Information Notice 1999-34, Potential Fire Hazard in the Use of Polyalphaolefin in Testing of Air Filter
ML993550113 | |
Person / Time | |
---|---|
Issue date: | 12/28/1999 |
From: | Marsh L, Weber M NRC/NMSS/FCSS, Operational Experience and Non-Power Reactors Branch |
To: | |
Weber M, Marsh L | |
References | |
IN-99-034 | |
Download: ML993550113 (7) | |
UNITED STATES
NUCLEAR REGULATORY COMMISSION
OFFICE OF NUCLEAR REACTOR REGULATION
WASHINGTON, D.C. 20555-0001 December 28, 1999 NRC INFORMATION NOTICE 99-34: POTENTIAL FIRE HAZARD INTHE USE OF
POLYALPHAOLEFIN IN TESTING OF AIR FILTERS
Addressees
All holders of licenses for nuclear reactors and fuel cycle facilities.
Purpose
The U.S. Nuclear Regulatory Commission (NRC) is issuing this information notice to alert
addressees to a recent event in which a flame was emitted from a thermal aerosol generator
being used for in-place testing of a high-efficiency particulate air (HEPA) filter. The aerosol was
generated from a synthetic aliphatic hydrocarbon, polyalphaolefin (PAO). The flame did not
result in personnel injury, but it had the potential to create serious consequences. It is expected
that recipients will review the information for applicability to their facilities and consider actions, as appropriate. However, suggestions contained in this information notice are not NRC
requirements; therefore, no specific action or written response to this notice is required.
Description of Circumstances
On April 28, 1999, at the Department of Energy's West Valley Demonstration Project (WVDP),
operations personnel were conducting in-place testing of a high-efficiency particulate air
(HEPA) filter on a main filter bank using a thermal aerosol generator (NUCON F-1000-DG
Model F) to produce a test aerosol of polyalphaolefin (PAO).
In accordance with West Valley's established procedure, the generator heater temperature had
stabilized at 720 OF. The liquid flow valve was placed in the "on" position and adjusted to
produce a predetermined flow rate. Then the vapor adjust control valve (carrier air) was
opened slowly until a steady supply of aerosol was observed. As the vapor adjust control valve
was slowly opened, a 2-to 3-foot-long flame was emitted from the generator discharge port.
The attending operator was able to extinguish the flame by immediately closing both the vapor
control valve and the liquid flow valve.
The thermal aerosol generator had earlier been used to generate dioctyl phthalate (DOP) test
aerosol. Such an aerosol is produced in the generator at a heater block temperature of
approximately 720°F; the auto-ignition temperature of DOP is 7350 F. The heater block
temperature is not adjustable, but the temperature regulator can be replaced with one that will
maintain the heater block temperature at about 625 0F, which is adequate for producing the
PAO aerosol while maintaining a margin below the PAO auto-ignition temperature of 650 0F.
WVDP had changed the test aerosol to PAO but had not modified the heater controls to
produce the lower temperature applicable to PAO.
IN 99-34 December 28, 1999 The operators actuated the two control valves in an order opposite to the order presented in the
vendor's operating manual. The vendor's manual recommends that airflow ("carrier air") be
initiated before establishing liquid flow.
Following the event, West Valley suspended all HEPA filter testing on site until corrective
actions were completed. The vendor of the thermal aerosol generator simulated the event
under the same flow conditions and valve manipulations. The vendor observed flames at the
aerosol discharge port in approximately 75 percent of the tests.
West Valley has modified its generator heater block controls and its valve operating procedures
appropriately and, in conjunction with the vendor, has modified the carrier air valve so that it
remains open a small amount even when in the closed position.
This information notice requires no specific action or written response. If you have any
questions about the information in this notice, please contact one of the technical contacts
listed below, the appropriate regional office, or the appropriate Project Manager of the Office of
Nuclear Reactor Regulation (NRR) or of the Office of Nuclear Material Safety and Safeguards
(NMSS).
