ML040560060

Inservice Inspection Summary Report

ML040560060
Person / Time
Site:	Cook  (DPR-058)
Issue date:	02/19/2004
From:	Zwolinski J Indiana Michigan Power Co
To:	Document Control Desk, Office of Nuclear Reactor Regulation
References
AEP:NRC:4055
Download: ML040560060 (139)

Text

Indiana Michigan Power Company 500 Circle Drive Buchanan, MI 49107 1373 INDIANA MICHIGAN POWER February 19, 2004 AEP:NRC:4055 10 CFR 50.55a Docket No.:

50-315 U. S. Nuclear Regulatory Commission ATTN: Document Control Desk Mail Stop O-P1-17 Washington, DC 20555-0001 Donald C. Cook Nuclear Plant Unit 1 INSERVICE INSPECTION

SUMMARY

REPORT The attachment to this letter provides a copy of the inservice inspection summary report for activities at Donald C. Cook Nuclear Plant Unit 1, State of Michigan, National Board Number 1-20761 (Mich. M-096762-M), located in Bridgman, Michigan. The plant is owned by Indiana Michigan Power Company, P.O. Box 60, Fort Wayne, IN, 46801.

The unit's commercial service date is August 23, 1975, and the Authorized Code Inspector is Mr. T. A. Hines, who is employed by ABS Group, Inc. of Houston, Texas.

The examinations, tests, replacements, repairs performed, conditions observed, and corrective measures taken are summarized in the attached report. Inservice inspection activities were performed in accordance with the rules and requirements of the American Society of Mechanical Engineers' Code,Section XI, 1989, and 1992 Editions with the 1992 Addenda, as applicable.

There are no new commitments in this letter. Should you have any questions, please contact Mr. Michael K. Scarpello, Supervisor of Nuclear Licensing, at (269) 697-5020.

Sincerely, John\\A. Zwolinski Dire r of Design Engineering and Regulatory Affairs

Attachment:

Summary Report for the Donald C. Cook Nuclear Plant, Unit 1, Unit 1, Cycle 19,2003 Refueling Outage.

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U. S. Nuclear Regulatory Commission AEP:NRC:4055 Page 2 c:

R. Aben, DLEG/BCCFS/BD J. L. Caldwell, NRC Region III K. D. Curry, Ft. Wayne AEP, w/o attachment J. T. King, MPSC, w/o attachment MDEQ - WHMD/HWRPS, w/o attachment NRC Resident Inspector J. F. Stang, Jr., NRC Washington, DC

Attachment to AEP:NRC:4055 Summary Report for the Donald C. Cook Nuclear Plant, Unit I Unit 1, Cycle 19 2003 Refueling Outage.

SUMMARY

REPORT FOR THE DONALD C. COOK NUCLEAR PLANT UNIT 1 Unit 1 Cycle 19 2003 REFUELING OUTAGE INDIANA MICHIGAN POWER COMPANY DONALD C. COOK NUCLEAR PLANT, UNIT 1, BRIDGMAN, MI.

COMMERCIAL SERVICE DATE 8-23-1975 Report for Inspection Period From June 10, 2002 to November 26,2003 February 9, 2004 I

c-o Prepared by:

Reviewed by:

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ISI 1Prram Owner jJim Fitchuk IWE/L and Snubber Program Owi

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Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 Section 7 Section 8 Section 9 INDIANA MICHIGAN POWER COMPANY DONALD C. COOK NUCLEAR PLANT, UNIT 1 BRIDGMAN, MI.

COMMERCIAL SERVICE DATE 8-23-1975 Report of Inservice Inspections From June 10, 2002 to November 26,2003 TABLE OF CONTENTS Introduction NIS-1 Inservice Inspection Summary Report Examination of Class 1 and Class 2 Systems and Components System Pressure Tests Snubber Tests ASME Section XI, Article IWE and IWL ASME Section XI, Steam Generator Eddy Current Examinations is NIS-2 Repair and Replacement Reports Index NIS-2 Repair and Replacement Reports 002

INDIANA MICHIGAN POWER COMPANY DONALD C. COOK NUCLEAR PLANT, UNIT 1, BRIDGMAN, MI.

COMMERCIAL SERVICE DATE 8-23-1975 SECTION 1 INTRODUCTION This report summarizes the Inservice Inspection activities performed at the Donald C.

Cook Nuclear Plant, Unit 1, for the period June 10, 2002 to November 26, 2003. This report addresses examinations and activities associated with the Third Ten-Year Interval's Third Outage of the First Inspection Period, Unit 1 Cycle 19 Refueling Outage.

This inspection completes the examinations required for the First Inspection Period ofthe Third Ten-Year Interval for Unit 1. These activities were performed in accordance with the requirements of the ASME Boiler and Pressure Vessel Code,Section XI, Rules for Inservice Inspection of Nuclear Power Plant Components. The Third Ten-Year Inspection Interval began July 1, 1996 and continues through February 28, 2010. The applicable code of record for ISI activities is ASME Code Section XI, 1989 Edition (No Addenda) and 1992 Edition, 1992 Addenda as applicable.

The purpose of this report is to satisfy the requirements of IWA-6000 for the submittal of an Inservice Inspection Sumrniary Report at the completion of each refueling outage.

Examination and tests conducted since the preceding summary report are included in this report. Repairs and replacements (for Class 1 and 2 Components) are also included in this report per the requirements of the 1989 Edition (No Addenda) and the 1992 Edition, 1992 Addenda of ASME Code Section XI, IWA-6220.

Contents of this report have been reviewed and verified correct with supporting documentation available at the plant for review if required.

003

INDIANA MICHIGAN POWER COMPANY DONALD C. COOK NUCLEAR PLANT, UNIT 1 BRIDGMAN, MI.

COMMERCIAL SERVICE DATE 8-23-1975 SECTION 2 NIS-1 INSERVICE INSPECTION

SUMMARY

REPORT 004

FORM NIS-1 OWNERS' DATA REPORT FOR INSERVICE INSPECTIONS As required by the Provisions of the ASME Code Rules

1. Owner:

Indiana Michigan Power Co., PO Box 60. Ft. Wayne, IN 46801 (A wholly owned subsidiary of American Electric Power)

(Name and Address of Owners)

2. Plant-Donald C. Cook Nuclear Plant. One Cook Place, Bridgman, MI 49106 (Name and Address of Plant)

3. Plant Unit: One

4. Owner Certification of Authorization (if required):

N/A

5. Commercial Service Date: 08/23/75

6. National Board Number for Unit: 1-20761 (Mich. M-096762-M)

7. Components nspected Component or Manufacturer or Manufacturer or State or Province National Board Appurtenance Installer Installer Serial Number Number Number Reactor Vessel Combustion CE 66105 M 96762 M 1-20761 1-OME-1 Engineering Steam Generator Babcock & Wilcox 7803-03 / 1124 M 96767 M 194 / 6834 OME-3-4

/Westinghouse Pressurizer Westinghouse 1131 M96763 M 6849 1-QME-4 I

Reactor Coolant Westinghouse 618J881 Pumps PP-45-1, -

2,-3,-4__

Component Grinnell Enclosed List Supports NOTE: S/G's are a composite-original by Westinghouse

8. Examination Dates: June 10. 2002 to November 26, 2003

9. Inspection Period Identification: First

10. Inspection Interval Identification: Third

11. Applicable Edition of Section XI 1989 (No Addenda) & 1992 Addenda 1992

12. Date/Revision of Inspection Plan: 7/96 Rev. 0

13. Abstract of Examinations. Include a list of examinations and tests and a statement concerning status of work required for the Inspection Plan.

005

See Sections 3, 4, 5, 6, and 7

14. Abstract of Results of Examinations and Tests.

See Sections 3, 4, 5, 6 and 7

15. Abstract of Corrective Measures.

See Sections 3, 4, 5, 6,and 7 We certify that a) the statements made in this report are correct, b) the examinations and tests meet the Inspection Plan as required by the ASME Code,Section XI, and c) corrective measures taken conform to the rules of the ASME Code,Section XI.

Certificate of Authorization No. (ifapplicable)

N/A Expiration Date N/A Date:

February 9.2004 Signed: Indiana Michigan Power CoB:t Owner (Wholly Owned Subsidiary of AEP)

CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Michigan and employed by ABS Group, INC.

of Houston, Texas

,,ive inspected the components described in this Owner's Report during the pen' lO November 26. 2003

. and state that to the best of my knowledge and bM VI eri'~s performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.

Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection.

,Commissions Michigan 300471. Endorsements: N & I Inspector's Signature National Board, State, Province, and Endorsements Date /o 20 V

006

UNIT I CYCLE 19 REFUELING OUTAGE NIS-1 LIST OF COMPONENTS I

4I Summary No 005900 006000 006200 007800 224200 234400 P000100 P000101 P001002 P00103 Component ID 1-RPV-STUD I THROUGH 54 1-RPV-NUT 1 THROUGH 54 1-RPV-WASHER I THROUGH 54 I-RPV-INTERIOR SV-45-A IMO-315 RPV-RFO PRZ-RFO SG-RFO PIP-RFO Exam Category B-G-1 B-G-1 B-G-1 B-N-1 B-G-2 B-M-2 B-P B-P B-P B-P Item Method Procedure WO#

Comments B6.30 B6.10 B6.50 B13.10 B7.70 B12.50 B15.10 B15.20 B15.30 UT VT VT VT VT VT VT VT VT 54-ISI-840-02 54-ISI-366-06 54-ISI-366-06 54-ISI-364- -

00 12-QHP-5050-NDE-006 12-QHP-5050-NDE-006 12-QHP-5070-NDE-001 12-QHP-5070-NDE-001 12-QHP-5070-NDE-001 12-QHP-02248036-04 02248036-03 02248036-03 02248036-06 R0231375 3304007 R0231394 R0231394 R0231394 No Relevant Indications No Relevant Indications No Relevant Indications No Relevant Indications No Rejectable Degradation No Rejectable Degradation No Rejectable Degradation No Rejectable Degradation No Rejectable Degradation 5070-NDE-B15.50 VT 001 R0231394 No Rejectable Degradation 007?

Summary No P00104 P00105 P00106 Component ID PMP-RFO VLV-RFO DEPR-RFO Exam Category B-P

/

B-P B-P Item B15.60 B15.70 B15.XX Method VT

.VT vr Procedure 12-QHP-5070-NDE-001 12-QHP-5070-NDE-001 12-QHP-5070-NDE-001 WO#

R0231394 R0231394 R0231394 Comments No Rejectable Degradation No Rejectable Degradation No Rejectable Degradation 00 8

INDIANA MICHIGAN POWER COMPANY DONALD C. COOK NUCLEAR PLANT, UNIT 1 BRIDGMAN, MI.

COMMERCIAL SERVICE DATE 8-23-1975 SECTION 3 ABSTRACT OF EXAMINATIONS, RESULTS, AND CORRECTIVE ACTIONS FOR CLASS 1 AND CLASS 2 COMPONENTS Inservice examinations were performed during the period June 10, 2002 to November 26, 2003. This report addresses examinations and activities associated with the Third Ten-Year Interval's Third Outage of the First Inspection Period, Unit 1 Cycle 19 Refueling Outage. All examinations were in accordance with the ASME Code Section XI 1989 Edition (No Addenda) and 1992 Edition, 1992 Addenda as applicable.

Examinations were scheduled and performed according to the Third Ten-Year Long Term Inservice Examination Plan for Class 1,2, and 3 Systems and Components for Donald C. Cook Nuclear Plant, Unit 1. This is the currently approved ISI examination plan that identifies specific activities to be performed on a refueling outage basis.

The scope of examinations also included the examination of the Unit 1 Reactor Pressure Vessel for evidence of Primary Water Stress Corrosion Cracking (PWSCC). The examinations for PWSCC were performed and documented in response to NRC Bulletin 2001-01. All 78 Vessel Heal Penetrations and the Head vent were examined using a combination of ultrasonic, surface, eddy current and visual techniques. No evidence of PWSCC was observed.

System pressure tests did not reveal any degradation of the system pressure boundary.

Reactor Coolant Pumps #11, 12, 13 and 14 showed evidence of corrosion during the depressurized walk down. As a conservative measure, at least one bolt was pulled from each flange of each pump and VT-1 examined for rejectable degradation. No rejectable degradation was observed on any of the bolting. To address leakage at the main flange on pump #12, all the bolting was removed and retensioned by Westinghouse personnel.

Additionally, all the bolting for #11, 13 and 14 were also removed and retensioned by Westinghouse personnel.

In response to leakage identified at safe end to piping welds on the Pressurizer at Tsuruga Unit 2 in Japan, insulation was removed at all the nozzle to safe end welds on top of the Pressurizer and VT-2 examined. No leakage was observed.

There was no evidence of degradation observed in the Steam Generator Eddy Current examinations.

Nondestructive ISI examinations were performed by Framatome and Indiana Michigan Power (IMP) personnel in accordance with procedures approved for use at Cook Nuclear Plant. Primary Water Stress Corrosion Cracking (PWSCC) examinations were performed by Framatome and Indiana Michigan Power (IMP) personnel in accordance with procedures approved for use at Cook Nuclear Plant.

oQ14

INDIANA MICHIGAN POWER COMPANY DONALD C. COOK NUCLEAR PLANT, UNIT 1 BRIDGMAN, MI.

COMMERCIAL SERVICE DATE 8-23-1975 SECTION 4 ABSTRACT OF SYSTEM PRESSURE TESTS RESULTS Inrservice Inspection System Pressure Tests were performed during the period June 10, 2002 to November 26, 2003. These tests were performed in accordance with the requirements of ASME Code Section XI, 1989 Edition (No Addenda) Articles IWA-5000, IWB-5000, IWC-5000, IWD-5000, Code Case N-533-1, N-616 and Code Case N-416-1, as applicable.

Pressure tests for systems identified below were performed during this outage. The remainder of the pressure tests for the interval will be performed in conjunction with functional tests, inservice operation, and special procedures as applicable. No pressure boundary through-wall leaks were identified.

TEST DESCRIPTION DATE R0231394-Perform Depressurized and Pressurized walk down at 11/24/2003 01/02 NOP/NOT (Includes all Class 1 RCS piping) 010

INDIANA MICHIGAN POWER COMPANY COOK NUCLEAR PLANT, BRIDGMAN, MI.

UNIT 1 COMMERCIAL SERVICE DATE 8-23-1975 SECTION 5 ABSTRACT OF SNUBBER EXAMINATION AND TEST RESULTS AND CORRECTIVE ACTIONS Snubber examinations and functional testing were performed in conjunction with the maintenance procedures implemented to satisfy technical specification surveillance requirements. Provided is a summary of the as-found visual examinations and as-found functional test results.

Snubber VT-3 Visual Examinations Snubber No.

Exam Date Job Order No.

Results 1-GRC-S519 11/16/03 R230766 Acceptable 1-GRC-S537 11/5/03 R230766 Acceptable 1-GRC-S538 10/25/03 R230766 Acceptable 1-GRC-S555 11/5/03 R230766 Acceptable 1-GRC-S562 11/5/03 R230766 Acceptable 1-GRC-S564 10/25/03 R230766 Acceptable 1-GRC-S566 11/5/03 R230766 Acceptable 1-GRC-S573 11/5/03 R230766 Acceptable 1-GRC-S575 10/25/03 R230766 Acceptable 1-GRC-S582 11/5/03 R230766 Acceptable 1-GRC-S587 10/25/03 R230766 Acceptable 1-GRC-S592 10/25/03 R230766 Acceptable 1-GRC-S594 10/25/03 R230766 Acceptable 1-GRC-S596 10/25/03 R230766 Acceptable 1-GRC-S598 11/14/03 R230766 Acceptable 1-GRC-S599 10/25/03 R230766 Acceptable 1-GRC-S604 10/31/03 R230766 Acceptable 1-GRC-S608 11/1/03 R230766 Acceptable 1-GRC-S614 10/25/03 R230766 Acceptable 1-AFW-S4023 10/29/03 R230518 Acceptable 1-AFW-S4024-L 10/29/03 R230518 Acceptable 1-AFW-S4024-U 10/29/03 R230518 Acceptable 1-AFW-S4021 10/29/03 R230518 Acceptable 1-AFW-S4028-L 11/4/03 R230518 Acceptable 1-AFW-S4028-U 11/4/03 R230518 Acceptable 1-AFW-S4027 11/4/03 R230518 Acceptable 1-AFW-S4025 11/4/03 R230518 Acceptable 1-AFW-S4031 11/4/03 R230518 Acceptable 1-AFW-S4032-L 11/4/03 R230518 Acceptable 1-AFW-S4032-U 11/4/03 R230518 Acceptable Oil

Snubber VT-3 Visual Examinations (Continued)

Snubber No.

Exam Date Job Order No.

Results 1-AFW-S4029 11/4/03 R230518 Acceptable 1-AFW-S4036-L 11/4/03 R230518 Acceptable 1-AFW-S4036-U 11/4/03 R230518 Acceptable 1-AFW-S4035 11/4/03 R230518 Acceptable 1-AFW-S4033 11/5/03 R230518 Acceptable 1-GCCW-S309 7/28/03 R227388 Acceptable 1-GCCW-S837 7/28/03 R227388 Acceptable 1-GCCW-S838 7/28/03 R227388 Acceptable 12-GCCW-S839 7/28/03 R227388 Acceptable 1-GBD-S573 8/25/03 R227444 Acceptable 1-GBD-S574 8/25/03 R227444 Acceptable 1-OME-3-1-HSD-3U 10/22/03 R229842 Acceptable 1-OME-3-1-HSD-3L 10/22/03 R229842 Acceptable 1-0ME-3-1-HSD-lU 10/22/03 R229842 Acceptable 1-OME-3-1-HSD-lL 10/22/03 R229842 Acceptable 1-OME-3-2-HSD-3U 10/23/03 R229842 Acceptable 1-OME-3-2-HSD-3L 10/23/03 R229842 Acceptable 1-OME-3-2-HSD-1U 10/23/03 R229842 Acceptable 1-OME-3-2-HSD-1L 10/23/03 R229842 Acceptable 1-OME-3-3-HSD-3U 10/23/03 R229842 Acceptable 1-OME-3-3-HSD-3L 10/23/03 R229842 Acceptable 1-OME-3-3-HSD-1U 10/23/03 R229842 Acceptable 1-OME-3-3-HSD-1L 10/23/03 R229842 Acceptable I -OME-3-4-HSD-3U 10/22/03 R229842 Acceptable 1-OME-3-4-HSD-3L 10/22/03 R229842 Acceptable I-OME-3-4-HSD-1U 10/22/03 R229842 Acceptable l-OME-34-HSD-1L 10/22/03 R229842 Acceptable 012

Snubber Functional Tests (Continued)

Snubber No.

Test Date Job Order No.

Results Remarks 1-GRC-S537 11/6/03 R29500 Accept.

Small Bore Grinnell 1-GRC-S587 10/29/03 R209895 Accept.

Small Bore Grinnell 1-AFW-S4024-L 11/4/03 R29510 Accept.

Small Bore Grinnell 1-AFW-S4021 11/4/03 R92848 Accept.

Small Bore Grinnell I-AFW-S4028-U 11/6/03 R49667 Accept.

Small Bore Grinnell 1-AFW-S4036-U 11/5/03 R29569 Accept.

Small Bore Grinnell 1-OME-3-3-HSD-1L 10/31/03 R235221 Accept Large Bore 1-OME-3-3-HSD-1U 10/31/03 R71654 Accept.

Large Bore 1-OME-3-3-HSD-3U 10/31/03 R49690 Accept.

Large Bore 1-OME-3-3-HSD-3L 10/25/03 R71653 Accept.

Large Bore The minimum 14% Technical Specification required sample size consists of 6 small bore (Grinnell) and 3 large bore (Steam Generator) Snubbers.

013

INDIANA MICHIGAN POWER COMPANY DONALD C. COOK NUCLEAR PLANT, UNIT 1 BRIDGMAN, MI.

COMMERCIAL SERVICE DATE 8-23-1975 SECTION 6 ABSTRACT OF EXAMINATIONS, RESULTS, AND CORRECTIVE ACTIONS FOR ASME SECTION XI, SUBSECTIONS IWE AND IWL During the reporting period of June 10, 2002 to November 26, 2003, Inservice inspections were performed on the Unit 1 Containment pressure retaining structure in accordance with Subsections IWE and IWL of ASME Section XI, 1992 Edition and 1992 Addenda, and 10 CFR 50.55a.

The following attachment provides a listing of the examinations performed, results, and corrective actions, if any were performed. A General Visual Examination was performed on all accessible surfaces of the Containment liner along with examinations performed in conjunction with coating repairs, and other repair/replacement activities.

The General visual examination revealed no evidence of degradation that may affect either the containment structural integrity or leak tightness. All results were within the established acceptance criteria with the exception of one bolt which was gouged during disassembly of the component. The bolt and associated nut was replaced. There were no areas that required to be classified as an Augmented Examination area in accordance with IWE-1240.

014

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INDIANA MICHIGAN POWER COMPANY DONALD C. COOK NUCLEAR PLANT, UNIT 1 BRIDGMAN, MI.

COMMERCIAL SERVICE DATE 8-23-1975 SECTION 7 ABSTRACT OF EXAMINATIONS, RESULTS AND ACTIONS FOR STEAM GENERATOR EDDY CURRENT EXAMINATIONS 1.0 2003 Steam Generator In-Service Inspections During October/November of 2003, steam generator in-service inspections were conducted on the Unit 1 steam generators as detailed below. This inspection constituted the second in-service inspection of the replacement steam generators with the initial inspection having been performed in May 2002.

The Unit 2 steam generators were last inspected in January/February of 2002 as detailed in submittal AEP: NRC: 3691- 01. These steam generators remain under the provisions of Technical Specification 4.4.5.3a which allows an inspection interval of 40 calendar months once two consecutive inspections have yielded degradation category C-1 results.

As such, the Unit 2 steam generators will next be inspected in the Fall of 2004.

1.1 Unit 1 Steam Generator Description The four replacement Babcock & Wilcox model 5 1R steam generators were initially placed in service in December of 2000.

Each of the replacement steam generators contains 3496 thermally treated (IC) alloy 690 tubes with an outside diameter of 0.875 inches and a nominal wall thickness of 0.049 inches. The tubes are arranged in a triangular pitch pattern of 107 rows and 85 columns.

The U-bend of all tubes having up to a 12 inch centerline bend radius (rows 1-13) are stress relieved. In addition, the bundle has an increased tube bend radius i.e. the row I bend radius of 2.19 inches in the original steam generators was increased to 4.750 inches in the replacement steam generators, to reduce the stress concentration in the U-bend area.

The tube support structure consists of eight stainless steel (SA-240-41OS-modified) lattice grid assemblies and four sets of flat bar (also called fan bar) restraints. Each lattice grid consists of interlocking high and low bars that form a lattice pattern to provide lateral restraint in the straight portion of the tubes. The flat bar restraints are made of the same stainless steel material and offer support in the U-bend area.

The tubesheet is a nominal 21.25 inches thick and is made of ASME SA-508 Class 3a low alloy steel forging material with Inconel cladding on the primary side. All tubes are hydraulically expanded into the tubesheet holes and flush seal welded at the primary face.

The expansion includes the entire depth of the tubesheet for both the hot and cold leg sides.

018

ABSTRACT OF EXAMINATIONS, RESULTS AND ACTIONS FOR STEAM GENERATOR EDDY CURRENT EXAMINATIONS (Continued) 1.2 Inspection Scope Steam generator eddy current inspections were performed during October/November 2003.

The inspection scope consisted of a 20% full-length bobbin coil examination of the tubes in steam generator #14. In additional, special examinations were performed in areas of interest using rotating probes to better characterize select bobbin coil signals.

Steam generator #14 was selected for examination to support continued monitoring of a fan bar wear indication detected during the initial (2002) inspection. The remaining steam generators did not have any indications of this type and were not included in the examination scope as permitted by Technical Specification Table 4.4.1.

13 Inspection Results The following table and associated discussions summarizes all reported indications:

m_

~

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Tes

-sevs' SG'14..

Ding (DNG)

Bobbin 4

Freespan History (FSH)

Bobbin 1

Manufacturing Burnish Bobbin 19 Mark History BbH)b I< 20%T I WBobbin 1

17 Dings MDNG):

Four ding signals were reported using a 2-yolt criterion during the bobbin coil examination.

Each of these locations was examined with a rotating coil with no degradation detected.

With the exceptions of the indication at R851C57, all other ding indications were present on the baseline examination. It was theorized that the new indication on tube R85/C57 might have been caused by a loose part. As a result the three surrounding tubes were examined in the area of interest by a rotating coil. No loose part indications or tube damage was found during this expanded examination.

During the operational baseline inspection (May 2002) a ding indication was called in the U-bend region of tube R34/26. Upon re-inspection in 2003, the indication was not found.

Discussions with the data analysts noted the possibility of a foreign material on the outside surface of the tube since removed, which contributed to the false indication.

Freespan Indications (FSI. FSH. MBI, MBH):

Freespan bobbin coil indications are indications on the interior/exterior surface of a tube that are not associated with the tubesheet sludge pile region or any support structure.

The production analyst reports all freespan indications initially detected by the bobbin coil as FSI (freespan indication). The final disposition of the reported FSI indications is 019

ABSTRACT OF EXAMINATIONS, RESULTS AND ACTIONS FOR STEAM GENERATOR EDDY CURRENT EXAMINATIONS (Continued) then made by a resolution analyst according to the results of a required indication history review. All indications that indicate insignificant change as compared to the original baseline data are subsequently reported as FSH (freespan history) or MBH (manufacturing burnish mark history). Those FSI indications that indicate significant change are reported as NQI or MBI and undergo additional diagnostic testing using a rotating coil.

All of the reported indications were found to have insignificant change since the baseline examination and therefore were coded FSH or MBH as directed by the Data Analysis Guidelines. A sample of the accessible indications (i.e. no manipulator moves were made in order to gain access to the hot leg indications) were examined with a rotating coil..The one FSH indication was inspected with no degradation found. Thirteen of the nineteen MBH indications were examined. No degradation was detected during this examination.

Tube Wear (<20%):

Tube R53/C53 was identified during the original inservice inspection (May 2002) as having low level wear at the fan bar 5 + 0.61" support location. The bobbin coil through-wall depth measurement for this indication was 8% TW. As part of our continued monitoring program, tWis indication was reexamined during the October/November 2003 inspection. The indication was measured at 11% using the qualified bobbin coil probe.

The indication was also reviewed with a rotating coil that provided no additional information. As the wear depth was well below the Technical Specification repair limit of 40%TW, the tube was left in service. There were no additional wear indications reported.

1.4 Plugged Tubes No defective or degraded tubes were identified during the 2003 Unit 1 steam generator eddy current inspection of steam generator #14. As a result, no tubes were plugged.

020

INDIANA MICHIGAN POWER COMPANY DONALD C. COOK NUCLEAR PLANT, UNIT I BRIDGMAN, MI.

COMMERCIAL SERVICE DATE 8-23-1975 SECTION 8 NIS-2 REPAIR AND REPLACEMENT INDEX 021

Ul C19 Repair Replacement Report Job Order R0092848 01 R0029510 01 R0049667 01 R0029569 01 02157099 01 02199029 01 R0231396 02 03238024 02 03266012 01 03266012 04 R0029500 01 00319076 01 R0209895 01 02206076 01 03304007 02 03304007 15, 03192011 01 03192011 05 03192011 09 03064034 02 02336008 01 03044027 02 02155026 01 02155027 01 02155030 01 02248043 02 03300044 01 03298026 01 Description 1-AFW-S4021, REMOVE/FUNCTIONALTEST/INSTALL NEW REMOVE/FUNCTIONAL TEST/INSTALL NEW SNUBBER REMOVE/FUNCTIONAL TEST/NSTALL NEW SNUBBER REMOVE/FUNCTIONALTEST/NSTALL NEW SNUBBER 1-CCM-451 CORRECT IMPROPER THREAD ENGAGEMENT 1-CS-321, EXAMINE INTERNALS AND REPLACE CAGE 1-CS-325. SUPPORT SOER-86-03 INTERNAL INSPECTION REPLACE Ul SGBD PIPING UNDER FLOW INST 1-DFI-421 1-FW-118-1 REPAIR VALVE AS REQUIRED 1-FW-118-1 REPAIR STUD HOLES, INSTALL HYTORC NUTS REMOVEtFUNCTIONAL TEST/NSTALL NEW SNUBBER 1-GRC-S564 AND S566: SWAP SNUBBER LOCATIONS 1-GRC-S587: REMOVE/FUNCTIONALTESTANSTALLNEW 1-GSI-R-50 RETURN HANGER TO DESIGN CONFIGURATION 1-IMO-315, INVESTIGATE AND REPAIR VALVE 1-lMO-315, DISASSEMBLE, INSPECT, REPAIR VALVE 1-MOD-35534, REPLACE 1-IRV-310 WITH V200 DESIGN 1-MOD-35534, REPLACE 1-IRV-311 WITH V200 DESIGN 1-MOD-35534, REPLACE 1-IRV-320 WITH V200 DESIGN 1-MRV-211. DISASSEMBLE. INSPECT AND REPAIR LEAKBY 1-MRV-221, DISASSEMBLE AND REPAIR LEAKBY 1-MRV-241, REPAIR LEAKBY/OVERHAUL ACTUATOR AS REQ.

