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{{#Wiki_filter:CATEGORY1REGULATORINFORMATIONDISTRIBUTION.STEM(RIDS)ACCESSIONNBR:9605150395DOC.DATE:96/05/14NOTARIZED:NOFACIL:50-335St.LuciePlant,Unit1,FloridaPower6Light,Co.AUTH.NAMEAUTHORAFFILIATIONBOHLKE,W.H.FloridaPoweraLightCo.RECIP.NAMERECIPIENTAFFILIATIONDocumentControlBranch(DocumentControlDesk)
{{#Wiki_filter:CATEGORY1REGULATOR INFORMATION DISTRIBUTION
.STEM(RIDS)ACCESSION NBR:9605150395 DOC.DATE:
96/05/14NOTARIZED:
NOFACIL:50-335 St.LuciePlant,Unit1,FloridaPower6Light,Co.AUTH.NAMEAUTHORAFFILIATION BOHLKE,W.H.
FloridaPoweraLightCo.RECIP.NAME RECIPIENT AFFILIATION DocumentControlBranch(Document ControlDesk)


==SUBJECT:==
==SUBJECT:==
ForwardssupplementalinforeSGtubeinspforUnitl.DISTRIBUTIONCODE:A001DCOPIESRECEIVED:LTRENCLSIZE:TITLE:ORSubmittal:GeneralDistributionDOCKETI05000335NOTESRECIPIENTIDCODE/NAMEPD2-3LAWIENSiL.,COPIESRECIPIENTLTTRENCLIDCODE/NAME11PD2-3PD11COPIESLTTRENCL11INTERNAL:ACRSNRR/DE/EMCBNRR/DSSA/SPLBNUDOCS-ABSTRACTEXTERNAL:NOAC6611111111F&CENTER1RCBNRR/DSSA/SRXBOGC/HDS3NRCPDRDCUMNNOTETO,ALL"RIDS"RECIPIENTS:PLEASEHELPUSTOREDUCEWASTE!CONTACTTHEDOCUMENTCONTROLDESK,ROOMOWFNSD-5(EXT.415-2083)TOELIMINATEYOURNAMEFROMDISTRIBUTIONLISTSFORDOCUMENTSYOUDON'TNEED!TOTALNUMBEROFCOPIESREQUIRED:LTTR,.18.ENCL:17 Y4Ag~4AJ~~  
Forwardssupplemental inforeSGtubeinspforUnitl.DISTRIBUTION CODE:A001DCOPIESRECEIVED:LTR ENCLSIZE:TITLE:ORSubmittal:
~~)ll~VIFloridaPower5LightCompany,P.O.Box128,FortPierce,FL34954-0128May14,1996L-96-12910CFR50.4U.S.NuclearRegulatoryCommissionAttn:DocumentControlDeskWashington,D.C.20555RE:St.LucieUnit1DocketNo.50-335SupplementalInformationSteamGeneratorTubeInsectionDuringatelephoneconversationonMay7,1996,theNRCstaffidentifiedseveralconcernswithrespecttothestructuralandleakintegrityofsteamgeneratortubeindicationsidentifiedbyFloridaPowerandLightCompany(FPL),inthesludgepile,ateggcratesupports,andatdrilledtubesupportplates.SeveraloftheseconcernswereidentifiedasaresultofameetingwithNRConApril22,1996,whenFPLdiscussed,inpart,thesteamgeneratortubeintegrityprogramforSt.LucieUnit1.Theinformationrequestedduring,thephonecallisattached.Pleasecontactusifthereareanyquestionsaboutthissubmittal.Verytrulyyours,W.H.BohlkeVicePresidentSt.LuciePlantWHB/GRMAttachmentcc:StewartD.Ebneter,RegionalAdministrator,RegionII,USNRCSeniorResidentInspector,USNRC,St.LuciePlant96051503959605i47PDRADQCK050003356LPDRIIanFPLGroupcompany
GeneralDistribution DOCKETI05000335NOTESRECIPIENT IDCODE/NAME PD2-3LAWIENSiL.,
~~~hi,p1 St.LucieUnit1DocketNo.50-335L-96-129AttachmentPage1Forindicationsattheeggcratesupportplatesandinthesludgepile:NRCREQUEST1.Fortheplannedin-situpressuretestingofthemostsignificantflaws,provideinformationontheadjustmentstothetestpressuretoaccountfor(1)temperaturedifferencesbetweenoperatingconditionsandthetest,(2)materialproperties,and(3)lockedtubesupportplateconditions.Providethecriteriatobeusedforselectingthetubestobein-situpressuretested,thenumberoftubesthatwillbetested,andtheprocedureforthetest(e.g.,withorwithoutareinforcingbladder).DuetoNRCstaffconcernsregardingtheabilitytodepthsizethesetypesofindications,providethebasisforconcluding.thatyouwillselectthetubeswiththemostsignificantflaws.FPLRESPONSEFPLwillusein-situpressuretestingtoverifythestructuraladequacyofthemostsignificanteddycurrenttest(ECT)indicationsatdrilledsupportplate,freespan,eggcratesandsludgepilelocations.FPLwillinitiallyconductin-situpressuretestingwithoutaburstbladdertoassessleakageintegrity.Leakage,ifobserved,willbemeasuredatnormaloperatingdifferentialpressureandathigherpressures.Ifleakageexceedsmakeupcapacity,theburstbladderwillthenbeinstalledtoachievethedesiredtestpressures.Tubeselectionforin-situpressuretestingwillbeconductedbyleadECTdataanalysisandengineeringpersonnel.SelectioncriteriawillbebasedonreviewofECTdataforavarietyofflawcharacteristicsincludinglength,maximumdepth,averagedepth,voltage(amplitude),location,potentialfortubesupportlock-up,numberofflawsinatube,andflawgrowthrate.Duetothevarietyofflawcharacteristicsinvolved,analyticaljudgmentandevaluationexperienceisrequiredforassessingtheseverityofflawsindications.  
COPIESRECIPIENT LTTRENCLIDCODE/NAME 11PD2-3PD11COPIESLTTRENCL11INTERNAL:
