IR 05000390/2024010

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Age-Related Degradation Inspection Report 05000390/2024010 and 05000391/2024010
ML24067A215
Person / Time
Site: Watts Bar  Tennessee Valley Authority icon.png
Issue date: 03/08/2024
From: James Baptist
Division of Reactor Safety II
To: Jim Barstow
Tennessee Valley Authority
References
IR 2024010
Download: ML24067A215 (13)


Text

SUBJECT:

WATTS BAR NUCLEAR PLANT - AGE-RELATED DEGRADATION INSPECTION REPORT 05000390/2024010 AND 05000391/2024010

Dear James Barstow:

On February 8, 2024, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at Watts Bar Nuclear Plant and discussed the results of this inspection with Mr. Anthony Williams, Site Vice President, and other members of your staff. The results of this inspection are documented in the enclosed report.

No findings or violations of more than minor significance were identified during this inspection.

This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with Title 10 of the Code of Federal Regulations 2.390, Public Inspections, Exemptions, Requests for Withholding.

Sincerely, James B. Baptist, Chief Engineering Branch 1 Division of Reactor Safety Docket Nos. 05000390 and 05000391 License Nos. NPF-90 and NPF-96

Enclosure:

As stated

Inspection Report

Docket Numbers:

05000390 and 05000391

License Numbers:

NPF-90 and NPF-96

Report Numbers:

05000390/2024010 and 05000391/2024010

Enterprise Identifier:

I-2024-010-0021

Licensee:

Tennessee Valley Authority

Facility:

Watts Bar Nuclear Plant

Location:

Spring City, TN

Inspection Dates:

January 22, 2024 to February 08, 2024

Inspectors:

P. Carman, Senior Reactor Inspector

J. Copeland, Reactor Inspector

C. Even, Sr. Reactor Inspector

J. Lizardi-Barreto, Reactor Inspector

Approved By:

James B. Baptist, Chief

Engineering Branch 1

Division of Reactor Safety

SUMMARY

The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting an age-related degradation inspection at Watts Bar Nuclear Plant, in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.

List of Findings and Violations

No findings or violations of more than minor significance were identified.

Additional Tracking Items

None.

INSPECTION SCOPES

Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.

REACTOR SAFETY

71111.21N.04 - Age-Related Degradation Age-Related Degradation

For each sample listed below, inspectors reviewed licensee activities credited to address age-related degradation to assess whether they were being performed using appropriate standards and procedures, assessed against appropriate acceptance criteria, and that maintenance was being performed at an appropriate interval. Inspectors assessed whether issues identified during licensee activities were being appropriately entered into and addressed by the station corrective action program, and whether periodic assessments of maintenance effectiveness and operating experience were being completed.

(1)480 VAC shutdown board breaker (0-BKR-548-131-S)

(2) A-A main control room heating ventilation and air conditioning air handling unit motor (0-MTR-31-12-A)
(3) Auxiliary building gas treatment system containment purge air isolation dampers (1,2-FCO-30-294/295)
(4) Control rod drive mechanism (CRDM) thermal sleeves
(5) Essential raw cooling water (ERCW) discharge piping (C-A)
(6) ERCW motor cooler (pumps A-A, B-A, C-A, D-A, E-B, F-B, G-B, H-B)
(7) Unit 1 and 2 hydrogen igniters
(8) Unit 2 motor driven auxiliary feedwater (MDAFW) pump 2B-B motor oil and bearings

INSPECTION RESULTS

No findings were identified.

EXIT MEETINGS AND DEBRIEFS

The inspectors verified no proprietary information was retained or documented in this report.

  • On February 8, 2024, the inspectors presented the age-related degradation inspection results to Mr. Anthony Williams, Site Vice President, and other members of the licensee staff.

