ML20214D343

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Insp Rept 50-309/87-07 on 870406-10.Violations Noted: Failure to Adequately Post & Barricade High Radiation Areas. in Addition,Several Weakness Re ALARA External/Internal Exposure Controls & Control of Radioactive Matl Identified
ML20214D343
Person / Time
Site: Maine Yankee
Issue date: 05/11/1987
From: Lequia D, Shanbaky M
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I)
To:
Shared Package
ML20214D273 List:
References
50-309-87-07, 50-309-87-7, NUDOCS 8705210291
Download: ML20214D343 (12)


See also: IR 05000309/1987007

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U.S. NUCLEAR REGULATORY COMMISSION

REGION I

Report No.

50-309/87-07

Docket No.

50-309

License-No.

OPR-36

Priority

Category

C

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Licensee:

Maine Yankee Atomic Power Company

83 Edison Drive

Augusta Maine 04336

Facility Name:

Maine Yankee Nuclear Generating Station

Inspection At:

Wiscasset, Maine

Inspection Conducted:

April 6-10, 1987

Inspectors:

M_y

6~'ll- 8 '7

. P. LeQuta, VWdiat46n~ Specialist

date

M. Shanbaky, Chief, Facilities Radiction

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Approved by:

M. 6A

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date

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Protection Section

Inspection Summary:

Areas Inspected:

Routine, unannounced inspection of the licensee's Radiation

Protection Program during a refueling outage. Areas inspected included:

ALARA; Audits; Internal Exposure Control; External Erposure Control; Control

of Radioactive Materials, Contamination, Surveys and Monitoring; and Records.

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Results: One violation encompassing 3 examples of failure to adequately post

and barricade high radiation areas.

In addition, several weaknesses relative

to ALARA, external / internal exposure controls and control of radioactive

material were identified.

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Details

1.0 Persons Contacted

During the course of this inspection, the following personnel were

contacted or interviewed:

1.1 Licensee Personnel

  • J. Randazza - Executive Vice President, Maine Yankee

[

J. Garrity - Plant Manager

  • E. Boulette - Assistant Plant Manager / Technical Support Manager
  • R. Lawton - Maine Yankee Manager Quality Assurance
  • L. Lawson - Maine Yankee Quality Assurance Section Head
  • A. Parker - Yankee Quality Assurance
  • G. Pillsbury - Maine Yankee Radiological Controls Section Head,

Acting

J. Hummer - Radiological Protection Supervisor

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  • S. Evans - Licensing Engineer

G. Kapinos - ALARA Coordinator

J. Twickler - Respirator Protection Specialist

Other licensee or contractor personnel were also contacted or

interviewed during this inspection.

1.2 NRC Personnel

  • C. Holden - Senior Resident Inspector
  • Denotes attendance at the Exit Meeting held on April 10, 1987.

2.0 Purpose

The purpose of this routine inspection was to review implementation of the

licensee's Radiological Control Program relative to the current outage.

Areas inspected included the following:

  • Audits
  • ALARA
  • Internal Exposure Control
  • External Exposure Control
  • Control of Radioactive Materials, Contamination, Surveys and Monitoring
  • Records

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3.0 Audits

The licensee's program for audits of the Radiological Control Program was

reviewed against criteria contained in:

Personnel for Nuclear Power Plants"; and

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  • The Station Quality Assurance Manual

The licensee's performance in this area was determined by the following:

  • Discussions with cognizant personnel;
  • Review of the " Operational Quality Assurance Program" manual;
  • Review of Auditor and Technical Specialist qualifications;
  • Review of the 1987 " Maine Yankee Quality Assurance Evaluation Schedule";
  • Review of the following audits:

-MY-84-3A, " Health Physics (Radiation Protection)"

-MY-85-03, " Radiological Controls"

-MY-86-03, " Radiological Controls"

-MY-86-05, " Training"

  • Review of the following Evaluations:

-87E-014, (Rad. Controls) " Measuring and Test Equipment Controls";

-87E-016, " Instructions, Procedures for Establishing and Posting

Controlled Areas";

-87E-018, " General Employee Training For Contractors";

-87E-027, " Radiation and Contamination Controls";

-87E-029, " Source Calibration of the Radiation Monitoring System";

and

-87E-032, " Sludge Lancing of the #2 Steam Generator (S/G)".