'h,I St.LucieUnit1DocketNo.50-335L-96-129AttachmentPage2Selectionofflawindicationsforin-situpressuretestingwillbebasedonbobbincoilinspectiontechniquesthatarequalifiedfordetectionanddepthsizingofintergranularattack/stresscorrosioncracking(IGA/SCC)ateggcratesupports,freespanandsludgepilelocations.CandidateindicationswillalsobeinspectedwithMRPCtechniquestoassesstheflawcharacteristicsdiscussedabove.Candidateindicationsforin-situpressuretestingatdrilledsupportplatelocationswillalsobeinspectedbybobbincoilandMRPCtechniques.Selectionofcandidateindicationsatdrilledsupportplatelocationswillrelyonacombinationofdepthandvoltageinformationaswellastheotherflawcharacteristicsdiscussedabove.Adjustmentstoin-situtestpressurewillincludea13%increasefortemperaturebasedonbursttestingof3/4inchby0.048inchAlloy600tubesamplesatoperatingandroomtemperatures.Testpressureforcircumferentialflawsatthetubeexpansiontransitionwillalsobeincreasedby8.5%forlockedsupportplateconditionsbasedona40inchspanbetweenthetubesheetandthefirsteggcratesupport.Theadjustedpressuresare:FlawADJUSTEDOrientationNOPD/PAxial1622psiCircumferential1744psiADJUSTED1.4xSLBD/P3955psi4253psiADJUSTED3xNOPD/P4865psi5231psiNOPD/PTubedifferentialpressureatnormaloperatingsystempressures.NOPD/P=1435psi.SLBD/P'ubedifferentialpressureduringSteamlinebreak.SLBD/P=2500psi.In-situpressuretestingofflawedsteamgeneratortubingisbecomingarelativelycommonindustrypractice.Industryexperiencewithin-situpressuretestinghasbeenpositiveintermsofassuringthatadequatestructuralmarginsexist.FPLwillusefieldprovenequipmentandexperiencedpersonnelforin-situpressuretesting.Between10and20ofthemostsignificantindicationsfromalllocations(eggcrate,sludgepile,drilledsupportplate,orfreespan)willbein-situ St.LucieUnit1DocketNo.50-335L-96-129AttachmentPage3pressuretested.In-situpressuretestresultsareexpectedtodemonstratethatconservativemarginsforstructuralintegrityareprovidedutilizingtheECTdepthsizingtechniques.REQUEST2.Giventhestaffconcernsregardingthedepthsizingtechnique,provideadiscussionofthefeasibilityof,andanyplansyouhave,forperformingheliumleaktestingtoconfirmthatnothrough-wallcracksarepresent.Thisactionwouldprovidesupportinginformationthatindicationssizedlessthan100%through-wallareinfactlessthan100%through-wallprovidednoleakagewasdetectedforthesetubes.Thistestalsohasthepotentialtopermittheidentificationofthesourceofanyprimary-to-secondaryleakageobservedduringthelastcycle(e.g.,ifleakageisattributedtoaplug,thistestmayprovideadditionalconfidencethatalltheleakageisfromtheplug).FPLRESPONSEFPLhasreviewedheliumleakdetectioneffortswithaleakdetectionvendorandseveralutilities.Themajorityofleakdetectioneffortswithheliumhavebeenforleakageinexcessof50gallonsperday(gpd).LeakageatSt.LucieUnit1isestimatedat2-4gpd.Theuseofheliumleaktestingforleakagewhichislessthan5gpdisextremelylimitedandisnotexpectedtobeeffective.Also,heliumtestingisnotexpectedtoidentifyleakagethroughaperforatedtubewhichcontainsaleakingtubeplugduetothecolumnofwaterwhichistypicallypresentabovetheplug.Further,thedifficultyinmaintainingapositivepressurewithheliumonthesecondarysystemmakesthistestdifficulttoimplement.TheFPLapproachincludesextensiveinspections,in-situpressuretestingandimprovedon-lineleakagemonitoringatSt.LucieUnit1.FPLbelievesthatheliumleaktestingwillprovidelittleornobenefitbeyondtheinformationandinsightprovidedbytheothertechniquesbeingemployed.NRCREQUEST3.Provideyourplansandscheduleforperforminganestimateoftheconditionalprobabilityofburstgivenamainsteamline
ACRSNRR/DE/EMCB NRR/DSSA/SPLB NUDOCS-ABSTRACT EXTERNAL:
NOAC6611111111F&CENTER1RCBNRR/DSSA/SRXB OGC/HDS3NRCPDRDCUMNNOTETO,ALL"RIDS"RECIPIENTS:
PLEASEHELPUSTOREDUCEWASTE!CONTACTTHEDOCUMENTCONTROLDESK,ROOMOWFNSD-5(EXT.
415-2083)
TOELIMINATE YOURNAMEFROMDISTRIBUTION LISTSFORDOCUMENTS YOUDON'TNEED!TOTALNUMBEROFCOPIESREQUIRED:
LTTR,.18.ENCL:17 Y4Ag~4AJ~~  
~~)ll~VIFloridaPower5LightCompany,P.O.Box128,FortPierce,FL34954-0128 May14,1996L-96-12910CFR50.4U.S.NuclearRegulatory Commission Attn:DocumentControlDeskWashington, D.C.20555RE:St.LucieUnit1DocketNo.50-335Supplemental Information SteamGenerator TubeInsectionDuringatelephone conversation onMay7,1996,theNRCstaffidentified severalconcernswithrespecttothestructural andleakintegrity ofsteamgenerator tubeindications identified byFloridaPowerandLightCompany(FPL),inthesludgepile,ateggcratesupports, andatdrilledtubesupportplates.Severaloftheseconcernswereidentified asaresultofameetingwithNRConApril22,1996,whenFPLdiscussed, inpart,thesteamgenerator tubeintegrity programforSt.LucieUnit1.Theinformation requested during,thephonecallisattached.