DOCUMENTS REVIEWED

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

71111.21N.04

Calculations

0-TI-31.02

Plant Equipment Vibration Monitoring & Vibration

Diagnostics Program

Revision

0003

71111.21N.04

Calculations

2-TSD-268-1

Permanent Hydrogen Mitigation System

Rev. 0

71111.21N.04

Calculations

EPMRD102092

Design Basis for the Hydrogen Mitigation System

Rev. 3

71111.21N.04

Calculations

P.S.4.M.1.5

CLASSIFICATION, PROCUREMENT, RECEIPT

AND USE OF LUBRICANTS

Revision

0008

71111.21N.04

Calculations

SDD-N3-3B-4002

AUXILIARY FEEDWATER SYSTEM

Rev. 0034

71111.21N.04

Calculations

SDD-N3-83-4001

COMBUSTIBLE GAS CONTROL SYSTEM Unit 1

& 2

Rev. 0013

71111.21N.04

Calculations

TVA Specification 1547

Steam-Turbine-Driven and Electric-Motor-Driven

Auxiliary Feedwater Pumping Units

Rev. 2

71111.21N.04

Calculations

WB-DC-40-64

DESIGN BASIS EVENTS DESIGN CRITERIA

Rev. 23

71111.21N.04

Calculations

WBN-DCD-30-7

POST ACCIDENT MONITORING

INSTRUMENTATION

Rev. 0031

71111.21N.04

Calculations

WBN-VTD-P076-0030

OPERATING AND MAINTENANCE

INSTRUCTIONS FOR PARSON-PEEBLES

INDUCTION MOTORS. (PUB. # GCM/254924)