Within the scope of.this inspection, no violations were observed. The

licensee is conducting annual audits of the Radiation Protection Program.

Review of these audits by the inspector found them to be of good quality,

with Certified Health Physicists being used as Technical Specialists

during the audits. This was considered, by the inspector, to be a program

strength.

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In addition, periodic Quality Assurance Evaluations are being performed

to augment the annual audits.

These evaluations are conducted throughout

the year, by Quality Engineers, to evaluate the quality of the Radiation

Protection Program on a continuing basis.

One weakness of the audit program was identified by the inspector.

Specifically, audits performed to address the Technical Specification

requirement (5.5.B.9.b) to audit the performance, training and

qualification of the facility staff at least once per 12 months, did not

clearly address the qualifications portion of the require.nent.

The

inspector discussed this weakness with licensee Quality Assurance

personnel, who took timely and aggressive action to audit the

qualifications of Chemistry and Radiological Controls personnel during the

week of the inspection.

Preliminary results from this audit (87A-01)

indicated that some personnel in these departments may not have been fully

qualified (per ANSI N 18.1-1971) for a particular position at the time of

their appointment to it.

The licensee stated that any identified

deficiencies will be resolved as part of the audit corrective actions.

To strengthen controls in this area, the licensee stated they would take

the following actions (Referenced in Memorandums: MYQA-0207-87, and QAD

P2-312/1.1.3, April 9, 1987)

1.

They will revise the 1987 audit plan for Maine Yankee to include

" Qualifications" as a programmatic element on par with " Training'!

Hence, the new title of the audit will be " Training and

Qualifications" #MY-87-05.

2.

They will submit for consideration, a Technical Specification (TS)

interpretation of T.S. 5.5.9.b, per procedure 1-26-2, that will be

reviewed by PORC as to the applicability of using a " sample" to

perform this audit or , if appropriate, request from Maine Yankee

Licensing a determination in writing as to the applicability of using

a sample in fulfilling audits requirements pertinent to T.S. 5.5.9.b.

The results of audit 87A-01 and its associated corrective actions

will be evaluated in a future inspection.

4.0 ALARA

The licensee's ALARA program was evaluated against criteria contained in

the following:

10 CFR 20.1 " Purpose";

Regulatory Guide 8.8, "Information Relevant to Ensuring The

Occupational Radiation Exposures at Nuclear Power Stations Will Be

As Low As Is Reasonably Achievable" (ALARA);

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Regulatory Guide 8.10, " Operating Philosophy for Maintaining

Occupational Radiation Exposures As Low As Is Reasonably Achievable";

and

Regulatory Guide 8.19, " Occupational Radiation Dose Assessment in

Light-Water Reactor Power Plants Design Stage Man-Rem Estimates."

Licensee performance relative to these criteria was evaluated by:

  • Discussions with cognizant personnel;
  • Tours of radiologically controlled areas;
  • 0bservation of work in progress;
  • Independent radiation surveys;
  • Review of " Repair Orders for Lead Shielding";
  • Review of exposure goals and status;
  • Review of the following ALARA Reviews

-87-4, " Eddy Current Testing"

-87-16, " Steam Generator Manway and Nozzle Dam Installation and

Removal"

-87-35, " Remove RCP Motor and Replacement";

-85-35 " Replacing RCP Motor"; and

  • Review of " Corporate Goals and Objectives 1987".

Within the scope of this inspection no violations were observed. The

licensee has implemented a basic ALARA program, which is administered by

a single ALARA Coordinator.

