LER-1982-040, Forwards LER 82-040/03L-0.Detailed Event Analysis Encl |
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- A W
p.,.
public servlee company oe cellomde 16805 Road 19 1/2, Platteville, Colorado 80651-9298 November 1, 1982 Fort St. Vrain Unit No. 1 P-82494
,f.hhINIlI/i Mr. John T. Collins, Regional Administrator Region IV i
NOV 4 IE
. l Nuclear Regulatory Commission i
h ILO 611 Ryan Plaza Drive L
Suite 1000 Arlington, Texas 76011
Reference:
Facility Operating License No. DPR-34 Docket No. 50-267
Dear Mr. Collins:
Enclosed please find a copy of Reportable Occurrence Report No. 50-267/82-040, Preliminary, submitted per the requirements of Technical Specification AC 7.5.2(b)1 and AC 7.5.2(b)2.
Also, please find enclosed one copy of the Licensee Event Report for Reportable Occurrence Report No. 50-267/82-040.
Very truly yours, hud Don Warembourg l
Manager, Nuclear Production DW/cls Enclosure p
h cc: Director, MIPC l
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I
'I 8211090163 821101 lSPDR ADOCK 05000267 i
PDR l
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..M REPORT DATE:
November 1, 1982 REPORTABLE OCCURRENCE 82-040 j
ISSUE O i
OCCURRENCE DATE:
October 2, 1982 Page 1 of 4 l
FORT ST. VRAIN NUCLEAR GENERATING STATION PUBLIC SERVICE COMPANY OF COLORADO 16805 WELD COUNTY ROAD 19 1/2 PLATTEVILLE, COLORADO 80651-9298 REPORT NO. 50-267/82-040/03-L-0 Preliminary IDENTIFICATION OF OCCURRENCE:
During performance-of scheduled surveillance tests, all six steam pipe rupture (under prestressed concrete reactor vessel) and seven of twelve steam pipe rupture (pipe cavity) ultrasonic detector channels were found inoperable. Since the reactor had been operated during the test interval, the channels must be considered to have been inoperable when the reactor was at power.
This is a degraded mode of LOO 4.4.1, Table 4.4-2, and is reportable per Fort St. Vrain Technical Specification AC 7.5.2(b)1 and 2.
EVENT
DESCRIPTION
On October 2 and October 8, 1982, while the reactor was shutdown for plant maintenance, SR 5.4.1.2.2j-R and SR 5.4.1.2.1j-R, respectively, were performed.
The fermer is a test and calibration of the steam pipe rupture detection system under the prestressed concrete reactor vessel.
The latter is a test and calibration of the steam pipe rupture detection system in the pipe cavity.
l SR 5.4.1.2.2j-R, under the prestressed concrete reactor vessel, i
requires that a calibrated noise source be applied to the individual j
microphones, and that the channel response be between 40% and 90% of full scale at the channel's trip module.
l SR 5.4.1.2.1J-R, pipe cavity, requires that a calibrated ultrasonic noise source be applied to the microphone to be tested, and the response of the channel indicate between 20% and 80% of full scale at the channel's trip module.
i Data taken during the tests are given in Table 1 and 2.
I As is shown in Table 1, there were no channels that could be considered operable as per LCO 4.4.1, Table 4.4-2, Note (s).
Note (s) states that both microphones for one channel must be operable in order for the channel to be considered operable.
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REPORTABLE OCCURRENCE 82-040 ISSUE O Page 2 of 4 However, during performance of scheduled monthly tests, just prior to SR 5.4.1.2.2j-R, all channels were shown to be responsive to a louder but uncalibrated noise source, and did in fact trip as required.
As Table 2 shows, each major channel (location) is composed of three microphones connected in a two of three trip circuit. Also, it can be seen that all four major channels were degraded.
In the case of Loop 2 north, one individual microphone channel was degraded, but in a conservative direction.
Even though these individual channels were found degraded using a calibrated noise source, they were found to trip when an uncalibrated noise source was used during scheduled monthly tests just prior to SR 5.4.1.2.1j-R.
CAUSE
DESCRIPTION:
The cause of these instrument channels being outside the limits required by LCO 4.4.1 is attributed to instrument calibration drift.
CORRELTIVE ACTION:
The individual microphone and/or transmitter gain was adjusted to an acceptable value for all microphones, and the surveillance tests were successfully completed.
