ML030280726

From kanterella
Jump to navigation Jump to search
IR 05000315-02-009 (DRP) & IR 05000316-02-009 (Drp), on 10/01/2002-12/28/2002, Indiana Michigan Power Company. Non-Cited Violations Noted
ML030280726
Person / Time
Site: Cook  American Electric Power icon.png
Issue date: 01/27/2003
From: Collins L
NRC/RGN-III/DRP/RPB6
To: Bakken A
American Electric Power Co
References
IR-02-009
Download: ML030280726 (78)


See also: IR 05000315/2002009

Text

January 27, 2003

Mr. A. C. Bakken III

Senior Vice President

Nuclear Generation Group

American Electric Power Company

500 Circle Drive

Buchanan, MI 49107

SUBJECT:

D.C. COOK NUCLEAR POWER PLANT, UNITS 1 AND 2

NRC INSPECTION REPORT 50-315/02-09(DRP); 50-316/02-09(DRP)

Dear Mr. Bakken:

On December 28, 2002, the NRC completed an inspection at your D. C. Cook Nuclear Power

Plant, Units 1 and 2. The enclosed report documents the inspection findings which were

discussed on January 3, 2003, with Mr. J. Pollock and other members of your staff.

This inspection examined activities conducted under your license as they relate to safety and

compliance with the Commissions rules and regulations and with the conditions of your license.

The inspectors reviewed selected procedures and records, observed activities, and interviewed

personnel.

Based on the results of this inspection, six findings of very low safety significance (Green) were

identified which involved violations of NRC requirements. However, because of their very low

safety significance and because they have been entered into your corrective action program,

the NRC is treating these issues as Non-Cited Violations, in accordance with Section VI.A.1 of

the NRC Enforcement Policy. If you contest the Non-Cited Violations, you should provide a

response with the basis for your denial, within 30 days of the date of this inspection report, to

the Nuclear Regulatory Commission, ATTN: Document Control Desk, Washington,

D.C. 20555-0001; with copies to the Regional Administrator, Region III; the Director, Office of

Enforcement, U. S. Nuclear Regulatory Commission, Washington, D.C. 20555-0001; and the

NRC Resident Inspector at the D. C. Cook facility.

Since the terrorist attacks on September 11, 2001, the NRC has issued two Orders (dated

February 25, 2002, and January 7, 2003) and several threat advisories to licensees of

commercial power reactors to strengthen licensee capabilities, improve security force

readiness, and enhance access authorization. The NRC also issued Temporary Instruction

2515/148 on August 28, 2002, that provided guidance to inspectors to audit and inspect

licensee implementation of the interim compensatory measures (ICMs) required by the

February 25th Order. Phase 1 of TI 2515/148 was completed at all commercial nuclear power

plants during calendar year (CY) 02, and the remaining inspections are scheduled for

completion in CY 03. Additionally, table-top security drills were conducted at several licensees

to evaluate the impact of expanded adversary characteristics and the ICMs on licensee

protection and mitigative strategies. Information gained and discrepancies identified during the

A. Bakken

-2-

audits and drills were reviewed and dispositioned by the Office of Nuclear Security and Incident

Response. For CY 03, the NRC will continue to monitor overall safeguards and security

controls, conduct inspections, and resume force-on-force exercises at selected power plants.

Should threat conditions change, the NRC may issue additional Orders, advisories, and

temporary instructions to ensure adequate safety is being maintained at all commercial power

reactors.

In accordance with 10 CFR 2.790 of the NRC's "Rules of Practice," a copy of this letter

and its enclosures will be available electronically for public inspection in the NRC Public

Document Room or from the Publicly Available Records (PARS) component of NRC's

document system (ADAMS). ADAMS is accessible from the NRC Web site at

http://www.nrc.gov/reading-rm/adams.html (the Public Electronic Reading Room).

Sincerely,

/RA/

Laura Collins, Acting Chief

Branch 6

Division of Reactor Projects

Docket Nos. 50-315; 50-316

License Nos. DPR-58; DPR-74

Enclosure:

Inspection Report 50-315/02-09(DRP);

50-316/02-09(DRP)

cc w/encl:

J. Pollock, Site Vice President

M. Finissi, Plant Manager

R. Whale, Michigan Public Service Commission

Michigan Department of Environmental Quality

Emergency Management Division

MI Department of State Police

D. Lochbaum, Union of Concerned Scientists

DOCUMENT NAME: C:\\ORPCheckout\\FileNET\\ML030280726.wpd

To receive a copy of this document, indicate in the box: "C" = Copy without attachment/enclosure "E" = Copy with attachment/enclosure "N" = No copy

OFFICE

RIII

RIII

RIII

RIII

NAME

LCollins/trn

DATE

01/27/03

OFFICIAL RECORD COPY

A. Bakken

-3-

ADAMS Distribution:

WDR

DFT

JFS2

RidsNrrDipmIipb

GEG

HBC

BJK1

C. Ariano (hard copy)

DRPIII

DRSIII

PLB1

JRK1

U.S. NUCLEAR REGULATORY COMMISSION

REGION III

Docket Nos:

50-315; 50-316

License Nos:

DPR-58; DPR-74

Report No:

50-315/02-09(DRP); 50-316/02-09(DRP)

Licensee:

Indiana Michigan Power Company

Facility:

D. C. Cook Nuclear Power Plant, Units 1 and 2

Location:

1 Cook Place

Bridgman, MI 49106

Dates:

October 1, 2002 through December 28, 2002

Inspectors:

B. Kemker, Senior Resident Inspector

I. Netzel, Resident Inspector

R. Azua, Project Engineer, Region IV

M. Bielby, Operations Engineer

J. Ellegood, Resident Inspector, Perry

R. Gibbs, Senior Reactor Analyst, NRR

R. Jickling, Emergency Preparedness Inspector

R. Krsek, Resident Inspector, Palisades

J. Maynen, Physical Security Inspector

W. Poertner, Operations Engineer, NRR

R. Powell, Senior Resident Inspector, Perry

P. Prescott, Operations Engineer, NRR

R. Schmidt, Radiation Specialist

H. Walker, Senior Reactor Engineer

R. Winter, Reactor Engineer

S. Wong, Senior Reactor Analyst, NRR

D. Wrona, Operations Engineer, NRR

Approved by:

L. Collins, Acting Chief

Branch 6

Division of Reactor Projects

1

SUMMARY OF FINDINGS

IR 05000315-02-09(DRP), IR 05000316-02-09(DRP), on 10/01/2002-12/28/2002, Indiana

Michigan Power Company, D. C. Cook Nuclear Power Plant, Units 1 and 2. Maintenance

Effectiveness, Identification and Resolution of Problems, Event Follow-up.

This report covers a 13-week period of inspection by resident, regional, and headquarters

based inspectors. The inspectors identified six Green findings. The significance of most

findings is indicated by their color (Green, White, Yellow, Red) using Inspection Manual

Chapter 0609, "Significance Determination Process," (SDP). The NRCs program for

overseeing the safe operation of commercial nuclear power reactors is described in

NUREG 1649, "Reactor Oversight Process," Revision 3, dated July 2000.

A.

Inspector Identified Findings

Cornerstone: Initiating Events



Green. The inspectors identified a Non-Cited Violation of 10 CFR 50,

Appendix B, Criterion XVI, "Corrective Action." The licensee failed to assure that

prompt corrective actions were taken to address age-related failures of reactor

control instrumentation power supplies to prevent repetition of power supply

failures, a significant condition adverse to quality. This issue was self-revealed

on May 12, 2002, when an automatic reactor trip of Unit 2 occurred due to the

failure of redundant 24-volt direct current power supplies in reactor control

instrumentation cabinet 2-PS-CGC-16. The failure of both power supplies

caused the number 21 steam generator feedwater regulating valve to close.

Unit 2 subsequently tripped on low steam generator water level coincident with

low feedwater flow.

The inspectors assessed this finding using the Significance Determination

Process (SDP). The inspectors concluded that this issue, if left uncorrected,

would become a more significant safety concern with the likelihood of continued

failures of reactor control instrumentation power supplies and was therefore

more than a minor concern. The inspectors also concluded that this finding was

associated with the initiating events cornerstone and adversely affected the

cornerstone objective. Specifically, the failure of redundant power supplies in

reactor control instrumentation cabinets would upset plant stability (cause a

reactor trip) and challenge the function of critical safety equipment. The

inspectors performed a Phase 1 SDP review of this finding using the guidance

provided in NRC Inspection Manual Chapter (IMC) 0609, Appendix A,

"Significance Determination of Reactor Inspection Findings for At-Power

Situations." Because this finding contributes to both the likelihood of a reactor

trip and the likelihood that mitigation equipment or functions will not be available,

the inspectors determined that this finding required a Phase 2 SDP analysis.

After a review of additional information, the inspectors determined that a Phase 3

analysis was required. The Phase 3 SDP analysis, performed with the

assistance of the NRC probabilistic risk analysis staff, determined that the

resultant Core Damage Frequency and Large Early Release Frequency

2

associated with this finding were less than 1E-6 per year and 1E-7 per year,

respectively. Based on these results, this issue was determined to be of very

low safety significance. (Section 1R12)



Green. The inspectors identified a Non-Cited Violation of 10 CFR 50,

Appendix B, Criterion XVI, "Corrective Action." The licensee failed to take

corrective action to preclude the repetition of reactor control instrumentation

24-volt direct current power supply failures. Specifically, the licensee failed to

perform weekly verification of control group power supplies to ensure that the

"power available" status lights were lit. This corrective action was identified by

the licensee in response to the Unit 2 reactor trip on May 12, 2002, which was

caused by the failure of redundant power supplies in reactor control

instrumentation cabinet 2-PS-CGC-16. The licensee subsequently performed

this check on November 22, 2002, and discovered a failed 24-volt direct current

power supply in Unit 1 cabinet 1-PS-CGC-16.

The inspectors assessed this finding using the Significance Determination

Process (SDP). The inspectors concluded that this issue could be reasonably

viewed as a precursor to a significant event (i.e., potentially result in a reactor trip

similar to the Unit 2 trip on May 12, 2002), and was therefore more than a minor

concern. The inspectors also concluded that this finding was associated with the

initiating events cornerstone and adversely affected the cornerstone objective.

Specifically, the failure of redundant power supplies in reactor control

instrumentation cabinets would upset plant stability (cause a reactor trip) and

challenge the function of critical safety equipment. The inspectors performed a

Phase 1 SDP review of this finding using the guidance provided in NRC

Inspection Manual Chapter 0609, Appendix A, "Significance Determination of

Reactor Inspection Findings for At-Power Situations." Because this finding

contributes to both the likelihood of a reactor trip and the likelihood that

mitigation equipment or functions will not be available, the inspectors determined

that this finding required a Phase 2 SDP analysis. After a review of additional

information, the inspectors determined that a Phase 3 analysis was required.

The Phase 3 SDP analysis, performed with the assistance of the NRC

probabilistic risk analysis staff, determined that the resultant Core Damage

Frequency and Large Early Release Frequency associated with this finding were

less than 1E-6 per year and 1E-7 per year, respectively. Based on these results,

this issue was determined to be of very low safety significance. (Section 1R12)



Green. A Non-Cited Violation of 10 CFR 50, Appendix B, Criterion V,

"Instructions, Procedures, and Drawings," was self-revealed. The licensee failed

to provide an appropriate procedure for testing the Unit 1 pressurizer power

operated relief valves (PORVs), causing an uncontrolled release of reactor

coolant system inventory to the pressurizer relief tank. This issue was

self-revealed on June 5, 2002, when pressurizer PORV 1-NRV-153 inadvertently

opened while testing actuation logic circuitry for pressurizer PORV 1-NRV-151.

The surveillance test procedure failed to provide adequate control of 1-NRV-151

and 1-NRV-153, which have a common automatic opening signal. The release

rate exceeded the 25 gallons-per-minute limit established for declaring an

Unusual Event in accordance with the licensees Emergency Plan.

3

The inspectors assessed this finding using the Significance Determination

Process (SDP). The inspectors concluded that this issue could be reasonably

viewed as a precursor to a significant event and was therefore more than a

minor concern. The inspectors also concluded that this finding was associated

with the initiating events cornerstone and adversely affected the cornerstone

objective. Specifically, the uncontrolled release of reactor coolant system

inventory upset plant stability and challenged the inventory control safety

function. Because Unit 1 was in a shutdown mode during this period, the

inspectors performed a Phase 1 SDP review of this issue using the guidance

provided in NRC Inspection Manual Chapter 0609, Appendix G, "Shutdown

Operations Significance Determination Process." Based on the plant conditions

at the time, the inspectors concluded that the most appropriate Appendix G

checklist to use for this issue was the checklist for "Pressurized Water Reactor

Hot Shutdown Operation - Time to core boiling less than 2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br />." Because,

operator intervention was required to manually close the affected PORV block

valve, the inspectors concluded that the unit was in a configuration where a

single active failure or personnel error could have resulted in a rapid loss of

reactor coolant system inventory as described in Section II.B.(2) of the checklist.

Consequently, the inspectors concluded that this issue increased the likelihood

of a loss of reactor coolant system inventory and therefore required a Phase 2

SDP analysis. The inspectors discussed the safety significance of this issue with

the Regional Senior Reactor Analyst (SRA). The SRA reviewed the finding and

determined that the drain path could be easily isolated, accurate reactor coolant

system level indication was available, all steam generators were available for

cooling, and all trains of standby injection were available and not impacted by the

finding. Based on these factors the finding was determined to be of very low

safety significance. (Section 4OA3.1)



Green. The inspectors identified a Non-Cited Violation of 10 CFR 50,

Appendix B, Criterion V, "Instructions, Procedures, and Drawings." The licensee

failed to provide appropriate instructions for conducting a planned shutdown of

Unit 2 on January 19, 2002, which resulted in unnecessarily challenging the

automatic start function of Unit 2 turbine driven auxiliary feedwater pump

(TDAFWP). This issue was self-revealed when the TDAFWP unexpectedly

started due to low steam generator levels following the manual reactor trip.

The inspectors assessed this finding using the Significance Determination

Process (SDP). The inspectors concluded that this finding was associated with

the initiating events cornerstone and adversely affected the cornerstone

objective and was therefore more than a minor concern. Specifically, the

function of critical safety equipment was challenged and plant stability was upset

during the performance of a normal plant shutdown by the automatic start of

Unit 2 TDAFWP. The inspectors performed a Phase 1 SDP review of this issue

using the guidance provided in NRC Inspection Manual Chapter 0609,

Appendix AProperty "Inspection Manual Chapter" (as page type) with input value "NRC Inspection Manual 0609,</br></br>Appendix A" contains invalid characters or is incomplete and therefore can cause unexpected results during a query or annotation process., "Significance Determination of Reactor Inspection Findings for

At-Power Situations." Because this finding did not cause or contribute to the

likelihood of an initiating event, the inspectors concluded that this issue was of

very low safety significance. (Section 4OA3.3)

4

Cornerstone: Mitigating Systems



Green. The inspectors identified a Non-Cited Violation of 10 CFR 50,

Appendix B, Criterion XVI, "Corrective Action." The licensee failed to assure that

corrective actions were taken to preclude repetition of emergency diesel

generator (EDG) starting air system relay failures, a significant condition adverse

to quality. This issue was self-revealed when the failure of a starting air system

relay for the Unit 2 AB EDG occurred on October 16, 2002, causing the engine

to roll without a valid start signal. The inspectors subsequently identified that

appropriate corrective actions to prevent repetition had not been taken following

two previous age-related EDG air start relay failures in January 1999 and

September 2000.

The inspectors assessed this finding using the Significance Determination

Process (SDP). The inspectors concluded that this issue, if left uncorrected,

would become a more significant safety concern and was therefore more than a

minor concern. The inspectors also concluded that this finding was associated

with the mitigating systems cornerstone and adversely affected the cornerstone

objective. Specifically, the repetitive EDG air start relay failures affected the

availability, reliability, and capability of systems that respond to initiating events

to prevent undesirable consequences. The inspectors performed a Phase 1

SDP review of this finding using the guidance provided in NRC Inspection

Manual Chapter 0609, Appendix A, "Significance Determination of Reactor

Inspection Findings for At-Power Situations," and determined that this finding

was a licensee performance deficiency of very low safety significance because

the finding: (1) was not a design or qualification deficiency; (2) did not represent

an actual loss of safety function of a system; (3) did not represent an actual loss

of safety function of a single train for greater than its Technical Specification

allowed outage time; (4) did not represent an actual loss of safety function of one

or more Non-Technical Specification trains of equipment designated as risk

significant; and (5) did not screen as potentially risk significant due to a seismic,

flooding, or severe weather initiating event. (Section 4OA2.1)

Cornerstone: Barrier Integrity



Green. The inspectors identified a Non-Cited Violation of 10 CFR 50,

Appendix B, Criterion XVI, "Corrective Action." The licensee failed to identify

and take appropriate corrective actions to preclude the failure of four Unit 1

reactor coolant system pressure boundary charging line check valves (Velan

Model B10-3114B-13M), which were at risk of common cause failure due to

industry identified design and manufacturing defects, a significant condition

adverse to quality. This issue was self-revealed when the check valves were all

found to be stuck in either the full or partially open position during radiographic

nonintrusive testing in May 2002.

The inspectors assessed this finding using the Significance Determination

Process (SDP). The inspectors concluded that this finding was associated with

the barrier integrity cornerstone and adversely affected the cornerstone

5

objective, and as such it was more than a minor concern. Specifically, the

charging line check valves perform a safety-related function of limiting the

release of reactor coolant inventory should a charging line failure occur. The

failure of the valves in the open position would prohibit the performance of this

function and therefore affects the objective of the barrier integrity cornerstone.

The inspectors performed a Phase 1 SDP review of this finding using the

guidance provided in NRC Inspection Manual Chapter (IMC) 0609, Appendix A,

"Significance Determination of Reactor Inspection Findings for At-Power

Situations." Because this finding involved the integrity of the reactor coolant

system barrier, the inspectors determined that this finding required a Phase 2

SDP analysis. After consulting with the Regional Senior Reactor Analyst, the

inspectors determined that this issue was of very low safety significance because

no actual loss of safety function occurred. The inspectors concluded that no

actual loss of safety function occurred based on the reported minimal force

required to shut the valves (indicating they would have shut given the differential

pressure applied during accident conditions) and the redundancy provided by a

third check valve (1-CS-321) in the charging line. In accordance with IMC 0609,

Appendix AProperty "Inspection Manual Chapter" (as page type) with input value "NRC Inspection Manual 0609,</br></br>Appendix A" contains invalid characters or is incomplete and therefore can cause unexpected results during a query or annotation process., Attachment 1, Step 2.6, the SDP results were not evaluated for

potential risk contribution due to Large Early Release Frequency because the

accident sequence result was less than 1E-7 per year. (Section 4OA2.2)

B.

Licensee Identified Violations

None

6

REPORT DETAILS

Summary of Plant Status

Unit 1 operated at or near full power during this inspection period with the following exceptions:



On October 5, 2002, the licensee reduced power to approximately 90 percent of rated

thermal power to repair a steam leak on a feedwater heater. Following the repair, the

licensee returned the unit to full power on October 7, 2002.



On November 10, 2002, the licensee initiated a power reduction to approximately

30 percent of rated thermal power to enter the Containment Building and add oil to a

reactor coolant pump motor. Following the maintenance activity, the licensee returned

the unit to full power on November 12, 2002.



On December 21, 2002, the licensee initiated a power reduction to approximately

53 percent of rated thermal power to enter the Containment Building and add oil to a

reactor coolant pump motor. Following the maintenance activity, the licensee returned

the unit to full power on December 22, 2002.



