ML20335A108

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Independent Spent Fuel Storage Installation - Revision 28 to Updated Safety Analysis Report, Chapter 11, Quality Assurance
ML20335A108
Person / Time
Site: Calvert Cliffs Constellation icon.png
Issue date: 11/18/2020
From:
Exelon Generation Co
To:
Office of Nuclear Material Safety and Safeguards
Shared Package
ML20335A110 List:
References
Download: ML20335A108 (7)


Text

CHAPTER 11 QUALITY ASSURANCE LIST OF EFFECTIVE PAGES PAGE REVISION PAGE REVISION LEP 11-1 26 11-i 24 11-ii 26 11.1-1 26 11.2-1 24 11.2-2 24 11.2-3 24 CALVERT CLIFFS ISFSI USAR LEP 11-1 Rev. 26

CHAPTER 11 QUALITY ASSURANCE TABLE OF CONTENTS PAGE 11.0 QUALITY ASSURANCE 11.1-1 11.1 10 CFR PART 50, APPENDIX B, QUALITY ASSURANCE PROGRAM 11.1-1 11.2 10 CFR PART 72, SUBPART G, QUALITY ASSURANCE PROGRAM 11.2-1 11.2.1 QUALITY ASSURANCE ORGANIZATION (10 CFR 72.142, 11.2-1 72.144, 72.160, 72.174, 72.176) 11.2.2 DESIGN CONTROL (10 CFR 72.146) 11.2-1 11.2.3 DOCUMENT CONTROL (10 CFR 72.152, 72.150) 11.2-1 11.2.4 PROCUREMENT DOCUMENT CONTROL (10 CFR 72.148) 11.2-2 11.2.5 CONTROL OF PURCHASED MATERIAL, EQUIPMENT, 11.2-2 AND SERVICES (10 CFR 72.154) 11.2.6 IDENTIFICATION AND CONTROL OF MATERIALS, 11.2-2 PARTS, AND COMPONENTS (10 CFR 72.156) 11.2.7 HANDLING, STORAGE, AND SHIPPING (10 CFR 72.166, 11-2-2 72.170) 11.2.8 CONTROL OF SPECIAL PROCESSES (10 CFR 72.158) 11.2-2 11.2.9 TEST CONTROL (10 CFR 72.162, 72.164, 72.168) 11.2-3 11.2.10 CORRECTIVE ACTION (10 CFR 72.172) 11.2-3 CALVERT CLIFFS ISFSI USAR 11-i Rev. 24

CHAPTER 11 QUALITY ASSURANCE LIST OF ACRONYMS CFR Code of Federal Regulations CCNPP Calvert Cliffs Nuclear Power Plant HSM Horizontal Storage Module HSM-HB High Burnup Horizontal Storage Module ISFSI Independent Spent Fuel Storage Installation NSR Non-Safety-Related NUHOMS Nutech Horizontal Modular Storage QA Quality Assurance CALVERT CLIFFS ISFSI USAR 11-ii Rev. 26

11.0 QUALITY ASSURANCE The quality assurance (QA) program for the Calvert Cliffs Independent Spent Fuel Storage Installation (ISFSI) covers the construction phase, the operational phase, and the decommissioning phase of structures, systems, and components of the ISFSI important to safety. The construction phase includes design, fabrication, construction, and start-up testing.

The operational phase includes operation, maintenance, and modification.

The QA program consists of the Exelon Generation Company Quality Assurance Topical Report.

The program is applicable to those structures, systems, components, and activities associated with the ISFSI design, construction, maintenance, and operation allowed per the requirements of Subpart G of 10 Code of Federal Regulations (CFR) Part 72, Quality Assurance. Operation phase implementing procedures have been developed.