Ultrasonic Detector Check, SR-RE-17-SA is being performed, as scheduled, on a semi-annual basis.
Public Service Company's Nuclear Engineering Division is currently evaluating the steam pipe rupture detection system, the results of which will be included in a future supplemental report.
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REPORTABLE OCCURRENCE 82-040 ISSUE O Page 3 of 4 1
TABLE 1 Under PCRV - Range 40% to 90%
l l
l As Found l
As Left l
l Microphone No. I Transmitter No. I Meter Reading i Meter Reading l l
50%
l 50". O l
XE-93470A l
l 10".
I 45%
l-l XE-93480A I
XT-93470A i
l XE-93470B l
l 35% L1) l 45%
l l
XE-934808 l
XT-93470B l
4% (D l
45%
l l
45%
l 45% @-
l XE-93470C l
l 20%
l 45%
l l
XE-93480C 1
XT-93470C l
l 40%
l 40*. @
l XE-93471A l
l 0%
l 45%
l l
XE-93479A I
XT-93471A l
l 45%
l l
XE-93471B l
l 90*. @
10%
l 45%
l l
XE-93479B I
XT-934718 l
l 50%
l 50*. @
l XE-93471C l
l 10".
l 45%
l l
XE-93479C I
XT-93471C I
TABLE 2 Outside PCRV - Range 20% to 80%
l l
l As Found l
As Left l
l Location i Microphone No. I Meter Rending l Meter Reading l l
l XE-93457A l
10%
l 22%
l l
Loop 1, l XE-934578 l
3%
l 33%
l l
South I
XE-93457C l
3".
I 30%
l l
45".
l 45% @-
l l
XE-93455A l
15%
l 20".
l l
Loop 1, l XE-934558 l
I 40%
l l
l North I
XE-93455C 1
40". C1 0%
l 50*.
l i
l l
XE-93456A l
35". @
5%
l 30%
l l
Loop 2, l XE-934568 l
l 35%
l l
South I
XE-93456C i
l l
XE-93454A l
85% (,2) l 40%
l 2
l Loop 2, l XE-934548 l
30".
l 30%
l
[ North I
XE-93454C I
42%
I 42".
l l
@ Instruments found out of limits.
@ Instrument found out of limits, but in a conservative direction.
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REPORTABLE OCCURRENCE 82-040 ISSUE O Page 4 of 4 Prepared By:
as m 1
Duane L. Frye
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Technical Services Technician 2N Reviewed By:
Charles Fuller Technical Services Engin r g Supervisor Reviewed By:
/
Edwin (k'lHill/v' Station Manager Approved By:
d 7E4.
Don Warembourg 47 Manager, Nuclear Production i
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| 05000267/LER-1982-001-03, /03L-0:on 820108,18 Snubbers Found Inoperable During Surveillance Testing,Indicating Inoperability During Reactor Operation.Caused by Seal Leakage & Deficiencies in Piston Position & Oil Level.Snubbers Repaired | /03L-0:on 820108,18 Snubbers Found Inoperable During Surveillance Testing,Indicating Inoperability During Reactor Operation.Caused by Seal Leakage & Deficiencies in Piston Position & Oil Level.Snubbers Repaired | | | 05000267/LER-1982-001, Forwards LER 82-001/03L-0.Detailed Event Analysis Encl | Forwards LER 82-001/03L-0.Detailed Event Analysis Encl | | | 05000267/LER-1982-002, Forwards LER 82-002/03L-0.Detailed Event Analysis Encl | Forwards LER 82-002/03L-0.Detailed Event Analysis Encl | | | 05000267/LER-1982-002-03, /03L-0:on 820121,during Surveillance Testing, W/Reactor Shut Down,Three Loss of Bearing Water Pressure Differential Switches Found W/Setpoints Less Conservative than Required.Caused by Instrument Drift.Switches Recalibr | /03L-0:on 820121,during Surveillance Testing, W/Reactor Shut Down,Three Loss of Bearing Water Pressure Differential Switches Found W/Setpoints Less Conservative than Required.Caused by Instrument Drift.Switches Recalibr | | | 05000267/LER-1982-003, Forwards LER 82-003/03L-0.Detailed Event Analysis Encl | Forwards LER 82-003/03L-0.Detailed Event Analysis Encl | | | 05000267/LER-1982-003-03, /03L-0:on 820122,one Drain Malfunction Pressure Differential