1-NRV-151, REPLACE VALVE TRIM/ OVERHAUL ACTUATOR I-NRV-1 52. REPLACE VALVE TRIMIOVERHAUL ACTUATOR 1-NRV-1 53. REPLACE VALVE TRIM/OVERHAUL ACTUATOR 1-OME-3-4. REMOVE1INSTALL PRIMARY MANWAYS FOR INSP 1.PP-45-1, INSPECT #11 RCP MAIN FLANGE BOLTS 1-PP-45-2, INSPECT #12 RCP MAIN FLANGE BOLTS Component 1-AFW-S4021 1-AFW-S4024-L 1-AFW-S4028-U 1-AFW-S4036-U 1-CCM-451 1-CS-321 1-CS-325 l-DFI-421 1-FW-118-1 1-FW-118-1 1-GRC-S537 1-GRC-S564 1-GRC-S587 1-GSI-R50 1-IMO-315 1-IMO-31 5S 1-IRV-310 1-IRV-311 1-IRV-320 1-MRV-211 1-MRV-221 1-MRV-241 1-NRV-151 1-NRV-152 1-NRV-153 1-OME-3-4 1-PP-45-1 1-PP-45-2 CC 2

2 2

2 2

1 1

2 2

2 1

1 I

2 I

I 2

2 2

2 2

2 I

I I

I I

I 022

Job Order 03300045 01 03300046 01 02158072 02 02156016 01 02158079 01 01256024 04 02131019 01 02131019 06 R0235214 04 R0235216 04 R0235218 04 R0231386 03 R0237726 04 R0235219 04 R0235215 04 R0235217 04 R0231375 06 R0233565 06 R0233564 06 R0243616 01 R0210777 01 Description 1-PP-45-3, INSPECT #13 RCP MAIN FLANGE BOLTS 1-PP-45-4, INSPECT #14 RCP MAIN FLANGE BOLTS 1-RC-102-LI, DETERMINE LEAKAGE SOURCE/REPAIR i-RC-102-L2 SECURE BORIC ACID LEAK AND CLEAN VALVE 1-RC-102-L3, REPAIR BORON LEAK 1-RH-1 08E DISASSEMBLE VALVE/INSPECT/REASSEMBLE 1-SI-158-L1 DISASSEMBLE TO REPAIR BODY/BONNET LEAK 1-SI-158-Li MACHINE BONNET 1-SV-iA-1 REMOVE VALVE, SHIP OFFSITE FOR REFUR8 1-SV-1B-4 REMOVE VALVE, SHIP OFFSITE FOR REFURB I-SV-2A-4 REMOVE VALVE, SHIP OFFSITE FOR REFURB I-SV-2B-1 REMOVE/REPLACE VALVE 1-SV-2B-2 REMOVE VALVE. SHIP OFF SITE FOR REFURB 1-SV-2B-4 REMOVE VALVE, SHIP OFFSITE FOR REFURB I-SV-3-1 REMOVE/REPLACE VALVE I-SV-3-4 REMOVE VALVE, SHIP OFFSITE FOR REFURB I-SV-45A REMOVEIREPLACE VLV FOR SETPOINT TESTING I-SV-45B REMV & SEND OFF-SITE FOR SETPOINT TEST i-SV-45C REMOVE/INSTALL VALVE FOR SETPOINT TESTING 1-SV-53 SETPOINT TEST I-SV-54 SETPOINT TEST FOR SECTION XI INSPECTION Comnponei 1-PP-45-3 1-PP-45-4 i-RC-1 02-L1 I-RC-102-L2 1-RC-1 02-L3 1-RH-1 08E 1-SI-1 58-LI I-SI-1 58-LI I-SV-1A-1 I-SV-1 B-4 I-SV-2A-4 I-SV-2B-1 1-SV-2B-2 1-SV-2B-4 1-SV-3-1 I-SV-3.4 I-SV-45A I-SV-45B 1-SV-45C 1-SV-53 1-SV-54 it CC 1

I 1

I I

2 I

2 2

2 2

2 2

2 2

I 2

2 023

INDIANA MICHIGAN POWER COMPANY DONALD C. COOK NUCLEAR PLANT, UNIT 1 BRIDGMAN, MI.

COMMERCIAL SERVICE DATE 8-23-1975 SECTION 9 NIS-2 REPAIR AND REPLACEMENT REPORTS 024

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section XI

1. Owner AMERICAN ELECTRIC POWER Name P.O. Box 60 Fort Wayne, IN 46801 Address Date 11-16-03 Sheet 1 of 2

2.

Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Place. Bridgman. MI 49106 Address Unit I

Component 1-AFW-S4021 JOB ORDER No. R0092848-01 Repair Org. P.O. No., Job No., etc

3.

Work Performed by AEP/D.C. COOK Maint. Department Name One Cook Place. Bridgman. Ml 49106 Address Type Code Symbol Stamp N/A Authorization No.

N/A Expiration Date N/A

4.

Identification of System AFW ISI CLASS 2

5. (a) Applicable Const. Code ANSI B31.1 1983 Ed. N/A Add. N/A Code Case (b) Applicable Edition of Section XI Utilized for Repairs or Replacements 1989, No Addenda

6.

Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Serial No.

Board Identilficatlon Built

Replaced, Code (Material M&E, No.

or Replacement Stamped ASP, PO)

(Yes or No)

I-AFW-S4021 SNUBBER GRINNELL S/N # 34316 N/A N/A N/A Replacement NO M&E # 30-024683 ASP # 28228 SEAL KIT, GRINNELL M&E #30-040551 N/A N/A N/A Replacement NO TYPE-A ASP # 23787 SEAL KIT GRINNELL M&E # 30-025060 N/A N/A N/A Replacement NO ASP # 18076 SEAL KT GRINNELL M&E # 30-040591 N/A NIA N/A Replacement NO ASP # 27524

7.

Description of Work Replaced Existing Snubber with refurbished Snubber from stock.

8.

TestConducted: Hydrostatic j-]Pneumatic ElNominalOperatinglPressure LI Other nj NDE: VT-3 Pressure N/A osi. Test Temp.

N/A F

INIT-),.2 23 Ad 025

Page 2 of 2 FORM NIS-2 (Back)

Job Order/File R0092848-01

9. Remarks:

JOA # 03211050-01 Controlled the refurbishment activities for Snubber S/N # 34316. Three (3) seal kits Applicable Manufacturer's Data Reports to be attached were installed during this refurbishment activity.

I CERTIFICATE OF COMPLIANCE We certfy that the statements made in the report are correct and this ASME Code,Section XI.

i REPLACEMENT conforms to the rules of the repair or replacement Type Code Symbol Stamp NONE Certificate of Authorization No.

NIA Expiration Date NIA Signed vne mmons Owner or Owner's Designee, 1 MaintenancA Weldinn Riinnucerv Date L614 2

-, 202L

......._....__.._._..._ _ _ M _...

CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a'valld commission issued bythe National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Michigan and employed by ABS GROUP INC.

of HOUSTON. TEXAS have inspected the components described In this Owner's Report during the period Ol - XL - a 3 to'

/l -

-a Q3 and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section Xl.

By signing this certificate neither the Inspector hor his employer makes anywarranty, expressed orimplied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the inspector nor his employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection.

"-.. ) WI -.

I AlT

- 0 7 1 Nrimmiccinnc

_____________________________________PJ I~~O~I~

S U

Inspector's Signature National Board, State, Province, and Endorsements Date 2JQ(

20 00 0_

026

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section XI

1.

Owner AMERICAN ELECTRIC POWER Name P.O. Box 60 Fort Wayne, IN 46801 Address

2.

Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Place, Bridgman, Ml 49106 Address

3.

Work Performed by AEP/D.C. COOK Maint. Department e

PName One Cook Place, Bridgman, MI 49106 Date 11-11-03 Sheet 1 of 2 Unit I

Component 1-AFW-S4024-L JOB ORDER No. R0029510-01 Repair Org. P.O. No., Job No., etc Type Code Symbol Stamp N/A Authorization No.

N/A Expiration Date N/A Address

4.

Identification of System AFW ISI CLASS 2

5. (a) Applicable Const. Code ANSI B31.1 1983 Ed. N/A Add. N/A Code Case (b) Applicable Edition of Section XI Utilized for Repairs or Replacements 1989. No Addenda

6.

Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Serial No.

Board Identification Built

Replaced, Code (Material M&E, No.

or Replacement Stamped ASP, PO)

(Yes or No) 1-AFW-S4024-L SNUBBER GRINNELL S/N # 35355 N/A N/A N/A Replacement NO M&E # 30-024683 ASP # 28228 SEAL KIT, GRINNELL M&E # 30-040551 N/A N/A N/A Replacement NO TYPE-A ASP # 26432 SEAL KIT GRINNELL M&E # 30-025060 N/A N/A N/A Replacement NO ASP # 27777' SEAL KIT GRINNELL M&E # 30-040591 N/A N/A N/A Replacement NO ASP #21125 BUSHING, ROD GRINNELL M&E# 30-024791 N/A N/A N/A Replacement NO ASP # 20905 SEAL KIT GRINNELL M&E # 30-025004 N/A N/A N/A Replacement NO ASP # 23023

7.

Description of Work Replaced Existinq Snubber with refurbished Snubber from stock.

8.

Test Conducted: Hydrostatic ElPneumatic mLNominalOperatingPressure LII Other i NDE: VT-3 Pressure N/A psi. Test Temp.

N/A F

lNrITA f

027

Page 2 of 2 FORM NIS-2 (Back)

Job Order/File R0029510-01

9. Remarks:

JOA # 03211054-01 Controlled the refurbishment activities for Snubber SIN # 35355. Three (3) seal kits.

Applicable Manufacturer's Data Reports to be attached One (1) rod bushing and One (1) piston wear ring were installed during this refurbishment activity.

CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this ASME Code, Section Xl.

REPLACEMENT repair or replacement conforms to the rules of the Type Code Symbol Stamp NONE Certificate of Authorization No.

NIA Expiration Date N/A Signed mmons Owner or Owner's Designee, I Maintenance Weldina Supervisor Date 42Y) Hi.

CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding avalid commission Issued bythe National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Michigan and employed by ABS GROUP INC.

of HOUSTON. TEXAS have Inspected the components described In this Owners Report during the period O't - 2Z..03 to II -az' -aJ

. and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described In this Owner's Report In accordance with the requirements of the ASME Code; Section Xl.

By signing this certificate neither the Inspector nor his employer makes anywarranty, expressed or implied, concerning the examinaUons and corrective measures descnbed in this Owner's Report. Furthermore, neitherthe Inspectornor his employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection.

~c~

Commissions Mt 30dOf71 l

Inspectors Signature National Board, State, Province, and Endorsements Date 2t 9 200 028

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section XI

1. Owner AMERICAN ELECTRIC POWER Name P.O. Box 60 Fort Wayne, IN 46801 Address Date 11-13-03 Sheet 1

of 2

2.

Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Pilce. Bridoman. Ml 49106 Unit I

Component I-AFW-S4028-U JOB ORDER No. R0049667-01 Repair Org. P.O. No., Job No., etc Address

3.

Work Performded by AEPID.C. COOK Maint. Department Name One Cook Place, Bridgman, Ml 49106 Address Type Code Symbol Stamp N/A Authorization No.

N/A Expiration Date N/A

4.

Identification of System AFW ISI CLASS 2

5. (a) Applicable Const. Code ANSI B31.1 1983 Ed. N/A Add. N/A Code Case (b) Applicable Edition of Section XI Utilized for Repairs or Replacements 1989, No Addenda

6.

Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Serial No.

Board Identification Built

Replaced, Code (Material M&E, No.

or Replacement Stamped ASP, PO) o (Yes or No)

I -AFW-S4028-U SNUBBER GRINNELL

- S/N # 34278 N/A N/A N/A Replacement NO M&E # 30-024683 ASP # 28228 SEAL KIT, GRINNELL M&E # 30-040551 N/A N/A N/A Replacement NO TYPE-A ASP # 20923 SEAL KIT GRINNELL M&E# 30-025060 N/A N/A N/A Replacement NO ASP # 18076

7.

Description of Work Replaced Existinq Snubber with refurbished Snubber from stock.

8.

Test Conducted: Hydrostatic Pneumatic LiNominal Operating Pressure

[I Other IXj NDE: VT-3 Pressure N/A Psi. Test Temp.

N/A F

INIT~~

029

Page 2 of 2 FORM NIS-2 (Back)

Job Order/File R0049667-01

9. Remarks:

JOA # 03211053-01 Controlled the refurbishment activities for Snubber SIN # 34278. Two (2) seal kitsf Applicable Manufacturer's Data Reports to be attached were installed during this refurbishment activity.

CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this REPLACEMENT ASME Code, Section Xi.

repair or replacement conforms to the rules of the Type Code Symbol Stamp NONE Certificate of Authorization No.

N/A Expiration Date N/A Signed e

n Tmmo Owner or Owner's Designee, 1 Maintenance WPldinn Sutngrvn/r Date 5;

• 2C CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding dvalid commission Issued bythe National Board of Boilerand Pressure Vessel Inspectors and the State or Province of Michigan and employed by ABS GROUP INC.

of HOUSTON, TEXAS have inspected the components described in this Owners Report during the period OY -2.2.03 to, aI 5S- 03

. and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section Xi.

By signing this certificate neither the Inspector nor his employer makes anywarranty, expressed or Implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neitherthe Inspector norhis employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection.

jrAALj MTL 100'1I

.u0l~ou:

X-61-1a Inspector's Signature National Board, State, Province, and Endorsements Date oo4 0 3XI9 cklol

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section Xi

1. Owner AMERICAN ELECTRIC POWER Date 11-11-03 Name P.O. Box 60 Fort Wayne, IN 46801 Address

2.

Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Place. Bridaman. MI 49106 Address

3.

Work Performed by AEPID.C. COOK Maint. Deoartment O n Name One Cook Place. Bridgman. MI 49106 Sheet 1 of 2 Unit I

Component 1-AFW-S4036-U JOB ORDER No. R0029569-01 Repair Org. P.O. No., Job No., etc Type Code Symbol Stamp NIA Authorization No.

N/A Expiration Date N/A Address

4.

Identification of System AFW ISI CLASS 2

5. (a) Applicable Const. Code ANSI B31.1 1983 Ed. NIA Add. N/A Code Case (b) Applicable Edition of Section Xi Utilized for Repairs or Replacements 1989, No Addenda

6.

Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASM E Component Manufacturer Serial No.

Board Identification Built

Replaced, Code (Material M&E, No.

or Replacement Stamped ASP, PO)

(Yes or No) 1-AFW-S4036-U SNUBBER GRINNELL S/N # 35354 N/A N/A N/A Replacement NO M&E # 30-024683 ASP # 28228 SEAL KIT, GRINNELL M&E # 30-040551 N/A N/A N/A Replacement NO TYPE-A ASP# 26432 SEAL KIT GRINNELL M&E # 30-025060 N/A N/A NIA Replacement NO ASP# 18076 SEAL KIT GRINNELL M&E # 30-040591 NIA N/A N/A Replacement NO ASP # 27405

7.

Description of Work Replaced Existing Snubber with refurbished Snubber from stock.

8.

Test Conducted: Hydrostatic FPneumatic nominal Operating Pressure n Other n3 NDE:VT-3 Pressure N/A nsi. TestTemp.

N/A F

INIT~Ž 03'Ojt

Page 2 of 2 FORM NIS-2 (Back)

Job Order/File R0029569-01

9. Remarks:

JOA # 03146006-01 Controlled the refurbishment activities for Snubber SIN # 35354. Three (3) seal kits Applicable Manufacturer's Data Reports to be attached were installed during this refurbishment activity.

1, CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this REPLACEMENT ASME Code, Section Xl.

repair or replacement Type Code Symbol Stamp NONE Certificate of Authorization No.

NIA Expiration Date NIA conforms to the rules of the Signed Owner or Owners Designee,'

Maintenance Weldino Suoervisor Date a4

,;?,

CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Michigan and employed-by ABS GROUP INC.

of HOUSTON. TEXAS have Inspected the components described in this Owner's Report during the period 04 - Z2en03 to*

A - z2.

- A?

. and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described In this Owners Report In accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes anywarranty, expressed or implied, concerning the examinations and corrective measures described in this Owneres Report Furthermore, neitherthe Inspector nor his employer shall beliable in anymannerforany personal injuryorpropertydamage ora loss ofanykind arising from orconnected with this Inspection.

_ICommissions M M: 300q71 Inspectors Signature National Board, State, Province, and Endorsements Date 200Y 032

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section Xl

1. Owner AMERICAN ELECTRIC POWER Name P.O. Box 60 Fort Wayne, IN 46801 Address

2.

Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Place, Bridgman, Ml 49106 Address

3.

Work Performed by AEP/D.C. COOK Maint. Denartment Name One Cook Place. Bridgman. Ml 49106 Date 10-24-03 Sheet 1 of 2 Unit I

Component 1-CCM-451 JOB ORDER No. 02157099-01 Repair Org. P.O. No., Job No., etc Type Code Symbol Stamp N/A Authorization No.

NIA Expiration Date N/A Address

4.

Identification of System:

CCW ISI CLASS 2

5. (a) Applicable Const. Code ANSI B31.1 1983 Ed. N/A Add. N/A Code Case (b) Applicable Edition of Section XI UtilIzed for Repairs or Replacements 1989, No Addenda

6.

Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Serial No.

Board Identification Built

Replaced, Code (Material M&E, No.

or Replacement Stamped ASP, PO)

(Yes or No)

VALVE 1-CCM-451 BOLT N/A M&E # 30-212228 N/A ASME SA 307 N/A Replacement NO 314" DIA 10 UNC ASP # 27308 GR B

7.

Description of Work Replaced Valve Flange Bolting.

8.

TestConducted: Hydrostatic

[Pneumatic 11NominalOperatingPressure Other n Pressure N/A si. Test Temp.

N/A F

INITJ"g

-t.oy 033

Page 2 of 2 FORM NIS-2 (Back)

Job Order/File 02157099-01

9. Remarks:. NONE Applicable Manufacturer's Data Reports to be attached CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this REPLACEMENT conforms to the rules of the ASME Code,Section XI.

repair or replacement Type Code Symbol Stamp NONE Certificate of Authorization No.

N/A Expiration Date N/A Signed k

mmons Maintenance Weldina Supervisor Date _________._20 0:;

Owner or Owner's Designee, Title*

CERTIFICATE OF INSERVICE INSPECTION 1, the undersigned, holding a valid commission issued bythe National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Michigan and employed by ABS GROUP INC.

of HOUSTON. TEXAS

- have Inspected the components described in-this Owner's Report during the period 2L2

- a 3 to

" - z (. - 03

.and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report In accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes anywarranty, expressed or implied, concerning the examinations and corrective measures described in this Owners Report. Furthermore, neitherthe Inspectornorhisemployer shall be liable In any manner for any personal injury or property damage or a loss of any kind arising from or connected with this Inspection.

Jenz4)eJ Commissions M1-3Oo'7I Inspector's Signature National Board, State, Province, and Endorsements Date.1.9 20 O 034

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section XI

1.

Owner AMERICAN ELECTRIC POWER Name P.O. Box 60 Fort Wayne, IN 46801 Address

2.

Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Place, Bridaman, Ml 49106 Address

3.

Work Performed by AEPID.C. COOK Maint Department Ad Name One Cook Place. Brdqman, Ml 49106 Date _

Sheet I 11-04-03 of 2 Unit I

Component 1-CS-321 JOB ORDER NM 092199029~-0i Repair Org. P.O. No., Job No., etc Type Code Symbol Stamp NjA Authorization No.

N/A Expiration Date N/A Address

4.

Identification of System:

CCW ISI CLASS I

5. (a) Applicable Const. Code ANSI B31.1 1983 Ed. N/A Add. N/A Code Case (b) Applicable Edition of Section Xl Utilized for Repairs or Replacements 1989, No Addenda

6.

Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Serial No.

Board Identification Built

Replaced, Code (Material M&E, No.

or Replacement Stamped ASP, PO)

(Yes or No) 1-CS-321 CHECK VALVE DISC, VALVE VELAN M&E # 30-043949 N/A ASME SA 182 N/A Replacement NO.

ASP #17244 GR 316

____________(D ISC )

=

N

7.

Description of Work Installed new Check Valve Disc.

8.

Test Conducted: Hydrostatic gPneumatic ElNominal Operating Pressure E]

Other F] None Pressure N/A psi. TestTemp.

N/A F

lNIT.J."

035

Page 2 of 2 FORM NIS-2 (Back)

Job Order/File 02199029-01 9 Remarks: None

_..8_l... Al_.

Applicable Manufacturer's Data Reports to be attached CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this ASME Code, Section Xi.

REPLACEMENT conforms to the rules of the repair or replacement Type Code Symbol Stamp NONE Certificate of Authorization No.

N/A Expiration Date NIA Signed Dewavne mons Mainter Owner or Owner's Designee, Title iance Welding Supervisor Date i u

.2(

CERTIFICATE OF INSERVICE INSPECTION 1, the undersigned, holding avalid commission issued bythe National Board of Boilerand Pressure Vessel Inspectors and the State or Province of Michigan and employpd by ABS GROUP INC.

of HOUSTON, TEXAS have Inspected the components described In this Owner's Report during the period 04 -2.t- 03 to

//- X. i - 03 and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section Xi.

By signing this certificate neither the Inspector nor his employer makes any warranty, expressed orimplied, concerning the examinationsand correctivemeasuresdescribed in this Owner's Report. Furthermore,neitherthe Inspectornorhisemployer shall be liable In any mannerfor any personal Injuryor property damage or a loss of any kind arising from or connected with this Inspection.

O-J LLj,~

M7T 3cOa47I renm m Iccinnc ullllo>ul Inspectoes Signature National Board, State, Province, and Endorsements Date Z9 20Oe 0

036

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section Xi

1. Owner AMERICAN ELECTRIC POWER Name P.O. Box 60 Fort Wayne. IN 46801 Date 11-24-03 Sheet I

of 2 Address

2.

Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Place, Bridaman, Ml 49106 Unit I

Component I-CS-325 Address JOB ORDER No. R0231396-02 Repair Org. P.O. No., Job No., etc

3.

Work Performed by AEP/D.C. COOK Maint, Department Name One Cook Place, Bridgman. Ml 49106 Address Type Code Symbol Stamp N/A Authorization No.

N/A Expiration Date N/A

4.

Identification of System:

CVCS ISI CLASS I

5. (a) Applicable Const. Code ANSI B31.1 1983 Ed. N/A Add. N/A Code Case (b) Applicable Edition of Section Xi Utilized for Repairs or Replacements 1989, No Addenda

6.

Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Serial No.

Board Identification Built

Replaced, Code (Material M&E, No.

or Replacement Stamped ASP, PO)

(Yes or No) 1-CS-325 2' CHECK VALVE DISC, PISTON CONVAL M&E # 30-035495 N/A ASME N/A Replacement NO ASP # 26396 SA 479, UNS S21800 BONNET, VALVE CONVAL M&E # 30-035335 NIA ASME SA479 NIA Replacement NO ASP-14875 TYPE XM19H SPRING, VALVE CONVAL M&E # 30-035530 N/A N/A N/A Replacement NO N,

ASP-12671 I

I I ________

J.

1

.1.

7.

Description of Work Installed new Valve Bonnet, Piston Disc and Piston Disc Spring.

8.

Test Conducted: Hydrostatic F Pneumatic n Nominal Operating Pressure 3 Other Fx3 VT-2 Pressure N/A psi. Test Temp.

N/A F

03' INIT______

al ad

Page 2 of 2 FORM NIS-2 (Back)

Job Order/File R0231396-02

9. Remarks: VT-2 performed by JOA # R0231394-01.

Applicable Manufacturer's Data Reports to be attached CERTIFICATE OF COMPLIANCE conforms to the rules of the We certify that the statements made In the report are correct and this ASME Code, Section Xl.

REPLACFMENT repair or replacement Type Code Symbol Stamp N/A Certificate of Authorization No.

N/A Expiration Date N/A Signed Maintenance Welding Supervisor Date 1.4-W //

Owner or Owners Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Michigan and employed by ABS GROUP INC.

of HOUSTON, TEXAS have Inspected the components described in this Owner's Report during the period 4Cz.2/.03 to

//zz G 40 3

, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's-Report In accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described In this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable In any manner for any personal Injury or property damage or a loss of any kind arising from or connected with this inspection.

,_ J

_Commissio ns M It -3 00-7/

Inspector's Signature National Board, State, Province, and Endorsements Date /D 20 QLZ 038

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section Xl

1. Owner AMERICAN ELECTRIC POWER Name P.O. Box 60 Fort Wayne, IN 46801 Address

2.

Plant D. C. COOK NUCLEAR POWER PLANT Name One Cook Place, Bridgman, Ml 49106 Address

3. Work Performed by AEP/D.C. COOK Maint. Department Name One Cook Place, Bridaman, MI 49106 Date 11-17-03 Sheet 1

of 2 Unit I

Component 1-DFI-421 & 1-BD-524 JOB ORDER No. 03238024-02 Repair Org. P.O. No., Job No., etc Type Code Symbol Stamp N/A Authorization No.

N/A Expiration Date N/A

• Address

4.

Identification of System BD ISI CLASS 2

5. (a) Applicable Const. Code ANSI B31.1 1983 Ed. N/A Add. N/A Code Case (b) Applicable Edition of Section Xl Utilized for Repairs or Replacements 1989, No Addenda Code Case N416-1

6.

Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Serial No.

Board Identification Built

Replaced, Code (Material M&E, No.

or Replacement Stamped ASP, P.O)

(Yes or No)

SMALL PIPE SUB-ASSEMBLY 1-BD-524 PIPE N/A M&E # 30-016732 N/A ASME SA376 N/A Replacement NO 2 Sch 80 ASP # 16393 TP304 ELBOW, PIPE N/A M&E # 30-016998 N/A ASME SA182 N/A Replacement NO 90 DEG 3000 LB ASP # 25415 GR304_

'N.

7.

Description of Work Replaced Carbon Steel Pipe with Stainless Steel piping.

8.

TestConducted: Hydrostatic 2

Pneumatic 2

NominalOperating Pressure 5d Other 3

VT-2 NDE: PT Pressure N/A psi. Test Temp.

N/A F

039 INITJ):4 13P9O

Page 2 of 2 FORM NIS 2 (Back)

Job Order/File 03238024-02

9.

Remarks: VT-2 In Service examination performed ner JOA # 03238024-16. 1-DFI-421 is an instrument number Applicable Manufacturer's Data Reports to be attached associated with this work. 1-BD-524 is the small bore piping isometric number associated with the piping system.

CERTIFICATE OF COMPLIANCE We certify that the statements made In the report are correct and this REPLACEMENT conforms to-the rules of the ASME Code, Section Xi.

repair or replacement Type Code Symbol Stamp NONE Certificate of Authorization No.

N/A Expiration rDate N/A Signede ee Maintenance Welding Supervisor Date 1/20 Ov Owner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission Issued by the National Board of Boilerand Pressure Vessel Inspectors and the State or Province of Michigan and employed by ABS GROUP INC.

of HOUSTON. TEXAS have inspected the components described in this Owner's Report during the period

'-!22 -2 3 to ez E - o v

, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described In this Owner's Report Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection.

__________________Commissions M Y Cr7CXŽA'7/

Inspec Signature National Board, State, Province, and Endorsements Date Q3 A

20 t 040

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section Xl

1. Owner AMERICAN ELECTRIC POWER Date 11-10-03 Name P.O. Box 60 Fort Wayne, IN 46801 Address Sheet I of 2

2.

Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Place, Bridgman, MI 49106 Address Unit I

Component 1-FW-118-1 JOB ORDER No. 03266012-01, 04&&05 %ebv Repair Org. P.O. No., Job No., etc

3.