Pleasecontactusifthereareanyquestions aboutthissubmittal.
Verytrulyyours,W.H.BohlkeVicePresident St.LuciePlantWHB/GRMAttachment cc:StewartD.Ebneter,RegionalAdministrator, RegionII,USNRCSeniorResidentInspector, USNRC,St.LuciePlant9605150395 9605i47PDRADQCK050003356LPDRIIanFPLGroupcompany
~~~hi,p1 St.LucieUnit1DocketNo.50-335L-96-129Attachment Page1Forindications attheeggcratesupportplatesandinthesludgepile:NRCREQUEST1.Fortheplannedin-situpressuretestingofthemostsignificant flaws,provideinformation ontheadjustments tothetestpressuretoaccountfor(1)temperature differences betweenoperating conditions andthetest,(2)materialproperties, and(3)lockedtubesupportplateconditions.
Providethecriteriatobeusedforselecting thetubestobein-situpressuretested,thenumberoftubesthatwillbetested,andtheprocedure forthetest(e.g.,withorwithoutareinforcing bladder).
DuetoNRCstaffconcernsregarding theabilitytodepthsizethesetypesofindications, providethebasisforconcluding.
thatyouwillselectthetubeswiththemostsignificant flaws.FPLRESPONSEFPLwillusein-situpressuretestingtoverifythestructural adequacyofthemostsignificant eddycurrenttest(ECT)indications atdrilledsupportplate,freespan,eggcrates andsludgepilelocations.
FPLwillinitially conductin-situpressuretestingwithoutaburstbladdertoassessleakageintegrity.
Leakage,ifobserved, willbemeasuredatnormaloperating differential pressureandathigherpressures.
Ifleakageexceedsmakeupcapacity, theburstbladderwillthenbeinstalled toachievethedesiredtestpressures.
Tubeselection forin-situpressuretestingwillbeconducted byleadECTdataanalysisandengineering personnel.
Selection criteriawillbebasedonreviewofECTdataforavarietyofflawcharacteristics including length,maximumdepth,averagedepth,voltage(amplitude),
: location, potential fortubesupportlock-up,numberofflawsinatube,andflawgrowthrate.Duetothevarietyofflawcharacteristics
: involved, analytical judgmentandevaluation experience isrequiredforassessing theseverityofflawsindications.  
'h,I St.LucieUnit1DocketNo.50-335L-96-129Attachment Page2Selection offlawindications forin-situpressuretestingwillbebasedonbobbincoilinspection techniques thatarequalified fordetection anddepthsizingofintergranular attack/stress corrosion cracking(IGA/SCC) ateggcratesupports, freespanandsludgepilelocations.
Candidate indications willalsobeinspected withMRPCtechniques toassesstheflawcharacteristics discussed above.Candidate indications forin-situpressuretestingatdrilledsupportplatelocations willalsobeinspected bybobbincoilandMRPCtechniques.
Selection ofcandidate indications atdrilledsupportplatelocations willrelyonacombination ofdepthandvoltageinformation aswellastheotherflawcharacteristics discussed above.Adjustments toin-situtestpressurewillincludea13%increasefortemperature basedonbursttestingof3/4inchby0.048inchAlloy600tubesamplesatoperating androomtemperatures.
Testpressureforcircumferential flawsatthetubeexpansion transition willalsobeincreased by8.5%forlockedsupportplateconditions basedona40inchspanbetweenthetubesheet andthefirsteggcratesupport.Theadjustedpressures are:FlawADJUSTEDOrientation NOPD/PAxial1622psiCircumferential 1744psiADJUSTED1.4xSLBD/P3955psi4253psiADJUSTED3xNOPD/P4865psi5231psiNOPD/PTubedifferential pressureatnormaloperating systempressures.
NOPD/P=1435psi.SLBD/P'ubedifferential pressureduringSteamlinebreak.SLBD/P=2500psi.In-situpressuretestingofflawedsteamgenerator tubingisbecomingarelatively commonindustrypractice.
Industryexperience within-situpressuretestinghasbeenpositiveintermsofassuringthatadequatestructural marginsexist.FPLwillusefieldprovenequipment andexperienced personnel forin-situpressuretesting.Between10and20ofthemostsignificant indications fromalllocations (eggcrate, sludgepile,drilledsupportplate,orfreespan)willbein-situ St.LucieUnit1DocketNo.50-335L-96-129Attachment Page3pressuretested.In-situpressuretestresultsareexpectedtodemonstrate thatconservative marginsforstructural integrity areprovidedutilizing theECTdepthsizingtechniques.
REQUEST2.Giventhestaffconcernsregarding thedepthsizingtechnique, provideadiscussion ofthefeasibility of,andanyplansyouhave,forperforming heliumleaktestingtoconfirmthatnothrough-wall cracksarepresent.Thisactionwouldprovidesupporting information thatindications sizedlessthan100%through-wall areinfactlessthan100%through-wall providednoleakagewasdetectedforthesetubes.Thistestalsohasthepotential topermittheidentification ofthesourceofanyprimary-to-secondary leakageobservedduringthelastcycle(e.g.,ifleakageisattributed toaplug,thistestmayprovideadditional confidence thatalltheleakageisfromtheplug).FPLRESPONSEFPLhasreviewedheliumleakdetection effortswithaleakdetection vendorandseveralutilities.