On December 24, 2002, the licensee reduced power to approximately 55 percent of

rated thermal power to remove a main feedwater pump from service and repair a failed

weld on a small diameter instrument line at the discharge of the pump. Following the

repair, the licensee returned the unit to full power on December 25, 2002.

Unit 2 operated at or near full power during this inspection period.



On November 4, 2002, the licensee received approval of a Notice of Enforcement

Discretion to extend the 72-hour allowed action time of Technical Specification 3.8.1.1.b

to preclude shutting down the unit until the CD emergency diesel generator could be

restored to an operable status.

1.

REACTOR SAFETY

Cornerstones: Initiating Events, Mitigating Systems, Barrier Integrity, Emergency

Preparedness

1R01

Adverse Weather Protection (71111.01)

a.

Inspection Scope

The inspectors reviewed the licensees procedures and preparations for cold weather

conditions. The inspectors reviewed winterization procedures, severe weather

procedures, emergency plan implementing procedures related to severe weather, and

performed general area walkdowns. Specifically:



During general pre-winterization walkdowns conducted the week of

October 14, 2002, the inspectors toured selected buildings and areas to verify

7

the licensee had identified all discrepant conditions such as damaged doors,

windows, or vent louvers. Additionally, the inspectors observed housekeeping

conditions and verified that materials capable of becoming airborne missile

hazards during high wind conditions, or impacting snow removal, were

appropriately located and restrained.



During post-winterization walkdowns conducted the week of November 18, 2002,

the inspectors verified that all items on the licensees pre-winterization checklist

were completed with appropriate corrective actions taken for identified discrepant

conditions. Additionally, the inspectors verified that outside water storage tanks

(e.g., refueling water storage tanks, primary water storage tanks, and

condensate storage tanks) and associated valve houses and piping had no

missing or damaged insulation and were serviced by operable heat trace circuits.



During post-winterization walkdowns conducted the week of December 9, 2002,

the inspectors toured plant areas to monitor the physical condition of cold

weather protection features following a period of extended freezing

temperatures. The inspectors observed insulation, heat trace circuits, space

heater operation, and weatherized enclosures to ensure operability of affected

systems.

b.

Findings

No findings of significance were identified.

1R04

Equipment Alignment (71111.04)

.1

Partial System Walkdowns

a.

Inspection Scope

The inspectors performed partial system walkdowns of the following risk-significant

systems:

Initiating Events Cornerstone



Unit 2 AB Emergency Diesel Generator (EDG)

Mitigating Systems Cornerstone



Unit 2 Turbine Driven and West Auxiliary Feedwater (AFW) System Trains



Unit 1 West Essential Service Water (ESW) System Train

The inspectors selected these systems based on their risk significance relative to the

reactor safety cornerstones. The inspectors reviewed operating procedures, Technical

Specification (TS) requirements, Administrative Technical Requirements, system

diagrams, and the impact of ongoing work activities on redundant trains of equipment in

order to identify conditions that could have rendered the systems incapable of

8

performing their intended functions. The inspectors also walked down accessible

portions of the systems to verify system components were aligned correctly.

In addition, the inspectors reviewed the issues that the licensee entered into its

corrective action program to verify that identified problems were being entered into the

program with the appropriate characterization and significance. The inspectors also

reviewed the licensees corrective actions for equipment alignment related issues

documented in selected condition reports (CRs).

b.

Findings

No findings of significance were identified.

1R05

Fire Protection (71111.05)

.1

Routine Resident Inspector Tours

a.

Inspection Scope

The inspectors performed fire protection walkdowns of the following risk-significant plant

areas:

Initiating Events Cornerstone



Lake Screen House (Zone 142)

Mitigating Systems Cornerstone



Fire Pump Building



Auxiliary Building North 609 Foot Elevation (Zone 44N)



Auxiliary Building South 609 Foot Elevation (Zone 44S)



Unit 1 East ESW Pump Room (Zone 29A)



Unit 1 West ESW Pump Room (Zone 29B)



Unit 1 Turbine Building Southeast (Zone 91)



Unit 2 Turbine Building Northeast (Zone 96)



Unit 1 Turbine Building Southwest (Zone 92)



Unit 2 Turbine Building Northwest (Zone 99)



Unit 1 CD EDG Room (Zone 15)



Unit 2 CD EDG Room (Zone 18)

The inspectors verified that fire zone conditions were consistent with assumptions in the

licensees Fire Hazard Analysis. The inspectors walked down fire detection and

suppression equipment, assessed the material condition of fire control equipment, and

evaluated the control of transient combustible materials.

b.

Findings

No findings of significance were identified.

9

1R11

Licensed Operator Requalification (71111.11)

.1

Resident Inspector Quarterly Review

a.

Inspection Scope

The inspectors assessed licensed operator performance and the training evaluators

critique during licensed operator annual requalification evaluations in the D. C. Cook

Plant operations training simulator on October 29, 2002. The inspectors focused on

alarm response, command and control of crew activities, communication practices,

procedural adherence, and implementation of emergency plan requirements.

b.

Findings

No findings of significance were identified.

1R12

Maintenance Effectiveness (71111.12)

a.

Inspection Scope

The inspectors evaluated the licensees handling of selected degraded performance

issues involving the following risk-significant structures, systems, and components

(SSCs):

Initiating Events Cornerstone



Control Group Power Supply Failures

The inspectors assessed performance issues with respect to the reliability, availability,

and condition monitoring of the SSCs. Specifically, the inspectors independently verified

the licensees management of handling of SSC performance or condition problems in

terms of:



appropriate work practices,



identifying and addressing common cause failures,



scoping of SSCs in accordance with 10 CFR 50.65(b),



characterizing SSC reliability issues,



tracking SSC unavailability,



trending key parameters (condition monitoring),



10 CFR 50.65(a)(1) or (a)(2) classification and reclassification, and



appropriateness of performance criteria for SSCs/functions classified (a)(2)

and/or appropriateness and adequacy of goals and corrective actions for

SSCs/functions classified (a)(1).

10

b.

Findings

b.1

Failure to Address Age-related Failures of Reactor Control Instrumentation Power

Supplies to Prevent Repetition of Power Supply Failures

The inspectors identified a finding of very low safety significance (Green) associated

with a self-revealed event. The licensee failed to assure that prompt corrective actions

were taken to address age-related failures of reactor control instrumentation power

supplies to prevent repetition of power supply failures, a significant condition adverse to

quality. The inspectors determined that this issue constituted a violation of 10 CFR 50,

Appendix B, Criterion XVI, "Corrective Action," and therefore dispositioned this finding

as a Non-Cited Violation.

Discussion

On May 12, 2002, an automatic reactor trip of Unit 2 occurred due to the failure of

redundant 24-volt direct current (DC) power supplies in reactor control instrumentation

cabinet 2-PS-CGC-16. The failure of both power supplies caused the number 21 steam

generator feedwater regulating valve to close. Unit 2 subsequently tripped on low steam

generator water level coincident with low feedwater flow.

Each reactor control instrumentation cabinet contains two separate power supplies

(originally Lambda Model LRS-57-24 or LMS-9120). The two power supplies are

interconnected through auctioneering diodes, such that the cabinet remains energized in

the event of the failure of one of the power supplies. The cabinets provide indication

and control functions for various plant systems including: steam generator feedwater

control, automatic steam generator power operated relief valve (PORV) control,

automatic steam dump control, reactor coolant system volume control tank automatic

make-up, automatic switch-over of the charging pump suction to the refueling water

storage tank on low-low volume control tank level, automatic pressurizer pressure

control using spray valves and heaters, automatic pressurizer level control, and

automatic pressurizer PORV controls. Detection of a single power supply failure was

inhibited because there was no annunciation on the loss of a single power supply.

There were "power available" status lights connected with each of the power supplies

located inside the normally closed cabinet doors; however, the licensee did not routinely

check the status lights prior to the Unit 2 reactor trip.

The reactor control instrumentation cabinet power supplies in question were originally

installed in both units in 1994 as part of a modification to replace obsolete equipment.

In 1999 and 2000, several of these power supplies failed and were sent to a vendor for

repair. Repair reports were generated by the vendor which identified the existence of

internal components that were much older than expected. However, these repair

reports were apparently not forwarded to the system engineering department when they

were received at D. C. Cook. Following the Unit 2 reactor trip, the two failed power

supplies from 2-PS-CGC-16 and several other failed 24-volt DC power supplies were

sent to the vendor for detailed analysis. All of the failures were determined to be

age-related. In all cases, capacitors with date codes as early as 1989 were found.

Hence, these power supplies were already several years old when they were first

installed and energized.

11

The licensee recognized in August 2001 that there had been a significant number of DC

power supply failures during the 24-month period prior to August 2001. The licensee

collectively documented a total of 20 power supply failures in CR 01236037, including

six reactor control instrumentation power supply failures, stating that the failures should

be investigated for a common cause. Other power supply failures were in nuclear

instrumentation, radiation monitoring instrumentation, reactor protection instrumentation,

rod control/rod position indication, steam generator PORV indication, reactor coolant

pump vibration monitoring instrumentation, and main generator hydrogen and carbon

dioxide (CO2) purity monitoring. The inspectors noted that the licensee did not complete

its evaluation of CR 01236037 until after the Unit 2 reactor trip 9 months later.

It is also noteworthy that Unit 2 was started up following the Cycle 13 refueling outage in

February 2002, with one of the two power supplies known to be failed in reactor control

instrumentation cabinet 2-PS-CGC-19. This failed power supply was discovered by

instrument technicians during a routine cleaning and inspection of the cabinet on

February 16, 2002, (12 days prior to completion of the outage). According to the

licensees root cause evaluation, replacement of the power supply was not performed

due to perceived time pressure associated with the refueling outage schedule.

Considering that a second power supply failure in that cabinet would result in a reactor

trip and that the licensee should have been aware of the power supply history based on

CR 01236037, the inspectors concluded that this decision was not conservative in that it

increased the likelihood an initiating event (i.e., a reactor trip).

The inspectors determined that the licensees failure to assure that corrective actions

were taken to preclude repetitive age-related failures of reactor control instrumentation

power supplies is a licensee performance deficiency warranting a significance

evaluation. The inspectors also concluded that this finding affected the cross-cutting

issue of problem identification and resolution.

Analysis

The inspectors assessed this finding using the Significance Determination Process

(SDP). The inspectors concluded that this issue, if left uncorrected, would become a

more significant safety concern with the likelihood of continued failures of reactor control

instrumentation power supplies and was therefore more than a minor concern. The

inspectors also concluded that this finding was associated with the initiating events

cornerstone and adversely affected the cornerstone objective. Specifically, the failure of

redundant power supplies in reactor control instrumentation cabinets would upset plant

stability (cause a reactor trip) and challenge the function of critical safety equipment.

The inspectors performed a Phase 1 SDP review of this finding using the guidance

provided in NRC Inspection Manual Chapter (IMC) 0609, Appendix A, "Significance

Determination of Reactor Inspection Findings for At-Power Situations." Because this

finding contributes to both the likelihood of a reactor trip and the likelihood that

mitigation equipment or functions will not be available, the inspectors determined that

this finding required a Phase 2 SDP analysis.

Using the current risk-informed inspection notebook for D. C. Cook (Revision 0) for the

Phase 2 SDP analysis, the inspectors determined that this finding was potentially

greater than very low safety significance. Specifically, the inspectors determined that

12

this issue caused the likelihood for transients involving a loss of the primary conversion

system (PCS) to be increased by an order of magnitude using Usage Rule 1.2 of

IMC 0609, Appendix A, Attachment 2. The initiating event likelihood was evaluated for a

greater than 30-day period because the condition had existed since the last refueling

outage which occurred in February 2002. However, after a review of additional

information the inspectors determined that a Phase 3 analysis was required.

Specifically, for transient sequences, including those involving a loss of the PCS, the

inspectors noted that additional credit that was not assumed in the risk-informed

notebook could be given to the AFW function. This additional credit involves the

operators ability to cross-tie the opposite units motor-driven AFW pumps to the affected

units AFW system. This cross-tie evolution is probabilistically limited to the operators

ability to perform the evolution and is given a failure probability of 0.1. Applying this

additional credit (i.e., one point), the inspectors determined that this finding was of very

low safety significance from a Core Damage Frequency (CDF) perspective.

The inspectors also evaluated the effect of this finding on the Large Early Release

Frequency (LERF) while factoring in the additional AFW credit discussed above. Using

IMC 0609, Appendix H, "Containment Integrity SDP," the inspectors determined that this

finding was also potentially greater than very low safety significance. Specifically, for ice

condenser plants involving transient accident sequences, the LERF result is a direct

correlation to the CDF result. However, the inspectors determined through discussions

with NRC risk analysts that due to refinements of LERF estimations, the impact from

transient sequences were no longer being considered as a direct correlation to the

LERF result. In fact, this refinement indicates that the LERF contribution from most

transient sequences for ice condenser plants is not risk significant. The refinement

indicates that only station blackout accident sequences would result in this one-to-one

correlation between the CDF result and the LERF estimation. When considering this

refinement for LERF estimations, the inspectors determined that this finding was also of

very low safety significance from a LERF perspective.

Enforcement

10 CFR 50, Appendix B, Criterion XVI, "Corrective Action," states, in part, that measures

shall be established to assure that conditions adverse to quality, such as failures,

malfunctions, deficiencies, deviations, defective material and equipment, and

nonconformances are promptly identified and corrected. In the case of significant

conditions adverse to quality, the measures shall assure that the cause of the condition

is determined and corrective action taken to preclude repetition. Contrary to the above,

the licensee failed to promptly take corrective action to address age-related failures of

reactor control instrumentation power supplies to prevent repetition of power supply

failures, a significant condition adverse to quality. Specifically, for a 24-month period

prior to August 2001, the licensee documented six reactor control instrumentation power

supply failures. All of these failures were subsequently determined to be age-related.

Consequently, four additional reactor control instrumentation power supply failures have

occurred for the same cause since August 2001: (1) two redundant power supplies

failed in reactor control instrumentation cabinet 2-PS-CGC-16, which resulted in a

reactor trip and challenged the function of critical safety equipment; (2) one power

supply failed in reactor control instrumentation cabinet 2-PS-CGC-19; and (3) one power

supply failed in reactor control instrumentation cabinet 1-PS-CGC-16. Because of the

13

very low safety significance, this violation is being treated as a Non-Cited Violation

consistent with Section VI.A of the NRC Enforcement Policy

(NCV 50-316-02-09-01(DRP)). The licensee entered this violation into its corrective

action program as CR 02133001 and CR 02133002.

b.2

Failure to Implement a Corrective Action to Prevent Recurrence Associated with Reactor

Control Instrumentation Power Supply Failures

The inspectors identified a finding of very low safety significance (Green). The licensee

failed to take corrective action in response to a Unit 2 reactor trip on May 12, 2002, to

preclude the repetition of reactor control instrumentation 24-volt DC power supply

failures, a significant condition adverse to quality. Specifically, the licensee did not

perform prescribed weekly verifications of reactor control instrumentation power

supplies to identify failed power supplies in lieu of no annunciation on the loss of a single

power supply. The inspectors determined that this issue constituted a violation of

10 CFR 50, Appendix B, Criterion XVI, "Corrective Action," and therefore dispositioned

this finding as a Non-Cited Violation.

Discussion

Following the Unit 2 reactor trip on May 12, 2002, the licensee initiated the following

corrective actions to prevent recurrence:



The failed 24-volt DC power supplies in reactor control instrumentation cabinet

2-PS-CGC-16 and 2-PS-CGC-19 were replaced.



All 24-volt DC control group power supplies in Unit 2 were inspected and

components were verified to be no older than 2 years old. One power supply

was replaced as a result of the inspection.



All 24-volt DC control group power supplies in Unit 1 were replaced prior to the

Unit 1 reactor startup on June 8, 2002.



The licensee identified the need to establish a recurring task to perform a weekly

verification of control group power supplies to ensure that the "power available"

status lights were lit. This could afford the licensee an opportunity to take

compensatory measures or replace a failed power supply prior to the failure of

the redundant power supply.

During the inspectors review of the licensees corrective actions for the Unit 2 reactor

trip and in response to the inspectors questions, the licensee discovered that weekly

verifications of the control group power supply "power available" status lights were not

being performed. Verification of the power supply status lights was stipulated as a

restart action by the licensees Plant Operations Review Committee following the reactor

trip and was specified as a corrective action in the Licensee Event Report (LER) that

reported the event. The licensee subsequently performed this check on

November 22, 2002, and discovered a failed 24-volt DC power supply in Unit 1 cabinet

1-PS-CGC-16.

14

The inspectors concluded that the licensees failure to implement this corrective action

to prevent recurrence for a significant condition adverse to quality was a performance

deficiency warranting a significance evaluation. The inspectors also concluded that this

finding affected the cross-cutting issue of problem identification and resolution.

Analysis

The inspectors assessed this finding using the SDP. The inspectors concluded that this

issue could be reasonably viewed as a precursor to a significant event (i.e., potentially

result in a reactor trip similar to the Unit 2 trip on May 12, 2002), and was therefore more

than a minor concern. The inspectors also concluded that this finding was associated

with the initiating events cornerstone and adversely affected the cornerstone objective.

Specifically, the failure of redundant power supplies in reactor control instrumentation

cabinets could upset plant stability (i.e., cause a reactor trip) and challenge the function

of critical safety equipment. Consistent with the SDP evaluation performed for the

finding described in Section 1R12.b.1, this finding was determined to be of very low

safety significance.

Enforcement

10 CFR 50, Appendix B, Criterion XVI, "Corrective Action," states, in part, that measures

shall be established to assure that conditions adverse to quality, such as failures,

malfunctions, deficiencies, deviations, defective material and equipment, and

nonconformances are promptly identified and corrected. In the case of significant

conditions adverse to quality, the measures shall assure that the cause of the condition

is determined and corrective action taken to preclude repetition. Contrary to the above,

the licensee failed to take corrective action to preclude the repetition of reactor control

instrumentation 24-volt DC power supply failures. Specifically, the licensee failed to

perform a weekly verification of control group power supplies to ensure that the "power

available" status lights were lit. This corrective action was identified by the licensee in

response to the Unit 2 reactor trip on May 12, 2002, which was caused by the failure of

redundant power supplies in reactor control instrumentation cabinet 2-PS-CGC-16. The

licensee subsequently performed this check on November 22, 2002, and discovered a

failed 24-volt DC power supply in Unit 1 cabinet 1-PS-CGC-16. Because of the very low

safety significance, this violation is being treated as a Non-Cited Violation consistent

with Section VI.A of the NRC Enforcement Policy (NCV 50-316-02-09-02(DRP)). The

licensee entered this violation into its corrective action program as CR 02325058.

1R13

Maintenance Risk Assessments and Emergent Work Evaluation (71111.13)

a.

Inspection Scope

The inspectors reviewed the licensees evaluation and management of plant risk for

maintenance activities affecting the following equipment:

15

Initiating Events Cornerstone



Unit 1 AB EDG



Unit 1 AB EDG ESW Supply Valves



Unit 2 CD EDG

Mitigating Systems Cornerstone



Unit 1 East ESW Pump



Unit 1 West ESW Pump



Unit 2 East ESW Pump



Unit 2 East AFW System Train

These activities were selected based on their potential risk significance relative to the

reactor safety cornerstones. The maintenance associated with the Unit 2 CD EDG was

emergent work to replace the engines governor that was identified as failed during a

scheduled surveillance test. As applicable for each of the above activities, the

inspectors reviewed the scope of maintenance work, discussed the results of the

assessment with the licensees probabilistic risk analyst and/or shift technical advisor,

and verified that plant conditions were consistent with the risk assessment. The

inspectors also reviewed TS requirements and walked down portions of redundant

safety systems, when applicable, to verify that risk analysis assumptions were valid and

applicable requirements were met.

