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| #REDIRECT [[05000312/LER-1978-008-02, /02T-0:on 780804,atypical Weld Filler Wire Mixed w/Mn-Mo-Ni Filler Wire Shipment.Caused by Inadequate QA on Matl Procurement by Supplier.Addl Analysis & Technical Evaluation Required]]
| | {{Adams |
| | | number = ML20147B306 |
| | | issue date = 08/15/1978 |
| | | title = /02T-0:on 780804,analysis Showed Atypical Weld Filler Wire W/High Silicon & Low Nickel Contents in Archive Weldments.Wire Mixed by Supplier W/Shipment of Mn-Mo-Ni Filler Wire.Caused by Inadequate QA |
| | | author name = Colombo R |
| | | author affiliation = SACRAMENTO MUNICIPAL UTILITY DISTRICT |
| | | addressee name = |
| | | addressee affiliation = |
| | | docket = 05000312 |
| | | license number = |
| | | contact person = |
| | | document report number = LER-78-008-02T, LER-78-8-2T, NUDOCS 7810100069 |
| | | package number = ML20147B275 |
| | | document type = LICENSEE EVENT REPORT (SEE ALSO AO RO), TEXT-SAFETY REPORT |
| | | page count = 1 |
| | }} |
| | {{LER |
| | | Title = /02T-0:on 780804,analysis Showed Atypical Weld Filler Wire W/High Silicon & Low Nickel Contents in Archive Weldments.Wire Mixed by Supplier W/Shipment of Mn-Mo-Ni Filler Wire.Caused by Inadequate QA |
| | | Plant = |
| | | Reporting criterion = |
| | | Power level = |
| | | Mode = |
| | | Docket = 05000312 |
| | | LER year = 1978 |
| | | LER number = 8 |
| | | LER revision = 2 |
| | | Event date = |
| | | Report date = |
| | | ENS = |
| | | abstract = |
| | }} |
| | |
| | =text= |
| | {{#Wiki_filter:!l O, |
| | l |
| | ~ |
| | 7 + |
| | I i, |
| | NRC FORM 366 U. S. NUCLEAR REGULATORY COMMISSION (774 LICENSEE EVENT REPORT EXHIBIT A CONTROL BLOCK: l l l l l l lh (PLEASE PRINT OR TYPE ALL REQUIRED INFORMATION) 1 6 |
| | 1 8 ICl^ lRI SIS l 11@isl 0 l 0l - 10 l0 l 0 l 0l 0 l-l0 l Olgi 11 l 1 j 1l1 jgl l lg j |
| | j 4 |
| | i 8 9 oceNses coos i4 uceNse NuvueH 23 2e uceNse nPe 30 |
| | .i : A r se i |
| | i con'T l |
| | 101il s"E [MI 015 l O l 0101311 l 2 l@l 0 I 810 l 417 l 8 l@l 01811 l Sl 718 l@ |
| | 7 8 |
| | to 61 DOCK ET NUMBER to 69 EbENT DAfg 74 7b HEPORT DATE 80 i |
| | EVENT DESCRIPTION AND PROGABLE CONSEQUENCES h 10121 l On Aunust 4, 1978, B&W reported that as a result of chemical analysis I |
| | ITTTII performed on archive weldments they discovered that weld filler wire j |
| | t 10141 I atypical of the weld filler wire used by B&W In conntruction of nuclear j f |
| | O s i pressure vessels was unknowlingly mixed by thc. supplier with a shipment ; |
| | 10 is i i to Mn-Mo-Ni filler wire. |
| | The atypical wire has high Silicon and low g |
| | / |
| | [O l7 l l Nickel contents outside of the typical range for wire specified by B&W. ; |
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| | 7 8 |
| | 9 10 11 14 13 18 19 20 SE QUE NTI AL, |
| | occur R cNCE REPORT REVISION LE R 'RO EVf NT Y( AR REPORT NO. |
| | CODE TYPE NO. |
| | ) |
| | @ Nj;;,a; I 718 l L-J lolo I81 [gj 10 i 21 W |
| | [--J W |
| | a 21 22 23 24 26 27 28 29 Ja 31 32 AK N A T ON ON PLANT T |
| | HOURS 22 SB ITT FOR 9 |
| | $ PPL MANUFACTURER L Z.J @ W @ ' M.sb@U@ |
| | l ol olo I o I L.YJ@ p@ |
