFACE BEAM DIRECTION l
LIMITED SCAN El 1 02 0
2 E
2 cw 2
ccw I_________
FROM L to L INCHES FROM WO to ANGLE:
aI 0 LI 45 I 60 other FROM DEG to DEG L
NO SCAN SURFACE BEAM DIRECTION I LIMITED SCAN F
1 2
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NO SCAN SURFACE BEAM DIRECTION LIMITED SCAN 1
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2 2 c
cw F ccw FROM L to L INCHES FROM WO to Sketch(s) attached ANGLE:
aI 0 LI 45 LI 60 other FROM DEG to DEG l yes I LIaNo Prepared By:
Larry ldim Level:
Date:
4/05/04 Sheet of Reviewed By:
( V 1W-1~4 Date:
Au hrize Inectpr: _
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- Z - L DC i> - Ou~LSr < - j?
Attachment B Page. 48 of 75' SUMIay No.: ___ _,
- 0 oez4 Examiner z2',
Examiner Other:
Comiments: 2 -LtCp -.LM-
\\d2 Supplemnntal Report R""o.:
r>-3 I Q~aPage er 8 of 75t
_4Qa t"er4: I-4_-
aof
_i Date: ________
JA~~Date:___
Level: ---
Level:
Level:
Revhwer:
Slte Review:
ANtI Review:
CQRnC.
cO.urjj9-Q Sketch or Photo:
- 1Z'Re_'0 nr-A zIL A I<o17A Ait4 Cr gg aeAL -
t'AJ-t FULL COVERAce Q0 Cj."JRAC I
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I Attachment B Page A? of r75 Pk rktk Supplerr 'tal Report Summaty No.:
Examiner Examwer:
Other S3Q5. ICZQ.(f--)
&,,Y__-:~
Repon No.: 0r-OL-zJ5 r,+ace l.-Zi; 11 ot 1 L Date:
Ie (t,4
~Date:
Date:~
Level
-v Level:
Level:
Re~vwer Site Ravlew.
ANII Review:
Comments:
2 - L OCB - (
U -\\12-c,
- c >.~r Sketch o( Photo:
EC..
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ik-C-
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Attachment B Page ?o of 75
_^Pk at V W~
Supplerr ital Report Reort No.: Or-L - 1 3 A..
I M
I U Summary No.:
Examiner Examirser oe0r Pie-Be \\0 A,,0t Level:
Level:
ReVIwer:
Slte RevleW ANII Review, IH~acchrvner:
H t-ac-hnvizrt Al0t1~
I [ -
I -
I -W Date:
Date:
Date:
Comemants:
Z - LT)c--
oQaL*
-\\ \\Z C I C.no
<6. gR Sketch or Photo:
Q.c..
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Attachment B Page3f of 75 L^ Puke or VW Supplerr --ital Report ReorotiNo.:
-I <
r~,e4 ~9~J J!ZL Summary No.:
Examiner Examiner I,'(i 2
1Al
- i r4aA c Ravlewor.'
Date:
Date:
Date: 42 /10,eY Level:
Other Site Revew.
ANII Review
~ '
- 4 1,Xt daL2d Comme~ts
2 z
Z-0UIL-<-VZ (iTEC-(e)0i1OufR Sketch or Photo:
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Atutanniefl IS Page 3A of 75 PkRtko aSy Supplerr 'tal Report AonrNo.:
UT-OL _- I-3
.I jac44nen Summary No.:
Examiner aaOs 60o.00L4 A,, r, C-Rev4ewer:
Slte RevhIw Examniner:
Level:
Lvvl:
Date: Li44 O1 Date: _
t-Date:
A Examner
_e V
i tiyA C2S7 ANtI Re1ew 4 -[fg Commeuns:
f I w.
dLh4 IvA hke do7CVl&p-6:
a -1I-
/0/ (.415 I I
I> N X I
S q1t I ~tN.
Sketch or Photo:
. 0o&sZ 22I5.
.Lf 3 $
5 IrN.
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/ 2)eAJT
/(°A6 A L6S.
F'uLL COIARACAI SJo CvRH
-- LD CB - OLIfLE *-- V2
Attachment B Page 33 of 75
.,*614k UT Base Met. Lamination Site/Unit:
Oconee /
2 Summary No..
Workscope:
B09.011.017 ISI Procedure:
Procedure Rev.:
Work Order No.:
NDE-640 2
98604011 Outage No.:
ONS2EOb20 Report No.:
UT-04-108 Page:
1 of _ 2 Code:
Asme Section XI 1989 Cat./Item:
B-J-/B9.11.17 Location:
N/A Drawing No.:
==
Description:==
Tee to Reducer System ID:
51 A Component ID: B09.011.017 /2HP-215-3 Size/Length:
N/A Thickness/Diameter:
0.531 "/4" Limitations:
NONE Start Time:
1050 Finish Time:
1057 Examination Surface.
Inside 3 Outside 6 Surface Condition: GROUND Lo Location:
9.1.1.1 Wo Location:
Centerline of Weld Couplant:
ULTRAGEL II Batch No.:
03125 Temp. Tool Mfg.:
FISHER Serial No.:
MCNDE32768 Surface Temp.:
71 IF Scanning dB:
55.7 Cal. Report No.:
CAL-04-193 Ind.
Amplitude Position One Position Max Position Two Loss-
-Remarks N.Back Wall Full Screen Li W
W2 MP LM W11 W2 MP L2 W I W2 MP NRI Comments:
FC 03-20 Results:
Accept lReject Info Initial Section Xe Examination Percent Of Coverage ObtainedJ > 90%:
Yes-1 00%
Reviewed Previous Data:
No Examiner Level Ill
/
Signature Date IReviewer 9,
/
fiSignature Date Eaton, Jaly A.
(gIk,3/30/2004 A
~
Otk fN D__:
Al 1-It-Examiner Level l
ignature Date Site Review I
Signature Date Other Level Signature Date ANII Review
/
Signature Date
Attachment B Page 3Cof 75 lo Duke V Energy.
Summary No.: B09.011.017 Examiner: Eaton, Jay A.
Examiner:
Other:
Supplemerital Report Report No.:
Page:
Z-- I,1l V
5-Level:
liI Level:
Level:
Reviewer:
Site Review:
ANII Review:
1S4a-,A7m2 UT-04-1 08 2
of 2
Date: g-I-O,
Date:
Date:
A C A>-@
Comments:
Sketch or Photo:
CADocuments and Settings\\kbertoc\\My Documents\\PaintLine4.jpg O0
ALuacfment B Page 35of 7 5 Duke OLEnergy.
UT Pipe Weld Examination Site/Unit: Oconee /
Summary No.:
B0O Workscope:
2 9.011.017 Procedure:
Procedure Rev.:
Work Order No.:
N DE-600 15 Outage No.:
ONS2EOC20 Report No.:
UT-04-109 Page:
1 of
- 3 ISI 98604011 Code:
Asme Section XI 1989 Cat./Item:
B-J-/B9.11.17 Location:
N/A Drawing No.:
==
Description:==
Tee to Reducer System ID:
51 A Component ID: B09.01 1.017 /2HP-215-3 Size/Length:
N/A Thickness/Diameter:
0.531 "/4" Limitations:
Yes - See attached limitation report Start Time:
1103 Finish Time:
1124 Examination Surface:
Inside 7 Outside i Surface Condition: AS GROUND Lo Location:
9.1.1.1 Wo Location:
Centerline of Weld Couplant:
ULTRAGEL II Batch No.:
03125 Temp. Tool Mfg.:
FISHER Serial No.:
MCNDE32768 Surface Temp.:
71 OF Cal. Report No.:
CAL-04-194, CAL-04-195, CAL-04-196 Angle Used 0 l45 45T 60 60L l
l Scanning dB 50.3 54.7 61.5 Indication(s):
Yes!
No +
Scan Coverage:
Upstream i Downstream [d CW 7i CCW i Comments:
Results:
Accept v#
Reject Info ['
Initial Section XI Examination Percent Of Coverage Obtained > 90%: -
No - 88.8%
Reviewed Previous Data:
No Examiner Level iI J.l..2 -Signature Date Reviewer,
A
/V7 Signature Date Eaton, Jay A.
