IR 05000317/2020011

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Design Basis Assurance Inspection (Programs) Inspection Report 05000317/2020011 and 05000318/2020011
ML20275A201
Person / Time
Site: Calvert Cliffs  Constellation icon.png
Issue date: 10/01/2020
From: Mel Gray
Engineering Region 1 Branch 1
To: Bryan Hanson
Exelon Generation Co, Exelon Nuclear
Gray M
References
IR 2020011
Download: ML20275A201 (10)


Text

October 1, 2020

SUBJECT:

CALVERT CLIFFS NUCLEAR POWER PLANT, UNITS 1 AND 2 - DESIGN BASIS ASSURANCE INSPECTION (PROGRAMS) INSPECTION REPORT 05000317/2020011 AND 05000318/2020011

Dear Mr. Hanson:

On August 27, 2020, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at Calvert Cliffs Nuclear Power Plant, Units 1 and 2 and discussed the results of this inspection with Mr. Tom Haaf, Site Vice President, and other members of your staff. The results of this inspection are documented in the enclosed report.

No findings or violations of more than minor significance were identified during this inspection.

This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with Title 10 of the Code of Federal Regulations 2.390, Public Inspections, Exemptions, Requests for Withholding.

Sincerely, X /RA/

Signed by: Melvin K. Gray

Mel Gray, Chief Engineering Branch 1 Division of Reactor Safety

Docket Nos. 05000317 and 05000318 License Nos. DPR-53 and DPR-69

Enclosure:

As stated

Inspection Report

Docket Numbers:

05000317 and 05000318

License Numbers:

DPR-53 and DPR-69

Report Numbers:

05000317/2020011 and 05000318/2020011

Enterprise Identifier: I-2020-011-0009

Licensee:

Exelon Generation Company, LLC

Facility:

Calvert Cliffs Nuclear Power Plant, Units 1 and 2

Location:

Lusby, MD

Inspection Dates:

August 10, 2020 to August 27, 2020

Inspectors:

E. Dipaolo, Senior Reactor Inspector

D. Kern, Senior Reactor Inspector

A. Turilin, Reactor Inspector

Approved By:

Mel Gray, Chief

Engineering Branch 1

Division of Reactor Safety

SUMMARY

The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting a design basis assurance inspection (programs) inspection at Calvert Cliffs Nuclear Power Plant, Units 1 and 2, in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.

List of Findings and Violations

No findings or violations of more than minor significance were identified.

Additional Tracking Items

None.

INSPECTION SCOPES

Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.

Starting on March 20, 2020, in response to the National Emergency declared by the President of the United States on the public health risks of the coronavirus (COVID-19), regional inspectors were directed to begin telework. Regional based inspections were evaluated to determine if all or a portion of the objectives and requirements stated in the IP could be performed remotely. For the inspection documented below portions of the IP were completed remotely as well as on site and all the objectives and requirements for completion of the IP were met.

REACTOR SAFETY

71111.21N.02 - Design-Basis Capability of Power-Operated Valves Under 10 CFR 50.55a Requirements POV Review (IP Section 03)

The inspectors:

a. Determined whether the sampled power-operated valves (POVs) are being tested and maintained in accordance with NRC regulations along with the licensees commitments and/or licensing bases.

b. Determined whether the sampled POVs are capable of performing their design-basis functions.

c. Determined whether testing of the sampled POVs is adequate to demonstrate the capability of the POVs to perform their safety functions under design-basis conditions.

d. Evaluate maintenance activities including a walkdown of the sampled POVs (if accessible).

(1)1-FW-4517-MOV Feedwater - Steam Generator Feedwater Isolation Valve (2)2-SI-399-MOV, Safety Injection/Containment Spray - Shutdown Cooling HX (3)2-RC-405-MOV, Reactor Coolant - PORV (Power Operated Relief Valve) Blocking Valve (4)2-FW-4516-MOV, Feedwater - Steam Generator Feedwater Isolation Valve (5)2-EAD-5463-MOV, Plant Drains - Normal Containment Sump Discharge to Auxiliary Building (6)1-MS-4071-CV, Main Steam - Steam Generator Auxiliary Feedwater (AFW) Pump Turbine Steam Supply Valve (7)1-SW-5153-CV, Saltwater - 12A & 12B SRW HX Saltwater Back-up Outlet Valve (8)2-SRW-1638-CV, Service Water - Turbine Building SRW Isolation Valve (9)2-MS-3939-CV, Main Steam - Atmospheric Dump Valve

INSPECTION RESULTS

No findings were identified.

EXIT MEETINGS AND DEBRIEFS

The inspectors verified no proprietary information was retained or documented in this report.

  • On August 27, 2020, the inspectors presented the design basis assurance inspection (programs) inspection results to Mr. Tom Haaf, Site Vice President, and other members of the licensee staff.