| | l Nl@ l8 j 0 [1 l 5 l@ |
| | j 3J 14 Jo 31 40 4l CAUSE DESCRIPTION AND CORREC MVE ACTIONS h El Inadeauate Q.A. on material procurement by NSS Supplier. |
| | This will i |
| | I EI reautre additional analysis and technical evaluation by the NSS I |
| | .I gl Supplier with resultant T.S. changes in the area of heat up and |
| | , 3 l cool down limits. (TS 3.1.2). |
| | These changes are being submitted as as Rev. 1 to T.S. Amendment No. 59. |
| | gi 8 9 80 STA 5 |
| | % P3WER OTHE R $TATU$ |
| | DtS Y |
| | OtSCOVERY DESCRIPTION [E,J@ l 11 010l@l NA l [,D,J@l Notification from NSSS l |
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| | ' A!uviiv c5 TINT |
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| | ]@["I"NDnewsmedianotifiedAugust 16, 1978. |
| | ; ;;;;;;;;;;;;l I |
| | 2 o 7 |
| | 8 9 to 68 69 80 I |
| | olombo NAVE OF PREPARER PHONE-3lfI nr i |
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| | }} |
| | |
| | {{LER-Nav}} |
LER-1978-008, /02T-0:on 780804,analysis Showed Atypical Weld Filler Wire W/High Silicon & Low Nickel Contents in Archive Weldments.Wire Mixed by Supplier W/Shipment of Mn-Mo-Ni Filler Wire.Caused by Inadequate QA |
| Event date: |
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| Report date: |
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| 3121978008R02 - NRC Website |
|
text
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NRC FORM 366 U. S. NUCLEAR REGULATORY COMMISSION (774 LICENSEE EVENT REPORT EXHIBIT A CONTROL BLOCK: l l l l l l lh (PLEASE PRINT OR TYPE ALL REQUIRED INFORMATION) 1 6
1 8 ICl^ lRI SIS l 11@isl 0 l 0l - 10 l0 l 0 l 0l 0 l-l0 l Olgi 11 l 1 j 1l1 jgl l lg j
j 4
i 8 9 oceNses coos i4 uceNse NuvueH 23 2e uceNse nPe 30
.i : A r se i
i con'T l
101il s"E [MI 015 l O l 0101311 l 2 l@l 0 I 810 l 417 l 8 l@l 01811 l Sl 718 l@
7 8
to 61 DOCK ET NUMBER to 69 EbENT DAfg 74 7b HEPORT DATE 80 i
EVENT DESCRIPTION AND PROGABLE CONSEQUENCES h 10121 l On Aunust 4, 1978, B&W reported that as a result of chemical analysis I
ITTTII performed on archive weldments they discovered that weld filler wire j
t 10141 I atypical of the weld filler wire used by B&W In conntruction of nuclear j f
O s i pressure vessels was unknowlingly mixed by thc. supplier with a shipment ;
10 is i i to Mn-Mo-Ni filler wire.
The atypical wire has high Silicon and low g
/
[O l7 l l Nickel contents outside of the typical range for wire specified by B&W. ;
O l
l
'c'80e'
$i as couPONrNT coos sueYos sSEs E
I C l Alg [BJg [ dj@ l V l El S l Sl E l Ll@ [A,g@ LZ_j @
7 8
9 10 11 14 13 18 19 20 SE QUE NTI AL,
occur R cNCE REPORT REVISION LE R 'RO EVf NT Y( AR REPORT NO.
CODE TYPE NO.
)
@ Nj;;,a; I 718 l L-J lolo I81 [gj 10 i 21 W
[--J W
a 21 22 23 24 26 27 28 29 Ja 31 32 AK N A T ON ON PLANT T
HOURS 22 SB ITT FOR 9
$ PPL MANUFACTURER L Z.J @ W @ ' M.sb@U@
l ol olo I o I L.YJ@ p@
l Nl@ l8 j 0 [1 l 5 l@
j 3J 14 Jo 31 40 4l CAUSE DESCRIPTION AND CORREC MVE ACTIONS h El Inadeauate Q.A. on material procurement by NSS Supplier.
This will i
I EI reautre additional analysis and technical evaluation by the NSS I
.I gl Supplier with resultant T.S. changes in the area of heat up and
, 3 l cool down limits. (TS 3.1.2).
