ML20212M492
| ML20212M492 | |
| Person / Time | |
|---|---|
| Site: | South Texas  |
| Issue date: | 09/16/1986 |
| From: | James Anderson, Danesh P, Goad L WYLE LABORATORIES |
| To: | |
| Shared Package | |
| ML20212M416 | List: |
| References | |
| 57719, ST-HL-AE-1917, NUDOCS 8703120041 | |
| Download: ML20212M492 (98) | |
Text
.
ATTACHME T SM AE / /
TEST REPORT REPORT NO.
477?O SCIENTIFIC SERVICES & $YSTEMS G8tOUP OUR JOB NO.
M Ng WESTERNOPERATIONS,NORCOFACIUTY N/A CONTRACT.
YOUR P.O.NO.TSC 14926-E001E0 Task Nos. 16 & 17 Bechtel Energy Corporation P. O. Box 2166 Houston, Texas 77252-2166 oats 15 September 1986 ELECTRICAL TEST REPORT ON ISOLATION RELAYS AND TRANSMITTER AND RECEIVER Ssg FOR t dam c,,
'a$g tio.11276 BECHTEL ENERGY CORPORATION
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(OFCf-8703120041 870219' DR ADOCK 05000498 PDR ARM STATE OF CALIEDANIA f
COUNTY OF RIVER $1DE DEPT. MGR.
Roy Sadlier
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ders n [ P deposes and says: That the enformation contained in this report is the result of complete and carefully ce ted tests e is to the best of his knowledge true y
and toerect in alt WGW Aq w y, g'agg g,(( **F *
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ENGINEER P."Danesh f
ary Public in and for the County e te dalfgr9e N/R
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mission W.1 AIMD 4 I 19k DCAS--QAR VERIFICATION QUALITY ASSURANCE a RSI L.'Housteau W-867A uv comm ** 3* "'3.(
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unnameses samanc saucus a sysom ens, Page No. 2 wasreau oceaanons,nonco-TABLE OF CONTENTS Page Number 1.0 PURPOSE 3
2.0 REFERENCES
3 3.0 TEST SPECIMEN DESCRIPTION 3
4.0
SUMMARY
4
5.0 CONCLUSION
4 6.0 REQUIREMENT, TEST PROCEDURE AND RESULTS 5
6.1 Visual Inspection 5
6.2 Operability Test 5
6.3 Insulation Resistance Test 6
- 6.4 High Potential Dielectric Test 8
6.5 Surge Withstand Capability Test 10 Appendix I Receiving Inspection 12 Appendix II Operability Test 13 Appendix ill Insulation Resistance Test 14 e
l Appendix IV High Potential Test 15 Appendix V Surge Withstand Capability Test 16 Appendix VI Test Photograph 17 Appendix Vil Test Equipment 18 Appendix Vill Test Procedure 19 l
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1.0 PURPOSE The purpose of this report is to present the procedures and results of the electrical test program conducted on isolation relays, transmitter and receiver used in the electrical equipment used at South Texas Project Electric Generating Station.
2.0 REFERENCES
2.1 Wyle Laboratories Test Procedure, 4426, " Test Procedure for Isolation Relay and Transmitter and Receiver for Bechtel Energy Corporation."
2.2 Wyle Laboratories Quality Assurance Manual No. 380, Revision E dated March, 1985.
I 2.3 Bechtel Energy Corporation Purchase Order No. TSC14926-EQ01EQ Task Nos.
16 and 17.
3.0 TEST SPECIMEN DESCRIPTION Item Description Manufacturer 1
Rotary Relay 125 VDC Potter Bromfield MDR-13R-8 1
2 Rotary Relay 125 VDC Potter Bromfield MDR-137-8 3
Transmitter Cooper Energy System 4
Receiver Cooper Energy System i
5 Fiber Optic Cooper Energy System J
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SUMMARY
Two relays MDR-138-8, MDR-137-8 and transmitter, receiver used in diesel generator system were subjected to Operability check at rated input voltage, wherein all test specimen o
were checked prior and af ter each test.
o Insulation resistance test at 500 VDC for 5 minutes, wherein the DC resistance between circuits and a circuit to ground was measured.
High potential test wherein a high potential of 1500 volts were applied o
between circuits and a circuit and ground of each specimen for 60 seconds.
o Surge withstand capability test wherein, the test specimens were subjected to a surge wave of 2.5 KV and 1.5 MHz for 2 seconds.
Appendices I through V contain the test data. Appendices VI and VII contain the test photograph and equipment. Appendix Vill is the test procedure.
5.0 CONCLUSION
The specimen completed the electrical test satisfactorily. The pre and post electrical test visual inspection did not show any damager The transmitter Channel 1 post high potential test operability check was not satisfactory. The transmitter Channel l's LED did not turn on during operability check and hence receiver's channel 1 did not operate. The post high potential operability check also showed that resistance across receiver channels 2 through 5 were higher than zero, when corresponding transmitter channels were energized, see Notice of Deviation No.1, Appendix 11. The operability of the transmitter and receiver as a system was checked twice at the completion of the surge withstand capability test. The first operability check was done by measuring the resistance across the receiver output channel. This test showed the resistance across receiver channel is not zero when corresponding transmitter channel is energized. The second operability check was done with a typical l
load the receiver channel is connected to in service. The interit of the second test was to determine if transmitter and receiver as a system can perform to l
safety related function at the completion of this test program. The second post surge withstand capability test, operability check was performed with an Agastat relay model 7022 connected across the receiver Channel 2 through 5.
