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NRC Feren 33g U S. NUCLElu REGULATORY COnesseBION
^3I APPROVED oms NO 3150 4 104 LICENSEE EVENT REPORT (LER)
F ACILeTV NAME III DOCKET NUMSER (2) 8 AGE G Virgil C. Summer Nuclear Station ois;oioio;3 9 5 i lorl 0, 3 i i R$d Control System Failure EVENT DATE 196 LER NUMBER (s}
REPORT DATE (7)
OTHER FACILITIES INVOLVED (S)
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0 l2 1l6 85 8l 5 o!0l1 0 l1 0l5 2l1 8 l5 o i s,o, o, o,, i THIS REPORT IS JUSMITTED PUR$UANT TO THE REQUIREMENTS OF 10 CFR R IChece eae er more et tne tone npf 01)
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AesTR ACT (Lmt to t400 soecen n e. epares*ere'v tow sone?e soece troewertree Imeel 1161 On February 16 and 27, 1985, the reactor was shutdown in accordance with Action Statement (b) of Technical Specification 3.1.3, " Moveable g
Control Assemblies," due to failure of the Rod Control System.
The failure on February 16 was attributed to a low output from a pulser oscillator circuit, and the failure on Feburary 27 was due to an erractic output of the supervisory buffer memory circuitry.
The pulser oscillator circuit was calibrated, and a new supervisory buffer memory card was installed.
There were no adverse consequences due to this event.
The unit was manually tripped af ter reducing reactor power.
All safety systems functioned as designed with the exception of one Feedwater Isolation Valve (FWIV).
After closure, FWIV-1611A cycled open approximately one half inch.
The Licensee believes the cycling is due to an internal hydraulic leak.
Repairs to the valve will be made during the next outage of sufficient duration, depending on the availability of spare parts.
In the interim, a non-permanent modification has been installed to insure feedwater isolation.
8505310402 850521 PDR ADOCK 05000395 S
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E NRC F.rm 384A US NUCLEA'A k.ELULATORY COMMISSION UCENSEE EVENT REPORT (LER) TEXT CONTINUATION
- paovEo Ous No. 3 iso-cio4 EXPIRES 8/3185 FACILITY NAME Ill DOCKET NUMBER (2)
LER NUMBER 16)
PAGE (3)
YEAq SE,
AL 9
E Virgil C. Summer Nuclear Station o l5 jo l0 lo l3l 9l 5 8l 5 0 l 0l 1 0 l1 0l2 oF 0 l3 l
TEXT (# more ap.ce as segunoct use -
' NMC Form J66Ns1(17)
At approximately 0900 hours0.0104 days <br />0.25 hours <br />0.00149 weeks <br />3.4245e-4 months <br />, February 16, 1985 with the Plant at 100%
power, the Rod Control System was declared inoperable when the control rods failed to respond to a demand signal during manipulation of control rods for Delta Flux control.
Reactor power was reduced to 3% and the reactor was manually tripped at 1448 hours0.0168 days <br />0.402 hours <br />0.00239 weeks <br />5.50964e-4 months <br /> in accordance with Action Statement (b) of Technical Specification 3.1.3, " Moveable Control l
Assemblies."
The Licensee immediately requested the manufacturer provide a technical representative to assist maintenance personnel in repair of the Rod Control System.
Deficiencies identified during trouble-shooting were a low output voltage (249V versus 260V) of the Control Rod Drive Motor-Generator, and the pulser oscillator circuit was not in calibration.
The output voltage of the Motor-Generator was corrected.
The pulser oscillator card from the part-length rod control cabinet, which is not used on this unit, was installed and calibrated.
A test procedure was written and approved to allow movement of the control rods thirty (30) steps out and in, while running current traces of the rod coils.
A current trace on a rod coil in each group and a trace of the pulser oscillator output was run and found to be satisfactory.
It was determined that the rod motion failure was due to the out-of-calibration pulser oscillator card.
The applicable surveillance test was satisfactorily performed and the system declared operable at 0530 hours0.00613 days <br />0.147 hours <br />8.763227e-4 weeks <br />2.01665e-4 months <br />, February 18, 1985.