Michael F. Weber, Director Ledyard B. Marsh, Chief
Division of Fuel Cycle Safety Events Assessment, Generic Communications
and Safeguards and Non-Power Reactors Branch
Office of Nuclear Material Safety Division of Regulatory Improvement Programs
and Safeguards Office of Nuclear Reactor Regulation
Technical Contacts: Todd J. Jackson, Region I John P. Segala, NRR
610-337-5308 301-415-1858 E-mail: tii(&_nrc.pov E-mail: ipsla-nrc.,qov
Candice M. Drummond, NMSS
301-415-6433 E-mail: cmdO-nrc.aov
Attachments:
1. List of Recently Issued NMSS Information Notices
2. List of Recently Issued NRC Information Notices
Attachment 1 IN99-34 December 28, 1999 LIST OF RECENTLY ISSUED
NMSS INFORMATION NOTICES
Information Date of
Notice No. Subject Issuance Issued to
99-33 Management of Wastes 12/28/99 All medical licensees
Contaminated With
Radioactive Materials
99-32 The Effect of the Year 2000 12/17 All NRC medical licensees
Issues on Medical Licensees
99-31 Operational Controls to Guard 11/17/99 All NRC licensed fuel cycle
Against Inadvertent Nuclear conversion, enrichment and
Critically fabrication facilities
99-30 Failure of Double Contingency 11/8/99 All fuel cycle licensees and
Based on Administrative certificates performing laboratory
Controls Involving Laboratory analysis to determine uranium
Sampling and Spectroscopic content, in support of
Analysis of Wet Uranium administrative criticality safety
Waste controls
99-29 Authorized Contents of Spent 10/28/99 All power reactor licensees and
Fuel Casks spent fuel storage licensees and
applicants
99-28 Recall of Star Brand Fire 9/30/99 All holders of licenses for nuclear
Protection Sprinkler Heads power, research and test
reactors, and fuel cycle facilities
99-27 Malfunction of Source 9/2/99 All medical licensees authorized
Retraction Mechanism in to conduct teletherapy treatments
Cobalt-60 Teletherapy
Treatment Units
99-26 Safety and Economic 8/24/99 All Distributors and/or
Consequences of Misleading Manufacturers of Generally
Marketing Information Licensed Products
99-24 Broad-Scope Licensees' 7/12/99 All medical licensees' of broad
Responsibilities for Reviewing scope and master materials
and Approving Unregistered licensees
Sealed Sources and Devices
Attachment 2 IN 99-34 December 28, 1999 LIST OF RECENTLY ISSUED
NRC INFORMATION NOTICES
Information Date of
Notice No. Subject Issuance Issued to
99-33 Management of Wastes. 12/28/99 All medical licensees
Contaminated With
Radioactive Materials
99-32 The Effect of the Year 2000 12/17 All NRC medical licensees
Issues on Medical Licensees
99-31 Operational Controls to Guard 11/17/99 All NRC licensed fuel cycle
Against Inadvertent Nuclear conversion, enrichment and
Criticality fabrication facilities
99-30 Failure of Double Contingency 11/8/99 All fuel cycle licensees and
Based on Administrative certificates performing laboratory
Controls Involving Laboratory analysis to determine uranium
Sampling and Spectroscopic content, in support of
Analysis of Wet Uranium administrative criticality safety
Waste controls
99-29 Authorized Contents of Spent 10/28/99 All power reactor licensees and
Fuel Casks spent fuel storage licensees and
applicants
99-01, Rev. 1 Degradation of Prestressing 10/7/99 All holders of operating licensees
Tendon Systems in for nuclear power reactors
Prestressed Concrete
Constrainments
99-28 Recall of Star Brand Fire 9/30/99 All holders of licenses for nuclear
Protection Sprinkler Heads power, research and test
reactors, and fuel cycle facilities
99-27 Malfunction of Source 9/2/99 All medical licensees authorized
Retraction Mechanism in to conduct teletherapy treatments
Cobalt-60 Teletherapy
Treatment Units
99-26 Safety and Economic 8/24/99 All Distributors and/or
Consequences of Misleading Manufacturers of Generally
Marketing Information Licensed Products
OL = Operating License
CP = Construction Permit
IN 99-34 December 28, 1999 The operators actuated the two control valves in an order opposite to the order presented in the
vendor's operating manual. The vendor's manual recommends that air flow ("carrier air") be
initiated before establishing liquid flow.
Following the event, West Valley suspended all HEPA filter testing on site until corrective
actions were completed. The vendor of the thermal aerosol generator simulated the event
under the same flow conditions and valve manipulations. The vendor observed flames at the
aerosol discharge port in approximately 75 percent of the tests.
West Valley has modified its generator heater block controls and its valve operating procedures
appropriately and, in conjunction with the vendor, has modified the carrier air valve so that it
remains open a small amount even when in the closed position.
This information notice requires no specific action or written response. If you have any
questions about the information in this notice, please contact one of the technical contacts
listed below, the appropriate regional office, or the appropriate Project Manager of the Office of
Nuclear Reactor Regulation (NRR) or of the Office of Nuclear Material Safety and Safeguards
(NMSS).
