05000219/FIN-2016001-03
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Finding | |
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Title | Inadequate Instructions for the Flexible Coupling Hose Preventative Maintenance Resulting in an Inoperable Emergency Diesel Generator |
Description | The inspectors identified a preliminary White finding and associated apparent violation of Title 10 of the Code of Federal Regulations (CFR), Part 50, Appendix B, Criterion V, Instructions, Procedures, and Drawings, because Exelon did not appropriately prescribe instructions or procedures for maintenance on the emergency diesel generator (EDG) No. 1 cooling water system to ensure the EDG cooling flexible coupling hose was maintained to support the EDG safety function. Specifically, Exelon did not have appropriate work instructions to replace the EDG cooling flexible coupling hoses every 12 years as specified by Exelons procedure and vendor information. As a result, the flexible coupling hose was in service for approximately 22 years and subjected to thermal degradation and aging that eventually led to the failure of EDG No. 1 during operation on January 4, 2016. As a consequence of this inappropriate work instruction issue, Exelon violated Technical Specification 3.7.C because EDG No. 1 was determined to be inoperable for greater than the technical specification allowed outage time of seven days. Exelons immediate corrective actions included entering the issue into their corrective action program (issue reports 2607247 and 2610027), replacing of the EDG No. 1 and No. 2 flexible coupling hoses, and initiating a failure analysis to determine the causes of the failed flexible coupling hose. This finding is more than minor because it is associated with the equipment performance attribute of the Mitigating Systems cornerstone and affected the cornerstone objective to ensure the availability, reliability, and capability of systems that respond to initiating events to prevent undesirable consequences (i.e., core damage). Specifically, the ruptured flexible coupling hose caused the failure of EDG No. 1 to perform its safety function. In accordance with IMC 0609.04, Initial Characterization of Findings, and Exhibit 2 of IMC 0609, Appendix A, The Significance Determination Process for Findings At-Power, this finding required a detailed risk evaluation (DRE) because EDG No. 1 was inoperable for greater than the technical specification allowed outage time. The DRE estimated the increase in core damage frequency was 7E-6, or White (low to moderate safety significance) for this finding. This finding does not have an associated cross-cutting aspect because the performance deficiency occurred in 2005 and is not reflective of present performance. |
Site: | Oyster Creek |
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Report | IR 05000219/2016001 Section 4OA2 |
Date counted | Mar 31, 2016 (2016Q1) |
Type: | Violation: White |
cornerstone | Mitigating Systems |
Identified by: | NRC identified |
Inspection Procedure: | IP 71152 |
Inspectors (proximate) | A Patel B Dionne D Orr E Andrews E Dipaolo F Arner J Furia M Henrion N Floyd P Kaufman S Kennedy W Cookj Petchs Kennedy S Shaffer |
Violation of: | 10 CFR 50 Appendix B Criterion V Technical Specification |
INPO aspect | |
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Finding - Oyster Creek - IR 05000219/2016001 | |||||||||||||||||||||||||||||||||||
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Finding List (Oyster Creek) @ 2016Q1
Self-Identified List (Oyster Creek)
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