Themajorityofleakdetection effortswithheliumhavebeenforleakageinexcessof50gallonsperday(gpd).LeakageatSt.LucieUnit1isestimated at2-4gpd.Theuseofheliumleaktestingforleakagewhichislessthan5gpdisextremely limitedandisnotexpectedtobeeffective.
Also,heliumtestingisnotexpectedtoidentifyleakagethroughaperforated tubewhichcontainsaleakingtubeplugduetothecolumnofwaterwhichistypically presentabovetheplug.Further,thedifficulty inmaintaining apositivepressurewithheliumonthesecondary systemmakesthistestdifficult toimplement.
TheFPLapproachincludesextensive inspections, in-situpressuretestingandimprovedon-lineleakagemonitoring atSt.LucieUnit1.FPLbelievesthatheliumleaktestingwillprovidelittleornobenefitbeyondtheinformation andinsightprovidedbytheothertechniques beingemployed.
NRCREQUEST3.Provideyourplansandscheduleforperforming anestimateoftheconditional probability ofburstgivenamainsteamline
''!)
''!)
IIj1(~~St.LucieUnit1DocketNo.50-335L-96-129AttachmentPage4breakgiventhenumberofindications,themaximumgrowthrateobserved,andtheeddycurrentuncertainties.FPLRESPONSEFPLwillperformacalculationfortheprobabilityoftubeburstbasedontheAPTECHEngineeringmodelofthePaloVerdeSteamgenerator.Thiscalculationwill'valuatetheas-leftconditionoftheSt.LucieUnit1steamgeneratorsandprojecttheendofthenextcycleconditionsbasedonthenumberofindications,growthratesandeddycurrentuncertaintiesforalllocationsinthesteamgenerator.Thecalculationoftubeburstprobabilitywillbesubmittedapproximately6monthsafterstartupfromthecurrentrefuelingoutage(SL1-14).NRCREQUEST4.Provideyourcriteriafordeterminingwhetherornotamid-cycleinspectionisnecessaryasaresultofeddycurrenttesting,in-situpressuretesting,heliumleaktesting,andconditionalprobabilityofburst(e.g.,1E-2),asappropriate.FPLRESPONSETheECTinspectiondataforalllocationsinthesteamgeneratorwillbethebasisfortheassessmentoftheneedforamid-cycleinspection.Thefactorsconsideredwillincludein-situpressuretestresultsandtheprobabilityofburstcalculationconservativelyestimatedbasedonECTexaminationresults.Acalculatedprobabilityoftubeburstsubstantiallygreaterthan1X10willbeconsideredasinputtotheneedforamid-cycleinspection.NRCREQUEST5.ProvideyourplanswithrespecttonotifyingthestaffifanyindicationwouldnotbeabletowithstandtheloadingspecifiedinDraftRegulatoryGuide1.121.Thisshouldaddressreportingindicationswhoselengthexceedsthecriticallengthassuminga100%through-wallflaw.andindicationswhosedepthexceedsthecriticaldepthassuminganinfinitelylongflaw.  
IIj1(~~St.LucieUnit1DocketNo.50-335L-96-129Attachment Page4breakgiventhenumberofindications, themaximumgrowthrateobserved, andtheeddycurrentuncertainties.
FPLRESPONSEFPLwillperformacalculation fortheprobability oftubeburstbasedontheAPTECHEngineering modelofthePaloVerdeSteamgenerator.
Thiscalculation will'valuate theas-leftcondition oftheSt.LucieUnit1steamgenerators andprojecttheendofthenextcycleconditions basedonthenumberofindications, growthratesandeddycurrentuncertainties foralllocations inthesteamgenerator.
Thecalculation oftubeburstprobability willbesubmitted approximately 6monthsafterstartupfromthecurrentrefueling outage(SL1-14).
NRCREQUEST4.Provideyourcriteriafordetermining whetherornotamid-cycle inspection isnecessary asaresultofeddycurrenttesting,in-situpressuretesting,heliumleaktesting,andconditional probability ofburst(e.g.,1E-2),asappropriate.
FPLRESPONSETheECTinspection dataforalllocations inthesteamgenerator willbethebasisfortheassessment oftheneedforamid-cycle inspection.
Thefactorsconsidered willincludein-situpressuretestresultsandtheprobability ofburstcalculation conservatively estimated basedonECTexamination results.Acalculated probability oftubeburstsubstantially greaterthan1X10willbeconsidered asinputtotheneedforamid-cycle inspection.
NRCREQUEST5.Provideyourplanswithrespecttonotifying thestaffifanyindication wouldnotbeabletowithstand theloadingspecified inDraftRegulatory Guide1.121.Thisshouldaddressreporting indications whoselengthexceedsthecriticallengthassuminga100%through-wall flaw.andindications whosedepthexceedsthecriticaldepthassuminganinfinitely longflaw.  