3/30/2004 J
ot
/1 //lon-'o Examiner Level lI Signature Date Site Review YI Signature Date Other Level Signature Date ANII Review Signature Date
__7 JlrWgrlfr LG!
J
Attachment B Page 36 of 75 I~ke Limitation Record
- dIVMY.
Site/Unit:
Oconee I 2
Summary No.:
B09.011.017 Workscope:
ISI Procedure:
Procedure Rev.:
NDE-600 15 Outage No.:
ONS2EOC20 Report No.:
UT-04-109 Page:
2 of 3
Work Order No.:
98604011 Description of Limitation:
Gz Limited in the throat of the tee on the Sfside of the weld with the 60 shear wave. Lo + 5.0" to Lo + 9.0" 6cs 5313OAc Sketch of Limitation:
lz7-60WZ -s I5 D1Y1M.
FE-4AM-AlZFA =
X7
(, 1LZ (A ' 5V-W~(LCO "A ~oC--
5 " -'-
2>
(PQ 0
C
% k-7-7 =
. 0, /, -Z I Y-1 (>O -= L 7,8 /
IC) O 0/c, -
Li Z.-6 7.
-= 57 -Z 0/1 Limitations removal requirements:
Radiation field:
Examiner Level 3Ai s4~(
Examiner Level
_ _ _ _ _I
,1
-E
- Ili: Vk__
Date Reviewer 513010 tt11 Signature Date I /- /,.
I
/_
1,
. AL Hi% It1G ide
- I - -U'
-4.
Z4ghiture Date I Site Review Signature bate ther LevA.,
A.
lei Signature Date ANII Review Signature Date As,)k, O.
gS;60 t 4.
/
I
Attachment B Page 3 7of 75 Duke U6'Energy.
Determination of Percent Coverage for UT Examinations - Pipe Site/Unit:
Oconee 1 2
Summary No.:
B09.011.017 Workscope:
ISI Procedure:
Procedure Rev.:
Work Order No.:
NDE-600 15 98604011 Outage No.:
ONS2EOC20 Report No.:
UT-04-109 Page:
3 of 3
45 deg Scan 1 Scan 2 Scan 3 Scan 4
% Length X
% Length X 100.000
% Length X 100.000
% Length X
% volume of length / (00 =
% volume of length / 100 =
100.000
% volume of length / 100 =
100.000
% volume of length / 100 =
100.000 100.000
% total for Scan 1
% total for Scan 2
% total for Scan 3
% total for Scan 4 Add totals and divide by # scans =
100.000
% total for 45 deg Other deg -
60 (to be used for supplemental scans)
The data to be listed below is for coverage that was not obtained with the 45 deg scans.
Scan 1 71.600
% Length X Scan 2 71.600
% Length X Scans %
28.400
% Length X Scan Z
28.400
% Length X 100.000 100.000 42.800 0.000
% volume of length/ 1 00 =
71.600
% volume of length I 100 =
71.600
% volume of length / 100 =
12.155
% volume of length /100 =
0.000
% total for Scan 1 V. total for Scan 2 V% total for Scan 3
% total for Scan 4 Percent complete coverage Add totals for each scan required and divide by # of scans lo determine; 88.839
% Total for complete exam Site Field Supervisor:
(_>
Date:
3l VO OI o ar mA LoO 0 (
Ago Z
z 1.0 C
gX-i I-,,er SCAN
%3.w:ZL Vr4A) Ct 2
o,)CG AtitAj
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Attachment B
,k UT Base Met. Lamination Page 38 of 75 Site/Unit: Oconee /
Summary No.:
Co Workscope:
2 5.021.021 ISI Procedure:
Procedure Rev.:
Work Order No.:
NDE-640 2
98606481 Outage No.:
ONS2EOC20 Report No.:
UT-04-013 Page:
1 of 2
Code:
Asme Section Xl 1989 Cat./Item:
C-F-1/C5.21.21 Location:
N/A Drawing No.:
2-51 A-1 7 (2)
==
Description:==
Pipe to Valve (Valve 2HP-118)
System ID:
51 A Component ID: C05.021.021 /2-51A-17-124 Size/Length:
N/A Thickness/Diameter:
4.0' /.531 Limitations:
None Start Time:
0957 Finish Time:
1000 Examination Surface:
Inside f Outside 3 Surface Condition:
AS GROUND Lo Location:
9.1.1.3 Wo Location:
Centerline of Weld Couplant:
ULTRAGEL II Batch No.:
01225 Temp. Tool Mfg:
FISHER Serial No.:
MCNDE 27219 Surface Temp.:
97 OF Scanning dB:
60 Cal. Report No.:
CAL-04-019 Ind.
Amplitude Position One Position Max Position Two Loss Remarks Back Wall Full Screen Li WI W2 MP LM W 1 W2 MP L2 W 1 W2 MP NRI Comments:
FC 03-20 Results:
Accept 0 Reject E Info E Initial Section Xl Inspection Percent Of Coverage Obtained > 90%:
Yes-100%
Reviewed Previous Data:
No Examiner Level I ll Signature Date Reviewer/
Signature Date Eaton, Jay A.
2/9/2004 2-11.o Examiner Level II n
dr Date Site Review Signature Date Jordan, Joey L I u e 2/9/2004 Other Level N/A Signature Date ANII Revi Signature Date N/A
Attachment B Page Jof 75 k Duke
?MEnergy.
Supplemental Report Report No.:
Page:
UT-04-01 3 2
of 2
Summary No.: C05.021.021 Examiner: Eaton, Jay A.
Examiner: Jordan, Joey Other:
N/A n
CJ44-
.,-CaZ59L
Level:
IlIl Level:
II Level:
N/A Reviewer:
Site Review:
ANI1 Review:
, ho,, A fiLg.,,
1 -
100" Date:
?, //. a P+
Date:
Date:
Z/i ;'/O Comments:
Sketch or Photo:
ZA\\UT\\IDO EAL\\Prof i~eLine2,jpg
?i~ Si-0*
1~36 2 6 12 t t
)
I I
I I
i I
I I
I I
I l
I
Attachment B Page 4eo of 75 Duke 4VEnergy.
UT Pipe Weid Examination Site/Unit: Oconee /
2 Summary No.:
C05.021.021 Workscope:
ISI Procedure:
NDE-600 Procedure Rev.:
15 Work Order No.:
98606481 Outage No.:
ONS2EOC20 Report No.:
UT-04-016 Page:
1 of 3
Code:
Asme Section XI 1989 Cat./Item:
C-F-1/C5.21.21 Location:
N/A Drawing No.:
2-51 A-1 7 (2)
==
Description:==
Pipe to Valve (Valve 2HP-118)
System ID:
51A Component ID: C05.021.021 /2-51 A-1 7-124 Size/Length:
N/A Thickness/Diameter:
4.0" /.531 Limitations:
Yes-See Attached Limitation Report Start Time:
1000 Finish Time:
1040 Examination Surface:
Inside Outside [J]
Surface Condition: AS GROUND Lo Location:
9.1.1.3 Wo Location:
Centerline of Weld Couplant:
ULTRAGEL II Batch No.:
01225 Temp. Tool Mfg.:
FISHER Serial No.:
MCNDE 27219 Surface Teri Cal. Report No.:
CAL-04-022, CAL-04-026, CAL-04-030 Angle Used 0 145 1 45T 1 60 60L l
l Scanning dB 1 60 60 57 _
Indication(s):
Yes:
No V Scan Coverage:
Upstream 7i Downstream mp.:
97
°F I 7 C W Lv~
CCW ~V nag v
Comments:
Results:
Accept v Reject '7, Info EL Initial Section Xl Inspection Percent Of Coverage Obtained > 90%:
l No - 34.5%
Reviewed Previous Data:
Attachment B Page 4 of 75 L Duke
[#Energy Determination of Percent Coverage for UT Examinations - Pipe Site/Unit:
Oconee /
2 Summary No.:
C05.021.021 Workscope:
ISI Procedure:
Procedure Rev.:
Work Order No.:
NDE-600 15 98606481 Outage No.:
ONS2EOC20 Report No.:
UT-04-016 Page:
2 of 3
45 deq Scan 1 Scan 2 Scan 3 Scan 4
% Length X
% Length X 100.000
% Length X 100.000
% Length X
% volume of length / 100 =
% volume of length / 100 =
50.000
% volume of length / 100 =
50.000
% volume of length /1 00 =
% total for Scan 1
% total for Scan 2 50.000
% total for Scan 3 50.000
% total for Scan 4 Add totals and divide by # scans =
50.000
% total for 45 deg Other deg -
60 (to be used for supplemental scans)
The data to be listed below is for coverage that was not obtained with the 45 deg scans.