In addition, the inspectors reviewed the issues that the licensee entered into its

corrective action program to verify that identified problems were being entered into the

program with the appropriate characterization and significance. The inspectors also

reviewed the licensees corrective actions for maintenance risk related issues that were

documented in selected CRs.

b.

Findings

No findings of significance were identified.

1R14

Personnel Performance During Non-routine Plant Evolutions (71111.14)

.1

Unit 1 Power Reduction to Support Oil Addition to a Reactor Coolant Pump Motor

a.

Inspection Scope

On November 10, 2002, the licensee initiated a power reduction on Unit 1 to

approximately 30 percent of rated thermal power to enter the Containment Building and

add oil to the number 14 reactor coolant pump motor. Following the maintenance

activity, the licensee returned the unit to full power on November 12, 2002. The

inspectors observed portions of the power reduction and assessed operator

performance.

16

b.

Findings

No findings of significance were identified.

.2

Unit 1 Control Group Power Supply Replacement

a.

Inspection Scope

On December 3, 2002, the licensee replaced one of two redundant 24-volt DC power

supplies in reactor control instrumentation cabinet 1-PS-CGC-16. The licensee

identified the failed power supply on November 22, 2002 and installed a temporary

back-up power supply until replacement of the failed power supply could be performed.

This was the first time that replacement of a control group power supply was performed

with the unit on line. The inspectors reviewed the licensees preparations for this

evolution and assessed operator performance when the temporary back-up power

supply unexpectedly failed, causing a complete loss of power to the instrumentation

cabinet.

b.

Findings

No findings of significance were identified.

1R15

Operability Evaluations (71111.15)

a.

Inspection Scope

The inspectors reviewed the following CRs to ensure that either: (1) the condition did

not render the involved equipment inoperable or result in an unrecognized increase in

plant risk, or (2) the licensee appropriately applied TS limitations and appropriately

returned the affected equipment to an operable status.

Mitigating Systems Cornerstone



CR 02136008

Wire Found Disconnected in 1-RPS-A



CR 02131018

Review Operability and Reportability Issues for Two Items

Dealing with Feedwater Pressure Indication and the Plant

Process Computer Calorimetric Program



CR 02290012

Steam Generator PORV Actuator Capability Calculation

Revealed Negative Calculated Margin for Full Stroke

Capability



CR 02339016

Ultrasonic Examination on Unit 1 ESW to West Motor

Driven AFW Pump Piping Found Some Silt/Sand in the

Piping

Barrier Integrity Cornerstone



CR 02135049

1-CCR-462 Leaking Excessively During Local Leak Rate

Testing

17



CR 02300002

Unit 2 Control Room Access Door 2-DR-AUX411B Latch

Has Broken and Door Will Not Shut

In addition, the inspectors reviewed the issues that the licensee entered into its

corrective action program to verify that identified problems were being entered into the

program with the appropriate characterization and significance. The inspectors also

reviewed the licensees corrective actions for issues potentially affecting the operability

of safety-related SSCs that were documented in selected CRs.

b.

Findings

No findings of significance were identified.

1R16

Operator Workarounds (71111.16)

.1

Review of Selected Operator Workarounds

a.

Inspection Scope

The inspectors evaluated the operator work-arounds (OWAs) listed below to identify any

potential affect on the functionality of mitigating systems or on the operators response

to initiating events:



OWA 01-02

Feedwater Preheat Valves Cause Cooldown During a Reactor

Trip



OWA 02-03

Need to Open Condenser Vacuum Breakers in Unit 1 to Control

Main Turbine Vibration Post Trip

The inspectors selected OWA 01-02 to review the potential affect that leakby past the

feedwater preheat control valves has on contributing to excessive plant cooldowns

following reactor trips from low power. The inspectors selected OWA 02-03 to review

the potential for loss of the secondary heat sink with operation of the main turbine

vacuum breakers. The inspectors interviewed operating and engineering department

personnel and reviewed selected procedures and documents.

b.

Findings

No findings of significance were identified.

.2

Semiannual Review of the Cumulative Effect of Operator Workarounds

a.

Inspection Scope

The inspectors reviewed the cumulative effect of OWAs, control room deficiencies, and

degraded conditions on equipment availability, initiating event frequency, and the ability

of the operators to implement abnormal or emergency operating procedures. During

this review the inspectors considered the cumulative effects of OWAs on the following:



the reliability, availability and potential for mis-operation of a system;

18



the ability of operators to respond to plant transients or accidents in a correct

and timely manner; and



the potential to increase an initiating event frequency or affect multiple mitigating

systems.

In addition, the inspectors reviewed the issues that the licensee entered into its

corrective action program to verify that identified problems were being entered into the

program with the appropriate characterization and significance. The inspectors also

reviewed the licensees corrective actions for issues potentially affecting the functionality

of mitigating systems or on the operators response to initiating events that were

documented in selected CRs.

b.

Findings

No findings of significance were identified.

1R19

Post Maintenance Testing (71111.19)

a.

Inspection Scope

The inspectors reviewed the post maintenance testing associated with the following

scheduled maintenance activities:

Barrier Integrity Cornerstone



Unit 1 Leak Test of Post Accident Containment Hydrogen Monitoring System

Mitigating Systems Cornerstone



Unit 2 CD EDG Governor Replacement



Unit 2 East AFW Pump Maintenance



Unit 2 West ESW Pump Maintenance

The inspectors selected these post maintenance testing activities because the systems

were identified as risk significant in the licensees risk analysis. The inspectors reviewed

the scope of the work performed and evaluated the adequacy of the specified post

maintenance testing. The inspectors verified that the post maintenance testing was

performed in accordance with approved procedures, that the procedures clearly stated

acceptance criteria, and that the acceptance criteria were met. During this inspection,

the inspectors interviewed operations, maintenance, and engineering department

personnel and reviewed the completed post maintenance testing documentation.

b.

Findings

No findings of significance were identified.

19

1R22

Surveillance Testing (71111.22)

a.

Inspection Scope

For the surveillance test procedures listed below, the inspectors observed selected

portions of the surveillance test and/or reviewed the test results to determine whether

risk significant systems and equipment were capable of performing their intended safety

functions and to verify that testing was conducted in accordance with applicable

procedural and TS requirements:

Barrier Integrity Cornerstone



01-OHP-4030-STP-011, "Containment Isolation and Inservice Inspection Valve

Operability Test"



02-IHP-4030-234-001, "Unit 2 Distributed Ignition System Surveillance and

Baseline Testing"



12-IHP-4030-046-227, "Unit 1 and 2 Personnel Airlock Door Seal Leak Rate

Surveillance"

Mitigating Systems Cornerstone



01-EHP-4030-ATR-225-020, "Unit 1 Auxiliary Cable Vault CO2 Fire Suppression

Test"



02-IHP-4030-SMP-219, "Steam Generator 1 & 2 Steam/Feed Flow Mismatch

and Steam Pressure Protection Set I Functional Test and Calibration"



02-IHP-4030-SMP-222, "Steam Generator 2 & 4 Steam/Feed Flow Mismatch

and Steam Pressure Protection Set II Functional Test and Calibration"



02-IHP-4030-SMP-227, "Steam Pressure Protection Set III Functional Test and

Calibration"



02-IHP-4030-SMP-228, "Steam Pressure Protection Set IV Functional Test and

Calibration"



12-EHP-5030-CAR-001, "Characterization Testing Program"

The inspectors reviewed the test methodology and test results in order to verify that

equipment performance was consistent with safety analysis and design basis

assumptions.

In addition, the inspectors reviewed the issues that the licensee entered into its

corrective action program to verify that identified problems were being entered into the

program with the appropriate characterization and significance. The inspectors also

reviewed the licensees corrective actions for surveillance testing related issues

documented in selected CRs.

b.

Findings

No findings of significance were identified.

20

1R23

Temporary Plant Modifications (71111.23)

a.

Inspection Scope

The inspectors reviewed the temporary modifications listed below to verify that the

installations were consistent with design modification documents and that the

modifications did not adversely impact system operability or availability:

Barrier Integrity Cornerstone



12-EHP-5040-EMP-006, "Disable Bridge East Travel Limit Switch on East

Auxiliary Building Crane 12-QM-3E"

Mitigating Systems Cornerstone



1-TM-02-85-R0, "Install Backup Power Supply for Control Group 1"



12-TM-00-61-R2, "Winterization/De-Winterization Temporary Modification to

Support 12-IHP-5040-EMP-004"

The first temporary modification disabled the end of travel limit switch to allow the

Auxiliary Building crane to move far enough to allow resin shipping casks to be lowered

into the drumming room. The second temporary modification installed a backup power

supply in reactor control instrumentation cabinet 1-PS-CGC-16 until a permanent power

supply replacement could be performed for one of the two redundant 24-volt DC power

supplies. The third temporary modification installed ventilation system covers and other

cold weather system protection measures for the upcoming winter season.

The inspectors verified that configuration control of the modifications were correct by

reviewing design modification documents and confirmed that appropriate

post-installation testing was accomplished. The inspectors interviewed engineering and

operations department personnel and reviewed the design modification documents

against the applicable portions of the Updated Final Safety Analysis Report (UFSAR).

b.

Findings

No findings of significance were identified.

1EP2

Alert and Notification System (ANS) Testing (71114.02)

a.

Inspection Scope

The inspectors discussed with Emergency Preparedness (EP) staff the design,

equipment, and periodic testing of the public ANS for the D. C. Cook reactor facility

emergency planning zone to verify that the system was properly tested and maintained.

The inspectors also reviewed procedures and records for a 24-month period ending

September 2002 related to ANS testing, annual preventive maintenance, and

non-scheduled maintenance. The inspectors reviewed the licensees documentation for

determining whether each model of siren installed in the emergency planning zone

would perform as expected if fully activated. Records used to document and trend

21

component failures for each model of installed siren were also reviewed to ensure that

corrective actions were taken for test failures or system anomalies.

b.

Findings

No findings of significance were identified.

1EP3

Emergency Response Organization (ERO) Augmentation Testing (71114.03)

a.

Inspection Scope

The inspectors reviewed the licensees ERO augmentation testing to verify that the

licensee maintained and tested its ability to staff the ERO during an emergency in a

timely manner. Specifically, the inspectors reviewed quarterly, off-hours staff

augmentation test procedures, dated December 14, 2001, August 23, 2001,

March 14, 2002, April 16, 2002, and July 17, 2002 drill records, primary and backup

provisions for off-hours notification of the D. C. Cook reactor facility emergency

responders, and the current ERO rosters for D. C. Cook. The inspectors reviewed and

discussed the facility EP staff's provisions for maintaining ERO call out lists.

b.

Findings

No findings of significance were identified.

1EP5

Correction of Emergency Preparedness Weaknesses and Deficiencies (71114.05)

a.

Inspection Scope

The inspectors reviewed the Performance Assurance staff's 2001 - 2002 audits to

ensure that these audits complied with the requirements of 10 CFR 50.54(t) and that the

licensee adequately identified and corrected deficiencies. The inspectors also reviewed

the EP staff's 2001 and 2002 self-assessments, and critiques to evaluate the EP staff's

efforts to identify and correct weaknesses and deficiencies. Additionally, the inspectors

reviewed a sample of EP items, CRs, and action requests related to the facility's EP

program to determine whether corrective actions were acceptably completed.

b.

Findings

No findings of significance were identified.

1EP6

Drill Evaluation (71114.06)

a.

Inspection Scope

The inspectors observed the conduct of the licensee's annual announced emergency

training exercise that was conducted in the licensee's control room simulator and

emergency response facilities on October 23, 2002. The inspection effort was focused

on evaluation of the licensee's classifications, notifications, and protective action

recommendations for the simulated event. The inspectors also evaluated the licensee's

22

conduct of the training evolution, including the licensees critique of performance to

identify weaknesses and deficiencies.

b.

Findings

No findings of significance were identified.

2.

RADIATION SAFETY

Cornerstone: Occupational Radiation Safety

2OS1 Access Control to Radiologically Significant Areas (71121.01)

.1

Plant Walkdowns, Radiological Boundary Verifications, and Radiation Work Permit

Reviews

a.

Inspection Scope

The inspectors conducted walkdowns of the radiologically protected area to verify the

adequacy of radiological area boundaries and postings. Specifically, the inspectors

walked down radiologically significant work area boundaries (radiation, high and locked

high radiation areas) in the Auxiliary Building, radwaste area, spent fuel pool/refuel floor,

as well as the Unit 2 Containment Building. The inspectors performed confirmatory

radiation surveys in selected portions of these areas to verify that these areas were

properly posted and controlled in accordance with 10 CFR 20, licensee procedures, and

TSs. The inspectors also examined the radiological conditions of work areas within

those radiation, high and locked high radiation areas to assess the adequacy of licensee

implemented contamination controls. Additionally, the inspectors reviewed radiation

work permits (RWPs) for general tours, access to locked high radiation areas for work

on spent fuel pool demineralizers, drumming room clean-up activities, an at power entry

into Unit 1 for work on a reactor coolant pump; and for another at power entry into Unit 2

for work on a safety injection system accumulator. The RWPs were evaluated for

protective clothing requirements, respiratory protection concerns, electronic dosimetry

alarm set points, use of remote telemetry dosimetry, radiation protection hold points,

and As-Low-As-Reasonably-Achievable considerations, to verify that work instructions

and controls had been adequately specified and that electronic dosimeter set points

were in conformity with survey results.

b.

Findings

No findings of significance were identified.

23

.2

Job-In-Progress Reviews, Observations of Radiation Worker Performance, and

Radiation Protection Technician Proficiency

a.

Inspection Scope

The inspectors observed selected portions of the following radiologically significant work

activities performed during the inspection and evaluated the licensees use of

radiological controls:



number 21 safety injection system accumulator level indicator repair, and



preparations for spent fuel pool demineralizer work.

The inspectors reviewed the pre-job briefing package for the work evolutions, reviewed

the radiological requirements for the activities and assessed the licensees performance

with respect to those requirements. The inspectors reviewed survey records, including

radiation, contamination, and airborne surveys, to verify that appropriate radiological

controls were effectively utilized. The inspectors also reviewed in-process surveys and

applicable postings and barricades to verify their accuracy. The inspectors observed

radiation protection technician (RPT) and worker performance during the work evolution

at the job sites to verify that the technicians and workers were aware of the significance

of the radiological conditions in their workplace and RWP controls/limits, and that they

were performing adequately given the radiological hazards present and the level of their

training.

b.

Findings

No findings of significance were identified.

.3

Identification and Resolution of Problems

a.

Inspection Scope

The inspectors reviewed licensee CRs written since the last inspection (July 2002) to the

date of the current inspection, which focused on access control to radiologically

significant areas (i.e., problems concerning activities in high radiation areas, radiation

protection technician performance, and radiation worker practices). The inspectors also

reviewed the recently revised "High, Locked High, and Very High Radiation Area

Access" procedure, which addressed new requirements for specific locking devices for

these areas. The inspectors reviewed these documents to assess the licensee's ability

to identify repetitive problems, contributing causes, and the extent of conditions, and

then implement corrective actions in order to achieve lasting results.

b.

Findings

No findings of significance were identified.

24

2OS3 Radiation Monitoring Instrumentation (71121.03)

.1

Walkdowns of Radiation Monitoring Instrumentation

a.

Inspection Scope

The inspectors reviewed the UFSAR and performed walkdowns of continuous air

monitors in the Auxiliary Building, radwaste area, spent fuel pool/refuel floor,

Radioactive Material Building, and one area radiation monitor (ARM) in the Unit 2

Containment Building. Additionally, the inspectors examined a representative number of

portable radiation survey instruments staged throughout the licensees facility to verify

that those instruments had current calibrations, were operable, and in good physical

condition. The inspectors also reviewed the status of repair or troubleshooting activities

associated with selected radiation monitoring instruments (i.e., small article monitors

and portal monitors that had work request tags) to verify that instrumentation problems

were being addressed in an appropriate and timely manner.

b.

Findings

No findings of significance were identified.

.2

Calibration, Operability, and Alarm Set Points of Radiation Monitoring Instrumentation

a.

Inspection Scope

The inspectors examined radiological instrumentation associated with monitoring

transient high and/or very high radiation areas to verify that the instrumentation was

operating consistent with industry standards and in accordance with station procedures.

Specifically, the inspectors assessed the operability of the following instrumentation:



Unit 2 In-Core Instrumentation Room ARM.

The inspectors reviewed the licensees alarm set point for this specific ARM to verify that

the set point was established consistent with the UFSAR, TSs, and the licensees

Emergency Plan.

The inspectors discussed surveillance practices with licensee personnel and reviewed

calender year 2001 - 2002 calibration records and procedures for selected radiation

monitors used for assessment of internal exposure. The inspectors also reviewed

calibration records and procedures for those instruments utilized for surveys of

personnel and equipment prior to egress from the radiologically controlled area. These

instruments included:



AMS-4 Air Monitoring System,



APTEC PMW-3 Personnel Monitor, and



Gamma 40/60 Portal Monitor.

25

Additionally, the alarm set points for these instruments were reviewed to verify that they

were established at levels consistent with industry standards and regulatory guidance

provided in Health Physics Positions 72 and 250 of NUREG/CR-5569.

The inspectors evaluated the calibration procedures and calibration records for selected

portable radiation survey instruments to verify that they had been properly calibrated

consistent with the licensees procedures. Specifically, the inspectors reviewed the

calibrations of the following instruments:



Emergency Plan designated RO-7 ion chamber, and



Smart Radiation Monitor general area dose rate meter.

The inspectors also assessed periodic performance tests completed for selected

portable radiation survey instruments to verify that they had been tested consistent with

the licensees procedures. Specifically, the inspectors observed the performance testing

of the following instruments:



extender instruments, and



bicron RSO survey instruments.

b.

Findings

No findings of significance were identified.

.3

Radiation Protection Technician Instrument Use

a.

Inspection Scope

The inspectors observed RPTs performing in-field source checks of portable radiation

survey instruments to verify that those source checks were adequately completed using

appropriate radiation sources and station procedures. The inspectors assessed the

RPTs use of radiation/contamination detection instruments as they provided radiological

job coverage for risk significant work (e.g., the safety injection system accumulator

repair work in the Unit 2 Containment Building), as well as routine work, to ensure that

the RPTs were utilizing the appropriate instruments. The inspectors monitored RPTs

performing functional tests of selected contamination monitors, portal monitors, and

small article monitors (i.e., for surveys of personnel and equipment prior to unconditional

release from the radiologically controlled area) to verify that they were source tested and

calibrated as required by station procedures and industry standards.

b.

Findings

No findings of significance were identified.

26

.4

Problem Identification and Resolution

a.

Inspection Scope

The inspectors reviewed calendar year 2001-2002 CRs that addressed radiation

monitoring instrument deficiencies to determine if any significant radiological incidents

involving instrument deficiencies had occurred. The inspectors examined the results of

a self-assessment (i.e., the Summary Report for performance Assurance Audit

PA-0206, "Radiation Protection") that focused on the licensees CR database and

several individual CRs related to radiation monitoring instrumentation generated during

the current assessment period. The inspectors also interviewed plant staff and

examined closed CRs to verify that radiological instrumentation related issues were

adequately addressed by the licensee. The inspectors evaluated these documents to

verify the licensees ability to identify repetitive problems, contributing causes, extent of

conditions, and the implementation of corrective actions to achieve lasting results.

b.

Findings

No findings of significance were identified.

3.

SAFEGUARDS

Cornerstone: Physical Protection

3PP3

Response to Contingency Events (71130.03)

a.

Inspection Scope

The inspectors reviewed the status of security operations and assessed licensee

implementation of the protective measures in place as a result of the current, elevated

threat environment.

b.

Findings

No findings of significance were identified.

4.

OTHER ACTIVITIES

4OA1 Performance Indicator Verification (71151)

.1

Safety System Functional Failures

a.