St.LucieUnit1DocketNo.50-335L-96-129AttachmentPage5FPLRESPONSEFPLwillinformtheNRCprojectmanagerforSt.LucieUnits1and2,viatelephone,oftheprogressoftheinspectionsaftertheyareapproximately50%,75%and100$complete.FPLwilldiscussthegeneralstateoftheinspection,thenumberandsizeoftheindicationsandcandidateindicationsforin-situpressuretesting.TheNRCprojectmanagerwasupdatedbyphoneon5/13/96atapproximately25%completion.Resultsfromthein-situpressuretestswillbeprovided,viatelephone,within24hoursofcompletionofthein-situtestprogram.NRCREQUEST6.Discussyourplanswithrespecttosubmittingasummaryoftheinspectionresultsandtheabovementionedheliumandin-situpressuretestresults.FPLRESPONSEResultsfromtheeddycurrentinspectionswillbesubmittedaspartofthespecialreportrequiredbyTechnicalSpecification4.4.5.5.b.Theresultsfromthein-situpressuretestingwillbesubmittedwithin10daysofcompletionofthein-situtestprogram.ZZ.Forindicationsatthedrilledholetubesupportplateswhichyouplantosizeandleaveinservice:NRCREQUESTa.Discussthequalificationdatatosupporttheabilitytosizethetypesofindicationsthatwillremaininservice(e.g.,volumetricindications).Includethetubepulldataorothertestdatathatconfirmsthatthemorphologyofthequalificationdataisconsistentwiththemorphologyoftheindicationsinthefield.  
St.LucieUnit1DocketNo.50-335L-96-129Attachment Page5FPLRESPONSEFPLwillinformtheNRCprojectmanagerforSt.LucieUnits1and2,viatelephone, oftheprogressoftheinspections aftertheyareapproximately 50%,75%and100$complete.
)~%'I St.LucieUnit1DocketNo.50-335~,L-96-129AttachmentPage6FPLRESPONSEQualificationdatafordetectionandsizingofIGA/SCCindicationsatdrilledsupportplatesusingbobbincoilinspectiontechniqueshasbeenprovidedtotheNRCviatheElectricPowerResearchInstitute(EPRI)aspartofEPRINP-6201,Revision4,PWRSteamGeneratorTubeExaminationGuidelines.ThedatademonstratesthatthebobbincoiltechniqueexceedsthedetectionrequirementsofEPRINP-6201,AppendixHwithaprobabilityofdetection(POD)of80%ata90%confidencelevelforflawspenetrating40%throughwall.However,bobbincoiltechniquesfailedtomeetthesizingrequirementssincetheyresultedinarootmeansquareerror(RMSE)of29%(AppendixHrequireslessthanorequalto25%RMSE).FPLhasconsideredtworepairoptionsforeddycurrentindicationsatthe9thand10thdrilledsupportplates.Option1reliesonbobbincoiltechniquesfordetection,andrequiresMRPCexaminationofallflawindicationsreported.Allindicationswhicharecrack-likebyMRPCexaminationwillberemovedfromservice.Non-crackMRPCindicationswillbesizedusingtheEPRIbobbincoiltechnique(RMSE=29%).Indications40%orgreaterthroughwall,orindicationswith>10%growth,sincethepriorinspectionwillberemovedfromservice.Option2alsoreliesonbobbincoiltechniquesfordetection,andrequiresMRPCexaminationofallflawindicationsreported.However,thisoptionrequiresthatallindicationswhichareconfirmedbyMRPCexaminationberemovedfromservice.FPLconsidersoption2excessivelyconservative.Therefore,ourcurrentplanistouseOption1aboveandtoin-situpressuretestthemostsignificantdrilledsupportplateindicationstodemonstratethatadequatestructuralmarginsexistforflawswhichwillremaininserviceintheseregions.TheStaffalsorequestedthatFPLdiscussourplansforsizingIGA/SCCindicationswhicharelocatedinfreespanregions.OurcurrentplanistoapplyOption1,asdiscussedabovefor y~e~~~~St.LucieUnit1DocketNo.50-335L-96-129AttachmentPage7drilledsupportplateindications,forindicationslocatedinthefreespanregions.Tubesremovedin1985provideafullrangeofintergranularmodesofattackfrompatchesoflGAtodiscretecracks.Depthsizingusingpostmortemeddycurrentcalibrationcurveshaveresultedin10yearsofoperationwithoutsignificantinserviceleakage.Basedonextensivepriorinspections,FPLhasathroughunderstandingoftheextentofdegradationintheSt.Luciesteamgenerators.FPLexpectsthatchangesincorrosionmorphologyorincreasesingrowthratewouldhaveresultedinsubstantialinserviceleakageifeddycurrentsizingcriteriawerenonconservative.Generaleddycurrentresponsehasremainedconstantsince1984,withtheonlychangesbeinganincreaseinthenumberofaffectedlocations.Consistencyineddycurrentresponseandlackofsignificantoperationalleakageprovideassurancethatcorrosionmorphologyisbeingadequatelymonitored.NRCREQUESTb.Addressthecomments/questionslistedaboveforeggcratesupportandsludgepileindications(items1through6),asappropriate.FPLRESPONSETheresponsetoquestions1-6for'ggcrateandsludgepileindicationsincludetheresponsesfordrilledsupportplateindications.}}
FPLwilldiscussthegeneralstateoftheinspection, thenumberandsizeoftheindications andcandidate indications forin-situpressuretesting.TheNRCprojectmanagerwasupdatedbyphoneon5/13/96atapproximately 25%completion.
Resultsfromthein-situpressuretestswillbeprovided, viatelephone, within24hoursofcompletion ofthein-situtestprogram.NRCREQUEST6.Discussyourplanswithrespecttosubmitting asummaryoftheinspection resultsandtheabovementioned heliumandin-situpressuretestresults.FPLRESPONSEResultsfromtheeddycurrentinspections willbesubmitted aspartofthespecialreportrequiredbyTechnical Specification 4.4.5.5.b.
Theresultsfromthein-situpressuretestingwillbesubmitted within10daysofcompletion ofthein-situtestprogram.ZZ.Forindications atthedrilledholetubesupportplateswhichyouplantosizeandleaveinservice:NRCREQUESTa.Discussthequalification datatosupporttheabilitytosizethetypesofindications thatwillremaininservice(e.g.,volumetric indications).
Includethetubepulldataorothertestdatathatconfirmsthatthemorphology ofthequalification dataisconsistent withthemorphology oftheindications inthefield.  
)~%'I St.LucieUnit1DocketNo.50-335~,L-96-129Attachment Page6FPLRESPONSEQualification datafordetection andsizingofIGA/SCCindications atdrilledsupportplatesusingbobbincoilinspection techniques hasbeenprovidedtotheNRCviatheElectricPowerResearchInstitute (EPRI)aspartofEPRINP-6201,Revision4,PWRSteamGenerator TubeExaminationGuidelines.
Thedatademonstrates thatthebobbincoiltechnique exceedsthedetection requirements ofEPRINP-6201,AppendixHwithaprobability ofdetection (POD)of80%ata90%confidence levelforflawspenetrating 40%throughwall.However,bobbincoiltechniques failedtomeetthesizingrequirements sincetheyresultedinarootmeansquareerror(RMSE)of29%(Appendix Hrequireslessthanorequalto25%RMSE).FPLhasconsidered tworepairoptionsforeddycurrentindications atthe9thand10thdrilledsupportplates.Option1reliesonbobbincoiltechniques fordetection, andrequiresMRPCexamination ofallflawindications reported.
Allindications whicharecrack-like byMRPCexamination willberemovedfromservice.Non-crack MRPCindications willbesizedusingtheEPRIbobbincoiltechnique (RMSE=29%).Indications 40%orgreaterthroughwall,orindications with>10%growth,sincethepriorinspection willberemovedfromservice.Option2alsoreliesonbobbincoiltechniques fordetection, andrequiresMRPCexamination ofallflawindications reported.
However,thisoptionrequiresthatallindications whichareconfirmed byMRPCexamination beremovedfromservice.FPLconsiders option2excessively conservative.
Therefore, ourcurrentplanistouseOption1aboveandtoin-situpressuretestthemostsignificant drilledsupportplateindications todemonstrate thatadequatestructural marginsexistforflawswhichwillremaininservice intheseregions.TheStaffalsorequested thatFPLdiscussourplansforsizingIGA/SCCindications whicharelocatedinfreespanregions.OurcurrentplanistoapplyOption1,asdiscussed abovefor y~e~~~~St.LucieUnit1DocketNo.50-335L-96-129Attachment Page7drilledsupportplateindications, forindications locatedinthefreespanregions.Tubesremovedin1985provideafullrangeofintergranular modesofattackfrompatchesoflGAtodiscretecracks.Depthsizingusingpostmortemeddycurrentcalibration curveshaveresultedin10yearsofoperation withoutsignificant inservice leakage.Basedonextensive priorinspections, FPLhasathroughunderstanding oftheextentofdegradation intheSt.Luciesteamgenerators.
FPLexpectsthatchangesincorrosion morphology orincreases ingrowthratewouldhaveresultedinsubstantial inservice leakageifeddycurrentsizingcriteriawerenonconservative.
Generaleddycurrentresponsehasremainedconstantsince1984,withtheonlychangesbeinganincreaseinthenumberofaffectedlocations.
Consistency ineddycurrentresponseandlackofsignificant operational leakageprovideassurance thatcorrosion morphology isbeingadequately monitored.
NRCREQUESTb.Addressthecomments/questions listedaboveforeggcratesupportandsludgepileindications (items1through6),asappropriate.
FPLRESPONSETheresponsetoquestions 1-6for'ggcrate andsludgepileindications includetheresponses fordrilledsupportplateindications.}}