Rev. 7

71111.21N.04

Calculations

WBNP-DS-1925-1547-01

Steam-Turbine-Driven and Electric-Motor-Driven

Auxiliary Feedwater Pumping Units

07/18/1975

71111.21N.04

Corrective Action

Documents

CRs 1417696, 1606564,

1673882, 1740577,

1759092, 1829252,

1859824, 1859917,

1859918, 1884979,

1899866

71111.21N.04

Corrective Action

Documents

Resulting from

Inspection

CR 1905083

24 ARD NRC Inspection-PNL 2-L-413

Corrosion

01/23/2024

71111.21N.04

Corrective Action

Documents

Resulting from

CR 1905100

24 ARD NRC Inspection - Insulation around 0-

VTV-67-501F Deteriorating

01/23/2024

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

Inspection

71111.21N.04

Corrective Action

Documents

Resulting from

Inspection

CR 1905139

24 ARD NRC Inspection - 1A-A TWS Gearbox

Bolting Engagement

01/23/2024

71111.21N.04

Corrective Action

Documents

Resulting from

Inspection

CR 1905150

24 ARD NRC Inspection - Loose bolt on 1-RFV-

67-1042A Flange

01/23/2024

71111.21N.04

Corrective Action

Documents

Resulting from

Inspection

CR 1905229

24 ARD NRC Inspection - B-Train ERCW Pump

Discharge Insulation Missing

01/24/2024

71111.21N.04

Corrective Action

Documents

Resulting from

Inspection

CR 1905233

24 ARD NRC Inspection - Insulation issues

around 2-FCV-67-9A

01/24/2024

71111.21N.04

Corrective Action

Documents

Resulting from

Inspection

CR 1905235

24 ARD NRC Inspection - Scaffold Debris

Around C-A ERCW Motor Base

01/24/2024

71111.21N.04

Corrective Action

Documents

Resulting from

Inspection

CR 1905325

24 ARD NRC Inspection - Spring Unseated on

E-B ERCW Pump Pre-Lube Line

01/24/2024

71111.21N.04

Corrective Action

Documents

Resulting from

Inspection

CR 1906420

24 ARD NRC Inspection - Unclear Instructions

on TVA Form NPG-SPP-09.7-8

01/29/2024

71111.21N.04

Corrective Action

Documents

Resulting from

Inspection

CR 1908053

24 ARD NRC Inspection-Chemical label on

sodium hypochlorite bulk tank needs to be re-

placed

2/05/2024

71111.21N.04

Corrective Action

CR 1908061

24 ARD NRC Inspection - CT1300 secondary

2/05/2024

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

Documents

Resulting from

Inspection

containment collecting rainwater

71111.21N.04

Corrective Action

Documents

Resulting from

Inspection

CR 1908148

24 ARD NRC Inspection - hypochlorite residual

around offgassing valves on the injection skid

2/06/2024

71111.21N.04

Corrective Action

Documents

Resulting from

Inspection

CR 1908184

24 ARD NRC Inspection - Unclear Instructions

on TVA Form NPG-SPP-09.7-8

2/06/2024

71111.21N.04

Corrective Action

Documents

Resulting from

Inspection

CR 1908261

24 ARD NRC Inspection - Cracks on the

Chemistry Weather Shielding Structure

2/06/2024

71111.21N.04

Corrective Action

Documents

Resulting from

Inspection

CR 1908491

24 ARD Inspection - System Peer Team to

Evaluate for Enhancement to NPG-SPP-09.0.1.1

2/07/2024

71111.21N.04

Corrective Action

Documents

Resulting from

Inspection

CR 1908826

24 NRD ARD Inspection Minor Violation: failure

to document anomaly during maintenance

2/08/2024

71111.21N.04

Drawings

1-45W760-268-1

Wiring Diagram Permanent Hydrogen Mitigation

Sys Schematic Diagrams

Rev. 3

71111.21N.04

Drawings

1-47W866-2

Flow Diagram Heating, Cooling & Ventilation Air

Flow

Rev. 28

71111.21N.04

Drawings

193-3442-15

Final Assembly Hydrogen Ignitor

Rev. NC

71111.21N.04

Drawings

2-45W2772-7

Wiring Diagrams 480V Cont & Aux BLDG Vent BD

2B1-B Connection Diagrams

Rev. 2

71111.21N.04

Drawings

2-45W2772-7

Wiring Diagrams 480V Cont & Aux BLDG Vent BD

2A1-A Connection Diagrams

Rev. 0

71111.21N.04

Drawings

2-45W760-268-1

Wiring Diagram Permanent Hyd Mitigation Sys

Schematic Diagrams

Rev. 4

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

71111.21N.04

Drawings

6947D02

480V DS Switchgear

Rev. 901

71111.21N.04

Drawings

RB122225

Outline of Induction Motor M/C Size - T4007J -

(Special) 2 Pole

Rev. 901

71111.21N.04

Drawings

RB12225

Outline of Induction Motor

Rev. G

71111.21N.04

Drawings

SDD-N3-30AB-4001

Auxiliary Building Heating, Ventilation, Air

Conditioning System (30, 31, 44) Unit 1 / Unit 2

Rev. 45

71111.21N.04

Engineering

Evaluations

DG-M6.3.3

Raw Water Systems: General Design of Essential

Raw Cooling Water Systems

Rev. 3

71111.21N.04

Engineering

Evaluations

WO 121342816

Evaluation of Watts Bar Unit 2 Thermal Sleeve ID

and OD Wear Condition and Recommendations

Rev. 0

71111.21N.04

Engineering

Evaluations

WO 124103289

Evaluation of Watts Bar Unit 2 Thermal Sleeve ID

and OD Wear Condition and Recommendations

Rev. 0

71111.21N.04

Miscellaneous

067 System Walkdown

Q1 2023

Quarter 1 System Walkdown Checklist for ERCW

03/16/2023

71111.21N.04

Miscellaneous

067 System Walkdown

Q2 2023

Quarter 2 System Walkdown Checklist for ERCW

06/28/2023

71111.21N.04

Miscellaneous

067 System Walkdown

Q3 2023

Quarter 3 System Walkdown Checklist for ERCW

09/25/2023

71111.21N.04

Miscellaneous

067 System Walkdown

Q4 2023

Quarter 4 System Walkdown Checklist for ERCW

2/19/2023

71111.21N.04

Miscellaneous

7043291

TVA Receiving Report PO Number: 7043291-1

10/01/2021

71111.21N.04

Miscellaneous

Final Report FMRC J.I.

0J1R5. RU 070 (A)

Hydrogen Combustion Initiated By A Tayco Igniter

in a Spray Environment Part 1: Test Program

Description

08/1/1984

71111.21N.04

Miscellaneous

Lab Unit ID 2-MTR-3-128

Oil Sampling Report P1 - AUX FEED WATER

PUMP MOTOR 2B

8/8/2022

71111.21N.04

Miscellaneous

LTR-NRC-18-34

Notification of the Potential Existence of Defects

Pursuant to 10 CFR Part 21

05/28/2018

71111.21N.04

Miscellaneous

Tayco Qualification

Summary Report # QAR-

2375

TAYCO ENGINEERING, INC. HYDROGEN

IGNITER ASSEMBLY Tayco P/N: 193-3442-15,

Dated

3/7/2002

71111.21N.04

Miscellaneous

WBN-VTD-P014-0030

Pacific Air Products Instructions for the installations

of Dampers

Rev. 3

71111.21N.04

Miscellaneous

WBN-VTD-P076-0030

OPERATING AND MAINTENANCE

Rev. 7

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

INSTRUCTIONS FOR PARSON-PEEBLES

INDUCTION MOTORS. (PUB. # GCM/254924)