Scan 1 Scan 2 Scan 3 Scan 4 100.000 100.000
% Length X
% Length X
% Length X
% Length X 38.100
% volume of length /100 =
- o. ooo
% volume of length /1 00 =
% volume of length /1 00 =
% volume of length /1 00 =
38.100
% total for Scan 1 0.000
% total for Scan 2
% total for Scan 3
% total for Scan 4 Percent complete coverage Add totals for each scan required and divide by # of scans to determine; 34.525
% Total for complete exaj Site Field Supervisor:
Date:
z ql4 L
ts()
00 Ze tanJ do t2 u
T ar fl C A -
Q 0 r
0:
o C>,06 Ad-'
SCAS
-Pt t
ar-o>Rl_
,M>l:G w
Site/Unit:
Oconee /
2 jmmary No.:
C05.021.021 Workscope:
ISI Attachment B Page4; of75 Limitation Record Procedure:
Procedure Rev.:
Work Order No.:
NDE-600 15 98606481 Outage No.:
ONS2EOC20 Report No.:
UT-04-016 Page:
3 of 3
Description of Limitation:
Limited Due to Valve Configuration Sketch of Limitation:
\\
Sz-.
?UiC s li e&Co-VL. So'
-V-0T-AL, C-%eLAw AOgfA
- i& V~ t s
Z.
("OD WZL Cev"--61/4L'&5
=
ZI -
.1 L4 `5 C&C X'
~
a(Z'.
l
~
.z Zt 7-z
-.At 5 / Z i >4. 10L'
-Z
'5 67 Limitations removal requirements:
NIA Radiation field:
N/A (1
Examiner Level ll I
1i ignature Date Reviewe Signature Date Eaton, Jay A.
(
21912004 X 1
/
Ci/-a Examiner Level It re Date Site Review y
Signature Date Jordan, Joey 2/9/2004 O)ther Level X,-Signature Date ANIIR 9 e 7
Signature Date
/2 /J T Yv
Attachment B
,._.ti UT Base Mek. Lamination Page S'3 of 75
['
Site/Unit: Oconee /
Summary No.:
Co Workscope:
2 5.021.022 Procedure:
Procedure Rev.:
Work Order No.:
NDE-640 2
Outage No.:
ONS2EOC20 Report No.:
UT-04-014 Page:
1 of 2
ISI 98606481 Code:
Asme Section XI 1989 Cat./Item:
C-F-1/C5.21.22 Location:
N/A Drawing No.;
2-51A-17 (2)
==
Description:==
Valve (2HP-115) to Tee System ID:
51 A Component ID: C05.021.022 /2.51 A-i7-92 Size/Length:
N/A Thickness/Diameter:
4.0" /.531 Limitations:
None Start Time:
0953 Finish Time:
0957 Examination Surface.
Inside 5 Outside i Surface Condition: AS GROUND Lo Location:
9.1.1.1 Wo Location:
Centerline of Weld Couplant:
ULTRAGEL II Batch No.:
01225 Temp. Tool Mfg.
FISHER Serial No.:
MCNDE 27219 Surface Temp.:
97 OF Scanning dB:
60 Cal. Report No.:
CAL-04-019 Ampltude Position One Position Max Position Two No Loss
-4
-Remarks Back Wall Full Scrren Li WI W2 MP LM W1 W2 MP L2 W1 W2 MP NRI Comments:
FC 03-20 Results:
Accopt W Reject ° Info E Initial Section XI Inspection Percent Of Coverage Obtained > 90 %:
Yes-i 00%
Reviewed Previous Data:
No Examiner Level III ignature Date Review ed Signature Date Eaton, Jay A.
2/9/2004 2-10 Examiner Level II ature Date Site Review
,V (
Signature Date Jordan, Joey 2/9/2004 Other Level N/A Signature Date ANII Review/oe Signature Date N/A
.2 A7V
Attachlment B Page 4e#of 75 Pk Duke V Energy.
Summary No.: C05.021.022 Examiner: Eaton, Jay A.
Examiner: Jordan, Joey Other: N/A Supplemelital Report
/--
1 CXX Z
-I' Report No.:
Page:
-,'nd 2Q,--
9z UT-04-014 2
of 2
Date:
Date:
Date: __
Level:
III Level:
It Level:
N/A Reviewer:
Site Review:
ANII Review:
Comments:
Sketch or Photo:
Z:\\UThlD DEAL\\Prof HeLine2.jpg 15 Z.---rgc VtU-LrL
$Is 0
4 A
()
iI Attachment B Page %SCof 75 I
Duke r WEnergy.
UT Pipe Weld Examination Site/Unit: Oconee /
Summary No.:
Co Workscope:
2 5.021.022 iS' Procedure:
Procedure Rev.:
Work Order No.:
NDE-600 15 98606481 Outage No.:
ONS2EOC20 Report No.:
UT-04-017 Page:
1 of 5
Code:
Asme Section XI 1989 Cat./Item:
C-F-1/C5.21.22 Location:
N/A Drawing No.:
2.51 A-17 (2)
==
Description:==
Valve (2HP-1 15) to Tee System ID:
51 A Component ID: C05.021.022 /2-51A-17-92 Size/Length:
N/A Thickness/Diameter:
4.0" 1.531 Limitations:
Yes-See Attached Limitation Report Start Time:
1000 Finish Time:
1040 Examination Surface:
Inside 2 Outside i Surface Condition: AS GROUND Lo Location:
9.1.1.1 Wo Location:
Centerline of Weld Couplant:
ULTRAGEL II Batch No.:
01225 Temp. Tool Mfg.:
FISHER Serial No.:
MCNDE 27219 Surface Temp.:
97 OF Cal. Report No.:
CAL-04-022, CAL-04-026, CAL-04-030 Angle Used 0 145 1 45T 160 1 60L l
l Scanning dB 60 60 57 Indication(s):
Yes v' No Scan Coverage:
Upstream I]
Downstream Co W
cw/
CCW Li Comments:
Results:
Accept V Reject Info []
Initial Section XI Inspection Percent Of Coverage Obtained > 90%:
No - 34.5%
Reviewed Previous Data:
No l
11 Examiner Level Ill Signature Date Reviewer 0
I Signature Date Eaton, Jay A.
(i /
2/9/2004
- 7k 1
/
/(
A-Mo4 Examiner Level II e
Date Site Review Y
Signature Date Jordan, Joey 2/9/2004 C
Other Level Signature Date ANII R
Signature Date
Attachment B Page %g of 75 Liuke V Energy.
Site/Unit:
Oconee
/
2 Summary No.:
C05.021.022 Workscope:
ISI Ultrasonic Indication Report Procedure:
Procedure Rev.:
Work Order No.:
NDE-600 15 98606481 Outage No.:
ONS2EOC20 Report No.:
UT-04-017 Page:
2 of 5
Wyo 5rnxx CL 1
WII W2 Search Unit Angle:
Wo Location:
Lo Location:
60 RL C/L of Weld 9.1.1.1 Q
(3 Piping Welds 0
Ferritic Vessels > 2"T D Other MP Metal Path Wmax Distance From Wo To S.U. At Maximum Response RBR Remaining Back Reflection W1 Distance From Wo At Of Max (Forward)
L Distance From Datum W2 Distance From Wo At Of Max (Forward)
-.,. 6
,.F_
SL......