11.1 10 CFR PART 50, APPENDIX B, QUALITY ASSURANCE PROGRAM Activities associated with the operational phase and the decommissioning phase are controlled by existing programs and policies under the Exelon Generation 10 CFR Part 50 Appendix B QA program. The construction phase of components identified as safety related in Table 3.4-1 of the ISFSI Updated Safety Analysis Report were controlled by the 10 CFR Part 50 Appendix B QA program. Activities associated with the construction phase of those components identified as designated non-safety-related (NSR) in Table 3.4-1 were controlled by the 10 CFR Part 72 Subpart G QA program described in Section 11.2 of the ISFSI Updated Safety Analysis Report.

Table 3.4-1 identifies the transfer cask and dry shielded canisters as important to safety; these items, along with the cask lifting yoke, have also been identified as safety-related under 10 CFR Part 50, Appendix B. The Exelon Generation 10 CFR Part 50, Appendix B, Quality Assurance Program is established, maintained, and executed with regard to these components of the ISFSI. This QA program is described in the Quality Assurance Topical Report, as referenced in Appendix 1B of the Calvert Cliffs Nuclear Power Plant Updated Final Safety Analysis Report.

The Nutech Horizontal Modular Storage (NUHOMS)-32PHB dry shielded canister is governed by 10 CFR Part 72, Subpart G rather than 10 CFR Part 50, Appendix B to allow use of a graded QA approach for the NUHOMS-32PHB dry shielded canisters.

Additionally, activities associated with the operational phase and the decommissioning phase of the ISFSI are controlled by existing programs and policies under the Exelon Generation 10 CFR Part 50, Appendix B, QA Program.

CALVERT CLIFFS ISFSI USAR 11.1-1 Rev. 26

11.2 10 CFR PART 72, SUBPART G, QUALITY ASSURANCE PROGRAM Table 3.4-1 identifies the Horizontal Storage Modules (HSMs) as important to safety. For construction of additional HSMs, Calvert Cliffs Nuclear Power Plant, Inc. (CCNPP) executed the applicable criteria of 10 CFR Part 72, Subpart G in a graded approach to an extent that is commensurate with the HSMs importance to safety. This graded approach is also known as "augmented quality," or "designated non-safety-related (NSR), and meets the requirements of 10 CFR Part 50 and 10 CFR Part 72. "Designated NSR" is defined as the quality program which involves the application of certain QA requirements to components to provide reasonable assurance that the structures, systems, components, and activities meet regulatory requirements and commitments. Horizontal Storage Module construction is controlled in accordance with the following criteria.

11.2.1 QUALITY ASSURANCE ORGANIZATION (10 CFR 72.142, 72.144, 72.160, 72.174, 72.176)

Construction activities are administered by appropriate Exelon Generation organizations. Exelon Generation uses experienced individuals to perform inspection and audit activities.

For "designated NSR" components, inspection of activities affecting quality during construction was performed as described in the HSM construction guidelines and design specifications. This program establishes inspection requirements to be performed by individuals other than those who performed the activity being inspected, to verify conformance with the documented instructions, procedures, and drawings for accomplishing the activity. Conformance with procurement documents and inspection of items and systems following installation are included in the program.

The records associated with "designated NSR" items are subject to administrative controls and maintained until the Nuclear Regulatory Commission terminates the ISFSI license, in accordance with Exelon Generations Nuclear Program.

Planned and periodic audits are carried out to verify compliance with the QA program and to determine the effectiveness of the program in accordance with Exelon Generations Nuclear Program.

11.2.2 DESIGN CONTROL (10 CFR 72.146)

The original design of the HSM, its design basis, and any changes to the design not resulting from HSM construction are subject to the existing controls of Exelon Generations 10 CFR Part 50, Appendix B, QA Program or the architect engineer's QA program. The architect engineer's QA program has been approved through Exelon Generations 10 CFR Part 50, Appendix B, QA Program. If HSM design changes are required solely as a result of the HSM construction activities, the design changes will be administered in accordance with Exelon Generations Nuclear Program.

