ML15303A014

Part 21 Report Regarding Pressure Seal Valve Noncompliance, Per Millstone

ML15303A014
Person / Time
Site:	Millstone
Issue date:	10/26/2015
From:	Klein J Crane Nuclear
To:	Document Control Desk, Office of Nuclear Reactor Regulation
References
51496
Download: ML15303A014 (3)

Text

10/26/2015U.S. Nuclear Reeulatorv Commission Overations Center Event RevortIPart 21 (PAR) Event# 51496Rep Org: CRANE NUCLEAR, INC. Notification Date/ITime: 10/23/2015 18:28 (EDT)Supplier: CRANE NUCLEAR, INC. Event Date / Time: 08/26/2015 (CDT)Last Modification: 10/23/2015Region: 3 Docket #:City: BOLINGBROOK Agreement State: YesCounty: License #:State: ILNRC Notified by: JASON KLEIN Notifications: MEL GRAY R1DOHQ Ops Officer: DONG HWA PARK PART 2 1/50.55 REACTORS EMAILEmergency Class: NON EMERGENCY10 CFR Section:21.21(d)(3)(i) DEFECTS AND NONCOMPLIANCEPART 21 REPORT -PRESSURE SEAL VALVE NONCOMPLIANCEThe following is a summary of a submitted facsimile:"Pressure Seal Valve orders may potentially have misclassified material and non-destructive examinationrequirements for segment ring designs."Crane Nuclear 'Classification of Valve Parts', Procedure 03-107, provides guidance for appropriate material andNDE [Non Destructive Test] requirements for processing valve and valve part orders. The procedure is based onthe ASME Code Case N-62, which is ASME B&PV Section III, 2015 Edition, Non-Mandatory Appendix HH 'Rulesfor Valve Internal and External Items'."A pressure seal valve segment ring requires the material to be purchased Safety Related, ASME B&PV SectionII, Part D materials, and required NDE (reference Category 3 valve items per N-62). A segment ring may havebeen processed to material requirements not as pressure retaining material per NX-2000 of the Code resulting inthe incorrect material specification and non-destructive examination specified."Limited to (1) CNI [Crane Nuclear, INC.] SO# 069000408, Dominion, Millstone. P.O. 954282 and Purchase Req.No. N90136 Quantity shipped = 1, Crane, 8", Fig. 55009-12CF8M-WE, Class 900, ASME Class 1, 1986 Ed."Should you have any questions regarding this matter, please contact Jason Klein, Engineering Manager at (630)226-4953 or Rosalie Nava, Director of Safety and Quality at (630) 226-4940" OCT. 23.,20i5 5:18PMN01 765 P. 1..... ....TELEPHONE (630) 226-4900NUCLEARCRANE NUCLEAR, INC. 860 REMINGTON BOULEVARD BOLINGBROOK, IL. 60440Date: October 23, 2016Atln: Document Control DeskU.S. Nuclear Regulatory CommissionWashington, D.C. 20655-001

Subject:

10 CFR Part 21 Investigation ReportNotification of Pressure Seal Valve Segment Ring Material Compliance

Dear Sir or Madam:

This letter provides notification of the Crane Nuclear, Inc. investigation into ASME Boiler and PressureVessel Section ]II Code design Pressure Seal Valve orders with segment ring material compliance.The information required for this notification is provided below:(9 Name and address of the individual or individuals in forming the Commission.Jason KleinEngineering ManagerRosalie NavaDirector Safety and QualityCrane Nuclear860 Remington BlvdBolinigbrook, IL 60440((9i)Identification of the basic component supplied for such facility or such activity within the UnitedStates which may fail to comply or contains a potential defectPressure Seal Valve orders may potentially have misclassified material and non-destructiveexamination requirements for segment ring designs.(iii) Identification of the firm supplying the basic component which fails to comply or contains a defect.Crane Nuclear860 Remington BlvdBolingbrook, IL 60440(iv) Nature of the defect or failure to comply and the safety hazard which is created or could be createdby such defeat or failure to comply.Crane Nuclear "Classification of Valve Parts", Procedure 03-107, provides guidance for appropriatematerial and NDE requirements for processing valve and valve part orders. Th~e procedure is based onthe ASME Code Case N-62, which is ASME B&PV Section I11, 2015 Edition, Non-Mandatory AppendixHH "Rules for Valve Internal and External Items".A pressure seal valve segment ring requires the material to be purchased Safety Related, ASME B&PVSection 1i, Part D materials, and required NDE (reference Category 3 valve items per N-62). A segmentring may have been processed to material requirements not as pressure retaining material per NX-2000of the Code resulting in the incorrect material specification and non-destructive examination speoified.Page 1 of 2 OCT. 23. 2Q15 5:18PM NO. 765 P. 2~CR~ gJ (630) ' www.oranenuclear,¢ornCRANE NUCLEAR, INC. $60 REMINGTON BOULEVARD BOLINOBROOK, IL. 60440(v) The date on which the information of such defect or failure to comply was obtained.August 26" 2015(vi) In the case of a basic component which contains a defect or fails to comply, the number andlocation of these components in use at, supplied for, being supplied for, or may be supplied for,manufactured, or being manufactured for one or more fadilities or activities subject to the regulations inthis part.Unmited to (1) CNI SO# 069000408, Dominion1 Millstone, P.O. 954282 and Purchase Req. No.N90136-D1- Quantity shipped = I, Crane, B", Fig. 56009-l2CFBM-WE, Class 900, AS EClass 1, 1986 Ed. F(vii) The corrective action which has been, is being, or will be taken; the name of the individua( ororganization responsible for the action; and the length of time that has been or will be taken to comnp etethe action.Training was held for engineers involved in classification of components for pressure seal designs(integral yoke, retaining rings, and segment rings) completed 8/1 0/156.A "where-used" was determined for all pressure seal valve design orders and completed 8/23/'15.Crane also conducted a dual path search of the CNI drawing database to validate the order search.Revised Crane Nuclear Procedure 03-107 to add figures reflecting configurations and clarifyclassifications completed 8/24/16. The segment ring classification was clarified as pressure retainingmaterial with this revision.CNI Design Report. Reconciliation of the segment ring material for the order identified was completed10/23/15.(viii) Any advice related to the defect or failure to comply about the facility, activity, or basic componentthat has been, is being, or will be given to purchasers or licensee's.Crane Nuclear has notified the customer of the issue identified.(ix) In the case of an early site permit, the entities to whom an early site permit was transferred.Not applicable.Should you have any questions regarding this matter, please contact Jason Klein, EngineeringManager at (630) 226-4953 or Rosalie Naya, Director of Safety and Quality at (630) 226-4940.Regards,Nuclea, inc."Jason Kleinof Engineering;Page 2 of 2 10/26/2015U.S. Nuclear Reeulatorv Commission Overations Center Event RevortIPart 21 (PAR) Event# 51496Rep Org: CRANE NUCLEAR, INC. Notification Date/ITime: 10/23/2015 18:28 (EDT)Supplier: CRANE NUCLEAR, INC. Event Date / Time: 08/26/2015 (CDT)Last Modification: 10/23/2015Region: 3 Docket #:City: BOLINGBROOK Agreement State: YesCounty: License #:State: ILNRC Notified by: JASON KLEIN Notifications: MEL GRAY R1DOHQ Ops Officer: DONG HWA PARK PART 2 1/50.55 REACTORS EMAILEmergency Class: NON EMERGENCY10 CFR Section:21.21(d)(3)(i) DEFECTS AND NONCOMPLIANCEPART 21 REPORT -PRESSURE SEAL VALVE NONCOMPLIANCEThe following is a summary of a submitted facsimile:"Pressure Seal Valve orders may potentially have misclassified material and non-destructive examinationrequirements for segment ring designs."Crane Nuclear 'Classification of Valve Parts', Procedure 03-107, provides guidance for appropriate material andNDE [Non Destructive Test] requirements for processing valve and valve part orders. The procedure is based onthe ASME Code Case N-62, which is ASME B&PV Section III, 2015 Edition, Non-Mandatory Appendix HH 'Rulesfor Valve Internal and External Items'."A pressure seal valve segment ring requires the material to be purchased Safety Related, ASME B&PV SectionII, Part D materials, and required NDE (reference Category 3 valve items per N-62). A segment ring may havebeen processed to material requirements not as pressure retaining material per NX-2000 of the Code resulting inthe incorrect material specification and non-destructive examination specified."Limited to (1) CNI [Crane Nuclear, INC.] SO# 069000408, Dominion, Millstone. P.O. 954282 and Purchase Req.No. N90136 Quantity shipped = 1, Crane, 8", Fig. 55009-12CF8M-WE, Class 900, ASME Class 1, 1986 Ed."Should you have any questions regarding this matter, please contact Jason Klein, Engineering Manager at (630)226-4953 or Rosalie Nava, Director of Safety and Quality at (630) 226-4940" OCT. 23.,20i5 5:18PMN01 765 P. 1..... ....TELEPHONE (630) 226-4900NUCLEARCRANE NUCLEAR, INC. 860 REMINGTON BOULEVARD BOLINGBROOK, IL. 60440Date: October 23, 2016Atln: Document Control DeskU.S. Nuclear Regulatory CommissionWashington, D.C. 20655-001