These changes are being submitted as as Rev. 1 to T.S. Amendment No. 59.
gi 8 9 80 STA 5
% P3WER OTHE R $TATU$
DtS Y
OtSCOVERY DESCRIPTION [E,J@ l 11 010l@l NA l [,D,J@l Notification from NSSS l
i s
' A!uviiv c5 TINT
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PUUuCIT if 1
NRC USE oNLY
]@["I"NDnewsmedianotifiedAugust 16, 1978.
- ;;;;;;;;;;;;l I
2 o 7
8 9 to 68 69 80 I
olombo NAVE OF PREPARER PHONE-3lfI nr i
k
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| | | Reporting criterion |
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| 05000312/LER-1978-001-04, /04T-0:on 780109,plant Liquid Effluent Ph Levels Exceeded Tech Spec 8.5 Limit.Ph Sensor Setpoint Raised in Summer to Folson South Canal Ph Level & Not Reset When Ph Level Dropped,Eliminating Automatic Diversion Feature | /04T-0:on 780109,plant Liquid Effluent Ph Levels Exceeded Tech Spec 8.5 Limit.Ph Sensor Setpoint Raised in Summer to Folson South Canal Ph Level & Not Reset When Ph Level Dropped,Eliminating Automatic Diversion Feature | | | 05000312/LER-1978-001, Responds to NRC Expressing Concern That 780320 Transient,Reported as LER 78-1,could Have Led to Results as Serious as Tmi.Operator Recognized That once-through Steam Generators Were Dry & Therefore Admitted Main Feedwater | Responds to NRC Expressing Concern That 780320 Transient,Reported as LER 78-1,could Have Led to Results as Serious as Tmi.Operator Recognized That once-through Steam Generators Were Dry & Therefore Admitted Main Feedwater | | | 05000312/LER-1978-001-01, /01T-0:on 780320,non-nuclear Instrumentation Dc Power Short Resulted in Reactor Trip & RCS Cooldown in Excess of Tech Spec Figure 3.1.2-2 Limits.Caused by Operator Changing Lightbulb.Conditions Imposed for Return to Power | /01T-0:on 780320,non-nuclear Instrumentation Dc Power Short Resulted in Reactor Trip & RCS Cooldown in Excess of Tech Spec Figure 3.1.2-2 Limits.Caused by Operator Changing Lightbulb.Conditions Imposed for Return to Power | | | 05000312/LER-1978-002-03, /03L-0:on 780228,safety Sys Hydraulic Snubbers 25 & 26 Found Low on Fluid During Visual Insp.No Leakage Found. Cause Not Determined.Snubbers Refilled & Surveillance Interval Reduced to Six Months | /03L-0:on 780228,safety Sys Hydraulic Snubbers 25 & 26 Found Low on Fluid During Visual Insp.No Leakage Found. Cause Not Determined.Snubbers Refilled & Surveillance Interval Reduced to Six Months | | | 05000312/LER-1978-002-04, /04T-0:on 780414,hypochlorite Spilled & Flushed Into Drain Sys During Hypochlorite Chemical Tank Filling, Causing Chlorine Levels to Exceed Limits.Fill Line Will Be Capped Prior to Removal & Spills Will Not Be Flushed | /04T-0:on 780414,hypochlorite Spilled & Flushed Into Drain Sys During Hypochlorite Chemical Tank Filling, Causing Chlorine Levels to Exceed Limits.Fill Line Will Be Capped Prior to Removal & Spills Will Not Be Flushed | | | 05000312/LER-1978-002, Forwards LER 78-002/03L-0 | Forwards LER 78-002/03L-0 | | | 05000312/LER-1978-003-03, /03L-1 on 780710:Maintenance on Safety Sys Hydraulic Snubber Previously Found to Have Low Fluid Accumulator Level Revealed 2 Deteriorated o-rings Made W Polyurethene Seals Instead of ethylene-propylene Seals | /03L-1 on 780710:Maintenance on Safety Sys Hydraulic Snubber Previously Found to Have Low Fluid Accumulator Level Revealed 2 Deteriorated o-rings Made W Polyurethene Seals Instead of ethylene-propylene Seals | | | 05000312/LER-1978-003-04, /04T-0:on 780913,during Steady State Operation, Dissolved Oxygen Concentration Downstream of Confluence of Hadselville & Clay Creek Was Less than Minimum of 5mg/liter Typical of Stagnant Water.Location