Switch on 1C Helium Circulator Found Less Conservative than Tech Specs.Caused by Dirty Contacts. Contacts Cleaned & Switch Recalibr | /03L-0:on 820122,one Drain Malfunction Pressure Differential Switch on 1C Helium Circulator Found Less Conservative than Tech Specs.Caused by Dirty Contacts. Contacts Cleaned & Switch Recalibr | | | 05000267/LER-1982-004-01, /01T-0:on 820202,inadvertent Radioactive Liquid Waste Release Occurred from Receiver a During Plant Shutdown for Design Mods to Circulator Auxiliary Sys.Caused by Improper Valve Lineup.Event Reviewed W/Operators | /01T-0:on 820202,inadvertent Radioactive Liquid Waste Release Occurred from Receiver a During Plant Shutdown for Design Mods to Circulator Auxiliary Sys.Caused by Improper Valve Lineup.Event Reviewed W/Operators | | | 05000267/LER-1982-004, Forwards LER 82-004/01T-0.Detailed Event Analysis Encl | Forwards LER 82-004/01T-0.Detailed Event Analysis Encl | | | 05000267/LER-1982-005, Forwards LER 82-005/03L-0.Detailed Event Analysis Encl | Forwards LER 82-005/03L-0.Detailed Event Analysis Encl | | | 05000267/LER-1982-005-03, /03L-0:on 820215,loop 2 Steam Generator Penetration Rupture Disk 1 Leak Alarm Pressure Switch Found Isolated.Caused by Closed Pressure Switch Isolation Valve.Valve Opened | /03L-0:on 820215,loop 2 Steam Generator Penetration Rupture Disk 1 Leak Alarm Pressure Switch Found Isolated.Caused by Closed Pressure Switch Isolation Valve.Valve Opened | | | 05000267/LER-1982-006, Forwards LER 82-006/03L-0.Detailed Event Analysis Encl | Forwards LER 82-006/03L-0.Detailed Event Analysis Encl | | | 05000267/LER-1982-006-03, /03L-0:on 820218,primary Coolant Moisture Exceeded Tech Specs.Caused by Contamination W/Moisture During Maint Outage.Reactor Shutdown & Coolant Purification Trains Utilized to Reduce Impurity Levels | /03L-0:on 820218,primary Coolant Moisture Exceeded Tech Specs.Caused by Contamination W/Moisture During Maint Outage.Reactor Shutdown & Coolant Purification Trains Utilized to Reduce Impurity Levels | | | 05000267/LER-1982-007, Forwards LER 82-007/01T-0.Detailed Event Analysis Encl | Forwards LER 82-007/01T-0.Detailed Event Analysis Encl | | | 05000267/LER-1982-007-01, /01T-0:on 820222,control Rod Pairs for Regions 7 & 28 Did Not Insert Automatically Following Manual Scram. Possibly Caused by Binding or Sticking of Control Rod Drive Mechanism.Control Rods Exercised to Eliminate Sticking | /01T-0:on 820222,control Rod Pairs for Regions 7 & 28 Did Not Insert Automatically Following Manual Scram. Possibly Caused by Binding or Sticking of Control Rod Drive Mechanism.Control Rods Exercised to Eliminate Sticking | | | 05000267/LER-1982-008-03, /03L-0:on 820228,nine Class 1 Snubbers Found Inoperable During Surveillance Testing of Hydraulic Shock Suppressors.Caused by Thermal Contraction &/Or External Seal Leakage.Snubbers Repaired as Required | /03L-0:on 820228,nine Class 1 Snubbers Found Inoperable During Surveillance Testing of Hydraulic Shock Suppressors.Caused by Thermal Contraction &/Or External Seal Leakage.Snubbers Repaired as Required | | | 05000267/LER-1982-009-03, /03L-0:on 820306,during Valve Lineup for Authorized Gas Waste Release,Some Gas Released Through Vacuum Tank.Caused by Valve Left Open During Preparations. Unsampled Release Terminated & Valve Lineup Corrected | /03L-0:on 820306,during Valve Lineup for Authorized Gas Waste Release,Some Gas Released Through Vacuum Tank.Caused by Valve Left Open During Preparations. Unsampled Release