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The operability of the transmitter and receiver were checked by noting the i
operation of the relay. Channels 2 through 5 of transmitter and receiver l
completed the post surge withstand capability satisfactorily.
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Page No. 5 wousesarseAnons.noncomcam 6.0 REQUIREMENT, TEST PROCEDURE AND RESULTS 6.1 VisualInspection 6.1.1 Requirements Upon receipt at Wyle Laboratories and prior to any testing, the test specimen will be visually inspected, and the result of the inspection shall be recorded on Wyle Form No. W614.
6.1.2 Inspection Procedure Visually inspect the specimen per following criteria:
- 1. Examine molded parts for chips, cracks, melts, or other physical damage.
- 2. Examine metal parts for bends, wraps, pitting, or excessive trust.
- 3. Examine terminals for secure connections, insulation integrity, and if crimp connectors are remployed, adequate crimps.
6.1.3 Inspection Result The visual inspection of the test specimen showed no sign of defects. The receiving inspection data sheets are part of Appendix 1.
6.2 Operability Test 6.2.1 Requirement 6.2.1.1 Each relay coil shall be powered with rated voltage and its operability verified.
6.2.1.2 The receiver and transmitter shall be connected by fiber optic cable and their operability verified.
6.2.2 Procedure Energiz_e each relay coil with 125 VDC and verify its operability by noting the presence of contact resistance across normally open contacts.
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6.2.2.2 Apply 22 VDC to the terminals 8 (+) and 10(-) of the receiver. Apply 125 VDC to the transmitter channel and verify the operability of the transmitter and the receiver by noting a short across input and output of the receiver channel.
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6.2.3 Test Results 6.2.3.1 Both MDR-138-8 and MDR-137-8 performed well prior and after insulatloa resistance, high potential and surge withstand capability test. Appendix 11 contains the test results.
6.2.3.2 The transmitter and receiver connected by a fiber optic cable performed well prior and af ter insulation resistance test.
The post high potential test operability showed Channel 1 is inoperative, due to the transmitter LED burn out.
The post high potential test resistance measured across receiver Channels 2 through 5 were not zero.
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The post surge withstand capability operability were checked with Agastat relay Part Number 7022PC connected to the receiver Channels 2 through 5. s The operability of the transmitter, receiver and fiber optic as system was checked by noting the operation of the relay. The transmitter and receiver Channels 2 through 5 performed satisfactorily. Appendix 11 contains the test i
results.
6.3 Insulation Resistance Test 6.3.1 Requirements l
Measure the DC resistance between circuits and a circuit to ground in each test specimen. The DC voltage and test duration are 500 VDC and 5 minutes.
I 6.3.2 Procedure 6.3.2.1 Relay 6.3.2.1.1 Apply 500 VDC between all relay contact terminals jumpered together and ground for 5 minutes. Record the insulation resistance between contacts and ground. Apply 500 VDC between a coil terminal and ground. Record the coil insulation resistance to ground.
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6.3.2.1.2 Apply 500 VDC between relay terminals described below for each test listed l
(i.e. test a, test b, etc.) for 5 minutes. Record the insulation resistance for each configuration.
Test Terminal to Terminal a
2 to A, B b
2 to D, E c
2 to G, H d
2 to K, L 6.3.2.1.3 Apply 500 VDC between relay terminals described below for each test listed (i.e., test a, test b, etc.) for 5 minutes. Record the insulation resistance measured for each test configuration.
Test Terminal to Terminal i
a A to B b
D to E c
G to H d
K to L 6.3.2.2 Transmitter and Receiver i
Apply 500 VDC between a transmitter channel and its corresponding receiver 6.3.2.2.1 channel for 5 minutes. Repeat this step for all the channels of the transmitter l
and receiver.
Record the insulation resistance measured for each test configuration.
6.3.2.2.2 Apply 500 VDC between the transmitter channels jumpered together and receiver channels jumpered together for 5 minutes. Record the insulation resistance measured.
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usenmunes som===ammuneassessene Page No. 8 wouumopennnoss,smeco m 6.3.2.2.3 Apply 500 VDC between a channel of the transmitter and a channel of the receiver for 5 minutes.
This test shall be repeated for all channel combinations between the transmitter and receiver.
Record the insulation resistance measured for each test configuration.
6.3.3 Results 6.3.3.1 Relay Appendix Ill contains the DC resistances of both MDR 138-8 and MDR 137-8.
The DC resistance for all combinations exceeds 1.0E12 ohms.
6.3.3.2 Transmitter and Receiver One fiber optic cable was available for insulation resistance test, hence the insulation resistance measured was between a transmitter channel and its corresponding receiver channel at a time.
The DC resistance for all combination exceeds 1.0 E13 ohms. Appendix 111 contains the test data.
6.4 High Potential DielectricalTest 6.4.1 Reautrement The relays, transmitter, and receiver shall be subjected to 1500 volts 60 Hz 60 second, high potential test.
6.4.2 Procedure 6.4.2.1 Relay 6.4.2.1.1 Apply a 1500 volts potential from hl-pot test set between all relay terminals jumpered together and ground for 60 seconds.
Record the high potential voltage and measured leakage current.
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usenmame seemssesumseessousemew Page No. 9 wensusopennasecanom 6.4.2.1.2 Apply a 1500 volt potential from hi-pot test set between the relay terminals described below for 60 seconds for each test listed (i.e., test a, test b, etc.).
Record the high potential voltage and measured leakage current.
Test Terminal to Terminal a
1 to A and B b
'l to L and K c
2 to D and E
+
d 2 to G and H l
6.4.2.1.3 Apply a 1500 volts potential from hl-pot test set across each pair of normally open contacts of each relay for 60 seconds. Record the high potential voltage and measured leakage current.