Comments:
ike NO ery.
Supplen ital Report Report No.:
Page:
Summary No.: C05.021.022 Examiner: Eaton, Jay A.
Examiner: Jordan, Joey Other:
d Attachment B Page S7 of 75 UT-04-017 3
of 5
Date:,, A_ o Date:
Date: -1 YZ Level:
III Level:
II Level:
Reviewer:
Site Review:
ANII Review:
A', A /e
- - - 1;11'
I Comments:
Ind. # 1 - 60'L is a geometric reflector from the weld root. This was verified by plotting the indication. There was no response at this location from the 600 and 70° shear waves.
Sketch or Photo:
Z:\\UT\\I DDEAL\\ProfieLine2. jog S7Z-1 Sf'E-C DrOdL 1_I
Attachment B Page 48 of 75 PL~~ke;y Determination of Percent Coverage for UT Examinations - Pipe Site/Unit:
Oconee I 2
Summary No.:
C05.021.022 Workscope:
ISI Procedure:
Procedure Rev.:
Work Order No.:
NDE-600 15 98606481 Outage No.:
ONS2EOC20 Report No.:
UT-04-017 Page:
4 of 5
45 deg Scan 1 Scan 2 Scan 3 Scan 4 100.000 100.000
% Length X
% Length X
% Length X
% Length X
% volume of length /100 =
% volume of length /100 =
50.000
% volume of length / 100 =
50.000
% volume of length/ 100 =
50.000 50.000
% total for Scan 1
% total for Scan 2
% total for Scan 3
% total for Scan 4 Add totals and divide by # scans =
50.000
% total for 45 deg Other deg -
60 (to be used for supplemental scans)
The data to be listed below is for coverage that was not obtained with the 45 deg scans.
Scan 1 Scan 2 Scan 3 Scan 4 100.000
% Length X 100.000
% Length X
% Length X
% Length X 38.100
% volume of length 1100 =
0.000
% volume of length /1 00 =
% volume of length 1100 =
% volume of length / 100 =
38.100 0.000
% total for Scan 1
% total for Scan 2
% total for Scan 3
% total for Scan 4 Percent complete coverage Add totals for each scan required and divide by # of scans to determine; 34.525
% Total for complete e m
Site Field Supervisor:
ML Date:
Z l
104 DiOW 9
1 5A njf C)C(Di9 IBM
(
kc O/
e
>C>X o
rb 1
u s
f o ~fZ o~tb)t~a<(L0
Attachment B Page q-of 75*
$jjellh*L Oconag /
2
.xmmary N~o.:
COG.021.02 Workscope:
poscliption of Ikmftdion:
LIMited Due to VAVIS GOnfiguratiOnl Limitation Record Procedure:
Pomcdure Rev-Work Otdec No.:
N4Dr-6Wo is hat-owlS Outva No-,
OH$ZEOC2O Repocd No.:
LJT.04-c¶T'1 Pago:
5s of S
Sketch of Umitaflon:
e'ao"ZL, *:O'F*
- '/,Stzi
%IoO~
0r-t 5AI a
1006CA.L 004-CLLv Uimhazons rmOMVa1 requirements:
WA
Attachment B Page to of 75'
,,,A UT Base Met,
..amination
'4,."gy.
Site/Unit Summary No.
Workscope:
Oconee /
2 C05.021.023 ISI Procedure:
Procedure Rev.:
Work Order No.:
NDE-640 2
98606488 Outage No.:
ONS2EOC20 Report No.:
UT-04-026 Page:
1 of.
2 Code:
Asme Section XI 1989 Cat./Item:
C-F-1/C5.21.23 Location:
N/A Drawing No.:
2-51A-17 (3)
==
Description:==
Valve (2HP-118) to Elbow System ID:
51A Component ID: C05.021.023 /2-51 A-1 7-125 Size/Length:
N/A Thickness/Diameter:
4.0" /.531 Limitations:
None Start Time:
0905 Finish Time:
0908 Examination Surface:
Inside 3 Outside i Surface Condition: AS GROUND Lo Location:
9.1.1.2 Wo Location:
Centerline of Weld Couplant:
ULTRAGEL II Batch No.:
01225 Temp. Tool Mfg.:
FISHER Serial No.:
MCNDE 27219 Surface Temp.:
97 OF Scanning dB:
62 Cal. Report No.:
CAL-04-042 Ind.
Amplitude Position One Position Max Position Two Loss
___Remarks No.
Back Wall Full Screen lL Wi W2 MP LM WI1 W2 MP L2 WI1 W2 MP NRI Comments:
FC 03-20 Results:
Accept i
Reject D Info a Initial Section Xl Inspection Percent Of Coverage Obtained > 90%
Yes-100%
Reviewed Previous Data:
No Examiner Level III Signature Date Reviewer 9, Signature Date Eaton, Jay A.
2/10/2004
./
/
O*/4 Examiner Level IA
-m ature Date Site Review Signature Date Jordan, Joey 2/10/2004 Other Level N-Signature Date ANII Review g
Signature Date N/A/U)(t?9
(
t2ti C
t yL
Attachment B PageS? of 75 Duke P1Energy.
Summary No.: C05.021.023 Examiner: Eaton, Jay A.
Examiner: Jordan, Joey Other: N/A Supplemeial Report 11~
Report No.:
Page:
UT-04-026 2
of 2
Date:,2-,.-o a Date:
Date:
-31zle Level:
III Level:
II Level:
N/A Reviewer:
Site Review:
ANII Review:
(I p
i
.u" 6!A,'z' U
UAvv Comments:
Sketch or Photo:
Z:\\UTlODDEAL\\ProfileLine2.jpg
'5 w~(-C5LAD 1V
Attachment B Page S= of 75 Duke ESEnergy.
Site/Unit: Oconee /
Summary No.:
Co Workscope:
5.021.023
[Si Procedure:
Procedure Rev.:
Work Order No.:
N DE-600 15 98606488 Outage No.:
ONS2EOC20 Report No.:
UT-04-030 Page:
1 of 3
Code:
Asme Section Xl 1989 Cat./Item:
C-F-1/C5.21.23 Location:
N/A Drawing No.:
2-51A-17 (3)
==
Description:==
Valve(2HP-118)to Elbow System ID:
51 A Component ID: C05.021.023 /2-51 A-1 7-125 Size/Length:
N/A Thickness/Diameter:
4.0" /.531 Limitations:
Yes-See Attached Limitation Report Start Time:
0925 Finish Time:
0955 Examination Surface:
Inside; Outside [i7 Surface Condition: AS GROUND Lo Location:
9.1.1.2 Wo Location:
Centerline of Weld Couplant:
ULTRAGEL II Batch No.:
01225 Temp. Tool Mfg.:
FISHER Serial No.:
MCNDE 27219 Surface Temp.:
97 OF Cal. Report No.:
CAL-04-043, CAL-04-045, CAL-04-048 Angle Used 0
45 45T 60 60L Scanning dB 61 62 57 Indication(s):
Yes No v Scan Coverage:
Upstream 71 Downstream CW v CCW v Comments:
Results:
Accept v Reject Info EJ Initial Section Xl Inspection Percent Of Coverage Obtained > 90%:
No - 34.5%
Reviewed Previous Data:
No Examiner Level IlIl Signature Date Reviewerq Signature Date Eaton, Jay A.