DOCUMENTS REVIEWED

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

71111.21N.02 Calculations

011-C TURB

BLDG SRW HDR

ISOL

Turbine Building Service Water Isolation Valves,

1(2)CV1600, 2CV1637, 1(2)CV1638, and 2CV1639

2-L SRW HX

SW ISO VLV

Service Water Heat Exchangers Saltwater Inlet and Back-

up Outlet Valves, 1CV5150, 1CV5152, and 1CV5153

083-C ATMOS

DUMP VLV

Atmospheric Dump Calves: 1(2) CV3928 and 1(2)

CV3939

2MOV0405

(CAL-2)

2MOV-405 AC Motor Operated GL96-05 Gate Valve

MidaCalc Results

Revision 3

C-91-227

Support of Valve Actuator 2-MOV-399

8/28/1991

CA 01749

Thermal Aging for NAMCO EA-740 Limit Switches

Revision 3

CA 05972

Design, Seismic, and Weak Link Analysis for PORV Block

Valves - 2.5" Class 1703 SS Double Disc Gate Valve with

SMB-00-15 Limitorque Actuator

Revision 0

CA 06165

Environmental Qualification, Normal and Accident

Radiation Doses

Revision 1

CA00740

Modification to Valve Actuator Support

0000

CA07358

Atmospheric Dump Valve Weak Link Analysis, 1(2)

CV3938 and 1(2) CV3939

08/24/2010

DE 04278

Maximum Line and Differential Pressure Calculation for

1(2)MOV4516-4517

DE 12320

AOV Program Calculation Update Project Support

Documentation

07/17/2017

E-90-038

MOV Minimum Voltages Lasting Longer than 5 Seconds

M-91-44

Velan Motor Operated Valve Maximum Thrust Calculation

MIDACALC

Results

1MOV4517

(CAL-1)

AC Motor Operated GL 96-05 Gate Valve

MIDACALC

RESULTS

2MOV0399

AC MOTOR OPERATED GL96-05 GLOBE VALVE

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

(CAL-2)

MIDACALC

Results

2MOV4516

(CAL-2)

AC Motor Operated GL 96-05 Gate Valve

TR02.018

Flowserve Comparative Analysis with Actuator Sizing for

Calvert Cliffs Nuclear Power Plant, 2.5 inch Class 1703

Stainless Steel Double Disc Gate Valve with SMB-00-15

Limitorque Motor Actuator

Revision A

Corrective Action

Documents

2453685

2467839

03973598

03979432

04022139

242546

Corrective Action

Documents

Resulting from

Inspection

04362683

04362690

04362979

04363171

04363179

04365333

04365433

04365735

04365737

Drawings

Drawing No.

2312-0002

Model D-100-100 Operator 5 - 600 Pound Standard

Valve Assembly,

Engineering

Changes

ECP-14-000377

FLEX Mod-Replacement of ADV Gear Assemblies and

Chainwheel for NRC Order EA-12-049

ECP-14-000714

Atmospheric Dump Valve Positioner Replacement

Equivalent Change Evaluation

Engineering

Evaluations

ES-014

Summary of Ambient Environmental Service Conditions

Revision 4

Miscellaneous

Inservice Testing Program Plan, Fifth Ten-Year Interval

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

Seimens Industries Inc. ValvePAC Series 760 Pneumatic

and Electro-Pneumatic Valve Positioners Vendor Manual

09/01/2012

Generic Communications Learning Analysis Report for

OE-2013-002093 (NRC Information Notice 13-14

10/11/2013

6750-M-292

Specification for Atmospheric Dump and Turbine Bypass

Control Valves

ASME OM-2012

Operation and Maintenance of Nuclear Power Plants

Revision 0

IST-CCNP-

BDOC-V-015

Calvert Cliffs-Inservice Testing Basis Document

08/17/2020

STP 0-2-2

ADV Manual Stroke Test

03/01/2019

STP-O-66C-1

Feedwater Isolation Valves Operability Test

2/17/2020

STP-O-66C-2

Feedwater Isolation Valves Operability Test

2/18/2019

Procedures

ER-AA-200

Preventive Maintenance Program

ER-AA-302

Motor-Operated Valve Program Engineering Procedure

ER-AA-302-1004

Motor Operated Valve Performance Trending

ER-AA-302-1007

MOV Limitorque Actuator Capability Determination

Methodology

Revision 11

ER-AA-321-1002

Inservice Testing Program Plan Format and Content

ER-AA-410-1001

Air Operated Valve Design Basis Review and Setpoint

Control

MOV-009Q

Operating the Quicklook 3 Diagnostic System

MOV-13

Limitorque Motor Operated Valve Limit Switch

Compartment Inspection and Preventive Maintenance

OU-AA-102

Forced/Maintenance Outage Management

Unit 1 Abnormal

Operating

Procedure (AOP)

3G

Malfunction of Main Feedwater System

1400

Unit 2

Emergency

Operating

Procedure (EOP)

EOP 6

Steam Generator Tube Rupture

Work Orders

2199302533

3/3/1999

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

2199605572

1/10/1997

C01791135

C220093721

C22090962

C91185565

C91897585

C91952809

C92672330

C92978932

C93002287

C93078897

C93346935

C93464272

C93600823

C93610195

C93611599

C93689627

C93700455

C93711623

C93741734