At 0135 hours0.00156 days <br />0.0375 hours <br />2.232143e-4 weeks <br />5.13675e-5 months <br />, February 27, 1985 with the Plant at 100% reactor power, while attempting to manipulate control rods for Delta Flux control, a rod control system failure urgent alarm annunciated and would not clear.
At 0705 hours0.00816 days <br />0.196 hours <br />0.00117 weeks <br />2.682525e-4 months <br /> with reactor power at 10%, the reactor was manually tripped in accordance with Technical Specifications.
The Licensee again requested the manufacturer provide a technical representative to assist maintenance personnel.
It should be noted that on this failure the alarm would not clear.
On the previous failure of February 16, the alarm cleared prior to the investigation by maintenance personnel into the failure.
The problem was determined to be with the direction (In/Out) signal.
The system was aligned to allow withdrawal of the control rods to 30 steps and to manually step the rods "In" to create the error and to allow tracing of the error signal.
The error signal was found to be originating at the output of the supervisory buffer memory card.
The card was replaced, and the system was satisfactorily tested and declared operable at 0225 hours0.0026 days <br />0.0625 hours <br />3.720238e-4 weeks <br />8.56125e-5 months <br />, February 28, 1985.
There were no adverse consequences due to this event.
The Licensee complied with the action as required by the Technical Specifications.
The Licensee plans no additional corrective action associated with the Rod Control System other than scheduled maintenance and testing.
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NRC F.rm 306A U 5. NUCLEGO CEQuLOTORY COMMISSION LICENSEE EVENT REPORT (LER) TEXT CONTINUATION Areaoveo oMe No. airo-oio4 EXPIRES. 8/31/B$
FACILITY NAME 11)
DOCKET NUMSER (2)
LER NUMBER (6)
PAGE 431 "RQP. : -" tty *J:
vsaa I
Virgil C. Summer Nuclear Station o ls jo lo jo l 3l9 l5 8l5 0 l0 l 1
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. m v aew,> nn Un each reactor trip, all safety systems functioned as designed with the exception of Feedwater Isolation Valve 1611A.
After closure, the valve cycled open approximately one half inch, then cycled closed.
The period of the cycling was approximately thirty-two seconds.
The problem is believed to be an internal hydraulic leak.
Repairs will be made during the next outage of sufficient duration, depending on the availability of spare parts.
In the interim, a non-permanent modification has been installed that trips the Feedwater Booster Pumps for feedwater isolation.
4 C PORM 3664
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SOUTH CAROLINA ELECTRIC & GAS COMPANY post ospica 7se COLuusiA. SoufH CAROLINA 29218 o. w. o,noN. sa.
May 21, 1985 WCr PatslDENT NUCLEAn OpenartoNs U. S '. Nuclear Regulatory Commission Document Control Desk Washington, DC-20555 SU BJE CT :
Virgil C.
Summer Nuclear Station Docket No.'50/395 Operating License No. NPF-12 LER 85-001, Revision 1
Dear Sir:
Attached is Revision 1 to Licensee Event R' port #85-001 for the e
Virgil C.
Summer Nuclear Station.
This revision is being submitted to provide corrected information.- This-report was p r ev i ou s l y submitted on March 18, 1985, in accordance with the requirements of 10CFR50.73(a)(2)(i).
Sh ou ld there be any questions, please call us at y ou r convenience.
Very truly yours, O.
W.
Dixon, Jr.
RJB:0SB/ led Attachment ec:
V.
C.
Summer J.
F. Heilman T.
C.
Nichols, Jr./O.
W.
Dixon, Jr.
C.
L.
Ligon (NSRC)
E.
H.
Crews, Jr.
K.
E.
Nodland E.
C.
Roberts R.
A.
S t ou g h W.
A.. Williams, Jr.
C.
Pe r c iv a l D.
A.
Nauman C.
W.
Hehl J.
Nelson Grace J.
B.
Knotts, Jr.
Group Managers INPO Record s Center O.
S.
Bradham ANI Lib rary C.
A.
Price NPCF S.
R.