Revision as of 15:51, 29 June 2018

Forwards Supplemental Info Re SG Tube Insp for Unit 1
ML17228B489
Person / Time
Site: Saint Lucie NextEra Energy icon.png
Issue date: 05/14/1996
From: BOHLKE W H
FLORIDA POWER & LIGHT CO.
To:
NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM)
References
L-96-129, NUDOCS 9605150395
Download: ML17228B489 (15)


Text

CATEGORY1REGULATOR INFORMATION DISTRIBUTION

.STEM(RIDS)ACCESSION NBR:9605150395 DOC.DATE:

96/05/14NOTARIZED:

NOFACIL:50-335 St.LuciePlant,Unit1,FloridaPower6Light,Co.AUTH.NAMEAUTHORAFFILIATION BOHLKE,W.H.

FloridaPoweraLightCo.RECIP.NAME RECIPIENT AFFILIATION DocumentControlBranch(Document ControlDesk)

SUBJECT:

Forwardssupplemental inforeSGtubeinspforUnitl.DISTRIBUTION CODE:A001DCOPIESRECEIVED:LTR ENCLSIZE:TITLE:ORSubmittal:

GeneralDistribution DOCKETI05000335NOTESRECIPIENT IDCODE/NAME PD2-3LAWIENSiL.,

COPIESRECIPIENT LTTRENCLIDCODE/NAME 11PD2-3PD11COPIESLTTRENCL11INTERNAL:

ACRSNRR/DE/EMCB NRR/DSSA/SPLB NUDOCS-ABSTRACT EXTERNAL:

NOAC6611111111F&CENTER1RCBNRR/DSSA/SRXB OGC/HDS3NRCPDRDCUMNNOTETO,ALL"RIDS"RECIPIENTS:

PLEASEHELPUSTOREDUCEWASTE!CONTACTTHEDOCUMENTCONTROLDESK,ROOMOWFNSD-5(EXT.

415-2083)

TOELIMINATE YOURNAMEFROMDISTRIBUTION LISTSFORDOCUMENTS YOUDON'TNEED!TOTALNUMBEROFCOPIESREQUIRED:

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~~)ll~VIFloridaPower5LightCompany,P.O.Box128,FortPierce,FL34954-0128 May14,1996L-96-12910CFR50.4U.S.NuclearRegulatory Commission Attn:DocumentControlDeskWashington, D.C.20555RE:St.LucieUnit1DocketNo.50-335Supplemental Information SteamGenerator TubeInsectionDuringatelephone conversation onMay7,1996,theNRCstaffidentified severalconcernswithrespecttothestructural andleakintegrity ofsteamgenerator tubeindications identified byFloridaPowerandLightCompany(FPL),inthesludgepile,ateggcratesupports, andatdrilledtubesupportplates.Severaloftheseconcernswereidentified asaresultofameetingwithNRConApril22,1996,whenFPLdiscussed, inpart,thesteamgenerator tubeintegrity programforSt.LucieUnit1.Theinformation requested during,thephonecallisattached.

Pleasecontactusifthereareanyquestions aboutthissubmittal.