6.4.2.2 Transmitter and Receiver 6.4.2.2.1 Apply a 1500 volts potential from hi-pot test set between all transmitter and l
receiver terminals and ground for 60 seconds. Record high potential voltage j
and measured leakage.
l 6.4.2.2.2 Apply a 1500 volts potential from hi-pot test set between all transmitter and receiver terminals and ground for 60 seconds for each test listed. Record the l
high potential voltage and measured leakage current in each test.
Test Transmitter Terminal to Receiver Terminals A
1 to 1, 2, 3, 4, ), 6, 7, 8 B
2 to 1, 2, 3, 4, 5, 6, 7, 8 C
3 to 1, 2, 3, 4, 5, 6, 7, 8 D
4 to 1, 2, 3, 4, 5, 6, 7, 8 E
5 to 1, 2, 3, 4, 5, 6, 7, 8 F
6 to 1, 2, 3, 4, 5, 6, 7, 8 G
7 to 1, 2, 3, 4, 5, 6, 7, 8 H
8 to 1, 2, 3, 4, 5, 6, 7, 8 1
9 to 1, 2, 3, 4, 5, 6, 7, 8 3
l i to 1, 2, 3, 4, 5, 6, 7, 8 K
13 to 1, 2, 3, 4, 5, 6, 7, 8 L
15 to l, 2, 3, 4, 5, 6, 7, 8 M
20 to 1, 2, 3, 4, 5, 6, 7, 8 0
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unsuseums mannmasswes. mmmene, Page No.10 wassenem% a com 6.4.3 Results 6.4.3.1 Relays Arching did not occur during relay high potential test. The leakage current was zero in all cases except for " Insulation to ground" configuration. The leakage current for this configuration was 0.05 Ma for both relays. Appendix IV contains the results of this test.
6.4.3.2 Transmitter and Receiver One fiber optic cable was available for this test. Arching did not occur during high potential test of transmitter and recciver. The leakage current remained zero in all cases. Appendix IV contains the test data.
6.5 Surge withstand Capability Test 6.5.1 Requirements The relays, transmitter and receiver shall be subjected to the surge wave of 2.5 kV at 1.5 MHz for 2 seconds.
6.5.2 Procedure 6.5.2.1 Relay 6.5.2.1.1 Apply a surge wave of 2.5 kV and 1.5 MHz from the high frequency test set between the relay terminals ilsted below. The tests shall be repeated until all listed test points have been subjected to the surge wave. While testing in this configuration, the coil resistance shall be measured and recorded prior to the first surge and after each successive surge application to determine if any change occurs.
Test Terminal to Terminal Wave Duration a
1 to B 2 sec b
1 to K 2 sec c
2 to D 2 sec d
2 to H 2 sec
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Page No.11 wousmoossannossusoecopacan 6J.2.1.2 Apply a surge wave of 2.5 kV and 1.5 MHz from the high frequency test set across all normally open contacts of the relays, one pair at a time, for a 2-second duration.
The coli resistance of the relay shall be monitored to determine if continuity is maintained. Record any significant change In coil resistance of the relay.
6.5.2.1.3 Apply a surge wave of 2.5 kV and 1.5 MHz from the high frequency test set between any pair of contacts not in the same circuit (i.e., A and D) for 2 seconds while the coil is energized at its rated 125 VDC voltage.
6.5.2.2 Transverse Mode (transmitter and receiver energized)
The surge wave of 2.5 kV and 1.5 MHz shall be applied to the receiver channel (system output) for 2 seconds. Perform the test on channel 1 of receiver with channel of transmitter connected to 125 VDC. The transmitter input voltage shall be monitored visually during application of the wave form. Subject channel 1 of transmitter and receiver to a functional test after the completion of surge withstand capability (SWC). Subject the rest of receiver channels to l
the SWC test if channel ! completed the test successfully and perform functional test for each channel af ter completion of the SWC test.
i 6.5.3 Results l
6.5.3.1 Relays l
MDR-138-8 and MDR-137-8 completed the surge withstand capability test satisfactorily. The coil resistance was measured prior and after this. The change in coil resistance due to this test is unsignificant. Appendix V contains the test data.
6.5.3.2 Transmitter and Receiver The transmitter and receiver completed the surge withstand capability test satisfactorily. The transmitter channel I was exempt from this test since its LED was burned. No anamolles were noted during this test. Appendix V contains the test data.
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6,.am C t o e u e t-BoAAB RECElVING INSPECTION No.of Specimens Received:
i Record identification information exactly as it appears or: the tog or specimen:
Manufacturer 6 M - 7*4 O AJi C part Numbers 2.Gl~- 2 20
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How does identification Information appeer: (name plate, tag, pointed, imprinted, etc.)
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Serial Numbers:' 7 21 ~7 4 f.-
Examination: Visual, for evidence of damage, poor workmanship, or other defects, and completeness of identification.
inepection Meeults: There was no visible evidence of damage to the specimens unless noted below.
- If additional space is respired for earlal numbers, use an additional page, or reference first functional test data sheet (if applicable).
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No. of Specimens Received:
Record identification Information exactly as it appears on the tag or specimen:
E A/~ TROA// L Manufacturer Part Numbers 2 6-f-f 80 99 4 A RE f/ /
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How does identification information appear: (name plate, tag, painted, imprinted, etc.)
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l Examination: Visual, for evidence of damage, poor workmanship, or other defects, and completeness of identification.
inspection Results: There was no visible evidence of damage to the spec! mens unless noted below.