During 1986, the licensee established a goal of 200 man-rem.

This was

readily achieved, since only 92 man-rem was expended for the non-refueling

year.

For 1987, an exposure goal of 600 man-rem has been established and,

at the time of this inspection, a total of aporoximately 90 man-rem had

been expended. Most of this exposure has been as a direct result of the

work performed during the current refueling outage.

While ALARA administrative procedures have baen developed for most aspects

of the ALARA Program, implementation of ALARA in radiologically controlled

areas appears weak, as exemplified by the following observations made

during plant tours:

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1.

Workers, repairing piping on the -2' elevation of the containment,

were observed to be working in a 20-40 mR/hr field, when

approximately twenty-five feet away dose rates were less than

five mR/hr. When this was pointed out to the licensee, the ALARA

Coordinator directed the workers to move to the lower dose rate area,

which they subsequently did.

However, during a back-shift tour, the

inspector noted that the workers had returned to the higher dose rate

work area. When the inspector discussed this with the Radiation

Protection (RP) Technician providing coverage on that elevation, he

stated tSat he was not aware that they had moved.

The workers were

then redirected back to the low dose rate work area.

2.

The inspector observed five personnel standing around the cavity

rail.

Tnis area had dose rates from approximately 10-50 mR/hr.

The

inspector questioned the ALARA Coordinator on the need for these

personnel to be there. Upon questioning the workers, the ALARA

Coordinator found that their assigned tasks did not require them to

be present at the cavity rail.

He then directed the workers to a

lower dose rate area.

3.

During observation of work on #2 Reactor Coolant Pump (RCP), the

inspector observed a team of maintenance personnel enter the RCP work

area, a posted High Radiation Area.

However, frequently only two

members of the team were observed to be actually involved in the work

activity.

The RP Technician providing dedicated coverage, did not

require personnel not actively involved with the work to wait outside

the #2 RCP area, in a lower dose rate location.

In addition, the following weaknesses were identified:

-Low dose rate waiting areas had not been established in radiologically

controlled areas.

(The licensee has now taken steps to identify these

areas).

-The use of closed circuit TV, or other specialized equipment specifically

for ALARA purposes is very limited.

-There is no formal requirement or process to conduct pre-work and

on-the-job ALARA evaluations to ensure that work areas have been properly

set-up for exposure control, or that work is being accomplished in

accordance with ALARA Review requirements. However, pre-job planning and

post-work reviews were being conducted.

-There appears to be only limited use of mock-ups prior to actual work.

-The ALARA Coordinator has no formal training in ALARA practices or

techniques.

(The licensee stated that the ALARA Coordinator will attend

this tyre of training sometime in 1987).

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The' inspector discussed these weaknesses with licensee management, who

stated they would evaluate them and take appropriate corrective actions

as necessary. This area will be reevaluated during a future inspection.

5.0 Internal Exposure Control and Assessment

The licensee's program for control of internal exposure was reviewed

against criteria contained in the following:

  • 10 CFR 20.103, " Exposure of individuals to concentrations of radioactive

material in air in restricted areas";

  • NUREG-0041, "Menual of Respiratory Protection Against Airborne

Radioactive Materials";

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  • NIOSH Certified Equipment List"; and

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Evaluation of licensee performance in this area was based on the

following:

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  • 0bservation of respirator fit' tests;
  • 0bservation of Whole Body Counting;
  • 0bservation of respirator usage in contaminated areas;
  • 0bservation of respirator cleaning and inspection;
  • Review of air sample analysis sheets and MPC-HR records; and
  • Tours of the Radiologically Controlled Area.

Within the scope of this inspection no violations were observed. The

licensee has established a basic Internal Exposure Control Program, which

includes:

respiratory protection, bioassay, air sampling and engineering

controls. However, the following weaknesses were identified by the

inspector:

-The Respiratory Protection Specialist, has limited respiratory

protection experience.

-The Respiratory Protection Specialist has no formal respiratory

protection training.