Verytrulyyours,W.H.BohlkeVicePresident St.LuciePlantWHB/GRMAttachment cc:StewartD.Ebneter,RegionalAdministrator, RegionII,USNRCSeniorResidentInspector, USNRC,St.LuciePlant9605150395 9605i47PDRADQCK050003356LPDRIIanFPLGroupcompany

~~~hi,p1 St.LucieUnit1DocketNo.50-335L-96-129Attachment Page1Forindications attheeggcratesupportplatesandinthesludgepile:NRCREQUEST1.Fortheplannedin-situpressuretestingofthemostsignificant flaws,provideinformation ontheadjustments tothetestpressuretoaccountfor(1)temperature differences betweenoperating conditions andthetest,(2)materialproperties, and(3)lockedtubesupportplateconditions.

Providethecriteriatobeusedforselecting thetubestobein-situpressuretested,thenumberoftubesthatwillbetested,andtheprocedure forthetest(e.g.,withorwithoutareinforcing bladder).

DuetoNRCstaffconcernsregarding theabilitytodepthsizethesetypesofindications, providethebasisforconcluding.

thatyouwillselectthetubeswiththemostsignificant flaws.FPLRESPONSEFPLwillusein-situpressuretestingtoverifythestructural adequacyofthemostsignificant eddycurrenttest(ECT)indications atdrilledsupportplate,freespan,eggcrates andsludgepilelocations.

FPLwillinitially conductin-situpressuretestingwithoutaburstbladdertoassessleakageintegrity.

Leakage,ifobserved, willbemeasuredatnormaloperating differential pressureandathigherpressures.

Ifleakageexceedsmakeupcapacity, theburstbladderwillthenbeinstalled toachievethedesiredtestpressures.

Tubeselection forin-situpressuretestingwillbeconducted byleadECTdataanalysisandengineering personnel.

Selection criteriawillbebasedonreviewofECTdataforavarietyofflawcharacteristics including length,maximumdepth,averagedepth,voltage(amplitude),

location, potential fortubesupportlock-up,numberofflawsinatube,andflawgrowthrate.Duetothevarietyofflawcharacteristics
involved, analytical judgmentandevaluation experience isrequiredforassessing theseverityofflawsindications.

'h,I St.LucieUnit1DocketNo.50-335L-96-129Attachment Page2Selection offlawindications forin-situpressuretestingwillbebasedonbobbincoilinspection techniques thatarequalified fordetection anddepthsizingofintergranular attack/stress corrosion cracking(IGA/SCC) ateggcratesupports, freespanandsludgepilelocations.

Candidate indications willalsobeinspected withMRPCtechniques toassesstheflawcharacteristics discussed above.Candidate indications forin-situpressuretestingatdrilledsupportplatelocations willalsobeinspected bybobbincoilandMRPCtechniques.

Selection ofcandidate indications atdrilledsupportplatelocations willrelyonacombination ofdepthandvoltageinformation aswellastheotherflawcharacteristics discussed above.Adjustments toin-situtestpressurewillincludea13%increasefortemperature basedonbursttestingof3/4inchby0.048inchAlloy600tubesamplesatoperating androomtemperatures.

Testpressureforcircumferential flawsatthetubeexpansion transition willalsobeincreased by8.5%forlockedsupportplateconditions basedona40inchspanbetweenthetubesheet andthefirsteggcratesupport.Theadjustedpressures are:FlawADJUSTEDOrientation NOPD/PAxial1622psiCircumferential 1744psiADJUSTED1.4xSLBD/P3955psi4253psiADJUSTED3xNOPD/P4865psi5231psiNOPD/PTubedifferential pressureatnormaloperating systempressures.

NOPD/P=1435psi.SLBD/P'ubedifferential pressureduringSteamlinebreak.SLBD/P=2500psi.In-situpressuretestingofflawedsteamgenerator tubingisbecomingarelatively commonindustrypractice.

Industryexperience within-situpressuretestinghasbeenpositiveintermsofassuringthatadequatestructural marginsexist.FPLwillusefieldprovenequipment andexperienced personnel forin-situpressuretesting.Between10and20ofthemostsignificant indications fromalllocations (eggcrate, sludgepile,drilledsupportplate,orfreespan)willbein-situ St.LucieUnit1DocketNo.50-335L-96-129Attachment Page3pressuretested.In-situpressuretestresultsareexpectedtodemonstrate thatconservative marginsforstructural integrity areprovidedutilizing theECTdepthsizingtechniques.

REQUEST2.Giventhestaffconcernsregarding thedepthsizingtechnique, provideadiscussion ofthefeasibility of,andanyplansyouhave,forperforming heliumleaktestingtoconfirmthatnothrough-wall cracksarepresent.Thisactionwouldprovidesupporting information thatindications sizedlessthan100%through-wall areinfactlessthan100%through-wall providednoleakagewasdetectedforthesetubes.Thistestalsohasthepotential topermittheidentification ofthesourceofanyprimary-to-secondary leakageobservedduringthelastcycle(e.g.,ifleakageisattributed toaplug,thistestmayprovideadditional confidence thatalltheleakageisfromtheplug).FPLRESPONSEFPLhasreviewedheliumleakdetection effortswithaleakdetection vendorandseveralutilities.

Themajorityofleakdetection effortswithheliumhavebeenforleakageinexcessof50gallonsperday(gpd).LeakageatSt.LucieUnit1isestimated at2-4gpd.Theuseofheliumleaktestingforleakagewhichislessthan5gpdisextremely limitedandisnotexpectedtobeeffective.

Also,heliumtestingisnotexpectedtoidentifyleakagethroughaperforated tubewhichcontainsaleakingtubeplugduetothecolumnofwaterwhichistypically presentabovetheplug.Further,thedifficulty inmaintaining apositivepressurewithheliumonthesecondary systemmakesthistestdifficult toimplement.

TheFPLapproachincludesextensive inspections, in-situpressuretestingandimprovedon-lineleakagemonitoring atSt.LucieUnit1.FPLbelievesthatheliumleaktestingwillprovidelittleornobenefitbeyondtheinformation andinsightprovidedbytheothertechniques beingemployed.

NRCREQUEST3.Provideyourplansandscheduleforperforming anestimateoftheconditional probability ofburstgivenamainsteamline

!)

IIj1(~~St.LucieUnit1DocketNo.50-335L-96-129Attachment Page4breakgiventhenumberofindications, themaximumgrowthrateobserved, andtheeddycurrentuncertainties.