Work Performed by AEP/D.C. COOK Maint. Department Name One Cook Place, Bridoman, Ml 49106 Type Code Symbol Stamp N/A Authorization No.

NIA Expiration Date N/A A,

Address

4.

Identification of System:

AFW ISI CLASS 2

5. (a) Applicable Const. Code ANSI B31.1 1983 Ed. N/A Add. N/A Code Case (b) Applicable Edition of Section Xl Utilized for Repairs or Replacements 1989, No Addenda

6.

Identification of Components Repalred or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Serial No.

Board identification Built

Replaced, Code (Material MaE, No.

or Replacement Stamped ASP, PO)

(Yes or No)

I -FW-1 18-1 CHECKVALVE CHECK VALVE ATWOOD &

EXISTING N/A ASME SA216 N/A REPAIRED NO BODY & BONNET MORRIL GRWCB

STUD, NIA M&E# 30-029939 N/A ASME SAl 93 N/A REPLACEMENT NO ALL-THREAD ASP # 27557 GR B7 1 3/4 IN DIA 8 UNC ASP #27842 HELICOIL NIA M&E # 30-009805 N/A ASME SA479 N/A REPLACEMENT NO 1 3/4 IN DIA 8UNC ASP # 28258 GR 302 HYTORC, CLAMP N/A M&E # 00-037007 N/A ASME SA540 N/A REPLACEMENT NO NUTS ASP # 28275 GR 4340 Outer 1 3/4 IN DIA 8UNC Sleeve SA 193 B16 Inner Sleeve HYTORC, CLAMP NIA M&E # 00-037008 N/A ASME SA540 N/A REPLACEMENT NO NUTS ASP # 28275 GR 4340 Outer 7/8 IN DIA 9UNC Sleeve SA 193 B16 Inner Sleeve

7.

Description of Work ReDaired Valve by machining Body, Bonnet and Studs Holes. Installed Helicoils and Bolting.

8.

Test Conducted: Hydrostatic 11 Pneumatic,3 Nominal Operating Pressure Cl Other n NONE Pressure N/A si. TestTemp.

NIA F

041i INIT j

0L890_'.3

Page 2 of 2 FORM NIS-2 (Back)

Job Order/File 03266012-01, 04 & 05

9. Remarks: NONE Applicable Manufacturer's Data Reports to be attached CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this REPAIR & REPLACEMENT of the ASME Code, Section Xi.

repair or replacement conforms to the rules Type Code Symbol Stamp NONE Certificate of Authorization No.

N/A Expiration Date N/A Signed Dewavn immons Owner or Owner's Designee, 1 Maintenance Welding Sunervisor Date zgAA), 7/

20 VI CERTIFICATE OF INSERVICE INSPECTION 1, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Michigan and employed by ABS GROUP INC.

of HOUSTON, TEXAS have inspected the components described in this Owner's Report during the period C04 2..O3 to

'r -La. -03 and state that to the best of my knowledge and belief, the Owner has performed examinatiods and taken corrective measures described In this Owner's Report in accordance with the requirements of the ASME Code, Section Xi.

By signing this certificate neither the Inspector nor his employer makes anywarranty, expressed orimplied, concerning the examinations and corrective measures described In this Owner's Report. Furthermore, neitherthe Inspectornorhisemployer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection.

"I Inspectors Signature Commissions Mi1I 300'{71 National Board, State, Province, and Endorsements Date 22C_ 2o004 042

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section XI

1.

Owner AMERICAN ELECTRIC POWER Name P.O. Box 60 Fort Wayne. IN 46801 Address

2.

Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Place. Bridgman. MI 49106 Address

3.

Work Performend by AEPID.C. COOK Maint. Department Name One Cook Place. Bridgman. MI 49106 Date 11-16-03 Sheet I

of 2

Unit I

Component l-GRC-S537 JOB ORDER No. R0029500-01 Repair Org. P.O. No., Job No., etc Type Code Symbol Stamp N/A Authorization No.

N/A Expiration Date N/A Address

4.

Identification of System RCS ISI CLASS I

5. (a) Applicable Const. Code ANSI B31.1 1983 Ed. N/A Add. N/A Code Case (b) Applicable Edition of Section XI Utilized for Repairs or Replacements 1989. No Addenda

6.

Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Serial No.

Board Identification Built

Replaced, Code (Material M&E, No.

or Replacement Stamped ASP, PO)

(Yes or No)

I -GRC-S537 SNUBBER GRINNELL S/N # 35353 N/A N/A N/A Replacement NO M&E # 30-024683 ASP # 28228 SEAL KIT, GRINNELL M&E 1# 30-040551 N/A N/A N/A Replacement NO TYPE-A ASP # 26432 SEAL KIT GRINNELL M&E # 30-025060 N/A N/A N/A Replacement NO ASP # 23203 SEAL KIT GRINNELL M&E # 30-040591 N/A N/A N/A Replacement NO ASP # 27405

7.

Description of Work Replaced Existing Snubberwith refurbished Snubber from stock.

8.

TestConducted: Hydrostatic

[]Pneumatic nINominalOperating[Pressure L Other in NDE: VT-3 Pressure N/A psi. Test Temp.

N/A F

043 INIT&.O~

Page 2 of 2 FORM NIS-2 (Back)

Job Order/File R0029500-01

9. Remarks:

JOA# 03211058-01 Controlled the refurbishment activities for Snubber S/N 4 35353. Three (3) seal kits Applicable Manufacturer's Data Reports to be attached were installed during this refurbishment activity.

I CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this REPLACEMENT ASME Code, Section Xi.

repair or replacement conforms to the rules of the Type Code Symbol Stamp NONE Certificate of Authorization No.

N/A Expiration Date N/A Signed Dewa_

n Tmmons Mainte Owner or Owner's Designee, Title, Date 1JA10) -71 inance Welding Supervisor

, 20 6____

CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission Issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Michigan and employed by ABS GROUP INC.

of HOUSTON, TEXAS have Inspected the components descnbed In this Owner's Report during the period O4 -21..- 03 to A -2 : 6 - 0 3

, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described In this Owner's Report In accordance with the requirements of the ASME Code, Section Xi.

By signing this certificate neither the Inspector nor his employer makes anywarranty, expressed orimplied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable In any manner for any personal Injury or property damage or a loss of any kind arising from or connected with this Inspection.

-d

- i tM T 3OOL7)

CrnmmiQa?,nn Inspector's Signature National Board, State, Province, and Endorsements Date ;Q+/--. 20 o4 044

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section XI

1. Owner AMERICAN ELECTRIC POWER Name P.O. Box 60 Fort Wayne, IN 46801 Address Date 11-18-03 Sheet 1 of 2

2.

Plant D;C. COOK NUCLEAR POWER PLANT Name One Cook Place. Bridaman. MI 49106 Unit I

Component I-GRC-S564 & S566 JOB ORDER No. 00319076-01 Repair Org. P.O. No., Job No., etc Address

3.

Work Performed by AEPID.C. COOK Maint Department Name One Cook Place, Bridaman, Ml 49106 Address Type Code Symbol Stamp N/A Authorization No.

NIA Expiration Date N/A

4.

Identification of System RCS ISI CLASS 1

5. (a) Applicable Const Code ANSI B31.1 1983 Ed. N/A Add. N/A Code Case (b) Applicable Edition of Section Xl Utilized for Repairs or Replacements 1989, No Addenda

6.

Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Serial No.

Board Identification Built

Replaced, Code (Material M&E, No.

or Replacement Stamped ASP, PO)

(Yes or No) 1-GCS-5564 SNUBBER GRINNELL S/N # 34357 N/A N/A N/A Replacement NO (Existing)

I-GCS-S566 SNUBBER GRINNELL SIN # 32888 N/A N/A N/A Replacement NO (Exsting)

7.

Description of Work Removed & Relocated Existing Snubbers to design location(s).

8.

Test Conducted: Hydrostatic E Pneumatic

] Nominal Operating Pressure C]

Other RI NDE: VT-3 Pressure N/A psi. Test Temp.

NIA F

INrLJ.(

HT_,Lot 045

Page 2 of 2 FORM NIS-2 (Back)

Job Order/File 00319076-01

9. Remarks:

NONE Applicable Manufacturer's Data Reports to be attached CERTIFICATE OF COMPLIANCE We certify that the statements made In the report are correct and this ASME Code, Section Xi.

REPLACEMENT conforms to the rules of the repair or replacement Type Code Symbol Stamp NONE Certificate of Authorization No.

N/A Expiration Date N/A Signed v Timmons Owner or Owner's Designee, 1 Maintenance Weldinq Supervisor Date. :S~'l G D 20 °4 CERTIFICATE OF INSERVICE INSPECTION 1, the undersigned, holding a'valid commission Issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Michigan and employed by ABS GROUP INC.

of HOUSTON, TEXAS have Inspected the components described In this Owner's Report during the period 3c - 2..- 03 to

/ /

-0 e

)Z3 and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report In accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or Implied, concerning the examinationsand corrective measures described in this Owner's Report. Furthermore,neitherthelnspectornorhisemployer shall be liable in any mannerfor any personal injury or property damage ora loss of any kind arising from or connected with this inspection.

9 C-L Commissions

/42 00L3°13if I

Inspector's Signature National Board, State, Province, and Endorsements Date /-9 20 St 046

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section Xi

1. Owner AMERICAN ELECTRIC POWER Name P.O. Box 60 Fort Wayne, IN 46801 Address Date 11-05-03 Sheet I of 2

2.

Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Place. Bridgman, Ml 49106 Address Unit 1

Component 1-GRC-S587 JOB ORDER No. R0209895-01 Repair Org. P.O. No., Job No., etc

3.

Work Performed by AEPID.C. COOK Maint. Department Name One Cook Place. Bridgman, Ml 49106 Address Type Code Symbol Stamp NIA Authorization No.

NIA Expiration Date NIA

4.

Identification of System RCS ISI CLASS I

5. (a) Applicable Const. Code ANSI B31.1 1983 Ed. N/A Add. NIA Code Case (b) Applicable Edition of Section Xi Utilized for Repairs or Replacements 1989, No Addenda

6.

Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME

• Component Manufacturer

-Serial No.

Board Identification BuIlt

Replaced, Code (MaterIal M&E, No.

or Replacement Stamped ASP, PO)

(Yes or No) 1-GRC-S587 SNUBBER GRINNELL S/N # 32425 N/A N/A N/A Replacement NO M&E # 30-024683 ASP # 27647 SEAL KIT GRINNELL M&E # 30-040591 N/A N/A N/A Replacement NO ASP #21125 SEAL KIT GRINNELL M&E# 30-025060 N/A N/A N/A Replacement NO ASP # 21136 BUSHING, ROD GRINNELL M&E # 30-024791 N/A N/A N/A Replacement NO ASP # 20905

7.

Description of Work Replaced Existinq Snubber with refurbished Snubber from stock.

8.

Test Conducted: Hydrostatic FiPneumatic

[n NominalOperatingPressure n]

Other n3 NDE: VT-3 Pressure N/A osi. Test Temp.

N/A F

047 lNrrTJ+/-.a

Page 2 of 2 FORM NIS-2 (Back)

Job Order/File R0209895-01

9. Remarks:

JOA # 02140061-01 Controlled the refurbishment activities for Snubber S/N # 32425. Two (2) seal kits Applicable Manufacturer's Data Reports to be attached and One (1) Rod Bushing was replaced during this refurbishment activity.

CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this REPLACEMENT ASME Code, Section Xi.

repair or replacement Type Code Symbol Stamp NONE Certificate of Authorization No.

N/A Expiration Date N/A Signed e

T ons Maintenance Welding Supervisor Date VJ)

Owner or Owner's Designee, Title conforms to the rules of the 011&

-:,2 CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding d valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Michlgan and employed by ABS GROUP INC.

of HOUSTON, TEXAS have inspected the components described in this Owner's Report during the period 09 -2?L- 03 to l

A.-

ZC i

and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described In this Owner's Report In accordance with the requirements of the ASME Code, Section Xi.

By signing this certificate neither the Inspector nor his employer makes any warranty, expressed orimplied, concerning the examinations and corrective measures described in this Owners Report. Furthermore, neitherthe Inspector nor his employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this Inspection.

16CYL 4AIJ MT 30tbFl1 (Cnmmk~cinne

_~~

Ad v.gov Inspectors Signature National Board, State, Province, and Endorsements Date 9

20 O w 048

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section Xi

1. Owner AMERICAN ELECTRIC POWER Name P.O. Box 60 Fort Wayne, IN 46801 Address

2.

Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Place. Bridgman. Ml 49106 Address

3.

Work Performed by AEP/D.C. COOK Maint. Department Name One Cook Place, Bridgman. Ml 49106 Date Sheet I 11-07-02 of 2 Unit 1

Component 1-GSI-R-50 JOB ORDER No. 02206076-01 Repair Org. P.O. No., Job No., etc Type Code Symbol Stamp N/A Authorization No.

N/A Expiration Date N/A Address

4.

Identification of System:

Si ISI CLASS 2

5. (a) Applicable Const. Code ANSI B31.1 1983 Ed. N/A Add. N/A Code Case (b) Applicable Edition of Section Xi Utilized for Repairs or Replacements 1989. No Addenda

6.

Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Serial No.

Board Identification Built

Replaced, Code (Material M&E, No.

or Replacement Stamped ASP, PO)

(Yes or No)

LARGE PIPE RESTRAINT I-GSI-R-50 PLATE, SHIM N/A M&E# 30-153199 N/A ASTM A 36 N/A Replacement NO PL 1/4 X 4h X 0'4" ASP # 20786

7.

Descriptionof'Work Installed newshim olatebyweldina

8.

TestConducted: Hydrostatic

[Pneumatic LiNominal Operating Pressure

[]

Other

@x VT-3 NDE:VT & MT Pressure N/A osi. Test Temp.

N/A F

INITJ~

049

Page 2 of 2 FORM NIS-2 (Back)

Job OrderlFile 02206076-01

9. Remarks:. NONE Applicable Manufacturer's Data Reports to be attached CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this ASME Code, Section Xi.

REPLACEMENT repair or replacement conforms to the rules of the Type Code Symbol Stamp NONE Certificate of Authorization No.

NIA Expiration Date NIA Signed vn immons Owner or Owner's Designee, 1 Maintenance Weldina Suoervisor Date.1AI 6 20 O

CERTIFICATE OF INSERVICE INSPECTION 1, the undersigned, holding a valid commission Issued bythe iJational Board of Boiler and Pressure Vessel Inspectors and the State or Province of Michlqan and employed by ABS GROUP INC.

of HOUSTON, TEXAS have Inspected the components described In this Owners Report during the period

.4 / ZLe 0 3 to II /2 /./o 3

.and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report In accordance with the requirements of the ASME Code, Section Xi.

Bysigning this certificate neither the Inspector nor his employer makes anywarranty, expressed or Implied, concerning the examinaUons and corrective measures described in this Owner's Report. Furthermore, neitherthe Inspectornor his employer shall be liable In any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection.

%JZALLD Commissions Inspectors Signature o M I S te Po0ce an National Board, State, Province, and Endorsements Date 0 D i 050

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section XI

1. Owner AMERICAN ELECTRIC POWER Date 11-24-03 Name P.O. Box 60 Fort WaVne, IN 46801 Address

2.

Plant D.C. COOK NUCLEAR POWER PLANT Name' One Cook Place, Bridgman, Ml 49106 Sheet 1 of 2 Unit I

Component 1-IMO-315 JOB ORDER No. 03304007-02 Repair Org. P.O. No., Job No., etc Address

3.

Work Performed by AEP/D.C. COOK Maint. Department Name One Cook Place, Bridgman. Ml 49106 Address Type Code Symbol Stamp NIA Authorization No.

N/A Expiration Date N/A

4.

Identification of System:

RCS ISI CLASS I

5. (a) Applicable Const. Code ANSI B31.1 1983 Ed. N/A Add. Code Case N-416-1 (b) Applicable Edition of Section XI Utilized for Repairs or Replacements 1989. No Addenda

6.

Identification of Components Repaired or Replaced and Replacement Compornents Name of Name of Manufacturer National Other Year

Repalred, ASME Component Manufacturer Serial No.

Board Identification Built

Replaced, Code (Material M&E, No.

or Replacement Stamped ASP, PO)

(Yes or No) 1-IMO-315 VALVE RING, SEAL, LUNKENHEIMER M&E#30-041708 N/A ASME SA 351 N/A Replacement NO VALVE ASP # 19256 GR CF8 FILLER METAL N/A M&E # 30-045075 N/A SFA 5.9 N/A REPAIR NO (1/8 ER316)

ASP# 17518 FILLER METAL N/A M&E # 30-045073 N/A SFA 5.9 N/A REPAIR NO (3/32 ER316)

ASP# 10831 -

FILLER METAL N/A M&E # 30-045077 N/A SFA 5.9 N/A REPAIR NO (5/32 ER316)

ASP # 8113

7.

DescripUon of Work Repaired valve bonnet (weld removal area) and installed new Seal Rinq by welding.

8.

Test Conducted: Hydrostatic F]Pneumatic [

Nominal Operating Pressure FRI Other

]

VT-2, VT-3 NDE: VT & PT Pressure N/A psi. TestTemp.

N/A F

INIL16"M 2JX

-O4 051

Page 2 of 2 FORM NIS-2 (Back)

Job OrderlFile 03304007-02

9. Remarks: :

. V1-2 oerformed Der JOA # 03304007-07. VT-3 performed Der JOA# 03304007-06.

Applicable Manufacturer's Data Reports to be attached CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this REPAIR & REPLACEMENT ASME Code,Section XI.

repair or replacement conforms to the rules of the Type Code Symbol Stamp NONE Certificate of Authorization No.

N/A Expiration Date NIA Signed 4eDwa2iTirmons Owner or Owner's Designee, 1 MaintAnannc WAldino Ri nervicxor Date

... A.

CERTIFICATE OF INSERVICE INSPECTION 1, the undersigned, holding a valid commission Issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Michigan and employed by ABS GROUP INC.

of HOUSTON, TEXAS have inspected the components described in this Owner's Report during the period O'

-2Z7 I 03 to S1-2..( -03 and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described In this Owner's Report In accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore,neitherthe inspectornorhisemployer shall be liable In anymannerforanypersonal injuryorpropertydamage ora lossofanykind arisingfrom orconnectedwith this Inspection.

fi 7
j
-- -- /

M1-L 3no471 n',nm mieeine v

e M_

Q~j18811oi71II; f

lnspectois-Signature National Board, State, Province, and Endorsements Date I9+/-._. 20 o

052

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section Xl

1. Owner AMERICAN ELECTRIC POWER Name P.O. Box 60 Fort Wayne. IN 46801 Address Date 11-18-03 Sheet I of 2

2.

Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Place. Bridgman. Ml 49106 Address

3.

Work Performed by AEP/D.C. COOK Maint. Department Ad Name One Cook Place, Bridgman. Ml 49106 Address Unit 1

Component 1-IRV-310, 311 & 320 JOB ORDER No. 03192011-01, 05 & 09 Repair Org. P.O. No., Job No., etc Type Code Symbol Stamp N/A Authorization No.

N/A Expiration Date N/A

4.

Identification of System:

RHR ISI CLASS 2

5. (a) Applicable Const. Code ANSI B31.1 1983 Ed. N/A Add. N/A Code Case (b) Applicable Edition of Section Xi Utilized for Repairs or Replacements 1989, No Addenda

6.

Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Serial No.

Board Identification Built

Replaced, Code (Material M&E, No.

or Replacement Stamped ASP, PO)

(Yes or No) 1-IRV-310 VALVE FISHER SN 16653827 N/A ASME 2003 Replacement NO CONTROLS M&E # 00-036751 SA-351 CF8M ASP # 28242 (BODY) 1-IRV-311 VALVE FISHER SN 16654242 NIA ASME 2003 Replacement NO CONTROLS M&E # 00-036751 SA-351 CF8M ASP # 28242 (BODY) 1-IRV-320 VALVE FISHER SN 16654241 N/A ASME 2003 Replacement NO CONTROLS M&E# 00-036751 SA-351 CF8M ASP # 28242 (BODY)

7.

Description of Work Replaced Valve(s) with new.

8.

Test Conducted: Hydrostatic R Pneumatic RNominalOperatingPressure C

Other LI VT-2 Pressure NIA psi. Test Temp.

NIA F

INIT'-:~*W 053

Page 2 of 2 FORM NIS-2 (Back)

Job Order/File 03192011-01, 05 & 09

9. Remarks: VT-2 performed by JOA # 03192011-15. 16 & 17. Valve Code of Construction ANSI 831-1 '67 Ed. with Applicable Manufacturer's Data Reports to be attached ASME Sec III

'86 Ed No Addenda invoked for design and material.

CERTIFICATE OF COMPLIANCE We certify that the statements made In the report are correct and this REPLACEMENT conforms to the rules of the ASME Code, Section Xi.

repair or replacement Type Code Symbol Stamp NONE Certificate of Authorization No.

N/A Expiration Date N/A Signed im s Maintenance Welding Supervisor Date Z' 20____

Owner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission Issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Michigan and employed by ABS GROUP INC.

of HOUSTON. TEXAS have inspected the components described In this Owner's Report during the period

$/02/O3 to oi /ZG6 /03

, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report In accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal Injury or property damage or a loss of any kind arising from or connected with this Inspection.

J Commissions 3

2 0

300 W7)

Inspector's Signature National Board, State, Province, and Endorsements Date/

20 LO 4

054

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section Xi

1. Owner AMERICAN ELECTRIC POWER Name P.O. Box 60 Fort Wayne, IN 46801 Address Date 11-1-03 Sheet 1

of 2

2.

Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Place, Bridgman, MI 49106 Address

3. Work Performed by AEPID.C. COOK Maint. Department Name One Cook Place, Bridaman. MI 49106 Address Unit 1

Component 1-MRV-211 JOB ORDER No.

03064034-02 Repair Org. P.O. No., Job No., etc Type Code Symbol Stamp N/A Authorization No.

N/A Expiration Date N/A

4.

Identification of System:

MS ISI CLASS 2

5. (a) Applicable Const. Code ANSI B31.1 1983 Ed. NIA Add. N/A Code Case (b) Applicable Edition of Section Xi Utilized for Repairs or Replacements 1989, No Addenda

6.

Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Serial No.

Board Identification Built

Replaced, Code (Material M&E, No.

or Replacement Stamped ASP, PO)

(Yes or No) 1-MRV-211 ROD, THREADED N/A M&E # 30-211592 N/A ASME N/A Replacement NO 1/2 IN DIA 13 UNC ASP # 23539 SA1 93 GR B7 NUT, HEX N/A M&E # 30-211860 N/A ASME N/A Replacement NO 1/2 IN DIA 13 UNC ASP # 27689 SAI 94 GR 2H

=

=____=_____

7.

Description of Work Installed new Body to Bonnet Bolting.

8.

Test Conducted: Hydrostatic LI Pneumatic [

Nominal Operating Pressure [

Other L] NONE Pressure N/A psi. Test Temp.

N/A F

055 INIT,-

2

)!

Page 2 of 2 FORM NI8-2 (Back)

Job Order/File 03064034-02

9. Remarks:

NONE Applicable Manufacturer's Data Reports to be attached CERTIFICATE OF COMPLIANCE We certfy that the statements made In the report are correct and this ASME Code, Section Xi.

REPLACEMENT repair or replacement conforms to the rules of the Type Code Symbol Stamp NONE Certificate of Authorization No.

NIA Expiration Date NIA 7.*

Signed ewavn immons Owner or Owner's Designee,'

Maintenance Welding Sunervisor Date________)

0~

' 20 'Olt CERTIFICATE OF INSERVICE INSPECTION 1, the undersigned, holding a valid commission Issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Michigan and employed by ABS GROUP INC.

of HOUSTON TEXAS have Inspected the components described In this Owner's Reportdurlng the period _

4 -2..- -3 to 0i

-1 z6 -03 and state thatto the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described In this Owner's Report In accordance with the requirements of the ASME Code, Section Xl.

By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or Implied, concerning the examinations and corrective'measures described In this Owner's Report. Furthermore,neitherthe Inspectornorhisemployer shall be liable In anymannerfor any personal Injuryor property damage ora loss of any kind arising from or connected with this Inspection.

j f-L Commisslons MS-3o(A-7 1 Inspector's Signature National Board, State, Province, and Endorsements Date 8 20 0L el-056

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section Xi

1. Owner AMERICAN ELECTRIC POWER Name P.O. Box 60 Fort Wayne. IN 46801 Address Date 11-14-03

2.

Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Place, Bridgman, Ml 49106 Address Sheet 1

of 2 Unit 1

Component 1-MRV-221 JOB ORDER No.

02336008-01 Repair Org. P.O. No., Job No., etc

3. Work Performed by AEPID.C. COOK Maint Department Name One Cook Place, Bridaman, Ml 49106 Address Type Code Symbol Stamp NIA Authorization No.

N/A Expiration Date N/A

4.

Identification of System:

MS ISI CLASS 2

5. (a) Applicable Const. Code ANSI B31.1 1983 Ed. N/A Add. N/A Code Case (b) Applicable Edition of Section Xi Utilized for Repairs or Replacements 1989, No Addenda

6.

Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer NatIonal Other Year

Repaired, ASME Component Manufacturer Serial No.

Board IdentificatIon Built

Replaced, Code (Material M&P No.

or Replacement Stamped ASP?, PO)

(Yes or No) 1-MRV-221 PLUG & STEM FISHER M&E# 30-688864 N/A ASTM N/A Replacement NO

ASSEMBLY, CONTROLS ASP #27167 P582 GR416 (PLUG)

VALVE A276 T316 (STEM)

7.

Description of Work Replaced Valve PLUG/STEM Assembly.

8.

Test Conducted: Hydrostatic 1ii Pneumatic III Nominal Operating Pressure L]

Other LI NONE Pressure N/A psi. Test Temp.

N/A F

057 INIT_..A 22205°p

Page 2 of 2 FORM NIS-2 (Back)

Job Order/File 02336008-01 9 Remarkscz !

NONE

_.. Be,,,W,

,\\s.

Applicable Manufacturer's Data Reports to be attached CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this ASME Code, Section Xi.

REPLACEMENT conforms to the rules of the repair or replacement Type Code Symbol Stamp NONE Certificate of Authorization No.

NIA Expiration Date NIA Signed Dewavne mons Owner or Owner's Designee,'

MaintAnmnnA WAldinn Rm:ervionr Date 8

Z 0

,_20 ___

CERTIFICATE OF INSERVICE INSPECTION 1, the undersigned, holding a valid commission Issued by the National Board of Boiter and Pressure Vessel Inspectors and the State or Province of Michigan and employed by ABS GROUP INC.

of HOUSTON, TEXAS have Inspected the components described in this Owner's Report during the period Of -Z.,L -O to _

If-2.. c -03 and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described In this Owner's Report In accordance with the requirements of the ASME Code, Section Xi.

By signing this certificate neither the Inspector nor his employer makes anywarranty, expressed or Implied, concerning the examinations and corrective measures described in this Owner's Report Furthermore, neitherthe Inspector norhis employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this Inspection.

rx-AIL ---- j Prmmkcdnn,,

fA

'T -

L V)7 1 ct-wu I

uz;:w w--__

l Inspectors Signature National Board, State, Province, and Endorsements Date 42p9 20)*

058

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section Xi

1. Owner AMERICAN ELECTRIC POWER Name P.O. Box 60 Fort Wayne, IN 46801 Address Date 11-1-03 Sheet 1

of 2

2.

Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Place. Bridaman. Ml 49106 Address Unit 1

Component 1-MRV-241 JOB ORDER No.

03044027-02 Repair Org. P.O. No., Job No., etc Type Code Symbol Stamp NIA Authorization No.

N/A Expiration Date N/A

3.

Work Performed by AEPID.C. COOK Maint. Department Name One Cook Place. Bridgman, Ml 49106 Address

4.

Identification of System:

MS ISI CLASS 2

5. (a) Applicable Const. Code ANSI B31.1 1983 Ed. N/A Add. N/A Code Case (b) Applicable Edition of Section Xl Utilized for Repairs or Replacements 1989, No Addenda

6.

Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Serial No.

Board IdentUficatlon Built

Replaced, Code (Material M&E, No.

or Replacement Stamped ASP, PO)

(Yes or No) 1-MRV-241 PLUG & STEM FISHER M&E # 30-688864 N/A ASTM N/A Replacement NO

ASSEMBLY, CONTROLS ASP # 28198 A582 GR416 (PLUG)

VALVE

' A276 T316 (STEM)

7.