2/10/2004 2J
/l
/
Examiner Level Si lure Date Site Review Signature Date Jordan, Joey 2/10/2004 Other Level N/A,
/
Signature Date ANII Review Iz_
Jj ignature Date N/A
/U6rj e
Attachment B Page53 of 75 lb 4uke PtEnergy Determination of Percent Coverage for UT Examinations - Pipe Site/Unit:
Oconee I 2
Summary No.:
C05.021.023 Workscope:
IS1 Procedure:
Procedure Rev.:
Work Order No.:
NDE-600 15 98606488 Outage No.:
ONS2EOC20 Report No.:
UT-04-030 Page:
2 of 3
45 deg Scan 1 Scan 2 Scan 3 Scan 4
% Length X
% Length X 100.000
% Length X 100.000
% Length X
% volume of length / 100 =
% volume of length / 100 =
50.000
% volume of length /100 =
50.000
% volume of length I 100 =
% total for Scan 1
% total for Scan 2 50.000
% total for Scan 3 50.000
% total for Scan 4 Add totals and divide by # scans =
50.000
% total for 45 deg Other deg -
60 (to be used for supplemental scans)
The data to be listed below is for coverage that was not obtained with the 45 deg scans.
Scan 1 Scan 2 Scan 3 Scan 4 100.000 100.000
% Length X
% Length X
% Length X
% Length X 38.100
% volume of length /100 =
0.000
% volume of length / 100 =
% volume of length /1 00 =
% volume of length / 100 =
38.100
% total for Scan 1 0.000
% total for Scan 2
% total for Scan 3
% total for Scan 4 Percent complete coverage Add totals lor each scan required and divide by # of scans to determine; 34.525
% Total for complete xam Site Field Supervisor:
Date:
zL4 sa3 s
Loc? R o5' 0CZ So Pe -.
9)(7
)
0 AC
< And ~~- a(a eo izjV1/cork Z'S-A oCe ASaAD D
Attachment B Page 50of 75 SitelUnit: Oconee /
2 Immary No.:
C05.021.023 Workscope:
Ist Description of Limitation:
Limited due to Valve Configuration.
Limitation Record Procedure:
Procedure Rev.:
Work Order No.:
NDE-600 15 98606488 Outage No.:
ONS2EOC20 Report No.:
UT-04-030 Page:
3 of 3
VAW(A1 SX 0A2300 Sz Sketch of Limitation:
C~ocAL~r.
-ri-rT~AL "LAvv\\
AO-6A
(.oo
- 5" I ft C.04C-ALCC
.1 I
(
,1.
.Zi l.z
'I-
.05 =V&0
-~jo:'
cct.
L4'$a o
17
.Z
-~ 7.= 15/z VL 100 I
Limitations removal requirements:
N/A
Attachment B Page 55 f 75 10,a UT Base Met,. amination Site/Unit:
Oconee /
2 Summary No..
Workscope:
C05.021.051 ISI Procedure:
Procedure Rev.:
Work Order No.:
NDE-640 2
Outage No.:
ONS2EOC2O Report No.:
UT-04-01 5 Page:
1 of 2
98606478 Code:
Asme Section Xi 1989 Cat./Item:
C-F-1/C5.21.51 Location:
N/A Drawing No.:
2-51A-17 (1)
==
Description:==
Pipe to Valve (2LP-56)
System ID:
51 A Component ID: C05.021.051 /2-51 A-1 7-20A Size/Length:
N/A Thickness/Diameter:
3.0" /.216 Limitations:
None Start Time:
0950 Finish Time:
0953 Examination Surface:
Inside 1
Outside 73 Surface Condition: AS GROUND Lo Location:
9.1.1.1 Wo Location:
Centerline of Weld Couplant:
ULTRAGEL II Batch No.:
01225 Temp. Tool Mfg.:
FISHER Serial No.:
MCNDE 27219 Surface Temp.:
97 OF Scanning dB:
58 Cal. Report No.:
CAL-04-021 Ind.
Amplitude Position One Position Max Position Two Loss
____Remark~s No.
BackiWat FullScreen LI
=W W2 MP LM Wi W2 MP 1L2 WI W2 MP NRI Comments:
FC 03-20 Results:
Accept 7 Reject 3 Info E Initial Section XI Inspection Percent Of Coverage Obtained > 90%:
Yes-100%
Reviewed Previous Data:
No Examiner Level III Signature Date Review77 A
Signature Date Eaton, Jay A.
2/9/2004.
kc o/0 Il / A I
q-Examiner Level I ure Date Site Review Y
Signature Date Jordan, Joey
(
2/9/2004.
Other N/A Level N/A
/
/Z Signature Date ANII Reviewl)
StAZ6 CA<:z Signature -
D)ate l
wO
{s
- _
, I I
'I
Attachment B Page S of 75 h Duke 1MEnergy.
Supplemental Report Report No.:
Page:
Summary No.: C05.021.051 Examiner: Eaton, Jay A.
Examiner: Jordan, Joey Other:
N/A
/"-
I ---
C4951i/
Level:
III Level:
II Level:
N/A Reviewer: ho, A d Site Review:
ANII Review:
C-UT-04-01 5 2
of 2
Date: 2-iion1 Date:
Date:
JZ/_Y
6&
V Comments:
Sketch or Photo:
Z:\\UT\\1DDEAL\\ProfiieLine2.jpg S5Z \\JAuC 51
?le, I N
.1
~
g l
l I
l I
I T
I I
I I
Page 37 of 75 Duke V Energy.
UT Pipe Weid Examination Site/Unit: Oconee /
Summary No.:
Co Workscope:
2 5.021.051 Procedure:
Procedure Rev.:
Work Order No.:
NDE-600 15 Outage No.:
ONS2EOC20 Report No.:
UT-04-018 Page:
1 of 3
ISI 98606478 Code:
Asme Section Xi 1989 Cat./ltem:
C-F-1/C5.21.51 Location:
N/A Drawing No.:
2-51 A-17 (1)
==
Description:==
Pipe to Valve (2LP-56)
System ID:
51A Component ID: C05.021.051 /2-51A-17-20A Size/Length:
N/A Thickness/Diameter:
3.0" /.216 Limitations:
Yes-See Attached Lkimitatlon Report Start Time:
1010 Finish Time:
1030 Examination Surface:
Inside i Outside i Surface Condition: AS GROUND Lo Location:
9.1.1.1 Wo Location:
Centerline of Weld Couplant:
ULTRAGEL II Batch No.:
01225 Temp. Tool Mfg.:
FISHER Serial No.:
MCNDE 27219 Surface Temp.:
97 OF Cal. Report No.:
CAL-04-024, CAL-04-028, CAL-04-029 Angle Used 0145 45Tl 60 70 l
Scanning dB 56 60 63 Indication(s):
Yes No v Scan Coverage:
Upstream i Downstream EI CW E1 CCW i Comments:
Results:
Accept v Reject Info F7 Initial Section Xi Inspection Percent Of Coverage Obtained > 90%: A No - 35.2%
Reviewed Previous Data:
No Examiner Level ill Signature Date Reviewer Signature Date Eaton, Jay A.
2/9/2004
/t, g
o Examiner Level II i
re Date Site Review l
Signature Date Jordan, Joey 2/9/2004 Other Level N/A
/
Signature Date ANII Review
,.q
~
)
t r
Date N/A 4.,,61Lre 3Z-1a
Attachment B Page S8 of 75 y
Site/Unit:
Oconee /
2 Summary No.:
C05.021.051 Workscope:
ISI Determination of Percent Coverage for UT Examinations - Pipe Procedure:
NDE-600 C
Procedure Rev.:
15 F
Work Order No.:
98606478 lutage No.:
ONS2EOC20 Report No.:
UT-04-018 Page:
2 of 3
45 deq Scan 1 Scan 2 Scan 3 Scan 4 100.000 100.000
% Length X
% Length X
% Length X
% Length X
% volume of length /100 =
% volume of length /100 =
50.000
% volume of length /100 =
50.000
% volume of length / 100 =
50.000 50.000
% total for Scan 1
% total for Scan 2
% total for Scan 3
% total for Scan 4 Add totals and divide by # scans =
50.000
% total for 45 deg Other deg -
60 (to be used for supplemental scans)
The data to be listed below is for coverage that was not obtained with the 45 deg scans.