Inspection Scope

Mitigating Systems Cornerstone

The inspectors verified the Safety System Functional Failures performance indicator for

both units. The inspectors reviewed each LER from October 2001 to September 2002,

27

determined the number of safety system functional failures that occurred, evaluated

each LER against the performance indicator definitions, and verified the number of

safety system functional failures reported.

b.

Findings

No findings of significance were identified.

.2

Reactor Coolant System Leakage

a.

Inspection Scope

Barrier Integrity Cornerstone

The inspectors verified the Reactor Coolant System Leakage performance indicator for

both units. The inspectors reviewed operating logs and the results of reactor coolant

system water inventory balance calculations performed from October 2001 through

September 2002 and verified the licensees calculation of reactor coolant system

leakage for both units.

b.

Findings

No findings of significance were identified.

.3

Reactor Coolant System Specific Activity

a.

Inspection Scope

Barrier Integrity Cornerstone

The inspectors verified the Reactor Coolant System Specific Activity performance

indicator for both units. The inspectors reviewed specific activity results reported from

October 2001 through September 2002 and verified the licensees calculation of reactor

coolant system activity for both units. In addition, the inspectors observed staff

chemistry technicians collecting reactor coolant system samples to verify that the

technicians had complied with applicable procedures during the collection and

processing of the samples.

b.

Findings

No findings of significance were identified.

.4

ANS, Drill and Exercise Performance (DEP), and ERO Drill Participation

a.

Inspection Scope

Emergency Preparedness Cornerstone

28

The inspectors verified that the licensee had accurately reported the ANS, DEP, and

ERO Drill Participation performance indicators for both units. Specifically, the inspectors

reviewed the licensees performance indicator records, data reported to the NRC, and

CRs for the period July 2001 through September 2002 to identify any occurrences that

were not identified by the licensee. Records of relevant control room simulator training

sessions, periodic ANS tests, and excerpts of drill and exercise scenarios and

evaluations were also reviewed.

b.

Findings

No findings of significance were identified.

4OA2 Identification and Resolution of Problems (71152)

.1

EDG Starting Air Relay Failures

a.

Inspection Scope

A failure of a starting air system relay for the Unit 2 AB EDG occurred on

October 16, 2002, causing the engine to roll without a valid start signal. The inspectors

reviewed previous failures associated with starting air system relays for the EDGs. In

addition, the inspectors reviewed the root cause evaluation for the following CR:



CR P-99-01279, "Unit 2 AB EDG Rolled with Air by Itself. An Auxiliary

Equipment Operator Was Dispatched Who Reported the Engine Rolling with Air.

No Indication of a Start Signal Was Detected Locally or in the Control Room.

Starting Air Continued to Blow Down Engine Until Air Depleted."

The inspectors verified the following attributes during their review of the licensees

corrective actions for the above CR and several other related CRs:



consideration of the extent of condition, generic implications, common cause and

previous occurrences;



classification and prioritization of the resolution of the problem, commensurate

with safety significance;



identification of the root and contributing causes of the problem; and



identification of corrective actions which were appropriately focused to correct

the problem.

The inspectors discussed the corrective actions and associated CR evaluations with site

personnel including the CR evaluators and system engineers.

b.

Findings

The inspectors identified a finding of very low safety significance (Green) associated

with this self-revealed event. The licensee failed to assure that corrective actions were

taken to preclude repetition of EDG starting air system relay failures, a significant

condition adverse to quality. The inspectors determined that this issue constituted a

29

violation of 10 CFR 50, Appendix B, Criterion XVI, "Corrective Action," and therefore

dispositioned this finding as a Non-Cited Violation.

Description

On October 16, 2002, one of the two Unit 2 AB EDG air receivers (AB2) depressurized

when starting air valve 2-XRV-222 inadvertently opened and consequently air rolled the

engine. The second safety-related air receiver for the EDG remained pressurized and

auxiliary equipment operators manually isolated 2-XRV-222, which re-pressurized the

AB2 air receiver. A subsequent licensee investigation determined that starting air

system relay 2-19-DGAB had failed causing the starting air valve to open.

The starting air system provides the motive force for starting the EDGs. The inspectors

noted that each of the four plant EDGs have two of the same model relays installed in

the starting air system, which are designated as relays 19 and 19-1. The inspectors

determined that while the failure of relay 19 resulted in depressurization of only one of

the two air start receivers for an EDG, the failure of relay 19-1 resulted in

depressurization of both air start receivers for an EDG.

The inspectors reviewed work order history and the corrective action program database

to determine whether or not previous failures had occurred on starting air system relays.

The inspectors found two recent occurrences:



in January 1999, relay 19-1 failed on the Unit 2 AB EDG starting air system,

which resulted in depressurization of the starting air system; and



in September 2000, relay 19 failed on the Unit 1 CD EDG starting air system,

which resulted in depressurization of one air start receiver.

The inspectors reviewed the licensees assessment of CR P-99-01279 associated with

the January 1999 failure and noted the following:



the root cause evaluation concluded that the most likely failure scenario of the

relay was long term overheating of the continuously energized coil in relay 19-1;



the root cause evaluation concluded that while the relay was designed and rated

for 250-volt DC, equalization of the station batteries at the plant had raised DC

bus voltages to 280-volt DC. The evaluator determined that from a thermal

deterioration perspective, this would increase the heat generated in the relay by

approximately 25 percent;



the root cause evaluation concluded that given the root cause of the failure, the

population of similarly aged relays that were continuously energized should be

considered suspect and candidates for failure;



the root cause evaluation concluded that similar relays should be expected to

function for an equivalent duration given similar operating conditions; and



the root cause evaluation recognized that the recommendations in the evaluation

were based on only one data point and that prior to a wholesale changeout of

relays, the analysis of additional relays of the same type in the same

configuration should be considered.

30

The inspectors determined that the licensees root cause evaluation addressed the

potential extent of condition and the generic implications of the relay failure. However,

the only corrective action taken for this significant condition adverse to quality was the

replacement of the failed relay 19-1 for the Unit 2 AB EDG. The licensee did not

evaluate the condition of other relays of the same type in the same configuration, nor

investigate the need for the implementation of a preventive maintenance program or

replacement program for this type of relay used in the EDG starting air system.

The inspectors also reviewed CR 00266004, which documented the failure of relay 19

for the Unit 1 CD EDG in September 2000. The inspectors noted that neither an

apparent cause evaluation nor a root cause evaluation was performed and that the

licensee did not evaluate the potential extent of condition considering the previous

failure in January 1999. The licensee concluded that the failure was age related and the

only corrective action completed was replacement of the failed relay.

The inspectors determined that the licensees failure to assure that corrective actions

were taken to preclude repetition of starting air system relay failures for the EDGs is a

licensee performance deficiency warranting a significance evaluation. The inspectors

also concluded that this finding affected the cross-cutting issue of problem identification

and resolution.

Analysis

The inspectors assessed this finding using the SDP. The inspectors concluded that this

issue, if left uncorrected, would become a more significant safety concern with the

continued failures of the starting air system relays and was therefore more than a minor

concern. The inspectors also concluded that this finding was associated with the

mitigating systems cornerstone and adversely affected the cornerstone objective.

Specifically, the repetitive EDG air start relay failures affected the availability, reliability,

and capability of systems that respond to initiating events to prevent undesirable

consequences. The inspectors performed a Phase 1 SDP review of this finding using

the guidance provided in NRC Inspection Manual Chapter 0609, Appendix A,

"Significance Determination of Reactor Inspection Findings for At-Power Situations,"

and determined that this finding was a licensee performance deficiency of very low

safety significance because the finding: (1) was not a design or qualification deficiency;

(2) did not represent an actual loss of safety function of a system; (3) did not represent

an actual loss of safety function of a single train for greater than its TS allowed outage

time; (4) did not represent an actual loss of safety function of one or more non-TS trains

of equipment designated as risk significant; and (5) did not screen as potentially risk

significant due to a seismic, flooding, or severe weather initiating event.

Enforcement

10 CFR 50, Appendix B, Criterion XVI, "Corrective Action," states, in part, that measures

shall be established to assure that conditions adverse to quality, such as failures,

malfunctions, deficiencies, deviations, defective material and equipment, and

nonconformances are promptly identified and corrected. In the case of significant

conditions adverse to quality, the measures shall assure that the cause of the condition

is determined and corrective action taken to preclude repetition. Contrary to the above,

31

the licensee failed to take corrective action to prevent repetitive failures of EDG starting

air system relays 19 and 19-1, a significant condition adverse to quality. Specifically, in

January 1999, relay 19-1 failed on the Unit 2 AB EDG starting air system, which resulted

in depressurization of the starting air system. The licensee failed to promptly perform

corrective actions to preclude a repetition of starting air system relay failures for the

EDGs. Consequently, two additional starting air system relay failures have occurred:

(1) in September 2000, relay 19 failed on the Unit 1 CD EDG starting air system, which

resulted in depressurization of one air start receiver; and (2) in October 2002, relay 19

failed on the Unit 2 AB EDG starting air system, which resulted in depressurization of

one air start receiver. Because of the very low safety significance, this violation is being

treated as a Non-Cited Violation consistent with Section VI.A of the NRC Enforcement

Policy (NCV 50-315/316-02-09-03(DRP)). The licensee entered this violation into its

corrective action program as CR 02289033.

.2

Common Cause Failure of Four Unit 1 Charging System Check Valves

a.

Inspection Scope

During the Unit 1 Cycle 18 refueling outage in May 2002, the licensee discovered the

failure of four reactor coolant system pressure boundary charging line check valves.

The inspectors reviewed the circumstances relating to the common cause failure of

these valves documented in the root cause evaluation for the following CR:



CR 02134021, "Check Valves 1-CS-328-L1, 1-CS-328-L4, 1-CS-329-L1, and

1-CS-329-L4 Were Found Open During Radiographic Nonintrusive Testing."

The inspectors verified the following attributes during their review of the licensees

corrective actions for the above CR and several other related CRs:



consideration of the extent of condition, generic implications, common cause,

and previous opportunities to identify and correct the condition;



classification and prioritization of the resolution of the problem, commensurate

with safety significance;



identification of the root and contributing causes of the problem; and



identification of corrective actions which were appropriately focused to correct

the problem.

The inspectors also reviewed the corrective actions and associated CR evaluations with

applicable site personnel including the CR evaluators and system engineers.

b.

Findings

The inspectors identified a finding of very low safety significance (Green) associated

with this self-revealed event. The licensee failed to identify and take appropriate

corrective actions to preclude the failure of reactor coolant system pressure boundary

charging line check valves (Velan model B10-3114B-13M), which were at risk of

common cause failure due to industry identified design and manufacturing defects, a

significant condition adverse to quality. The inspectors determined that this issue

32

constituted a violation of 10 CFR 50, Appendix B, Criterion XVI, "Corrective Action," and

therefore dispositioned this finding as a Non-Cited Violation.

Description

On May 12, 2002, the licensee conducted radiographic nonintrusive testing on check

valve 1-CS-329-L1 in accordance with procedure 12-EP-4030-001-001, "Check Valve

Examination Surveillance." Results of the examination indicated that the valves disk

was stuck in the open position. Subsequent radiography of the remaining three identical

charging line check valves, 1-CS-329-L4, 1-CS-328-L1, and 1-CS-328-L4, identified that

all three were stuck in either the full or partially open position. The licensees

examination of the valves identified several as-found condition discrepancies including:



discs binding against the valve body due to oversize discs;



improper bushing positioning; and



problems with disc to arm clearances.

The licensee documented the condition and entered it into its corrective action program

as CR 02134021. In response to the CR, the licensee conducted a thorough root cause

analysis, which the inspectors concluded properly identified substantial industry

operating experience documenting similar failures. Further, the licensees evaluation

identified instances of D. C. Cook operating experience involving similar failures which

were not considered when evaluating operating experience. Specifically:



The Velan Valve Corporation published Service Bulletin 104 on October 10,

1990. The licensee received the bulletin on October 12, 1990 and entered it into

the its corrective action program as problem report 90-1503. The licensee took

corrective action including one-time vendor training on the identified valve

deficiencies and the return of on-site spare parts to the vendor for examination.

No positive actions, however, such as specific dimensional checks, were taken

to determine if the condition existed in the in-service components.



On February 10, 1992, the licensee received correspondence from

Westinghouse Electric Corporation informing them of a 10 CFR Part 21 Report

filed by Velan. The correspondence was entered into the licensees corrective

action program as problem report 92-157. The issue was closed with no action

taken based on the previous evaluation of problem report 90-1503.



On January 24, 1996, Operating Experience 7640 was received by the licensee

which documented Sequoias discovery of four Velan Model B10-3114B-13MS

3-inch charging injection check valves in the stuck open position. The OE was

entered into the licensees corrective action program as CR 96-0094. The

licensees evaluation concluded that although similar valves were installed at

D. C. Cook, similar problems had not been observed and therefore no corrective

action was required. Again, no specific dimensional checks of the installed

valves were performed.

The inspectors determined that the licensees failure to assure that corrective actions

were taken to preclude the failure of reactor coolant system pressure boundary charging

33

line check valves due to industry identified design and manufacturing defects was a

licensee performance deficiency warranting a significance evaluation. The inspectors

also concluded that this finding affected the cross-cutting issue of problem identification

and resolution. The inspectors noted that the majority of the instances of missed

opportunities to identify and correct potential valve deficiencies occurred in the early to

mid 1990s time frame.

Analysis

The inspectors assessed this finding using the SDP. The inspectors concluded that this

finding was associated with the barrier integrity cornerstone and adversely affected the

cornerstone objective, and as such it was more than a minor concern. Specifically, the

charging line check valves perform a safety-related function of limiting the release of

reactor coolant inventory should a charging line failure occur. The failure of the valves

in the open position would prohibit the performance of this function and therefore affects

the objective of the barrier integrity cornerstone. The inspectors performed a Phase 1

SDP review of this finding using the guidance provided in NRC Inspection Manual

Chapter 0609, Appendix A, "Significance Determination of Reactor Inspection Findings

for At-Power Situations." Because this finding involved the integrity of the reactor

coolant system pressure boundary, the inspectors determined that this finding required

a Phase 2 SDP analysis. After consulting with the Regional SRA, the inspectors

determined that this issue was of very low safety significance because no actual loss of

safety function occurred. The inspectors concluded that no actual loss of safety function

occurred based on the reported minimal force required to shut the valves (indicating that

they would have shut given the differential pressure applied during accident conditions)

and the redundancy provided by a third check valve (1-CS-321) in the charging line. In

accordance with IMC 0609, Appendix A, Attachment 1, Step 2.6, the SDP results were

not evaluated for potential risk contribution due to LERF because the accident sequence

result was less than 1E-7 per year.

Enforcement

10 CFR 50, Appendix B, Criterion XVI, "Corrective Action," states, in part, that measures

shall be established to assure that conditions adverse to quality, such as failures,

malfunctions, deficiencies, deviations, defective material and equipment, and

nonconformances are promptly identified and corrected. Contrary to the above, the

licensee failed to take corrective action to preclude the failure of reactor coolant system

pressure boundary charging line check valves (Velan model B10-3114B-13M), which

were at risk of common cause failure due to industry identified design and

manufacturing defects, a condition adverse to quality. Specifically, industry operating

experience was published in October 1990, February 1992, and January 1996 and

subsequently entered into the licensees corrective action program. However, the

licensee took no positive actions, such as specific dimensional checks, to determine if

the condition existed in the in-service components. Consequently, during the Unit 1

Cycle 18 refueling outage in May 2002, the licensee discovered the failure of four

reactor coolant system pressure boundary charging line check valves (1-CS-329-L1,

1-CS-329-L4, 1-CS-328-L1, and 1-CS-328-L4), which were the result of conditions

identified in the industry operating experience. Because of the very low safety

significance, this violation is being treated as a Non-Cited Violation consistent with

34

Section VI.A of the NRC Enforcement Policy (NCV 50-315-02-09-04(DRP)). The

licensee entered this violation into its corrective action program as CR 02134021.

4OA3 Event Follow-up (71153)

.1

(Closed) Unresolved Item (URI) 50-315-02-06-01(DRP): "Pressurizer Power Operated

Relief Valve (PORV) Inadvertently Opened During Testing Resulting in a Loss of

Reactor Coolant System Inventory and an Unusual Event."

a.

Inspection Scope

On June 5, 2002, with Unit 1 in Mode 4 (Hot Shutdown), pressurizer PORV 1-NRV-153

inadvertently opened while testing actuation logic circuitry for pressurizer PORV

1-NRV-151. Approximately 100 gallons of reactor coolant was released to the

pressurizer relief tank. The release rate exceeded the 25 gallons-per-minute (gpm) limit

established for declaring an Unusual Event in accordance with the licensees

Emergency Plan. The inspectors reviewed the circumstances associated with this

event, including the root cause determination, operator response during the event, and

corrective actions.

b.

Findings

A finding of very low safety significance (Green) was self-revealed. The licensee failed

to provide an appropriate procedure for testing the Unit 1 pressurizer PORVs, causing

an uncontrolled release of reactor coolant system inventory to the pressurizer relief tank.

This finding was dispositioned as a Non-Cited Violation of 10 CFR 50, Appendix B,

Criterion V, "Instructions, Procedures, and Drawings."

Discussion

As discussed in NRC Inspection Report 50-315/316-02-06(DRP), the inspectors

originally documented this finding as an Unresolved Item pending a final safety

significance determination. The inspectors referred this finding to the Regional SRA to

perform the additional analysis.

Analysis

The inspectors assessed this finding using the SDP. The inspectors concluded that this

issue could be reasonably viewed as a precursor to a significant event and was

therefore more than a minor concern. The inspectors also concluded that this finding

was associated with the initiating events cornerstone and adversely affected the

cornerstone objective. Specifically, the uncontrolled release of reactor coolant system

inventory upset plant stability and challenged the inventory control safety function.

Because Unit 1 was in a shutdown mode during this period, the inspectors performed a

Phase 1 SDP review of this issue using the guidance provided in NRC Inspection

Manual Chapter 0609, Appendix G, "Shutdown Operations Significance Determination

Process." Based on the above information, the inspectors concluded that the most

appropriate Appendix G checklist to use for this issue was the checklist for "Pressurized

Water Reactor Hot Shutdown Operation - Time to core boiling less than 2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br />."

35

Because operator intervention was required to manually close the affected PORV block

valve, the inspectors concluded that the unit was in a configuration where a single active

failure or personnel error could have resulted in a rapid loss of reactor coolant system

inventory as described in Section II.B.(2) of the checklist. Consequently, the inspectors

concluded that this issue increased the likelihood of a loss of reactor coolant system

inventory and therefore required a Phase 2 SDP analysis. The inspectors discussed the

safety significance of this issue with the Regional SRA. The SRA reviewed the finding

and determined that the drain path could be easily isolated, accurate reactor coolant

system level indication was available, all steam generators were available for cooling,

and all trains of standby injection were available and not impacted by the finding. Based

on these factors the finding is characterized as having very low safety significance.

Enforcement

10 CFR 50, Appendix B, Criterion V, "Instructions, Procedures, and Drawings," requires,

in part, that activities affecting quality shall be prescribed by documented instructions,

procedures, or drawings, of a type appropriate to the circumstances and shall be

accomplished in accordance with these instructions, procedures, or drawings. Contrary

to the above, the licensee failed to provide a procedure of a type appropriate to the

circumstances for testing the Unit 1 pressurizer PORVs, which is an activity affecting

quality. Specifically, the instructions contained in 1-IHP-4030-102-017, "Pressurizer

Power Operated Relief Valve (PORV) Actuation Channel Calibration with Valve

Operation (for Modes 1, 2, and 3)," Revision 1, failed to provide adequate control of

pressurizer PORVs 1-NRV-151 and 1-NRV-153, which have a common automatic

opening signal. This issue was self-revealed on June 5, 2002, when pressurizer PORV

1-NRV-153 inadvertently opened while testing actuation logic circuitry for 1-NRV-151,

causing an uncontrolled release of reactor coolant system inventory to the pressurizer

relief tank. Because of the very low safety significance, this violation is being treated as

a Non-Cited Violation consistent with Section VI.A of the NRC Enforcement Policy

(NCV 50-316-02-09-05(DRP)). The licensee entered this violation into its corrective

action program as CR 02157039.