FPLRESPONSEFPLwillperformacalculation fortheprobability oftubeburstbasedontheAPTECHEngineering modelofthePaloVerdeSteamgenerator.

Thiscalculation will'valuate theas-leftcondition oftheSt.LucieUnit1steamgenerators andprojecttheendofthenextcycleconditions basedonthenumberofindications, growthratesandeddycurrentuncertainties foralllocations inthesteamgenerator.

Thecalculation oftubeburstprobability willbesubmitted approximately 6monthsafterstartupfromthecurrentrefueling outage(SL1-14).

NRCREQUEST4.Provideyourcriteriafordetermining whetherornotamid-cycle inspection isnecessary asaresultofeddycurrenttesting,in-situpressuretesting,heliumleaktesting,andconditional probability ofburst(e.g.,1E-2),asappropriate.

FPLRESPONSETheECTinspection dataforalllocations inthesteamgenerator willbethebasisfortheassessment oftheneedforamid-cycle inspection.

Thefactorsconsidered willincludein-situpressuretestresultsandtheprobability ofburstcalculation conservatively estimated basedonECTexamination results.Acalculated probability oftubeburstsubstantially greaterthan1X10willbeconsidered asinputtotheneedforamid-cycle inspection.

NRCREQUEST5.Provideyourplanswithrespecttonotifying thestaffifanyindication wouldnotbeabletowithstand theloadingspecified inDraftRegulatory Guide1.121.Thisshouldaddressreporting indications whoselengthexceedsthecriticallengthassuminga100%through-wall flaw.andindications whosedepthexceedsthecriticaldepthassuminganinfinitely longflaw.

St.LucieUnit1DocketNo.50-335L-96-129Attachment Page5FPLRESPONSEFPLwillinformtheNRCprojectmanagerforSt.LucieUnits1and2,viatelephone, oftheprogressoftheinspections aftertheyareapproximately 50%,75%and100$complete.

FPLwilldiscussthegeneralstateoftheinspection, thenumberandsizeoftheindications andcandidate indications forin-situpressuretesting.TheNRCprojectmanagerwasupdatedbyphoneon5/13/96atapproximately 25%completion.

Resultsfromthein-situpressuretestswillbeprovided, viatelephone, within24hoursofcompletion ofthein-situtestprogram.NRCREQUEST6.Discussyourplanswithrespecttosubmitting asummaryoftheinspection resultsandtheabovementioned heliumandin-situpressuretestresults.FPLRESPONSEResultsfromtheeddycurrentinspections willbesubmitted aspartofthespecialreportrequiredbyTechnical Specification 4.4.5.5.b.

Theresultsfromthein-situpressuretestingwillbesubmitted within10daysofcompletion ofthein-situtestprogram.ZZ.Forindications atthedrilledholetubesupportplateswhichyouplantosizeandleaveinservice:NRCREQUESTa.Discussthequalification datatosupporttheabilitytosizethetypesofindications thatwillremaininservice(e.g.,volumetric indications).

Includethetubepulldataorothertestdatathatconfirmsthatthemorphology ofthequalification dataisconsistent withthemorphology oftheindications inthefield.

)~%'I St.LucieUnit1DocketNo.50-335~,L-96-129Attachment Page6FPLRESPONSEQualification datafordetection andsizingofIGA/SCCindications atdrilledsupportplatesusingbobbincoilinspection techniques hasbeenprovidedtotheNRCviatheElectricPowerResearchInstitute (EPRI)aspartofEPRINP-6201,Revision4,PWRSteamGenerator TubeExaminationGuidelines.

Thedatademonstrates thatthebobbincoiltechnique exceedsthedetection requirements ofEPRINP-6201,AppendixHwithaprobability ofdetection (POD)of80%ata90%confidence levelforflawspenetrating 40%throughwall.However,bobbincoiltechniques failedtomeetthesizingrequirements sincetheyresultedinarootmeansquareerror(RMSE)of29%(Appendix Hrequireslessthanorequalto25%RMSE).FPLhasconsidered tworepairoptionsforeddycurrentindications atthe9thand10thdrilledsupportplates.Option1reliesonbobbincoiltechniques fordetection, andrequiresMRPCexamination ofallflawindications reported.

Allindications whicharecrack-like byMRPCexamination willberemovedfromservice.Non-crack MRPCindications willbesizedusingtheEPRIbobbincoiltechnique (RMSE=29%).Indications 40%orgreaterthroughwall,orindications with>10%growth,sincethepriorinspection willberemovedfromservice.Option2alsoreliesonbobbincoiltechniques fordetection, andrequiresMRPCexamination ofallflawindications reported.

However,thisoptionrequiresthatallindications whichareconfirmed byMRPCexamination beremovedfromservice.FPLconsiders option2excessively conservative.

Therefore, ourcurrentplanistouseOption1aboveandtoin-situpressuretestthemostsignificant drilledsupportplateindications todemonstrate thatadequatestructural marginsexistforflawswhichwillremaininservice intheseregions.TheStaffalsorequested thatFPLdiscussourplansforsizingIGA/SCCindications whicharelocatedinfreespanregions.OurcurrentplanistoapplyOption1,asdiscussed abovefor y~e~~~~St.LucieUnit1DocketNo.50-335L-96-129Attachment Page7drilledsupportplateindications, forindications locatedinthefreespanregions.Tubesremovedin1985provideafullrangeofintergranular modesofattackfrompatchesoflGAtodiscretecracks.Depthsizingusingpostmortemeddycurrentcalibration curveshaveresultedin10yearsofoperation withoutsignificant inservice leakage.Basedonextensive priorinspections, FPLhasathroughunderstanding oftheextentofdegradation intheSt.Luciesteamgenerators.

FPLexpectsthatchangesincorrosion morphology orincreases ingrowthratewouldhaveresultedinsubstantial inservice leakageifeddycurrentsizingcriteriawerenonconservative.

Generaleddycurrentresponsehasremainedconstantsince1984,withtheonlychangesbeinganincreaseinthenumberofaffectedlocations.

Consistency ineddycurrentresponseandlackofsignificant operational leakageprovideassurance thatcorrosion morphology isbeingadequately monitored.

NRCREQUESTb.Addressthecomments/questions listedaboveforeggcratesupportandsludgepileindications (items1through6),asappropriate.

FPLRESPONSETheresponsetoquestions 1-6for'ggcrate andsludgepileindications includetheresponses fordrilledsupportplateindications.