Description of Work Replaced Valve PLUG/STEM Assembly.

8.

Test Conducted: Hydrostatic E Pneumatic E} Nominal Operating Pressure n Other Li NONE Pressure NIA psi. Test Temp.

N/A F

059 INIThM 229P-)(

Page 2 of 2 FORM NIS-2 (Back)

Job Order/File 03044027-02

9. Remarks:

NONE Applicable Manufacturer's Data Reports to be attached CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this ASME Code, Section Xi.

REPLACEMENT conforms to the rules of the repair or replacement Type Code Symbol Stamp NONE Certificate of Authorization No.

NIA Expiration Date N/A SignedODnew ne Timenes Owner or Owner's Designee, 1 Maintenanrc Weldinn Ri nprvsnr Date :2T 7

?G6

,20 e CERTIFICATE OF INSERVICE INSPECTION 1, the undersigned, holding a-valid commission Issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Michigan and employed by ABS GROUP INC.

of HOUSTON. TEXAS have Inspected the components described In this Owner's Report during the period 04 -2.?-

03 to.

I {- 2-m - 03

, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described In this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes anywarranty, expressed or implied, conceming the examinations and corrective measures described In this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable In any manner for any personal Injury or property damage or a loss of any kind arising from or connected with this Inspection.

-~ tJ~

N T

-Rt*O'4"71 P.ommlechnc F

~w Inspectors Signature Date 0 0 qL

. National Board, State, Province, and Endorsements 060

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section Xi

1.

Owner AMERICAN ELECTRIC POWER Name P.O. Box 60 Fort Wayne, IN 46801 Address Date 11-24-03 Sheet 1 of 2

2.

Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Place. Bridaman, Ml 49106 Address Unit 1

Component 1-NRV-151 JOB ORDER No. 02155026-01 Repair Org. P.O. No., Job No., etc

3.

Work Performed by AEPID.C. COOK Maint. Department Name One Cook Place, Bridgman, Ml 49106 Address Type Code Symbol Stamp N/A Authorization No.

N/A Expiration Date N/A

4.

Identification of System:

RCS ISI CLASS 1

5. (a) Applicable Const. Code ANSI B31.1 1983 Ed. N/A Add. N/A Code Case (b) Applicable Edition of Section Xi Utilized for Repairs or Replacements 1989. No Addenda

6.

Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Serial No.

Board Identification Built

Replaced, Code (Material M&E, No.

or Replacement Stamped ASP, PO) o(Yes or No) 1-NRV-151 VALVE

PLUG, MASONEILAN M&E # 30-042070 N/A ASME N/A Replacement NO VALVE ASP # 26743 SA479 TYPE 316 (PLU G )

7.

Description of Work Replaced Valve Plug.

8.

Test Conducted: Hydrostatic LI Pneumatic I Nominal Operating Pressure

[p3 Other l

VT-2 Pressure N/A psi. Test Temp.

N/A F

INITJ4A 061 ae99o'0

Page 2 of 2 FORM NIS-2 (Back)

Job Order/File 02155026-01

9. Remarks: VT-2 Performed per JOA # R0231 394-01.

Applicable Manufacturer's Data Reports to be attached CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this REPLACEMENT conforms to the rules of the ASME Code, Section Xi.

repair or replacement Type Code Symbol Stamp NONE Certificate of Authorization No.

NIA Expiration Date NIA 4rc/47 Signed Dewavne Timmons Maintenance Welding Supervisor Date

.20 Owner or Owners Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission Issued by the National Board of Boierand Pressure Vessel Inspectors and the State or Province of Michigan and employed by ABS GROUP INC.

of HOUSTON, TEXAS have Inspected the components described In this Owner's Report during the period ok - 2.L-C3 to il 2.&, -C03

, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described In this Owner's Report in accordance with the requirements of the ASME Code, Section Xi.

By signing this certificate neither the Inspector nor his employer makes anywarranty, expressed or implied, concerning the examinations and corrective measures described In this Owners Report. Furthermore, neitherthe Inspectornorhis employer shall be liable In anymannerforanypersonal injuryorpropertydamage or a loss of anykind arising from orconnected with this inspection.

3 LA Aj Commissions 34t 3°o471 Inspectors Signature National Board, State, Province, and Endorsements Date If 9! 2004-062

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section XI

1. Owner AMERICAN ELECTRIC POWER Name P.O. Box60 Fort Wayne, IN 46801 Address Date 11-24-03 Sheet 1 of 2

2.

Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Place, Bridgman, Ml 49106 Unit I

Component 1-NRV-152 JOB ORDER No. 02155027-01 Address

3.

Work Performed by AEP/D.C. COOK Maiit. Department Ad Name One Cook Place, Bridgman, Ml 49106 Address Repair Org. P.O. No., Job No., etc Type Code Symbol Stamp N/A Authorization No.

NIA Expiration Date N/A

4.

Identification of System:

RCS ISI CLASS I

5. (a) Applicable Const. Code ANSI B31.1 1983 Ed. N/A Add. N/A Code Case (b) Applicable Edition of Section XI Utilized for Repairs or Replacements 1989, No Addenda

6.

Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Serial No.

Board Identification Built

Replaced, Code (Material M&E, No.

or Replacement Stamped ASP, PO)

(Yes or No)

I-NRV-152 VALVE

PLUG, MASONEILAN M&E # 30-042070 N/A ASME NIA Replacement NO VALVE ASP# 26743 SA479 TYPE 316 (PLUG)

7.

Description of Work Replaced Valve Plug.

8.

Test Conducted: Hydrostatic C Pneumatic III Nominal Operating Pressure ri, Other n VT-2 Pressure NIA Dsi. Test Temp.

N/A F

INIT, 063

Page 2 of 2 FORM NIS-2 (Back)

Job OrderlFile 02155027-01

9. Remarks: VT-2 Performed Der JOA # R0231394-01.

Applicable Manufacturer's Data Reports to be attached I

CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this ASME Code, Section Xl.

REPLACEMENT conforms to the rules of the repair or replacement Type Code Symbol Stamp NONE Certificate of Authorization No.

NIA Expiration Date N/A Signed Dewavne immons Owner or Owner's Designee,'

MaintenancA Weldina Sunervisor Date

_9 v)7?

20 L

CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission Issued bythe National Board of Boilerand Pressure Vessel Inspectors and the State or Province of Michiaan and employed by ABS GROUP INC.

of HOUSTON, TEXAS have Inspected the components described In this Owner's Report during the period o it -

03 to a-zo -

__, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described In this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes anywarranty, expressed orimplied, concerning the examinations and corrective measuresdescribed in this Owner's Report Furthermore,neitherthe Inspectornorhisemployer shall be liable In any manner for any personal injury or property damage or a loss of any kind arising from or connected with this Inspection.

jo
V4-]iJ M1 7I 36ZTN71 Cnmmlss;ions Inspector's Signature National Board, State, Province, and Endorsements Date JLg 200 5 064

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section Xl

1.

Owner AMERICAN ELECTRIC POWER Name P.O. Box60 Fort Wayne, IN 46801 Address

2.

Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Place, Bridgman, MI 49106 Address

3.

Work Performed by AEP/D.C. COOK Maint. Department Ad Name One Cook Place, Bridgman, Ml 49106 Date -

Sheet 11-24-03 1

of 2 Unit I

Component I-NRV-153 JOB ORDER No. 02155030-01 Repair Org. P.O. No., Job No., etc Type Code Symbol Stamp N/A Authorization No.

N/A Expiration Date N/A Address

4.

Identification of System:

RCS ISI CLASS 1

5. (a) Applicable Const. Code ANSI B31.1 1983 Ed, N/A Add. NIA Code Case (b) Applicable Edition of Section Xl Utilized for Repairs or Replacements 1989. No Addenda

6.

Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Serial No.

Board Identification Built

Replaced, Code (Material M&E, No.

or Replacement Stamped ASP, PO)

(Yes or No) 1-NRV-1E53 VALVE PLUG.

MASONEILAN M&E# 30-042070 N/A ASME N/A Replacement NO VALVE ASP # 26743 SA479 TYPE 316

-(P L U G )_

7.

Description of Work Replaced Valve Plu,.

8.

Test Conducted: Hydrostatic Pneumatic 1i Nominal Operating Pressure 3

Other R VT-2 Pressure N/A osi. Test Temp.

N/A F

INIT-)

lwlt,.

065

Page 2 of 2 FORM NIS-2 (Back)

Job Order/File 02155030-01

9. Remarks: VT-2 Performed perJOA# R0231394-01.

Applicable Manufacturer's Data Reports to be attached 1,

CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this ASME Code,Section XI.

REPLACEMENT repair or replacement conformrs to the rules of the Type Code Symbol Stamp NONE Certificate of Authorization No.

NIA Expiration Date NIA Signed mmons Owner or Owner's Designee, 1 Maintenance Welding Supervisor Date Go V 7 20 04 CERTIFICATE OF INSERVICE INSPECTION 1, the undersigned, holding a valid commission issued by the NdJational Board of Boiler and Pressure Vessel Inspectors and the State or Province of Michigan and employed by ABS GROUP INC.

of HOUSTON, TEXAS have Inspected the components described In this Owner's Report during the period 6aN -2.2.-o3 to At -

0 3

. and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described In this Owner's Report In accordance with the requirements of the ASME Code,Section XI.

By signing this certificate'neither the Inspector nor his employer makes anywarranty, expressed orimplied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this Inspection.

Inspector's Signature

_Commissions Pi 7 300`471 National Board, State, Province, and Endorsements Date IP-20 6 J 066

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section Xi

1. Owner AMERICAN ELECTRIC POWER Date 11-24-03 Name P.O. Box 60 Fort Wayne. IN 46801 Sheet I of 2 Address

2.

Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Place, Bridaman, MI 49106 Unit I

Component 1-OME-3-4 JOB ORDER No. 02248043-02 Address

3.

Work Performed by AEPID.C. COOK Maint. Department

'a Name One Cook Place, Bridgman, MI 49106 Address Repair Org. P.O. No., Job No., etc Type Code Symbol Stamp N/A Authorization No.

N/A Expiration Date N/A

4.

Identification of System: RCS ISI CLASS 1

5. (a) Applicable Const. Code ANSI 831.1 1983 Ed. N/A Add. N/A Code Case (b) Applicable Edition of Section Xl Utilized for Repairs or Replacements 1989, No Addenda

6.

Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Serial No.

Board Identification Built

Replaced, Code (Material M&E, No.

or Replacement Stamped ASP, P0)

.(Yes or No) 1-OME-3-4 STEAM GENERATOR STUD, PRIMARY N/A M&E# 30400010 N/A ASME SA 193 N/A Replacement NO MANWAY ASP# 26726 GRB7 2.5 DA 18 ULNC

7.

Description of Work Replaced Steam Generator Primary Manway Bolts.

8.

Test Conducted: Hydrostatic L Pneumatic LINominalOperatingPressure IzI Other nj VT-2, NDE: VT-1, UT Pressure N/A psi. Test Temp.

N/A F

INIT.

.8(

0 6 7 ')'

Page 2 of 2 FORM NIS-2 (Back)

Job Order/File 02248043-02

9. Remarks: VT-2 performed bv JOA # R0231394-01. VT-1 Inspection of boltina performed bv JOA # 02248043-16.

Applicable Manufacturer's Data Reports to be attached I,

CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this ASME Code,Section XI.

REPLACEMENT repair or replacement conforms to the rules of the Type Code Symbol Stamp NONE Certificate of Authorization No.

N/A Expiration Date N/A Signed wavTwmmons Owner or Owner's Designee, 1 MaintpnancA WAldrinfR inurviqnr Date _17:W 20 ° CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission Issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Michioan and employed by ABS GROUP INC.

of HOUSTON, TEXAS

' have inspected the components described in this Owner's Report during the period i4-2..-

o 3 to

/-.24 - 0a 3

. and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section Xl.

Bysigning this certificate neither the Inspector nor his employer makes anywarranty, expressed orimplied, concerning the examinationsand corrective measures described inthisOwner's Report. Furthermore,neitherthe Inspectornorhisemployer shall be liable in any mann'erforanypersonal injuryor property damage ora loss of any kind arising from orconnected with this Inspection.

I ) (

'i L

,/

M -L 30 0 A11 tUnm,,miccinnc I-hi I I

,c Inspectors Signature National Board, State, Province, and Endorsements Date

_200_

068

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section Xi

1. Owner AMERICAN ELECTRIC POWER Name P.O. Box 60 Fort Wayne, IN 46801 Address

2.

Plant D:C. COOK NUCLEAR POWER PLANT Name One Cook Place. Bridarman. MI 49106 Date 11-09-03 Sheet 1 of 2 Unit I

Component i-PP-45-1 JOB ORDER No. 03300044-01 Repair Org. P.O. No., Job No., etc Address

3.

Work Performed by AEP/D.C. COOK Maint. Department A.

Name One Cook Place, Bridgman. Ml 49106 Address Type Code Symbol Stamp NIA Authorization No.

N/A Expiration Date N/A

4.

Identification of System:

RCS ISI CLASS I

5. (a) Applicable Const. Code ANSI B31.1 1983 Ed. N/A Add. NIA Code Case (b) Applicable Edition of Section Xl Utilized for Repairs or Replacements 1989, No Addenda

6.

Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Serial No.

Board Identification Built

Replaced, Code (Material M&E, No.

or Replacement Stamped ASP, PO)

-(Yes or No) 1-PP-45-1 REACTOR COOLANT PUMP BOLT, MAIN WESTINGHOUSE SN 12555 NIA ASME SA 540 N/A Replacement NO FLANGE M&E # 30-009271 GR B24 BOLT #20 ASP #3228

7.

Description of Work Replaced RCP Main Flange Bolt.

8.

Test Conducted: Hydrostatic ElPneumatic i3Nominal Operating Pressure

[

Other El.UT. Vr-1 Pressure N/A psi. Test Temp.

NIA F

069 2.ap...o8

Page 2 of 2 FORM NIS-2 (Back)

Job Order/File 03300044-01

9. Remarks: UT of replacement bolt performed bv JOA # 03298026-05.

Applicable Manufacturer's Data Reports to be attached CERTIFICATE OF COMPLIANCE We certify that the statements made In the report are correct and this ASME Code, Section Xl.

REPLACEMENT repair orreplacement conforms to the rules of the Type Code Symbol Stamp NONE Certificate of Authorization No.

NIA Expiration Date NIA Signed Dewavne Immons Owner or Owner's Designee,'

Maintenance Welding SuDervisor Date Z40 Ad CERTIFICATE OF INSERVICE INSPECTION 1, the undersigned, holding a valid commission Issued by the National Board of Boilerand Pressure Vessel Inspectors and the State or Province of Michigan and employed by ABS GROUP INC.

of HOUSTON. TEXAS I have inspected the components described in this Owner's Report during the period 04 -

-Z - 03 to.

At-(a - c)3

.and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described In this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

Bysigning this certificate neitherthe Inspector nor his employer-makes anywarranty, expressed orimplied, concerning the examinations and corrective measures descnbed in this Owner's Report. Furthermore, neitherthe Inspectornorhisemployer shall be liable in anymannerforanypersonal Injuryorpropertydamage ora loss of anykind arisingfrom orconnected with this inspection.

_CommissionmS1 MT 3o0471 Inspector's Signature National Board, State, Province, and Endorsements Date.29 pi2 20 a 7.

070

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section XI

1. Owner AMERICAN ELECTRIC POWER Name P.O. Box 60 Fort Wayne, IN 46801 Address Date 11-08-03 Sheet I of 2

2.

Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Place. Bridgman. Ml 49106 Address Unit 1

Component 1-PP-45-2 JOB ORDER No. 03298026-01 Repair Org. P.O. No., Job No., etc

3.

Work Performed by AEP/D.C. COOK Maint. Department

a.

Name One Cook Place, Bridaman, MI 49106 Address Type Code Symbol Stamp N/A Authorization No.

NIA Expiration Date N/A

4.

Identification of System:

RCS ISI CLASS I

5. (a) Applicable Const. Code ANSI B31.1 1983 Ed. N/A Add. N/A Code Case (b) Applicable Edition of Section XI Utilized for Repairs or Replacements 1989. No Addenda

6.

Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Serial No.

Board Identiflcatlon Built

Replaced, Code (Material M&E, No.

or Replacement Stamped ASP, PO)

.(Yes or No) 1-PP-45-2 REACTOR COOLANT PUMP BOLT, MAIN WESTINGHOUSE SN 14755 N/A ASME SA 540 N/A Replacement NO FLANGE I

M&E # 30-009271 GR B24 BOLT #16 ASP# 12357 BOLT, MAIN WESTINGHOUSE SN 12549 N/A ASME SA 540 N/A Replacement NO FLANGE M&E # 30-009271 GR B24 BOLT # 22 ASP # 3228

7.

Description of Work Replaced RCP Main Flange Bolt(s).

8.

Test Conducted: Hydrostatic LI1Pneumatic L Nominal Operating Pressure in Other ii UT. VT-1

-Pressure N/A psi. Test Temp.

N/A F

0 71 INIT 1AL 071

-410rp"wov

Page 2 of 2 FORM NIS-2 (Back)

Job Order/File 03298026-01

9. Remarks: UT of replacement bolt performed by JOA # 03298026-05.

l Applicable Manufacturer's Data Reports to be attached CERTIFICATE OF COMPLIANCE We certify that the statements made In the report are correct and this ASME Code, Section Xl.

REPLACEMENT repair or replacement conforms to the rules of the Type Code Symbol Stamp NONE Certificate of Authorization No.

N/A Expiration Date N/A i%

4e9v Signed Pewavn Timmons Owner or Owners Designee, 1 Maintenance Weldinq Supervisor Date J,'&: f CERTIFICATE OF INSERVICE INSPECTION 1, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Michigan and employed by ABS GROUP INC.

of HOUSTON. TEXAS l have Inspected the components described In this Owner's Report during the period Of -a2.- 603 to

/ - 2.C -LP3

,and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described In this Owner's Report In accordance with the requirements of the ASME Code, Section Xi.

Bysigning this certificate neither the Inspector nor his employer makes anywarranty, expressed or implied, concerning the examinations and corrective measures described in this Owneres Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal Injury or property damage or a loss of any kind arising from or connected with this Inspection.

LALL.

eef,,nn M/-I.i 'OY71 I

-

Inspectors Signature National Board, State, Province, and Endorsements Date 2.1 9w 20 0 /

072

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section Xl

1. Owner AMERICAN ELECTRIC POWER Name P.O. Box60 Fort Wayne, IN 46801 Address Date 11-07-03 Sheet 1 of 2

2.

Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Place. Bridgman, Ml 49106 Address Unit I

Component 1-PP45-3 JOB ORDER No. 03300045-01 Repair Org. P.O. No., Job No., etc

3.

Work Performed by AEPID.C. COOK Maint. Department Name One Cook Place. Bridaman, Ml 49106 Address Type Code Symbol Stamp NjA Authorization No.

NIA Expiration Date NIA

4.

Identification of System:

RCS ISI CLASS I

5. (a) Applicable Const. Code ANSI B31.1 1983 Ed. N/A Add. N/A Code Case (b) Applicable Edition of Section XI Utilized for Repairs or Replacements 1989, No Addenda

6.

IdentIficatlon of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Serial No.

Board Identification Built

Replaced, Code (Material M&E, No.

or Replacement Stamped ASP, P0)

.(Yes or No)

I-PP-45-3 REACTOR COOLANT PUMP BOLT, MAIN WESTINGHOUSE SN 12552 N/A ASME SA 540 N/A Replacement NO FLANGE M&E # 30-009271 GR B24 BOLT #13 ASP #3228 IN

7.

Description of Work Replaced RCP Main Flange Bolt.

8.

TestConducted: Hydrostatic I Pneuma ic Nominal Operating Pressure El Other nl UT.V-1 Pressure NJA psi. TestTemp.

NIA F

INIT IdL, 073 29Q.

Page 2 of 2 FORM NIS-2 (Back)

Job Order/File 03300045-01

9. Remarks: UT of replacement bolt performed by JOA # 03298026-05.

Applicable Manufacturer's Data Reports to be attached CERTIFICATE OF COMPLIANCE We certify that the statements made hI the report are correct and this REPLACEMENT conforms to the rules of the ASME Code, Section Xi.

repair or replacement Type Code Symbol Stamp NONE Certificate of Authorization No.

NIA Expiration Date NIA Signed Dewavneimm ons Maintenance Welding Supervisor Date _____,_20___

Owner or Owners Designee, Title CERTIFICATE OF INSERVICE INSPECTION 1, the undersigned, holding a valid commission Issued bythe National Board of Bolerand Pressure Vessel Inspectors and the State or Province of Michican and employed by ABS GROUP INC.

of HOUSTON, TEXAS

' have Inspected the components described In this Owner's Report during the period 01t 22-o3 to

/t -tL, - Of

. and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described In this Owners Report in accordance with the requirements of the ASME Code, Section Xi.

By signing this certificate neither the Inspector nor his employer makes anywarranty, expressed or implied, concerning the examinaUons and corrective measures descnbed In this Owner's Report. Furthermore, neitherthe Inspectornorhisemployer shall be liable in any mann'erfor any personal Injuryor property damage or a loss of any kind arising from or connected with this Inspection.

V Commissions h 1T3O6071 Inspectors Signature National Board, State, Province, and Endorsements Date Z 20O0' 074

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section XI

1. Owner AMERICAN ELECTRIC POWER Name P.O. Box 60 Fort Wayne. IN 46801 Address Date 11-09-03 Sheet 1 of 2

2.

Plant D2C. COOK NUCLEAR POWER PLANT Name One Cook Place. Bridgman, Ml 49106 Address Unit I

Component, I -PP-45-4 JOB ORDER No. 03300046-01 Repair Org. P.O. No., Job No., etc

3.

Work Performed by AEPIJ.C. COOK Maint. Department Name One Cook Place, Bridaman, MI 49106 Address Type Code Symbol Stamp N/A Authorization No.

NIA Expiration Date N/A

4.

Identification of System:

RCS ISI CLASS 1

5. (a) Applicable Const. Code ANSI B31.1 1983 Ed, N/A Add. N/A Code Case (b) Applicable Edition of Section Xl Utilized for Repairs or Replacements 1989. No Addenda

6.

Identificatlon of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Serial No.

Board Identification Built

Replaced, Code (Material M&E, No.

or Replacement Stamped ASP, PO)

.(Yes or No)

I-PP-45-4 REACTOR COOLANT PUMP BOLT, MAIN WESTINGHOUSE SN 14753 NIA ASME SA 540 N/A Replacement NO FLANGE M&E # 30-009271 GR B24 BOLT#15 ASP #12357

7.

Description of Work Reglaced RCP Main Flanae Bolt.

8.

Test Conducted: Hydrostatic L Pneumatic [Li Nominal Operating Pressure

[]

Other Fx UT, VT-I Pressure N/A Psi. Test Temp.

N/A F

075 INIT l4(

J gobw

Page 2 of 2 FORM NIS-2 (Back)

Job Order/File 03300046-01

9. Remarks: UT of replacement bolt performed by JOA # 03298026-05.

Applicable Manufacturer's Data Reports to be attached CERTIFICATE OF COMPLIANCE We certify that the statements made In the report are correct and this ASME Code,Section XI.

REPLACEMENT repairor replacement conforms to the rules of the Type Code Symbol Stamp NONE Certificate of Authorization No.

NIA Expiration Date N/A Signed wavne immons Owner or Owner's Designee, 1 Date 69 I Maintenance Weldina Supervisor 20 49 CERTIFICATE OF INSERVICE INSPECTION 1, the undersigned, holding a valid commission Issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Michigan and employed by ABS GROUP INC.

of HOUSTON, TEXAS

' have Inspected the components described In this Owners Report during the period O'!-2L7 -03 to

/1 -

2G.4 -fA

. and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described In this Owners Report In accordance with the requirements of the ASME Code,Section XI.

Bysigning this certificate neither the Inspectornor his employer makes any warranty, expressed orimplied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspectornorhis employer shal be liable in anymanner forany personal injuryor property damage or a loss of any kind arising from or connected with this Inspection.

I<

Commissions MI 3-ooq7I Inspectors Signature National Board, State, Province, and Endorsements Date 2A 9 20Q D

076

FORM NIS-2 OWNER'S REPORT FORREPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section Xi

1. Owner AMERICAN ELECTRIC POWER Name P.O. Box 60 Fort Wayne, IN 46801 Address

2.

Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Place, Bridgman. Ml 49106 Address

3.

Work Performed by AEPID.C. COOK Maint. Department Name One Cook Place. Bridgman. MI 49106 Date 11-24-03 Sheet I of 2 Unit I

Component 1-RC-I 02-LI JOB ORDER No. 02158072-02 Repair Org. P.O. No., Job No., etc Type Code Symbol Stamp NIA Authorization No.

NIA Expiration Date N/A Address

4.

Identification of System: RCS ISI CLASS I

5. (a) Applicable Const Code ANSI B31.1 1983 Ed. N/A Add. N/A Code Case (b) Applicable Edition of Section XI Utilized for Repairs or-Replacements 1989. No Addenda

6.

Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Serial No.

Board Identification Built

Replaced, Code (Material M&E, No.

or Replacement Stamped ASP, PO) o(YNo)

I

-RC-1 02-L1 GLOBE VALVE

CHAMBER, N/A M&E# 30-035414 N/A ASME SA 479 N/A Replacement NO BONNET ASP # 15932 NITRONIC 50

7.

Description of Work Installed new Valve Bonnet Chamber.

8.

Test Conducted: Hydrostatic [Pneumatic []NominalOperatingPressure l-r Other [I VT-2 Pressure N/A Psi. Test Temp.

NIA F

INlT3 j"M 077

Page 2 of 2 FORM NIS-2 (Back)

Job OrderlFile 02158072-02

9. Remarks:

V1T-9 Performeri npr.1lA# Rnl94Ai'A-01n Applicable Manufacturer's Data Reports to be attached CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this ASME Code, Section Xl.

REPLACEMENT conforms to the rules of the repair or replacement Type Code Symbol Stamp NONE Certificate of Authorization No.

N/A Expiration Date N/A Signed Dewa mmons Owner or Owner's Designee, 1 Maintenanc-A WAldina nu;iinrAror Date $XAUJ 0 7 20 PY CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission Issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Michican and employpd by ABS GROUP INC.

of HOUSTON. TEXAS have inspected the components described in this Owner's Report during the period ol-2..

.-a03 to

/1-Zf. -03

. and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures descnibed In this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

Bysigning this certificate neither the Inspector nor his employer makes anywarranty, expressed or Implied, conceming the examinations and correcti'e measuresdescribed in this Owner's ReporL Furthermore,neitherthe inspectornorhisemployer shall be liable In any manner for any personal injury or property damage or a loss of any kind arising from or connected with this Inspection.

4 MT.0Q~A k71 n

mcin w

,III IIo I

U Inspector's Signature National Board, State, Province, and Endorsements Date

_g 20Oi 078

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section Xi

1. Owner AMERICAN ELECTRIC POWER Name P.O. Box 60 Fort Wayne, IN 46801 Address Date 11-24-03 Sheet I

of 2

2.

Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Place, Bridqman, Ml 49106 Address Unit I

Component 1-RC-102-L2 JOB ORDER No. 02156016-0. ?A l

Repair Org. P.O. No., Job No., etc,wS7v

3. Work Performed by AEPID.C. COOK Maint. Department Name One Cook Place, Bridgman, Ml 49106 Address Type Code Symbol Stamp NIA Authorization No.

N/A Expiration Date N/A

4.

Identification of System:

RCS ISI CLASS I

5. (a) Applicable Const. Code ANSI B31.1 1983 Ed. N/A Add. N/A Code Case (b) Applicable Edition of Section Xi Utilized for Repairs or Replacements 1989, No Addenda

6.

Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Serial No.

Board Identification Built

Replaced, Code (Material M&E, No.

or Replacement Stamped ASP, PO)

(Yes

_______or No)

I -RC-102-12 VALVE DISC, STEM CONVAL M&E # 30-035210 NMA NIT 60 N/A Replacement NO ASSEMBLY ASPX 14119 SA-479 RETAINER, STEM CONVAL M&E # 30-035210 NIA SA-479-316 N/A Replacement NO ASSEMBLY ASP # 14119 BONNET CONVAL M&E # 30-035210.

N/A ASME SA 479-N/A Replacement NO ASSEMBLY ASP # 14119 316 (CHAMBER)

YOKE CONVAL M&E # 30-035210 NIA ASME SA1 82-N/A Replacement NO ASSEMBLY ASP # 14119 F316 YOKE YOKE CONVAL M&E # 30-035210 N/A ASME SA193 N/A Replacement NO BOLT ASP# 14119' GRB8M BOLT

7.