Terminated & Valve Lineup Corrected | | | 05000267/LER-1982-010-03, /03L-0:on 820407 & 11,pure Helium Leakage in Steam Generator Interspace Found in Excess of Limits.Caused by Faulty Seal.Sys Modified | /03L-0:on 820407 & 11,pure Helium Leakage in Steam Generator Interspace Found in Excess of Limits.Caused by Faulty Seal.Sys Modified | | | 05000267/LER-1982-011-03, /03L-0:during 820412-20,plant Operated in Degraded Mode of Limiting Conditions for Operation 4.2.11 Three Times & 4.2.10 Once.Caused by Offgas of Moisture from Core as Plant Returned to Power from Maint Outage | /03L-0:during 820412-20,plant Operated in Degraded Mode of Limiting Conditions for Operation 4.2.11 Three Times & 4.2.10 Once.Caused by Offgas of Moisture from Core as Plant Returned to Power from Maint Outage | | | 05000267/LER-1982-011, Forwards LER 82-011/03L-0.Detailed Event Analysis Encl | Forwards LER 82-011/03L-0.Detailed Event Analysis Encl | | | 05000267/LER-1982-012-03, /03L-0:on 820410,at 10% Power,Instrument Air Compressor 1C Temporarily Taken Out of Svc to Repair after- Cooler Leak.Water Leak Caused by Normal Wear of after- Cooler.Air Compressor Returned to Svc After Repairs | /03L-0:on 820410,at 10% Power,Instrument Air Compressor 1C Temporarily Taken Out of Svc to Repair after- Cooler Leak.Water Leak Caused by Normal Wear of after- Cooler.Air Compressor Returned to Svc After Repairs | | | 05000267/LER-1982-012, Forwards LER 82-012/03L-0.Detailed Event Analysis Encl | Forwards LER 82-012/03L-0.Detailed Event Analysis Encl | | | 05000267/LER-1982-013, Forwards LER 82-013/03L-0.Detailed Event Analysis Encl | Forwards LER 82-013/03L-0.Detailed Event Analysis Encl | | | 05000267/LER-1982-013-03, /03L-0:on 820412,separation in Axial Positions of Two Partially Inserted Control Rod Groups Fell Slightly Below Limit of 10 Ft.Cause Not Stated.Control Rods Repositioned | /03L-0:on 820412,separation in Axial Positions of Two Partially Inserted Control Rod Groups Fell Slightly Below Limit of 10 Ft.Cause Not Stated.Control Rods Repositioned | | | 05000267/LER-1982-014-03, /03L-0:between 820417 & 26,only One Complete Pcrv Liner Cooling Loop Was Operable.Caused by Isolating Loop 1 Subheaders to Locate Primary Coolant to Pcrv Liner Cooling Sys Leak.Extent & Cause of Tube Failure Unknown | /03L-0:between 820417 & 26,only One Complete Pcrv Liner Cooling Loop Was Operable.Caused by Isolating Loop 1 Subheaders to Locate Primary Coolant to Pcrv Liner Cooling Sys Leak.Extent & Cause of Tube Failure Unknown | | | 05000267/LER-1982-014, Forwards LER 82-014/03L-0.Detailed Event Analysis Encl | Forwards LER 82-014/03L-0.Detailed Event Analysis Encl | | | 05000267/LER-1982-015-03, /03L-0:on 820418 & 19,w/plant Operating at Power, Emergency Feedwater to Loop 2 Circulator Water Turbine Drives Were Isolated to Repair PV-21244 & PV-21244-1.Caused by Normal Wear,Resulting in Excessive Flow | /03L-0:on 820418 & 19,w/plant Operating at Power, Emergency Feedwater to Loop 2 Circulator Water Turbine Drives Were Isolated to Repair PV-21244 & PV-21244-1.Caused by Normal Wear,Resulting in Excessive Flow | | | 05000267/LER-1982-015, Forwards LER 82-015/03L-0.Detailed Event Analysis Encl | Forwards LER 82-015/03L-0.Detailed Event Analysis Encl | | | 05000267/LER-1982-016-03, /03L-0:on 820427,during Surveillance Testing,Class I Hydraulic Check & Sway Suppressor Snubber CRS-144 Found Inoperable.Caused by Seal & Gasket Leakage Allowing Loss of Hydraulic Oil.Snubber Rebuilt | /03L-0:on 820427,during