Subject:

10 CFR Part 21 Investigation ReportNotification of Pressure Seal Valve Segment Ring Material Compliance

Dear Sir or Madam:

This letter provides notification of the Crane Nuclear, Inc. investigation into ASME Boiler and PressureVessel Section ]II Code design Pressure Seal Valve orders with segment ring material compliance.The information required for this notification is provided below:(9 Name and address of the individual or individuals in forming the Commission.Jason KleinEngineering ManagerRosalie NavaDirector Safety and QualityCrane Nuclear860 Remington BlvdBolinigbrook, IL 60440((9i)Identification of the basic component supplied for such facility or such activity within the UnitedStates which may fail to comply or contains a potential defectPressure Seal Valve orders may potentially have misclassified material and non-destructiveexamination requirements for segment ring designs.(iii) Identification of the firm supplying the basic component which fails to comply or contains a defect.Crane Nuclear860 Remington BlvdBolingbrook, IL 60440(iv) Nature of the defect or failure to comply and the safety hazard which is created or could be createdby such defeat or failure to comply.Crane Nuclear "Classification of Valve Parts", Procedure 03-107, provides guidance for appropriatematerial and NDE requirements for processing valve and valve part orders. Th~e procedure is based onthe ASME Code Case N-62, which is ASME B&PV Section I11, 2015 Edition, Non-Mandatory AppendixHH "Rules for Valve Internal and External Items".A pressure seal valve segment ring requires the material to be purchased Safety Related, ASME B&PVSection 1i, Part D materials, and required NDE (reference Category 3 valve items per N-62). A segmentring may have been processed to material requirements not as pressure retaining material per NX-2000of the Code resulting in the incorrect material specification and non-destructive examination speoified.Page 1 of 2 OCT. 23. 2Q15 5:18PM NO. 765 P. 2~CR~ gJ (630) ' www.oranenuclear,¢ornCRANE NUCLEAR, INC. $60 REMINGTON BOULEVARD BOLINOBROOK, IL. 60440(v) The date on which the information of such defect or failure to comply was obtained.August 26" 2015(vi) In the case of a basic component which contains a defect or fails to comply, the number andlocation of these components in use at, supplied for, being supplied for, or may be supplied for,manufactured, or being manufactured for one or more fadilities or activities subject to the regulations inthis part.Unmited to (1) CNI SO# 069000408, Dominion1 Millstone, P.O. 954282 and Purchase Req. No.N90136-D1- Quantity shipped = I, Crane, B", Fig. 56009-l2CFBM-WE, Class 900, AS EClass 1, 1986 Ed. F(vii) The corrective action which has been, is being, or will be taken; the name of the individua( ororganization responsible for the action; and the length of time that has been or will be taken to comnp etethe action.Training was held for engineers involved in classification of components for pressure seal designs(integral yoke, retaining rings, and segment rings) completed 8/1 0/156.A "where-used" was determined for all pressure seal valve design orders and completed 8/23/'15.Crane also conducted a dual path search of the CNI drawing database to validate the order search.Revised Crane Nuclear Procedure 03-107 to add figures reflecting configurations and clarifyclassifications completed 8/24/16. The segment ring classification was clarified as pressure retainingmaterial with this revision.CNI Design Report. Reconciliation of the segment ring material for the order identified was completed10/23/15.(viii) Any advice related to the defect or failure to comply about the facility, activity, or basic componentthat has been, is being, or will be given to purchasers or licensee's.Crane Nuclear has notified the customer of the issue identified.(ix) In the case of an early site permit, the entities to whom an early site permit was transferred.Not applicable.Should you have any questions regarding this matter, please contact Jason Klein, EngineeringManager at (630) 226-4953 or Rosalie Naya, Director of Safety and Quality at (630) 226-4940.Regards,Nuclea, inc."Jason Kleinof Engineering;Page 2 of 2