Description of Work Replaced Valve Internals with new

8.

Test Conducted: Hydrostatic R Pneumatic D Nominal Operating Pressure F Other :l VT-2 Pressure N/A psi. Test Temp.

N/A F

0 7 9 INITJ L

Page 2 of 2 FORM NIS-2 (Back)

Job OrderlFile 02156016-01

9. Remarks: VT-2 Performed by JOA # R0231394-01. Removed valve internals and installed in existing valve body.

Applicable Manufacturer's Data Reports to be attached DONOR VALVE CODE OF CONSTRUCTION: ASME Sec IlIl Class I -Code Case N62-5, 1989 Edition 1989 Addenda CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this REPLACEMENT ASME Code, Section Xl.

repair or replacement Type Code Symbol Stamp NONE Certificate of Authorization No.

N/A Expiration Date -

N/A conforms to the rules of the Signed D mmo s

aintenance Welding Supervisor Owner or Owners Designee, Title Date i/Al

//

,~l20 04 CERTIFICATE OF INSERVICE INSPECTION 1, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Michigan and employed by ABS GROUP INC.

of HOUSTON, TEXAS have inspected the components described In this Owner's Report during the period 4-V

t. - Q3 to 1/ - 2 C. - O0

, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section Xi.

t By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described In this Owner's Report Furthermore, neither the Inspector nor his employer. shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this Inspection.

JCkALJ Commissions MJ: 300Y7/

Inspector's Signature National Board, State, Province, and Endorsements Date_/

Q 2004 080

FORM NIS-2 OWNERS REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section XI

1. Owner AMERICAN ELECTRIC POWER Name P.O. Box 60 Fort Wayne. IN 46801 Address Date 11-24-03 Sheet 1 of 2

2.

Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Place, Bridaman, MI 49106 Unit 1

Component 1-RC-102-L3 JOB ORDER No. 02158079-01 Repair Org. P.O. No., Job No., etc Address

3.

Work Performed by AEPID.C. COOK Maint. Department is Name One Cook Place, Bridgman. Ml 49106 Address Type Code Symbol Stamp N/A Authorization No.

N/A Expiration Date NIA

4.

Identification of System:

RCS ISI CLASS 1

5. (a) Applicable Const. Code ANSI B31.1 1983 Ed. N/A Add. NIA Code Case (b) Applicable Edition of Section XI Utilized for Repairs or Replacements 1989, No Addenda

6.

Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Serial No.

Board Identification Built

Replaced, Code (Material M&E, No.

or Replacement Stamped ASP, P0)

.(Yes or No)

I -RC-1 02-L3 GLOBE VALVE

CHAMBER, N/A M&E # 30-035414 N/A ASME SA479 N/A Replacement NO BONNET ASP # 15932 NITRONIC 50 BOLT, BONNET NIA M&E # 30-035246 N/A, ASME SA 193 N/A Replacement NO CLAMP ASP # 26038 GR B8M 3/8 IN DIA 16 TPI N.

7.

Description of Work Installed new Valve Bonnet Chamber and Bonnet Clamp Bolt.

8.

Test Conducted: Hyirostatic E Pneumatic L Nominal Operating Pressure FR Other Ei VT-2 Pressure N/A osi. Test Temp.

NIA F

INIT j I 081

Page 2 of 2 FORM NIS-2 (Back)

Job OrderlFile 02158079-01

9. Remarks:

VT-2PerformedperJOA#R0231394-01.

Applicable Manufacturer's Data Reports to be attached CERTIFICATE OF COMPLIANCE We certify that the statements made In the report are correct and this, ASME Code, Section Xi.

REPLACEMENT repair or replacement conforms to the rules of the Type Code Symbol Stamp NONE Certificate of Authorization No.

N/A Expiration Date N/A Signed _

%mmons Owner or Owner's Designee, '

Maintenance Weldina Suoervisor Date,JqAS 7

.20 O+

CERTIFICATE OF INSERVICE INSPECTION 1, the undersigned, holding a valid commission Issued bythe National Board of Boilerand Pressure Vessel Inspectors and the State or Province of Michigan and employpd by ABS GROUP INC.

of HOUSTON, TEXAS have Inspected the components described in this Owner's Report during the period 0 of - 2.L-3 to 2f

- Z.C - 03 and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described In this Owner's Report in accordance with the requirements of the ASME Code, Section Xl.

Bysigning this certificate neither the Inspector nor his employer makes anywarranty, expressed orimplied, concerning the examinaUons and corrective measures described in this Owner's Report. Furthermore, neitherthe Inspectornorhisemployer shall be liable In any manner for any personal Injury or property damage or a loss of any kind arising from or connected with this Inspection.

_ICommissions.

MI: 30C)10 Inspector's Signature National Board, State, Province, and Endorsements Date _- 9_20 e i 082

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section Xl

1. Owner AMERICAN ELECTRIC POWER Name P.O. Box 60 Fort Wayne, IN 46801 Address Date 11-05-03 Sheet I

of 2 Unit 1

Component 1-RH-108E JOB ORDER No. 01256024-04 Repair Org. P.O. No., Job No., etc

2.

Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Place. Bridgman. MI 49106 Address

3.

Work Performed by AEPID.C. COOK Maint. Department Name One Cook Place. Bridaman, Ml 49106 Address Type Code Symbol Stamp N/A Authorization No.

N/A Expiration Date N/A

4.

Identification of System:

RHR ISI CLASS 2

5. (a) Applicable Const. Code ANSI B31.1 1983 Ed. NIA Add. NIA Code Case (b) Applicable Edition of Section Xi Utilized for Repairs or Replacements 1989, No Addenda

6.

Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Serial No.

Board Identification Built

Replaced, Code (Material M&E, No.

or Replacement Stamped ASP, PO)

(Yes or No) 1-RH-108E CHECK VALVE ROD,THREADED N/A M&E # 30-212323 N/A ASME SA 193 N/A Replacement NO 7/8 IN DIA 9 UNC ASP #26263 GR B8M ASP # 28292 NUT,HEX N/A M&E # 30-212110 N/A ASME SA 194 N/A Replacement NO 7/8 IN 9UNC ASP # 19704 GR 8F

7.

Description of Work Installed newValve Body to Bonnet Bolting

8.

Test Conducted: Hydrostatic Fj Pneumatic

] Nominal Operating Pressure Other []

NONE Pressure N/A psi. Test Temp.

N/A F D INIT.A~L 083

Page 2 of 2 FORM NIS-2 (Back)

Job Order/File 01256024-04

9. Remarks:

NONE Applicable Manufacturer's Data Reports to be attached CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this REPLACEMENT conforms to the rules of the ASME Code, Section Xl.

repair or replacement Type Code Symbol Stamp NONE Certificate of Authorization No.

NIA Expiration Date N/A Signed Maintenance Welding Supervisor Date

&') ---

.20 Do owner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION 1, the undersigned, holding avalid commission Issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Michigan and employnd by ABS GROUP INC.

of HOUSTON. TEXAS have Inspected the components described in this Owner's Report during the period OS - 22.-1 3

to

/I

- ACE -03

. and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described In this Owner's Report In accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes anywarranty, expressed or implied, concerning the examinations and corrective measures described In this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable In any mannerfor any personal Injury or property damage or a loss of any kind arising from or connected with this Inspection.

d

_AJ Commissions MI 30o471 Inspector's Signature National Board, State, Province, and Endorsements Date X

0 O 084

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section XI

1. Owner AMERICAN ELECTRIC POWER Name P.O. Box 60 Fort Wayne, IN 46801 Date 11-24-03 Sheet of 2 Address

2. Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Place. Bridgman. MI 49106 Address

3. Work Performed by AEP/D.C. COOK Maint. Department Name One Cook Place, Bridgman, MI 49106 Address Unit 1

Component 1-SI-158-L1 JOB ORDER No. 002131019-06 Repair Org. P.O. No., Job No., etc Type Code Symbol Stamp N/A Authorization No.

N/A Expiration Date N/A

4. Identification of System SI ISI CLASS 1

5. (a) Applicable Const. Code ANSI B31.1 1983 Ed. N/A Add. N/A Code Case (b) Applicable Edition of Section Xl Utilized for Repairs or Replacements 1989. No Addenda

6. Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Serial No.

Board Identification Built

Replaced, Code (Material M&E, No.

or Replacement Stamped ASP, PO)

(Yes or No)

VALVE 1-S1-158-1-.

BONNET, VELAN N/A N/A ASTM A 182 N/A REPAIR NO VALVE F316 l

(Existing)

7.

Description of Work Repaired existing Valve Bonnet by machining.

8.

Test Conducted: Hydrostatic L Pneumatic E Nominal Operating Pressure Fx3 Other FR VT-2 NDE: PT Pressure N/A psi. Test Temp.

N/A F

085 lN1Tj&,X

'U9a. 0

Page 2 of 2 FORM NIS-2 (Back)

Job Order/File 02131019-06

9. Remarks:

VT-2 was performed under JOA # R0231394-01 Applicable Manufacturer's Data Reports to be attached CERTIFICATE OF COMPLIANCE We certify that the statements made In the report are correct and this REPAIRED conforms to the rules of the ASME Code,Section XI.

repair or replacement Type Code Symbol Stamp NONE Certificate of Authorization No.

N/A Expiration Date N/A Sign e mmons Maintenance Welding Supervisor Date 20 6 Owner or Owners Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boilerand Pressure Vessel Inspectors and the State or Province of Michigan and employed by ABS GROUP INC.

of HOUSTON. TEXAS have inspected the components described in this Owner's Report during the period 6 '

-2.2L-D3 to=

-2.4 -0a. 3

, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owners Report in accordance with the requirements of the ASME Code, Section Xl.

By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described In this Owner's Report Furthermore, neither the Inspector nor his employer'shall be liable in any manner for any personal Injury or property damage or a loss of any kind arising from or connected with this inspection.

_ Commissions MI 3o04711 Inspector's Signature National Board, State, Province, and Endorsements Date 20 0 q 086

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section Xi

1. Owner AMERICAN ELECTRIC POWER Name P.O. Box 60 Fort Wayne, IN 46801 Address Date 11-24-03 Sheet I of 2

2.

Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Place, Bridgman, Ml 49106 Address Unit I

Component 1-SV-1A-1 JOB ORDER No.

R0235214-04 Repair Org. P.O. No., Job No., etc Type Code Symbol Stamp N/A Authorization No.

N/A Expiration Date NIA

3.

Work Pdrforrned by AEPID.C. COOK Maint. Department Name One Cook Place, Bridaman, Ml 49106 Address

4.

IdentificatIon of System:

MS ISI CLASS 2 B. (a) Applicable Const Code ANSI B31.1 1983 Ed, NIA Add. N/A Code Case (See Remarks Sect 9)

(b) Applicable Edition of Section Xi Utilized for Repairs or Replacements 1989. No Addenda

6.

Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Serial No.

Board Identification Built

Replaced, Code (Material M&E, No.

or Replacement Stamped

.ASP, PO)

(Yes or No) 1-SV-IA-1 SAFETY RELIEF CONSOLIDATED, SN # BN6305 N/A 3707RA-RT21 N/A REPAIRED YES VALVE (6X 10)

DRESSER P.0. 190-24194 (MODEL#)

ASP # 28206 SAFETY RELIEF ONSOLIDATED, SN # BN6305 N/A 3707RA-RT21 N/A Replacement YES VALVE (6 X 10)

DRESSER P.O. 190-24194 (MODEL #)

ASP # 28206 DISC, VALVE DRESSER SN # ADI 71 NIA ASME SB 637 2002 Replacement YES M&E # 30-037699 (Inconnel X-750)

ASP # 26647

7.

Description of Work Repaired Valve by Lapping Nozzle and Replacing Valve Disc.

8.

Test Conducted: Hydrostatic M Pneumatic R Nominal Operating Pressure ni Other []

VT-2 Pressure NIA psi. Test Temp.

NIA F

087 IWU4 opo904

Page 2 of 2 FORM NIS-2 (Back)

Job Order/File R0235214-04

9. Remarks:

Section 5 (a) Valve and Replacement Part(s) Code of Construction ASME Sec III 68 Edition s'69 Addenda.

Applicable Manufacturer's Data Reports to be attached VT-2 Performed by JOA # R0215214-08. Valve was refurbished by Certified Vendor, FORM NVR-1 is attached. A replacement/new valve disc was installed durina refurbishment/testing process,FORM N-2 is attached. Existing valve SN BN6308 was removed from plant installed location and spare valve SN BN6305 was installed.

CERTIFICATE OF COMPLIANCE We certify that the statements made In the report are correct and this REPAIR & REPLACEMENT *conforms to the rules of the ASME Code, Section Xi.

repair or replacement Type Code Symbol Stamp NONE Certificate of Authorization No.

NIA Expiration Date N/A Signed D

mmons Owner or Owner's Designee, Mafintenance Weldina Sunervisor Date Z&

20 P CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission Issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Michigan and employed by ABS GROUP INC.

of HOUSTON. TEXAS have Inspected the components described in this Owner's Report during the period 01 -2.2-- c3 to 1/- Z.;6-C

-andstatethattothebestofmy knowledge and belief, the Owner has performed examinations and taken corrective measures described In this Owner's Report In accordance with the requirements of the ASME Code, Section Xi.

Bysigning this certificate neither the Inspector nor his employer makes anywarranty, expressed orimplied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neitherthe Inspectornorhisemployer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this Inspection.

J621-)

Commissions km 3Doq-71 Inspectors Signature National Board, State, Province, and Endorsements Date 28 9 20A 0

088

FORM NVR-1 REPORT OF REPAIR X OF NUCLEAR PRESSURE RELIEF REPLACEMENT DEVICES

1. Work performed by:

NWS Technologies, LLC Purchase Order# 190-0000024194 131 Venture Boulevard, Spartanburg, SC 29306

2. Work performed for American Electric Power, 500 Circle Drive Buchanan, Ml 49107 3/4. Owner - name, address and Identification of nuclear power plant American Electric Power, Cook Nuclear Plant. One Cook Place Bridgmen, Ml 49106

5. a: Repaired pressure reflef device:

Main Steam Safety Valve b: Name of manufacturer.

Consolidated I Dresser c: Identifying nos.

3707RA-RT21 BN6305 na (NB#)

(type)

(n d: Construction Code:

ASME Section III 3fes SIN) steam 6"

n/a (service)

(size)

(yr.built) i9 n/a 2

7da)

(Code Cases(s))

(Code Class) 1968 (edition)

S 'E (addei (namelsectlon/divislon)

6. ASME Code Section Xi applicable for inservice Inspection:

7. ASME Code Section Xl used for repairs, replacements:

8. Construction Code used for repairs, replacements:

1989 (edition).

1989 (edition) 1968 (edition) n/a (addenda) n/a (addenda)

S'69 (addenda) nra-(Code Case(s))

n/a (Code Case(s))

n/a (Code. Case(s))

9. Design responsibilities:

n/a

10. Opening pressure: 1065 psig Set-pressure adjustment made at NWS Technologies, LLC using steam

• 11. Description of work (include name and Identifying number of replacement parts): Tested using steam, disassembled, replaced disc, lapped, cleaned, lubricated, reassembled, set-pressure & tightness certified on steam.

12. Remarks: Replaced disc. New disc S/N ADI71. NWS traveler# 02-150.

CERTIFICATE OF COMPLIANCE 1,

Cesar V. Sierra certify that to the best of my knowledge and belief the statements made In this report are correct and the repair, modification or replacemtn of the pressure relief devices described above conforms to Section Xl of the ASME Code and the Natioral Board Inspection Code "VR" and "NR" rules.

National Board Certificate of Authorization No.

632 to use the 'VR" stamp expires April 3, 2003.

Nator:al Board Certificate of Authorization No.

81 to use theA R" stamp expires April 9, 2003.

ZIP NWS Technologies, LLC Manager, QA' Date Repair Organization Ay/izrized re 7entatitve Ttle CERTIFICATE OF INSPECTW6N 1,

Carl R. Enos holding a valid commission Issued by The National Board of Boiler and Pressure Vessel Inspectors and certificate of competency Issued by the jurisdiction of Tennessee and employed by Hartford Steam Boller of CT of Hartford, CT have Inspected the repair, modification or replacement described in this report on and state that to the best of my knowledge and belief, this repair, modification or replacement has been completed In accordance with Section Xl of the of the ASME Code and the National Board Inspection Code "VR" and "NR" rules.

By signing this certificate, neither the undersigned nor my employer makes any warranty, expressed or Implied, concerning this repair, modification or replacement described in this report. Futhermore, neither the undersigned nor my employer shall be liable In any manner for any personal injury, property damage or loss of any kind arising from or connected with this iJspection.

____/o_

3

)al

/1

/

- 21 NB # 8460, A, N,I TN# 2236 Date Inspector's Signature Commissions (NB (inc endorsements), jurisdiction,& no.)

089

FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES*

As Required by the Provisions of the ASME Code,Section III Not to Exceed One Day's Production Pg.1 of 2

Dresser Flow Control, Dresser Inc. La. Hwy 3225 @ US Hwy 167 N

1. Manufactured and certified by P. 0. Box 1430 Alexandria, Louisiana 71309-1430 (name and address ofNPT Certificte Holder)

2. Manufactured for American Electric Power Co. DC Cook Nuc PKt /Nuc Gen Group 500 CIrcle Dr Euchanan, Michlgan 49107-(narne and address of purchaser)

3. Location of Installation American Electric Power Co. DC Cook Nuclear Plant One Cook Place Bridgeman, Michigan 49106-

4. Type OS283

( drawing n. )

5..ASME Code Section fit, Division 1:

SB637 (Inconel X-750)

- "Wama azsu C

)

170 KSI (mart spec no.)

1968 i

(tensie strength)

Summer 1969 (addenda date)

NIA Revisl NfA (CRN)

A Article 9 2002 (yeawbi)

NfA (Code Case no.)

Date N/A

{ (edftn)-

6. Fabricated In accordance with Const. Spec. (Div. 2 only)

7. Remarks:

Serial Numbers Are Used In Lieu Of NPT Stamping.

( class )

on N/A (no)

8. Nom. thickness (In.)

NWA Min. design thickness (In.)

N/A Dia. ID (ft & In.)

N/A Length overall (ft. & In.)

N/A

9. When applicable, Certificate Holders' Data Reports are attached for each Item ofthis report Part or Appurtenance Serial Number National Board No.

In Numerical Order (1)

(2)

(3)

(4)*

(5)

(6)

.(7)

(8)

(9)

(10)

(11)

(12)

(13).

(14)

(15)

(16)

(17)

(18)

(19)

(20)

(21)

(22)

(23)

(24)

(25)

ADI6R AD167 AD168 AD169 ADI70-1 ADI71 AD172 AD173 AD174 AD175 AD176 AD177 NI Part or Appurtenance National Serial Number Board No.

In Numerical Order (26)

(27)..

(2 8 )

(2 9 )

(30)

(31)

(32),

(35) _

(36)

(38)

(39)

(41)

(42)

(43)

(44)

(45)

(46)

( 4 7 )

(4 8 )

(49)

(50)

+

+

J.

4.

0. Design pressure NIA psi Temp.

N/A *

"F.

Hydro. Test pressure 2250 PSIG at temp. "F (when appricable)

JSupplemental Informnagon In the form of lsts. Sketches, or drawings may be used pmvided (1) size Is 8-1/2 x 11, (2) information In Items 2 and 3 on this Data Report Is Included on each sheet. (3) each sheet Is numbered and the number of sheets is recorded at the top of this form.

• 090

MAY-13-2eO2 18:34 Cook PIt ShippinS/Receiv.

616 4GG 2819 P-01/01 FORM N-2 (Back-Pg. 2 of 2 )

Certifte Holder's Serial Nos.

AD65 though AD177 CERTIFICATION OF DESIGN Design specifialons certified by wA P.E. State NIA Reg. No.

WIA W

.n.

p* cartiod by WA P.E. State NIA Reg. No.

N)A-CERTMCA OF COMPUANCE We cerqy that the statements made In this reportare a rrect and that this (these)

Disc confkrns to te rules of constructon of the ASME Code, Section lll, Dhslhn 1.

NPT Cerfate of Autorizaion No.

N-2434 Expires 120/2004 Ddeb 3

Z v Nane SEE UNE I Signed

/

2 I NPT UW'M ffc n

t

)

M;Wi I

=

CERTIFICATE Of INSPECTION Ithewto dpded, holding a vaiid condsslon issued by MeNaffonal Board of Bo leand Plesrem VesWe inspor and the State, or Proyhee of LOUISUANA and enploed by HSB3 CT of HARTFORD, CT.

hmw Inspected 1iese rzn desrbed In t

Data Report on

, and state that to the best of my knowledge and belK the CetiFa Hold has fabdcatd thOsep or apprancesa wlh Ule ASMECoda, Secton Ja Dhivson 1. Eadi part iusted has ben u d for stamping on the data shown above.

sgnng this dcae. neither npector or hes empoyer mak ny warranly. expressed of iqM.edc coernimg the eqment desribed this Dta Repor Furtherore. neiter te InMpeft lfs empoyer be liable in ay manner fr any perona inury or property darnage or 1os any k a'ising from or coneced Da f

Stgned Commissions

.Na.t

[qLwweP,)adsmc m mf 091

)

TOTAL P.01

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section Xl

1.

Owner AMERICAN ELECTRIC POWER Name P.O. Box 60 Fort Wayne. IN 46801 Address.

Date 11-04-03 Sheet 1 of 2

2.

Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Place, Bridaman, Ml 49106 Address Unit 1

Component 1-SV-IB-4 JOB ORDER No.

R0235216-04 Repair Org. P.O. No., Job No., etc Type Code Symbol Stamp N/A Authorization No.

N/A Expiration Date NIA

3.

Work Performed by AEPID.C. COOK Maint Department Name One Cook Place, Brjdgman, Ml 49106 Address

4.

Identification of System:

MS ISI CLASS 2

5. (a) Applicable Const. Code ANSI B31.1 1983 Ed. N/A Add. N/A Code Case (See Remarks Sect 91 (b) Applicable Edition of Section XI Utilized for Repairs or Replacements 1989, No Addenda

6.

Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Serial No.

Board Identification Built

Replaced, Code (Material M&E, No.

or Replacement

• Stamped

.ASP, PO)

(Yes or No) 1-S V-1 B-4 SAFETY RELIEF CONSOLIDATED/

SN # BN6309 N/A 3707RA-RT21 N/A REPAIRED YES VALVE (6 X 10)

DRESSER P.O. 190-28540 (MODEL #)

HSP # 32738 DISC, VALVE DRESSER SN # ADN 01 N/A ASME SB 637 2003 Replacement YES M&E # 30-037699 (Inconnel X-750)

ASP # 27622 N,

7.

Description of Work Repaired Valve by Lapoing Nozzle and Replacing Valve Disc.

8.

Test Conducted: Hydrostatic [

Pneumatic E] Nominal Operating Pressure [I Other IZ NONE Pressure N/A psi. Test Temp.

NIA F

092 lNfl.,2 AŽ 2 :9*....'O q

Page 2 of 2 FORM NIS-2 (Back)

Job Order/File R0235216-04

9. Remarks:

Section 5 (a) Valve and Replacement Part(s) Code of Construction ASME Sec 11168 Edition s'69 Addenda.

Applicable Manufacturer's Data Reports to be attached Valve was refurbished by Certified Vendor, FORM NVR-1 is attached. A replacement/new valve disc was installed during refurbishmentltesting Process, FORM N-2 is attached. No change In plant installed location occurred during this activity.

CERTIFICATE OF COMPLIANCE We certify that the statements made In the report are correct and this REPAIR & REPLACEMENT conforms to the rules of the ASME Code, Section Xl.

repair or replacement Type Code Symbol Stamp NONE Certificate of Authorization No.

N/A Expiration Date N/A Signed wavn immons Owner or Owner's Designee, -

Mahtenanrc Welrtlnn Sumnrvionr Date J4 Z

20 Of'

........,.._., _,_..._ anew_...__.

CERTIFICATE OF INSERVICE INSPECTION 1, the undersigned, holding a valid commission Issued bythe National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Michigan and employed by ABS GROUP INC.

of HOUSTON. TEXAS have Inspected the components described in this Owner's Report during the period

• 0#- 2-2.03 to o

Z-6 -03 and state that to the bestof my knowledge and belief, the Owner has performed examinations and taken corrective measures described In this Owner's Report In accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes anywarranty, expressed orimplied, concerning the examinations and corrective measures described In this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection.

4

)

.nmmle IA- -rI

?z 8 0 417 i

/-

%.W

-z111QQL_

IQaul 1-i Inspector's Signature National Board, State, Province, and Endorsements Date 20 0{

093

FORM NVR-1 REPORT OF REPAIR 21 REPLACEMENT.

OF NUCLEAR PRESSURE RELIEF DEVICES

1. Work performed by. NWS Technologies, LLC Purchase Order !N U4-0000028540 131 Venture Boulevard, Spartanburg, SC 29306

/ 9-g/3q.i

2. Work performed for American Electric Power, 500 Circle Drive Buchanan, MI 49107 3/4. Owner - name, address and Identification of nuclear power plant American Electric Power, Cook Nuclear Plant, One Cook Place Bridgmen, Ml 49106

5. a: Repaired pressure relief device:

Main Steam Safety Valve b: Name of manufacturer:

Corinolidated / Dresser c: Identifying nos.

3707RA-RT21 (type) d: Cons~tructlon Code:

ASME Section Ill BN630 (mhfes S 9

n/a steam Nj)

(NBE)

• (service) 1968 S'69 (edition)

(addenda)

(Cod 6 "

n/a (size)

(yrebuift)

Ha 2

r (narnelsectlon/diVilion) e Cases(s))

6. ASME Code Section Xl applicable for Inservice Inspection:

7. ASME Code Section Xl used for repairs, replacements:'

8. Construction Code used for repairs, replacements:

1 989 (edition) 1989 (edition) 1968 (edtlion) n/a (addenda)

• n/a (addenda)

S '69

. (addenda)

(Code Class) n/a (Code Case(s))

• n/a (Code Case(s))

(Code Case(s))

9. Design responsibilities:

n/a

10. Opening pressure:

1065 pslg Set-pressure adjustment made at NWS Technologies, LLC using steam

11..Descnijpon of work (Include name-and IdenMyng dumber of replacement part): As-foiund tested (sat), disassembled.

Inspected, replaced disc, nozzle seat lapped, cleaned, lubricated, assembled, set-pressure & tightness certified on steam.

• 12. Remarks: New disc sin ADN01. NWS Traveler# 03-299.

CERTIFICATE OF COMPLIANCE 1,

Cesar V. Slerra certify that to the best of my knowledge and belief the statements made In this report are correct and the repair, modification or replacemtn of the pressure relief devices described above conforms to Section Xl of the ASME Code and the National Board Inspection Code 'VR" and "NRW:ruies.

National Board Certificate of Authorization No.

632 to use the UVRW stamp expires April 3, 2006.

National oard Certificate of Authorization No.

81 to use th "N.R" stamp expires April 9, 2006.

NWS Technologies, LLC Manager, QA Date Repair Organization Ttorized MPentav Title CERTIFICATE OF [NSPECT1ON 1,.

Charles F. Toegel Jr.

holding a valid commission issued by The National Board of Boiler and Pressure Vessel Inspectors and certificate of competency Issued by thejurisdiction of North Carolina and employed-by Hartford Steam Boller of CT of Hartford, CT have Inspected the repair, modification or replacement described in this report on y i, Z023and state that to the best of my knowledge and belief.

this repair, madification or replacement has been completed In accordance with Section Xl of the of the ASME Code and the National Board Inspection Code "V/R and "NRU rules.

By signing this certificate, neither the undersigned nor my employer makes any warranty, expressed or Implied, concerning this repair, modification or replacement described In this report. Futhermore, neither the undersigned nor my employer shall be liable In any manner for any personal Injury, property damage or loss of any kInd arising from or connecte is Ispc tion.

JO/1D/o:I a

NI NB#8462, A,N,I NC#1073 I Datev Ylnsp3dors SViaiure /

Commissions (NB (Incl endorsements). JudsdictIcn,& no.)