71111.21N.04

Miscellaneous

WBN-VTD-R165-0030

Reliance Installation and Maintenance Instructions

for Life-Line T Motors, Type S, Type T, and Type N

Rev. 7

71111.21N.04

Miscellaneous

WBN-VTD-W120-3022

Westinghouse Nuclear Safety-Related Low Voltage

Power Circuit Breakers and Cell Parts Types DS

and DLS

Rev. 5

71111.21N.04

Miscellaneous

WBN-VTD-W120-3023

Westinghouse MPM-DS Breaker Maintenance

Program Manual for Safety-Related Type DS Low

Voltage Metal Enclosed Switchgear

Rev. 18

71111.21N.04

Operability

Evaluations

CDE-1396

Operability Determination Document for 1-HTR-

268-0002

10-15-2015

71111.21N.04

Operability

Evaluations

CDE-1570

Operability Determination Document for 2-HTR-

268-0022

4-13-2017

71111.21N.04

Operability

Evaluations

CDE-1625

Operability Determination Document for 2-HTR-

268-0048

3-27-2019

71111.21N.04

Operability

Evaluations

CDE-1635

Operability Determination Document for 2-HTR-

268-0047

5-7-2019

71111.21N.04

Operability

Evaluations

CDE-1678

Operability Determination Document for 1-BKR-

268-0002/16B

6-9-2020

71111.21N.04

Operability

Evaluations

CDE-1712

Operability Determination Document for 2-HTR-

268-0029

5-7-2019

71111.21N.04

Operability

Evaluations

CDE-1713

Operability Determination Document for 2-HTR-

268-0003

11-12-2020

71111.21N.04

Operability

Evaluations

CDE-1714

Operability Determination Document for 2-HTR-

268-0031

11-12-2020

71111.21N.04

Procedures

0-CM-1.08

Raw Water Strategic Plan

Rev. 0005

71111.21N.04

Procedures

0-MI-57.002

Westinghouse DS Circuit Breaker Routine

Maintenance, Inspection, and Testing

Rev. 16

71111.21N.04

Procedures

0-MI-57.108

Insulation Resistance and Continuity Tests for

Rotating Machinery, Valves, Cables, Buses and

Transformers

Rev. 13

71111.21N.04

Procedures

0-MI-67.001

Removal, Inspection, and Repair of Essential Raw

Cooling Water Pumps

Rev. 0000

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

71111.21N.04

Procedures

0-SI-31-31-A

Control Room Emergency Air Temperature Control

System (CREATCS) Train A Operability Test

Rev. 14

71111.21N.04

Procedures

0-TI-109

Breaker Testing and Maintenance Program

Rev. 7

71111.21N.04

Procedures

0-TI-31.02

Plant Equipment Vibration Monitoring & Vibration

Diagnostics Program

Revision

0003

71111.21N.04

Procedures

1-SI-268-1-A

PERMANENT HYDROGEN MITIGATION

SYSTEM TRAIN A IGNITER AVAILABILITY TEST

Revision

0008

71111.21N.04

Procedures

1-SI-268-1-B

PERMANENT HYDROGEN MITIGATION

SYSTEM TRAIN B IGNITER AVAILABILITY TEST

Revision

0008

71111.21N.04

Procedures

1-SI-268-2-A

Permanent Hydrogen Mitigation System Train A

Operability Test

Revision

0008

71111.21N.04

Procedures

1-SI-268-2-B

Permanent Hydrogen Mitigation System Train B

Operability Test

Revision

0008

71111.21N.04

Procedures

1-TRI-0-10.3

Unit 1 ASME Section XI ISI/NDE Program Third

Interval

Rev. 12

71111.21N.04

Procedures

16-PAR-WBN

Maintenance Rule Program

Rev. o

71111.21N.04

Procedures

2-SI-268-1-A

PERMANENT HYDROGEN MITIGATION

SYSTEM TRAIN A IGNITER AVAILABILITY TEST

Revision

0004

71111.21N.04

Procedures

2-SI-268-1-B

PERMANENT HYDROGEN MITIGATION

SYSTEM TRAIN B IGNITER AVAILABILITY TEST

Revision

0005

71111.21N.04

Procedures

2-SI-268-2-A

Permanent Hydrogen Mitigation System Train A

Operability Test

Revision