.2

(Closed) LER 50-315-1999-010-01: "Reactor Coolant System Leak Detection System

Sensitivity Not in Accordance with TS Basis," Supplement 1. On May 3, 1999, the

licensee documented that the Unit 1 and Unit 2 lower containment sump level and flow

monitoring capabilities were not consistent with the recommendations of Regulatory

Guide 1.45 as stated in TS Basis 3/4.4.6.1. Specifically, the containment sump level

and flow monitoring systems were not able to detect a 1 gpm reactor coolant system

leak within 1 hour1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br />. The licensees review of this issue determined that, other than the

TS Basis statement that the containment sump level and flow leak detection systems

are consistent with the recommendations of Regulatory Guide 1.45, the most restrictive

requirement was that the leak detection system be able to detect a 1 gpm leak within

4 hours4.62963e-5 days <br />0.00111 hours <br />6.613757e-6 weeks <br />1.522e-6 months <br /> to meet Generic Letter 84-04 requirements. The licensee has changed the TS

Basis statement using the 10 CFR 50.59 process and documented this corrective action

in Supplement 1 to LER 50-315-1999-010-00. The inspectors concluded that this

change was appropriate. This event did not constitute a violation of NRC requirements.

This LER is closed.

36

.3

Unanticipated Start of the Unit 2 Turbine Driven Auxiliary Feedwater Pump (TDAFWP)

During a Normal Plant Shutdown for Refueling Outage

a.

Inspection Scope

On January 19, 2002, in preparation for a Unit 2 refueling outage, operators initiated a

planned manual reactor trip of Unit 2 from 22 percent power. Shortly thereafter, an

automatic start of the TDAFWP occurred due to a valid low level condition in two of the

four steam generators. The inspectors reviewed the circumstances associated with this

event, including the root cause determination, operator response leading to and during

the event, and corrective actions.

b.

Findings

(Closed) LER 50-316-2002-004-00: "Unanticipated Start of the Turbine Drive Auxiliary

Feedwater Pump."

(Closed) LER 50-316-2002-004-01: "Unanticipated Start of the Turbine Drive Auxiliary

Feedwater Pump," Supplement 1.

(Closed) LER 50-316-2002-004-02: "Unanticipated Start of the Turbine Drive Auxiliary

Feedwater Pump," Supplement 2.

The inspectors identified a finding of very low safety significance (Green) associated

with this self-revealed event. The licensee failed to provide instructions of a type

appropriate to the circumstances for a planned shutdown of Unit 2, which resulted in

unnecessarily challenging the automatic start function of Unit 2 TDAFWP. The

inspectors determined that this issue constituted a violation of 10 CFR 50, Appendix B,

Criterion V, "Instructions, Procedures, and Drawings," and therefore dispositioned this

finding as a Non-Cited Violation.

Discussion

On January 19, 2002, an automatic start of the Unit 2 TDAFWP occurred due to a valid

low level condition in two of the four steam generators following a planned manual

reactor trip from 22 percent power in preparation for a refueling outage. The licensee

had recently revised its plant shutdown procedure (02-OHP-4021-001-003, "Power

Reduction," Revision 15) to trip the reactor from less than 22 percent power in order to

enter the refueling outage more expeditiously. The licensee had previously performed

the manual reactor trip between 1 percent and 4 percent power. Water levels in each of

the four steam generators were within the program band prior to the reactor trip and

rapidly shrank to below the TDAFWP auto-start actuation setpoint. Following the

reactor trip and TDAFWP start, steam generator water levels rapidly recovered with

three AFW pumps supplying water from the condensate storage tank and cooled the

reactor coolant system below the system "no-load" temperature of 547 degrees

Fahrenheit. Pressurizer level also dropped to below 17 percent as a result of the

cooldown, which resulted in reactor coolant system letdown isolation. The automatic

start of the TDAFWP and reactor coolant system letdown isolation were both

37

unexpected occurrences for a normal plant shutdown and unnecessarily challenged the

operators.

The inspectors previously reviewed the licensees apparent cause evaluation for this

event. The NRC concluded in NRC Inspection Report 50-315/316-02-04(DRP) that the

licensees ability to consistently identify reasonable causes for conditions adverse to

quality in apparent cause evaluations performed for Category 3 CRs was inadequate

and documented a finding (FIN 50-315/316-02-04-03). The licensees apparent cause

evaluation for this event was one of the four examples included in that finding. The

inspectors concluded that the licensees apparent cause evaluation failed to adequately

address the cause for the unexpected TDAFWP start. The inspectors noted that the

evaluation was limited to the 10 CFR 50.73 reportability aspects of the unexpected

actuation of an engineered safety features component. The licensee subsequently

wrote CR 02107016 to evaluate the operational aspects of the unexpected automatic

pump start and to identify appropriate corrective actions.

The inspectors reviewed the licensees evaluation documented in CR 02107016 and

concurred with the licensees conclusion that a planned shutdown should not challenge

critical safety equipment to automatically start. The licensee submitted Supplement 1 to

LER 50-316-2002-004-00 to provide this conclusion and the corrective actions. The

licensee subsequently revised the plant shutdown procedure to initiate the reactor trip

from less than 17 percent power and has successfully performed the procedure on both

units without challenging the automatic start function of an TDAFWP. The licensee

submitted Supplement 2 to LER 50-316-2002-004-00 to identify the cause for the

engineered safety features component actuation and to clarify statements made in

earlier revisions of the LER. The inspectors concluded that 02-OHP-4021-001-003,

"Power Reduction," Revision 15, was not appropriate to the circumstances because

initiating the reactor trip from 22 percent power unnecessarily challenged the automatic

start function of Unit 2 TDAFWP.

Analysis

The inspectors assessed this finding using the SDP. The inspectors concluded that this

finding was associated with the initiating events cornerstone and adversely affected the

cornerstone objective and was therefore more than a minor concern. Specifically, the

function of critical safety equipment was challenged and plant stability was upset during

the performance of a normal plant shutdown by the automatic start of Unit 2 TDAFWP.

The inspectors performed a Phase 1 SDP review of this issue using the guidance

provided in NRC Inspection Manual Chapter 0609, Appendix A, "Significance

Determination of Reactor Inspection Findings for At-Power Situations." Because this

finding did not cause or contribute to the likelihood of an initiating event, the inspectors

concluded that this issue was of very low safety significance.

Enforcement

10 CFR 50, Appendix B, Criterion V, "Instructions, Procedures, and Drawings," requires,

in part, that activities affecting quality shall be prescribed by documented instructions,

procedures, or drawings, of a type appropriate to the circumstances and shall be

accomplished in accordance with these instructions, procedures, or drawings. Contrary

38

to the above, the licensee failed to provide instructions of a type appropriate to the

circumstances for conducting the Unit 2 plant shutdown on January 19, 2002, which is

an activity affecting quality. Specifically, the instructions contained in

02-OHP-4021-001-003, "Power Reduction," Revision 15, failed to ensure that the

automatic start function of Unit 2 TDAFWP would not be unnecessarily challenged

during a normal plant shutdown. Because of the very low safety significance, this

violation is being treated as a Non-Cited Violation consistent with Section VI.A of the

NRC Enforcement Policy (NCV 50-316-02-09-06(DRP)). The licensee entered this

violation into its corrective action program as CR 02019036 and CR 02107016.

.4

(Closed) LER 50-316-2002-005-00: "Unit 2 Trip Due to Instrument Rack 24-Volt DC

Power Supply Failure." The event described in this LER was discussed in Section 1R12

of this report. The inspectors concluded that the licensees failure to assure that prompt

corrective actions were taken to address age-related failures of reactor control

instrumentation power supplies to prevent repetition of power supply failures was a

finding of very low safety significance and a violation of 10 CFR 50, Appendix B,

Criterion XVI, "Corrective Action". The licensee reported this event as a condition that

resulted in an automatic actuation of the reactor protection system in accordance with

10 CFR 50.73(a)(2)(iv)(A). This LER is closed.

.5

(Closed) LER 50-316-1997-004-02: "Analysis Demonstrates Design Basis Impact of

Inadequate Refueling Outage Safety Evaluation Was Negligible," Supplement 2. The

licensee submitted Supplement 2 to LER 50-316-1997-004-00 to provide additional

information concerning the analysis of this event. The inspectors determined that the

information provided in Supplement 2 to LER 50-316-1997-004-00 did not raise any new

issues or change the conclusion of previous NRC reviews documented in Inspection

Reports 50-315/316-97-02(DRP), 50-315/316-98-09(DRS), 50-315/316-99-029(DRS),

and 50-315/316-00-01(DRP). This LER is closed.

.6

(Closed) LER 50-315-1997-005-00: "Reactor Coolant Pump Fire Protection Inoperable

for Extended Period Without Compensatory Actions Due to Improperly Fabricated

Gasket in Spray Header Line." The closure of Supplement 1 to this LER is discussed

below in Section 4OA3.7. This LER is closed.

.7

(Closed) LER 50-315-1997-005-01: "Reactor Coolant Pump Fire Protection Inoperable

for Extended Period Without Compensatory Actions Due to Improperly Fabricated

Gasket in Spray Header Line," Supplement 1. On March 5, 1997, it was discovered that

gaskets in the fire protection water spray system for the number 13 reactor coolant

pump had not been properly fabricated prior to installation during the 1995 refueling

outage. The gaskets for a spectacle flange were fabricated out of a sheet of red rubber,

without the center removed to provide a flow path for the water spray. The center area,

which should have been cut away during gasket fabrication, was found to be torn. The

torn gasket was attributed to the pressure of the system supervisory air. The licensee

reported this event in accordance with 10 CFR 50.73(a)(2)(i)(B) as an operation

prohibited by the plants TSs. Fire Protection requirements were subsequently removed

from the TSs in March of 1996. However, at the time the gaskets were installed, the

Fire Protection TSs were still in effect. During review of this event, the licensee

identified that personnel error was the root cause of the event. The personnel involved

did not properly incorporate the information contained in the job order activity regarding

39

fabrication of the gaskets into their actions. At the time of discovery, the licensee

corrected the problem and entered the issue into its corrective action program as

CR 97-0586. The failure to enter previous TS 3.7.9.2, Table 3.7-5B for an inoperable

reactor coolant pump sprinkler system whenever the reactor coolant pump was operable

was a violation TS 3.7.9.2. This finding constitutes a violation of minor significance that

is not subject to enforcement action in accordance with Section VI of the NRC

Enforcement Policy. This LER is closed.

.8

(Closed) LER 50-315-1998-056-01: "Inadequate Control and Processing of Design

Information Results in Unanalyzed Hot Leg Recirculation Switchover," Supplement 1.

On December 11, 1998, the licensee identified an unanalyzed condition related to the

post-loss-of-coolant accident emergency core cooling system hot leg switchover

sub-criticality analysis. The inspectors reviewed the original LER in NRC Inspection

Report 50-315/316-99-29(DRS) and concluded that this was a minor issue. The

licensee submitted Supplement 1 to LER 50-315-1998-056-00 to provide new

information concerning the analysis of the event and corrective actions. The cause of

this event was the licensees failure to adequately control design basis calculations and

supporting documentation, which is a violation of 10 CFR 50, Appendix B, Criteria III,

"Design Control." The licensee entered this event into its corrective action program as

CR 98-7848. This finding constitutes a violation of minor significance that is not subject

to enforcement action in accordance with Section VI of the NRC Enforcement Policy.

This LER is closed.

.9

(Closed) LER 50-315-1998-029-01: "Fuel Handling Area Ventilation System Inoperable

Due to Original Design Deficiency," Supplement 1. The inspectors reviewed the original

LER in NRC Inspection Report 50-315/316-99-29(DRS) and concluded that this was a

minor issue. The licensee submitted Supplement 1 to LER 50-315-1998-029-00 to

provide additional information concerning the analysis of the event, the cause, and the

corrective actions. The inspectors determined that the information provided in

Supplement 1 to LER 50-315-1998-029-00 did not raise any new issues or change the

conclusion of the initial review. This LER is closed.

.10

(Closed) LER 50-315-1999-003-00: "Control Room Pressurization System Surveillance

Test Does Not Test System in Normal Operating Condition." On January 7, 1999, the

licensee identified that the TS surveillance test procedure for testing the control room

pressurization function (12 EHP 4030 STP.229, "Control Room Emergency Ventilation

Test," Revision 3,) did not test the control room pressurization system in the normal

operating configuration. Specifically, one of the prerequisites prior to performing the

surveillance test was to verify that the pressure boundary door that separated the Unit 1

and Unit 2 control rooms (12DR-AUX415) was closed. However, it was identified that

the door was normally maintained open to facilitate access and egress between the two

control rooms with no procedural guidance to close the door during an event. It was

identified that a failure to recognize the door as part of both units control room pressure

boundary design resulted in the door being maintained open since initial plant start-up.

The inspectors concluded that this constitutes a violation of 10 CFR 50, Appendix B,

Criterion V, "Instructions, Procedures, and Drawings". The bases for TS Surveillance

Requirement 4.7.5.1.e.3 was to demonstrate control room operability such that radiation

exposure to personnel occupying the control room would be limited to 5 rem or less

whole body, or its equivalent. The licensee as part of its corrective actions closed and

40

labeled pressure boundary door 12DR-AUZ415. In addition, the licensee performed a

tracer gas test under several conditions, including one in which door 12DR-AUX415 was

left open between the Unit 1 and Unit 2 control rooms with one of the units control room

ventilation systems treated as inoperable. The test showed that the amount of unfiltered

in-leakage was not highly dependent on pressurization and the dose consequences of

having the door open during a postulated accident would remain within 10 CFR 50,

Appendix A, General Design Criteria 19 allowable limits. Therefore, this issue is

considered to be of minor safety significance. The licensee entered this event into its

corrective action program as CR 99-0275. This finding constitutes a violation of minor

significance that is not subject to enforcement action in accordance with Section VI of

the NRC Enforcement Policy. This LER is closed.

.11

(Closed) LER 50-315-1999-003-01: "Control Room Pressurization System Surveillance

Test Does Not Test System in Normal Operating Condition," Supplement 1. The

licensee submitted Supplement 1 to LER 50-315-1999-003-00 to provide additional

information concerning the analysis of the event, the cause, and the corrective actions.

The inspectors determined that the information provided in Supplement 1 to LER

50-315-1999-003-00 did not raise any new issues or change the conclusion of the initial

review which was documented above in Section 4OA3.10. This LER is closed.

.12

(Closed) LER 50-315-2000-004-00: "Circuit Design Could Result in Failure of

Emergency Diesel Generators to Load Properly After Loss of Offsite Power." On

July 19, 1999, an unanalyzed condition was identified by the Expanded System

Readiness Review Teams wherein a sneak electrical circuit existed that could cause

improper EDG load sequencing of equipment onto the vital buses following a loss-of-

coolant accident concurrent with a loss of offsite power. The licensee reported this

event as a condition that was outside the design basis in accordance with 10 CFR

50.73(a)(2)(ii). The licensee implemented a design change in both Unit 1 and Unit 2 to

eliminate the possibility of the sneak circuit. This event did not constitute a violation of

NRC requirements. This LER is closed.

4OA5 Other

.1

(Open) URI 50-316-02-09-07(DRP): "Review of NOED-02-3-058 Regarding D. C. Cook,

Unit 2, Compliance With Technical Specification 3.8.1.1." By letter dated

November 6, 2002, the licensee requested that the NRC exercise discretion not to

enforce compliance with the actions of TS 3.8.1.1 regarding operability of the Unit 2 CD

EDG. The inspectors opened URI 50-316-02-09-06 to track documentation of the root

cause for the Notice of Enforcement Discretion (NOED) request, review the NOED

approval basis, and verify licensee activities associated with NOED implementation.

.2

Completion of Appendix A to Temporary Instruction 2515/148, Revision 1

The inspectors completed the pre-inspection audit for interim compensatory measures

at nuclear power plants, dated September 13, 2002.

.3

(Closed) Inspector Follow-up Item (IFI) 50-315/316-99-29-01: "Review and Approval of

Dose Calculation for General Design Criteria 19 Control Room Habitability Issue." The

inspectors reviewed calculation RD-01-05, "Adjusted Dose Consequences for Changes

41

to Control Room," Revision 1. The calculation stated that the control room dose

consequences for all events would be below the acceptance criteria required by

10 CFR 50.67. No findings of significance were identified. This item is closed.

.4

(Closed) IFI 50-316-00-07-03: "Failure to Perform Post Modification Checks to Verify

Adequate Clearance Between the Pressurizer Surge Line Whip Restraints and the

Surge Line Under Hot Plant Conditions." The inspectors performed a limited review of

calculation SD-990825-001, "HELB [High Energy Line Break]: Structural Evaluation of

Surge Line Pipe Whip Restraints," Revision 3. This calculation included determination

of necessary clearances for the pressurizer surge line whip restraints. Additional design

engineering documents were reviewed to verify that the calculation results were properly

incorporated into the plant design. No findings of significance were identified. This item

is closed.

.5

(Closed) URI 50-315/316-00-16-04: "Determine Whether the Latent Failure of a Test

Relay Should Be Treated Under the Category of a Single Failure." The NRC staff

reviewed this issue and determined that the failure of a K-800 relay would not prohibit

the proper operation of an engineered safety features actuation circuit in response to a

valid actuation signal. No findings of significance were identified. This item is closed.

.6

(Closed) URI 50-315/316-01-15-01: "A Change Was Made to the UFSAR Without a

10 CFR 50.59 Evaluation." The licensee changed the UFSAR and inappropriately used

10 CFR 50.71 (e) rather than 10 CFR 50.59 to evaluate the UFSAR change. The

inspectors reviewed CR 01291058 which described this issue. The licensee corrected

this problem by performing a 10 CFR 50.59 screening and concluded that the change

did not require NRC approval prior to implementation. No findings of significance were

identified. This item is closed.

4OA6 Meetings

.1

Interim Exits

The results of the Emergency Preparedness Program Inspection were presented to

Mr. J. Molden and other members of licensee management at the conclusion of the

inspection on December 6, 2002. The licensee acknowledged the findings presented.

The inspector asked the licensee whether any materials examined during the inspection

should be considered proprietary. No proprietary information was identified.

The results of the Radiological Protection Instrumentation and Access Control

Inspection were presented to Mr. J. Molden and other members of licensee

management at the conclusion of the inspection on December 6, 2002. The licensee

acknowledged the findings presented. The inspector asked the licensee whether any

materials examined during the inspection should be considered proprietary. No

proprietary information was identified.

.2

Resident Inspectors Exit

The inspectors presented the inspection results to Mr. J. Pollock and other members of

licensee management at the conclusion of the inspection on January 3, 2003. The

42

licensee acknowledged the findings presented. The inspectors asked the licensee

whether any materials examined during the inspection should be considered proprietary.

No proprietary information was identified.