094

FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES*

As Required by the Provisions of the ASME Code,Section III Not to Exceed One Day's Production Pg. I of 2

Dresser Flow Control, Dresser Inc. La. Hwy 3225 @ US Hwy 167 N

1. Manufactured and certified by P. 0. Box 1430 Alexandria, Louisiana 71309-1430 (name and address of NPT Certiflcate Holder)

2. Manufactured for American Electric Power Co. DC Cook Nuc Pit I Nuc Gen Group 500 Circle Dr Buchanan, Michigan 49107.

( name and address of purchaser)

3. Location of Installation American Electric Power Co. DC Cook Nudear Plant One Cook Place Bridgeman, Michigan 49106-

4. Type. OS283 1

( drming no.)

5. ASME Code Section ill, Division 1:

SB637 (Inconel X-750)

( narne and ad 1701 ress )

( marl apec. ro. )

1968

( tensile st Summer 1969 (addenda data)

NWA KSI N/A 2003 rength)

(CRN)

(year but) -

A Article 9 N/A (class)

(Code Casen.)

Revision N/A Date N/A (edition)

6. Fabricated In accordance with Const. Spec. (Div. 2 only)

(no)

.7. Remarks:

Serial Numbers Are Used In Uieu Of NPT Stamping.

8. Nom. thickness (in.)

N/A Min. design thickness (In.)

N-A Dia. ID (ft. & In.)

N/A Length overall (ft. & In.)

NIA

9. When applicable, Certificate Holders' Data Reports are attached for each Item of this report:

Part or Appurtenance Serial Number National' Board No.

In Numerical Order (1)

(2)

(3)

(4)

(5)

(6)

(7)

(8)

(9).

(10)

(11)

(12)

(13)

(14)

(15)

(16)

(17)

(18)

(19)

(20)

(21)

(22)

(23)

(24)

(25)

ADN01 4

4 4

" I Part or Appurtenance National Serial Number Board Njo.

In Numerical Order (26)

(27)

(2.8)..

(29)

(30)

(31)

(32)

(33)

(34)

(35)

(36)

(37)

(38)

(39)

(40)

(41)

(42)

(43)

(44)

(45)*

(46)

(47)

(48)

(49)

(50) 1 D. Design pressure N/A psi Temp.

NIA

'F.

Hydro. Test pressure 2250 PSIG at temp. OF (when appllcable )

• Supplemental Information In the form of lists. Sketches, or drawings may be used prmvided (1) size is 8-1/2x 1i, (2) lnformation In items 2 and 3 on this Data Repcrt Is included an each sheet. (3) each sheet Is numbered and the number of sheets is recorded at the tcp of this form.

095

OCT-30-2003 15:02Z Cook Plt Shipping/Receiu.

269 466 2819 P.03044 PORMN2 (Sak-P9.2of 2 )

Catimb MM SeW NWs.

Af1 hN_

Desla secfcaftm ceffled by NA P.E state NIA f8. No.

WA Deaoi ropmt c*Me dby WA P.E Stata NlA R.

No.

MIA W csse ta 11 rspcttt damehINIepmI) the c to li of =W* ccf Me AWMS Coaf, Seeon 11L Wun 1.

Y.TCmavctaof dAuUfodzaf!c Nc.

N24d34

~a__________

Dab al.1-Fume SEE LNE I Spend Ow4 11'cs~,

PT Osc h,

(

CERTIFICATE OF iN3PEcT3N I, " WIgnod, hcft a Wild rAw d bY N NmRW Baud od t aWd Pme VsY ivpecn hWd t Stdo or Pm*c d LLAMA Uwdedby HSSCT_

.f HARIFCP CT._

= h.e ko.

bes OI~~i d clnt Ii CfltaHolerhe hf~h lsepa ora~rteiico a~

WMa W(~tOSUE COdgk Sedoi

.yi 11amikl, 11attspbrfa 1.IIJ siloyr~ iywmfensd >

oreild concm~ 3o d.. -- *

• se lal at -~

dF sunnr, nellirI.kue~ntbseyo~ihr b Il i unn nypeicu hyor pr4s1yt dii7uadx 096

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section Xi

1. Owner AMERICAN ELECTRIC POWER Date 11-11-03 Name P.O. Box 60 Fort Wayne. IN 46801 Address

2.

Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Place, Bridaman. MIl 49106 Address Sheet I of 2 Unit I

Component 1-SV-2A-4 JOB ORDER No.

R0235218-04 Repair Org. P.O. No., Job No., etc

3.

Work Performed by AEP/D.C. COOK Maint. Department Name One Cook Place. Bridaman. Ml 49106 Address Type Code Symbol Stamp N/A Authorization No.

N/A Expiration Date N/A

4.

Identification of System:

MS ISI CLASS 2

5. (a) Applicable Const. Code ANSI 831.1 1983 Ed. N/A Add. N/A Code Case (See Remarks Sect 9)

(b) Applicable Edition of Section Xl Utilized for Repairs or Replacements 1989. No Addenda

6.

Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Serial No.

Board Identification Built

Replaced, Code (Material M&E, No.

or Replacement Stamped ASP, PO)

(Yes or No)

I-SV-2A-4 SAFETY RELIEF CONSOLIDATED, SN # BN6318 N/A 3707RA-RT21 N/A REPAIRED YES VALVE (6 X 10)

DRESSER P.O. 190-28540 (MODEL;#)

HSP # 32738 DISC, VALVE DRESSER SN # ADI 75 N/A ASME SB 637 2002 Replacement YES M&E # 30-037699 (Inconnel X-750)

ASP # 26647 N

7.

Description of Work Repaired Valve by Lanoina Nozzle and Replacinq Valve Disc.

8.

TestConducted: Hydrostatic G.

Pneumatic ni Nominal Operating Pressure l]

Other Cl NONE Pressure NIA si. Test Temp.

N/A F

097 INIT

Page 2 of 2 FORM NIS-2 (Back)

Job Order/File R0235218-04

9. Remarks:

Section 5 (a) Valve and Replacement Part(s) Code of Construction ASME Sec III 68 Edition s'69 Addenda.

Applicable Manufacturer's Data Reports to be attached Valve was refurbished by Certified Vendor, FORM NVR-1 Is attached. A replacement/new valve disc was installed during refurbishment/testing process, FORM N-2 is attached. No change in plant Installed location occurred during this actvity.

CERTIFICATE OF COMPLIANCE

• We certify that the statements made in the report are correct and this REPAIR & REPLACEMENT donforms to the rules of the ASME Code, Section Xi.

repair or replacement Type Code Symbol Stamp NONE Certificate of Authorization No.

N/A Expiration Date N/A Signed Dewavne mmons Owner or Owner's Designee,'

Maintenance Welding Supervisor Date ;

20<

CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission Issued by the National Board of Bofler and Pressure Vessel Inspectors and the State or Province of Michigan and employed by ABS GROUP INC.

of HOUSTON. TEXAS have Inspected the components described In this Owner's Report during the period 04.2 03 to i I - X L - 03

. and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described In this Owner's Report In accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or Implied, concerning the examinationsand corrective measuresdescribed in this Owner's Report. Furthermore,neithertheInspectornorhisemployer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this Inspection.

Jlu-)

_(Commissions MT. 30 0 7

1L71 Inspectors Signature NatIonarBoard, State, Province, and Endorsements Date _LX_

20 OX 098

FORM NVR-1 REPORT OF REPAIR E0 REPLACEMENT 0 OF NUCLEAR PRESSUFRE RELIEF DEVICES

.I.

Work performed by: NWS Technologies, LLC Purchase Order# N*-000002854o 131 Venture Boulevard, Spartanburg, SC 29306

/f4t)

/*2/Q-

2. Work performed for: American Electric Power, 600 Circle Drive Buchanan, Ml 49107 314. Owner - name, address and Identification of nuclear power plant:' American Electric Power, Cook Nuclear Plant, One Cook Place Bridgmen, MI 49106

5. a: Repaired pressure relief device!

Main Steam Safety Valve b: Name of manufacturer Consolidated I Dresser c: Identifying nos.

3707RA-RT21 BN6318 nla steam 6"

n/a-(type)

(mfe s)

(NB#)

(service)

(size)

Vrwbuilt) d: Construction Code:

ASME Section III 1968 S '69 n/a 27 (namelsectaon/divislon)

(edition)

(addenda)

(Code Cases())

(Code Class)

• 6. ASME Code Section XI appilcable for Inservice Inspection:

1989 n/a n/a (edition)

(addenda)

(Code Case(s))

7. ASME Code Section Xl used for repairs, replacements:

1989 n/a n/a (edition)

(addenda)

(Code Casefs))

8. Construction Code used for repairs, replacements:

1968 S '69 n/a (edition)

(addenda)

(Code Ca3e(s))

9. Design responsibilities:

n/a

10. Opening pressure: 1076 pslg Set-pressure adjustment made at NWS Technologies, LLC using steam

11. Description of work (Inciudename and IdenUfflbng number of replacement parts): As-found tested (sat), disassembled, inspected, replaced disc, nozzle seat lapped, cleaned, lubricated, assembled, set-pressure & tightness certified on steam.

12 Remarks: New disc s/n AD175. NWS Traveler#03-301.

CERTIFICATE OF COMPLIANCE 1,

Cesar V. Slerra certify that to the best of my knowledge and belief the statements made In this report are correct and the repair, modification or replacemtn of the pressure relief devices described above conforms to Section XI of the ASME Code and the National Board Inspection Code "VCR and "NR" rules.

National Board Certificate of Authorization No.

632 to use the VR" stamp expires April 3,2006.

Natjonalp oard Certificate of Authorization No.

81 3p use th]aNRj sta expires April 9,2006.

/30/

aNWS Technotogles, LLC G

Manager, QA D

Repair Organization'

.yorized repre ntive Title CERTIFICATE OF INSPECTIOK 1,

Charles F. Toegel Jr.

holding a valid commission Issued by The National Board of Boiler and Pressure Vessel Inspectors and certificate of competency Issued by the jurisdiction of North Carolina and employed by Hartford Steam Boller of CT of Hartford, CT have Inspected the. repair, modificati6h or replacement described In this report on 3n.9 W

and state that to the best of my knowledge and belief, this repair, modification or replacement has been completed In accordance with Section XI of the of the ASME Code and the National Board Inspection Code `VR` and 'NR" rules.

By signing this certificate, neither the undersigned nor my employer makes any warranty, expressed or Implied, concerning this repair, modification or replacement described In this report. Futhermore, neither the undersigned nor my employer shall be liable In any manner for any personal Injury, property damage or loss of any kind arising from or connected vh this inscu.

NB # 8462, A, N. I NCO 1073 I Dat,6 S

Commissions (NB (nci endorsements), ludsdlction,& no.)

099

FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES*

As Required by the Provisions of the ASME Code,Section III Not to Exceed One Day's Production Pg. I of 2

1. Manufactured and certified by Dresser Flow Control, Dresser Inc. La. Hwy 3225 @ US Hwy 167 N P. 0. Box 1430 Alexandria, Louisiana 71309-1430 (namneand address otN Certificate Holder)

2. Manufactured for American Electric Power Co. DC Cook Nuc Plt/ Nuc Gen Grouo 500 Circle Dr Buchanan, Michigan 49107-( name and address o purchaser)

3. Location of Installation American Electric Power Co. DC Cook Nuclear Plant One Cook Place Bridgeman, Michican 49106-

4. Type OS283 -

(drewing no.)

5. ASME Code Section III, Division 1:

SB637 (Onconel X-750)

(name end address 170 KSI 1)

(mati spec. no.)

1968

6. Fabricated In accordance with Const Spec. (Div. 2 only)

7. Remarks:

Serial Numbers Are Used In Ueu Of NPT Stamping.

( lentle strengt Summer 1969 (addenda date)

NA Rey (no)

N/A 2002 h)

(CRN)

(yearbuilt)

A Article 9 N/A (cfass)

(Code Case no.)

'ision NIA Date N/A

8. Nom. thickness (In.)

N/A Min. design thickness (in.)

N/A Dla.ID(ft.& In.)

N/A Length overall ( ft & In.)

N/A

9. When applicable, Certificate Holders' Data Reports are attached for each Item of this report Part or Appurtenance Part or Appurtenance Serial Number ADI66 National Board No.

In Numerical Order Part or Appurtenance Serial Number National Board No.

In Numerical Order (1)

(2)

(3)

(4)

(5)

(6)

(7)

(8)

(9)

(10)

(11)

(12)

(13)

(14)

(15)

(16)

(17)

(18)

(19)

(20)

(21)

(22)

(23)

(24)

(25)

+

AI67 AD168 1-ADI69 4.

ADI70 4.

AD171 ADI72 4.

AD173 4.

AD174 ADI75 AD176 AD177 (26)

(27)

(28)

(29)

(30)

(31)

(32)

(33)

'(34)

(35)

(36)

(37)

(38)

(39)

(40)

(41)

(42)

(43)

(44)

(45)

(46)

(47)

(48)

(49)

(50) l 1-4.

4-4.

4.

4.

4.

4.

I

10. Design pressure N/A psi Temp.

N/A "F.

Hydro. Test pressure 2250 PSIG at temp. F (when applicatle)

• Supplemental Information in the form of flsts. Sketches, or dravings may be used provided (1) size Is 8-1/2 x 11, (2) information In Items 2 and 3 on this Data Report Is included on each sheet. (3) each sheet Is numbered and the number of sheets Is recorded at the top of this form.

/

S100

FORMN-2 (Back-Pg.2of 2 )

Certificate Holder's Serial Nos.

AD166 through ADI77 CERTIFICATION OF DESIGN Design specifications certified by N/A P.E. State N/A Reg. No.

N/A (when applicabe)

Design report-certified by NIA P.E. State N/A Reg. No.

N/A (when applicable)

CERTIFICATE OF COMPLIANCE We certify that the statements made in this report are correct and that this ( these)

Disc conforms to the rules of construction of the ASME Code, Section lli, Division 1.

NPT Certificate of Authorization No.

N-2434 Expires

-5120/2004 Date 3-ZO- 0°- Name SEE LINE 1 Signed

£ (NPT Cerfiicate Hoader)

(suf a

zecmrerseniaive)

CERTIFICATE OF INSPECTION I, the undersigned, holding a valid commission Issued by the National Board of Boiler and Pressure Vessel inspectors and the State or Province of LOUISIANA and employed by HSB CT of HARTFORD, CT.

have Inspected these Items described In this Data Report on

/

2

, and state that to (he best of my knowledge and belief, the Certificate Holder has fabricated these parts or appurtenances d; accordance with the ASME Code, Section

111, Division 1. Each part fisted has been authorized for stamping on the date shown above.

By signing this certificate, neither the inspector nor his employer makes any warranty, expressed or Implied, concerning the equipment described in this Data Report. Furthermore, neither the inspector nor his employer shal be liable In any manner for any personal injury or property damage or loss of any kind arising from or connected w inspec n.

Date S Signed

_ Commissions e(AUtrKzedNuiar hsPecor)

(Nan. Bl ricn endorsements )and state or prv. and nd.)

N 101

• \\nTh

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section Xi

1.

Owner AMERICAN ELECTRIC POWER Name P.O. Box 60 Fort Wayne, IN 46801 Address Date 11-24-03 Sheet I of 2 Unit I

Component 1-SV-2B-1 JOB ORDER No. R0231386-03 Repair Org. P.O. No., Job No., etc

2.

Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Place. Bridoman. Ml 49106 Address

3.

Work Performed by AEPID.C. COOK Maint. Department Name One Cook Place, Bridaman. MI 49106 Address Type Code Symbol Stamp NLA Authorization No.

NIA Expiration Date N/A

4.

Identification of System MS ISI CLASS 2

5. (a) Applicable Const. Code ANSI B31.1 1983 Ed. N/A Add. N/A Code Case (See Remarks Sect 9)

(b) Applicable Edition of Section XI Utilized for Repairs or Replacements 1989, No Addenda

6.

Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Serial No.

Board Identification Built

Replaced, Code (Material M&E, No.

or Replacement Stamped ASP, PO)

(Yes or No) 1-SV-2B-1 SAFETY RELIEF CONSOLIDATED)

SN # BN6312 NIA 3707RA-RT21 N/A REPAIRED YES VALVE (6 X 10)

DRESSER P.O. 190-17353 (MODEL #)

ASP # 28207 SAFETY RELIEF CONSOLIDATED SN # BN6312 N/A 3707RA-RT21 N/A Replacement YES VALVE (6 X 10)

DRESSER P.0.190-17353 (MODEL #)

ASP # 28207 DISC, VALVE DRESSER SN # ADI 72 N/A ASME SB 637 2002 Replacement' YES M&E # 30-037699 (Inconnel X-750)

ASP # 26647

7.

Description of Work Repaired Valve by Lapping Nozzle and Replacing Valve Disc.

8.

Test Conducted: Hydrostatic n Pneumatic' [Nominal Operating Pressure n Other aI VT-2 Pressure NIA isi. TestTemp.

NIA F

102 INIT J&)

Page 2 of 2 FORM NIS-2 (Back)

Job OrderlFile R0231386-03

9. Remarks:

Section 5 (a) Valve and Replacement Part(s) Code of Construction ASME Sec III 68 Edition s'69 Addenda.

Applicable Manufacturer's Data Reports to be attached V1T-Performed hv.10A 9 ROX31386-flR Valve was rftirhished hv Certified Venrinr FORM ?\\JIR-1 is attnthacrh A

replacement/valve disc was installed during refurbishment/testing process, FORM N-2 is attached. Existing valve SN BN6314 wa's removed from plant installed location and spare valve SN BN6312 was installed.

Irs CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this REPAIR & REPLACEMENT conforms to the rules of the ASME Code, Section Xi.

repair or replacement Type Code Symbol Stamp NONE Certificate of Authorization No.

NIA Expiration Date NIA Signed

. Timmons Owner or Owner's Designee, Title Maintenance Suoervisor Date 3,4W22 20 O:

CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission Issued by the National Board of Boller and Pressure Vessel Inspectors and the State or Province of Michican and employed by ABS GROUP INC.

of HOUSTON, TEXAS have Inspected the components described In this Owner's Report during the period Ca4-12 2-Q3 to.

- IX - O3 and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described In this Owner's Report In accordance with the requirements of the ASME Code, Section Xi.

By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measuresdescribed in this Owner's Report. Furthermore, neitherthe Inspectornorhis employer shall be liable in anymannerforany personal Injuryor propertydamage or a loss of anykind arising from or connected with this Inspection.

--)

Commissions MI 3&04-7 1 Inspectors Signature National Board, State, Province, and Endorsements Date 2 Qo-,

20 0 V-.

103

FORM NVR-1 REPORT OF REPAIR ER REPLACEMENT la OF NUCLEAR PRESSURE RELIEF DEVICES

1. Work performed by: NWS Technologies, LLC Purchase Order# 190-0000017353 131 Venture Boulevard, Spartanburg, SC 29306

2. Work performed for. American Electric Power, 500 Circle Drive Buchanan, Ml 49107 314. Owner - name, address and IdenUfication of nuclear power plant American Electric Power, Cook Nuclear Plant. One Cook Place Bridgmen. Ml 49106

5. a: Repaired pressure relief device:

Main Steam 8 b: Name of manufacturer.

Consolidated I Dresser c: Identifying nos.

Safety Valve 3707RA-RT21 (type)

BN6312 (mfes S/N) d: Construction Code:

ASME Section III (name/section/divTslon) nla steam 6"

(NB#)

(service)

(size, S'69 nla (addenda)

(Code Cases(s))

1968 (edition)

• 6. ASME Code Section XI applicable for Inservice Inspection:

7. ASME Code Section XI used for repairs, replacements:

8. Construction Code used for repairs, replacements:

1989 (edition)

- 1989 (edition) 1968 (edition) n/a (addenda) nla (addenda)

S '69 (addenda) nla

)

(yr.built) 2 (Code Class) n/a-(Code Case(s))

nla

.- (Code Case(s))

n/a (Code Case(s))

9. Design responsibilities:

n/a

10. Opening pressure: 1075 psig Set-pressure adjustment made at NWS Technologies, LLC using steam

11. Description of work (Include narie and identying number of replacement parts):

A total of 5 repairs and tests were done.

Both the disc and springtwashers were replaced twice. Set-pressure and seat tightness were certified using steam.

12. Remarks: New disc S/N AD172. New spring S/N AAD24. NWS traveler# 01-513.

CERTIFICATE OF COMPLIANCE 1,

Cesar V. Sierra certify that to the best of my knowledge and belief the statements made In this report are correct and the repair, modification or replacemtn of the pressure relief devices described above conforms to Section Xl of the ASME Code and the National Board Inspection Code 'yRw and "NR" rules.

National Board Certificate of Authorization No.

632 to use the 'VR" stamp expires April 3. 2003:

nt I Board Certificate of Authorization No.

81 I us the "N epires April 9, 2003.

NZ NWS Technologies, LLC Manager. QA Date Recair Oroanization Authg ed representsfve Title I,

Carl R. Enos holding a valid commission issued by The National Board of Boiler and Pressure Vessel Inspectors and certificate of competency Issued by the jurisdiction of Tennessee and employed by Hartford Steam Boller of CT of Hartford, CT have inspected the repair, modification or replacement described In this report on 119Ja3 and state that to the best of my knowledge and belief, this repair, modification or replacement has been completed In accordance with Section XI of the of the ASME Code and the National Board Inspection Code WVR and "NR" rules.

By signing this certificate, neither the undersigned nor my employer makes any warranty, expressed or Implied, concerning this repair, modification or replacement described In this report. Futhermore, neither the undersigned nor my employer shall be liable in any manner for any personal Injury, property damage or loss of any kind arising from or connected with this inspection.

t/'vo-3 6ad

0.

NB#8460, A,N,I TN#2236 Date Inspectoes Signature Commissions (NB (inc endorsements), Jurisdiction.& no.)

104

FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES*

As Required by the Provisions of the ASME Code, Section IiI Not to Exceed One Day's Production Pg.1 of 2

Dresser Flow Control, Dresser Inc. La. Hwy 3225 @ US Hwy 167 N

1. Manufactured and certified by P. 0. Box 1430 Alexandria, Louisiana 71309-1430 (name and address of NPT Certficate Holder)

2. Manufactured for American Electrc Power Co. DC Cook NucPlt I Nuc Gen Group 500 CIrcie Dr Buchanan, Michigan 49107-(name and address of purchaser)

3. Location of installation American Electric Power Co. DC Cook Nuclear Plant One Cook Place BriddemanMichiqan 49106-

IdJ

4. Type 0S283

( drawing no.)

5.-ASME Code Section III, Division 1:

SB637 (Inconel X-750)

(tirU spec. no.)

1968 t nialm Ouu u 1701

( tensile sl Summer 1969 (addenda dale)

N/A (no)

KSI N/A 2002 rength)

(CRN)

(yearbullt)

A Article 9 N/A (class)

(Code Case no.)

Revision N/A Date N/A

~( edon )

6. Fabricated In accordance with Const. Spec. ( Div. 2 only)

7. Remarks:

Serial Numbers Are Used In Ueu Of NPT Stamping.

S. Nom. thickness (In.)

N/A Min. design thickness (In.)

N/A Dia. ID (f. 8in.)

N/A Length overall (ft. & in.)

N/A

9. When applicable, Certificate Holders' Data Reports are attached for each Item of this report:

Part orAppurtenance Serial Number National Board No.

in Numerical Order (1)

(2)

(3)

(4)*

(5)

(6)

. (7) -

(8)

(9)

(10)

(12)

(13).

(14)

(15)

(16)

(17)

(18)

(19)

(20)

(21)

(22)

(23)

(24)

(25)

Aniss

.4 AD167

.4 AnlIR AD169 AD170

• AD171 AD172 AD173 AD174 AD175 AD176 AD177 N

Part or Appurtenance National Serial Number Board No.

In Numerical Order (2 6 )

(27)

(28)

( 2 9 )

(30)

(31)

(32)

(33)

(34)

(35)

(36)_

(37)

(3 8 )_

(39)

(4 0 )

(41)

(42)

(43) _

(44)

(45)

(46)

(4 7 )

(4 8 )

(49)

(50)

0. Design pressure N/A psi Temp.

N/A -

OF.

Hydro. Test pressure 250 PSIG at temp. OF

.. I (when appilcable )

'Supplemental Information In the form of lists. Sketches, or drawings may be used provided (1) size Is 841/2x 1i, (2) informallon In Items 2 and 3 on this Data Report Is included on each sheeL (3) each sheet Is numbered and the number of sheets Is recorded at the top of this form.

105

M1AY-13-2002 18:34 Cook Pit Shippin9'Receiu.

616 466 2G319 P.031/01 FORM ?4-2 (Bach -

Pg. 2 of 2 )

Certiffcale Holder's Sesial Nos.

AD166 Through AD177 CERTIFICATION OF DESIGN Design specifictons certified by N

WA P.E. State NIA Reg. No.

N/A O6gn ruport' cartified by NIA P.E. State NIA Reg. No.

NIA -

(wmm 2p~~f)

CERTMTE OF COMPLIANCE We ce s that to statements made his port a ndm a

tt IN (these)

Disc a*rms to the nie ofconsructon of the ASME Code. Section Ill, Dvson 1.

NPT CerUfcat ofAuthiozaNon No.-

N-2434 pre243 Date 3-20-O Name SEE LINE I Sgned

/ -

(Nwp1~t61ca; Howo)

_Rie i

e CERTIFICATE OF INSPECTION 1, the undersTgned, hodding a vd cownmisston issued by ft NaUonal BSard of Boller and Pressue Vessel inspedors and the Stae or Provfnce or LOUISlA and employed by HSB CT

-r of HARTFORD, CT.

hav inspected these Itemm desulbed hI ft Data Report on 3

, and sbte that to the best ofmy knowdge and Wlef the C caerHoldw has f

ad th5 pr ora in ordc it t ASME Code. Section ll, Dsn 1. Ead patUsted hs athorid for stairg an the data shown above.

sinin this w nter t hInspedor = tf employr mWa any wrranwty, expressed or imped conm ing e eqpent desibed his Data ReporL Frtherore. neither te Peter nor his employeshll be lable in any manner br any personal injury or property damage or oss o ykmnd arng fr or conneid

. l n

Date SIgned Cmmissions zwI (AU a Ku B4.

• 4a ewr)

-I-t)gU p=Yw.

nd.Y "I

106 J

TOTL P.01

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section Xi

1. Owner AMERICAN ELECTRIC POWER Name P.O. Box 60 Fort Wayne, IN 46801 Address Date 11-10-03 Sheet 1 of 2

2.

Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Place, Bridgman. Ml 49106 Address Unit I

Component J-SV-2B-2 JOB ORDER No.

R0237726-04 Repair Org. P.O. No., Job No., etc Type Code Symbol Stamp N/A Authorization No.

N/A Expiration Date N/A

3.

Work Performed by AEPID.C. COOK Maint. Department Name One Cook Place, Bridgman, Ml 49106 Address

4.

Identification of System:

MS ISI CLASS 2

5. (a) Applicable Const. Code ANSI B31.1-1983 Ed. N/A Add. N/A Code Case (See Remarks Sect 9)

(b) Applicable Edition of Section XI Utilized for Repairs or Replacements 1989. No Addenda

6.

Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Oiter Year

Repaired, ASME Component Manufacturer Serial No.

Board Identification Built

Replaced, Code (Material M&E, No.

or Replacement Stamped ASP. PO)

(Yes or No)

I-SV-2B-2 SAFETY RELIEF CONSOLIDATED, SN # BN6314 N/A 3707RA-RT21 N/A REPAIRED YES VALVE (6 X 10)

DRESSER P.O. 190-28540 (MODEL#)

HSP # 32738 DISC, VALVE DRESSER SN # ADM 32 N/A ASME SB 637 2003 Replacement YES M&E #30-037699 (Inconnel X-750)

ASPEN 27622

.,=

7.

Description of Work Repaired Valve by Lapping Nozzle and Replacina Valve Disc.

8.

Test Conducted: Hydrostatic E Pneumatic ii Nominal Operating Pressure ni Other ni NONE Pressure NIA psi. Test Temp.

N/A F

107 INIT Jl,,

Page 2 of 2 FORM NIS-2 (Back)

Job Order/File R0237726-04

9. Remarks:

Section 5 (a) Valve and Replacement Part(s) Code of Construction ASME Sec III 68 Edition S '69 Addenda.

Applicable'Manufacturer's Data Reports to be attached Valve was refurbished by Certified Vendor. FORM NVR-1 is attached. A replacemenllnew valve disc was Installed during refurbishment/testing process, FORM N-2 is attached. Component changed Installed location from 1-SV-2B-1 to it's installed location of 1-SV-2B-2 after refurbishment activities.

I CERTIFICATE OF COMPLIANCE We cerUfy that the statements made in the report are correct and this REPAIR & REPLACEMENT conforms to the rules of the ASME Code, Section Xi.

repair or replacement Type Code Symbol Stamp NONE Certificate of Authorization No.