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No.of Specimens Received:
Record identification information exactly as it appears on the tag or specimen:
Manufacturer 0 TTFif, h
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How does identification information appeer: (name plate, tag, painted, imprinted, etc.)
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Examination: Visuel, for evidence of damage, poor workmanship, or other defects, and completeness of identification.
Inspection Results: There was no visible evidence of damage to the specimens unless noted below.
- If additional space is required for serial numbers, use en additional page, or reference first functional test data sheet (if applicable).
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Record identification information exactly as it appears on the tag or specimen:
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How does identification information appeer: (name plate, tag, painted, imprinted, etc.)
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Examination: Visual, for evidence of damage, poor workmanship, or other defects, and completeness of identification.
Inspection Results: There was no visible evidence of damage to the specimens unless noted below.
- If additional space is required for set lal numbers, use an additional page, or reference first functional test data sheet (if applicable).
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Teleohone NODMED CUSTOMER:
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Operability Verification Test 1
DATE OF DEVIATION: 8 4 86
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TYPE OF DEVIATION: The specimen did not operate.
DESCRIPTION OF DEVIATION:
Both transmitter and receiver were connected to a power supply. The operability of the specimen were checked through measuring the resistance be-tween the input and the output of each receiver channel.
This resistance is zero for proper operation. The resistance measured across each channel was not zero.
SPECIMEN DISPOSITION:
COMMENTS-RECOMMENDATIONS:
TEST WITNESS:
TEST ENGINEE 2-(
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TEST PROCEI,URE NO.
4426 LABORATORIES SCIENTIFIC SERVICES & SYSTEMS GROUP wtsTERN OPERAm NORCo FACluty DATE:
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TEST PROCEDURE FOR l
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1.1 Objectives 3
1.2 Applicable Documents 3
IJ Equipment Description 3
1.4 Test Sequence 4
IJ Deviation 4
2.0 TEST REQUIREMENTS 4
l 2.1 Acceptance Criteria 4
3.0 TEST PROGRAM 5
3.1 Test Specimen Identification / Inspection 5
3.2 Functional Tests 5
3.3 Insulation Resistance 6
3.4 Functional Tests 8
3J High Potential Dielectric Test 8
3.6 Functional Tests 9
3J Surge Withstand Capability Test 10 Figure 1 Transmitter and Receiver Connections 12 -
Figwe 2 Insulation Resistance to Ground 13 Figure 3 Insulation Resistance Between Circuits 14 Figure 4 Insulation Resistance Between Normally Open Contacts 15 Figwe 5 Insulation Resistance Between Transmitter and Receiver Channels 16 Figwe 6 Insulation Resistance Between Transmitter and Receiver 17 (Between Circuits)
Figure 7 Insulation Resistance Between a Channel and Ground 18 Figure 8 High Potential Dielectric Test, Insulation to Ground Configuration 19 Figure 9 High Potential Dielectric Test, Between Circuit Configuration 20 Figwe 10 High Potential Dielectric Test, Across N.O. Contact Configuration 21 Figure 11 High Voltage Dielectric Test, Insulation to Ground Configuration 22 Figure 12 High Potential Dielectric Test, Insulationn to Ground Configuration 23 Figure 13 High Potential Dielectric Test, Between Circuit Configuration 24 Figure 14 Surge Withstand Capability Test, Between Circuits Configuration 25 Figure 15 Surge Withstand Capability Test, Across N.O. Contacts Configuration 26 Figure 16 Surge Withstand Capability Test, Energized Coil Configuration 27 E'
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Test Proctdura No. 4426 unnamenes ecuannese==senevevousenew Page No. 3 wenussopenAmnoscorunny 4
1.0
' SCOPE This document has been prepared by Wyle Laboratories for Bechtel Energy Corporation and encompasses the testing of isolation relays, transmitter receiver, and their fiber-optic cable used in the electrical system of the diesel generator at the South Texas Project Elecric Generating Station.
l.1 Objectives The purpose of this procedure is to present the requirements and procedures to perform the following tests on the isolation relays and signal isolators:
o insulation Resistance Test o High Potential Dielectric Test o Surge Withstand Capability (SWC) Test 1.2 Applicable Documents 1.2.1 ANSI /IEEE Standard C37.90-1978, "lEEE Standard Relay and Relay Systems Associated with Electrical Power Apparatus."
l 1.2.2 IEEE Standard 472-1974, "lEEE Guide for Surge Withstand Capability (SWC)
Tests."
1.2.3 Bechtel Purchase Order No. TSC14926-EQOlEQ Task Nos.16 and 17 1.3 Equipment Description item Descripton Manufacturer 1
Rotary Relay 125 VDC Potter Bromfield MDR-137-8 l
2 Rotary Relay 125 VDC Potter Bromfield L
MDR-137-8 3
Transmitter Cooper Energy System
\\
4 Receiver Cooper Energy System 5
Fiber optic Cooper Energy System l
0 9
7 Test Proctdure No. 4426 g
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Test Mm The program shall be performed in the following sequences o Test Specimen Identification and Inspection o Baseline Functional Test o 500 VDC Insulation Resistance Test o FunctionalTest o 1500 VAC Dielectric Breakdown Test o Functional Test o Surge Withstand Capability Test (SWC) 1.5 Deviation In the event of specimen failure to meet the requirements of the reference document, out of tolerance conditions, or test equipment failure, the BEC cognizant engineer shall be notified of the occurrence of the deviation, describing the deviation and specimen disposition. A copy of the Notice of l
Deviation shall be sent to BEC.