Scan 1 Scan 2 Scan 3 Scan 4 100.000
% Length X 100.000
% Length X
% Length X
% Length X 40.600
% volume of length /1 00 =
0.000
% volume of length 1 100 =
% volume of length 1100 =
% volume of length / 100 =
40.600 0.000
% total for Scan 1
% total for Scan 2
% total for Scan 3
% total for Scan 4 Percent complete coverage Add totals for each scan required and divide by # of scans to determine; 35.150
% Total for complete exa Site Field Supervisor:
Date:
0e:
\\A 6t A
?OA%-)Ca; s ° LI<r swcs 54b~X<>
6sr~~~~~~~~~
Hoa SA
-G AdA
,3
-t CO\\CLA~eo
Site/Unit;. Oconee- /
2 ummary No.:
C05.021.051 Workscope:
IS1 Description of Limitation:
Limited Due to Valve Configuration Limitation Record
-Procedure:
NDE-600 Procedure Rev.:
15 Work Order No.:
98606478 Attachment B Page S of 75 Outage No.: -.
ONS2EOC2G Report No.:
UT-04-018 Page:
3 of 3
Sketch of Limitation:
s,-Z YAL.VE-5t ?I?O_
(~iOO
.c2$l7o
-roIMw.-
E.4tA&v A gEA,
=
O.&
A~ 0-7 04D _prc~Z=
O.s-X ~
O 1 Z.
. ~ Z 3. Y4.c0D L 4 0.( o i,6i e_
Cx,,o -g-AL<C_
=
S (
- %oZ LJ:
V-0.
~.
a%-4I L=.
)
Limitations removal requirements:
N/A
Attachment B Lo UT Base Mek.amination Page 6a of 75 oiHa.
Site/Unit: Oconee /
2 Summary No.:
C05.021.054 Workscope:
ISI Procedure:
Procedure Rev.:
Work Order No.:
NDE-640 2
98606499 Outage No.:
ONS2EOC20 Report No.:
UT-04-027 Page:
1 of 2
Code:
Asme Section Xi 1989 Cat./Item:
C-F-1/C5.21.54 Location:
N/A Drawing No.:
2-51 A-1 7 (4)
==
Description:==
Tee to Pipe System ID:
51A Component ID: C05.021.054 /2-51A-17-102 Size/Length:
N/A Thickness/Diameter:
3.0" /.438 Limitations:
None Start Time:
0913 Finish Time:
0916 Examination Surface:
inside D Outside FvJ Surface Condition: AS GROUND Lo Location:
9.1.1.1 Wo Location:
Centerline of Weld Couplant:
ULTRAGEL II Batch No.:
01225 Temp. Tool Mig.:
FISHER Serial No.:
MCNDE 27219 Surface Temp.:
97 OF Scanning dB:
62 Cal. Report No.:
CAL-04-031 Ind.
Amplitude Position One Position Max Position Two Loss Remarks No.
Back Wall Full Screen LI WI W2 MP LM W 1 W2 MP L2 W 1 W2 MP NRI Comments:
FC 03-20 Results:
Accept Dj Reject ° Info 2 Initial Section Xi Inspection Percent Of Coverage Obtained> 90%:
Yes-100%
Reviewed Previous Data:
No Examiner Level III Signature Date Reviewera
/
Signature Date Eaton, Jay A.
2/1012004 O.J,
/
//
Al Examiner Level II atu Date Site Review Yl Signature Date Jordan, Joey 2/10/2004 Other Level Signature Date ANII Review Signature Date khge AiaAm3/°
Attachment B Page At of 7 5 f Duke OrEnergy.
Supplemeincal Report Report No.:
UT-04-027 Page:
2 of 2
Summary No.: C05.021.054 Examiner: Eaton, Jay A.
Examiner: Jordan, Joey Other:
/,\\ I
-
,
Level:
III Level:
II Level:
Reviewer:
Site Review:
ANII Review:
Li 6--
Date: 2.?i{
Date:
Date: 312hv Comments:
Sketch or Photo:
E \\UT\\ DDEAL\\ProfileLine2.jpg
- 0. O*
Q '
7-f s Z.
Attachment B Page 6of 75 Duke UT Pipe Weid Examination reV Energy.
Site/Unit: Oconee /
Summary No.:
Co Workscope:
2 5.021.054 Is' Procedure:
Procedure Rev.:
Work Order No.:
NDE-600 15 98606499 Outage No.:
ONS2EOC20 Report No.:
UT-04-031 Page:
1 of 3
Code:
Asme Section Xl 1989 Cat./ltem:
C-F-1/C5.21.54 Location:
N/A Drawing No.:
2-51A-17 (4)
==
Description:==
Tee to Pipe System ID:
51A Component ID: C05.021.054 /2-51 A-1 7-102 Size/Length:
N/A Thickness/Diameter:
3.0"/.438 Limitations:
Yes - See Attached Limitation Report Start Time:
0921 Finish Time:
0948 Examination Surface:
Inside Outside R]
Surface Condition: AS GROUND Lo Location:
9.1.1.1 Wo Location:
Centerline of Weld Couplant:
ULTRAGEL II Batch No.:
01225 Temp. Tool Mfg.:
FISHER Serial No.:
MCNDE 27219 Surface Temp.:
97 OF Cal. Report No.:
CAL-04-033, CAL-04-044, CAL-04-047 Angle Used 1 0 45 l45Tl 60l 70 l
l Scanning dB 61 62 61 Indication(s):
Yes; No ~v Scan Coverage:
Upstream 7 Downstream CW [
CCW /
Comments:
Results:
Accept v Reject Info 2 Initial Section Xl Inspection Percent Of Coverage Obtained > 90%:
4eir-86.1 %
Reviewed Previous Data:
No I
Il-i{-fil9 Examiner Level ill Signature Date Reviewer Signature Date Eaton, Jay A.
2/10/2004
- I L)2//O'(
Examiner Level II S/
k=
ure Date Site Review Signature Date Jordan, Joey (I
17 2/10/2004 Other Level N/A Signature Date ANII Review Signature Date N/A
(*L9 e
- L4b, X
3/2,/o
Attachment B Page 63 of 75
?tlake teSsnergy Determination of Percent Coverage for UT Examinations - Pipe Site/Unit:
Oconee /
2 Summary No.:
C05.021.054 Workscope:
ISt Procedure:
Procedure Rev.:
Work Order No.:
NDE-600 15 98606499 Outage No.:
ONS2EOC20 Report No.:
UT-04-031 Page:
2 of 3
45 deg Scan 1 Scan 2 Scan 3 Scan 4 100.000 100.000
% Length X
% Length X
% Length X
% Length X 100.000 100.000
% volume of length / 100 =
% volume of length I 100 =
% volume of length / 100 =
100.000
% volume of length / 100 =
100.000
% total for Scan 1
% total for Scan 2
% total for Scan 3
% total for Scan 4 Add totals and divide by # scans =
100.000
% total for 45 deg Other deg -
60 (to be used for supplemental scans)
The data to be listed below is for coverage that was not obtained with the 45 deg scans.
Scan 1 63.600
% Length X Scan 2 63.600
% Length X Scan s 36.400
% Length X Cw-ZW4 z
Scant 36.400
% Length X 100.000
% volume of length / 100 =
100.000
% volume of length / 100 =
46.700
% volume of length / 100 =
0.000
% volume of length / 100 =
63.600 63.600 16.999 0.000 V. total for Scan 1 Y. total for Scan 2 Y. total for Scan 3
% total for Scan 4 Percent complete coveraae Add totals for each scan required and divide by # of scans to determine; 86.050
% Total for complete exam Site Field Supervisor:
Date:
l 94 no 70 so 5u.s spA c
fJ 6(&CAY, C 7C I;
jO; Dr 1 CH 1
yv Lo C
DOC-6 A~'>ZAu hCtl
Attachment B DWO&uke Limitation Record Page (oof 75 SitetUnit: Oconee 1 2
-nary No.:
C05.021.054 Workscope:
ISI Procedure:
Procedure Rev.:
Work Order No.:
NDE-600 15 98606499 Outage No.:
ONS2EOC20 Report No.:
UT.04-031 Page:
3 of 3
Description of Limitation:
Limited in the throat on each side of the tee on the S2 side of the weld. Lo + 1.75" to Lo + 3.75" and Lo + 7.25" to Lo + 9.25".