43

KEY POINTS OF CONTACT

Licensee

J. Gebbie, Plant Engineering Assistant Director

G. Gibson, Site Protective Services

C. Graffenius, Emergency Planner

S. Greenlee, Nuclear Technical Services Director

G. Harland, Work Control/Maintenance Director

R. Hershberger, Chemistry Supervisor

R. LaBurn, Radiation Protection General Supervisor

E. Larson, Operations Director

B. McIntyre, Regulatory Assurance Manager

R. Meister, Regulatory Affairs Specialist

J. Molden, Acting Plant Manager

D. Moul, Operation Work Control Manager

T. Noonan, Performance Assurance Director

S. Partin, Emergency Planning Manager

J. Pollock, Site Vice President

B. Robinson, Radiation Protection Superintendent

M. Scarpello, Regulatory Compliance Supervisor

S. Simpson, Operations Staff Manager

D. Wood, Radiation / Environmental Manager

44

LIST OF ITEMS OPENED, CLOSED, AND DISCUSSED

Opened

50-316-02-09-01

NCV

Failure to assure that prompt corrective actions were taken to

address age-related failures of reactor control instrumentation

power supplies to prevent repetition of power supply failures

(Section 1R12)

50-316-02-09-02

NCV

Failure to implement a corrective action to prevent recurrence

associated with reactor control instrumentation power supply

failures (Section 1R12)

50-315/316-02-09-03

NCV

Failure to assure that corrective actions were taken to

preclude repetition of EDG starting air system relay failures

(Section 4OA2.1)

50-315-02-09-04

NCV

Failure to identify and take appropriate corrective actions to

preclude the failure of reactor coolant system pressure

boundary charging line check valves which were at risk of

common cause failure due to industry identified design and

manufacturing defects (Section 4OA2.2)

50-315-02-09-05

NCV

Failure to provide an appropriate procedure for testing the

Unit 1 pressurizer power operated relief valves causing an

uncontrolled release of reactor coolant system inventory to

the pressurizer relief tank (Section 4OA3.1)

50-316-02-09-06

NCV

Failure to provide appropriate instructions for a planned

shutdown of Unit 2 which resulted in unnecessarily

challenging the automatic start function of Unit 2 turbine

auxiliary feedwater pump (Section 4OA3.3)

50-316-02-09-07

URI

Review of NOED-02-3-058 regarding D. C. Cook, Unit 2,

compliance with Technical Specification 3.8.1.1

(Section 4OA5.1)

Closed

50-316-02-09-01

NCV

Failure to assure that prompt corrective actions were taken to

address age-related failures of reactor control instrumentation

power supplies to prevent repetition of power supply failures

(Section 1R12)

50-316-02-09-02

NCV

Failure to implement a corrective action to prevent recurrence

associated with reactor control instrumentation power supply

failures (Section 1R12)

45

50-315/316-02-09-03

NCV

Failure to assure that corrective actions were taken to

preclude repetition of EDG starting air system relay failures

(Section 4OA2.1)

50-315-02-09-04

NCV

Failure to identify and take appropriate corrective actions to

preclude the failure of reactor coolant system pressure

boundary charging line check valves which were at risk of

common cause failure due to industry identified design and

manufacturing defects (Section 4OA2.2)

50-315-02-06-01

URI

Pressurizer power operated relief valve inadvertently opened

during testing resulting in a loss of reactor coolant system

inventory and an Unusual Event (Section 4OA3.1)

50-315-02-09-05

NCV

Failure to provide an appropriate procedure for testing the

Unit 1 pressurizer power operated relief valves causing an

uncontrolled release of reactor coolant system inventory to

the pressurizer relief tank (Section 4OA3.1)

50-315-1999-010-01

LER

Reactor coolant system leak detection system sensitivity not

in accordance with TS [Technical Specification] Basis

(Section 4OA3.2)

50-316-02-09-06

NCV

Failure to provide appropriate instructions for a planned

shutdown of Unit 2 which resulted in unnecessarily

challenging the automatic start function of Unit 2 turbine

auxiliary feedwater pump (Section 4OA3.3)

50-316-2002-04-00

LER

Unanticipated start of the turbine drive auxiliary feedwater

pump (Section 4OA3.3)

50-316-2002-04-01

LER

Unanticipated start of the turbine drive auxiliary feedwater

pump (Section 4OA3.3)

50-316-2002-04-02

LER

Unanticipated start of the turbine drive auxiliary feedwater

pump (Section 4OA3.3)

50-316-2002-05-00

LER

Unit 2 trip due to instrument rack 24-volt DC [direct current]

power supply failure (Section 4OA3.4)

50-316-1997-004-02

LER

Analysis demonstrates design basis impact of inadequate

refueling outage safety evaluation was negligible

(Section 4OA3.5)

50-315-1997-005-00

LER

Reactor coolant pump fire protection inoperable for extended

period without compensatory actions due to improperly

fabricated gasket in spray header line (Section 4OA3.6)

50-315-1997-005-01

LER

Reactor coolant pump fire protection inoperable for extended

period without compensatory actions due to improperly

fabricated gasket in spray header line (Section 4OA3.7)

46

50-315-1998-056-01

LER

Inadequate control and processing of design information

results in unanalyzed hot leg recirculation switchover

(Section 4OA3.8)

50-315-1998-029-01

LER

Fuel handling area ventilation system inoperable due to

original design deficiency (Section 4OA3.9)

50-315-1999-003-00

LER

Control room pressurization system surveillance test does not

test system in normal operating condition (Section 4OA3.10)

50-315-1999-003-01

LER

Control room pressurization system surveillance test does not

test system in normal operating condition (Section 4OA3.11)

50-315-2000-004-00

LER

Circuit design could result in failure of emergency diesel

generators to load properly after loss of offsite power

(Section 4OA3.12)

50-315/316-99-29-01

IFI

Review and approval of dose calculation for General Design

Criteria 19 control room habitability issue (Section 4OA5.3)

50-316-00-07-03

IFI

Failure to Perform post modification checks to verify

adequate clearance between the pressurizer surge line whip

restraints and the surge line under hot plant conditions

(Section 4OA5.4)

50-315/316-00-16-04

URI

Determine whether the latent failure of a test relay should be

treated under the category of a single failure

(Section 4OA5.5)

50-315/316-01-15-01

URI

A change was made to the UFSAR without a 10 CFR 50.59

evaluation (Section 4OA5.6)

Discussed

50-315/316-02-04-03

FIN

Green finding regarding the failure to consistently identify a

reasonable apparent cause for conditions adverse to quality

(Section 4OA3.1)

47

LIST OF ACRONYMS USED

ADAMS

Agency-wide Documents and Management System

AFW

Auxiliary Feedwater

ALARA

As-Low-As-Reasonably-Achievable

ANS

Alert and Notification System

CDF

Core Damage Frequency

CFR

Code of Federal Regulations

CO2

Carbon Dioxide

CR

Condition Report

CY

Calender Year

DC

Direct Current

DEP

Drill and Exercise Performance

DRP

Division of Reactor Projects

DRS

Division of Reactor Safety

EDG

Emergency Diesel Generator

EHP

Electrical Maintenance Head Procedure

EP

Emergency Preparedness

ERO

Emergency Response Organization

ESW

Essential Service Water

EWS

Early Warning System

FIN

Finding

HELB

High Energy Line Break

IFI

Inspector Follow-up Item

IHP

Instrument Maintenance Head Procedure

IMC

Inspection Manual Chapter

LER

Licensee Event Report

LERF

Larger Early Release Frequency

LHRA

Locked High Radiation Area

MHP

Maintenance Head Procedure

NCV

Non-Cited Violation

NEI

Nuclear Energy Institute

NOED

Notice of Enforcement Discretion

NRC

Nuclear Regulatory Commission

NRR

Nuclear Reactor Regulation

OA

Other Activities

OHP

Operations Head Procedure

OWA

Operator Workaround

PARS

Publically Available Records

PCS

Power Conversion System

PI

Performance Indicator

PMI

Plant Managers Instruction

PMP

Plant Managers Procedure

PORV

Power Operated Relief Valve

PWR

Pressurized Water Reactor

RCS

Reactor Coolant System

RPT

Radiation Protection Technician

RWP

Radiation Work Permit

SDP

Significance Determination Process

48

SPP

Special Plant Procedure

SRA

Senior Reactor Analyst

SSC

Structures, Systems, and Components

STP

Surveillance Test Procedure

TDAFWP

Turbine Driven Auxiliary Feedwater Pump

TS

Technical Specification

UFSAR

Updated Final Safety Analysis Report

URI

Unresolved Item

49

LIST OF DOCUMENTS REVIEWED

The following is a list of licensee documents reviewed during the inspection, including

documents prepared by others for the licensee. Inclusion on this list does not imply the NRC

inspectors reviewed the documents in their entirety, but rather, that selected sections or

portions of the documents were evaluated as part of the overall inspection effort. Inclusion of a

document in this list does not imply NRC acceptance of the document, unless specifically stated

in the inspection report.

1R01

Adverse Weather Protection

PMP 5055-001-001

Winterization/Summerization

Revision 0

12-OHP 4022.001.010

Severe Weather

Revision 1

12-IHP 4022.001.009

Plant Winterization and De-Winterization

Revision 0

CR P-96-00229

Coils Were Found Frozen and Ruptured

on Various Air Handling Units

February 14, 1996

CR P-98-06318

There is No Freeze Protection for the

Condensate Storage Tanks

October 29, 1998

CR P-99-01516

Plant Does Not Have adequate

Winterization Policies

January 26, 1999

CR P-99-16338

Winter Storm Damage to Intake

Structures

June 10, 1999

CR P-00-01638

Unit 1 and 2 Screenhouse Water Level

Sensing Lines Freezing

January 28, 2000

CR 02087029

Reviewed Winterization Program Per

Condition Report 01318056, Action 1,

and Determined That Two Procedure

Enhancements Are Necessary to Make

the Program Successful in the Future

March 28, 2002

1R04

Equipment Alignment

1R04.1

Partial System Walkdowns

Unit 2 Turbine Driven and West Auxiliary Feedwater (AFW) System Trains

02-OHP-4021-056-001

Filling and Venting Auxiliary Feedwater

System

Revision 15

12-PMP-4030.001.001

Impact of Safety Related Ventilation in

the Operability of Technical Specification

Equipment

Revision 5

50

02-OHP-4030-STP-017W

West Motor Driven Auxiliary Feedwater

System Test

Revision 11

02-OHP-4030-STP-017T

Turbine Driven Auxiliary Feedwater

System Test

Revision 15

OP-2-5106A

Flow Diagrams - Auxiliary Feedwater

Revision 45

DB-12-AFWS

Design Basis Document - Auxiliary

Feedwater System

Revision 0

D. C. Cook Nuclear Plant Updated Final

Safety Analysis Report (UFSAR), Section

10.5.2, "Auxiliary Feedwater System"

Revision 17

CR 02296004 (1)

2-FW-244-2 West Motor Driven AFW

Pump Suction Strainer OME-32W South

Basket Vent Valve Leaks at a Rate of

Less than One Drop per Minute

October 23, 2002

CR 02296006 (1)

2-FW-244-1 West Motor Driven AFW

Pump Suction Strainer OME-32W North

Basket Vent Valve Leaks at a Rate of

Less than One Drop per Minute

October 23, 2002

CR 02298053 (1)

2-HV-AFP-FD-4B, Fire Damper for the

U2 West Motor Driven Aux Feed Pump

Room, Was Found to Have a Small

Plastic Security Sign Laying in the Fire

Damper Track

October 25, 2002

Unit 2 AB Emergency Diesel Generator (EDG)

02-OHP-4021-032-008AB

Operating DG2AB Subsystems

Revision 2

OP-2-5251B-59

Flow Diagram Emergency Diesel

Generator AB Unit 2

Revision 59

OP-2-5151A-51

Flow Diagram Emergency Diesel

Generator AB Unit 2

Revision 51

CR 02308032 (1)

2-DG-136A (2AB EDG Starting Air

Receiver Number 2 to Flywheel Air Jack

Connection Shutoff Valve) Was Found

Open During a Procedure Walkdown

Being Performed By an NRC Inspector

November 4, 2002

51

Unit 1 West Essential Service Water (ESW) System Train

12-OHP-4021-019-001

Operation of the Essential Service Water

System

Revision 25

01-OHP-4030-066-4025

Unit 1 Appendix R and Ventilation

Requirements for Unit 2

Revision 3

OP-1-5113-74

Flow Diagram Essential Service Water

Revision 74

Miscellaneous Condition Reports

CR 022700009 (1)

Tell Tale Drains From Unit 1 Steam

Generator 1 and 4 Safety Valves Have

Signs of Leakage

September 26, 2002

1R05

Fire Protection

1R05.1

Routine Resident Inspector Tours

D. C. Cook Nuclear Plant UFSAR,

Section 9.8.1, "Fire Protection System"

Revision 17

D. C. Cook Nuclear Plant Fire Hazards

Analysis, Units 1 and 2

Revision 8

D. C. Cook Nuclear Plant Units 1 and 2

Probabilistic Risk Assessment, Fire

Analysis Notebook

February 1995

D. C. Cook Nuclear Plant Administrative

Technical Requirements Manual,

Sections 1-FP-7 and 2-FP-7, "Fire Rated

Assemblies"

PMP 2270.CCM.001

Control of Combustible Materials

Revision 1

PMP 2270.FIRE.002

Responsibilities for Cook Plant Fire

Protection Program Document Updates

Revision 0

PMP 2270.WBG.001

Welding, Burning and Grinding Activities

Revision 0

PMP 5020.RTM.001

Restraint of Transient Material

Revision 1

PMI 2270

Fire Protection

Revision 26

12-PPP-2270-066-001

Portable Fire Extinguisher Inspections

Revision 0a

Job Order R0216014

18 Month Surveillance of Fire Dampers in

Accordance with 12-PPP-4030-066-021

June 9, 2002

52

12-PPP-4030-066-021

Inspection of Fire Dampers Protecting

Safety-Related Areas

Revision 1

Job Order R0234423

Perform 6 Month Surveillance of Fire

Detection Circuits in Accordance with

12-IHP-4030-STP-206

November 1, 2002

12-IHP-4030-STP-206

Fire Detection Instrumentation Channel

Functional Test

Revision 3

02-IHP-4030-266-052

Unit 2 Control Rod Drive, Transformer,

Switchgear Room Carbon Dioxide Fire

Suppression Test

Revision 1

Miscellaneous Condition Reports

CR 02305079 (1)

Misinterpretation of the Administrative

Technical Requirement Surveillance

Requirements for Fire Damper Closure

Testing

November 1, 2002

CR 02317181 (1)

Tracking CR to Add Fire Pump House to

Fire Hazard Analysis Fire Zone

Designations

November 13, 2002

1R11

Licensed Operator Requalification

1R11.1

Resident Inspector Quarterly Review

Licensed Operator Requalification

Training Simulator Evaluation Scenario

for October 29, 2002

1R12

Maintenance Effectiveness

PMP-5035-MRP-001

Maintenance Rule Program

Administration

Revision 4

PMI-5035

Maintenance Rule Program

Revision 9

53

Control Group Power Supply Failures

Maintenance Rule (a)(1) Action Plan

Reactor Control 7 Instrumentation

System - Control Group Power Supplies

Revision 0

Maintenance Rule Scoping Document

Reactor Control System

Revision 1

LER 316-2002-005-00

Unit 2 Trip Due to Instrument Rack

24-Volt DC (Direct Current) Power Supply

Failure

July 10, 2002

NRC Information Notice

94-24

Inadequate Maintenance of

Uninterruptible Power Supplies and

Inverters

March 24, 1994

NRC Information Notice

95-10, Supplement 2

Potential for Loss of Automatic

Engineered Safety Features Actuation

August 11, 1995

NRC Event Notification

38915

D. C. Cook Unit 2 Tripped From Full

Power Due to an Instrument Rack Power

Supply Failure

May 12, 2002

NRC Event Notification

38915, Revised

D. C. Cook Unit 2 Tripped From Full

Power Due to an Instrument Rack Power

Supply Failure

May 14, 2002

PMP 4010.TRP.001

Unit Two Reactor Trip Review Report

May 12, 2002

Unit 2 Control Room Logs

May 12, 2002

through

May 13, 2002

CR 01236037

There Have Been a Significant Number

of Electronic DC Power Supply Failures

During the Past 24 Months

August 24, 2001

CR 02047020

2-CG-2-19 Power Supply PS2 Power

Available Lamp Is Off

February 16, 2002

CR 02133001

Both 24-Volt DC Power Supplies in

Control Group 1 for Rack 16 Failed

May 12, 2002

CR 02133002

Unit 2 Trip From 100 Percent Power

Level Due to Low Feedwater Flow

Coincident With Low Steam Generator

Level on Loop 1

May 12, 2002

54

CR 02133035

After Unit 2 Trip, No Auto-makeup to

Volume Control Tank, 2-QRV-303 Went

to Full Divert, and No Refueling Water

Sequence Due to 2-QLC-451

May 12, 2002

CR 02133058

The Procedure for Volume Control Tank

Instrument Malfunction Directs the

Bistable to Be Tripped Which Does Not

Result in a Conservative Condition

May 12, 2002

CR 02134014 (1)

TS 3.0.3 Was Entered Erroneously

Following the Unit 2 Reactor Trip on May

12, 2002

May 13, 2002

CR 02137004

This CR Written at Plant Operations

Review Committee Chairmans Request

to Drive a Design Engineering Evaluation

of the Instrument Control Power Electrical

Distribution Based on the Equipment

Operability During the Unit 2 Reactor Trip

on May 12, 2002

May 17, 2002

CR 02138002

24-Volt DC Power Supplies in Control

Group 1 Are Only Production 4 Volts DC

May 18, 2002

CR 02139034

80-Volt DC Power Supply in Control

Group 3 1-PS-CGC-20 PS-1 Is Dead

May 19, 2002

CR 02142030

Unit 2 Tripped Due to Loss of Control

Room Control Group 1 Power Supplies

May22, 2002

CR 02325058 (1)

Weekly Recurring Tasks to Walkdown

Taylor Mod 30 Power Supplies - No

Documented Performance of Walkdown

Since September 30, 2002

November 21, 2002

CR 02326025

PS2 Available Lamp Not Lit

November 22, 2002

1R13

Maintenance Risk Assessments and Emergent Work Evaluation

PMP-2291-OLR-001

On-Line Risk Management

Revision 2

PMP-2291-OLR-001

On-Line Risk Management

Revision 3

NUMARC 93-01

Industry Guideline for Monitoring the

Effectiveness of Maintenance at Nuclear

Power Plants, Section 11, "Assessment

of Risk Resulting From Performance of

Maintenance Activities"

Revision 2

55

Unit 1 AB EDG

PMP-2291-OLR-001

Data Sheet 1

On-Line Risk Management Work

Schedule Review and Approval Form

Cycle 43, Week 3, with Revisions

October 6, 2002

through

October 12, 2002

Unit 2 Control Room Logs

October 8, 2002

through

October 10, 2002

Unit 2 Supervisors Turnover Logs

October 8, 2002

through

October 10, 2002

Unit 2 Abnormal Position Log

October 8, 2002

through

October 10, 2002

Online Integrated Work Schedule

October 8, 2002

through

October 10, 2002

Unit 1 AB EDG ESW Supply Valves

Daily Shift Managers Logs

December 6, 2002

PMP-2291-OLR-001,

Data Sheet 1

On-Line Risk Management Work

Schedule Review and Approval Form

Cycle 43, Week 11

December 1, 2002

through

December 7, 2002

Unit 2 CD EDG

Daily Shift Managers Logs

November 4, 2002

through

November 5, 2002

PMP-2291-OLR-001

Data Sheet 1

On-Line Risk Management Work

Schedule Review and Approval Form

Cycle 43, Week 7

November 3, 2002

through

November 9, 2002

Unit 1 East ESW Pump

Daily Shift Managers Logs

December 15, 2002

through

December 19, 2002

PMP-2291-OLR-001

Data Sheet 1

On-Line Risk Management Work

Schedule Review and Approval Form

Cycle 44, Week 1

December 15, 2002

through

December 21, 2002

56

NRC Letter to A. Christopher Bakken III,

Subject: "Donald C. Cook Nuclear Plant,

Units 1 and 2 - Issuance of Amendments

(TAC NOS. MB5729 and MB5730)"