I l
2.0 TEST REQUIREMENTS 2.1 Acceptance Criteria 2.1.1 Hlah Potential Test and Surge Withstand Capability Test There shall be no evidence of insulation breakdown or flashover with an applied potential of 1500 volt RMS for 60 seconds during the High Potential Test and per ANSI /IEEE Standard C37.90-1978, paragraph 9.3 and IEEE 472-1974, paragraph 2 for the SWC Test.
2.1.2 Insulation Resistance Test The integrity of the relay coil and solid state circuitry used in the transmitter and receiver shall be maintained when insulation resistance is measured using 300 VDC.
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- a, 2.1.3 Test Temperature The tests shall be performed at normal, ambient temperatures.
3.0 TEST PROGRAM 3.1 Test Specimen Identification / Inspection An inspection sha!! be performed upon receipt of the test specimens at Wyle Laboratories.
This inspection will ensure that the test specimens are as described in paragraph 1.3. Applicable manufacturers, models, part numbers and serial numbers shall be verified and recorded.
3.1.1 Test Specimen Preparation Each test specimen shall be mounted on a steel plate (approximately 18" x 18" x 1/8") test fixture that simulate actual in-service configurations. Additionally, each channel of the transmitter shall be connected to its corresponding receiver channel through the fiber-optic cable.
3.2 Functional Tests The test specimens shall be subjected to functional testing before and after each
)
test. This functional testing shall consist of a visual inspection and a test specimen operability verification test.
3.2.1 Visual Inspection i
The test specimens shall be visually inspected for any obvious physical damage using the criteria given below:
- 1. Examine molded parts for chips, cracks, melts, or other physical damage.
- 2. Examine metal parts for bends, warps, pitting, or excessive rust.
- 3. Examine terminals for secure connections, insulation integrity, and if crimp connectors are employed, adequate crimps.
- 4. Photograph the specimens as deemed necessary by the Wyle test engineer.
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' Test ProcIdura No. 4426 g
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3.2.2.1 ~ Relays Each relay coil shall be powered with rated voltage. Changing of the contacts' state shall be verified by noting the presence of contact resistance across the reormally open contacts when power is applied to the coll.
3.2.2.2 Transmitter and Receiver The receiver shall be powered with 22 VDC connected to its terminals 8 (+) and 10 (-). See Figure 1.
Apply 125 VDC to each channel of the transmitter and verify the operability of transmitter and receiver channel by noting a short across input and output of that channel. Check for an open circuit across each receiver's input and output when transmitter channels are de-energized.
3.3 Insulation Resistance 3.3.1 Purpose The purpose of this test is to determine the DC resistance between circuits and a
- l circuit to ground in each test specimen.
l 3.3.2 Relay 3.3.2.1 Insulation Resistance to Ground Configuration 7
t Apply 300 VDC between all relay contact terminals jumpered together and ground for 3 minutes, Figure 2a. Record the Insulation resistance between contacts and ground.
Repeat the above step for terminal 1, Figure 2b. Record the coil insulation resistance to ground.
O
Tcst Proc: dura Ns. 4426 M
esamesa emmesnow Page No. 7 wepBAN oPERAnoNE.NotCo FACENY 3.3.2.2 Insulation Resistance Between Circuits Configuration Apply 500 VDC between relay terminals described below for each test ilsted (i.e., test a, test b, etc.) f:r 5 minutes. The test specimen shall be connected per Figure 3. Record the insulation resistance for each configuration.
Test Terminal to Terminal a
2 to A, B b
2 to D, E c
2 to G, H d
2 to K, L 3.3.2.3 Insulation Resistance Across Normally Open Contact Apply 500 VDC between relay terminals described below for each test listed (i.e., test a, test b, etc.) for 5 minutes. The test specimen shall be connected per Figure 4. Record the Insulation resistance measured for each test configuration.
Test Terminal to Terminal a
A to B b
D to E
^;
d G to H c
K to L 1
3.3.3 Transmitter and Receiver 3.3.3.1 Insulation Resistance Between Transmitter and Receiver Channel Configuration Apply 500 VDC between a transmitter channel and its corresponding receiver channel for 5 minutes, pre Figure 5. Repeat this step for all the channels of the transmitter and receiver. Record the Insulation resistance measured for each test configuration.
3.3.3.2 Insulation Resistance Between Transmitter and Receiver Configuration Apply 500 VDC between the transmiter channels jumpered together and receiver channels jumpered together for 5 minutes. The test specimen shall be connected per Figure 5. Figure 6 shows only three of the channels. Record the insulation resistance measured.
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Test Procedure No. 4426 -
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Page No. 8 egm 3.3.3.3 Insulation Resistance Between A Channel and Ground Configuration Apply 500 VDC between a channel of the transmitter and a channel of the receiver for 5 minutes. The test specimen shall be connected per Figure 7. This test shall be repeated for all channel combinations between the transmitter and receiver.
Record the insulation resistance measured for each test configuration.
3.4 Functional Tests The functional tests of paragraph 3.2 shall be repeated as applicable.
3J High Potential Dielectric Test 3.5.1 Purpose The purpose of this test is to show that a high voltage potential applied to specific points on the test specimen relays will not degrade the specimen operation due to dielectric breakdown or alter the abi!!ty of the transmitter and receiver to process the signals.
3.5.2 Relays 3.5.2.1 Insulation to Ground Configuration l
Apply a 1500 volt potential from hi-pot test set between all relay terminals Jumpered together and ground for 60 seconds with the test specimen relays connected as shown in Figure 8. Record the high potential voltage and measured leakage current.