Hunt File
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| 05000395/LER-1985-001, :on 850216 & 27,due to Failure of Rod Control Sys,Reactor Shut Down,Per Tech Spec 3.1.3.Caused by Low Output from Pulser Oscillator Circuit & Erratic Output of Supervisory Buffer Memory Circuit,Respectively |
- on 850216 & 27,due to Failure of Rod Control Sys,Reactor Shut Down,Per Tech Spec 3.1.3.Caused by Low Output from Pulser Oscillator Circuit & Erratic Output of Supervisory Buffer Memory Circuit,Respectively
| 10 CFR 50.73(a)(2)(i) | | 05000395/LER-1985-002, :on 850221,failure to Perform Tech Spec Surveillance Requirement 4.11.2.1.2 within 24 H of Plant 850218 Startup Identified.Caused by Failure to Obtain & Analyze Grab Sample of Main Plant Vent |
- on 850221,failure to Perform Tech Spec Surveillance Requirement 4.11.2.1.2 within 24 H of Plant 850218 Startup Identified.Caused by Failure to Obtain & Analyze Grab Sample of Main Plant Vent
| | | 05000395/LER-1985-003, :on 850228,during Reactor Startup,Reactor Trip Occurred on High Flux Positive Rate Trip.Caused by Operator Failure to Adhere to Procedures.Operator Counseled. Procedures Revised |
- on 850228,during Reactor Startup,Reactor Trip Occurred on High Flux Positive Rate Trip.Caused by Operator Failure to Adhere to Procedures.Operator Counseled. Procedures Revised
| 10 CFR 50.73(a)(2)(iv), System Actuation | | 05000395/LER-1985-004, :on 850322,noncompliance W/Reg Guide 1.108 Requirements Re Diesel Generator Testing Identified.Caused by Test Frequency Based on Per Diesel Generator Unit Basis. Procedure Revs Initiated |
- on 850322,noncompliance W/Reg Guide 1.108 Requirements Re Diesel Generator Testing Identified.Caused by Test Frequency Based on Per Diesel Generator Unit Basis. Procedure Revs Initiated
| 10 CFR 50.73(a)(2)(1) | | 05000395/LER-1985-005, :on 850317,reactor Trip Occurred from 100% Power Due to lo-lo Level in Steam Generator A.Caused by Burned Contact in MSIV Test Switch.Msiv Switch Replaced & All MSIVs Tested |
- on 850317,reactor Trip Occurred from 100% Power Due to lo-lo Level in Steam Generator A.Caused by Burned Contact in MSIV Test Switch.Msiv Switch Replaced & All MSIVs Tested
| 10 CFR 50.73(a)(2)(iv), System Actuation | | 05000395/LER-1985-006, :on 850320,discovered Senior Reactor Operator License Number SOP-20001 Expired 850203 W/O Submitting Renewal Application.Caused by Personnel Oversight.Licensee Will Provide Better Administrative Control |
- on 850320,discovered Senior Reactor Operator License Number SOP-20001 Expired 850203 W/O Submitting Renewal Application.Caused by Personnel Oversight.Licensee Will Provide Better Administrative Control
| 10 CFR 50.73(a)(2)(1) | | 05000395/LER-1985-007, :on 850321,determined Scaffolding Installed for Preventive Maint on Overhead Cranes Could Have Adverse Impact on Operability of Onsite Ac Sources.Caused by Personnel Error.Personnel Counseled |
- on 850321,determined Scaffolding Installed for Preventive Maint on Overhead Cranes Could Have Adverse Impact on Operability of Onsite Ac Sources.Caused by Personnel Error.Personnel Counseled
| 10 CFR 50.73(a)(2)(v), Loss of Safety Function | | 05000395/LER-1985-008, :on 850404,reactor Manually Tripped Due to Loss of Various Secondary Plant Indications.Trip Resulted in Unmonitored Release from Main Steam Sys Relief Valves.Caused by Failure of Primary & Secondary Fuses |
- on 850404,reactor Manually Tripped Due to Loss of Various Secondary Plant Indications.Trip Resulted in Unmonitored Release from Main Steam Sys Relief Valves.Caused by Failure of Primary & Secondary Fuses