Sketch of Limitation:
IF I1 I Hi ADZ
>nQC< 5w.
Sr-~-r~L.
Y,.% -z r)7/, t S
- 01za a
q LGS7 7%
COA-ML 4 PArM AsCans r
- 15 a(
.0,
&Vs 5t
.*L +.
Z.
700 sheL c-3vcaAL-C.
, \\v!$ -. 0 1
- '05 / \\5,=
53.3 Limitations removal requirements:
Radiation field:
N/A Examiner Level IlIl S nature Date Rev r
Signature Date Eaton, Jay A.
2 i 1012004
)1sJL. IL&
.2
- 1-°4 Examiner Level I I>
ure Date Site Review
\\
Signature Date Jordan, Joey
(
`
2710/2004 C'herDate evel
', z~gnir ANIRviwD Other Level 7"
1~-
S 7
g nt r Date ANII Reyiew
,1 A,-'J--eq
, L &,, S,,SiMe
- ,/,,
. c C.
L%-
11 Date
Attachment B
-D6<.HW UT Base Met,.. Lamination Page 45of 75 OY;#
Site/Unit: Oconee /
2 Summary No.:
Workscope:
C05.021.056 Procedure:
Procedure Rev.:
Work Order No.:
NDE-640 2
98606501 Outage No.:
ONS2EOC20 Report No.:
UT-04-021 Page:
1 of 2
Is1 Code:
Asme Section Xl 1989 Cat./item:
C-F-1/C5.21.56 Location:
N/A Drawing No.:
==
Description:==
Elbow to Valve (2HP-114)
System ID:
51A Component ID: C05.021.056 /2HP-227-11 Size/Length:
N/A Thickness/Diameter:
3.0" /.438 Limitations:
None Start Time:
0911 Finish Time:
0916 Examination Surface:
Inside 2 Outside iJ Surface Condition: AS GROUND Lo Location:
9.1.1.2 Wo Location:
Centerline of Weld Couplant:
ULTRAGEL II Batch No.:
01225 Temp. Tool Mfg.:
FISHER Serial No.:
MCNDE 27217 Surface Temp.:
81 OF Scanning dB:
40 Cal. Report No.:
CAL-04-038 Amplitude Position One Position Max Position Two Loss Remarks No.
Back Wall Full Screen Li W1 W2 MP LM WI W2 MP L2 W1 W2 MP NRI Comments FC 03-20 Results:
Accept i Reject 7 Info 7 Initial Section Xl Inspection Percent Of Coverage Obtained > 90%:
Yes-1 00%
Reviewed Previous Data:
No Examiner Level ll
.,Sigpure Date Reviewer Signature Date Houser, Gayle E.
rtJ.
2/10/2004 Examiner Level II Signature Date Site Review N
Signature Date Weaver, Marion T.
.2/10/2004 Other Level N/A Signature Date ANII Revi s
Signature Date N/A
Duke 9 rEnergy.
Supplemeincal Report Attachment B Page 64of 7 5 UT-04-021 2
of 2
Report No.:
Page:
Summary No.: C05.021.056 L
Examiner: Houser, Gayle E.
/!zk,<
Examiner: Weaver, Marion T.
7J eat Other:
N/A Level:
III Level:
II Level:
N/A Reviewer:
h Site Review:
T Il ANII Review:
Date: _2 -.//-04a Date:
Date:
21-G-Zly Comments:
Sketch or Photo:
Z:\\UT\\lDDEAL\\ProtileLine2.jpg 041M. Z#P-1/
I I
I I
- I I
I I
I I
\\
Attachment B Page 67of75 bake UT Pipe Vvad Examination 10WEnergy.
Site/Unit: Oconee /
2 Procedure:
NDE-600 Outage No.:
ONS2EOC20 Summary No.:
C05.021.056 Procedure Rev.:
15 Report No.:
UT-04-023 Workscope:
ISI Work Order No.:
98606501 Page:
1 of 3
Code:
Asme Section XI 1989 Cat./Item:
C-F-1/C5.21.56 Location:
N/A Drawing No.:
==
Description:==
Elbow to Valve (2HP-114)
System ID:
51A Component ID: C05.021.056 /2HP-227-11 Size/Length:
N/A Thickness/Diameter:
0.438"/3" Limitations:
Yes
- See attached limitation report Start Time:
0916 Finish Time:
0930 Examination Surface:
Inside 7 Outside [
Surface Condition: AS GROUND Lo Location:
9.1.1.2 Wo Location:
Centerline of Weld Couplant:
ULTRAGEL II Batch No.:
01225 Temp. Tool Mfg.:
FISHER Serial No.:
MCNDE 27217 Surface Temp.:
81 OF Cal. Report No.:
CAL-04-039, CAL-04-040, CAL-04-041 AngleUsed 0
45 45T 1 601 70 1
Scanning dB 45 48 48 Indication(s):
Yes No V Scan Coverage:
Upstream g Downstream i CW iV CCW i Comments:
Results:
Accept 'v' Reject [
Info M Initial Section XI Inspection Percent Of Coverage Obtained > 90%:
No - 35.7%
Reviewed Previous Data:
No Examiner Level Ill 1 qignatu Date Reviewq 1 A
/
A/
Signature Date Houser, Gayle E.
-A..
Age_
2/10/2004 wO!
/
S ture Examiner Level II Signature Date Site Review Signature Date Weaver, Marion T.
2/10/2004 Other Level Signature Date ANII R Signature Date 7y,.2
Attachment B Page 6 j of 75 IPZ%
Determination of Percent Coverage for UT Examinations - Pipe Site/Unit:
Oconee I 2
Summary No.:
C05.021.056 Workscope:
ISI Procedure:
Procedure Rev.:
Work Order No.:
NDE-600 15 98606501 Outage No.:
ONS2EOC20 Report No.:
UT-04-023 Page:
2 of 3
45 deg Scan 1 Scan 2 Scan 3 Scan 4 100.000 100.000
% Length X
% Length X
% Length X
% Length X
% volume of length /1 00 =
% volume of length / 100 =
50.000
% volume of length / 100 =
50.000
% volume of length / 100 =
50.000 50.000
% total for Scan 1
% total for Scan 2
% total for Scan 3
% total for Scan 4 Add totals and divide by # scans =
50.000
% total for 45 deg Other deg -
60 (to be used for supplemental scans)
The data to be listed below is for coverage that was not obtained with the 45 deg scans.
Scan 1 Scan 2 Scan 3 Scan 4 100.000
% Length X 100.000
% Length X
% Length X
% Length X 42.900
% volume of length / 100 =
0.000
% volume of length 1 100 =
% volume of length / 100 =
% volume of length /1 00 =
42.900 0.000
% total for Scan 1
% total for Scan 2
% total for Scan 3
% total for Scan 4 Percent complete coverage Add totals for each scan required and divide by # of scans to determine; 35.725
% Total for complete exan'T Site Field Supervisor:
Da 0
XC1S>
CA 0°IL z~t)I f
l it(
te:
Zjo 0t4 o
) L ) I)a:-,,
Attachment B
?L Puke Limitation Record Page 6'1 of 75 Vitnerg.
Site/Unit:
Oconee 1
2
,mmary No.:
C05.021.056 Workscope:
ISI Procedure:
NDE-600 Procedure Rev.:
15 Work Order No.:
98606501 Outage No.:
Report No.:
Page:
ONS2EQC20 UT-04-023 3
of 3
Description of Limitation:
Partial coverage from SI CW & CCW - No scan S2 due to valve configuration.
Sketch of Limitation:
V/AI<G L
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- , C-7 /,I l4 5o14 Limitations removal requirements:
NIA Radiation field:
N/A I
Examiner Level iII jSignaltite Date Reviewer Signature Date Houser, Gayle E.
f f,
j 2/1012004 7-z l
OLo4 Examiner Level It Sigriature Date Site Review Signature Date Weaver, Marion T.
)eWe.
