05000528/FIN-2017003-02
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Finding | |
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Title | Loss of Refrigerant Failure of Essential Chiller Unit due to Installation of Incorrect Parts |
Description | The inspectors reviewed a self-revealed, Green, non-cited violation of Technical Specification 3.7.10 Condition A for exceeding the allowed outage time of 72 hours8.333333e-4 days <br />0.02 hours <br />1.190476e-4 weeks <br />2.7396e-5 months <br /> to restore one inoperable train of essential chilled water system to an operable status. Specifically, the Unit 1 essential chiller B was inoperable from April 11, 2017, to April 18, 2017, due to a refrigerant leak. The licensee entered this issue into their corrective action program as Condition Report 17-05605. The licensees corrective actions included: isolating the automatic purge unit, thereby stopping the leak; refilling the essential chiller with refrigerant; and retesting the essential chiller unit to return it to an operable status on April 18, 2017. Additionally, the licensee checked the other five essential chillers across the station and found no additional material deficiencies.The inspectors determined that the failure to ensure the correct Swagelok fitting was being installed in accordance with station procedure is a performance deficiency. The performance deficiency is more than minor and a finding because it is associated with the design control attribute of the Mitigating Systems Cornerstone and adversely affected the cornerstone objective to ensure the availability, reliability, and capability of systems that respond to initiating events to prevent undesirable consequences. Specifically, on April 18, 2013, the licensee installed the incorrect Swagelok fitting during maintenance on the essential chiller. When the licensee placed the auto purge system in service, this resulted in the refrigerant leaking out of the Swagelok fitting rendering the essential chiller inoperable.The inspectors performed the initial significance determination using Inspection Manual Chapter 0609, Appendix A, The Significance Determination Process (SDP) for Findings At-Power, dated June 19, 2012, Exhibit 2, Mitigating Systems Screening Questions, Step A.3 which required a senior reactor analyst to perform a detailed risk evaluation because essential chiller B was incapable of performing its safety function for greater than its technical specification allowed outage time. A regional senior reactor analyst performed a detailed risk evaluation and determined that the finding was of very low safety significance (Green). Essential Chiller 1B was assumed to be unavailable for 8 days and the potential for common cause failure on the remaining essential chiller was assumed. This resulted in a change in core damage frequency of 3.6E-7 per year. Losses of offsite power comprised the most dominant core damage sequences. The emergency diesel generators and the emergency feed water systems remained available for mitigation of the dominant sequences.The inspectors determined this finding had a cross-cutting aspect in the area of human performance, avoid complacency, in that the licensee failed to recognize and plan for the possibility of latent issues or mistakes. Specifically, the licensee failed to provide an appropriate post-maintenance testing procedure as required by station procedure. The work order executed on April 11, 2017, gave no direction to test for leaks on the filter assembly [H.12]. |
Site: | Palo Verde |
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Report | IR 05000528/2017003 Section 1R15 |
Date counted | Sep 30, 2017 (2017Q3) |
Type: | NCV: Green |
cornerstone | Mitigating Systems |
Identified by: | Self-revealing |
Inspection Procedure: | IP 71111.15 |
Inspectors (proximate) | C Peabody D Reinert D You G Miller |
Violation of: | Technical Specification |
CCA | H.12, Avoid Complacency |
INPO aspect | QA.4 |
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Finding - Palo Verde - IR 05000528/2017003 | ||||||||||||||||||||||||||||||||||||||||||||||
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Finding List (Palo Verde) @ 2017Q3
Self-Identified List (Palo Verde)
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