LER-1975-001, For Dresden, Unit 3, Hydraulic Piping Restraint Failure |
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| 2491975001R00 - NRC Website |
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Co~monwealrAdison A
One Fifst National *.
Chicago, Illinois W
Address Reply to: Post Office Box 767
'Chicago, Illinois 60690 BBS Ltr. #32-75 Dresden Nuclear R. R. #1 Morris, Illinois January 16, 19
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Mr. James G. Keppler, Regional Director Directorate of Regulatory Operations-Region III U. s. Atomic Energy Commission 799 Roosevelt Road Glen Ellyn, Illinois 60137 S~T: REPORT OF ABNORMAL OCCURRENCE PER SECTION 6.6.A OF THE TECHNICAL SPECIFICATIONS HYDRAULIC PIPING RESTRAINT FAILURE
References:
- 1) Regulatory Guide 1.16 Rev. 1 Appendix A
- 2) Notification of Region III of AEC Regulatory Operations Telephone: Mr. P. Johnson, 1445 hours0.0167 days <br />0.401 hours <br />0.00239 weeks <br />5.498225e-4 months <br /> on January 6, 1975 Telegram:
f'1r. James G. Keppler, 1545 hours0.0179 days <br />0.429 hours <br />0.00255 weeks <br />5.878725e-4 months <br />.on January 6, 1975
- 3) Report 50-237/1974-53, Inspection of Bergen~Paterson Shock Suppressors Report Number:
50-249/1975-1 Report Date:
January 16, 1975 Occurrence Date:
January 4, 1975 Facility: Dresden Nuclear Power Station, Morris, Illinois IDENTIFICATION OF OCCURRENCE When Unit 3 was shutdown on January 3, 1975, an inspection was made of all thirty-five snubbers in the drywell.
The inspection of the Bergen Paterson shock suppressors on January 4, 1975, revealed that eight snubbers were low on oil with two of them considered inoperable. This condition could have prevented.the performance of the intended safety function of an engineered safety feature system.
CONDITIONS PRIOR TO OCCURRENCE Unit 3 was in the shutdown mode at the time of the inspection.
The last inspection of the drywell snubbers was made about 105 days prior to this inspection.
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Mr. James G. Keppler
,r*' ruary 16,
- 1975 The inoperable snubbers were found duriilg a routine inspection during unit shutdown.
The results of the inspections on the eight low snubbers are given in the following table.
SnubbersFound With Low Levels Snubber Piston Rod Fluid Level Snubber I.D. No.
Extension Position Location 1
2.511 3.511 (low)
B Recirculation Pump 14 2.5" 3.511 (low)
A Recirc Pump Discharge 19 3.011 4.0 11 (low)
Recirc. Header 22 3.011 6.0" (inoperable)
HPCI Line 25 3.5" 6.011 (inoperable)
Feedwater Line 26
- 1. 011 2.011 (low)
Feedwater Line Line 34 2.511 3.511 (iow) 3A Target Rock Safety Valve 35 2.7511 4.2511 (low) 3A Target Rock Safety Valve Note:
The seal material for the above eight snubbers is ethylene propylene.
DESIGNATION OF APPARENT CAUSE OF OCCURRENCE (Equipment Failure)
The two inoperable snubbers were removed from the drywell and disassembled for a more thorough examination. This inspection revealed that the 0-ring's were pinched, the seals showed slight deterioration and the cylinder was scratched.
No singular cause can be assigned as mode of failure, rather all of the aforementioned problems contributed to the loss of oil from the snubbe~~
ANALYSIS OF OCCURRENCE The two inoperable snubbers did not threaten the health and safety of the public.
The emergency core cooling systems and primary containment were available to provide adequate core cooling and containment within the drywell had a pipe rupture occurred.
CORRECTIVE ACTION
The two inoperable snubbers were replaced with rebuilt snubbers containing ethylene propylene seal material and oil was added to the other six snubbers
Mr. James.*:ith~nerl. da;.
An inspection was made of the eight snubbers to verify proper operation prior to start up.
FAILURE DATA Most of snubber failures in the past were related.to the usage of polyurethane seal material. This occurrence has no singular cause, but is attributable to the several minor problems which allowed an excessive oil leak.age condition to exist during the 105 day operating period between inspections.
On January 16, 1975, Mr. R. Knop of.AF.c Region III was notified that this Abnormal Occurrence report would be submitted 12 days after the date of occurrence due to extended review of the problem.