| 10 CFR 50.73(a)(2)(iv), System Actuation | | 05000395/LER-1985-009, :on 850325,external Consultant Identified Size Inadequacy of Containment Penetration Protection Devices for in-core Instrumentation Flux Mapping Space Heaters.Primary Protection Device Tagged Open Pending Mods |
- on 850325,external Consultant Identified Size Inadequacy of Containment Penetration Protection Devices for in-core Instrumentation Flux Mapping Space Heaters.Primary Protection Device Tagged Open Pending Mods
| | | 05000395/LER-1985-010, Forwards LER 85-010-00 in Response to Violations Noted in Insp Rept 50-395/85-15 | Forwards LER 85-010-00 in Response to Violations Noted in Insp Rept 50-395/85-15 | | | 05000395/LER-1985-011, :on 850418,control Rods Powered by Rod Control Sys Cabinet 2AC Failed to Move.Caused by Defective Slave Cycler Counter Card.Card Replaced.Preventive Maint Program for Rod Control Sys Cabinet Established |
- on 850418,control Rods Powered by Rod Control Sys Cabinet 2AC Failed to Move.Caused by Defective Slave Cycler Counter Card.Card Replaced.Preventive Maint Program for Rod Control Sys Cabinet Established
| | | 05000395/LER-1985-012, :on 850417,health Physics Personnel Identified Error in Liquid Radwaste Monitoring Computer Program.Caused by Personnel Error.Correct Correlation Factor Entered Into Program |
- on 850417,health Physics Personnel Identified Error in Liquid Radwaste Monitoring Computer Program.Caused by Personnel Error.Correct Correlation Factor Entered Into Program
| 10 CFR 50.73(a)(2)(1) | | 05000395/LER-1985-013, :on 850429,reactor Trip Occurred Due to lo-lo Steam Generator Water Level in Steam Generator B. Caused by Transients in Deaerator Tank Level & Main Feedwater Pump Discharge Pressure |
- on 850429,reactor Trip Occurred Due to lo-lo Steam Generator Water Level in Steam Generator B. Caused by Transients in Deaerator Tank Level & Main Feedwater Pump Discharge Pressure
| 10 CFR 50.73(a)(2)(iv), System Actuation | | 05000395/LER-1985-014, :on 850506,diesel Generator non-valid Test Failure,Esf Blackout Load Sequencer Actuation & Overpressure Protection Sys Challenge Occurred.Caused by Personnel Error. Bus Drawers Labeled W/Appropriate Warnings |
- on 850506,diesel Generator non-valid Test Failure,Esf Blackout Load Sequencer Actuation & Overpressure Protection Sys Challenge Occurred.Caused by Personnel Error. Bus Drawers Labeled W/Appropriate Warnings
| 10 CFR 50.73(a)(2)(iv), System Actuation | | 05000395/LER-1985-015, Notifies That Util Agrees W/Alleged Violation 01 in Insp Rept 50-395/85-28.Corrective Actions Documented in Encl LER 85-015,Rev 1.Supervisors Counseled Re Equipment Operability. Util in Full Compliance W/Corrective Action | Notifies That Util Agrees W/Alleged Violation 01 in Insp Rept 50-395/85-28.Corrective Actions Documented in Encl LER 85-015,Rev 1.Supervisors Counseled Re Equipment Operability. Util in Full Compliance W/Corrective Action | | | 05000395/LER-1985-016, :on 850717,potential Substantial Safety Hazard Determined to Have Existed as Discussed in 850318 & 0521 LERs Re Failure of Feedwater Isolation Valve XVG-1611A |
- on 850717,potential Substantial Safety Hazard Determined to Have Existed as Discussed in 850318 & 0521 LERs Re Failure of Feedwater Isolation Valve XVG-1611A
| | | 05000395/LER-1985-017, :on 850618,during Reevaluation of Compliance W/ 10CFR50,App R Re Fire Protection Program,Div a Vital Power Sys Tray Not Separated from Div B Trays Containing Cables. Roving Fire Watch Established |