Surveillance Testing,Class I Hydraulic Check & Sway Suppressor Snubber CRS-144 Found Inoperable.Caused by Seal & Gasket Leakage Allowing Loss of Hydraulic Oil.Snubber Rebuilt | | | 05000267/LER-1982-017, Forwards LER 82-017/03L-0.Detailed Event Analysis Encl | Forwards LER 82-017/03L-0.Detailed Event Analysis Encl | | | 05000267/LER-1982-017-03, /03L-0:on 820512,total Primary Coolant Oxidants Exceeded Tech Spec.Caused by Prolonged Maint Outage Allowing Power Operated Relief Valve Depressurization.Offgassing of Core Moisture/Oxidants Resulted When Plant Returned to S | /03L-0:on 820512,total Primary Coolant Oxidants Exceeded Tech Spec.Caused by Prolonged Maint Outage Allowing Power Operated Relief Valve Depressurization.Offgassing of Core Moisture/Oxidants Resulted When Plant Returned to Svc | | | 05000267/LER-1982-018-03, /03L-0:on 820501,essential 480-volt Buses Tie Breaker Would Not Close During Surveillance Test Simulating Loss of Outside Power & Turbine Trip.Caused by Breaker Spring Charging Motor Switch in Off Position | /03L-0:on 820501,essential 480-volt Buses Tie Breaker Would Not Close During Surveillance Test Simulating Loss of Outside Power & Turbine Trip.Caused by Breaker Spring Charging Motor Switch in Off Position | | | 05000267/LER-1982-018, Forwards LER 82-018/03L-0.Detailed Event Analysis Encl | Forwards LER 82-018/03L-0.Detailed Event Analysis Encl | | | 05000267/LER-1982-019-03, /03L-0:on 820518,during Feedwater Flow Surveillance Test,Circulator 1A Speed Program Switch & Two Feedwater Flow Switches Were Out of Calibr.Caused by Instrument Drift.Switches Recalibr | /03L-0:on 820518,during Feedwater Flow Surveillance Test,Circulator 1A Speed Program Switch & Two Feedwater Flow Switches Were Out of Calibr.Caused by Instrument Drift.Switches Recalibr | | | 05000267/LER-1982-019, Forwards LER 82-019/03L-0.Detailed Event Analysis Encl | Forwards LER 82-019/03L-0.Detailed Event Analysis Encl | | | 05000267/LER-1982-020-03, /03L-0:on 820517,w/reactor Operating at 40% Power & Pcrv Pressurized to Greater than 100 Psia,Primary & Secondary Interspace Penetration Pressure Decreased Below Allowable Limits.Caused by Impurities in Low Temp Absorber | /03L-0:on 820517,w/reactor Operating at 40% Power & Pcrv Pressurized to Greater than 100 Psia,Primary & Secondary Interspace Penetration Pressure Decreased Below Allowable Limits.Caused by Impurities in Low Temp Absorber | | | 05000267/LER-1982-020, Forwards LER 82-020/03L-0.Detailed Event Analysis Encl | Forwards LER 82-020/03L-0.Detailed Event Analysis Encl | | | 05000267/LER-1982-021-03, /03L-0:on 820517,plant Protective Sys Circulator Speed Module Found Reading Too Low.Caused by Loose Speed Switch Module Pin Connector,Which Made Poor Connection. Connector Reseated & Tightened in Place | /03L-0:on 820517,plant Protective Sys Circulator Speed Module Found Reading Too Low.Caused by Loose Speed Switch Module Pin Connector,Which Made Poor Connection. Connector Reseated & Tightened in Place | | | 05000267/LER-1982-022-03, /03L-0:on 820521,unplanned Radiological Releases from Reactor Bldg Exhaust Stack Occurred.Caused by Isolation Valve Closure Due to Personnel Error & Airborne Activity Entering Containment Tank Through Water Traps | /03L-0:on 820521,unplanned Radiological Releases from Reactor Bldg Exhaust Stack Occurred.Caused by Isolation Valve Closure Due to Personnel Error & Airborne Activity Entering Containment Tank Through Water Traps | | | 05000267/LER-1982-023-03, /03L-0:on 