N/A Expiration Date N/A Signed mons Owner or Owner's Designee, 1 Maintenance Welding Supervisor Date 40 ;'4 20 eO CERTIFICATE OF INSERVICE INSPECTION 1, the undersigned, holding a valid commission Issued bythe National Board of Boilerand Pressure Vessel Inspectors and the State or Province of Michigan and employed by ABS GROUP INC.

of HOUSTON, TEXAS have inspected the components described In this Owner's Report during the period Q-- Z2 - 03 to

./ -

6-O S

. and state that to the best of my knowledge and belief, the Owner has performed examinaUons and taken corrective measures described In this Owner's Report In accordance with the requirements of the ASME Code, Section Xl.

By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measuresdescribed In this Owners Report. Furthermore, neitherthe Inspectornorhlsemployer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this Inspection.

JaALL tfmm1ein0 MA - 37 DL 7/

I Inspectors Signature National Board, State, Province, and Endorsements Date Zt l._ 20 04 108

FORM NVR-1 REPORT OF REPAIR E REPLACEMENT EM OF NUCLEAR PRESSURE RELIEF DEVICES

1. Work performed by: NWS Technologies, LLC Purchase Order#N4e4.o0000028540 131 Venture Boulevard, Spartanburg, SC 29306 19D0I1rZwrlsi0g

2. Work performed for American Electric Power, 500 Circle Drive Buchanan, MI 49107 314. Owner - name, address and identification of nuclear power plant:

American Electric Power, Cook Nuclear Plant, One Cook Place Bridgmen, Ml 49106

5. a: Repaired pressure relief device:

Main Steam Safety Valve b: Name of manufacturer.

Coflsolidated I Dresser c: Identifying nos.

3707RA-RT21 BN6314 n/a steam 6"

n/a (type)

(mfes StN (NB#)

(service)

(size)

-(Yr.bullT d: Construction Code:

ASME Section il-1968 S '69 n/a 2

(namelsectlon/dnislon)

(edition)

(addenda)

(Code Cases(s))

(Code Class)

6. ASME Code Section Xl applicable for Inservice inspection:

1989 n/a nria (edition)

(addenda)

(Code Case(s))

7. ASME Code Section Xl used for repairs, replacements:.

1989

.ria n/a (edition)

(addenda)

(Code Case(s))

8. Construction Code used for repairs, replacements:

1968 S '69 nWa (edition)

(addenda)

(Code Case(s))

9. Design responsibilities:

nla

10. Opening pressure: 1075 psig Set-pressure adjustment made at NWS Technologies, LLC using steam

• 11. Dedcription of work (Include name 'and Iden*yng number of replacement parts):

As-found tested (sat), disassembled, Inspected, replaced disc, nozzle seat lapped, cleaned, lubricated, assembled, set-pressure & tightness certified on steam.

12. Remarks: New disc s/n ADM32. NWS Traveler# 03-300.

CERTIFICATE OF COMPLIANCE I,

Cesar V. Sierra *certify that to the best of my knowledge and belief the statements made In this report are correct and the repair, modification or replacemtn of the pressure relief devices described above conformi to Section Xl of the ASME Code and the National Board Inspection Code "VR' and 'NR"-rutes.

National Board Certificate of Authorization No.

632 to use the 'V"R" stamp expires April 3, 2006.

Nati nal oard Certificate of Authorization No.

81 to use th "NR" stamp expires April 9, 2006.

/a /30/0 NWS Technologies, LLC Manager, QA

-Da Repair Organization dzitedeepntatve We CERTIFICATE OF INSPECTIONl I,

Charles F. Toegel Jr.

holding a valid commission Issued by The National Board of Boiler and Pressure Vessel Inspectors and certificate of competehcy Issued by the jurisdiction of North Carolina an.d employed by Hartford Steam Boiler of CT of Hartford, CT have Inspected the repair, modification or replacement described in this report on S

a nd state that to the best of my knowledge and belief, this repair, modification or replacement has been completed In accordance with Section XI of the of the ASME Code and the Nlational Board Inspection Code 'VR" and "NR" rules.

By signing this certificate, neither the undersigned nor my employer makes any warranty, expressed or implied, concerning this repair, modification or replacement described In this report. Futhermore, neither the undersigned nor my employer shall be liable In any manner for any personal Injury, property damage or loss of any kind arising from or connected si e t

,&bo

/0A NB#8462, A,N,I NC#1073 SDig ure Commissions (NB (incl endorsements), Iursdictlon.& no.)

109

I FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCES*

As Required by the Provisions of the ASME Code, Section UIt Not to Exceed One Day's Production Pa.Iof 2

1. Manufactured and certified by Dresser Flow Control, Dresser Inc. Ls.

y 3225 @ US Hwy 167 N P. O. Box 1430 Alexandria, Loulsiana 71309-1430 Mnuacud d

Nu Pt au o

5 Cieran Hcici)

2. Manufactured for Amnerican Electdc Power Co. DC Cook Nuc Plt JNu:GenGroup S00Circ Dr 8uchanan, Michiran 49107-(namewd de cpSU

)

3. Location of installation American Electric Power Co. DC Cook Nuclear Plant One Cook Place Bridgeman, Michlgan 49106-a

4. Type oS283 SB637 (Inconel X-750)

( rqg no.)

(mau Spac no.)

5. ASME Code Section III, Division 1:

1968 1,

(cow)

6. Fabricated In accordance with Const. Spec. ( Dlv. 2 ony

7. Remarks:

Serial Numbers Are Used In Ueu Of NPTStampina.

.I HU W

1701 (tende r Summer 1969 (addrmandada)

N/A (no)

KSI NIA 2003 We>)

(CRN)

(imzn AArtflde9 NUA (dass)

(Code Cas no.)

Revision NIA Date NIA 8.Nom.thickness(In.)

NWA Mln.designthIckness(In.)

NIA Dia.ID(ft. &In.)

N/A Length overall (ft. & In.)

N/A

9. When applicable, Certificate Holders' Data Reports are attached for each Item of this report.

Part or Appurtenance 1*

Part or Appurtenance Serial Number ADM19 I/

National Board No.

In Numerical Order Part orAppurtenance Serial Number National Board No.

In Numerical Order (1)

(2)

(3)

(4)

(5)

(6)

(7)

(8)

(9)

(10)

(12)

(13)

(14)

(15)

(16)

(17)

(18)

(19)

(20)

(21)

(22)

(23)

(24)

(25)

ADM200'

-4.

ADM21V '

ADMV22" AADM23 V ADM24I ADM25%/

ADM26 V ADM27 V ADM28V ADM29 LI ADM30V ADM31 v ADM32 V/

I M

(27)

(28)

(29)

(31)

(32)

(33)

'W4)

(3)

(37)

(38)

(39)

(40)

(41)

(42)

(43)

(44)

(45)

(46)

(47)

(48)

(49)

(50) 1*

4.

9.

Y 4

4 4

.4 4

4

.4 4

4

10. Design pressure WA psi Temp.

NWA "F.

Hydro. Test pressure 2250 PSIG at temp. F (when sppmcztbe)

• Supplerrental ifcmallon In the formof lits. Sketches, ordraw ngs may be used provided (1) sh Is 84i2x 11, (2) Infmation In Items 2 and 3on this Data Report Is Irduded on each sheet. (3) each sheet Is numbered and the number of sheets Is recorded at the top of this form 110

FORM N-2 (Back-Pg. 2 of 2

)

Certificate Holder's Serial Nos.

ADM19 through ADM32 CERTIFICATION OF DESIGN Design 3pecificatons certified by NtA P.E. State N/A Reg. No.

N/A e wnen "limte )

Design report* certified by NWA P.,E. State NtA Reg. No.

N/A (thon apptIkbba)

CERTIFICATE OF COMPLIAICE We cert that the statements made In this rrra c t and that tis ( these)

Disc confoms t the rules of constuction of the ASME Code.Section III, Dvision 1.

NPT Certificate of ALhorizafion No N-2434 Expires 50202004 Date I J1O(0.

Name SEE LINE I Signed A) -

7 (NPT C Nr1kft HWda)

(preen")

CERTIFICATE OF INSPECTION 1, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspedors and the State or Proice of LOUISlAN and employed by HSB CT of HARTFORD, cr.

haveinsceddheseitesdesrbedinthbDataReporton eSL - ;P=-

3

,and state thatto the best of my knowledge and beief, the Certfficate Holder has fabricated these parts or appurtenances In accordance wlth the ASME Code,Section III, Division 1. Each part lsted has been authorized forstamping on the date shown above.

By signing this cerhficate, neither the Inspedor nor his employer makes any warranty, expressed or implied, concerning the equipment described in this Data Report Furthermore, neither the Inspector nor his employer shall be liable hI any manner for any personal injury or property damage or loss of any kind aring from or connect! with this Inspecton./

Date o;z-:-X'-"3 Sign ns LA. 75 T

(Autwind Nudeav Is tN (n eNAenmb )

r

) -

N 1il

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section XI

1.

Owner AMERICAN ELECTRIC POWER Name P.O. Box 60 Fort Wayne, IN 46801 Address

2.

Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Place. Bridaman. MI 49106 Date 11-11-03 Sheet 1 of 2 Unit I

Component, 1-SV-2B-4 JOB ORDER No.

R0235219-04 Address Repair Org. P.O. No., Job No., etc

3.

Work Performed by AEPID.C. COOK Maint Debartment Name One Cook Place, Bridaman, Ml 49106 Address Type Code Symbol Stamp N/A Authorization No.

N/A Expiration Date N/A

4.

Identification of System:

MS ISI CLASS 2

5. (a) Applicable Const. Code ANSI B31.1 1983 Ed. N/A Add. N/A Code Case (See Remarks Sect 9)

(b) Applicable Edition of Section XI Utlized for Repairs or Replacements 1989, No Addenda

6.

Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Seral No.

Board Identification Built

Replaced, Code (Material M&E, No.

or Replacement Stamped

• ASP, PO)

(Yes or No)

I-SV-2B-4 SAFETY RELIEF CONSOLIDATED SN # BN6319 N/A 3707RA-RT21 N/A REPAIRED YES VALVE (6 X 10)

DRESSER P.O. 190-28540 (MODEL#1)

HSP # 32738 DISC, VALVE DRESSER SN # ADI 74 N/A ASME SB 637 2002 Replacement YES M&E it 30-037699 (Inconnel X-750)

ASP # 26647

7.

Description of Work Repaired Valve by Lapping Nozzle and Replacing Valve Disc.

8.

TestConducted: Hydrostatic 2 Pneumatic Nominal Operating Pressure E Other nI NONE Pressure N/A nsi. Test Temp.

NIA F

112'N)

-bo Z$? a

Page 2 of 2 FORM NIS-2 (Back)

Job Order/File R0235219-04

9. Remarks:

Section 5 (a) Valve and Replacement Part(s) Code of Construction ASME Sec III 68 Edition s'69 Addenda.

Applicable Manufacturer's Data Reports to be attached Valve was refurbished bV Certified Vendor, FORM NVR-1 Is attached. A reolacement/new valve disc was installed during refurbishment/testing process. FORM N-2 is attached. No change in plant installed location occurred during this activity.

1.-

CERTIFICATE OF COMPLIANCE We certify that the statements made In the report are correct and this REPAIR & REPLACEMENT conforms to the rules of the ASME Code, Section Xl.

repair or replacement Type Code Symbol Stamp NONE Certificate of Authorization No.

NIA Expiration Date N/A Signed wavne mon Owner or Owner's Designee, 1 Maihtenance Welding Supervisor Date >VJ 4 20 Ž CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission Issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Michigan and employed by ABS GROUP INC.

of HOUSTON, TEXAS have Inspected the components described In this Owner's Report during the period 63C -"03 to a,

- L6-3.

and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described In this Owner's Report In accordance with the requirements of the ASME Code, Section Xl.

By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures descnbed in this Owner's Report. Furthermore, neitherthe inspector nor his employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection.

-
6-An

_'Commissions M I 36 7l1 Inspector's Signature National Board, State, Province, and Endorsements Date o8*g4 2

113

FORM NVR-1 REPORT OF REPAIR Mi REPLACEMENT IM OF NUCLEAR PRESSURE RELIEF DEVICES

1. Work performed by: NWS Technologies, LLC Purchase Order# Nb164-000002854o 131 Venture Boulevard, Spartanburg, SC 29306

,4Zv

/q'344!S

2. Work performed for American Electric Power, 600 CIrcle Drive Buchanan, Ml 49107 3/4. Owner-name, address and identification of nuclear power plant American Electric Power, Cook Nuclear Plant, One Cook Place Bridgmen, Ml 49106

5. *a: Repaired pressure relief device:

Main Steam,'

b: Name of manufacturer Consolidated / Dresser c: Identifying nos.

Safety Valve 3707RA-RT21 BN6319 n/a (NB#)

steam 6"

(service)

(size)

(type) d: Construction Code:

ASME Section III (mfew S/N)

(namnelsedtion/division) 1968 S'69 n/a (edition)

(addenda)

(Code Cases(s))

n/a

,-(yr.buflt) 2 (Code Class)

6. ASME Code Section Xl applicable for Inservice Inspection:

7. ASME Code Section Xl used for repairs, replacements:.

8. Construction Code used for repairs, replacements:

1989 (edition) 1989 (edition) 1968.

(edition) n/a (addenda) n/a (addenda)

S '69 (addenda) n/a.

(Code Case(s))

n/a

-(Code Case(s))

n/a (Code Case(s))

9. Design responsibilities:

nla

10. Opening pressure:

1075 psig Set-pressure adjustment made at NWS Technologies, LLC using steam

11. Description of work onclude name and identfyng num~ber of replacement parts): As-found tested (sat), disassembled, Inspected, replaced disc; nozzle seat lapped, cleaned, lubricated, assembled, set-pressure & tightness

.certified on steam.

12. Remarks: New disc s/n ADI74. NWS Traveler# 03-302.

CERTiFICATE OF COMPLIANCE I,

Cesar V. Sierra certify that to the best of my knowledge and belief the statements made In this report are correct and the repair, modification or replacemtn of the pressure relief devices described above conforms to Sectiori Xl of the ASME Code and the National Board Inspection Code 'VR" and 'NR' rules.

National Board Certificate of Authorization No.

632 to use the "

'R" stamp expires April 3, 2006.

Natinalyoard Certificate of Authorization No.

81 ty use tle "NR" s p expires April 9, 2006.

1073?LV i NWS Technologies, LLC

bManager, QA Date Repalr Organization

• Arked rep #entative Title CERTIFICATE OF INSPECTION 1,

Charles F. Toegel Jr.

holding a valid commission Issued by The National Board of Boiler and Pressure Vessel Inspectors and certificate of competency Issued by.the jurisdiction of North Carolina and employed by Hartford Steam Boller of CT of Harford,-CT have Inspected the repair, modification or replacement described In this report on 501Z 3and state that to the best of my knowledge and belief, this repair, modification or replacement has been completed In accordance with Section Xl of the of the ASME Code and the National Board Inspection Code "VR and "NR" rules.

By signing this certificate, neither the undersigned nor my employer makes any warranty, expressed or Implied, concerning this repair, modification or replacement described In this report Futhermore, neither the undersigned nor my employer shall be liable In any manner for any personal injury, property damage or loss of any kind arising from or connected i thii5ns Tnscn.

i Ao/o0 _NB#8462, A, N, I NC# 1073 Dat Inpe

' Sig tur CammnissTons (NB (incl endorsements), Jurisdictlon.& no.)

114

FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS.AND APiURTENANCES*

As Required by the Provisions of the ASME Code,Section III Not to Exceed One Day's Production Pg. I of 2

Dresser Flow Control, Dresser Ina La. Hwy 3225 § US Hwy 167 N

1. Manufactured and certified by P. 0. Box 1430 Alexandria, Louisiana 71309-1430 (name and address of NPT Cerfcate Holder)

2. Manufactured for American Electric Power Co. DC Cook Nuc Plt / Nuc Gen Group 500 Circle Dr Buchanan, Michigan 49107-(name and address of purchaser)

3. Locatron of installation American Electic Power Co-DC Cook Nuclear Plant One Cook Place Bndgeman, Michigan 49106-

-n 9 4. Type 0S283 (drswngO. )

5. ASME Code Section lit, Division 1:

SB637 (Inconel X-750) t I[aIlua au aaurmu j 170 KSI

( mat'l spec no.)

1968 (tensile strent Summer 1969 (addenda dat )

N/A Re_

N/A (CRN)

A Artide 9 2002 (year built)

N/A (Code Case no.)

Date N/A (editon)

6. Fabricated in accordance with Const. Spec (Div. 2 only)

7. Remarks:

Serial Numbers Are Used In Ueu Of NiT Stamping.

rision N/A (no)

8. Nom. thickness (In.)

N/A Mln. design thickness ( in.)

N/A Dia. ID (ft & In.)

NIA Length overall (ft & In.)

N/A 9.-When applicable, Certificate Holders' Data Reports are attached for each item of this report-Part or Appurtenance National Serial Number Board No.

in Numerical Order (1)

ADI66 (2)

ADI67 (3)

ADI6S (4)

AD169 (5)

ADI70 (6)

A0171 (7)

AD172 (8)

AD173 (9)

ADI74 (1 0)

AID175 (I11)

AD176 (12)

AD177 (13)_

(145)

(18)

(19 )

(20)

(21)

(22)

(2 3 )

(24)

(25)

Part orAppurtenance National Serial Number Board No.

• in Numerical Order (26)

(27)

(28)

(29)

(3 0 )

(3 1)

(32)

(33)

(34)

(35)

(36)

(37)

(38)

(39)

(40)

(41)

(42)

(43)

(44) -

(45)

(46)

(47)

(48)

(49)

(50)

10. Design pressure N/A psi Temp.

N/A "F.

Hydro. Test pressure 2250 PSIG at temp. F (when applicable )

ISupplementalInformabon in the form of dists. Sketches, or drawings maybe used proided (1) size Is 8-1/2x 11, (2) information In items 2 and 3 on this Data Report is Included on each sheet (3) each sheet Is numbered and the numberof sheets Is recorded at the top of this form.

1I5

,9%'

FORM N-2 (Back-Pg.2of 2 )

Certificate Holders Serial Nos.

AD166 through AD177 CERTIFICATION OF DESIGN Design specifications cartified by N/A P.E. State N/A Reg. No.

NIA (when applicable)

Design report certified by NIA P.E. State NIA Reg. No.

N/A (when appcbe )

-CERTIFICATE OF COMPlIANCE We certify that the statements made In this report are correct and hat this ( these)

DIsc conforms to the rules of construction of the ASME Code,Section III, Division 1.

NPT Certificate of Authorization No.

N-2434 Expires 5/20/2004 Date 3

Name SEE LINE I Signed A

(NPT Cdfte HoIder)

(authorized repraventatve)

CERTIFICATE OF INSPECTION 1, the undersigned, holding a vafid commission Issued by the National Board of Boiler and Pressure Vessel inspectors and the State or Province of LOUiStANA and employed by HSB CT of HARTFORD, CT.

have Inspected these Items described in this Data Report on

, and state that to the best of my knowledge and betief, the Certificate Holder has fabricated these parts or appurtenances ifi accordance with the ASME Code, Section

111, Division 1. Each part Gsted has been authorized for stamping on the date shown above.

By signing this cerfficate, neither the Inspector nor his employer makes any warranty, expressed or Imptied, concerning the equipment described In Mlis Data Report. Furthermore, neither the Inspector nor his employer shall be liable In any manner for any personal injury or property damage or loss of any kind arising from or connected wi inspectb.

Date 4 L. Signed Commissions (Authorized Nuclear husctor)

I(NOM Bd. Onci. endorsment) and stat or prov. and In.)

I 116

q-k

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section XI

1.

Owner AMERICAN ELECTRIC POWER Name P.O. Box 60 Fort Wayne, IN 46801 Address Date 11-24-03 Sheet 1 of 2

2.

Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Place, Bridgman, Ml 49106 Address Unit I

Component 1-SV-3-1 JOB ORDER No. R0235215-O4 Repair Org. P.O. No., Job No., etc

3.

Work Performed by AEPID.C. COOK Maint. Department On Name One Cook Place, Bridgman, Ml 49106 Address Type Code Symbol Stamp NIA Authorization No.

NIA Expiration Date NIA

4.

Identification of System MS ISI CLASS 2

5. (a) Applicable Const. Code ANSI B31.1 1983 Ed. NIA Add. N/A Code Case (See Remarks Sect 9)

(b) Applicable Edition of Section Xl Utilized for Repairs or Replacements 1989, No Addenda

6.

Identmication of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Serial No.

Board Identification Built

Replaced, Code (Material M&E, No.

or Replacement Stamped ASP, PO)

(Yes

- or No)

I -SV-3-1 SAFETY RELIEF ONSOLIDATED SN # BLI069 N/A 3707RA-RT21 1995 REPAIRED YES VALVE (6X 10)

DRESSER P.O. 190-17353 (MODEL#)

l_ _ASP#

19438 SAFETY RELIEF CONSOLIDATED SN # BLI069 N/A 3707RA-RT21 1995 Replacement YES VALVE (6 X IO)

DRESSER P.O. 190-17353 (MODEL#)

ASP # 19348 DISC, VALVE DRESSER SN # ADG 54 N/A ASME SB 637 2001 REPAIRED YES P.O. 190-17353 (Inconnel X-750)

DISC, VALVE DRESSER SN # ADG 54 N/A ASME SB 637 2001 Replacement YES M&E # 30-037699 (Inconnel X-750)

ASP # 26033 SPINDLE, VALVE DRESSER M&E # 30-037815 N/A ASME SA479 N/A Replacement N

ASP # 12367 GR 316

7.

Description of Work Repaired Valve by Lapping Nozzle and Replacing Valve Disc & Spindle. See Sect 9.

8.

TestConducted: Hydrostatic j Pneumatic [n NominalOperatinglPressure in Other :l VT-2 Pressure NIA osi. Test Temp.

N/A F

INIT Ja4l 1 1 7 9_D

Page 2 of 2 FORM NIS-2 (Back)

Job Order/File R0235215-04

9. Remarks:

Section 5 (a) Valve and Replacement Partls) Code of Construction ASME Sec III 68 Edition s'69 Addenda.

Applicable Manufacturer's Data Reports to be attached Section 7 Valve Disc Re-Oxidized due to previous lapping of Hard Facing. VT-2 Performed bvJOA# R0215215-1O. Valve was refurbished by Certified Vendor. FORM NVR-1 is attached. A replacement/valve disc was installed during refurbishment

/testing process, FORM N-2 is attached. Existing valve SN BN6320 was removed from plant installed location and spare valve SN BL1 069 was Installed.

I CERTIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this REPAIR & REPLACEMENT conforms to the rules of the ASME Code, Section Xl.

repair or replacement Type Code Symbol Stamp NONE Certificate of Authorization No.

N/A Expiration Date N/A Oewavn Timmons Sioned Maintenance Supervisor Date Ad")041

,20 0 6

Owner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission Issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Michigan and employed by ABS GROUP INC.

of HOUSTON. TEXAS have Inspected the components described in this Owner's Report during the period 0f -WZ -o3 to it - Z.(.-03 and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described In this Owner's Report In accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinaUons and corrective measures described In this Owners Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this Inspection.

SCommisslons A

_ 300a 71 National Board, State, Province, and Endorsements Inspector's Signature Date 2

1I8

FORM NVR-1 REPORT OF REPAIR Ri OF NUCLEAR PRESSURE RELIEF REPLACEMENT ER DEVICES

1. Work performed by: NWS Technologies, LLC Purchase Order# NU04-0000017353 Rev. 1 131 Venture Boulevard, Spartanburg, SC 29306

2. Work performed for American Electric Power, 500 Circle Drive, Buchanan, Ml 49107 3/4. Owner - name, address and identification of nuclear power plant American Electric Power, Cook Nuclear

• Plant, One Cook Place Bridgmen, Ml 49106

5. a: Repaired pressure relief device:

Main Steam '

b: Name of manufacturer Consolidated I Dresser c: Identifying nos.

Safety Valve 3707RA-RT21 1L1-069 n/a (NB#)

steam (service) 6" (size)

(type) d: Construction Code:

ASME Section III (mfes SIN)

(namneftectionldivislon) 1968 (edition)

S '69 (addenda) n/a (Code Cases(s))

1995 (yr.bullt) 2 (Code Class)

6. ASME Code Section Xl applicable for Inservice Inspection:

7. ASME Code Section Xl used for repairs, replacements:

8. Construction Code used for repairs, replacements:

1989 (edition) 1989 (edition) 1968 (edition) n/a (addenda) n/a (addenda)

S'69 (addenda) n/a (Code Case(s))

n/a (Code Case(s))

n/a (Code Case(s))

9. Design responsibilities:

n/a

10. Opening pressure: 1085 pslg Set-pressure adjustmient made at NWS Technologies, LLC using steam'

11. Description of work (Include name and Ideniflng number of replacement parts):

2 repair & retest cycles. Replaced spindle and disc. Final set-pressure certification and seat tightness test done on steam.

12. Remarks: The spindle and discwere replaced with AEP provided components. NWS Traveler# 01-512.

CERTIFICATE OF COMPLIANCE J.

Cesar V. Sierra certify that to the best of my knowledge and belief the statements made In this report are correct and the repair, modification or replacemtn of the pressure relief devices described above conforms to Section XI of the ASME Code and the National Board Inspection Code "VR" and "NR" rules.

National Board Certificate of Authorization No.

632 to use the 'Va" stamp expires April 3, 2003.

Nation I Board Certificate of Authorization No.

81 to ue the e pires April 9, 2003.

7/fjO9 NWS Technologies, LLC Manager, QA Date Repair Organization Autpofized repres Uve Title CERTIFICATE OF INSPECTION' 1,

Charles F. Toegel Jr.

holding a valid commission Issued by The National Board of Boiler and Pressure Vessel Inspectors and certificate of competency Issued by the jurisdiction of North Carolina and employed by Hartford Steam Boller of CT of Hartford, CT have Inspected the repair, modification or replacement described In this report on o and state that to the best of my knowledge and belief, this repair, modification or replacement has been completed in accordance with Section Xl of the of the ASME Code and the National Board Inspection Code 'VR" and "NR" rules.

By signing this certificate, neither the undersigned nor my employer makes any warranty, expressed or Implied, concerning this repair, modification or replacement described In this report Futhermore, neither the undersigned nor my employer shall be liable In any manner for any personal injury, property damage or loss of any kind arising from or connectedh sspecon

___Lo______

/_____

NB#8462, A,N,I NC#1073 Da Inspectors Signatule Commissions (NB (ind endorsements), Jurisdiction.& no.)

119

JJR1v>04-2002 10:20 ENPP 616 466 2816 P.02/16 FORMh N-2 CERTIFCATE HOLDERS' DATA REPORT FOR IDENTICAL NUCLEAR PARTS AND APPURTENANCrS' As Requirad by the Provisions of the ASME Code,Section III Not to Exceed One Day's Production Pg.1If 2

Dresser Flow Control, Dresser Inc La. Hwy 3225 @ US Hwy 167 N

1. Manufacdured end certfied by P.O. Em 1430 Alandria, Luisiana 71309-1430

.(nw=.

And&alzMa cNP~T Cu.UtMM0Wldr) 2 Manufactured for Americnn Electric Power Co. DC Cook Nuc Ptt/ Nuc Gen Group 500 Circe Dr. Buchanan, Michigan 4g107-( F 1 nUd dwme put rxr)

3. Lctathon of Installation American Electric Power Co. DC Cook Nuclear Plant One C=k Place eridgeman, Michigan 49106-

4. Type OS328

_S93i

6. ASME Code Section III, Division 1:

1 (Inconel X-750).

%51"MWQUqww;&

WA NIA farl; pecP uI=j (IS ftonl S. Fabricated in rdaW wfh Const. Spc ( Dv. 2 only)

7. Remnarlf:

Serial N=nber A Used In Ueu Of fNP Stm

( 16MM SMM)

(CRN J -

Summer 159 A Vessels, Article 9 (at uldIAMa)

(0=1)

-NA Revisn NIA (no) 2001 (Pwnr NZA jcoa CRUMn)

Date NIA 8.Nom.thicimess(brL)

NA Min.deslgntccneS=(Ih.)

N/A D18.ID (RLin.)

N/A Lengt overal (It & in.)