0005

71111.21N.04

Procedures

2-SI-268-2-B

Permanent Hydrogen Mitigation System Train B

Operability Test

Revision

0006

71111.21N.04

Procedures

2-SI-3-901-B

Motor Driven Auxiliary Feedwater Pump 2B-B

Quarterly Performance Test

Revision

0018

71111.21N.04

Procedures

2-SI-3-901-B

Motor Driven Auxiliary Feedwater Pump 2B-B

Quarterly Performance Test

Revision

0018

71111.21N.04

Procedures

2-SI-3-923-B

Auxiliary Feedwater Pump 2B-B Comprehensive

Pump Test

Revision

0019

71111.21N.04

Procedures

2-SOI-268.01

Permanent Hydrogen Mitigation System

Revision

0002

71111.21N.04

Procedures

2-TRI-0-10.1

ASME Section XI ISI/NDE Program

Rev. 9

71111.21N.04

Procedures

2-TRI-0-2

Periodic Testing of Penetration Overcurrent

Rev. 4

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

Protection 480V Circuit Breakers

71111.21N.04

Procedures

CM 11.91

Total Residual Oxidant and Free Available Oxidant

By Hach Pocket Colorimeter II

Rev. 0001

71111.21N.04

Procedures

CM-3.01

System Chemistry Specifications

Rev. 0137

71111.21N.04

Procedures

CM-6.12

ERCW, RCW, and CCW Sampling

Rev. 0003

71111.21N.04

Procedures

FMS-Motor-2

Fleet Maintenance Strategy Motor-Low Voltage

Rev. 1

71111.21N.04

Procedures

MI-56.007

Westinghouse Safety-Related DS Circuit Breaker

Overhaul Maintenance, Inspection, and Testing

Rev. 1

71111.21N.04

Procedures

NPG-SPP-09.0.1

Conduct of Systems Engineering and Equipment

Reliability

Rev. 0013

71111.21N.04

Procedures

NPG-SPP-09.0.1.1

System Monitoring and Trending

Rev. 0010

71111.21N.04

Procedures

NPG-SPP-09.14

Generic Letter (GL) 89-13 Implementation

Rev. 0006

71111.21N.04

Procedures

NPG-SPP-09.7

Corrosion Control Program

Rev. 0009

71111.21N.04

Procedures

NPG-SPP-09.7.1

Corrosion Control - General, Localized and

Galvanic, and Stress Corrosion Control Cracking

Program

Rev. 0006

71111.21N.04

Procedures

NPG-SPP-09.7.3

Raw Water Corrosion Program

Rev. 0005

71111.21N.04

Procedures

PM #: M6771V

Lube Oil Sampling Of Motor Driven Auxiliary Feed

Water Pump Motors

Rev. 11

71111.21N.04

Procedures

PM 610031003

Bridge and Meggering for 480V Class 1E Motors

and Cable Condition Monitoring

Rev. 2

71111.21N.04

Procedures

PM M6318V

Lubrication, Cleaning and Inspection of

Westinghouse Medium AC Motors

Rev. 3

71111.21N.04

Procedures

SDD-N3-3B-4002

AUXILIARY FEEDWATER SYSTEM

Rev. 0034

71111.21N.04

Procedures

SDD-N3-83-4001

COMBUSTIBLE GAS CONTROL SYSTEM

Rev. 0013

71111.21N.04

Procedures

TVA-NQA-PLN89-A

Nuclear Quality Assurance Plan

Rev. 0042

71111.21N.04

Procedures

WBN IPP PLAN (ECM-8)

Watts Bar Nuclear Plant: Integrated Pollution

Prevention (IPP) Plan and Spill Response Plan

Rev. 37

71111.21N.04

Shipping Records

7456673

Batch-LL13A19721

05/04/2022

71111.21N.04

Shipping Records

G9150-2-065EQ

LUBRICANT, OIL, QA 2, DRUM, FAMILY,

TURBINE OIL 46 INDUSTRY GRADE ISO VG-46,

TURBINE OIL, TVA CODE STO-2 / HTO-2

10/7/2021

71111.21N.04

Work Orders

WO 111412275,

111984041, 112604458,

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

116002096, 119467471,

119623179, 121467934,

21491782, 121491783,

21775913, 121878090,

21878091, 121951060,

2220778, 122610257,

2744165, 122744186,

2875135, 122875181,

2942239, 122942360,

23179448, 123187912,

23188000, 123220607,

23220875, 123304942,

24047203, 124131946