BBS:smp File/.AEX; ax/L_jYJ~
J~. B. Stephenson V. Superintendent
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| | | Reporting criterion |
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| 05000249/LER-1975-001, For Dresden, Unit 3, Hydraulic Piping Restraint Failure | For Dresden, Unit 3, Hydraulic Piping Restraint Failure | | | 05000249/LER-1975-004, For Dresden, Unit 3, Reactor Feed Pump Minimum Flow Line Leak | For Dresden, Unit 3, Reactor Feed Pump Minimum Flow Line Leak | | | 05000249/LER-1975-005, Regarding Reactor Feed Pump 3C Pump Casing Vent Line Weld Break | Regarding Reactor Feed Pump 3C Pump Casing Vent Line Weld Break | | | 05000249/LER-1975-007, For Dresden, Unit 3, Failure of Hydraulic Pipe Suppressor | For Dresden, Unit 3, Failure of Hydraulic Pipe Suppressor | | | 05000237/LER-1975-008, For Dresden, Unit 2 Isolation Level Switch Setpoint Drift | For Dresden, Unit 2 Isolation Level Switch Setpoint Drift | | | 05000249/LER-1975-009, For Dresden, Unit 3, 2A MSIV Not Full Open Scram | For Dresden, Unit 3, 2A MSIV Not Full Open Scram | | | 05000249/LER-1975-013, For Dresden, Unit 3, Excessive Control Rod Scram Times | For Dresden, Unit 3, Excessive Control Rod Scram Times | | | 05000249/LER-1975-014, For Dresden, Units 3, Diesel Generator Inoperable | For Dresden, Units 3, Diesel Generator Inoperable | | | 05000249/LER-1975-016, For Dresden, Unit 3, Excessive Control Rod Scram Times | For Dresden, Unit 3, Excessive Control Rod Scram Times | | | 05000249/LER-1975-019, For Dresden Unit 3 Regarding a Broken Test Line on Penetration X-105 D | For Dresden Unit 3 Regarding a Broken Test Line on Penetration X-105 D | | | 05000249/LER-1975-024, AO 50-249/75-24:on 750426,during Routine Calibr of HPCI Area Temp Sensors,Setpoints on 12 of 16 Temp Sensors Found Above Tech Spec Limit.Caused by Unsuitable Existing Temp Sensors for First Operation Surveillance Type Operation | AO 50-249/75-24:on 750426,during Routine Calibr of HPCI Area Temp Sensors,Setpoints on 12 of 16 Temp Sensors Found Above Tech Spec Limit.Caused by Unsuitable Existing Temp Sensors for First Operation Surveillance Type Operation | | | 05000249/LER-1975-025, :on 750428,during Routine Insp,Two Hydraulic Piping Restraints Inoperable.Cause Unknown.Inoperable Snubbers Will Be Replaced Before End of Outage |
- on 750428,during Routine Insp,Two Hydraulic Piping Restraints Inoperable.Cause Unknown.Inoperable Snubbers Will Be Replaced Before End of Outage
| | | 05000249/LER-1975-026, AO 50-249/75-26:on 780509,during Discharge test,24/48 Volt Dc Batteries Failed to Deliver Rated ampere-hour Capacity. Caused by Six Bad Cells in One Battery & Four Bad Cells in Other.Deteriorated Cells Will Be Replaced | AO 50-249/75-26:on 780509,during Discharge test,24/48 Volt Dc Batteries Failed to Deliver Rated ampere-hour Capacity. Caused by Six Bad Cells in One Battery & Four Bad Cells in Other.Deteriorated Cells Will Be Replaced | | | 05000249/LER-1975-027, :on 750515,cracks Observed on Five of Eight Header Pipe & One of Four Thermal Sleeve to Junction Box Welds.Caused by Design of Spargers Susceptible to Flow Induced Vibration.Spargers Will Be Replaced |
- on 750515,cracks Observed on Five of Eight Header Pipe & One of Four Thermal Sleeve to Junction Box Welds.Caused by Design of Spargers Susceptible to Flow Induced Vibration.Spargers Will Be Replaced
| | | 05000249/LER-1975-028, AO 50-249/75-28:on 750522,main Steam Line Area Temp Sensors 261-16B,261-17 A-D & 261-18D Found W/Setpoints Above Tech Spec Limit.Caused by Misapplied Switches.Switches Reset within Tech Spec Limit | AO 50-249/75-28:on 750522,main Steam Line Area Temp Sensors 261-16B,261-17 A-D & 261-18D Found W/Setpoints Above Tech Spec Limit.Caused by Misapplied Switches.Switches Reset within Tech Spec Limit | | | 05000249/LER-1975-035, Regarding Failure of Circuit Breaker 152-3403 to Open During a Breaker Trip Event | Regarding Failure of Circuit Breaker 152-3403 to Open During a Breaker Trip Event | | | 05000237/LER-1975-038, A-00 for Dresden Unit 2 Supplemental Report to Letter Dated June 25, 1975, Entitled