September 9, 2002

Unit 1 West ESW Pump

Daily Shift Managers Logs

October 27, 2002

through

October 31, 2002

PMP-2291-OLR-001

Data Sheet 1

On-Line Risk Management Work

Schedule Review and Approval Form

Cycle 43, Week 6

October 27, 2002

through

November 2, 2002

Unit 2 East ESW Pump

Daily Shift Managers Logs

November 17, 2002

through

November 23, 2002

PMP-2291-OLR-001

Data Sheet 1

On-Line Risk Management Work

Schedule Review and Approval Form

Cycle 43, Week 9

November 17, 2002

through

November 23, 2002

NRC Letter to A. Christopher Bakken III,

Subject: "Donald C. Cook Nuclear Plant,

Units 1 and 2 - Issuance of Amendments

(TAC NOS. MB5729 and MB5730)"

September 9, 2002

D. C. Cook Nuclear Plant UFSAR,

Section 9.8.3, "Service Water Systems"

Revision 17

CR 02324116 (1)

Training for the Sky Jack Fork Truck Was

Observed Being Performed in Close

Proximity of the Unit 1 Station

Transformer

November 20, 2002

Unit 2 East AFW System Train

PMP-2291-OLR-001

Data Sheet 1

On-Line Risk Management Work

Schedule Review and Approval Form

Cycle 43, Week 5, with Revisions

October 20, 2002

through

October 26, 2002

Unit 2 Control Room Logs

October 20, 2002

through

October 26, 2002

57

Unit 2 Supervisors Turnover Logs

October 20, 2002

through

October 26, 2002

Unit 2 Abnormal Position Log

October 20, 2002

through

October 26, 2002

Online Integrated Work Schedule

October 20, 2002

through

October 26, 2002

Miscellaneous Condition Reports

CR 02344008

1-HE-8 Turbine Auxiliary Cooling Water

Heat Exchanger Became Air Bound on

the Circulating Water Side of the Heat

Exchanger Resulting in a Secondary

Transient in Unit 1

December 10, 2002

CR 02346017

There Have Been Repeat Instances of

Inconsistencies in Regards to Application

of Cascading TS

December 12, 2002

CR 02350015

Unit 2 Containment Hydrogen

Recombiner Number 2 Maintenance Was

Scheduled During the 1E ESW Pump

Replacement

December 16, 2002

1R14

Personnel Performance During Non-routine Plant Evolutions

1R14.1

Unit 2 Power Reduction to Support Oil Addition to a Reactor Coolant Pump

Motor

02-OHP-4021-001-003

Power Reduction

Revision 15

Daily Shift Managers Logs

November 10, 2002

through

November 11, 2002

CR 02315078 (1)

Rising Pressure Indications on

1-IPI-260/-265, Safety Injection Pump

Discharge Pressures

November 11, 2002

1R14.2

Unit 1 Control Group Power Supply Replacement

PMI-4090

Infrequently Performed Test or Evolution

Briefing Guide for Replacement of PS2

Power Supply at 1-PS-CGC-16

December 3, 2002

58

D. C. Cook Nuclear Plant Unit 1

Technical Specifications

Daily Shift Managers Logs

December 3, 2002

1R15

Operability Evaluations

D. C. Cook Nuclear Plant Unit 1 and 2

Technical Specifications

D. C. Cook Nuclear Plant UFSAR

Revision 17

Generic Letter 91-18

Information to Licensees Regarding NRC

Inspection Manual Section on Resolution

of Degraded and Nonconforming

Conditions

Revision 1

PMP-7030-ORP-001

Operability Determinations

Revision 9

R219215-02

Ultrasonic Test Report - Unit 2 Essential

Service Water Line to West Motor Driven

Auxiliary Feedwater Pump

December 4, 2002

CR 01101066

Flush Unit 2 ESW Line to West Motor

Driven AFW Pump due to Silt/Sand in

Piping

April 11, 2001

CR 02136008

While Performing Inspection of Termi-

point Connection, a Wire Found

Disconnected in 1-RPS-A

May 15, 2002

CR 02131018

Review Operability and Reportability

Issues for Two Items Dealing with

Feedwater Pressure Indication and the

Plant Process Computer Calorimetric

Program

May 11, 2002

CR 02135049

1-CCR-462 Leaking Excessively During

Local Leak Rate Testing

May 15, 2002

CR 02290012

Steam Generator PORV Actuator

Capability Calculation Revealed Negative

Calculated Margin for Full Stroke

Capability

October 17, 2002

CR 02300002

Unit 2 Control Room Access Door 2-DR-

AUX411B Latch Has Broken and Door

Will Not Shut

October 27, 2002

59

CR 02339016

Ultrasonic Examination on Unit 1 ESW to

West Motor Driven AFW Pump Piping

Found Some Silt/Sand in the Piping

December 5, 2002

1R16

Operator Workarounds

PMP-4010-OWA-001

Oversight and Control of Operator

Workarounds

Revision 1

NRC Inspection Manual

Temporary Instruction

2515/138

Evaluation of the Cumulative Effect of

Operator Workarounds

Work Around Review Board Meeting

Agenda

October 23, 2002

Work Around Review Board Meeting

Minutes

October 23, 2002

Unit 1 Operator Workarounds

October 23, 2002

Unit 2 Operator Workarounds

October 23, 2002

Unit 1 Operator Workarounds

Contingency Actions for Reactor

Operators

October 23, 2002

Unit 1 Operator Workarounds

Compensatory Actions for Auxiliary

Equipment Operators

October 23, 2002

Unit 2 Operator Workarounds

Contingency Actions for Reactor

Operators

October 23, 2002

Unit 2 Operator Workarounds

Compensatory Actions for Auxiliary

Equipment Operators

October 23, 2002

CR 01048019

Unit 1 Main Turbine Was Deliberately

Slowed Due to High Vibration Using the

Vacuum Breakers

February 17, 2002

CR 01280031

Bypass Steam to Feedwater Heater

Valves Leak and Must be Manually

Isolated

October 7, 2001

CR 02023083

Feedwater Preheating Valves Will Not

Isolate Sufficiently to Prevent Cooldown

January 23, 2002

60

CR 02312059 (1)

Update Operations Lesson Plan RQ-C-

KNOW. Lesson Plan Contains Incorrect

Information

November 8, 2002

1R19

Post Maintenance Testing

Unit 2 CD EDG Governor Replacement

02-OHP-4030-STP-

027CD

CD Diesel Generator Operability Test

(Train A)

Revision 20

PMP-2291-PNT-001

Post Maintenance Testing

Revision 3

12-MHP-5021-032-017

Attachment 1, Guideline To Run Diesel

At Slow Speed

Revision 4

CR 02306005

CD EDG Exhibited 150 Kilowatt

Oscillations at Full Load During

Surveillance Testing

November 2, 2002

Unit 2 East AFW Pump Maintenance

Job Order 02228012-01

2-PP-3E-MTR - Unit 2 East Motor Driven

AFW Pump Motor - Check For Soft Foot

and Perform Alignment

August 16, 2002

Job Order 02136108-01

2-FRV-255 Adjust Packing and Perform

Diagnostic Testing

May 16, 2002

02-OHP-4030-STP-017E

East Motor Driven Auxiliary Feedwater

System Test

Revision 10

02-OHP-4021-056-002,

Attachment 2

Auxiliary Feed Pump Operation - East

Motor Driven Auxiliary Feedwater Pump

Long-Term Minimum Flow

Revision 13

02-OHP-4021-056-002,

Attachment 9

Auxiliary Feed Pump Operation - East

Motor Driven Auxiliary Feedwater Pump

Operation

Revision 13

Unit 2 East Motor Driven AFW Pump

Historical Vibration Data

January 2001

through

October 2002

OHI-4030

Removal and Restoration of Technical

Specification Related Equipment - Unit 2

East Motor Driven AFW Pump

October 23, 2002

61

CR 02296051 (1)

The Motor Mounting Bolts on the Unit 2

East Motor Driven AFW Pump Were Not

Tightened per the Torque Selection

Procedure 12-MHP-5021-001-009

October 23, 2002

Unit 2 West ESW Pump Maintenance

Job Order 02269031-01

2-PP-7W - Uncouple-Inspect Coupling

Gap on Pump

September 26, 2002

Job Order 02269031-02

2-PP-7W Run Pump/Perform Operability

Test

September 26, 2002

02-OHP-4030-219-022W

West Essential Service Water System

Test

Revision @

Unit 1 Post Accident Containment Hydrogen Monitor

12-EHP-4030-STP-236-

010

Leak Test of Unit 1 and Unit 2 Post

Accident Containment Hydrogen

Monitoring System

Revision 1

OP-1-5141D-19

Flow Diagram Post-Accident Sampling

Containment Hydrogen Unit No. 1

Revision 19

OP-2-5141D-14

Flow Diagram Post-Accident Sampling

Containment Hydrogen Unit No. 2

Revision 14

1R22

Surveillance Testing

D. C. Cook Nuclear Plant UFSAR

Revision 17

D. C. Cook Nuclear Plant Unit 1 and 2

Technical Specifications

Unit 1 Auxiliary Cable Vault CO2 [Carbon Dioxide] Fire Suppression Test

01-EHP-4030-ATR-225-

020

Unit 1 Auxiliary Cable Vault CO2 Fire

Suppression Test

Revision 0

Administrative Technical

Requirements

Section 1-FP-5, Low Pressure CO2

Systems

Revision 25

CR 02345019

Procedure Needs Enhancement to Avoid

Unwanted CO2 Discharge

December 11, 2002

CR 02345020

Procedure Needs Fixes

December 11, 2002

62

Unit 2 Distributed Ignition System Surveillance and Baseline Testing

02-IHP-4030-234-001

Unit 2 Distributed Ignition System

Surveillance and Baseline Testing

Revision 0

D. C. Cook Nuclear Plant UFSAR,

Section 14.3.6.6, "Distributed Ignition

System"

Revision 17

Job Order R232934-01

Perform Quarterly Distributed Ignition

System Surveillance Unit 2

Steam Generator Steam/Feed Flow Mismatch and Steam Pressure Protection Functional

Testing

02-IHP-4030-SMP-219

Steam Generator 1&2 Steam/Feed Flow

Mismatch and Steam Pressure Protection

Set I Functional Test and Calibration

Revision 6

02-IHP-4030-SMP-222

Steam Generator 2&4 Steam/Feed Flow

Mismatch and Steam Pressure Protection

Set II Functional Test and Calibration

Revision 4

Job Order R0235115-01

Perform 2IHP-4030-SMP-219

PMI-4030 Performance

Review and Acceptance

Sheet

Performance Review and Acceptance

Sheet for Job Order R0235115-01

Job Order R0235114-01

Perform 02-IHP-4030-SMP-222

OP-2-99012

Steam Generator 1 & 2 Mismatch

Channel 1 Functional Diagram

Revision 1

D. C. Cook Nuclear Plant UFSAR,

Chapter 7, "Instrumentation and Control"

Revision 17

Containment Isolation and In-service Inspection Valve Operability Testing

01-OHP-4030-STP-011

Containment Isolation and In-service

Inspection Valve Operability Test

Revision 23

Steam Pressure Protection Functional Testing

02-IHP-4030-SMP-227

02-IHP-4030-SMP-227 Steam Pressure

Protection Set III Functional Test and

Calibration

Revision 2

63

02-IHP-4030-SMP-228

02-IHP-4030-SMP-228 Steam Pressure

Protection Set IV Functional Test and

Calibration

Revision 2

Unit 2 East AFW Pump Characterization Testing

12-EHP-5030-CAR-001

Characterization Testing Program

Revision 0

Motor Analysis Report,

Sequence 24

Motor-Driven AFW Pump, 1-PP-3W-MTR

December 4, 2002

Unit 1 and 2 Personnel Airlock Door Seal Leak Rate Surveillance Testing

12-IHP-4030-046-227

Unit 1 and Unit 2 Personnel Airlock Door

Seal Leak Rate Surveillance

Revision 0

Nuclear Energy Institute

(NEI) 94-01

Industry Guideline for Implementing

Performance-Based Option of 10 CFR

Part 50, Appendix J

Revision 0

Regulatory Guide 1.163

Performance-Based Leak-Test Program

September 1995

NUREG-1493

Performance-Based Containment Leak-

Test Program

September 1995

Miscellaneous Condition Reports

CR 02269002

Unit 2 Main Turbine "B" Control Valve

Opened Unexpectedly From 50 Percent

to 75 Percent, Causing an Unintended

Power Rise and Reactor Coolant System

Temperature Reduction and Automatic

Control Rod Withdrawal

September 25, 2002

1R23

Temporary Plant Modifications

D. C. Cook Nuclear Plant UFSAR

Revision 17

12-EHP-5040-MOD-001

Temporary Modifications

Revision 9

Disable East Travel Limit Switch on East Auxiliary Building Crane

12-EHP-5040-EMP-006

Disable Bridge East Travel Limit Switch

on East Auxiliary Building Crane

12-QM-3E

Revision 0

64

2002-1065-00

10 CFR 50.59 Applicability Determination

for 12-IHP-5040-EMP-006, Revision 0,

"Disable Bridge East Travel Limit Switch

on East Auxiliary Building Crane"

12-TC-02-64-R0

Design Packet for Temporary Condition

to Disable East Travel Limit Switch on

East Auxiliary Building Crane

PMP-4050-CHL-001

Control of Heavy Loads

Revision 1

D. C. Cook Nuclear Plant UFSAR,

Section 9.7, "Reactor Components and

Fuel Handling System"

Revision 17

D. C. Cook Nuclear Plant UFSAR,

Section 12.2.1, "Control of Heavy Loads"

Revision 17

Plant Winterization

12-TM-00-61-R2

Winterization/De-Winterization

Temporary Modification to Support

12-IHP-5040-EMP-004

December 30, 2000

Job Order R0235054

Plant Winterization, Perform PM Task 30

September 27, 2002

RPA005058

Winterization of Tank Vents

12-EHP-5040-MOD-001

Temporary Modifications

Revision 9

12-IHP-5040-EMP-004

Plant Winterization and De-winterization

Revision 3

D. C. Cook Nuclear Plant UFSAR,

Section 10.5, "Condensate and

Feedwater Systems"

Revision 17

Install Backup Power Supply for Control Group 1

1-TM-02-85-R0

Install Backup Power Supply for Control

Group 1

November 23, 2002

2002-1637-00

10 CFR 50.59 Applicability Determination

for 1-TM-02-85-R0, "Install Backup

Power Supply for Control Group 1"

November 23, 2002

Job Order 02326025-01

Install Temporary Modification

1-TM-02-85-R0

November 23, 2002

65

1EP2

Alert and Notification System (ANS) Testing

Berrien County Early Warning System

(EWS) Operations Manual

December 12, 2001

D. C. Cook Sirens and Contour Maps

January 2002

through

September 2002

Berrien County Monthly EWS Test

Reports

April 2002

through

October 2002

1EP3

Emergency Response Organization (ERO) Augmentation Testing

D. C. Cook Emergency Plan, Section E

Revision 17

D. C. Cook Emergency Plan, Section N

Revision 17

PMP-2080-EPP-100

Emergency Response

Revision 0

PMP-2080-EPP-107

Notification

Revision 16

SA-2001-SPS-014

Unannounced Drill

December 14, 2001

SA-2001-SPS-032

Semi-Annual Unannounced Drill

August 23, 2001

SA-2002-SPS-026

Unannounced Drill

March 14, 2002

SA-2002-SPS-027

Unannounced Drill

April 16, 2002

SA-2002-SPS-028

On-Shift Unannounced Drill

July 17, 2002

CR 02032031

December 14, 2001 Drill, Emergency

Operations Facility and Technical

Support Center Did Not Activate Within

60 Minutes

February 1, 2001

1EP5

Correction of Emergency Preparedness Weakness and Deficiencies

PA-01-18

PA Audit - Emergency Planning

February 25, 2002

PA-02-15

PA Audit - Emergency Planning

November 22, 2002

PMP-7030-CAP-001

Corrective Action Program Process Flow

Revision 13

SA-2001-SPS-026

Self-Assessment - Emergency Plan

Graded Exercise

July 25, 2001

66

SA-2001-SPS-036

Self-Assessment - 4th Quarter 2001 ERO

Drill

December 27, 2001

SA-2001-SPS-037

Self-Assessment - On-Shift Emergency

Planning Staffing Survey

February 28, 2002

SA-2002-SPS-013

Self-Assessment - 1th Quarter 2002

Accountability Drill

March 27, 2002

SA-2002-SPS-021

Self-Assessment - Emergency Plan Drill

August 7, 2002

SA-2002-SPS-022

Self-Assessment - Emergency Plan Drill

September 24, 2002

SA-2002-SPS-031

Self-Assessment - Review of NRC IN

2002-14

October 21, 2002

CR 01247001

During The ESW Flow Restriction Event

on 8/29/01, a More Conservative

Decision Regarding Emergency Plan

Entry Would Have Been Appropriate

September 3, 2001

CR 02157101

Evaluate Timeliness of NRC Notification

For Unusual Event Based On PORV

Opening On June 5, 2002

June 6, 2002

CR 02163045

Catastrophic Failure Resulting in a Loss

Of Offsite Power Sources Supplied to

Reserve Feed

June 12, 2002

CR 02010029

Personnel Manning the New

Maintenance Contractor Building Did Not

Report a Failure with the Public Address

System to the Emergency Plan System

Engineer During the Accountability Drill

on January 8, 2002

January 10, 2002

CR 02204003

ERO Dialogic System Failed to Perform

as Required During a Forced Outage

Initiation

July 22, 2002

CR 02214013

Power Was Lost at the Buchanan Office

Building Due to a Storm Resulting in a

Loss of Power to the Emergency

Operations Facility

August 2, 2002

67

CR 02268022

The Process for Ensuring Qualified

Individuals Report for ERO Duties Failed

and as a Result the Operations Support

Center Was Activated During the 9/18/02

Drill with Unqualified Individuals and

Individuals That Had Not Been Confirmed

to be ERO Qualified

September 25, 2002

CR 02276062

Error in Minimum Staffing Requirement

Found in Table 1, Revision 17 of the

Emergency Plan

October 3, 2002

CR 02284015

Acceptable Interim Actions Have Not

Been Initiated and a Request for Project

Authorization Has Not Been Implemented

to Correct 20 Plant Locations Where it

Has Been Reported That the Public

Address System Is Not in Regulatory

Compliance

October 11, 2002

CR 02340005

Document Errors Reported in 2nd and 3rd

Quarter 2002 NRC DEP Performance

Indicator Data

December 5, 2002

1EP6

Drill Evaluation

Exercise Scope and Objectives for

October 24, 2002 Annual Exercise

Emergency Notification Forms

Completed During Annual Exercise

October 24, 2002

Desktop Guide for Emergency Planning

Performance Indicators

Revision 2

PMP-2080-EPP-107

Notifications

Revision 16

2OS1 Access Control to Radiologically Significant Areas

PMP-6010-RPP-003

High, Locked High, and Very High

Radiation Area Access

Revision 11

PMP-6010-RPP-006

Radiation Work Permit Program

Revision 7a

RP 014-01

Total Effective Dose Equivalent

Evaluation Worksheet for Work at 587

Foot Drumming Room Clean-up

September 23, 2002

68

RP 014-01

Total Effective Dose Equivalent

Evaluation Worksheet for Work on Spent

Fuel Pool Demineralizer High Pressure

Spray of the Inlet Retention Element

October 23, 2002

RP 014-01

Total Effective Dose Equivalent

Evaluation Worksheet for Unit 2 at Power

Entry to Work on Number 1, Safety

Injection Accumulator

November 8, 2002

RWP 020504

Restricted Area NRC Tours and

Inspections

Revision 10

RWP 021016

Resin Sluice activities - Locked High

Radiation Areas

Revision 6

RWP 021037; 617

617 Foot Demineralizer Locked High

Radiation Area Work Activities

Revision 3

RWP 021046; 587

Drumming Room Activities

Revision 1

RWP 021052

Unit 2 At Power Entry

Revision 2

RWP 02-1037

Radiation Protection ALARA [As-Low-As-

Reasonably-Achievable] Plan for Work

on Spent Fuel Pool Demineralizer High

Pressure Spray of the Inlet Retention

Element

Revision 1

RWP 02-1046

Radiation Protection ALARA Plan for

Work at 587 Foot Drumming Room

Clean-up

Revision 0

RWP 02-1052

Radiation Protection ALARA Plan for

Work on Reactor Coolant Pumps 11 and

14

Revision 1

12-THP-6010-RPP-006

Radiation Work Permit Processing

Revision 17

12-THP-6010-RPP-401

Performance of Radiation and

Contamination Surveys

Revision 10

12-THP-6010-RPP-418

Radiological Postings

Revision 9

CR 02217009

Modifications to Radiological Posting

Program

August 5, 2002

CR 02226075

Unnecessary Locked High Radiation

Areas

August 14, 2002

CR 02308023

Valve Released to Unrestricted Area

November 4, 2002

69

CR 02337041

Improper Receipt of Package Containing

Radioactive Source

November 27, 2002

2OS3 Radiation Monitoring Instrumentation

PA-02-06

Performance Assurance Audit, "Radiation

Protection"