820527,primary Coolant Oxidants Exceeded Tech Specs AC 7.5.2(b)2 on Three Separate Occasions.Caused by Gradual Ingress of Moisture & Oxidants.Moisture & Oxidant Offgassed from Core.Power & Temp Reduced | /03L-0:on 820527,primary Coolant Oxidants Exceeded Tech Specs AC 7.5.2(b)2 on Three Separate Occasions.Caused by Gradual Ingress of Moisture & Oxidants.Moisture & Oxidant Offgassed from Core.Power & Temp Reduced | | | 05000267/LER-1982-023, Forwards LER 82-023/03L-0.Detailed Event Analysis Encl | Forwards LER 82-023/03L-0.Detailed Event Analysis Encl | | | 05000267/LER-1982-024, Forwards LER 82-024/03X-2.Detailed Event Analysis Encl | Forwards LER 82-024/03X-2.Detailed Event Analysis Encl | | | 05000267/LER-1982-024-03, /03L-0:on 820605,all Three 480-volt Essential Buses Were Lost.Caused by Improperly Calibr Undervoltage Relays Due to Inadequate Relay Calibr Procedure.Procedure Updated | /03L-0:on 820605,all Three 480-volt Essential Buses Were Lost.Caused by Improperly Calibr Undervoltage Relays Due to Inadequate Relay Calibr Procedure.Procedure Updated | | | 05000267/LER-1982-025, Forwards LER 82-025/03L-1.Detailed Event Analysis Encl | Forwards LER 82-025/03L-1.Detailed Event Analysis Encl | | | 05000267/LER-1982-026, Forwards LER 82-026/03L-0.Detailed Event Analysis Encl | Forwards LER 82-026/03L-0.Detailed Event Analysis Encl | | | 05000267/LER-1982-026-03, /03L-0:on 820615,total Primary Coolant Oxidants Exceeded Limiting Conditions for Operation on Two Occasions. Caused by Water in Core Due to Sudden Pressure Surge from Loss of 480-volt Essential Busses.Concentrations Reduced | /03L-0:on 820615,total Primary Coolant Oxidants Exceeded Limiting Conditions for Operation on Two Occasions. Caused by Water in Core Due to Sudden Pressure Surge from Loss of 480-volt Essential Busses.Concentrations Reduced | | | 05000267/LER-1982-027-03, /03L-0:on 820628,11 Flow Alarms Found Out of Tolerance During Primary Coolant Moisture Instrumentation Sample Flow Alarm Function Test.Caused by Instrument Drift & Procedural Inadequacy.Setpoints Readjusted | /03L-0:on 820628,11 Flow Alarms Found Out of Tolerance During Primary Coolant Moisture Instrumentation Sample Flow Alarm Function Test.Caused by Instrument Drift & Procedural Inadequacy.Setpoints Readjusted | | | 05000267/LER-1982-027, Forwards LER 82-027/03L-0.Detailed Event Analysis Encl | Forwards LER 82-027/03L-0.Detailed Event Analysis Encl | | | 05000267/LER-1982-028, Forwards LER 82-028/03L-0.Detailed Event Analysis Encl | Forwards LER 82-028/03L-0.Detailed Event Analysis Encl | | | 05000267/LER-1982-028-03, /03L-0:on 820707,excessive Water Leakage Through PV-21244 Necessitated Isolation of Emergency Feedwater Supply Header.Caused by Water Cut in Valve Seat & Plug. Valve Ring Seat,Plug Assembly,Body & Seat Gaskets Replaced | /03L-0:on 820707,excessive Water Leakage Through PV-21244 Necessitated Isolation of Emergency Feedwater Supply Header.Caused by Water Cut in Valve Seat & Plug. Valve Ring Seat,Plug Assembly,Body & Seat Gaskets Replaced | | | 05000267/LER-1982-029-03, /03X-1:on 820712,20 & 21,emergency Feedwater Headers to Helium Circulator Pelton Wheel Drives Isolated to Perform Maint on Leaking Header Safety Valves.Cause of Leakage Not Stated | /03X-1:on 820712,20 & 21,emergency Feedwater Headers to Helium Circulator Pelton Wheel Drives Isolated to Perform Maint on Leaking Header Safety Valves.Cause of Leakage Not Stated | |
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