- on 850618,during Reevaluation of Compliance W/ 10CFR50,App R Re Fire Protection Program,Div a Vital Power Sys Tray Not Separated from Div B Trays Containing Cables. Roving Fire Watch Established
| | | 05000395/LER-1985-018, :on 850729,discovered That Circuit Breakers Associated W/Relay Room Fire Damper electro-thermal Links Danger Tagged Open.Caused by Inadequate Test Procedure & Failure to Follow Administrative Procedure |
- on 850729,discovered That Circuit Breakers Associated W/Relay Room Fire Damper electro-thermal Links Danger Tagged Open.Caused by Inadequate Test Procedure & Failure to Follow Administrative Procedure
| 10 CFR 50.73(a)(2)(i) | | 05000395/LER-1985-019, :on 850723,grab Samples Not Obtained While Turbine Bldg Sump Radiation Monitor Inoperable.Caused by Personnel Oversight.Addl Controls to Process Surveillance Test Task Sheets Established |
- on 850723,grab Samples Not Obtained While Turbine Bldg Sump Radiation Monitor Inoperable.Caused by Personnel Oversight.Addl Controls to Process Surveillance Test Task Sheets Established
| 10 CFR 50.73(a)(2)(i) | | 05000395/LER-1985-020, :on 850820,containment Isolation Valve XVK-1633B Restored to Svc W/O post-maint Testing.Caused by Personnel Error.Testing on 850820 Showed Satisfactory Results.Procedures to Be Revised |
- on 850820,containment Isolation Valve XVK-1633B Restored to Svc W/O post-maint Testing.Caused by Personnel Error.Testing on 850820 Showed Satisfactory Results.Procedures to Be Revised
| 10 CFR 50.73(a)(2)(1) | | 05000395/LER-1985-021, :on 850820,hourly Fire Watch Not Performed on Foam/Pressure Fire Barrier Between Control Bldg & Turbine Bldg.Caused by Personnel Error.New Fire Watch Log & Patrol Will Be Initiated |
- on 850820,hourly Fire Watch Not Performed on Foam/Pressure Fire Barrier Between Control Bldg & Turbine Bldg.Caused by Personnel Error.New Fire Watch Log & Patrol Will Be Initiated
| 10 CFR 50.73(a)(2)(1) | | 05000395/LER-1985-022, :on 850824,reactor Trip Occurred on Steam Generator a lo-lo Level.Caused by Requirement to Maintain Min Values of Feedwater Flow & Temp During Startup.Feedwater & Condensate Sys Evaluation Program Initiated |
- on 850824,reactor Trip Occurred on Steam Generator a lo-lo Level.Caused by Requirement to Maintain Min Values of Feedwater Flow & Temp During Startup.Feedwater & Condensate Sys Evaluation Program Initiated
| 10 CFR 50.73(a)(2)(iv), System Actuation | | 05000395/LER-1985-023, :on 850823,plant Mode Change Made from Hot Shutdown to Hot Standby W/O Proper Alignment of RHR Sys. Caused by Personnel Error & Failure to Follow Procedures. Sys Returned to Proper Alignment |
- on 850823,plant Mode Change Made from Hot Shutdown to Hot Standby W/O Proper Alignment of RHR Sys. Caused by Personnel Error & Failure to Follow Procedures. Sys Returned to Proper Alignment
| 10 CFR 50.73(a)(2)(1) | | 05000395/LER-1985-024, :on 850820 & 24,reactor Trips Occurred from 100% & 10% Power,Respectively.Caused by Low RCS Flow & Conservative Intermediate Range Setpoints.Precautions Added to Maint Procedures |
- on 850820 & 24,reactor Trips Occurred from 100% & 10% Power,Respectively.Caused by Low RCS Flow & Conservative Intermediate Range Setpoints.Precautions Added to Maint Procedures
| 10 CFR 50.73(a)(2)(iv), System Actuation | | 05000395/LER-1985-025, :on 850828,nonconservative Response Identified for Overpower Delta Temp Setpoint Following 850824 Reactor Trip.Caused by Failure to Install Electrical Jumper on Channel Cards.Jumper Installed & Tested |