3.5.2.2 Between Circuit Configuration Aply a 1500 volt potential from hi-pot test set between the relay terminals described below for 60 seconds for each test listed (i.e., test a, test b, etc.). The test specimens shall be connected per Figure 9.
Record the high potential voltage and measured leakage current.
Test Terminal to Terminal a
1 to A and B l
b 1 to L and K c
2 to D and E d
2 to G and H t
i'
n Tcst Proc dura No. 4426 usenmenes name=smucesse=== enow Page No. 9 wessunmassancom 3.5.2.3 Across Normally Open Contacts Configuration Apply a 1500 volt potential from hi-pot test set across each pair of normally open contacts of each relay for 60 seconds. The specimen shall be connected as
'shown in Figure 10. Record the high potential voltage and measured leakage current.
3.5.3 Transmitter and Receiver 3.5.3.1 Insulation to Ground Configuration Apply a 1500 volt potential from hl-pot test set between all transmitter and receiver terminals and ground for 60 seconds. Figures 11 and 12 show the specimen connections. Record high potential voltage and measured leakage.
3.3.3.2 Between Circuits Configuration Apply a 1500 volt potential from hi-pot test set between all transmitter and receiver terminals and ground for 60 seconds for each test listed. The test specimen shall be connected per Figure 13. Record the high potential voltage and measured leakage current in each test.
Test Transmitter Terminal to Receiver Terminals A
1 to 1, 2, 3, 4, 5, 6, 7, 8 B
2 to 1, 2, 3, 4, 5, 6, 7, 8 C
3 to 1, 2, 3, 4, 5, 6, 7, 8 D
4 to 1, 2, 3, 4, 5, 6, 7, 8 E
5 to 1, 2, 3, 4, 5, 6, 7, 8 F
6 to 1, 2, 3, 4, 5, 6, 7, 8 G
7 to 1, 2, 3, 4, 5, 6, 7, 8 H
8 to 1, 2, 3, 4, 5, 6, 7, 8 I
9 to 1, 2, 3, 4, 5, 6, 7, 8 3
11 to 1, 2, 3, 4, 5, 6, 7, 8 K
13 to 1, 2, 3, 4, 5, 6, 7, 8 L
15 to 1, 2, 3, 4, 5, 6, 7, 8 M
20 to 1, 2, 3, 4, 5, 6, 7, 8 3.6 Functional Test The functional tests of paragraph 3.2 shall be repeated as app!! cable.
I'
b Test Proc 2 dura Nr. 4426 unsamenes sce==c sowcss a svsme snow page No.10 3J Surge Withstand Capab111ty Test 3.7.1 Purpose The purpose of this test is twofold: a) to show that a surge voltage applied to specific points of the relay does not damage or cause incorrect operation of the test relay, and b) to show a surge voltage app!!ed to the channels of the receiver (non-lE components) does not damage or alter the operation of-the corresponding transmitter (1E component) channel.
3.7.2 Relay 3.7.2.1 Between Circuit Configuration i
Apply a surge wave of 2.5 kV and 1.5 MHz from the high frequency test set between the relay terminals listed below. The test specimen shall be connected per Figure 14. The tests shall be repeated until all listed test points have been subjected to the surge wave.
While testing in this configuration, the coil resistance shall be measured and recorded prior to the first surge and after each successive surge application to determine if any change occurs.
Test Terminal to Terminal Wave Duration a
1 to B 2 sec b
1 to K 2 sec c
2 to D 2 sec d
2 to H 2 sec 3.7.2.2 Across Normally Open Contact Configuration l
Apply a surge wave of 2.5 kV and 1.5 MHz the from high frequency test set across all normally open contacts of the relays, one pair at a time, for a 2-second duration.
The coil resistance of the relay shall be monitored to determine if continuity is maintained. Record any significant change in coil resistance of the relay. Figure 14 shows the test configuration.
3.7.2.3 Energized Coll Configuration Apply a surge wave of 2.5 kV and 1.5 MHz from the high frequency test set between any pair of contacts not in the same circuit (i.e., A and D) for 2 seconds while the coli is energized at its rated 125 VDC voltage. Figure 15 shows the l
l test configuration.
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Page No.11 wunemworsennomusoecom 3.7.3 Transmitter, Receiver and Fiber-Optic Cable 3.7.3.1 Transverse Mode (transmitter and receiver energized)
For this test, the transmitter and receiver shall be connected as shown in Figure
- 16. The surge wave of 2.5 kV and 1.5 MHz shall be applied to the receiver channel (system output) for 2 seconds. Perform the test on channel 1 of receiver with channel of transmitter connected to '125 VDC.
The transmitter input voltage shall be monitored during application of the wave form by feeding it into an oscillograph recorder. Subject channel 1 of transmitter and receiver to a functional test after the completion of surge withstand capability (SWC).
Subject the rest of receiver channels to the SWC test if channel I completed the test successfully and perform functional test for each channel af ter completion of the SWC test.
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Sorrento Electronics Letter ST DW-YB 509, dated January 21, 1987, concerning Seabrook Isolators L1/NRC/no l-
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i Sorrento Electronics 9{.Q^.E,},$
11045 Sorrento McIley Court
^
San Diego, Califomia 92121 (619) 457-8820 In Reply Refer To: ST-DW-YB-509 January 21, 1987 TELECOPY:
(713) 960-9031 Bechtel Energy Corporation 5400 Westheimer Court South Texas Project Houston, TX 77056 Attention:
O. Ormand
Subject:
South Texas Project Electric Generating Station Units 1 and 2 Houston Lighting and Power Company Purchase Orders 14926-4301/8301 Job No.14926-001 OA Projects 2510/2520
Reference:
Letter ST-DW-YB-500, Jackson to Ormand dated 12/17/86
Dear Mr. Ormand:
This letter supercedes the above reference. SE confirms that the communication isolation devices supplied to the South Texas Project are different from those supplied to Seabrook under their original contract scope.