Original signed by Original signed by
Michael F. Weber, Director Ledyard B. Marsh, Chief
Division of Fuel Cycle Safety Events Assessment, Generic Communications
and Safeguards and Non-Power Reactors Branch
Office of Nuclear Material Safety Division of Regulatory Improvement Programs
and Safeguards Office of Nuclear Reactor Regulation
Technical Contacts: Todd J. Jackson, Region I John P. Segala, NRR
610-337-5308 301-415-1858 E-mail: tii()nrc.Qov E-mail: ips1)nrc.iov
Candice M. Drummond, NMSS
301-415-6433 E-mail: cmd(-nrc.qov
Attachments:
1. List of Recently Issued NMSS Information Notices
2. List of Recently Issued NRC Information Notices
DOCUMENT NAME: S:\DRPMSEC\99-34.in Official Record Copy - *See previous concurrence
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OFFICE REXBDRIP XI Tech Editor* IMNS* FCOB*
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DATE 12/16/99 12/2/99 12/13/99 12/15/99 (tFF::ICF.1 F*RR* D:FCOB* ,/ I C:REXB A 1 1 NAME PTing MWeber arsh
DATE 12/16/99 12/17/99 Ii7--1*/99
IN 99-xx
December xx, 1999 The operators actuated the two control valves in an order opposite to the order presented in the
vendor's operating manual. The vendor's manual recommends that air flow ("carrier air") be
initiated before establishing liquid flow.
Following the event, West Valley suspended all HEPA filter testing on site until corrective
actions were completed. The vendor of the thermal aerosol generator simulated the event
under the same flow conditions and valve manipulations. The vendor observed flames at the
aerosol discharge port in approximately 75 percent of the tests.
West Valley has modified its generator heater block controls and its valve operating procedures
appropriately and, in conjunction with the vendor, has modified the carrier air valve so that it
remains open a small amount even when in the closed position.
This information notice requires no specific action or written response. If you have any
questions about the information in this notice, please contact one of the technical contacts
listed below, the appropriate regional office, or the appropriate Project Manager of the Office of
Nuclear Reactor Regulation (NRR) or of the Office of Nuclear Material Safety and Safeguards
(NMSS).
Micheal F. Weber, Director David B. Matthews, Director
Division of Fuel Cycle Safety Division of Regulatory Improvement Programs
and Safeguards Office of Nuclear Reactor Regulation
Office of Nuclear Material Safety
and Safeguards
Technical Contacts: Todd J. Jackson, Reg ion I John P. Segala, NRR
610-337-5308 301-415-1858 E-mail: tii0(nrc..qov E-mail: ipsl *nrc.qov
Candice M. Drummond, NMSS
301-415-6433 E-mail: cmdcanrc.gov
Attachments:
1. List of Recently Issued NMSS Information Notices
2. List of Recently Issued NRC Information Notices
NAME: S:\DRPMSEC\inhepa4.wpd Official Record Copy - *See previous concurrence
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NAME PTin. LMarsh MWeber DMatthews
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IN 99-xx
December xx, 1999 The operators actuated the two control valves in an order opposite to the order presented in the
vendor's operating manual. The vendor's manual recommends that air flow ("carrier air") be
initiated before establishing liquid flow.
Following the event, West Valley suspended all HEPA filter testing on site until corrective
actions were completed. The vendor of the thermal aerosol generator simulated the event
under the same flow conditions and valve manipulations. The vendor observed flames at the
aerosol discharge port in approximately 75 percent of the tests.
West Valley has modified its generator heater block controls and its valve operating procedures
appropriately and, in conjunction with the vendor, has modified the carrier air valve so that it
remains open a small amount even when in the closed position.
This information notice requires no specific action or written response. If you have any
questions about the information in this notice, please contact one of the technical contacts
listed below, the appropriate regional office, or the appropriate Project Manager of the Office of
Nuclear Reactor Regulation (NRR) or of the Office of Nuclear Material Safety and Safeguards
(NMSS).
-Elizabeth Q.--Ten-Eyck, Director David B. Matthews, Director
Division of Fuel Cycle Safety Division of Regulatory Improvement Programs
and Safeguards Office of Nuclear Reactor Regulation
Office of Nuclear Material Safety
and Safeguards
Technical Contacts: Todd J. Jackson, Region I John P. Segala, NRR
610-337-5308 301-415-1858 E-mail: tii(nrc.qov E-mail: ips1Cnrc.Qov
Candice M. Drummond, NMSS
301-415-6433 E-mail: cmdC@nrc.pov
Attachments:
1. List of Recently Issued NMSS Information Notices
2. List of Recently Issued NRC Information Notices
DOCUMENT NAME: S:\DRPM_SEC\inhepa4.wpd cf*hmnnt/innclosirm
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