- on 850828,nonconservative Response Identified for Overpower Delta Temp Setpoint Following 850824 Reactor Trip.Caused by Failure to Install Electrical Jumper on Channel Cards.Jumper Installed & Tested
| 10 CFR 50.73(a)(2)(1) | | 05000395/LER-1985-026, :on 850908,at 100% Power,Turbine Driven Emergency Feedwater Pump Indicator Read 250 Rpm.Caused by Seat Leakage Past Steam Supply Control Valve.Valve Repaired & Reset |
- on 850908,at 100% Power,Turbine Driven Emergency Feedwater Pump Indicator Read 250 Rpm.Caused by Seat Leakage Past Steam Supply Control Valve.Valve Repaired & Reset
| | | 05000395/LER-1985-027, :on 850920,reactor Tripped Due to Loss of Main Feedwater Pumps During Testing of Condensate Sys.Caused by Improper Valve Lineup.Personnel Instructed & Training Program Developed |
- on 850920,reactor Tripped Due to Loss of Main Feedwater Pumps During Testing of Condensate Sys.Caused by Improper Valve Lineup.Personnel Instructed & Training Program Developed
| | | 05000395/LER-1985-028, :on 851007,inadvertent Safety Injection Occurred During Surveillance Test Procedure 125.011.Caused by Personnel Failure to Insert Manual Blocks Associated W/ Signals.Procedures Will Be Revised |
- on 851007,inadvertent Safety Injection Occurred During Surveillance Test Procedure 125.011.Caused by Personnel Failure to Insert Manual Blocks Associated W/ Signals.Procedures Will Be Revised
| 10 CFR 50.73(a)(2)(iv), System Actuation | | 05000395/LER-1985-029, :on 851009,shutdown Margin Surveillance Test Interval Exceeded.Caused by Personnel Error.Surveillance Test Task Sheets for Tests of Specified Frequencies Will Be Issued Independently |
- on 851009,shutdown Margin Surveillance Test Interval Exceeded.Caused by Personnel Error.Surveillance Test Task Sheets for Tests of Specified Frequencies Will Be Issued Independently
| 10 CFR 50.73(a)(2)(1) | | 05000395/LER-1985-031, :on 851014,inservice Insp of Steam Generator B Identified 9 Out of 700 Tubes W/Greater than or Equal to 40% through-wall Indications in Area of Hot Leg Tube Sheet |
- on 851014,inservice Insp of Steam Generator B Identified 9 Out of 700 Tubes W/Greater than or Equal to 40% through-wall Indications in Area of Hot Leg Tube Sheet
| 10 CFR 50.72(b)(3)(ii), Degraded or Unanalyzed Condition | | 05000395/LER-1985-032, :on 851217,24-volt Dc Motor Associated W/ Voltage Regulator for Emergency Diesel Generators Failed. Caused by Cracked Delron Pinion Gear in Motor Housing.Gear Matl & Lubricant May Be Incompatible |
- on 851217,24-volt Dc Motor Associated W/ Voltage Regulator for Emergency Diesel Generators Failed. Caused by Cracked Delron Pinion Gear in Motor Housing.Gear Matl & Lubricant May Be Incompatible
| | | 05000395/LER-1985-033, :on 851211,during Evaluation of Nonconformance Notice Re Potential Seismic & Steam Density Compensation Errors W/Reactor Vessel Level Indication Sys,Sys Considered Inoperable.Cause Not Stated |
- on 851211,during Evaluation of Nonconformance Notice Re Potential Seismic & Steam Density Compensation Errors W/Reactor Vessel Level Indication Sys,Sys Considered Inoperable.Cause Not Stated
| | | 05000395/LER-1985-034, :on 851225,reactor Tripped on RCS Depressurization Due to Failure of Pressurizer Spray Valve 444D.Caused by Improper Assembly of Positioner Pilot Valve. Valve Properly Installed & Personnel Counseled |
- on 851225,reactor Tripped on RCS Depressurization Due to Failure of Pressurizer Spray Valve 444D.Caused by Improper Assembly of Positioner Pilot Valve. Valve Properly Installed & Personnel Counseled
| 10 CFR 50.73(a)(2)(iv), System Actuation |
|