Failure of Valve MO-2-1301-2 to Operate | A-00 for Dresden Unit 2 Supplemental Report to Letter Dated June 25, 1975, Entitled Failure of Valve MO-2-1301-2 to Operate | | | 05000237/LER-1975-039, A-00 for Dresden Unit 2, Supplemental Report on Unit 2 Diesel Generator Starting Failures | A-00 for Dresden Unit 2, Supplemental Report on Unit 2 Diesel Generator Starting Failures | | | 05000249/LER-1975-042, Regarding Failure of LPCI Valve 3-1501-5D Motor Trip | Regarding Failure of LPCI Valve 3-1501-5D Motor Trip | | | 05000237/LER-1975-044, A-00 for Dresden Unit 2 Supplemental Report to Letter Dated October 2, 1975, Entitled Unit-2 Diesel Generator Failure to Start | A-00 for Dresden Unit 2 Supplemental Report to Letter Dated October 2, 1975, Entitled Unit-2 Diesel Generator Failure to Start | | | 05000249/LER-1975-044, Letter Submitting Correction to Abnormal Occurrence Report Entitled, Off-Gas Increase on Unit 3 (Report 50-249/75/44) | Letter Submitting Correction to Abnormal Occurrence Report Entitled, Off-Gas Increase on Unit 3 (Report 50-249/75/44) | | | 05000249/LER-1975-045, :on 751203,during Weekly Surveillance,Irm 12 Tripped Above Tech Spec Limit.Probably Caused by Instrument Setpoint Drift |
- on 751203,during Weekly Surveillance,Irm 12 Tripped Above Tech Spec Limit.Probably Caused by Instrument Setpoint Drift
| | | 05000237/LER-1975-046, Regarding Inoperability of Snubber 25 | Regarding Inoperability of Snubber 25 | | | 05000249/LER-1975-046, :on 751207,during Reactor Shutdown for Maint, Snubber 25 Found Inoperable Due to Insufficient Amount of Hydraulic Fluid.Caused by Deteriorated Seals.Snubber Zirc Fitting Replaced |
- on 751207,during Reactor Shutdown for Maint, Snubber 25 Found Inoperable Due to Insufficient Amount of Hydraulic Fluid.Caused by Deteriorated Seals.Snubber Zirc Fitting Replaced
| | | 05000249/LER-1975-047, :on 751211,during Surveillance Testing,Unit 3 Diesel Generator Would Not Accept Load Above 100 Kw.Caused by Loose Locknut on Shutdown Solenoid.Locknut Tightened. Diesel 6 Month Insp Procedure Revised |
- on 751211,during Surveillance Testing,Unit 3 Diesel Generator Would Not Accept Load Above 100 Kw.Caused by Loose Locknut on Shutdown Solenoid.Locknut Tightened. Diesel 6 Month Insp Procedure Revised
| | | 05000249/LER-1975-048, :on 751222,during Instrument Surveillance,Hpci Flow Switch DPIS 3-2353 Tripped Above Tech Spec Limit.Caused by Misapplication of Switch.Program to Modify Instruments in Progress |
- on 751222,during Instrument Surveillance,Hpci Flow Switch DPIS 3-2353 Tripped Above Tech Spec Limit.Caused by Misapplication of Switch.Program to Modify Instruments in Progress
| | | 05000237/LER-1975-048-01, Letter Enclosing LER 75-048-01 Regarding Current Status of a Long-Term Corrective Action to Prevent Reoccurrence of a Through-Wall Crack in the Drywell-Torus Nitrogen Purge Line 1604-18 | Letter Enclosing LER 75-048-01 Regarding Current Status of a Long-Term Corrective Action to Prevent Reoccurrence of a Through-Wall Crack in the Drywell-Torus Nitrogen Purge Line 1604-18 | | | 05000237/LER-1975-049, Regarding Failure of Channel a Floor Radiation Monitor Downscale | Regarding Failure of Channel a Floor Radiation Monitor Downscale | | | 05000249/LER-1975-049, :on 751223,during steady-state Operation,Channel a Refueling Floor Radiation Monitor Failed Downscale.Caused by Cable Connector Failure.Connector Replaced |
- on 751223,during steady-state Operation,Channel a Refueling Floor Radiation Monitor Failed Downscale.Caused by Cable Connector Failure.Connector Replaced
| | | 05000237/LER-1975-051, For Dresden Unit 2 Regarding Report of Unit-2 High Torus Water Level Exceeding the Technical Specifications Limit | For Dresden Unit 2 Regarding Report of Unit-2 High Torus Water Level Exceeding the Technical Specifications Limit | | | 05000237/LER-1975-052, For Dresden Unit 2 Regarding a Report of Rapid Closure of Unit-2 Main Steam Isolation Valve 203-1C | For Dresden Unit 2 Regarding a Report of Rapid Closure of Unit-2 Main Steam Isolation Valve 203-1C | |
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