2/10/2004
'ther Level Signature Date ANII R Signature Date to
/
2.7o
Attachment B Page 70 of 75
^~ Airk UT Base MetL -amination ace.MY~
Site/Unit: Oconee /
2
,nary No:
C05.021.058 Sumi Procedure:
Procedure Rev.:
Work Order No.:
NDE-640 2
98604113 Outage No.:
ONS2EOC20 Report No.:
UT-04-104 Page:
1 of 2
Workscope:
ISI Code:
Asme Section XI 1989 Cat./item:
C-F-1/C5.21.58 Location:
N/A Drawing No.:
2-51A-31
==
Description:==
Pipe to Valve (2HP-20)
System ID:
51 A Component ID: C05.021.058 /2-51A-31-50 Size/Length:
N/A Thickness/Diameter:
.438"/3.0" Limitations:
NONE Start Time:
1103 Finish Time:
1105 Examination Surface:
Inside E Outside M Surface Condition: GROUND Lo Location:
9.1.1.1 Wo Location:
Centerline of Weld Couplant:
ULTRAGEL II Batch No.:
03125 Temp. Tool Mfg.:
FISHER Serial No.:
MCNDE32769 Surface Temp.:
63 OF Scanning dB:
45 Cal. Report No.:
CAL-04-186 Ind.
Amplitude Position One Position Max Position Two No Loss I
I Remarks Back Wall Full Screen WI W2 MP LM WI W2 MP L2 W1 W2 MP NRI Comments:
FC 03-20 Results:
Accept i Reject a Info E Initial Section IX Inspection Percent Of Coverage Obtained > 90%:
Yes 100%
Reviewed Previous Data:
No Examiner Level I Si ature Date Reviewer A
/i
/
Signature Date Resor, James H.
3/30/2004L-6 Examiner Level II nature Date Site Review Signature Date Mauldin, Larry E.
/"
G 3/30/2004 Other Level Signature Date ANII Review, Signature Date
/g§2r-d;/f.B,>g i/(.
Attachment B Page 7fof 75 a Duke E Energy.
Supplemeiwcal Report Report No.:
Page:
UT-04-1 04 2
of 2
Summary No.: C05.021.058 Examiner: Resor, James H.
Examiner: Mauldin, Larry E.
Other:
Level:
II Level:
II Level:
Reviewer:
Site Review:
ANII Review:
aq"
r I
j Date: Z. 31.o Date:
Date:
Comments:
Sketch or Photo:
Z:\\UT\\PERSONEL\\JHR9576\\PaintLine4.jpg
=.
a-(n to L.
1 I
1 l
l l
I I
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_,I Ir I
fiL-I
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Attachment B Page 7-.Z of 75 P Duke V Energy.
Site/Unit: Oconee /
Summary No.:
CO!
Workscope:
UT Pipe Weid Examination 2
5.021.058 Procedure:
Procedure Rev.:
Work Order No.:
NDE-600 15 Outage No.:
ONS2EOC20 Report No.:
UT-04-105 Page:
1 of 4
lSI 98604113 Code:
Asme Section XI 1989 Cat./Item:
C-F-1/C5.21.58 Location:
N/A Drawing No.:
2-51A-31
==
Description:==
Pipe to Valve (2HP-20)
System ID:
51 A Component ID: C05.021.058 /2-51 A-31-50 Size/Length:
N/A Thickness/Diameter:
.438"/3.0" Limitations:
Yes - See attached sheets Start Time:
1114 Finish Time:
1131 Examination Surface:
Inside Outside it Surface Condition: GROUND Lo Location:
9.1.1.1 Wo Location:
Centerline of Weld Couplant:
ULTRAGEL II Batch No.:
03125 Temp. Tool Mfg.:
FISHER Serial No.:
MCNDE32769 Surface Temp.:
63 OF Cal. Report No.:
CAL-04-187, CAL-04-188, CAL-04-189 Angle Used 0 l45 45T 60 70 Scanning d 8 43 45 47 Indication(s):
Yes N-No;,
Scan Coverage:
Upstream 3 Downstream ii CW il CCW i Comments:
- See attached limitation sheets Results:
Accept V Reject 7 Info m Percent Of Coverage Obtained > 90%:
No*
Reviewed Previous Data:
No Examiner Level 11 Signatur Date Reviewers,_EA Signature Date Resor, James H.
GR..
FLC$.
3/30/2004 JA/
/ $/Z<Oq Examiner Level II na6..
Date Site Review Signature Date Mauldin, Larry E.
1 3/30/2004 Other Level Signature Date ANII Review Signature Date c,
I tLf/G tur U
I/
Attachment B Page 73of 75 DUKE POWER COMPANY ISI LIMITATION REPORT Component/Weld ID:
2-S/, -,3/-5Q Item No:
C DS y,
- l.
S8remarks:
3 NO SCAN SURFACE BEAM DIRECTION I u e 4
L AE ELIMITED SCAN 1
0 2 l
2EcwLM ccw Co u
FROM L H
to L h_
INCHES FROM WO Z to' ANGLE:
0 0 0 45 1 60 other FROM o
DEGto 3()o DEG E
NO SCAN SURFACE BEAM DIRECTION E
LIMITED SCAN E1 E2 2 1 E2 E cw L ccw FROM L to L INCHES FROM WO to ANGLE:
z 0 E 45 E 60 other FROM DEG to DEG E NO SCAN SURFACE BEAM DIRECTION ELIMITED SCAN E1 C
2El 2
Ecw c
cow FROM L to L INCHES FROM WO to ANGLE:
0 ° 45 r
60 other FROM DEG to DEG E NO SCAN SURFACE BEAM DIRECTION E
LIMITED SCAN E1 E2 E 1 n 2 E cw F ccw FROM L to L INCHES FROM WO to Sketch(s) attached ANGLE:
I0 °L 45 Q 60 other FROM DEG to DEG 2
yes E No Prepared By:
Level:
Date:
Sheet 2
of 4
Reviewe By Shee of, Reviewed By:
-"Date:
/kuthorize Inspectr:Pte
Attachment B Page 7* of 75 POygUI Determination of Percent Coverage for UT Examinations - Pipe Site/Unit:
Oconee /
2 Summary No.:
C05.021.058 Workscope:
ISI Procedure:
Procedure Rev.:
Work Order No.:
NDE-600 15 98604113 Outage No.:
ONS2EOC2O Report No.:
IUT-04-105 Page:
3 of 4
45 den Scan 1 Scan 2 Scan 3 Scan 4 100.000 100.000
% Length X
% Length X
% Length X
% Length X 100.000 100.000
% volume of length / 100 =
% volume of length /1 00 =
% volume of length /100 =
% volume of length / 100 =
100.000 100.000
% total for Scan 1
% total for Scan 2
% total for Scan 3
% total for Scan 4 Add totals and divide by # scans =
100.000
% total for 45 deg Other deg -
60 (to be used for supplemental scans)
The data to be listed below is for coverage that was not obtained with the 45 deg scans.
Scan 1 Scan 2 Scan 3 Scan 4 100.000 100.000
% Length X
% Length X
% Length X
% Length X 0.000 36.000
% volume of length /100 =
% volume of length / 100 =
% volume of length /1 00 =
% volume of length / 100 =
0.000 36.000
% total for Scan 1
% total for Scan 2
% total for Scan 3
% total for Scan 4 Percent complete coverage Add totals for each scan required and divide by # of scans to determine; 59.000
% Total for complete exam Site Field Supervisor:
K dDate:
/t
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Attachment B Page 75 of 75
?4`ure Supplemental Report rVEnerg Report No.:
Page:
of Summary No.:
Examiner:
Examiner:
Other:
Cio*. o2a.
O-S.
LA eE' E. MAULDIA-A4 d/),/41 Level:
Iz II
_Level:
Level:
Reviewer:
Site Review:
ANII Review:
C- t~
A J 1 Date: __ _/
Date:
Date: -I/
i4
[I 4Smy. cvvt~aQj Comments:
/O"rA
+R ei @n
/, / 11 Ap /S "
Sketch or Photo:
710 OV J (w,06t MSu L -b (76 -
.18.s i,/w
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