In addition to the standard isolation devices in the RM-80, a fuse and a Transzorb were provided as an isolation device in each of the Class 1E monitors for Seabrook.
If you have any questions, please call me at (619) 457-8972.
Very truly yours, gkUQi Terry R Jackso Project Administrator TRJ/jm con A. Karkare i
A Diwsion of GA Technologies Inc.
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Sorrento Electronics 14tter ST DW-YB 511, dated January 21, 1987, concerning Hope Creek and River Band Isolators L1/NRC/ae
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ggggggg$6 MOO 11045 Sorrento Whey Court San Diego, CetMomin 92121 (619) 457-8820 In Reply Refer To: ST-DW-YB-511 January 26, 1987 TELECOPY:
(713) 960-9031 Bechtel Energy Corporation 5400 Westheimer court South Texas Project LETTERS /TEtu(5 T0-FROM $UPPLitR$
Houston, TX 77056
- gef, m,
Attention: Mr. O. Ormand I2 snow'(P0.only)
' w eMedetms Subject South Texas Project g, 4A A415 Electric Generating Station pson(p.o.Ony)
--:. :. r : ~ ). - - - - -- - -""
Units 1 and 2 Houston Lighting and Power Company}
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Purchase Orders 14926-4301/8301 Job No. 14926-001 SE Projects 2510/2520
Reference:
IE Information Notice No. 86-30
Dear Mr. Ormand:
The " Noble Gas Adsorption" on page 2 of the above reference has been reviewed.
SE confirma that the South Texas monitors supplied by SE do not have the same probles.
If you have any questions, please call me at (619) 457-8972.
Very truly yours, T
so Senior Project Ada strator South Texas DRMS TRJ/ja 00:
A. Karkare i
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i Sorrento Electronics Letter ST-DW-YB-515, dated January 22, 1987, concerning Radiation Monitoring System Isolator's' Immunity to Electromagnetic Interference (EMI)
't
.L1/NRC/ae
I ATTACHMENT ST-HL-AE- /7/
Sarmnto Electronics 40-M-.S$d{IJfN $ 0 h 11045 Sorrento Valley Court
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San Diego, Califomia 92121 JAN Q G 1987 (619) 457-8820 g
In Reply Refer To: ST-DW YB-515
- 19986 WTJfN T U At M 0 JECT Janaury 22, 1987 NRCHAttN8 TELECOPY:
(713) 960-9031 FEDERAL EXPRESS Bechtel Energy Corporation 5400 Westheimer Court LETTIP3/ TELEXES T0-FROM SUPPLIERS South Texas Project m.
m y, ygg Houston, TX 77056 POA r.. oAMMD E. R. stone Jan 8arlow (P.O. only)
Attention:
Mr. Ormand 4#AA#hA 4 -
Subject:
South Texas Project j [,'-
Electric Generating Station Master File (h,;,.;n rly) ge n; _.
Units 1 and 2 Houston Lighting and Power Company
^
Purchase Orders 14926-4301/8301 Job No. 14926-001 SE Projects 2510/2520
Reference:
Telcopy ST-YB-DW-320, G. Ormand to T. Jackson dated 1/13/ 7 0
Dear Mr. Ormand:
The following is in response to the above reference:
Sorrento Electronics has not performed specific electrical magnetic interference (EMI) tests on the communication isolation device (CID) or the OPTO 22 isolators used in the South Texas RMS. SE's position is that previous EMI tests on similar equipment plus review of the application demonstrates that the safety related functions of the RMS will not be affected by EMI in the region of isolators.
I.
CID The CID provides isolation on the communication lines between safety related RM-80 microprocessors and other RM-80's and the RM-11 computer.
Previous EMI testa performed on the RM-80 can be extended to the CID based on the following similarities:
a.
The half-duplex serial communication signal processed by the RM-80 and the CID are identical.
b.
The RM-80 and CID process these signals through the same type of reshape logic, c.
Each receives and transmits all signals through optical isolators.
d.
The 120 VAC line filter is the same for the CID and the RM-80 tested.
OA Dmsion of GA Technologies Inc.
-. ~
Mr. Ormand -
January 22, 1987 Page Two e.
Both are housed in NEMA 12 all metal enclosures.
f.
Both require that incomeing and outgoing signal cables be shielded twisted pair.
The EMI tests were conducted in late 1979 and early 1980 on RMS equipment for TVA's Bellefonte plant. The tests were conducted in accordance with a project specific TVA specification and. included conducted and radiated susceptibility tests. The equipment under test included:
L a.
Area Monitor RM-80 with an RL-10 Local Indicator, RD-10B ge-tube detector and RD-21 ion chamber detector.
b.
Process Monitor RM-80 with a Harshaw scintillation detector.
-c.
RM-23_ control / indicator assembly with power supply.
d.
RM-11 withfits configuration based on a DEC PDP-11/35 and Aydin 141-046 monitor.
Since the test was conducted to a plant specific test specification, the i-radiated susceptibility tests were conducted as follows:
l a.
The above equipment was interconnected as a single' communication loop to the RM-11. RM-23's were connected to each RM-80. Area and
. process monitor detectors were connected to their respective
(
RM-80's.
l b.
Radiated susceptibility tests were conducted in two parts - Radiated Transient EMI susceptibility, and Radiated RF EMI susceptibility.