April 16, 2002

12-THP06010-RPI-500

Instrument Issue and Operation Testing

Revision 13

12-THP06010-RPI-500

Instrument Issue and Operation Testing;

Data from Portal Monitor Operational

Checks Performed on December 5, 2002

Revision 13

12-THP06010-RPC.512

Calibration of the Eberline Smart Portable

Survey Meter(s)

Revision 5

12-THP06010-RPC.512

Calibration of the Eberline Smart Portable

Survey Meter(s); Data Sheet from

December 3, 2002

Revision 5

12-THP06010-RPC-513

Calibration of the Eberline Model R0-7

Survey Meter

Revision 2

12-THP06010-RPC-513

Calibration of the Eberline Model R0-7

Survey Meter; Data Sheet from

December 3, 2002

Revision 2

ALARA Radiation Protection Daily Dose

Report and Schedule

December 2, 2002

CR 02246017

Foot and Hand Monitor Found Out of

Service

September 3, 2002

CR 02249037

Instrument Missing from Work Area

September 6, 2002

CR 02287056

Discrepancies Between Laboratory

Cross-check Program

September 30, 2002

CR 02304023

Failure to Follow Procedural

Requirements for Instrument

Accountability

October 31, 2002

Stations Radiation Protection Instrumentation

Blitz Team Bulletin; Weekly Station

Performance Bulletin

December 3, 2002

70

Calibration Packages from a Selection of

Stations Radiation Protection

Instruments

December 2001

through

December 2002

Online Quality Control Schedule

November 27, 2002

Radiation Protection Instrument Use

History Analysis Forms; Selections from

Number 858-953

January 2002

through

December 2002

Report of Instruments Due for Calibration

December 31, 2002

4OA1 Performance Indicator (PI) Verification

NEI 99-02

Regulatory Assessment Performance

Indicator Guideline

Revision 2

SPP-2060-SFI-101

PI Data Gathering

Revision 0

PMP-7110.PIP.001

Regulatory Oversight Program PI

Revision 1

Letter from J. Pollock, American Electric

Power, to the US NRC, Subject: "Cook

Unit 1 and 2 -- 4Q2001 -- PI Data

Elements (QR and CR)"

January 17, 2002

Letter from J. Pollock, American Electric

Power, to the US NRC, Subject: "Cook

Unit 1 and 2 -- 1Q2002 -- PI Data

Elements (QR and CR)"

April 19, 2002

Letter from J. Pollock, American Electric

Power, to the US NRC, Subject: "Cook

Unit 1 and 2 -- 2Q2002 -- PI Data

Elements (QR and CR)"

July 18, 2002

Letter from J. Pollock, American Electric

Power, to the US NRC, Subject: "Cook

Unit 1 and 2 -- 3Q2002 -- PI Data

Elements (QR and CR)"

October 21, 2002

Administrative Technical Requirements

Units 1 and 2, Reactor Coolant System,

Supplemental Operational and

Surveillance Requirements

Revision 18

Results of Gamma Spectrometry Count

of Units 1 and 2 Reactor Coolant System

Specific Activity Samples

December 4, 2002

71

OHI-4032

Leakage Monitoring Program

Revision 2

12-THP-6020-CHM-101

Reactor Coolant System

Revision 14

12-EHP-5030-001-008

Recirculation Loop Total Leak Rate

Revision 3

12-THP-6020-INS-026

Gamma Spectrometry System

Revision 1

Licensee Event Reports

October 1, 2001

through

September 30, 2002

NRC Information Notice

94-46

Non conservative Reactor Coolant

System Leakage Calculation

June 20, 1994

CR 01201019

Enhancements May Be Needed in the

Documentation of Test Results of 4 Alert

and Notification System Sirens in the

Two State Parks

July 20, 2001

CR 01325066

Resident Inspector Observations of Cook

Operations Training with Regard to EP

Performance Indicator Data Gathering

November 21, 2001

CR 02193022

Declining Trend in DEP Emergency

Planning NRC Performance Indicator

July 12, 2002

CR 2009038

Declining Trend in DEP Emergency

Planning NRC Performance Indicator

January 9, 2002

CR 02019069

Exceeding Limits for Hard Gammas in

Reactor Coolant System Filtrate Isotopic

Mixture

January 19, 2002

CR 02219004

E-BAR Determinations Found to Be

Slightly Erroneous

August 6, 2002

CR P-00-29181

Control Room Operability Evaluation, with

Subsequent Lowering of TS for Reactor

Coolant System Specific Activity

December 15, 1999

4OA2 Identification and Resolution of Problems

4OA2.1

EDG Starting Air Relay Failures

JO 00266004

Job Order - Unit 1 CD Diesel Failed to

Stop (Suspect 1-19-DGCD)

October 6, 2000

72

CR P-99-01279

Unit 2 AB EDG Rolled With Air by Itself.

No indication of a Start Signal was

Detected Locally or the Control Room.

Starting Air Continued to Blow Down

Engine Until Air Depleted.

January 21, 1999

CR P-99-01336

Found a Relay (EDG - Start Failure Relay

2-19-DGAB) in a De-energized State.

Voltage was Present at the Coil

Terminals Which Should Have Kept the

Relay in an Energized State

January 22, 1999

CR 00266004

Unit 1 CD Diesel Generator Failed to

Stop from the Control Room

September 22, 2000

CR 02289033

Diesel Generator 2AB 2-OME-150-AB

Starting Rolling Unexpectedly on Starting

Air

October 16, 2002

CR 02296037

Replace 1-19-1-DGCD. There Have

Been Three 19/19-1 Relay Failures Since

January 1999. They Are Original

Installation and Normally Energized.

October 23, 2002

4OA2.2

Common Cause Failure of Four Unit 1 Charging System Check Valves

PMP 7030.OE.001

Industry Operating Experience

Rev. 5

Part 21 Notification, Swing Check Valves

- Forged Steel

January 18, 1991

Problem Report 90-1503

Velan Valve Designs

October 12, 1990

Problem Report 92-157

Part 21 Issue Concerning Velan Valves

February 20, 1992

CR 96-0094

Operating Experience 7640, "Charging

Injection Valves Found Stuck Open"

January 24, 1996

CR 02132050

Disc on Valve 1-CS-329-L1 Was Found

in the Open Position

May 12, 2002

CR 02134021

Check Valves 1-CS-328-L1, 1-CS-328-

L4, 1-CS-329-L1, and 1-CS-329-L4 Were

Found Open During Radiographic

Nonintrusive Testing

May 14, 2002

CR 02205061

10 CFR 21 Evaluation Required for

Manufacturing Defects Discovered on

Velan 3-inch Check Valves

July 24, 2002

CR P-00-07039

NRC Information Notice 2000-08

May 16, 2000

73

CR 00278072

Operating Experience Number 11420

October 4, 2000

CR 01067004

Operating Experience 11950

March 1, 2001

CR 01136027

NRC Information Notice 2001-06

May 16, 2001

CR 01198006

Operating Experience 12454

July 17, 2001

CR 01198020

Operating Experience 12451

July 17, 2001

CR 01206021

Operating Experience 12454

July 25, 2001

CR 01362008

NRC Information Notice 2001-14

December 28, 2001

CR 02002020

NRC Information Notice 2001-19

January 2, 2002

74

4OA3 Event Follow-up

4OA3.1

Pressurizer Power Operated Relief Valve (PORV) Inadvertently Opened

During Testing Resulting in a Loss of Reactor Coolant System Inventory and

an Unusual Event

NRC Event Notification 38967

Unit 1 Declared an Unusual Event Due to

Reactor Coolant System Leakage

Greater Than 25 Gallons-Per-Minute

During Surveillance Testing

June 6, 2002

01-OHP-4030-102-017

Pressurizer PORV Actuation Channel

Calibration with Valve Operation (for

Modes 1, 2, and 3)

Revision 0

01-OHP-4030-102-017

Pressurizer PORV Actuation Channel

Calibration with Valve Operation (for

Modes 1, 2, and 3)

Revision 1

Daily Shift Managers Logs

June 5, 2002

through

June 6, 2002

CR 02157039

Pressurizer PORV 1-NRV-153 Opened

During Testing with its Block Valve Open,

Causing an Unexpected Release of

Reactor Coolant System Inventory into

the Pressurizer Relief Tank

June 6, 2002

CR 02157101

Evaluate Timeliness of NRC Notification

for Unusual Event Declared Based on

PORV Opening on June 5, 2002 at 23:00

June 6, 2002

4OA3.2

LER 315-1999-010-01, "Reactor Coolant System Leak Detection System

Sensitivity Not in Accordance with TS Basis"

LER 315-1999-010-00

Reactor Coolant System Leak Detection

System Sensitivity Not in Accordance

with TS Basis

May 3, 1999

LER 315-1999-010-01

Reactor Coolant System Leak Detection

System Sensitivity Not in Accordance

with TS Basis

March 6, 2000

Generic Letter 84-04

Safety Evaluation of Westinghouse

Topical Reports Dealing with Elimination

of Postulated Pipe Breaks in PWR

(Pressurized Water Reactors) Primary

Main Loops

February 13, 1984

75

4OA3.3

Unanticipated Start of the Unit 2 Turbine Driven Auxiliary Feedwater Pump

(TDAFWP) During a Normal Plant Shutdown for Refueling Outage

LER 50-316-2002-04-00

Unanticipated Start of the Turbine Drive

Auxiliary Feedwater Pump

March 15, 2002

LER 50-316-2002-04-01

Unanticipated Start of the Turbine Drive

Auxiliary Feedwater Pump, Supplement 1

June 28, 2002

LER 50-316-2002-04-02

Unanticipated Start of the Turbine Drive

Auxiliary Feedwater Pump, Supplement 2

December 13, 2002

NRC Event Notification 38640

The Turbine Driven Auxiliary Feedwater

Pump Auto Started After a Scheduled

Reactor Trip From 20 Percent Power

January 19, 2002

02-OHP-4021-001-003

Power Reduction

Revision 15

2001-0985-00

10 CFR 50.59 Screening for Revision 15

to 02-OHP-4021-001-003, "Power

Reduction"

January 11, 2002

Daily Shift Managers Logs

January 19, 2002

CR 02019036

During Planned Reactor Trip the

TDAFWP Started

January 19, 2002

CR 02107016 (1)

CR 02019036 Evaluation Did Not

Address the Operational Aspects of the

TDAFWP Auto Start on the Planed

Reactor Trip

April 17, 2002

4OA3.4

LER 50-316-2002-05-00, "Unit 2 Trip Due to Instrument Rack 24-Volt DC

Power Supply Failure"

LER 50-316-2002-05-00

Unit 2 Trip Due to Instrument Rack

24-Volt DC Power Supply Failure

July 10, 2002

4OA3.5

LER 50-316-1997-004-02, "Analysis Demonstrates Design Basis Impact of

Inadequate Refueling Outage Safety Evaluation Was Negligible"

LER 316-1997-04-02

Analysis Demonstrates Design Basis

Impact of Inadequate Refueling Outage

Safety Evaluation was Negligible

January 22, 1998

LER 316-1997-04-01

Change to Component Cooling Water

Temperature Without Revision to UFSAR

November 17, 1997

76

LER 316-1997-04-00

Change to Component Cooling Water

Temperature Without Revision to UFSAR

Results in Condition Outside Design

Basis

September 22, 1997

CR 97-2342

Inadequate Safety Review Performed for

Establishment of a 90F Upper Limit for

Component Cooling Water During Unit 2

1996 Refueling Outage

August 26, 1997

Amendment Request

1202

Refueling Operations Decay Time

Technical Specification

November 16, 1994

Amendment Request

1202B

Response to Request for Additional

Information (RAI) Technical Specification

Amendment Refueling Operations Decay

Time

August 1, 1996

Amendment Request

1202A

Refueling Operations Decay Time

Updated Analysis and Response to RAI

February 1, 1996

Amendment Request

1202D

Response to RAI Regarding Refueling

Operations Decay Time

June 19, 1997

Amendment Request

1202F

Request to Withdraw the Refueling

Operations Decay Time Technical

Specification Amendment Request

January 27, 1998

Amendment Request

1146

Refueling Operations Decay Time

Technical Specification

November 30, 2001

4OA3.6

LER 50-315-1997-005-00, "Reactor Coolant Pump Fire Protection Inoperable

for Extended Period Without Compensatory Actions Due to Improperly

Fabricated Gasket in Spray Header Line"

LER 315-1997-05-00

Reactor Coolant Pump Fire Protection

Inoperable for Extended Period Without

Compensatory Actions due to Improperly

Fabricated Gasket in Spray Header Line

April 14, 1997

CR 97-0586

When Installing Blank Side of Spectacle

Flange Rubber Gasket Not Properly

Installed

March 5, 1997

77

4OA3.7

LER 50-315-1997-005-01, "Reactor Coolant Pump Fire Protection Inoperable

for Extended Period Without Compensatory Actions Due to Improperly

Fabricated Gasket in Spray Header Line"

LER 315-1997-05-00

Reactor Coolant Pump Fire Protection

Inoperable for Extended Period Without

Compensatory Actions due to Improperly

Fabricated Gasket in Spray Header Line

April 14, 1997

LER 315-1997-05-01

Reactor Coolant Pump Fire Protection

Inoperable for Extended Period Without

Compensatory Actions due to Improperly

Fabricated Gasket in Spray Header Line

October 23, 1997

CR 97-0586

When Installing Blank Side of Spectacle

Flange Rubber Gasket Not Properly

Installed

March 5, 1997

4OA3.8

LER 50-315-1998-056-01, "Inadequate Control and Processing of Design

Information Results in Unanalyzed Hot Leg Recirculation Switchover"

LER 50-315-1998-056-00

Inadequate Control and Processing of

Design Information Results in

Unanalyzed Hot Leg Recirculation

Switchover

January 6, 1999

LER 50-315-1998-056-01

Inadequate Control and Processing of

Design Information Results in

Unanalyzed Hot Leg Recirculation

Switchover

November 24, 1999

CR P-98-7848

Unanalyzed Condition Pertaining to Post-

Loss-of-Coolant Accident Emergency

Core Cooling System Hot Leg Switchover

December 11, 1998

4OA3.9

LER 50-315-1998-029-01, "Fuel Handling Area Ventilation System Inoperable

Due to Original Design Deficiency"

LER 50-315-1998-029-01

Fuel Handling Area Ventilation System

Inoperable Due to Original Design

Deficiency

August 4, 1999

Calculation No. RD-99-01

Control Room Dose Resulting from a

Fuel Handling Accident for Off-Load

Specific Conditions

Revision 1

78

CR P-98-01712

Fuel Handling Area Ventilation System

Inoperable Due to Original Design

Deficiency

April 22, 1998

4OA3.10

LER 50-315-1999-003-00, "Control Room Pressurization System Surveillance

Test Does Not Test System in Normal Operating Condition"

LER 50-315-1999-003-00

Control Room Pressurization System

Surveillance Test Does Not Test System

in Normal Operating Condition

February 24, 1999

CN-CRA-99-78

D.C. Cook TID-14844 Source Term Loss

of Coolant Accident Radiation Dose

Analysis

February 29, 2000

12 EHP 4030 STP 229

Control Room Emergency Ventilation

Test

Revision 3

American Electric Power

Purchase Order A 10342

NCS Corporation - Control Room

Envelope In-leakage Testing at D.C.

Cook Nuclear Plant 1999 - Final Report

August 11, 1999

CR P-99-00275

Control Room Pressurization System

Surveillance Test Does not Test System

in Normal Operating Condition

January 7, 1999

4OA3.11

LER 50-315-1999-003-01, "Control Room Pressurization System Surveillance

Test Does Not Test System in Normal Operating Condition"

LER 50-315-1999-003-01

Control Room Pressurization System

Surveillance Test Does Not Test System

in Normal Operating Condition

November 10, 2000

4OA3.12

LER 50-315-2000-004-00, "Circuit Design Could Result in Failure of

Emergency Diesel Generators to Load Properly After Loss of Offsite Power"

LER 50-315-2000-004-00

Circuit Design Could Result in Failure of

Emergency Diesel Generators to Load

Properly After Loss of Offsite Power

July 3, 2000

NRC Information Notice 93-17

Safety Systems Response to Loss of

Coolant and Loss of Offsite Power

March 8, 1993

CR P-99-18884

Certain Automatic Safety Systems Could

Respond Inappropriately to Certain

Sequences of Loss of Coolant and Loss

of Offsite Power Events

July 19, 1999

79

4OA5.3

Inspector Follow-up Item (IFI) 50-315/316-99-29-01, "Review and Approval of

Dose Calculation for General Design Criteria 19 Control Room Habitability

Issue"

DIT-B-00069-00

Design Input for D. C. Cook Offsite and

Control Room Dose Analysis

July 21, 1999

DIT-B-00069-09

Design Input for D. C. Cook Offsite and

Control Room Dose Analysis

April 5, 2002

RD-01-05

Adjusted Dose Consequences for

Changes to Control Room

Revision 1

4OA5.4

IFI 50-316-00-07-03, "Failure to Perform Post Modification Checks to Verify

Adequate Clearance Between the Pressurizer Surge Line Whip Restraints and

the Surge Line under Hot Plant Conditions"

2-DCP-4260

Modification to Surge Line Pipe Whip

Restraints with Field Change Requests

Revision 0

SD-990825-001

HELB Structural Evaluation of Surge Line

Pipe Whip Restraints

Revision 3

CR 01089055

Calculation Impact Assessment Did Not

Adequately 03/30/2001 Address Impacts

Associated with Calculation

SD-990825-001

March 30, 2001

4OA5.5

URI 50-315/316-00-16-04, "Determine Whether the Latent Failure of a Test

Relay Should Be Treated under the Category of a Single Failure"

NRC Task Interface

Agreement No. 2000-12

Evaluation of the Engineering Safety

Features Safeguards Test Cabinet

November 11, 2000

4OA5.6

URI 50-315/316-01-15-01, "A Change Was Made to the UFSAR Without a

10 CFR 50.59 Evaluation"

CR 01291058

UFSAR Change Request Number 969,

Changed the Seismic Class of

Components Within the ESW System,

but Did Not Use CFR50.59 as a Basis for

the Change

October 18, 2001

(1)

Condition report written as a result of inspection activities.