-Respirator turn around time, following use, is hampered by poor drying

facilities and handling practices.

This has resulted in only a limited

number of respirators being available at times.

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-Respirator fit testing has had to be postponed on occasion due to an

insufficient number of staff personnel trained to use the fit booth, even

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when allowing a maximum 60 hour6.944444e-4 days <br />0.0167 hours <br />9.920635e-5 weeks <br />2.283e-5 months <br /> work week.

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-199 air sample sheets for April 4-8, 1987, were unreviewed by licensee

management as of 0900 April 9, 1987. This indicates a lack of management

attention to detail. When the inspector discussed this with the

cognizant licensee person, he stated that he was too busy with other,

more pressing matters such as Radiation Work Permits.

(The licensee has

since implemented an air sample log book to more easily review and trend

air sample data). The inspector noted that the pace of the outage

appeared to overload licensee first-line Radiation Protection (RP)

supervisory resources. This was also evident during inspector tours of

the restricted area, when licensee RP Supervisory presence was noted to

be very limited during the week of the inspection.

-The breathing air compressors were rebuilt in March of 1987. However

the licensee used the compressors to supply breathing air to steam

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generator (S/G) personnel installing nozzle dams on April 6,1987,

without first certifying the air as grade

"D" quality or better. When

this was identified to the licensee, they took prompt corrective action

tu sample and analyze the air for grade "D" during the inspection on

April 9, 1987. To strengthen controls in this area, the licensee stated

that the following procedures would be revised:

9.330 " Operation of the Robbins 'RAF' Compressed Breathing Air

Purification System," Rev. 5, and

9.1.2 " Respiratory Protection Program", Rev. 11.

The procedures would be upgraded, as necessary, to include the frequency

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for sampling breathing air and to specify the limits for grade "0"

quality breathing air.

The inspector discussed the above weaknesses with the licensee, who

stated they would take action to improve this area. This area will be

reevaluated in a future inspection.

6.0 External Exposure Control

The licensee's program for external radiation exposure control was

reviewed against criteria contained in:

  • 10 CFR 20.201, " Surveys";
  • 10 CFR 20.203, " Caution signs, labels, signals and controls";
  • 10 CFR 20.401, " Records of surveys, radiation monitoring and disposals";

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  • IE Informatior. Notice No. 81-26, Part 2, " Placement of Personnel

Monitoring Devices for External Radiation Exposure," August 2, 1981 and

Supplement 1, July 19,1982;

Non-Uniform Radiation Fields," September 15, 1983.

Licensee procedures:

-9.1.1, " Plant Radiological Surveys";

-9.1.6, " Establishing and Posting Areas"; and

-9.1.10, " Radiation Work Permits." (RWP)

Performance of the licensee relative to these criteria was determined

from;

  • Discussions with cognizant personnel;
  • Tours of the Radiologically Control Area;
  • Independent Surveys;

=0bser,ations of work in progress;

  • Review of RWP's;

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  • Review of survey records; and

Within the scope of this inspection the following violations were

observed:

TecF11 cal Specification 5.12.1, requires, in part, that each high

radiation area in which the intensity of radiation is at such levels that

a major portion of the body could receive in any one hour a dose in excess

of 100 mrem shall be barricaded and conspicuously posted as a high

radiation area.

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However, on April 7,1987, whole body dose rates in excess of 100 mR/hr

were present on the -2 foot elevation adjacent to the access area to

loop #1 in the Containment Building and were inadequately posted and

barricaded. Specifically, radiation dose rates ranged between 100-130

mR/hr at approximately 6 feet from the posting sign and barrier rope.

When informed of this situation, licensee personnel took action to

reposition the barrier ropes and posting signs.

Furthermore, on April 8, 1987, between 1230 and 1410, access to Reactor

Coolant Pump #2, an area with radiation intensities in excess of

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100 mR/hr, was not barricaded nor conspicuously posted.