11.2.3 DOCUMENT CONTROL (10 CFR 72.152, 72.150)

Measures to control the issuance of "designated NSR" documents such as instructions, procedures, and drawings, including changes, which prescribe all activities affecting quality, are established by various responsible organizations. The measures assure that documents, including changes, are reviewed for adequacy, approved for release by authorized personnel, and distributed and used at the location where the activity is CALVERT CLIFFS ISFSI USAR 11.2-1 Rev. 24

performed. These measures also ensure that changes to documents are reviewed and approved in accordance with Exelon Generations Nuclear Program.

Activities such as HSM/HSM-HB (high burnup horizontal storage module) design modifications, procurement, construction, test, inspection, maintenance, and modification of "designated NSR" components are prescribed and accomplished in accordance with Exelon Generations Nuclear Program.

11.2.4 PROCUREMENT DOCUMENT CONTROL (10 CFR 72.148)

Procurement documents for HSM/HSM-HB construction materials and components classified "designated NSR" were processed in accordance with Exelon Generations Nuclear Program.

11.2.5 CONTROL OF PURCHASED MATERIAL, EQUIPMENT, AND SERVICES (10 CFR 72.154)

Materials and services are controlled in accordance with Exelon Generations Nuclear Program.

Thorough receipt inspection is performed on the HSM/HSM-HB materials to ensure they conform to the construction specifications and the standards referenced therein.

For example, concrete and rebar materials are inspected to verify conformance with the American Concrete Institute's requirements. These controls are similar to, but not as proceduralized as, the procurement and dedication of commercial grade items for use in safety-related applications.

11.2.6 IDENTIFICATION AND CONTROL OF MATERIALS, PARTS, AND COMPONENTS (10 CFR 72.156)

Materials, parts, and components of those items determined to be "designated NSR" are identified and controlled in accordance with Exelon Generations Nuclear Program.

11.2.7 HANDLING, STORAGE, AND SHIPPING (10 CFR 72.166, 72.170)

For "designated NSR" items, the handling, storage, shipping, and preservation of materials is controlled in accordance with Exelon Generations Nuclear Program.

Controls for identifying, documenting, segregating, reviewing, reporting and the tagging of non-conforming materials, parts, components, or services are applied to the "designated NSR" activities in accordance with Exelon Generations Nuclear Program.

11.2.8 CONTROL OF SPECIAL PROCESSES (10 CFR 72.158)

Special processes, including welding, heat treating, and non-destructive testing for "designated NSR" components, will be controlled in accordance with Exelon Generations Nuclear Program.

Exelon Generation ensures that contractors and their subcontractors acceptably control special processes through surveillance and qualification training of contractor personnel.

CALVERT CLIFFS ISFSI USAR 11.2-2 Rev. 24

11.2.9 TEST CONTROL (10 CFR 72.162, 72.164, 72.168)

Testing will be performed as described in the HSM design specifications, construction program guidelines, and procurement documents to demonstrate those structures, systems, and components will perform satisfactorily in service upon completion of the construction phase.

For "designated NSR" items, Exelon Generation and its approved suppliers shall implement measures to ensure that tools, gauges, instruments, and other measuring and testing devices used in the activities affecting quality are properly controlled, calibrated, and adjusted at regular intervals against certified or recognized standards, and maintained traceable to the National Institute of Standards and Technology.

Measures are used to indicate the status of inspections and tests performed upon individual items.

11.2.10 CORRECTIVE ACTION (10 CFR 72.172)

For the construction phase of "designated NSR" components, any discrepancies discovered by the inspector or contractor of Exelon Generation are resolved by reworking the item to comply with drawing or specification requirements; or by documenting and resolving the discrepancy in accordance with the construction specification; or by accepting the discrepancy "as-is" and documenting the resolution by an engineering evaluation; or by scrapping the item.

In the case of a significant condition adverse to quality, measures are established to ensure that the cause of the condition is determined and corrective action is taken to preclude repetition. The identification of the significant condition adverse to quality, the cause of the condition, and the corrective action taken must be documented and reported to the appropriate levels of management in accordance with Exelon Generations Nuclear Program.

CALVERT CLIFFS ISFSI USAR 11.2-3 Rev. 24