Both tests used a 50 ft. signal cable. The radiated transient was a 300 volt p p damped oscillator waveform of 6-7 cycles duration over' a 100 to 500 Khz frequency range. The transient was transmitted i
c into a 150-oh4 load at the end of the noise cable. The RF EMI l
signal was a 500 KHz to 100 MHz carrier with 100% amplitude L
modulation between 0 and 5 volts p p.
The noise cable was terminated in 47 ohms.
c.
The following cables were testd as above:
1.
Digital communications wiring between the RM-80 and RM-11.
2.
Digital communications wiring between the RM-80 and the RM-23 3
Data and control wiring interconnecting the computer and the t
display subassemblies.
4.
RM-80 analog recorder outputs.
i
1 Mr. Ormand.
- January 22, 1987'
- Page.Three d.
The acceptance criteria for these tests was:
4
- 1.
The noise signal coupled into the digital interface cables must not cause any errors or malfunctions in communications or software program.
2.
The noise coupled into the analog recorder output signal cable must not cause recorder transients more than +/- 25 of full-scale.
No errors, malfunctions, or changes in output levels occured during these tests, and the test results are summarized in E-115-988.
II.
OPTO 22 Isolators.
OPTO 22 optical isolators are used for isolation in two applications on the South Texas RMS:
a.
Control room cabinet b.
Main Steam Line Monitor. The only identified means for EMI induced transients to affect these isolators is the creation of voltage transients causing the isolators input voltage to cross the switchover point for a duration in excess of the turn-on or turn-off time.
The RMS control room cabinet uses model ODC24 isolators from OPTO 22 to isolate emergency damper operation signals from train A, B, and C RM-23A's.
See SE drawing 0392-0506. When not in alarm, the RM-23A (e.g., train A) maintains voltage across the coil of a relay. This holds the relay contacts closed and allows 24 volts to be applied to the input side of two ODC24 isolators. This allows the output side of the ODC24's '
to apply voltage to the coils of two additional output relays (train B and train C).
The emergency damper operation signals are then taken from the contacts of the two output relays.
This arrangement protects the ODC24 from any EMI induced signals on the external emergency damper operation signal cable. This is because the two output relays will block external transient signals.
L The control room cabinet enclosure is heavy gauge steel on three sides.
The front panels are 12 gauge aluminum. This will shield the isolators in the cabinet from local EMI. Since the normal state of the optical isolators is a powered mode, EMI reaching the region of the isolators would have to induce a negative signal of 6 volts for at least 750 microseconds on the 24 VDC control voltage to cause a false trip.
r r
.2..
Mr.'Ormand -
January 22, 1988 Page Four Conversely, EMI transients would have to _ induce a positive 18V signal for at least 100 microseconds to turn off a _ trip signal. This is highly
-unlikely. In addition, the manufacturer's catalog states that "The input modules are designed with filtering on the input and hysteresis for high noise rejection and transient free clean switching". Thus, there is no creditable vehicle for EMI transients to prevent-an RM-23 isolation signal for emergency damper operation to be transmitted.
The main steam line monitor receives a releir valve status signal (120VAC)'
from the PORV. Because this signal is not from the same train as the main steam line monitor, it is isolated with an IAC24 optical isolator from OPTO 22.
The IAG24 input controls the coil of a relay which provides a logic signal to the RM-80 through its contacts. See SE drawing 0360-2209 Since the RM-80 interprets ~a closed contact as a closed relief valve, the normal mode of the IAC24 is powered. In an open relief valve case, the IAC24 would require a 90V transient for at least 20 milliseconds on its input for the RM-80 to falsely sense that the relief valve is closed.
This again is highly unlikely.
If you have any questions, please call me at (619) 457-8972.
Very truly yours,
.0 d
i Terry R.
ekson Senior Project Administrator South Texas DRMS TRJ/jm(29) cc: A.Karkare I
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. 0 Cooper Energy Systems Diesel Generator Control Panel Isolator Block Diagram and Schematics L1/NRC/ae
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ATTACHMENT / A STRUTHERS-DUNN,1NC.
ST HL-AE f9 / 7 D PITM AN. NEW JERSEY 08071 Menefacturers of Relan and Sohd State rentrols Telephoneie09 549 7500 T% b510 646 7510 August 30, 1985 Magnetics Lake Street Sandy Lake, Pa. 16145 Attention:
Mr. R.
Augustine
Subject:
Testing of 219XBX242NE Ref:
P.O.
K-2176-F98 Mr. Augustine:
Enclosed please find a copy of the Q.C. Inspection Record for relays shipped against your Purchase Order K-2176-F98 and a copy of our Qualification Testing Procedure ( SDP #328 ).
Should you have any further questions, please contact the undersigned at 1-609-589-7503 ( Ext. 302 ).
Very truly yours, STRUTHERS-DUNN, INC.
MW 4.
Stephen H. S ohn Sr.
Director of Quality Assurance Enclosures (2) cc:
V.
Underwood J. Carr gp-5WU
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TEST START STRUTHERS.DUNN, INC..
TEST REJECTS Pitman New Jersey QUALITY CONTROL SUBMISSION FORM
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SHOP ORDER 86 MS ASSEMBLY - TEST - Q.C.
OPERATION OPERATOR
- 1) Stake coil & shader M
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- 6) Thread form wires, assemble locking clip 2/
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- 7) Cut wires & solder dip N
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- 8) Sonic bath & rinse
- 9) Visual inspection - pack in trays
- 10) Visual inspection - adjust &, test
- 11) Hi pot (dielectric) 3/d
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