NiA Q. When appUcable, CeriF aHolders! Data Reports are atliched for each Item of this repor Part or Appwtunance Part or Appulrteance Serial Number ADG=

National Board No.

in Numerical Order (1)

(2)

(3)

(4)

(5)

(8)

(7)

(a)

(9)

(10)

(11)

(12)

(13)

(14)

(15)

(17)

(1)

(19)

(20)

(21)

(23)

.(24)

(2

• 1' AD0G4 ADGES 4

ADG5

+

ADG57 4

ADG58 a

AMlt19 I

Part or Appurtenance National Sial Number Board Nb.

In Numneical Order (26)

(27)

(29)

(30)

(31)

(3 2)

(35)

37)

(3)

(40)

(41)

(4 2 )

(43)

(44)

(4 5 )

( 4 6 )

(47)

(48)

(49)

10. Design pressure NrA psi Temp.

N/A OF.

Hydro. Test preesure 2250 PSIG atttnp. 'F (when apoUwe)

SuL;pmen htnimlin In the m cf lists.S5etches, rdawings maybe uwd provided (1) se is 8112 x I i, (2)nfomation InHems2 ad 3 on tis Dam Report Is Irduded on each sheeL (3) each sheet is numeied arnd ft nnbercf sheets Is recorded at the top d this fom.

120

FORMN-2 (Back-Pg.2of 2 )

Certificate Holder's Serial Nos.

ADG53 through ADG59 & ADG63 CERTIFICATION OF DESIGN Design specifications certified by NIA P.E. State N/A Reg. No.

N/A (when appUcabla)

Design report* certified by N/A P.E. Stale N/A Reg. No.

N/A (vwhenappUpicabe)

CERTFCATE OF COMPLIANCE We certify that the statements made In this report are correct and that this ( these)

DIsc conforms to the rules of construction of the ASME Code,Section III, Dhivsion 1.

NPT Certificate of Authorization No.

N-2434 Expires

,004 Date A9-11*..

Name SEE LINE1 Signed l

('PT CattN7ter Howder) representative)

CERTIFICATE OF INSPECTION 1, the undersigned, holding a valid commIssion Issued by the National Board of Boier and Pressure Vessel Inspecters and the State or Province of LOUISIANA and employed by Ii. S.I. & I. Co.

of HARTFORD, CT.

have inspected these items described In this Data Report on

',and state that to the best of my knowledge and belief, the Cerfficate Holder has fabricated these parts or appurienancesf acordance wilh the ASME Code, Section

111, Division 1. Each part fisted has been authorized forslamnpng on the date shown above.

By signing this cerdficate, neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the equipment described In this Data Report. Furthermore, neither tha Inspector nor his employer shal be liable in any mannerfor any personal Injury or propertydamage or loss of any kind arising from or connected is in ectior.

Date Signed

)

Commissions

/

,(Nat.

Sd. Onc. endrsaenfta) and state ot proy. and t)

N 121

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section XI

1. Owner AMERICAN ELECTRIC POWER Name P.O. Box 60 Fort Wayne, IN 46801 Address Date 11-11-03 Sheet 1 of 2

2.

Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Place, Bridgman, MI 49106 Address

3.

Work Performed by AEP/D.C. COOK Maint Department Name One Cook Place, Bridgman, MI 49106 Address Unit 1

Component 1-SV-3-4 JOB ORDER No.

R0235217-04 Repair Org. P.O. No., Job No., etc Type Code Symbol Stamp N/A Authorization No.

N/A Expiration Date N/A

4.

Identification of System:

MS ISI CLASS 2

5. (a) Applicable Const Code ANSI B31.1 1983 Ed. NIA Add. NIA Code Case (See Remarks Sect 9)

(b) Applicable Edition of Section Xl Utilized for Repairs or Replacements 1989. No Addenda

6.

Identification of Components Repaired or Replaced and Replacement Components Namo of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Serial No.

Board Identification Built

Replaced, Code (Material M&E, No.

or Replacement Stamped

.ASP. PO)

(Yes o r N o )

I-SV-3-4 SAFETY RELIEF CONSOLIDATED SN # BN6323 NIA 3707RA-RT21 N/A REPAIRED YES VALVE (6 X 10)

DRESSER P.0.190-28540 (MODEL #)

HSP # 32738 DISC, VALVE DRESSER SN #ADI 02 NIA ASME SB 637 2001 Replacement YES M&E # 30-037699 (Inconnel X-750)

ASP # 26647 NUT, HEX N/A M&E # 30-211900 N/A ASME SB 194 N/A Replacement NO 7/8 IN DIA 9UNC ASP # 27590 GR 2H RODTHREADED NIA M&E # 30-211630 NIA ASME SA 193 NIA Replacement NO 718 IN DIA 9UNC ASP # 28293 GR 87

7.

DescripUon of Work Repaired Valve by Lapping Nozzle and Replacinq Valve Disc. Rpniqr,-d OnflAt RnIfinn M

^

_I

8.

Test Conducted: Hydrostatic n Pneumatic II Nominal Operating Pressure El Other El NONE Pressure N/A osi. Test Temp.

N/A F

11 2 INITAA!

Page 2 of 2 FORM NIS-2 (Back)

Job Order/File R0235217-04

9. Remarks:

Section 5 (a) Valve and Replacement Part(s) Code of Construction ASME Sec 11168 Edition s'69 Addenda.

Applicable Manufacturer's Data Reports to be attached Valve was refurbished by Certified Vendor. FORM NVR-1 is attached. A replacement/new valve disc was installed during refurbishment/testing process. FORM N-2 is attached. No change in plant installed location occurred during this actvity.

CERTIFICATE OF COMPLIANCE We certify that the statements made In the report are correct and this REPAIR & REPLACEMENT conforms to the rules of the ASME Code,Section XI.

repair or replacement Type Code Symbol Stamp NONE Certificate of Authorization No.

N/A Expiration Date NIA Signed Dewarn V immons Owner or Owner's Designee, 1 M'nhtpnance Waldinc Sunprvisor Date Caro F 20 6+

CERTIFICATE OF INSERVICE INSPECTION 1, the undersigned, holding a valid commission Issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Michican and employed by ABS GROUP INC.

of HOUSTON, TEXAS have Inspected the components described in this Owner's Report during the period 4s - 2 12.-

03 to 1/ - Zi( - 03.

and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described In this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes anywarranty, expressed orImplied, concerning the examinationsand corrective measuresdescribed In thisOwner'sReport. Furthermore,neitherthe Inspectornorhisemployer shall be liable in any manner for any personal Injury or property damage or a loss of any kind arising from or connected with this inspection.

,&LI

(,nmmicc 41n I l 31, 7 1

.V.........

-v Inspectors Signature National Board, State, Province, and Endorsements Date 0 04 123

FORM NVR-1 REPORT OF REPAIR L2 OF NUCLEAR PRESSURE RELIEF REPLACEMENT CS DEVICES

1. Work performed by: NWS Technologies, LLC.

Purchase Order#-Nee -000002854o 131 Venture Boulevard, Spartanburg, SC 29306

/?D O/3o/03

2. Work performed for American Electric Power, 500 Circle Drive Buchanan. Ml 49107 3/4. Owner-name,addressandIdentficationofnuclearpowerplant AmericanElectricPowerCo-okNuclear Plants One Cook Place Bridgmen, Ml 49106

5. a: Repaired pressure relief device:

Main Steam Sa b: Name of manufacturer Consolidated I Dresser c: Identifying nos.

ifety Valve 3707RA-RT21 N6 (ype)

(mfrns d: Construction Code:

ASME Section III (namelsection/division) 32 S/i 3

nla N)

(NB#)

1968 S '6 (edition)

(adder steam 6"

n/a (service)

(size)

(yr.bult)

9 n/a 7da)

(Code Cases(s))

(Code Class)

6. ASME Code Section Xl applicable for Inservice Inspection:

7. ASME Code Section XI used for repairs, replacements.

8. Construction Code used for repairs, replacements:

1989 (edition) 1 989 (edition) 1968 (edition) n/a nla-(addenda)

(Code Case(s))

n/a

.nla (addenda)

"(Code Case(s))

8'69 n/a (addenda)

(Code Case(s))

9. Design responsibilities-n/a

10. Opening pressure: 1085 psig Set-pressure adjustment made at NWS Technologies, LLC using steam

• 11. Description of work (nclude name and deniyng number of replacement parts): As-foundtested(sat),disassembled, "I

Inspected, replaced disc, nozzle seat lapped, cleaned, lubricated, assembled, set-pressure & tightness, 9i certified on steam.

12. Remarks: New disc s/n ADI02. NWS Traveler# 03-304.

CERTIFICATE OF COMPLIANCE I,

Cesar V. Sierra certify that to the best of my knowledge and belief the statements made In this report are correct and the repair, modification or replacemtn of the pressure rellef devices described above conforms to Section XI of the ASME Code and the National Board Inspection Code 'VR' and 'NR". rules.

National Board Certificate of Authorization No.

632

'to use the "OVR" stamp expires April 3, 2006.

National oard Certificate of Authorization No.

a to us e "NR" stamp expires

. April 9,2006.

/3/3 NWS Technologies, LLC L

Manager, QA Date Repair Organization

/ Authorized re esentative Tile I

-CERTIFICATE OF INSPECTIO~N 1,.. Charles F. Toegel Jr.

holding a vard commission Issued by The National Board of Boiler and Pressure Vessel Inspectors and certificate of competency Issued by the jurisdiction of.

'North Carollna.and employed by Hartford Steam Boller of CT of Hartford, CT have Inspected the repair, modification' or replacement described in this report on ;Gln state that to the best of my knowledge and belief, this repair, modification or replacement has been completed in accordance with Section Xl of the of the ASME Code and the National Board Inspection Code 'VR" and 'NR" rules.

By signing this certificate, neither the undersigned nor my employer makes any warranty, expressed or Implied, concerning this repair, modification or replacement described In this report Futhermore, neither the undersigned nor my employer shall be liable In any manner for any personal Injury, property damage or loss of any kind arising from or connecte In peon.

Asa/

~

AS/,df1?f72 NsX#8462, A, N, I NC# 1073 Di e

MP s

na reCommissions (NB fi(c endorsements). Jurisdicton,& no.)

124 U

I FORM N-2 CERTIFICATE HOLDERS' DATA REPORT FOR IDENTICAL I

NUCLEAR PARTS AND APPURTENANCES*

As Required by the Provisions of the ASME Code,Section III Not to Exceed One Day's Production Pg.l of 2

Dresser Flow Control, Dresser Inc. La. Hwy 3225 @ US Hwy 167 N

1. Manufactured and certified by P. 0. Box 1430 Alexandria, Louisiana 71309-1430 (name and address of NPT Certlftcate Holder)

2. Manufactured for American Electric Power Co. DC Cook Nuc Pit I Nuc Gen Group 500 Circle Dr Buchanan, Michigan 49107-(name and address of purchaser)

3. Location of Installation American Electric Power Co. DC Cook Nuclear Plant One Cook Place Bridgeman, Michigan 49106-

4. Type OS283 SB63

( drawing no. )

5. ASME Code Section 1II, Division 1:

7 (inconel X-750)

(name and address)

N/A (matl sper. no.)

1968 (tensile stenngth)

Summer 1969 A

( addenda date )

N/A Revision NJA (CRN)

Vessels, Article 9 (dass)

N/A 2001 (yearbullt)

N/A (Code Case no.)

Date N/A

( editlon)

6. Fabricated In accordance with Const. Spec. (Div. 2 only)

7. Remarks:

Serial Numbers Are Used In Lieu Of NPT Stamping.

• (no)

8. Nom. thickness (In.)

NIA Min. design thickness (in.)

N/A Dia. ID (ft. & In.)

N/A Length overall ( ft. & In.)

N/A

• 9. When applicable, Certificate Holders' Data Reports are attached for each item of this report Part or Appurtenance Part orAppurtenance Serial Number AD102 National Board No.

In Numerical Order (1)

(2)

(3)

(4)

(5)

(6)

(7)

(8)

(9)

(10) 011)

(12)

(13)

(14)

(15)

(16)

(17)

(18)

(19)

(20)

(21)

(22)

(23)

(24)

(25)

AD116 ~

4.

4.

4.

4.

-1

4.

4 I

I.-

Part or Appurtenance National Serial Number

'Board No.

In Numerical Order (26)

(27).

(2 8 )

(29)

(30)

-_i (31)

( 3 2 )

(33)

=

(34)

(36)

(37)

(3 8 )

(39)

(40)

(4 1 )

(42)

(4 3 )

(44)

(45)

(4 6 )

( 4 7 )

(48)

(49)

(50)

10. Design pressure N/A psi Temp.

N/A "F.

Hydro. Test pressure 2250 PSIG at temp. F (when applicable)

OSupplemental infomation In the form of lists. Sketches, ordrawings may be used provided (1) size Is 8-112x 11;(2) lnformnaUon in Items 2 and 3 on this Data Report Is Included on each sheet (3) each sheet is numbered and the number of sheets Is recorded at the top of this form.

125

P

.1 MAY-13-2002 18'30 Cook Pit Shipping/Receiu.

616 466 2819 P.01/01 FORM N-2 (Back-PPg. 2 of Z ).

Cerficate Holder's Sedal Nos.

A0102 and AD116 CERTIFICATION OF DESIGN Design specifcation certifled by N/A P.E. Stato N/A Reg. No.

N/A Design reperr certlted by NIA P.E State NIA Reg. No.

NIA (when 3pVpll }5 CERTTICAFTEFOF MPUALICE We carthat the statenents mad in Ns reiort am correct and that Ihb (these)

Disc conforms to the rules of construction of the ASME Code, Sedon 11, DiVfion 1.

NPT Certilonte of Authorizatlon No.

N.2434 Expires 5/20/2004 Date Z -

V v-Na2e SEE LNE I1 Signed 6 CERTIFICATE OF INSPECTION

1. ft undersigned, holding a vald connmtsion IsMd by the National Board of Boiler and Pressure Vessel inspectors and the State or Province of WOUISANA and empod by HS CT of HARTFOD, CT.

has seled these itens desrl ed Il bi Data Reporton Zf a7' I.

, and state thatto the best of my kmoviedge and beffef, the Cerfate Holder has fabricated thes parts or appurtenances hiaccoidmm with the ASME Cod, Section 111,a Divissn 1. Esch part r tad has beon authored for @mhrg on Dhe da shown above.

sn i certifca, neither the Inspectr nor hIs emper makes any warranly. expressed or Impliedt concerning he equipment descried h this Daa Report Futherore, neitherthe spec nor Nhis employer shal be liabte In any manner for any personal jury or property damage o bs of any kind a ring from or axnnecd Wif ft inspectfion.

Dte S1gned26 126 TOTAL P.01

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section Xi

1. Owner AMERICAN ELECTRIC POWER Name P.O. Box 60 Fort Wayne, IN 46801 Address

2.

Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Place, Bridaman, Ml 49106 Address

3.

Work Performed by AEPtD.C. COOK Maint. Department Name One Cook Place, Bridciman. MI 49106 Date -

Sheet 11-15-03 1

of 2_

Unit 1

Component 1-SV45A JOB ORDER No. R0231375-06 Repair Org. P.O. No., Job No., etc Type Code Symbol Stamp N/A Authorization No.

NIA Expiration Date N/A Address

4.

Identification of System RCS ISI CLASS I

5. (a) Applicable Const. Code ANSI B31.1 1983 Ed. N/A Add. N/A Code Case (b) Applicable Edition of Section Xi Utilized for Repairs or Replacements 1989, No Addenda

6.

Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Serial No.

Board Identification Built

Replaced, Code (Material M&E, No.

or Replacement Stamped ASP, PO)

(Yes or No) 1-SV-45A SAFETY RELIEF Crosby S/N # RV-1-801OA N/A ASME N/A Replacement YES VALVE (6 M 6)

M&E # 30-036392 SA351 GR CF8M ASP # 28303 N

7.

Description of Work Installed valve was removed and replaced with tested spare valve.

8.

Test Conducted: Hydrostatic Fj Pneumatic M Nominal Operating Pressure M Other i

NDE: VT-I. VT-2, vT-3 Pressure N/A psi. Test Temp.

N/A F

12 INrrI Adz

Page 2 of 2 FORM NIS-2 (Back)

Job OrderlFile R0231375-06

9. Remarks: VT-1 Performed on existing bolting. VT-3 performed on replacement valve per JOA #R0231375-07.

Applicable Manufacturer's Data Reports to be attached VT-2 performed per JOA# R0231394-01. Valve was inspected and tested bv Vendor per PO #NU190-0000029078: no repairs or replacements were performed during this process. No bolting was replaced.

CERTIFICATE OF COMPLIANCE We certify that the statements made In the report are correct and this REPLACEMENT ASME Code, Section Xl.

repair or replacement conforms to the rules of the Type Code Symbol Stamp NIA Certificate of Authorization No.

N/A Expiration Date N/A Signed rnm Maintenance Welding Superviso Owner or Owner's Designee, Title Date :5A, /3 20 e2 CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission Issued by the National Board of Boiler and PressureVessel Inspectors and the State or Province of Michigan and employed by ABS GROUP INC.

of HOUSTON, TEXAS have Inspected the components described in this Owner's Report during the period 2Z-ZO3 to

,, /-

/£ An

, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report In accordance with the requirements of the ASME Code, Section Xl.

By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described In this Owner's Report Furthermore, neither the Inspector nor his employer shall be liable In any manner for any personal injury or property damage or a loss of any kind arising from or connected with this Inspection.

9-)

0\\J Commissions AT-300q4-1 Inspectors Signature National Board, State, Province, and Endorsements Date /39 20 o4 128

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section Xl

1. Owner AMERICAN ELECTRIC POWER Name P.O. Box 60 Fort Wayne, IN 46801 Address

2. Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Place, Bridqman, Ml 49106 Address

3.

Work Performed by AEP/D.C. COOK Maint. Department Name One Cook Place, Bridgman. Ml 49106 Date 11-15-03 Sheet I

of 2 Unit 1

Component 1-SV-45B.

JOB ORDER No. R0233565-06 Repair Org. P.O. No., Job No., etc Type Code Symbol Stamp N/A Authorization No.

N/A Expiration Date N/A Address

4. Identification of System RCS ISI CLASS 1

5. (a) Applicable Const. Code ANSI B31.1 1983 Ed. N/A Add. N/A Code Case (b) Applicable Edition of Section Xi Utilized for Repairs or Replacements 1989. No Addenda

6.

Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Serial No.

Board Identification Built

Replaced, Code (Material M&E, No.

or Replacement Stamped ASP. PO)

(Yes

___or No) 1-SV-45B SAFETY RELIEF Crosby S/N # RV-1-8010B N/A ASME N/A Replacement YES VALVE (6 M 6)

M&E # 30-036392 SA351 GR M&E #30-06392CF8M ASP #28303

7.

Description of Work Installed valve was removed and replaced with tested spare valve.

8.

Test Conducted: Hydrostatic F Pneumatic L:I NominalOperatingPressure Other R3 NDE: VT-2, VT-3 Pressure NIA psi. TestTemp.

NIA F

129 INIT J4-

Page 2 of 2 FORM NIS-2 (Back)

Job Order/File R0233565-06

9. Remarks: VT-3 performed on replacement valve per JOA#R0233565-07. VT-2 performed per JOA# R0231394-01.

Applicable Manufacturer's Data Reports to be attached Valve was inspected and tested by Vendor per PO # NU1 90-0000029078: no repairs or replacements were Performed during this process. No bolting was replaced.

I CERTIFICATE OF COMPLIANCE We certify that the statements made In the report are correct and this ASME Code,Section XI.

REPLACEMENT repair or replacement conforms to the rules of the Type Code Symbol Stamp N/A Certificate of Authorization No.

N/A Expiration Date NIA Signed ewan immons Maintenance Welding Supervisor Owner or Owner's Designee, Title Date I4f1-3 20°J CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission Issued by the National Board of Boiler and PressureVessel Inspectors and the State or Province of Michigan and employed by ABS GROUP INC.

of HOUSTON, TEXAS have Inspected the components described in this Owner's Report during the period 4 -

°2Z-O 5

to or - X-lo - 03

, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section Xl.

By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report Furthermore, neither the Inspector nor his employer shall be liable In any manner for any personal Injury or property damage or a loss of any kind arising from or connected with this inspection.

Commissions I j -3 o 0q7/

Inspectors Signature N.B..

o r National Board, State, Province, and Endorsements Date J 9 20 0 S 130

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section Xi

1. Owner AMERICAN ELECTRIC POWER Name P.O. Box 60 Fort Wayne, IN 46801 Address

2.

Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Place, BridQman, Ml 49106 Address

3. Work Performed by AEP/D.C. COOK Maint. Department Name One Cook Place, Bridgman, Ml 49106 Date 11-15-03 Sheet I of 2 Unit 1

Component 1-SV-45C JOB ORDER No. R0233564-06 Repair Org. P.O. No., Job No., etc Type Code Symbol Stamp N/A Authorization No.

N/A Expiration Date N/A Address

4.

Identification of System RCS ISI CLASS I

5. (a) Applicable Const. Code ANSI B31.1 1983 Ed, N/A Add. N/A Code Case (b) Applicable Edition of Section Xi Utilized for Repairs or Replacements 1989, No Addenda

6.

Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Serial No.

Board Identification Built

Replaced, Code (Material M&E, No.

or Replacement Stamped ASP,PO)

(Yes or No) 1-SV-45C SAFETY RELIEF

Crosby, S/N # RV-2-8010B N/A ASME N/A Replacement YES VALVE (6 M 6)

M&E # 30-036392 SA351 GR CF8M ASP #28303 7.

Description of Work Installed valve was removed and replaced with tested spare valve.

8.

Test Conducted: Hydrostatic j1 Pneumatic M Nominal Operating Pressure x3 Other NDE: VT-2, VT-3 Pressure N/A psi. TestTemp.

N/A F

1.31 INIT 9l=

jOLo'

Page 2 of 2 FORM NIS-2 (Back)

Job Order/File R0233564-06

9. Remarks: VT-3 performed on replacement valve Per JOA #R0233564-07. VT-2 performed per JOA # R0231394-01.

Applicable Manufacturer's Data Reports to be attached Valve was inspected and tested by Vendor per PO # NU1 90-0000029078: no repairs or replacements were performed during this process. No bolting was replaced.

CERTIFICATE OF COMPLIANCE We certify that the statements made In the report are correct and this, ASME Code, Section Xl.

REPLACEMENT conforms to the rules of the repair or replacement Type Code Symbol Stamp N/A Certificate of Authorization No.

N/A Expiration Date N/A Signed_

v immons Maintenanrc Weldina Siingrvisor Date c72;)

/3 120 0 Owner or Owners Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler and PressureVessel Inspectors and the State or Province of Michlian and employed by ABS GROUP INC.

of HOUSTON. TEXAS have Inspected the components described In this Owner's Report during the period f4-2.Z-03 to

-/'- I. -

, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described In this Owners Report In accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described In this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal Injury or property damage or a loss of any kind arising from or connected with this inspection.

Jo-

Commissions M iiYo 71 Inspector's Signature National Board, State, Province, and Endorsements Date / 3 20 04 132

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section Xi 1.

Owner AMERICAN ELECTRIC POWER Date 11-24-03 Name P.O. Box 60 Fort WaVne, IN 46801 Address Sheet 1

of 2

2.

Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Place, Bridqman, MI 49106 Address Unit I

Component, 1-SV-53 JOB ORDER No. R0243616-01 Repair Org. P.O. No., Job No., etc

3.

Work Pesrormed by AEP/D.C. COOK Maint. Department Name One Cook Place, Bridgman, MI 49106 Address Type Code Symbol Stamp NIA Authorization No.

N/A Expiration Date N/A

4.

Identification of System:

CVCS ISI CLASS 2

5. (a) Applicable Const. Code ANSI B31.1 1983 Ed. N/A Add. N/A Code Case (b) Applicable Edition of Section Xi Utilized for Repairs or Replacements 1989, No Addenda

6.

Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Serial No.

Board Identification Built

Replaced, Code (Material M&E, No.

or Replacement Stamped ASP, PO)

(Yes or No) 1-SV-53 RELIEF VALVE (3 L 4)

VALVE, RELIEF ANDERSON SN N69958 N/A ASME SA 351 2001 Replacement YES GREENWOOD 0009 GR CF8M CROSBY M&E # 30-036400 (BODY)

ASP # 26308

7.

Description of Work Installed New Relief Valve.

8.

Test Conducted: Hydrostatic 1 Pneumatic LI Other i

VT-2 Pressure NIA pi Nominal Operating Pressure "I

si. Test Temp.

N/A F

.133 INITIAL a 9.-D5"

Page 2 of 2 FORM NIS-2 (Back)

Job Order/File R0243616-01

9. Remarks:

Line 5a: Replacement Valve Code of Construction: ASME Sec Vil 1965 Ed. No Add.

Applicable Manufacturer's Data Reports to be attached VT-2 performed by JOA # 03202027-02.

CERTIFICATE OF COMPLIANCE We certify that the statements made In the report are correct and this REPLACEMENT conforms to the rules of the ASME Code, Section Xi.

repair or replacement Type Code Symbol Stamp N/A Certificate of Authorization No.

N/A Expiration Date N/A Signanenmons Maintenance Welding Supervisor Date _

_,20____

Owe rOwner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission Issued by the National Board of Boilerand Pressure Vessel Inspectors and the State or Province of Michigan and employed by ABS GROUP INC.

of HOUSTON. TEXAS have Inspected the components described in this Owner's Report during the period 4-Z2?-C3 to a -"<

- 0.3 and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report In accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this Inspection.

,J a

2 Commissions Al T3Oc 7

1 Inspectors Signature National Board, State, Province, and Endorsements Date 13 2o o14 134

FORM NIS-2 OWNER'S REPORT FOR REPAIRS OR REPLACEMENTS As Required by the Provisions of the ASME Code Section Xi

1. Owner AMERICAN ELECTRIC POWER Name P.O. Box 60 Fort Wayne, IN 46801 Address

2.

Plant D.C. COOK NUCLEAR POWER PLANT Name One Cook Place, Bridgman, Ml 49106 Address

3.

Work Performed by AEP/D.C. COOK Maint. Department Name One Cook Place, Bridaman, Ml 49106 Date Sheet 1

11-24-03 of 2 Unit I

Component 1-SV-54 JOB ORDER No. R0210777-01 Repair Org. P.O. No., Job No., etc Type Code Symbol Stamp N/A Authorization No.

N/A Expiration Date N/A Address

4.

Identification of System:

CCW ISI CLASS 2

5. (a) Applicable Const. Code ANSI 831.1 1983 Ed. N/A Add. NIA Code Case (b) Applicable Edition of Section XI Utilized for Repairs or Replacements 1989, No Addenda

6.

Identification of Components Repaired or Replaced and Replacement Components Name of Name of Manufacturer National Other Year

Repaired, ASME Component Manufacturer Serial No.

Board Identification Built

Replaced, Code (Material M&E, No.

or Replacement Stamped ASP, PO)

(Yes o r N o )

1-SV-54 RELIEF VALVE (2J3)

VALVE, RELIEF ANDERSON SN N69963 N/A ASME SA 351 2001 Replacement NO GREENWOOD 0016 GR CF8M CROSBY M&E # 30-036399 (BODY)

ASP # 26253 N

7.

Description of Work Installed new Relief Valve and associated bolting.

8.

Test Conducted: Hydrostatic LII Pneumatic [2 Nominal Operating Pressure `3 Other FII VT-2 Pressure N/A psi. Test Temp.

N/A F

1 35 lNrrF-C--A

Page 2 of 2 FORM NIS-2 (Back)

Job OrderlFile R0210777-01 9 Rema;rks:.

5a: Renlacement Valve Code of Construction: ASME Sec VIII 1965 Fd. No Add.

Applicable Manufacturer's Data Reports to be attached VT-2 performed by JOA # R0210777-03 CERTIFICATE OF COMPLIANCE We certify that the statements made In the report are correct and this ASME Code, Section Xl.

REPLACEMENT conforms to the rules of the repair or replacement Type Code Symbol Stamp NONE Certificate of Authorization No.

N/A Expiration Date NIA Signed Dewa eTiosantenance Welding Supervisor Owner or Owner's Designee, Title Date A)zi

//

,~l20 e?

CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Michigan and employed by ABS GROUP INC.

of HOUSTON, TEXAS have inspected the components described in this Owners Report during the period

'y-2. - 03 to

// - ?. -Q3

,and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described In this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable In any manner for any personal Injury or property damage or a loss of any kind arising from or connected with this inspection.

t 01 Commissions f4 r -e ?o'7I Inspector's Signature National Board, State, Province, and Endorsements Date 12^ >

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