Specifically, the

high radiation area posting and barricade were found down and unattended

three times during approximately ninety minutes.

Relative to this event, the inspector informed licensee management and

RP technicians located on the Charging Floor immediately upon first

observing the rope barricade and posting down.

Licensee personnel took

action to rehang the posting and rope barricade.

However, during the next

ninety minute tour of the Containment Building, the inspector found this

barricade and posting down on two more occasions. The two RP technicians

assigned to provide cnverage for the Charging Floor failed to observe that

the barricade and posting were down even though it was clearly visible

approximately 30 feet from their control desk.

To strengthen controls in this area, the Radiological Controls Section

Head, Acting, issued two memos relative to "High Radiation Area work

controls / measures". One memo, dated April 8,1987, was addressed to

Radiological Controls Personnel on all shifts, and the other was issued

on April 9, 1987, to "All Maine Yankee Employees & Contractor Personnel".

However, these upgraded controls did not prevent a similar occurrence on

April 10, 1987, as follows:

On April 10, 1987, at approximately 1005, access to the refueling cavity,

an area with radiation intensities in excess of 100 mR/hr, was not

barricaded nor conspicuously posted.

Specifically, the barrier rope and

sign at the access were down and unattended.

These 3 examples constitute an arparent violation of Technical Specification 5.12.1 (50-309/87-07-01).

7.0 Control of Radioactive Materials ano Contamination, Surveys, and

Monitoring

The licensee's program to ensure effective control of radioactive material

and contamination, as well as performing adequate surveys and monitoring,

was reviewed against criteria in:

  • 10 CFR 20.201, " Surveys";

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  • 10 CFR 20.202, " Personnel Monitoring";
  • 10 CFR 20.203, " Caution signs, labels, signals and controls";
  • 10 CFR 20.401, " Records of surveys, radiation monitoring, and disposal."

Licensee performance relative to these criteria was determined by:

  • 0bservation of frisking practices;
  • Tours of the Radiologically Controlled Area;
  • Review of survey documents and air sample sheets;
  • Independent surveys;
  • 0bservation of work in progress; and

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  • Review of procedure 9.1.6, " Establishing & Posting AREAS, "Rev. 13.

Within the scope of this inspection no violations were observed.

The

licensee has instituted an adequate program for the control of radiosctive

material and contamination.

Within the scope of this inspection, the following weaknesses were

identified:

1.

During tours ofsthe Auxiliary Building and Containment Building, the

inspector noted numerous instances where drums for radioactive waste

and protective clothing were not labelied " Caution - Radicactive

Material".

Independent surveys made by the inspector determined that

10 CFR 20, Appendix C limits had not been exceeded. However, the

licensee took prompt precautionary measures to appropriately label

the containers.

2.

The contamination control area around Auxiliary Charging Pump P-7, on

the 11 foot eleva. ion of the Primary Auxiliary Building, had enlarged

so that it extended beyond the posted boundaries. This was corrected

by the licensee in a timely manner.

3.

Inspector review of procedure 9.1.6, " Establishing & Posting Areas"

identified a weakness in that the procedure did not provided guidance

for control of containers of radioactive material. The inspector

discussed this with the licensee, who stated they will upgrada the

applicable procedure.

This will be reviewed in a future inspection.

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8.0 Records

The inspector noted during the course of the inspection that the

licensee's system for the handling of radiological records associa'.ed with

the outage appeared to be only marginally adequate. Specific examples

include the 199 unreviewed air samples as identified in Section 5.0 and

the fact that it took nearly seven hours for the licensee to produce two

RWP's and their associated air sample sheets and radiation surveys

requested by the inspector for a recent outage task. This weakness was

discussed with licensee management, who stated they would make efforts to

improve this area.

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9.0 Exit Meeting

The inspector met with licensee management denoted in Section 1.0 on

April 10, 1987, at the conclusion of the inspection. The scope and

findings of the inspection were discussed at that time.

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