Is Beyond Util Propert | /04T-0:on 780913,during Steady State Operation, Dissolved Oxygen Concentration Downstream of Confluence of Hadselville & Clay Creek Was Less than Minimum of 5mg/liter Typical of Stagnant Water.Location Is Beyond Util Property | | | 05000312/LER-1978-003, Forwards LER 78-003/04T-0 | Forwards LER 78-003/04T-0 | | | 05000312/LER-1978-004, Forwards LER 78-004/01T | Forwards LER 78-004/01T | | | 05000312/LER-1978-004-01, /01T-1:on 780414,small Break Analysis Determined to Be at Rc Pump Discharge.Analysis Identified & Evaluated Solutions.Facility Has Incorporated Procedural Changes & Initiated Design Changes | /01T-1:on 780414,small Break Analysis Determined to Be at Rc Pump Discharge.Analysis Identified & Evaluated Solutions.Facility Has Incorporated Procedural Changes & Initiated Design Changes | | | 05000312/LER-1978-005-01, /01T-0:on 780509,four Main Steam Code Safety Valves Found Improperly Set in Nonconservative Direction. Caused by Procedural Inadequacy.Maint Procedure Included Hydroset Curve for One Type Orifice.Procedure Revised | /01T-0:on 780509,four Main Steam Code Safety Valves Found Improperly Set in Nonconservative Direction. Caused by Procedural Inadequacy.Maint Procedure Included Hydroset Curve for One Type Orifice.Procedure Revised | | | 05000312/LER-1978-006, Forwards LER 78-006/03L-0 | Forwards LER 78-006/03L-0 | | | 05000312/LER-1978-006-03, /03L-0:on 780611,during Normal Operation,Increased Leakage Noticed,Between 1.1-1.7 Gallons/Min.Caused by Leaking Pressure Safety Valves & Block Valve on Electromatic Relief Valve.Valves Replaced or Reworked | /03L-0:on 780611,during Normal Operation,Increased Leakage Noticed,Between 1.1-1.7 Gallons/Min.Caused by Leaking Pressure Safety Valves & Block Valve on Electromatic Relief Valve.Valves Replaced or Reworked | | | 05000312/LER-1978-007-03, /03L-0:on 780622,frequent Makeup Tank Level Changes Observed.Caused by Excessive Leakage from B Decay Heat Removal Sys Pump Seal.Pump Valved Out & Sys a Continued Operation.Leaking Seal Replaced | /03L-0:on 780622,frequent Makeup Tank Level Changes Observed.Caused by Excessive Leakage from B Decay Heat Removal Sys Pump Seal.Pump Valved Out & Sys a Continued Operation.Leaking Seal Replaced | | | 05000312/LER-1978-008, Forwards LER 78-008/02T-0 | Forwards LER 78-008/02T-0 | | | 05000312/LER-1978-008-02, /02T-0:on 780804,analysis Showed Atypical Weld Filler Wire W/High Silicon & Low Nickel Contents in Archive Weldments.Wire Mixed by Supplier W/Shipment of Mn-Mo-Ni Filler Wire.Caused by Inadequate QA | /02T-0:on 780804,analysis Showed Atypical Weld Filler Wire W/High Silicon & Low Nickel Contents in Archive Weldments.Wire Mixed by Supplier W/Shipment of Mn-Mo-Ni Filler Wire.Caused by Inadequate QA | | | 05000312/LER-1978-009-03, /03L-0:on 780913,diesel Driven Fire Pump P-996 Tripped on Overspeed During test.Engine-to-pump Coupling Bolts Were Discovered to Be Sheared,Probably Due to Overtorquing.Bolts Were Replaced,Torque Values Verified | /03L-0:on 780913,diesel Driven Fire Pump P-996 Tripped on Overspeed During test.Engine-to-pump Coupling Bolts Were Discovered to Be Sheared,Probably Due to Overtorquing.Bolts Were Replaced,Torque Values Verified | | | 05000312/LER-1978-009, Forwards LER 78-009/03L-0 | Forwards LER 78-009/03L-0 | | | 05000312/LER-1978-010, Forwards LER 78-010/01T-0 | Forwards LER 78-010/01T-0 | | | 05000312/LER-1978-010-01, /01T-0 on 780914:During Normal Oper It Was Found That Fire Hydrant 3 Hose Cabinet Had Not Been Relocated W/Hydrant.Upon Discovery of Discrepancy Hose Cabinet Was Relocated | /01T-0 on 780914:During Normal Oper It Was Found That Fire Hydrant 3 Hose Cabinet Had Not Been Relocated W/Hydrant.Upon Discovery of Discrepancy Hose Cabinet Was Relocated | | | 05000312/LER-1978-011-01, /01T-0:on 780914,required Continual Fire Watch Erroneously Terminated.Caused by Shift Personnel Misunderstanding.Personnel Instructed | /01T-0:on 780914,required Continual Fire Watch Erroneously Terminated.Caused by Shift Personnel Misunderstanding.Personnel Instructed | | | 05000312/LER-1978-011, Forwards LER 78-011/01T-0 | Forwards LER 78-011/01T-0 | | | 05000312/LER-1978-012-03, /03L-0:on 780927,header Failed to Discharge During Routine Testing of CO2 Sys.Caused by Defective Microswitch on Solenoid Which Operates Pilot Valve Integral W/Main Isolation Valve Controller | /03L-0:on 780927,header Failed to Discharge During Routine Testing of CO2 Sys.Caused by Defective Microswitch on Solenoid Which Operates Pilot Valve Integral W/Main Isolation Valve Controller | | | 05000312/LER-1978-012, Forwards LER 78-012/03L-0 | Forwards LER 78-012/03L-0 | | | 05000312/LER-1978-013, Forwards LER 78-013/03L-0 | Forwards LER 78-013/03L-0 | | | 05000312/LER-1978-013-03, /03L-0:on 780925,HPI Loop a Flow Transmitter FT-23807 Found Inoperable During Surveillance Procedure 200.14.Caused by Broken Bellows in Flow Transmitter.Failed Bellows Replaced | /03L-0:on 780925,HPI Loop a Flow Transmitter FT-23807 Found Inoperable During Surveillance Procedure 200.14.Caused by Broken Bellows in Flow Transmitter.Failed Bellows Replaced | | | 05000312/LER-1978-015-01, /01T-0:on 781120,failure of 9 Bergen-Patterson Snubbers.Seven of 9 Failures Caused by Abusive Handling During Reinstallation Following 1977 Testing.Other Two Failures Isolated Cases.Failed Units Repaired | /01T-0:on 781120,failure of 9 Bergen-Patterson Snubbers.Seven of 9 Failures Caused by Abusive Handling During Reinstallation Following 1977 Testing.Other Two Failures Isolated Cases.Failed Units Repaired | | | 05000312/LER-1978-015, Forwrds LER 78-015/01T-0 | Forwrds LER 78-015/01T-0 | | | 05000312/LER-1978-016, Forwards LER 78-016/01T-0 | Forwards LER 78-016/01T-0 | | | 05000312/LER-1978-016-01, /01T-0:on 781024,operability of a Diesel Generator Lost Due to Failure of Primary Fuses on the Voltage Regulators Control Power Circuit.Fuses Replaced,A Generator Tested Then Returned to Svc | /01T-0:on 781024,operability of a Diesel Generator Lost Due to Failure of Primary Fuses on the Voltage Regulators Control Power Circuit.Fuses Replaced,A Generator Tested Then Returned to Svc | | | 05000312/LER-1978-017, Forwards LER 78-017/03L-0 | Forwards LER 78-017/03L-0 | | | 05000312/LER-1978-017-03, /03L-0:on 781215,during Refueling Shutdown, Blowdown Heat Transfer Pump Started & Sys Subjected to Sizable Water Hammer.Caused by Incomplete Valve Lineup. Hangers & Failed Snubber Repaired, & Personnel Notified | /03L-0:on 781215,during Refueling Shutdown, Blowdown Heat Transfer Pump Started & Sys Subjected to Sizable Water Hammer.Caused by Incomplete Valve Lineup. Hangers & Failed Snubber Repaired, & Personnel Notified | | | 05000312/LER-1978-018-03, /03L-0:on 781221,while Increasing Power After Second Refueling Outage,Rcs Flow Indicator a Unusually Steady & Spurious Alarms Received.Caused by Operator Error. Transmitter Returned to Svc & Operator Instructed | /03L-0:on 781221,while Increasing Power After Second Refueling Outage,Rcs Flow Indicator a Unusually Steady & Spurious Alarms Received.Caused by Operator Error. Transmitter Returned to Svc & Operator Instructed | | | 05000312/LER-1978-018, Forwards LER 78-018/03L-0 | Forwards LER 78-018/03L-0 | |
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